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HomeMy WebLinkAbout8801_ROSCANS_1995' ' State of North Care ,a Department of Environment, Health and Natural Resources Division of Solid Waste Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary William L. Meyer, Director May 18, 1995 R. J. Gussman Director, Environmental Affairs Ecusta Post Office Box 200 Pisgah Forest, North Carolina 28768-0200 Re: Permit Number 88-01 Mr. Gussman: .RA DEHNR The Division of Solid Waste Management, Solid Waste Section (Section) has received your request concerning the above referenced permit. A preliminary completeness review has been undertaken and the following comments must be addressed in order to allow the Section to proceed with a technical review. • Revise the drawing entitled Brown No.2 Ash Landfill Topographical Plan, Drawing Number 735, Sheet 1 {prepared by Hampton, Hintz & Associates),. to include final contours {top of cover) for both proposed fill areas. Also include on the drawing the location of the proposed perforated HOPE pipe, valve, and temporary sediment trap. Proposed design plans must be signed and sealed by a Professional Engineer licensed to practice in North Carolina. • Plan View Schematic Of Proposed Landfill Expansion, Brown No. 2 Ash Landfill Expansion, Ecusta Facility -Pisgah Forest, North Carolina {prepared by Law Engineering and Environmental Services) must be signed and sealed by a Professional Engineer licensed to practice in North Carolina. • Section A -A' (Typical), Brown No. 2 Ash Landfill Expansion, Ecusta Facility -Pisgah Forest, North Carolina {prepared by Law Engineering and Environmental Services) must be signed and sealed by a Professional Engineer licensed to practice in North Carolina. If approved, a total of three sets of the submitted information is required for distribution by the Section. When resubmitting the above referenced drawings, provide three copies. P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-4996 FAX 919-715-3605 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post-consumer paper Should you have any questions or if we can provide any assistance, please contact the Section at (919) 733-0692. Thank you, William D. Sessoms, PE copy: James C. Coffey -DSWM Jim Patterson -DSWM Central File 88-01 C: \SES SOMS\PROJECTS\ECUST A \LETTER. 1 State of North Curolina Department of Environment, Health and Natural Resources Division of Solid Waste Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary William L. Meyer, Director August 4, 1995 R. J. Gussman Director, Environmental Affairs Ecusta Post Office Box 200 Pisgah Forest, North Carolina 28768-0200 Re: Permit Number 88-01 Additional Fill Area Request Mr. Gussman: ~!·;~ ~---• a a DEHNR. The Division of Solid Waste Management, Solid Waste Section (Section) has completed the initial technical review of your request concerning the above referenced permit. The following items must be provided or addressed in order to continue with the review process. 1 . A review of the permit file indicates that several subsurface (French) drains were installed on the site within the fill and slide area. The specific location and discharge points of these drains, and all other surf ace and subsurface drainage structures, should be shown on the Topographical Plan, Drawing number 734. 2. The Ecusta letter of May 11, 1995 indicates the need to stabilize the ASB dike as the justification to allow an expanded aerial limit for coal ash disposal. No engineering data or calculations were provided with regards to existing stability conditions of the dike or landfill slope. Nor is any information provided with regards to stability of the dike or landfill slopes in a post fill configuration. In addition, the proposed fill area is along only approximately one half of the length of the dike in the area of the existing landfill property. 3. Hydrogeological comments are contained in the attached hydrogeological review memorandum. The Section reserves the right to request additional information during the continuing review. If such additional information is required, you will be notified by the Section. P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-4996 FAX 919-715-3605 An Equal Opportunity Affirmative Action Employer 50% recycled/ l 0% post-consumer paper Ecusta Landfill File Number 88-01 Page 2 Should you have any questions or if we can provide any assistance, please contact the Section at (919) 733-0692 (email: sessomswd@wastenot.ehnr.state.nc.us}. Thank you, William D. Sessoms, PE enclosure copy: James C. Coffey -DSWM Jim Patterson -DSWM Central File 88-01 C:\SESSOMS\PROJECTS\ECUSTA\LEITER.2 • -~-N-~-1 N-~-A-1 N-G-A N_D_E_N_V_I R_O_N _M E_N_T_A L-S E_R_V_I C-E-S ,-1-N-C .- August 30, 1995 Ecusta Division of P.H. Glatfelter Co. One Ecusta Road Post Office Box 200 Pisgah Forest, North Carolina 28768 Attention: Mr. Robert J. Gussman Director, Environmental Affairs APPRO V E D DIVISI ON OF SOLID WASTE MANAGEMENT DATL ' o I z.-.., h;., BY_u_P'::7_....., __ _ Subject: Expansion of Brown No. 2 Ash Landfill Ecusta Facility, Pisgah Forest, North Carolina LAW Project 30100-5-0248 Gentlemen: Law Engineering and Environmental Services, Inc. is pleased to submit the accompanying revised Drawing No. 734 and written summary pertaining to the stability of the ASB dike and landfill slope. This work was performed to assist Ecusta in responding to a letter from North Carolina Department of Environmental Health and Natural Resources (NCDEHNR) dated August 4, 1995 and was authorized by your Purchase Order No. 51-11746-1 dated August 9, 1995; the scope of work was described in our confirmation letter dated August 8, 1995. Law Engineering appreciates the opportunity to provide our services on this project. If you have any questions regarding the information presented in the enclosed materials, please contact us. Sincerely, 0 Senior Engineer Registered, N.C. 17501 (t,/1~ Clay ~ams, P.E. ND ENVIRONMENTAL SERVICES, INC. Corporate Geotechnical Consultant JPD:CES:JNS/am Attachments 2801 YORKMONT ROAD • SUITE 100 • CHARLOTIE, NC 28208 P.O. BOX 11297 • CHARLOTIE, NC 28220 (704) 357-8600 @ Comment: RESPONSE TO COMMENT NO. 2 OF NCDEHNR LETTER DATED AUGUST 4, 1995 The Ecusta letter of May 11, 1995 indicates the need to stabilize the ASB dike as the justification to allow an expanded areal limit for coal ash disposal. No engineering data or calculations were provided with regards to existing stability conditions of the dike or landfill slope. Nor is any information provided with regards to stability of the dike or landfill slopes in a post fill configuration. In addition, the proposed fill area is along only approximately one half of the length of the dike in the area of the existing landfill property. Response: AERATION STABILIZATION BASIN (ASB) DIKE The wording regarding the stability of the dike in Ecusta's letter dated May 11, 1975 was intended to point out that the forces on the dike due to impounded water and gravity (weight) will be partially counterbalanced by the placement of fill on the opposite side of the dike, thereby increasing the factor of safety against failure. The factor of safety against failure is believed to be adequate under existing conditions, and it was not meant to imply that the dike needed to be stabilized. The entire ASB dike has been inspected regularly since its completion nineteen years ago. None of the inspections over this period found the dike to be unstable or in need of emergency repairs. Concerns noted during the inspections have been limited to the need for routine maintenance, some minor erosion repairs, and the need to prevent animals from burrowing into the dike. Some seepage at the toe of the dike was discovered shortly after construction was completed, however, this was promptly addressed by the construction of pressure relief wells and inverted filters. These measures allow seepage to continue in a controlled manner and have functioned as intended since their installation. It is our opinion that the ASB dike as designed and constructed is stable. A brief recap of the dike's history and observations noted in the inspection reports prepared by Law Engineering, Inc., is provided below. Additional and more frequent inspections have been conducted on a regular basis by Ecusta personnel. Observations made during Ecusta's inspections are not included in this summary. Dike Design and Construction The ASB dike was constructed over a one-year period from June 1975 to June 1976. Design documents for the dike were prepared by J.E. Sirrine Engineers of Greenville, South Carolina. No stability calculations are available to us. Considering the size of the dike, normal engineering practice would not require stability calculations, and it is likely that none were done. Such low dikes are normally designed based on precedent and engineering judgment Construction monitoring was continuous during all earthmoving operations to verify that fill material was suitable and that it was placed and compacted in accordance with project specifications. Field density compaction tests were conducted throughout the construction process for quality control purposes. The dike has a crest width of 15 feet, an upstream slope of 2H: 1 V, and a downstream slope of 2.5H: 1 V. The dike ranges in height from about 15 to 20 feet and impounds water to an average depth of about 15 feet. A partially penetrating cutoff or "keyway" was constructed along the central axis of the dike. The keyway is three feet deep and has a minimum width at the bottom of 12 feet. Internal ladder drains, 7 feet wide, were constructed at 25-foot centers and are connected at their upstream end with a drain parallel to the dike. The drain material consists of an 8-inch thick coarse filter (Penrose No. 4 crushed stone) sandwiched between two 8-inch thick sand filters. The dike has "south dike" and "north dike" segments. Post-Construction Activities The aeration stabilization basin was filled during the period from April 19 to May 3, 1976. An inspection conducted shortly after filling revealed three areas of seepage. Two of these areas were outside of the south dike and the third was outside of the north dike near the east end. The seepage was believed to have been caused by hydrostatic loading on a subsurface sand and gravel stratum as a result of the basin being filled. To prevent the piping of fine soil particles and to relieve any uplift pressures due to the seepage, a system of 36 relief wells was designed and constructed. The wells extend into the sand and gravel stratum. Six relief wells are near the east end of the north dike. Installation of the wells was accomplished by Law Engineering Testing Co. ASB Dike Inspection (October 5, 1976) The above-referenced relief wells installed earlier in 1976 were inspected. The wells located along the south dike were reported to be functioning adequately with no observed seepage emerging from the ground in the vicinity of the wells. Inspection of the wells along the north dike revealed two areas where flow could still be observed emerging to the ground surface. Recommendations were made to construct an inverted filter in these two isolated areas of percolation to prevent piping of foundation soils. The proposed filter consisted of a six-inch layer of sand placed on a prepared foundation. An 18-inch gravel layer (Penrose No. 4) was proposed to overlay the sand layer. The inverted filters were constructed as proposed. Water entering the inverted filters drains to the channel that parallels the dike on the north side. ASB Dike Inspection (October 29, 1976) A few areas of minor surface erosion on the dike and beyond the toe of the dike were noted. These areas were recommended for repair. The pressure relief wells were inspected again on this trip. The wells along the south dike were reported to be functioning adequately and no seepage was observed in their vicinity. The two isolated areas of percolation along the north dike previously observed were being controlled adequately by the inverted filter. No other areas of percolation were observed at this location. Two additional areas of percolation were noted at new locations near the dike. One of these was located just west of the electrical pad on the north dike. The other new area of seepage was located along the west dike just north of the second power pole from the south end of the dike. These two areas of seepage were reported to be very small. Inverted filters were constructed at these locations at the recommendation of Law Engineering Testing Co. 2 The report prepared following this inspection noted that the ASB dikes had been designed and constructed in accordance with good, modem geotechnical engineering practice and that the dikes were generally in good condition and stable. The report goes on to say that representatives of Law Engineering were present during construction of the dike and that Law is satisfied that the construction was performed in an adequate manner. The seepage outside the basin is the only identified geotechnical problem, however, installation of the relief wells and construction of the inverted filters appears to be allowing seepage to occur in a controlled manner. ASB Dike Inspection (May 6, 1986) This inspection revealed some vegetation growing in the riprap on the upstream side of the dike, but it was not felt to be substantial enough to threaten the dike stability or structural integrity. Some potential for increased surface erosion was noted due to the presence of ruts on the outer face of the dike, apparently caused by mowing equipment. It was recommended that these areas continue to be repaired as needed and monitored for signs of advancing erosion. The seepage at the east end of the north dike was reported to remain under control; the pressure relief wells and inverted filters were functioning as intended. Some muskrat holes were discovered beyond the toe of the north dike, but did not appear to threaten the integrity of the structure. It was noted that future inspections should attempt to locate any muskrat holes that might be present in the dike itself. Recommendations were made to keep the drainage ditch which parallels the north dike free of vegetation. The vegetation impedes drainage, causes the wet area to extend closer to the dike and, ultimately, could encourage muskrats to burrow into the side of the dike. No slumps, slides or significant eroded areas were visible on the inner face of the dike above the water line or on the dike's outer face. No tension cracks, major depressions or other signs of displacement were noted on the crest. The inspection report concluded that there were no visible conditions that warranted emergency repairs. Replacement of Damaged Relief Wells -1989 On October 1, 1989, the adjacent Brown No. 2 ash landfill experienced a sudden downslope movement toward the ASB north dike. Although the ash movement did not affect the dike, subsequent activities associated with the ash clean-up resulted in five of the six 1976 relief wells at this location being damaged. Five new wells were installed December 20-21, 1989. The relief wells were connected to a 1-1/2 inch diameter header pipe which drains to the nearby channel. In addition, a sand and gravel blanket was placed along the outer toe of the dike to serve as a continuous inverted filter for additional seeps potentially reaching the ground surface. The sand and gravel layers extend southwestward from the north dike termination point at the hillside to a point about 50 feet beyond the relief well furthest downstream (Relief Well No. 1). The report written in conjunction with this work concludes that the ASB north dike continues to perform as intended. 3 ASB Dike Inspection (April 22, 1990) The inverted filters were reported to be working satisfactorily. Clear water was observed to be flowing from the filters and no soil deposits downstream of the filters could be seen. The header pipe connecting the relief wells was located and inspected. No discharge from the pipe could be seen at the time of the inspection, however, there were signs of previous discharge, indicating that the system appears to be functioning as intended. Some minor wheel rutting was observed on the downstream face of the dike, but did not appear to be significant. The inspection report concluded that the ASB dikes are in generally good condition. There were no visible signs of conditions requiring emergency repairs. Some recommendations were made regarding the need for periodic maintenance of the dike. ASB Dike Inspection (December 19, 1994) The inverted filters were inspected and found to be working satisfactorily, although vegetation in the creek obscured the downgradient edge of the filter. Water in the creek appeared clear, indicating that piping of fine soil materials is not occurring. The discharge end of the header pipe connecting the pressure relief wells was inspected. There was no flow from the pipe at the time of inspection and the pipe was not obstructed. The sides of the dike appeared to be well maintained with some ruts still evident from the mowing equipment. The upper portion of the creek which parallels the north dike was reported to be heavily vegetated. Animal burrowing in the vicinity of the dike was noted as becoming more predominant; recommendations were made to remove the burrowing animals from the site and to backfill the burrow holes. The inspection report noted that the dike is in generally good condition and that there were no visible signs of conditions requiring emergency repairs. Conclusions -ASB Dike No stability calculations are known to exist for the ASB dike, however, due to the low height of this dike and the normal sideslopes used in the design, it is likely that no stability calculations were ever done. This would be in keeping with normal practice for design of similar dikes. It is our opinion that stability calculations for this dike are unnecessary. Based on inspection reports for the ASB dike over the 19 years since construction was completed, there is no reason to believe that any portion of the dike is unstable. Where seepage areas near the dike were discovered, measures were promptly implemented to control the potential piping of fine soil materials from the dike foundation. These control measures are inspected regularly and appear to be functioning satisfactorily. 4 Addition of ash fill on the north side of the dike in conjunction with the landfill expansion will partially counterbalance forces in the opposing direction due to impounded water and gravity. The result will be an increase in the factor of safety against failure. However, the ASB dike is believed adequately stable and the added benefit of the new ash is thus a "bonus". A secondary benefit to be gained by expansion of the landfill will be a reduction in the potential for surface erosion on the outside face of the north dike and the elimination of burrows in the expansion area. Regular inspections of the entire dike will continue in order to assess maintenance needs. 5 LANDFILL SLOPE Geometry of Stability Section The ash landfill slope as shown on Drawing No. 734 is presently at about 2.8 or 2.9: 1 (H:V) or flatter. The section selected for the stability analysis is shown in plan view on Drawing No. 734 and in section view on Figure 1. The section represents the finished landfill as shown on the referenced drawing. This section is not affected by the proposed expanded ashfill area. Shear Strength of Ash The shear strength parameters of the ash were determined by triaxial shear testing on a laboratory sample of compacted ash from the Ecusta plant. The sample was compacted to a dry density of 64 pcf, or about 98 percent of the maximum dry density as determined by the standard Proctor laboratory compaction test. In the Law Environmental report dated November 12, 1992, field density of the laboratory shear test specimen. Based on the laboratory test, and allowance for the lower dry density values, the following shear strength parameters were selected for compacted ash: Condition: Cohesion, psf Friction Angle, degrees Total Unit Weight, pcf Saturated Unit Weight, pcf Consolidated, Undrained 315 17.5 80 90 Effective (Drained) 150 31 80 90 For the disturbed ash affected by the 1989 failure, but left in place by necessity during the 19891990 reconstruction of the landfill, the following parameters were selected: Condition: Cohesion, psf Friction Angle, degrees Saturated Unit Weight, pcf Subsurface Water Level in Ash Consolidated, Undrained 0 15 90 Effective (Drained) 0 30 90 The piezometers in the ash landfill (Drawing R-730-D-1) were last read on December 4, 1992, and showed water elevations of 2130, 2135 and 2143 in Pl, P2 and P3, respectively. Those water elevations were at or below the top of the disturbed ash remaining after the 1989 failure, indicating that the internal drainage system installed within the ash landfill is functioning as intended. For the stability analysis, the water level was assumed to be at the top of the disturbed ash level. 6 Conclusions -Landfill Slope Stability Factors Based on our analysis using the PCSTABL5 program, the estimated factor of safety for the active landfill when completed is 1.10 ( end of construction, undrained conditions) and 1.65 (long term or effective stress ( drained) conditions). Computer generated graphics are attached (Figures 2-9) showing all the failure surfaces evaluated and then the ten most critical failure surfaces with their safety factors. As shown on Drawing 734, the maximum surface slope of the proposed expansion area is 3H: 1 V, approximately the same as the steepest part of the slope analyzed for existing conditions. A drained condition is applicable to the expansion area since a subsurface stone drainage layer is proposed at the bottom of the fill area. In addition, surface water from offsite areas will be diverted away from the expansion area by means of the diversion ditches shown on Drawing No. 734. The proposed expansion slope is not as high as the slope already analyzed. Since the slope angle is similar, the results obtained from the analysis for the existing landfill under drained conditions can be used to conservatively approximate the factor of safety for the proposed expansion area. The factor of safety is thus expected to be in excess of about 1.5. 7 ECUSTA ASH LANDFILL EXISTING CONDITIONS -SIMPLIFIED JANBU All surfaces evaluated. C:TRIAL3.PL T By: JPD 08-28-95 11 :56am 2500r-~~~~-.--~~~~~,--~~~~-.~~~~--,,--~~~~-.-~~~~-,~~~~~-.--~~~~~ Elev. (ft) 2400 2300 4 2200 4 -::=...------------· W1 W1 2000L--~~~~_._~~~~~~~~~---'~~~~~_._~~~~_.__~~~~___._~~~~~...._~~~~~ 185 285 385 485 585 685 785 885 985 X-Axis (ft} FIGURE 2 2500 II # 2 3 4 5 2400tt-6 Elev. (ft) 7 8 9 10 2300 2200 2100,w, FS 1.19 1.20 1.20 1.23 1.24 1.26 1.28 1.28 1.30 1.31 ECUSTA ASH LANDFILL EXISTING CONDITIONS -SIMPLIFIED JANBU Ten Most Critical. C:TRIAL3.PLT By: JPD 08-28-95 11 :56am Soil Total Saturated Cohesion Friction Pore Pressure Piez. Label Type Unit Wt. Unit Wt. Intercept Angle Pressure Constant Surface No. (pcf) (pcf) (psf) (deg) Param. (psfl No. NEW ASH 1 80 90 315 17.5 0 0 W1 ROCKFILL 2 110 120 0 40 0 0 W1 OLD ASH 3 90 90 0 15 0 0 W1 NAT SOIL 4 135 135 4000 35 0 0 W1 4 ~------------· Wl W1 4 2000~~~~~--'-~~~~~L-~~~~-"-~~~~----'~~~~~-1-~~~~--1~~~~~....L~~~~_j 185 285 385 485 585 685 785 885 985 PCSTABL5M FSmin= 1.19 X-Axis (ft) FIGURE 3 ECUSTA ASH LANDFILL EXISTING CONDITIONS -SIMPLIFIED BISHOP All surfaces evaluated. C:TRIAL4.PLT By: JPD 08-28-95 11 :52am 2500.--~~~--.~~~~.-~~~~.-~~~-y-~~~~-i-~~~----i~~~~-y-~~~--, 2400 Elev. (ft) 2300 2200 2100,w, ~ -~ ----------• W1 W1 2000'--~~~~-'-~~~~-'-~~~~---'~~~~~..__~~~~-'-~~~~~~~~~~~~~~~~ 185 285 385 485 585 X-Axis (ft) 685 785 885 985 FIGURE 4 2500 II # 2 3 4 5 2400tt-6 2300 Elev. (ft) 2200 7 8 9 10 2100,w, FS 1.10 1.11 1.12 1.15 1.15 1.16 1.19 1.19 1.19 1.20 ECUSTA ASH LANDFILL EXISTING CONDITIONS -SIMPLIFIED BISHOP Ten Most Critical. C:TRIAL4.PLT By: JPD 08-28-95 11 :52am Soil Total Saturated Cohesion Friction Pore Pressure Piez. Label Type Unit Wt. Unit Wt. Intercept Angle Pressure Constant Surface No. (pcf) (pcf) (psf) (deg) Param. (psf) No. NEW ASH 1 80 90 315 17.5 0 0 W1 ROCK FILL 2 110 120 0 40 0 0 W1 OLD ASH 3 90 90 0 15 0 0 W1 NAT SOIL 4 135 135 4000 35 0 0 W1 4 ~------------· W1 W1 4 w1 ~vv, 2000L-~~~~__J_~~~~~'--~~~~--'-~~~~---'~~~~~....L....~~~~---'-~~~~~....L....~~~~--' 185 285 385 485 585 685 785 885 985 PCSTABL5M FSmin = 1.10 X-Axis (ft) FIGURE 5 ECUSTA ASH LANDFILL -EXISTING CONDS. SIMPLIFIED JANBU METHOD, (DRAINED) All surfaces evaluated. C:TRIAL5.PLT By: JPD 08-28-95 1 :40pm 2500~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ 2400 2300 Elev. (ft) 2200 2100,w, 4 ~------------w, Wl 200QL--~~~~-L~~~~~L-~~~~-L-~~~~---''--~~~~_.__~~~~----'~~~~~__.__~~~~~ 185 285 385 485 585 X-Axis (ft) 685 785 885 985 FIGURE 6 2500 II # FS 1.73 2 1.73 3 1.77 4 1.79 5 1.81 2400tf-6 1.82 7 1.83 8 1.85 9 1.87 10 1.89 I 2300 Elev. (ft) 2200 I 2100~ 4 ECUSTA ASH LANDFILL -EXISTING CONDS. SIMPLIFIED JANBU METHOD, (DRAINED) Ten Most Critical. C:TRIAL5.PL T By: JPD 08-28-95 1 :40pm Soil Total Saturated Cohesion Friction Pore Pressure Piez. Label Type Unit Wt. Unit Wt. Intercept Angle Pressure Constant Surface No. (pct) (pct) (psf) (deg) Param. (psf) No. NEW ASH 1 80 90 150 31 0 0 W1 ROCKFILL 2 110 120 0 40 0 0 W1 OLD ASH 3 90 90 0 30 0 0 W1 NAT SOIL 4 135 135 4000 35 0 0 W1 7 -/4 -4------------· W1 y. 3 Wl 4 ~ ---== ... w4 VV1 w, 2000L-~~~~~~~~~-'-~~~~--1~~~~~.,__~~~~-'-~~~~-L~~~~~'--~~~---' 185 285 385 485 585 685 785 885 985 PCSTABL5M FSmin = 1. 73 X-Axis (ft) FIGURE 7 ECUSTA ASH LANDFILL -EXISTING CONDS. SIMPLIFIED BISHOP (DRAINED) All surfaces evaluated. C:TRIAL6.PL T By: JPD 08-28-95 1 :45pm 2500r-~~~~--,-~~~~-.-~~~~--,;--~~~~~~~~~---,--~~~~-,-~~~~~-.--~~~~~ Elev. (ft) 2400 2300 2200 4 ~------------· W1 W1 285 385 885 2000~~~~-::::~~~-=-=--~~~J__~~~_L~~~--1~~~~...l_~~~--1..~~~_J 185 985 485 585 X-Axis (ft) 685 785 FIGURE 8 2500 II # FS 1 1.65 2 1.67 3 1.70 4 1.71 5 1.73 2400ft6 1.76 7 1.76 8 1.78 9 1.78 10 1.80 I 2300 Elev. (ft) 2200 2100,w, ECUSTA ASH LANDFILL -EXISTING CONDS. SIMPLIFIED BISHOP (DRAINED) Ten Most Critical. C:TRIAL6.PLT By: JPD 08-28-95 1 :45pm Soil Total Saturated Cohesion Friction Pore Pressure Piez. Label Type Unit Wt. Unit Wt. Intercept Angle Pressure Constant Surface No. (pcf) (pcf) (psf) (deg) Param. (psf) No. NEW ASH 1 80 90 150 31 0 0 W1 ROCKFILL 2 110 120 0 40 0 0 W1 OLD ASH 3 90 90 0 30 0 0 W1 NAT SOIL 4 135 135 4000 35 0 0 W1 I} 8 6 4 C:..------------· Wl Wl 3 4 2000L-~~~~J_~~~~_J_~~~~_L_~~~~_J_~~~~----1.....~~~~---'-~~~~---'~~~~~ 185 285 385 485 585 685 785 885 985 PCSTABL5M FSmin = 1.65 X-Axis (ft) FIGURE 9 Ecusta a division of P.H. GLATFELTER co. P.O. BOX 200 • PISGAH FOREST, NORTH CAROLINA 28768-0200 TELEPHONE (704) 877-2211 R. J. GUSSMAN Director, Environmental Affairs Tel. 704/877-2347 Fax 704/877-2385 Mr. William D. Sessoms, P.E. Division of Solid Waste Management P. 0. Box 27687 Raleigh, North Carolina 27611-7687 Re: Permit No. 88-01 Additional Fill Area Request Dear Bill: September 1, 1995 AP~'ROVED DIVISION OF SOLID WASTE MANAGEMENT DATL ,0/ 2,~ { q :S _ BY __ IV_J::>_z: ____ _ I would like to start out by thanking both Bobby and you for the time you spent reviewing the various submittals that we have sent to the depart- ment. I believe it is important that all of us remember that this additional fill area is being placed on existing ash and is well within the permitted boundaries of our current landfill. This is not a new landfill. The following is submitted in response to your letter of August 4: 1. Attached is an updated topographical plan, drawing No. 734, which shows all subsurface and surface drainage structures. 2. The attached report from Law Engineering and Environmental Services addresses the stabilization concerns. 3. I will try to answer Mr. Lutefy's concerns in the order they are listed in his memo to you. dated July 17, 1995. a) . .. The purpose, location, design and fl oer ·bf subsurface relief wells were described in detail in the applic~ i'orJ; fo rebuild the landfill after the slide incident in 1989. These are "contained in "Technical Specifications of Reconstruction of Brown No. 2 Ash Landfill" by Law Environmental and are part of Attachment 2 of our current permit. As part of the original application, mention is made of o'\' '213 74 e:, ~ ,s,. l\'o ~ '87 (0 T :.> I.I) ~ ;; ~£~ 1~ts i c; Received ~ \ So\id \>,faste ~ <"~ section lu 0 ~µ c' 6'.> ;f ,; > 4 aza,91..0..., .::..::;::...-- Mr. William D. Sessoms, P.E. Division of Solid Waste Management September l, 1995 Page 2 piping any spring discharges to the drainage ditch leading to the Davidson River. At least two springs were located and piped to this drainage ditch during the construction phase. After the proposed change, these springs will be connected into the erosion control pond and will eventually discharge into the same drainage ditch leading to the Davidson River. Analysis of a composite of the discharges of these springs was conducted in late 1979 before ash was placed in the landfill with the following results: Chemical Name Arsenic, mg/1 Barium, mgjl Cadmium, mgjl Chromium, mg/1 Fluoride, mg/1 Turbidity, NTU Lead, mgjl Mercury, mg/1 Nitrate, mgjl Selenium, mgjl Silver, mg/1 Results <0.01 <0.1 <0.005 <0.01 0.02 0.91 <0.01 <0.0005 0.61 <0.005 <0.01 After placement of the ash, regular testing of these springs was conducted for a number of years. The following is representative: 1981 1983 1985 1988 Arsenic, mg/1 <0.01 <0.05 <0.01 <0.005 Barium, mg/1 <0.10 <0.08 <0.10 <0.20 Cadmium, mg/1 <0.005 <0.004 <0.005 <0.01 Chromium, mgjl <0.01 <0.01 <0.01 <0.03 Fluoride, mgjl <0.05 0.12 0.18 Lead, mg/1 <0.01 0.01 <0.01 0.007 Mercury, mgjl 0.0003 <0.001 <0.0005 <0.0005 Nitrate, mg/1 • <0.02 <0.05 <0.02 Selenium, mgjl <0.005 <0.005 <0.005 <0.005 Silver, mgjl <0.01 <0.01 <0.01 <0.05 Turbidity, NTU 0.41 BOD5, mgjl 3.14 COD, mg/1 3.5 Total Solids, mg/1 39.0 TSS, mg/1 5.3 Mr. William D. Sessoms, P.E. Division of Solid Waste Management September 6, 1995 Page 3 Because of our program of conducting annual analysis of the coal ash (EP and later TCLP tests), analysis of the springs was discontinued after 1991. Copies of the former analyses were sent to Gary Ahlberg in 1990. b) All of the information requested in this paragraph has previously been submitted to the State. None of it has changed. As we have discussed, the City of Brevard is installing public water supply lines to all homes in the Deaver Road area west of the existing landfill and will require them to connect to city water when this is completed. All installation costs and connection fees are being paid by the State of North Carolina. c) Both the P.H. Glatfelter Company and our consulting engineers, Law Engineering and Environmental, are aware that ash cannot be placed within four feet of the seasonal water table. Section A-A of the Brown No. 2 ash landfill indicates a minimum bottom ash elevation of 2100. Water table level measurements have been taken for a number of years at our groundwater monitoring well, Q88v5, which is located at a surface elevation of 2098 and is approximately 300 feet from the proposed fill area. These measurements indicate that the seasonal high water table is at an elevation of 2095.6. Therefore, we have selected a minimum bottom ash elevation of 2100. d) Past data does indicate an elevated level of sulfate in one downgradient well. It does not appear in any of our other downgradient wells in the area. As I have discussed with Bobby and Jim Patterson, both recently and in the past, these high sulfate. levels are a concern to us. As described in paragraph (b), the City of Brevard is connecting all the homes in the Deaver Road area to city water. Because of this, we propose that, as part of the approved operating permit for this landfill, we will submit a program for departmental approval to not only identify the location and design of any potable water supply Mr. William D. Sessoms, P.E. Division of Solid Waste Management September 6, 1995 Page 4 wells downgradient of this monitoring well, but also to look at the need for additional monitoring and/ or sampling for additional parameters that may be necessary in order to assess the source and extent of the sulfates. If further information is needed, please call me at (704) 877-234 7. RJG jh Attachments cc: C. N. Carter L. W. Nelson J. f1r iTEtSOtJ) qshivide Sincerely, State of North Carolina Department of Environment, Health and Natural Resources Division of Solid Waste Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary William L. Meyer, Director October 23, 1995 R. J. Gussman Director, Environmental Affairs Ecusta Post Office Box 200 Pisgah Forest, North Carolina 28768-0200 Re: Permit Number 88-01 Additional Fifi Area Request Mr. Gussman: The Division of Solid Waste Management, Solid Waste Section (Section) has completed the review of Ecusta 's request for additional fill area at the Ecusta Ash Monofill. The request is hereby approved subject to the conditions contained in this letter. This additional fill area approval is in addition to, and hereby made a part of, the permit referenced above. The following approved documents are in addition to, and hereby made a part of, the permit referenced above: 1. Plans entitled Brown No. 2 Ash Landfill Topographical Plan, drawing number 734, latest revision, dated 4/17 /05. 2. Response to comments letter, from R. J. Gussman, Ecusta, to William D. Sessoms, Solid Waste Section, dated September 1, 1995. 3. Response to comments prepared by Law Engineering, dated August 30, 1995, including accompanying drawings, calculations, and exhibits. 4. Law Engineering letter to Ecusta, dated September 23, 1995. P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-4996 FAX 919-715-3605 An Equal Opportunity Affirmative Action Employer 50% recycled/ l 0% post-consumer paper 5. Plan entitled Plan View Schematic Of Proposed Landfill Expansion, prepared by Law Engineering, Figure 1. 6. Plan entitled Section A-A' (Typical), prepared by Law Engineering, Figure 2. Ecusta Landfill File Number 88-01 Page 2 The additional fill area is limited to the proposed grading lines and as shown on the Brown No. 2 Ash Landfill Topographic Plan, drawing number 734. This landfill and facility is subject to the requirements of all applicable sections of the most recent version of the North Carolina Solid Waste Management Rules, 1 5A NCAC 138. Additional conditions and revisions of the approved documents or changes during construction of the landfill require prior approval by the North Carolina Solid Waste Section. This project and facility may be subject to the sedimentation and erosion control requirements of the Department of Environmental Management, Land Quality Section. You are advised to contact the Land Quality Section to determine if an approved sedimentation and erosion control plan is required. Ground water quality at this facility is subject to the "Classifications and Water Quality Standards Applicable To The Groundwaters of North Carolina", 15A NCAC 2L. This includes, but is not limited to, the provisions for detection monitoring, assessment, and corrective action. An additional surface water monitoring location shall be established in the drainage feature immediately below the spring discharges. The four detection monitoring wells and three surface water monitoring locations shall be sampled for the following parameters: Arsenic, Cadmium, Chromium, Iron, Lead, Manganese, Mercury, Selenium, Sulfates, pH, and a Volatile Organic Analyses equivalent to the Appendix I list Volatile scan using EPA Method 8240 or 8260. All metals and inorganic parameters are to be analyzed for total content. Within 90 days, updated information shall be provided regarding the location of homes, wells, septic fields, underground utilities, public water supply lines, etc. for the properties adjacent to or in the vicinity of the landfill facility. This should include the wells for homes that have been recently connected to, and those that will be connected to, the public water supply. Within 90 days, the wells immediately downgradient of the monitoring well designated Q88v5 (which is showing high levels of sulfates) shall be sampled and analyzed for Total Sulfates, TDS, Turbidity, pH, Temperature, and Specific Conductivity. ,· Ecusta Landfill File Number 88-01 Page 3 Should you have any questions concerning this approval or if we can provide any other assistance, please do not hesitate to contact the Section at (919) 733-0692 (email: sessomswd@wastenot.ehnr.state.nc.us). Thank you, William D. Sessoms, PE Approved: enclosures copy: Jim Patterson -DSWM Central File 88-01 C:\SESSOMS\PROJECTS\ECUSTA\LETIER.3 Ecusta a division of P.H. GLATFELTER c~. P.O. BOX 200 • PISGAH FOREST, NORTH CAROLINA 28768 • TELEPHONE (704) 877-2211 R. J. GUSSMAN Director, Environmental Affairs Te1. 704/877-2347 Fax 704/877-2385 Mr. William D. Sessoms, P.E. Division of Solid Waste Management P. o. Box 27687 Raleigh, North Carolina 27611-7687 Re: Permit No. 88-01 Additional Fill Area Reguest Dear Bill: ) November 9, 1995 The P.H. Glatfelter Company ("Glatfelter'') has reviewed your approval of the additional fill area of the Brown #2 Ash Monofill dated October 23, 1995. As we have discussed, Glatfelter has some concerns with the interpretation of the last two paragraphs on page 2 of your October 23 letter. I write to confirm Glatfelter's understanding of those conditions and to assure that it is consistent with the Division's intent. The first of these two paragraphs provides: Within 90 days, updated information shall be provided regarding the location of homes, wells, septic fields, underground utilities, public water supply lines, etc. for the properties adjacent to or in the vicinity of the landfill facility. This should include the wells for homes that have been recently connected to, and those that will be connected to, the public water supply. Glatfelter understands this condition to require Glatfelter to collect all records from the Transylvania County's Health and Planning Departments, the City of Brevard's Planning and Utilities Departments, and other agencies as we may be directed which those agencies will make available before January 19, 1996, regarding the location of homes, Mr. William D. Sessoms, P.E. Divisign of Solid waste Management November 9, 1995 Page 2 wells, septic fields, underground utilities, and public water supply lines for the properties within 1500 feet of monitoring well Q88v5 and to submit that information to the Division by January 22, 1996. The second of the two paragraphs provides: Within 90 days, the wells immediately downgradient of the monitoring well designated Q88v5 (which is showing high levels of sulfates) shall be sampled and analyzed for total sulfates, TDS, turbidity, pH, temperature, and specific conductivity. Glatfelter understands this condition to require Glatfelter to obtain from the Transylvania County Health Department, the North Carolina Department of Environment, Health, and Natural Resources -Division of Environmental Management, and other agencies as we may be directed, all records concerning sampling and analyses of the potable wells downgradient and within 1500 feet of monitoring well Q88v5 made available by December 1, 1995, and to make reasonable efforts to obtain additional samples and analyses if the available records do not provide the required data. Glatfelter further understands that it must submit the information obtained from the public records and any new sampling and analyses to the Division by January 22, 1996. If you do not agree with this interpretation of these two paragraphs, please advise us within 30 days. If you feel that a meeting with you, Jim, and Bobby would be beneficial, please call either me at (704) 877-2347 or c. N. Carter at (717) 225-4711. RJG jh cc: c. N. Carter R. S. Lawrenc1. J. Patterson Sincerely, State of North Carolina Department of Environment, Health and Natural Resources Division of Solid Waste Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary William L. Meyer, Director NA DEHNR November 16, 1995 Mr. Bob Gussman Director of Environmental Affairs Ecusta, P.O. Box 200 Pisgah Forest, North Carolina 28768 RE: Your November 9, 1995 Letter Regarding The Conditions Of The Approval For Additional Fill Area At The Ecusta Ash Landfill (Permit# 88-01) Dear Mr. Gussman, There does appear to be some differences in Glatfelter's understanding of the two paragraphs referenced in your letter and the intent of the Solid Waste Section. Please note the following comments: The purpose of the first paragraph in question is to update the existing conditions in the vicinity of the landfill. Typically the Section is looking for this updated "Local Area Study" information to include current conditions for the area within 2000 feet of the landfill facility boundary. While, generally, checking City and County records provides much of the requested information, some field reconnaissance is usually necessary to verify the records and ensure that the information accurately reflects the current conditions. Since the Solid Waste Section does not currently know the number or location of the nearby houses and water supply wells, it is somewhat difficult to specifically address Glatfelter's understanding of the second paragraph in question. While any historic records of sampling of these wells would certainly be useful, I would be surprised if there was any recent data for the parameters . in question. It is the intent of the Solid Waste Section that the closest four to six water supply wells within 700 to 1000 feet of well 088v5 be sampled for the parameters referenced. It would also be good to sample well Q88v5 for these parameters at the same time. Glatfelter may wish to request the assistance of the County Health Department if there is any resistance on the part of the property owners to allowing access to sample the private wells. P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-4996 FAX 919-715-3605 An Equal Opportunity Affirmative Action Employer 50% recycled/ l 0% post-consumer paper Mr. Bob Gussman Ecusta Page 2 I hope this letter clarifies the intent of the Solid Waste Section in requesting the information referenced in the two paragraphs in question. If you have any questions about this letter, you may contact me a (919) 733-0692, extension 258. Sincerely, Bobby Lutfy Hydrogeologist Solid Waste Section cc : Bill Sessoms, Solid Waste Section Jim Patterson, SWS -Asheville TO: State of North Ca, olina Department of Environment, Health and Natural Resources Division of Solid Waste Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary William L. Meyer, Director Bill Sessoms July 17, 1995 ~!·i~A ---~_. a an DEHNR FROM: Bobby Lutfy RE: Ecusta Landfill Expansion Plan (Permit# 88-01) In the letter of September 23, 1994, from Law Environmental to Ecusta, references are made to "subsurface relief wells". What is the number, location, design, and purpose for these wells? The statement is also made that "The channel carries stormwater runoff and spring discharges from a nearby hillside to the Davidson River". What is the current location of the "spring discharges"? How will this discharge be managed in the proposed landfill expansion? Have the spring discharges been sampled and analyzed for water quality? The plans should show the location of subsurface and surface drainage features and the location of ground-water monitoring wells and other wells at the facility. Updated information should also be provided regarding homes, structures, wells, septic fields, underground utilities, public water supply lines, etc. for the properties adjacent to or in the vicinity of the landfill facility. The plan states that "All ash will be placed a minimum of four feet above the seasonal high water table". Some data and discussion need to be provided that demonstrate that the proposed design will maintain the required four foot vertical separation between the waste and the long-term seasonal high water table. The management of the spring discharges could affect this determination. Past sampling data indicates sulfate levels in one of the monitoring wells that exceed the N.C. Groundwater Standards. High levels of TDS, specific conductivity, and TOC have also been reported for this monitoring well in some of the past sampling events. It is especially important to identify the location and design of any water supply wells downgradient of this monitoring well. Additional monitoring wells and sampling for additional parameters will be necessary in order to assess the nature and extent of ground-water contamination in this area. P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-4996 FAX 919-715-3605 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post-consumer paper ·-,. ----.. Ecusta Landfill File Number 88-01 Page 2 Should you have any questions or if we can provide any assistance, please contact the Section at (919) 733-0692 (email: sessomswd@wastenot.ehnr.state.nc.us). Thank you, William D. Sessoms, PE enclosure copy: James C. Coffey -DSWM Jim Patterson -DSWM Central File 88-01 C:\SESSOMS\PROJECTS\ECUST A \LEITER. 2 OJ - 350 300 250 200 150 100 ....,.1----FINAL SURFACE (COMPLETED AS OF APRIL 1995) ---• 2250 2200 2150 2100 -- 0 50 100 150 (D MATERIAL DESIGNATION USED IN STABILITY PROGRAM PCSTABL5 ASH SURFACE AFTER\ 1989 FAILURE FINAL SURF ACE (D -----(3) ---· --------® 200 250 300 350 400 ~