Loading...
HomeMy WebLinkAbout3424_INSP_20170404FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Page 1 of 9 UNIT TYPE: Lined MSWLF LCID X YW Transfer X Compost SLAS COUNTY: Forsyth Closed MSWLF HHW White goods Incin T&P X FIRM PERMIT NO.: 3424 & N1044 CDLF Tire T&P / Collection Tire Monofill Industrial Landfill DEMO SDTF FILE TYPE: COMPLIANCE Date of Site Inspection: April 4, 2017 Date of Last Inspection: January 26 and February 7, 2017 FACILITY NAME AND ADDRESS: Abbey Green, Inc. and Overdale Holdings, Inc. Transfer, Recycle, Resource Recovery and Processing Facility 5030 Overdale Road Winston-Salem, NC 27107 GPS COORDINATES: N: 36.03203° W: -80.23395° FACILITY CONTACT NAME AND PHONE NUMBER: Name: Randall Baker, General Manager Telephone: 336-785-2130 or 336-962-0353 (mobile) Email address: rbaker@abbeygreen.com FACILITY CONTACT ADDRESS: Abbey Green, Inc. 5030 Overdale Road Winston-Salem, NC 27107 PARTICIPANTS: Randall Baker, General Manager – Abbey Green Ray Livermore, Operations Manager – Abbey Green Deb Aja, Western District Supervisor – Solid Waste Section Ming-Tai Chao, Permitting Engineer – Solid Waste Section Susan Heim, Environmental Senior Specialist - Solid Waste Section STATUS OF PERMIT: LCID Landfill Notification recorded in Forsyth County November 24, 2009 Permit to Construct/Permit to Operate issued July 30, 2010 Revised Permit to Construct/Permit to Operate issued November 2, 2010 Permit to Operate – Modification issued April 27, 2011 Permit to Operate – Modification issued November 9, 2011 Current Permit to Operate issued April 13, 2016 Permit to Operate expires July 30, 2025 PURPOSE OF SITE VISIT: Partial Inspection STATUS OF PAST NOTED VIOLATIONS: 1. CORRECTIVE MEASURES IN PROGRESS: 15A NCAC 13B .0302(3) states: “Water that comes into contact with solid waste will be contained on-site or properly treated prior to discharge from the site.” The storm drain, located between the covered tipping floor and the picking line, had been capped and cemented over, thus eliminating one route of leachate leaving the facility. Mr. Baker explained that water that had been draining to this spot was now being pushed onto the covered tipping floor and directed to the trench drain that runs into the public FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Page 2 of 9 sewer line. Because waste comes into contact with water along the rest of the cement pad between the covered tipping floor and the picking line, leachate is still being produced that does not flow to the trench drain. A plan to collect or eliminate the leachate produced in this area is required. Mr. Chao provided Mr. Baker with some options to consider. As stated in the previous inspection report and Notice of Violation, dated March 21, 2017, the deadline for compliance is April 21, 2017. 2. RESOLVED: 15A NCAC 13B .0203(d) states: “By receiving solid waste at a permitted facility, the permittee(s) shall be considered to have accepted the conditions of the permit and shall comply with the conditions of the permit.” Permit to Operate No. 3424, Attachment 3, PART VI: Transfer Station/Treatment & Processing Unit permit condition 20.a. states, “The tipping floor and loading area must be maintained in a clean, sanitary condition at all times and must be cleaned at least daily.” The recovered materials container stalls that are staged below the picking line were observed to be free from accumulated waste. Mr. Baker stated that, following the previous inspection, the containers had been removed and the entire area cleaned. He added that a procedure had been instituted that, when a container is removed, the stall and surrounding area are cleaned of all debris prior to the replacement container being set. 3. RESOLVED: 15A NCAC 13B .0203(d) states: “By receiving solid waste at a permitted facility, the permittee(s) shall be considered to have accepted the conditions of the permit and shall comply with the conditions of the permit.” Permit to Operate No. 3424, Attachment 3, PART VI: Transfer Station/Treatment & Processing Unit permit condition 20.b. states in part, “Waste must only be deposited on a “tipping floor” or directly into a transfer container.” No waste was observed to have exceeded the covered limits of the tipping floor or picking line, except the waste that was positioned next to the conveyor ready to load. Mr. Baker stated that any waste in this loading area is stored in the covered tipping area at the end of each work day. The pile of processed waste that had been observed outside the covered area at the north end of the picking line had been removed. Mr. Baker stated that, as it accumulates, waste that will not be processed further is loaded directly into a transfer trailer; and, the transfer trailers are tarped at the end of every working day. The unprocessed waste pile had been removed from the inert debris/LCID area. Mr. Baker stated that this area is now used as tipping area only for clean loads of inerts that will be stockpiled for crushing. The waste drywall had been removed from the area to the east of the inert debris stockpile. Mr. Baker stated that it had been processed and stored in the tarped gypsum stockpile, located to the west of the inert debris stockpile. 4. RESOLVED: 15A NCAC 13B .0203(d) states: “By receiving solid waste at a permitted facility, the permittee(s) shall be considered to have accepted the conditions of the permit and shall comply with the conditions of the permit.” Permit to Operate No. 3424, Attachment 3, PART VI: Transfer Station/Treatment & Processing Unit permit condition 20.c. states in part, “Waste may be stored on-site, in leak proof transfer trailers, with watertight covers, a maximum of 5 working days.” Mr. Baker stated that operating procedures had been implemented to secure transfer trailers containing waste with a watertight tarp at the end of every working day, and to ensure that only trailers that are intact and free from leaks are used to store and transport waste. 5. RESOLVED: 15A NCAC 13B .0203(d) states: “By receiving solid waste at a permitted facility, the permittee(s) shall be considered to have accepted the conditions of the permit and shall comply with the conditions of the permit.” Permit to Operate No. 3424, Attachment 3, PART VI: Transfer Station/Treatment & Processing Unit permit condition 20.e.i. states, “Fugitive dust emissions are prohibited.” No fugitive dust emissions were observed at the facility during this inspection. Mr. Baker stated that procedures are now in place to halt operations when wind causes fugitive dust. He added that operating procedures now include adding water to waste prior to loading it onto the conveyor or into the trommel as required to limit dust emissions. Mr. Baker also stated that any water used for the purpose of moistening the waste would be directed to the trench drain for proper disposal. 6. CORRECTIVE MEASURES IN PROGRESS: 15A NCAC 13B .0203(d) states: “By receiving solid waste at a permitted facility, the permittee(s) shall be considered to have accepted the conditions of the permit and shall comply with the conditions of the permit.” Permit to Operate No. 3424, Attachment 3, PART VI: Transfer Station/Treatment & Processing Unit permit condition 20.e.ii. states, “Windblown materials must be collected by the end of the day and no windblown material may be allowed to leave the facility boundary.” Mr. Baker stated FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Page 3 of 9 that all staff had received training about the requirement for cleaning up trash and litter throughout the facility prior to the end of every working day. The fence lines, access roadways and trailer loading ramp area were observed to have been cleaned of windblown litter. Vegetation that had been allowed to grow up in these areas had been mown, providing easy access for removing litter daily, as required. The roadside ditch in the area of the South Site had been cleaned of windblown trash as well. However, an accumulation of windblown litter was observed in the trees surrounding the South Site and along the toe of the side slopes of the debris piles on the South Site. 7. CORRECTIVE MEASURES IN PROGRESS: 15A NCAC 13B .0201(c) states, in part: “No solid waste management facility shall be established, operated, maintained, constructed, expanded, or modified without a currently valid permit issued by the Division for the specified type of disposal activity.” Mr. Baker stated that Abbey Green, Inc. will ensure that all material on the South Site is processed and removed by the June 30, 2017 deadline specified in the Notice of Violation dated March 21, 2017. 8. CORRECTIVE MEASURES IN PROGRESS: 15A NCAC 13B .0203(d) states: “By receiving solid waste at a permitted facility, the permittee(s) shall be considered to have accepted the conditions of the permit and shall comply with the conditions of the permit.” Permit to Operate No. 3424, ATTACHMENT 1, PART I: GENERAL PERMIT, general permit condition 6 states, in part, “Operation of this solid waste management facility shall be in accordance with the Solid Waste Management Rules, 15A NCAC 13B, Article 9 of the Chapter 130A of the North Carolina General Statutes (NCGS 130A-290, et seq.), the conditions contained in this permit, and the approved plan.” Permit to Operate No. 3424, ATTACHMENT 1, PART VI, TRANSFER STATION/TREATMENT & PROCESSING UNIT(S), List of Documents for Approved Plan, includes the Operations Manual, December 31, 2015 (DIN 25646). Section 2.8 of the approved Operations Manual (December 31, 2015), Processing Area Legend, indicates that the preferred location for aging trommel-overs is the South Site. Mr. Baker stated that Abbey Green, Inc. will ensure that all material on the South Site is processed and removed by the June 30, 2017 deadline specified in the Notice of Violation dated March 21, 2017. OBSERVED VIOLATIONS: 1. 15A NCAC 13B .0203(d) states: “By receiving solid waste at a permitted facility, the permittee(s) shall be considered to have accepted the conditions of the permit and shall comply with the conditions of the permit.” Permit to Operate No. 3424, ATTACHMENT 1, PART I: GENERAL PERMIT, general permit condition 6 states, in part, “Operation of this solid waste management facility shall be in accordance with the Solid Waste Management Rules, 15A NCAC 13B, Article 9 of the Chapter 130A of the North Carolina General Statutes (NCGS 130A-290, et seq.), the conditions contained in this permit, and the approved plan.” Permit to Operate No. 3424, ATTACHMENT 1, PART VI, TRANSFER STATION/TREATMENT & PROCESSING UNIT(S), List of Documents for Approved Plan, includes the Operations Manual, December 31, 2015 (DIN 25646). Section 2.8 of the approved Operations Manual (December 31, 2015), Processing Area Legend, indicates that the Leased Area will be used only for mixing and curing and product storage. Abbey Green, Inc. and Hans Holdings LLC are in violation of 15A NCAC 13B .0203(d) for conducting grinding operations on the Leased Area. During the inspection on April 4, 2017, wood waste grinding operations were observed to be underway on the Leased Area. Immediately cease operations on the Leased Area until such time as a permit modification that includes this activity has been approved by the Solid Waste Section. ADDITIONAL CORRECTIVE ACTIONS REQUIRED: By April 21, 2017, as specified in the Notice of Violation dated March 21, 2017, Abbey Green, Inc. must submit a plan to Ming-Tai Chao, Permit Engineer, Solid Waste Section that includes: FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Page 4 of 9 a. A request for permit modification to include the handling of the material currently being stored on the South Site, the use of an additional and currently unapproved leased property for permitted operations, and all of the changes in operation described in 1.a. through n. above; b. Either confirmation that future activities as required in the Permit to Operate and approved Operations Manual will not occur outside of the existing footprint of the covered tipping areas, the picking line and the permanent leachate collection system, or, an engineered plan for capital improvements to expand the footprint along with a construction timeline for completion once approved; c. a request for the review of the changes made to the leachate collection system that had replaced the metal grates covering the trench drain with plywood planks; d. measures and implementation schedule to provide cover over all operational areas where waste is tipped, processed and stored; e. a procedure to ensure that containers and trailers used to store waste are leak resistant and secured with watertight covers; f. a delineation of the waste boundary for both the closed and active LCID landfills, and the timeframe for the installation of permanent edge of waste markers around both; g. a plan for the removal of the C&D waste, currently located on the South Site, for further processing or proper disposal no later than June 30, 2017; h. a delineation of the area to be used for storage of the trommel overs to be stockpiled on the South Site, including information as to the amount of material to be stored (volume and tonnage), how these amounts will be calculated, and the duration for which it will be stored in this location; i. an inventory of all processed and unprocessed waste and all recovered materials currently stored at the facility; and j. an updated Operations Manual that includes the required changes to the permit and the operational procedures. Based on review of the submittal, additional actions may be required. ADDITIONAL COMMENTS 1. At the outset of this inspection, Mr. Baker provided a letter, addressed to Susan Heim and dated April 3, 2017, in response to the inspections of January and February 2017 and to the Notice of Violations dated March 21, 2017. Mr. Baker’s letter was reviewed and discussed during this inspection, and the points made in it addressed in this inspection report. 2. Only one employee currently holds a SWANA Transfer Station Operations Specialist certification: Ray M. Livermore. Mr. Baker provided copies of documentation that indicated Heather Varner had attended a Transfer Station Operations Specialist course in Albemarle on March 23-24, 2017; and, that he had attended a Landfill Operations Specialist course in Waynesville on March 8-9, 2017. Certificates had not yet been received for either individual. 3. No waste screening records were reviewed during this inspection. However, Mr. Baker stated that he had redesigned the waste screening forms and had a process in place to ensure they were kept in order and up to date, and that they included the disposition of any unacceptable wastes presented for disposal. 4. Facility access roads are of all-weather construction and observed during this inspection to be well maintained. 5. The area surrounding the retention basin, situated to the northwest of the scale house, had been bush-hogged and cleared of windblown trash and debris, and trash had been removed from the basin as well. Mr. Baker stated that windblown trash is now collected from this area at the end of every working day, as required. 6. The covered tipping floor was not inspected due to time constraints. At a future inspection, waste will be The item(s) listed above were observed by Section staff and require action on behalf of the facility in order to come into or maintain compliance with the Statutes, Rules, and/or other regulatory requirements applicable to this facility. Be advised that pursuant to N.C.G.S. 130A-22, an administrative penalty of up to $15,000 per day may be assessed for each violation of the Solid Waste Laws, Regulations, Conditions of a Permit, or Order under Article 9 of Chapter 130A of the N.C. General Statutes. Further, the facility and/or all responsible parties may also be subject to enforcement actions including penalties, injunction from operation of a solid waste management facility or a solid waste collection service and any such further relief as may be necessary to achieve compliance with the North Carolina Solid Waste Management Act and Rules. FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Page 5 of 9 removed so that the tipping floor can be inspected for damage and pervious areas. 7. The trench drain located, on the western side of the covered tipping floor had been cleared of sediment and debris. However, the drain itself has been modified from the original design. A request for review of the modified trench drain included in the leachate collection system must be submitted to Ming-Tai Chao by April 21, 2017, as specified in the Notice of Violation dated March 21, 2017. 8. Ensure that the trench drain is cleaned as often as necessary to ensure that it functions properly, but at least daily. 9. Permanent edge of waste markers had been installed at the four corners of the LCID landfill. Side slopes of the LCID were too steep to walk on or to operate equipment on, and had no vegetative cover established on them. Mr. Baker stated that the working face of the LCID is covered at least every 30 days. 10. Mr. Baker stated that his research into the closed LCID landfill indicated that the fill material had been generated on the property and occupied less than ½ acre. This would suggest that the old landfill was closed in accordance with NC General Statute 130A-301.1. 11. Inert debris is collected and crushed on the LCID landfill area. 12. No unacceptable waste was observed in the inert debris stockpile during this inspection. Mr. Baker stated that his staff was more thoroughly screening inert debris loads to ensure that unacceptable waste was removed prior to adding the inerts to the stockpile. 13. Crushing operations had been completed following the previous inspection. A stockpile of crushed concrete was observed to the west of the inert debris collection area. 14. The material being stockpiled on the South Site, described by Mr. Baker as being composed mainly of soil, sand, rock and gypsum, had been mostly covered with what appeared to be soil. Some of the tall piles of material had either been removed or spread out on the site. Mr. Baker stated that none of the material had been removed at this point, but that it would all be processed and removed by the June 30, 2017 deadline specified in the Notice of Violation dated March 21, 2017. At the time of this inspection, the stockpile of this waste appeared to cover at least ½ an acre, beginning at grade of the access road and increasing in thickness to well over 30’ at the eastern edge. The northern, eastern and southern side slopes of this stockpiled material were uncovered and too steep to walk on or to allow the use of equipment on, thus rendering the outside perimeter of the stockpile area inaccessible. The uncovered material was observed to contain substantial amounts of plastics, metals and other wastes. Large amounts of what appeared to be MSW and windblown litter were observed all along the toes of these slopes, and windblown litter was observed in the trees that occupy the area directly north and east of the South Site. 15. Mr. Baker stated that a granite outcrop exists under the material stockpiled on the South Site. He expressed his intention to survey that outcrop after having brought the site back to its natural topography by removing all of the stockpiled material. Please discuss this granite feature with Ming-Tai Chao, Permit Engineer, to address any environmental impact that could result from waste and the leachate it produces having a direct conduit to the aquifer through the granite. 16. The operations occurring on the South Site do not appear to be covered in the facility Permit to Operate. 17. The large stockpile of wood pallets and other clean wood waste observed on the concrete pad north of the covered tipping floor during the previous inspection had been removed. 18. The parcel directly to the north of the main operations area (PIN 6833-53-3585.00), identified as the North Site in the Operations Manual, is dedicated to wood waste stockpiling and processing. Mr. Baker stated that grinding operations had taken place twice since the previous inspection. Stockpiles of processed wood waste were observed to be smaller and spread out across the North Site, thus providing access to all areas. 19. The North Site is situated above a creek. The creek is protected by means of a berm, constructed along the south side of the site that is designed to keep the unprocessed and processed wood wastes confined. Mr. Baker stated that this berm had been repaired. However, no real change in the berm was observed and wood waste was still present on the slope leading to the sediment trap and riparian area. 20. Mr. Baker explained that the North Site had been filled and leveled with beneficial fill in order to accommodate the wood waste operations. The uncovered portion of the slope of this fill area was very steep and appeared to contain materials other than those permitted as beneficial fill, including plastics, metals and wood. 21. Roll-off containers owned by various customers are stored directly to the west of the wood waste area, until retrieved and removed. This area was observed to have been cleared of windblown litter. Mr. Baker pointed out a container that was being used to store scrap tires removed from a customer’s loads. The container held several FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Page 6 of 9 scrap tires, some on rims, and had a tarp strapped over a portion of the top. However, the tarp did not prevent rain from entering the container or make the container watertight, as required. Ensure that all scrap tires are stored in covered, watertight containers. 22. The parcel (PIN 6833-43-5224.00) identified in the Operations Manual as the Leased Area is located to the west of the container storage area and is being leased by Abbey Green from Hans Holding LLC. Engineered wood waste grinding operations were observed to be taking place on the Leased Area, and several stockpiles of processed wood waste were located on this site as well. Mr. Baker estimated that 6,000 cu. yds. of processed and unprocessed wood waste had been relocated to this leased parcel from the North Site. This is not consistent with the current Operations Manual. 23. In a letter addressed to Susan Heim, dated March 28, 2017, Mr. Baker presented his plans to move wood waste operations to the Leased Area, and stated that the material on the Leased Area meets the statutory requirements of a recovered material. In response, the letter does not clearly demonstrate how these statutory requirements will be met. Approval of these activities by the Solid Waste Section is required. 24. Mr. Baker stated his intention to move the inert debris stockpile and crushing operations to the Leased Area by October 2017. This is not consistent with the current Operations Manual. 25. A plan that includes the 10 elements specified in the Notice of Violation dated March 21, 2017, must be submitted to Permit Engineer Ming-Tai Chao by April 21, 2017. Concrete pad and covered picking line with roll-off containers staged underneath for collecting sorted recyclable materials. (4-4-17 photo) Roll-off container stall under covered picking line. (4/4/17 photo) Trench drain on covered tipping floor cleaned of sediment and debris. Note design modifications. Storm drain, located between covered tipping floor and covered picking line, capped and cemented over. FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Page 7 of 9 Slope of North Site fill area adjacent to sediment trap and riparian area. Some wood waste has been removed from the slope, but the berm appears to be unchanged. (4/4/17 photo) View of the slope of North Site fill area. (1/26/17 photo) View of the inert debris stockpile with the crushed concrete stockpile visible in the background. Properly tarped gypsum stockpile in background. Foreground is the area that formerly contained the palletized waste drywall. Entrance to South Site with waste piles on either side covered. Waste visible at the toe of the eastern slope of the South Site - note windblown trash in trees. FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Page 8 of 9 Loading area for picking line seen at right. Note the raised area on which waste is placed for loading. Per Mr. Baker, water from this area is pushed to the covered tipping floor's trench drain. Water on the lower area is currently directed to the storm drains. Eastern slope of south site - note waste visible along entire toe of slope. FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Page 9 of 9 Please contact me if you have any questions or concerns regarding this inspection report. ______________________________________ Phone: 336-776-9672 Susan Heim Environmental Senior Specialist Regional Representative Sent on April 10, 2017 to Randall Baker – Abbey Green, Inc. and Overdale Holdings, Inc. X Email Hand delivery US Mail Certified No. [ ] Copies: Jason Watkins, Field Operations Branch Head – Solid Waste Section Deb Aja, Western District Supervisor - Solid Waste Section Jaclynne Drummond, Compliance Hydrogeologist – Solid Waste Section Jessica Montie, Compliance Officer – Solid Waste Section Ming-Tai Chao, Permitting Engineer – Solid Waste Section