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HomeMy WebLinkAbout7305_Duke_Mayo_INSP_20180907FACILITY COMPLIANCE INSPECTION REPORT Department of Environmental Quality Division of Waste Management - Solid Waste Section UNIT TYPE: Lined MSWLF LCID YW Transfer Compost SLAS COUNTY: Person Closed MSWLF HHW White goods Incin T&P FIRM PERMIT NO.: 7305-INDUS-2012 CDLF Tire T&P / Collection Tire Monofill Industrial Landfill X DEMO SDTF FILE TYPE: COMPLIANCE Date of Site Inspection: September 7, 2018 Date of Last Inspection: September 7, 2017 FACILITY NAME AND ADDRESS: Duke Energy Progress, Inc. - Mayo Steam Electric Plant 10660 Boston Road Roxboro, NC 27574 GPS COORDINATES: N: 36.53391 W: -78.92333 FACILITY CONTACT NAME AND PHONE NUMBER: Cedric Fairbanks, 919-546-2064, cedric.fairbanks@duke-energy.com Kimberlee Witt, w. 980-373-2779, c. 336-215-4576, Kimberlee.Witt@duke-energy.com FACILITY CONTACT ADDRESS: Same as above. PARTICIPANTS: Shawn McKee, NCDEQ, Solid Waste Section Elizabeth Werner, NCDEQ, Solid Waste Section Ben Jackson, NCDEQ, Solid Waste Section Kimberlee Witt, Duke Energy Evan Andrews, Duke Energy STATUS OF PERMIT: Permit To Operate (PTO) issued July 10, 2014 PTO expiration date July 10, 2019 PURPOSE OF SITE VISIT: Comprehensive Inspection STATUS OF PAST NOTED VIOLATIONS: None. OBSERVED VIOLATIONS None. The item(s) listed above were observed by Section staff and require action on behalf of the facility in order to come into or maintain compliance with the Statutes, Rules, and/or other regulatory requirements applicable to this facility. Be advised that pursuant to N.C.G.S. 130A-22, an administrative penalty of up to $15,000 per day may be assessed for each violation of the Solid Waste Laws, Regulations, Conditions of a Permit, or Order under Article 9 of Chapter 130A of the N.C. General Statutes. Further, the facility and/or all responsible parties may also be subject to enforcement actions including penalties, injunction from operation of a solid waste management facility or a solid waste collection service and any such further relief as may be necessary to achieve compliance with the North Carolina Solid Waste Management Act and Rules. FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Page 2 of 2 ADDITIONAL COMMENTS The facility is a lined industrial landfill permitted to accept coal combustion by-product (CCB) predominately fly ash, bottom ash, gypsum, and flue gas desulfurization (FGD) residue from Duke Energy Progress Inc. power generating facilities. It is also permitted to receive other residues as stated in the facility operations plan section 2.1.2. 1. The facility is permitted to operate between the hours of 7:30am to 6:00pm Monday through Friday and the hours of 8:00am and 4:00pm on Saturday. Sunday operation may occur during times of heavy plant operations. Water trucks may be utilized outside of normal operating hours for dust control. 2. The facility permit, site plan, and operations plan were discussed during the inspection. The facility permit to operate is for the operation of Phase 1 and the facility is currently placing material in Phase 1. An additional 10 Phases (Phase 2 through 11) have been proposed. Phase 1 is 31 acres and has a double liner with leak detection system. 3. The facility is operated by Charah, Inc. which is responsible for hauling materials to the landfill, daily operations of the landfill, and conducting other associated activities. Annual Landfill Operations Training occurred 8/29/17. 4. The following Charah, Inc. personnel are NC Certified Landfill Managers:  Rob Long, Certified Landfill Manger, No. 11-02-00021, exp. 06/23/20  Scott Martin, Certified Landfill Manager #13-02M-00072, 7/24/19  Chris Palmer, Certified Landfill Operator, expires 1/10/2020  Tanavis Barnes, Certified Landfill Operator, #17-020-00257, expires 11/10/2020 Additional Duke Energy personnel are certified but not listed on the report. Charah personnel are responsible for landfill operations; certified staff are always present when the landfill is in operation. 5. The facility has a current NC Division of Air Quality, Title V Permit. The permit is #048T47 issued on 11/30/17, expiring 11/30/21. 6. The current erosion and sedimentation control plan for the facility is on file. The facility conducts erosion and sedimentation control inspections once a week and after ½ inch of rain within 24 hours. Facility inspection records were verified. 7. Financial assurance documentation for the facility was reviewed during the inspection. The financial assurance was submitted by Duke Energy Carolina on March 26, 2018. The approved financial assurance includes $4,070,277 for closure, $877,847 for post-closure care, and $2,000,000 for potential assessment and corrective action. 8. During 2017, the facility landfilled 62,322.30 tons. Year to date (January 1, 2018 to September 6, 2018) the facility has landfilled 79,861.35 tons of waste. 9. Dust control plans appear accurate and up-to-date. 10. During the inspection, the semi-annual ground water, surface water and leachate monitoring report for the sampling event conducted November 8-16, 2017 and April 12, 2018. Five groundwater wells, three surface water locations and two leachate port locations were monitored. Groundwater well monitoring indicated the presence of barium, iron, manganese, and zinc. The observed concentrations are reported to be consistent with historical readings at the applicable well. FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Page 3 of 3 11. The leak detection system is outlined in the facility operations plan section 2.3.3. Leachate system records were reviewed during the inspection. Internal inspections of the system occur weekly. While the flow meter was non-operational, manual recordings were collected. The flow meter is operational. Review of the records for the LDS system showed that they system recorded between 0.5 and 5.16 gallons per day. 12. Leachate line inspection and cleaning occurred December 20-21, 2017. 13. At the time of the inspection there was less than 30 inches of measured head on the liner of the landfill. 14. Leachate and contact water generated by the facility is collected as per approved Operations Plan (Sections 2.2 and 2.3) and held in onsite tanks until discharged into the lined FGD settling pond for treatment and then released in accordance with the National Pollutant Discharge Elimination System (NPDES) permit for the facility. The facility received NPDES permit #NC0038377 on August 1, 2018. The permit expires on July 31, 2023. 15. Facility access roads are of all-weather construction and are well maintained. 16. Operational cover is being maintained as approved in the facility Operations Plan (Section 2.1.8.1 and Appendix I, Dust Control Plan). Minimal soil is utilized for cover; landfilled materials are moistened and allowed to crust over to prevent windblown material. Additionally, Gorilla Snot is used to aid in the process of crusting when needed. The active area of the landfill has been reduced by utilizing temporary cover in order to decrease generation of leachate. Cell 1, A and B are currently active. 17. Side slopes and inactive areas have soil cover and established vegetation. Side slopes were well vegetated. Vegetative growth on side slopes and facility property are mowed regularly every six weeks or as needed. No on-site or off-site erosion observed. Reseeding is done as needed. 18. The Steam Station was in operation at the time of the site visit and ash was being placed in the active area. The active fill area was being kept moist to control dust. The plant was expected to go into outage within days and remain in outage until the end of November depending on electricity demand. Active area of the landfill. The rain cover is visible in the distance behind the chimney drain. 19. No windblown dust from landfill operations was noted during the inspection. FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Page 4 of 4 20. Edge of waste markers have been installed and are being maintained 21. The facility is secured by a locked gate. Personnel are on site during operating hours. The facility has all required information on signs. 22. Leachate line repairs were almost complete at the time of the inspection. The facility was running 2 trucks to haul leachate in the interim to the FGD pond. The facility has begun using interim soil cover and rain cover to limit the amount of storm water coming into contact with the waste thus reducing leachate generation when feasible. Please contact me if you have any questions or concerns regarding this inspection report. Phone: 919-707-8284 Environmental Senior Specialist Regional Representative Sent on: September 24, 2018 Email: X Hand delivery US Mail Certified No. [ _] Copies: Ed Mussler, Section Chief, Solid Waste Section Jason Watkins, Field Operations Branch Head, Solid Waste Section Larry Frost, Engineering Project Manager, Solid Waste Section Elizabeth Werner, Permitting Hydrogeologist, Solid Waste Section Ben Jackson, Permitting Engineer, Solid Waste Section