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8503_Duke_PineHallRd_Phases1&2CQACapRepair_DIN27505_20160313
REPORT OF CONSTRUCTION QUALITY ASSURANCE CLOSED PINE HALL ROAD ASH LANDFILL MODIFICATIONS BELEWS CREEK STEAM STATION Belews Creek, North Carolina PREPARED FOR: Duke Energy Carolinas, LLC 3191 Pine Hall Road Walnut Cove, North Carolina Prepared By: Amec Foster Wheeler Environment & Infrastructure, Inc. Abingdon, Virginia Amec Foster Wheeler Project Number 7810-16-0657 October 4, 2016 TABLE OF CONTENTS SECTION PAGE 1.0 PURPOSE AND SCOPE .................................................................................................................. 1 1.1 OVERVIEW ................................................................................................................................. 1 1.2 KEY PERSONNEL ...................................................................................................................... 2 2.0 INTRODUCTION ............................................................................................................................ 4 2.1 PROJECT DESCRIPTION ........................................................................................................... 4 2.2 PROJECT DESIGN ...................................................................................................................... 4 2.2.1 Bench #2 Cover System ............................................................................................................ 4 2.2.2 Perimeter Cover System ............................................................................................................ 5 2.2.3 Design Clarification and Revisions ........................................................................................... 6 3.0 CLOSED PINE HALL ROAD ASH LANDFILL SITE PREPARATION ...................................... 9 3.1 SITE PREPARATION .................................................................................................................. 9 3.2 EXCAVATION OF PROTECTIVE COVER SOIL ..................................................................... 9 3.3 REMOVAL OF EXISTING DRAINAGE FEATURES .............................................................. 9 4.0 RESTORATION OF SUBGRADE ................................................................................................ 11 4.1 SCOPE OF WORK ..................................................................................................................... 11 4.2 SUBGRADE FOUNDATION .................................................................................................... 11 4.3 COMPACTED FILL................................................................................................................... 12 4.3.1 Introduction ............................................................................................................................. 12 4.3.2 Material Conformance Evaluation .......................................................................................... 12 4.3.3 Placement and Compaction ..................................................................................................... 12 4.3.4 Construction Quality Control .................................................................................................. 13 5.0 40 MIL LINEAR LOW-DENSITY POLYETHYLENE (LLDPE) GEOMEMBRANE ................ 14 5.1 MATERIAL SPECIFICATION ................................................................................................. 14 5.2 CONFORMANCE TESTING .................................................................................................... 14 5.3 STORAGE AND HANDLING .................................................................................................. 15 5.4 INSTALLATION ....................................................................................................................... 16 6.0 GEOCOMPOSITE DRAINAGE LAYER ...................................................................................... 19 6.1 MATERIAL SPECIFICATION ................................................................................................. 19 SECTION PAGE 6.2 CONFORMANCE TESTING .................................................................................................... 19 6.3 STORAGE AND HANDLING .................................................................................................. 20 6.4 INSTALLATION ....................................................................................................................... 20 7.0 PROTECTIVE COVER LAYER MODIFICATIONS ................................................................... 22 7.1 DRAINAGE AGGREGATE ...................................................................................................... 22 7.2 8 OZ. NONWOVEN GEOTEXTILE ......................................................................................... 22 7.2.1 Material specification .............................................................................................................. 22 7.2.2 Conformance testing ............................................................................................................... 23 7.2.3 Storage and Handling .............................................................................................................. 23 7.2.4 Installation ............................................................................................................................... 24 7.3 COVER SOIL AND VEGETATIVE COVER ........................................................................... 24 Appendices: Appendix A – Photograph Log Appendix B – Laboratory Testing Particle Size Distribution Liquid Limit, Plastic Limit, Plasticity Index Standard Proctor Compaction Appendix C – Field Testing One-Point Proctor Relative Compaction Testing Appendix D – Geosynthetics Documentation 40 mil LLDPE Inventory Log 40 mil LLDPE MQC Data 40 mil LLDPE Conformance Testing 40 mil LLDPE Panel Placement Log 40 mil LLDPE Trial Seaming Log 40 mil LLDPE Seaming Log 40 mil LLDPE NDT Seaming Log 40 mil LLDPE Destructive Test Log 40 mil LLDPE Destructive Test Results 40 mil LLDPE Repair Summary Log GDN Deployment Log GDN MQC Data GDN Conformance Testing 8 oz. NWGT Deployment Log 8 oz. NWGT MQC Data 8 oz. NWGT Conformance Testing Geosynthetic Installer Warranty Appendix E – As-Built Record Drawings As-Built Drawing of Finished Subgrade Topography As-Built Drawing of 40 mil LLDPE Geomembrane As-Built Drawing of Final Grade Topography As-Built of NCDOT #57 Aggregate Extents Pine Hall Road Landfill Modification –Survey Data Spreadsheet Duke Energy Carolinas October 4, 2016 Amec Foster Wheeler Project Number 7810-16-0657 Report of CQA and CQC Services 1 1.0 PURPOSE AND SCOPE 1.1 OVERVIEW This report presents a summary of the Construction Quality Assurance (CQA) activities performed by Amec Foster Wheeler of Abingdon, Virginia during the construction activities for the modifications to the Closed Pine Hall Road Landfill located in Belews Creek, Stokes County, North Carolina. Amec Foster Wheeler was retained by Duke Energy Carolinas, LLC (Duke) to perform Construction Quality Assurance (CQA) monitoring and testing during construction activities in accordance with the Technical Specifications, Construction Quality Assurance Plan, and Construction Drawings for the Closed Pine Hall Road Ash Landfill modifications. Amec Foster Wheeler served as the Construction Quality Assurance Engineer and Construction Quality Assurance Engineering Technicians as defined in the above mentioned documents. The CQA activities performed by Amec Foster Wheeler included observation and/or testing of: Site Preparation; Excavation of existing protective cover soils; Removal of existing drainage features; Restoration of the subgrade beneath the geosynthetics liner system; Geosynthetic cover system modifications; and, Protective Cover Modifications. The CQA activities were performed to confirm that the construction materials and procedures used to modify the Closed Pine Hall Road Ash Landfill were in compliance with the requirements of the Technical Specifications, CQA Plan, and Construction Drawings. Appendix A, Photograph Log, includes photographs of the key construction elements of the Closed Pine Hall Road Landfill modifications. This report includes the CQA record as-built drawings and other documents for modifications for the Closed Pine Hall Road Ash Landfill. Duke Energy Carolinas October 4, 2016 Amec Foster Wheeler Project Number 7810-16-0657 Report of CQA and CQC Services 2 1.2 KEY PERSONNEL A list of the key organizations that participated in the modification of the closed Pine Hall Road Landfill at the Belews Creek Steam Station is presented below: OWNER & OPERATOR Duke Energy Carolinas, LLC (Duke Energy) 3191 Pine Hall Road Walnut Cove, North Carolina Owners Representative – Mr. Evan Andrews, P.E. CONSTRUCTION QUALITY ASSURANCE Amec Foster Wheeler Environment & Infrastructure, Inc. (Amec Foster Wheeler) 1070 West Main Street, Suite 5 Abingdon, Virginia 24210 CQA Engineer - Mr. Jon McDaniel, P.E. DESIGN ENGINEER Amec Foster Wheeler Environment & Infrastructure, Inc. (Amec Foster Wheeler) 2801 Yorkmont Road, Suite 100 Charlotte, North Carolina 28208 Engineer of Record - Mr. Mark Shumpert, P.E. GENERAL CONTRACTOR Charah, Inc. 12601 Plantside Drive Louisville, KY Project Engineer - Mr. Stephen Carroll Duke Energy Carolinas October 4, 2016 Amec Foster Wheeler Project Number 7810-16-0657 Report of CQA and CQC Services 3 RECORD SURVEYOR ESP Associates, P.A. 7011 Albert Pick Road Greensboro, NC 28027 Project Manager – John P. Scoville, L.S. GEOSYNTHETICS MATERIALS TESTING LABORATORY Geotechnics, Inc. 544 Braddock Avenue East Pittsburgh, Pennsylvania 15112 Lab Manager – Mr. JP Kline, P.E. Duke Energy Carolinas October 4, 2016 Amec Foster Wheeler Project Number 7810-16-0657 Report of CQA and CQC Services 4 2.0 INTRODUCTION 2.1 PROJECT DESCRIPTION The Pine Hall Road Ash Landfill is a closed solid waste facility located in Belews Creek, Stokes County, North Carolina at Duke Energy’s Belews Creek Steam Station. The solid waste facility was closed in 2009 by installing a geosynthetic cover system. Since closure, some of the cover system’s drainage features in the western region of the facility have been observed to inadequately convey the cover system drainage. Duke Energy performed an evaluation of the existing cover system and concluded the following for Bench #2 and the landfill’s western perimeter cover systems: The existing cover drainage system was in need of improvement; and, Modification to the original closure design is necessary to improve cover system drainage. 2.2 PROJECT DESIGN The Closed Pine Hall Road Ash Landfill design consists of modifying Bench #2 and the landfill’s western perimeter cover system to mitigate minor damages caused from cover system drainage deficiencies and modify the original design to improve cover system drainage. 2.2.1 Bench #2 Cover System Prior to modifying the cover system drainage components at Bench #2, excavation of protective cover soils and removal of existing drainage features was necessary to modify the underlying geosynthetics system. The improvements for the Bench #2 modifications included the following components: Attaching a 40 mil LLDPE geomembrane and Geocomposite Drainage Net “flap” to existing geosynthetics to daylight drainage to the Bench #2 surface; Placing #57 drainage aggregate and protective cover soil; Installing 8 oz. non-woven geotextile as a separation fabric; and, Restoring vegetative cover. Duke Energy Carolinas October 4, 2016 Amec Foster Wheeler Project Number 7810-16-0657 Report of CQA and CQC Services 5 Figure 1 illustrates a typical section of the Bench #2 modifications. Figure 1 Bench #2 Modifications 2.2.2 Perimeter Cover System Modifications to the existing key trench and perimeter drain were necessary prior to restoring subgrade and modifying the western perimeter cover system. Excavation of protective cover soils and removal of existing drainage features were necessary for the perimeter cover system’s modification. The modifications to the landfill’s western perimeter included the following components: Existing key trench and perimeter drain removal; Restoration of subgrade, accomplished by the removal of unsuitable materials and placement of compacted fill; Attaching 40 mil LLDPE geomembrane and geocomposite drainage net to existing geosynthetics; Installation of 8 oz. non-woven geotextile separation fabric; Placing #57 drainage aggregate and protective cover soil; and, Restoring vegetative cover. Duke Energy Carolinas October 4, 2016 Amec Foster Wheeler Project Number 7810-16-0657 Report of CQA and CQC Services 6 Figure 2 illustrates a typical section of the perimeter cover system’s modifications. Figure 2 Perimeter Cover System Modifications 2.2.3 Design Clarification and Revisions While modifying the Closed Pine Hall Road Ash Landfill, the contractor requested the following clarification from the engineer of record: 1) Additional detail for the transition from the Bench #2 drainage outlet to the landfill perimeter drainage outlet (approximate station -4+50 to station -6+00); 2) Additional detail for the Perimeter Cover System drainage outlet construction at the intersection of Bench #2 and the landfill perimeter (approximate station -4+50 to station - 3+60); and, 3) Additional detail for the Perimeter Cover System drainage outlet construction at the intersection of Bench #1 and the landfill perimeter (approximate station 0+90 to station 1+50). The response from the engineer of record provided detail for the above mentioned questions and minor revisions to the Closed Pined Hall Road Ash Landfill Construction Drawings. The number associated Duke Energy Carolinas October 4, 2016 Amec Foster Wheeler Project Number 7810-16-0657 Report of CQA and CQC Services 7 with each request for information above corresponds to the number associated with the responses below. 1) Installation of a continuous 40 mil LLDPE and GDN “flap” from approximate station -4+50 to station -6+00 was required to transition the Bench #2 drainage outlet to the perimeter drainage outlet. 2) Replace NCDOT #57 aggregate with protective cover soil from approximate station -4+50 to station -3+60 due to the shallow slope (less than 3H:1V) where Bench #2 intersects the perimeter. This adjustment allowed for future access to Bench #2. Additionally, from approximate station -4+50 to station -3+60, the following work activities took place: The Existing key trench was removed; The subgrade was restored, accomplished by the removal of unsuitable materials and the placement of compacted fill; 40 mil LLDPE geomembrane and Geocomposite Drainage Net were placed over restored subgrade; Protective cover soil was placed above the geosynthetic liner system; Aggregate zone terminations up station and down station were installed with a non-woven geotextile separator; and, Geocomposite drainage net terminations were wrapped with a non-woven geotextile separator. 3) Direction from the engineer of record required the replacement of NCDOT #57 aggregate with protective cover soil from approximate station 0+90 to station 1+50 to allow future access to Bench #1. Additionally, work activities from approximate station 0+90 to station 1+50 included: Perimeter drain removal; Restoration of subgrade, accomplished by the removal of unsuitable materials and placement of compacted fill; Duke Energy Carolinas October 4, 2016 Amec Foster Wheeler Project Number 7810-16-0657 Report of CQA and CQC Services 8 Installation of 40 mil LLDPE geomembrane and geocomposite drainage net “flap” from approximate station 0+90 extending onto Bench #1 as illustrated in detail 8 on drawing 41 of the Construction Drawings; Installation of 40 mil LLDPE geomembrane and geocomposite drainage net required installation across the Bench #1 intersection with the landfill’s perimeter as illustrated in detail 2 on drawing 40 of the Construction Drawings; Placement of protective cover soil; Aggregate zone terminations up station and down station were installed with a non-woven geotextile separator; and, Geocomposite drainage net terminations up station and down station were wrapped with a non-woven geotextile separator. While modifying the Closed Pine Hall Road Ash Landfill, the CQA Technician requested clarification for compacted fill requirements from the Engineer of Record. The Engineer of Record provided clarification and direction by submitting a Record of Information (003) change to relieve the compacted fill requirements to 90% of maximum dry density at a moisture content suitable to achieve compaction. As-built record drawings of Bench #1, Bench #2, and the Perimeter Cover System are included in Appendix E and capture the design clarifications and revisions. Duke Energy Carolinas October 4, 2016 Amec Foster Wheeler Project Number 7810-16-0657 Report of CQA and CQC Services 9 3.0 CLOSED PINE HALL ROAD ASH LANDFILL SITE PREPARATION 3.1 SITE PREPARATION The work required for the Closed Pine Hall Road Landfill involved preparing the site for the Bench #2 and the landfill’s western perimeter cover system modifications. The contractor constructed a temporary truck turn around and laydown area and installed erosion and sediment control devices prior to commencing construction activities as described in the Technical Specifications, Construction Quality Assurance Plan, and Construction Drawings. Erosion and sediment control devices were monitored and maintained as described in the Technical Specifications, Construction Quality Assurance Plan, and Construction Drawings. 3.2 EXCAVATION OF PROTECTIVE COVER SOIL The modifications for the Closed Pine Hall Road Ash Landfill required the excavation of 1,445 cubic yards of protective cover soils to access underlying geosynthetics to restore the subgrade necessary for the site’s drainage improvements. Amec Foster Wheeler observed the contractor implement the following techniques on a part-time basis to reduce the risk of damaging underlying geosynthetics: An excavator with a solid steel plate “butterbar” attached across the teeth of the excavator’s bucket to provide a smooth cut for the removal of the first 18 inches of protective cover soils; The final 6 inches of protective cover soils were removed by laborers equipped with hand tools; and, Heavy equipment maintained the proper separation thickness from the geosynthetic liner system as required by the Technical Specifications and Construction Quality Assurance Plan. 3.3 REMOVAL OF EXISTING DRAINAGE FEATURES The work required for the Closed Pine Hall Road Landfill cover system modifications required the removal of existing drainage features at Bench #2 and the landfill’s western perimeter. Existing drainage features were removed in accordance with the Technical Specifications, Construction Quality Assurance Plan, and Construction Drawings. Amec Foster Wheeler, observed on a part-time basis, the following components removed from the Bench #2 cover drainage system: Duke Energy Carolinas October 4, 2016 Amec Foster Wheeler Project Number 7810-16-0657 Report of CQA and CQC Services 10 The 12-inch wide aggregate wrapped panel drain, aggregate wrapped with 8 oz. non-woven geotextile. The panel drain was left in place if it was encountered above the drainage swale and did not encroach on the area of the proposed modifications; 12-inch drainage panel tees; 12-inch to 4-inch flat outlet adapters; and, 4-inch corrugated HDPE panel drain outlet pipes. Amec Foster Wheeler observed that the following components removed from the landfill’s western perimeter cover drainage system: The existing key trench; The 12-inch wide aggregate wrapped panel drain, with 8 oz. non-woven geotextile; 12-inch drainage panel tees; 12-inch to 4-inch flat outlet adapters; 4” corrugated HDPE panel drain outlet pipes; The existing perimeter drain removal, which included the removal of the 6-inch corrugated perforated HDPE drain pipe, aggregate, and 10 oz. non-woven geotextile; and, Existing 40 mil LLDPE geomembrane and geocomposite drainage net along the perimeter of the existing key trench . Concrete termination blocks within the key trench; and, Capping of the existing 8-inch HDPE outlet pipe at the perimeter drain. Duke Energy Carolinas October 4, 2016 Amec Foster Wheeler Project Number 7810-16-0657 Report of CQA and CQC Services 11 4.0 RESTORATION OF SUBGRADE 4.1 SCOPE OF WORK Along the western perimeter of the Closed Pine Hall Road Landfill required for the restoration of subgrade beneath the existing geosynthetic liner system included the excavation of unsuitable material and the placement and grading of suitable onsite materials. The restoration of subgrade was completed to mitigate minor damages caused by existing cover system drainage deficiencies. All work was completed in general accordance with the Technical Specifications, Construction Quality Assurance Plan, and Construction Drawings. This report, with accompanying appendices, tables, and drawings provides record documentation of the quality assurance program implemented by Amec Foster Wheeler during the modifications for the Closed Pine Hall Road Landfill. The following items are included in Section 4.0 Restoration of Subgrade portion of this report: Observations of the removal of unsuitable and deleterious materials; Laboratory soil material test results; and, Compacted fill placement observation and/or compaction testing. 4.2 SUBGRADE FOUNDATION The western perimeter’s subgrade foundation was re-established by over excavating unsuitable materials and constructing 1,234 linear feet of trench to an approximate depth of 3.5 feet and an approximate width of 4 feet. Additionally, approximately 1,140 square feet of repair areas outside the footprint of the constructed trench were over excavated to a depth that was non-yielding and the unsuitable materials from these areas were removed. Unsuitable materials included ash and soil damaged by water conduits that developed over time from deficiencies in the existing landfill cover drainage system. Amec Foster Wheeler observed the subgrade foundation to be excavated to a depth that was non-yielding and provided a firm base for subsequent lifts of compacted structural fill. Duke Energy Carolinas October 4, 2016 Amec Foster Wheeler Project Number 7810-16-0657 Report of CQA and CQC Services 12 4.3 COMPACTED FILL 4.3.1 Introduction Compacted fill materials consisted of clean on-site soil materials excavated from the key trench or cover system. Details of the conformance evaluation of materials utilized as compacted fill is presented below in Section 4.3.2. The placement and compaction of the materials utilized as compacted fill is presented below in Section 4.3.3. 4.3.2 Material Conformance Evaluation Amec Foster Wheeler observed the fill materials utilized to restore the subgrade foundation consisted of clean existing soils. Materials utilized for compacted fill materials did not consist of any deleterious materials or coal combustion residuals. Laboratory testing was performed to confirm field classification of fill materials as required by the Technical Specifications, CQA Plan, and Construction Drawings. Results for laboratory testing can be found in Appendix B. Due to encountering an unanticipated material change, conformance testing could not be performed in advance of compacted fill placement. The material encountered was placed during the previous Pine Hall Road Ash Landfill construction closure activities. At that time, conformance testing was performed be S&ME, Incorporated (S&ME). Conformance testing performed by S&ME are included in Appendix B. 4.3.3 Placement and Compaction Approximately 1,234 linear feet of over excavation trench (approximately 3.5 feet deep and approximately 4 feet wide) was constructed to remediate the subgrade along the western perimeter of the landfill. Suitable on-site soils were placed and compacted to backfill the trench to the approximate original subgrade elevation, which restored the western perimeter of the landfill. In addition, approximately 1,140 square feet of repair area outside the footprint of the constructed over excavation trench also required the placement and compaction of backfill materials. The placement of compacted fill materials was monitored by Amec Foster Wheeler personnel to ensure the proper placement procedures were followed in accordance with the Technical Specifications, Construction Quality Assurance Plan, and Construction Drawings. Duke Energy Carolinas October 4, 2016 Amec Foster Wheeler Project Number 7810-16-0657 Report of CQA and CQC Services 13 In the areas requiring compacted fill, on-site soils were placed and compacted in accordance with the Technical Specifications, Construction Quality Control Plan, and Construction Drawings. Amec Foster Wheeler observed maximum lift thickness to not exceed 8 inches and the routing of compaction equipment over each lift of compacted fill materials. Amec Foster Wheeler performed in-place density testing on each lift to ensure the required percent compaction and moisture content was achieved. 4.3.4 Construction Quality Control In-place density testing of the compacted fill materials was performed to confirm the required density of 90% of maximum dry density was achieved. Compacted fill was tested at a minimum of one test per 200 linear feet per lift in trenches and one test per acre per lift in repair areas as required by the Technical Specifications and Construction Quality Assurance Plan. Approximately 1,234 linear feet of over excavated trench and approximately 1,140 square feet of other excavation areas required compacted fill to restore subgrade around the western perimeter of the landfill. Based on the required density testing frequency, a total of 35 density/moisture tests were required. Amec Foster Wheeler performed a total of 48 density/moisture tests in accordance with ASTM D 6938. The results of the testing performed were in compliance with the Technical Specifications, CQA Plan, and Construction Drawings. Results of compaction testing are located in Appendix C. TABLE 1 COMPACTED FILL DENSITY TESTING Test Description Test Method Test Frequency Required Number of Tests Required Actual Number of Tests Performed Moisture Content ASTM D 6938 1 tests per 200 LF per lift (Trenches) / 1 test per acre per lift 35 48 Dry Unit Weight ASTM D 6938 1 test per 200 LF per lift (Trenches) / 1 test per acre per lift 35 48 Duke Energy Carolinas October 4, 2016 Amec Foster Wheeler Project Number 7810-16-0657 Report of CQA and CQC Services 14 5.0 40 MIL LINEAR LOW-DENSITY POLYETHYLENE (LLDPE) GEOMEMBRANE A total of 20,291 square feet of 40 mil Linear Low-Density Polyethylene (LLDPE) geomembrane was installed for the Closed Pine Hall Road Ash Landfill modifications. The 40 mil LLDPE geomembrane utilized during construction was in compliance with the Technical Specifications, Construction Quality Assurance Plan, and Construction Drawings. 5.1 MATERIAL SPECIFICATION The 40 mil LLDPE double sided textured geomembrane utilized for the modifications at the Closed Pine Hall Road Landill was found to be in general accordance with specified requirements as outlined in GRI-GM17. Amec Foster Wheeler reviewed all 40 mil LLDPE geomembrane manufacturer’s quality control (MQC) submittals prior to releasing material for shipment to the site. All MQC data met or exceeded the requirements outlined in the Technical Specifications, Construction Quality Assurance Plan, and Construction Drawings. MQC data is included in Appendix D. 5.2 CONFORMANCE TESTING Amec Foster Wheeler performed conformance testing of all 40 mil LLDPE geomembrane placed at the site in accordance with the Technical Specifications and Construction Quality Assurance Plan. The test methods utilized for evaluation of the 40 mil LLDPE geomembrane materials are listed in Table 4.3.2 of the Construction Quality Assurance Plan. The testing frequency for the 40 mil LLDPE materials was conducted in accordance with Table 4.3.2 of the Construction Quality Assurance Plan. Duke Energy Carolinas October 4, 2016 Amec Foster Wheeler Project Number 7810-16-0657 Report of CQA and CQC Services 15 TABLE 2 40 mil LLDPE GEOMEMBRANE CQA CONFORMANCE TESTING Test Description Test Method Test Frequency Required Number of Tests Required Actual Number of Tests Performed Thickness (mils) ASTM D 5199 One Test per 100,000 sq. ft. 1 1 Asperity Height ASTM D7466 One Test per 100,000 sq. ft. 1 1 Density ASTM D1505 One Test per 100,000 sq. ft. 1 1 Carbon Black Content ASTM D1603 One Test per 100,000 sq. ft. 1 1 Tensile Properties ASTM D6693 One Test per 100,000 sq. ft. 1 1 Tear Resistance ASTM D1004 One Test per 100,000 sq. ft. 1 1 Results of all conformance testing conducted for the LLDPE materials utilized for the Closed Pine Hall Road Landfill modifications are in conformance with the Technical Specifications and Construction Quality Assurance Plan and 40 mil LLDPE geomembrane conformance testing results are located in Appendix D. 5.3 STORAGE AND HANDLING Upon delivery of the 40 mil LLDPE geomembrane to the project site, Amec Foster Wheeler observed the rolls of geomembrane for proper labeling, defects, and storage conditions. The rolls of geomembrane were observed to be properly labeled, free from defects, and stored in accordance with the requirements of the Technical Specifications and Construction Quality Assurance Plan. The contractor utilized appropriate equipment during unloading to prevent risk of damage to the geomembrane in accordance with the Technical Specifications and Construction Quality Assurance Plan. Duke Energy Carolinas October 4, 2016 Amec Foster Wheeler Project Number 7810-16-0657 Report of CQA and CQC Services 16 5.4 INSTALLATION Field Panel Identification Amec Foster Wheeler assigned each field panel an identification code. The field panel identification code was utilized in all CQA records for identification of the corresponding panel. The field panels with the identification codes are shown on the 40 mil LLDPE geomembrane as-built panel drawing located in Appendix E. Field Panel Deployment Amec Foster Wheeler observed the placement of field panels for underlying subgrade conditions, weather conditions, contractor’s placement methods, geomembrane anchors and penetrations, and damage. The deployment and installation of the 40 mil LLDPE geomembrane was observed to be in compliance with the Technical Specifications, Construction Quality Assurance Plan, and Construction Drawings. When incidents of inclement weather impacted the project site, all deployment and installation activities were immediately halted and did not resume until weather conditions were deemed acceptable. Inclement weather conditions included: ambient temperatures below 32 degrees Fahrenheit, any forms of precipitation, excessive moisture, or in the presence of excessive wind. Amec Foster Wheeler observed the contractor’s deployment methods for compliance with the Technical Specifications, Construction Quality Assurance Plan, and Construction Drawings. The geomembrane was observed for damage (including holes, blisters, and creases) after the placement of each panel. After the deployment of each field panel, field seaming was completed as outlined below. Field Seaming A field test seam was prepared for at the beginning of each seaming period, after any interruption in power, after any prolonged idle period during the day, or when changes in storing equipment occurred. Amec Foster Wheeler observed the preparation and destructive testing of each field test seam. The field test seams were observed to be in compliance with the requirements the Technical Specifications Duke Energy Carolinas October 4, 2016 Amec Foster Wheeler Project Number 7810-16-0657 Report of CQA and CQC Services 17 and Construction Quality Assurance Plan. Documentation of the field test seams is listed in the Field Test Seam Log located in Appendix D. Amec Foster Wheeler observed the seaming of adjacent 40 mil LLDPE geomembrane panels for compliance with the Technical Specifications, Construction Quality Assurance Plan, and US EPA Technical Guidance Document: “The Fabrication of Polyethylene FML Field Seams.” Field Seaming was performed by extrusion welding techniques. Adjoining panels were observed to be overlapped as recommended by the manufacturer, but not less than four inches. Seaming operations were observed for proper seam preparation and welding process. Weather conditions were monitored by Amec Foster Wheeler during field seaming operations. Field seaming was not performed in the presence of precipitation, when the ambient temperature was below 32 degrees Fahrenheit or above 104 degrees Fahrenheit, or when the sheet temperature was above 122 degrees Fahrenheit. Documentation of the field seaming operations is listed in the Seaming Monitoring Log located in Appendix D. Non-Destructive Testing Amec Foster Wheeler observed the non-destructive seam continuity testing of all field seams and repairs. A non-destructive continuity test was performed over the entire seam length by the Vacuum Box Test methods as outlined in ASTM D5641. All field seams and repairs were observed to meet or exceed the requirements of the Technical Specifications and Construction Quality Assurance Plan. During non-destructive testing activities, the vacuum pump was fully charged and the tank pressure was set to a minimum of four to eight pounds per square inch to confirm seam continuity over the entire length of each seam or repair. In certain instances, while performing the non-destructive testing, a defect or an interruption in the continuity of a seam occurred. When a discontinuity was observed, the location was repaired in accordance with the Technical Specifications or Construction Quality Assurance Plan. Results of Vacuum Box testing and repair details can be found in the Non-Destructive Seam Test Log and the Repair and Non-Destructive Testing Log located in Appendix D. Destructive Testing Amec Foster Wheeler performed laboratory destructive seam testing as required by the Technical Specifications and Construction Quality Assurance Plan. Bench #2 seams were not destructively tested as specified by Specification 31 32 05 (Section 3.5) of the Technical Specifications. Field destructive Duke Energy Carolinas October 4, 2016 Amec Foster Wheeler Project Number 7810-16-0657 Report of CQA and CQC Services 18 testing was not required for extrusion welded seams by the Technical Specifications or Construction Quality Assurance Plan. Destructive seam testing locations were located by Amec Foster Wheeler and sampled by the contractor. The destructive samples were obtained at the minimum frequency outlined by the Technical Specifications and Construction Quality Assurance Plan. TABLE 3 40 mil LLDPE GEOMEMBRANE DESTRUCTIVE TESTING Test Description Test Method Test Frequency Required Number of Tests Required Actual Number of Tests Performed Peel Strength (lbs) ASTM D 6392 1 per 500 feet Seam Length (1,767 ft.) 4 4 Shear Strength (lbs) ASTM D 6392 1 per 500 feet Seam Length (1,767 ft.) 4 4 Destructive test specimen DS-2 did not meet the requirements of the Technical Specifications or Construction Quality Assurance Plan. Two additional production seam “binding” destructive samples in opposite directions from the original failed sample were obtained and tested. The results of the two “binding” destructive tests met the requirements of the Technical Specifications and Construction Quality Assurance Plan. Once the length of seam was bound, the length of seam between the two passing “binding” destructive samples was reconstructed by installing a cap strip to repair the deficient seam. The results of the destructive testing completed for the 40 mil LLDPE geomembrane materials are shown in Appendix D and were in accordance with the Technical Specifications and Construction Quality Assurance Plan. Defects and Repair A total of 22 repairs were required for the Closed Pine Hall Road modifications. The types of repairs required included destructive test sample locations, material damage, burn outs, and cap strips. The repairs were completed in accordance with Technical Specifications and Construction Quality Assurance Plan. The non-destructive Vacuum Box Test (performed in accordance with ASTM D 5641) was completed for each applicable repair location and results are documented in the Repair Summary Log and Non-Destructive Test Log in Appendix D. Duke Energy Carolinas October 4, 2016 Amec Foster Wheeler Project Number 7810-16-0657 Report of CQA and CQC Services 19 6.0 GEOCOMPOSITE DRAINAGE LAYER A total of 20,291 square feet of Geocomposite Drainage Net (GDN) was installed for the Closed Pine Hall Road Ash Landfill modifications. The GDN utilized during construction was in compliance with the Technical Specifications, Construction Quality Assurance Plan, and Construction Drawings. 6.1 MATERIAL SPECIFICATION The GDN utilized for the modifications at the Closed Pine Hall Road Landill consisted of a solid rib extruded high density polyethelene (HDPE) geonet drainage core with nonwoven geotextiles heat bonded to each side. Amec Foster Wheeler reviewed all GDN geomembrane manufacturer’s quality control (MQC) submittals prior to releasing material for shipment to the site. All MQC data met or exceeded the requirements outlined in the Technical Specifications, Construction Quality Assurance Plan, and Construction Drawings. GDN MQC data is included in Appendix D. 6.2 CONFORMANCE TESTING Amec Foster Wheeler performed conformance testing of the GDN in accordance with the Technical Specifications and Construction Quality Assurance Plan. The test methods utilized for evaluation of the GDN materials are listed in Table 5.3.2 of the Construction Quality Assurance Plan. The testing frequency of the GDN materials was conducted in accordance with Table 5.3.2 of the Construction Quality Assurance Plan. Duke Energy Carolinas October 4, 2016 Amec Foster Wheeler Project Number 7810-16-0657 Report of CQA and CQC Services 20 Laboratory testing of the GDN materials included the following: TABLE 4 GDN CQA CONFORMANCE TESTING Test Description Test Method Test Frequency Required Number of Tests Required Actual Number of Tests Performed Thickness (mils) ASTM D 5199 One Test per 100,000 sq. ft. 1 1 Density (g/cc) ASTM D 1505 One Test per 100,000 sq. ft. 1 1 Ply Adhesion (lb/in) ASTM D 7005 One Test per 100,000 sq. ft. 1 1 Transmissivity (m2/sec) ASTM D 4716 One Test per 100,000 sq. ft. 1 1 The results of the conformance testing completed for the GDN materials were in compliance with the Technical Specifications and Construction Quality Assurance Plan and are located in Appendix D. 6.3 STORAGE AND HANDLING Upon delivery of the geocomposite drainage net (GDN) to the project site, Amec Foster Wheeler observed the rolls of GDN for proper labeling, defects, and storage conditions. The rolls of GDN were observed to be properly labeled, free from defects, and stored in accordance with the requirements of the Technical Specifications and Construction Quality Assurance Plan. The contractor utilized appropriate equipment during handling to prevent risk of damage to the GDN in accordance with the Technical Specifications and Construction Quality Assurance Plan. 6.4 INSTALLATION Amec Foster Wheeler observed the handling and placement of the GDN for proper methods and techniques as required by the Technical Specifications and Construction Quality Assurance Plan. The underlying 40 mil LLDPE geomembrane was approved by the CQA Engineer and Geomembrane installer prior to preceding with GDN installation. Throughout GDN deployment, Amec Foster Wheeler Duke Energy Carolinas October 4, 2016 Amec Foster Wheeler Project Number 7810-16-0657 Report of CQA and CQC Services 21 observed the underlying services to be free of dirt, excessive dust, stones, or any other objects that could damage the GDN or underlying 40 mil LLDPE geomembrane. The GDN was seamed by using a combination of geonet lap joints and sewing the side of the bonded geotextile. The geonet component was secured utilizing one plastic tie per one linear foot of seam or every six linear inches in anchor trenches. The geotextile overlaps were secured and closed by utilizing sewing techniques. Amec Foster Wheeler observed procedures for seaming and overlapping of the GDN as required by the Technical Specifications and Construction Quality Assurance Plan. Amec Foster Wheeler performed visual examination of the GDN panels after placement for any potentially harmful foreign objects and to have general good appearance qualities. Any defects or damages were repaired as required by Technical Specifications and Construction Quality Assurance Plan. Duke Energy Carolinas October 4, 2016 Amec Foster Wheeler Project Number 7810-16-0657 Report of CQA and CQC Services 22 7.0 PROTECTIVE COVER LAYER MODIFICATIONS The protective cover layer includes drainage aggregate, 8 oz. nonwoven geotextile, protective cover soil, and vegetative cover. The protective cover modifications were completed in accordance with the Technical Specifications, Construction Quality Assurance Plan, and Construction Requirements. 7.1 DRAINAGE AGGREGATE A total of 471 cubic yards of North Carolina Department of Transportation #57 clean washed aggregate was placed for the Closed Pine Hall Road Landfill modifications. Amec Foster Wheeler observed, on a part-time basis, the following placement techniques implemented for the #57 aggregate: Heavy equipment maintained the proper separation thickness as required by the Technical Specifications and Construction Quality Plan to prevent damage to underlying geosynthetics; and, Placement techniques that did not alter or damage underlying geosynthetics. 7.2 8 OZ. NONWOVEN GEOTEXTILE A total of 7,661 square feet of 8 oz. Non-woven Geotextile was utilized for the closed Pine Hall Road Ash Landfill modifications. The non-woven geotextile utilized during construction was in compliance with the Technical Specifications, Construction Quality Assurance Plan, and Construction Drawings. 7.2.1 Material specification The non-woven geotextile utilized for the modifications at the Closed Pine Hall Road Ash Landfill consisted of 8 oz. / yd.2 nonwoven needle punched continuous filament polypropylene material. Amec Foster Wheeler reviewed all nonwoven geotextile manufacturer’s quality control (MQC) submittals prior to releasing material for shipment to the site. 8 oz. Non-woven Geotextile MQC data met or exceeded the requirements outlined in the Technical Specifications, Construction Quality Assurance Plan, and Construction Drawings. MQC data is included in Appendix D. Duke Energy Carolinas October 4, 2016 Amec Foster Wheeler Project Number 7810-16-0657 Report of CQA and CQC Services 23 7.2.2 Conformance testing Amec Foster Wheeler performed conformance testing of the non-woven geotextile placed at the site in accordance with the Technical Specifications and Construction Quality Assurance Plan. The test methods utilized for evaluation of the non-woven geotextile materials are listed in Table 6.3.2 of the Construction Quality Assurance Plan. The testing frequency of the non-woven geotextile materials was conducted in accordance with Table 6.3.2 of the Construction Quality Assurance Plan. Laboratory testing of the non-woven geotextile materials included the following: TABLE 5 8 OZ. NON-WOVEN GEOTEXTILE CQA CONFORMANCE TESTING Test Description Test Method Test Frequency Required Number of Tests Required Actual Number of Tests Performed Grab Tensile Strength (lbs) ASTM D 4632 One Test per 100,000 sq. ft. 1 1 Puncture Resistance (lbs) ASTM D 6241 One Test per 100,000 sq. ft. 1 1 Trapezoidal Tear Strength (lbs) ASTM D 4533 One Test per 100,000 sq. ft. 1 1 Apparent Opening Size (mm) ASTM D 4716 One Test per 100,000 sq. ft. 1 1 The results of the conformance testing completed for the 8 oz. non-woven geotextile materials were in compliance with the Technical Specifications and Construction Quality Assurance Plan and are located in Appendix D. 7.2.3 Storage and Handling Upon delivery of the non-woven geotextile to the project site, Amec Foster Wheeler observed the rolls of non-woven geotextile for proper labeling, defects, and storage conditions. The rolls of non-woven geotextile were observed to be properly labeled, free from defects, and stored in accordance with the requirements of the Technical Specifications and Construction Quality Assurance Plan. The contractor Duke Energy Carolinas October 4, 2016 Amec Foster Wheeler Project Number 7810-16-0657 Report of CQA and CQC Services 24 utilized appropriate equipment during handling to prevent risk of damage to the non-woven geotextile in accordance with the Technical Specifications and Construction Quality Assurance Plan. 7.2.4 Installation Amec Foster Wheeler observed the handling and placement of the non-woven geotextile for proper methods and techniques as required by the Technical Specifications and Construction Quality Assurance Plan. The non-woven geotextile was overlapped 6-inches and secured by sewing techniques. Damages and defects were repaired with a patch made from the same non-woven geotextile material. 7.3 COVER SOIL AND VEGETATIVE COVER The protective soil layer consisted of a minimum of 24 inches of soil supporting vegetative growth. Approximately 974 cubic yards protective cover materials were placed and consisted of onsite materials free of residual waste, debris, foreign and deleterious material. The test methods utilized for evaluation of the protective cover are listed in Table 7.2.1 of the Construction Quality Assurance Plan. The testing frequency of the protective cover materials was conducted in accordance with Table 7.2.1 of the Construction Quality Assurance Plan. Amec Foster Wheeler observed the placement of protective cover materials on a part-time basis for the following: Heavy equipment maintained the proper separation thickness as required by the technical specifications and Construction Quality Assurance Plan to prevent damage to underlying geosynthetics; and, Adequate cover soil thickness. Vegetation was established by the application of grass seed and fertilizer. Grass seed was observed for the proper grass seed mixture and application set forth by the Technical Specifications and Construction Quality Assurance Plan. APPENDIX A: Photograph Log Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs Initial 100 ft of excavation and existing geosynthetics for bench 2 modifications. LLDPE panel deployment along bench 2 modification. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs Sewing of 8 ounce, nonwoven geotextile to the GDN sewn seam. Deployment of GDN over placed LLDPE for Bench 2 modifications. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs Bench 2 modification graded #57 stone placement. Placement and compaction of coversoil backfill with seperation fabric inplace. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs Bench 2 modification completion of backfill. Bench 2 modification completion with seeding. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs Key trench excavation near station -4+50 at bench 2 crossing. Removal of geosynthetics within the key trench exposing erosion of ash. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs Erosion of ash along top of the key trench near station -5+00. Compacting of backfill soil to restore subgrade near station -5+00. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs Deploy and welding of LLDPE over restored subgrade of key trench near station -5+00. Completed GDN and 8 oz. nonwoven geotextile near station -5+00. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs Over excavation near -6+50 for tie-in to existing key trench.. Compaction of backfill of perimiter drain at tie-in near station -6+50. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs Tracking of backfill coversoil to restore grade near station -5+00. Stripping of topsoil prior to key trench excavation. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs Excavation of key trench and removal of soil from geosynthetics by hand. Erosion of ash and conduit of movement near the bottom of the key trench excavation. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs Excavation of cover soil and removal of panel drain along top of key trench. Placement of soil backfill to restore subgrade. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs Erosion near the top of the key trench near station -1+50 Placement of fill soil to restore subgrade of key trench. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs Location of 8” HDPE culvert under silt trap inlet concrete apron at station 0+00. Caped 8 inch HDPE pipe near station 0+00. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs GDN rolled back exposing LLDPE to cover soil at concrete block. Repair of GDN where LLDPE was exposed at concrete block. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs Ash erosion at top of key trench near station -0+50. Backfill of perimiter drain near station 0+50. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs Excavation of perimeter drain and road truck hauling for disposal. Backfill of key trench near station 1+00. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs Bench 1 corssing erosion of ash near station 1+50. Over excavation of the erosion at bench 1 crossing near station 1+50. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs Subgrade restore of the Bench 1 crossing area. Backfill of perimiter drain key trench near station 1+50. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs Excavation of perimiter drain near station 3+00. Excavation of perimiter drain near station 5+50. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs Placement of LLDPE near station -2+00. Extrusion welding and seam prep at tie-in of LLDPE. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs Vaccum testing of extrusion weld seams. Geosynthetics palced near station -0+50. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs Layout prior to palcement of #54 graded stone wedge. Exposed erosion void of ash near station 5+00. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs Over excavation of erosion void of ash near station 5+00. Repair of geosynthetics near station 5+00. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs Over excavation of erosion void of ash near station 3+80 to 4+50. Subgrade restore of erosion void of ash near station 3+80 to 4+50. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs Final grade restored and edge of linner marker near station 2+00. Removed 8 inch HDPE pipe near station -0+75. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs Completed cover system modifications near station 0+00. Completed cover system modification near 6+00. APPENDIX B: Laboratory Testing (See Attached) Particle Size Distribution Liquid Limit, Plastic Limit, Plasticity Index Standard Proctor Compaction Particle Size Distribution Tested By: D Kopitsky Checked By: G Williams 4-21-16 (no specification provided) PL=LL=PI= D90=D85=D60=D50=D30=D15=D10=Cu=Cc= USCS=AASHTO= * Yellowish Red Silty Sand #4 #10 #20 #40 #60 #100 #140 #200 100.0 97.8 94.1 84.0 75.3 63.6 53.0 44.3 NP NV NP 0.6190 0.4526 0.1332 0.0950 SM A-4(0) Duke Energy Carolinas PHR Landfill CQA 7810160657 Soil Description Atterberg Limits Coefficients Classification Remarks Location: Craig Road Landfill Borrow Area Sample Number: 1 Depth: NA Date: Client: Project: Project No:Figure SIEVE PERCENT SPEC.*PASS? SIZE FINER PERCENT (X=NO) PE R C E N T F I N E R 0 10 20 30 40 50 60 70 80 90 100 GRAIN SIZE - mm. 0.0010.010.1110100 % +3"Coarse % Gravel Fine Coarse Medium % Sand Fine Silt % Fines Clay 0.0 0.0 0.0 2.2 13.8 39.7 44.3 6 i n . 3 i n . 2 i n . 1½ i n . 1 i n . ¾ i n . ½ i n . 3/8 i n . #4 #1 0 #2 0 #3 0 #4 0 #6 0 #1 0 0 #1 4 0 #2 0 0 Particle Size Distribution Report Amec Foster Wheeler GRAIN SIZE DISTRIBUTION TEST DATA 4/27/2016 Client: Duke Energy Carolinas Project: PHR Landfill CQA Project Number: 7810160657 Location:Craig Road Landfill Borrow Area Depth:NA Sample Number:1 Material Description: Yellowish Red Silty Sand Date: 4-21-16 PL: NP LL: NV PI: NP USCS Classification: SM AASHTO Classification: A-4(0) Tested by: D Kopitsky Checked by: G Williams Sieve Test Data Dry Sample and Tare (grams) Tare (grams) Cumulative Pan Tare Weight (grams) Sieve Opening Size Cumulative Weight Retained (grams) Percent Finer 225.71 109.76 0.00 3/4" 3/8" #4 0.00 100.0 #10 2.55 97.8 #20 6.84 94.1 #40 18.57 84.0 #60 28.62 75.3 #100 42.18 63.6 #140 54.53 53.0 #200 64.55 44.3 Fractional Components Cobbles 0.0 Gravel Coarse 0.0 Fine 0.0 Total 0.0 Sand Coarse 2.2 Medium 13.8 Fine 39.7 Total 55.7 Fines Silt Clay Total 44.3 D5 D10 D15 D20 D30 D40 D50 0.0950 D60 0.1332 D80 0.3302 D85 0.4526 D90 0.6190 D95 0.9379 Fineness Modulus 0.74 Tested By: D Kopitsky Checked By: G Williams 4-26-16 (no specification provided) PL=LL=PI= D90=D85=D60=D50=D30=D15=D10=Cu=Cc= USCS=AASHTO= * Brown Sandy Silt 3/4" 3/8" #4 #10 #20 #40 #60 #100 #140 #200 100.0 94.2 92.9 90.8 87.3 82.2 78.4 73.1 66.6 58.9 31 44 13 1.5558 0.6080 0.0788 ML A-7-5(7) Duke Energy Carolinas PHR Landfill CQA 7810160657 Soil Description Atterberg Limits Coefficients Classification Remarks Location: PHR Landfill Bench 2 Sample Number: 2 Depth: NA Date: Client: Project: Project No:Figure SIEVE PERCENT SPEC.*PASS? SIZE FINER PERCENT (X=NO) PE R C E N T F I N E R 0 10 20 30 40 50 60 70 80 90 100 GRAIN SIZE - mm. 0.0010.010.1110100 % +3"Coarse % Gravel Fine Coarse Medium % Sand Fine Silt % Fines Clay 0.0 0.0 7.1 2.1 8.6 23.3 58.9 6 i n . 3 i n . 2 i n . 1½ i n . 1 i n . ¾ i n . ½ i n . 3/8 i n . #4 #1 0 #2 0 #3 0 #4 0 #6 0 #1 0 0 #1 4 0 #2 0 0 Particle Size Distribution Report Amec Foster Wheeler GRAIN SIZE DISTRIBUTION TEST DATA 4/27/2016 Client: Duke Energy Carolinas Project: PHR Landfill CQA Project Number: 7810160657 Location:PHR Landfill Bench 2 Depth:NA Sample Number:2 Material Description: Brown Sandy Silt Date: 4-26-16 PL: 31 LL: 44 PI: 13 USCS Classification: ML AASHTO Classification: A-7-5(7) Tested by: D Kopitsky Checked by: G Williams Sieve Test Data Dry Sample and Tare (grams) Tare (grams) Cumulative Pan Tare Weight (grams) Sieve Opening Size Cumulative Weight Retained (grams) Percent Finer 248.77 92.48 0.00 3/4" 0.00 100.0 3/8" 9.08 94.2 #4 11.10 92.9 #10 14.41 90.8 #20 19.78 87.3 #40 27.75 82.2 #60 33.70 78.4 #100 42.07 73.1 #140 52.23 66.6 #200 64.30 58.9 Fractional Components Cobbles 0.0 Gravel Coarse 0.0 Fine 7.1 Total 7.1 Sand Coarse 2.1 Medium 8.6 Fine 23.3 Total 34.0 Fines Silt Clay Total 58.9 D5 D10 D15 D20 D30 D40 D50 D60 0.0788 D80 0.3100 D85 0.6080 D90 1.5558 D95 10.9402 Fineness Modulus 0.95 Liquid Limit, Plastic Limit, Plasticity Index Tested By: D Kopitsky Checked By: G Williams Client: Project: Project No.:Figure Duke Energy Carolinas PHR Landfill CQA 7810160657 SYMBOL SOURCE NATURAL USCSSAMPLE DEPTH WATER PLASTIC LIQUID PLASTICITY NO.CONTENT LIMIT LIMIT INDEX (%)(%)(%)(%) SOIL DATA PL A S T I C I T Y I N D E X 0 10 20 30 40 50 60 LIQUID LIMIT0 10 20 30 40 50 60 70 80 90 100 110 CL-ML CL o r O L CH o r O H ML or OL MH or OH Dashed line indicates the approximate upper limit boundary for natural soils 47 LIQUID AND PLASTIC LIMITS TEST REPORT 1 NA 27.6 NP NV NP SM 2 NA NR 31 44 13 ML Amec Foster Wheeler LIQUID AND PLASTIC LIMIT TEST DATA 4/27/2016 Client: Duke Energy Carolinas Project: PHR Landfill CQA Project Number: 7810160657 Location:Craig Road Landfill Borrow Area Depth:NA Sample Number:1 Material Description: Yellowish Red Silty Sand USCS: SM AASHTO: A-4(0) Tested by: D Kopitsky Checked by: G Williams Liquid Limit Data 1 2 3 4 5 6Run No. Wet+Tare Dry+Tare Tare # Blows Moisture Mo i s t u r e 0 4 8 12 16 20 24 28 32 36 40 Blows 5 6 7 8 9 10 20 25 30 40 Liquid Limit=NV Plastic Limit=NP Plasticity Index=NP Natural Moisture=27.6 Plastic Limit Data 1 2 3 4Run No. Wet+Tare Dry+Tare Tare Moisture Natural Moisture Data Wet+Tare 257.73 Dry+Tare 225.71 Tare 109.76 Moisture 27.6 Amec Foster Wheeler LIQUID AND PLASTIC LIMIT TEST DATA 4/27/2016 Client: Duke Energy Carolinas Project: PHR Landfill CQA Project Number: 7810160657 Location:PHR Landfill Bench 2 Depth:NA Sample Number:2 Material Description: Brown Sandy Silt USCS: ML AASHTO: A-7-5(7) Tested by: D Kopitsky Checked by: G Williams Liquid Limit Data 1 33.06 28.04 16.22 29 42.5 2 35.34 29.33 16.13 22 45.5 3 34.28 28.47 16.51 15 48.6 4 5 6Run No. Wet+Tare Dry+Tare Tare # Blows Moisture Mo i s t u r e 41 42 43 44 45 46 47 48 49 50 51 Blows 5 6 7 8 9 10 20 25 30 40 1 2 3 Liquid Limit=44 Plastic Limit=31 Plasticity Index=13 Natural Moisture=NR Plastic Limit Data 1 17.24 15.69 10.79 31.6 2 17.28 15.77 10.89 30.9 3 4Run No. Wet+Tare Dry+Tare Tare Moisture Standard Proctor Compaction Tested By: A Kottenstette Checked By: D Kopitsky COMPACTION TEST REPORT Dr y d e n s i t y , p c f 90 92 94 96 98 100 Water content, % 13 15 17 19 21 23 25 20.5%, 94.6 pcf ZAV forSp.G. =2.30 Test specification:ASTM D 698-07 Method A Standard NA SM A-4(0)27.6 NR NV NP 0.0 44.3 Yellowish Red Silty Sand 7810160657 Duke Energy Carolinas Elev/Classification Nat.Sp.G. LL PI % > % < Depth USCS AASHTO Moist.#4 No.200 TEST RESULTS MATERIAL DESCRIPTION Project No.Client:Remarks: Project: Location: Craig Road Landfill Borrow Area Sample Number: 1 Figure Maximum dry density = 94.6 pcf Optimum moisture = 20.5 % PHR Landfill CQA Amec Foster Wheeler MOISTURE DENSITY TEST DATA 4/27/2016 Client: Duke Energy Carolinas Project: PHR Landfill CQA Project Number: 7810160657 Location:Craig Road Landfill Borrow Area Depth:NA Sample Number:1 Description: Yellowish Red Silty Sand USCS Classification: SM AASHTO Classification: A-4(0) Natural Moisture: 27.6 Liquid Limit: NV Plasticity Index: NP Tested by: A Kottenstette Checked by: D Kopitsky Percent passing #4 sieve: 100.0 Test Data and Results Test Specification: Type of Test: ASTM D 698-07 Method A Standard Mold Dia: 4.00 Hammer Wt.: 5.5 lb. Drop: 12 in. Layers: three Blows per Layer: 25 90 91.5 93 94.5 96 97.5 13 15 17 19 21 23 25 ZAV SpG2.30 Dr y D e n s i t y , p c f Moisture Content, % Point No. Wt. M+S Wt. M Wt. W+T Wt. D+T Tare Moist. Dry Den. 1 5945.0 4356.0 784.5 728.9 369.8 15.5 91.1 2 6018.0 4356.0 802.9 737.1 373.1 18.1 93.2 3 6081.0 4356.0 620.9 546.2 186.7 20.8 94.6 4 6081.0 4356.0 675.6 594.3 242.6 23.1 92.8 Test Results: Max. Dry Den.= 94.6 pcf Opt. Moist.= 20.5% Tested By: A. Kottenstette Checked By: D. Kopitsky COMPACTION TEST REPORT Dr y d e n s i t y , p c f 92 94 96 98 100 102 Water content, % 14 16 18 20 22 24 26 19.8%, 99.0 pcf ZAV forSp.G. =2.38 Test specification:ASTM D 698-07 Method A Standard NA ML A-7-5(7)NR NA 44 13 2.1 58.9 Brown Sandy Silt 7810160657 Duke Energy Carolinas Elev/Classification Nat.Sp.G. LL PI % > % < Depth USCS AASHTO Moist.#4 No.200 TEST RESULTS MATERIAL DESCRIPTION Project No.Client:Remarks: Project: Location: PHR Landfill Bench 2 Sample Number: 2 Figure Maximum dry density = 99.0 pcf Optimum moisture = 19.8 % PHR Landfill CQA Amec Foster Wheeler MOISTURE DENSITY TEST DATA 4/27/2016 Client: Duke Energy Carolinas Project: PHR Landfill CQA Project Number: 7810160657 Location:PHR Landfill Bench 2 Depth:NA Sample Number:2 Description: Brown Sandy Silt USCS Classification: ML AASHTO Classification: A-7-5(7) Natural Moisture: NR Liquid Limit: 44 Plasticity Index: 13 Tested by: A. Kottenstette Checked by: D. Kopitsky Percent passing #4 sieve: 97.9 Test Data and Results Test Specification: Type of Test: ASTM D 698-07 Method A Standard Mold Dia: 4.00 Hammer Wt.: 5.5 lb. Drop: 12 in. Layers: three Blows per Layer: 25 93 94.5 96 97.5 99 100.5 12.5 15 17.5 20 22.5 25 27.5 ZAV SpG2.38 Dr y D e n s i t y , p c f Moisture Content, % Point No. Wt. M+S Wt. M Wt. W+T Wt. D+T Tare Moist. Dry Den. 1 6045.0 4356.0 811.7 753.4 373.3 15.3 96.9 2 6115.0 4356.0 715.0 642.3 242.6 18.2 98.5 3 6156.0 4356.0 598.9 528.4 186.7 20.6 98.8 4 6124.0 4356.0 723.6 656.0 369.9 23.6 94.7 Test Results: Max. Dry Den.= 99.0 pcf Opt. Moist.= 19.8% APPENDIX C: Field Testing (See Attached) One-Point Proctor Relative Compaction Testing One-Point Proctor AmecFosterWheeler EnvironmentandInfrastructure 1070WestMainStreet,Suite5 Abingdon,Virginia24210 Date: 1 Stationft.(m) 5+50 GeneralLocation backfill Originalgroundft.(m) 2ftSG Finishedgradeft.(m) RammaX A.13.32 B.9.4 C.3.9 D.117.6 E. Moisturecontent,%,fromFieldMoisture 30.3 F. DryDensity,D/(1+(F/100))90.3 G.Maximumdrydensitylb./ft³92.20 H.Optimummoisturecontent,%,27.50 I.No.4(+4.75mm)materialfromfielddensityhole J. Correctedmaximumdensitylb./ft³(kg/m³) K.97.9% By: JasonC.Monk Title: ProjectEngineer Cc: TL125A(Rev.07/00) Wetdensityofsoil.Cx30lb./ft³(Cx1060kg/m³) TypeofRoller WORKSHEETFORONEPOINTPROCTOR FieldTestNo. Weight(mass)ofmoldandwetsoil.lb.(kg) LocationofTest ReferenceElevation Weight(mass)ofmold.lb.(kg) %Compaction 6/21/2016 DukeEnergy 7810160657 Weight(mass)ofwetsoil.ABlb.(kg) Remarks:VerifyproctorS2completedbyS&MEfromlandfill closurereporting. ClosedPineHallLandfillModificationsProjectName: ProjectNo. Client: AmecFosterWheeler EnvironmentandInfrastructure 1070WestMainStreet,Suite5 Abingdon,Virginia24210 Date: 2 Stationft.(m) 4+00 GeneralLocation backfill Originalgroundft.(m) SGbackfill Finishedgradeft.(m) RammaX A.13.3 B.9.32 C.4.0 D.119.4 E. Moisturecontent,%,fromFieldMoisture 22.1 F. DryDensity,D/(1+(F/100))97.8 G.Maximumdrydensitylb./ft³ 99.00 H.Optimummoisturecontent,%,19.80 I.No.4(+4.75mm)materialfromfielddensityhole J. Correctedmaximumdensitylb./ft³(kg/m³) K. By: JasonC.Monk Title: ProjectEngineer Cc: WORKSHEETFORONEPOINTPROCTOR FieldTestNo. Weight(mass)ofmoldandwetsoil.lb.(kg) LocationofTest ReferenceElevation Weight(mass)ofmold.lb.(kg) 7/18/2016 DukeEnergy 7810160657 Weight(mass)ofwetsoil.ABlb.(kg) TypeofRoller Remarks:VerifyproctorPHRLandfillBench2coversoil. ClosedPineHallLandfillModificationsProjectName: ProjectNo. Client: %Compaction Wetdensityofsoil.Cx30lb./ft³(Cx1060kg/m³) Relative Compaction Testing Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 P: (276) 676-0426 F: (276) 676-0761 TEST NUMBER PROBE DEPTH DENSITY COUNT MOISTURE COUNT WET DENSITY (PCF) WATER (PCF) % MOISTURE DRY DENSITY (PCF) % RELATIVE COMPACTION REQUIRED COMPACTION PROCTOR ID NUMBER MAXIMUM DRY DENSITY (PCF) OPTIMUM MOISTURE CONTENT ELEVATION TEST LOCATION OR STATION NUMBER Lift 1 - Station -4+50 (Perimeter Modifications) Lift 2 - Station -4+25 (Perimeter Modifications) Lift 3 - Station -4+35 (Perimeter Modifications) Lift 4 - Station -3+85 (Perimeter Modifications) 27.5 27.5 27.5 27.5 92.2 92.2 92.2 92.2 S-2 S-2 S-2 S-2 90%90%90%90% 96.1%91.8%96.0%95.9% 88.6 84.6 88.5 88.4 30.5 29.9 26.6 30.1 27.0 25.3 23.5 26.6 115.6 109.9 112.0 115.0 8"8"8"8" 1 2 3 4 COUNT VERIFIED BY:JCM SERIAL NO.:#36735 CONTRACTOR:Charah ± 1.0%± 2.0%GAUGE MODEL:Troxler 3430 CLIENT:DUKE Energy AVERAGE: 2174 AVERAGE: 650 TECHNICIAN:Jason Monk PROJECT NAME:Belews Creek Cover System Modification NUCLEAR GAUGE DENSITY AND MOISTURE TEST:ASTM D-6938-07 (SOIL) 1 DENSITY STANDARD MOISTURE STANDARD DATE:6/21/2016 PROJECT #:7810-16-0657 Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 P: (276) 676-0426 F: (276) 676-0761 TEST NUMBER PROBE DEPTH DENSITY COUNT MOISTURE COUNT WET DENSITY (PCF) WATER (PCF) % MOISTURE DRY DENSITY (PCF) % RELATIVE COMPACTION REQUIRED COMPACTION PROCTOR ID NUMBER MAXIMUM DRY DENSITY (PCF) OPTIMUM MOISTURE CONTENT ELEVATION AVERAGE: 2174 AVERAGE: 650 TECHNICIAN:Jason Monk PROJECT NAME:Belews Creek Cover System Modification NUCLEAR GAUGE DENSITY AND MOISTURE TEST:ASTM D-6938-07 (SOIL) 1 DENSITY STANDARD MOISTURE STANDARD DATE:6/22/2016 PROJECT #:7810-16-0657 COUNT VERIFIED BY:JCM SERIAL NO.:#36735 CONTRACTOR:Charah ± 1.0%± 2.0%GAUGE MODEL:Troxler 3430 CLIENT:DUKE Energy 8"8"8"8"8" 5 6 7 8 9 24.2 25.7 24.2 21.9 19.0 108.4 113.5 113.2 108.8 110.2 84.2 87.8 89.0 86.9 91.2 28.7 29.3 27.2 25.2 20.8 90%90%90%90%90% 91.3%95.2%96.5%94.3%98.9% 92.2 92.2 92.2 92.2 92.2 S-2 S-2 S-2 S-2 S-2 27.5 27.5 27.5 27.5 27.5 TEST LOCATION OR STATION NUMBER Lift 1 Station -5+25 (Perimeter Modifications) Lift 2 Station - 5+35 (Perimeter Modifications) Lift 3 Station -5+15 (Perimeter Modifications) Lift 4 Station -5+40 (Perimeter Modifications) Lift 5 Station -5+00 (Perimeter Modifications) Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 P: (276) 676-0426 F: (276) 676-0761 TEST NUMBER PROBE DEPTH DENSITY COUNT MOISTURE COUNT WET DENSITY (PCF) WATER (PCF) % MOISTURE DRY DENSITY (PCF) % RELATIVE COMPACTION REQUIRED COMPACTION PROCTOR ID NUMBER MAXIMUM DRY DENSITY (PCF) OPTIMUM MOISTURE CONTENT ELEVATION AVERAGE: 2136 AVERAGE: 661 TECHNICIAN:Jason Monk PROJECT NAME:Belews Creek Cover System Modification NUCLEAR GAUGE DENSITY AND MOISTURE TEST:ASTM D-6938-07 (SOIL) 1 DENSITY STANDARD MOISTURE STANDARD DATE:6/25/2016 PROJECT #:7810-16-0657 COUNT VERIFIED BY:JCM SERIAL NO.:#36735 CONTRACTOR:Charah ± 1.0%± 2.0%GAUGE MODEL:Troxler 3430 CLIENT:DUKE Energy 8" 10 24.8 111.3 86.5 28.7 90% 93.8% 92.2 S-2 27.5 TEST LOCATION OR STATION NUMBER Lift 1 Station -3+50 (Perimeter Modifications) Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 P: (276) 676-0426 F: (276) 676-0761 TEST NUMBER PROBE DEPTH DENSITY COUNT MOISTURE COUNT WET DENSITY (PCF) WATER (PCF) % MOISTURE DRY DENSITY (PCF) % RELATIVE COMPACTION REQUIRED COMPACTION PROCTOR ID NUMBER MAXIMUM DRY DENSITY (PCF) OPTIMUM MOISTURE CONTENT ELEVATION AVERAGE: 2136 AVERAGE: 661 TECHNICIAN:Jason Monk PROJECT NAME:Belews Creek Cover System Modification NUCLEAR GAUGE DENSITY AND MOISTURE TEST:ASTM D-6938-07 (SOIL) 1 DENSITY STANDARD MOISTURE STANDARD DATE:6/27/2016 PROJECT #:7810-16-0657 COUNT VERIFIED BY:JCM SERIAL NO.:#36735 CONTRACTOR:Charah ± 1.0%± 2.0%GAUGE MODEL:Troxler 3430 CLIENT:DUKE Energy 8"8" 11 12 25.1 26.9 112.3 117.9 87.2 91.0 28.8 29.6 90%90% 94.6%98.7% 92.2 92.2 S-2 S-2 27.5 27.5 TEST LOCATION OR STATION NUMBER Lift 3 Station -3+05 (Perimeter Modifcations) Lift 4 Station -3+45 (Perimeter Modifications) Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 P: (276) 676-0426 F: (276) 676-0761 TEST NUMBER PROBE DEPTH DENSITY COUNT MOISTURE COUNT WET DENSITY (PCF) WATER (PCF) % MOISTURE DRY DENSITY (PCF) % RELATIVE COMPACTION REQUIRED COMPACTION PROCTOR ID NUMBER MAXIMUM DRY DENSITY (PCF) OPTIMUM MOISTURE CONTENT ELEVATION TEST LOCATION OR STATION NUMBER Lift 1 Station - 1+75 (Perimeter Modifications) Lift 2 Station -2+00 (Perimeter Modifications) Lift 3 Station -2+25 (Perimeter Modifications) Lift 4 Station -2+24 (Perimeter Modifications) Lift 1 Station -0+75 (Perimeter Modifications) 27.5 27.5 27.5 27.5 27.5 92.2 92.2 92.2 92.2 92.2 S-2 S-2 S-2 S-2 S-2 90%90%90%90%90% 92.8%99.8%98.9%96.4%96.9% 85.6 92.0 91.2 88.9 89.3 29.7 27.2 24.5 26.4 26.2 25.4 25.0 22.3 23.5 23.4 111.0 117.0 113.5 112.4 112.7 8"8"8"8"8" 13 14 15 16 17 COUNT VERIFIED BY:JCM SERIAL NO.:#36735 CONTRACTOR:Charah ± 1.0%± 2.0%GAUGE MODEL:Troxler 3430 CLIENT:DUKE Energy AVERAGE: 2136 AVERAGE: 661 TECHNICIAN:Jason Monk PROJECT NAME:Belews Creek Cover System Modification NUCLEAR GAUGE DENSITY AND MOISTURE TEST:ASTM D-6938-07 (SOIL) 1 DENSITY STANDARD MOISTURE STANDARD DATE:6/28/2016 PROJECT #:7810-16-0657 Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 P: (276) 676-0426 F: (276) 676-0761 TEST NUMBER PROBE DEPTH DENSITY COUNT MOISTURE COUNT WET DENSITY (PCF) WATER (PCF) % MOISTURE DRY DENSITY (PCF) % RELATIVE COMPACTION REQUIRED COMPACTION PROCTOR ID NUMBER MAXIMUM DRY DENSITY (PCF) OPTIMUM MOISTURE CONTENT ELEVATION TEST LOCATION OR STATION NUMBER Lift 3 Station -0+50 (Perimeter Modifications) 27.5 92.2 S-2 90% 96.5% 89.0 25.8 23.0 112.0 8" 18 COUNT VERIFIED BY:JCM SERIAL NO.:#36735 CONTRACTOR:Charah ± 1.0%± 2.0%GAUGE MODEL:Troxler 3430 CLIENT:DUKE Energy AVERAGE: 2135 AVERAGE: 652 TECHNICIAN:Jason Monk PROJECT NAME:Belews Creek Cover System Modification NUCLEAR GAUGE DENSITY AND MOISTURE TEST:ASTM D-6938-07 (SOIL) 1 DENSITY STANDARD MOISTURE STANDARD DATE:6/29/2016 PROJECT #:7810-16-0657 Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 P: (276) 676-0426 F: (276) 676-0761 TEST NUMBER PROBE DEPTH DENSITY COUNT MOISTURE COUNT WET DENSITY (PCF) WATER (PCF) % MOISTURE DRY DENSITY (PCF) % RELATIVE COMPACTION REQUIRED COMPACTION PROCTOR ID NUMBER MAXIMUM DRY DENSITY (PCF) OPTIMUM MOISTURE CONTENT ELEVATION AVERAGE: 2138 AVERAGE: 655 TECHNICIAN:Jason Monk PROJECT NAME:Belews Creek Cover System Modification NUCLEAR GAUGE DENSITY AND MOISTURE TEST:ASTM D-6938-07 (SOIL) 1 DENSITY STANDARD MOISTURE STANDARD DATE:6/30/2016 PROJECT #:7810-16-0657 COUNT VERIFIED BY:JCM SERIAL NO.:#36735 CONTRACTOR:Charah ± 1.0%± 2.0%GAUGE MODEL:Troxler 3430 CLIENT:DUKE Energy 8"8"8"8"8" 19 20 21 22 23 29.0 25.7 24.4 24.9 22.1 117.1 116.0 113.0 113.6 112.5 88.1 90.3 88.6 88.7 90.4 32.9 28.5 27.5 28.1 24.4 90%90%90%90%90% 95.6%97.9%96.1%96.2%98.0% 92.2 92.2 92.2 92.2 92.2 S-2 S-2 S-2 S-2 S-2 27.5 27.5 27.5 27.5 27.5 TEST LOCATION OR STATION NUMBER Lift 4 Station -0+25 (Perimeter Modifications) Lift 5 Station -0+15 (Perimeter Modifications) Lift 1 Station 0+15 (Perimeter Modifications) Lift 2 Station 0+60 (Perimeter Modifications) Lift 6 Station -0+50 (Perimeter Modifications) Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 P: (276) 676-0426 F: (276) 676-0761 TEST NUMBER PROBE DEPTH DENSITY COUNT MOISTURE COUNT WET DENSITY (PCF) WATER (PCF) % MOISTURE DRY DENSITY (PCF) % RELATIVE COMPACTION REQUIRED COMPACTION PROCTOR ID NUMBER MAXIMUM DRY DENSITY (PCF) OPTIMUM MOISTURE CONTENT ELEVATION TEST LOCATION OR STATION NUMBER Lift 3 Station 0+40 (Perimeter Modifications) Lift 4 Station 0+65 (Perimeter Modifications) 27.5 27.5 92.2 92.2 S-2 S-2 90%90% 97.8%96.3% 90.2 88.8 26.6 27.0 24.0 24.0 114.2 112.8 8"8" 24 25 COUNT VERIFIED BY:JCM SERIAL NO.:#36735 CONTRACTOR:Charah ± 1.0%± 2.0%GAUGE MODEL:Troxler 3430 CLIENT:DUKE Energy AVERAGE: 2138 AVERAGE: 655 TECHNICIAN:Jason Monk PROJECT NAME:Belews Creek Cover System Modification NUCLEAR GAUGE DENSITY AND MOISTURE TEST:ASTM D-6938-07 (SOIL) 1 DENSITY STANDARD MOISTURE STANDARD DATE:7/5/2016 PROJECT #:7810-16-0657 Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 P: (276) 676-0426 F: (276) 676-0761 TEST NUMBER PROBE DEPTH DENSITY COUNT MOISTURE COUNT WET DENSITY (PCF) WATER (PCF) % MOISTURE DRY DENSITY (PCF) % RELATIVE COMPACTION REQUIRED COMPACTION PROCTOR ID NUMBER MAXIMUM DRY DENSITY (PCF) OPTIMUM MOISTURE CONTENT ELEVATION TEST LOCATION OR STATION NUMBER Lift 5 Station 0+75 (Perimeter Modifications) 27.5 92.2 S-2 90% 97.8% 90.2 26.4 23.8 114.0 8" 26 COUNT VERIFIED BY:JCM SERIAL NO.:#36735 CONTRACTOR:Charah ± 1.0%± 2.0%GAUGE MODEL:Troxler 3430 CLIENT:DUKE Energy AVERAGE: 2122 AVERAGE: 657 TECHNICIAN:Jason Monk PROJECT NAME:Belews Creek Cover System Modification NUCLEAR GAUGE DENSITY AND MOISTURE TEST:ASTM D-6938-07 (SOIL) 1 DENSITY STANDARD MOISTURE STANDARD DATE:7/6/2016 PROJECT #:7810-16-0657 Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 P: (276) 676-0426 F: (276) 676-0761 TEST NUMBER PROBE DEPTH DENSITY COUNT MOISTURE COUNT WET DENSITY (PCF) WATER (PCF) % MOISTURE DRY DENSITY (PCF) % RELATIVE COMPACTION REQUIRED COMPACTION PROCTOR ID NUMBER MAXIMUM DRY DENSITY (PCF) OPTIMUM MOISTURE CONTENT ELEVATION AVERAGE: 2122 AVERAGE: 657 TECHNICIAN:Jason Monk PROJECT NAME:Belews Creek Cover System Modification NUCLEAR GAUGE DENSITY AND MOISTURE TEST:ASTM D-6938-07 (SOIL) 1 DENSITY STANDARD MOISTURE STANDARD DATE:7/7/2016 PROJECT #:7810-16-0657 COUNT VERIFIED BY:JCM SERIAL NO.:#36735 CONTRACTOR:Charah ± 1.0%± 2.0%GAUGE MODEL:Troxler 3430 CLIENT:DUKE Energy 8"8"8"8" 27 28 29 30 23.1 25.2 25.4 26.3 109.7 115.0 112.1 117.6 86.6 89.8 86.7 91.3 26.7 28.1 29.3 28.8 90%90%90%90% 93.9%97.4%94.0%99.0% 92.2 92.2 92.2 92.2 S-2 S-2 S-2 S-2 27.5 27.5 27.5 27.5 TEST LOCATION OR STATION NUMBER Lift 1 Station 2+50 (Perimeter Modifications) Lift 4 Station 1+30 (Perimeter Modifications) Lift 2 Station 3+25 (Perimeter Modifications) Lift 3 Station 3+40 (Perimeter Modifications) Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 P: (276) 676-0426 F: (276) 676-0761 TEST NUMBER PROBE DEPTH DENSITY COUNT MOISTURE COUNT WET DENSITY (PCF) WATER (PCF) % MOISTURE DRY DENSITY (PCF) % RELATIVE COMPACTION REQUIRED COMPACTION PROCTOR ID NUMBER MAXIMUM DRY DENSITY (PCF) OPTIMUM MOISTURE CONTENT ELEVATION AVERAGE: 2181 AVERAGE: 655 TECHNICIAN:Nicholas Huff PROJECT NAME:Belews Creek Cover System Modification NUCLEAR GAUGE DENSITY AND MOISTURE TEST:ASTM D-6938-07 (SOIL) 1 DENSITY STANDARD MOISTURE STANDARD DATE:7/8/2016 PROJECT #:7810-16-0657 COUNT VERIFIED BY:NCH SERIAL NO.:#36735 CONTRACTOR:Charah ± 1.0%± 2.0%GAUGE MODEL:Troxler 3430 CLIENT:DUKE Energy 37 8"8"8"8"8"8" 31 32 33 34 35 36 8" 25.6 24.2 24.9 24.5 25.4 24.7 24.7 115.9 115.1 116.3 115.0 115.6 115.7 115.4 90.3 90.9 91.4 90.5 90.2 91.0 90.7 28.3 26.6 27.2 27.1 28.2 27.1 27.2 90%90%90%90%90%90%90% 97.9%98.6%99.1%98.2%97.8%98.7%98.4% 92.2 92.2 92.2 92.2 92.2 92.2 92.2 S-2 S-2 S-2 S-2 S-2 S-2 S-2 27.5 27.5 27.5 27.5 27.5 27.5 27.5 TEST LOCATION OR STATION NUMBER Lift 1 Station -6+25 (Perimeter Modifications) Lift 2 Station -6+35 (Perimeter Modifcations) Lift 3 Station -6+45 (Perimeter Modifications) Station -6+50 Soil Plug Transition (Perimeter Modifications) Station -6+50 Soil Plug (Perimeter Modifications) Lift 3 Station +2+50 (Perimeter Modifications) Lift 4 Station +2+30 (Perimeter Modifications) Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 P: (276) 676-0426 F: (276) 676-0761 TEST NUMBER PROBE DEPTH DENSITY COUNT MOISTURE COUNT WET DENSITY (PCF) WATER (PCF) % MOISTURE DRY DENSITY (PCF) % RELATIVE COMPACTION REQUIRED COMPACTION PROCTOR ID NUMBER MAXIMUM DRY DENSITY (PCF) OPTIMUM MOISTURE CONTENT ELEVATION TEST LOCATION OR STATION NUMBER Lift 1 Station +4+85 (Perimeter Modifications) Lift 2 Station +4+60 (Perimeter Modifications) Lift 3 Station +4+30 (Perimeter Modifications) Lift 1 Station +5+45 (Perimeter Modifications) Test Failed Retest on 7/11/16 27.5 27.5 27.5 27.5 92.2 92.2 92.2 92.2 S-2 S-2 S-2 S-2 90%90%90%90% 99.9%96.9%97.9%91.5% 92.1 89.3 90.3 84.4 26.3 29.0 27.2 32.2 24.2 25.9 24.6 27.2 116.3 115.2 114.9 111.6 8"8"8"8" 38 39 40 41 COUNT VERIFIED BY:NCH SERIAL NO.:#36735 CONTRACTOR:Charah ± 1.0%± 2.0%GAUGE MODEL:Troxler 3430 CLIENT:DUKE Energy AVERAGE: 2127 AVERAGE: 665 TECHNICIAN:Nicholas Huff PROJECT NAME:Belews Creek Cover System Modification NUCLEAR GAUGE DENSITY AND MOISTURE TEST:ASTM D-6938-07 (SOIL) 1 DENSITY STANDARD MOISTURE STANDARD DATE:7/9/2016 PROJECT #:7810-16-0657 Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 P: (276) 676-0426 F: (276) 676-0761 TEST NUMBER PROBE DEPTH DENSITY COUNT MOISTURE COUNT WET DENSITY (PCF) WATER (PCF) % MOISTURE DRY DENSITY (PCF) % RELATIVE COMPACTION REQUIRED COMPACTION PROCTOR ID NUMBER MAXIMUM DRY DENSITY (PCF) OPTIMUM MOISTURE CONTENT ELEVATION TEST LOCATION OR STATION NUMBER Lift 1 Station +5+75 (Perimeter Modificaitons) Retest From 7/09/16 Lift 2 Station +5+55 (Perimeter Modifications) Lift 3 Station +5+45 (Perimeter Modifications) Lift 4 Station +5+65 (Perimeter Modifications) 27.5 27.5 27.5 27.5 92.2 92.2 92.2 92.2 S-2 S-2 S-2 S-2 90%90%90%90% 95.6%97.0%96.3%98.7% 88.1 89.4 88.8 91.0 27.4 26.6 28.4 27.4 24.1 23.8 25.2 24.9 112.2 113.2 114.0 115.9 8"8"8"8" 42 43 44 45 COUNT VERIFIED BY:NCH SERIAL NO.:#36735 CONTRACTOR:Charah ± 1.0%± 2.0%GAUGE MODEL:Troxler 3430 CLIENT:DUKE Energy AVERAGE: 2127 AVERAGE: 665 TECHNICIAN:Nicholas Huff PROJECT NAME:Belews Creek Cover System Modification NUCLEAR GAUGE DENSITY AND MOISTURE TEST:ASTM D-6938-07 (SOIL) 1 DENSITY STANDARD MOISTURE STANDARD DATE:7/11/2016 PROJECT #:7810-16-0657 Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 P: (276) 676-0426 F: (276) 676-0761 TEST NUMBER PROBE DEPTH DENSITY COUNT MOISTURE COUNT WET DENSITY (PCF) WATER (PCF) % MOISTURE DRY DENSITY (PCF) % RELATIVE COMPACTION REQUIRED COMPACTION PROCTOR ID NUMBER MAXIMUM DRY DENSITY (PCF) OPTIMUM MOISTURE CONTENT ELEVATION TEST LOCATION OR STATION NUMBER Lift 2 Station 4+40 Subgrade Restore (Perimeter Modifications) Lift 3 Station 3+90 Subgrade Restore (Perimeter Modifications) 19.8 19.8 99.0 99.0 PHRL B2 PHRL B2 90%90% 96.8%93.0% 95.8 92.1 22.4 17.6 21.5 16.2 117.3 108.3 8"8" 46 47 COUNT VERIFIED BY:JCM SERIAL NO.:#36735 CONTRACTOR:Charah ± 1.0%± 2.0%GAUGE MODEL:Troxler 3430 CLIENT:DUKE Energy AVERAGE: 2092 AVERAGE: 661 TECHNICIAN:Jason Monk PROJECT NAME:Belews Creek Cover System Modification NUCLEAR GAUGE DENSITY AND MOISTURE TEST:ASTM D-6938-07 (SOIL) 1 DENSITY STANDARD MOISTURE STANDARD DATE:7/18/2016 PROJECT #:7810-16-0657 Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 P: (276) 676-0426 F: (276) 676-0761 TEST NUMBER PROBE DEPTH DENSITY COUNT MOISTURE COUNT WET DENSITY (PCF) WATER (PCF) % MOISTURE DRY DENSITY (PCF) % RELATIVE COMPACTION REQUIRED COMPACTION PROCTOR ID NUMBER MAXIMUM DRY DENSITY (PCF) OPTIMUM MOISTURE CONTENT ELEVATION TEST LOCATION OR STATION NUMBER Lift 2 Station 5+05 Subgrade Restore (Perimeter Modifications) 19.8 99.0 PHRL B2 90% 94.9% 94.0 22.7 21.3 115.3 8" 48 COUNT VERIFIED BY:JCM SERIAL NO.:#36735 CONTRACTOR:Charah ± 1.0%± 2.0%GAUGE MODEL:Troxler 3430 CLIENT:DUKE Energy AVERAGE: 2119 AVERAGE: 615 TECHNICIAN:Jason Monk PROJECT NAME:Belews Creek Cover System Modification NUCLEAR GAUGE DENSITY AND MOISTURE TEST:ASTM D-6938-07 (SOIL) 1 DENSITY STANDARD MOISTURE STANDARD DATE:7/19/2016 PROJECT #:7810-16-0657 APPENDIX D: Geosynthetics Documentation (See Attached) 40 mil LLDPE Inventory Log 40 mil MQC Data 40 mil LLDPE Conformance Testing 40 mil LLDPE Panel Placement Log 40 mil LLDPE Trial Seaming Log 40 LLDPE mil NDT Seaming Log 40 mil LLDPE Destructive Test Log 40 mil LLDPE Destructive Test Results 40 mil LLDPE Repair Summary Log GDN Deployment Log GDN MQC Data GDN Conformance Testing 8 oz. NWGT Deployment Log 8 oz. NWGT MQC Data 8 oz. NWGT Conformance Testing Geosynthetic Installer Warranty 40 mil LLDPE Inventory Log 40 mil LLDPE MQC Data 352 Earls Road Middle River, MD 21220 410-335-5886 phone 443-303-1682 fax SUBMITTAL Date: May 15 2016 COVER SHEET Project: Pine Hall Road LF General Contractor: Charah Inc 12601 Plantside Drive Louisville KY Owner: Duke EnergyBelews Creek Submittal Ref: 40mil LLDPE Textured Manufacturers Quality Control Certifications REVIEWER NOTES Note: Conformance sampling is being coordinated with Geotechnics (Pitttsburgh) A sample 5 year NON Prorated Warranty will be provided under separate cover Executive Offices: 500 Garrison Road, Georgetown, SC 29440 843 546-0600 800 321-1379 Sales Office: 700 Rockmead, Suite 150, Kingwood, TX 77339 281 358-4741 800 373-2478 Email: salesmkg@agruamerica.com 24 May 2016 To Whom it May Concern RE: UV AND OVEN AGING PER GRI GM 17 CERTIFICATION GRI GM 17 requires that UV Resistance, Oven Aging Testing, modulus and multiaxial testing be performed once per formulation. A formulation is described as a unique combination of virgin resin and carbon black. This testing is not specific to a particular thickness, surface characteristic or resin lot number, but rather describes properties intrinsic to the raw materials used to manufacture the finished product. This is the reason the UV, oven aging, modulus and multiaxial reports are for different lot numbers. If you have any additional questions, please let me know. Sincerely, Nathan Ivy Corporate Quality Control/Technical Manager Agru America Executive Offices: 500 Garrison Road, Georgetown, SC 29440 843 546-0600 800 321-1379 Sales Office: 700 Rockmead, Suite 150, Kingwood, TX 77339 281 358-4741 800 373-2478 Email: salesmkg@agruamerica.com 12 May 2016 Ryan Clark Chesapeake Containment Systems, Inc. 352 Earls Rd. Middle River, MD 21220 RE: PINE HALL ASH ROAD LF OA#32670 CERTIFICATION Dear Mr. Clark, Please find certifications below for the above referenced project: The geomembrane supplied by Agru America, Inc. will meet or exceed the projectspecifications upon approval to the clarifications (attached separately). The geomembrane supplied by Agru America Inc. was continuously spark testedduring manufacturing and found to be free of holes and/or pin holes. Sincerely, Nathan Ivy Corporate Quality Control/Technical Manager Agru America Executive Offices: 500 Garrison Road, Georgetown, SC 29440 843 546-0600 800 321-1379 Sales Office: 700 Rockmead, Suite 150, Kingwood, TX 77339 281 358-4741 800 373-2478 Email: salesmkg@agruamerica.com 23 February 2016 JOB NAME: CLOSED PINE HALL ROAD LF BELEWS CREEK, NC CLARIFICATIONS DIRECT SHEAR IS A SITE SPECIFIC DESIGN TEST. AS SUCH, AGRU CANNOT GUARANTEE OR CERTIFY TO RESULTS ON AN INDIVIDUAL PROJECT BASIS. WE CAN PROVIDE SAMPLES AT NO CHARGE FOR TESTING AT A THIRD PARTY LAB, BUT CANNOT RELEASE MATERIAL FOR SHIPMENT UNTIL TESTING IS COMPLETED AND APPROVED. IF REQUIRED GEOMEMBRANE – SECTION 31 32 05 40 MIL LLDPE MICROSPIKE LDMSDS040BBBEG: No clarifications. Cust: Chesapeake Containment Systems doc 32670 PO#: 16088 Pine Hall Road Ash LF Dest: Walnut Cove, NC 2 rolls 40LL micro (750) roll # width length area check weld rod qty (if ordered)wgt resin lot # G16C000374 23 750 17,250 40LL micro 2tot 1 3724 CGA810700 G16C000375 23 750 17,250 40LL micro 2tot 2 3724 CGA810700 7448 English Dimensions CHES CONT Pine Hall Road Ash LF, Walnut Cove, NC doc 32670 list (2m).xls Page 1 40 LL MICROSPIKECGA810700G16C000374ROLL #:LOT #:LINER TYPE: Thickness Measurement ASTM D5994 (Modified) Thickness Length Width m m feet feet Specific Gravity ASTM D792 MFI ASTM D1238 COND. E Melt Flow Index 190C/2160 g - g/10 min Carbon Black Content ASTM D4218 Range Carbon Black Dispersion ASTM D5596 Category Tensile Strength ASTM D6693 ( 2 inches / minute)TD Tensile Elongation ASTM D6693 Lo = 1.3" Yield Lo = 2.0" Break Average Elongation @Break Tear Resistance ASTM D1004 (Modified)Average Tear Resistance Puncture Resistance ASTM D4833 (Modified) Customer: PO: Destination: Production Date: Signature: Quality Control Department g/cc % % N N ppi OIT(Standard) ASTM D 3895 minutes lbs. lbs. N/mm mm mil40 228.603 7.01 1.02 750 23 185 .934 .37 2.4 10 in Category 1 88 12522 Asperity ASTM D7466 Top Bottom 37 37 mil mil Grade:7104 3415 3133 423 570 33 27120.1 391.4 2/15/2016 psi psi ppiMDN/mm 13724Average Strength @ Break % MD TD MD TD lbs.N146.8 Chesapeake Containment Systems 16088 Pine Hall Road Ash LF Walnut Cove, NC Average Average Density METRIC ENGLISH Average Peak Load mm mm .94 .94 OA#:32670 Maria Coffey METRIC ENGLISH mm mil mm mm mil mil MIN:37 MAX:41 AVE:39 .93 1.03 .99 mm mm mm 40 LL MICROSPIKECGA810700G16C000375ROLL #:LOT #:LINER TYPE: Thickness Measurement ASTM D5994 (Modified) Thickness Length Width m m feet feet Specific Gravity ASTM D792 MFI ASTM D1238 COND. E Melt Flow Index 190C/2160 g - g/10 min Carbon Black Content ASTM D4218 Range Carbon Black Dispersion ASTM D5596 Category Tensile Strength ASTM D6693 ( 2 inches / minute)TD Tensile Elongation ASTM D6693 Lo = 1.3" Yield Lo = 2.0" Break Average Elongation @Break Tear Resistance ASTM D1004 (Modified)Average Tear Resistance Puncture Resistance ASTM D4833 (Modified) Customer: PO: Destination: Production Date: Signature: Quality Control Department g/cc % % N N ppi OIT(Standard) ASTM D 3895 minutes lbs. lbs. N/mm mm mil40 228.603 7.01 1.02 750 23 185 .934 .37 2.3 10 in Category 1 88 14525 Asperity ASTM D7466 Top Bottom 37 37 mil mil Grade:7104 3349 3627 451 555 33 27120.1 391.4 2/16/2016 psi psi ppiMDN/mm 13423Average Strength @ Break % MD TD MD TD lbs.N146.8 Chesapeake Containment Systems 16088 Pine Hall Road Ash LF Walnut Cove, NC Average Average Density METRIC ENGLISH Average Peak Load mm mm .94 .94 OA#:32670 Maria Coffey METRIC ENGLISH mm mil mm mm mil mil MIN:36 MAX:44 AVE:39 .92 1.11 1.00 mm mm mm Product: PE 7104 BULK Lot Number: CGA810700 ____________________________________________________________________________ Property Test Method Value Unit____________________________________________________________________________ Melt Index ASTM D1238 0.35 g/10mi HLMI ASTM D1238 14.69 g/10mi Pellet Count ST-905 32 pel/g Production date 20160111 Density D1505 or D4883 0.918 g/cm3____________________________________________________________________________ The data set forth herein have been carefully compiled by Chevron Phillips Chemical Company LP (CPChem). However, there is no warranty of any kind, either expressed or implied, applicable to its use, and the user assumes all risk and liability in connection therewith. KEVIN AYRES QUALITY ASSURANCE SUPERINTENDENT For CoA questions contact Customer Service Representative at +1-832-813-4806 AGRU AMERICA INC:GEORGETOWN 500 GARRISON RD GEORGETOWN SC 29440 USA Recipient: PALMER Fax: CoA Date: 01/16/2016 Delivery #: 89192697 Page 1 of 1 PO #: 010019 Weight: 192800 LB Ship Date: 01/16/2016 Package: BULK Mode: Hopper Car Car #: CPCX814678 Seal No: 43011 Shipped To: Certificate of Analysis June 17, 2015 Grant Palmer Agru America 500 Garrison Road Georgetown, SC 29440 Dear Grant: This letter is to report the final results of oven-aging and UV-aging tests (according to GRI-GM13 and GRI-GM17) on Agru America black sheet samples that you provided to us recently. These tests were performed by CPChem’s Materials Evaluation Laboratory in Bartlesville, OK. The tests were completed June 2015. The GRI-GM13 (HDPE) and GRI-GM17 (LLDPE) durability tests were done according to the following procedures. Test Exposure Method HP-OIT 150 °C, 500 psi oxygen D5885 Oven Aging 90 days, 85 °C D5721 UV Aging 1600 UV hrs (Conditions were 20 hours UVA-340 at 75 °C followed by 4 hrs dark with condensation at 60 °C. Irradiance was 0.72 W/m2 at 340 nm.) D7238 Oven-Aging Results Sample Initial HP- OIT (min) HP-OIT Value after Oven Aging 90 Days (min) % HP-OIT Retained after Oven Aging 90 Days GRI-GM13 and GRI-GM17% Retained Requirement (Oven Aging 90 Days) 60 mil HDPE Roll # G14F514045 from Marlex® K307 Polyethylene Lot # H71-4-1337 1066 883 83 80 40 mil LLDPE Roll # G14C243027 from Marlex® 7104 Polyethylene Lot # CEC810320 512 422 82 60 Yingying Lu, Ph.D., Geomembrane Technical Service & Applications Development Highways 60 & 123, Bartlesville Research and Technology Center, Room 149 PTC Bartlesville, OK 74003 918-977-6894 luyy@cpchem.com Fax: 918-977-7599 www.cpchem.com YL 06/17/15 Page 2 UV-Aging Results Sample Initial HP- OIT (min) HP-OIT Value after UV Aging (min) % HP-OIT Retained GRI-GM13 and GRI- GM17 % Retained Requirement 60 mil HDPE Roll # G14F514045 from Marlex® K307 Polyethylene Lot # H71-4-1337 1066 930 87 50 40 mil LLDPE Roll # G14C243027 from Marlex® 7104 Polyethylene Lot # CEC810320 512 351 69 35 According to these test results, the durability requirements are met. If you have any questions, please call me at 918-977-6894. Sincerely, Yingying Lu, Ph. D. Polyethylene Technical Service and Applications Development Any technical advice, recommendations, results, or analysis ("Information") contained herein, including, without limitation, Information as it may relate to the selection of a specific product ("Product") for your use and application, is given without warranty or guarantee and is accepted at your sole risk. It is imperative that you test the Information (and Product, if applicable) to determine to your own satisfaction whether the Information (and Product, if applicable) are suitable for your intended use and application. You expressly assume, and release Chevron Phillips Chemical Company, from all risk and liability, whether based in contract, tort or otherwise, in connection with the use of, or results obtained from, such Information (and Product, if applicable). TRI / Environmental, Inc. A Texas Research International Company GEOMEMBRANE TEST RESULTS TRI Client: Agru America Material: 40 mil. Microspike LLDPE Geomembrane Resin: Chevron Marlex 7104 LLDPE Roll Number: 303112-13 Resin Lot #: CCN811900 TRI Log #: E2375-24-04 STD. PARAMETER TEST REPLICATE NUMBER MEAN DEV. 1 2 3 4 5 6 7 8 9 10 2% Secant Modulus (ASTM D 5323) MD 2% Secant Modulus (psi)34530 33311 37457 36861 40240 36480 2696 MD 2% Secant Modulus (lb/in)1744 1782 1794 1773 1887 1796 54 TD 2% Secant Modulus (psi)44698 44751 47500 37885 49374 44842 4360 TD 2% Secant Modulus (lb/in)2007 2099 2109 1769 2355 2068 211 MD Machine Direction TD Transverse Direction The testing is based upon accepted industry practice as well as the test method listed. Test results reported herein do not apply to samples other than those tested. TRI neither accepts responsibility for nor makes claim as to the final use and purpose of the material. TRI observes and maintains client confidentiality. TRI limits reproduction of this report, except in full, without prior approval of TRI. page 2 of 2 GeosyntheticTesting.com 9063 Bee Caves Road / Austin, TX 78733 / 512 263 2101 / fax: 512 263 2558 TRI / Environmental, Inc. A Texas Research International Company GEOMEMBRANE TEST RESULTS TRI Client: Agru America Project:GRI GM17 compliance 2010 Material: AGRU 40 mil Microspike LLDPE Geomembrane Roll #: 319110.10 (Chevron 7104 LLDPE resin lot CAA810800) TRI Log #: E2341-52-07 STD. PROJ. PARAMETER TEST REPLICATE NUMBER MEAN DEV. SPEC. 1 2 3 4 5 6 7 8 9 10 Multi-axial Tensile (ASTM D 5617)Test Method A: Centerpoint Deflection Versus Pressure Thickness (mils)43 43 40 42 2 Maximum Stress (psi)1765 1558 1643 1655 104 % Elongation @ Rupture (%)76.9 76.3 81.6 78.3 2.9 30 min Failure Description H-CAT MDT MDT N-EF N-EF N-EF MDT A tear in the machine direction. TDT A tear in the transverse direction. H Circular or elliptical hole in the specimen. H-CAT Circular or elliptical hole in an area where the material has significantly necked down or thinned. The large thinned area resembles a pupil of a cat eye. N-EF No edge failure MD Machine Direction TD Transverse Direction NA Not Available The testing is based upon accepted industry practice as well as the test method listed. Test results reported herein do not apply to samples other than those tested. TRI neither accepts responsibility for nor makes claim as to the final use and purpose of the material. TRI observes and maintains client confidentiality. TRI limits reproduction of this report, except in full, without prior approval of TRI. page 2 of 2GeosyntheticTesting.com 9063 Bee Caves Road / Austin, TX 78733 / 512 263 2101 / fax: 512 263 2558 40 mil LLDPE Conformance Testing 40 mil LLDPE Panel Placement Log 40 mil LLDPE Trial Seaming Log 40 mil LLDPE Seaming Log 40 PLOLLDPE NDT Seaming Log 40 mil LLDPE Destructive Test Log 40 mil LLDPE Destructive Test Results 40 mil LLDPE Repair Summary Log GDN Deployment Log GDN MQC Data Ref. : Pine Hall Road Ash Landfill Cap, NC Customer P.O. # 16086Product : TN 350-2-6 Test Method Unit Value Qualifier ASTM D 5199 mil 330 MAV6 ASTM D 4218 %2.0 - 3.0 Range ASTM D 12382 g/10 min 1.0 Maximum ASTM D 1505 g/cm3 0.94 MAV ASTM D 7005 lb/in 1.0 MAV ASTM D 4716 m2/sec 1.0 x 10-3 MAV ASTM D 5261 oz/yd2 6.0 MARV5 ASTM D 4632 lbs 160 MARV ASTM D 4632 %50 MARV ASTM D 6241 lbs 475 MARV ASTM D 4491 sec-1 0.30 MARV ASTM D 4751 US Sieve 70 MaxARV ASTM D 4355 %/hrs 70/500 MARV Notes: 1. 2. 3. 4. 5. 6. Chesapeake Containment Systems, Inc. Rajesh Patel QA Manager UV Resistance AOS Minium average value Transmissivity measured using water at 21 +2 o C (70+4 o F) with a gradient of 0.33 and a confining pressure of 1,000 psf between soil & geomembrane after 24 hours. Sincerely, Geotextile and Geonet properties are prior to lamination. Geotextile data is provided by the supplier. MARV is statistically defined as mean minus two standard deviations and it is the value which is exceeded by 97.5% of all the test data. Rajesh Patel Condition 190/2.16 Permittivity Melt Flow Property Fabric Weight Geonet3 Grab Elongation Thickness Density Composite Carbon Black We hereby certify that the TN 350-2-6 drainage geocomposite, meets or exceeds the project requirements as stated in the specifications. The properties listed in this section are: CBR Puncture Transmissivity1 Geotextile3 & 4 May 23, 2016 352 Earls Road Middle River, MD, 21220 Ply Adhesion Grab Strength 571 Industrial Parkway, Commerce, GA 30529 * Ph : 706-336-7000 * Fax : 706-336-7007 * Email : contact@skaps.com Pr o d u c t : Pr o j ec t : Si d e " A " S i d e " B " 70 3 2 1 0 1 0 0 0 1 3 . 2 6 3 . 5 9 1 . 4 9 x 1 0 ⁻³ 3 0 7 4 8 - 1 0 . 9 5 3 3 3 5 1 2 . 3 4 70 3 2 1 0 1 0 0 0 2 3. 2 6 3 . 5 9 1 . 4 9 x 1 0 ⁻³ 30 7 4 8 - 1 0 . 9 5 3 3 35 1 2 . 3 4 70 3 2 1 0 1 0 0 0 3 3. 2 6 3 . 5 9 1 . 4 9 x 1 0 ⁻³ 30 7 4 8 - 1 0 . 9 5 3 3 35 1 2 . 3 4 70 3 2 1 0 1 0 0 0 4 3. 2 6 3 . 5 9 1 . 4 9 x 1 0 ⁻³ 30 7 4 8 - 1 0 . 9 5 3 3 35 1 2 . 3 4 70 3 2 1 0 1 0 0 0 5 3. 2 6 3 . 5 9 1 . 4 9 x 1 0 ⁻³ 30 7 4 8 - 1 0 . 9 5 3 3 35 1 2 . 3 4 70 3 2 1 0 1 0 0 0 6 3. 2 6 3 . 5 9 1 . 4 9 x 1 0 ⁻³ 30 7 4 8 - 1 0 . 9 5 3 3 35 1 2 . 3 4 70 3 2 1 0 1 0 0 0 7 3. 2 6 3 . 5 9 1 . 4 9 x 1 0 ⁻³ 30 7 4 8 - 1 0 . 9 5 3 3 35 1 2 . 3 4 70 3 2 1 0 1 0 0 0 8 3. 2 6 3 . 5 9 1 . 4 9 x 1 0 ⁻³ 30 7 4 8 - 1 0 . 9 5 3 3 35 1 2 . 3 4 70 3 2 1 0 1 0 0 0 9 3. 2 6 3 . 5 9 1 . 4 9 x 1 0 ⁻³ 30 7 4 8 - 1 0 . 9 5 3 3 35 1 2 . 3 4 70 3 2 1 0 1 0 0 1 0 3. 2 6 3 . 5 9 1 . 4 9 x 1 0 ⁻³ 30 7 4 8 - 1 0 . 9 5 3 3 35 1 2 . 3 4 70 3 2 1 0 1 0 0 1 1 3. 2 6 3 . 5 9 1 . 4 9 x 1 0 ⁻³ 30 7 4 8 - 1 0 . 9 5 3 3 35 1 2 . 3 4 70 3 2 1 0 1 0 0 1 2 3. 2 6 3 . 5 9 1 . 4 9 x 1 0 ⁻³ 30 7 4 8 - 1 0 . 9 5 3 3 35 1 2 . 3 4 70 3 2 1 0 1 0 0 1 3 3. 2 6 3 . 5 9 1 . 4 9 x 1 0 ⁻³ 30 7 4 8 - 1 0 . 9 5 3 3 35 1 2 . 3 4 T N 3 5 0 - 2 - 6 Re s i n L o t Nu m b e r T ransmissivity (m 2 /sec) De n s i t y (g m / c c ) Ro l l N u m b e r Ge o c o m p o s i t e T ra n s m i s s i v i t y (m 2 /s e c ) T hi c k n e s s (m i l s ) Pi n e H a l l R o a d A s h L a n d f i l l C a p , N C W e h e r e b y c e r t i f y t h e f o l l o w i n g t e s t r e s u l t s f o r t h e a b o v e r e f e r e n c e d p r o d u c t / p r o j e c t : Ca r b o n Bl a c k (% ) Ge o n e t Pl y A d h e s i o n (l b / i n ) 5 7 1 I n d u s t r i a l P a r k w a y , C o m m e r c e , G A 3 0 5 2 9 * P h : 7 0 6 - 3 3 6 - 7 0 0 0 * F a x : 7 0 6 - 3 3 6 - 7 0 0 7 * E m a i l : c o n t a c t @ s k a p s . c o m Cu s t o m e r N a m e : Ch e s a p e a k e C o n t a i n m e n t S y s t e m s , I n c . Pr o j e c t N a m e : Pi n e H a l l R o a d A s h L a n d f i l l C a p , N C Ge o c o m p o s i t e M a n u f a c t u r e r : SK A P S I n d u s t r i e s Ge o c o m p o s i t e P r o d u c t i o n P l a n t : Co m m e r c e , G A Ge o c o m p o s i t e B r a n d N a m e : TN 3 5 0 - 2 - 6 De n s i t y A S T M D 1 5 0 5 g m / c c 0 . 9 4 8 0 0 . 9 4 8 3 Me l t f l o w I n d e x AS T M D 1 2 3 8 (a ) gm / 1 0 m i n 0. 2 7 0.26 (a ) C o n d i t i o n 1 9 0 / 2 . 1 6 * D a t a f r o m S K A P S Q u a l i t y C o n t r o l Tr a d e m a r k P l a s t i c Co r p o r a t i o n PO L Y E T H Y L E N E R E S I N C E R T I F I C A T I O N T ested Value* Pr o p e r t y W e h e r e b y c e r t i f y t h e f o l l o w i n g t e s t r e s u l t s f o r t h e a b o v e r e f e r e n c e d p r o d u c t / p r o j e c t : Un i t s T es t Me t h o d 30 7 4 8 - 1 Re s i n Ma n u f a c t u r e r Re s i n Ma n u f a c t u r e r Va l u e Re s i n Lo t N u m b e r 5 7 1 I n d u s t r i a l P a r k w a y , C o m m e r c e , G A 3 0 5 2 9 * P h : 7 0 6 - 3 3 6 - 7 0 0 0 * F a x : 7 0 6 - 3 3 6 - 7 0 0 7 * E m a i l : c o n t a c t @ s k a p s . c o m Pr o d u c t : T N 3 5 0 - 2 - 6 Pr o j ec t : Pi n e H a l l R o a d A s h L a n d f i l l C a p , N C Si d e A 6 . 4 3 1 7 0 6 6 1 7 2 8 4 4 7 7 8 0 1 . 7 7 Si d e B 6 . 3 5 1 6 5 6 8 1 7 9 8 1 5 1 1 8 0 1 . 7 7 W e h e r e b y c e r t i f y t h e f o l l o w i n g t e s t r e s u l t s f o r t h e a b o v e r e f er e n c e d p r o d u c t / p r o j e c t : 70 3 2 1 0 1 0 0 0 1 PERM-ITY sec -1 A OS us s i e v e GR A B lb s . (X M D ) GR A B EL G % (X M D ) FA B R I C SI D E Ge o t e x t i l e C e r t i f i c a t i o n CB R PU N C T U R E lb s GR A B lb s . (M D ) GR A B EL G % (M D ) WE I G H T oz / y d 2 GE O C O M P RO L L # 5 7 1 I n d u s t r i a l P a r k w a y , C o m m e r c e , G A 3 0 5 2 9 * P h : 7 0 6 - 3 3 6 - 7 0 0 0 * F a x : 7 0 6 - 3 3 6 - 7 0 0 7 * E m a i l : c o n t a c t @ s k a p s . c o m GDN Conformance Testing 8 oz. NWGT Deployment Log 8 oz. NWGT MQC Data QUALITY POLICY Hanes Geo Components’ goal is to be a preferred supplier to all of its customers and capable employees are the most valuable asset in achieving this goal as they support leadership through the continuous improvement of processes and products. The technical departments, manufacturing departments and quality assurance departments within Hanes Geo Components all share the responsibility for the quality of geotextiles produced in any manufacturing location. Quality Control Hanes Geo Components verifies product quality at each step in the geotextile manufacturing process. Resin quality is monitored prior to fiber or tape extrusion. After the extrusion process, the product quality is again tested prior to use in weaving or nonwoven fabric production. Finally, the finished fabric is evaluated for compliance with specifications. These test results are used to certify each shipment of fabric. All tests are conducted on equipment which is calibrated and monitored for accuracy on a specified schedule. Raw Materials Hanes Geo Components uses polypropylene resin in the manufacture of its woven and nonwoven geotextiles. Polypropylene is obtained from propylene gas, a byproduct of oil refining. It is resistant to commonly encountered soil chemicals, mildew, and insects and is non-biodegradable. The wide pH range of polypropylene, 2-13, provides excellent resistance to varying types of chemical exposure. While acids affect the physical stability of polyester, they have little effect on polypropylene. Another physical attribute of polypropylene is its low specific gravity of 0.90. The specific gravity of water is 1.0, thereby making polypropylene the only fiber that is lighter than water. The resin used in the processing of Hanes Geo Components’ woven and nonwoven geotextiles is the highest quality available. Resin is delivered to the manufacturing locations by either railcars or bulk trucks. Each batch of polypropylene resin is tested for comparison with internal specifications. When resin is received by rail, at least two of the four compartments are tested. At least one test is conducted on each tanker of resin received. Page 2 Production Control and Testing Nonwoven Fabric: Resin that has been tested and accepted for use is utilized in the fiber extrusion process. Quality control tests are conducted for fiber melt flow, tensile strength, elongation, percent finish, crimp, denier, and cut length. Fiber data is recorded by production date and line number. Off quality fiber is sold to distressed fiber brokers or reclaimed for in-house use. After production and quality control testing, fiber is carded and run through a needlepunching process. Needlepunching fabrics designed for waste related applications are then subjected to state of the art needle detection. Any needle fragments found are removed. If fragments cannot be removed, the affected portion of fabric is discarded. During the production of any nonwoven fabric, samples representing 10% of production are taken to the Quality Assurance Lab for acceptance testing. These samples are tested for fabric weight, tensile strength, elongation, thickness, trapezoidal tear strength, puncture strength, and burst strength to verify property conformance. Fabric ultraviolet strength retention, apparent opening size, and hydraulic properties are tested on a random basis at fewer frequencies, detailed below. Page 3 Nonwoven Fabric: Test Frequencies for Nonwoven Civil Engineering Fabrics Index Tests Test Method Testing Frequency Weight ASTM-D-5261 100,000 ft² (9,290 m² Grab Tensile ASTM-D-4632 100,000 ft² (9,290 m²) Grab Elongation ASTM-D-4632 100,000 ft² (11,150 m²) Mullen Burst ASTM-D-3786 120,000 ft² (11,150 m²) Puncture ASTM-D-4833 120,000 ft² (11,150 m²) Trapezoidal Tear ASTM-D-4533 120,000 ft² (9,290 m²) Thickness ASTM-D-5199 One per product Minimum run Permittivity ASTM-D-4491 Once per production run AOS ASTM-D-4751 Once per production run UV Resistance ASTM-D-4355 Per formulation change Index Tests Test Method Testing Frequency Wide Width Tensile ASTM-D-4595 * Wide Width Elongation ASTM-D-4595 * *Performance testing conducted at regular frequencies depending on customer requirements, intended geotextile application, etc. Page 4 Nonwoven Fabric (continued): Provided that the lab tests reveal property conformance, production continues and sampling resumes on material at the regular intervals shown in the table. This frequency is considered standard procedure, but may increase if deemed necessary by the process engineer. In the event that the sample tested is not in conformance with any one of the properties specified, the process is corrected and the next available sample is taken to the Quality Control Lab. Production quantities represented by nonconforming samples are downgraded and sold to distressed fabric brokers or removed from the core and reclaimed for in house use. Standard testing procedures resume once the samples tested prove to be in conformance with requirements. Attachment A is a flowchart for the nonwoven production process from raw material testing to fabric shipment. Woven Fabric: After quality control testing and approval, resin is used in extrusion of monofilament and flat slit film. During production, quality control tests are conducted for tensile, elongation, color, yarn dimensions, and denier. Yarn test results are recorded by production line, date and shift. Off quality yarns are sold to distressed yarn brokers or removed from the yarn tube and reclaimed for in house use. Quality warp yarns are used in the beaming operation. Visual observations are made to insure that warps produced in beaming have no soft spots, burned selvages, or ridges. Defective warps are removed from the beam and reclaimed for in house use. Fabric is woven on modified Sulzer weaving machines. Fabric is routinely tested for grab strength, elongation, burst, puncture, trapezoid tear strength. Woven fabric test frequencies vary by style and application and have been set based on statistical analysis of test data. Strength retention after UV exposure is tested quarterly. If a laboratory failure occurs, necessary process corrections are made and every roll doffed is tested until all tests are passed. Woven fabric test results are recorded by style, roll number, loom, and date. Fabric failing the prescribed test is down graded and sold to distressed fabric brokers or removed from the core and reclaimed for in house use. A flowchart for the weaving process is given in Attachment B. Page 5 DOCUMENT #: 1 QUALITY PLAN FOR: SILT FENCE MACHINES PROCESS OBJECTIVE: To confirm that all product processed conform to all established requirements and expectations of our internal and external customers. PROCESS STEP VERIFICATION ACTIVITY CHECK GAUGE OR METHOD FORMS/ DOCUMENTS (Proof of Verification) CHECKED BY FREQUENCY OF INSPECTION / LOT SIZE REACTION PLAN (NON- CONFORMANCE FOUND) LOADING MASTER ROLL VERIFY MASTER ROLL QUALITY (MATERIAL APPEARANCE, CORE QUALITY, OR OTHER FACTORS INFLUENCING FINISHED ROLL QUALITY) Make sure Product is approved for the State DOT Silt fences VISUAL N/A OPERATOR EACH MASTER ROLL NOTIFY SUPERVISOR LOADING MASTER ROLL VERIFY WIDTH TAPE MEASURE N/A OPERATOR EACH MASTER ROLL NOTIFY SUPERVISOR and/or PRODUCT MANAGER STAKES QUALITY VERTIFY STAKES ARE CORRECT SIZE AND THAT BAR CODE IS ACCURATE TAPE MEASURE/ VISUAL N/A OPERATOR EACH PALLET NOTIFY SUPERVISOR and/or PRODUCT MANAGER CONVERTING ORDER SPECIFICATIONS VERIFY ALL CONVERTING ORDER SPECIFICATIONS HAVE BEEN COMPLETED VISUAL INITIAL ORDER OPERATOR EACH CONVERTING ORDER NOTIFY SUPERVISOR PER NONCONFORMANCE PROCEDURE CUSTOMER SPECIAL INSTRUCTIONS VERIFY ALL APPROPRIATE SPECIAL INSTRUCTIONS ON CONVERTING ORDER HAVE BEEN COMPLETED VISUAL INITIAL ORDER OPERATOR EACH CONVERTING ORDER NOTIFY CUSTOMER SERVICE OR OPERATIONS MANAGEMENT IF ANY INSTRUCTION CANNOT BE COMPLETED APPLYING BAR CODE STICKER LABEL PLACE BAR CODE LABLE ON PALLET WHNE COMPLETE VISUAL N/A OPERATOR EACH PALLET REMOVE IMPROPER LABEL AND RELABEL INSPECT FINISHED PRODUCT FOR PROPER LABEL VERIFY EACH LABEL IS FLAT AND NOT FOLDED VISUAL N/A OPERATOR EACH PALLET REMOVE IMPROPER LABEL AND RELABEL PALLET HAS PROPER AMOUNT CHECK MASTER LIST FOR PROPER PIECE QUANTITIES VISUAL CONVERTING ORDER OPERATOR EACH PALLET ADD OR REMOVE ROLLS UNTIL DESIRED QUANTITY IS REACHED/NOTIFY SUPERVISOR/PRODUCT MANAGER IF UNACHIEVABLE FINISHED PALLET APPEARANCE PACKED NEATLY VISUAL CONVERTING ORDER OPERATOR EACH PALLET NOTIFY SUPERVISOR/PRODUCT MANAGER (RECASE IFAPPLICABLE) Quality Control Data Entry Quality control data for woven geotextiles is generated corresponding to master rolls of approximately 1000 linear yards. Each master roll is then packaged into smaller rolls for shipping in sizes specified for each product style. Nonwoven quality control data is generated corresponding to finished production rolls. Nonwoven and woven geotextile data is then recorded by roll number for inventory, identification, and quality control purposes. Packaging, Storage and Handling Geotextile fabrics are identified, packaged, stored and handled in accordance with ASTM-D-4873. All rolls are wrapped in a heavy duty polyethylene stretch wrap. Each roll is labeled with identification numbers on a three part form, such as the sample label shown in Attachment C. These identification labels are placed both on the outside wrapping of the geotextile roll and inside the roll core. Wrapped and labeled geotextile rolls are stored in a dry, clean environment until the products are shipped from our facilities. Page 6 Page 7 Certification A letter of certification is generated upon request. This letter shows test data consistent with Hanes Geo Components’ specified testing procedures, and certifying Hanes Geo Components published minimum average roll values for the geotextile. Shipping Geotextile rolls are retrieved from storage areas using fork lifts fitted with poles and loaded into specified covered trucks or on flatbeds for shipment. The identified numbers of the geotextile rolls loaded are recorded and a bill of lading is included in each shipment of geotextile. The shipping identification is referenced in the certification letter prepared for that shipment of fabric. Geotextiles are tough, durable products which provide cost effective solutions to a wide vari- ety of civil engineering construction problems. As with any construction material, geotextiles must be handled and stored properly to assure that the specified physical properties are re- tained to serve project needs. This technical note provides guidance for protecting geotex- tiles during on-site handling and storage. What is the recommended approach for the handling and storage of WEBTEC geotextiles? The objective of geotextile handling and stor- age is to safely transport and store the geotextile rolls at the project site without dam- aging the geotextile or unduly exposing it to ultraviolet (UV) light, moisture or other contami- nation. The American Society For Testing and Materials (ASTM) has published an industry standard titled “Standard Guide for Identifi- cation, Storage, and Handling of Geotextiles” (ASTM D 4873). Hanes Geo Components recommends the guidelines published in this standard be followed for the handling and storage of Hanes Geo geotextiles. The following additional recommendations supplement the ASTM guidelines. Site Unloading:A forklift or front end loader fitted with a long, tapered pole is recommended for unloading geotextile rolls. The pole, shown in figure 1, is often referred to as a “carpet pole” or “stinger”. The carpet pole is inserted into the geotextile roll core and the roll is lifted off of the truck bed. The pole should be long enough to extend at least 2/3 of the way into the geotextile roll core to avoid the possibility of breaking or damaging the roll core. Geotextile rolls may also be lifted from flatbed trailers using nylon straps or rope and a crane, backhoe, or bulldozer. No more than three geotextile rolls should be lifted at a time. Exceeding this number may cause damage to the roll core and hamper geotextile deployment. Chains and cables should not be used to lift geotextile rolls. Site Handling: Rolls of geotextile should always be lifted off of the ground surface prior to moving. Dragging the geotextile and operat- ing equipment on the geotextile should be avoided at all times. Not only is physical dam- age of concern, but the geotextile might also become contaminated with dirt and other mate- rials. Such contamination can significantly reduce the geotextile’s ability to perform its intended function in some applications. Site Storage:The geotextile rolls should be adequately protected from moisture and ultraviolet light exposure during storage on site. A protective wrapping which meets the Handling and Storage of Geotextiles Technical Note No. 2 Figure 1. requirements of ASTM D 4873 should be kept on the roll until the geotextile is installed. If stored outdoors, the geotextile should be elevated from the ground surface and covered with a tarpaulin or opaque plastic as shown in figure 2. What if it is impossible to follow these recommendations? Thedescribedrecommendationsrepresent theindustry-acceptedstandardforthehan- dling and storage of geotextiles. WEBTEC does not recommenddeviatingfromthisstandard. However,conditionsataconstructionsitemay arisewhichmakeitimpossibletoadhereto acceptedpractice.Insuchcases,contingency proceduresmaybeadoptedwhichallow constructiontocontinuewithoutcompromis- ingprojectquality.Theremainderofthis technicalnoteprovidessomehelpfulhintsfor proceedingwithgeotextileconstructionwhen recommendedprocedurescannotbefollowed. How can geotextiles be unloaded if the recommended equipment is not available? The equipment recommended to unload geotextile rolls is not always available at construction sites. In these cases, other methods can be used for unloading geotextile rolls. If unloaded with care, the geotextile will remain suitable for construction. A roll puller, nylon strap, or rope can be used to unload geotextile rolls from an enclosed trailer if a carpet pole is not available. Roll pullers are devices which are inserted into the roll core and attached via a chain or strap to a loader, bulldozer, or other vehicle as shown in figure 3. As the vehicle pulls, the roll puller expands against the inside of the roll core and drags the roll to the edge of the truck bed and down to the ground surface. Nylon straps or ropes may also be wrapped around the geot- extile roll using a slip knot. Again the roll is dragged to the edge of the truck and down to the ground surface. A tarpaulin, sheet of plas- tic, or fabric should be placed on the ground where the geotextile rolls are to be unloaded. What should be done if the geotextile roll or protective wrapping is damaged? In most cases, damage to a roll of geotextile is limited to the protective wrapping. If the wrap- ping is damaged, proper storage of the geotextile is particularly critical. The rolls must be elevated off of the ground surface and securely covered with a tarpaulin or opaque plastic. If the outer layer of the geotextile itself is damaged, it is permissible during installation to remove the outermost wraps of the roll and discard the damaged material. The remaining undamaged material is suitable for construc- tion. Removing the outermost wrap of geotextile is also acceptable when a roll is exposed to sunlight for a time period beyond that permitted by the project specifications. The remaining unexposed material is suitable for construction. 2 Figure 2. Why must geotextile rolls be kept dry during storage? Exposing geotextile rolls to moisture or water prior to installation can lead to serious handling problems. Nonwoven geotextiles in particular can absorb up to three times their weight in water. Also, the cores on which the geotextile rolls are wound are manufactured from lami- nated paper. When wet, the strength of these cores is seriously diminished to the point where the core will not support the weight of the geot- extile. As a result, it can be extremely difficult to install wet rolls of geotextile. In addition, it is nearly impossible to unroll wet, frozen geotex- tile without first allowing it to thaw. What can be done if geotextile rolls become wet? If geotextile rolls become wet, it is permissible to remove the waterproof cover to allow for a few days of exposure to sun and wind in order to dry the fabric. It is essential that the rolls be elevated during this process. It is also possible to remove the protective wrapping from one end of the roll and elevate the opposite end of the roll. The majority of excess water will then flow out of the geotextile. In most cases these procedures will not allow the fabric to dry completely. Once unrolled during installation, the geotextile will dry very quickly in the sun and wind. However, it should be noted that nonwoven geotextiles used in conjunction with asphalt overlays of existing pavements must be completely dry prior to installation. How long may a geotextile be exposed to ultraviolet light? Geotextiles, which are polymer geosynthetics, slowly degrade in the presence of ultraviolet light. WEBTEC geotextiles are protected with ultraviolet stabilizing chemicals to keep this degradation to a minimum. It is advisable to limit geotextile exposure to sunlight until just before installation. Acceptable limits of exposure to ultraviolet light depend upon site environmental conditions (temperature, latitude, time of year, wind, etc.) and the as- sumptions used by the engineer during design. Thegeotextileshouldalwaysbeinstalled withinthetimeperiodrequiredbytheproject specifications.Ifnotimerequirementsare provided,itisgenerallyrecommendedthat geotextileexposuretoultravioletlightbelimited toatimeperiodofapproximatelytwoweeks. Are extreme temperatures during storage harmful to geotextiles? Excessive cold temperatures normally found at construction sites, even in the coldest climates, do not pose a threat to geotextiles. The temperatures at which construction work can progress are more than adequate for geotextile use. Extreme heat can damage geotextiles by alter- ing their molecular composition. Both woven and nonwoven geotextiles are manufactured by 3 Figure 3. orienting long chain polymer molecules. It is this orientation of molecules which gives the geotextile fibers their strength and other physical properties. Exposing geotextiles to temperatures can cause the polymer molecules to revert back to their random, natural orienta- tion. The result is a loss of strength and other physical properties. For polypropylene geotextiles, this reorientation process occurs at approximately 350°F. It is generally recommended to limit long-term exposure of geotextiles to temperatures less than 200°F. Care should also be taken to avoid local sources of extreme heat. These sources would include the welding equipment used to seam geomembrane liners on landfill construc- tion sites. Note: This technical note does not purport to address all of the safety problems associated with storage and handling of geotextiles. It is the responsibility of the user of this technicalnotetoestablishappropriatesafetypracticesanddeterminetheapplicabilityofregulatorylimitationspriortouse. April 15, 2016 Duke Power REF: Certificate of Compliance Certification TerraTex N08E nonwoven geotextile This is to certify that the TerraTex N08E is a nonwoven geotextile made up of polypropylene fibers. These fibers are needled to form a stable and durable network such that the fibers retain their relative position. It is non-biodegradable and resistant to most soil chemicals, acids and alkali with a pH range of 3 to 12. TerraTex N08E is manufactured to meet or exceed the following minimum average roll values: Minimum Average Roll Value Property Test Method English Weight ASTM D-3776 8.0 oz/yd2 Tensile Strength ASTM D-4632 225 lb Tensile Elongation ASTM D-4632 50% Mullen Burst ASTM D-3786 425 psi Puncture Strength ASTM D-4833 130 lb Trapezoid Tear ASTM D-4533 95 lb UV Resistance ASTM D-4355 70% @ 500 hr AOS ASTM D-4751 80 US Sieve Permittivity ASTM D-4491 1.26 sec-1 Water Flow Rate ASTM D-4491 100 gal/min/ft2 Thickness ASTM D-1777 100 mils Attached, Representative Quality Control Test Data Sincerely, Keith Harris Technical Director 8 oz. NWGT Conformance Testing Geosynthetic Installer Warranty CHESAPEAKE CONTAINMENT SYSTEMS, INC. LIMITED WORKMANSHIP WARRANTY Warranty No._16-041-1_____ Project No:16-041_________ Effective Date: 8-11-16__ PURCHASER:__Charah Inc ______ PROJECT NAME:__Duke Belews Crek Pine Hall Road___________ ADDRESS:__12601 Plantside Drive___________________ CITY, STATE,:___Louisville Kentucky_____ DESCRIPTION:__ 40mil , Geocomposite ADDRESS:___3562 Pine Hall Road CITY, STATE,:_Walnut Cove NC27052_______ CHESAPEAKE CONTAINMENT SYSTEMS, INC. (CCSI) warrants each CCSI LINER SYSTEM installed by CCSI to be free from defects in workmanship. This "Workmanship Warranty" shall be in effect from the date the installation of the Liner System is completed and accepted by the Owner for a period of FIVE YEARS (NOT PRO-RATED) of normal use in approved applications. This Limited Warranty does not include damages or defects in the CCSI Liner System resulting from acts of God, casualty or catastrophe including but not limited to: earthquakes, floods, piercing hail, tornadoes or force majeure. The term "normal use" as used herein does not include, among other things, the exposure of CCSI Liner System to harmful chemicals, abuse of CCSI Liner System by machinery, equipment or people, excessive pressures or stress from any source, subsurface or overburdened soil conditions, and total or differential soil settlements and the effect these may have on the liner system. Should defects or premature loss of use within the scope of the above Limited Workmanship Warranty occur, CCSI will, at its option, repair or replace the CCSI Liner System at the then current price in such manner as to charge the Purchaser/User. CCSI will have the right to inspect and determine the cause of any alleged defect in the CCSI Liner System and to take appropriate steps to repair or replace the CCSI Liner System if a defect exists and is within the term of this Limited Warranty. Any claim for any alleged breach of this warranty must be made in writing, by certified mail, to the President of CCSI within thirty (30)days after the alleged defect is noticed. Should the required notice not be given, the defect and all warranties shall be deemed to have been waived by the Purchaser, and Purchaser shall have no right of recovery against CCSI. In the event repairs and/or replacements are to be effected, said repairs and/or replacements shall not become due until the area subject to repair and/or replacement of CCSI Liner System is available to CCSI in a clean, dry, unencumbered condition. This includes, but is not limited to, the area made available for repair and/or replacement of CCSI Liner System to be free from all water, dirt, sludge, residuals, and liquids of any kind. CCSI’s liability under this warranty shall in no event exceed the replacement cost of the material and installation sold to the Purchaser for the particular installation in which it failed. Further, under no circumstances shall CCSI be liable for any special, direct, indirect, or consequential damages arising from loss of production or any other losses including losses due to personal injuries and product liability owing to the failure of the material or installation and no allowance will be made for repairs, replacements, or alterations made by the Purchaser without the express written consent of CCSI. CCSI neither assumes nor authorizes any person other than an officer of CCSI to assume for it any other or additional liability in connection with the CCSI Liner System made the basis of the Limited Warranty. The Limited Workmanship Warranty on the CCSI Liner System herein is given in lieu of all other possible material warranties, either express or implied, and by accepting delivery of the material Purchaser waives all other possible workmanship warranties, except those specifically given. The parties expressly agree that the sale hereunder is for commercial or industrial use only. CCSI’s Limited Warranty is extended to the purchaser/owner and is non transferable and non-assignable. Purchaser acknowledges by acceptance that the Limited Workmanship Warranty given herein is accepted in preference to any and all other possible workmanship warranties. CCSI MAKES NO WARRANTY OF ANY KIND OTHER THAN THAT GIVEN ABOVE AND HEREBY DISCLAIMS ALL WARRANTIES, BOTH EXPRESS OR IMPLIED, OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WARRANTY BECOMES EFFECTIVE UPON RECEIPT OF FINAL PAYMENT I hereby state I have read and understood the above and Chesapeake Containment Systems, Inc. foregoing Limited Warranty and agree to such by signing hereunder PURCHASER NAME:______________________________ ___________________________________________ SIGNATURE:_____________________________________ Ryan Clark Vice President DATE:___________________________________________ APPENDIX E: As-built Record Drawings (See Attached) As-Built Drawing of Finished Subgrade Topography As-Built Drawing of 40 mil LLDPE Geomembrane As-Built Drawing of Final Grade Topography As-Built of NCDOT #57 Aggregate Extents Pine Hall Road Landfill Modification – Survey Data Spreadsheet As-Built Drawing of Finished Subgrade Topography As-Built Drawing of 40 mil LLDPE Geomembrane As-Built Drawing of Final Grade Topography As-Built of NCDOT #57 Aggregate Extents Pine Hall Road Landfill Modification – Survey Data Spreadsheet REPORT OF CONSTRUCTION QUALITY ASSURANCE CLOSED PINE HALL ROAD ASH LANDFILL MODIFICATIONS PHASE II BELEWS CREEK STEAM STATION Belews Creek, North Carolina PREPARED FOR: Duke Energy Carolinas, LLC 3191 Pine Hall Road Walnut Cove, North Carolina Prepared By: Amec Foster Wheeler Environment & Infrastructure, Inc. Registered in North Carolina Engineering and Land Surveying Liscense No. F-1253 Geology License No. C-247 Amec Foster Wheeler Project Number 7810-16-0766 TABLE OF CONTENTS SECTION PAGE 1.0 PURPOSE AND SCOPE .................................................................................................................. 1 1.1 OVERVIEW ................................................................................................................................. 1 1.2 KEY PERSONNEL ...................................................................................................................... 2 2.0 INTRODUCTION ............................................................................................................................ 4 2.1 PROJECT DESCRIPTION ........................................................................................................... 4 2.2 PROJECT DESIGN ...................................................................................................................... 5 2.2.1 Perimeter Cover System ............................................................................................................ 5 2.2.3 Design Clarification and Revisions ........................................................................................... 7 3.0 CLOSED PINE HALL ROAD ASH LANDFILL SITE PREPARATION ...................................... 9 3.1 SITE PREPARATION .................................................................................................................. 9 3.2 EXCAVATION OF PROTECTIVE COVER SOIL ..................................................................... 9 3.3 REMOVAL OF EXISTING DRAINAGE FEATURES .............................................................. 9 4.0 RESTORATION OF SUBGRADE ................................................................................................ 11 4.1 SCOPE OF WORK ..................................................................................................................... 11 4.2 SUBGRADE FOUNDATION .................................................................................................... 11 4.3 COMPACTED FILL .................................................................................................................. 12 4.3.1 Introduction ............................................................................................................................. 12 4.3.2 Material Conformance Evaluation .......................................................................................... 12 4.3.3 Placement and Compaction ..................................................................................................... 12 4.3.4 Construction Quality Control .................................................................................................. 13 5.0 40 MIL LINEAR LOW-DENSITY POLYETHYLENE (LLDPE) GEOMEMBRANE ................ 14 5.1 MATERIAL SPECIFICATION ................................................................................................. 14 5.2 CONFORMANCE TESTING .................................................................................................... 14 5.3 STORAGE AND HANDLING .................................................................................................. 15 5.4 INSTALLATION ....................................................................................................................... 16 6.0 GEOCOMPOSITE DRAINAGE LAYER ...................................................................................... 19 6.1 MATERIAL SPECIFICATION ................................................................................................. 19 6.2 CONFORMANCE TESTING .................................................................................................... 19 6.3 STORAGE AND HANDLING .................................................................................................. 20 6.4 INSTALLATION ....................................................................................................................... 20 7.0 PROTECTIVE COVER LAYER MODIFICATIONS ................................................................... 22 7.1 DRAINAGE AGGREGATE ...................................................................................................... 22 7.2 8 OZ. NONWOVEN GEOTEXTILE ......................................................................................... 22 7.2.1 Material specification .............................................................................................................. 22 7.2.2 Conformance testing ............................................................................................................... 23 7.2.3 Storage and Handling .............................................................................................................. 23 7.2.4 Installation ............................................................................................................................... 23 7.3 COVER SOIL AND VEGETATIVE COVER ........................................................................... 23 Appendices: Appendix A – Photograph Log Appendix B – Laboratory Testing Particle Size Distribution Liquid Limit, Plastic Limit, Plasticity Index Standard Proctor Compaction Appendix C – Field Testing One-Point Proctor Relative Compaction Testing Appendix D – Geosynthetics Documentation 40 mil LLDPE Inventory Log 40 mil LLDPE MQC Data 40 mil LLDPE Conformance Testing 40 mil LLDPE Panel Placement Log 40 mil LLDPE Trial Seaming Log 40 mil LLDPE Seaming Log 40 mil LLDPE NDT Seaming Log 40 mil LLDPE Destructive Test Log 40 mil LLDPE Destructive Test Results 40 mil LLDPE Repair Summary Log GDN Deployment Log GDN MQC Data GDN Conformance Testing 8 oz. NWGT Deployment Log 8 oz. NWGT MQC Data Geosynthetic Installer Warranty Appendix E – As-Built Record Drawings As-Built Drawing of Existing Grade Topography As-Built Drawing of Finished Subgrade Topography As-Built Drawing of 40 mil LLDPE Geomembrane As-Built of NCDOT #57 Aggregate Extents Pine Hall Road Ash Landfill Modification –Survey Data Spreadsheet As-Built Drawing of Final Grade Topography Duke Energy Carolinas January 27, 2017 Amec Foster Wheeler Project Number 7810-16-0766 Report of CQA Services 1 1.0 PURPOSE AND SCOPE 1.1 OVERVIEW This report presents a summary of the Construction Quality Assurance (CQA) activities performed by Amec Foster Wheeler of Abingdon, Virginia during the second phase of modifications to the Closed Pine Hall Road Ash Landfill located in Belews Creek, Stokes County, North Carolina. Amec Foster Wheeler was retained by Duke Energy Carolinas, LLC (Duke Energy) to perform CQA monitoring and testing during construction activities in accordance with the Technical Specifications, CQA Plan, and Construction Drawings for the Closed Pine Hall Road Ash Landfill Phase II modifications. Amec Foster Wheeler served as the CQA Engineer and CQA Engineering Technicians as defined in the above mentioned documents. The CQA activities performed by Amec Foster Wheeler included observation and/or testing of: Excavation of existing protective cover soils on a part-time basis; Removal of existing drainage appurtenances (12-inch wide aggregate drain, 12-inch drainage panel tees, 12-inch to 4-inch flat outlet adapters, 4-inch corrugated HDPE panel drain outlet pipes, and perimeter drains) on a part-time basis; Restoration of the subgrade beneath the geosynthetics liner system; Geosynthetic cover system modifications; and, Protective cover modifications on a part-time basis. The CQA activities were performed to confirm that the construction materials and procedures used to modify the Closed Pine Hall Road Ash Landfill were in compliance with the requirements of the Technical Specifications, CQA Plan, and Construction Drawings. Appendix A, Photograph Log, includes photographs of the key construction elements of the Closed Pine Hall Road Ash Landfill modifications. This report includes the CQA record as-built drawings and other documents for modifications for the Closed Pine Hall Road Ash Landfill. Duke Energy Carolinas January 27, 2017 Amec Foster Wheeler Project Number 7810-16-0766 Report of CQA Services 2 1.2 KEY PERSONNEL A list of the key organizations that participated in the modification of the closed Pine Hall Road Ash Landfill at the Belews Creek Steam Station is presented below: OWNER & OPERATOR Duke Energy Carolinas, LLC (Duke Energy) 3191 Pine Hall Road Walnut Cove, North Carolina Owners Representative – Steven Wellman CONSTRUCTION QUALITY ASSURANCE Amec Foster Wheeler Environment & Infrastructure, Inc. (Amec Foster Wheeler) 1070 West Main Street, Suite 5 Abingdon, Virginia 24210 CQA Engineer - Mr. Jon McDaniel, P.E. DESIGN ENGINEER Amec Foster Wheeler Environment & Infrastructure, Inc. (Amec Foster Wheeler) 2801 Yorkmont Road, Suite 100 Charlotte, North Carolina 28208 Engineer of Record - Mr. Mark Shumpert, P.E. GENERAL CONTRACTOR Charah, Inc. 12601 Plantside Drive Louisville, KY Project Engineer - Mr. Stephen Carroll Duke Energy Carolinas January 27, 2017 Amec Foster Wheeler Project Number 7810-16-0766 Report of CQA Services 3 GEOSYNTHETIC INSTALLER Chesapeake Containment Systems, Inc. 2960-D Salisbury Highway Statesville, NC 28677 Vice President – Ryan Clark RECORD SURVEYOR ESP Associates, P.A. 7011 Albert Pick Road Greensboro, NC 28027 Project Manager – John P. Scoville, L.S. GEOSYNTHETICS MATERIALS TESTING LABORATORY Geotechnics, Inc. 544 Braddock Avenue East Pittsburgh, Pennsylvania 15112 Lab Manager – Mr. JP Kline, P.E. Duke Energy Carolinas January 27, 2017 Amec Foster Wheeler Project Number 7810-16-0766 Report of CQA Services 4 2.0 INTRODUCTION 2.1 PROJECT DESCRIPTION The Pine Hall Road Ash Landfill is a closed solid waste facility located in Belews Creek, Stokes County, North Carolina at Duke Energy’s Belews Creek Steam Station. The original design of the solid waste facility required the construction of three benches terraced around the landfill’s slopes. The lowest bench was designated with the title of Bench #1, the middle bench was designated with the title of Bench #2, and the upper bench was designated with the title of Bench #3. The solid waste facility was closed in 2009 by installing a geosynthetic cover system. Since closure, some of the cover system’s drainage features in the western region to northern region of the facility have been observed to inadequately convey the cover system drainage. Duke Energy performed an evaluation of the existing cover system and concluded the following for Bench #2 and the landfill’s western perimeter cover systems: The existing cover drainage system was in need of improvement; and, Modification to the original closure design is necessary to improve cover system drainage. Phase I modifications were completed in July of 2016 to improve cover system drainage along Bench #2 and a portion of the landfill’s western perimeter at the Closed Pine Hall Road Ash Landfill. Details of the improvements performed to Bench #2 and the landfill’s western perimeter during the Phase I modifications are documented in the CQA Report for the Closed Pine Hall Road Ash Landfill Modifications dated October 4, 2016. Duke Energy determined, after completing the Phase I modifications at the Closed Pine Hall Road Ash Landfill, that a second phase of modifications (Phase II) were necessary to extend the landfill’s Phase I western perimeter modifications from approximately station 6+30 to station 11+00 and modify the landfill’s northern perimeter from station -1+30 to station 8+70. Phase II station orientation can be found in the as-built drawings located in Appendix E. The original Phase II modification construction drawings excluded modifying the perimeter drain between station 8+70 to station 11+00 to avoid disturbing the existing slope drain, stormwater vault, and other surface drainage features. During a progress meeting held on October 20, 2016, project stakeholders determined the following design changes needed to be implemented to improve the transition from the western and northern perimeter drains to the existing perimeter outlet drain and prevent disturbance to the existing slope drain, stormwater vault, and other surface drainage features: Duke Energy Carolinas January 27, 2017 Amec Foster Wheeler Project Number 7810-16-0766 Report of CQA Services 5 Extend perimeter drain modifications along the landfill’s western perimeter to approximately station 11+45; Extend perimeter drain modifications along the landfill’s northern perimeter to station 8+92; and, Exclude perimeter drain modifications from approximately station 8+92 to station 11+45. 2.2 PROJECT DESIGN The Closed Pine Hall Road Ash Landfill design consists of modifying the landfill’s western and northern perimeter cover system to mitigate minor damages caused from cover system drainage deficiencies and modify the original design to improve cover system drainage. 2.2.1 Perimeter Cover System Modifications to the existing key trench and perimeter drain were necessary prior to restoring subgrade and modifying the western and northern perimeter cover system. Excavation of protective cover soils and removal of existing drainage features were necessary for the perimeter cover system’s modification. The modifications to the landfill’s western and northern perimeter included the following components: Existing key trench and perimeter drain removal; Restoration of subgrade, accomplished by the removal of unsuitable materials and placement of compacted fill; Attaching 40 mil LLDPE geomembrane and geocomposite drainage net to existing geosynthetics; Installation of 8 oz. nonwoven separation geotextile; Placing #57 drainage aggregate and protective cover soil; and, Restoring vegetative cover. Figure 1 illustrates a typical section of the perimeter cover system’s modifications from station 6+20 to station 11+45 along the western perimeter and from station -1+30 to station 8+92 along the northern perimeter. Phase II station orientation can be found in the as-built drawings located in Appendix E. Duke Energy Carolinas January 27, 2017 Amec Foster Wheeler Project Number 7810-16-0766 Report of CQA Services 6 Figure 1 Perimeter Cover System Modifications Phase II included adjusting the landfill’s northern perimeter to allow future access at where Bench #1 intersects the perimeter from station 2+30 to station 3+50. The work activities from station 2+30 to 3+50 included the following: The existing key trench was removed; The subgrade was restored, accomplished by the removal of unsuitable materials and the placement of compacted fill; 40 mil LLDPE geomembrane and geocomposite drainage net were placed over restored subgrade; Protective cover soil was placed above the geosynthetic liner system; Aggregate zone terminations up station and down station were installed with a non-woven separation geotextile; and, Geocomposite drainage net terminations were wrapped with a non-woven separation geotextile. Duke Energy Carolinas January 27, 2017 Amec Foster Wheeler Project Number 7810-16-0766 Report of CQA Services 7 Figure 2 illustrates a typical section of the perimeter cover system’s modifications from station 2+30 to station 3+50. Phase II station orientation can be found in the as-built drawings located in Appendix E. Figure 2 Bench #1 Access Modifications 2.2.3 Design Clarification and Revisions While modifying the Closed Pine Hall Road Ash Landfill, the contractor requested the following clarification from the engineer of record: Charah submitted request for information 001 expressing concern that existing materials and conditions would potentially impact structural backfill compaction. During the Phase I modifications 95% relative compaction of the standard proctor’s maximum dry density was not achieved after considerable effort was applied to similar existing materials and conditions. Charah proposed to relieve the compacted fill requirements to 90% of maximum dry density at a moisture content suitable to achieve compaction. The response from the engineer of record provided detail for the above mentioned question and minor revisions to the Closed Pined Hall Road Ash Landfill Construction Drawings. Duke Energy Carolinas January 27, 2017 Amec Foster Wheeler Project Number 7810-16-0766 Report of CQA Services 8 Specification section 31 20 00, Earth Moving, requires 95% of the maximum dry density to be achieved for “Compacted Fill” at a moisture content as required for compaction. Considering the application for compacted fill, the compacted fill was approved to be placed at 90% of the maximum dry density and at a moisture content suitable to achieve compaction for geosynthetic subgrade and for key trench backfill. Duke Energy Carolinas January 27, 2017 Amec Foster Wheeler Project Number 7810-16-0766 Report of CQA Services 9 3.0 CLOSED PINE HALL ROAD ASH LANDFILL SITE PREPARATION 3.1 SITE PREPARATION The Closed Pine Hall Road Ash Landfill Phase II modifications involved preparing the site’s western and northern perimeter cover system for work activity. The contractor continued utilizing the temporary truck turn and laydown area constructed for the Phase I modifications. Erosion and sediment control devices were installed prior to commencing construction activities as described in the Technical Specifications, CQA Plan, and Construction Drawings. Erosion and sediment control devices were monitored and maintained as described in the Technical Specifications, CQA Plan, and Construction Drawings. 3.2 EXCAVATION OF PROTECTIVE COVER SOIL The modifications for the Closed Pine Hall Road Ash Landfill required the excavation of 856 cubic yards of protective cover soils to access underlying geosynthetics to restore the subgrade necessary for the site’s drainage improvements. Amec Foster Wheeler observed the contractor implement the following techniques on a part-time basis to reduce the risk of damaging underlying geosynthetics: An excavator with a solid steel plate “butterbar” attached across the teeth of the excavator’s bucket to provide a smooth cut for the removal of the first 18 inches of protective cover soils; The final 6 inches of protective cover soils were removed by laborers equipped with hand tools; and, Heavy equipment maintained the proper separation thickness from the geosynthetic liner system as required by the Technical Specifications and CQA Plan. 3.3 REMOVAL OF EXISTING DRAINAGE FEATURES The work required for the Closed Pine Hall Road Ash Landfill cover system modifications required the removal of existing drainage features landfill’s western and northern perimeter. Existing drainage features were removed in accordance with the Technical Specifications, CQA Plan, and Construction Drawings. Duke Energy Carolinas January 27, 2017 Amec Foster Wheeler Project Number 7810-16-0766 Report of CQA Services 10 Duke Energy personnel monitored the removal of the following components from the landfill’s western and northern perimeter cover drainage system: The existing key trench; The 12-inch wide aggregate wrapped panel drain, with 8 oz. non-woven geotextile; 12-inch drainage panel tees; 12-inch to 4-inch flat outlet adapters; 4-inch corrugated HDPE panel drain outlet pipes; The existing perimeter drain removal, which included the removal of the 6-inch corrugated perforated HDPE drain pipe, aggregate, and 10 oz. non-woven geotextile; and, Existing 40 mil LLDPE geomembrane and geocomposite drainage net along the perimeter of the existing key trench. Concrete termination blocks within the key trench; and, Capping of the existing 8-inch HDPE outlet pipe at the perimeter drain. Amec Foster Wheeler verified that the above mentioned components were removed from the excavated trench prior to preceding with the restoration of subgrade as required by the Technical Specifications, CQA Plan, and Construction Drawings. Duke Energy Carolinas January 27, 2017 Amec Foster Wheeler Project Number 7810-16-0766 Report of CQA Services 11 4.0 RESTORATION OF SUBGRADE 4.1 SCOPE OF WORK The western and northern perimeter of the Closed Pine Hall Road Ash Landfill required the restoration of subgrade beneath the existing geosynthetic liner system included the excavation of unsuitable material and the placement and grading of suitable onsite materials. The restoration of subgrade was completed to mitigate minor damages caused by existing cover system drainage deficiencies. All work was completed in general accordance with the Technical Specifications, CQA Plan, and Construction Drawings. This report, with accompanying appendices, tables, and drawings provides record documentation of the quality assurance program implemented by Amec Foster Wheeler during the modifications for the Closed Pine Hall Road Ash Landfill. The following items are included in Section 4.0 Restoration of Subgrade portion of this report: Observation of the removal of unsuitable and deleterious materials; Laboratory soil material test results; and, Compacted fill placement observation and/or compaction testing. 4.2 SUBGRADE FOUNDATION The western perimeter’s subgrade foundation was re-established by over excavating unsuitable materials and constructing 525 linear feet of trench. The northern perimeter’s subgrade foundation, including the modifications required for Bench #1 access, was re-established by over excavating unsuitable materials and constructing 1,158 linear feet of trench. The trenches were constructed to an approximate depth of 3.5 feet and an approximate width of 4 feet Unsuitable materials included ash and soil damaged by water conduits that developed over time from deficiencies in the existing landfill cover drainage system. Amec Foster Wheeler observed the subgrade foundation to be excavated to a depth that was non-yielding and provided a firm base for subsequent lifts of compacted structural fill. Duke Energy Carolinas January 27, 2017 Amec Foster Wheeler Project Number 7810-16-0766 Report of CQA Services 12 4.3 COMPACTED FILL 4.3.1 Introduction Compacted fill materials consisted of clean on-site soil materials excavated from the key trench or cover system. Details of the conformance evaluation of materials utilized as compacted fill is presented below in Section 4.3.2. The placement and compaction of the materials utilized as compacted fill is presented below in Section 4.3.3. 4.3.2 Material Conformance Evaluation Amec Foster Wheeler visually observed that the fill materials did not consist of any deleterious material or coal combustion residuals and materials utilized to restore the subgrade foundation consisted of clean existing soils. Laboratory testing was performed to confirm field classification of fill materials as required by the Technical Specifications, CQA Plan, and Construction Drawings. Results for laboratory testing can be found in Appendix B. 4.3.3 Placement and Compaction Approximately 1,683 linear feet of over excavation trench (approximately 3.5 feet deep and approximately 4 feet wide) was constructed to remediate the subgrade along the western and northern perimeter of the landfill. Suitable on-site soils were placed and compacted to backfill the trench to the approximate original subgrade elevation, which restored the western perimeter of the landfill. The placement of compacted fill materials was monitored by Amec Foster Wheeler personnel to ensure the proper placement procedures were followed in accordance with the Technical Specifications, CQA Plan, and Construction Drawings. In the areas requiring compacted fill, on-site soils were placed and compacted in accordance with the Technical Specifications, CQA Plan, and Construction Drawings. Amec Foster Wheeler observed maximum lift thickness to not exceed 8 inches and the routing of compaction equipment over each lift of compacted fill materials. Amec Foster Wheeler performed in-place density testing on each lift to ensure the required percent compaction and moisture content was achieved. Duke Energy Carolinas January 27, 2017 Amec Foster Wheeler Project Number 7810-16-0766 Report of CQA Services 13 4.3.4 Construction Quality Control Amec Foster Wheeler performed the standard Proctor test in accordance with ASTM D698 to determine the fill material’s maximum dry density and optimum moisture content. In-place density testing of the compacted fill materials was performed to confirm the required density of 90% maximum dry density. Compacted fill was tested at a minimum of one test per 200 linear feet per lift in trenches and one test per acre per lift in repair areas as required by the Technical Specifications and CQA Plan. Approximately 1,683 linear feet of over excavated trench required compacted fill to restore subgrade around the western and northern perimeter of the landfill. Based on the required density testing frequency, a total of 43 density/moisture tests were required. Amec Foster Wheeler performed a total of 43 density/moisture tests in accordance with ASTM D 6938. The results of the testing performed were in compliance with the Technical Specifications, CQA Plan, and Construction Drawings. Results of compaction testing are located in Appendix C. TABLE 1 COMPACTED FILL DENSITY TESTING Test Description Test Method Test Frequency Required Number of Tests Required Actual Number of Tests Performed Moisture Content ASTM D 6938 1 tests per 200 LF per lift (Trenches) / 1 test per acre per lift 43 43 Dry Unit Weight ASTM D 6938 1 test per 200 LF per lift (Trenches) / 1 test per acre per lift 43 43 Duke Energy Carolinas January 27, 2017 Amec Foster Wheeler Project Number 7810-16-0766 Report of CQA Services 14 5.0 40 MIL LINEAR LOW-DENSITY POLYETHYLENE (LLDPE) GEOMEMBRANE A total of 12,429 square feet of 40 mil Linear Low-Density Polyethylene (LLDPE) geomembrane was installed for the Closed Pine Hall Road Ash Landfill modifications. The 40 mil LLDPE geomembrane utilized during construction was in compliance with the Technical Specifications, CQA, and Construction Drawings. 5.1 MATERIAL SPECIFICATION The 40 mil LLDPE double sided textured geomembrane utilized for the modifications at the Closed Pine Hall Road Ash Landfill was found to be in general accordance with specified requirements as outlined in GRI-GM17. Amec Foster Wheeler reviewed all 40 mil LLDPE geomembrane manufacturer’s quality control (MQC) submittals prior to releasing material for shipment to the site. All MQC data met or exceeded the requirements outlined in the Technical Specifications, CQA Plan, and Construction Drawings. MQC data is included in Appendix D. 5.2 CONFORMANCE TESTING Amec Foster Wheeler performed conformance testing of all 40 mil LLDPE geomembrane placed at the site in accordance with the Technical Specifications and CQA Plan. The test methods utilized for evaluation of the 40 mil LLDPE geomembrane materials are listed in Table 4.3.2 of the CQA Plan. The testing frequency for the 40 mil LLDPE materials was conducted in accordance with Table 4.3.2 of the CQA Plan. Duke Energy Carolinas January 27, 2017 Amec Foster Wheeler Project Number 7810-16-0766 Report of CQA Services 15 TABLE 2 40 MIL LLDPE GEOMEMBRANE CQA CONFORMANCE TESTING Test Description Test Method Test Frequency Required Number of Tests Required Actual Number of Tests Performed Thickness (mils) ASTM D 5199 One Test per 100,000 sq. ft. 1 1 Asperity Height ASTM D7466 One Test per 100,000 sq. ft. 1 1 Density ASTM D1505 One Test per 100,000 sq. ft. 1 1 Carbon Black Content ASTM D1603 One Test per 100,000 sq. ft. 1 1 Tensile Properties ASTM D6693 One Test per 100,000 sq. ft. 1 1 Tear Resistance ASTM D1004 One Test per 100,000 sq. ft. 1 1 Results of all conformance testing conducted for the LLDPE materials utilized for the Closed Pine Hall Road Ash Landfill modifications are in conformance with the Technical Specifications and CQA Plan and 40 mil LLDPE geomembrane conformance testing results are located in Appendix D. 5.3 STORAGE AND HANDLING Upon delivery of the 40 mil LLDPE geomembrane to the project site, Amec Foster Wheeler observed the rolls of geomembrane for proper labeling, defects, and storage conditions. The rolls of geomembrane were observed to be properly labeled, free from defects, and stored in accordance with the requirements of the Technical Specifications and CQA Plan. The contractor utilized appropriate equipment during unloading to prevent risk of damage to the geomembrane in accordance with the Technical Specifications and CQA Plan. Duke Energy Carolinas January 27, 2017 Amec Foster Wheeler Project Number 7810-16-0766 Report of CQA Services 16 5.4 INSTALLATION Field Panel Identification Amec Foster Wheeler assigned each field panel an identification code. The field panel identification code was utilized in all CQA records for identification of the corresponding panel. The field panels with the identification codes are shown on the 40 mil LLDPE geomembrane as-built panel drawing located in Appendix E. Field Panel Deployment Amec Foster Wheeler observed the placement of field panels for underlying subgrade conditions, weather conditions, contractor’s placement methods, geomembrane anchors and penetrations, and damage. The deployment and installation of the 40 mil LLDPE geomembrane was observed to be in compliance with the Technical Specifications, CQA Plan, and Construction Drawings. When incidents of inclement weather impacted the project site, all deployment and installation activities were immediately halted and did not resume until weather conditions were deemed acceptable. Inclement weather conditions included: ambient temperatures below 32 degrees Fahrenheit, any forms of precipitation, excessive moisture, or in the presence of excessive wind. Amec Foster Wheeler observed the contractor’s deployment methods for compliance with the Technical Specifications, CQA Plan, and Construction Drawings. The geomembrane was observed for damage (including holes, blisters, and creases) after the placement of each panel. After the deployment of each field panel, field seaming was completed as outlined below. Field Seaming A field test seam was prepared for at the beginning of each seaming period, after any interruption in power, after any prolonged idle period during the day, or when changes in storing equipment occurred. Amec Foster Wheeler observed the preparation and destructive testing of each field test seam. The field test seams were observed to be in compliance with the requirements the Technical Specifications and CQA Plan. Documentation of the field test seams is listed in the Field Test Seam Log located in Appendix D. Duke Energy Carolinas January 27, 2017 Amec Foster Wheeler Project Number 7810-16-0766 Report of CQA Services 17 Amec Foster Wheeler observed the seaming of adjacent 40 mil LLDPE geomembrane panels for compliance with the Technical Specifications, CQA Plan, and US EPA Technical Guidance Document: “The Fabrication of Polyethylene FML Field Seams.” Field Seaming was performed by extrusion welding techniques. Adjoining panels were observed to be overlapped as recommended by the manufacturer, but not less than four inches. Seaming operations were observed for proper seam preparation and welding process. Weather conditions were monitored by Amec Foster Wheeler during field seaming operations. Field seaming was not performed in the presence of precipitation, when the ambient temperature was below 32 degrees Fahrenheit or above 104 degrees Fahrenheit, or when the sheet temperature was above 122 degrees Fahrenheit. Documentation of the field seaming operations is listed in the Seaming Monitoring Log located in Appendix D. Non-Destructive Testing Amec Foster Wheeler observed the non-destructive seam continuity testing of all field seams and repairs. A non-destructive continuity test was performed over the entire seam length by the Vacuum Box Test methods as outlined in ASTM D5641. All field seams and repairs were observed to meet or exceed the requirements of the Technical Specifications and CQA Plan. During non-destructive testing activities, the vacuum pump was fully charged and the tank pressure was set to a minimum of four to eight pounds per square inch to confirm seam continuity over the entire length of each seam or repair. In certain instances, while performing the non-destructive testing, a defect or an interruption in the continuity of a seam occurred. When a discontinuity was observed, the location was repaired in accordance with the Technical Specifications or CQA Plan. Results of Vacuum Box testing and repair details can be found in the Non-Destructive Seam Test Log and the Repair and Non-Destructive Testing Log located in Appendix D. Destructive Testing Amec Foster Wheeler performed laboratory destructive seam testing as required by the Technical Specifications and CQA Plan. Field destructive testing was not required for extrusion welded seams by the Technical Specifications or CQA Plan. Destructive seam testing locations were located by Amec Foster Wheeler and sampled by the contractor. The destructive samples were obtained at the minimum frequency outlined by the Technical Specifications and CQA Plan. Duke Energy Carolinas January 27, 2017 Amec Foster Wheeler Project Number 7810-16-0766 Report of CQA Services 18 TABLE 3 40 MIL LLDPE GEOMEMBRANE DESTRUCTIVE TESTING Test Description Test Method Test Frequency Required Number of Tests Required Actual Number of Tests Performed Peel Strength (lbs) ASTM D 6392 1 per 500 feet Seam Length (1,853 ft.) 4 4 Shear Strength (lbs) ASTM D 6392 1 per 500 feet Seam Length (1,853 ft.) 4 4 The results of the destructive testing completed for the 40 mil LLDPE geomembrane materials are shown in Appendix D and were in accordance with the Technical Specifications and CQA Plan. Defects and Repair A total of 33 repairs were required for the Closed Pine Hall Road modifications. The types of repairs required included destructive test sample locations, material damage, burn outs, and cap strips. The repairs were completed in accordance with Technical Specifications and CQA Plan. The non- destructive Vacuum Box Test (performed in accordance with ASTM D 5641) was completed for each applicable repair location and results are documented in the Repair Summary Log and Non-Destructive Test Log in Appendix D. Duke Energy Carolinas January 27, 2017 Amec Foster Wheeler Project Number 7810-16-0766 Report of CQA Services 19 6.0 GEOCOMPOSITE DRAINAGE LAYER A total of 12,429 square feet of Geocomposite Drainage Net (GDN) was installed for the Closed Pine Hall Road Ash Landfill modifications. The GDN utilized during construction was in compliance with the Technical Specifications, CQA Plan, and Construction Drawings. 6.1 MATERIAL SPECIFICATION The GDN utilized for the modifications at the Closed Pine Hall Road Ash Landfill consisted of a solid rib extruded high density polyethelene (HDPE) geonet drainage core with nonwoven geotextiles heat bonded to each side. Amec Foster Wheeler reviewed all GDN geomembrane manufacturer’s quality control (MQC) submittals prior to releasing material for shipment to the site. All MQC data met or exceeded the requirements outlined in the Technical Specifications, CQA Plan, and Construction Drawings. GDN MQC data is included in Appendix D. 6.2 CONFORMANCE TESTING Amec Foster Wheeler performed conformance testing of the GDN in accordance with the Technical Specifications and CQA Plan. The test methods utilized for evaluation of the GDN materials are listed in Table 5.3.2 of the CQA Plan. The testing frequency of the GDN materials was conducted in accordance with Table 5.3.2 of the CQA Plan. Duke Energy Carolinas January 27, 2017 Amec Foster Wheeler Project Number 7810-16-0766 Report of CQA Services 20 Laboratory testing of the GDN materials included the following: TABLE 4 GDN CQA CONFORMANCE TESTING Test Description Test Method Test Frequency Required Number of Tests Required Actual Number of Tests Performed Thickness (mils) ASTM D 5199 One Test per 100,000 sq. ft. / Lot 2 2 Density (g/cc) ASTM D 1505 One Test per 100,000 sq. ft. / Lot 2 2 Ply Adhesion (lb/in) ASTM D 7005 One Test per 100,000 sq. ft. / Lot 2 2 Transmissivity (m2/sec) ASTM D 4716 One Test per 100,000 sq. ft. / Lot 2 2 The results of the conformance testing completed for the GDN materials were in compliance with the Technical Specifications and CQA Plan and are located in Appendix D. 6.3 STORAGE AND HANDLING Upon delivery of the geocomposite drainage net (GDN) to the project site, Amec Foster Wheeler observed the rolls of GDN for proper labeling, defects, and storage conditions. The rolls of GDN were observed to be properly labeled, free from defects, and stored in accordance with the requirements of the Technical Specifications and CQA Plan. The contractor utilized appropriate equipment during handling to prevent risk of damage to the GDN in accordance with the Technical Specifications and CQA Plan. 6.4 INSTALLATION Amec Foster Wheeler observed the handling and placement of the GDN for proper methods and techniques as required by the Technical Specifications and CQA Plan. The underlying 40 mil LLDPE Duke Energy Carolinas January 27, 2017 Amec Foster Wheeler Project Number 7810-16-0766 Report of CQA Services 21 geomembrane was approved by the CQA Engineer and Geomembrane installer prior to preceding with GDN installation. Throughout GDN deployment, Amec Foster Wheeler observed the underlying services to be free of dirt, excessive dust, stones, or any other objects that could damage the GDN or underlying 40 mil LLDPE geomembrane. The GDN was seamed by using a combination of geonet lap joints and sewing the side of the bonded geotextile. The geonet component was secured utilizing one plastic tie per one linear foot of seam or every six linear inches in anchor trenches. The geotextile overlaps were secured and closed by utilizing sewing techniques. Amec Foster Wheeler observed procedures for seaming and overlapping of the GDN as required by the Technical Specifications and CQA Plan. Amec Foster Wheeler performed visual examination of the GDN panels after placement for any potentially harmful foreign objects and to have general good appearance qualities. Any defects or damages were repaired as required by Technical Specifications and CQA Plan. Duke Energy Carolinas January 27, 2017 Amec Foster Wheeler Project Number 7810-16-0766 Report of CQA Services 22 7.0 PROTECTIVE COVER LAYER MODIFICATIONS The protective cover layer includes drainage aggregate, 8 oz. nonwoven geotextile, protective cover soil, and vegetative cover. The protective cover modifications were completed in accordance with the Technical Specifications, CQA Plan, and Construction Requirements. 7.1 DRAINAGE AGGREGATE A total of 316 cubic yards of North Carolina Department of Transportation #57 clean washed aggregate was placed for the Closed Pine Hall Road Ash Landfill modifications. Amec Foster Wheeler observed, on a part-time basis, the following placement techniques implemented for the #57 aggregate: Heavy equipment maintained the proper separation thickness as required by the Technical Specifications and CQA Plan to prevent damage to underlying geosynthetics; and, Placement techniques that did not alter or damage underlying geosynthetics. 7.2 8 OZ. NONWOVEN GEOTEXTILE A total of 2,214 square feet of 8 oz. Non-woven Geotextile was utilized for the closed Pine Hall Road Ash Landfill modifications. The non-woven geotextile utilized during construction was in compliance with the Technical Specifications, CQA Plan, and Construction Drawings. 7.2.1 Material specification The non-woven geotextile utilized for the modifications at the Closed Pine Hall Road Ash Landfill consisted of 8 oz. / yd.2 nonwoven needle punched continuous filament polypropylene material. Amec Foster Wheeler reviewed all nonwoven geotextile manufacturer’s quality control (MQC) submittals prior to releasing material for shipment to the site. 8 oz. Non-woven Geotextile MQC data met or exceeded the requirements outlined in the Technical Specifications, CQA Plan, and Construction Drawings. MQC data is included in Appendix D. Duke Energy Carolinas January 27, 2017 Amec Foster Wheeler Project Number 7810-16-0766 Report of CQA Services 23 7.2.2 Conformance testing Conformance testing was deemed unnecessary for the 8 oz. non-woven geotextile prior to placement operations. Conformance testing for the phase 2 modifications were not performed. 7.2.3 Storage and Handling Upon delivery of the non-woven geotextile to the project site, Amec Foster Wheeler observed the rolls of non-woven geotextile for proper labeling, defects, and storage conditions. The rolls of non-woven geotextile were observed to be properly labeled, free from defects, and stored in accordance with the requirements of the Technical Specifications and CQA Plan. The contractor utilized appropriate equipment during handling to prevent risk of damage to the non-woven geotextile in accordance with the Technical Specifications and CQA Plan. 7.2.4 Installation Amec Foster Wheeler observed the handling and placement of the non-woven geotextile for proper methods and techniques as required by the Technical Specifications and CQA Plan. The non-woven geotextile was overlapped 6-inches and secured by sewing techniques. Damages and defects were repaired with a patch made from the same non-woven geotextile material. 7.3 COVER SOIL AND VEGETATIVE COVER The protective soil layer consisted of a minimum of 24 inches of soil supporting vegetative growth. Approximately 540 cubic yards protective cover materials were placed and consisted of onsite materials free of residual waste, debris, foreign and deleterious material. Amec Foster Wheeler observed the placement of protective cover materials on a part-time basis for the following: Heavy equipment maintained the proper separation thickness as required by the technical specifications and CQA Plan to prevent damage to underlying geosynthetics; and, Adequate cover soil thickness. Vegetation was established by the application of grass seed and fertilizer. Grass seed was observed for the proper grass seed mixture and application set forth by the Technical Specifications and CQA Plan. APPENDIX A: Photograph Log Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs Western perimeter drain excavations at approximately station 7+00. Western perimeter drain excavations at approximately station 10+80. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs Structural fill materials were placed in 8” loose lifts to restore subgrade along the landfill’s western perimeter. Each lift of backfill materials was compacted to 90% of maximum dry density to restore subgrade along the landfill’s western perimeter. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs Each lift of structural fill materials was compacted to a minimum of 90% of maximum dry density to restore subgrade along the western perimeter of the landfill. Removal of rocks, organics, and debris was performed prior to geosynthetic deployment along the landfill’s western perimeter. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs Structural fill was placed in uniform 8” uniform loose lifts to restore the subgrade along the landfill’s northern perimeter at approximately station 6+50. Perimeter drain exacavation along the landfill’s northern perimeter at approximately station 9+00. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs Each lift of structural fill materials was compacted to a minimum of 90% of the maximum dry density to restore subgrade along the landfill’s northern perimeter at approximately station 9+00. Unsuitable materials were excavated and disposed of at the approved waste area. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs Additional riprap was placed for the western and northern terminations at approximately station 11+47. Sand was placed as a fine grading material to prepare the subgrade for 40 mil LLDPE installation. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs 40 mil LLDPE panels were deployed along the landfill’s western perimeter. Extrusion welding methods were utilized to weld the 40 mil LLDPE to the landfill’s existing geomembrane cap. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs 40 mil LLDPE installation prior to geocomposite drainage net installtion along the landfill’s western perimeter. 40 mil LLDPE deployment along the landfill’s northern perimeter. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs Geocomposite drainage net was deployed overlaying 40 mil LLDPE along the landfill’s western perimeter. The deployed geocomposite drainage net was secure to the existing geocomposite drainage net by tying the geonet with zip-ties and sewing nonwoven geotextile components. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs 8 oz. nonwoven geotextile was deployed prior to placing NCDOT #57 stone along the landfill’s western perimeter. 8 oz. nonwoven geotextile was attached by sewing methods to the GDN overlaying the 40 mil LLDPE. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs Geocomposite drainage net was deployed overlaying 40 mil LLDPE along the landfill’s northern perimeter. Vacuum testing was performed to non-destructively test all extrusion welded seams. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs NCDOT #57 aggregate grading and placement operations tying in the Phase 1 modifications to the Phase 2 modification along the landfill’s western perimeter. A view along the landfill’s western perimeter of layout preparing for the placement NCDOT #57 aggregate. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs Perimeter cover system modifications for the Bench #1 access/transition along the landfill’s northern perimeter from approximately station 2+30 to station 3+50. Structural fill was placed in 8” uniform loose lifts and compacted to a minimum of 90% of the maximum dry density to restore the subgrade along the landfill’s northern perimeter from approximately station 4+50 to station 2+30. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs Each lift of structural fill materials was compacted to a minimum of 90% of the maximum dry density to restore subgrade along the landfill’s northern perimeter from approximately station 4+50 to station 1+27. View of the western cover system modificiations after NCDOT #57 aggregate and soil wedge placement. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs Inlet proection was installed at the perimeter concrete drop inlets. Prequalification test seams were performed and destructively tested prior to production welding operations. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs 40 mil LLDPE deployment and installation along the landfill’s northern perimeter. 40 mil LLDPE damages and defects were repaired by installing repair patches. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs Prior to extrusion welding the 40 mil LLDPE to the existing geoemembrane cap the surface was cleaned and prepared for seaming operations. Destructive test samples were sampled at the required frequency and a repair patch was installed at each destructive test sample location. Amec Foster Wheeler Environment & Infrastructure, Inc. 1070 West Main Street, Suite 5 Abingdon, VA 24210 Phone: (276) 676-0426 Photographs A view of the Phase I modifications tying into the completed Phase II modifications. A view of the perimeter cover system modifications along the landfill’s northern perimeter at approximately station 4+60 APPENDIX B: Laboratory Testing (See Attached) Particle Size Distribution Liquid Limit, Plastic Limit, Plasticity Index Standard Proctor Compaction APPENDIX C: Field Testing (See Attached) Relative Compaction Testing Am e c F o s t e r W h e e l e r En v i r o n m e n t & I n f r a s t r u c t u r e , I n c . 10 7 0 W e s t M a i n S t r e e t , S u i t e 5 Ab i n g d o n , V A 2 4 2 1 0 P: ( 2 7 6 ) 6 7 6 - 0 4 2 6 F: ( 2 7 6 ) 6 7 6 - 0 7 6 1 TE S T N U M B E R PR O B E D E P T H DE N S I T Y C O U N T MO I S T U R E C O U N T WE T D E N S I T Y ( P C F ) WA T E R ( P C F ) % M O I S T U R E DR Y D E N S I T Y ( P C F ) % R E L A T I V E C O M P A C T I O N RE Q U I R E D C O M P A C T I O N PR O C T O R I D N U M B E R MA X I M U M D R Y D E N S I T Y ( P C F ) OP T I M U M M O I S T U R E C O N T E N T EL E V A T I O N TE S T L O C A T I O N O R ST A T I O N N U M B E R We s t Pe r i m e t e r Lif t 1 St a t i o n 6+ 2 0 We s t Pe r i m e t e r Li f t 1 St a t i o n 8+ 2 5 21 . 1 21 . 1 97 . 3 97 . 3 Ba g 1 Ba g 1 90 % 90 % 94 . 0 % 94 . 6 % 91 . 5 92 . 0 25 . 2 25 . 4 23 . 1 23 . 4 11 4 . 6 11 5 . 4 6 6 1 2 C O U N T V E R I F I E D B Y : SE R I A L N O . : 36 7 3 5 CO N T R A C T O R : Charah ± 1 . 0 % ± 2 . 0 % GA U G E M O D E L : 34 4 0 CL I E N T : Duke Energy A V E R A G E : 2 1 0 1 A V E R A G E : 6 5 1 TE C H N I C I A N : Ge r a l d M i l l e r PR O J E C T N A M E : Belews Creek NU C L E A R G A U G E D E N S I T Y A N D M O I S T U R E T E S T : AS T M D - 6 9 3 8 - 0 7 ( S O I L ) 1 D E N S I T Y S T A N D A R D M O I S T U R E S T A N D A R D DA T E : 10 / 1 9 / 2 0 1 6 PR O J E C T # : 7810-16-0766 Am e c F o s t e r W h e e l e r En v i r o n m e n t & I n f r a s t r u c t u r e , I n c . 10 7 0 W e s t M a i n S t r e e t , S u i t e 5 Ab i n g d o n , V A 2 4 2 1 0 P: ( 2 7 6 ) 6 7 6 - 0 4 2 6 F: ( 2 7 6 ) 6 7 6 - 0 7 6 1 TE S T N U M B E R PR O B E D E P T H DE N S I T Y C O U N T MO I S T U R E C O U N T WE T D E N S I T Y ( P C F ) WA T E R ( P C F ) % M O I S T U R E DR Y D E N S I T Y ( P C F ) % R E L A T I V E C O M P A C T I O N RE Q U I R E D C O M P A C T I O N PR O C T O R I D N U M B E R MA X I M U M D R Y D E N S I T Y ( P C F ) OP T I M U M M O I S T U R E C O N T E N T EL E V A T I O N TE S T L O C A T I O N O R ST A T I O N N U M B E R We s t Pe r i m e t e r Lif t 1 St a t i o n 9+ 5 3 We s t Pe r i m e t e r Li f t 2 St a t i o n 11 + 2 2 We s t Pe r i m e t e r Li f t 2 St a t i o n 6+ 7 0 We s t Pe r i m e t e r Li f t 2 St a t i o n 8+ 5 2 We s t Pe r i m e t e r Lif t 3 St a t i o n 6+ 6 6 We s t Pe r i m e t e r Lif t 3 St a t i o n 8+ 1 1 We s t Pe r i m e t e r Li f t 3 St a t i o n 10 + 2 2 21 . 1 21 . 1 21 . 1 21 . 1 21 . 1 21 . 1 21 . 1 97 . 3 97 . 3 97 . 3 97 . 3 97 . 3 97 . 3 97 . 3 Ba g 1 Ba g 1 Ba g 1 Ba g 1 Ba g 1 Ba g 1 Ba g 1 90 % 90 % 90 % 90 % 90 % 90 % 90 % 10 1 . 0 % 97 . 9 % 97 . 5 % 10 1 . 2 % 10 1 . 3 % 91 . 9 % 91 . 7 % 98 . 3 95 . 3 94 . 9 98 . 5 98 . 6 89 . 4 89 . 2 23 . 1 22 . 5 22 . 6 19 . 9 22 . 1 20 . 8 18 . 6 22 . 7 21 . 4 21 . 4 19 . 6 21 . 8 18 . 6 16 . 6 12 1 . 0 11 6 . 7 11 6 . 3 11 8 . 1 12 0 . 4 10 8 . 0 10 5 . 8 9 6 6 6 6 6 6 3 4 5 6 7 8 6 C O U N T V E R I F I E D B Y : SE R I A L N O . : 36 7 3 5 CO N T R A C T O R : Charah ± 1 . 0 % ± 2 . 0 % GA U G E M O D E L : 34 4 0 CL I E N T : Duke Energy A V E R A G E : 2 1 0 1 A V E R A G E : 6 5 1 TE C H N I C I A N : Ge r a l d M i l l e r PR O J E C T N A M E : Belews Creek NU C L E A R G A U G E D E N S I T Y A N D M O I S T U R E T E S T : AS T M D - 6 9 3 8 - 0 7 ( S O I L ) 1 D E N S I T Y S T A N D A R D M O I S T U R E S T A N D A R D DA T E : 10 / 2 0 / 2 0 1 6 PR O J E C T # : 7810-16-0766 Am e c F o s t e r W h e e l e r En v i r o n m e n t & I n f r a s t r u c t u r e , I n c . 10 7 0 W e s t M a i n S t r e e t , S u i t e 5 Ab i n g d o n , V A 2 4 2 1 0 P: ( 2 7 6 ) 6 7 6 - 0 4 2 6 F: ( 2 7 6 ) 6 7 6 - 0 7 6 1 TE S T N U M B E R PR O B E D E P T H DE N S I T Y C O U N T MO I S T U R E C O U N T WE T D E N S I T Y ( P C F ) WA T E R ( P C F ) % M O I S T U R E DR Y D E N S I T Y ( P C F ) % R E L A T I V E C O M P A C T I O N RE Q U I R E D C O M P A C T I O N PR O C T O R I D N U M B E R MA X I M U M D R Y D E N S I T Y ( P C F ) OP T I M U M M O I S T U R E C O N T E N T EL E V A T I O N No r t h Pe r i m e t e r Li f t 2 St a t i o n 8+ 5 1 North Perimeter Lift 3 Station 4+98 TE S T L O C A T I O N O R ST A T I O N N U M B E R No r t h Pe r i m e t e r Lif t 1 St a t i o n 8+ 6 0 No r t h Pe r i m e t e r Li f t 1 St a t i o n 6+ 7 3 No r t h Pe r i m e t e r Li f t 1 St a t i o n 5+ 9 4 No r t h Pe r i m e t e r Li f t 1 St a t i o n 4+ 8 0 No r t h Pe r i m e t e r Lif t 2 St a t i o n 4+ 6 0 No r t h Pe r i m e t e r Lif t 2 St a t i o n 5+ 2 2 No r t h Pe r i m e t e r Li f t 2 St a t i o n 7+ 0 8 21 . 1 21 . 1 21 . 1 21 . 1 21 . 1 21 . 1 21 . 1 21 . 1 21.1 97 . 3 97 . 3 97 . 3 97 . 3 97 . 3 97 . 3 97 . 3 97 . 3 97.3 Ba g 1 Ba g 1 Ba g 1 Ba g 1 Ba g 1 Ba g 1 Ba g 1 Ba g 1 Bag 1 90 % 90 % 90 % 90 % 90 % 90 % 90 % 90 % 90% 90 . 0 % 94 . 9 % 92 . 6 % 95 . 6 % 93 . 0 % 10 0 . 1 % 10 0 . 9 % 94 . 2 % 100.7% 87 . 6 92 . 3 90 . 1 93 . 0 90 . 5 97 . 4 98 . 2 91 . 7 98.0 26 . 7 25 . 8 23 . 4 22 . 7 22 . 8 22 . 8 17 . 7 23 . 9 17.8 23 . 4 23 . 8 21 . 1 21 . 1 20 . 6 22 . 2 17 . 4 21 . 9 17.4 11 1 . 0 11 6 . 1 11 1 . 2 11 4 . 1 11 1 . 1 11 9 . 6 11 5 . 6 11 3 . 6 115.4 16 17 18 6 6 6 6 6 6 10 11 12 13 14 15 6 6 6 C O U N T V E R I F I E D B Y : SE R I A L N O . : 36 7 3 5 CO N T R A C T O R : Charah ± 1 . 0 % ± 2 . 0 % GA U G E M O D E L : 34 4 0 CL I E N T : Duke Energy A V E R A G E : 2 1 0 1 A V E R A G E : 6 5 1 TE C H N I C I A N : Ge r a l d M i l l e r PR O J E C T N A M E : Belews Creek NU C L E A R G A U G E D E N S I T Y A N D M O I S T U R E T E S T : AS T M D - 6 9 3 8 - 0 7 ( S O I L ) 1 D E N S I T Y S T A N D A R D M O I S T U R E S T A N D A R D DA T E : 10 / 2 6 / 2 0 1 6 PR O J E C T # : 7810-16-0766 Am e c F o s t e r W h e e l e r En v i r o n m e n t & I n f r a s t r u c t u r e , I n c . 10 7 0 W e s t M a i n S t r e e t , S u i t e 5 Ab i n g d o n , V A 2 4 2 1 0 P: ( 2 7 6 ) 6 7 6 - 0 4 2 6 F: ( 2 7 6 ) 6 7 6 - 0 7 6 1 TE S T N U M B E R PR O B E D E P T H DE N S I T Y C O U N T MO I S T U R E C O U N T WE T D E N S I T Y ( P C F ) WA T E R ( P C F ) % M O I S T U R E DR Y D E N S I T Y ( P C F ) % R E L A T I V E C O M P A C T I O N RE Q U I R E D C O M P A C T I O N PR O C T O R I D N U M B E R MA X I M U M D R Y D E N S I T Y ( P C F ) OP T I M U M M O I S T U R E C O N T E N T EL E V A T I O N A V E R A G E : 2 1 0 1 A V E R A G E : 6 5 1 TE C H N I C I A N : Ge r a l d M i l l e r PR O J E C T N A M E : Belews Creek NU C L E A R G A U G E D E N S I T Y A N D M O I S T U R E T E S T : AS T M D - 6 9 3 8 - 0 7 ( S O I L ) 1 D E N S I T Y S T A N D A R D M O I S T U R E S T A N D A R D DA T E : 10 / 2 7 / 2 0 1 6 PR O J E C T # : 7810-16-0766 C O U N T V E R I F I E D B Y : SE R I A L N O . : 36 7 3 5 CO N T R A C T O R : Charah ± 1 . 0 % ± 2 . 0 % GA U G E M O D E L : 34 4 0 CL I E N T : Duke Energy 25 6 6 6 6 6 6 19 20 21 22 23 24 6 20 . 5 23 . 6 18 . 5 20 . 8 21 . 5 20 . 1 22 . 0 11 6 . 6 11 8 . 1 10 7 . 3 11 1 . 1 11 3 . 8 11 7 . 6 11 5 . 5 96 . 1 94 . 5 88 . 8 90 . 3 92 . 3 97 . 5 93 . 5 21 . 3 25 . 0 20 . 8 23 . 0 23 . 3 20 . 6 23 . 5 90 % 90 % 90 % 90 % 90 % 90 % 90 % 98 . 8 % 97 . 1 % 91 . 3 % 92 . 8 % 94 . 9 % 10 0 . 2 % 96 . 1 % 97 . 3 97 . 3 97 . 3 97 . 3 97 . 3 97 . 3 97 . 3 Ba g 1 Ba g 1 Ba g 1 Ba g 1 Ba g 1 Ba g 1 Ba g 1 21 . 1 21 . 1 21 . 1 21 . 1 21 . 1 21 . 1 TE S T L O C A T I O N O R ST A T I O N N U M B E R No r t h Pe r i m e t e r Lif t 3 St a t i o n 6+ 5 0 No r t h Pe r i m e t e r Li f t 3 St a t i o n 8+ 5 0 We s t Pe r i m e t e r Li f t 1 St a t i o n 11 + 3 2 We s t Pe r i m e t e r Li f t 2 St a t i o n 11 + 4 3 We s t Pe r i m e t e r Lif t 3 St a t i o n 11 + 1 9 No r t h Pe r i m e t e r Lif t 4 St a t i o n 6+ 6 5 No r t h Pe r i m e t e r Li f t 4 St a t i o n 8+ 0 7 Am e c F o s t e r W h e e l e r En v i r o n m e n t & I n f r a s t r u c t u r e , I n c . 10 7 0 W e s t M a i n S t r e e t , S u i t e 5 Ab i n g d o n , V A 2 4 2 1 0 P: ( 2 7 6 ) 6 7 6 - 0 4 2 6 F: ( 2 7 6 ) 6 7 6 - 0 7 6 1 TE S T N U M B E R PR O B E D E P T H DE N S I T Y C O U N T MO I S T U R E C O U N T WE T D E N S I T Y ( P C F ) WA T E R ( P C F ) % M O I S T U R E DR Y D E N S I T Y ( P C F ) % R E L A T I V E C O M P A C T I O N RE Q U I R E D C O M P A C T I O N PR O C T O R I D N U M B E R MA X I M U M D R Y D E N S I T Y ( P C F ) OP T I M U M M O I S T U R E C O N T E N T EL E V A T I O N A V E R A G E : 2 1 1 9 A V E R A G E : 5 9 5 TE C H N I C I A N : Ge r a l d M i l l e r PR O J E C T N A M E : Belews Creek NU C L E A R G A U G E D E N S I T Y A N D M O I S T U R E T E S T : AS T M D - 6 9 3 8 - 0 7 ( S O I L ) 1 D E N S I T Y S T A N D A R D M O I S T U R E S T A N D A R D DA T E : 11 / 1 4 / 2 0 1 6 PR O J E C T # : 7810-16-0766 C O U N T V E R I F I E D B Y : SE R I A L N O . : 36 7 3 5 CO N T R A C T O R : Charah ± 1 . 0 % ± 2 . 0 % GA U G E M O D E L : 34 4 0 CL I E N T : Duke Energy 32 33 34 6 6 6 6 6 6 26 27 28 29 30 31 6 6 6 16 . 9 19 . 0 20 . 8 17 . 3 18 . 1 21 . 5 17 . 7 21 . 3 19.4 10 5 . 5 10 8 . 8 11 6 . 5 10 5 . 5 10 8 . 6 11 6 . 1 10 7 . 7 11 2 . 7 113.7 88 . 6 89 . 8 95 . 7 88 . 2 90 . 5 94 . 6 90 . 0 91 . 4 94.3 19 . 1 21 . 2 21 . 7 19 . 6 20 . 0 22 . 7 19 . 7 23 . 3 20.6 90 % 90 % 90 % 90 % 90 % 90 % 90 % 90 % 90% 91 . 1 % 92 . 3 % 98 . 4 % 90 . 6 % 93 . 0 % 97 . 2 % 92 . 5 % 93 . 9 % 96.9% 97 . 3 97 . 3 97 . 3 97 . 3 97 . 3 97 . 3 97 . 3 97 . 3 97.3 Ba g 1 Ba g 1 Ba g 1 Ba g 1 Ba g 1 Ba g 1 Ba g 1 Ba g 1 Bag 1 21 . 1 21 . 1 21 . 1 21 . 1 21 . 1 21 . 1 21 . 1 21 . 1 21.1 No r t h Pe r i m e t e r Li f t 3 St a t i o n 3+ 2 9 North Perimeter Lift 3 Station 1+58 TE S T L O C A T I O N O R ST A T I O N N U M B E R No r t h Pe r i m e t e r Lif t 1 St a t i o n 4+ 2 8 No r t h Pe r i m e t e r Li f t 1 St a t i o n 2+ 4 4 No r t h Pe r i m e t e r Li f t 1 St a t i o n 1+ 4 5 No r t h Pe r i m e t e r Li f t 2 St a t i o n 3+ 8 7 No r t h Pe r i m e t e r Lif t 2 St a t i o n 3+ 0 2 No r t h Pe r i m e t e r Lif t 2 St a t i o n 2+ 1 1 No r t h Pe r i m e t e r Li f t 3 St a t i o n 4+ 0 5 Am e c F o s t e r W h e e l e r En v i r o n m e n t & I n f r a s t r u c t u r e , I n c . 10 7 0 W e s t M a i n S t r e e t , S u i t e 5 Ab i n g d o n , V A 2 4 2 1 0 P: ( 2 7 6 ) 6 7 6 - 0 4 2 6 F: ( 2 7 6 ) 6 7 6 - 0 7 6 1 TE S T N U M B E R PR O B E D E P T H DE N S I T Y C O U N T MO I S T U R E C O U N T WE T D E N S I T Y ( P C F ) WA T E R ( P C F ) % M O I S T U R E DR Y D E N S I T Y ( P C F ) % R E L A T I V E C O M P A C T I O N RE Q U I R E D C O M P A C T I O N PR O C T O R I D N U M B E R MA X I M U M D R Y D E N S I T Y ( P C F ) OP T I M U M M O I S T U R E C O N T E N T EL E V A T I O N TE S T L O C A T I O N O R ST A T I O N N U M B E R No r t h Pe r i m e t e r Lif t 4 St a t i o n 3+ 7 3 No r t h Pe r i m e t e r Li f t 4 St a t i o n 2+ 2 5 No r t h Pe r i m e t e r Li f t 1 St a t i o n 0+ 0 3 No r t h Pe r i m e t e r Li f t 2 St a t i o n 0+ 7 9 No r t h Pe r i m e t e r Li f t 3 St a t i o n - 0+ 3 2 21 . 1 21 . 1 21 . 1 21 . 1 21 . 1 97 . 3 97 . 3 97 . 3 97 . 3 97 . 3 Ba g 1 Ba g 1 Ba g 1 Ba g 1 Ba g 1 90 % 90 % 90 % 90 % 90 % 99 . 7 % 94 . 5 % 91 . 2 % 91 . 9 % 93 . 3 % 97 . 0 91 . 9 88 . 7 89 . 4 90 . 8 20 . 7 18 . 0 22 . 4 24 . 9 19 . 3 20 . 1 16 . 5 19 . 9 22 . 3 17 . 5 11 7 . 1 10 8 . 4 10 8 . 6 11 1 . 7 10 8 . 3 6 6 6 6 6 35 36 37 38 39 C O U N T V E R I F I E D B Y : SE R I A L N O . : 36 7 3 5 CO N T R A C T O R : Charah ± 1 . 0 % ± 2 . 0 % GA U G E M O D E L : 34 4 0 CL I E N T : Duke Energy A V E R A G E : 2 1 1 4 A V E R A G E : 5 9 3 TE C H N I C I A N : Ge r a l d M i l l e r PR O J E C T N A M E : Belews Creek NU C L E A R G A U G E D E N S I T Y A N D M O I S T U R E T E S T : AS T M D - 6 9 3 8 - 0 7 ( S O I L ) 1 D E N S I T Y S T A N D A R D M O I S T U R E S T A N D A R D DA T E : 11 / 1 5 / 2 0 1 6 PR O J E C T # : 7810-16-0766 Am e c F o s t e r W h e e l e r En v i r o n m e n t & I n f r a s t r u c t u r e , I n c . 10 7 0 W e s t M a i n S t r e e t , S u i t e 5 Ab i n g d o n , V A 2 4 2 1 0 P: ( 2 7 6 ) 6 7 6 - 0 4 2 6 F: ( 2 7 6 ) 6 7 6 - 0 7 6 1 TE S T N U M B E R PR O B E D E P T H DE N S I T Y C O U N T MO I S T U R E C O U N T WE T D E N S I T Y ( P C F ) WA T E R ( P C F ) % M O I S T U R E DR Y D E N S I T Y ( P C F ) % R E L A T I V E C O M P A C T I O N RE Q U I R E D C O M P A C T I O N PR O C T O R I D N U M B E R MA X I M U M D R Y D E N S I T Y ( P C F ) OP T I M U M M O I S T U R E C O N T E N T EL E V A T I O N A V E R A G E : 2 1 1 4 A V E R A G E : 5 9 3 TE C H N I C I A N : Ge r a l d M i l l e r PR O J E C T N A M E : Belews Creek NU C L E A R G A U G E D E N S I T Y A N D M O I S T U R E T E S T : AS T M D - 6 9 3 8 - 0 7 ( S O I L ) 1 D E N S I T Y S T A N D A R D M O I S T U R E S T A N D A R D DA T E : 11 / 1 6 / 2 0 1 6 PR O J E C T # : 7810-16-0766 C O U N T V E R I F I E D B Y : SE R I A L N O . : 36 7 3 5 CO N T R A C T O R : Charah ± 1 . 0 % ± 2 . 0 % GA U G E M O D E L : 34 4 0 CL I E N T : Duke Energy 6 6 6 6 40 41 42 43 22 . 1 19 . 4 21 . 8 19 . 9 11 3 . 6 10 7 . 0 10 9 . 4 10 7 . 8 91 . 5 87 . 6 87 . 6 87 . 9 24 . 2 22 . 1 24 . 9 22 . 6 90 % 90 % 90 % 90 % 94 . 0 % 90 . 0 % 90 . 0 % 90 . 3 % 97 . 3 97 . 3 97 . 3 97 . 3 Ba g 1 Ba g 1 Ba g 1 Ba g 1 21 . 1 21 . 1 21 . 1 21 . 1 TE S T L O C A T I O N O R ST A T I O N N U M B E R No r t h Pe r i m e t e r Lif t 4 St a t i o n 1+ 0 8 No r t h Pe r i m e t e r Li f t 1 St a t i o n -0 + 8 1 No r t h Pe r i m e t e r Li f t 2 St a t i o n -1 + 0 3 No r t h Pe r i m e t e r Li f t 3 St a t i o n -1 + 1 2 APPENDIX D: Geosynthetics Documentation (See Attached) 40 mil LLDPE Inventory Log 40 mil LLDPE MQC Data Thickness ( ), mil (mm) Thickness ( ), mil (mm) ASTM D5 .JOJNVN"WFSBHFValues 40 1.0 ) 60 (1.5)0 (2.0) 5 (1.)7 (1.) Density, g/cc, mimum ASTM D792, Method B 0.9 0.9 0.9 ASTM D6693, Type IV 2 in/minute Tensile Propert (both direction Strength @ Break, lb/in width (N/mm) Elongation @ Break, % (GL=2.0in) 0 Tear Resistance ASTM D1004 () Puncture Resistance, ASTM D4833 1 () Carbon Black Content ASTM D4218 2 - 3 Carbon Black Dispersion (Category) ASTM D5596 Oxidative Induction Time, minutes ASTM D3895, 200 C,1 atm O 2 -JOFBS-PX%FOTJUZ1PMZFUIZMFOF .JDSP4QJLF¥-JOFS Product Data Property Supply Information (Standard Roll Dimensions) Thickness Width Length Area (approx.) mil mm ft m ft m ft 2 m2 © Agru America, Inc. 500 Garrison Road, Georgetown, South Carolina 29440 843-546-0600 800-373-2478 Fax: 843-527-2738 email: salesmkg@agruamerica.com www.AgruAmerica.com Note: All information, recommendations and suggestions appearing in this literature concerning the use of our products are based upon tests and data believed to be reliable; however, it is the users responsibility to determine the suitability for their own use of the products described herein. Since the actual use by others is beyond our control, no guarantee or warranty of any kind, expressed or implied, is made by Agru America as to the effects of such use or the results to be obtained, nor does Agru America assume any liability in connection herewith. Any statement made herein may not be absolutely complete since additional information may be necessary or desirable when particular or exceptional conditions or circumstances exist or because of applicable laws or government regulations. Nothing herein is to be construed as permission or as a recommendation to infringe any patent. Only near spherical agglomerates10 views Agru America’s geomembranes are certified to pass Low Temp. Brittleness via ASTM D746 (-80°C), Dimensional Stability via ASTM D1204 (±2% @ 100°C) 0WFO"HJOHBOE673FTJTUBODFBSFUFTUFEQFS(3*(.These product specifications meet or exceed GRI’s GM1 'SFRVFODZ5FTU.FUIPE 90 (2.25) (2.) 9 (2.) 0 (2.5) 20 00 0 () () 2 - 3 () 0 () 2 - 3 () () 2 - 3 "WFSBHFSPMMXFJHIUJT MCT LH "MMSPMMTBSFTVQQMJFEXJUIUXPTMJOHT3PMMTBSFXPVOEPOBDPSF4QFDJBMMFOHUIBWBJMBCMFVQPOSFRVFTU3PMM MFOHUIBOEXJEUIIBWFBUPMFSBODFPG5IFXFJHIUWBMVFTNBZDIBOHFEVFUPQSPKFDUTQFDJGJDBUJPOT JFBWFSBHFPSBCTPMVUFNJOJNVNUIJDLOFTT PS TIJQQJOHSFRVJSNFOUT JFJOUFSOBUJPOBMDPOUBOFSJ[FETIJQNFOUT () () () ASTM D7 40 1.0 23 7 60 1.5 23 80 2.0 23 100 2.5 23 7 7 7 40 1.0) (()) (() (() 0 (() (() 2 - 3 40 1.0 23 7 1 Limited Material Warranty Please Note: Warranty will be Null & Void until Full Clear Funding on Project Is Received. OWNER: Duke Energy REQUESTED BY: Chesapeake Containment Systems PROJECT: Belews Creek Pine Hall RD Landfill TYPE MATERIAL: 40 ml LLDPE double sided Microspike ® 1 roll LOCATION: 3562 Pine Hall Rd. , Walnut Cove , NC. 27052 EFFECTIVE DATE: 10/24/16 AGRU AMERICA, Inc. (AGRU) warrants its material for a period of FIVE(5) YEARS,non- prorated, from the final project ship date when subsequently properly installed and used for a _Landfill Cap (Buried). AGRU warrants that the liner will be free from material defects and is manufactured in all material respects to AGRU’s product specifications as indicated in the applicable AGRU technical records, catalogs, guidelines, and test certificates in effect at the time when the material is sold. Note: AGRU’s products may vary in details of design and construction from descriptions in any literature or from any sample, display, or other model inspected by Customer. AGRU disclaims all other representations and warranties of any kind, express or implied, in fact or in law, including, without limitation, the implied warranty of merchantability and the implied warranty of fitness for a particular purpose. Every claim under this limited warranty shall be deemed waived unless in writing and received by SELLER within 10 days of delivery if visibly damaged or defective, and, otherwise, within 30 days after the defect to which each claim relates is discovered, or should have been discovered, but in no event longer than FIVE(5) YEARS after product shipment. AGRU’s liability under this limited warranty is not applicable when damage is caused by: Natural phenomena such as, but not limited to: thunderstorms, floods, earthquakes, or other acts of God; and acts of war, machinery, foreign objects or animals; and Chemicals which are not suitable for LLDPE liner materials. AGRU’s Limited Material Warranty will be void if any of the material is shipped prior to completion and approval of all testing required by the project specifications. Further, the AGRU limited warranty is voided by, and AGRU in no event shall be liable for damages due to improper site preparation, as well as the misapplication, incorrect installation (including incorrect welding of seams in the installation), and/or damages resulting from any kind of improper handling. Further, AGRU’s warranty will be void in the event that the Customer performs repairs or makes alterations without the express approval of AGRU in writing. Customer shall not repair, replace, remove, alter, or disturb any liner prior to AGRU’S inspection except that the Customer may take emergency action necessary to prevent damage to persons, property or the environment. Failure to comply with this paragraph shall void the warranty. 2 This warranty is only valid on condition that the generally approved technical standards, and in particular the guidelines for the installation of the liner, are followed in all respects. AGRU shall be given an opportunity to ascertain the cause of damages. AGRU reserves the right to decide how damages will be settled. Customer agrees that it shall provide AGRU with clean, dry and unobstructed access to the liner in order for AGRU to perform the inspections and repairs which may be required pursuant to the warranty. AGRU shall not be obligated to perform any inspection or be obligated to perform any repair or replacement under this warranty until the area is made available free from all obstructions, water, dirt, sludge, residuals and liquids of any kind. AGRU shall not be liable for any costs relating to providing such access to the liner. If after inspection it is determined that there is no claim under this warranty, Customer shall reimburse AGRU for its costs associated with the site inspection. Customer’s exclusive remedy and the limit of AGRU’s liability for breach of this limited warranty, whether based on negligence, breach of warranty, strict liability, or any other theory, at law or in equity, shall be, at AGRU’s option: repair, replacement with a like quantity of non-defective product, or refund of the purchase price, plus reasonable handling and transportation charges incurred for approved refunds. AGRU will not be held responsible for any delays in performing approved material repairs or replacements that are caused by machinery or mechanical failure beyond AGRU’s control. AGRU’s maximum liability under this warranty will not exceed the purchase price of the liner and will only be in force when payment has been made in full, and further claims, regardless of the legal suppositions, are not applicable. All AGRU products (including liners) are sold under AGRU’s General Terms and Conditions, including this Limited Material Warranty, and bar on recovery of consequential and other damages. AGRU AMERICA SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR SPECIAL DAMAGES BASED ON NEGLIGENCE, BREACH OF WARRANTY, STRICT LIABILITY, OR ANY OTHER THEORY, FOR FAILURE TO PERFORM ITS OBLIGATIONS UNDER THIS AGREEMENT. ADDITIONALLY, CONSEQUENTIAL AND SPECIAL DAMAGES SHALL NOT BE RECOVERABLE EVEN IF THE REPAIR, REPLACEMENT, OR REFUND REMEDY FOR AGRU AMERICA’S BREACH OF ITS LIMITED WARRANTY FAILS ITS ESSENTIAL PURPOSE OR FOR ANY OTHER REASON. No warranty made by any representative of AGRU, or any other person, regarding the AGRU material shall be binding upon AGRU except the warranty set forth herein. 4838-4451-5604.1 Executive Offices: 500 Garrison Road, Georgetown, SC 29440 843 546-0600 800 321-1379 Sales Office: 700 Rockmead, Suite 150, Kingwood, TX 77339 281 358-4741 800 373-2478 Email: salesmkg@agruamerica.com The weld rod is compatible with the geomembrane . Sincerely, Nathan Ivy Agru America Executive Offices: 500 Garrison Road, Georgetown, SC 29440 843 546-0600 800 321-1379 Sales Office: 700 Rockmead, Suite 150, Kingwood, TX 77339 281 358-4741 800 373-2478 Email: salesmkg@agruamerica.com SUBJECT:SPARK TESTING OF GEOMEMBRANE MATERIALS -AGRU AMERICA,INC. To Whom It May Concern: As part of its quality assurance program, Agru continuously spark tests every geomembrane produced to ensure that no pinholes or defects are present prior to rolling the geomembrane materials onto their cores. This spark testing is accomplished through a holiday detector which is connected to a copper brush that extends the entire width of the geomembrane production line. A steel roller is located on the opposite side of the geomembrane. An electrical current of 15,000 to 20,000 volts is administered through the holiday detector, and in the event of any hole in the geomembrane the electrical circuit will be completed via the hole to the steel roller. In the event of this rare occurrence, an alarm sounds and an entire machine length (approximately 50’) of material is removed. The spark testing system for each machine is tested once per shift (twice daily) by introducing three holes (left, right and center) to the geomembrane. The alarm should sound three times, once for each hole introduced, to ensure that the equipment is performing as intended. These tests are logged in the operating protocol for the machine by the operator. The rolls provided for the above referenced project were spark test following our standard procedure and are certified to be pinhole free. Sincerely, Nathan Ivy Agru America Cust:Chesapeake Containment Systems Doc#: 34191 PO#: 16132 Pine Hall Road Ash LF Dest: Walnut Cove, NC 1 roll 40LL micro (740) roll # width length area check weld rod qty (if ordered) wgt resin lot # ft. ft. ft². lbs. G16B003367 23 740 17,020 40LL micro 1tot 1 3527 CGG810600 waiting on conformance instructions TRI English CHES CONT Pine Hall Road Ash LF, Walnut Cove, NC doc 34191 list (1m).xls Page 1 40 LL MICROSPIKECGG810600G16B003367ROLL #:LOT #:LINER TYPE: Thickness Measurement ASTM D5994 (Modified) Thickness: Length: Width: m m feet feet Specific Gravity ASTM D792 MFI ASTM D1238 COND. E Melt Flow Index 190C/2160 g - g/10 min Carbon Black Content ASTM D4218 Range Carbon Black Dispersion ASTM D5596 Category Tensile Strength ASTM D6693 (2 inches / minute)TD Tensile Elongation ASTM D6693 (2 inches / minute) Lo = 1.3" Yield Lo = 2.0" Break Average Elongation @Break Tear Resistance ASTM D1004 (Modified)Average Tear Resistance Puncture Resistance ASTM D4833 (Modified) Customer: PO: Destination: Production Date: Signature: Quality Control Department g/cc % % N N ppi OIT(Standard) ASTM D 3895 minutes lbs. lbs. N/mm mm mil40 225.555 7.01 1.02 740 23 193 .934 .33 2.4 10 in Category 1 94 18432 Asperity ASTM D7466 Top Bottom 29 34 mil mil Grade:K307 4858 4588 467 524 49 45198.5 416.9 8/30/2016 psi psi ppiMDN/mm 19434Average Strength @ Break % MD TD MD TD lbs.N217.3 Chesapeake Containment Systems 16132 Pine Hall Road Ash LF Walnut Cove, NC Average Average Density METRIC ENGLISH Average Peak Load mm mm .74 .86 OA#:34191 Maria Coffey METRIC ENGLISH mil mil mil MIN:39 MAX:46 AVE:42 1.0 1.2 1.1 mm mm mm Product: MARLEX 7104 POLYETHYLENE in Bulk Lot Number: CGG810600 ____________________________________________________________________________ Property Test Method Value Unit____________________________________________________________________________ Melt Index ASTM D1238 0.33 g/10mi HLMI ASTM D1238 12.68 g/10mi Pellet Count ST-905 34 pel/g Production date 20160721 Density D1505 or D4883 0.918 g/cm3____________________________________________________________________________ The data set forth herein have been carefully compiled by Chevron Phillips Chemical Company LP (CPChem). However, there is no warranty of any kind, either expressed or implied, applicable to its use, and the user assumes all risk and liability in connection therewith. KEVIN AYRES QUALITY ASSURANCE SUPERINTENDENT For CoA questions contact Customer Service Representative at +1-832-813-4806 AGRU AMERICA INC:GEORGETOWN 500 GARRISON RD GEORGETOWN SC 29440 USA Recipient: PALMER Fax: CoA Date: 08/10/2016 Delivery #: 89309200 Page 1 of 1 PO #: 010632 Weight: 186850 LB Ship Date: 08/10/2016 Package: BULK Mode: Hopper Car Car #: PSPX002037 Seal No: 69818 Shipped To: Certificate of Analysis June 17, 2015 Grant Palmer Agru America 500 Garrison Road Georgetown, SC 29440 Dear Grant: This letter is to report the final results of oven-aging and UV-aging tests (according to GRI-GM13 and GRI-GM17) on Agru America black sheet samples that you provided to us recently. These tests were performed by CPChem’s Materials Evaluation Laboratory in Bartlesville, OK. The tests were completed June 2015. The GRI-GM13 (HDPE) and GRI-GM17 (LLDPE) durability tests were done according to the following procedures. Test Exposure Method HP-OIT 150 °C, 500 psi oxygen D5885 Oven Aging 90 days, 85 °C D5721 UV Aging 1600 UV hrs (Conditions were 20 hours UVA-340 at 75 °C followed by 4 hrs dark with condensation at 60 °C. Irradiance was 0.72 W/m2 at 340 nm.) D7238 Oven-Aging Results Sample Initial HP- OIT (min) HP-OIT Value after Oven Aging 90 Days (min) % HP-OIT Retained after Oven Aging 90 Days GRI-GM13 and GRI-GM17% Retained Requirement (Oven Aging 90 Days) 60 mil HDPE Roll # G14F514045 from Marlex®K307 Polyethylene Lot # H71-4-1337 1066 883 83 80 40 mil LLDPE Roll # G14C243027 from Marlex® 7104 Polyethylene Lot # CEC810320 512 422 82 60 Yingying Lu, Ph.D., Geomembrane Technical Service & Applications Development Highways 60 & 123, Bartlesville Research and Technology Center, Room 149 PTC Bartlesville, OK 74003 918-977-6894 luyy@cpchem.com Fax: 918-977-7599 www.cpchem.com YL 06/17/15 Page 2 UV-Aging Results Sample Initial HP- OIT (min) HP-OIT Value after UV Aging (min) % HP-OIT Retained GRI-GM13 and GRI- GM17 % Retained Requirement 60 mil HDPE Roll # G14F514045 from Marlex® K307 Polyethylene Lot # H71-4-1337 1066 930 87 50 40 mil LLDPE Roll # G14C243027 from Marlex® 7104 Polyethylene Lot # CEC810320 512 351 69 35 According to these test results, the durability requirements are met. If you have any questions, please call me at 918-977-6894. Sincerely, Yingying Lu, Ph. D. Polyethylene Technical Service and Applications Development Any technical advice, recommendations, results, or analysis ("Information") contained herein, including, without limitation, Information as it may relate to the selection of a specific product ("Product") for your use and application, is given without warranty or guarantee and is accepted at your sole risk. It is imperative that you test the Information (and Product, if applicable) to determine to your own satisfaction whether the Information (and Product, if applicable) are suitable for your intended use and application. You expressly assume, and release Chevron Phillips Chemical Company, from all risk and liability, whether based in contract, tort or otherwise, in connection with the use of, or results obtained from, such Information (and Product, if applicable). TRI / Environmental, Inc. A Texas Research International Company GEOMEMBRANE TEST RESULTS TRI Client: Agru America Material: 40 mil. Microspike LLDPE Geomembrane Resin: Chevron Marlex 7104 LLDPE Roll Number: 303112-13 Resin Lot #: CCN811900 TRI Log #: E2375-24-04 STD. PARAMETER TEST REPLICATE NUMBER MEAN DEV. 1 2 3 4 5 678910 2% Secant Modulus (ASTM D 5323) MD 2% Secant Modulus (psi) 34530 33311 37457 36861 40240 36480 2696 MD 2% Secant Modulus (lb/in) 1744 1782 1794 1773 1887 1796 54 TD 2% Secant Modulus (psi) 44698 44751 47500 37885 49374 44842 4360 TD 2% Secant Modulus (lb/in) 2007 2099 2109 1769 2355 2068 211 MD Machine Direction TD Transverse Direction The testing is based upon accepted industry practice as well as the test method listed. Test results reported herein do not apply to samples other than those tested. TRI neither accepts responsibility for nor makes claim as to the final use and purpose of the material. TRI observes and maintains client confidentiality. TRI limits reproduction of this report, except in full, without prior approval of TRI. page 2 of 2 GeosyntheticTesting.com 9063 Bee Caves Road / Austin, TX 78733 / 512 263 2101 / fax: 512 263 2558 A Texas Research International Company Thickness (mils) 43 43 40 2 Maximum Stress (psi) 1765 1558 1643 104 % Elongation @ Rupture (%) 76.9 76.3 81.6 2.9 30 min Failure Description H-CAT MDT MDT N-EF N-EF N-EF MDT A tear in the machine direction. TDT A tear in the transverse direction. H Circular or ellip ical hole in the specimen. H-CAT Circular or ellip ical hole in an area where the material has significantly necked down or thinned. The large thinned area resembles a pupil of a cat eye. N-EF No edge failure MD Machine Direction TD Transverse Direction NA Not Available The testing is based upon accepted industry practice as well as the test method listed. Test results reported herein do not apply to samples other than those tested. TRI neither accepts responsibility for nor makes claim as to the final use and purpose of the material. TRI observes and maintains client confidentiality. TRI limits reproduction of this report, except in full, without prior approval of TRI. page 2 of 2 9063 Bee Caves Road / Austin, TX 78733 / 512 263 2101 / fax: 512 263 2558 40 mil LLDPE Conformance Testing 40 mil LLDPE Panel Placement Log 40 mil LLDPE Trial Seaming Log 40 mil LLDPE Seaming Log 40 LLDPE NDT Seaming Log 40 mil LLDPE Destructive Test Log 40 mil LLDPE Destructive Test Results 40 mil LLDPE Repair Summary Log GDN Deployment Log GDN MQC Data Rajesh Patel 571 Industrial Parkway, Commerce, GA 30529 * Ph : 706-336-7000 * Fax : 706-336-7007 * Email : contact@skaps.com 5 7 1 I n d u s t r i a l P a r k w a y , C o m m e r c e , G A 3 0 5 2 9 * P h : 7 0 6 - 3 3 6 - 7 0 0 0 * F a x : 7 0 6 - 3 3 6 - 7 0 0 7 * E m a i l : c o n t a c t @ s k a p s . c o m 5 7 1 I n d u s t r i a l P a r k w a y , C o m m e r c e , G A 3 0 5 2 9 * P h : 7 0 6 - 3 3 6 - 7 0 0 0 * F a x : 7 0 6 - 3 3 6 - 7 0 0 7 * E m a i l : c o n t a c t @ s k a p s . c o m 5 7 1 I n d u s t r i a l P a r k w a y , C o m m e r c e , G A 3 0 5 2 9 * P h : 7 0 6 - 3 3 6 - 7 0 0 0 * F a x : 7 0 6 - 3 3 6 - 7 0 0 7 * E m a i l : c o n t a c t @ s k a p s . c o m 5 7 1 I n d u s t r i a l P a r k w a y , C o m m e r c e , G A 3 0 5 2 9 * P h : 7 0 6 - 3 3 6 - 7 0 0 0 * F a x : 7 0 6 - 3 3 6 - 7 0 0 7 * E m a i l : c o n t a c t @ s k a p s . c o m 5 7 1 I n d u s t r i a l P a r k w a y , C o m m e r c e , G A 3 0 5 2 9 * P h : 7 0 6 - 3 3 6 - 7 0 0 0 * F a x : 7 0 6 - 3 3 6 - 7 0 0 7 * E m a i l : c o n t a c t @ s k a p s . c o m 5 7 1 I n d u s t r i a l P a r k w a y , C o m m e r c e , G A 3 0 5 2 9 * P h : 7 0 6 - 3 3 6 - 7 0 0 0 * F a x : 7 0 6 - 3 3 6 - 7 0 0 7 * E m a i l : c o n t a c t @ s k a p s . c o m GDN Conformance Testing 8 oz. NWGT Deployment Log 8 oz. NWGT MQC Data SKAPS Industries (Nonwoven Division) Sales Office: 335, Athena Drive Engineered Synthetic Product Inc. Athens, GA 30601 (U.S.A.) Phone: (770)564-1857 Phone (706) 354-3700 Fax (706) 354-3737 Fax: (770)564-1818 E-mail: contact@skaps.com October 11, 2016 Hanes Industries 500 N Mclin Creek RdConover, NC, 28613 PO : 90057 BOL : 055138 ASTM D 5261 oz/sy(g/m2)8.00 (271) ASTM D 5199 mils (mm) 100 (2.54) ASTM D 4632 lbs (kN) 225 (1.00) Grab Elongation ASTM D 4632 % 50 Trapezoidal Tear ASTM D 4533 lbs (kN) 90 (0.40) Puncture Resistance ASTM D 4833 lbs (kN) 130 (0.58) ASTM D 6241 lbs (kN) 650 (2.89) Mullen Burst Strength ASTM D 3786 psi (kPa) 425 (2930) ASTM D 4491 sec-1 1.26 Permeability* ASTM D 4491 cm/sec 0.30 ASTM D 4491 gpm/ft2(l/min/m2)100 (4074) ASTM D 4751 US Sieve (mm) 80 (0.18) UV Resistance ASTM D 4355 %/hrs 70/500 Notes: * At the time of manufacturing. Handling may change these properties. KOUROSH SABZEVARI QUALITY CONTROL MANAGER www.espgeosynthetics.com CBR Puncture www.skaps.com Weight Thickness* Permittivity* Water Flow* Grab Tensile AOS* Dear Sir/Madam: ThisistocertifythatSKAPSGE180isahighqualityneedle-punchednonwoven geotextilemadeof100%polypropylenestaplefibers,randomly networkedto formahighstrength dimensionally stable fabric. SKAPS GE180 resists ultraviolet deterioration, rotting, biological degradation. The fabric is inert to commonly encountered soil chemicals. PolypropyleneisstablewithinapHrangeof2to13.SKAPS GE180 conforms to the property values listed below: M.A.R.V. Minimum Average Roll ValuePROPERTY TEST METHOD UNITS * A l l v a l u e s a r e M A R V . Pr o d u c t : G E 1 8 0 - 1 8 0 RO L L # W E I G H T T H I C K N E S S M D T E N S I L E M D E L O N G X M D T E N S I L E X M D E L O N G MD T R A P X M D T R A P P U N C T U R E C B R P U N C T U R E MU L L E N A O S W A T E R F L O W P E R M E A B I L I T Y P E RMITTIVITY AS T M M E T H O D D 5 2 6 1 D 5 1 9 9 D 4 6 3 2 D 4 6 3 2 D 4 6 3 2 D 4 6 3 2 D 4 5 3 3 D 4 5 3 3 D 4 8 3 3 D 6 2 4 1 D 3 7 8 6 D 4 7 5 1 D 4 4 9 1 D 4 4 9 1 D 4 4 9 1 UN I T S o z / s q y d ( m i l s ) l b s . % l b s % l b s . l b s l b s . l b s . p s i U S S i e v e g p m / f t 2 c m / s e c s e c - 1 TA R G E T 8 . 0 0 1 0 0 2 2 5 5 0 2 2 5 5 0 9 0 9 0 1 3 0 6 5 0 4 2 5 8 0 1 0 0 0 . 3 0 1 . 2 6 03 0 5 5 8 7 9 2 8 . 6 7 1 2 3 2 5 4 8 0 3 0 0 1 0 5 1 1 9 1 5 3 1 3 8 8 7 7 4 3 5 8 0 1 4 0 0 . 5 8 1 . 8 7 03 0 5 5 9 0 0 3 8 . 7 2 1 2 4 2 9 8 8 3 3 0 2 1 0 9 1 6 3 1 4 9 1 3 7 8 3 9 4 3 5 8 0 1 4 0 0 . 5 7 1 . 8 7 03 0 5 5 9 0 0 6 8 . 7 2 1 2 4 2 9 8 8 3 3 0 2 1 0 9 1 6 3 1 4 9 1 3 7 8 3 9 4 3 5 8 0 1 4 0 0 . 5 7 1 . 8 7 Geosynthetic Installer Warranty CHESAPEAKE CONTAINMENT SYSTEMS, INC. LIMITED WORKMANSHIP WARRANTY Warranty No.______ Project No:_________ Effective Date: __ PURCHASER:________ PROJECT NAME:_______ ADDRESS:_____________________ CITY, STATE,:________ DESCRIPTION:__ ADDRESS:___ CITY, STATE,:________ CHESAPEAKE CONTAINMENT SYSTEMS, INC. (CCSI) warrants each CCSI LINER SYSTEM installed by CCSI to be free from defects in workmanship. This "Workmanship Warranty" shall be in effect from the date the installation of the Liner System is completed and accepted by the Owner for a period of of normal use in approved applications. This Limited Warranty does not include damages or defects in the CCSI Liner System resulting from acts of God, casualty or catastrophe including but not limited to: earthquakes, floods, piercing hail, tornadoes or force majeure. The term "normal use" as used herein does not include, among other things, the exposure of CCSI Liner System to harmful chemicals, abuse of CCSI Liner System by machinery, equipment or people, excessive pressures or stress from any source, subsurface or overburdened soil conditions, and total or differential soil settlements and the effect these may have on the liner system. Should defects or premature loss of use within the scope of the above Limited Workmanship Warranty occur, CCSI will, at its option, repair or replace the CCSI Liner System at the then current price in such manner as to charge the Purchaser/User. CCSI will have the right to inspect and determine the cause of any alleged defect in the CCSI Liner System and to take appropriate steps to repair or replace the CCSI Liner System if a defect exists and is within the term of this Limited Warranty. Any claim for any alleged breach of this warranty must be made in writing, by certified mail, to the President of CCSI within thirty (30) days after the alleged defect is noticed. Should the required notice not be given, the defect and all warranties shall be deemed to have been waived by the Purchaser, and Purchaser shall have no right of recovery against CCSI. In the event repairs and/or replacements are to be effected, said repairs and/or replacements shall not become due until the area subject to repair and/or replacement of CCSI Liner System is available to CCSI in a clean, dry, unencumbered condition. This includes, but is not limited to, the area made available for repair and/or replacement of CCSI Liner System to be free from all water, dirt, sludge, residuals, and liquids of any kind. CCSI’s liability under this warranty shall in no event exceed the replacement cost of the material and installation sold to the Purchaser for the particular installation in which it failed. Further, under no circumstances shall CCSI be liable for any special, direct, indirect, or consequential damages arising from loss of production or any other losses including losses due to personal injuries and product liability owing to the failure of the material or installation and no allowance will be made for repairs, replacements, or alterations made by the Purchaser without the express written consent of CCSI. CCSI neither assumes nor authorizes any person other than an officer of CCSI to assume for it any other or additional liability in connection with the CCSI Liner System made the basis of the Limited Warranty. The Limited Workmanship Warranty on the CCSI Liner System herein is given in lieu of all other possible material warranties, either express or implied, and by accepting delivery of the material Purchaser waives all other possible workmanship warranties, except those specifically given. The parties expressly agree that the sale hereunder is for commercial or industrial use only. CCSI’s Limited Warranty is extended to the purchaser/owner and is non transferable and non-assignable. Purchaser acknowledges by acceptance that the Limited Workmanship Warranty given herein is accepted in preference to any and all other possible workmanship warranties. CCSI MAKES NO WARRANTY OF ANY KIND OTHER THAN THAT GIVEN ABOVE AND HEREBY DISCLAIMS ALL WARRANTIES, BOTH EXPRESS OR IMPLIED, OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WARRANTY BECOMES EFFECTIVE UPON RECEIPT OF FINAL PAYMENT I hereby state I have read and understood the above and Chesapeake Containment Systems, Inc. foregoing Limited Warranty and agree to such by signing hereunder PURCHASER NAME:______________________________ ___________________________________________ SIGNATURE:_____________________________________ Vice President DATE:___________________________________________ APPENDIX E: As-built Record Drawings (See Attached) APPENDIX E: As-built Record Drawings (See Attached) As-Built Drawing of Existing Grade Topography As-Built Drawing of Finished Subgrade Topography As-Built Drawing of 40 mil LLDPE Geomembrane As-Built of NCDOT #57 Aggregate Extents Pine Hall Road Ash Landfill Modification – Survey Data Spreadsheet As-Built Drawing of Final Grade Topography