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HomeMy WebLinkAbout3004_Wallace_permitrenewal_20190715PERMIT APPLICATION DEMONSTRATING COMPLIANCE WITH SOLID WASTE SECTION RULE .1400-SOLID WASTE COMPOST FACILITIES FOR WALLACE FARM, INC. DAVIE COUNTY LARGE TYPE 3 COMPOST FACILITY July 2019 Exporionce the Diffcrcrpw , .... , , .. Soo Vs F4KrAN Your Sail Needs + Blended Tap Soil + PGtling 0 + Composled ,, • Pray Sand Cow Manure - * Crcok Sand * Compost P[us + Hardwood Mulch • Pine N"dles Ph- 704-875- 97, Bunk & Bagged t:nx, 704-875• 394 16- Pick-up or Oelivery 14410 Easdield Rd.. Huntersville. NC 218078 OWNER: Wallace Farm, Inc. 14410 Eastfield Road Huntersville, NC 28078 Phone: 704-875-2975 ENGINEER: Garrett & Moore, Inc. 206 High House Road Suite 259 Cary, NC 27513 Phone: 919-792-1900 ,otiIIIIIt#/it/ .�`OpA CAi?p4 �. SEAL o r e 022235 e y 07/15/19 CONTENTS CONTENTS Page Section 1 1.0 - GENERAL.................................................................................................................... 1 Section 2 2.0 - APPLICATION REQUIREMENTS............................................................................. 2 2.1 — PERMIT DRAWINGS................................................................................................. 2 2.2 - ZONING........................................................................................................................ 3 2.3 - SITING AND DESIGN STANDARDS........................................................................ 3 2.3.1 - Floodplain.......................................................................................................... 3 2.3.2 - Property Line Buffer.......................................................................................... 3 2.3.3 - Residences Buffer.............................................................................................. 4 2.3.4 - Well Buffer........................................................................................................ 4 2.3.5 - Perennial Streams/Rivers Buffer....................................................................... 4 2.3.6 - Surface Water Quality Standards....................................................................... 4 2.3.7 - Closed -Out Disposal Area................................................................................. 4 2.3.8 - Adequate Access................................................................................................ 5 2.3.9 - Surface Water Requirements............................................................................. 5 2.3.10 - Groundwater Requirements............................................................................. 5 2.3.11 -Public Access................................................................................................... 8 2.3.12 - Sedimentation Pollution Control Law............................................................. 8 2.3.13 - Air Pollution Control Requirements................................................................ 8 2.4 - FEEDSTOCK AND MATERIAL TYPES.................................................................... 9 2.4.1 Design (or maximum throughput) capacity......................................................... 12 2.4.2 Soils.................................................................................................................... 12 2.5 - SITE PLAN................................................................................................................... 12 2.6 - OPERATION DESCRIPTION................................................... 12 2.7 - PROCESS FLOW.......................................................................................................... 18 Process Flow Fact Sheet............................................................................................... 18 2.7.1 - Materials Receiving/Processing......................................................................... 21 2.7.2 - Mixing............................................................................................................... 21 2.7.3 - Composting........................................................................................................ 21 2.7.4 - Curing and Storage............................................................................................ 21 2.7.5 - Screening........................................................................................................... 22 2.7.6 - Air Emissions and Control Technologies.......................................................... 22 2.7.7 - Leachate Treatment............................................................................................ 22 2.8 - PRODUCT LABEL....................................................................................................... 23 2.9 - ENGINEERING PLANS AND SPECIFICATIONS..................................................... 23 Wallace Farm Type 3 Compost Facility Davie County Site CONTENTS, Continued Section 3 3.0 - REQUIRED INFORMATION FOR OPERATING PERMIT ...................................... 23 3.1 - CONTINGENCY PLANS............................................................................................. 23 3.1.1 - Equipment Breakdown...................................................................................... 23 3.1.2 - Air Pollution/Odors........................................................................................... 23 3.1.3 - Non -Conforming Materials............................................................................... 23 3.1.4 - Spills.................................................................................................................. 24 3.1.5 - Fires................................................................................................................... 24 3.1.6 - Particulates......................................................................................................... 24 3.1.7 - Noise.................................................................................................................. 24 3.1.8 - Vectors............................................................................................................... 24 3.1.9 - Unusual Traffic Conditions............................................................................... 25 3.1.10 - Adverse Weather Conditions........................................................................... 25 3.2 - OPERATION AND MAINTENANCE MANUAL ...................................................... 25 3.3 - QUALITY ASSURANCE PLAN................................................................................. 25 3.4 - PROCESS FLOW.......................................................................................................... 26 3.5 - PERMITS AND APPROVALS.................................................................................... 27 3.6 - PRODUCT MARKETING AND DISTRIBUTION PLANS ........................................ 27 References............................................................................................................................. 28 Permit Drawings See Attached Permit Drawings Appendices Appendix A — Zoning Verification Appendix B — Report on Wetland & Stream Designations Appendix C — Construction Specifications Appendix D— Manufacturers' Equipment Information Appendix E — Product Label and Analytical Information Wallace Farm Type 3 Compost Facility Davie County Site 1.0 - GENERAL Wallace Farm, Inc. (herein also referred to as Wallace Farm) operates a Large Type 3 Compost Facility off Lee Jackson Rd. in Davie County, North Carolina. The facility will process various types of feedstocks (see section 2.4). All of the feedstocks used at the facility are non- hazardous. These operations help ease environmental and energy burdens on the state, and produce useful end -products, while helping meet the state's recycling goals. General Statute 130A-309.04 calls for reducing the public's use of, and reliance upon, landfills. Composting is a key, preferred method for achieving this goal. With its green operations, Wallace Farm enhances and promotes this critically important goal for all citizens of North Carolina. The accompanying permit documents have been compiled to meet requirements of the North Carolina Department of Environment and Natural Resources (NC DENR) Division of Waste Management - Solid Waste Section as outlined in the North Carolina Solid Waste Compost Rules - Section .1400 - Solid Waste Compost Facilities. General Information about the proposed facility is as follows: 1. The name of the proposed facility, street address, and facility type: Davie County Compost Facility 221 Wallace Farm Lane Advance, NC 27006 Facility type: Large Type 3 2. Name, address, telephone number, and email address of the applicant/owner and contact person: Wallace Farm Inc. 14410 Eastfield Rd Huntersville NC 28078 Phone: 704-875-2975 Email: eric(cbwallacefarmproducts.com Contact: Eric Wallace 3. Name, address, telephone number, and email address of the landowner, if not the applicant. Team Wallace, LLC 9401 Harris Road Concord, NC 28027 980-428-3185 Contact: Eric Wallace Email: eric(cbwallacefarmproducts.com 4. Name, address, telephone number, and email address of the engineer and/or composting consultant: Garrett & Moore Inc. 1100 Crescent Green Drive Suite 208 Cary, NC 27518 Phone: 919-792-1902 Email: bgarrett(&,,garrett-moore.com Contact: Bernie Garrett, PE 5. Name, address, telephone number, and email address of person to receive permit fee invoices and annual fee invoices: Wallace Farm Inc. 14410 Eastfield Rd Huntersville NC 28078 Phone: 704-875-2975 Email: eric(cwallacefarmproducts.com Contact: Eric Wallace 2.0 - APPLICATION REQUIREMENTS This application addresses requirements for a Large, Type 3 Solid Waste Compost Facility, as detailed in the North Carolina Solid Waste Compost Rules - Section .1400. These materials were prepared under the supervision and direction of a professional engineer duly registered in the State of North Carolina. 2.1— PERMIT DRAWINGS Permit drawings, which address the requirements of Rule .1405 (b) (1) and (b) (5), are included as an attachment to this report. 2 2.2 - ZONING A letter from the unit of government having zoning jurisdiction over the site is included in Appendix A. The compost facility is allowed within existing zoning. 2.3 - SITING AND DESIGN STANDARDS The following sections include description of how the solid waste composting operations comply with siting and design standards in Rule .1404 of the North Carolina Solid Waste Compost Rules. Total acreage of the property and the size of the actual area to be used for the compost operation, to include active areas and storage areas is summarized below. Description Area (Acres) Property 162.3 Compost Area 33.0 Storage Area 24.0 2.3.1 - Floodplain FEMA map 58405 is included in Appendix B for reference. Sugar Creek is in a studied area and therefore the approximate 100 year flood plain elevations are indicated on the FEMA Map. The 100-year floodplain adjacent to the compost areas is approximately elevation 696. The 100 year flood plain is shown the site plan drawing. The solid waste composting operations are not within the 100 year floodplain. 2.3.2 - Property Line Buffer Wallace Farm will operate such that the minimum 100 foot buffer from the property line to the solid waste composting area will be maintained. The permit drawings demonstrate compliance with the property line buffer. 2.3.3 - Residences Buffer The facility is to operate such that the minimum 500 foot buffer between areas for composting solid waste and pre-existing residences will be met. The permit drawings illustrate compliance with residence buffer. 2.3.4 - Well Buffer One well is located on the property near the existing building. A minimum 100 foot buffer will be maintained between the well and compost areas as indicated on the permit drawings. Each residence identified on the permit drawings is assumed to have a well located at the property boundary of the facility. The permit drawings demonstrate compliance with the well buffer. 2.3.5 - Perennial Streams/Rivers Buffer A minimum 50 foot buffer is to be maintained between perennial streams/rivers and solid waste composting areas. The permit drawings demonstrate compliance with perennial stream/river buffers. 2.3.6 - Surface Water Ouality Standards The stormwater from the proposed facility will discharge to Sugar Creek, which is part of the Yadkin -Pee Dee River Basin. There are no water classifications or water quality standards that prohibit locating the Type 3 compost facility along Sugar Creek. Stormwater discharges from the facility will be permitted in accordance with NPDES General Permit No. NCG 240000. The permit application package is included in Part 2 of this permit document. Issuance of NPDES General Permit No. NCG 240000 NCDENR and compliance with the permit by the Owner constitutes compliance with the surface water quality standards of Rule 15A NCAC 2B .0200 — Classification and Water Quality Standards Applicable to Surface Waters in North Carolina. 2.3.7 - Closed -Out Disposal Area The composting facility is not located over a closed -out disposal area. M 2.3.8 - Adequate Access A 25 foot minimum distance will be maintained around the periphery of the composting areas to allow adequate access by fire fighting equipment. The permit drawings demonstrate compliance with adequate access. 2.3.9 - Surface Water Requirements As site shall meet the following surface water requirements: (A) A site shall not cause a discharge of materials or fill materials into waters or wetlands of the state that is in violation of Section 404 of the Clean Water Act; No waters or wetlands of the state will be filled to construct or operate the proposed facility. (B) A site shall not cause a discharge of pollutants into waters of the state that is in violation of the requirements of the National Pollutant Discharge Elimination System (NPDES), under Section 402 of the Clean Water Act. Stormwater discharges for operations of the proposed facility will be permitted in accordance with NPDES General Permit No. NCG 240000. (C) A site shall not cause non -point source pollution of waters of the state that violates assigned water quality standards. Stormwater discharges during construction of the proposed facility will be permitted in accordance with NCDENR's Erosion and Sediment Control rules. 2.3.10 - Groundwater Requirements Soil Survey Review Initially, a desktop review of available literature was performed to characterize the soil and groundwater conditions anticipated at the site. Review of the Soil Map for Davie County, North Carolina, as presented on the Web Soil Survey maintained by the United States Department of Agriculture, National Resource Conservation Service (http://websoilsurvey.sc.egov.usda.gov/App/WebSoilSurvey.aspx) indicates the soils at the site consist primarily of Oak Level clay loams (OkB2 & OkC2) and Rasalo fine sandy loam (RaB). Per the Soil Survey, the typical profiles for the clay loams (OkB2 & OkC2) includes clay loam from 0 to 7" below ground surface, clay 7"-30", clay loam 30-38", and loam 38-80". The typical profile for the fine sandy loam (RaB) includes fine sandy loam from 0 to 9" below ground surface, clay 9"-23 5 clay loam 23-36", and fine sandy loam 36-80". The reported depth to the water table presented in the Web Soil Survey is greater than 200 centimeters (greater than about 6.5 feet) at the site. Site Investigation A site investigation was performed to confirm the soil survey findings and further characterize the site with respect to near surface soil and groundwater conditions. On May 30th, 2014, a professional geotechnical engineer visited the site to perform and observe a series of test pits. A total of 12 test pits were advanced across site at the approximate locations shown on the permit drawings. The test pits were excavated using a Bobcat 325 mini -excavator with depths ranging from about 4.5 to 6 feet below the ground surface. During the test pit excavations, the geotechnical engineer visually characterized the soils, collected bulk samples, and observed and logged the subsurface conditions. The soil conditions were observed to be generally consistent across the site and typically consist of: 1. Sandy Clay (CL) w/ near -surface rootmat: a. low plasticity, 15-25% fine sand (estimated), brown, moist b. ground surface to depth of 6" to 12", underlain by: 2. Clay with Sand (CL/CH): a. low to medium plasticity, 5-15% fine sand (est.), orange/brown, moist b. extending to about 2.5'-3.0' below ground surface, underlain by: 3. Sandy Silt (ML/MH): a. low elasticity fines, 15-25% fine sand (est.), orange/brown, moist b. extending to about to about 3.5'-4.5' below ground surface, underlain by: 4. Sandy Silt to Silty Sand (ML to SM): a. low to non -elasticity fines, 25-50% fine sand, orange/brown/grey, moist. Isolated boulders were observed at various depths in the test pits along the western boundary of the site (TP-8, TP-9, and TP-10). No evidence of bedrock was observed in any of the test pits. No evidence of groundwater (wet and/or saturated soils; standing or visible water, grayish colors suggestive of saturated conditions) was observed within 24" of the ground surface. While no wet/saturated soils or visible water where observed throughout the vertical extent of the test pits, some limited grayish coloring was observed in the sandy silt/silty sand layer encountered near the bottom of the test pits at depths greater than 3.5-4.5' below ground surface, which suggest the potential that groundwater could be present in this zone part of the year. 2 Consistency with Section .1400 Siting/design requirements (Rule .1404.(a)(10)(B)) requires that portions of the site used for waste receipt and storage, active composting, and curing shall have a soil texture finer than loamy sand and the depth to the seasonal high water table shall be maintained at least 24 inches for a Type 3 facility. Loamy sand is not defined in .1400, however the United State Department of Agriculture (USDA) characterizes loamy sand as soil material that contains between 70 and 9 1 % sand and the percentage of silt plus 1.5 times the percentage of clay is 15 or more; and the percentage of silt plus twice the percentage of clay is less than 30. A graphical representation for loamy sand from USDA is found below: ,goo 'oo 00 `Po o 00 so 70 °o ''o --o Percent sand The soils encountered in the test pit explorations at the site have a soil texture finer than loamy sand. The estimated percentage of sand for the soil in the upper 3-4' of the site were less than 50% (estimated as 25% or less) and classify as clays/silts. The sandier material encountered at the bottom depths of the test pits also were observed to have estimated sand contents of 50% or less. Loamy sand is characterized by USDA as having between 70 and 91 %. As discussed above, the site soils are significantly finer than loamy sand and therefore this portion of Rule .1404(a)(10)(B) is satisfied. As earlier discussed, no evidence of groundwater (wet and/or saturated soils; standing or visible water, grayish colors suggestive of saturated conditions) was observed within 24" of the 7 ground surface. While no wet/saturated soils or visible water where observed, some limited grayish coloring was observed in the sandy silt/silty sand layer encountered near the bottom of the test pits at depths greater than 3.5-4.5' below ground surface, which suggest the potential that groundwater could be present in this zone part of the year. Provided portions of the site used for waste receipt and storage, active composting, and curing are graded such that finish grades are no greater than 1-1.5' below existing grades, the depth to the seasonal high water table will be maintained at least 24 inches and this portion of the Rule .1404(a)(10)(B) is satisfied. 2.3.11 - Public Access The facility will not allow uncontrolled public access. A fence surrounds the proposed facility on all sides. 2.3.12 - Sedimentation Pollution Control Law Stormwater discharges during construction of the proposed facility will be permitted in accordance with NCDENR's Erosion and Sediment Control rules. Stormwater discharges for operations of the proposed facility will be permitted in accordance with NPDES General Permit No. NCG 240000. 2.3.13 - Air Pollution Control Requirements The facility is to be operated to meet air pollution control requirements to minimize fugitive odorous emissions and to minimize odors at the property boundary. Minimize means to reduce to the smallest amount, extent, or degree reasonably possible. Operational procedures for maintaining aerobic conditions within the compost piles will be applied to minimize odor generation. These procedures include adjusting the porosity, moisture content and pH of mixes. Additionally, the carbon to nitrogen (C:N) ratio of the initial mix will be greater than 20:1 to minimize the release of nitrogen based compounds such as ammonia. An additional step that may be utilized is covering windrows with carbonaceous materials, as described in Section 2.6 and in the O&M Manual. A conveyor mounted on a spreader may be used to apply a layer of carbonaceous materials to windrows after formation, and following turning. The composting operations have been strategically placed on site to minimize odors at the property boundary. 2.4 — FEEDSTOCK AND MATERIAL TYPES Feedstocks to be composted under this permit include animal manures, wood materials, yard waste, cotton crop materials, meat, food waste, grease trap residuals, US domestic tobacco crop material, cardboard, bleaching clay, animal fats, virgin gypsum board, lime, and starch water. Wood materials to be composted at the facility under this permit include land clearing debris, yard waste, wood shavings, sawdust, and pallets. Wood materials are from ground and unground land clearing debris and pallets. Ground and unground yard waste is generated by local municipalities and the general public. The wood shavings are generated from sawmill and furniture manufacturing operations. All wood materials will not have been painted, stained, glued, nor treated. . New waste streams will not be received until approval by the Division of Waste Management. The only feedstocks that presently can be expected to have seasonal variations in availability are leaves, yard waste, and mulch. Leaves are seasonal and arrive in the fall and winter. Ground mulch typically arrives during the drier months of the year when land clearing jobs are undertaken. These factors vary depending upon the economy and the extent of construction activities. It is very important for Wallace Farm to stockpile this material when it is available to help make it through times when it is not. Estimated annual quantities of feedstocks are summarized in Table 1. Please note that, as can be shown in annual reports submitted by Wallace Farm, exact quantities received will vary from year to year and from feedstock to feedstock, and in some years certain feedstocks might not be available at all. 0 Table 1. Estimated' Annual Feedstock Quantities Feedstock Estimated Annual Range (Tons) Estimated Density2, lb/ cubic yard Estimated Annual Range (cubic yards) Ground Wood Debris 35000 - 60000 700 100000—171400 Yard Waste 8000 — 18000 600 26700 — 60700 Meat 35000 - 45000 1650 42400 - 54500 Cotton crop 500 - 1000 400 2500 - 5000 Sawdust/Shavings 500 - 1000 440 2300 - 4500 Food Waste 1000 - 2500 1400 1400 - 3600 Animal Manures 1000 - 1500 750 2700 - 4000 Tobacco crop 500 - 1000 400 2500 - 5000 Lime 1500 - 6000 1100 2700 - 10900 Cardboard 100 - 1000 260 800 - 7700 Virgin Gypsum Board 100 - 1000 1485 100 - 1300 Bleaching Clay 2000 - 4000 685 5800 - 11700 Animal Fat 500 - 1000 1500 700 - 1300 Starch Water 7000 - 8000 1685 8300 - 9500 Vegetable Waste 12000 — 50000 550 43600 - 181800 Unground Wood 1000 - 4000 850 2400 - 9400 'Quantity estimates are for years when feedstocks are available. Not all feedstocks are available each year The estimated values are subject to change. 2Densities are field measurements, or estimated from various references. 10 2.4.1 Design (or maximum throughput) capacity The design capacity (or maximum throughput rate) of a windrow based facility is a function of a number of factors, including composting, curing, and storage times. These factors can vary depending on operations approaches (composting has minimum time and temperature requirements, for example, but longer times may be used), market conditions, and sales outlets' timing and needs. One means of estimating the design capacity is to consider product mixing rates. Based on experience of operating the Type 3 compost facility in Huntersville, production rates are anticipated to approximately 110,000 tons per year, using a single shift for product mixing. The maximum throughput based on product mixing for two shifts a day would be about two times this rate, or on the order of 200,000 tons per year. The maximum practicable throughput rate of the facility is approximately 200,000 tons per year. 2.4.2 Soils Refer to Section 2.3.1 2.5 - SITE PLAN The facility site plan is included in the permit drawings. 2.6 - OPERATION DESCRIPTION The following describes facility operations. Dry carbonaceous materials (including wood materials, yard waste, sawdust, wood shavings, US domestic tobacco and cotton crop materials) are delivered to the facility and off loaded in the receiving area. A 1564 Hogzilla tub grinder, Vermeer tub grinder, Multiple Volvo, John Deere, and Cat wheel loaders, and a 320 Cat excavator are used for regrinding land clearing debris and for grinding unground land clearing debris, yard waste, and pallets. Materials with significant water content (including meat, manures, food wastes, animal fat, and starch water) are unloaded directly into the concrete receiving/mixing pit for preparing compost mixes. The mixing pit can hold approximately 900 cubic yards of dry materials and approximately 120 tons of material with significant water content and is designed to be water tight. The facility will utilize frac tanks or vertical tanks for storing liquid products that arrive when the mixing pit is in use. Multiple tanks will be utilized to provide up to 45,000 gallons of liquid 11 storage. These tanks can also be used for off-loading shipments of high-water content feedstocks that arrive when the mixing pit is in use and/or filled to capacity. Use of the tanks will help maximize operations efficiency. There will be no storage of nitrogenous feed stocks onsite other than liquids in the tanks. The mixing pit is approximately 90 feet by 90 feet with up to 10' high walls. The mixing pit is constructed of 8" thick concrete floor and 10" thick concrete walls. A concrete unloading and washout area will is above the pit. Materials are blended in the mixing pit by thorough mixing using one or two Volvo, John Deere or Cat front end loaders at a rate of 300-400 yards per hour, targeting a homogenous mixture with a C:N ratio of 20:1 to 30:1 and a moisture content of 40-60%. After the last mixture is prepared and removed for further processing, the walls and dump areas are washed down with a high pressure hose. The wash water is directed into the pit, to which fresh bulking material is added on the bottom to absorb the moisture. Analytical laboratory results for incoming feedstocks are used to determine the quantity of each feedstock to use in each compost mix. The feedstocks will be sampled annually and such analytical results will be updated and provided to the Division. Parameters for each feedstock (%C, %N, moisture content, and bulk density) are entered into standard mass -balance equations for composting —those in use were originally acquired by Wallace Farm at a one of the national composting schools. In addition, a standard computer spreadsheet is on -hand for verifying product mix ratios. Quantities of feedstocks used in mixtures are measured using two approaches: mass measurements of each feedstock load (known using tare readings), and by using the volume of the front end -loader buckets. When liquid wastes are stored, volumes routed to the mixing pit are measured from knowledge of the fraction of tank capacity utilized. Within two hours of blending, the mix is transported to the composting pad using dump trucks and placed into windrows. A front end loader is used to improve the shape of the windrows as necessary. Windrows are constructed approximately 14 - 16 feet wide, 5 - 7 feet high, and several hundred feet long. The windrows are turned periodically using a Backhus windrow turner to maintain aerobic conditions within the pile and to invert and fluff the windrow. The composting areas slope with the natural lay of the land to facilitate drainage and allow access during any weather conditions. 12 Material generally remains in the turned windrows for approximately eight to sixteen weeks, followed by placement in storage piles. The material achieves the process to further reduce pathogens (PFRP) requirements (as well as Vector Attraction Reduction requirements) in the windrows by maintaining pile temperatures at or above 131 °F for at least 15 consecutive days. Windrows are turned at least five times during the period when temperatures are > 131°F. During the PFRP period, temperatures are measured every other day or at least 3 times per week until requirements have been met. An oxygen meter is used to measure oxygen content of compost pile pore space, and usually is applied at the same time that temperatures are checked. Current process durations for the various steps are shown in Table 2. Working windrows vary from 5 - 7 feet in height by 14 - 16 feet in width. Cross -sections vary depending upon initial size at set-up, and due to shrinkage. Windrow lengths may vary. Other windrow sizes may be used, depending upon equipment settings, and other factors. Table 2. Process durations at Wallace Farm. Step Process duration Receiving • 0.5 hours for weighing and removal • Storage of feedstocks and bulking agents up to 180 Days • Storage of high water content feedstocks up to 72 hours Preparation • 1 hour for each mixing pit loading 2 days for each windrow Composting 8 to 16 weeks Storage & Distribution • 36 months of onsite storage • Occurs all year, with increases in distribution occurring in the Spring and Fall. In the event that a batch of compost does not meet state or facility requirements for distribution, the material can be added to a new compost mix for reprocessing or applied to farm land. (Land application of compost not meeting state requirements must be pre -approved by DENR.) If land is not available for land application, then an approved municipal solid waste landfill can be used as a last resort for disposal. 13 After composting, the material is screened to approximately 1/2-3/8 inch to prepare for marketing. The compost is marketed as Composted Cow Manure, Organic Compost, and Mushroom Compost. In addition, the compost is mixed with other materials to create a variety of products. These products include items such as Blended Top Soil, Planting Soils, and Potting Soils. These products are marketed in both bulk and bagged form. Many professional landscape organizations and retail outlets utilize the final products. In the event material cannot be marketed, it will be applied according to regulations to pasture or farmland to supplement commercial fertilization practices. Personnel at Wallace Farm are trained to perform various work tasks on the farm and in conjunction with the composting operation. There is not a precise routine at the composting facility. Different personnel will work together to perform specific operations on a specific day. For example, moving material off of the composting pad to the static pile may be the priority one week, whereas screening the material in preparation for marketing may be the priority the next week. Listed below are some general operations typically performed by personnel at the facility: General Manager - Manage all operations and direct work efforts Office Manager - Coordinates all billings and administrative activities Fleet Manager - Coordinates all deliveries and trucking operations Tractor Trailer and Dump Truck Drivers - Haul feedstocks and finished materials Front End Loader Operator - Mixes feedstocks/shapes windrows/loads product/mixes and screens finished products Compost Turner Operator - Turns windrows/monitors compost piles Bagging Line Operator - Bags finished products The operation schedule varies as for other farm operations. Operations procedures may be performed seven days per week depending on the work to be accomplished. There are few routine tasks performed at the start of each day. Other than unlocking the buildings, work is resumed from the previous evening. For example, bagging lines are restarted, and compost mixing recommences. Activities performed at the end of each day include: washing down the concrete receiving area and mixing pit, removing keys from all trucks and equipment, locking fuel tanks and buildings., Airborne particulates are generally associated with dry compost. The initial mix solids content can be varied during mixing to prevent over drying of the piles during composting. In addition, water from the stormwater ponds may be used to add moisture, if necessary. A tractor 14 driven PTO (power take -off) pump is used to fill a 5,000 gallon Hydroforce water tank mounted on a Volvo, off -road truck. The water trucks are equipped with spray nozzles for applying water to travel areas and are equipped with specially designed nozzles for applying water to the top of compost windrows. Wallace Farm reports the following operational approach for meeting PFRP. During the first month following windrow formation, Wallace Farm targets turning windrows every 5-10 days. If necessary, water from the stormwater ponds is added to windrows during this time, which is prior to the start of PFRP. PFRP is typically met during the second month of active composting. (As stated in the regulations, for meeting PFRP, "Aerobic conditions shall be maintained during the compost process. A temperature of 131 degrees F (55 degrees Celsius) or greater shall be maintained in the windrow for at least 15 days. During the high temperature period, the windrow shall be turned at least five times." As noted above, Vector Attraction Reduction is accomplished by meeting PFRP requirements.) If additional water is needed during this PFRP period, well water is used. After PFRP has been met, turning frequency is reduced to approximately every 10 days. Household wastes are not part of the Wallace Farm feedstocks, such that household hazardous wastes (nor any type of hazardous wastes) are not expected. If household hazardous wastes were delivered, they would be seen during unloading and/or during product mixing, and they would be removed and disposed of in an approved facility. 15 2.7 - PROCESS FLOW The process flow is depicted in Figure 3, with further details in the Process Flow Fact Sheet which follows. Processing steps are described in following sections. The tonnage values are estimates only and are subject to change. The total annual quantity received will not exceed 200,000 tons. 16 YARD MATERIALS (8,000 - 18,000) WOOD MATERIALS (35,000 - 60,000) VIRGIN GYPSUM BOARD (100 - 1,000) COTTON MATERIALS (500 - 1,000) RECEIVING SAWDUST/SHAVINGS (500 - 1,000) LIME (1,500 - 6,000) UNGROUND WOOD (1,000 - 4,000) CARDBOARD (100 - 1,000) TOBACCO MATERIALS (500-1,000) GRINDIN MANURE STARCH WATER (7,000 - 8,000) BLEACHING CLAY (2,000 - 4,000) CONCRETE FOODWA1,000-1,STE 002,500) ANIMAL FAT (500 - 1,000) MIXING MEAT (35,000 - 45,000) PIT VEGETABLE WASTE (12,000 - 50,000) FRONT END LOADER DUMPTRUCK WINDROW COMPOSTI LGADER CARBONACEO S 8 - 16 WEEKS SPREADER MIXTURES & (40,000 cubic yards) H2O AS NEEDED LOADER DUMP TRUCKS STORAGE LOADER PRODUCT LOADER PILE MIX 36 MONTH (100,000 cubic yards) LOADE RECYCLED BULKING AGENT SCREENING LOADER PRODUCT STORAGE FRONT END LOADER PRODUCT COMPOST MIXES MARKET Figure 3. Wallace Farm Solid Waste Composting Facility Process Flow Diagram (see text for further details). All values are in tons/year, unless otherwise indicated. 17 Process Flow Fact Sheet This Fact Sheet information summarizes the processing steps and equipment at the facility. Note that aeration capacity is not cited because passive aeration is the method in use. Grinding • A 1564 Hogzilla tub grinder or a TG 7000 Vermeer Grinder is used to grind and regrind incoming wood and yard materials at 240 cu yds/hr. Volvo 150, Cat 962, John Deere 644 or 724 loaders and a Cat 320 excavator are also used when the grinder is in operation. Bucket sizes are 6 and 2 cubic yard, respectively. Mixing Pit • Volume: approximately 1500 cubic yards • The detention time when mixing is performed is from 1 to 3 hours Equipment Used at Mixing Pit: • (1-2) Volvo 150 wheel loaders (6 cubic yard bucket) • Caterpillar 962 wheel loader (5 cubic yard bucket) • John Deere 724 wheel loader (5 cubic yard bucket) • (3) John Deere 250 articulated dump trucks (18 cubic yard capacity each) • The equipment listed above is capable of mixing and hauling approximately 300 cubic yards per hour. Windrow Composting • Bachkus self-propelled compost turner on tracks. The Bachkus turner is capable of turning a windrow 5-7 feet tall and 14-16 feet wide at approximately 1200 cubic yards per hour. • A 4055 or 4455 John Deere tractor and Knight manure spreaders that have been modified with a custom side discharge conveyers will be used to apply carbonaceous materials to the top of windrows. The Knight spreader has a capacity of approximately 18 cubic yards which will adequately cover one windrow. A Volvo off -road truck is used to apply water to windrows as needed. The water truck is equipped with a 5000 gallon tank. Each truck is capable of applying approximately 8000 gallons of water per hour. Windrow Composting to Storage Pile • Equipment Used to Transport Compost from Windrow to Storage Pile • Volvo 150 wheel loader (6 cubic yard bucket) • Caterpillar 962 wheel loader (5 cubic yard bucket) • John Deere 644 and 724 wheel loaders (4.25-5 cubic yard buckets) In • (3) John Deere 250 articulated dump trucks (18 cubic yard cap.) • Equipment Used to Construct Static Piles • Caterpillar D6 bulldozer • John Deere 755 track loader • Equipment Used to Add 3" to 6" of Finished Compost or other Carbonaceous Material to Windrows • John Deere 4055 and 4455 4WD Tractors • (2) Knight 8000 Series spreaders with custom built side conveyer Storage Pile to Product Mix Area I. Equipment Used to Move Compost from Static Pile to Mixing Area • Volvo 150 Wheel loaders • Cat 962 wheel loader • John Deere 644 and 724 wheel loaders • Cat 320 excavators • (3) John Deere 250 articulated dump trucks as needed Finished Product Mixing 1. Equipment Used in Product Mixing • Volvo 150 wheel loaders (6 cubic yard bucket) • John Deere 644 or 724 wheel loaders (4.25-5 cubic yard buckets) • Backhus compost turner Product Screening Equipment Used for Screening: • (2) Powerscreen 2100 Phoenix trommel screens with a screening capacity of 225 cubic yards per hour per machine. Storage capacity • Feedstocks with high water content: 45,000 gallons total storage. • Feedstocks with low water content: Receiving and storage areas shown on the Site Plan • Storage for finished Product • A future building for product ready to be marketed. • An additional 200' x 80' building includes three packaging lines used to package and palletize products for distribution. • Outdoor storage: 100,000 cubic yards; pallet storage noted below Bulking agent: Only wood materials are accumulated, and quantities vary with local construction practices. The stored quantities can range from zero to approximately 75,000 cubic yards; and are on site from zero to 365 days. 19 Quantities and timing summary Active compost Approximately 40,000 cubic yards, composting for 8 to 16 weeks. Compost in storage piles Approximately 100,000 cubic yards for additional storage for 1 year to 36 months. Compost finished and ready for bagging Approximately 50,000 cubic yards, for up to 12 months Products bagged and ready to go to market Approximately 12,000 pallets, on -site up to 5 months, with ongoing production and shipping throughout the year Topsoil Approximately 75,000 cubic yards, 365 days 20 2.7.1 - Materials Receiving/Processing Wood materials, yard waste, sawdust, wood shavings, US domestic tobacco and cotton crop materials are delivered by truck to the site and unloaded in the receiving and bulking agent storage area. Grinding of wood materials will be performed with a 1564 Hogzilla or Vermeer Tub Grinder. Any contaminants such as metal or trash that are inadvertently mixed with the wood material are disposed of at a landfill. Manure, meat, food waste, and other feedstocks with high water content are delivered to the concrete receiving/mixing pit shown on the site plan for immediate processing. 2.7.2 - Mixing Mixing is accomplished by a front end loader as described in Section 2.6. The mix is then moved by front end loader and dump trucks to a composting area. 2.7.3 - Composting The mix is placed into windrows. A front end loader is used to shape the windrows, as required. Carbonaceous materials may be placed on top of the windrows to increase solids content to adjust the C:N ratio, or to minimize compost smells. The windrows are periodically turned with the Bachkus compost turner. Windrows are constructed approximately 14-16 feet wide at the base and 5-7 feet high and several hundred feet long. The temperatures are measured in each windrow every other day or at least three times per week until PFRP is achieved by maintaining temperatures above or equal to 131 °F for a minimum of 15 consecutive days. Windrows are turned at least five times during this period in which temperatures are > 131 'F. (Vector attraction reduction is met by having temperatures higher than 104 Fahrenheit with an average temperature higher than 113 degrees for 14 days or longer.) Material remains in windrows for approximately eight to sixteen weeks during the active composting period. 2.7.4 - Storage After active composting, material is stored in a pile for approximately six to twelve months prior to screening. Compost will be stored in large piles or windrows. The piles and windrows may be covered with vented plastic covers to keep the compost dry during wet weather. Storage capacity for approximately thirty six months of compost production is available outdoors. 21 2.7.5 - Screening The material is screened to approximately'/2-3/8 inch to produce a more marketable compost product. The overs (material greater than 3/8 inch in nominal size) are recycled and stored in the receiving area until being mixed with incoming feedstocks. 2.7.6 - Air Emissions and Control Technologies Operational procedures such as maintaining aerobic conditions within the composting process (through control of porosity, moisture content, oxygen levels, and proper turning), maintaining a neutral pH, and increasing the C:N ratio will be followed. In addition, nitrogen - containing materials will be handled promptly, helping prevent formation of nitrogenous compounds such as ammonia. Efforts are made to avoid turning windrows during unfavorable weather conditions such as inversion conditions and undesirable wind directions. Windrows may also be covered with carbonaceous materials (taking care not to reduce air flow), if offensive odors are observed. Airborne particulates are generally associated with dry, dusty compost piles. The initial mix solids content can be varied during mixing to prevent over drying of the piles during composting. In addition, the water collected in the stormwater ponds or water from an on -site well may be used to add moisture back to the piles, if necessary. A tractor driven pto pump is used to fill 5000 gallon truck mounted Hydroforce water tanks. The water trucks are equipped with spray nozzles for applying water to travel areas and are equipped with specially designed nozzles for applying water to the top of compost windrows. Water from the stormwater pond is not added to windrows after the start of the PFRP period. 2.7.7 - Leachate Treatment Stormwater from composting areas is routed using natural contours and installed diversion berms to the stormwater pond. Water from the stormwater pond is used on windrows that require additional moisture for dust suppression (but not during or after PRFP), and may be used for compost mixes. 22 2.8 - PRODUCT LABEL A copy of the Wallace Farm product information sheets and product labels and compost (and feedstock) analytical datais included in Appendix G. The Grade A composted cow manure is registered with the NCDA as a fertilizer. The material is required to meet a minimum N-P-K value of .5-.5-.5. It is routinely tested by the NCDA Agronomic Division. Grade A compost organic and mushroom compost are registered with NCDA as a soil amendment. 2.9 - ENGINEERING PLANS AND SPECIFICATIONS No additional site modifications are planned at present. Manufacturers' performance data for equipment utilized at the facility is included in Appendix F. 3.0 - REQUIRED INFORMATION FOR OPERATING PERMIT The following section describes the information required for reviewing an application for a permit to operate the composting facility. 3.1 - CONTINGENCY PLANS Contingency plans for unusual and adverse conditions are as follows: 3.1.1 - Equipment Breakdown Wallace Farm has a full time mechanic on staff. Wallace Farm conducts regular equipment maintenance. Sufficient storage of the feedstocks is provided to allow for routine maintenance problems. If the compost turner breaks down, loaders can be used while it is under repair. Wallace Farm also maintains a good relationship with its vendors and can get equipment repaired quickly. However, equipment can be rented as necessary to maintain operations. 3.1.2 - Air Pollution/Odors These approaches are described in Section 2.7.6. 3.1.3 - Non -Conforming Materials 23 Incoming feedstocks will be inspected upon arrival. Non -conforming materials are not allowed on the site and visual inspection prevents this from being a problem. Any rocks found in shipments are removed. Plastics are not a factor; however these would be separated out, by hand, if present and placed in the on -sited dumpster. 3.1.4 - Spills Spills of non -composted material will be cleaned up by a front end loader and added to active compost piles. 3.1.5 - Fires The local fire department will be called if needed in the event of any fire at the facility. If piles of material catch on fire, a bulldozer and loaders will be used to separate the unburned material from the burning material and prevent the fire from spreading. 3.1.6 - Particulates Particulates are generally associated with overly dry compost piles. Water from on -site stormwater ponds or from an on -site well can be used to increase moisture content and reduce particulates. As noted above, addition of water from on -site ponds will not be performed after the start of PRFP. 3.1.7 - Noise Equipment normally associated with farm operations and grading operations is used on the site, and some equipment noise is expected 3.1.8 — Vectors Vector attraction reduction takes place during composting. To meet vector attraction reduction, materials are to be treated in an aerobic process for 14 days or longer, during which time the temperature of compost shall be higher than 40 degrees Celsius (104 degrees F) and the average temperature shall be higher than 45 degrees Celsius (113 degrees F). Periodic turning occurs throughout the composting process, as discussed above and in the O&M Manual. This approach is 24 considered very effective at controlling vectors. Nevertheless, Wallace Farm staff makes visual observations for vectors. Process modifications will be made, if required, to ensure these vector attraction reduction requirements are met. This may include increasing the amount of wood material and cotton crop material in the initial mix. Mixing of incoming wet materials and bulking agents occurs is outlined in Section 2.6. Periodic turning occurs throughout the composting process, as discussed above and in the O&M Manual. 3.1.9 - Unusual Traffic Conditions Delivery schedules may be modified, if required, to prevent traffic impacts. 3.1.10 — Adverse Weather Conditions Operations will be curtailed as necessary during wind, heavy rain, snow, freezing or other adverse weather conditions. If conditions are very severe, feedstock delivery will be stopped, and operations will cease. The compost turner, which runs on tracks, permits operations under all but the most severe conditions. Delivery and other operations will also be reduced to match staff absences due to inclement weather. 3.2 - OPERATIONS AND MAINTENANCE MANUAL A separate operations and maintenance (O&M) manual for the facility has been prepared and is included with this permit application. 3.3 - QUALITY ASSURANCE PLAN Detailed records, including quantity and type of incoming materials, outgoing products, pile temperatures, moisture and oxygen levels, turning frequency, and product testing will be maintained at the facility. Composite compost samples will be taken quarterly and compared to the standards shown in Table 4. Wallace Farm uses certified laboratories and their testing procedures are noted on each lab analysis. Wallace Farm will test or obtain test data on incoming feedstocks annually to ensure metals are below Solid Waste standards as shown in Section .1407. Non-compostable materials are not allowed on the site. Wallace Farm receives feedstocks of very consistent quality that does not contain any sort of non-compostable materials. Should non- 25 compostable materials be delivered, they will be sent back to those that sent them, if allowable by law. If hazardous materials are received, Wallace Farm will report to the Division of Waste Management immediately to seek solutions with them and determine proper removal and disposal procedures to follow. If non-compostable materials are screened from initial delivery, they will be separated and processed according to law. If they are non -hazardous, they will be routed to a landfill. If hazardous, Wallace Farm will follow directions of experts at the Division of Waste Management. Table 4. Quarterly monitoring for Class A compost requirements. Parameter Unit Limit Foreign Matter % < or = 6 Cadmium mg/kg dry wt. 39 Copper mg/kg dry wt. 1500 Lead mg/kg dry wt. 300 Nickel mg/kg dry wt. 420 Zinc mg/kg dry wt. 2800 Selenium mg/kg dry wt 36 Arsenic mg/kg dry wt 41 Mercury mg/kg dry wt 17 Pathogens (fecal coliform) MPN/g dry wt. < 1000 per g Total N % None Phosphorous % None Potassium % None 3.4 - PROCESS FLOW The process flow is described in Section 2.7. 26 3.5 - PERMITS AND APPROVALS A copy of the local zoning authority approval to operate the composting facility is included in Appendix A 3.6 - PRODUCT MARKETING AND DISTRIBUTION PLANS Wallace Farm successfully markets the final compost in both bag and bulk form to large chain retail outlets, area landscapers, and homeowners. 27 REFERENCES Epstein 1997. The Science of Composting. Technomic Publishing Co., Inc., Lancaster, Pennsylvania p. 340. Radcliffe, D.E., K.A. McVay, and D.E. Brune, 1997. "Nitrogenous and Phosphorus Losses from Dairy Loafing Areas and Lagoons." From the Proceedings of the Southeastern Sustainable Animal Waste Management Workshop. February 11 - 13, 1997, Tifton, Georgia, p. 25. Permit Drawings See Attached Permit Drawings Wallace Farm Type 3 Compost Facility Davie County Site Appendix A — Zoning Verification Wallace Farm Type 3 Compost Facility Davie County Site DAVIE COUNTY o P_ '�' DEVELOPMENT SERVICES J 298 FAST DrPOTST. 110CKSV1LLE, NORTH CAROLI-NA 27028 OU �y�C 1,11 :( V053-6050 rAl :f 336)7.5r-7689 April 22, 2014 Eric Wallace Wallace Farms 14410 Eastfield Road Huntersville, NC 28078 Re: Zoning Interpretation, Compost Manufacturing Facility Dear Mr. Wallace, This letter is in response to your request to how the Davie County Zoning Ordinance defines and or regulates a Compost Manufacturing use. The Davie County Zoning Ordinance does not specifically list a Compost Manufacturing as a use within § 155.125 Table of Use Districts. The Ordinance does allow in § 155,124 Other Uses Not Specifically Listed, the Zoning Enforcement Officer to make a determination whether a use is permitted in a particular district. The term "Compost Manufacturing", the industrial processing and mixing of organic matter and materials for commercial product sales, as determined by this office shall be regulated by § 155.125 (B), Industrial, Manufacturing C. A Manufacturing C use is defined as: MANUFACTURING C. A manufacturing establishment primarily engaged in the processing and manufacturing of materials or products not otherwise classified under Manufacturing A, Manufacturing B, or other use defined in this section. Manufacturing C includes the processing and manufacturing of products from extracted or raw materials, the assembly of large or heavy machinery, and the storing or using of flammable, explosive, hazardous, or toxic materials in the manufacturing processes. Because of the nature of its operations and products, Manufacturing C may impact surrounding properties due to noise, odor, vibration, glare, and/or air and water pollution. This definition may include the uses in the following NAICS grout)(s): 3133 Textile and Fabric Finishing and Fabric Coating Mills 3161 Leather and Hide Tanning and Finishing 321114 Wood Preservation 3212 Veneer, Plywood, and Engineered Wood Product Manufacturing 3221 Pulp, Paper and Paper Board 3241 Petroleum and Coal Products Manufacturing 3259 Other Chemical Product and Preparation Manufacturing 3262 Rubber Product Manrfachn•ing 3271 Clay Product and Refractory Manufacturing 3272 Glass and Glass Product Manufacturing 3279 Other Nonmetallic Mineral Product Manufacturing 331 Primary Metal Manufacturing 3329 Other Fabricated Metal Product Manufacturing 3333 Commercial and Service Industry Machinery Manufacturing 3353 Electrical Equipment Manufacturing 3359 Other Equipment and Component Manufacturing 3369 Other Transportation Equipment Manufacturing DAME COUNTY DEVELOPMENT SERVICES TA NOR-rH CAROLI,NA 27028 PH:(33I)253-6050 FAX:(.336)2 1-7699 The property indicated for this proposed use, Davie County Tax Parcel E6/1001 has a zoning classification of Industrial I-4 Special Conditions. These conditions include: (1) THE FOLLOWING SHALL NOT BE PERN4117ED: • LANDFILLS • CARBON & BXI"TERY PRODUCTS IMANU}•ACTURING • CHEN41CAL MANUFACTURING • POLE TREATING PLANTS, COAL AND WOOD YARDS • 'TIRE MANUFACTURING AND RECAPPING • WASTE SITES (HAZARDOUS) • WRECKING YARDS OR JUNK YARDS (2) ALL ENTRANCES ON PUBLIC STREETS MUST BE LANDSCAPED (3) ANY BOUNDARY WI`T11 AN ADJOINING RESIDENT[ALLY ZONED PROPERTY (EXCEPT THE L.AKF) SHALL HAVE A DENSELY PLANTED AND MAINTAINED BUFFER STRIP OI, AT LEAST 30 FEET IMTH AT LEAST 20 OF WHICH IS TO BE MAINTAINED OUTSIDE, ANY PFRIMFTF.R FENCING (4) COMPLIANCE W][TH ALL FEDERAL, STATE, AND LOCAL SITE REQUIREMENTS. A Compost Manufacturing use shall he determined to fall within the North American Industrial Classification (NAICS) Group 325 and is permitted within this zoning classification, provided all other conditions of zoning being met. Please be advised that this interpretation shall not authorize the establishment of such use nor the development, construction, reconstruction, alteration or moving of any building or structure, It shall merely authorize the preparation, filing, and processing of applications for any approvals and permits that may be required by the codes and ordinances of the County including, but not limited to, a zoning permit, a building permit, a certificate of occupancy, subdivision approval, and site plan approval. An applicant or any other person or entity adversely affected by a decision administering or interpreting this Section may appeal to the Board of Adjustment. Notice of appeal shall be filed within thirty (30) days of the administrative decision. The appeal shall be filed with the zoning Administrator and shall specify the decision appealed and the reasons the appellant claims the decision to be in error. Sincerely, Andrew Meadwell Davie County Development Services Cc: Ed Vogler, County Attorney GK968PG3g2 DEED TRANSFER CHECKED r� 04382 Davie County, North Carolina �YTAX ADMiNJISTRATOR Excise Tax Paid $ FILED FOR REGISTRATION SEPTEMBER 16, 2014 10:56 A.M. - DATE TIME AND RECORDED IN BOOK 968 PAGE 392 N V � N1All. TO = WISI-TARTWORMS M. BRENT Si�OAF, REGISTER OF DEEDS , ! pAvi C u - .�1 60832 NIDRRI5ol,1 BLVD, BY ann N C 262 l 1 DEPUTY Deed Stamps $1,983.00 Drafted by: Henry P. Van Hoy, Il, Attorney at Law, Mocksville, NC 27028 Maff--te: GRANTEE @ 9401 Harris Road, Concord, NC 28027 TAX MAP: E-6-10.01; PIN 5851443634 Recording Information SPECIAL WARRANTY DEED THIS DEED made this rz -/< day of September, 2014, by and between GRANTOR: J. B. Harrison Properties, LLC, a North Carolina limited liability company, hereinafter referred to collectively as the Grantor: TO GRANTEE: Team Wallace, LLC, a North Carolina limited liability company, hereinafter referred to as the Grantee: REQUIRED INFORMATION The Grantors' address is: 20204 Lola Circle, Cornelius, NC 28031 The Grantee's address is: 9401 Harris Road, Concord, NC 28027 Primary Residence Information: The Property described in Exhibit A does not include the primary residence of the Grantor. G`1gb8pG3g3 WITNESSETH: THE GRANTOR, for valuable consideration paid by the GRANTEE, receipt of which is acknowledged, has and by these presents does grant, bargain, sell and convey unto the GRANTEE, with SPECIAL WARRANTY, in fee simple all of that certain parcel of land situated in Davie County, North Carolina (the "Property") and more particularly described in the attached Exhibit "A". The GRANTOR acquired title to the Property by instrument recorded in Book 320, Page 67 in the Office of the Register of Deeds of Davie County, North Carolina. TO HAVE AND TO HOLD the Property and all privileges and appurtenances thereto belonging to the GRANTEE in fee simple. THE GRANTOR COVENANTS with the GRANTEE, that the GRANTOR has done nothing to impair such title as the GRANTOR received, and the GRANTOR will warrant and defend the title against the lawful claims of all persons claiming by, under or through the GRANTOR, except for the exceptions stated below. Title to the Property is subject to the following exceptions: Easements and restrictions of record. Ad valorem taxes for 2014 and subsequent years. The terms GRANTOR and GRANTEE as used in this Deed include the masculine and the feminine, the singular and the plural, as the context requires, and the heirs, successors, and assigns of the parties hereto. IN WITNESS WHEREOF, the GRANTOR have signed and sealed this deed the day and year first above written. GRANTOR J. B. HARRISON PROPERTIES, LLC BY /1/11Y - Harrison, Manager STATE OF NORTH CAROLINA COUNTY OF DAVIE I certify that the following person(s) personally appeared before me this day, each acknowledging to me that he or she voluntarily signed the foregoing document for the purpose stated herein and in the capacity indicated: (here state names ofpr-incipals office%apacity) JEFFREY B. HARRISON, Manager of J. B. Harrison Properties, LLC This IZ day of , 2014. ►IAtI1H cA i -, icial Signature of Notary ru NOTARY e (Official Seal) _ �e� t C Gt 14 . «h ,s PUBLIC 2U #otary's printed or typed name, Notary Public Ff�``iG�E COUN'y�������` My commission expires: BKQb8PG395 Exhibit A BEGINNING at an iron in the northern right of way margin of U.S. Highway Interstate 40, located South 61 degrees 09 minutes 46 seconds West 307.06 feet from the NCGS Monument "Ward" (N=815,619.96, E= 1,556,838.43), also the southwest comer of the property of Charles L. Williams (Deed Book 59, Page 504 and Deed Book 81, Page 253, Davie County Registry of Deeds) and running thence with the northern right of way margin of U.S. Highway Interstate 40, South 46 degrees 52 minutes 23 seconds West 93.76 feet to a right of way monument in the northern right of way margin of U.S. Highway Interstate 40; thence continuing with said right of way line South 46 degrees 23 minutes 43 seconds West 1128.85 feet to a right of way monument in the northern right of way margin of U.S. Highway Interstate 40; thence continuing with said right of way line South 46 degrees 22 minutes 00 seconds West 1231.08 feet to a right of way monument in the northern right of way margin of U.S. Highway Interstate 40; thence continuing with said right of way South 47 degrees 38 minutes 13 seconds West 120.26 feet to a right of way monument in the northern right of way margin of U.S. Highway Interstate 40; thence continuing with said right of way line South 46 degrees 12 minutes 43 seconds West 855.89 feet to an iron found in a TRACT LINE, which iron is located North 84 degrees 56 minutes 00 seconds East 140.35 feet from another iron found in the TRACT LINE; thence continuing with said right of way line South 46 degrees 21 minutes 00 seconds West 1608.19 feet to a right of way monument in the northern right of way margin of U.S. Highway Interstate 40; thence continuing with said right of way line South 49 degrees 37 minutes 50 seconds West 607-63 feet to a right of way monument in the northern right of way margin of U.S. Highway Interstate 40; thence continuing with said right of way line South 46 degrees 21 minutes 00 seconds West 80.13 feet to an unmarked point in center of Sugar Creek; thence with the center of said Sugar Creek as the same meanders in a northern direction the following courses and distances: North 13 degrees 14 minutes 45 seconds West 304.32 feet; North 21 degrees 23 minutes 36 seconds West 174.51 feet; North 14 degrees 15 minutes 08 seconds East 175.42 feet; North 06 degrees 54 minutes 09 seconds East 267.48 feet; North 17 degrees 00 minutes 40 seconds East 175.33 feet; North 86 degrees 01 minutes 59 seconds East 060.00 feet; South 86 degrees 52 minutes 53 seconds East 070.73 feet; South 57 degrees 30 minutes 01 seconds East 172.92 feet; North 23 degrees 58 minutes 04 seconds East 137.57 feet; North 14 degrees 23 minutes 04 seconds West 200.42 feet; North 05 degrees 33 minutes 44 seconds East 232.62 feet; North 09 degrees 42 minutes 43 seconds West 222.60 feet; North 36 degrees 38 minutes 12 seconds East 086.49 feet; North 26 degrees 21 minutes 53 seconds East 040.44 feet to an iron found on the Sugar Creek bank at the TRACT LINE, which iron is North 74 degrees 00 minutes 44 seconds West 182.68 feet from another iron found on the TRACT LINE; thence continuing with BKgb8PG3gb the center of said Sugar Creek as the same meanders in a northern direction the following courses and distances: North 28 degrees 58 minutes 51 seconds West 114.44 feet; North 01 degrees 55 minutes 13 seconds East 112.42 feet; North 41 degrees 42 minutes 42 seconds West 062.15 feet; North 23 degrees 38 minutes 18 seconds West 090.39 feet; North 08 degrees 14 minutes 08 seconds East 101.37 feet; North 24 degrees 23 minutes 15 seconds West 75.12 feet; North 38 degrees 40 minutes 47 seconds West 70.09 feet; North 27 degrees 36 minutes 49 seconds West 260.45 feet; North 04 degrees 54 minutes 32 seconds West 102.63 feet; North 38 degrees 10 minutes 07 seconds East 62.93 feet; North 41 degrees 50 minutes 30 seconds East 90.62 feet to an iron found on the bank of Sugar Creek; thence North 39 degrees 22 minutes 01 seconds East 459.56 feet to an iron; thence North 85 degrees 21 minutes 25 seconds East 321.24 feet to an unmarked point in a lake located on the Northern boarder of the property; thence North 33 degrees 21 minutes 25 seconds East 285.64 feet to an unmarked point in the said lake; thence North 64 degrees 21 minutes 25 seconds East 134.55 feet to an unmarked point in the said lake; thence North 37 degrees 21 minutes 25 seconds East 113.06 feet to an unmarked point in the said lake; thence North 10 degrees 27 minutes 29 seconds East 127.51 feet to an unmarked point in said lake; thence South 87 degrees 28 minutes 17 seconds East 327.45 feet to an iron located on the western border of the Charles L. Williams property (Deed Book 59, Page 504 and Deed Book 81, Page 253, Davie County Registry of Deeds); thence continuing on the same Charles L. Williams line, North 83 degrees 23 minutes 11 seconds East 1623.71 feet to an iron found in a farm road; thence continuing on the same Charles L. Williams line South 88 degrees 44 minutes 20 seconds East 392.54 feet to an iron found at the TRACT CORNER; thence continuing on the same Charles L. Williams line North 89 degrees 32 minutes 52 seconds East 788.52 feet to the POINT AND PLACE OF BEGINNING, containing 162.33 acres, as surveyed May 11,1989 by Tutterow Surveying Company, drawing number 4414.4, and revised on 1-6-97 to change the name, and subsequently revised again on March 31, 2014 to change the name as follows: "Survey for: Wallace Farm" This is the same property the Grantor acquired in a deed recorded in Book 320, Page 67 in the Office of the Register of Deeds of Davie County, North Carolina. N:\MyFiles\Hank Van Hoy\Real Estate\J. B. Harrison Properties, LLC - Eric Wallace, deed, my 14875.71, Sept. 2014.wpd Appendix B Report on Wetland & Stream Designations Wallace Farm Type 3 Compost Facility Davie County Site f>i�':� r-7VED U.S. ARMY CORPS Off` ENGINEERS WILMINGTON DISTRICT JUL 2 12014 Action Id. 201401112 County: Davie U,S,G,S. Quad: Mocksv : NOTIMATION OF JURISDICTIONAL DETERMINATION Property Owner/Agent: Wallace )Farm Inc.1 J.P. Harrison Properties, LLC f Eric Wallace Address, 14410 East field Road Huntersville NC 28078 Copy Telephone, No.: 704 875-2975 Property description: Size (acres) 219_ Nearest Town Mocksville Nearest Waterway Sugar Creels River Basin Yadkin River USGS HUC 03040101 Coordinates N 35.977635 W-80.510781 Location description Pronosed development site located off of Lee -Jackson Drive adiacent to tributary of Su ar Creels, east of Mocksville, in Davie County, North Carolina. Indicate Which of the Following Apply: A. Preliminary Determination _ Based on preliminary information, there may be wetlands on the above described property. We strongly suggest you have this property inspected to determine the extent of Department of the Army (DA) jurisdiction, To be considered final, a jurisdictional determination must be verified by the Corps. This preliminary determination is not an appealable action under the Regulatory Program Administrative Appeal Process ( Reference 33 CFR Part 331). H. Approved Determination _ 'There are Navigable Waters of die United States within the above described property subject to the permit requirements of Section 10 of the Rivers and Harbors Act and Section 404 of the Clean Water Act. Unless there is a change in the law or our published regulations, this deterittination may be relied upon for a period not to exceed five years fiom the date of this notification. X There are waters of the U.S. including wetlands on the above described project area subject to the permit requirements of Section 404 of the Clean Water Act (CWA)(33 USC § 1344). Unless there is a change in the law or our published regulations, this determination may be relied upon for a period not to exceed five years from the date of this notification. _ We strongly suggest you have the wetlands on your property delineated. Due to the size of your property and/or our present workload, the Corps may not be able to accomplish this wetland delineation in a timely manner. For n more timely delineation, you may wish to obtain a consultant. To be considered final, any delineation must be verified by the Corps. X The waters of the U.S, including wetland on your project area have been delineated and the delineation has been verified by the Corps. We strongly suggest you have this delineation surveyed. Upon completion, this survey should be reviewed and verified by the Corps. Once verified, this survey will provide an accurate depiction of all areas subject to CWAjurisdiction on your property which, provided there is no change in the law or our published regulations, may be relied upon for a period not to exceed Five years. _ The waters of the U.S. including wetlands have been delineated and surveyed and are accurately depicted on the plat signed by the Corps Regulatory Official identified below on . Unless there is a change in the law or our published regulations, this determination may be relied upon for a period not to exceed five years from the date of this notification. There are no waters of the U.S., to include wetlands, present on the above described property which are subject to the permit requirements of Section 404 of the Clean Water Act (33 USC 1344). Unless there is a change in the law or our published regulations, this determination may be relied upon for a period not to exceed five years from the date of this notification. w The property is located in one of the 20 Coastal Counties subject to regulation under the Coastal ,Area Management Act (CAMA). You should contact the Division of Coastal Management in Washington, NC, at (252) 946-6481 to determine their requirements. Page 1 of 2 Action ID: Placement of dredged or fill material within waters of the US and/or wetlands without a Department of the Army permit may constitute a violation of Section 301 of the Clean Water Act (33 USC § 1311). if you have any questions regarding this determination and/or the Corps regulatory program, please contact John Thomas at 919 554-4884 ext. 25. C. Basis For Determination There are stream cItannels within pur ro'ect site which are tributaries of Sugar Creek which tlo+vs into the Y:td]<in River and the Atlantic ocean. D. Remarks E. Appeals Information (This information applies only to approved jurisdictional determinations as indicated in B. above) This correspondence constitutes an approved jurisdictional determination for the above described site. If you object to this determination, you may request an administrative appeal under Corps regulations at 33 CFR part 331. Enclosed you will find a Notification of Appeal Process (NAP) fact sheet and request for appeal (RFA) form. I f you request to appeal this determination you must submit a completed RFA form to the following address: District Engineer, Wilmington Regulatory Division Attmican Gibby, Project Manager, Raleigh Regulatory Field Office 3331 Heritage `trade Drive, Suite 105 Raleigh, North Carolina 27615 In order for an RFA to be accepted by the Corps, the Corps must determine that it is complete, that it meets the criteria for appeal under 33 CFR part 331.5, and that it has been received by the District office within 60 days of the date of the NAP. Should you decide to submit an RFA form, it must be received at the above address by Seater fiber 17, 2014. "It is not necessary to submit an R7 form to the District Office if you do not object to the determination in this correspondence.*" // I e ulatot official: Carps R g y ... Date 07/17/2014 1 Expiration Date 07/17/2019 The Wilmington District is committed to providing the highest level of support to the public. To help its ensure we continue to do so, please complete the Customer Satisfaction Survey located at our website at http:llra><ulat r�i y.usaCe urve .coat/ to complete the survey online. Copy furnished: Jay Quattrocchi, !-Tart Hickman, 2923 South Tryon Street, Suite 100, Charlotte, NC 28203 Page 2 of 2 NOTIFICATION OF ADMINISTRATIVE APPEAL OPTIONS AND PROCESS AND REQUEST FOR APPEAL Applicant: Wallace Farm Inc. f J.P. File Number: SAW 2014 Date. July 17, 2014 Harrison Pro erties LLC 1 Eric Wallace �01112 Attached is: See Section below INITIAL PROFFERED PERMIT (Standard Permit or Letter of A PROFFERED PERMIT Standard Kermit or Letter ofpermission) B PERMIT DENTAL C APPROVED JURISDICTIONAL DETERMINATION D PRELIMINARY JURISDICTIONAL DETERMINATION E SECTION I - The following identifies your rights and options regarding an administrative appeal of the above decision. Additional information may be fouled at http://www.usace.army;tmil/inettfunctionsfew/eecwo/rep or Corps regulations at 33 CFR Part 331. A: INITIAL PROFFERI,D PERMIT: You may accept or object to the permit. • ACCEPT: If you received a Standard Permit, you may sign the permit document and return it to the district engineer for final authorization. Ifyou received a Letter of Permission (LOP), you may accept the LOP and your work is authorized. Your signature on the Standard Permit or acceptance of the LOP means that you accept the permit in its entirety, and waive all rights to appeal the permit, including its terms and conditions, and approved jurisdictional determinations associated with the permit. OBJECT: if you object to the permit (Standard or LOP) because of certain terms and conditions therein, you may request that the permit be modified accordingly. You must complete Section 11 of this form and return the form to the district engineer. Your objections must be received by the district engineer within 60 days of the date of this notice, or you will forfeit your right to appeal the permit in the future. Upon receipt of your letter, the district engineer will evaluate your objections and may: (a) modift y he permit to address all of your concerns, (b) modify the permit to address some of your objections, or (c) not modify the permit having determined that the permit should be issued as previously written. After evaluating your objections, the district engineer will send you a proffered permit for your reconsideration, as indicated in Section B below. B: PROFFERED PERMIT: You may accept or appeal the permit • ACCEPT: if you received a Standard Permit, you may sign the permit document and return it to the district engineer for final authorization. If you received a Letter of Permission (LOP), you may accept the LOP and your work is authorized. Your signature on the Standard Permit or acceptance of the LOP means that you accept the permit in its entirety, and waive all rights to appeal the permit, including its terms and conditions, and approved jurisdictional determinations associated with the permit. • APPEAL: If you choose to decline the proffered permit (Standard or LOP) because of certain terms and conditions therein, you may appeal the declined permit under the Corps of Engineers Administrative Appeal Process by completing Section I1 of this form and sending the form to the division engineer. This form must be received by the division engineer within 60 days of the date of this notice. C: PERMIT DENIAL: You may appeal the denial of a permit under the Corps of Engineers Administrative Appeal Process by completing Section li of this form and sending the form to the division engineer. This form must be received by the division engineer within 60 days of the date of this notice. D: APPROVED JURISDICTIONAL DETERMINATION: You may accept or appeal the approved JD or provide new information. • ACCEPT: You do not need to notify the Corps to accept an approved JD, Failure to notify the Corps within Go days of the date of this notice, means that you accept the approved JD in its entirety, and waive all rights to appeal the approved JD. APPEAL: If you disagree widt the approved JD, you may appeal the approved JD under the Corps of Engineers Administrative Appeal Process by completing Section If of this form and sending the form to the district engineer. This form must be received by the division engineer within 60 days of the date of this notice. E: PRELIMINARY JURISDICTIONAL DETERMINATION: You do not need to respond to the Corps regarding the preliminary JD. The Preliminary JD is not appealable. If you wish, you may request an approved JD (which may be appealed), by contacting the Corps district for further instruction. Also you may provide new information for further consideration by the Corps to reevaluate the JD. SECTION II - RE VEST FOR APPEAL or OBJECTIONS TO AN INITIAL PROFFERED PERMIT REASONS FOR APPEAL OR OBJECTIONS: (Describe your reasons for appealing the decision or your objections to an initial proffered permit in clear concise statements. You may attach additional information to this form to clarify where your reasons or objections are addressed in the administrative record.) ADDITIONAL INFORMATION: The appeal is limited to a review of the administrative record, the Corps memorandum for the record of the appeal conference or meeting, and any supplemental information that the review officer has determined is needed to clarify the administrative record. Neither the appellant nor the Corps may add new information or analyses to the record. However, you may provide additional information to clarify the location of information that is already in the administrative record. POINT OF CONTACT FOR QUESTIONS OR INFORMATION: If you have questions regarding this decision If you only have questions regarding the appeal process you and/or the appeal process you may contact: may also contact: John Thomas, Raleigh Regulatory Field Office, Administrative Appeal Review Officer CESAD-ET-CO-R 919 534-4$$4 ext. 25 U.S. Army Corps of Engineers, South Atlantic Division 60 Forsyth Street, Room 9M15 Atlanta, Geor is 30303-$$01 RIGHT OF ENTRY: Your signature below grants the right of entry to Corps of Engineers personnel, and any government consultants, to conduct investigations of the project site during the course of the appeal process. You will be provided a IS day notice of any site investigation, and will have the opportunity to participate in all site investi ations. Date: Telephone number: Signature of appellant or agent. For appeals on Initial Proffered Permits and approved Jurisdictional Determinations send this form to: District Engineer, Wilmington Regulatory Division, Attin;Jean Gibby, Project Manager, Raleigh Regulatory Field Office, 3331 Heritage Trade Drive, Suite 105, Wake Forest, Nolrtb Carolina 27587 For Permit denials and Proffered Permits send this form to: Division Engineer, Commander, U.S. Army Engineer Division, South Atlantic, Administrative Appeal Officer, CESAD-ET-CO-R, 60 Forsyth Street, Room 9M15, Atlanta, Georgia 30303-8801 �i ♦f _ Y.f - r1� �s F- is -`{ - � � • .. , r •x',�A�Y' ` r JI Yri -'_ - -fig'' �r Wit.•' At A111IIIIII *-A LEGEND • a ■ ® SITE PROPERTY BOUNDARY DELINEATED INTERMITTENT OR r T = PERENNIAL STREAM DELINEATED EPHEMERAL 1 B ��5 • _'' -' ` STREAM - ' DELINEATED WETLAND APPROXIMATE f 0 500 1000 NEENEI +-_ SCALE IN FEET Stream and wetland features shown are based upon the June 18, 2014 site meeting with the USACE. A preliminary JD is pending as of July 9, 2014. Ti,LE USACE JURISDICTIONAL FEATURES MAP �f P�.Fb HARRISON & W.P. HARRISON PROPERTIES LEE-JACKSON DR. & PINEBROOK SCHOOL RD. MOCKSVILLE, NORTH CAROLINA - -" _ • 2923 South Tryon Street -Suite 100 - f hart hickman Charlotte, North Carolina28203 e 704-586-0007(p) 704-586-0373(f SMARTER ENVIRONMENTAL SOLUnONS License # C-1269 / #C-245 Geology DATE: 07-09-14 REVISION NO. 0 _ - JOB NO. GMI-001 FIGURE NO. 2 719 ON GRID NORTH MAP SCALE 1 1,000' (1 : 12,000) Soo 0 Soo 1,000 1,600 Z000 FEET PANEL 5840J FIRM FLOOD INSURANCE RATE MAP NORTH CAROLINA PANEL 5840 (SYEn AATOR DIAGRAM OR MAP INDER FOR FIRM PANEL Ot CONTAINS: COMMUNITY CIO No. RANEL ^UI F DAME COUNTY 370308 $840 J Nd ce tf Naar The NWp Number el—n belpw rhGI11E M umd whm placing map adera; the community NumbM lhmn d— ajtpyltl be Yee? c% insuran applir Ac- !Dr the p{blpa mmrnunly. EFFECTIVE DATE MAP NUMBER SEPTEMBER 17, 2008 3710584000J e� e+•er State of North Carolina Federal Emergency Management Agency k' This is an ofn ci al copy of a portl on of the abode referenced flood map- It was extracted using F-MIT On -Line- Thls map does not reflect changes or amendments which may have been made subsequent to the date on the title block. For the latest product information about National Flood Insurance WwAffill6w j Program flood maps check the FEMA Flood Map Store at www- mac- fema.gc Appendix C — Construction Specifications Wallace Farm Type 3 Compost Facility Davie County Site I I I I I I I I I 1 I I I I ------------ a M W-& 151-& W UE lot 4 1d NO ,vw I i LOAD ZONE 10' NO SL RC 4ARE LOAD AREA I I I I I I I I I I I I I I I I I I I I I i I 10 NO WRCHARE AREA CONTROL I I nf'QIBCAL) 4 1 I I I I I all SLAB coN S REIN"CED Lu/ 04'e SY OTHERS A I IN 12" O.G. GRip LOADS -----------------I-- 1------- —I--- ----- ---- 2' TALL STEM D I I I i I I 4 D I I I G C }? I I A i A I I I I I I'-4" S)=GTION STEM I J WALL OPpN FOR 8'-0" 86GT10N OF I I'-4" WCtION OF 8T1:M I CLAN Our I c�Nu� OFTEN oR WALL OPEN oR LOWER 8 I CLEAN Out _ UNQER _ - - QUISO _ _ y- O NER C.J. ----- Is----------- ----- - -----� --_ I I CALL �s I I E - sFGMWr IN N REIN"CMENt Out ARi=A9 WITH V COVER AT I EACH WARN DUT I I ' EDGEM'YPICAL) I ' '-4 I f - - I -- C] 2' TALL STEM 10 No � a � MALL LOAD ZONE I �• I ,p 40 I I STO 4 E I I I I I ------- G.J.-- CONTAINE UFFER SLA A EA BLA I 1 I le LU I I I I i I I I I I I W '� lip MIXING PIT LAYOUT s LO E 8 C N C3 e Q M ~ � C M c,0 02 �--� N cd '2 0Lu r N _` Seals ,`itff 4l Slffl.11// 0415 - 10 RESID�NTiAL' STRUCTURES T =-i PC :c= .e No. 3295 G rrrfi� I I t�,fr��� DENT1.aLSTRUerurcS, r. _. €%i. Dav,,�-an St. Shs-, ae, N . 2d205 & st, ducal Only No. I Revision/issue I Date r7.777-7� DESIGN LOADS: 1) Design loads are all dead loads plus: A) Surcharge.................................................500 PSF B) Wind load...........................................90 MPH or as required by code C) Snow load..........................................20 PSF or as required by code 2) All designs are in accordance with 2012 IBC. Refer to the relevant Code for any additional information not covered in these notes or the design. 3) Engineering design is for structural information only. Engineer of Record does not accept responsibility for dimensional errors, architectural errors, detailing of the waterproofing, plumbing, electrical, or mechanical information or any part of the plan not relevant to the structural information. SITE SOIL CONDITIONS: 1) Minimum allowable soil bearing capacity of 2,000 psf in all construction areas. The contractor is responsible for notifying the Engineer of Record if any soils are found to be unsuitable for this bearing capacity. The contractor is responsible for obtaining soil testing to ensure that the bearing capacity of the soil meets or exceeds this value. All fill is to be compacted to 95% density as measured by the Standard Proctor Test (ASTM D-1557). 2) All soil that is being retained to have a maximum at —rest active soil pressure of 33 psf. The contractor is responsible for obtaining soil testing to ensure that the maximum at —rest active soil pressure does not exceed this value and notifying the Engineer of Record if the at —rest active soil pressure is not obtainible. 3) Contractor to provide adequate drainage from behind retaining walls. 4) All footing excavations shall be neat, straight, and level in the proper elevations to receive the concrete. Excessive variations in the dimensions of footings or slabs will not be permitted. Reinforcing steel and mesh shall be accurately placed and supported to maintain their position during the concrete pouring. Edge forms shall be used for concrete that will be exposed. 5) All slab penetration are to be the responsibility of the contractor. Penetration interfering with reinforcing shall be approved by the Engineer of Record prior to the placement of concrete. 6) Elevation difference between the bottom of adjacent footings shall be less than their horizontal distance apart in feet. STEEL AND CONCRETE GENERAL NOTES: 1) All rebar shall conform to ASTM A36 having a minimum yield stress of 36,000 psi = 36 ksi. 2) All Concrete to have minimum compressive strength of 3,000 psi. 3) Tie all intersecting rebar with 9 guage tie wire. 4) All dowels to have standard hook in footing. an CONCRETE SLAB WITH 6X6 2.WMcJ WWM TURN 45 AND PLACE IN UPPER SLAB MICH4MC44T FOR 8' WITH 04% HORIZONTALS AT 12" O.G. COMPACTED FILL WITH MINIMUM 2A00 PSF BEARING CAPACITY S DOEEL8 W1T14 PROVIDE 'BITNUTHAWANDARD HOOK, —1 WATER PROOFING MEMBRANE AT 12" O.G. TO FONDATION WALL DEL4W M P GRADE " 4" PERFORATED FOOTING 2 $ DRAIN W/GRAVEL BACKFILL ------- NOTE, TIE ALL INTERSECTION REBAR WITH 9 CsUAGE TIE WIRE NOTEs AT ALL WASH OUT LOCATIONS, INITSTALL CONTINUOUS 45 VERTICAL REBAR WITH 3" COVER TO REINFORCE EACH IIPPER BARRIER EDGE VERTICALS AT AV45 12" O.G. 04 REBAR AT 12" O.G.'T CONTINUOUS IN 2,8 -0 -4 FOOTING 5'-0" op (3)14'S CONTINUOUS REBAR IN FOOTING TIED TO DOWELS LOWER SLAB 04 HORIZONTALS AT 12' O.G. 04 TIES AT 24" O.C. B" CONCRETE BLAB WIT44 6X6 Z%XZCJ WWM (OTPIONAL REINFORCEMENT UPGRA09 •4'6 w 12"XI2' GRID) (3)04'S CONTINUOUS REBAR N FOOTING TIED TO DOWELS DETAIL A -A TURN 05 AND PLACE IN UPPER SLAB MID -WEIGHT FOR 8' W1TH 04'S HORIXONTALB AT FINISHED GRADE HOGA4T CHART: PROVIDE "BITHUTHANE' WATER PROOFING MEMBRANE TO FONDATION WALL BELOW GRADE HORIZONTAL IR. •- . REBAR (S» CHART) •4 REBAR AT 12' O.G. W3 CONTINUOUS IN FOOTING (3)04'6 CONTINUOUS REBAR IN FOOTING TIED TO DOWELS VERTICAL R !BAR (SEE CHART) 8" 'cmCREtE BLAB WITH 6X6 2.SX2.S WWM (OTPIONAL REINFORCEMENT UPGRADE 04'5 w 12"X12" GRID) (3P4'6 CONTINUOUS REBAR IN FOOTING TIED TO DOWFI.S UNBALANCED FILL W1 W2 W3 VER77CAL (REBAR) HORIZONTAL (RESAR) 0' TO 4'-0' 6" 6" 24` #3 a 16' O.C. #3 & 16' O.C. 4'-0" TO 7'-0" 12" 30" 54" #5 a 16" O.C. #'5 ® 16" O.C. 7'-0' TO 10'-0" 18" 42' 72" 116 ® 8" O.C. #6 0 8- O.C. BARRIER/GUARD RAIL 12" O.G. s" GON4GRI°TE TO BE SLAB WITH 6X6 SUPPLIED/INSTALL 8Y 2.WMS WWM DR VEWAY f8LA5 �� 4 8" CONCRETE Q BLAB WITH 6X6 4 2,WMS WWM (OTPIONAL REINFORCEMENT UPGR,4DE •4'8 • X 12"X12" GRID) f DETAIL 5-5 -------------- -------- -------- ----------------------------------------------------------- Ut�117 C i�0U1�[p 1:>RA N5(5Y OTHERS) STORAGE SLAB DETAIL E-E STORAGE CONTAINS oNraix all SLAB R�.1EINIFOR 12CEp w/ 04's IN " O.G. GRID 24"X12" CONTINUOUS CONCRETE FOOTING WITH (4)04 REBAR 4 DOWELS • 16" O.C. WITH STANDARD HOOK 'S HORIZONTALLY AT 16" O.C. 8" CONCRETE 4 BLAB WM4 6X6 ZSX2.S WWM DETAIL G-C 8" 8L4B REINFORCED w/ •4's IN 12" O.G. GRID 24"X12" CONTINUOUS CONCRETE FOOTING WITH (4)94 REBAR 04 DOWELS A 16" O.G. WITH STANDARD HOOK -03'S HORIZONTALLY AT 16" O.C. DETAIL D-D R AREAI s" SLAB R1=4NFOR0 �D W/ 04's • 12" O.G. GRID 4 II°f1 GENERAL NOTES AND DETAILS PAGE a N E c ® c ® V .(D C® 1." C5 C ®. 0 4D V M V C CM a ® .� •� .. C N M W u s� >+ Seals 15�'iSlf:- . E I A 041 Q� 5 j° � a w4 RESID NTIAL'o =� STRUCTURES i PC 1c7, ,o No. 3295 OF A�,\�`. Ill�rrl�l�llt�`� MZ =11�r11r .� P rTURES, P.C. No. I Revision/Issue 01— Praject Date 0AV5 coul�tnr roc Sheet Title WILE= Appendix D— Manufacturers' Equipment Information Wallace Farm Type 3 Compost Facility Davie County Site 1'G7000 Tub Grinder 10 Parts Manual P3.08 Serial Order PARTS BOOK MODEL: ST80 Wheeled Stacker PARTS BOOK ISSUE 02 47 Moor Road Coalisland Co. Tyrone N. Ireland BT71 4QB tel: +44 (0) 28 8774 0926 fax: +44 (0)28 8774 7242 mail: solesuk@mccloskeyinternational.Corn 1 McCloskey Road, RR 7 Peterborough Ontario, Canada K9J 6X8 Toll free: 1 877 876 6635 (1 877 TROMMEL) tel: +1 705 295 4925 fax: +l 705 295 4777 mail: mccloskey@mccloskeyinternational.com )IOL- JOHN DEERS OPERAT S } NU L=v w R a r� •ir a i�! e x r rCZ Q�T192 E 9 f s1r it ""�01 - ,a�•y.�:i'' s• p}�' .- of !. i . ! �•, ' is ��:�. L ,�• - - - `r: - i,. `{•'+ 5 :•`.'••. teal. R - • 1 - • r'l.�ti�'!; f.T �i. �r •���';�� frr 4 /i Y,,r•'� rl '! 1 • � 1 � t4f k( t., r ,r ;=1i 1� ., :! is ti: IZXi$inn)�+;:'�� .., 'r. -- ,Y,iIF'!.L'�..�Y�'j �-:�,i/tifSK.,;�ts'•er�.'••.�;''�`; .. • f ..�• !,. '•,,. 'j5r r:•i i,'lt,y. fit. t ,til '�•'1 ,' � , r �yyiF fir!{, •�C,FD' 'r�r `. ..'• is -• s '� ;1 `'1 tr � ! f •,`1 '� 1 r .1• - - �• , r fr tit i ritr' ! • .j '' _ 1 _ t 6`. 1 � t •: --5 �.y' �' - , i Ii�(O. i. ��11tt !•. 1 � ^, f� �"�_F•- 'r I� 1 I� •. V ,1 \ fl 1 Gv'�P I I!. 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FAILURE TO DO SO VALL INCREASE THE RISK OF INJURY OR MAY RESULT IN DEATHI 0 ww-- 0 MORE CARE. BUILT IN. I �rx, 4 - NW, oe �r La i 7rrn:or.. 1i f a w bbw s ur" adoandc stiltlng sy$Wvk APS IL mcnl- WM boat esgra speed and goUnd speed to PCvvids aptin m ON*" at goer sfi&N in fry A daahboar,trnoaatlad mods sdactor ttaDWft you m choome rsns of tax dNlaC0 K slrm pfogams to CLEMM l:a Mmd:m pulamtettee to yar job. A tat gar to *6— bta mCad forwerdlrt versa ,Gdmr sNAd:h mooned on the !rr t ydmdlc aormala elbow you to operaw the APS N sygem wth Ymw right hand so VW )onr iA hOM can stay On the sWmrirg woad et si OrapsL Loan'sn"Im p oumwwg .pow rud mmxnptlon w4 easy mominp at tow rpns era rm rnp wWa bnselas ot"Xwd-se sirV g system 11M Opm flwear hyeraurtc sye"4 with of WOr t high r w - - ty rwte Pus4% allows prochm °°Card end quick mvenWnb wen at bw rpm. CanWwt Drhm Control (CDCY opwoorfaigm Is. wo the CDC laser vteartttp sy� , wtrdr allows yu to stew mnd shut with wally gmrWmd OwOrc k m urr,ed a1 the bft a r of dm seat FNyh Pwmnriwtoe Low Emission Enom The Wft w9ka gCCnsratas too torque at bw r^ Ov- ng qusi rseporM and bw M&MU t Vft%ODna thot meet ft Lola -ernd roles Mevaks ► n wwL*md msgb rampmbnent with an exmrnil ►adM- tor and trydmWk3lfy fk" coaikg f s twip to keep a+da►1te1 now Ma,tals low. Optbnai EL12" milse ndur~ vm kits are m,adsbb ror both Li50D and i180D_ Emellara swvkiaai ky Em W atxdsstbfa servka panels wd — Pubs, a a r Awe far qLM dep"wd do Caardtio 11 vwtcidop are Just it few d iha ysAI-t f hwsy sokid +. Mw L1s0D Enj*w 1ibWM103WE womwivKHE MAr■ Parr it 35 rh S5 rh (2iCd rhea j SAEJIM" iMfW(?37tW 217oMONtW IS0 glee, SAE MO rm 11t. WW W W tots f w aw h A root VOW it 1 Atfs11,ioor/aN MrfsPMnt" sm11Mt9Qaas 1M.NPli'1t1NofMI 1NoM%v,165WO) 150N406114113491at .130lir"Mut i 5110Win dr165lblW & ohm& Now 1 tMpt7 ltK` (t4Et31b0 210.7 01- 147XS M- 9tsac tlp "m fui turn 1512O sdM466 W tie 410 kp" (40t667 br t�dtars 3,s mi-12A et 44AQ-15y pj 4,2 fW 14 0 rrf Lj.5-193 WM rem 16-9,1 nCs (17.3-:.+-A 1,6 M--Xa et(171,W.9 yM OprsupwovC ],7��It3r¢,,i50 teefora 2W-WOt07-VG-UMb) TNW 2Fn5 ! MIS M •ir.r: �f s�l#,a7/1 �.rle � �� ar+Mr*a wrraA Ttrrrr ttx! W«t S>tlt Inn. �lytwe r�7a`�s JdI �a jlr �,rl.et jrtegl. X1rrF as a lMs> 7t dCi M.R Wn (.C=AWrOVI�7W W A RS Ogzdla.com The Big Daddy of the Hog011a family. All TC Models are built to be the world's most reliable high capacity grinders. This assures It maximum production at the and of a day, be it acres, tons or yards of Pip material being ground. All TC models I use a Torque Converter to 7�7 4 drive the hammermill e Converter t OU 0 rmill which multiplies to engine torque maximum for maximum • production. Whether you grind stumps and logs by the acre, wood waste by the ton or green waste by the yard. HogZills is engineered to provide maximum aroduction per hour. HogZilla is built for reliability providing you the most profit at the end of each month or year. It's no slacker lying down on the job aosft you money, Its performance you can bank on! One operator In a loader/excavator feeds HogZllla, controlling it by remote control. The 60° radial stacking i elevator allows a couple hours of grinding before the operator needs to attend to a ground pile. This reduces the need for a second loader or operator, however, you could use a second loader to keep your HogZilla properly fed. C TCII-1564P models feature patent adjustable hammermill swing capabilities. The versatile 36 inch swing does everything great, and heavy mulch almost t�syond belief. A 38 inch swing Is a little more aggressive and allows a larger bolt -on tip. The larger 45 inch swing works better for bushy material which require a bigger bite to utilize all the horsepower. Check out HogZills's features, quality and workmanship. You'll see why TC HogZAla Grinders are the most reliable high production grinders in the world. When the load on the harmermill increases, the hydraulic fluid Is automatically re-routed against the turbine blades, adding approx. 30% additional reaction torque to engine torque. The engine 1s protected by the torque converter fluid absorbing shock loads and torsional vibrations from the hammermill, assuring longer engine life. (tons per hour) Yardwaste - 15Q-200 Stumps & Logo - 100-1 SO Pallets/Construction Waste - 80-160 fa0d" Feature: Torque Converter Electronic Horsepower Controller Remote Control Radial Stacking Elevator Trougher Roller Conveyors Vulcanized Conveyor Belts Extreme Condition - Clog & Leak Resistant Radiator Radiator Precleaner Enclosure Diesel Service Engine Auxiliary Hydraulic Power Air Gompremsor Hydraulic Rod Puller Mesabi or Glacier Radiator Side -Slide Thrown Object Bolt -In lire Grinding Pac TG Series S eams C11-9664W TC11M9564p TkC-1VvIr A JP TC SON ft"POw Cat 1000 - 2000 1000 -1550 iom 860.1000 Curr ms 1 -1 1 750-1050 Detroit JODD -1200 1005.1200 1005 1005 Hssl' rw-Switty 45" x 64" 36' or 45" x W 38" x W 36" x 64" Saw Ara 54806,h 461018480%h 4610" 4990" SUM Thi*w" ly: %"-1%011" 3/4 -1W W -1W KMVW 1100 80 a 1100 $W Nit Hwi ner Nerrnber 24 - 48 24.48 24 - 48 24 - 48 Rod DiemsW 7 T 3" 3" Tub Top Width IV I& i5 15' Coltveyorl0exeW G6b 7r tk W 48- & 4F 4r d 42" 48" d 4r Trans. Vi6dlh 13' -11" 11' -1i" 11` -11" 11' .11' ,'Tr�rq. Ur►gth 61' - 9' S8' - 3" 56' _ 3" 56' • 3' Tool Wight (Vpr x) 130,0DU 192,M 86.0001« 86,400M S; -Mcsk vA a la dwga w*W 9Dtk*- As x pvwr** are Buda, adwl v0dUd F0= N tot UWWy wq In d*Wr- by: J a T Equipment " 866 242-4949 (ai9 40) Jonathan Kallnoskl mobile 207-266-4231 Tom Ogden mobile 207-266-5454 A il= V. CW lr1r4NUFACTURINIG, INC. 14 Conwnsme Dr., Serdet w, KS 88684 (785) 284-U64 FAK (786) 284,3601 TON Free: (800) 74"611 Web: www.h09zrrre.oan EMAIL: hogzl4e0irrew1ert.c0m Appendix E — Product Label and Analytical Information Wallace Farm Type 3 Compost Facility Davie County Site ` 5 ti �• 1� -WALLACE � w 4 +e�"d 7.a MUSHROOM 'Q r " e _ COMPOST • EwceXent }or Flow, and Vegetable G,,, _ :�- • Agmarest Vigorous and Heathy wane '. .�• '- CDP - _ - � � C :� r� a ��".�. -' �?yam - _ � + � 7. � + - ■ �4, low .\(r # ,��f� ;yam sh'~ 74 . t�. Lf - r "�' i► ¢- of ?`' k ti, a� •r t�3 si ���« ;# !u•,L+f�of,c 1, EI•-�� - t, .a _ ' t; �w F,`� ^' ~ �' `��.� 1'. `�4i �"i1=►i WALLACE FARM, INC. SOLID WASTE COMPOSTING FACILITY OPERATION AND MAINTENANCE MANUAL July 2019 -Experionce tho Oiffurcoco ......... Soo Us For All Your ail NeWsLL ACE # Blended Tap Soil 4 PGUing Boil • Composted 4 Pray $arid Crow Mariure r k Sand + Compost Plus ♦ Hardwood Mulch Pino Needles Ph: 704.875-297r� - ---� =-- '=3i,1k & Bagged ,. Fax, 704.875-2 3si � Pic Er �.• P or Delivery IA41G f-;?5.1.N *Irl «d,. Hume mvi„o, NC: 2,18078 Prepared for: Wallace Farm, Inc. 14410 Eastfield Road Huntersville, NC 28078 Phone: 704-875-2975 Prepared by: Garrett & Moore Inc. 206 High House Road Suite 259 Cary, NC 27513 Phone: 919-792-1900 CONTENTS Page Chapter 1 1.0 - Introduction................................................................................................................... 1 1.1 - Composting Process Description.................................................................................. 1 1.2 - Facility Overview.......................................................................................................... 1 Chapter 2 2.0 - Standard Facility Operations......................................................................................... 3 2.1 - Erosion Control............................................................................................................. 3 2.2 - Leachate Management................................................................................................... 3 2.3 - Site Access.................................................................................................................... 3 2.4 - Signage.......................................................................................................................... 4 2.4A — Safety Requirements.................................................................................................. 4 2.5 - Materials Receiving...................................................................................................... 4 2.6 - Mixing........................................................................................................................... 6 2.7 - Composting................................................................................................................... 6 2.8 - Compost Curing/Storage............................................................................................... 8 2.9 - Screening....................................................................................................................... 10 2.10 - Product Distribution.................................................................................................... 10 2.11 - Equipment Maintenance and Storage.......................................................................... 10 2.12 - Operator Checklist...................................................................................................... 10 2.13 - Troubleshooting.......................................................................................................... 12 2.13.1 Procedures For Responding To Odor Complaints.................................................... 14 Chapter 3 3.0 - Sampling, Testing, and Record Keeping....................................................................... 16 3.1 - Sampling and Testing Schedule.................................................................................... 16 3.1.1 - Grab Sample Definition............................................................................................. 16 3.1.2 - Grab Sampling Procedure.......................................................................................... 17 3.1.3 - Composite Sample Definition.................................................................................... 17 3.1.4 - Composite Sampling Procedure................................................................................. 17 3.1.5 - Pathogen Samples...................................................................................................... 18 3.1.6 Metals and Foreign Matter.......................................................................................... 18 3.2 - Operational Record Keeping Procedures...................................................................... 19 3.2.1 — Material Receiving and Mixing Records .................................................. 19 3.2.2 - Compost Windrow Data............................................................................................ 19 3.2.3 — Row (Windrow) Data................................................................................................ 20 3.2.4 - Laboratory Data.......................................................................................................... 20 Table 3-1. Semi -Annual Monitoring for Grade A Compost Requirements ................. 21 Wallace Farm O&M Manual Davie County Site CONTENTS, Continued Chapter 4 4.0 - General.......................................................................................................................... 22 4.1 - Personal Hygiene.......................................................................................................... 22 4.2 - Personal Protective Equipment..................................................................................... 22 4.3 - Mechanical Equipment Hazard Prevention................................................................... 23 4.4 - Employee Health and Safety......................................................................................... 23 4.4.1 - Fire Extinguisher........................................................................................................ 23 4.4.2 - Physical Exposure...................................................................................................... 24 4.4.2.1 - Bioaerosols.............................................................................................................. 24 4.4.2.2. - Dust........................................................................................................................ 24 4.5 - Facility Emergency Phone Numbers............................................................................. 25 Chapter 5 5.0 - Contingency Plans......................................................................................................... 26 5.1 - Equipment Breakdown.................................................................................................. 26 5.2 - Air Pollution/Odors....................................................................................................... 26 5.3 - Non -Conforming Materials........................................................................................... 27 5.4 - Spills............................................................................................................................. 27 5.5 - Fires............................................................................................................................... 27 5.6 - Particulates.................................................................................................................... 28 5.7 - Noise............................................................................................................................. 28 5.8 - Vectors.......................................................................................................................... 28 5.9 - Unusual Traffic Conditions........................................................................................... 28 Chapter 6 6.0 - Reporting....................................................................................................................... 29 7.0 - Product Marketing And Distribution Plan.................................................................... 30 References............................................................................................................................ 31 Wallace Farm O&M Manual Davie County Site CONTENTS, Continued Figures Figure 1. Odor complaint response sequence Appendices Appendix A - Site Plan Appendix B - Site Signage Appendix C - Sample Row Data Record - Sample Windrow Data Recording Sheet - Sample Pit Mix Recording Sheet Appendix D - Compost Product Information Appendix E - Concrete Pit Construction Specifications Appendix F - New Compost Turner and New Grinder Appendix G - Odor Response Form Wallace Farm O&M Manual Davie County Site 1.0 - INTRODUCTION This Operation and Maintenance (O&M) Manual was developed for Wallace Farm, Inc. The objective of the manual is to provide guidance for operators and outline required activities so that the facility operates in accordance with state regulations, and composting is undertaken with proper regard for the health and safety of the facility's operators and neighbors. 1.1 - COMPOSTING PROCESS DESCRIPTION Composting is the controlled aerobic (oxygen rich), thermophilic (temperature range 105 °F to 165 °F), biological conversion of organic materials into a stable end product (compost). This conversion is accomplished by microorganisms (bacteria, actinomycetes, and fungi) normally present in organic materials within the composting mass. By optimizing the environment for the microorganisms, the process of decomposition is accelerated. There are three major objectives in composting. The first is to destroy disease -causing organisms (pathogens) that may be present, by following state requirements for PFRP (Process to Further Reduce Pathogens) which meets Vector Attraction Reduction requirements. The second objective is to stabilize the product so that it does not putresce. The final objective is to produce a stable, manageable product for beneficial use in landscaping and other applications. The method of composting used at Wallace Farm is the turned windrow method. This method achieves the objectives outlined above, while processing feedstocks efficiently. 1.2 - FACILITY OVERVIEW The Composting Facility is in Davie County. Wallace Farm is a family owned and operated facility. There is not a precise routine; each employee is trained to perform various tasks. Depending on specific operations on any given day, several people may work together to accomplish the tasks. Operating schedules varies as for other similar operations and the priorities of the day. Staff and operations each typically performs are listed below. • General Manager - Manage all operations and direct work efforts • Office Manager - Coordinates all billings and administrative activities • Fleet Manager - Coordinates all deliveries and trucking operations • Tractor Trailer and Dump Truck Drivers - Haul feedstocks and finished materials • Front End Loader Operator - Mixes feedstocks/shapes windrows/loads product/mix and screen finished product Wallace Farm O&M Manual 1 Davie County Site Compost Turner Operator - Turns windrows/monitors compost piles Bagging Line Operator - Bags finished products Grinder Operator — Grinds yard waste, pallets, and other mulch products. The Facility will operate Monday through Saturday between the hours of 7 am and 7 pm. Wallace Farm O&M Manual 2 Davie County Site 2.0 STANDARD FACILITY OPERATIONS The following sections cover standard operating procedures for the facility. 2.1 EROSION CONTROL Stormwater discharges during construction of the proposed facility will be permitted in accordance with NCDENR's Erosion and Sediment Control rules. Stormwater and erosion control measures are shown on the permit drawings. Stormwater discharges for operations of the proposed facility will be permitted in accordance with NPDES General Permit No. NCG 240000. 2.2 LEACHATE MANAGEMENT The compost windrows will be constructed with the existing slope to facilitate drainage between windrows. Stormwater discharges for operations of the proposed facility will be permitted in accordance with NPDES General Permit No. NCG 240000. Stormwater discharges during construction of the proposed facility will be permitted in accordance with NCDENR's Erosion and Sediment Control rules. Passive treatment of storm water from compost areas occurs as the water is routed through rip rap, silt fencing, over grassy areas, and to sedimentation catch basins. Water from composting areas is routed using natural contours and diversion berms to the stormwater ponds shown in the site plan. Water from the stormwater ponds may also be used on windrows for dust suppression (but not during or after PFRP), and in compost mixes. 2.3 SITE ACCESS Uncontrolled public access is not allowed. An existing fence along the property boundary provides control to access onto the site. An operator is on duty at the site when the facility is open. The road to the site is maintained to allow all-weather access. Wallace Farm O&M Manual 3 Davie County Site 2.4 SIGNAGE A sign stating that "no hazardous waste, asbestos containing material, or medical waste is allowed on site" is posted at the site entrance, along with signage providing information on materials that are acceptable, posted at the site entrance. Copies of site signage are included in Appendix B. 2AA SAFETY REQUIREMENTS Safety requirements include the following: • Open burning of solid waste is prohibited. • As discussed in Section 4.4 and 4.4.1, equipment is provided to control accidental fires; arrangements have been made with the local fire protection agency to immediately provide fire -fighting services when needed (see Section 5.5). • Personnel training is provided to insure that all employees are trained in site specific safety, remedial, and corrective action procedures. Training is discussed in Sections 4.2 and 4.4. • In addition, all new employees complete an orientation program covering, at a minimum, the following: general facility orientation; job orientation, emphasizing duties of the employee, including composting procedures; and safety, including fire. 2.5 MATERIALS RECEIVING Only permitted materials can be accepted. Hazardous materials are not allowed on the site. Incoming materials are inspected, and any unacceptable materials are to be loaded on the truck that brought them and transported to a permitted landfill. Feedstocks to be composted under this permit include animal manures, wood materials, yard waste, cotton crop materials, meat, food waste, grease trap residuals, US domestic tobacco crop material, cardboard, bleaching clay, animal fat, virgin gypsum board, lime, and starch water. Wood materials to be composted at the facility under this permit include land clearing debris, yard waste, wood shavings, sawdust, and pallets. Materials are Wallace Farm O&M Manual 4 Davie County Site received and recorded on a weight (per ton) or volume (per gallon) basis. For materials recorded on a volumetric basis, a gallon of material is weighed. Then the resulting conversion factor (pounds per gallon) is multiplied by the total number of gallons received to convert to total pounds. Total pounds are converted to tons by dividing by 2000. USDA certified scales on site are used to weigh incoming feedstocks. The dry carbonaceous materials such as the wood materials, US domestic tobacco crop material and cotton crop materials, are unloaded in the receiving and storage area. A tub grinder is used to adjust the size of wood material products for composting, as described below. Materials with significant water content (including meat, manures, food waste, bleaching clay, starch water, and animal fat, can be unloaded directly into the concrete receiving/mixing pit for preparing compost mixes. In addition, temporary storage for high-water content materials is being developed for the operations. If the mixing pit is filled to capacity or if it is in use when a load of high-water content material arrives, these materials can be off-loaded to the frac tank(s). Use of the tanks will help achieve maximum efficiency in the mixing pit. At a minimum, the tanks are to be emptied every 36 hours. The scales, receiving areas, storage areas, and concrete receiving/mixing pit are shown on the site plan. The receiving/mixing pit is cleaned out daily. After the last mixture is prepared and removed for further processing, the walls and dump areas are washed down with a high pressure hose. The wash water is directed into the pit, to which fresh bulking material is added on the bottom to absorb the moisture. Prior to accepting a new waste material not included in this O&M manual, Wallace Farm, Inc. will thoroughly assess the material and the facility producing it to determine its composition and suitability for composting. NCDENR will be contacted for assistance with these evaluations. Samples will be obtained and tested, and lab results will be forwarded to NCDENR as part of the request for approval for adding the material to the list of allowable feedstocks. New waste materials will not be received without approval by the Division of Waste Management. Please note that, as discussed in the Application component of the Application/O&M Manual submittal, quantities received will vary from year to year and from feedstock to feedstock, and in some years certain feedstocks are not available at all. Feedstocks will be stored on the site in the area identified as "RECEIVING, MIXING, Wallace Farm O&M Manual Davie County Site GRINDING." Wood materials will be stored in piles no larger than 30 feet high by 100 feet wide. 2.6 MIXING Dry carbonaceous materials (including wood materials; land clearing debris; yard waste; wood shavings; sawdust, virgin gypsum board, tobacco and cotton crop material), are delivered to the facility and off-loaded in the receiving/storage area. Wood materials, including land clearing debris, yard waste, and pallets, are ground as necessary. Materials with significant water content (including meat, manures, food waste, starch water, and animal fats) are unloaded directly into the concrete receiving/mixing pit for preparing compost mixes. These materials are measured and blended with front end loaders in the mixing pit upon arrival. Materials are mixed to obtain a homogenous mix with a C:N ratio of 20:1 to 30:1. A feedstock database that includes results of laboratory analyses is used to calculate the appropriate mix ratios to obtain a homogenous mix with a C:N ratio of 20-30:1 and target moisture contents of 40 to 60%. The calculations are performed by hand with a calculator using the standard compost mix mass balance equations, obtained by Wallace Farm at a national compost school. Computer spreadsheets are also available for verifying the hand calculations (see, for example, http://compost.css.comell.edu/download.html). Within two hours of blending, the mix is transported to the composting pad via dump trucks and placed into windrows. A front end loader is used to improve the shape of the windrows as necessary. The new windrows are turned immediately if favorable climatic conditions exist. If weather conditions are unfavorable, various procedures can be followed, as described in Sections 2.7 and 5.2. 2.7 COMPOSTING Windrow composting at the facility is accomplished by placing the mix in windrows approximately 5 - 7 feet in height by 14 - 16 feet wide, and up to several hundred feet long. Windrows will be separated by 10 feet to allow vehicular/fire access. The windrows are periodically turned to break up clumps to expose more surface area to active microorganisms and to expose all materials to temperatures ensuring pathogen destruction and vector attraction reduction. Wallace Farm O&M Manual 6 Davie County Site The facility uses a self-propelled, track driven Backus compost turner and a, state-of-the-art, grinder (this equipment is described in Appendix F). The compost turner performs well during all weather conditions, and will improve mixing and aeration of compost windrows. The grinder will help optimize admixture and compost particle sizes. These machines improve composting efficiency. To ensure pathogen destruction and vector attraction reduction, the pile temperatures are maintained at or above 131 °F for at least 15 consecutive days. Windrows are turned at least five times during this PFRP (Processes to Further Reduce Pathogens) period during which temperatures are > 131 °F and temperatures are measured every other day or at least three times per week during this period. Temperatures are taken in each windrow at 50-foot intervals down the length of the windrow using a three-foot long dial type or digital thermometer. To measure temperatures, the probe is inserted approximately one to two feet into the pile from the pile surface. Temperatures are recorded as illustrated in the recording sheet shown in Appendix C. Temperatures are measured until the 131 °F for 15 consecutive days has been met. An oxygen meter will be used to measure oxygen content of compost pile pore space, usually at the same time that temperatures are checked. Windrows are turned based on temperature measurements and atmospheric conditions. Material generally remains in the turned windrows for approximately eight to sixteen weeks, the exact time being a function of windrow performance and temperature readings. Following this windrow processing period, the compost is placed in a static pile for a minimum of six months for curing. If temperatures exceed 160 °F, the windrow requires turning to cool the composting material. If temperatures during the active composting period are less than 120 °F, the windrow requires turning as well. Low temperatures may indicate insufficient oxygen, and pile turning will provide the needed oxygen to the microorganisms. Temperatures determining when the compost pile requires turning are guides and may be adjusted based on long-term pile temperature trends and composting times. If material begins to dry significantly, thereby inhibiting microbial activity, and dusty conditions are prevalent, water can be added to the top of the windrows. This water can come from the potable supply, or, if added prior to the start of PFRP, can be from an on -site stormwater ponds. After adding water, the pile is turned to distribute the moisture. Vector attraction reduction is met by maintaining pile temperatures above 104 °F for 14 days or longer, during which time the average temperature is greater than 113 'F. Wallace Farm O&M Manual 7 Davie County Site Within two hours of blending, the mix is transported to the composting pad using dump trucks and placed into windrows. A front end loader is used to improve the shape of the windrows as necessary. The windrows are turned periodically using the Bachkus windrow turner to maintain aerobic conditions within the pile and to invert and fluff the windrow. 2.8 COMPOST STORAGE The primary purpose of the storage pile is to provide volume equalization. Multiple compost rows, once the compost material is stable, are moved to the storage pile and then the compost material is moved out to the bagging operations and to other finished product storage areas. Wallace Farm is a member of the US Composting Council (USCC). Compost rows are sampled regularly and tested by the USCC for stability. Wallace Farm consistently receives a rating of "very stable" from the USCC. The compost material moved from the compost rows to the curing/storage pile is considered to be stable and is ready for finished product uses at that time. 2.8.1 Compost Storage Pile Construction Compost storage is an important step in the operation by Wallace Farm and must be performed in a manner to prevent loss of finished product. There are two primary concerns associated with the storage pile: 1. Loss of finished product due to absorption of water, which results in excessive moisture content and an unusable product. 2. Loss of finished product due to fire. To minimize the potential for loss of product due to excessive moisture and loss of product due to fire, the following procedures will be implemented during construction of the storage pile: 1. Finished compost will be hauled from the compost piles to the storage area. 2. Compost will be spread in an approximate 1-foot lift and compacted with a dozer. No loose material will be allowed to remain in place. 3. Additional lifts will be spread and compacted resulting a "constructed" storage pile with a relative high density of material with minimized voids. 4. Storage pile side slopes will be constructed in a manner that allows equipment to perform compaction on side slopes. Wallace Farm O&M Manual $ Davie County Site 5. Typical storage piles will be 100 to 200 feet wide. 6. Maximum storage pile height will be 60 feet. 7. All procedures used in constructing the storage pile should focus on minimizing the intrusion of air into the pile and minimizing infiltration of water into the pile. Vehicular access will be maintained around the entire perimeter of the storage pile. 2.8.2 Compost Storage Pile Monitoring Daily visual monitoring for vents and cracks will be performed. Any vents or cracks identified will be immediately remedied using the construction procedures described above. Operators are trained to identify any hot areas in curing/storage pile. If temperatures in the curing/storage pile rise above the typical 110' F, the operators can feel the heat being generated and the operators take the corrective actions described below. Visual inspections for smoke are continuously performed by the operators during daily operation and if smoke is identified the operators take the corrective actions described below 2.8.3 Compost Storage Pile Corrective Action If hot areas are encountered or if smoke is identified, the material generating the heat or smoke is immediately removed from the storage pile, mixed with compost material having a relatively higher moisture content, and moved to product packaging. A 5,000 gallon water tanker is used on site at all times. The water tanker is a 6-wheel drive off road truck and is equipped with a water cannon capable of spraying water about 50 to 75 feet. The water tanker truck can drive on the storage pile to access excessively hot or smoking areas. If excessively hot or smoking areas are encountered, the Fire Department will be notified. An all-weather (aggregate base course) access road provides access from the public road through the site and directly to the storage pile. Vehicular access will be maintained around the entire perimeter of the storage pile. Wallace Farm O&M Manual 9 Davie County Site 2.9 SCREENING Screening is conducted after Storage. The screen size is 3/8-1 /2" or as required by the market. The compost (< 1/2") is stored on site prior to distribution. The overs (> 1/2") are returned to the receiving/storage area and added to other feedstocks in amounts determined by experience and using Wallace Farm's feedstock information database. 2.10 PRODUCT DISTRIBUTION The finished product is distributed in bags and in bulk. Records are maintained of material purchasers. The compost products are registered with the NCDA as a fertilizer and/or soil amendment. Compost marketed as a fertilizer must meet a minimum N-P-K value of . S-. S-. S. (Product information is included in Appendix D.) If product fails to meet state regulatory or facility requirements or is otherwise unmarketable, it can be applied per regulations and with NCDENR pre -approval to land or taken to an approved municipal solid waste landfill. Otherwise, poor quality compost, as well as compost not meeting all regulatory requirements, will be returned to the receiving/processing area and fully reprocessed following the treatment and monitoring steps described above. 2.11 EQUIPMENT MAINTENANCE AND STORAGE Regular equipment maintenance is required to ensure a marketable product is produced. Refer to specific equipment O&M manuals for equipment maintenance schedules. Small equipment, such as temperature probes, will be stored inside the bagging line building or in the office. 2.12 OPERATOR CHECKLIST The following chart is a quick reference for operators to ensure performance of proper procedures. Wallace Farm O&M Manual 10 Davie County Site Operator Checklist As Required Daily Weekly Monthly Semi- Annually Annually Inspect Incoming Materials ❑ Turn Windrows ❑ Perform Equipment Maintenance ❑ Screen Compost ❑ Measure Windrow Temperatures 3 times per week ❑ Clean-up Spills ❑ Prepare/Update Windrow Data Sheets ❑ Record Information on Windrow Data Sheet ❑ Prepare Monthly Information Sheet ❑ Sample/Analyze Compost Product ❑ Inspect Grass Areas ❑ Reseed Grass Areas' ❑ Wash Mixing Pit ❑ Inspect/Repair Access Road ❑ Submit Report to NCDENR ❑ 'Reseed at least semi-annually or more frequently, if required. Wallace Farm O&M Manual 11 Davie County Site 2.13 TROUBLESHOOTING This section presents commonly encountered problems at composting facilities. The following is a guide to potential problem areas, and accompanying corrective action. Wallace Farm O&M Manual 12 Davie County Site Problem/Condition Corrective Action Potential neighbor lacks knowledge about 1. Invite interested party to tour compost compost facility facility, and educate them. 2. Refer interested party to informative Existing neighbor does not like compost company web -site facility (www.wallacefarmproducts.com) Pile temperature too high (>160 °F) Increase turning frequency and/or decrease pile size. Pile temperature too low (<110 °F) Increase turning frequency and/or increase pile size. Check pile moisture content, pH, and C:N Dry piles Check pile moisture content. Add water. Dusty conditions at site Spray water on windrows to suppress dust. Odors around compost pad, or off -site odors -Check for/clean up spills. Cover odorous windrows with compost or carbonaceous blend. -Do not disturb odorous windrow for approximately 10 days following initial turning. -Check incoming feedstocks. Odors during pile turning -Adjust as necessary the initial mix C:N ratio, pH, porosity and/or water content of mix. -Avoid turning during adverse atmospheric conditions, if possible. Odor complaint from neighbor Follow procedures noted below and in the next section, including: 1. Respond immediately 2. Complete Odor Response Form (see Appendix G) 3. Determine whether corrective action is needed. 4. If needed, perform corrective action to address odors 5. Cover odorous windrows with a layer of carbonaceous materials. 6. Check incoming feedstocks. Proposal for processing new material Contact NCDENR. Odor complaints are addressed by following the procedures described in the next section. Wallace Farm O&M Manual 13 Davie County Site 2.13.1 PROCEDURES FOR RESPONDING TO ODOR COMPLAINTS Procedures for responding to odor complaints are detailed in this section. Odor complaints can be called in or e-mailed to the Wallace Farm office. If a complaint is received, the following steps are taken: 1. A member of Wallace Farm office staff promptly visits the complaint location. 2. Upon arrival, Wallace Farm staff member completes an Odor Response Form. 3. The Wallace Farm staff member determines if complaint is verifiable. 4. If the complaint is not verifiable, the staff member returns to the office and files the completed Odor Response Form. 5. If the complaint is verifiable, the Wallace Farm staff member immediately contacts the compost facility manager. 6. The compost facility manager promptly investigates to identify the odor source. 7. Corrective Action is implemented immediately. 8. A weather fact sheet is attached to the odor response form and filed. These procedures are presented graphically in Figure 1. Wallace Farm O&M Manual 14 Davie County Site Odor complaint is received Wallace Farm staff member promptly visits addressflocation Wallace Farm fills out Odor Response Form Was oamplaint verif ra kyle? N o File Odor Response Form Yes Compost facility manager promptly investigates to identify odor source and take corrective action Figure 1. Odor complaint response sequence Wallace Farm O&M Manual 15 Davie County Site 3.0 SAMPLING, TESTING, AND RECORD KEEPING Sampling and testing at the composting facility is necessary to: • Monitor process efficiency • Provide data to regulatory agencies • Provide data for trouble -shooting • Verify quality of materials for composting It is extremely important that all sampling and testing be done at representative points in the process and in a consistent manner. The data resulting from any sampling and testing program is only as good as the sample taken. Sampling should be done consistently, on a regular basis, and using specific techniques. This section outlines the sampling schedule and sampling procedures required for a successful sampling and testing program. The operator should make every effort to follow a consistent routine, according to these guidelines. Parameter testing includes pathogen indicators, regulated metals, nutrients, and foreign matter. Sampling and handling requirements are discussed in following sections. 3.1 SAMPLING AND TESTING SCHEDULE Final product sampling is conducted every six months or 20,000 tons, whichever comes first. At Wallace Farm's option, compost samples are taken monthly to comply with the STA (Seal of Testing Assurance) Certification of the US Composting Council. The following sections outline sampling types and procedures. 3.1.4 Grab Sample Definition Grab samples are collected at one particular time, in one particular location of a certain process. Analysis of a grab sample provides results from a random part of the process stream. To achieve a more representative analysis of a given process stream, many grab samples can be collected at various times and analyzed individually or these grab samples can be combined to produce a composite sample. Wallace Farm O&M Manual 16 Davie County Site 3.1.2 Grab Sampling Procedure Grab samples are collected using a plastic shovel and a clean, dry sampling jar (one -pint glass or plastic bag). The sample is collected at a point in the material approximately two feet into the storage pile from the outside of the surface and representative of the compost pile which is being sampled. Grab sample volumes should be consistent. Grab samples should be taken monthly and stored in refrigeration until needed to produce a six month (semi-annual) composite sample for analysis. 3.1.3 Composite Sample Definition Composite samples are a mixture of grab samples collected individually at various times at the same location in a certain process, or a mixture of samples that are collected individually at various locations in a certain process. The grab samples are immediately transferred to a composite sample container for storage. Composite samples generally are more representative than grab samples. 3.1.4 Composite Sampling Procedure Composite samples are stored in a clean, dry sampling jar (one gallon or larger) with an airtight, screw -on lid. The sampling container is appropriately marked and stored in a cool, dry place, out of direct sunlight, preferably a refrigerator. At the end of the sampling period, after the last grab sample is added to the composite jar, the composite sample is well mixed and a representative portion placed in a smaller sampling jar (one pint) for analysis. The sampling jar is airtight and stored in a refrigerator until it is delivered to the laboratory for analysis. Analysis should be performed as quickly as possible, preferably within 24 hours after collection. The sample jar is adequately labeled with sample name, date of collection, and the operator's name. Composite samples can also be taken at random from the screened material (immediately after screening or in the product storage pile) approximately two feet from the pile surface. Several grab samples can be taken from the pile and combined and thoroughly mixed to create the composite sample. Wallace Farm O&M Manual 17 Davie County Site 3.1.5 Pathogen Samples Pathogen samples will be grab samples. The pile will be broken apart using a front-end loader. A shovel will be cleaned with hot soapy water and then sterilized by pouring alcohol on the shovel and lighting it on fire. The sterile shovel will then be utilized to dig approximately two feet into the open face of the pile that was broken apart. A sterile scoop is then used to obtain a sample and place it in a sterile jar. The person sampling will also be wearing sterile gloves during the sampling event. Pathogen samples will be taken once per every 20,000 tons of compost produced or at least semi-annually. Once pathogen samples have been taken, they are stored on ice and sent to the lab immediately. 3.1.6 Metals and Foreign Matter A composite sample of the compost is analyzed after every 20,000 tons of compost produced or every six months, whichever comes first, for regulated metals and foreign matter listed in Table 3.1 Sampling equipment (including coring devices, shovels, trowels, and containers) must be made of materials that will not contaminate or react with compost constituents. Suitable sampling equipment materials include glass, stainless steel and plastic (teflon, polyethylene, polypropylene). Any steel equipment used must not be galvanized or zinc coated because it can contaminate samples. All sampling equipment must be kept clean to avoid contamination. Sample containers for metals (and all other analytes) are to be obtained from the certified laboratory doing the analyses. For metals these containers shall be plastic or glass, the minimum sample volume sent to the laboratory is 300 mL. Samples for metals analyses are to be stored at 4 °C, and can be held up to six months prior to analysis. Foreign matter content is determined by passing a dried, weighed sample of the compost product through a one -quarter inch screen. EPA Method 160.3 is used to dry the sample. The material remaining on the screen is visually inspected, and the foreign matter that can be clearly identified is separated and weighed. The weight of the separated foreign matter divided by the weight of the total sample is determined and multiplied by 100. The result is the percent dry weight of foreign matter content. Wallace Farm O&M Manual 18 Davie County Site 3.2 OPERATIONAL RECORD KEEPING PROCEDURES Keeping accurate records is an important part of the operation of any composting facility. Proper records are necessary to monitor the performance of the facility and to make operational decisions. Of great importance is the establishment of a reliable continuing record for proof of performance, thus justifying operational decisions, expenditures, and recommendations. Daily operational records also provide information useful in process adjustments required due to climatic or seasonal changes or other recurring problems of a specific nature. Accurate records also provide the basis for planning future expansion, planning future modifications, establishing and adjusting operating budgets, and providing evidence of performance in compliance with regulations. The NC DENR Division of Waste Management requires record keeping sufficient for determining facility efficiency and the effectiveness of treatment in meeting standards. Personnel from NC DENR Division of Waste Management will make periodic visits to the facility. During these inspections, a review of operational and other records may be requested. Records must be retained for five years. The following sections outline data to be maintained at the facility. 3.2.4 Material Receiving and Mixing Records The type and quantity of materials received are recorded daily. Daily records are also kept documenting feedstock mix ratios and row placement on compost pads. A sample "Pit Mix Recording Sheet" is included in Appendix C. 3.2.2 Compost Windrow Data Compost windrow data are maintained by the operator for each windrow built at the facility. Each windrow is defined as the mix placed on the composting area that is contained in one windrow. Data will include information as to the day the pile was built, along with monitoring data.. A sample Windrow Data Sheet is attached in Appendix C. The P1, P2... P10 indicates the same relative Wallace Farm O&M Manual 19 Davie County Site location in a windrow. Each point is approximately 50 feet from the next. Temperatures are measured at least one time per week until the time and temperature requirements are met. The day a pile is turned or sampled is also noted. The date pile construction began and date completed is when material is first placed in the windrow and when the last material is placed in the windrow, respectively. Windrow numbers start with 1 and increase throughout the composting pad as new windrows are constructed. Additional data is to be collected to record performance over periods greater than 30 days, as necessary. The operator also maintains a log to document the exact day and time the turner is in operation. 3.2.3 Row (Windrow) Data Compost row data are summarized in a database for record -keeping and to evaluate the overall materials processing operation. Data should be recorded in the database as it becomes available, thus keeping records current. A sample Row Data Record Sheet is included in Appendix C. Note that any material not meeting the time and temperature requirements, which fails pathogen or other testing, or is otherwise unmarketable, is identified in the database and appropriately segregated. Approaches for handling these materials are recomposting, land application with prior NCDENR approval, and transporting them to a Municipal Solid Waste landfill. 3.2.4 Laboratory Data Laboratory data include bacteriological, heavy metal, and nutrient concentrations. Compost samples are taken once for every 20,000 tons of compost produced or at least every six months as outlined in Section 3.1. These samples are used to verify that the product meets the requirements listed in Table 3-1. Certified laboratories are used and testing procedures are noted on each analytical report. Wallace Farm O&M Manual 20 Davie County Site Table 3-1. Semi -Annual Monitoring for Grade A Compost Requirements' Parameter Unit Limit Foreign Matter % < or = to 6 Cadmium mg/kg dry wt. 39 Copper mg/kg dry wt. 1500 Lead mg/kg dry wt. 300 Nickel mg/kg dry wt. 420 Zinc mg/kg dry wt. 2800 Selenium mg/kg dry wt 100 Arsenic mg/kg dry wt 41 Mercury mg/kg dry wt 17 Pathogens (fecal coliform) MPN/g dry wt. < 1000 per g Total N % None Phosphorous % None Potassium % None 'NC DENR Solid Waste Compost Rules Wallace Farm O&M Manual 21 Davie County Site 4.0 GENERAL Some feedstocks may contain pathogens, which composting, if carried out properly, will destroy. The following are some general recommendations for the health and safety of workers at Wallace Farm. 4.1 PERSONAL HYGIENE The following personal hygiene recommendations should be stressed as common practices to all operators. • Wash hands before eating, drinking, or smoking. • If heavily contacted with feedstocks such as meat or manure, immediately take a hot shower and put on clean clothing. • Wash, disinfect, and bandage ANY cut, no matter how small it is. Any break in the skin can become a source of infection. Change bandages frequently and wear protective clothing or equipment over the wound. • Keep fingernails closely trimmed and clean (dirty nails can harbor pathogens). Individuals who are highly debilitated or have severe allergies or asthma should not be employed to work at compost facilities. 4.2 PERSONAL PROTECTIVE EQUIPMENT Personal Protective Equipment (PPE) must be evaluated as to the level of protection necessary for particular operating conditions and then made available to facility employees. The list below includes the PPE typically used and/or required in a compost facility workplace. • Leather shoes with hard soles • Noise reduction protection should be used in areas where extended exposure to continuous high decibel levels are expected • Disposable rubber latex or chemical resistant gloves for appropriate protection Wallace Farm O&M Manual 22 Davie County Site • Dust filter masks Following use, PPEs should be disposed or adequately cleaned, dried, and readied for reuse. 4.3 MECHANICAL EQUIPMENT HAZARD PREVENTION The loaders, bulldozer, dump trucks, grinder, screen, and windrow turner should be operated with care, taking all necessary precautions. All safety equipment such as horns and lights should be functional. 4.4 EMPLOYEE HEALTH AND SAFETY Some general safety rules are as follows: • Make sure that you understand the job that has to be done. Review the equipment O&M Manual prior to attempting repairs/changes. • Use common sense when attempting a job. Use the safest way to get the work done, including using the proper equipment and tools. • Use the buddy system in case of repair of mechanical equipment (have a co-worker stand guard). • Keep the right attitude towards safety. Lack of awareness or a careless attitude can lead to accidents. • Make sure you know the locations of the first aid kit and fire extinguishers. Understand how to use them. 4.4.1 Fire Extinguisher Potential fire hazards at a compost facility are created from the build-up of fine dry dust particles on and around operational motors and control panels. These build-ups can cause overheating and potential fire if periodic equipment cleaning and maintenance are not practiced. Portable fire extinguishers should be maintained in a state of readiness at the screen locations and on each piece of moving equipment. Wallace Farm O&M Manual 23 Davie County Site 4.4.2 Physical Exposure Facility personnel who may be physically exposed on -site should be kept aware of the health aspects associated with the fluids, solids, and airborne constituents found at composting facilities. Training concerning safe work practices around these potential exposures should include all equipment, and proper disposal procedures for contaminated materials. 4.4.2.1 Bioaerosols Bioaerosols are small particles containing microorganisms, and are of concern as are any materials that may contain pathogens. Bioaerosols can be created during many facility operations, including mixing, turning, and screening of composted materials. Once airborne, bioaerosols may be inhaled or contact the eyes. Dirty hands also may result in inadvertent transmission to the mouth or eyes. Facility employees should refer to Sections 4.1 Personal Hygiene and 4.2 Personal Protective Equipment for reminder information on Health and Safety. 4.4.2.2 Dust and Litter Excessive dust can have an irritating effect on eyes and mucous membranes if proper PPE, such as eye protective goggles and dust filter masks, are not worn by facility personnel in affected areas. As discussed in Section 2.2, water can be placed on windows for dust suppression. Goggles and dust masks should be worn by staff regardless in "dusty" conditions. The water truck will be utilized as necessary to prevent dust from leaving the site. Employees will inspect the perimeter of the facility daily to collect litter and prevent litter from leaving the site. Wallace Farm O&M Manual 24 Davie County Site 4.5 - FACILITY EMERGENCY PHONE NUMBERS FACILITY OWNER: Wallace Farm, Inc. 14410 Eastfield Road Huntersville, NC 28078 Phone: (704) 875-2975 Fax: (704) 875-2394 OPERATORS: Dean Ventz (704) 779-2186 FIRST ALTERNATE: Eric Wallace (704) 875-2975 ext. 17 (980) 428-3185 (Mobile) EMERGENCY MEDICAL/FIRE POLICE SERVICES: 911 Wallace Farm O&M Manual 25 Davie County Site 5.0 CONTINGENCY PLANS Contingency plans for unusual and adverse conditions are as follows: 5.1 EQUIPMENT BREAKDOWN Wallace Farm conducts regular equipment maintenance. Sufficient storage of the feedstocks is provided to allow for routine maintenance problems. If the compost turner breaks down, loaders can be used while it is under repair. Wallace Farm has a full time mechanic on staff and maintains a good relationship with its vendors and can get equipment repaired quickly. However, equipment can be rented as necessary to maintain operations. 5.2 AIR POLLUTION/ODORS Composting is a controlled, monitored process. Steps for minimizing odors during composting and on the site are described below. Minimize means to reduce to the smallest amount, extent, or degree reasonably possible. One important operational procedure is maintaining aerobic conditions within the compost piles through adjusting the porosity and moisture content. Oxygen levels can be monitored using an oxygen meter to assure aerobic conditions exist. Further, ensure that moisture levels in the compost windrows are maintained in the 40 - 60% range for newly created compost windrows and compost windrows within the PFRP period. Test for moisture with a hand squeeze test when monitoring temperatures and record the results of the moisture test with the temperature results, on the same form, in parentheses. It also is important to keep temperature levels between appropriate levels, maintaining PFRP temperatures as described in Section 2.7. Temperatures must not be allowed to get too high, which can slow down the composting process and can lead to odors. Additionally, the carbon to nitrogen (C:N) ratio of initial mixes is to be greater than 20:1 to minimize the release of nitrogen based odorous compounds such as ammonia. This ratio is achieved through use of standard mass balance calculations using analytical data for feedstocks, as described in Section 2.6. All feedstock constituent data should be updated periodically through laboratory Wallace Farm O&M Manual 26 Davie County Site analyses, to assure the accuracy of these calculations. Nevertheless, mix samples should be pulled periodically for carbon and nitrogen measurements by a lab, to verify that calculations are correct. Other steps that can be considered to minimize odors include covering odorous windrows with a layer of carbonaceous materials and placing potentially odorous materials in the center of windrows during their construction. 5.3 NON -CONFORMING MATERIALS Incoming feedstocks will be inspected upon arrival. Any non -conforming materials are to be rejected, or are removed and disposed of following state regulations, including disposal in a permitted landfill. 5.4 SPILLS Spills of non -composted material will be cleaned up using a front-end loader and added to active compost piles before beginning the PFRP treatment regimen. 5.5 FIRES The local fire department will be called if buildings catch fire. If piles of material catch on fire, the local fire department will be contacted, and a bulldozer will be used to separate the unburned material from the burning material to prevent the fire from spreading. In case of fire (anywhere at the facility), the following must be contacted immediately, as follows: The local fire department: call 911. The Division of Waste Management: Inspector (TBD) Jason Watkins 336-776-9674 Division Main Office 919-707-8200 And, after contacting the above, send emails to: Jason Watkins: Jason.watkins&ncdenr.gov Wallace Farm O&M Manual 27 Davie County Site Arrangements have been made with the fire department to provide immediate fire -fighting service when needed. 5.6 PARTICULATES Particulates are generally associated with overly dry compost piles. Potable water or water from ponds on site can be used to increase moisture content and reduce particulates, as discussed in Section 2.2. 5.7 NOISE Equipment normally associated with farm operations and land clearing will be used on the site, and some noise is expected. 5.8 VECTORS Vector attraction reduction takes place during composting. To meet vector attraction reduction, materials are to be treated in an aerobic process for 14 days or longer, during which time the temperature of compost shall be higher than 40 degrees Celsius (104 degrees F) and the average temperature shall be higher than 45 degrees Celsius (113 degrees F). This approach is considered very effective at controlling vectors. Process modifications will be made, if required, to ensure these vector attraction reduction requirements are met. This may include increasing the amount of wood material and cotton crop material in the initial mix. Further, Wallace Farm staff are to make visual observations for vectors. 5.9 UNUSUAL TRAFFIC CONDITIONS Delivery schedules may be modified, as necessary, to minimize traffic impacts. Wallace Farm O&M Manual 28 Davie County Site 6.0 REPORTING An annual report for the period July 1 to June 30 is submitted by August 1 of each year, using the form provided by NC DENR. In addition, all windrow and monthly data sheets and semi-annual product test data is submitted with the report. The following records will be maintained and available for inspection by the County and/or the Division of Waste Management: • Type and tons of materials received at the facility (dry weight) • Origin of the materials • Total tons of compost produced • Total tons of compost used or disposed from the facility • Monthly temperature monitoring sheets • Product test results showing compliance with the Class A compost requirements The monitoring requirements for Class A compost are as follows: Parameter Unit Limit Foreign Matter % < or = to 6 Cadmium mg/kg dry wt. 39 Copper mg/kg dry wt. 1500 Lead mg/kg dry wt. 300 Nickel mg/kg dry wt. 420 Zinc mg/kg dry wt. 2800 Selenium mg/kg dry wt 100 Arsenic mg/kg dry wt 41 Mercury mg/kg dry wt 17 Pathogens (fecal coliform) MPN/g dry wt. < 1000 per g Total N % None Phosphorous % None Potassium % None Wallace Farm O&M Manual 29 Davie County Site In addition to the above data, daily processing data, including temperature data and quantity of material processed, will be maintained and available for inspection by the Division of Waste Management. 7.0 PRODUCT MARKETING AND DISTRIBUTION PLAN Wallace Farm is an established composting company, operating for many years. As such, the marketing and distribution plan is to continue marketing and distributing compost products as currently done, maintaining business practices while modifying them from time to time as circumstances warrant. Wallace Farm O&M Manual 30 Davie County Site REFERENCES Epstein (1997). The Science of Composting. Technomic Publishing Co., Inc., Lancaster, Pennsylvania p. 340. Wallace Farm O&M Manual 31 Davie County Site APPENDICES Appendix A - Site Plan Appendix B - Site Signage Appendix C - Row Data Record - Windrow Data Recording Sheet - Pit Mix Recording Sheet Appendix D - Compost Product Information Appendix E - Concrete Pit Construction Specifications Appendix F - New Compost Turner and New Grinder Appendix G - Odor Response Form APPENDICES Appendix A - Site Plan Appendix B - Site Signage Appendix C - Row Data Record - Windrow Data Recording Sheet - Pit Mix Recording Sheet Appendix D - Compost Product Information Appendix E - Concrete Pit Construction Specifications Appendix F - New Compost Turner and New Grinder Appendix G - Odor Response Form Appendix A Site Plan SEE PERMIT DRAWINGS 0 N , i 0 1 — - 0 1 ) )rx ORM ER PO NO.3 1 / 1 \ \ / / _✓--� \ \ \ \ I / / I I I 770.9 \�-'�/ ROAD/ /+ + \ I \ \ l / / / / _ — q 0� / \ 1 l I I I l I / + + \ / / -- — 1 / l I l l l \ SCALE LO TION I (ACCESS ROAD ^ \ WE. i / ,l / +/I � / / \� \ 709.2 - / // / +/ /+ + � + i � I � / ��--��/ { / /MISCELLANEOUS l r �\ I � � � l � / / l / / / / � / / / � PRODUCT \\ / I \\ \\\ \\ + + i � 1 / / 1 / // /—_ —�/ / 1 STORAGE 1 // // / / / 1 / + I + I +( + + 1 I I I / / / / / / / / / 28 AC 1 \ 1 I L I � I / CALE HOUSE / I + + �\ \� + + \ / / / / / / I �\ \ \ / _ OFFICE .1 \744\ �DcO / � \ + +� / / / / / / j \ \ \ l / 1 \ / / 775.1 / / / / / EQUIP MAI N7`- \ / / \\ \ \ \\ \\�\ + \ + + \+ \+ � + 1 + \ I / / / / / / 1 \ \ I / / / / / PARKINo \ / MISC /\ / f \\ \ \ \\ I I I I I \+ `�+ + +\ +\ + + + I / / / / �h \\ \\ I / / I / / + moo+ \\\ +\ + \ + + + + + `+ +\ + + I I I I I / / \ // I / I I I / / /x i + �+ + I + + + l+ t +/ + + + + + �+ + + / O I I 752.6 + r + + l + + l+ + 1740.1 + + + I / I I ( \\ \ I / I ) / / / / / \ IX NG'PIT ~ / / / / / / ,DE/XC.. MET / ) WELL / / / / / BUILDIN I /// /-Z-// \ — - - I+ + + f /+ + + + I 1 l / l l / FF \�� I 72� 1 \ \ \ \ �Q +/ + + + + + I �,// / l lt5` I / / / / / I / / / / / ++/+ /+ + + + + - + +/ + + + + 12.00' 12.00' 3.00,\ .00'- + + +/+/+/+ + + + 4- --- -- — / /"I\\7834+ 7 ( I \ + 1 / - - _ - - - I / MULTI -USE AREA +i + /+ + //+ +/ + + + + + t _ _ _� - _ _ _ = I I I / I I o / COMPOSTING GRIN ING I+ 18 ABC PAVEMENT+ \ \ + + + /+ +/ + + + + + _ _- + + 1 + /+ + + + + . \ l + I I+ +) I + + + + + + + + I +/+ + — — — — — — — - - - - - -------- GEOGRID REINFORCEMENT/+ /j// + I I ____-- + + + /+ + + + + + ++ + +�\ 7.+/ I II II 1 -____ II �- j \)° 100-YRfLOJD PLAIIIII4o _==/==L_T_=_ l (I 1 I II 1 � l+ I 1 \ _=- =- + + + + + + - - - - - - 1 \ � // /// DETAIL ✓ ACCESSROAD D + + + + + + + + + I \ \ \ \ \ SCALE 1._5 � /_,. + 11 + 1 I+ ++ I + + I + I +I + + + + 1+ + + + +\+ - - - - - - i % 6.00' 3.00' 6.00' 6.00' 3.00, 6.00'+ /j// + + __- + + + + + + + + - - - - #2 +�+\ + +I 1+ 1 I I+ I+1 + + + + + \+ I ------ _ -_ -____- \ o� I 1 \ \ /�/ / �\ + I I + + + + I + + I + +I + +_ + + + I - - - - - - - - - - - - - - �/ \ I I CLASS RIPRnP- I — - - _� _ _ _- RECEIVING'—� _ _ _ \ \�\ �� I I + + o EX.GRADE NO / / 1 1 1 / I+ +I \+ NO �+ INLET PROTECTION I_ _ _ _ �- �. �EEDS I OCK _ _- - / 7 + I + I+ 1 +\ +\ + + �+ + + I � WASTE-� — �� ; \ / a v��— I I X \ \ \\ PIS - + ( R K DAM / / FO EBAY / + 1 +I ____:,���OOD _ — + +\ + + + + t - - - �` \ / \ \ - STORAGE - - - - �� �_� �\ I + 1 + + + \ + + + 1\ - _ _- _/ MIXING � Q10max 89.9 CFS - D m a x = 2.5 FT V10max - 5.7 FPS* l 1 \ I - — \ _\\\ + + \+ +\ + + + -. RCP / _ GRINDING 4.7 l *CHANNEL SECTIONS WITH V10max > 6 FPS WILL + + ` �I I I:COMPOST + + + + + +\>�c + �\ + + - - INV. IN 733.3 - � AC °� J --INV. OUT 732.4 / - / - - - - - V / •' / ,� 1�� / ROWS & + + + + - ( l BE LINED WITH PERMANENT EROSION CONTROL MATTING DETAIL 2019 PERMIT RENEWAL NOTES DIVERSION CHANNEL/BERM \ I \ I \ + I / �/� _ _/ - _ - - - C - - gLLANEOUS PRODUCT + + + + ++ + - - �- - T / • ✓// r/ �, \ \, CLASS 1 RIPRAP - - - y - - � -- / / // / // STORAGE + �� + + OUTLET PROTFION + -�� SCALE 1�=5� 1. SITE PLAN ILLUSTRATES EXISTING AND PROPOSED SITE DEVELOPMENT FEATURES. AREAS INDICATED REPRESENT THE MAXIMUM AREA USED FOR THE DESCRIBED ACTIVITY. l S\TORMVI�AT \ I \+ �+ + + \ +I +\ \ o _- _ _ _- yp -� / / / / I 365 A + + \ + + + + + + 77 // //r / 2. MISCELLANEOUS PRODUCT STORAGE IS USED FOR STORING MATERIAL BASED ON THE SITES NEEDS. I 1 POND NO. 1 I I \ \ 1 + +\ I + \+ I+ 1 _ _ _ _ _ �a• \ + + + + + +\-+ + + + + / �- ITEMS INCLUDE FINISHED COMPOST PRODUCT, TOPSOIL, COLORED MULCH, ETC. I + + + 1 1 \ + + + 1 I + ` + + + + + + +\ + - + + + - - //� \ — \ +\ + + +- + + + + + + + + 3. GROUND COVER NOTES: GRAVEL - ACCESS ROADS, PARKING AREAS; CONCRETE - MIXING PIT; SOIL -ACTIVE COMPOSTING AREAS; GRASS -INACTIVE AREAS { \ I STORMWATER I \ + I+ \ +\ I+ y - \ \ / - -� •/� /// \'1 + + + + + + + \ + +� / + +/ + +j,��° 4. EXISTING METAL BUILDING WILL BE USED FOR PRODUCT STORAGE AND BAGGING. I POND #1 I I 1 \ \ I I ILITr�o s I+ fi I + I I �` +1 + + + + + + + �— + +/ / + �I— �+ + -, /// + I + + + + +, —I\ + \ + + +/ +/ + + + / /^ / %/ / // 5. SOIL BORROW AREAS MAY BE DEVELOPED WITHIN THE OPERATIONAL AREAS SHOWN. SITE DATA: TOTAL PROPERTY AREA 162.33 AC; TOTAL COMPOSTING OPERATION AC \ 1 I (I +I +I +I )+ I _ / \ + + + + + + + + +/ +/ + +� 6. = = 73.6 \ �I 1 )I I I ) / I I I I + I+ I+ I + I I + + + + + \� + + /+ ;, + / + \ / \ / %//// // \+ /+ LEGEND ' I / / I I ^ +N + + + + I + \ + 1 + + + + + + + + /+ �' / + \+ j /+ + \ + �+ + + / /// / // — - EXISTING GRADE INDEX CONTOUR / _ — / - + � +1 ` + + �+ + \ + + +�'_ /•//��% / � EXISTING GRADE -INTERMEDIATE CONTOUR \ o \ I I i +� 1+ 1 + + \+ + \ + + + +\ \ + +\ \ ✓ + _ /+ / / '� — -- ///� / + \ + + + + �� + \+ + + + +/ \ + �\ + + / + +\ + + + + PROPERTY LINE \ \ eeeeeeeeeeeeeeeeeeeeeeeeeeeeeee / �� RIp RAp + + \+ + + + + + \ + \+ + / / r / ROCK DAM + \ + \ / + +— -\ + \ + �+ J+ / / ,�/// j// FOREBAY �, \ PERRRENIAL STREAM _ _ _ _ _ _ _ _ _ _ (BANK TO BANK DELJNEATION) + + ` \+ + - ' %/•///�///%/// \\�� / _ GRAPHIC SCALE 1'=100' --- --- INTERMITTENT STREAM (ENTERLNE DELNEATION)+ \\ + + `Z`��✓ + + + _ ��' / r • // /////// EPHEMERAL STREAM 0 100 200 300 (CENTERLINE DELINEATION) IIII + + — O� + + +� +// �+ + �/°Q, N1 CAROWETLAND \ •I I \ \ \ + +\+ \ + + aas. 4, 11 �.�, / i �. % qs/� = g SEAL g I 1 \ \ \ Q 1 \ \ � \ \ � / i // // / po/ • � //// / - - • // / 100-YR FLOOD ELEVATION ° ° 022235 30' RESIDENTIAL ZONING BUFFER O \ \ /////j �0 STORMWATER POND BAFFLE �t \ \ \ L \ \ \ \ / i •// // %// //ol REVISION DATE GARRF_Z'I' c�iw�ir,N�.c. 2,a,s °""E n Moog m 1"s-m-,ow FFAX_�, -� Bnpinaedtp 1br ris Pa�ward M anWade' vrwMrp�nr�tmoon aom WALLACE FARM INC. TYPE 3 COMPOST FACILITY DAVIE COUNTY NC SITE PLAN JOB NUMBER 1 2019 PERMIT RENEWAL 06 28 2019 ' �33 4 W Appendix S Site Signage w LI WALLA.0 L F.ARM Soil _Products Compost Facil._ity erm.Yt # 3004 pproved Organic Waste Deceived Only bsol7utely No. • Hazardous Waste Waste Containing Asbestos • Medical Waste mergency Contact: fit`,"'.:, • Dean Lentz 704-779-2186 °'}' {' • Michelle Lambert 336-671-1440 Eric Wallace 980-428-3185 or704-202-0585 Qy'p S Sl'C1j' 1' h ,: "` '<< : • Xirei. Medic call 911 gL r :T,s Appendix C Sample Row Data Record Sample Windrow Data Recording Sheet Sample Pit Mix Recording Sheet E IJ lCompost Process Control Sheet �ekly Readings Date: I Turned: Lot: i ROW # TEMP 1 TEMP 2 TEMP 3 1 I", 2 I �1 3 4 i 5 I 6 7 8 l 9 10 11 12 ` 13 14 i I 15 ` 16 17 18 19 20 21 22 i 23 24 I 25 26 27 28 29 30 31 32 33 i 34 35 i H2O Content , Maturity Rowed I Material .,, Temperature Taking Sheet Lot 1.1 Date Loc Row Temp 1 Temp 2 Temp 3 H2O Cnt Rowed Material Cmp 1 1 2/28/2005 2 2 2/28/2005 3 3 3/1/2005 4 4 3/1/2005 5 5 3/2/2005 6 6 3/3/2005 7 7 3/3/2005 8 8 3/4/2005 g g 314/2005 10 10 3/5/2005 11 11 3/5/2005 12 12 3/7/2005 13 13 3/10/2005 14 14 3/10/2005 Lot 1.2 Date Loc Row Temp 1 Temp 2 Temp 3 H2O Ott Rowed Material Cmp 1 1 3/21/2005 2 2 3121/2005 3 3 3121 /2005 4 4 3/21/2005 5 5 3/21/2005 6 6 3/21/2005 7 7 3/22/2005 8 8 3/22/2005 9 9 3/22/2005 10 10 3/22/2005 11 11 3/2212005 12 12 3122/2005 13 13 3/25/2005 14 14 3/25/2005 15 15 3/25/2005 16 16 3/2512005 17 17 3/2512005 18 18 3/25/2005 Wednesday, May 18, 2005 Page t of 3 MASTER - Row Data by Lot Lot Number In Row Number ! Mowed Material Completed I/111/2()(1.3 I.Ct1VV} Anil (.IMCLCn AI;uIuic i/22/21j(m Dates Row Turned 1 2 3 4 5 6 7 8 11/21/2003 12/5/2003 12/11/2003 12/23/2003 1/5/2004 2/5/2004 2/20/2004 3/4/2004 Temperatures Date 1 2 3 Avg Temp Moisture 12/8/2003 135 140 123 133 12/19/2003 145 145 145 m 12/30/2003 153 148 128 143 M 2/11/2004 105 93 86 95 2/23/2004 88 84 88 87 Now Nu►raber 2 Rowed Matcri:11 11/10/2003 Leaves and Chicken Manure Dates Raw Turned 1 2 3 4 5 11 /21 /2003 12/5/2003 12111 /2003 12/23/2003 115/2004 Temperatures Completed 3/ 22 /2004 6 7 8 2/5/2004 2/20/2004 3/4/2004 Dale 1 2 3 Avg Temp Moisture 12/8/2003 150 154 151 152 12/19/2003 152 146 149 D 12130/2003 143 156 142 W d 2/ 1112004 105 112 118 112 2/23/2004 95 98 111 101 3/4/2004 94 88 94 92 M 3/8/2004 90 97 99 95 Afanday, Uarch 29, 2004 11age I of'52 MO Appendix D Compost Product Information E IV ` 5 ti �• 1� -WALLACE � w 4 +e�"d 7.a MUSHROOM 'Q r " e _ COMPOST • EwceXent }or Flow, and Vegetable G,,, _ :�- • Agmarest Vigorous and Heathy wane '. .�• '- CDP - _ - � � C :� r� a ��".�. -' �?yam - _ � + � 7. � + - ■ �4, low .\(r # ,��f� ;yam sh'~ 74 . t�. Lf - r "�' i► ¢- of ?`' k ti, a� •r t�3 si ���« ;# !u•,L+f�of,c 1, EI•-�� - t, .a _ ' t; �w F,`� ^' ~ �' `��.� 1'. `�4i �"i1=►i PLO'" 6 CAll" z Z., Z;A 0 P"' oil &k..A. I in lb 4. as r Y l aft • A s4k UCOMPOSTING COUNCIL Seal of Testing Assurance Wallace Farm LLC Eric Wallace 14410 Eastfield Rd Huntersville NC 28078-6636 704-875-2975 Product Name: WFCO Sample Date: 9/8/14 12:00 PM Receive Date: 9/9/14 A & L Lab Number., 74269 A & L Report Number., F14252-6012 COMPOST TECHNICAL DATA SHEET A & L Great Lakes Laboratories, Inc. 3505 Conestoga Drive Fort Wavne IN 46808 Compost Parameters Method Reported as (units of measure) Test Results Test Results Plant Nutrients: %, weight basis %, wet weight basis %, dry weight basis Nitrogen TMECC 04.02-D Total N 0.79 1.04 Phosphorus TMECC 04.03-A P205 0.35 0.46 Potassium TMECC 04.04-A K20 0.42 0.55 Calcium TMECC 04.05-CA Ca 1.22 1.61 Magnesium TMECC 04.05-Mq Mg 1 0.35 1 0.46 Moisture Content TMECC 03.09-A %, wet weight basis 24.10 Organic Matter Content TMECC 05.07-A %, dry weight basis 35.72 pH TMECC 04.11-A pH units 7.1 Soluble Salts (electrical conductivity EC 5) TMECC 04.10-A dS/m (mmhos/cm) 0.90 Particle Size TMECC 02.02-B % < 9.5 min (3/8 in.), dw basis 98.40 Stability Indicator (respirometry) Stability Rating: CO2 Evolution TMECC 05.08-B Fmg CO2-C/g OM/day 1 mg CO2-C/g TS/day 1 Very Stable Maturity Indicator (bioassay) Percent Emergence TMECC 05.05-A average % of control 97 Relative Seedling Vigor TMECC 05.05-A average % of control 94 Select Pathogens TMECC 07.01-B PASS/FAIL: per Us EPA Class A standard, 40 CFR § 503.32(a) PASS Fecal Coliform Trace Metals TMECC 04.06 PASS/FAIL: per us EPA Class A standard, 40 CFR § 503.13, PASS Tables 1 and 3. As, Cd, Pb, Hg, Mo, Ni, Se, Zn Participants in the US Composting Council's Seal of Testing Assurance Program have shown the commitment to test their compost products on a prescribed basis and provide this data, along with compost end use instructions, as a means to better serve the needs of their compost customers. �7i U � COMPOSTING COUNCIL Seal of Testing Assurance Wallace Farm LLC Eric Wallace 14410 Eastfield Rd Huntersville NC 28078-6636 704-875-2975 Product Name: WFCO Sample Date: 9/8/14 12:00 PM Receive Date: 9/9/14 A & L Lab Number., 74269 A & L Report Number., F14252-6012 COMPOST TECHNICAL DATA SHEET A & L Great Lakes Laboratories, Inc. 3505 Conestoga Drive Fort Wavne IN 46808 Compost Parameters Method Reported as (units of measure) Test Results Plant Nutrients: %, weight basis Not Reported Moisture Content TMECC 03.09-A %, wet weight basis 24.10 Organic Matter Content TMECC 05.07-A %, dry weight basis 35.72 pH TMECC 04.11-A pH units 7.1 Soluble Salts (electrical conductivity EC 5) TMECC 04.10-A dS/m (mmhos/cm) 0.90 Particle Size TMECC 02.02-B I % < 9.5 mm (3/8 in.), dw basis 98.40 Stability Indicator (respirometry) Stability Rating: CO2 Evolution TMECC 05.08-B mg mg CO2-C/g OM/day 1 Very Stable CO2-C/g TS/day 1 Maturity Indicator (bioassay) Percent Emergence TMECC 05.05-A average % of control 97 Relative Seedling Vigor TMECC 05.05-A average % of control 94 Select Pathogens TMECC 07.01-B PASS/FAIL: per Us EPA Class A standard, 40 CFR § 503.32(a) PASS Fecal Coli orm Trace Metals TMECC 04.06 PASS/FAIL: per Us EPA Class A standard, 40 CFR § 503.13, PASS As, Cd, Pb, H , Mo, Ni, Se, Zn Participants in the US Composting Council's Seal of Testing Assurance Program have shown the commitment to test their compost products on a prescribed basis and provide this data, along with compost end use instructions, as a means to better serve the needs of their compost customers. U � COMPOSTING COUNCIL Seal of Testing Assurance NORNT OF TRhN Wallace Farm LLC Eric Wallace 14410 Eastfield Rd Huntersville NC 28078-6636 704-875-2975 Product Name: WFCO Sample Date: 9/8/14 12:00 PM Receive Date: 9/9/14 A & L Lab Number. 74269 A & L Report Number., F14252-6012 COMPOST TECHNICAL DATA SHEET for NORTH CAROLINA DOT A & L Great Lakes Laboratories, Inc. 3505 Conestoga Drive Fort Wayne IN 4680E Compost Parameters Method Specification Requirements Test Results pH TMECC 04.11-A Minimum 5.0 Maximum 8.5 7.1 Soluble Salts TMECC 04.10-A Maximum 5.0 dS/m (mmho/cml, 0.90 Moisture Content TMECC 03.09-A 30 - 60%, wet weight basis 24.10 Organic Matter Content TMECC 05.07-A 25 - 65 %, dry weight basis 35.72 Sieve Size (aggregate size) TMECC 02.02-B % dry weight passing through 3" Sieve 100% 100.00 1" Sieve minimum 90% 100.00 3/4" Sieve minimum 65% 98.40 1/4 " Sieve maximum 50% 92.26 Stability TMECC 05.08-B < 8 mg CO2-C / gram OM / Da) 1 Carbon Dioxide Evolution Maturity TMECC 05.05-A > / = 80% (compared to control) 97 Seed Germination Trace Elements / TMECC 04.06 Meets US EPA Class A Standard PASS Heavy Metals 40 CFR § 503.13 PASS/FAIL Fecal Coliform Pathogens TMECC 07.01-B < 1000 MPN / gram total solids PASS PASS/FAIL Man-made Inerts TMECC 02.02-C < 1.0% Total Inerts (dry basis) 0.00 Laboratory Report Number: F14252-6012 Laboratory Sample Number 74269 Approved by: Gregory T. Neyman - Vice -President / COO Participants in the US Composting Council's Seal of Testing Assurance Program have shown the commitment to test their compost products on a prescribed basis and provide this data, along with compost end use instructions, as a means to better serve the needs of their compost customers. x fl `J 5- Lk, a. eaci PA-1 3" Unprinted top of front and back WALLACE FA Ex M 1 1 l SOIL 0 100% Aged Bark Pines Intended for In -Ground Planting and Mulching • Loosens Hard Clay and Sandy Soils GENERAL USES Intended to be mixed with hard, compacted soils 10 loosen 1110 soil and provide a better envifonmeni for growinq flowers, vegetables, trees, shrubs, and lud. Can also be used In mulching applications where finely ground, premium mulch is needed. APPLICATION INSTRUCTIONS FLOWER BEDS AND GARDENS Loosen existing soil 4.8 inches deep. Apply 2.4 Inches of Wallace Farm Solt Conditioner over planling area (2 Cu. It. per 8 sq. 11.) and Incoiporaie Inle exisling soil. Plant and water ihoroughly. RAISED BEDS Conslrucl bedding perimeter allowing tot a minimum depth of 12 krches Fill the area with a mixture of one part Wallace Form Soil Conditioner and one part Wallace Farm Premium Top Soil. Allernate ernplying soil conditloner and top soil bags, mixing as you go, unlit desired depth is reached. TREES AND SHRUBS Dig a hole one-third larger and one-third deeper than tool ball of plant. Disturb roof ball 0* If root -bound. Mix ane park Wallace Farm Soil Conditioner to one part existing soil. Fill bottom of hole with mixture to allow top of fool ball to sit al ground level. Finish filling hole with mixture and lightly pack to avoid air pockets. Water lhoeoughty. MULCHING Wallace Form Soil Conditloner is ideal lot mulching around all lypes or plants and is especially sullable for use around smaller annuals and perennials. I2 Cu. It. covets approx. 10 sq (t.) Other Fine Wallace Farm Products: • Plemium Top Soil • Planting Sort • Potting Sold • Plem}um Polling Mix • Composted Cow Manure • Mushroom Compost • Compost Plus • Play Sand t Wallace Farm, Inc. 1a410 Eastfleld Road Huntersvilte, NC 28078 www.wallacerarmprodUCt$.Com 2 Cu. Ft. ISSLI Net Weight 38 Lbs. t 1P502) Z?7 3(.s HACK MUCK MidwG I Report Number Laboratories, Inc. 04-236-2208 13611 "B" Street - Omaha, Nebraska 68144-3693 - (402) 334-7770 - FAX (402) 334-9121 www.mldwestiabs.com REPORT OF ANALYSIS Mail to: WALLACE FARM INC For: (15314) WALLACE FARM INC ERIC WALLACE (704)875-2975 14410 EASTFIELD R❑ HUNTERSVILLE NC 28078- COMPOST ANALYSIS Lab number: 1001606 Sample ID: DAIRY MANURE CM Analysis Kjeldahl nitrogen Phosphorus (total) Potassium (total) Sulfur (total) Calcium (total) Magnesium (total) Sodium (total) Iron (total) Manganese (total) Copper (total) Zinc (total) A unoniacal nitrogen Nitrate/Nitrite Nitrogen Arsenic (total) Barium (total) Cadmium (total) Chromium (total) Lead (total) Mercury (total) Molybdenum (total) Nickel (total) Selenium (total) Silver (total) 4. Date Reported: 08/23/04 Date Received: 08/13/04 Date Sampled: 08/ 10/04 Level Detection Analyst - Found Units Limit Method Date 2,964 mg/kg 4 EPA 351.3 hnw-08/ 18 2,379 niglkg 10.0 EPA 6010 xme-08/18 3,410 inglkg 10.0 EPA 6010 xme-08/18 1,615 mg/kg 25.0 EPA 6010 xme-08/18 9,241 mg/kg 1.0 EPA 6010 xme-08/18 3,018 mg/kg 1.0 EPA 6010 xme-08/18 1,133 mg/kg 1.0 EPA 6010 xme-08118 28,377 mg/kg 5.00 EPA 6010 xme-08/18 788 mg/kg 1.0 EPA 6010 xme-08/ 18 104 mg/kg 1.0 EPA 6010 xme-08/18 67.9 mg/kg 1.0 EPA 6010 xme-08118 828 mg/kg 2 EPA 350.2 hwn-08/17 828 mg/kg 20 EPA 353.2 jad-08/18 3.74 mg/kg 0.50 EPA 6020 jsk-08/ 18 116 mglkg 0.50 EPA 6010 xme-08/ 18 n.d. nng/kg 0.50 EPA 6010 x1ne-08/19 44.2 mg/kg 1.0 EPA 6010 xme-08/ 18 14.7 mg/kg 5.0 EPA 6010 xme-08/18 0.09 nig/kg 0.05 EPA 7471 jsk-08/ l8 1.2 ing/kg 1.0 EPA 6010 x1lie-08/ 18 12.3 mg/kg 1.0 EPA 6010 x1ne-08/ Is 0.93 niglkg 0.50 1--'PA 6020 jsk-08/ 18 ti.d. mg/kg 1.0 EPA 6010 C11e`08' l8 The above analytical results apply only to the sample(s) submitted Our reports and letters are for the exclusive and confidential use of our clients and may not be reproduced in who.e or ,n par, nor may anv reference be m._-1;: /11 Midw- A %1of Laboratories, Int: 13611 "S" Street • Omaha, Nebraska 68144-3693 • (402) 334-7770 • FAX (402) 334-9121 www.midwestlabs.com REPORT OF ANALYSIS Account: 15314 WALLACE FARM INC Page: 2 Report Number: 04-236-2208 Level Detection Analyst - Analysis Found Units Limit Method Date Percent Solids 66.3 % 0.01 SM 2540G xme-08/ 18 PH 6.0 S.U. EPA 9045 dmg-08/ 13 Organic nitrogen 2,136 mg/Kg CALL cmw-08/13 Calculated Phosphate P205 5,448 mg/Kg CALC cmw=08/13 Calculated Potash K20 4,106 mg/Kg CALC cmw-08/ 13 Carbon Nitrogen Ratio C/N 30.1 CALCULATED jjk-08/23 Fecal Coliform 79 MPN/g 2 SM 9221E mjh-08/14 Foreign materials non detected #/ 100 g MICROSCOPIC jjk-08/23 Total Carbon 8.92 % 0.050 CARBON ANALYZER LECO 2000 jpt-08/ 19 Notes: n.d. - Not Detected. The metals and nitrogen series are reported on a dry weight basis. The nitrogen series results on an as received basis are: Kjeldahl Nitrogen: 1965 mg/Kg Ammoniacal Nitrogen: 549 mg/Kg Nitrate Nitrogen: 549 mg/Kg No man-made materials (glass, metal, plastic) were observed .; Aove anatyticar results appl}Lonly to the sample(s) submitted. Respectfully Submitted 9A Aeloq Heather Ramig/Sue Ann Seitz/Rob Ferris Client Services �11 Midwt-- 1 Laboratories ■ Inc: Report Number 04-219-2108 13611 "B" Street • Omaha, Nebraska 68144-3693 • (402) 334-7770 • FAX (402) 334-9121 www.midwestlabs.com REPORT OF ANALYSIS For: (15314) WALLACE FARM INC Mail to: WALLACE FARM INC (704)875-2975 Date Reported: 08/06/04 ER1C WALLACE Date Received: 07/28/04 14410 EASTEIELD RD Date Sampled: 07/19/04 HUNTERSVILLE NC 28078- COMPOST ANALYSIS Lab number: 996278 Sample ID: CP ComgoA (luf Level Detection Analyst - Analysis Found 12,383 Units mg/kg Limit 4 Method EPA 351.3 Date hnw-07/30 Kjeldahl nitrogen Phosphorus (total) 5,209 mg/kg 10.0 EPA 6010 tsw-08/03 tsw-08103 Potassium (total) Sulfur (total) 7,725 2,926 mg/kg mg/kg 10.0 25.0 EPA 6010 EPA 6010 tsw-08/03 Calcium (total) 27,242 mg/kg 1.0 EPA 6010 tsw-08/03 tsw-08103 Magnesium (total) Sodium (total) 4,623 1,596 mglkg mg/kg 1.0 1.0 EPA 6010 EPA 6010 tsw-08/03 Iron (total) 19,323 mg/ g, 5.00 EPA 6010 tsw-08/03 tsw-08/03 Manganese (total) 988 54.6 mg/kg mg/kg 1.0 1.0 EPA 6010 EPA 6010 tsw-08/03 Copper (total) Zinc (total) 138 mg/kg 1.0 EPA 6010 tsw-08/03 Ammoniacal nitrogen 766 mg/kg 2 EPA 350.2 hnw-07/30 jad-07/30 Nitrate/Nitrite Nitrogen 180 4.08 mg/kg mg/kg 2 0.50 EPA 353.2 EPA 6020 jsk-08/03 Arsenic (total) Barium (total) 153 mg/kg 0.50 EPA 6010 tsw-08/03 tsw-08/03 Cadmium (total) n.d. 31.6 mg/kg mglkg 0.5 1.0 EPA 6010 EPA 6010 tsw-08/03 Chromium (total) Lead (total) 14.1 mglkg 5.0 EPA 6010 tsw-08/03 Mercury (total) 0.12 mg/kg 0.05 EPA 7471 jsk-08/03 Molybdenum (total) 1.5 16.7 mg/kg mg/kg L0 1.0 EPA 6010 EPA 6010 tsw-08/03 Nickel (total) Selenium (total) 1.40 mg/kg 0.50 EPA 6020 jsk-08/03 tsw-08/03 Silver (total) n.d. mg/kg 1.0 EPA 6010 r rh_. ,cavr- anaRtrs'N rB$LtjtS appiv oni'r to !ne sompie!sl submitted jo11 Midw!§...t `1OF Laboratories, Inc. 13611 T" Street - Omaha, Nebraska 68144-3693 - (402) 334.7770 - FAX (402) 334-9121 www.midwestlabs.com REPORT OF ANALYSIS Account: 15314 WALLACE FARM INC Report Number: 04-219-2108 Analysis Percent Solids PH Organic nitrogen Calculate& Phosphate P205 Calculated Potash K20 Carbon Nitrogen Ratio C/N Foreign materials Total Carbon Page: 2 Level Detection Analyst - Date Found 67.9 Units % Limit 0.01 Method SM 254OG tsw-08/03 7.1 S.U. EPA 9045 dmg-07/29 cmw-07128 11,617 11,929 mg/Kg mg/Kg CALC CALC cmw-07/28 9,301 mg/Kg CALC cmw-07/28 jt-08/06 17.9 V 100 CALCULATED MICROSCOPIC jt-08/06 see comments 22.2 g % 0.050 CARBON ANALYZER LECO 2000 jpt-08/06 Notes: n.d. - Not Detected. Report faxed upon completion. The metals and nitrogen series are reported on a dry weight basis. The nitrogen series results on an as received basis are: Kjeldahl Nitrogen: 8408 mg/Kg Ammoniacal Nitrogen: 520 mg/Kg Nitrate Nitrogen: 122 mg/Kg The sample contained no glass or metal fragments. The only man-made materials observed were fragments of plastic bags at < 0.1 % The above analytical results appVonly to the sample(s) submitted. Respectfully Submitted Heather Ramigl nn Seitz/Rob Ferris Client Services ' '�+_ ?xC�liS.:- ,f'r r-' i"...:�3�'--��+ �- ..•i:�.. - - renmridacee rn wno+is j. _ Pr '!rr 'aV , 1 -0- Report Number 04-219-2110 a% Midw*mot `1of Laboratories, Inc: 13611 "B" Street • Omaha Mail to: WALLACE FARM INC ERIC WALLACE 14410 EASTFIELD RD HUNTERSVILLE NC 28078- Lab number: 996279 Analysis Kjeldahl nitrogen Phosphorus (total) Potassium (total) Sulfur (total) Calcium (total) Magnesium (total) Sodium (total) Iron (total) ' Manganese (total) Copper (total) Zinc (total) Ammoniacal nitrogen Nitrate/Nitrite Nitrogen Arsenic (total) Barium (total) Cadmium (total) Chromium (total) Lead (total) Mercury (total) Molybdenum (total) Nickel (total) Selenium (total) Silver (total) Nebraska 68144-3693 • (402) 334.7770 • FAX (402) 334-9121 www.midwestlabs.com REPORT OF ANALYSIS For: (15314) WALLACE FARM INC (704)875-2975 Sample ID: MC M%AA Loom eoff"f COMPOST ANALYSIS Date Reported: 08/06/04 Date Received: 07/28/04 Date Sampled: 07/19/04 Level Detection Analyst - Found Units Limit Method Date 11,533 mg/kg 4 EPA 351.3 hnw-07/30 3,067 mg/kg 10.0 EPA 6010 tsw-08/03 6,703 mg/kg 10.0 EPA 6010 tsw-08/03 2,870 mg/kg 25.0 EPA 6010 tsw-08/03 19,388 mg/kg 1.0 EPA 6010 tsw-08103 4,065 mg/kg 1.0 EPA 6010 tsw-08103 1,190 mg/kg 1.0 EPA 6010 tsw-08/03 21,867 mg/kg 5.00 EPA 6010 tsw-08/03 762 mg/kg 1.0 EPA 6010 tsw-08103 73.0 mg/kg 1.0 EPA 6010 tsw-08103 104 mg/kg 1.0 EPA 6010 tsw-08/03 1,032 mg/kg 2 EPA 350.2 hnw-07/30 156 mg/kg 2 EPA 353.2 jad-07/30 4.41 mg/kg 0.50 EPA 6020 jsk-08/03 141 mg/kg 0.50 EPA 6010 tsw-08/03 n.d. mg/kg 0.5 EPA 6010 tsw-08/03 54.0 mg/kg 1.0 EPA 6010 tsw-08103 I1.5 mg/kg 5.0 EPA 6010 tsw-08/03 0.10 mg/kg 0.05 EPA 7471 jsk-08/03 1.4 mg/kg 1.0 EPA 6010 tsw-08/03 17.8 mg/kg 1.0 EPA 6010 tsw-08/03 1.45 mg/kg 0.50 EPA 6020 jsk-08/03 n.d. mg/kg 1.0 EPA 6010 tsw-08/03 -'+e above analyfical results apply only to the sample(s) submitted. N ,�11 Midst �♦ Laboratories 1n 13611 "B" Streel • 1 ��u W Omaha, Nebraska 68144-3693 • (402) 334-7770 • FAX (402) 334-9121 www.midwestiabs.com Account: 15314 WALLACE FARM INC REPORT OF ANALYSIS Report Number: 04-219-2110 Analysis Percent Solids pH Organic nitrogen Calculated Phosphate P205 Calculated Potash K20 Carbon Nitrogen Ratio C/N Foreign materials Total Carbon Level Found 69.1 7.2 10,501 7,023 8,070 17.4 Units S.U. mg/Kg mg/Kg mg/Kg see comments V 100 g 20.1 % Notes: n-d- - Not Detected. Report faxed upon completion. The metals and nitrogen series are reported on a dry weight basis. The nitrogen series results on an as received basis are: Kjeldahl Nitrogen: 7969 mg/Kg Ammoniacal Nitrogen: 713 mg/Kg Nitrate Nitrogen: 108 mg/Kg The sample did not contain any glass or metal fragments. The only man-made material observed were fragments of plastic bags at C 0.1 %p. Page: 2 Detection Limit Method 0.01 SM 254OG EPA 9045 CALC CALC CAL, CALCULATED MICROSCOPIC 0.050 CARBON ANALYZER LECO 2000 the above arralytrcar ;:;,,, is apply only to the sample jsj submitted. Respectfully Submitted Analyst - Date tsw-08/03 dmg-07/29 cmw-07/28 cmw-07/28 cmw-07/28 jt-08/06 j t-08/06 jpt-08/06 Heather gue Ann Seitz/Rob Ferris Client Se Appendix E Concrete Pit Construction Specifications PROVIDED IN APPENDICES OF PERMIT APPLICATION REPORT • 10 40 Appendix F New Compost Turner and New Grinder 0 0 N 40 Inc. P.O. Box 1330 Rockwell, NC 28138 Phone. (336) 499-5881 Fax: (336) 499--5882 Web: www.00compost October 4, 2006 Mr. Eric Wallace Wallace Farm 1441 o Eastfield Road Huntersville, NC 28078 New BACKHUS 17.50 taeLj Je6eS Compost Turner on Crawler Tracks for Windrows • Windrow Width up to: 16 ft • Windrow Height up to: 7.2 ft • Windrow Cross -Section up to: 7.4 yd2 per meter (bulk,angle approx. 45') • Area Utilization: 1.24 yd'!yd • Track -Clearing Width: 2 x 1 ft • Track -Clearing Share: 1.6 % of heap cross-section • Grain Size up to: 12" • Speed: 0 — 160 fUmin, steplessly controllable (backwards and forwards) • Turning Capacity: up to 4,000 yd3th • Standard Engine: 6 cylinder Cummins turbo diesel • Standard Engine: QSC 6.3-C 280 (water-000led) certified according to Tier III ■ Nominal Capacity: 280 hp at approx. 2,200 RPM • Maximum Capacity: 300 hp at approx. 2,000 RPM • Standard Cubic Capacity: 8.3 Liter • Full Load Torque: 1,000 Ft. Lbs at 1,500 RPM • Fuel Tank: 98 Gallon • Power Supply. 24 volt, 202 V batteries each 143 Ah three-phase alternator 70 A 1 of 9 • Standard Drum Diameter. (F) Number of Drum: 56 Number of Drum Rakes: 8 • Dimensions in Working Position: Depth: 15.7 ft Width: 14.5 ft Height: 14.8 R . Dimensions in Transporting Position: Depth: 8.4 ft Width- 23.5 ft Height: loft Track width* 15.5 ft ErgftgnM changoi &a su*ct b LUrahan 2 of 9 INDUSTRIAL The HC series grinders are built to be the most reliable high Capacity grinders in their class. You can expect maximum production at the end of the day, be it acres, tons, or yards of material being ground. At 750 to 1050 horsepaweFAHV 8"0001bs., they can handle your toug jobs and last for years doia The power is delivered to hammermill by Hydraulic COL or an optional Torque Con v which multiplies the engine tc to the hammermill for even gr production. The HC serle; available in fifth -wheel port self -loading, & track driven me 1'G7000 Tub Grinder 10 Parts Manual P3.08 Serial Order Appendix G Odor Response Form F5 Wallace Farm Date of complaint: Odor Response Form Time of complaint: Location of complaint: Sub -Division: Complainant Name: Address: Phone #: Complaint received by: EJ Wallace Farm ❑ County ❑ NCDENR Date of response: Time of response: Who responded: ❑ Wallace Farm ❑ County Village: (name) (name) _ (name) . (name) (name) Was any type of odor detected: ❑ yes ❑ no Was a normal compost odor noted: ❑ yes ❑ no Was an objectionable odor noted?: ❑ yes ❑ no Rate odor: 1(mild) — 10 (extreme) Does there appear to be an odor problem?: ❑ yes ❑ no Warning issued by county inspector: ❑ yes ❑ no N.O.V. issued by county inspector: ❑ yes ❑ no Was a compost facility manager notified? ❑ yes ❑ no Manager name: Date: Time: Was an objectionable odor detected at the compost facility: ❑ yes ❑ no What is the source of the odor? ❑ windrows ❑ receiving area ❑ windrow turning ❑ water collection ❑ other: Describe corrective action taken: Was the problem corrected? ❑ yes ❑ no Is a weather data attached for the day and time the complaint was received? ❑ yes ❑ no