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HomeMy WebLinkAboutNCD980602163_20001222_Warren County PCB Landfill_SERB C_Proposals for Design Build Services-OCRPROPOSALS FOR DESIGN/BUILD SERVICES PCB LANDFILL DETOXIFICATION AND REDEVELOPMENT PROJECT Warren County, NC Submitted on December 22, 2000 To The State of North Carolina Department of Environment and Natural Resources Division of Waste Management JAN 02 '01 11:54AM RUST E&I WARRENCOUNTYPCBLANDFll..L BCD DETOXIFIA TION ID # 6095220110 BID TABULATION BID OPENIDNG DATE DECEMBER 22, 2000 -------BIDBER·· -l;leENSE NUMBER Prime; Roy F. Weston GC: H.G. Reynolds 14149 Prime: WRS Environment & . . - Infrastructure - Pl3202 Prime: The IT Group .. 37810 Earth Tech of North Carolina Inc. Jim Cloonan, P.E. \/2./ 01 -------mo--------BASE SECURITY BID Yes $19,232,355 . ... - Yes $17,072,742 Yes $1 3,581 ,800 P.2 . TREATEiENr- TECHNOLOGY BCD Soil & Liauid/ BCD Soil & Liauid BCD Soil & Liauid SECTION 325 STATE CONSTRUCTION OFFICE BID SUMMARY SHEET OWNER'S CONSULTANT: Earth Tech ofNorth Carolina, Inc. PROJECT NAME: Warren County Landfill PCB Detoxification CODE & ITEM #: Item ID# 6095220110 DA TE BIDS RECEIVED: December 22, 2000 PROJECT SIZE: Not Applicable DESIGN/BUILD CONTRACT TOTAL $13,581,800.00 AVERAGE OF 3 LOWEST BIDS $16,628,965.67 LOW BID PHASE I $6,658,000.00 $7,464,871 .33 PHASE II $7,442,300.00 $10,200,335.67 NOTE: Phase I & II do not sum to total since the Phase I bid amount includes costs for partial demobilization and restoration not required if Phase II funds are approved. ESTIMATED BID OVER/(UNDER) BUDGET ALTERNATIVES No Alternative Bids OTHER UNIT PRICES No Estimate Prepared Not Applicable No. I: Soil Testing for PCB and TEQ dioxin/furans in landfill, pond or other areas as directed by Owner's Consultant $1,200.00 each sample REMARKS SECTION 325 STATE CONSTRUCTION OFFICE BID SUMMARY SHEET Project entails the detoxification of the Warren County PCB Landfill in Warren County, North Carolina. The selected contractor will enter into a design/build contract with the North Carolina Department of Environment and Natural Resources to design and construct remediation support facilities including access roads, utilities, buildings, structures, and Base Catalyzed Decomposition (BCD) soil and liquid process systems. After successful performance demonstration, the contractor will excavate the landfill and treat approximately 72,000 tons of landfill material and associated condensate liquids using the BCD process. Work will also include landfill closure, system .and facility decontamination, demobilization, and site restoration. Work will be contracted in two phases. Phase I, Performance Demonstration, includes design, permitting, mobilization, facility and process systems construction, and performance demonstration testing. During the performance demonstration phase, as funds become available, the contract value will be increased to include Phase II, BCD Treatment. Phase II also includes landfill closure and site restoration. 2 ( ( ' FORM OF PROPOSAL Warren County Landfill PCB Remediation Bidder: _____ T __ h __ e_I_T_G __ r_o_u_p __ _ Department of Environment and Natural Resources Detoxification Design/Build Contract Date: December 21, 2000 The undersigned, as bidder, hereby declares that the only person or persons interested in this proposal as principal or principals is or are named herein and that no other person than herein mentioned has any interest in this proposal or in the contract to be entered into; that this proposal is made without connection with any other person, company or parties making a bid or proposal; and that it is in all respects fair and in good faith without collusion or fraud. The bidder further declares that he has examined the site of the work and the contract documents relative thereto, and has read all special provisions furnished prior to the opening of bids; that he has satisfied himself relative to the work to be performed. Bidder must submit a process flow diagram, major equipment list, description of air pollution control system, throughput of continuous BCD system (tons/hr), and preliminary project schedule with his bid. The Bidder proposes and agrees if this proposal is accepted to contract with the State of North Carolina, through the State Construction Office in the form of contract specified, to furnish all necessary materials, equipment, machinery, tools, apparatus, means of transportation and labor necessary to complete all design work, construction of all PCB treatment, process, and support facilities, and detoxification of the Warren County PCB Landfill to the full and entire satisfaction of the State of North Carolina. Department of Environment and Natural Resources with a definite understanding that no money will be allowed for extra work except as set forth in the General Conditions and the contract documents, for the sum of: DESIGN/BUILD CONTRACT: Base Bid (Inclusive of Bid Items 1 through 4 and 7 through 17): Thirteen million five hundred eighty-one thousand eight hundred Dollars ($13.581,800 ) Not Including Bid Items 5 and 6 December 2000 Proposal Form -1 Warren Co1111ty PCB Remediation ( SCHEDULE OF VALVES Bid Item Description Quantity Unit Price Extended Price 1. Design/Permits/Mobilization LS. $2.960.000 2. Site Preparation and Construction LS. $2,772.300 3. Performance Demonstration LS. $ 233,200 4. Performance Demonstration LS. $ 135,000 Testing 5. Performance Demonstration Test LS. $ 504,200 Decontamination, Dismantlement And Demobilization 6. Performance Demonstration Test LS. $ 14,300 Site Restoration 7. Community Outreach Program LS. $ 14,000 Phase I ' 8. Community Redevelopment LS. $ 25,000.00 (Bid Allowance) PHASE I SUB TOT AL $6,658,000 (Estimated Phase I Community Resources ,._$-::.;l,=2-=-0=0•:.=0-=-0-=-0-----...,_ (Estimated Phase I Minority Business Participation .$_,Z=e=r-"'o _____ _. ( December 2000 Proposal Fonn -2 Warren County PCB Remediation ( ( Bid Item 9. 10. 11. 12. 13 . 14. 15. 16. 17. December 2000 SCHEDULE OF VALVES (CONT) Description Equipment Stand-Down Top Soil, Fill, and Clay Layer Removed and Stockpiled BCD Soil Treatment Liquid BCD Treatment with off-site recycle Quantity 3 months 14,000 CY 72,000 Tons 60,000 gallons Decontaminate and Dispose of 20 tons Oversized and Incompatible Debris Process Decontamination Dismantlement and Demobilization Community Outreach Program Phase II Site Restoration Community Redevelopment (Bid Allowance) PHASE II SUBTOTAL L.S. L.S . L.S. L.S. Unit Price Extended Price $ 60.000 Imo. $180.000 L.S. $28,000 $ 88.40 /ton $6.364,800 (Based on $0.95/gal propane or $1.10/gal No. 2 fuel oil) $ 4.40 /gal $264,000 (Based on $0.95/gal propane or $1.10/gal No. 2 fuel oil) $ 235 /ton $4.700 $488,000 $10,900 _$76.900 __ $ 25,000.00 $7,442,300 (Estimated Phase II Community Resources $1,500,000 (Estimated Phase II Minority Business Participation .._.($'--"8-"'0=0.=0-"'-00"'-____ _,_} TOT AL LUMP SUM PHASES I & II Not Including Items 5 and 6 Proposal Form -3 $13,581,800 Warren County PCB Remediation ( ( UNIT PRICES Unit prices quoted and accepted shall apply throughout the life of the contract, except as otherwise specifically noted. Unit prices shall be applied, as appropriate, to compute the total value of changes in the scope of the work all in accordance with the contract documents. No. 1. Soil Testing for PCB and TEQ dioxin/furans in landfill, pond or other areas as directed Each Sample, Unit Price $ /. 2 00 • by Owner's Consultant ~le. 2. 2\dditieftel emits if LBCD Of!Dftie J'ftl!:!le liqttids Por Po..,ol, IJ•il Poi~ DESIGN /BUILD CONTRACT: The bidder further proposes and agrees hereby to commence work under this contract on a date to be specified in a written order of the Owner and shall fully complete all work thereunder within consecutive calendar days from and including said date. Anticipated project completion date is December 31 , 2002 and all prices are firm through that date. Applicable liquidated damages are stated in the Supplementary General Conditions. The undersigned further agrees that in the case of failure on his part to execute the said contract and the bond within thirty (30) consecutive calendar days after written notice being given of the award of contract, the certified check, cash or bid bond accompanying this bid shall be paid into the funds of the owner's account set aside for the project, as liquidated damages for such failure; otherwise the certified check, cash or bid bond accompanying this proposal shall be returned to the undersigned. Attach certified check, cash or bid bond to this proposal. Respectfully submitted this _2~1~-day of December The IT Group, Inc. (Name of firm or corporation making bid) WITNESS: BY: (Proprietorship or Partnership) 2000. A ess: 2200 Gate a Centre Blvd. Ste 205 i enseNo. 37810 Morrisville, NC 27560 FLORENCET. RIC eral I.D. No. 94-1259053 C NOTAIYMUC Of NEW JERSEY --c::::__,.,,..--"----'-"'4'------. ... _mmlS11on Expires l/19/2QO.C T • Vice President, General Counsel (Corp. Sec. or Asst. Sec. only) & Secretary (CORPORATE SEAL) December 2000 Proposal Form -4 War .. en County PCB Remediation ( Acknowledge addendum received and used in computing bid by inserting their dates: Addendum No. I November 27. 2000 Addendum No. 3 --=D::;..:e=c=em=be=r-=1=5-'-. =200"'-"-'0'-- AddendumNo. 2 December 13, 2000 Addendum No. 4 ___ D __ e"""'c=e=m=b~er~l~9~, =2~00~0- Addendum No. 5 December 19, 2000 ( ( December 2000 Proposal Form -5 Warren County PCB Remediatio11 FORM OF PROPOSAL Warren County Landfill PCB Remediation Bidder:. __ ----=-R=o-y-=F;..:.."""'W'-'--=es=to=n=,--=I=nc=. Department of Environment and Natural Resources Detoxification Design/Build Contract Date: 22 December 2000 The undersigned, as bidder, hereby declares that the only person or persons interested in this proposal as principal or principals is or are named herein and that no other person than herein mentioned has any interest in this proposal or in the contract to be entered into; that this proposal is made without connection with any other person, company or parties making a bid or proposal; and that it is in all respects fair and in good faith without collusion or fraud. The bidder further declares that he has examined the site of the work and the contract documents relative thereto, and has read all special provisions furnished prior to the opening of bids; that he has satisfied himself relative to the work to be performed. Bidder must submit a process flow diagram, major equipment list,description of air pollution control system, throughput of continuous BCD system (tonslhr)illld preliminary project schedule with his bid. The Bidder proposes and agrees if this proposal is accepted to contract with the State of North Carolina, through the State Construction Office in the form of contract specified, to furnish all necessary materials, equipment, machinery, tools, apparatus, means of transportation and labor necessary to complete all design work, construction of all !CB treatment, process, and support facilities, anddetoxification of the Warren County PCB Landfill to the full and entire satisfaction of the State of North Carolina, Department of Environment and Natural Resources with a definite understanding that no money will be allowed for extra work except as set forth in the General Conditions and the contract documents, for the sum of: DESIGN/BUILD CONTRACT: Base Bid (Inclusive of Bid Items 1 through 4 and 7 through 17): Nineteen Million, Two Hundred And Thirty Two Thousand, Three Hundred And Fifty Five Dollars ($19,232,355.00) Not Including Bid Items 5 and 6 December 2000 Proposal Fonn -1 Warren County PCB Remediation I Bid Item I. 2. 3. 4. 5. 6. 7. 8. SCHEDULE OF VALUES Description Quantity Unit Price Design/Permits/Mobilization L.S. Site Preparation and Construction L.S. Performance Demonstration L.S. Performance Demonstration L.S. Testing Performance Demonstration Test L.S. Decontamination, Dismantlement And Demobilization Performance Demonstration Test L.S. Site Restoration Community Outreach Program L.S. Phase I Community Redevelopment L.S. (Bid Allowance) PHASE I SUBTOTAL (Estimated Phase I Community Resources $2,000,000.00) (Estimated Phase I Minority Business Participation $100,000.00) Extended Price $3,363,630.00 $2,290,320.00 $1,339,310.00 $ 296,640.00 $1,623,150.00 $ 52,500.00 $ 114,280.00 $ 2~.Q00.00 $9,104,830.00 December 2000 Proposal Form -2 Wa"en County PCB Remediation ... ---~ ,., .-.,453 www e:w ♦JI.JAsue , w ?Qt IA JZ S I SCQA. A A@U NH. ~ Bid Item 9. ·10. 11. 12. 13. 14. 15. 16. 17. December 2000 SCHEDULE OF VALUES (CONT) Description Quantity Unit Price Extended Price Equipment Stand-Down 3 months $278,000.00/mo. $834,000.00 Top Soil, Fill, and Clay Layer 14,000CY L.S. $ 196,000.00 Removed and Stockpiled BCD Soil Treatment 72,000 Tons $125/ton $9,000,000.00 (Based on $0.95/gal propane or $1.10/gal No. 2 fuel oil) Liquid BCD Treatment 60,000 gallons $17.50/gal $1,050,000.00 with off-site recycle (Based on $0.95/gal propane or $1.10/gal No. 2 fuel oil) Decontaminate and Dispose of 20 tons $400.00/ton $ 8,000.00 Oversized and Incompatible Debris Process Decontamination L.S. $ 605,930.00 Dismantlement and Demobilization Community Outreach Program L.S. $ 44,545.00 Phase II Site Restoration L.S. $ 39,700.00 Community Redevelopment L.S. $ 25,000.00 (Bid Allowance) PHASE II SUBTOTAL $11,803,175.00 (Estimated Phase II Community Resources $2,900,000.00) (Estimated Phase II Minority Business Participation ($363,000.00) TOTAL LUMP SUM PHASES I & II Not Including Items 5 and 6 Proposal Form -3 $19,232,355.00 Warren County PCB Remediation UNIT PRICES Unit prices quoted and accepted shall apply throughout the life of the contract, except as otherwise specifically noted. Unit prices shall be applied, as appropriate, to compute the total value of changes in the scope of the work all in accordance with the contract documents. No. 1. Soil Testing for PCB and TEQ dioxin/furans in landfill, pond or other areas as directed by Owner's Consultant DESIGN /BUILD CONTRACT: Each Sample, Unit Price $ 5,000. 00 The bidder further proposes and agrees hereby to commence work under this contract on a date to be specified in a written order of the Owner and shall fully complete all work thereunder within consecutive calendar days from and including said date. Anticipated project completion date is December 31, 2002 and all prices are finn through that date. Applicable liquidated damages are stated in the Supplementary General Conditions. The undersigned further agrees that in the case of failure on his part to execute the said contract and the bond within thirty (30) consecutive calendar days after written notice being given of the award of contract, the certified check, cash or bid bond accompanying this bid shall be paid into the funds of the owner's account set aside for the project, as liquidated damages for such failure; otherwise the certified check, cash or bid bond accompanying this proposal shall be returned to the undersigned. Attach certified check, cash or bid bond to this proposal. Respectfully submitted this 22nd day of December 2000. Roy F. Weston, Inc. (WESTON) ATTE~/11 By: Arnold 73orisi;, faq. Corporate Secretary December 2000 Patrick G. Mccann Title: President and COO Address:1400 Weston Way, PO Box 2653 West Chester, PA 19380 License No. NC Engineer Registration No . F-0341 Federal I.D. No.: 23-1501990 (CORPORATE SEAL) Proposal Form -4 Wa"en County PCB Remediation I I I I I I I I I I I I m I I m I m I Acknowledge addendum received and used in computing bid by inserting their dates: Addendum No. 1 November 27, 2000 Addendum No. 4 December 19, 2000 Addendum No. 2 December 13, 2000 Addendum No. 5 December 19, 2000 Addendum No. 3 December 15, 2000 December 2000 Proposal Form • 5 Wa"en County PCB Remediation I I I I I I I I I I I I I I I I I I 1. ADDITIONAL SIGNATURE AND CERTIFICATION PAGE As per Addendum NO. 4 To The Contract Documents For The Warren County PCB Landfill Site BCD Detoxification dated December 18, 2000, Item no. 9, included herein are the required certification and signatures. GENERAL CONTRACTOR Name of Firm: H.G. Reynolds Company, Inc. Name of Officer: Kenneth L. Long Title of Officer: Vice-President North Carolina License No.: 14149 ~~ 2. DESIGNER Name of Firm: Name of Officer: Title of Officer: Professional Engineer: NC Registration Number: NC Firm Registration Number: (Patrick G. Mccann) Roy F. Weston, Inc. Patrick G. Mccann President and Chief Operating Officer Mark E. Cramer 20628 F-0341 3. PRIME CONTRACTOR 4. Name of Firm: Name of Officer: Title of Officer: Officer Telephone Number: (Patrick G. Mccann) CERTIFICATION Roy F. Weston, Inc. Patrick G. Mccann President and Chief Operating Officer (610) 701-5204 Roy F. Weston, Inc. certifies that the general contractor and designer submitted with this bid will not be changed without written approval of the Owner. ~Jd- (Patrick G. Mccann) WC2_2SigCert.doc 12/20/2000 ( FORM OF PROPOSAL Warren County Landfill PCB Remediation Bidder: WRS Infrastructure & Department of Environment and Natural Resources Environment, Inc. Detoxification Design/Build Contract Date: 12/21/00 The undersigned, as bidder, hereby declares that the only person or persons interested in this proposal as principal or principals is or are named herein and that no other person than herein mentioned has any interest in this proposal or in the contract to be entered into; that this proposal is made without connection with any other person, company or parties making a bid or proposal; and that it is in all respects fair and in good faith without collusion or fraud. The bidder further declares that he has examined the site of the work and the contract documents relative thereto, and has read all special provisions furnished prior to the opening of bids; that he has satisfied himself relative to the work to be performed. Bidder must submit a process flow diagram, major equipment list, description of air pollution control system, throughput of continuous BCD system (tons/hr), and preliminary project schedule with his bid. The Bidder proposes and agrees if this proposal is accepted to contract with the State of North Carolina, through the State Construction Office in the form of contract specified, to furnish all necessary materials, equipment, machinery, tools, apparatus, means of transportation and labor necessary to complete all design work, construction of all PCB treatment, process, and support facilities, and detoxification of the Warren County PCB Landfill to the full and entire satisfaction of the State ofNorth Carolina, Department of Environment and Natural Resources with a definite understanding that no money will be allowed for extra work except as set forth in the General Conditions and the contract documents, for the sum of: DESIGN/BUILD CONTRACT: Base Bid (Inclusive of Bid Items 1 through 4 and 7 through 17): Seventeen million, seventy two thousand, seven hundred forty two dollars. ($ 17,072,742.00) Not Including Bid Items 5 and 6 November 2000 Proposal Form -1 Warren County PCB Remediation Bid Item 1. 2. 3. 4. 5. 6. 7. 8. November 2000 SCHEDULE OF VALUES Description Quantity Unit Price Design/Permits/Mobilization L.S. Site Preparation and Construction L.S. Performance Demonstration L.S. Performance Demonstration L.S. Testing Performance Demonstration Test L.S. Decontamination, Dismantlement And Demobilization Performance Demonstration Test L.S. Site Restoration Community Outreach Program L.S. Phase I Community Redevelopment L.S. (Bid Allowance) PHASE I SUB TOT AL (Estimated Phase I Community Resources $ 250,000.00) (Estimated Phase I Minority Business Participation $ 510,000.00) Extended Price $ 1,835,000.00 $ 2,763,195.00 $ 676,963.00 $ 267,372.00 $ 739,038.00 $ 175,536.00 $ 149,680.00 $ 25,000.00 $6,631,784.00 Proposal Fonn -2 Wa"en County PCB Remediation ( Bid Item 9. 10. 11. 12. 13. 14. 15. 16. 17. November 2000 SCHEDULE OF VALUES (CON'T) Description Equipment Stand-Down Top Soil, Fill, and Clay Layer Removed and Stockpiled BCD Soil Treatment Quantity 3 months 14,000 CY 72,000 Tons Unit Price Extended Price $104,542.00/mo. $ 313,626.00 L.S. $ 122,231.00 $ 136.56/ton ·s 9,832,320.00 (Based on $0.95/gal propane or $1.10/gal No. 2 fuel oil) Liquid BCD Treatment with off-site recycle 60,000 gallons $ 6.70/gal $ 402,000.00 Decontaminate and Dispose of 20 tons Oversized and Incompatible Debris Process Decontamination Dismantlement and Demobilization Community Outreach Program Phase II Site Restoration Community Redevelopment (Bid Allowance) PHASE II SUB TOT AL L.S. L.S. L.S. L.S. (Based on $0.95/gal propane or $1.10/gal No. 2 fuel oil) $ 3000.00/ton $ $ $ $ $ (Estimated Phase II Community Resources $3,000,000.00) (Estimated Phase II Minority Business Participation ($400,000.00) TOT AL LUMP SUM PHASES I & II Not Including Items 5 and 6 60,000.00 432,304.00 122,275.00 45,776.00 25,000.00 $ 11,355,532.00 $ 17,072,742.00 Proposal Form -3 Warren County PCB Remediation ( UNIT PRICES Unit prices quoted and accepted shall apply throughout the life of the contract, except as otherwise specifically noted. Unit prices shall be applied, as appropriate, to compute the total value of changes in the scope of the work all in accordance with the contract documents. No. 1. Soil Testing for PCB and TEQ dioxin/furans in landfill, pond or other areas as directed by Owner's Consultant DESIGN /BUILD CONTRACT: Each Sample, Unit Price $2,800.00 The bidder further proposes and agrees hereby to commence work under this contract on a date to be specified in a written order of the Owner and shall fully complete all work thereunder within consecutive calendar days from and including said date. Anticipated project completion date is December 31 , 2002 and all prices are firm through that date. Applicable liquidated damages are stated in the Supplementary General Conditions. The undersigned further agrees that in the case of failure on his part to execute the said contract and the bond within thirty (30) consecutive calendar days after written notice being given of the award of contract, the certified check, cash or bid bond accompanying this bid shall be paid into the funds of the owner's account set aside for the project, as liquidated damages for such failure; otherwise the certified check, cash or bid bond accompanying this proposal shall be returned to the undersigned. Attach certified check, cash or bid bond to this proposal. Respectfully submitted this _2_1 _ day of __ =De=ce=m=b=e;.:..r _____ 2000. WRS Infrastructure & Environment Inc. (Name of firm or corporation making bid) WITNESS: (Proprietorship or Partnership) AITEPkt 0~ By: ( ... c:----:: · A Finn Title: Secretary (Corp. Sec. or Asst. Sec. only) November 2000 BY: Luke A Frantz Title: President (Owner/Partner/Pres.N. Pres.) Address: 221 Hobbs St., Ste. 108, Tpa., FL License No. P13202 --~--------Fede ra 1 I.D. No. 62-1260585 ----=--='""""--"------- (CORPORATE SEAL) Proposal Form -4 Warren County PCB Remediation ( Acknowledge addendum received and used in computing bid by inserting their dates: Addendum No. 1 November 27, 2000 Addendum No. 3 December 15, 2000 Addendum No. 2 December 13, 2000 Addendum No. 4 December 19, 2000 Addendum No. 5 December 19, 2000 ( November 2000 Proposal Form -5 Wa"en County PCB Remediation