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HomeMy WebLinkAbout3617_DanielsSharpsmart_MedWaste_PTCPTOApp_DIN26531_201607290 | Page Monday, July 25, 2016 Attention: Larry Frost NC DEQ, Division of Waste Mgt. Solid Waste Section Permitting 2090 US Highway 70 Swannanoa, NC 28778 Regulated Medical Waste Processing & Treatment Permit Application for: Daniels Sharpsmart, Inc. 1851 Chespark Dr. Gastonia, NC 28052 Corporate Address: Daniels Sharpsmart, Inc. 111 West Jackson Blvd. Suite 720 Chicago, IL 60604 1 | Page Daniels Sharpsmart, Inc. 111 West Jackson Blvd. Suite 720 Chicago, IL 60604 Regulated Medical Waste Processing & Treatment Facility for 1851 Chespark Drive Gastonia, NC 28052 Monday July 25, 2015 The following information has been prepared in accordance with North Carolina Administrative Code 15A NCAC 13B .1207 (1) & (2) for Daniels Sharpsmart, Inc. 1851 Chespark Drive Gastonia, NC 28052. This operations plan will be prepared, maintained and updated as necessary to ensure continued proper management of Regulated medical waste at the facility. This written plan will also be maintained at the facility and units of the facility as necessary to ensure consistent procedures are used to manage regulated medical waste. The facility must also keep a copy of the permit, operations plan, and site drawings on site at all times. 2 | Page Table of Contents Section I General Information………………………………………………………………………………………………………………………………..4 Section II Property Information & Maps………………………………………………………………………………………………………………….5 Section III Introduction…………………………………………………………………………………………………………………………………………….6 Definitions……………………………………………………………………………………………………………………………………………….7 General…..……….………………………………………………………………………………………………………………………………………8 Volumes…………………………………………………………………………………………………………………………………………………11 Responsibilites……………………………………………………………………………………………………………………………………… 12 Contact Persons/Hours of Operation……………………………………………………………………………………………………. 13 Site Security and Access Control…………………………………………………………………………………………………………….14 Operational Process (Overview)………………………….…………………………………………………………………………………15 Device Reclamation Program…………………………………………………………………………………………………………………16 Waste Acceptance Protocol…………………………………………………………………………………………………………………..17 Storage………………………………………………………………………………………………………………………………………………….20 Unauthorized Waste……………………………………………………………………………………………………………………………..21 Disposal (solid waste)…………………………………………………………………..……………………………………………………….23 Equipment………………………………….…………………………………………………………………………………………………………23 Cleaning and Decontamination……………………………………………………………………………………………………………..25 Emergency Actions……………….……………………………………………………………………………………………………………….27 Employee Training……….………………………………………………………………………………………………………………………..32 Record Retention/Manifesting………………….………………………………………………….……………………………………….33 Reporting……….……………………………………………………………………………………………………………………………………..33 Container Identification Sheet……………………………………………………………………………………………………………….34 Section IV Facility Drawings…………………………………………………………………………………………………………………..…....Attached Section V Financial Assurance…………………………………………………………………………………………………..…….……….…Attached Section VI Signature Pages…………………………………………………………………………………………………………………………..Attached Appendices Appendix A: Land Deed……………………………………………………………………………………………...……………….Attached Appendix B: Facility Mapping…………………………….………………………………………………………………………..Attached Appendix C: Siting and Zoning Confirmation…………………………..…………………………………………………..Attached 3 | Page 4 | Page Section I General Information The North Carolina Medical Waste Rules cover all aspects of medical waste management including: packaging, storage, transportation, treatment and disposal. The application and operations plan has been prepared to satisfy the requirements in NCDENR 15A NCAC 13B. .1200 for operation of an off-site Regulated Medical Waste Treatment and Processing Facility. Medical waste is regulated as solid waste and not as hazardous waste. Medical waste is also subject to all general requirements for solid waste found in the solid waste management regulations. The NC medical waste management regulations are administered by the North Carolina Department of Environment and Natural Resources, Division of Waste Management. Name of Proposed Facility Daniels Sharpsmart, Inc., 1851 Chespark Dr. Gastonia, NC 28052 Name, address, telephone number, and email address of the applicant and contact person. Kyle Little; 111 West Jackson Blvd. Suite 720 Chicago, IL 60604; 312 – 285 – 9087; KLittle@DanielsHealth.com Name, address, telephone number, and email address of the contract operator and contact person, if applicable. Not applicable. Name, address, telephone number, and email address of the landowner. A landowner authorization form must be signed and notarized if the property is to be leased (see attached form). Grantee – Daniels Chespark NC, LLC, A Delaware Limited Liability Company. 111 West Jackson Blvd. Suite 720 Chicago, IL 60604 Name, address, telephone number, and email address of the engineer, if applicable. NA Name, address, telephone number, and email address of person to receive permit fee invoices and annual fee invoices. Kyle Little; 111 West Jackson Blvd. Suite 720 Chicago, IL 60604; 312 – 285 – 9087; KLittle@DanielsHealth.com 5 | Page Section II Property Information and Maps Describe the location of the facility. If the property was previously used for solid waste management activities, provide a description of the operation including permit information and a map with boundaries. The location of the facility is located at 1851 Chespark Drive Gastonia, NC 28052. The facility is within the City of Gastonia’s Planning Jurisdiction and located within the I – 2 Exclusive Industrial Zoning District. The use, “Manufactured Goods, Class I”, is allowed by right within the I – 2 Zoning District. The purpose occupancy of the subject property by Daniels Sharpsmart, Inc. for the purposes of the collection, device management, and treatment of medical waste. Latitude (North): 35.2884000 - 35° 17’ 18.24’’ Longitude (West): 81.2197000 - 81° 13’ 10.92’’ Universal Tranverse Mercator: Zone 17 UTM X (Meters): 480022.1 UTM Y (Meters): 3904850.0 Elevation: 762 ft. above sea level The City Directory Image Report was reviewed, which included directories dating from 1987 to 2013 for properties located on Chespark Drive and Sparta Court. The subject property was listed as MA Hanna Color in 1999, Poly One in 2003, Gutter Guardian in 2008 and Cynergy Systems Inc. Construction in 2013. The city directories for the adjacent properties were also reviewed. The property to the northwest (1708 Sparta Ct) was listed as Recore Electrical Contractors, Inc. from 1995 to 2013 Properties to the east and west are undeveloped and not listed in the city directories. A copy of the EDR City Directory Image Report is provided as Appendix B. The property was not previously used for Solid Waste Management. Based upon the historical information obtained and reviewed, the subject site was farmland from prior to 1956 to 1998. A commercial/industrial building was constructed on the subject property in 1994. The structure is similar to the one observed at the time of the site reconnaissance. From prior to 1956, properties immediately surrounding the subject site were wooded and/or agricultural with scattered rural residences. Between 1993 and 2005, commercial development occurred to the north, west and east of the site. Provide the total acreage of the property and the size of the actual area to be used for the facility and storage operation. The total acreage of the property is 5.4 acres + / - . Daniels current facility space will be a total of 13,584 square feet with an estimated 3,000 square feet designated for storage. Daniels will expand into additional areas of the building and may occupy up to 28,584 sq. feet +. Closure costs for the facility are currently estimated using the additional and potential floor space. 6 | Page Provide a legal description of the property and a complete copy of the land deed. Appendix A - Tax parcel number of the Property is: 135942, and, Some or all of the Property, consisting of approximately 5.4 acres, is described in Deed Book 4641, Page No. 0939 Gaston County. Provide a copy of the USGS topographic quadrangle map of the area. The property boundaries of the site and the approximate location of the building should be drawn onto the map. The map may be a high quality photocopy. Appendix B GRI utilized EDR historical topographic maps to review the subject site and surrounding area. A description of the site as shown on the maps is detailed below in chronological order. Copies of the topographic maps reviewed have been included as Appendix B. Provide a letter from the appropriate City or County official confirming that the siting of the facility will be in conformance with all zoning and local laws, regulations, and ordinances, or that no such zoning, laws, regulations, or ordinances are applicable. Appendix C Section III Introduction Daniels Sharpsmart, Inc. has countless years of experience in Regulated Medical Waste Management with over 20 facilities operating in 40 states, in addition to a large global presence in countries including Australia, Canada, South Africa, and the United Kingdom. Daniels is the world's largest provider of reusable systems for sharps disposal and the second largest company in the medical waste disposal industry in the United States. Daniels provides leading sharps and total waste solutions to the healthcare market. Daniels Sharpsmart, Inc. is proud to provide the safest, most environmentally friendly products and services to a wide variety of small, medium and large healthcare providers. Daniels Sharpsmart, Inc. is proposing a Regulated Medical Waste Processing (Storage, Decanting and Washing - Washsmart), and treatment (Autoclave – Steam Sterilization) at 1851 Chespark Drive Gastonia, NC 28052. 7 | Page Definitions 15A NCAC 13B .1201 Definitions For the purpose of the Section, the following definitions apply: "Blood and body fluids" means liquid blood, serum, plasma, other blood products, emulsified human tissue, spinal fluids, and pleural and peritoneal fluids. Dialysates are not blood or body fluids under this definition. "Generating facility" means any facility where medical waste first becomes a waste, including but not limited to any medical or dental facility, funeral home, laboratory, veterinary hospital and blood bank. "Integrated medical facility" means one or more health service facilities as defined in G.S. 131E-176(9b) that are: (a) located in a single county or two contiguous counties; (b) affiliated with a university medical school or that are under common ownership and control; and (c) serve a single service area. "Medical waste" as defined in G.S. 130A-290(18). "Microbiological waste" means cultures and stocks of infectious agents, including but not limited to specimens from medical, pathological, pharmaceutical, research, commercial, and industrial laboratories. "Microwave treatment" means treatment by microwave energy for sufficient time to render waste non- infectious. "Off-site" means any site which is not "on-site". "On-site" means the same or geographically contiguous property which may be divided by public or private right-of-way. "Pathological waste" means human tissues, organs and body parts; and the carcasses and body parts of all animals that were known to have been exposed to pathogens that are potentially dangerous to humans during research, were used in the production of biologicals or in vivo testing of pharmaceuticals, or that died with a known or suspected disease transmissible to humans. "Regulated Medical Waste" means blood and body fluids in individual containers in volumes greater than 20 ml, microbiological waste, and pathological waste that have not been treated pursuant to Rule .1207 of this Section. "Sharps" means and includes needles, syringes with attached needles, capillary tubes, slides and cover slips, and scalpel blades. "Treatment" as defined in G.S. 130A-309.26(a) (2). 8 | Page General 15A NCAC 13B .1202 General Requirements for Medical Waste Medical waste is subject to all applicable rules in 15A NCAC 13B. At the generating facility, sharps will be placed in a container which is rigid, leak-proof when in an upright position and puncture-resistant. Contained sharps will not be compacted prior to off-site transportation. After leaving the generating facility, the container and its contents will be handled in a manner that avoids human contact with the sharps. Blood and body fluids in individual containers of 20 ml or less which are not stored in a secured area restricted to authorized personnel prior to off-site transportation will be packaged in accordance with the regulated medical waste packaging requirements as described in Rule .1204(a)(1) of this Section or in a container suitable for sharps. Containers of blood and body fluids which are packaged in accordance with Rule .1204(a)(1) of this Section or in a container suitable for sharps as required by this Rule will not be compacted prior to off-site transportation. Regulated medical waste will not be compacted. 15A NCAC 13B .1203 General Requirements for Regulated Medical Waste 1. Regulated medical waste will be treated prior to disposal. Acceptable methods of treatment are as follows: a. Blood and body fluids in individual containers in volumes greater than 20 ml - Incineration or sanitary sewage systems, provided the sewage treatment authority is notified; b. Microbiological waste - Incineration, steam sterilization, microwave treatment, or chemical treatment; c. Pathological wastes - Incineration. 2. Other methods of treatment will require approval by the Division. 3. Regulated medical waste treated in accordance with Paragraph (a) of this Rule may be managed in accordance with 15A NCAC 13B .0100 - .0700. 4. Crematoriums are not subject to the requirements of Rule .1207(3) of this Section. 5. A person who treats Regulated medical waste at the generating facility or within an integrated medical facility is not subject to the storage and record keeping requirements of Rule .1207(1) of this Section. 6. Generating facilities and integrated medical facilities in operation on October 1, 1990 that incinerate Regulated medical waste are not subject to the requirements of Rule .1207(3)(a-l) of this Section until January 1, 1995. 9 | Page 15A NCAC 13B .1204 Requirements for Medical Waste Generators (NA) A person who ships regulated medical waste from the generating facility for off-site treatment shall meet the following requirements: (1) Regulated medical waste shall be packaged in a minimum of one plastic bag placed in a rigid fiberboard box, rigid drum, or other rigid container constructed in a manner that prevents leakage of the contents. The plastic bag shall be impervious to moisture and have a strength sufficient to preclude ripping, tearing or bursting the waste-filled bag under normal conditions of usage and handling. Each bag shall be constructed of material of sufficient single thickness strength to pass the 165-gram dropped dart impact resistance test as prescribed by Standard D 1709-91 of the American Society for Testing and Materials, which is incorporated by reference including subsequent amendments and editions, and certified by the bag manufacturer. A copy is available for inspection at the Department of Environment, Health, and Natural Resources, Division of Solid Waste Management, 401 Oberlin Road, Raleigh, North Carolina. Copies may be requested by mail at American Society for Testing and Materials, 1916 Race Street, Philadelphia, P.A. 19103 or by calling (215) 299-5400 for a cost of twelve dollars ($12.00) plus one dollar and fifty cents ($1.50) for shipping and handling unless prepaid, then the fee is twelve dollars ($12.00). (2) Regulated medical waste shall be stored in a manner that maintains the integrity of the packaging at all times. (3) Each package of regulated medical waste shall be labeled with a water-resistant universal biohazard symbol. (4) Each package of regulated medical waste shall be marked on the outer surface with the following information: (A) the generator's name, address, and telephone number; (B) the transporter's name, address, and telephone number; (C) storage facility name, address, and telephone number, when applicable; (D) treatment facility name, address and telephone number; (E) date of shipment; and (F) "INFECTIOUS WASTE" or "MEDICAL WASTE". Records of regulated medical waste shall be maintained for each shipment and shall include the information listed in this Paragraph. This information shall be maintained at the generating facility for no less than three years. (1) amount of waste by number of packages (piece count); (2) date shipped off-site; (3) name of transporter; (4) name of storage or treatment facility. The requirements of this Paragraph shall not apply to persons who generate less than 50 pounds of regulated medical waste per month. A plan to ensure proper management of regulated medical waste shall be prepared and maintained at the generating facility. 10 | Page Transportation 15A NCAC 13B .1205 Requirements for Transporters of Regulated Medical Waste A person who transports Regulated medical waste that has not been treated at the generating facility shall meet the following requirements: 1. Transporters shall not accept waste which is improperly packaged. 2. Regulated medical waste shall be transported in a manner that prevents leakage of the contents of the package. 3. The integrity of the package shall be maintained at all times. 4. The labeling and marking of the package shall be maintained at all times. 5. All loads containing Regulated medical waste shall be covered during transportation. 6. The universal biohazard symbol shall be displayed on all transportation vehicles, in accordance with Department of Transportation Standards and 49 CFR 172 Subpart F. 7. Regulated medical waste shall be delivered to a permitted storage or treatment facility within seven calendar days of the date of shipment from the generator. 8. Refrigeration at an ambient temperature between 35 and 45 degrees Fahrenheit shall be maintained for Regulated medical waste that will not be delivered for treatment within seven calendar days. 9. A contingency plan shall be prepared and maintained in each vehicle used in the transporting of Regulated medical waste. The operator of each vehicle shall be knowledgeable of the plan. 10. Vehicles used for the transportation of Regulated medical waste shall be thoroughly cleaned and disinfected with a mycobacteriocidal disinfectant before being used for any other purpose and in the event of leakage from packages. 11. While transporting regulated medical waste, vehicles are prohibited from transporting any material other than solid waste and supplies related to the handling of medical waste. 11 | Page Volumes Estimate in tons per month expected amount of waste to be managed at the operation: Estimated 2017 Tonnage Waste Stream Weight Per Month (lbs.) Weight Per Month (Tons) RMW Bio 91,650.00 45.83 RMW Chemo 2,670.00 1.34 RMW Pathology 5,720.00 2.86 RMW Pharmaceutical 1,000.00 0.50 Sharps Waste - Bio 131,000.00 65.50 Sharps Waste - Chemo 5,000.00 2.50 Sharps Waste - Pharm 13,000.00 6.50 Est. Total 250,040.00 125.02 Daniels Sharpsmart, Inc. may expect to grow past these volumes up and to 40 tons per day. 12 | Page Responsibilities The procedures established in this plan apply to all personnel handling and/or managing medical waste at the Gastonia, NC Medical Waste Processing & Treatment Facility. The DSI Facility Manager will be responsible for day to day operations to include personnel have the required training and are competent in the practices for managing the waste streams. The Facility Manager is responsible for training of all workers and ensuring that medical wastes are handled, transported, packaged, stored, processed, treated and/or transferred properly and safely in accordance with all applicable local, state and federal regulations. Facility Managers will promote a safety culture for the safe handling of Medical Waste. Facility Management must also provide the equipment necessary to maintain compliance and to work safely with the facility for site workers. The Facility Manager will also oversee all operations within the facility. Site workers (i.e. production asst., Washsmart operator, autoclave operator, drivers, etc.) are responsible for the safe handling and processing of RMW. Site workers are obligated to follow the instructions of the Facility Manger concerning medical waste handling, storage, transport, processing, treatment, and/or transfer of Medical waste. Compliance Manager is responsible for providing guidance, and for monitoring site compliance with mandated medical waste regulations. The Compliance Manager will also maintain relationships with NC DENR Regulators to ensure compliance and communication. Compliance is available to provide training when requested. 13 | Page Contact Persons/Hours of Operation Primary Contact Facility Manager: TBD Regional Operations Director: Evan August, 423 – 432 – 1099, EAugust@DanielsHealth.com Director of Compliance: Alan Larosee, 312 – 515 – 8912, ALarosee@Danielshealth.com Compliance Manager: Kyle Little, 312 – 285 – 9087, KLittle@DanielsHealth.com Backup Contact VP of Operations: Daniel Kennedy, 312 – 590 – 4069, DKennedy@DanielsHealth.com Emergency or After Hours Contact 1. In the event of any emergency or perceived emergency, call 911. 2. In the event of any emergency the Facility Manager, Regional Manager, Compliance Manager, and property manager will be notified within one (1) hour of the incident – in that order. a. All incidents will be followed-up by a written report to the Compliance Manager within five (5) working days. 3. For any after-hours concerns regarding the facility, contact the 24-hour emergency number 888- 952-5580 or any of the Primary or Backup contacts listed above. North Carolina Department of Environmental and Natural Resources (NCDENR) Engineering Project Manager: Larry Frost, 828 – 296 – 4704 Waste Mgt. Coordinator: William (Bill) Patrakis, 919 – 707 – 8290 Solid Waste Inspector: Bill Wagner, 828 296-4705 Hours of operation Daniels Sharpsmart, Inc. processing and treatment facility in Gastonia, NC is not seasonal and will operate all months of the year. General hours of operation are 24 hours per day, 7 days per week. 14 | Page Site Security and Access Control Waste is collected and transported in closed, secure and permitted trucks/trailers. The doors to the storage area of each collection truck or trailers are secured during transport or whenever a Daniels Sharpsmart, Inc. employee is not in attendance with the vehicle, including waiting to be loaded/unloaded. All trucks are labeled to alert the public regarding the type of waste being transported or handled in accordance with state and federal markings. All property will be secured accordingly to prevent theft/and or damage. Surrounding the facility is fully fenced with barbed wire at its top in addition to a gated entrance/exit with Key Pad Access. All access roads are of all – weather construction. Daniels will also work to ensure cameras at installed and alarms are working properly. The facility interior and exterior will be monitored continuously by cameras and plant management. All company equipment including doors, entrances, trucks and trailers will be secured by locks/bolt locks when not in use or unattended. Signage Exterior Warning signs, stating in English that “Caution- Biohazardous Waste Storage Area- Unauthorized Persons Keep Out” must be posted on entry doors. Signs will be readily legible during daylight from a distance of at least 25 feet. Interior signage will be within the site to direct traffic within the facility and waste flow throughout. Signs will also provide a description of the type of waste received, the type of waste prohibited, operating hours, permit number, and emergency contact phone numbers. 15 | Page Operational Process (Overview) Daniels Sharpsmart, Inc. revolutionary, reusable and disposal systems set new standards in health & safety including infection control, environmental effectiveness, and logistical cost savings. These types of containment systems incorporate a unique process flow from point of generation to ultimate disposal. Regulated Medical Waste (RMW) is source segregated and disposed by licensed medical waste generators in Daniels UN certified, DOT tested reusable sharps containment systems. Once the sharps container is full, authorized personnel at the healthcare facility (generator) close and lock the contents inside. Trained staff wearing appropriate PPE place the containers on an internal cart that is transferred down to the hospital storage area. The containers are taken off the cart and placed inside a “transporter”, which closes and locks the containers inside. “Soft” or “bulk” Regulated Medical Waste is contained in DOT tested RMW containers (non – sharps waste in corrugated reusable plastic or single – use boxes). These containers have a primary liner which accompanies every container for bulk RMW. The transporters filled with sharps containers and the bulk RMW containers are then loaded on a permitted truck for transport to the Daniels Treatment Facility. Once delivered to the Daniels Facility by approved Medical Waste Transporter (i.e. Daniels Sharpsmart, Inc., other permitted carrier), authorized trained personnel (wearing appropriate PPE) will off-load the Transporters and bulk RMW containers from the docked trucks to stage in designated areas for segregation, transfer and/or processing. Waste transferred off – site will be treated by approved alternative technology (i.e. incineration, microwave, etc.). The waste that is segregated for processing, will be robotically decanted by Washsmart Machine (from re-usable sharps containers only) or directly loaded into specialized autoclave bins (from bulk RMW container) intended for treatment within the autoclave. Waste from Daniels reusable sharps containers are automatically decanted into the autoclave bin then processed through the Washsmart Machine, the empty containers are sterilized by high temperature water (180 Degrees F) and non – hazardous detergent. Waste from Daniels bulk RMW containers are decanted by bin tipper (or manual means) into the autoclave bin and processed through the autoclave. Empty reusable bulk RMW containers are sterilized by a high powered pressure washer and non – hazardous detergent. Once the waste is loaded into the autoclave bins, the bins are manually moved into the autoclave for treatment. The door of the autoclave is secured, and the vessel is brought up to proper temperature, pressure, and for appropriate duration dictated by set operating parameters outlined in accordance with 15A NCAC 13B .1207 (2). The autoclave is a Mark Costello Model AS510 This process treats the waste as such so that it is no longer considered RMW, but is now considered municipal solid waste. As the newly classified waste is removed from autoclave vessel it is disposed of within a sealed compactor ready for final disposal in approved landfill. The standard operations of the industrial autoclave, boiler, Washsmart uses electrical, gas, and water of adequate source. Water generated is directly discharged into the local POTW. All floor drains will discharge directly to an approved sanitary sewage system. Ventilation will be provided and will discharge so as not to create nuisance odors. 16 | Page Device Reclamation Program – Device Mining Third Party Reprocessors (TPR) reprocess used medical equipment (UME) by disassembling, cleaning, sharpening, repairing, sterilizing and repackaging, then selling the UME back to hospitals at a fraction of original cost. The TPR industry is FDA regulated, saved US hospitals over $250 million annually in 2012 and markedly reduces waste to landfill. Daniels Sharpsmart, Inc. S32 and S64 Access Plus Sharpsmart containers are routinely used to collect and transport used medical devices from healthcare facilities for autoclaving and landfilling. This process was wasteful of UME, inconsistent with hospital sustainability, and expensive. Under DSI UME process, DSI will harvest UME from used medical equipment containers R14 and R14 in addition to Daniels S32 and S64 Access Plus reusable Sharpsmart containers, repackage, then ship to FDA registered TPR. Used Medical Equipment for Reprocessing are not regulated as medical waste under DOT exemption 173.134 (12) (i). OSHA requirements applicable to medical equipment provide an adequate level of safety in transportation and it is unreasonable and impractical to require RMW packaging and hazard communication for medical equipment that are intended for reuse (see 60 FR 48780; 9/20/1995). Additionally, Daniels containers are rated DOT PG II for puncture resistance, thus further eliminating the need for secondary packaging while in transport. §173.134 Class 6, Division 6.2—Definitions and exceptions. (12) Laundry and medical equipment and used health care products, as follows: (i) Laundry or medical equipment conforming to the regulations of the Occupational Safety and Health Administration of the Department of Labor in 29 CFR 1910.1030. This exception includes medical equipment intended for use, cleaning, or refurbishment, such as reusable surgical equipment, or equipment used for testing where the components within which the equipment is contained essentially function as packaging. This exception does not apply to medical equipment being transported for disposal. DSI has developed a purpose-built machine to decant the containers and enable the MD to be safely harvested prior to compliantly packaging them for transport to TPR. In addition to engineering and management controls implemented by DSI, staff will be trained to safely carry out their duties and offered relevant vaccination. This process is within full compliance of OSHA BBP Standard 1910.1030(d) (4) (iii) (A) (4). Standard Operation Procedures Medical Device Mining Operation and processes are outlined in DSI SOP 17.0 Harvesting Medical Devices. This SOP will be made available upon request. 17 | Page Waste Acceptance Protocol Daniels Sharpsmart, Inc. Treatment and Processing Facility in Gastonia, NC will accept, process, and transfer or treat Regulated Medical Waste as defined in NCDENR. Regulated Medical Wastes accepted at this facility include Regulated Medical Waste, Sharps, Trace Chemotherapy, Non – Hazardous Pharmaceuticals, and Pathological Waste. Regulated Medical Waste including sharps, Trace Chemotherapy, Non – Hazardous Pharmaceutical, and non – gross anatomical waste will be treated on – site via autoclave (steam sterilization) Gross anatomical (Pathological) waste will be accepted, processed, transferred, and then treated in accordance with state approved treatment technologies (i.e. incineration). All waste brought to this facility or transferred will be properly packaged and labeled in accordance with local, state, and federal requirements. Packaging is completed at the generation site. Medical Waste: Any biohazardous, pathology, pharmaceutical, or trace chemotherapy waste not regulated by the federal Resource Conservation and Recovery Act of 1976 (Public Law 94-580), as amended; sharps and trace chemotherapy wastes generated in a health care setting in the diagnosis, treatment, immunization, or care of humans or animals; waste generated in autopsy or necropsy; waste generated during preparation of a body for final disposition such as cremation or interment; waste generated in research pertaining to the production or testing of micro biologicals; waste generated in research using human or animal pathogens; sharps and laboratory waste that poses a potential risk of infection to humans generated in the inoculation of animals in commercial farming operations; waste generated from the consolidation of home- generated sharps; and waste generated in the cleanup of trauma scenes. Biohazardous, pathology, pharmaceutical, sharps, and trace chemotherapy wastes that meet the conditions of this section are not subject to any of the hazardous waste requirements Sharps: Sharps are placed into an appropriately labeled sharps container before being stored and/or removed from the generator. Sharps will be brought into the facility in rigid, puncture-resistant containers that are appropriately labeled and transported to the DSI treatment facility in a manner that retains the integrity of the container. Blood and Bodily Fluids: Blood and Body Fluids brought to the facility are already properly packaged and treated in accordance with NCDENR regulation. Cultures and Stocks: Brought to this facility in closed, puncture resistant containers and treated in accordance with NCDENR regulation. 18 | Page Pathological Waste: Brought to this facility in bagged, tied, closed, puncture-resistant, properly labeled containers, and transferred at our facility for off-site treatment. Contaminated Animal Waste: Brought to this facility in appropriately labeled containers and removed by our medical waste disposal company. The waste is treated prior to disposal in a sanitary landfill. Non Hazardous Pharmaceutical Waste: Pharmaceutical means a prescription or over-the-counter human or veterinary drug, including, but not limited to, a drug as defined in Section 109925 of the Federal Food, Drug, and Cosmetic Act, as amended, (21 U.S.C.A. Sec. 321(g)(1)). For purposes of this part, “pharmaceutical” does not include any pharmaceutical that is regulated pursuant to either of the following: 1. The federal Resource Conservation and Recovery Act of 1976, as amended (42 U.S.C.A. Sec. 6901 et seq.). This waste stream shall be handled as a hazardous waste under the authority of Chapter 6.5 (commencing with Section 25100) of Division 20. 2. The Radiation Control Law (Chapter 8 (commencing with Section 114960) of Part 9). Clear labeling and an easy identifiable design (and color) for Daniels Reusable Non – Hazardous Pharmaceutical containers encourage and ease proper waste segregation by the generator. Reusable Non – Hazardous Pharmaceutical Containers are designed and labeled to handle Non – Hazardous Pharmaceutical Waste only. Non-RCRA hazardous pharmaceutical wastes are placed into an appropriately labeled pharmaceutical container (reusable or single use) at the respective healthcare generator. Pharmaceutical waste will be brought into the facility in rigid, puncture-resistant containers that are appropriately labeled and transported to the DSI treatment facility in a manner that retains the integrity of the container. Trace Chemotherapy Waste: Trace chemotherapeutic waste means waste that is contaminated through contact with, or having previously contained, chemotherapeutic agents, including, but not limited to, gloves, disposable gowns, towels, and intravenous solution bags and attached tubing that are empty. A biohazardous waste that meets the conditions of this paragraph is not subject to the hazardous waste requirements Trace chemotherapy is defined below as vials or other containers that have less than 3% of the original contents by weight, after removing as much of the chemotherapy feasible. It also includes the chemotherapy remaining in all needles, bags, tubing, containers, gloves, and gowns used during chemotherapy infusions. When less than 3% of the original content remains in total, the items may be considered RCRA empty. 19 | Page Clear labeling and an easy identifiable design (and color) for Daniels Reusable Trace Chemotherapy containers encourage and ease proper waste segregation by the generator. Reusable Trace Chemotherapy Containers are designed and labeled to handle Trace Chemotherapy waste only. Brought into the facility in rigid, DOT tested (single – use or reusable) containers that are appropriately labeled and transported to the DSI treatment facility in a manner that retains the integrity of the container. 20 | Page Storage 15A NCAC 13B .1206 Requirements of Storage of Regulated Medical Waste A person who stores Regulated medical waste that has not been treated at the generating facility will meet the following requirements: 1. Regulated medical waste will be stored in a manner that prevents leakage of the contents of the package. 2. Regulated medical waste will be stored in a manner that maintains the integrity of the packaging at all times. 3. The labeling and marking of the package required in Rule .1204 of this Section will be maintained at all times. 4. Prior to treatment, all Regulated medical waste will be confined to the storage area. 5. Regulated medical waste will be stored prior to treatment for no more than seven calendar days after receipt. 6. Regulated medical waste will not be stored longer than seven calendar days from the date of shipment from the generator unless the Regulated Medical Waste is refrigerated at an ambient temperature between 35 and 45 degrees Fahrenheit. Daniels Sharpsmart will have a refrigerated trailer on site in the event refrigeration is needed. 7. Regulated medical waste will be stored no longer than seven calendar days after treatment. 8. Only authorized personnel will have access to areas used to store Regulated medical waste. 9. All areas used to store Regulated medical waste will be kept clean. Vermin and insects will be controlled. 10. All floor drains will discharge directly to an approved sanitary sewage system. Ventilation will be provided and will discharge so as not to create nuisance odors. 11. This plan will be prepared, maintained and updated as necessary to ensure continued proper management of Regulated medical waste at the facility. 12. Only authorized personnel will have access to areas used to store Regulated medical waste. 13. All areas used to store Regulated medical waste will be kept clean. Neither carpets nor floor coverings with seams will be used in storage areas. Vermin and insects will be controlled. 21 | Page Unauthorized Waste Wastes such as any hazardous waste (RCRA) and any waste regulated by the Nuclear Regulatory Commission cannot and will not be accepted for transport or processing at this facility. Such wastes will be managed in accordance with the Unauthorized Waste Plan. Daniels Sharpsmart, Inc. reserves the right to reject waste for pick-up or treatment if the package is: • Leaking • Incorrectly packaged • Mislabeled or unlabeled • Damaged • No applicable permits • Out of compliance with regulatory or agreement procedures Wastes not accepted for treatment include: • Radioactive wastes; • Hazardous (RCRA) wastes as defined by the Environmental Protection Agency (EPA); • Chemicals, Explosives, Radioactive, Mercury, and other hazardous waste. Unauthorized Waste Plan Unauthorized waste. In the event of receiving waste that is unauthorized for transfer, treatment, or incorrectly labeled on the manifest the following will be followed: 1. The facility will keep an incident log if any unauthorized waste (hazardous, etc.) or improperly labeled waste (i.e.; RMW and incinerable waste in the same container) or improperly packaged waste (bags not tied off) is encountered. 2. The log will state the date of waste reception, generator information, and actions taken by the facility. 3. Random inspection of containers will be conducted and documented when the items are off loaded from route trucks for storage. Employees are not authorized to manually open any box or bagged waste. This will be conducted at the facility manager’s discretion by mechanical means. 4. Major or repeated violators Action Protocol a. Major or repeated violations are defined as more than 2 unauthorized waste incidents from one generator in a month. b. The facility manager will contact the generator’s Field Service Manager or the Area Operations Manager in order for them to contact the generator. c. The generator will be informed of the incident and requested to submit a written follow up report on waste segregation. d. The NCDENR and Daniels Compliance will be notified of major or repeated violators within 7 business days of the incident. The notification will include the generator information, actions taken by the facility, and any written response from the generator. 22 | Page Unauthorized Waste Log Date of Unauthorized Waste Received Generator (if known) Action Taken by Facility Generator Contacted (Date and whom) Generator Action Taken DNR Contacted (Date and whom) 23 | Page Disposal Facility Regulated Medical Waste that is treated on – site through steam sterilization technology will be removed from autoclave vessel and disposed within an on – site sealed compactor ready for final disposal in approved landfill. Currently, Daniels does not have any contracts/agreements with specific disposal facilities to accept municipal solid waste out of our Gastonia, NC processing & treatment facility. Once the operational process is confirmed, we will note the disposal facility details within this operations manual. Daniels Sharpsmart, Inc. will ensure wastes taken to the disposal facilities are in accordance with the disposal facilities service area and any applicable local, state, and federal regulations. Daniels compliance team will acquire the proper permits, licenses, and documents to ensure this compliance. Additionally, Daniels will maintain a signed copy of the Certificate of Destruction on file for a minimum of 3 years that will be made available upon request. Equipment Please see attached autoclave specifications Steam sterilization requirements: (a) Steam under pressure will be provided to maintain a minimum temperature of 250 degrees Fahrenheit for 45 minutes at 15 pounds per square inch of gauge pressure during each cycle; or other combinations of parameters that are shown to effectively treat the waste. (b) The steam sterilization unit will be provided with a chart recorder which accurately records time and temperature of each cycle. (c) The steam sterilization unit will be provided with a gauge which indicates the pressure of each cycle. (d) Monitoring under conditions of full loading for effectiveness of treatment will be performed no less than once per week through the use of biological indicators or other methods approved by the Division. (e) Regulated medical waste may be disposed of until or unless monitoring as required in Sub-Item (2) (d) of this Rule does not confirm effectiveness. (f) A log of each test of effectiveness of treatment performed will be maintained and will include the type of indicator used, date, time, and result of test. 24 | Page Boiler Please see attached Parker Boiler Specifications Boiler BTU input (not output): 860 (1,000 BTU/HR) Fuel used (probably natural gas): Natural Gas Any backup fuel: No Estimated volatile organic compound emissions: Below 5PPM Percent of each load are VOCs: 3% Washsmart Please see attached Washsmart 6000 Specifications Autoclave Please see attached Mark Costello Autoclave Specifications Mfr Part No.: AS510 Manufacturer: MARK COSTELLO COMPANY Contract No.: GS-07F-5447P (ends: Nov 23, 2013) MAS Schedule/SIN: 073/384 9 Weight: 1.000 LB Process temperature: 250F Estimated Volume – Two (2) bins per load @ 375 lbs. per bin. Actual and maximum number of loads per day: Actual 8, Maximum 24 Process control and records will be maintain on the autoclave circular chart to record time, temperature, and pressure. All records will be maintained at the facility for a minimum of three (3) years. Operation and efficacy testing will be in accordance with NCDENR rules and regulations 25 | Page Cleaning and Decontamination Plan for maintaining facility property in a sanitary condition and actions to be taken to minimize noise, vectors, and odors. All waste should be segregated, stored, and contained properly throughout the day and checked at the beginning and ending of each shift. 1. Daily cleaning at the end of every shift and/or as needed will be accomplished to minimize odor, potential litter, insects and/or rodents at this facility. 2. Disinfection will be accomplished through the use of a hypochlorite cleaning solution. 3. Frequency of cleaning will depend on usage and the operational environment. There are four distinct operations to be conducted at the facility. This also includes all areas where waste has traveled. a. Inbound and outbound staging areas including storage areas. i. Cleaning and disinfection on a daily basis. ii. Containers will be checked to ensure integrity of packaging iii. Leaks, spills, material will be cleaned to ensure floor and housekeeping iv. All drains/vents will be check for potential buildup v. Scales and weigh stations will be cleaned b. Waste containers will be decanted into autoclave bin (by manual or automatic means) before treatment i. Cleaning of such operations will be conducted on a daily basis. ii. Disinfection of spill, leaks or otherwise potential health hazards will be conducted on an as need basis. c. Washing of the re-usable sharps containers in the Washsmart System and power washing station. Parts of the Washsmart System in direct contact with Medical Waste and effluent should be cleaned every shift (i.e. Washsmart pit and conveyor) i. Caution will be used due to the waste containing contaminated sharp items. ii. Cleaning of such operations will be conducted on a daily basis. iii. Disinfection of spill, leaks or otherwise potential health hazards will be conducted on an as need basis. d. Treating Regulated Medical Waste via Steam Sterilization i. Cleaning of such operations will be conducted on a daily basis. ii. Disinfection of spill, leaks or otherwise potential health hazards will be conducted on an as need basis. iii. Attention will be in and around the autoclave including the pit for any residual or accumulated water. 4. Provision of cleaning equipment and suitable convenient cleaning facilities will be made to ensure that the cleaning tasks are carried out safely and effectively. A list of the basics follows: a. Hot water trigger action hose long enough to reach inside washer and 90 degree conveyor. b. Stiff (wire) brushes for cleaning washer filters. c. Long handled tongs for picking up sharps. d. Long handled brush for sweeping floor. e. Dust pan and brush. f. Reusable hand spray bottle to fill with detergent and water. g. Heavy duty waterproof gloves. h. Goggles. i. Decontamination of Reusable Secondary Containers 26 | Page j. Reusable secondary containers (garbage cans, bins, etc.) should be decontaminated each time they are emptied unless they are protected from contamination by disposable liners, bags, or other devices removed with the waste. These containers should be maintained in a clean and sanitary manner. k. Approved methods of decontamination include, but are not limited to, agitation to remove visible soil combined with one of the following procedures: i. Exposure to hot water of at least 82 °C (180 °F) for a minimum of 15 seconds. 27 | Page Emergency Actions Contingency plans for equipment breakdown, spills, noise, odors, unusual traffic patterns, and/or long- term power outages affecting the equipment. In the event of any emergency or perceived emergency, call 911. For any after-hours concerns, contact the 24-hour emergency number 888-952-5580 or any of the Primary or Backup contacts listed on page 15. Personnel Exposures or Contamination 1. Remove the exposed or contaminated personnel from the contaminated area, unless it is unsafe to do so due to the medical condition of the victim or potential hazard to the rescuer 2. If the incident occurs during normal working hours, notify COMPLIANCE or the site operations manager. 3. Administer first aid as appropriate 4. Remove any contaminated clothing 5. Proceed to the nearest emergency eyewash/shower to flush contamination from the eyes and skin 6. Stand by to provide emergency information. 7. Call Medcor for additional instructions (company triage) Contamination of Facilities • DO NOT attempt any cleanup or decontamination procedures alone or without wearing Personal Protective Equipment (PPE), including respiratory protection if respiratory pathogens may be present. Unless the spill is minor and well defined do not clean up the material without Compliance or facility management approval. • Avoid spreading contamination by limiting access to the contaminated equipment or area only to individuals who are properly protected and trained to respond to all types of hazards that exist • If the spill involves a liquid, place absorbent material on the spill and decontaminate with an approved disinfectant for a minimum of a 10-minute contact time. • If sharps are involved, pickup using a mechanical means, such as tongs, forceps, or dustpan and broom. DO NOT USE YOUR HANDS to pick up any sharp items, even if gloves are worn. • Decontaminate area under a supervisor’s direction using appropriate methods. • Stand by to provide emergency information and assistance to Emergency Response Personnel, if required. 28 | Page Release to the Environment (air, water, soil) • Stop the release, if safe to do so. • Follow procedures described above for contamination of facility. • Make immediate notifications. Any information of a release or discharge of Regulated Medical Waste from or of a fire or explosion at a Special Medical Waste facility which could threaten the environment or human health outside the facility. The description of the occurrence and its cause will include: a. Name, address, and telephone number of the owner or operator; b. Name, address, and telephone number of the facility; c. Date, time, and type of incident; d. Name and quantity of material(s) involved; e. The extent of injuries, if any; f. An assessment of actual or potential hazards to the environment and human health outside the facility, where this is applicable; and g. Estimated quantity and disposition of recovered material that resulted from the incident. Transferred Waste Due to Emergency 1. In the unlikely event that Regulated Medical Waste must be transported off site, all Regulated Medical Waste and sharps will be moved in compliant containers for processing. 2. Waste would be taken to the following back-up location: a. Daniels Sharpsmart, Inc. Baltimore, MD b. Daniels Sharpsmart, Inc. Gadsden, AL c. Curtis Bay Energy Baltimore, MD (Incinerator) 3. DSI will not store biohazardous or sharps waste at the facility for not more than 7 days before refrigeration unless approved by the department. 4. Refrigerated trucks will be leased as a contingency should weather or other unforeseen condition result in need to store material on-site in excess of 7 days. Natural Disasters The on-site employee will immediately notify, via his/her cell phone, the local emergency services or 911, if necessary. The employee will immediately notify Daniels Sharpsmart, Inc. corporate office or operations manager of any emergency occurrence. 29 | Page Personnel Accountability during emergencies Employee safety is priority: The Emergency Response Coordinator will determine if implementation of evacuation is appropriate. Employees will be notified of evacuation by loud speaker or yelling. Each Daniels Facility will have a designated safety committee for safety/emergency events. Personnel accountability is the initial responsibility of the employee in charge: a. Identify all personnel; b. Locate all personnel and get them to the rally point at the end of the employee parking lot towards Chespark Dr. c. Know the name and last known location of anyone who does not rally. d. Daniels Sharpsmart, Inc. personnel will not engage in rescue operations. This will be left to Emergency Management Services. Spills In the event of a spill, the following procedure will be followed. Daniels Treatment Facility will have Spill Kits available in all processing areas. Spill Procedures Employees can minimize small spills by carefully inspecting all containers and following safe handling procedures. If a spill occurs, it will be small and can be handled by employees immediately. Following a spill of regulated medical waste or its discovery, the following procedures will be implemented: 1. Identify the nearest Spill Kit. 2. Take appropriate precautions to ensure personnel do not come into contact with any contaminants by wearing appropriate personal protective equipment. 3. Contain spilled waste in accordance with the packaging requirements of DOT, OSHA, and NCDENR. 4. Clean and disinfect any areas having been contacted by regulated medical wastes. Materials used to decontaminate the area will be disinfectants effective against mycobacteria. 5. Take necessary steps to replenish containment and cleanup kit. If a larger spills result, for example, from a vehicular accident during transit, where waste is scattered over a large area; the employee must contact the Daniels Facility Manager or Compliance Manager immediately for instructions and assistance. Daniels will notify NC state DOT and NCDENR and contact the contracted major spill service, if necessary, to perform any necessary biohazard abatement. The employee will don personal protective equipment and secure the area to the best of his/her ability. He/she will clear the area of all non-essential personnel and contain the spill as much as possible. He/she should also inform the authority present of the nature of the material involved. When company 30 | Page personnel arrive, the spill cleanup procedures will be followed. Spill Containment and Clean up Kit All regulated medical waste management facilities are required to keep a spill containment and cleanup kit within the vicinity of any area where regulated medical wastes are processed, and the location of the kit will provide for rapid and efficient cleanup of spills anywhere within the area. All vehicles transporting regulated medical wastes are required to carry a spill containment and clean up kit in the vehicle whenever regulated medical wastes are conveyed. The kit will consist of at least the following items: 1. Material designed to absorb spilled liquids. The amount of absorbent material will be that having a capacity, as rated by the manufacturer, of one gallon of liquid for every cubic foot of regulated medical waste that is normally managed in the area for which the kit is provided or 10 gallons, whichever is less. 2. One gallon of disinfectant in a sprayer capable of dispersing its charge in a mist and in a stream at a distance. The disinfectant will be hospital grade and effective against mycobacteria. 3. Enough red plastic bags to enclose 150% of the maximum load accumulated or transported (up to a maximum of 500 bags), that meet the applicable requirements of 49 CFR Part 173 or an exemption approved by the United States Department of Transportation. These bags will be large enough to over pack any box or other container normally used for regulated medical waste management by that facility. 4. Appropriate personal protective equipment. 5. For vehicles only, a first aid kit, fire extinguisher, boundary marking tape, lights and other appropriate safety equipment. Cleanup 1. Do not leave the area unattended. 2. Do not allow unauthorized personnel into the area. 3. Access spill response kit immediately. 4. Priority will be given to prevent spill from reaching a floor drain. 5. Use broom and dustpan to pick up any spilled sharps and place them in a sharps container. If spill is a solid, collect and dispose of it in a medical waste container. 6. Apply absorbent material to isolate spilled materials to the smallest possible extent. 7. Areas contaminated with spills will then be disinfected with the approved disinfectant. Remaining disinfecting solution will be collected with absorbent material and placed in a plastic bag for decontamination treatment. 8. Clean hands with antibacterial wipes, hand sanitizer, or wash thoroughly with soap and water. 31 | Page Repackaging 1. Collect spilled material and place in appropriate plastic bags and lined containers. Also collect absorbent material and place into proper packaging containers. 2. Spills resulting from leaking containers will be remediated by placing the leaking container into double plastic bags (both sealed). 3. If protective clothing becomes soiled with the spilled material, the clothing will be removed and placed in a plastic bag for decontamination treatment. 4. All spill materials collected will be treated by the steam decontamination process (off-site) 5. All spills must be immediately reported to the facility manager. Personal Protective Equipment and Procedures All Daniels Facility employees are trained on proper PPE (usage, donning, doffing, etc.) before they step foot on any plant floor. Appropriate personal protection equipment will be worn at all times while in the facility (on plant floor) or anytime there is potential for exposure. The following • Uniforms - Uniforms or other protective clothing including coveralls and aprons will be supplied and laundered by an outside contracted service. Daniels employees are to never take their uniforms or other PPE home. • Work Gloves - Hand protection (disposable latex or leather gloves) will be provided to employees and will be worn when handling infectious waste containers. • Personal Hygiene – PPE used for handling waste materials must be kept in the work area or an employee's personal storage area when not in use. • Safety boots – All employees working in a safety sensitive function are provided safety boots free of charge. It is required they to be worn at all times on the plant floor. • Safety Glasses – Safety glasses or goggles must be worn at all times while in the plant or potential for exposure All employees are to wash their hands or use hand sanitizer as frequently as possible. Hands must be washed before eating, drinking, smoking or using the restroom. Employees are not allowed to eat/drink in the work area (shop floor/dock). Smoking, eating, or drinking is prohibited while the employee is handling waste containers or servicing a customer. 32 | Page Employee Training Trained employees must be onsite at all times the site is open, overseeing the management and process flow of waste. All Daniels Sharpsmart, Inc. employees receive the following training initially and on an annual basis (if applicable): • Bloodborne Pathogens/Diseases (Exposure Control Plan) • Hepatitis B and tetanus (TDAP) Vaccination • Hazard Communication • HIPAA/HITECH and Omnibus • PPE • Forklift Training, if applicable • Autoclave training, if applicable • Washsmart training, if applicable • DOT Training, if applicable • Internal Policies and Procedures as applicable (i.e. harassment and sensitivity, injury reporting, etc.) All training is documented and records will be maintained on-site and at Daniels Sharpsmart, Inc. in Chicago, IL indefinitely. Safety Procedures Personnel will also receive the appropriate immunizations including tetanus and hepatitis B vaccinations as accepted/required in addition to initial and annual required training. All facility personnel are required to: • Wear personal protective equipment (supplied daily at no cost to the employee) when handling medical waste and includes a company uniform, gloves, safety glasses and safety boots. • Employees will be given training in first aid and spill/emergency response procedures. • Wash their hands after de-gowning from handling waste containers. • Gloves used when handling waste containers are not allowed in the eating and office areas. Injuries and Exposures If injured or exposed to infectious waste materials, the employee must report the incident immediately to a supervisor/manager. Medical treatment will be provided at a designated health care facility of applicable. Exposure situations will require evaluation, testing and proper preventative treatment. All exposure situations will be reported to the facility manager and MedCor (Daniels triage service) – (800) 775 5866 Company policy requires all injuries and exposures to be reported immediately. Failure to comply will result in disciplinary action. 33 | Page Record Retention/Manifesting Daily tonnages of waste received by County of origin will be tracked and recorded by Daniels manifest/tracking document procedures. Daniels captures generator information on all waste manifests/tracking documents by a barcoding system. Also, tonnages of waste sent to a disposal facility is also tracked and recorded. Records of Regulated medical waste will be maintained for each shipment and will include the information listed in this Paragraph. This information will be maintained at the treatment facility for no less than three years. a. Name and address of generator; b. Date received; c. Amount of waste received by number of packages (piece count) from each generator; d. Date treated; e. Name and address of ultimate disposal facility. Reporting Regulated medical waste treatment facilities that treat waste generated off-site will submit to the Division an annual report, by August 1 of each year on a form prescribed and approved by the Division. The form can be found at the below link: http://portal.ncdenr.org/c/document_library/get_file?uuid=29a57661-98f1-4894-a293- 70c966cb0c59&groupId=38361 34 | Page Container Identification Sheet – Including, but not limited to the following: (i.e. R14 & R64 not pictured) S14 S14PH S22 S22PH S32 S32PH S14A+ (No Tray) S22PHA+ (No Tray) S22A+ (No Tray) S32PHA+ (No Tray) S32A+ (No Tray) S64A+ (No Tray) S64PHA+ (No Tray) 35 | Page M64 (Red Top No Tray) C22 C64 (No Tray) Bulk RMW Containers: 28 GAL Reusable 38 GAL Single Use 43 GAL 96 GAL 200 GAL Transporters: Small Medium Large 36 | Page Section IV Facility Drawing/Layout – Please see Appendix B 37 | Page Section V Financial Assurance OWNER: PERMIT NO. ITEM QUANTITY UNITS UNIT COST COST Cost to remove and haul 5 days waste 62,500 Pounds Table 1 5,005.00$ Treatment costs (Off-site treatment facility Baltimore,MD)62,500 Pounds 0.15 9,375.00$ Landfill costs (Disposal)62,500 Pounds 0.03 1,875.00$ Landfill Transportation Cost $650 (Compactor)62,500 Pounds 0.02 1,250.00$ Costs to clean and disinfect building (Cleanup)28,584 Sq. Ft $0.25 7,146.00$ Misc. Costs (Contingency Container Inventory)2500 Containers 5 Truckloads 1350 6,750.00$ Total Current Closure Costs 31,401.00$ Table 1 Broker, removal/loading, and Transport Fee below Assumptions 62,500 lbs. of waste (1 day transit from NC to AL) Daniels Sharpsmart, Inc. Gastonia, NC Treatment Facility to Daniels Sharpsmart, Inc. Gadsden AL Treatment Facility 2318 E. Broad Street Gadsden, AL 35903 Permit # TRTS 112811 - 2801 62,500 per 5 day week Transport 12,000 lbs. per trip - about 5 trips Per trip cost + fuel = $751 x 5 trips = $3,755 3,755.00$ Tractor and trailer Rental per week 1,250.00$ Total 5,005.00$ *Estimated Monthly Volume 2017: _____Est. 250,000.00 lbs._________ Financial Assurance - Daniels Sharpsmart, Inc. Gastonia, NC Cost Estimate *Estimated Incoming Volume (5 days) 2017: _____250,000.00 lbs. /20 workdays in a month X 5 workdays in aweek = 62,500 lbs._________ 1851 Chespark Dr. Gastonia, NC 28052 Daniels Sharpsmart, Inc. N/A 38 | Page Section VI Signature Pages Applicant signature page (see attached). Contract operator signature page (see attached). If the landowner of the property is not the applicant, the attached certification form by the land owner is required (see attached). LlF'TlNG EYE ~ <( w t->-'-"...J Q. l!IQ. -:J ATMOSPHERIC VENTS MARK COSTELLO CO. ~"' STERlLlZER MODEL AS-510 0 \l) ,.____.. 7'-1' CART GEti:RA!. NQTESJ I. ALL DIMENSIONS ARE APPRDXIMA TE. C!. LErT HAND HING£ IS SltJ\o/N. RIGHT HAND HING£ AVAILALBE. 3. DESIGN I. CCJISTRUCTIDN PER ASHE SECTION VIII. DIV.I fOR 75 PSIG HAXIHUH ALLO\o/ABI..E lo/DRKING PRESSURE AT 3C!O'f. 4. ALL VENT LINES TO BE SEPARATELY PIPED. IX! ti]I DIN YENT PIPING :!. TRAP, STRAINER I. VALVES SHD\o/N ARE INCLUDED lo/ITH UNIT. DRAIN, VENT I. SUPPLY LINES BY CUSTIJ4ER cr=======r=======~ I I I I I I ~~~~~~I 1--------1--------1 I I I F-------e------~ __ L~~}_~~~.J ----- I~ I ! ~ Cl PLUMB • CONDENSATE TO DRAlN :·.::. ~:~ : ... -~ .. ·:~··.:.~·-:~.· ELE VATION VIE\o/ 1---------17'-9 1/2'----------1 1---------12'-11 '--------! ~ ~ MARK COSTELLO CO. l/111 STERILIZER MODEL AS-510 1\ CONTROL PANEL 6. PROVIDE 60 PSIG REGULATED STEAH SUPPLY loiiTH 3/4• REDUCER IHHEDIATEL Y UPSTREAH OF' STEAH SOLENOID VALVE. SUPPLY LIN£ SHALL B£ lo/ELL TRAPPED I. SIZED fOR THE: LESSER OF' 1000 LBS/HR DR HAXIHUH BOILER CAPACITY lo/ITH HAXUIJH 10 PSI PRESSURE DROP. HINIHUH RECOIM:NDED LINE SIZE IS I 114•, 7. INSTALLATION I. SIZING OF' SAfETY RELIEf VAlVE <SRV> DISCHARGE VENT PIPING SHALL BE IN ACCORDANCE lollTH ASHE SECTICJI VIII DIV I I. ANSI/ASH£ 831.1 APPENDIX IL OPEN DISCHARGE SYSTEM IS RECOHI£NDED TO REDUCE BACK PRESSURE ON SRV. I I I mLE: MC MEDICAL WASTE STEAM STERILIZER MODEL AS-510 WITH HIGH VOLUME CARTS DR. MK CAD. CK. APP. DATE: 01·03·05 SCALE: AS SHOWN TOL: + · 1/16 lMUcc DRAWlNG NO. 0105-003 MARK-COSTELLO co.lwww.MARK·COSTELLO.COM VENT TO ATMOSPHERE VENT TO ATMOSPHERE llillES BLOW DOWN TANK FROM BOILER BLOW DOWN TO DRAIN 1)2" LINE *"TO DRAIN 1. ALL DRAINS TO BE PIPED SEPARATELY DO NOT TIE DRAINS TOGETHER 2" LINE 2. ALL VENT LINES TO BE PIPED SEPARATELY TO ATMOSPHERE 3. STERILIZER TO BE SET LEVEL WITH SLIGHT PITCH TOWARD FRONT TO ALLOW CONDENSATE TO DRAIN INTO SUMP. SAFElY RELIEF VALVE 1" SLOWDOWN SOL. VALVE 1)2" LINE VENT TO *" PIPE, ATMOSPHERE 12" TO 18" LONG 1)2" LINE STERILIZER D STEAM TRAP STEAM SUPPLY 60 PSIG MIN 1)2" MIN LINE DRAIN SUMP ] 1 STERILIZER AND BLOW DOWN TANK PIP ING SCHEMATIC 2 f_"-;'IJ 5 0 Ametek Gauge 4 • { ; 0-100 1 (~'~]( /;/l .):-:, Jpl ·--.~ ~() '6 -r .0 Gauge Cock Y.' {j) GOOde Neck ~J -. ~.::: t , , ) cz;t! -· e:=: &... "· ':!.0-11 -11·1 ~.:.~~.·, 3 \.~ifillf ~ .... !) t?4 Figure A Gauge Assembly Figure B Ratchet Rack & Pinion Door Opener Q) .5 -' c ~ "-' 1. Pinion Shaft 2. Gear Rack 3. Pinion Gear 4. O-R Ratchet Assembly ~-5. Fender Washer 3/8" ! 6. HHC 3/8" X 16 X 11ft" lg. ~I I 2·· 21~ ~ L . ~~ I I 60 PSI Steam Supply ~ ~~ ~ 15 .. I (\ I_. F-.-·\ .-1 .._;J:.:__-_1 niUh(V~J C~)l~ ---~~_{ _______ __};}._ c~~ f~-.. . -. im.:f' ..fiQ\JIC t; II u~tl - 16 ! ~=---.~:6 ~~24 :l .l5 ~~ lft_....FI!JUtell ~ ' ~-~~ 'n ~ ... ' ( t<::\ --"U (:) . } r~~ ~->;" I~ ::!--~ /. ·o "i .. 'CJ ~:;-y-----~-. _1 :11r rt~ r. -~-1 ----~-_ ? '1_ -11-S f·J 1il~~ thi~ 1-J .. ,,_ ;r:· oralnLmer 1 "../$ 1_ _ _j l • Qllt<li·OI. (.... { ~-G t "'" • Jl • ·-= 19 l I • •- 23 io 18 y_e().._v v~~l..\ IT OJV ~ 1v1oC1e 1 11 ") ~tOKJ-tC ~~LITA-T -l'b-t-1 o 7 8 .-,., -9 , ~~0)./C-) , ' 1.:) ~r..-,_, (•) r~~ ClL __ lff.r~ ~~ ~'i~ li~=;;!J 10 (:~~I (~}f!il' C(:;) ---v lt o 12 13 -~ r~~=-·1 . t;-:\ 11 './ Figure C Door Safety Assembly 7. Humphrey Air Cylinder# 5S1 F with Vi ton 8. Safety Assembly Mounting Block ~-Jamesbury Ball Valve, Y2" #A2236TT 10. Actuator Shaft """11. Select a Swit~h (limit switch) #SS83-BZG 1-2RN ..... 12. Actuator Block 13. Jergens Aluminum Handle #1 0403 14. Armstrong "Y" Strainer, o/.." 15. Magnatrollnlet Valve #114S43 16. Control Panel (Dual Pen) 17. Bimetal Thermometer# 883204 -i 8. Sump Drain, 9" -lift out Basket Screen & 1 Y2" port 19. Armstrong "Y" strainer. 1 12" 20. Njcholson Steam Trap, 112" # 57 18100 21. Kunkel v..·. 75 PSI , Steam Safety Relief Valve #6030ED 22. Magnatrol1 " Slowdown Valve #116SR44 23. "Optional" Parker Condensate Cooler #V47AC-3 24. M-C Name plate, with Model No. and Serial No. 25 . Switch 52SC6AX w/contacts 26. l<ey Start Switch. 2 pass. spring The Mark-Costello Co. sterilizers parts breakdown does not Include door hinge parts. gasket controiiN pmts or Hi-Volume units. ~JO SCALE H~~ LX SERIES BISHAMON INDUSTRIES CORPORATION 5651 E. FRANCIS ST. ONTARIO, CA. 91761 (909) 390-0055 (800) 231-3187 \0bo ·~5~~C6 SLEEVE OPENING-DIMENSIONS (FOR USE WITH HYDRAULIC CART DUMPER) 0 0 SIDE A_L~.<1 B ~'6 c \ ~ c;j'il 1 I I b 0 0 VIEW initials: ~ ~ ~ <[ ,Y JtJ ~ '/ ~ ;,~ ~s-~~~ . } X ~,db \}-~ k I /. ") '\) of. :'}}' 7 \. -\) \\ ( . ~=======H=========]~-~j(-,, ()":-,\., ~' c X~ .,t ~ f-.; 1,,} B ~ 48' 4~ END VIEW ~I ~ Ul\?-~~~ HIGH VOLUME STERIUZER CARTS SLEEVE OPENING-DIMENSIONS J~. ,< \ri \)J :'·J~ . ~ ... (')' \ DR. MK CAD. CK. APP. DATE: 11·29-06 SCALE: AS SHOWN TOL: + -1/16 ~(C DRAWING NO. 1106·021 MARK -COSTELLO CO .I www .MARK-COSTELLO.COM SPEC. SHEET D-103-IE 9C PARKER INDUSTRIAL HORIZONTAL DRUM STEAM BOILER 7 TO 25 H P -ATMOSPHERIC GAS FIRED-OUTDOOR MODEL ~-----------ns------------~ I ~--------nA--------~ ~~ 10. 314" I V WATER FEEl!>-+__,_ INLET :::>-,------------....r-/;--t-,. ~ l ·~ ~_(, ~+~ ..------}[~ ~-------1~ l I LGAS-' INLET \.._17. WATER LEVEL -CONTROL ~ ~DRAFT / X.. HOOD .1§A. 1 \ ~ r:u~RE KOMPACT TOP VIEW CONTROL ENCLOSURE W/UFTOUT PANEL f-~-'? p CONTROL 9A. ~ e l j--AMERICAP r--v 3•-o• STUB STACK .liA. ~ 1WK ~ l I j ~-r" tl -""-' I I ~ ELECT. I I CONTROL-I PANEL I ~ .., .. ENCLOSURE WJUFTotn PANEL BAROMETRIC DAMPER r-~ D SHOWN WITH VERTICAL r : ~ 0 ....... "'_0~.., I INSPECTION WIND ~ • DOOR • II :'VISKIRTS ~ 10H -r-r---i'--- LI: ~---------- .r -.. ... II I 3HA ;! 1 1 {BOTH l t:l t l II I _WINOS~ I t l SlOES) I ttl tl II I ,...--SKIRTS 11 1 I 1 Ill I I :: : v ;~ :: " : ::: :'~11A.BLOW.OFFVALVE t ,, '• ·r··· ::~,., ,, 7}f C:! I I -I \1 r--,, 3HB or 3HC l I -.:!-----''-r-.J: l SIDE $ •'-.-------:~., .. ,. oo _ _:~----i;~Cff"H VIEW • '!-~---.G!J:u;;--,; ~~~----~--~--------------------~ 18. DRAIN VALVE -' I FOR OUTDOOR SERVICE ... ~ -} MODEL NO. 103-7 103-9.5 103-15 103-20 103-25 NO. HORSEPOWER 7HP 9.5 HP* 15HP 20HP 25 HP A BTU Input 1000's BTU/HR. 301 398 645 860 1075 B BTU Output at rating from and at 212uF 1000's BTU/HR. 241 318 516 688 860 47 68 82.5 106 132 D Rated Steaming Capacity from and at 212uF LBSJHR. 242 328 518 690 863 1 WA Width Cabinet Only IN. 21 24 27 30 36 1WB Width Overall Including Wind Skirts IN. 41 44 47 50 56 1WK Width Pari<er Kompact -(Boiler With Return System) Including Wmd Skirts IN. 45 48 51 57 63 2LA Length of Cabinet Qnly IN. 42 53 53 61 62 2LB Length Overall Including Wind Skirts IN. 57 68 69 76 78 3HA Height of Cabinet Only IN. 42 42 42 46 46 3HB Height OveraD Including Draft Hood-(Std.Y 3'0w Stub Stack & Americap (approx.) IN. 72189 74191 76193 821100 821100 3HC Height Overall Including Barometric Damper (Vert. Outlet!Horizont Outlet)-(Spec. Order) IN. 58155 61/59 64/61 68/65 72168 4A Vent Stack Diameter with Draft Hood -(Standard) IN. 8 10 12 14 14 4B Vent Stack Diameter with Barometric Damper -(Special Order) IN. 6 8 10 10 12 7 A Gas Inlet Size-Standard Nat Gas/ Supply Press. Min: r WC; Max: 14• WC IN. 3/4 3/4 1 1-1/2 1-1/2 7 A 1 Natural Gas Manifold Pressure at Burner IN. WC 4 4 4 4 4 78 Gas Inlet Size-High Press. Nat Gas & Propane Gas I Supply Press. 1-5 PSI IN. 3/4 3/4 314 1-1/2 1-1/2 7B1 I Propane Gas Manifold Pressure at Burner IN. WC 18 18 18 18 18 7H Gas Inlet Height From Floor IN. 11 11 12 13 13 9A HP Steam Valve Size -High Pressure 60 to 250 PSI IN. 3/4 1 1 1 1-1/4 9 LP Steam Outlet Size-Low Pressure 15 PSI or less-(Special Order) IN. 1-1/2 2 2 2 2-1/2 98 Steam Outlet Location -From Center of Boiler IN. 7 9 9 12 12 10H Water Inlet Height From Aoor IN. 45 45 45 50 50 11 A Blow-off Valve Size IN. 1 1 1 1-1/4 1-1/4 11H Slowdown Une Height From Aoor ·IN. 3 3 3 3 3 12A HP Safety Valve Drain Size-High Pressure-100 PSI-Standard OUTLET IN. 1 1 1 1-1/4 1-1/4 12A LP Safety Valve Drain Size-Low Pressure -15 PSI ("H" Code)-(Special Order) OUTLET IN. 3/4 1-1/2 1-112 1-1/2 2 18 Water Column Drain Valve Size IN. 314 3/4 3/4 J Net Weight Of Boiler LBS. 910 1205 1400 1820 2095 K Domestic Crated Shipping Weight of Boiler LBS. 1055 1360 1555 2000 2325 L Same with Retum System or Kompact Mounting LBS. 1350 1650 1850 2360 2865 MINIMUM usTED CLEARANCEs To 1 12· 48" s· 12· COMBUSTIBLE CONSTRUCTION: Cabinet Sides & Rear Cabinet Top Draft Hood Vent Connector Baro. Damper Chimney Connector Recommended Clearances for Access: Inspection Doors 18": Controls 24"; Electrical Panel 30": Additional Space may be required by Local Codes = ---·-----n s:: w o '"'""ant A":lnru11=tTIIIInn,,t ~MRT1J/Outoul340 Lbs./Hr .. 1" Low Pressure Nat Gas lnletSrze.