HomeMy WebLinkAbout4104_HighPoint_MSWLF_DIN22430_20141028.pdfSEABOARD
GROUP
II
AND
CITY
OF
HIGH
POINT
Page
1
of
7
October
28,
2014
Mr.
Larry
Stanley
North
Carolina
Department
of
Environment
and
Natural
Resources
Division
of
Waste
Management
1646
Mail
Service
Center
Raleigh,
North
Carolina
27699-‐1646
Re:
Quarterly
Remedial
Action
Construction
Progress
Report,
3rd
Quarter
2014,
Seaboard
Chemical
Corp.
and
Riverdale
Drive
Landfill
Site,
Jamestown,
North
Carolina
Dear
Mr.
Stanley:
Seaboard
Group
II
and
the
City
of
High
Point,
NC
(hereinafter
the
“Parties”)
provides
this
Remedial
Action
Construction
Progress
Report
for
the
former
Seaboard
Chemical
Corporation
facility
(SCC)
and
closed
Riverdale
Drive
Landfill
(Landfill)
located
in
Jamestown,
NC
(collectively
hereinafter
referred
to
as
the
“Site”).
The
Remedial
Action
Pre-‐Construction
Report
for
the
physical
treatment
systems
was
submitted
to
North
Carolina
Department
of
Environment
and
Natural
Resources
(NCDENR)1
on
December
28,
2009.
The
report
was
subsequently
approved
by
NCDENR
on
March
22,
2010.
Although
the
Natural
Treatment
Systems
Remedial
Action
Pre-‐Construction
Report
has
not
been
formally
approved
by
NCDENR,
it
was
submitted
on
October
25,
2010,
and
the
Parties
have
included
comments
on
activities
associated
with
that
process
as
well.
Collectively
these
reports
are
referred
to
herein
as
the
“Pre-‐construction
Report.”
Remedial
Construction
Work
Performed
since
the
Last
Progress
Report
A
quarterly
Remedial
Action
Construction
Progress
Report
was
submitted
to
NCDENR
in
January
2014
updating
progress
at
the
Site
through
the
end
of
December
2013.
The
activities
conducted
since
that
report
mainly
involve
the
initial
startup
and
testing
of
the
physical
and
phytoremediation
treatment
system
components.
Technical
Memoranda
numbers
E-‐4,
E-‐5,
E-‐6,
E-‐7,
E-‐8,
and
E-‐9
explain
in
some
detail
the
difficulties
that
have
been
experienced
in
the
construction
and
startup
of
this
system.
The
remedial
system
startup
has
fallen
behind
the
schedule
in
the
original
Scope
of
Work
included
in
Remedial
Action
Settlement
Agreement
(RASA).
As
previously
reported,
the
delays
were
caused
by
the
failure
of
the
physical
treatment
system
manufacturer,
Purifics
ES,
Inc.,
to
manufacture,
deliver
and
install
a
fully
tested
and
operational
system
without
defects
as
required
by
its
contract
with
the
Parties.
The
Parties
have
devoted
substantial
time,
resources
and
expenditures
to
1
NCDENR
is
used
in
this
report
to
refer
to
the
North
Carolina
Department
of
Environment
and
Natural
Resources,
and
collectively
the
associated
Division
of
Waste
Management,
Solid
Waste
Section,
Hazardous
Waste
Section,
and
the
Inactive
Hazardous
Sites
Branch,
all
of
which
are
involved
in
the
regulatory
oversight
of
this
remedial
action.
Remedial
Action
Construction
Progress
Report
October
28,
2014
Page
2
of
7
correct
and
repair
the
numerous
deificiencies
in
the
Purifics’
treatment
system
components.
Initial
testing
prior
to
startup
began
during
April
2013
when
the
irrigation
network
control
software
was
incorporated
into
the
system
control
and
data
acquisition
programming
(SCADA),
and
the
automation
upgrade
was
completed.
Once
that
equipment
was
installed,
and
the
final
data
inputs
were
added
to
the
SCADA,
the
automation
contractor
tested
the
system,
and
both
the
automation
and
irrigation
system
upgrades
were
complete.
At
that
time,
the
system
was
tested
and
shown
to
be
able
to
operate
in
automatic
mode
for
sustained
periods
in
all
flow
paths
including
through
the
AOP+2
process.
During
the
initial
startup
attempt
it
was
determined
that
the
level
of
metals,
in
particular
iron,
calcium,
manganese,
and
magnesium
in
the
leachate
and
shallow
groundwater
were
significantly
higher
than
those
reported
during
earlier
testing.
At
first
this
was
thought
to
be
a
temporary
spike
in
metal
concentrations
due
to
initial
system
operations.
However,
it
was
subsequently
determined
to
be
an
indication
of
a
more
chronically
high
level
of
metals,
particularly
in
the
leachate.
As
a
result,
a
30’
by
30’
building
housing
a
new
filtration
system
(referred
to
as
the
“Filter
Building”)
was
installed
and
all
piping,
electrical
and
automation
work
is
complete
at
this
time.
The
system
startup
testing
recommenced
as
soon
as
those
modifications
were
complete.
During
January
2014,
the
system
resumed
operation,
and
a
series
of
required
pre-‐
operational
tests
was
commenced.
Initially,
the
system
was
operated
on
a
limited
basis
processing
only
city
water
to
retest
all
of
the
alarms
and
interlocks,
leak
check
the
entire
system
and
prove
the
viability
of
automatic
operation
of
each
possible
flow
path.
The
Pre-‐
construction
Report
proposed
that
the
initial
testing
would
also
include
a
30-‐day
aquifer
drawdown
test,
an
AOP+
performance
test,
and
certain
other
tests
that
were
thought
necessary
prior
to
beginning
regular
operations
and
monitoring.
The
Project
Managers
felt
that
the
30-‐day
drawdown
test
would
not
provide
useful
data
due
to
its
limited
scope,
and
submitted
TM-‐E8.
TM-‐E8
included
a
revised
Remedial
Monitoring
and
Effectiveness
Evaluation
Plan
(RMEEP),
which
specified
a
longer-‐term
capture
zone
evaluation
period.
TM-‐E8
and
the
new
RMEEP
were
approved
by
NCDENR
during
February
2014.
At
that
time,
the
contractors
had
finished
most
of
the
modification
of
the
remedial
system
thought
to
be
necessary
to
remove
the
additional
metals
and
the
associated
sludge
this
generated,
and
the
system
resumed
startup
testing.
During
the
initial
operating
period
in
the
first
quarter
of
2014,
the
startup
advanced
to
the
point
that
all
the
groundwater
and
leachate
sources
were
introduced
into
the
process,
and
the
entire
system
was
operated
in
various
configurations
to
test
the
automation
controls.
The
testing
progressed
fairly
well
to
that
point;
however,
the
management
of
the
solids
generated
by
the
process
made
it
necessary
to
evaluate
the
need
to
install
additional
solids
removal
equipment.
2
The
term
AOP+
is
used
in
this
report
to
refer
to
a
photo
catalytic
ultraviolet
light
oxidation
process
Remedial
Action
Construction
Progress
Report
October
28,
2014
Page
3
of
7
The
solids
problem
was
present
in
two
locations.
The
most
serious
problem
occurred
when
the
new
filter
discharge
pump
impeller
(P-‐605)
ceased,
causing
the
system
to
shutdown.
Upon
inspection
it
was
determined
that
solids
had
caused
deposits
to
buildup
between
the
impeller
and
the
backing
plate
on
the
pump
casing.
To
address
this
problem
the
Project
Managers
sent
a
sample
of
the
solids
and
sludge
from
the
system
to
a
NC
certified
laboratory
to
be
tested.
The
results
indicated
that
the
filter
media
being
used
in
the
new
filters
was
not
performing
as
efficiently
as
required.
To
address
this
problem,
it
was
decided
to
replace
the
existing
single
sand
bed
with
a
two-‐layer
bed
comprised
of
a
bottom
layer
of
garnet
and
an
upper
layer
of
Filter
AD.
This
two-‐layer
system
provides
the
requisite
solids
removal
and
eliminates
the
problem
in
the
P-‐605
pump.
However,
it
became
apparent
that
the
sludge
generated
at
Lift
Station-‐1
(LS-‐1)
would
be
much
more
than
the
existing
equipment
could
properly
handle.
The
enhanced
filtration
in
the
filter
building
also
raised
the
concern
that
during
filter
backwash
the
amount
of
solids
being
removed
would
be
more
than
the
existing
bag-‐filter
will
be
able
to
efficiently
remove.
Therefore,
the
Project
Managers
sent
a
sample
for
testing
to
determine
the
particle
size
distribution
in
the
sludge.
From
that
it
was
determined
that
about
98%
of
the
larger
particles
(above
74-‐microns
in
size)
could
be
removed
using
a
hydrocyclone.
Therefore,
a
hydrocyclone
was
added
to
the
filter
backwash
line
before
the
bag-‐filter
to
handle
the
increase
in
solids.
The
bag-‐filter
was
then
operated
with
a
filter
bag
designed
to
capture
particles
greater
than
25-‐micron
in
size3,
allowing
the
backwash
water
to
be
reused.
This
modification
was
installed
without
a
full
system
shutdown.
After
installation,
it
was
determined
that
the
hydrocyclone
alone
would
not
adequately
remove
the
solids,
and
the
bag
filter
was
plugging
frequently
during
each
backwash
cycle.
As
a
result,
the
Project
Managers
shutdown
and
installed
a
sand
bed
filter
at
the
back
of
the
filter
building.
They
then
had
the
piping
modified
to
send
all
of
the
backwash
water
to
the
lined
sand
bed
filter.
The
underflow
from
the
sand
bed
is
collected
and
returned
to
the
system
for
treatment.
The
other
concern
raised
by
the
amount
of
solids
generated
by
the
treatment
of
shallow
groundwater
and
leachate
was
the
possible
plugging
of
the
line
from
LS-‐1
to
LS-‐2
and
from
LS-‐2
into
the
filter
building.
The
improvements
in
the
filter
media
will
address
the
concerns
in
all
locations
except
LS-‐1.
This
line
raises
up-‐hill
about
70-‐feet
and
could
become
fouled
with
the
high
solids
content
of
the
mixed
groundwater
and
leachate.
Therefore,
it
was
decided
to
install
a
sand
bed
filter
at
LS-‐1
and
direct
all
flow
from
the
T-‐121
tank
into
that
sand
bed
filter.
The
underflow
from
the
sand
bed
filter
is
directed
through
a
second
hydrocyclone
installed
in
the
line
from
the
LS-‐1
discharge
pump
(P-‐120)
to
LS-‐2.
Flow
entering
LS-‐1
is
adjusted
to
a
pH
of
9.25
and
treated
with
polycarbonate
to
chelate
and
separate
the
metals.
This
should
remove
the
majority
of
the
solids
from
the
process
before
they
enter
the
line
feeding
LS-‐2,
and
reduce
the
calcium
and
iron
content
to
a
level
the
treatment
system
can
tolerate.
3
It
may
be
possible
to
use
a
filter
bag
as
fine
as
10-‐microns..
Remedial
Action
Construction
Progress
Report
October
28,
2014
Page
4
of
7
In
addition,
during
full
operation
the
effluent
showed
signs
of
colloidal
iron
(or
something
that
caused
an
iron-‐like
color)
remaining
after
all
treatment.
The
effluent
from
the
Settling
Tank
in
the
main
treatment
structure,
which
feeds
either
the
irrigation
process
or
the
AOP+
unit,
continued
to
show
a
significant
amount
of
color.
This
was
thought
to
be
colloidal
iron.
To
address
this,
the
Parties
retained
the
services
of
a
consulting
process
chemist
who
evaluated
methods
to
flocculate,
coagulate,
or
otherwise
remove
the
remaining
color
from
the
process
effluent.
Although
this
may
not
be
a
problem
for
the
irrigation
effluent,
it
would
not
be
suitable
for
processing
through
the
AOP+
unit.
This
unit
relies
on
the
transmissivity
of
light
to
operate
efficiently.
Therefore,
this
effluent
color
would
have
interfered
with
the
AOP+
operation,
reduced
its
effectiveness
and
increased
its
operating
costs.
After
the
modifications
mentioned,
and
some
modification
to
the
chemical
treatment,
the
iron
discoloration
was
removed.
However,
when
processing
in
the
AOP+
unit,
the
flow
is
filtered
through
a
1-‐micron
filter
cartridge
that
cost
$450
each.
Tests
indicated
that
cartridge
was
plugging
off
after
approximately
15-‐hours
of
use.
To
correct
this,
the
Project
Managers
have
installed
two
bag
filters
that
can
be
operated
in
series
or
as
a
spared
(parallel)
system.
When
discharging
to
the
irrigation
system,
the
filters
will
be
operated
as
a
spared
system
with
25-‐micron
filter
bags
so
that
the
bags
can
be
changed
without
shutting
the
system
down.
During
this
operation,
the
1-‐micron
filter
will
be
bypassed.
When
discharging
to
the
AOP+
unit,
the
filters
will
be
operated
in
series
as
pre-‐filters
to
the
1-‐micron
filter
unit.
The
inlet
filter
will
be
fitted
with
a
25-‐micron
bag,
and
the
outlet
filter
will
be
filtered
with
a
5-‐
micron
bag.
This
should
capture
the
majority
of
the
suspended
solids
and
extend
the
operating
life
of
the
1-‐micron
filter.
Finally,
the
Project
Managers
determined
that
it
would
be
necessary
to
design
a
method
to
handle
and
dry
the
sludge
and
filter
backwash
solids
generated
by
the
two
new
sand
filter
beds.
To
determine
the
requirements,
a
sample
was
collected
and
sent
for
hazardous
waste
characteristic
testing,
including
a
full
TCLP
metals
and
organics.
That
testing
showed
that
sludge
did
not
exhibit
any
of
the
characteristics
of
hazardous
waste.
Therefore,
the
Parties
are
exploring
methods
to
thicken
the
sludge
and
release
entrained
water
more
quickly.
In
addition,
they
are
exploring
methods
to
dry
the
sludge
to
make
disposal
in
a
sanitary
landfill
possible.
Remedial
Construction
Work
Remaining
The
following
summarizes
the
status
of
the
treatment
system
components
and
the
activities
that
remain
to
complete
the
construction
and
start-‐up
of
the
remedy:
1. Physical
Treatment
System
1.1. Lift
Station-‐1
Complete
except
for
any
required
sludge
thickening
and/or
drying
equipment
needs,
as
well
as
an
update
of
the
SCADA
to
reflect
recent
changes.
1.2. Lift
Station-‐2
Complete.
Except
for
an
update
of
the
SCADA
to
reflect
recent
changes
Remedial
Action
Construction
Progress
Report
October
28,
2014
Page
5
of
7
1.3. Main
Treatment
Structure
Complete,
except
for
an
update
of
the
SCADA
to
reflect
recent
changes.
1.4. Filter
Building
Complete
except
for
an
update
of
the
SCADA
to
reflect
recent
changes.
1.5. SCADA
Complete
except
for
an
update
of
the
SCADA
to
reflect
recent
changes
Phytoremediation
System
Complete.
Testing
for
leaks
Significant
Potential
Future
Requirements
Monitoring
Well
Abandonment
The
Project
Managers
submitted
Technical
Memorandum
E-‐1
dated
January
4,
2011
identifying
a
portion
of
the
monitoring
wells
at
the
Site
that
are
no
longer
necessary
and
requested
permission
to
plug
and
abandon
them.
NCDENR
verbally
approved
the
well
abandonment
in
March
2011,
and
the
Project
Managers
originally
intended
to
perform
this
work
during
2013,
in
conjunction
with
the
annual
monitoring
work.
However,
because
of
the
effect
of
the
PW-‐6I/PW-‐6D
well
casing
problem
(see
below),
the
Project
Managers
elected
to
delay
the
monitoring
well
abandonment
until
after
that
problem
is
resolved.
In
addition,
there
are
several
additional
wells
at
the
Site
that
are
not
intended
to
be
monitored,
gauged,
or
maintained
and
have
not
been
an
active
part
of
the
Site
remedial
monitoring
program.
The
Project
Managers
are
in
the
process
of
identifying
those
wells
and,
once
complete,
will
submit
additional
wells
to
NCDENR
for
approval
to
abandon.
At
the
request
of
NCDENR,
the
potable
water
well
in
the
front
area
of
the
Landfill
will
also
be
plugged
and
abandoned
at
that
time.
This
work
can
now
proceed
with
the
replacement
of
the
PW-‐6I/PW-‐6D
wells.
Monitoring
Well
Transducers
In
the
revised
RMEEP,
the
Parties
proposed
to
install
level
transducers
in
seven
additional
monitoring
wells.
These
includes
OW-‐DR-‐2,
OW-‐DR-‐3,
OW-‐DR-‐4,
PW-‐6D,
and
OW-‐LFS-‐2,
which
are
located
on
the
landfill,
and
PW-‐15D
and
PW-‐16D
located
across
the
Randleman
Reservoir
on
property
within
the
Randleman
Reservoir
buffer.
There
is
an
existing
transducer
in
PW-‐DR-‐1.
The
equipment
design
was
completed
in
the
second
quarter
of
2014
and
those
transducers
have
been
installed
at
this
time.
These
new
level
indications
are
recorded
by
the
SCADA
and
drawdown
is
indicated
in
all
of
the
wells
except
OWDR-‐3.
After
review
of
the
historic
performance
of
OWDR-‐3,
it
was
determined
that
the
well
has
never
shown
any
influence
from
pumping
PWDR-‐1,
and
it
was
decided
to
relocate
that
transducer
to
PW-‐6I
which
is
screened
into
the
hanging
wall
of
the
Deep
River
fault.
Water
level
monitoring
during
recent
testing
indicated
that
pumping
PWDR-‐1
does
affect
the
level
in
Remedial
Action
Construction
Progress
Report
October
28,
2014
Page
6
of
7
PW-‐6I
and
this
location
will
give
the
Parties
data
on
the
effect
of
the
capture
zone
on
the
upper
aquifer
at
the
site.
Summary
The
remedial
system
startup
has
fallen
behind
schedule
based
upon
the
original
Scope
of
Work
included
in
Remedial
Action
Settlement
Agreement
(RASA).
The
delays
were
caused
by
the
failure
of
the
AOP
system
manufacturer,
Purifics,
to
manufacture,
deliver
and
install
a
fully
tested
and
operational
system
without
defects
as
required
by
its
contract
with
the
Parties.
However,
significant
progress
has
been
made
at
this
time,
and
the
items
required
for
startup
are
complete.
Startup
resumed
during
September
2014,
and
testing
should
be
finished
by
December
31,
2014.
Please
contact
Mr.
Gary
D.
Babb,
P.G.
(919-‐325-‐0696)
or
James
C.
LaRue
(281-‐431-‐3571)
if
there
are
any
questions
or
comments.
Please
direct
correspondence
related
to
this
matter
to:
Gary
D.
Babb,
P.G.
Seaboard
Group
II
and
City
of
High
Point
c/o
Babb
&
Associates,
P.A.
P.O.
Box
37697
Raleigh,
NC
27627.
Communications
via
electronic
mail
should
be
directed
to
gbabb@nc.rr.com
and
jlarue@swenv.com.
Respectfully,
Seaboard
Group
II
and
City
of
High
Point
James
C.
LaRue
Seaboard
Group
II
Gary
D.
Babb,
P.G.
City
of
High
Point
Attachment
-‐
Project
Schedule
cc
Amos
Dawson,
Esq.
Counsel
Terry
Hauk
-‐
City
of
High
Point
Randy
Smith
-‐
Seaboard
Remediation
Trust
Jackie
Drummond
–
NCDENR
Remedial
Action
Construction
Progress
Report
October
28,
2014
Page
7
of
7
PROJECT
SCHEDULE
2014
October
1
–
December
31
Commence
operation
of
the
AOP+
unit
to
test
performance,
operate
system
for
a
sustained
operating
period
and
address
any
programming
needs.
Complete
all
testing
including
the
AOP+
performance
test.
Design
procedure
and
install
solids
handling
upgrades,
if
required.
2015
January
1,
2015-‐
Begin
to
operate
using
the
phytoremediation
system.
Operate
system
at
50-‐GPM
sustained
flows
with
discharge
to
the
irrigation
network.
January
31
-‐
Submit
Construction
Completion
Report.