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Home My WebLink About8505_INSP_20160224FACILITY COMPLIANCE INSPECTION REPORT Department of Environmental Quality Division of Waste Management - Solid Waste Section UNIT TYPE: Lined MSWLF LCID YW Transfer Compost SLAS COUNTY: Stokes Closed MSWLF HHW White goods Incin T&P FIRM PERMIT NO.: 8505-INDUS- CDLF Tire T&P / Collection Tire Monofill Industrial Landfill X DEMO SDTF FILE TYPE: COMPLIANCE Date of Site Inspection: February 24, 2016 Date of Last Inspection: April 27, 2015 FACILITY NAME AND ADDRESS: Duke Energy Carolinas, LLC Belews Creek Steam Station FGD Residual Landfill 3195 Pine Hall Road Belews Creek, North Carolina 27009 GPS COORDINATES: N: 36.27908 W: -80.05890 FACILITY CONTACT NAME AND PHONE NUMBER: Melonie Martin, Environmental Coordinator Office: 336-445-0610, Cell: 336-669-2994 E-mail: melonie.martin@duke-energy.com Kimberlee Witt, PE, Sr. Engineer - Environmental Services Cell: 336-215-4576 E-mail: Kimberlee.Witt@duke-energy.com FACILITY CONTACT ADDRESS: Duke Energy Carolinas, LLC Belews Creek Steam Station 3195 Pine Hall Road Belews Creek, North Carolina 27009 PARTICIPANTS: Shawn McKee, NCDEQ, Solid Waste Section, Environmental Senior Specialist Larry Frost, NCDEQ, Solid Waste Section, Engineering Project Manager Elizabeth Werner, NCDEQ, Solid Waste Section, Permitting Hydrogeologist Kim Witt, Duke Energy Evan Andrews, Duke Energy Will Harrison, Duke Energy Melanie Martin, Duke Energy Jeff Gateley, Duke Energy STATUS OF PERMIT: Notification of the Site Suitability June 19, 2006 Permit to Construct, New Permit June 29, 2006 Permit to Operate, New Permit January 24, 2008 Permit to Operate, Modification, dust control and chimney drains August 5, 2011 Permit to Operate, Amendment, five (5) year renewal October 22, 2012 The Permit to Operate shall expire January 24, 2018 FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Page 2 of 2 PURPOSE OF SITE VISIT: Comprehensive Inspection STATUS OF PAST NOTED VIOLATIONS: None OBSERVED VIOLATIONS None ADDITIONAL COMMENTS 1. The facility under Permit No. 85-05 (22.6 acre landfill footprint) is utilized primarily for the disposal of residuals generated from the flue gas desulfurization (FGD) process at the Belews Creek Steam Station. Landfilling operations at the site commenced April 2008. 2. The facility is permitted to operate 24 hours a day, 7 days a week. The facility is in operation on an as needed basis. Operations rarely occur outside of daylight hours. 3. The current facility Solid Waste Permit (Issuance date October 22, 2012 and approved Operations Plan (plan revision date May 23, 2012) were reviewed during the inspection. 4. The approved Operations Plan (listed in Section 2.1.2) allows for the disposal of coal combustion by-products, gypsum produced by the flue gas desulfurization (FGD) process, waste water treatment sludges produced by the flue gas desulfurization process, waste limestone materials, sand blast materials, and coal waste generated by the Belews Creek Steam Station. 5. The facility is currently landfilling only gypsum. The FGD gypsum is mined and transported to wallboard producers when demand for gypsum exceeds production. FGD gypsum was not being landfilled or mined at the time of the inspection. Waste had last been placed in the landfill on 2/8/2016. 6. The facility is operated by Charah, Inc. which is responsible for hauling materials to the landfill, daily operations of the landfill, and conducting other associated activities. 7. a. Annual internal training on the Belews Creek Landfill Operations Plan was last conducted 10/27/2015. b. The following Charah, Inc. personnel are NC Certified Landfill Managers:  Andrew Reising, Certification #14-02-00116, exp. 7/23/2017  Johnny Brown, Certification #15-02M-00138, exp. 4/22/2018 c. The following Charah, Inc. personnel are NC Certified Landfill Operators:  Andrew Reising, Certification #14-0200103, exp.1/11/2017  Johnny Brown, Certification #14-020-0098, exp. 1/11/2017 Additional Duke Energy personnel are certified but not listed on the report. Charah personnel are responsible for landfill operations; certified staff are always present when the landfill is in operation. The item(s) listed above were observed by Section staff and require action on behalf of the facility in order to come into or maintain compliance with the Statutes, Rules, and/or other regulatory requirements applicable to this facility. Be advised that pursuant to N.C.G.S. 130A-22, an administrative penalty of up to $15,000 per day may be assessed for each violation of the Solid Waste Laws, Regulations, Conditions of a Permit, or Order under Article 9 of Chapter 130A of the N.C. General Statutes. Further, the facility and/or all responsible parties may also be subject to enforcement actions including penalties, injunction from operation of a solid waste management facility or a solid waste collection service and any such further relief as may be necessary to achieve compliance with the North Carolina Solid Waste Management Act and Rules. FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Page 3 of 3 8. The facility has a current Division of Air Quality, Title V Permit. The permit was issued January 28, 2015 and expires January 31, 2017. 9. Financial assurance documentation for the facility was reviewed during the inspection. The financial assurance was submitted by Duke Energy Carolina on March 23, 2015. The approved financial assurance includes $3,521,048 for closure, $890,895 for post-closure care, and $2,085,504 for potential assessment and corrective action. 10. Year-to-date of the inspection (between 1/1/16 and 2/21/16) 4,407 tons of gypsum residue were landfilled. Year- to-date of the inspection, 12,155 tons of gypsum was transported offsite to wallboard producers. 11. For the annual reporting period July 1, 2014-June 30, 2015 the facility landfilled a total of 127,909.71 tons of gypsum residue. 12. The facility conducts weekly internal inspections of the active landfills. Any deficiencies noted during these inspections are corrected. 13. The approved Operations Plan (Section 2.7) does not require detection monitoring for methane and hydrogen sulfide gas. The facility previously monitored for these constitutes and the last monitoring event on May 10, 2012 detected no methane or hydrogen sulfide. 14. Leachate lines for the landfill were inspected on 1/13/2016 by Jet Clean America. No blockages were noted. Routine cleaning of the leachate systems helps maintain proper flow. 15. Leachate and contact water generated by the facility is collected as per approved Operations Plan (Sections 2.2 and 2.3) and discharged into the Belews Creek Steam Station Ash Basin. 16. During the inspection, the semi-annual ground water, surface water and leachate monitoring report for the sampling event conducted November 4, 2015 was reviewed. Twelve ground water wells and one surface water location were monitored. . 17. Monitoring wells with previously noted concerns were observed during this inspection. The following observations were noted: Monitoring Well ID Well Tag Concrete Pad Comments BC-22 No Yes Proper well tag has been installed on casing. BC-23A Yes Yes Well pad has been replaced BC-25 No NA Flush mount well has been converted to stick up well. Proper well tag installed on casing. Casing locked at the time of inspection. BC-27 Yes NA Flush mount well has been converted to stick up well. Proper well tag installed on casing. Casing locked at the time of inspection. BC-29 Yes Yes Concrete pad in good condition, sediment removed BC-31 Yes Yes Proper well tag has been installed on casing. SW-1 NA NA Surface water sample location sign installed FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Page 4 of 4 BC-27 – 4/27/15 BC-27 – 2/24/16 18. Facility access roads are of all-weather construction and are well maintained. 19. Edge of waste markers are in place and easily identifiable around the waste footprint at the facility. 20. Water trucks are utilized to control road dust, as needed. Water trucks were not operating at the time of the inspection because intermittent rain was providing sufficient dust control. Dust control check occur daily at 9am and 2pm. Records from 1/1/16 to 2/23/16 were reviewed during the inspection. 21. Operational cover is being maintained as approved in the facility Operations Plan (Section 2.1.8.1 and Appendix I, Dust Control Plan). Minimal soil is utilized for cover; landfilled materials are moistened and allowed to crust over to prevent windblown material. The facility received approval (January 23, 2013) to use the same process for intermediate cover. 22. No windblown dust from landfill operations or roadways was noted during the inspection. Weather conditions during the inspection were windy with periodic heavy rain. 23. No off-site erosion was observed during the inspection. Side slopes were well vegetated. Please contact me if you have any questions or concerns regarding this inspection report. _ Phone: 919-707-8284____ Environmental Senior Specialist Sent on: March 9, 2016 Email: X Hand delivery US Mail Certified No. [ _] Copies: Ellen Lorscheider, Section Chief, Solid Waste Section Ed Mussler, Permitting Branch Head, Solid Waste Section Jason Watkins, Field Operations Branch Head, Solid Waste Section Elizabeth Werner, Permitting Hydrogeologist, Solid Waste Section Larry Frost, Engineering Project Manager, Solid Waste Section Jessica Montie, Compliance Officer, Solid Waste Section