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HomeMy WebLinkAbout3402_INSP_20160421FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Page 1 of 7 UNIT TYPE: Lined MSWLF X LCID YW Transfer Compost SLAS COUNTY: Forsyth Closed MSWLF X HHW White goods X Incin T&P X FIRM PERMIT NO.: 34-02 CDLF Tire T&P / Collection X Tire Monofill Industrial Landfill DEMO SDTF FILE TYPE: COMPLIANCE Date of Site Inspection: April 21, 2016 Date of Last Inspection: May 28, 2015 FACILITY NAME AND ADDRESS: Hanes Mill Municipal Solid Waste Landfill 325 West Hanes Mill Road Winston-Salem, NC 27105 GPS COORDINATES: N: 36.18806° W: 80.28263 ° FACILITY CONTACT NAME AND PHONE NUMBER: Name: Jan McHargue, Solid Waste Administrator Telephone: (336) 747-7310 Email address: janm@cityofws.org FACILITY CONTACT ADDRESS: P. O. Box 2511 Winston-Salem, NC 27102 PARTICIPANTS: Ed Gibson, Solid Waste Engineer – Hanes Mill MSWLF Greg Dingman, Solid Waste Supervisor – Hanes Mill MSWLF Adam Rickett, Solid Waste Staff – Hanes Mill MSWLF Susan Heim, Environmental Senior Specialist – Solid Waste Section Deb Aja, Western District Supervisor – Solid Waste Section Charles Gerstell, Environmental Senior Specialist – Solid Waste Section Kim Sue, Environmental Senior Specialist – Solid Waste Section Ming-Tai Chao, Permit Engineer – Solid Waste Section STATUS OF PERMIT: Current Permit to Operate (Phase 1 – Cell 1, 2 & 3 and Phase 2 – Cell 4) Issued: October 18, 2011 Permit to Operate Expires: October 18, 2016 PURPOSE OF SITE VISIT: Comprehensive Inspection STATUS OF PAST NOTED VIOLATIONS: N/A OBSERVED VIOLATIONS: None FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Page 2 of 2 ADDITIONAL COMMENTS 1. The facility consists of a municipal solid waste landfill, a scrap tire collection area, a white goods collection area and a treatment and processing area for concrete, asphalt and brick (CAB). 2. The facility is permitted to receive solid waste generated within Forsyth, Davie, Stokes, Yadkin and Surry Counties. 3. Proper signage was observed at the facility entrance, and informational signs were posted throughout to direct and assist the public. 4. The residential convenience area was observed to be clean and easily accessed. Records Review: 5. The current Permit to Operate (PTO) and Operation Plan (OP) were available and reviewed. 6. Waste screening logs for the period July 1, 2015 through March 31, 2016 were reviewed. Screening frequency met the standards set in the OP, which require 1% of waste by weight to be screened. Based on a high estimate of average tonnage, Mr. Gibson stated that a minimum of 50 random waste screenings were conducted per month. Of the logs reviewed, no instances of unacceptable wastes found in the screened loads were documented. 7. Leachate tank inspection logs were reviewed for the period December 2015 up to the date of this inspection. Leachate tanks were inspected weekly during this period for signs of leaks, corrosion and maintenance issues. No deficiencies in the tanks were noted on the inspection logs during this time period. 8. All loads accepted for treatment and processing at the CAB area are inspected individually. Records of the CAB load inspections for the period January 1 through December 15, 2015 were reviewed. Logs were found to contain good documentation of the final disposition of unacceptable wastes received at the CAB area. 9. Records of the inspection and cleaning of the leachate lines were reviewed. Lines were inspected through the use of a camera and cleaned by JetClean America on November 18 and 19, 2013. The inspection report indicated some debris and silt accumulation and 5 areas with blockage. All of these issues were resolved completely during the cleaning process. Based on the OP, camera and cleaning operations are currently conducted every five years. This provision may be updated based on a recent change in requirements. 10. Review of methane monitoring records showed that methane monitoring is performed quarterly as required. Records for 9/24/15, 12/16/15 and 3/29/16 were verified. No exceedances of the standards were found during these monitoring events. 11. Groundwater monitoring and leachate sampling have been taking place on the required semi-annual basis, as indicated by the reports on file. Records for the second semi-annual sampling event, performed in September 2015, were reviewed and verified. Monitoring wells 12 through 22 are located at the active MSWLF; monitoring wells 1 through 11 are located at the closed MSWLF. Field sampling notes showed no issues with any of the monitoring well sites themselves. The report for the first semi-annual sampling in 2016 were not yet available for review. 12. Training and certification records revealed the following:  Adam W. Rickett, Manager of Landfill Operations Certification No. 92044, expires 05/06/2017;  Gregory S. Dingman, Manager of Landfill Operations Certification No. 947512, expires 06/06/2017;  Edward Gibson, Manager of Landfill Operations Certification No. 20093, expires 04/30/2017;  George Freddie Tilley, Landfill Operations Specialist Certification No. LF-2008025, expires 02/08/2017;  Daniel Paul Fallot, Landfill Operations Specialist Certification No. LF-2015011, expires 03/24/2018; The item(s) listed above were observed by Section staff and require action on behalf of the facility in order to come into or maintain compliance with the Statutes, Rules, and/or other regulatory requirements applicable to this facility. Be advised that pursuant to N.C.G.S. 130A-22, an administrative penalty of up to $15,000 per day may be assessed for each violation of the Solid Waste Laws, Regulations, Conditions of a Permit, or Order under Article 9 of Chapter 130A of the N.C. General Statutes. Further, the facility and/or all responsible parties may also be subject to enforcement actions including penalties, injunction from operation of a solid waste management facility or a solid waste collection service and any such further relief as may be necessary to achieve compliance with the North Carolina Solid Waste Management Act and Rules. FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Page 3 of 3  Caleb Tilley, Landfill Operations Specialist Certification No. LF-2007093, expires 11/02/2016;  Jarvis M. “Kenny” Swaim, Landfill Operations Specialist Certification No. LF-2011013, expires 03/01/2017;  Barry F. Harris, Landfill Operations Specialist Certification No. LF-2011012, expires 03/01/2017. 13. Waste determination records were reviewed. Individual files are kept in the file room, and include the waste determination letter, expiration date, and testing data for each generator. In addition, a log sheet is maintained in the scale house for use as a quick reference by the scale operator in screening incoming loads. 14. Scrap tire program data was reviewed for the period July 1, 2015 through March 31, 2016, including tonnage reports and scrap tire certification forms. During this timeframe, 4400.20 tons of scrap tires were managed at the facility. A review of the scrap tire certification forms for this time period showed that forms were properly filled out and signed. 15. White goods program records covering the period July 1, 2015 through March 31, 2016 were reviewed. During this timeframe, the facility managed 152.13 tons of white goods and scrap metals. The removal of CFCs from white goods units is handled by the contractor, OmniSource, at their facility in Winston-Salem. 16. Tonnage records for the period July 1, 2014 through March 31, 2016 were reviewed. During the 12-month period April 1, 2015 through March 31, 2016, a total of 254,688.14 tons of MSW was accepted at the facility. This total equates to an average of approximately 845 tons of waste per day. MSW Landfill Operation: 17. At the time of this inspection, waste was being placed in Phase 2 – Cell 4 of the facility. 18. Edge of liner markers were observed during the inspection. 19. A spotter, positioned in a portable, elevated spotting station, provides a cursory screening of each load and directs each incoming vehicle to a specific location on the working face for tipping. 20. The working face was compact and sufficiently flat to enable the dozer and compactor to effectively direct and compact the waste. Mr. Gibson explained that this landfill equipment had been fitted with GPS units to enable equipment operators and office staff to track compaction and grade levels within the active cell. 21. Windblown litter was well controlled around the working face through the use of portable wind screens. At the time of this inspection, facility staff were picking up windblown litter as well. Windblown litter was not an issue elsewhere, and the rest of the facility appeared very clean and well maintained. 22. Operational cover was very good, even on the long open approach to the working face. Mr. Dingman pointed out that the exterior slopes had been given one foot of intermediate cover. The facility is approved for the use of posi-shell, petroleum contaminated soil, and tarps as alternative daily cover. Currently, the facility uses tarps daily, which are applied to the working face using automated equipment. No tarps were applied during the course of the inspection; however, Mr. Dingman offered to provide a demonstration of the Tarp-o-Matic at a mutually convenient date and time. 23. During the inspection, a scrap tire and a television were observed on the working face. Landfill staff were able to remove the television safely, however the tire was not spotted soon enough to allow its safe removal. The remainder of the waste visible at the working face appeared to be clear of banned materials. The single scrap tire, apparently accidental, is considered to be an incidental amount of banned waste in accordance with GS 130A-309.10(h), and therefor does not constitute a violation of GS 130A-309.10(f)(7). 24. All internal access roads were of all-weather construction and well maintained. At the time of the inspection, landfill staff were using a water truck to spray the roadways, thus effectively limiting dust. 25. Side slopes of both the active and inactive portions of the landfill were well maintained and in good condition, and no erosion problems were observed. Mr. Gibson stated that seeding is planned this year for some specific areas in order to achieve a denser and more stable vegetative cover. 26. A number of groundwater and methane monitoring wells were observed during the inspection. All were easily accessible, correctly labeled and secured. A methane monitoring point is located near the property line that abuts the property of the YMCA, and includes a shut-off valve as an added protection for the YMCA. 27. Several sediment basins were observed during the inspection and appeared to be functional and well maintained. FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Page 4 of 4 Closed MSW Landfill: 28. The closed landfill consists of the original unlined landfill and the piggy-backed Subtitle D lined landfill area. 29. The slopes and cap of the closed landfill were observed to be in good condition and well maintained with stable vegetative cover. No areas of erosion or substantial settling were observed. 30. Two air-activated leachate extraction wells were observed. Each was visible, accessible and functioning at the time of the inspection. The leachate extraction system is part of an approved corrective action plan monitored by a Solid Waste Section hydrogeologist. 31. Permanent edge of waste markers were observed to be in place around the closed landfill unit. White Goods Collection Area: 32. The white goods collection area is located just north of the closed landfill on the site of an uncovered transfer station that had never been put into use. The concrete pad and walls provide a good area for separating white goods and staging units containing CFCs. 33. After CFC evacuation, white goods and scrap metals are transported to a metal processor for recycling. 34. CFC extraction is handled by a contractor, Carolina Refrigerant Recovery, onsite as needed. 35. The white goods collection is open to the public from 7 am to 4:30 pm, Monday through Friday and 8 am to noon on Saturday. 36. An attendant is on duty during hours of operation to assist the public and to ensure that no prohibited wastes are received. 37. The white goods area was clean and well maintained. Scrap Tire Collection Area: 38. At the time of the inspection, an attendant was on duty to accept tires and scrap tire certification forms. Four covered trailers were in place at the loading area, and all tires were stacked in trailers. 39. The area was clean and well maintained and provided easy access and sufficient area for backing vehicles and trailers up to the loading dock. Leachate Tanks: 40. Two above ground leachate collection tanks are situated within a concrete containment area inside a chain link fence with a locked gate, located on the west side of the closed landfill. Each tank has a capacity of 206,000 gallons. 41. The leachate discharge lines are located within a concrete vault between the two tanks. The sump used for removal of storm water is located at the center of the containment area to the rear of the tanks. 42. At the time of the inspection, both tanks appeared to be in good repair and the containment area well maintained. The control panel is located on the exterior of the fenced area, and indicated a level of 5.64’ in Tank A and 7.43’ in Tank B. Mr. Dingman stated that Tank A had been purchased in 2000 and Tank B had been purchased in 1996, and that neither tank had been emptied or cleaned since being put into service. Concrete-Asphalt-Brick (CAB) Collection/Processing Area: 43. The facility accepts loads of concrete, used asphalt and brick that are directed to a separate collection/processing area located at the north end of the open landfill. Each load is screened and, if found to contain acceptable materials, accompanied from the scales to the CAB area, which is gated and locked when not in use. 44. Materials are sorted and stored onsite for future processing and use. 45. Concrete is crushed onsite on an annual basis using facility staff and leased equipment, which separates incidental metal (i.e. rebar, cable, pipe) from the concrete during the crushing process. Metals are marketed to local recyclers and the crushed concrete is used for road beds throughout the facility. 46. The area was laid out to provide safe traffic flow and appeared to be well maintained. FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Page 5 of 5 View from atop closed landfill looking toward open landfill. Note established vegetative cover in foreground on closed site and new vegetative cover in background on open site. Working face - Phase 2 - Cell 4. FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Page 6 of 6 Manned white goods collection area. Convenience area. Gated entrance to CAB area. Concrete and brick pile in CAB area accumulated over approximately a year. Leachate tanks and secondary containment area. DTE Biomass methane plant and flare. FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Page 7 of 7 Please contact me if you have any questions or concerns regarding this inspection report. ________________________________________ Phone: 336-776-9672 Susan Heim Environmental Senior Specialist Regional Representative Sent on: May 5, 2016 to Jan McHargue, Ed Gibson and Greg Dingman. X Email Hand delivery US Mail Certified No. [ ] Copies: Deb Aja, Western District Supervisor - Solid Waste Section Jessica Montie, Compliance Officer – Solid Waste Section Charles Gerstell, Environmental Senior Specialist – Solid Waste Section Kim Sue, Environmental Senior Specialist – Solid Waste Section Ming-Tai Chao, Permit Engineer --- Solid Waste Section