HomeMy WebLinkAbout3615_AssuredWaste_MedWaste_Approved Plan_DIN26180_201606071
Assured Waste Solutions, LLC
Medical Waste Treatment Facility
Gastonia, North Carolina
NC Permit #3615
OPERATION PLAN
October 15, 2012
Revised: June 2, 2016
1.0 INTRODUCTION
Assured Waste Solutions, LLC operates a medical waste treatment facility located at 148
Boxwood Lane, Gastonia, NC. The site, consisting of a 10,000 square foot building on
approximately two (2) acres is properly zoned with sanitary sewer and natural gas service. The
site is properly suited for medical waste treatment operations, transfer of medical waste for
appropriate treatment off site, and transportation and storage of untreated and treated medical
waste. The facility can house four (4) steam sterilization (autoclave) units. Treated waste is
transferred into a container prior to being transported to a permitted Sub-Title D landfill under
contract to Waste Management, Inc. The operating parameters for waste treatment are detailed
in this Operating Plan, with applicable requirements set forth in the North Carolina GS 130A-
294, Solid Waste Management Program and including 15A NCAC 13B. The facility also does
reverse distribution and destruction of pharmaceuticals under guidelines of the EPA and DEA;
the reverse distribution process is also permitting as a Large Quantity Generator for hazardous
waste.
2.0 FACILITY IDENTIFICATION
Assured Waste Solutions, LLC
148 Boxwood Lane
Gastonia, NC. 28054
3.0 OPERATIONS
The facility is operated in accordance with rules and regulations set forth by the Division of
Waste Management, North Carolina GS 130A-294, Solid Waste Management Program, 15A
NCAC 13B and the City of Gastonia, NC. The manufacture's Operating Manuals are kept on file
at the plant office. All employees, based on job description, shall receive training as to the
contents of the manual, safety procedures and practices, operation, maintenance, and servicing of
the equipment. Assured Waste Solutions accepts prepackaged boxes, reusable and disposable
containers of various sizes containing medical waste and sharps waste from generators and
transporters. The waste is treated by means of steam sterilization equipment after which it is
disposed of in a permitted Sub-Title D landfill. Wastes requiring incineration will be transferred
to a permitted incinerator capable of treating bypass waste that includes all waste material that is
not treatable in the autoclave sterilization process, i.e. pharmaceuticals, pathological (human and
animal), liquids, etc. as governed by 15A NCAC 13B. The incinerator is operated by Curtis Bay
Energy and is located at 3200 Hawkins Point Road, Baltimore, MD 21226 (410-354-3228).
Their Maryland Refuse Disposal Permit number is 2011-WMI-0036. The Assured Waste facility
also operates under EPA and DEA permits to transport and process pharmaceuticals for reverse
distribution and destruction (See attached Pharmaceuticals Operation Plan, Exhibit 2). This
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section summarizes the routine operating procedures for the safe and effective management of
the waste. The section includes procedures and policies for the following:
1. Equipment operation and maintenance
2. Onsite waste flow
3. Unloading procedures
4. Sorting/inspection/recording procedures
5. Hours of operation
6. Access control
7. Time and capacity limits
3.1 EQUIPMENT OPERATION AND MAINTENANCE
3.1A General Operations
Waste is transported to the treatment facility from generators, by way of Assured Waste
Solutions drivers or licensed transporters with whom Assured Waste Solutions contracts
treatment services. Waste is received at the facility in corrugated boxes or reusable and other
disposable containers where they are offloaded from vehicles at the dock doors. Personnel using
hand trucks, forklifts, and conveyors, transfer the waste to a scale/barcode scanning station,
where the customer information and container weight is recorded. Once scanned and weighed,
the waste is loaded into treatment carts, staged and treated in the autoclave. After treatment the
waste is transferred to a waste container for transport to a permitted disposal landfill. Any waste
requiring incineration will be transferred to another properly licensed and permitted incinerator
or treatment facility. Incineration waste is primarily noticed by visual inspection of the red bags
as they are transferred into the treatment carts and by an abnormal weight situation. The main
objective is to work with and train our customers to properly segregate and label the various
waste streams. Proper handling at the source will minimize the handling of waste materials at
the treatment facility.
The autoclave control system is a comprehensive data collection, display and retention which is
operator friendly while providing detailed electronic and hard copy management of data for
regulatory purposes and for demonstrating treatment efficacy and securing the operating data for
a period of three (3) years.
To respond to the concerns relative to the presence of radioactive materials in the waste loads,
radiation detectors are mounted over each dock receiving door which gives an alarm upon the
detection of radioactive substances in the load. The radioactive waste will be located and
returned to the generator or picked up by an approved transporter.
There are no added chemicals introduced into the steam sterilization process. A built in cool
down cycle avoids handling of hot carts, thus preventing exposure to potential injury.
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3.1B Detailed Operations
3.1B(1) Service
Assured Waste Solutions provides collection and/or treatment services to the healthcare industry
in this region. The service usually includes providing containers and other necessary supplies for
proper packaging of the waste materials along with barcode labels for transport and tracking.
Proper packaging includes using only approved red bags and cardboard boxes, tape, and labels.
Boxes that are not packaged properly will not be picked up including weighing over 50 pounds,
boxes that are crushed, torn or distorted in any way, label not attached (name and address
correct), or not completely taped shut on the top and bottom. Any nonconforming boxes must be
repackaged before picked up for transport.
3.1B(2) Medical Waste Transport
Medical waste will be transported in trucks by employees of Assured Waste Solutions, contract
drivers for Assured Waste Solutions, and other waste transporters. Medical Waste may also
come to the facility through the mailback program shipped through a common carrier. Medical
waste is shipped to the facility in approved corrugated boxes, reusable containers, or other
disposable containers. Assured Waste Solutions will not transport, or accept for transport, waste
that is not properly packaged or classified in accordance with 15A NCAC 13B section .1204.
Assured Waste Solutions shall also maintain compliance with the requirements of section 15A
NCAC 13B .1205 which includes:
- Transporters shall not accept waste that is improperly packaged.
- Regulated medical waste shall be transported in a manner that prevents leakage of the
contents of the package.
- The integrity of the package shall be maintained at all times.
- The labeling and marking of the package shall be maintained at all times.
- All loads containing regulated medical waste shall be covered during transportation.
- The universal biohazard symbol shall be displayed on all transportation vehicles, in
accordance with the US DOT Standards and 49CFR 172 Subpart F.
- Regulated medical waste shall be delivered to a permitted storage or treatment facility
within seven (7) calendar days of the date of shipment from the generator.
- Refrigeration at an ambient temperature between 35 and 45 degrees Fahrenheit shall be
maintained for regulated medical waste that will not be delivered for treatment within
seven (7) calendar days.
- A contingency plan shall be prepared and maintained in each vehicle used in the
transporting of regulated medical waste. The operator of each vehicle shall be
knowledgeable of the plan.
- Vehicles used for the transportation of regulated medical waste shall be thoroughly
cleaned and disinfected with a mycobacteriocidal disinfectant before being used for any
other purpose and in the event of leakage from packages.
- While transporting regulated medical waste, vehicles are prohibited from transporting
any material other than solid waste and supplies related to the handling of medical
waste.
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3.1B(3) Container Unloading and Handling
The waste containers are offloaded at the dock by hand truck, forklift, conveyor or rolled off
(some containers are equipped with wheels) by plant employees. The dock area will remain
clear of debris and forklift accessible. Entrance into the plant from the dock is through two roll
up doors, one being 8’ wide x 12’ high, and the other 12’ wide x 12’ high.
Packages of waste shall remain intact from the generator's site during transport and to time of
processing in the staging area. There shall be no recycling efforts or intentional removal of
waste from the red bags or sharps containers prior to the waste being treated. Packaging of waste
is handled in a manner that does not impair the integrity of the packaging. Containers of waste
shall not be compacted before transfer.
All reusable waste containers shall be constructed of smooth and easily cleanable materials that
are impervious to liquids and capable of being readily maintained in sanitary condition.
3.1B(4) Unacceptable Waste
Properly classified waste materials, which are received at the facility, but cannot be processed by
steam sterilization, are segregated and staged for further transport to an alternate facility.
Unacceptable waste received is returned to the generator, as soon as practical, or is transferred to
an appropriate disposal facility. Shipping documents are utilized to track this material to the
proper treatment and disposal facility. No waste will be accepted that does not meet the
packaging requirements of 15A NCAC 13B .1204. Hazardous and radioactive wastes shall not
be received through the medical waste management program.
3.1B(5) Treatment Cart Loading (Manual and Hydraulic Dumpers)
After waste containers have been scanned and weighed, they are conveyed to a dumping
platform or hydraulic tipper/dumper. Disposable contents and/or the contents of the reusable
containers are then dumped into the plastic lined treatment carts.
After dumping, the reusable containers are conveyed to a container washing area where they are
cleaned with hot water and an approved disinfectant. The dumping process is repeated until the
treatment carts are full or until they have the proper weight in them for loading into the
autoclave. The treatment carts are relined after each autoclave cycle.
3.1B(6) Medical Waste Weighing
Waste received at the facility is unloaded and tracked by scanning a customer installed barcode,
provided by Assured Waste Solutions, as it passes over a scale. This provides the information
for regulatory and billing purposes. Also, the autoclave contains a scale to weigh each load
before it is rolled into the chamber.
3.1B(7) Container Disinfection
After the reusable containers are emptied, they are conveyed to the washing area where they are
cleaned with hot water and an approved disinfectant. When the cleaning operation is completed,
the containers are staged to dry. Containers are then either moved to a storage area or loaded
onto trucks for delivery to a generating facility for the collection of waste.
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3.1B(8) Loading and Unloading Autoclave
Once the treatment carts are filled with untreated medical waste, the carts are conveyed to a
staging position. Treatment carts are then loaded into the autoclave.
Unloading treated carts of waste material is conducted the same way, after which, they are staged
to be emptied into the disposal container. The carts are emptied into the disposal container by use
of a forklift or other hydraulic means. Once emptied, the treatment carts are relined with a new
liner and available again for refill with untreated medical waste. If a cart contains any residue
after dumping it will be taken to the wash station for cleaning before being put back in service.
3.1B(9) Sterilization Process
Assured Waste Solutions will use a North Carolina approved autoclave for sterilization. This
revolutionary technology is the only integrated, automatic, variable operating parameter
autoclave in the industry. The vessel is constructed of stainless steel, is 5' in diameter, 11' long
and has an operating pressure of 20 psi at a temperature of 260 degrees Fahrenheit. The
autoclave holds two(2) carts holding about 450 pounds each of medical waste. Steam for the
autoclave is supplied by a 20 hp boiler.
Once the autoclave is loaded, the door is closed and the steam sterilization process in initiated
from the control panel. The cycle time of the treatment process is determined by the total weight
of the load and the type of material being treated (red bag, sharps or suction containers). The
preprogrammed process consists of three (3) phases to assure proper sterilization and allow safe
removal of the carts. Phase 1 consists of one or more steam pulses to facilitate steam
penetration. Phase 2 includes the residence time required (as per requirements of 15A NCAC)
for the waste to reach 250 degrees and obtain a minimum log4 reduction of bacterial spores.
Phase 3 is the cool down cycle before the carts can be removed from the vessel. The control
cabinet is equipped with a key switch that can change the computer's operating settings to
achieve a log12 kill for pandemic or bioterrorist attack conditions. The entire process has no air
emissions or offensive odors.
The process parameters are recorded and maintained through the control system. This includes
cycle times, weight, temperatures and cycle types. The process data will be retained on tape
backup and electronically for three (3) years.
The efficacy of the sterilization process is confirmed using self-contained ampoules of
Geobacillus Stearothermophilus biological indicators. After the sterilization cycle is completed,
the spores are recovered and analyzed in an incubator to determine kill efficacy. Results of the
spore test are recorded in a log and maintained in the office. All time and temperature
requirements of North Carolina regulations will be met or exceeded in this process. Frequency
of efficacy testing will be once per week, as required in section .1207(2)(d) according to the
procedure as described on Exhibit 1 attached.
3.1B(10) Record Keeping
When the door of the autoclave closes and the process cycle started, record keeping
automatically begins. The controls electronically records time, temperature and pressure for
each cycle. This information/record is maintained on file for three (3) years.
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3.1 B(11) Treatment Bin Dumper
The treatment carts are picked up by the forklift and emptied into the hopper of the compactor.
After the treatment cart is emptied it is returned to the staging area for reloading of medical
waste.
3.1B(12) Emergency Shutdown
An emergency shutdown button is located at the control panel for the autoclave. Also, an
emergency shutdown button for the boiler is mounted at the exit door from the plant into the
office area.
3.1B(13) Transport to Landfill of Treated Waste
Treated materials are greatly reduced in volume during the vacuum process and inherent melting
during the pressure cycles. The treated waste is stored in a roll off container not to exceed seven
(7) calendar days until it is transported to a landfill.
3.1B(14) Equipment Operator Training
All employees will receive training and will become knowledgeable of the procedures,
equipment and sterilization process. Training programs are oriented towards maintenance and
safe operation of the facility.
3.1B(15) Maintenance Equipment
Employees will use maintenance schedule and inspection sheets to monitor and inspect the
facility. Visual inspection of all the equipment will be conducted daily to insure that it is in
proper working condition. Any equipment in need of repair or maintenance will be removed and
replaced, or repaired immediately. A copy of the maintenance, inspection and monitoring plan
and its inspection schedule are attached to this Operating Plan.
3.1B(16) Plant Operations Office
The plant will be under the supervision of a lead person located in the windowed plant operations
office. This office will provide an area to oversee all the plant operations and perform all the
required paperwork and record keeping.
3.2 ONSITE TRAFFIC PATTERNS
Vehicles containing untreated waste will enter the facility and approach a designated parking
area or dock door determined by the shift operator. Vehicle traffic will pass through a
designated gate gaining access to the loading and unloading area. All vehicles carrying untreated
waste will enter the facility through the same gate to the property.
3.3 LOADING AND UNLOADING PROCEDURES
Prior to leaving the facility, the driver will check his daily route sheet to assure that all pickups
are scheduled and to plan his course of efficient routing. The driver will also obtain all necessary
documents (manifests, reports, etc.) to be delivered to customers. While reviewing his daily
schedule, the driver makes notes of the supplies that he may need to deliver to the customers.
The driver will perform a vehicle inspection according to OSHA and DOT regulations.
All biomedical wastes picked up by Assured Waste Solutions are pre-packaged by the customer
at the customer's facility prior to loading into the truck. A biomedical waste manifest tracking
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form is completed for each pickup and signed by the customer acknowledging proper
segregation and packaging. Assured Waste Solution's sorting, inspecting and recording
procedures are described in section 3.4 below.
When all containers are properly marked and coded, the driver will stack the containers across
the interior of the vehicle body using care not to damage or tip the containers. Each row of
containers are secured using cargo retaining straps to prevent tipping. The driver will lock the
vehicle upon completion of loading at each customer location.
Upon arrival at the treatment facility the driver will report to the transportation manager or shift
supervisor on duty. The vehicle will be unloaded under the direction of the shift supervisor.
While unloading, the responsible shift supervisor will verify that all containers, boxes, carts, and
bins are manifested and accounted for. All required paperwork will be handed over to the shift
supervisor or the transportation manager.
During the unloading, containers designated for incineration are set aside and staged into a
holding area for transport to an approved incinerator. At the time of the transfer to an
incineration facility, a new manifest is prepared for proper receipt of these materials at the
incineration facility. This waste will be transferred within thirty (30) calendar days from date of
receipt and is stored in an in-plant cooler at 40 degrees until it is picked up by the hauler to
transport direct to the incinerator.
After all biomedical waste is unloaded, the driver will complete a visual inspection of the
vehicle. All vehicles are cleaned/disinfected when visibly soiled. If a leak is noticed anytime a
vehicle contains medical waste, the leaking substance will be collected in a bucket, absorbed in
kitty litter and dumped into a bag. The bag will then be treated in the autoclave before being
disposed of in the trash container. Any soil contamination will be picked up and disposed of in a
similar manner. The leaking container will be located in the vehicle and removed immediately
and disposed of according to normal treatment procedures. The vehicle will be cleaned and
disinfected before being returned to service.
3.4 SORTING, INSPECTION, AND RECORDING PROCEDURES
When handling containers, all personnel in contact with containers will ensure that the utmost
care is taken to prevent damage to containers and that spills are prevented. Employees will wear
proper protective equipment (PPE) at all times while handling waste containers.
Prior to moving any containers from the customer's storage area to the vehicle for loading, the
driver will inspect each container to verify that it meets the following conditions:
a) Each container will be properly sealed and taped as per requirements of 15A NCAC
13B.1204 before transport to the facility.
b) Each container must not be damaged (crushed, cut, bent, or leaking).
c) Each container must be in an upright position.
d) Any improperly packaged containers will be reported to the customer for repackaging.
Assured Waste employees will not assist in the packing procedures.
Once all containers are inspected, the driver will transport them to the vehicle using any method
that will not damage or tip the containers.
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When loading containers into an Assured Waste vehicle, each regulated medical waste container
received from a customer will be marked or labeled on the outer surface as follows according to
the requirements of North Carolina Administrative Code 156A NCAC 13B.1204(a)(4):
a) the generator’s name, address, and telephone number
b) the transporter’s name, address, and telephone number
c) storage facility name, address, and telephone number, when applicable
d) treatment facility name, address, and telephone number
e) date of shipment
f) “INFECTIOUS WASTE” or “MEDICAL WASTE”
(Assured Waste Solutions barcode label provided to customers contains all the above
information).
When all material is properly identified, the driver will load the containers into the truck as
described in above section 3.3. The driver will then complete the waste manifest, obtain an
authorized customer representative signature and leave a copy with the customer. Prior to
departing the customer's premises, the driver will re-inspect the containers to ensure they are
properly stacked, not damaged, and show no visible signs of leakage. The driver will then
update his route sheet and continue to his next stop or return to the Assured Waste facility.
When unloading containers or boxes at the Assured Waste facility, the plant operators will weigh
each container and record its weight with a barcode scan. The transportation personnel will
review each manifest for accountability each day of all containers, and note any discrepancies on
the manifest or in the computer system to provide notes to customer service.
3.5 HOURS OF OPERATION
The Assured Waste facility can operate 24 hours a day, 7 days a week for treatment processing.
Office hours are Monday through Friday from 8:00 AM to 5:00 PM. Independent transporters
delivering pre-manifested waste materials will be accepted by prior appointment only.
3.6 ACCESS CONTROL
A lockable and video recorded powered gate will be provided for access into the facility. The
gate will be closed at all times with plant access provided only through a keypad or remotely
after proper identification. All doors to the facility will be locked prohibiting unauthorized
entrance from the outside and secured at all times. The main entrance to the building and office
areas will be open during normal business hours only. After hours, all doors to the facility will
remain closed and locked prohibiting unauthorized outside entry with the exception of dock
doors being utilized for operations. The entire facility is protected by a security system that will
alarm when activated by an unauthorized intruder and notify police and management.
All visitors to the facility are required to sign the visitor's log located in the front lobby. Under
no circumstances will Assured Waste allow and unescorted visitor to enter the facilities
treatment area.
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3.7 TREATMENT/STORAGE AND CAPACITY LIMITS
Assured Waste Solutions is locally permitted to operate the treatment facility at 148 Boxwood
Lane, Gastonia, NC. Permitted capacity is based on the maximum waste treatment capacities of
the processing equipment, including future additions. Assured Waste will operate the Gastonia,
NC facility with the currently permitted four (4) steam sterilization units not to exceed 12,000
pounds per day or 4 million pounds per year each. Based on future expansion capabilities of the
facility, the total capacity can be increased to 16 million pounds per year or 1.2 million pounds
per month. The actual treatment capacity of each piece of equipment will vary based on the
waste type, density, liquid weight, handling procedures, operator interface, and efficiency
protocols. Before any future autoclaves are installed, Assured Waste will notify the appropriate
state agency for approval to do so and increase its financial assurance package as specified by the
state of North Carolina.
All untreated waste is stored in a secure area located inside the facility or in enclosed, locked
transport vehicles located within the secure area of the premises to await processing. Storage of
untreated and treated waste at the facility will be based in accordance with 15A NCAC 13B
Sections .1206 and .1207(1), based on the seven (7) calendar day or refrigerated time status.
Treated waste storage is maintained on the premises in a secure area awaiting transport for final
disposal.
4.0 WASTE INSPECTION PLAN
Waste containers are packaged and sealed by the generator prior to pick up by Assured Waste
drivers. Due to the nature of biomedical waste, health hazards preclude all Assured Waste
personnel from opening boxes or cartons of waste prior to dumping into the treatment carts at the
facility. Assured Waste enforces the defined protocols on the pre-approval manifests forms
certified by the generator that the contents are in accordance with Assured Waste restrictions and
regulatory compliance. Assured Waste will not ship or accept for shipment waste that is not
packaged in accordance with the requirements of 15A NCAC 13B Section .1204.
5.0 BYPASS AND RESIDUAL PLAN
All processed waste from the facility will be treated in the approved treatment units and disposed
in a permitted municipal solid waste landfill. Untreated waste may at times be transferred to a
treatment facility (Curtis Bay Energy) other than Assured Waste during equipment maintenance
downtime or due to logistics situations. Untreated waste being transferred from the Assured
Waste facility will be manifested to track the materials from Assured Waste to a site referred to
in the Contingency Plan with prior approval from that facility. Manifest documentation will also
indicate the tracking of waste transferred from the generator site or transfer station site directly to
a contingency facility in such event. Requirements of 15A NCVAC 13B, Sections .1206 and
.1207(1), will be adhered to at all times when the transfer of waste is required. Storage times
will not exceed seven (7) calendar days without required refrigeration.
6.0 MAINTENANCE, INSPECTION AND MONITORING PLAN
6.1 EQUIPMENT MAINTENANCE
6.1A Preventative Maintenance
Preventative maintenance is designed as an aid in setting up a schedule of regular inspections
and checks to determine the actual condition if the equipment and to maintain it in proper
working order. The systematic use of a preventative maintenance program may be expected to
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reveal any potential adverse condition in the early stages when the remedy is relatively simple
and inexpensive. This operating plan provides an overview of the manufacturers Equipment
Operating Manuals.
6.1B Periodic Inspections (Steam Sterilizer and Boiler)
The treatment equipment should be kept clean at all times and special attention should be given
to the safety pressure interlock system to guard against sticking of parts.
Check accuracy of instruments, gauges and thermocouples. Also check relief valves to see that
they relieve at proper pressure.
Make sure in-line trap drains from steam supply line to vessel are functioning properly.
Frequently inspect flanged joints and other pipe connections.
Test relief valves at least once every year.
6.1C General Inspection and Maintenance
The following procedures should be performed at regular intervals as indicated. This frequency
is the minimum and should be increased if usage of the autoclave demands.
Safety Valve: In accordance with the National Board of Inspections Code, periodic checking of
the safety valve operation should be performed. Periodic inspection of the equipment by a
qualified inspector is advisable. Assured Waste conducts inspections of all pressure vessels and
safety valve operation in accordance with the NC Department of Labor, Boiler Safety Bureau.
6.1D Routine Maintenance
Prior to performing maintenance, the control switch must be turned off, facility power to unit
disconnected, and accessories must be cooled to room temperature.
Employees shall wear the proper PPE when cleaning or maintaining all equipment.
Daily Maintenance (Start of Shift):
1. Check that supply steam pressure is in range.
2. Check that compressed air pressure is in range.
3. Check that water feed is open.
4. Check door seal for nicks or abrasions, replace if necessary.
5. Check cart rollers that they are free of any debris and smooth rolling.
6. Check that vessel interior is free of any debris and drain is clear.
Weekly Maintenance:
1. Examine vessel and pipe insulation and covers for damage, repair if necessary.
2. Wipe down exterior surfaces and piping.
Quarterly Maintenance:
1. Check, Clean, Adjust the following:
- Steam pressure regulator
- Air pressure regulator
- Vacuum pump seal water flow
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- Cooling water nozzles and flow
- Main drain trap
- Vessel interior
- Control cabinet interior
- In-line filter screens
- Cart rollers
- Door latch operation
- Calibrations, scale, thermocouple, pressure transducer
(full calibration annually)
2. Lubricate cart wheels
3. Lubricate door hinge
6.2 INSPECTION SCHEDULE
6.2A Site Security
1. Outside lighting will be inspected weekly and bulbs replaced as necessary.
2. Security gates and locks will be inspected monthly.
3. Warning signs will be inspected quarterly for proper visibility.
6.2B Safety, Emergency and Personal Protective Equipment (PPE)
The following equipment and PPE will be inspected quarterly for supply, accessibility
and condition:
1. Gloves
2. Eyewear
3. Aprons
4. Disposable Coveralls
5. Rubber Boots
6. Face Masks
7. Goggles
8. Duct Tape
11. First Aid Kit
12. Eyewash Station
Fire Response Equipment
All fire extinguishers inside the facility will be inspected monthly to check for damage,
pressure leakage and accessibility. Any damaged extinguishers will be removed from
service and repaired immediately.
Spill Cleanup Equipment
All materials and equipment used for spill cleanup both in the plant and carried on all
vehicles will be checked quarterly for supply and accessibility. These items include:
1. Absorbent material (kitty litter)
2. Spill Kits
3. Bucket
4. Brooms
5. Shovels
6. Trash Bags
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Storage Containers
All storage containers are inspected daily during the normal operation of the plant. These
include corrugated boxes and reusable containers coming into the plant for processing.
7.0 WASTE TREATMENT CONTINGENCY PLAN
In the event of equipment failure or plant shutdown, Assured Waste will ship untreated waste to
a permitted and approved facility (Curtis Bay Energy, Baltimore, MD as per 3.0, page 1). In
such an event, the requirements for storage and transport under 15A NCAC 13B will be
maintained.
8.0 EMPLOYEE TRAINING PROGRAM
Assured Waste Solutions, LLC bases its training program on several sources: (1) Job position
and company procedures training, (2) Regulatory requirements (EPA, DOT, OSHA). This
policy establishes the specific training categories for which each employee must receive
instruction and indoctrination. The categories as outlined above are as follows:
A. Job description and company procedures training:
Management & Administrative Operations
o Day 1
New Hire Orientation Introduction
Health and Safety Standards
BBP
PPE
Alcohol/Drug Policy
Accident/Injury Protocol/Policy
Emergency Contingency Plan/Evacuation/Spills/Eyewash/Shower
New Hire Paperwork
o Day 2 – Administrative Operations
Paperwork/Manifests
Health and Safety Standards
Back Injury Prevention
Slip/Trip/Fall
Office Safety
Hazcom/Hazardous Materials
OJT – Admin Operations
o Day 3 – Plant Operations
Plant Operations Plans
Waste Acceptance (incoming, bypass, haz)
Unauthorized Waste and Radioactive Waste
Equipment Use – Autoclave, Boilers, Compactor, Etc.
Health and Safety Standards
Equipment/Tool Safety
Lockout Tagout
Confined Spaces
OJT – Plant Operations
o Day 4 – RD Operations
RD Operations
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Hazardous Waste Operations
OJT – RD Processes
o Day 5 – Driver Operations
Driver Hiring and Qualifications
Driver Handbook
Equipment Use
OJT – Driver Operations
Plant Operations
o Day 1
New Hire Orientation Introduction (plus the following)
Access Control
HIPAA
Health and Safety Standards
General Safety
Alcohol/Drug
BBP
PPE
Accident/Injury Protocol/Policy
Emergency Contingency Plan/Evacuation/Spills
New Hire Paperwork
o Day 2
Plant Operations
Waste Acceptance (incoming, bypass, haz)
Unauthorized Waste and Radioactive Waste
OJT – Plant Operations
o Day 3
Equipment Use – Autoclave, Boilers, Compactor, Etc.
Health and Safety Standards
Equipment/Tool Safety
Lockout Tagout
Confined Spaces
HazCom/Hazardous Materials
o Day 4
OJT – RD
OJT – Admin
Paperwork/Manifests
Health and Safety Standards
Back Injury Prevention
Slip/Trip/Fall
o Day 5
OJT – Driver
Health and Safety Standards
Forklift
OJT – Plant Operator – Fly Solo
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Reverse Distribution (RD) Operations
o Day 1
New Hire Orientation Introduction (plus the following)
Access Control
HIPAA
Health and Safety Standards
General Safety
Alcohol/Drug
BBP
PPE
Accident/Injury Protocol/Policy
Emergency Contingency Plan/Evacuation/Spills
New Hire Paperwork
o Day 2
RD Operations
OJT – RD Operations
Health and Safety Standards
Hazcom/Hazardous Materials
o Day 3
Hazardous Waste Operations
Unauthorized Waste and Radioactive Waste
OJT – Hazardous Waste
o Day 4
OJT – Plant Operations
OJT – Admin
Paperwork/Manifests
Health and Safety Standards
Back Injury Prevention
Slip/Trip/Fall
o Day 5
OJT – Driver
OJT – RD Operator – Fly Solo
Transportation Operations
o Day 1
New Hire Orientation Introduction (plus the following)
Access Control
HIPAA
Health and Safety Standards
General Safety
Alcohol/Drug
BBP
PPE
Accident/Injury Protocol/Policy
15
Emergency Contingency Plan/Evacuation/Spills
New Hire Paperwork
o Day 2
Driver Handbook
OJT – Plant Operations (plus the following)
Waste Acceptance (incoming, bypass, haz)
Unauthorized Waste and Radioactive Waste
o Day 3
OJT – Driver
Equipment Use – Vehicles, Runs
Driving Test.
Health and Safety Standards
Equipment/Tool Safety
HazCom/Hazardous Materials
o Day 4
OJT – RD
OJT – Admin
Paperwork/Manifests
Health and Safety Standards
Back Injury Prevention
Slip/Trip/Fall
o Day 5
OJT – Driver Operator – Fly Solo
Records of training will be recorded and kept on file in the plant office. Contingency training
will be conducted in intervals prescribed by regulatory authority and company policy, or as
facility management deems it necessary for training update.
9.0 RECORD KEEPING
9.0A Operating and Maintenance Records
Operating and maintenance records will be maintained for all treatment processing operations.
The plant manager is responsible for report submission in a timely manner. All waste
management records, including any documentation provided by the transporter, are maintained
for three years and made available for inspection by all regulatory agencies, along with employee
training, transportation, and equipment maintenance records.
a) Reports for treatment equipment operation
- Daily log sheets
- Processing records
- Plant Operations weekly reports
- Monthly production reports
- Monthly statistical report
- Monthly maintenance report
- Disposal logs
- Spill report (if required)
- Accident report (if required)
16
b) Report for Transportation Operations
- Vehicle condition Reports
- Customer manifest for each medical waste pickup
- Spill report (if required)
- Accident report (if required)
c) Report for Transferred Waste Materials
- Customer list
- Shipping facility waste manifests
- Receiving facility waste manifests
10.0 HOUSEKEEPING
In handling medical waste, good housekeeping practices will be implemented at the facility. The
outside property will be maintained in a neat appearance by cutting and trimming the grass areas
and spraying for weed control on the property. An extermination contract will be in place to
control insects, vermin, etc. inside the building and around the perimeter of the building. The
company owned trucks hauling medical waste will have spill kits and PPE on board for cleaning
spills and leaks. Transporter's vehicles will be inspected and any noticeable leaks or spills will
be cleaned and disinfected before the vehicle is released from the facility. For vehicles parked
on the property, any leaks seen emitted from the vehicle will be contained in a bucket, the source
located and removed from the vehicle. The spill will be immediately cleaned using the spill kit.
Any contamination of the ground underneath the vehicle will be removed, placed in a bag and
treated in the autoclave. The secured office area will have no carpeting (tile floors) and no
contamination will be brought into the office area. Only authorized employees will be allowed
in the office area. The plant area will be properly maintained to be clean, orderly and well lit.
Spill cleaning materials, hospital grade disinfectants and PPE will be stored in the plant for
employees to properly cleanup any spills using the required dwell times. The plant concrete
floor will be washed at least weekly, or as required for spill cleaning, into the floor drains and
discharged into the sanitary sewer. Management is trained in biohazard cleaning. The autoclave
has a cleaning cycle to maintain the inside of the autoclave chamber and the treatment carts. If
any additional cleaning is required, the carts will be taken to the wash station where they will be
pressure washed using hot water and disinfected before being returned to service.
11.0 COMMUNICATION
Should the treatment facility close for any reason other than normal business hours, the
Company will inform the Division of Waste Management, Solid Waste Section, upon the
closing, reason for closing and re-opening date.
12.0 EMERGENCY CONTACTS
In case of emergency, contact Plant Management at phone numbers listed in the plant.
For police, fire or medical emergency, call 911 and communicate needs.
State DENR emergency contacts are as follows:
1. Bill Wagner, Environmental Senior Specialist: 828-296-4705
2. Jason Watkins, District Supervisor: 336-771-5092
3. Larry Frost, Environmental Engineer: 828-296-4704
4. Environmental Emergencies: 800-858-0368
17
Exhibit 1
Periodic Spore Test Procedure
Care and caution is required when performing this procedure. Appropriate Personal Protective
Equipment (PPE) must be worn in accordance with facility protocol. This includes safety
glasses, impervious gloves and rubber apron when working around Regulated Medical Waste
(RMW).
The VariClave has been designed with a comprehensive parametric monitoring, recording, alarm
and notification system. This system combined with the extensive testing performed to establish
cycle protocols ensures effective treatment of the RMW.
Material required for testing:
1. Raven ProSpore ampoule PS1-4 (Geobacillus Stearothermophilus, approximately 2.4 x
10^4 CFUs)
2. Dry Bath Incubator for ProSpore ampoules, set to 55 degrees C
3. Test Carrier provided by OnSite Sterilization
Procedure:
1. Place two (2), PS1-4 ampoules inside the Test Carrier
2. Set one additional ampoule aside as an un-processed control
3. Carefully place the Test Carrier in the center of the RMW load in the bin.
4. Load the bin into the VariClave following the loading instructions.
5. Initiate the VariClave process cycle.
6. Print a second copy of the cycle report to file with the test log.
7. Note the date, time, cycle number cycle type and weight in the test log.
8. Carefully retrieve the Test Carrier from the bin.
9. Remove the ampoules, place in the incubator along with the control ampoule, and
incubate for 48 hours.
10. Inspect the ampoules for color change after 24 and 48 hours of incubation.
11. A color change to bright yellow indicates “Growth” and a failed test. Any other
result indicates “No Growth” and a passed test.
12. Note the result on the Test Log and initial.
13. In the event of a failed test result, the protocol for a failed test is as follows:
a. Check process alarm status and take corrective action if applicable
b. Reprocess load and retest
c. If second failure occurs, contact manufacturer to identify potential problem
and take corrective action
d. Reprocess load and retest
e. Document events
18
Exhibit 2
Assured Pharmaceuticals
Division of Assured Waste Solutions, LLC, Gastonia, NC
OPERATION PLAN
Date: September 27, 2012
Revision: June 2, 2016
1.0 Building Security
Only authorized personnel will be allowed access to the plant property. Anyone else must be
accompanied by a member of management (Security Level One or Two). All employees will
adhere to completing the designated entry/exit log assigned to the secure locations of Assured
Waste Solutions (DEA cage, pharmaceutical processing room and the vault). All visitors to the
plant will complete the designated entry/exit logs located in the front lobby and at the receiving
dock before entering the plant. Any secure location entered by a visitor will be accompanied by
an authorized employee (Security Level One or Two) and the designated enter/exit log will be
completed.
2.0 Employees
Due to the sensitivity of the products handled in the facility, all newly hired employees will be
screened by the following methods:
a. Drug screen (5-panel)
b. Criminal background check
c. References provided
All employees will be assigned to one of three security ratings with all having secured access to
the facility entrances and limited access to areas within the facility. The three security levels are
described below.
a. Security Level One - these employees are registered with the DEA and properly
permitted to handle scheduled pharmaceuticals. They have 24 hour card access to the
entire building, processing room and vault.
b. Security Level Two – these employees are not registered with the DEA and
have limited card access to the entire building and processing room.
c. Security Level Three – these employees are not registered with the DEA and
have limited card access to the building and office area but no access to the
processing room and vault.
All employees will be personally responsible for understanding and abiding by all the rules and
regulations for their assigned duties. This includes reporting for duty at their scheduled time,
remaining physically and mentally alert at all times, and dressed in appropriate attire. Any
19
equipment issued to an employee will remain the property of Assured Waste Solutions. If any
equipment is lost or stolen, it will be immediately reported to management. All equipment will
be returned to Assured Waste Solutions at any time an employee’s working status ends.
No illegal drugs or alcohol are allowed on the job or while in company vehicles. Anyone
working under the influence of drugs or alcohol will be reprimanded up to and including
termination. The use of prescription drugs or over the counter drugs on the job should be
considered for side effects and how it could affect the safety of the job. Management can
prohibit and employee from working if his performance is impaired. Random drugs testing will
be performed on all employees.
Employees with company computers (desk or laptop) will not be allowed to access any social
networks when working on the computers. Nor will any personal information be stored on
company computers. All company information is confidential and will not be copied and/or
removed from the facility unless needed for company business and then only upon approval from
management. All company passwords and e-mails will not be altered by employees unless
authorized to do so.
It is the responsibility of employees to notify management if they are criminally charged with
any crime. Failure to do so will result in corrective action up to and including termination.
3.0 Receiving Responsibilities
All product will enter the plant through the dock receiving area, either through an Assured Waste
vehicle, or a common carrier for mailback and kiosk programs. This means the dock will be
secured at all times when product is being processed. All personal bags or packages should be
secured either in the employee’s vehicle or in a provided locker. There will no bags, packages or
containers allowed on the dock area except for those approved for receiving and storing product.
While receiving product into the plant the dock will not be left unattended. When not working
on the dock area all doors will remain closed and locked at all times. All pharmaceutical
shipments will be immediately received, documented and placed in the appropriate storage area
or transport cart.
Proper protocol will be followed when receiving pharmaceuticals. This includes cross
referencing each shipment with pre-shipment documents. Containers will not be altered in any
fashion upon receipt. If any discrepancies in the paperwork or any appearance of any container
being altered or damaged is observed, a Level One manager must be notified immediately and
any further handling of product will cease until an investigation is completed.
4.0 Driver Responsibilities
Every driver is responsible daily for making sure that his vehicle is prepared for handling
pharmaceuticals. This includes the following checks before leaving the facility:
a. The vehicle is in good operating condition with no body damage
b. There are no containers or packages in the vehicle that are not accounted for
c. The gas tank is over half full (if not, top off the tank before making the first stop)
d. The door locks are functioning properly
e. The alarm is working properly
20
f. The GPS is installed and functioning
When on the road, the driver must document his start time, arrival time at each customer stop,
departure time from each customer stop and return time to the facility.
Any detours from an assigned route or any breakdown must be reported immediately to the
dispatcher or management.
When a driver is in possession of pharmaceuticals in his vehicle, he must minimize the time
away from the vehicle and, if possible, keep the vehicle in sight when away. The vehicle must
always be locked when away from or driving the vehicle.
5.0 Product Pick-up
As a service to our customers, the company will provide inventorying and packaging of
pharmaceuticals for shipment to the facility. The procedure to prepare products for shipment is
detailed below.
a. Obtain a secure area to work in
b. Scan the products for proper identification
c. Identify any special shipping needs and/or hazardous products
d. Separate products by schedules
e. List products in each shipping box on Form 222, putting a copy in each box
f. Secure the box to avoid tampering by inserting the tag tie through the hole in the
rim of the container
g. Document the name of the person packing each box
h. Affix a copy of the shipping label on the outside of the box, listing any special
shipping needs and assuring that there are no drug identifications visible
i. Affix the proper schedule identifier (colored round stickers)
When the boxes are ready for shipment, each shipment will be verified through a manifest. The
driver will then verify the number of boxes, the boxes are properly sealed with security tape and
the boxes are not compromised. Any discrepancy must be immediately reported to management.
A chain of custody will be documented by the following:
a. Driver will verity that the shipment matched the manifest
b. A signature will be obtained from the customer sending the product
c. The driver will then verify and sign that he has accepted possession of the
shipment
d. The driver will immediately deliver the shipment to the Assured Waste facility
and obtain the receiving person’s signature who then takes possession of the
shipment
6.0 Pharma Mailback/Kiosk Program
AWS also provides pharmaceutical mailback and kiosk programs as an additional service to our
customers in order to enable the proper shipmen and reception of pharmaceuticals for
destruction. All such wastes are transferred to the incinerator or smelter for destruction
21
The mailback program entails a collection package being mailed to the customer. The customer
then returns the filled packaging to AWS for processing and destruction. Procedures for such
returns are detailed in the AWS of this AWS Pharmaceutical Receiving Procedures.
The kiosk program is utilized for used/spent/non-returnable patient/personal care pharmaceutical
collection and destruction. These pharmaceuticals are collected in kiosks at hospitals, clinic,
and/or law enforcement takeback drives. They are then sealed and mailed to AWS by common
carrier for destruction. All such wastes are transferred to the incinerator or smelter for
destruction. Procedures for such returns are detailed in the AWS of this AWS Pharmaceutical
Kiosk Procedures
7.0 Transportation Security
Any vehicle transporting pharmaceuticals will abide by stringent security protocol including the
following:
a. Alternate travel routes that will be designated prior to pick up
b. Designated pick up schedules
c. Unique codes printed in each vehicle that are easily viewed by the driver. If
there is a security breach, the driver can radio this code to the dispatcher and
emergency assistance will be summoned
8.0 In-Plant Handling of Product
When product is delivered to the facility it must be scanned in and signed for by a Security Level
One member. The product will then be put into a locked transfer cart and taken to the DEA cage
in the warehouse or directly to the vault if a Schedule 1 or 2 drug. When stored in the cage or
vault the product must be signed for again by a Security One member. Any non-hazardous
product can be stored in the locked room in the plant and does not have to be signed for upon
delivery.
9.0 Processing Room
There will be no personal bags or packages allowed in the pharmaceutical processing room. All
personal items must be stored either in the employee’s vehicle or in a provided locker. The
processing room will be kept clean at all times with no drinks or food allowed in the room.
The door to the processing room will be closed and locked at all times. Access to the room will
be only by authorized Security Level One or Two personnel and those people must have the
issued access cards and the code to open the door.
When processing drugs in the room, only those drugs being handled will be out of the secured
draws or the vault. At no time should pharmaceutical products be left out in the open when the
room is left unattended for extended periods of times.
Any lost or stolen access cards will be immediately reported to management and the Director of
Security.
22
10.0 Hazardous Waste Generator
As part of the pharma returns program AWS accepts and sorts pharamcetical products. These
products are evaluated for potential to be returned to the manufacturer, etc for credit.
Occassionally, a pharma return itme is not able to be sent back for credit and will need have a
waste determination made. Most pharma waste products are non-hazardous. However,
occasionally a hazardous pharma waste is determined. Therefore, AWS is registered as a Large
Quantity Hazardous Waste Generator - (LQG). The EPA definition of an LQG is: Hazardous
wastes generated are: Greater than 2,200 pounds in any calendar month, or Greater than or equal
to 2.2 pounds of acute hazardous waste. * Any facility generating greater than 2.2 pounds of
acute hazardous waste in a calendar month is a LQG. AWS does not conduct such operations at
this time.
Page 1
Policy Title: Emergency Contingency Plan
Policy Number: 1.2(5.3)
Date Issued: April 17, 2013
Version: 005 (Aug 17, 2015)
Issuer Name: Andrea Arredondo
Next Review Date: April 2017
Applying to the following
functional areas: RMW Processors
Purpose:
This Emergency Action Plan establishes general
procedures to be followed if there is an event that
endangers the general public or Assured Waste Solutions,
Inc. employees or equipment. This Emergency Action Plan
also establishes communications, notification, and
reporting requirements during any such occurrence.
A. ENCLOSURES:
1. Emergency Notification Plan
B. GENERAL:
1. Facility identification
Assured Waste Solutions, LLC
148 Boxwood Ln., Gastonia NC
704-865-7550
Normal Office Hours are 8am – 5 pm
2. Primary Emergency Coordinator (see enclosure 1 for complete list of alternates):
Doug Bowman
962 Poplar Forest Ridge
Clover SC 29710
Office 704-884-0008
Home 803-222-4271
Cell 704-616-9528
Page 2
3. Type of facility and Waste :
Waste Management Facility (to include Medical, Pharmaceutical, and Hazardous Wastes)
4. Waste management practices:
Assured Waste Solutions, LLC currently operates a Waste Management Facility,
specializing in Medical Waste, Pharmaceutical Reverse Distribution, and Hazardous
Waste.
Medical waste is brought to the facility and treated on-site by a steam sterilization
process. Medical Waste is stored in the plant bay. See attached facility layout.
Pharmaceuticals are brought to the facility through a Reverse Distribution process. The
boxed pharmaceutical materials are sorted for returnable items, and controlled
substances. Pharmaceuticals that can be sent back to the manufacture are managed as
materials. The pharmaceutical waste identified as Controlled Substances are managed
and returned in accordance with DEA regulations. Controlled Substances are locked in
a vault or in a cage within the plant bay until they are properly shipped to their final
destination. Pharmaceuticals that cannot be sent back to manufacturers are properly
managed as either hazardous waste or non-hazardous pharmaceutical waste. Hazardous
Waste is managed as described below. Non-hazardous pharmaceutical waste is
transferred off-site for proper disposal. Non-hazardous pharmaceutical waste is stored
in the plant with the Medical Waste.
Hazardous Waste is brought to the facility for temporary storage, and then is
transferred off-site for proper disposal.
5. Employees will be trained in emergency identification and response procedures as
addressed in this policy. Enclosure 1 addresses emergency identification information.
C. IMPLEMENTATION OF PLAN
The contingency plan will be implemented if an incident might threaten human health or
the environment. The emergency coordinator has the full authority to make this
determination. Examples of emergencies that may call for the implementation of the plan
are: Release of mixtures of pharmaceutical compounds, medical waste containers, fire and
explosion.
This plan will be review at least annually or after any emergency action.
D. PROCEDURES:
Personnel accountability is the primary concern of any supervisor. In case of emergency
the efforts of professional rescue personnel focus in a particular direction when informed
that an employee is missing: Equipment and facilities will take a back seat to search and
rescue. Alternatively, if they are positively informed upon arrival that all personnel are
accounted for, they can focus on minimizing damage to our livelihood.
Page 3
The following are specific emergency procedures are to be followed:
1. Medical Emergency ...................................................................................................................................................... 4
2. Spills ............................................................................................................................................................................. 5
3. On-Site Fire, Explosion, or Other Incident of Severe Potential Danger ...................................................................... 7
4. Evacuation Plan ........................................................................................................................................................... 8
5. Natural Disasters ......................................................................................................................................................... 9
6. Emergency Response Coordinator.............................................................................................................................. 10
7. After-Action Evaluation ............................................................................................................................................ 11
8. Coordination with Local Police and Fire Departments .............................................................................................. 12
Enclosure 1 .................................................................................................................................................................... 14
Page 4
1. Medical Emergency
1.1 In case of a medical emergency involving a serious injury, call 911 and provide the
following information:
a. Nature of medical emergency
b. Address of location (148 Boxwood Lane)
c. Your name and phone number
1.2 Call a manager trained in CPR and First Aid to provide the required assistance prior to
the arrival of the professional medical help. Attempt first aid ONLY if trained and
qualified.
1.3 If personnel trained in First Aid are not available, as a minimum, attempt to provide the
following assistance:
a. Stop the bleeding with firm pressure on the wound (note: avoid contact with blood or
other bodily fluids; wear latex gloves).
b. Do not move the victim unless absolutely necessary
c. Keep the injured person calm and engaged until assistance arrives.
1.4 In case of rendering assistance to personnel exposed to hazardous materials, consult the
Safety Data Sheet (SDS) and wear the appropriate personal protective equipment.
Page 5
2. Spills
A spill of material is not likely to be of such a catastrophic magnitude that would cause undue
danger to the public or Assured Waste Solutions, Inc. employees. Possible spills include
cleaning liquids, blood or blood related products, hospital solutions, hazardous waste, etc.
2.1 Spills Definitions:
a. A minor spill is defined as a spill that can be handled on site by employees; is
less than 32 gallons; has not been released to water, or soil.
b. A major spill in the plant is defined as a liquid spill larger than that cannot be
handled by on-site employees; anything larger than 32 gallons; spills involving
fire/explosions; or anything has been released to the water or soil. Major spills
require emergency assistance – call 911 immediately!
2.2 A spill kit is available in the plant and in the pharmaceutical processing lab. This kit
will contain the following:
Spill Response Kit Contents Location Capability
Fire extinguishers See plant layout Fire suppression
First aid kit Outside production office
in plant First aid
Absorbent Materials
Spill kits: wall opposite of
Autoclaves; next to bay
doors inside plant Spill absorption
Concentrated disinfectant, 10 % sodium hypochlorite and water
solution
Sprayer bottle in wash
bay
Disinfection
Large red bags
Spill kits: wall opposite of
Autoclaves; next to bay
doors inside plant Disposal containment
Shovel, push broom, mop, and bucket Wash bay Spill clean up
Tyvek coveralls (or equivalent)
Spill kits: wall opposite of
Autoclaves; next to bay
doors inside plant PPE
Goggles
Spill kits: wall opposite of
Autoclaves; next to bay
doors inside plant PPE
Rubber / Latex/ leather gloves Wash bay PPE
Rubber boots Wash bay Foot wear for spill clean
up
Page 6
2.3 Spill clean up in accordance with the following procedure:
a. Stop the spill!
b. Warn others and notify your supervisor. Prevent inadvertent contact with
the spill materials. Leave area until aerosol settles (only a few minutes are
required).
c. Isolate the area to ensure spilled material is not transferred to other areas
d. Initiate cleanup:
i. Don cleanup PPE in the spill kit.
ii. If a medical waste spill:
a. Spray the spilled material and broken packaging with the disinfectant.
b. Sprinkle spill with absorbent material as necessary to
absorb free liquids.
iii. If a hazardous waste spill:
a. Use absorbent for liquid spills.
b. Use mechanical means to clean up spilled pharmaceuticals.
iv. Clean up the spill utilizing the floor squeegee, mops, etc. Note the
wet vac is only to be used to clean up water – not spills of any other
materials
v. Place cleaned up materials, and broken/damaged containers inside
overpack bags and dispose.
a. Medical Waste spills and clean up materials must be disposed of as
medical waste.
b. Hazardous Waste spills and clean up materials must be disposed of as
hazardous waste.
vi. Disinfect spill area and non-disposable items of spill kit.
vii. Remove cleanup outfits and place disposable items in cleanup
bags for disposal. Be sure to remove gloves last.
viii. Remove any barriers.
ix. Replenish cleanup kits, as necessary.
2.4 Spills of such magnitude that exceed the containment capability of the on site
cleanup spill kit must obtain supplemental help and supplies from off site. For
majors spills call 911; additionally DENR must be notified for major spills involving
hazardous waste.
Page 7
2.5 Records will be maintained of all spills, clean up measures, and notifications to
outside resources (e.g. 911, DENR, NRC).
2.6 Emergency coordinators are listed in enclosure 1
3. On-Site Fire, Explosion, or Other Incident of Severe Potential Danger
3.1 The on-site employee will immediately notify, via his/her cell phone, the
local emergency services or 911. The employee will also immediately notify
Assured Waste Solutions, Inc. corporate office of any emergency
occurrence.
3.2 Implement Emergency Notification Plan (Enclosure 1).
3.3 A manager or lead person will perform the following in case of a major fire:
- Assured Waste Solutions, Inc. personnel will not engage in rescue operations. This
will be left to Emergency Management Services
- Disconnect utilities and equipment unless doing so jeopardizes his/her safety
- Coordinate an orderly evacuation of personnel
- Perform an accurate head count of personnel reported to the designated area
- Locate anyone not reporting to the designated area
- Provide the fire department personnel with the necessary information
Page 8
4. Evacuation Plan
a) Evacuation routes are posted in the plant office. The following information is
marked on the maps: Emergency exits; Primary evacuation routes; Locations of fire
extinguishers; Assembly point. All employees should know all of the exits and fire
extinguisher locations.
b) PROCEDURE DURING EVACUATION
i. Once the radio/phone/verbal announcement has been, shut down
operating equipment if you can do so without endangering yourself.
ii. Do not try to extinguish a fire unless it is small enough to be handled
safely.
iii. Exit the building in the most direct route via the nearest EXIT or
EMERGENCY EXIT unless directed elsewhere.
iv. Do not smoke or carry lit smoking material, food or drinks.
v. Move quickly, but do not run, and use handrails on stairs or when
available.
vi. Continue your escape until you are out of the building and go the
assembling area located in the front parking lot.
vii. Everyone in the building should meet in the parking lot by the
entrance gate. Supervisors are to account for all employees in their
department.
viii. Notify the proper authorities by calling 911. The individual
contacting the authorities should indicate the exact nature of the
emergency.
ix. DO NOT return to the evacuated area to pick up any personal
belongings or clothes.
x. Once the Fire Department or other authorities are present tell them
whether or not all personnel have been evacuated or it someone is
still in the building.
xi. Return only after you have been informed that it is safe to do so.
Page 9
5. Natural Disasters
5.1 The on-site employee will immediately notify, via his/her cell phone, the
local emergency services or 911, if necessary. The employee will
immediately notify Assured Waste Solutions, Inc. corporate office of any
emergency occurrence.
5.2 Implement Emergency Notification Plan (Enclosure 1).
5.3 Personnel accountability is the initial responsibility of the employee in charge:
a. Identify all personnel;
b. Locate all personnel and get them to the rally point. (Rally point is at the gate to
the facility)
c. Know the name and last known location of anyone who does not rally.
d. Assured Waste Solutions, Inc. personnel will not engage in rescue
operations. This will be left to Emergency Management Services.
5.4 Types of possible natural disasters
Tornado:
- When a tornado warning is issued by sirens or other means, close all plant
doors, shutdown the Variclaves and boiler and take shelter in the main office
hallway away from outside walls and windows.
- In the event of a direct hit by a tornado, the safest place is in the storage
closet outside the conference room
- Remain sheltered until the tornado threat is announced to be over
Hurricane:
- The nature of a hurricane provides for more warning than other natural and
weather disasters. When a hurricane is approaching, the plant will be shut
down and all employees evacuated.
- When evacuating the plant, turn off power to all equipment, turn off the
main breaker on the power panel
- Move any loose items inside the plant
Page 10
6. Emergency Response Coordinator
6.1. In the event of an on-site emergency involving , the Emergency Response
Coordinator (ERC) shall:
a. Coordinate response efforts by Assured Waste Solutions, Inc. employees
b. Act as liaison with any professional emergency response personnel, e.g.,
fire, police, EMT, Haz-Mat, etc.
c. Emergency contact information for ERC is available in Enclosure 1.
6.2. The ERC can deputize other employees to assist them in the event of an
emergency. The emergency coordinator has full authority to commit resources
needed to respond to emergencies at this facility.
6.3 All emergency and management phone numbers are listed in the facility main
office, plant office and pharmaceutical returns lab.
6.4 The ERC must assess the emergency situation to determine if outside resources (e.g.
fire, rescue, DENR, NRC) are required as addressed below. Note situations listed below are
not all inclusive – it is the responsibility of the ERC to determine situational needs.
a. Police/Fire/Ambulance (Emergency service only) – incidents involving incidents
the staff cannot respond to, fires, explosions, off-site discharges.
b. Gaston Memorial Hospital – incidents involving injuries or exposures to
chemicals
c. National Response Center – incidents involving Hazard Waste at or over the
reportable quantity limits.
d. NC Department of Environmental and Natural Resources – incidents involving
hazardous waste
e. Contaminant Control Inc – incidents requiring clean up support from a third
party.
Page 11
7. After-Action Evaluation
7.1. Any event that requires implementation of this plan will be followed, within one
week, by a review of the event and the response thereto. The following factors shall be
considered:
a. Effectiveness of this plan;
b. Thoroughness of this plan;
c. Need to modify this plan;
d. Extent to which normal operations allow effective incident response; and
e. Effectiveness of employee response to the event.
7.2. The plan must be immediately revised if a problem is discovered during plan
implementation, or any of the following reasons:
Applicable regulations are revised;
The plan fails in an emergency;
The facility changes in its design, construction, operation,
maintenance, or other circumstances in a way that materially
increases the potential for fires, explosions, or releases of hazardous
waste or hazardous waste constituents, or changes the response
necessary in an emergency;
The list of emergency coordinators changes; or
The list of emergency equipment changes.
7.3 Any revisions of this plan will be sent to the North Carolina Department of
Environmental and Natural Resources (DENR); County emergency
Management, local Fire Department, local Police Department, and
Hospital.
Page 12
8. Coordination with Local Police and Fire Departments
Emergency arrangements with local authorities, as required by 40 CFR 265.37, have
been secured by submittal of emergency arrangement request letters to:
Gastonia Police Department
200 East Long Ave
PO Box 1748
Gastonia NC 28053-1748
Gastonia fire Department
260 N. Myrtle School Rd
Gastonia NC 28052
Gastonia Memorial hospital
2525 Court Dr
Gastonia, NC 28054
Gaston County Emergency Management
615 N. Highland St
Gastonia NC 28052
Copies of the arrangement letters are available in RCRA files in the office. Safety Data
Sheets (SDS’) are available for review for the fire department and hospital upon
request.
All letters were submitted by certified mail on (APRIL 8 2013). As of July 5, 2013
AWS has not received any verification of arrangements from any of the above listed
agencies.
7.1. Response Coordination: The ERC will provide response coordination. When asked to
do so by emergency services, the ERC will provide crowd control and help with
evacuation in the event of an emergency.
7.2 Outside Resource contact information
a. Police/Fire/Ambulance (Emergency service only) - 911
b. Electric/Water/Sewer (City of Gastonia) – 704-866-6843
c. Natural Gas (PSNC Energy) – 877-766-2427
d. Gaston Memorial Hospital – 704-834-2000
e. National Response Center – 800-424-8802
f. NC Department of Environmental and Natural Resources – 800-858-0368
g. Contaminant Control Inc – 888-624-6555
7.3 Notification requirements
Page 13
a. National Response Center – 800-424-8802
If the emergency coordinator determines that the facility has had a release, fire, or
explosion which could threaten human health, or the environment, outside the
facility, he/she must immediately notify either the government official designated
as the on-scene coordinator for that geographical area, or the National Response
Center (using their 24-hour toll free number 800/424-8802). The report must
include:
(i) Name and telephone number of reporter;
(ii) Name and address of facility;
(iii) Time and type of incident (e.g., release, fire);
(iv) Name and quantity of material(s) involved, to the extent known;
(v) The extent of injuries, if any; and
(vi) The possible hazards to human health, or the environment, outside the facility.
b. NC Department of Environmental and Natural Resources – 800-858-0368
The owner or operator must note in the operating record the time, date, and details
of any incident that requires implementing the contingency plan. Within 15 days
after the incident, he/she must submit a written report on the incident to NCDENR.
The report must include:
(1) Name, address, and telephone number of the owner or operator;
(2) Name, address, and telephone number of the facility;
(3) Date, time, and type of incident (e.g., fire, explosion);
(4) Name and quantity of material(s) involved;
(5) The extent of injuries, if any;
(6) An assessment of actual or potential hazards to human health or the
environment, where this is applicable; and
(7) Estimated quantity and disposition of recovered material that resulted from the
incident.
Enclosure 1
Emergency Coordinator Contact List
Assured Waste Solutions, Inc
148 Boxwood Ln., Gastonia NC
704-865-7550
Normal Office Hours are 8am – 5 pm
1. Some events require the immediate notification of upper management to ensure the complete
and proper coordination of response efforts. Such events include the following:
A. An accident involving serious injury, death, or equipment damage
B. A major spill of waste that is, or may be, contaminated with blood or other
potentially infectious biological fluids or tissues.
C. Fire, explosion, or major equipment failure at the facility.
D. Any other event that, in the opinion of the employee(s) at the place of the incident,
should be brought to the immediate attention of upper management.
2. The following personnel should be included on this list:
3. Outside Resource contact information
a. Police/Fire/Ambulance (Emergency service only) – 911
b. Electric/Water/Sewer (City of Gastonia) – 704-866-6843
c. Natural Gas (PSNC Energy) – 877-766-2427
d. Gaston Memorial Hospital – 704-834-2000
e. National Response Center – 800-424-8802
f. NC Department of Environmental and Natural Resources – 800-858-0368
Contact Name Doug Bowman Danielle Goins Jerry Norris
Title VP Operations Pharma Tech Supervisor
Contact Priority First Second Third
Home Address 962 Poplar Forest Ridge
Clover, SC 29710
2627 Buffalo Forest Rd
Lincolnton NC 28092
2311 Arney St
Lincolnton, NC 28092
Office Phone 704-884-0008 704-884-0153 704-884-0154
Home Phone 803-222-4271 Same as cell 980-241-7870
Cellular Phone 704-616-9528 980-241-0331 980-241-7870