HomeMy WebLinkAbout3612_Allen_ModifiedClosurePlan_Rev2_Narrative_FID1897203_20230731DUKE ENERGY
ALLEN STEAM STATION
COAL COMBUSTION RESIDUALS
SURFACE IMPOUNDMENT CLOSURE
PLAN (AMENDED)
CLOSURE BY EXCAVATION
Prepared for:
('DUKE
ENERGY..
Duke Energy (Duke)
400 South Tryon Street
Charlotte, North Carolina 28202
January 30, 2020 (Rev 0)
July 31, 2020 (Rev 1)
July 31, 2023 (Rev 2)
Prepared by
AL=com
1600 Perimeter Park Dr.
Morrisville, North Carolina 27560
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Duke Energy -Allen Steam Station
CAMA Closure Plan (Closure by Excavation) - Retired Ash Basin and Active Ash Basin
DESCRIPTION OF REVISIONS
The following table provides a brief description of the revisions to this Closure Plan. This Closure
Plan was originally submitted to the North Carolina Department of Environmental Quality
(NCDEQ) in January 2020 and has been modified as shown in the following table:
Revision
Date of Document
Description of Revisions
Initial Issue
January 30, 2020
Initial issuance of document.
Rev 1
July 31, 2020
Revised document to incorporate additional proposed landfill.
Rev 2
July 31, 2023
Revised document to incorporate additional proposed landfill
(Canal Road Landfill).
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Duke Energy —Allen Steam Station
CAMA Closure Plan (Closure by Excavation) — Retired Ash Basin and Active Ash Basin
TABLE OF CONTENTS
EXECUTIVE SUMMARY "'
1. INTRODUCTION...................................................................................................................6
1.1 Background..............................................................................................................................6
1.2 Closure Plan Objectives......................................................................................................... 6
1.3 Report Organization................................................................................................................7
2. GOVERNING LAWS.............................................................................................................7
3. FACILITY DESCRIPTION AND EXISTING SITE FEATURES...............................................8
3.1 Surface Impoundment Description........................................................................................ 8
3.1.1
Site History and Operations...................................................................................
8
3.1.2
Estimated Volume of CCR in Surface Impoundments...........................................9
3.1.3
Description of Surface Impoundment Structural Integrity....................................10
3.1.4
Sources of Discharges into Surface Impoundments ............................................
11
3.1.5
Existing Surface Impoundment Liner Systems ....................................................
11
3.1.6
Inspection and Monitoring Summary...................................................................
11
3.2 Site Maps
................................................................................................................................
12
3.2.1
Existing Surface Impoundment -Related Structures .............................................
12
3.2.2
Receptor Survey..................................................................................................
12
3.2.3
On -Site Landfills...................................................................................................
12
3.3 Monitoring and Sampling Location Plan.............................................................................13
4. RESULTS OF HYDROGEOLOGIC, GEOLOGIC, AND GEOTECHNICAL INVESTIGATIONS
13
4.1 Background............................................................................................................................13
4.2 Hydrogeology and Geologic Descriptions..........................................................................13
4.3 Stratigraphy of the Geologic Units Underlying Surface Impoundments .........................14
4.4 Geotechnical Properties.......................................................................................................14
4.4.1 CCR Within the RAB and AAB.......................................................................... 14
4.4.2 Liner Material Properties................................................................................... 14
4.4.3 Subsurface Soil Properties............................................................................... 15
4.4.4 AAB and RAB Dam Soil Properties.................................................................. 16
4.5 Chemical Analysis of Impoundment Water, CCR, and CCR-Affected Soil......................16
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4.6 Historical Groundwater Sampling Results.........................................................................16
4.7 Groundwater Potentiometric Contour Maps.......................................................................16
4.8 Estimated Vertical and Horizontal Extent of CCR Within the Impoundments.................16
5. GROUNDWATER MODELING ANALYSIS.........................................................................17
5.1 Site Conceptual Model Predictions.....................................................................................17
5.2 Groundwater Chemistry Effects...........................................................................................17
5.3 Groundwater Trend Analysis Methods................................................................................18
6. BENEFICIAL AND FUTURE USE.......................................................................................18
6.1 CCR Use.................................................................................................................................18
6.2 Site Future Use......................................................................................................................18
7. CLOSURE DESIGN DOCUMENTS....................................................................................18
7.1 Engineering Evaluations and Analyses..............................................................................18
7.2 Closure Plan Activities..........................................................................................................19
7.3 Design Drawings................................................................................................................... 20
7.4 Description of the Construction Quality Assurance Plan ................................................. 21
8. MANAGEMENT OF WASTEWATER AND STORMWATER................................................21
8.1 Anticipated Changes in Wastewater and Stormwater Management ................................ 22
8.2 Wastewater and Stormwater Permitting Requirements.................................................... 23
9. DESCRIPTION OF FINAL DISPOSITION OF CCR............................................................23
10. APPLICABLE PERMITS FOR CLOSURE..........................................................................23
11. DESCRIPTION OF POST -CLOSURE MONITORING AND CARE......................................23
11.1 Groundwater Monitoring Program................................................................................ 24
12. PROJECT MILESTONES AND COST ESTIMATES...........................................................24
12.1 Project Schedule............................................................................................................. 24
12.2 Closure and Post -Closure Cost Estimate..................................................................... 24
13. REFERENCED DOCUMENTS............................................................................................26
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CAMA Closure Plan (Closure by Excavation) - Retired Ash Basin and Active Ash Basin
Figures
Figure ES-1 Current Condition View
Figure ES-2 Post -Closure Condition View
Figure 1-1 Vicinity Map and Site Plan
Figure 3-1 Existing Conditions Plan
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CAMA Closure Plan (Closure by Excavation) — Retired Ash Basin and Active Ash Basin
Tables
Table 2-1 NC CAMA Closure Plan Requirements, Summary and Cross Reference
Table
Table 4-1 Summary of Typical Geotechnical Index Properties
Table 10-1 Allen Steam Station Regulatory Permits, Approvals, or Requirements for
Basin Closure by Excavation
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CAMA Closure Plan (Closure by Excavation) — Retired Ash Basin and Active Ash Basin
Appendices
Appendix A Estimated Volume of CCR in Impoundment
Appendix B Geotechnical Data and Properties
Appendix B-1 Logs of Boring and Monitoring Wells
Appendix B-2 Results of Seismic Cone Penetration Testing (SCPTu)
Appendix B-3 Results of Laboratory Testing
Appendix B-4 Additional CPT Data (AAB)
Appendix C Engineering Evaluations and Analyses
Appendix C1 Stormwater Management
Appendix C2 Borrow Soil Quantities
Appendix D Closure Plan Drawings
Appendix E Excavation Soil Sampling Plan
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CAMA Closure Plan (Closure by Excavation) - Retired Ash Basin and Active Ash Basin
EXECUTIVE SUMMARY
As required by the North Carolina Department of Environmental Quality's (NCDEQ) April 1, 2019
"Coal Combustion Residuals Surface Impoundment Closure Determination," (Closure
Determination) and Paragraph 12 of that certain Settlement Agreement by and between Duke
Energy, NCDEQ, and various community groups dated December 31, 2019 (Settlement
Agreement), Duke Energy has prepared this Closure Plan to describe the closure of the Retired
Ash Basin (RAB) and Active Ash Basin (AAB) at the Allen Steam Station (Allen Station). This plan
details closure -by -excavation of the RAB and AAB (collectively, Basins), and placement of the
excavated coal combustion residuals (CCR) in a new permitted on -site lined landfill within the
existing footprint of the AAB, two additional, new permitted on -site lined landfills within the partial
existing footprints of the RAB and AAB, and one additional, new permitted on -site landfill north of
the plant in the current Lined Retention Basin (LRB) area. The excavation of CCR and the closure
of the RAB and AAB will be in accordance with applicable provisions of the North Carolina Coal
Ash Management Act of 2014, as amended (CAMA), (codified at N.C.G.S. § 130A-309.200 et
seq.), and the federal Disposal of Coal Combustion Residuals from Electric Utilities rule (CCR
Rule) (codified at 40 C.F.R. § 257.50 et seq.).
The Allen Station is owned and operated by Duke Energy Carolinas, LLC (Duke Energy) and is
located in Gaston County, North Carolina along the west shore of Lake Wylie (Catawba River),
near the town of Belmont, North Carolina. Allen Station began operations in 1957 as a coal-fired
electric generating station and is currently in active operation.
The RAB was operational from 1957 until 1973 when it reached capacity and was retired. The
RAB is estimated to contain approximately 8.88 million tons of CCR (or an estimated 7.59 million
cubic yards) that are subject to this Closure Plan. The RAB includes two embankment structures
functioning as dams — RAB-North Dike and East Dike (regulated by NCDEQ as Gasto-016).
The AAB was commissioned in 1973 to divert wet sluiced CCR from the RAB after it was retired
and operated as a wet sluiced pond until flows were discontinued in February 2019. Based on
topographic and bathymetric surveys performed in July 2014 and February 2015, the AAB is
estimated to contain approximately 10.48 million tons of CCR (an estimated 8.73 million cubic
yards). The AAB includes two embankment structures functioning as dams — AAB-East Dike and
AAB-North Dike (regulated by NCDEQ as Gasto-061).
Based on CCR inventory data provided by Duke Energy as of June 30, 2023, the RAB and AAB
are estimated to contain a total of approximately 19.42 million tons of CCR (an estimated 16.39
million cubic yards). This approximate total includes all historically sluiced CCR as well as the
CCR contained within the RAB Landfill footprint (both above and below the RAB Landfill's bottom
liner system). This also includes the unlined Distribution of Residual Solids (DORS) facilities
located to the west that were constructed over the RAB.
Under this plan, all CCR except for a small amount necessary for transmission tower stability will
be removed and placed into four new lined landfills within plant property, three of which are located
at least partially within the prior footprint of the Basins.
Closure activities for the Basins have already begun with the completion of decanting under the
Special Order by Consent (SOC), continued dewatering and removal of interstitial water to
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support CCR excavation, construction of the North Starter Landfill (NSLF), and construction of
the South Starter Landfill (SSLF). Upon approval of this revised closure plan by NCDEQ,
additional actions will commence, including finalization of detailed designs, additional dewatering
and removal of interstitial water, development of the Ash Basin Landfill (ABLF) and Canal Road
Landfill (CLF) in conjunction with excavation of the CCR, final grading of the site and landfills, and
development of stormwater features and vegetative covers.
Figures ES-1 and ES-2 illustrate the current state, and post -closure state of the Basins and Allen
Station plant area as detailed by this Closure Plan.
Figure ES-1 Current View
Figure ES-2 Post Closure View
AAB and RAB CCR will be removed and placed into four new lined landfills located within plant
property — the Ash Basin Landfill (ABLF), the North Starter Landfill (NSLF), the South Starter
Landfill (SSLF), and Canal Road Landfill (CLF). The ABLF will be located within the prior footprint
of the AAB. The ABLF would rise approximately 110 feet above Southpoint Road, which has an
approximate elevation of 690 feet. The smaller NSLF will be located partially within the prior
footprint of the RAB, rising approximately 50 feet above Southpoint Road. The smaller SSLF will
be located partially within the prior footprint of the AAB, rising approximately 40 feet above
Southpoint Road. The CLF will be located north of the AAB, RAB, and the plant, rising
approximately 85 feet above Southpoint Road and 125 feet above Boat Club Road. For reference,
the existing RAB Landfill (Phase 1) is currently at an elevation of 680 feet and is permitted to a
maximum elevation of 816 feet at the final buildout of Phase 2, or approximately 126 feet above
Southpoint Road. Post -excavation, the AAB and RAB sites will restore some of the land's valley
shape before the Basins were created. Soil will be graded to restore contours for stormwater
flows, then either planted with native grasses or armored with riprap for erosion control. Portions
of the existing basin dams will be removed, pursuant to a NCDEQ Dam Safety permit approval,
allowing stormwater flows to Lake Wylie.
Excavation and placement of the ash in the originally proposed three landfills was found to be
difficult to sequence and operate. By evaluating likely excavation sequencing, it was determined
that constructing the NSLF, SSLF, and CLF to support AAB CCR excavation and constructing the
ABLF to support RAB CCR excavation would better facilitate the closure process and ease
staging landfill cell construction.
This document also includes a description of the Post -Closure Plan, which provides a description
of the inspection, monitoring, and maintenance activities required to be performed throughout the
30-year post -closure care period for the closed Basins at the Allen Station.
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CAMA Closure Plan (Closure by Excavation) - Retired Ash Basin and Active Ash Basin
This document provides a summary of properties of the site, as well as geotechnical properties
of CCR and natural soils to support engineering analyses of the closure design. These analyses
indicate that closure by excavation, as detailed in the Closure Plan, meets regulatory
requirements for the stability of the site, management of stormwater run-off, and access for
effective maintenance over the post -closure care period.
In accordance with the requirements of N.C.G.S. § 130A-309.211(b)(1), Duke Energy separately
submitted to NCDEQ an updated groundwater Corrective Action Plan (CAP) on December 31,
2019; the updated CAP is herein incorporated in its entirety by this reference. Neither the updated
CAP nor its content is the work product ofAECOM. Although the Closure Plan contains references
to the updated CAP, all specific relevant details to groundwater and related actions are found in
the updated CAP itself and not in this Closure Plan.
The updated CAP evaluates the extent of, and remedies for, constituents of interest (COls) in
groundwater associated with the ash basins and coal pile area, focusing on constituent
concentrations detected above the applicable 02L Standards, Interim Maximum Allowable
Concentrations, or background threshold values at or beyond the Geographic Limitation (as
defined in the Settlement Agreement) to north and north-northeast of the Retired Ash Basin and
coal pile, and east of the Active Ash Basin. The CAP Update was conditionally approved by the
NCDEQ on July 8, 2021. On February 10, 2020, the NCDEQ approved Duke Energy's request
to expedite the corrective action process by implementing a CAP pilot test at the Allen Station.
The pilot system was designed to address groundwater proximate to the northern portion of the
Retired Ash Basin. The system was activated in September 2021 and has been operated since
that time. The second phase of CAP system installation is currently in progress and addresses
groundwater conditions downgradient of the Retired Ash Basin and Active Ash Basin. The
installation of the phase two CAP system is currently on schedule to be completed in the fourth
quarter of 2023. In addition, the updated CAP considers the federal groundwater corrective action
requirements at 40 C.F.R. §§ 257.96.
As detailed in the updated CAP, Duke Energy has begun to implement, and will continue
implementing, source control measures at the site, including (i) complete decanting of the Basins
to remove the hydraulic head, thereby reducing hydraulic gradients, groundwater seepage
velocities, and COI transport potential; and (ii) complete closure of the ash basins. In addition,
Duke Energy intends to implement a robust groundwater remediation program that includes
actively addressing COI in groundwater above applicable standards at or beyond the [Geographic
Limitation] using groundwater extraction combined with clean water infiltration and removal of the
low pH area source proximate to the coal pile area. The CAP provides that these corrective action
measures will most effectively achieve remediation of the groundwater through the use of
extraction wells to the north, northeast, and east of the ash basins and coal piles, and strategically
located clean water infiltration wells. The CAP further provides that groundwater modeling
simulations indicate (i) these measures will control COI at or beyond the [Geographic Limitation];
and (ii) at such time the site -specific considerations detailed within the CAP have been satisfied,
including, but not limited to, securing all required state approvals, installing the necessary
equipment, and commencing full-scale system operation, COI at or beyond the [Geographic
Limitation] will meet the remedial objectives in nine years (SynTerra, 2019).
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CAMA Closure Plan (Closure by Excavation) - Retired Ash Basin and Active Ash Basin
1. INTRODUCTION
1.1 Background
Allen Station is located at 253 Plant Allen Road in Gaston County, North Carolina. Allen Station
is a five -unit, 1,140-megawatt, coal-fired power generation facility that began commercial
operation in 1957 with Units 1 and 2. Unit 3 began operation in 1959, Unit 4 in 1960, and Unit 5
in 1961. Allen Station historically wet sluiced CCR into two surface impoundments located on the
property known as the RAB and the AAB. The RAB received CCR from initial operation for
approximately 16 years beginning in 1957 until 1973, when it reached capacity and was retired.
Allen Station then commissioned the AAB and began wet sluicing CCR into this new basin. In
2009, when Allen Station replaced its wet fly ash sluicing operation with a flue gas desulfurization
(FGD) facility, the RAB Landfill was constructed over the southeastern portion of the RAB for
placement of dry fly ash (Permit No. 3612) (NCDEQ, 2009; S&ME, 2014). Although Allen Station
previously wet sluiced bottom ash into the AAB, a dry bottom ash system is now operational and
sluicing of bottom ash and all process water to the AAB ceased in February 2019 and has been
redirected to the Lined Retention Basin (LRB) system. The Allen Station is scheduled to be retired
in 2024. The LRB is one of the station assets to be demolished, and its demolition will be
sequenced with the CLF construction. The only remaining wastewater flows will be landfill
leachate and CAP flows, which will be redirected to and treated at the water management system
(WMS) near the southern end of the AAB East Dike (GASTO-061) and discharged to NPDES
wastewater Outfall 002.
Figure 1-1 presents a Vicinity Map and Site Plan of Allen Station.
Duke Energy uses two facilities to manage CCR at the Allen Station that include dams and dikes
regulated by NCDEQ:
1. The AAB-North Dike and East Dike (NCDEQ ID: GASTO-061); and
2. The RAB-North Dike and East Dike (NCDEQ ID: GASTO-016).
As further discussed in Section 2 below, the closure method mandated by order of NCDEQ for
the AAB and RAB is closure by excavation.
1.2 Closure Plan Objectives
The objective of this Closure Plan is to address the closure by excavation of CCR from the RAB
and AAB as directed by order of NCDEQ. Duke Energy notes that approval from NCDEQ is
required to proceed and develop the additional details as described further within this Closure
Plan to complete the necessary working documents to complete the closure actions. Duke Energy
submits this Closure Plan with the knowledge that other details will follow, as necessary. This
Closure Plan describes and communicates the key actions and activities necessary to close the
Basins in accordance with the requirements for written Closure Plans for CCR surface
impoundments presented in N.C.G.S. §130A-309.214(a)(4). Planned closure activities include:
• Continued operation of the WMS, originally constructed to facilitate decanting of the AAB,
to manage all discharges in compliance with the NPDES permit during closure;
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• Dewatering to support safe excavation of CCR from the Basins;
• Construction of four CCR landfills within plant property to permanently store the excavated
CCR;
• Excavation of the CCR and establishing post -excavation final grades using soils where
required;
• Breaching of the Basin dams; and
• Restoration of disturbed areas.
1.3 Report Organization
This document is structured to follow the requirements provided in N.C.G.S. §130A-309.214(a)(4).
2. GOVERNING LAWS
In August 2014, the North Carolina General Assembly enacted CAMA, which contains specific
statutory requirements applicable to the Basins. Subsequently, in July 2016, the North Carolina
General Assembly enacted H.B. 630, Session Law 2016-95, which provides that impoundments
be classified as "low -risk" if, by certain deadlines, the owner has established permanent
alternative water supplies, as required, and has rectified any deficiencies identified by, and has
otherwise complied with requirements of, any dam safety order. NCDEQ determined that Duke
Energy met these criteria on November 13, 2018, and officially classified the RAB and AAB at
Allen Station as "low -risk." On April 1, 2019, NCDEQ issued its Closure Determination mandating
that the RAB and AAB be closed by excavation pursuant to N.C.G.S. § 130A-309.214(a)(3)a. On
April 26, 2019, Duke Energy filed a Petition for Contested Case Hearing before the North Carolina
Office of Administrative Hearings appealing this determination. On December 31, 2019, Duke
Energy, NCDEQ, and certain community groups entered into a Settlement Agreement, which
culminated in a consent order entered in North Carolina superior court on February 5, 2020. The
consent order obligates Duke Energy to excavate all coal ash from the RAB and AAB and dispose
of it in lined on -site landfills.
A closure plan is required for each CCR surface impoundment regardless of the risk classification.
CAMA's closure plan requirements and cross-referenced sections of this Closure Plan are
summarized in Table 2-1. In addition to the closure plan requirements, CAMA sets out
groundwater assessment and corrective action requirements. A Comprehensive Site Assessment
report was submitted to NCDEQ in August 2015 with supplemental reports submitted August 2016
and January 2018. Duke Energy separately submitted to NCDEQ an updated Corrective Action
Plan (CAP) on December 31, 2019. The CAP was conditionally approved by the NCDEQ in July
2021.
In addition to the above requirements, National Pollutant Discharge Elimination System (NPDES)
permit program compliance, SOC (which committed Duke Energy to initiate and complete
decanting of the Basins by dates certain) compliance, dam safety approvals for modifications to
regulated CCR basin dams, and environmental permitting requirements must be considered as
part of closure.
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CAMA Closure Plan (Closure by Excavation) — Retired Ash Basin and Active Ash Basin
3. FACILITY DESCRIPTION AND EXISTING SITE FEATURES
3.1 Surface Impoundment Description
This section provides details on the CCR-related features at Allen Station.
3.1.1 Site History and Operations
Allen Station is located near the town of Belmont in Gaston County, North Carolina and is situated
along the west shore of Lake Wylie, a man-made reservoir created by the impoundment of the
Catawba River. A layout plan of the site is shown in Figure 1-1. The facility, which is owned and
operated by Duke Energy, is approximately 1,009 acres. CCR facilities located on -site include the
RAB, AAB and additional facilities as described in more detail below.
Retired Ash Basin
The RAB is located south of the Allen Station plant and adjacent to Lake Wylie/the Catawba River.
It is situated along Plant Allen Road to the north, Lake Wylie/the Catawba River to the east, and
the Duke Energy property boundary to the west. The natural topography at the site generally
slopes downward from the western property line to the RAB and subsequently toward Lake
Wylie/the Catawba River. The RAB includes three dams — RAB-North Dike, RAB-East Dike
(collectively GASTO-016), and RAB-South Dike (now referred to as the AAB-North Dike) — that
were constructed to form a U-shaped basin. The RAB is comprised of dikes that impound CCR
and several either active or inactive CCR fill areas, which are described later in this section. The
RAB CCR boundary currently occupies an area of approximately 123 acres. The RAB received
sluiced CCR from initial operation in 1957 until 1973 when it reached capacity and was retired.
The facility no longer retains sluiced process water or free water.
Non -contact stormwater from the RAB and the RAB Landfill discharges through the primary
spillway via a headwall structure (Outfall SW015) located in the ditch in the southeast corner of
the basin. The primary spillway was constructed in 2016 as a replacement to the prior reinforced
concrete riser structure and associated reinforced concrete piping (RCP). The discharge flow is
currently conveyed through a 54-inch and 42-inch diameter high -density polyethylene HDPE pipe
system. The primary spillway ties into the existing 36-inch diameter RCP near the downstream
toe -of -slope via a reinforced concrete manhole structure (NPDES Outfall SW015). In addition to
the primary spillway, an emergency spillway was installed for the RAB in 2015 (NPDES Outfall
008).
Active Ash Basin
The AAB is located south of the Allen Station plant and adjacent to Lake Wylie/the Catawba River.
The AAB is located immediately south of the RAB and the two Basins share a dike (the AAB-North
Dike). The natural topography at the site generally slopes downward from the property line in the
west to the AAB and subsequently toward Lake Wylie/the Catawba River. The AAB includes two
dams —AAB-East Dike and AAB-North Dike (collectively GASTO-061) — that were constructed to
form an L-shaped basin. The AAB is comprised of deposited CCR and the AAB CCR boundary
currently occupies an area of approximately 170 acres. The AAB formerly received flows from the
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CAMA Closure Plan (Closure by Excavation) - Retired Ash Basin and Active Ash Basin
ash removal system, coal pile runoff, landfill leachate, FGD wastewater, the station yard drain
sump, and site stormwater. Bottom ash sluicing and all other process flows to the AAB ceased in
February 2019.
Until decanting began in 2019, storm and process water from the AAB discharged through a weir
box outlet structure (Outfall 002) located in the southeast corner of the basin, which is permitted
by NCDEQ under NPDES Permit NC0004979 (NCDEQ, 2021). The weir box and spillway system
were constructed in 2016 as a replacement to the prior reinforced concrete riser structure and
associated RCP. The discharge flow is currently conveyed through a 48-inch HDPE pipe system
which ties into the pre-existing 42-inch diameter RCP near the downstream toe -of -slope via a
reinforced concrete manhole structure.
Additional Facilities
Other CCR facilities within the RAB and AAB areas are shown in the attached Figure 3-1 and are
described in more detail below.
The DORS areas (DORS 1 through DORS 4) are retired CCR stacks/fills located above the
western portion of the RAB footprint. The DORS areas, the closures of which are addressed in
this Closure Plan, will be closed by excavation in conjunction with the remainder of the RAB. CCR
was removed from the AAB and placed in the DORS fills at various times over a 10-year period
under permit W00003255. These dry CCR stacks/fills are unlined with a vegetated cover soil. The
DORS area was partially excavated to support the ongoing NSLF construction.
The 25-acre RAB Landfill is an active overfill landfill (NCDEQ Permit No. 3612) wholly contained
within the limits of the RAB and is constructed over the southeastern portion of the RAB. Its permit
also includes a strip of the RAB immediately south of the landfill for management of non -contact
stormwater. (NCDEQ, 2009, S&ME, 2008). The landfill is permitted to receive residual waste,
including fly ash, bottom ash, FGD residual, boiler slag, mill rejects, and other non-CCR wastes
generated at Allen Station.
3.1.2 Estimated Volume of CCR in Surface Impoundments
Based on CCR inventory data provided by Duke Energy as of June 30, 2023 and upon a surface
comparison calculation, performed within AutoCAD Civil 3D, comparing the approximate pre -
development topography to the existing topographic and bathymetric survey, the approximate
volume of CCR in the basins is listed in the table below. To compute the estimated mass of CCR
in place an assumed density of 1.2 tons per CY was used, which is the Duke Energy fleet wide
assumption, with the exception of CCR contained within the RAB Landfill above the liner, in which
case an assumed density of 1.0 tons/cy was used. See Appendix A for the Estimated Volume of
CCR in Impoundment calculation.
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CAMA Closure Plan (Closure by Excavation) - Retired Ash Basin and Active Ash Basin
Impoundment
Estimated CCR Weight
Estimated CCR Volume
(Tons)
(CY)
AAB
11,022,200
9,185,200
RAB (excludes DORS)
7,404,400
6,376,200
DORS No. 1
562,800
469,000
DORS No. 2
428,400
357,000
Total CCR
191417,800
16,387,400
Subject to Closure Plan
3.1.3 Description of Surface Impoundment Structural Integrity
The purpose of this section is to summarize the Basins' structural integrity evaluations based on
current existing information. This section includes the geotechnical, and hydrology and hydraulics
capacity analyses results. In summary, the structural integrity of the Basins and subsequent dam
inspection reports meets the regulatory requirements of EPA's CCR Rule (40 § CFR 257.73).
Duke Energy's certifications of these requirements are available on Duke Energy's publicly
accessible CCR Rule Compliance Data and Information website.
• Slope stability
For the AAB and RAB embankments, slope stability analysis results for the existing conditions
global factors of safety for static long-term maximum storage pool, static maximum surcharge
pool, sudden drawdown conditions, and pseudo -static seismic conditions meet regulatory and
programmatic criteria. Slope stability results for the RAB at two selected sections and for the AAB
at six selected sections under the loading conditions mentioned above meet regulatory
requirements.
• Liquefaction conditions (where susceptible) and Liquefaction potential
Data from the PSHA and QUAD4M analyses indicate that the foundation and embankment soils
for the RAB and AAB embankments meet liquefaction screening programmatic criteria for
minimum factor of safety (FS >- 1.20). It is concluded that these soils are not subject to liquefaction
during the 2,500-year return period seismic event. Liquefaction data for the fill material placed for
the railroad tracks at the toe of the RAB east dike and the CCR in the AAB suggested that these
materials have limited susceptibility to liquefaction.
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• Hydrology and Hydraulics (H&H) Capacity Analyses
The existing RAB outlet structure passes the required spillway design flood (SDF) (i.e., the flood
caused by the full Probable Maximum Precipitation (PMP) based on NCDEQ and 1,000-year
storm based on the federal CCR Rule) without the embankment overtopping. The existing AAB
outlet structure can safely pass the required SDF (i.e., the flood caused by the full PMP based on
NCDEQ and full PMP based on the federal CCR Rule) without the embankment overtopping.
Also, a time -to -drain analysis indicates that the existing spillway systems for the RAB and AAB
are capable of removing at least 80% of the water temporarily detained in the reservoir within 15
days following the design storm event, as required by the North Carolina Dam Safety Regulations.
3.1.4 Sources of Discharges into Surface Impoundments
Historically, runoff and process water streams from two yard -drain sumps, the ash removal
system, the RAB Landfill leachate collection system, low volume wastes, and stormwater runoff
were discharged into the Basins. Process flows no longer discharge into the Basins. Process
flows are directed toward the newly constructed holding basin and lined retention basin. Upon
demolition of the lined retention basin, landfill leachate and CAP flows will be conveyed to the
WMS while station process flows will no longer exist. The Allen Station currently employs a dry
ash handling system. Since 2009, fly ash has been dry -handled and disposed of in the RAB
Landfill, which is constructed on the eastern portion of the RAB (described in Section 3.1.1). The
dry bottom ash system became operational in 2019.
3.1.5 Existing Surface Impoundment Liner Systems
The RAB and AAB located at the Allen Station are unlined surface impoundments and were
constructed over natural existing ground.
3.1.6 Inspection and Monitoring Summary
Weekly inspections of the AAB and RAB have been on -going since 2014, and include observation
of upstream slopes and shorelines, crest, downstream slopes, toes, abutment contacts, adjacent
drainage way(s), spillway(s), and associated structure(s), and other structures and features of the
dams.
Monthly inspections of the AAB and RAB include the weekly monitoring elements with the addition
of piezometer and observation well readings, water level gauges/sensors, and visual observations
and documentation of slopes of the dry CCR stacks.
Daily inspections of basins are not routinely required; however, on a case -by -case basis, the
basins may be inspected daily beginning at such times and continued for the duration as specified
by plant management. Such daily inspections might be initiated during a repair activity on the dam
or in response to a specific imposed regulatory agency requirement.
The Basins are inspected annually by an independent third -party consultant. In a letter dated
August 13, 2014, NCDEQ requires these inspections to be conducted annually at all of Duke
Energy's CCR impoundments in North Carolina. These inspections are intended to confirm
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adequacy of the design, operation, and maintenance of the surface impoundments in accordance
with accepted engineering standards. Reports are to be submitted to NCDEQ within 30 days of
the completion of the inspection.
The results of the annual inspections are used to identify needed repairs, repair schedules, to
assess the safety and operational adequacy of the dam, and to assess compliance activities
regarding applicable permits, environmental, and dam regulations. Annual inspections are also
performed to evaluate previous repairs.
The 2015 through 2023 annual inspections did not identify features or conditions in the Basin
dams, or their outlet structures or spillways, that indicate an imminent threat of impending failure
hazard. Review of critical analyses indicated the design conforms to current engineering state of
practice to a degree that no immediate actions are required other than the recent and ongoing
surveillance and monitoring activities already underway.
Special, episodic inspections of the Basins may be performed during episodes of earthquake,
emergency, or other extraordinary events. Visual inspections are performed after a heavy
precipitation event when accumulation of four inches of rainfall or greater occurs within a 24-hour
period. An internal inspection will be performed if an earthquake is felt locally or detected by the
US Geological Survey measuring greater than a Magnitude 3 and with an epicenter within 50
miles of the dams. A special inspection would also be performed during an emergency, such as
when a potential dam breach condition might be identified or when construction activities (e.g.,
basin cleanout) are planned on or near the dams. Special inspections are also conducted when
the ongoing surveillance program identifies a condition or a trend that warrants special evaluation.
3.2 Site Maps
3.2.1 Existing Surface Impoundment -Related Structures
A site map showing property boundary, location of the Allen Station, Basins with their boundaries
and topographic and bathymetric contours is shown on Figure 3-1.
3.2.2 Receptor Survey
This information is included as part of the updated CAP that was prepared separately by SynTerra
for Duke Energy. Duke Energy submitted the updated CAP to NCDEQ on December 31, 2019.
The CAP was conditionally approved by the NCDEQ on July 8, 2021. The CAP is herein
incorporated by this reference but its content is not the work product of AECOM.
3.2.3 On -Site Landfills
There are five either existing or future on -site landfills at the Allen Station as identified in the table
below, along with the status (active, under construction, in design, etc). The existing RAB Landfill
is shown on Figures ES-1 and 3-1 and is described in more detail in Section 3.1.1. The
remaining four landfills are shown conceptually on Figure ES-2 and in Appendix D and are
described in more detail in Sections 7 and 9.
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Landfill
Permit Number
Comment
RAB Landfill
NCDEQ Permit No. 3612
Active
North Starter Landfill
NCDEQ Permit No. 3619
Under Construction
South Starter Landfill
NCDEQ Permit No. 3620
Under Construction
Ash Basin Landfill
NCDEQ Permit No. 3621
In Design
Canal Road Landfill
NCDEQ Permit No. 3623
In Design
3.3 Monitoring and Sampling Location Plan
This information is included as part of the updated CAP that was prepared separately by SynTerra
for Duke Energy. Duke Energy submitted the updated CAP to NCDEQ on December 31, 2019.
The CAP was conditionally approved by the NCDEQ on July 8, 2021. The site monitoring plan
has been updated periodically based on site conditions and approved by the NCDEQ. The CAP
is herein incorporated by this reference but its content is not the work product of AECOM.
4. RESULTS OF HYDROGEOLOGIC, GEOLOGIC, AND GEOTECHNICAL INVESTIGATIONS
4.1 Background
An overall boring and existing monitoring well location plan indicating the locations of recent and
historical borings, monitoring wells, piezometers, and Cone Penetration Test (CPT) locations is
shown on Drawings ALN_C999.001.018 through ALN_C999.001.020 included in Appendix D.
Logs of the borings and monitoring wells are included in Appendix B-1, results of Seismic Cone
Penetration Testing (SCPTu) are included in Appendix B-2, a summary of laboratory tests data
performed in support of the closure design is presented in Appendix B-3, and additional recent
CPT data obtained to support CCR excavation in the AAB are included in Appendix B-4.
This section summarizes the site geology and hydrogeology, site stratigraphy of the geologic units
underlying the surface impoundments, geotechnical properties of the CCR, and the uppermost
stratigraphic unit under the surface impoundment.
4.2 Hydrogeology and Geologic Descriptions
This information is included as part of the updated CAP that was prepared separately by SynTerra
for Duke Energy. Duke Energy submitted the updated CAP to NCDEQ on December 31, 2019.
The CAP was conditionally approved by the NCDEQ on July 8, 2021. The CAP is herein
incorporated by this reference but its content is not the work product of AECOM.
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4.3 Stratigraphy of the Geologic Units Underlying Surface Impoundments
This information is included as part of the updated CAP that was prepared separately by SynTerra
for Duke Energy. Duke Energy submitted the updated CAP to NCDEQ on December 31, 2019.
The CAP was conditionally approved by the NCDEQ on July 8, 2021. The CAP is herein
incorporated by this reference but its content is not the work product of AECOM.
4.4 Geotechnical Properties
This section provides a summary of geotechnical conditions and properties found from
investigations performed within the RAB and AAB and dam areas. The presented information was
obtained from previous geotechnical investigations at the site and recent investigation activities
conducted to support the Closure Plan development. The geotechnical conditions within the
Basins generally consist of CCR (interbedded layers of fly ash and bottom ash) placed in the
basin primarily by hydraulic sluicing underlain by residual soil, saprolite, partially weathered rock
(PWR), and bedrock.
For purposes of discussion of the geotechnical properties of the materials, the saprolite material
is described as residual material. General properties of the various materials encountered within
and surrounding the Basin are described below. A range of measured material properties of
laboratory tests performed by AECOM, SynTerra, and MACTEC for the subsurface explorations
completed within the Basin is presented in Table 4.1.
4.4.1 CCR Within the RAB and AAB
The CCR encountered within the AAB complex generally consisted of dry to wet, dark gray to
gray fly ash as sandy non -plastic silt (ML), and dark blueish gray fly ash as silty sand (SM). In
recent years, bottom ash has been sluiced to the AAB area in addition to fly ash. Consequently,
samples of bottom ash were intermittently observed and collected during the AECOM
investigation.
Both stacked and sluiced CCR are present within RAB. In the DORS 1 and 2 areas, stacked CCR
primarily consists of dry to wet, dark gray to gray bottom ash as silty sand (SM), and lesser
quantities of fly ash as silt (ML), with varying quantities of sand, gravel, and slag. This stacked
CCR is underlain by sluiced CCR primarily consisting of moist to wet, dark gray to gray bottom
ash as silty sand (SM), and fly ash as silt (ML). Elsewhere in the RAB, stacked CCR within the
DORS 3 and 4 areas was classified as dry, gray and dark gray, fly ash as sandy silt (ML), and
silty sand (SM). Sluiced CCR within these areas is generally classified as dry to wet, gray and
dark gray, fly ash as sandy silt (ML), and silty sand (SM).
4.4.2 Liner Material Properties
The AAB and RAB are unlined so there are no associated material properties.
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4.4.3 Subsurface Soil Properties
Alluvium: Alluvial soils were encountered in seven borings within the AAB. The alluvium generally
consisted of wet, orange or yellow silty sand (SM), and brown or red sandy clay (CUCH), with
quartz rock fragments.
Residual Soils (Residuum and Saprolite): Residual soils within the AAB were encountered in
multiple borings. This stratum generally consisted of moist to wet, reddish brown to light brown
mottled, light gray and greenish gray silty sand (SM), sand with silt (SW-SM), poorly -graded sand
(SP), and sandy non -plastic silt (MIL), with varying quantities of mica and gravel. Occasionally,
soils in this stratum were classified as sandy lean clay (CL), clayey elastic silt (MIL), and sandy fat
clay (CH).
Within the RAB in DORS 1 and 2, residual soils primarily consisted of wet, reddish brown to light
brown and light gray, silty sand (SM), sandy non -plastic silt (MIL), and clayey sand (SC), with
varying quantities of quartz and mica. Occasionally, soils in this stratum were classified as lean
clay (CL) and sandy fat clay (CH). Within DORS 3 and 4, the residual soils can be divided into
two distinct strata: the upper 10 to 17 ft of the residual soil stratum generally consisted of moist,
brownish yellow, reddish gray, and dark gray, native lean clay (CL) and fat clay (CH) soils,
underlain by up to 37 ft of moist to wet, yellowish brown, orange, and olive gray coarse -grained
sand with silt (SP-SM), well graded sand (SW), silty sand (SM), sand with clay (SP-SC), and non -
plastic silt (ML).
PWR: PWR was encountered within several borings in the AAB. In these locations, PWR primarily
consists of wet, light gray to reddish brown to light brown mottled sand (SP), silty sand (SM),
sandy non -plastic silt (MIL), sand with clay (SP-SC), lean clay (CL), and weathered meta -quartz
diorite, meta-granodiorite, and meta-diabase bedrock.
In the RAB within DORS 1 and 2, the PWR below the residual soils primarily consists of wet, light
gray to light brown mottled coarse -grained sand (SM), greenish gray non -plastic silt (MIL), and
meta -quartz diorite. Within DORS 3 and 4, PWR consisted of moist to wet, yellowish brown,
grayish brown and olive brown, silty sand (SM), well graded sand with gravel (SW), clayey sand
(SC), sandy clay with gravel (CL), sandy silt with gravel (MIL), sand with clay (SP-SC) and minor
layers of fat clay (CH).
Bedrock: Bedrock was cored in four of the soil borings conducted in the interior of the AAB. The
bedrock primarily consisted of dark greenish gray, very strong, coarse grained, massive Meta -
Quartz diorite, and black and white, strong, fine to coarse grained Meta-Diabase bedrock. In the
RAB, bedrock was cored in two borings within DORS 1 and 2. The bedrock encountered in the
borings primarily consisted of light gray to dark gray, strong, massive, Meta -Quartz diorite
bedrock. Bedrock was also encountered within DORS 3 and 4 consisted of black and white to
dark gray and white, very strong, massive, moderately to slightly fractured, fresh Meta -Quartz
diorite bedrock.
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4.4.4 AAB and RAB Dam Soil Properties
The RAB and AAB dam embankments consist primarily of loose to medium dense clayey to silty
sand (SC and SM), sandy silt (ML) and stiff to very stiff elastic silt with sand (MH), and sandy lean
clay to fat clay (CL and CH). The dam embankment fill was described as moist, red, and reddish
brown to brown, with varying quantities of sand and gravel.
4.5 Chemical Analysis of Impoundment Water, CCR, and CCR-Affected Soil
This information is included as part of the updated CAP that was prepared separately by SynTerra
for Duke Energy. Duke Energy submitted the updated CAP to NCDEQ on December 31, 2019.
The CAP was conditionally approved by the NCDEQ on July 8, 2021. The CAP is herein
incorporated by this reference but its content is not the work product of AECOM.
4.6 Historical Groundwater Sampling Results
This information is included as part of the updated CAP that was prepared separately by SynTerra
for Duke Energy. Duke Energy submitted the updated CAP to NCDEQ on December 31, 2019.
The CAP was conditionally approved by the NCDEQ on July 8, 2021. The CAP is herein
incorporated by this reference but its content is not the work product of AECOM. Duke Energy
has continued to provide additional groundwater sampling results received since the CAP
preparation to NCDEQ via quarterly data submittals. The most current groundwater monitoring
evaluation at the time of this closure plan update can be found in the CAMAAnnual Groundwater
and Surface Water Monitoring Report (Annual GW/SW Report) submitted to NCDEQ on
November 1, 2022.
4.7 Groundwater Potentiometric Contour Maps
This information is included as part of the updated CAP that was prepared separately by SynTerra
for Duke Energy. Duke Energy submitted the updated CAP to NCDEQ on December 31, 2019.
The CAP was conditionally approved by the NCDEQ on July 8, 2021. The CAP is herein
incorporated by this reference but its content is not the work product of AECOM. The most current
groundwater potentiometric contour maps at the time of this closure plan update can be found in
the Annual GW/SW Report submitted to NCDEQ on November 1, 2022.
4.8 Estimated Vertical and Horizontal Extent of CCR Within the Impoundments
This information is included as part of the updated CAP that was prepared separately by SynTerra
for Duke Energy. Duke Energy submitted the updated CAP to NCDEQ on December 31, 2019.
The CAP was conditionally approved by the NCDEQ on July 8, 2021. The CAP is herein
incorporated by this reference but its content is not the work product of AECOM.
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5. GROUNDWATER MODELING ANALYSIS
In accordance with the requirements of N.C.G.S. § 130A-309.211(b)(1), Duke Energy separately
submitted an updated Corrective Action Plan (CAP) on December 31, 2019. The CAP was
conditionally approved by the NCDEQ on July 8, 2021. The updated CAP is herein incorporated
in its entirety by this reference. Neither the updated CAP nor its content is the work product of
AECOM. Although the Closure Plan contains references to the updated CAP, all specific relevant
details to groundwater and related actions are found in the updated CAP itself and not in this
Closure Plan.
The updated CAP evaluates the extent of, and remedies for, constituents of interest (COls) in
groundwater associated with the ash basins and coal pile area, focusing on constituent
concentrations detected above the applicable standards at or beyond the Geographic Limitation
(as defined in the Settlement Agreement) to north and north-northeast of the Retired Ash Basin
and coal pile, and east of the Active Ash Basin.
As detailed in the updated CAP, Duke Energy has begun to implement, and will continue
implementing, source control measures at the site, including (i) complete decanting of the Basins
to remove the hydraulic head, thereby reducing hydraulic gradients, groundwater seepage
velocities, and COI transport potential; and (ii) complete closure of the Basins. In addition, Duke
Energy intends to implement a robust groundwater remediation program that includes actively
addressing COI in groundwater above applicable standards at or beyond the [Geographic
Limitation] using groundwater extraction combined with clean water infiltration and removal of the
low pH area source proximate to the coal pile area. The CAP provides that these corrective action
measures will most effectively achieve remediation of the groundwater through the use of
extraction wells to the north, northeast, and east of the Basins and coal piles, and strategically
located clean water infiltration wells. The CAP further provides that groundwater modeling
simulations indicate (i) these measures will control COI at or beyond the [Geographic Limitation];
and (ii) at such time the site -specific considerations detailed within the CAP have been satisfied,
including, but not limited to, securing all required state approvals, installing the necessary
equipment, and commencing full-scale system operation, COI at or beyond the [Geographic
Limitation] will meet the remedial objectives in nine years.
5.1 Site Conceptual Model Predictions
This information is included as part of the updated CAP that was prepared separately by SynTerra
for Duke Energy. Duke Energy submitted the updated CAP to NCDEQ on December 31, 2019.
The CAP was conditionally approved by the NCDEQ on July 8, 2021. The CAP is herein
incorporated by this reference but its content is not the work product of AECOM.
5.2 Groundwater Chemistry Effects
This information is included as part of the updated CAP that was prepared separately by SynTerra
for Duke Energy. Duke Energy submitted the updated CAP to NCDEQ on December 31, 2019.
The CAP was conditionally approved by the NCDEQ on July 8, 2021. The CAP is herein
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incorporated by this reference but its content is not the work product ofAECOM. The most current
groundwater quality evaluation at the time of this closure plan update can be found in the Annual
GW/SW Report submitted to NCDEQ on November 1, 2022.
5.3 Groundwater Trend Analysis Methods
This information is included as part of the updated CAP that was prepared separately by SynTerra
for Duke Energy. Duke Energy submitted the updated CAP to NCDEQ on December 31, 2019.
The CAP was conditionally approved by the NCDEQ on July 8, 2021. The CAP is herein
incorporated by this reference but its content is not the work product ofAECOM. The most current
groundwater trend analysis at the time of this closure plan update can be found in the Annual
GW/SW Report submitted to NCDEQ on November 1, 2022.
6. BENEFICIAL AND FUTURE USE
6.1 CCR Use
At this time, Duke Energy has not identified a beneficial use of CCR from the Basins at Allen
Station.
6.2 Site Future Use
At this time, Duke Energy has not identified any future use of the land reclaimed by the dewatering
and excavation of the AAB and RAB, except that three of the four proposed new CCR landfills are
proposed to be built at least partially within the footprints of the excavated RAB and AAB.
7. CLOSURE DESIGN DOCUMENTS
7.1 Engineering Evaluations and Analyses
Engineering evaluations and analyses to support closure of the AAB and RAB at the Allen Station,
as detailed in this Closure Plan, are provided in Appendix C.
Geotechnical calculations for the proposed NSLF and SSLF landfill designs were previously
submitted to NCDEQ in Permit to Construct (PTC) submittals. Geotechnical calculations for the
proposed ABLF and CLF will be performed separately as part of their permit application(s), which
will follow NCDEQ approval of this Closure Plan. It is noted that the conceptual layout of the
landfills may be optimized during subsequent design analysis and that the permit submittals may
vary in some respects from that proposed in this Plan. Dam removal -related calculations will be
included in the dam modification permit applications, which will follow NCDEQ approval of this
Closure Plan.
Basin access and excavation activities are controlled by Duke Energy Procedure: CCP-PRC-NA-
PMI-021, CCR Excavation, Planning and Permitting, for Work Activities and Access Control within
Basins, Impoundments, Ponds, and Stacks. This procedure governs ash excavation and
dewatering to ensure ash stability is evaluated and access is controlled to prevent personnel from
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entering or creating unsafe conditions. This procedure is Duke Proprietary and was submitted
previously to NCDEQ under separate cover.
For closure by excavation of the RAB and AAB, all CCR will be removed, with the exception of
CCR integral with the foundations of overhead transmission line support towers currently located
within or adjacent to the RAB limits. Ash will remain for structural stability around the supporting
structures of these transmission towers and will be capped with geomembrane. The estimated
volume of ash that will remain surrounding the overhead transmission line towers is approximately
20,000 tons (16,600 cubic yards). The ash to remain in place at the towers is and would continue
to be unsaturated based on comparing historical bottom of ash elevations and groundwater
elevations.
Areas for stockpiling or conditioning of CCR are generally needed. These areas must be
established within the limits of the CCR unit and require placement or stacking of CCR excavated
from other areas of the basin. They can be established in areas where all or most of the CCR
has been removed, or on areas where a significant depth of CCR remains in place. Sluiced CCR
forming the foundation of stockpiles or conditioning areas may be subject to bearing capacity or
slope failures from the additional vertical compressive stress imparted by the stacked CCR and
hauling equipment. CCR stockpiling will comply with Duke Energy Procedure CCP-PRC-NA-PMI-
021, which complies with recommendations from a letter from NCDEQ dated January 15, 2021
and entitled "NCDEQ Recommendation Regarding Proposed Stacks and Piles of CCR Within
Existing CCR Surface Impoundments in North Carolina".
During excavation of CCR, interim or temporary excavated CCR slopes are commonly created.
These slopes vary in height and the duration they will have to stand. Some slopes are subject to
potential loading from hauling or stockpiling operations. The location and geometry of such slopes
cannot be established during design. These elements depend on the means and methods
employed by the construction contractor, site conditions, schedule and other site conditions.
Excavation in a deep valley fill creates safety risks that need further evaluation and will require
means and methods inputs from a contractor to fully address before closure excavation work
commences. CCR excavation will comply with Duke Energy Procedure CCP-PRC-NA-PMI-021.
7.2 Closure Plan Activities
The primary activities associated with closure by excavation are as follows:
• Continued operation of the WMS, originally constructed to facilitate decanting of the AAB,
to manage all discharges in compliance with the NPDES permit during closure.
• Dewater the CCR to allow for access, CCR excavation and conditioning (drying) prior to
placement in the proposed on -site landfills.
• Start CCR excavation from the basins, with sequencing determined for optimal
progression. Manage and control dust -generating activities through specific site planning
and mitigation. Construct landfill cells in coordination with CCR excavation. Place the
excavated CCR in the on -site landfills and compact. Instrumentation and monitoring
requirements to be developed prior to construction will be followed to verify construction
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phase stability. Construction dewatering to be used as needed to provide stable work
areas and slopes. Maintain required hydraulic storage capacity though the excavation
process and progressively breach the AAB and RAB dams as excavation advances.
• Complete closure by excavation verification. Grade the area to promote positive drainage
and seed for vegetative growth.
• Sequence final dam breaches with construction of proposed stormwater detention basins
and inflow design flood management.
Additional information and details pertaining to the closure design are provided in the Closure
Plan drawings, which can be found in Appendix D.
7.3 Design Drawings
The Closure Plan drawings found in Appendix D include the following:
• Cover sheet
• General notes
• Existing conditions plans with aerial photograph
• Existing conditions plans with topography
• Subsurface exploration location plans
• Estimated bottom of CCR contour plans
• Demolition plans
• Final closure grading plans
• Final surface water management plan
• Final closure grading cross section layout plan
• Final closure grading cross sections
• Final closure grading details
• On -site landfill schematic plan
• On -site landfill schematic cross sections
These Closure Plan drawings will be further developed and refined to develop construction -level
drawings during subsequent stages following NCDEQ approval of the Closure Plan. In addition,
supplemental drawing sets will be prepared on an as -needed basis to support dam modification
and/or decommissioning permits, erosion and sediment control permits, NPDES permit
modifications, and other related permits.
Once the excavation grades shown on the Closure Plan drawings have been achieved, the
procedures described in the Duke Energy Excavation Soil Sampling Plan (Appendix E) will be
followed to confirm that closure by excavation has been achieved.
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7.4 Description of the Construction Quality Assurance Plan
The CQA Plans developed for the ongoing construction of the North Starter and South Starter
Landfill, as well as the Excavation Soil Sampling Plan provided in Appendix E comply with
N.C.G.S. §130A-309.214(a)(4)(g). The plans provide a description of the CQA program to be
adhered to in execution of closure activities. The plans present a description of the roles and
responsibilities for monitoring and testing activities and provides guidance on the methodology to
be used for evaluating whether the construction has been performed in accordance with the
approved Closure Plan. The plans also detail the material properties and specifications; methods
for transportation, handling, and storage of materials; test methods and verifications;
manufacturer, field, and laboratory testing; field activities for construction monitoring and
oversight; and reporting and documentation requirements.
The plans address materials and CQA activities associated with the following components:
• Earthwork
o CCR Excavation
o Structural Soil Fill
• HDPE Piping
• Vegetation
• As -Built Conditions
• Record Documentation Report
8. MANAGEMENT OF WASTEWATER AND STORMWATER
The Allen Station manages wastewater and stormwater under two NPDES permits issued by
NCDEQ. Permit number NC0004979, issued on July 9, 2021 (NCDEQ, 2021), permits the
discharge of various process -related wastewaters in accordance with specified limits and
monitoring requirements. Permit number NCS000546, issued April 12, 2022 (NCDEQ, 2022),
provides monitoring and best management practice requirements for industrial stormwater
discharges from the Allen Station. Discharges of stormwater and treated process -related
wastewaters flow directly or indirectly to Lake Wylie/the Catawba River.
Plant discharges to the AAB have stopped as of February 2019. The AAB will continue to operate
during closure to meet the NPDES permit discharge requirements as it goes through the phases
of decanting and dewatering. A water management system (WMS) to treat wastewater prior to
discharge via NPDES wastewater Outfall 002 was constructed near the southern end of the AAB
East Dike (GASTO-061) initially to facilitate decanting of the AAB and remains operational to
facilitate ongoing Basin dewatering. The AAB must continue to safely pass the SDF to meet dam
safety requirements.
Decanting of the AAB has been performed. Because the free water has been drawn down,
discharges from the basin via the passive weir box outlet gravity discharge system are not
expected to occur. The pumping system used to decant the AAB remains in place and is expected
to draw down the stored water after storm events, route it through the WMS, and discharge the
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water via the permitted outfall. Dewatering began on June 2, 2020. Wastewater flows are being
routed through the WMS to meet the permitted discharge limits.
The AAB currently has the capacity to contain the PMP storm event if the pre -storm water surface
elevation is maintained at or below El. 632.10 ft. The normal water surface elevation is maintained
between El. 615 ft and El. 620 ft. As part of closure, a new, deeper stormwater outfall channel
will be created to Lake Wylie/the Catawba River, but the final connection to the stormwater outlet
channeling will be timed to avoid exposure to contact wastewater leaving the AAB work site.
Dewatering is currently being performed to remove the interstitial or pore water from the CCR to
facilitate excavation, to access in -place CCR and to establish safe slopes prior to and after CCR
excavation. It is anticipated that performance criteria will be established in the construction -level
documentation to identify required vertical and horizontal limits of interstitial water removal at
critical locations and for critical conditions during closure.
Wastewater from the ash basins will be pumped, treated as needed and discharged in two
phases: the decanting phase and dewatering phase. In the completed decanting phase, free
water above the settled CCR layer was removed from the basins without the mechanical
disturbance of the CCR. The decanting phase was completed on June 2, 2020, and the Allen site
is currently in the dewatering phase to remove interstitial water from the Basins. During this phase,
interstitial water is sent to the WMS to maintain compliance with the requirements of the discharge
permit. The WMS is planned to be retrofit to also treat Ieachate and CAP flows.
The post -closure grades restore the historical flows from the surrounding landscape and route
that flow toward the proposed detention basins. The detention basins will be designed with a
culvert to attenuate stormwater discharges under a large rain event that will result in a slower
discharge release to Lake Wylie/the Catawba River. Up to and including the last phase of closure
before the AAB and RAB dams are breached, the Basins will maintain the capacity to contain the
required storm size/flows.
The detention basin design criteria will be further refined for the construction -level documents
based on actual field elevations reached in the excavated areas and discussions with NCDEQ
with regards to the embankment heights, which will follow NCDEQ approval of this Closure Plan.
The designs for the detention basins are limited to conceptual level at this time. These designs
for the detention basins are based conservatively on 100-year storms. Appendix C1 presents
the results of the post -closure stormwater management calculations and the design of these
detention basins. Detailed stormwater design for the proposed CCR on -site landfills will be
developed as part of their permit designs and is not covered herein.
8.1 Anticipated Changes in Wastewater and Stormwater Management
All CCR and wastewater flows historically sent to the AAB have been diverted to the holding basin
and lined retention basin in the coal pile area and to the north of the station. Prior to station
retirement and demolition of the lined retention basin, Ieachate and CAP flows will be diverted to
the WMS for treatment and discharge.
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CAMA Closure Plan (Closure by Excavation) - Retired Ash Basin and Active Ash Basin
The WMS will be utilized such that the NPDES Outfall 002 effluent discharge limits will be met
throughout the duration of dewatering and closure. The WMS will remain in place to support long
term leachate and CAP flows.
Erosion and sediment control plans for different phases of the construction will be developed as
part of the construction -level packages and formal erosion and sediment control plan permit
submittal. The details for the erosion and sediment control measures depicted on the drawings in
this Closure Plan submittal will be re-evaluated after the specific construction phasing is
established, which will follow NCDEQ approval of this Closure Plan. In addition, erosion and
sediment control measures may be installed and removed in phases as stabilization is achieved.
8.2 Wastewater and Stormwater Permitting Requirements
Additional information on required permits is described in Section 10.
9. DESCRIPTION OF FINAL DISPOSITION OF CCR
CCR will be dispositioned by placement into four proposed lined CCR landfills located on plant
property. Duke Energy intends to construct four new on -site landfills to accommodate CCR
dispositioned in completion of the NCDEQ-mandated closure by excavation. Permit applications
for construction of the on -site landfills will be prepared and submitted to NCDEQ Division of Waste
Management following approval of this Closure Plan. The permitting process began earlier with
the Permit to Construct submittals for the NSLF and SSLF that NCDEQ previously approved. The
permitting process would continue to the CLF then the ABLF, since ABLF construction will begin
much later in the CCR excavation process.
Vegetation encountered or removed during the progression of the work will be managed in
accordance with state regulations for handling and disposal.
10. APPLICABLE PERMITS FOR CLOSURE
Refer to Table 10-1 for detailed information on the potential and applicable permitting/approval
needed to implement this Closure Plan. Development of permitting package submittals and/or
regulatory approval requests would follow NCDEQ approval of the Closure Plan.
11. DESCRIPTION OF POST -CLOSURE MONITORING AND CARE
A post -closure plan will be developed and submitted to NCDEQ for approval at a later date. The
purpose of the post -closure plan will be to provide a description of the inspection, monitoring, and
maintenance activities required to be performed throughout the 30-year post -closure care period
for the closed AAB and RAB.
The post -closure care plan will be developed to meet the requirements of N.C.G.S. §130A-
309.214(a)(4)(k). The items that will be in the post -closure plan for the Allen site include:
• Name, address, phone number, and email address of the responsible office or person;
• Means and methods of managing affected groundwater and stormwater;
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• Maintenance of the groundwater monitoring systems;
• Regular inspection and maintenance of the final cover system of the on -site landfills;
• Groundwater and surface water monitoring and assessment program (included as a
part of the CAP);
• Post -closure inspection checklist to guide post -closure inspections;
• Description of planned post -closure uses; and
• Financial assurance estimates for post -closure operations and maintenance and
remedial action.
11.1 Groundwater Monitoring Program
This information is included as part of the updated CAP that was prepared separately by SynTerra
for Duke Energy. Duke Energy submitted the updated CAP to NCDEQ on December 31, 2019.
The CAP was conditionally approved by the NCDEQ on July 8, 2021. The CAP is herein
incorporated by this reference but its content is not the work product of AECOM. In addition, Duke
Energy has periodically updated the Allen monitoring plan based on site -specific data. At the time
of this closure plan update, an Interim Monitoring Plan (IMP) update approved by NCDEQ in
August 2020 is being implemented at the Allen Site. An Optimized Groundwater Monitoring Plan
was submitted to NCDEQ in March 2023, and is still pending review at the time of this closure
plan update.
12. PROJECT MILESTONES AND COST ESTIMATES
12.1 Project Schedule
A Closure project high-level milestone schedule has been prepared by Duke Energy and is
provided below. The schedule defines the following anticipated activities and milestones:
Engineering and dewatering
Submit plan and design for NSLF/SSLF construction permits
Start CCR excavation
Landfill permit approvals
Start new landfill construction
New landfill in service (NSLF)
Complete CCR excavation
Complete final closure and cover system of new landfills
Site final grading and vegetative cover
12.2 Closure and Post -Closure Cost Estimate
Ongoing
Q4-2020
Q3-2021
Q2-2021
Q2-2021
Q 1-2024
Q4-2037
Q4-2038
Q4-2039
Cost estimates for closure and post -closure of the Basins at Allen Station were developed by
Duke Energy and provided to AECOM. These cost estimates are not a work product of AECOM.
These are Class 3 estimates as the detailed and final design is not developed at this stage of the
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Duke Energy -Allen Steam Station
CAMA Closure Plan (Closure by Excavation) - Retired Ash Basin and Active Ash Basin
closure project. Following approval of this Closure Plan by NCDEQ and further development of
the project plans and engineering designs the cost estimate will be refined and updated.
The cost to complete closure by excavation, including the new CCR landfills, is estimated to be
$501 million.
The cost to perform the 30-year post -closure activities and monitoring is estimated to be $38
million.
The cost estimates prepared by Duke Energy includes the following major activities:
• Mobilization and Site Preparation
• Dewatering, earthwork, and subgrade preparation
• On -site landfill construction
• CCR excavation
• Stormwater management, erosion and sediment control, and site restoration
• Engineering support (design and CQA)
• Post closure — groundwater monitoring
• Post closure — operations and maintenance
• Contingency
Corrective action costs are included as part of the CAP that was prepared separately by SynTerra
for Duke Energy and was submitted to NCDEQ on December 31, 2019. The CAP was
conditionally approved by the NCDEQ on July 8, 2021. The CAP is herein incorporated by this
reference, but its content is not the work product of AECOM.
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13. REFERENCED DOCUMENTS
Duke Energy Corporation (Duke Energy), Misc. Dates. Allen Steam Station Design Plans.
Drawing numbers A-3330, A-3350, A-3350-01, A-3350-02, A-3350-03, A-3350-A-01, A-
3350-B-01, A-3352-01, A-3352-02, A-3352-03, A-3350-2014-0507. 1965, 1972, 1973,
1975, 1983 and 2014.
NCDEQ, 2022. Permit No. NCS000546 to Discharge Stormwater under the National Pollutant
Discharge Elimination System. April 12, 2022.
NCDEQ, 2021. Permit No. NC0004979 to Discharge Wastewater under the National Pollutant
Discharge Elimination System. July 9, 2021.
NCDEQ, 2022. Industrial Solid Waste Landfill Facility Permit No.'s 3612, 3619, and 3620, Issued
April 27, 2022.
SynTerra Corporation (SynTerra), 2019. Corrective Action Plan Update. December 31, 2019
SynTerra Corporation (SynTerra), 2022. Annual Groundwater and Surface Water Monitoring
Report. November 1, 2022.
0
PROFESSIONAL ENGINEER CERTIFICATION
I, Jay Mokotoff, being a registered Professional Engineer in the state of North Carolina, do hereby
certify to the best of my knowledge, information, and belief, that the information contained in this
Closure Plan dated July 31, 2023, was developed pursuant to the requirements of N.C.G.S. §
130A-309-214(a)(4) and has been prepared pursuant to recognized and generally accepted good
engineering practices.
SIGNATURE Alf, kvDATE 7/31/2023
AECOM Technical Services of North Carolina, Inc. (License: F-0342)