NCD980602163_20000301_Warren County PCB Landfill_SERB C_Final Design Summary Report-OCR

WARREN COUNTY
PCB LANDFILL
FINAL DESIGN
SUMMARY REPORT
Prepared for:
North Carolina
Department of Environment
and Natural Resources
Division of Waste Management
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.BF A Environmental Consultants
Barnes, Ferland and Associates, Inc.
March 2000
Final Design Summary Warren County PCB Landfill
FINAL DESIGN SUMMARY REPORT
PCB LANDFILL DETOXIFICATION
TABLE OF CONTENTS
1.0 INTRODUCTION ..................................................................................................... .
2.0 PURPOSE 3
3.0 FINAL DESIGN APPROACH .................................................................................. 4
4.0
5.0
COMMUNITY INVOLVEMENT ............................................................................ 4
HEALTY AND SAFETY 5
5.1 Emergency Response ..................................................................................... 6
6.0 SITE OPERATIONS .................................................................................................. 6
7.0 PERFORMANCE DEMONSTRATION .................................................................. 7
8.0 CONSTRUCTION QUALITY ASSURANCE ........................................................ 7
AIR MONITORING 8 9.0
10.0
.11.0
VERIFICATION/CONFIRMATION SAMPLING ................................................. 9
DESIGN SPECIFICATIONS 9
12.0 DESIGN DRAWINGS ............................................................................................. 10
APPENDICES
A Final Detoxification Design Work Plan Table of Contents
B Community Outreach and Involvement Plan Table of Contents
C Health and Safety Plan Table of Contents
D Emergency Response Plan Table of Contents
E Site Operations Work Plan Table of Contents
F Performance Demonstration Plan Table of Contents
G Construction Quality Assurance Plan Table of Contents
H Air Monitoring Plan Table of Contents
I Final Verification/Confirmation Sampling Plan Table of Contents
J Warren County PCB Landfill Detoxification Project Specifications
Table of Contents
K Complete Set of Design Drawings
ETG Environmental, Inc./ BFA Environmental Consultants -i-March 2000
Final Design Summary Warren County PCB Landfill
1.0 INTRODUCTION
The detoxification and redevelopment of the polychlorinated biphenyls (PCB) Landfill in
Warren County, N.C. (location shown on Figure 1) is recognized by the State of North
Carolina (State), the Citizens Advisory Board (CAB) and the ETG Environmental,
lnc./Bames, Ferland and Associates, Inc. (ETG/BF A) design team as the best long-term
solution to eliminate this Landfill. It is also the only mechanism that fully satisfies the
promise made by Governor James B. Hunt to the citizens of Warren County in 1982. The
Governor's commitment to Warren County involved two activities: 1) detoxification
when technology was feasible, and 2) economic stimulus to help offset the years of
economic disincentive -to residents and businesses resulting from the existence of the
Landfill.
In February 1996, the Joint Warren County/State PCB Landfill Working Group, the
predecessor to the CAB, hired science advisors to aid in the assessment of the Landfill
and determine the most feasible technology for detoxification. The Working Group was
a blue ribbon panel consisting of state environmental officials, local politicians and
community representatives. The Working Group's mission has been accomplished and
•,
ha_s ~en: replaced by the CAB. The detoxification technology selection began with an . .
evaluation by the science advisors · that screened numerous potential detoxification
technologies, following strict guidelines set by the community. Gas phase chemical
reduction and base catalyzed decomposition (BCD) were the two technologies selected
for the Phase I testing, which included performance of bench/pilot scale testing of
contaminated soil from the Warren County Landfill. After a detailed evaluation of the
results, BCD was selected as the preferred technology, with ETG receiving the contract
to perform Phase II , which consisted of a preliminary design for the Landfill
detoxification.
On May 26, 1999 ETG was selected to perform the final design services for the Landfill
detoxification (Phase III) in accordance with the approv_ed preliminary design. ETG
subsequently entered into a subcontract with Barnes, Ferland and Associates, Inc. (BF A
Environmental) to be the lead design sub-consultant.
ETG Environmental. lni:.fBFA Environmental, Consultants -1 -March 2000
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Final Design Summary Warren County PCB Landfill
Over the past 6 months the ETG/BF A team has developed a detailed design for the
detoxification of the PCB Landfill in accordance with the approved scope of work. In
prosecuting the design, the ETG/BF A team was very careful to work closely with State -..
staff and community n1presentatives to ensure that desires of the key stakeholders, as
communicated over the years through the Working Group, were met. Numerous
meetings with State staff and the CAB were held to facilitate input and to keep the
community abreast of the design process.
The final design consists of nine (9) formal work plan deliverables, development of
formal construction documents and specifications, and the production of design drawings
consisting of 45 individual sheets.
2.0 PURPOSE
It is intended that this document function as a project overview. It contains a brief
synopsis of each deliverable submitted in accordance with the scope of work. The Table
of Contents for each Work Plan and the design specifications as well as a complete set of
design drawings are included as Appendices.
From this report the reader can gain a working understanding of the detoxification design
and know to which work plan or document to reference to obtain a detailed understanding
of a specific design issue, component or process.
It is not intended that this report substitute for the project's several work plans, or the
construction design specifications.
ETG Environmental. lnc./BFA Environmental, Consultants -3-March 2000
Final Design Summary Warren County PCB Landfill
3.0 FINAL DESIGN APPROACH
The approach to achieving a final design that met the needs of the State and the
community was detailed in the Final Design Work Plan. This document was submitted to
the State in July, 1999.
The goal of the Work Plan was to efficiently integrate the previously performed activities
with the Phase III scope of work. This document also included an overall project
schedule and a refined list of deliverables. The roles and responsibilities of individuals
assigned to the project, and cost and schedule control mechanisms were also identified.
A copy of the Table of Contents for the Final Detoxification Design Work Plan 1s
provided in Appendix A.
4.0 COMMUNITY INVOLVEMENT
The Working Group recognized that true environmental justice considers the needs of the
affected community first. Accordingly, the Joint Working Group specified that a formal
plan for the community outreach and involvement in the detoxification process be
developed and included in the final design.
The Community Outreach and Involvement Plan details an approach that when properly
implemented will achieve substantial benefit to the community. The Plan outlines
outreach components, a structure . for involvement and the roles of the various
stakeholders. The stakeholders are further categorized at the local, state and national
levels. A discussion of the short-term and long-term economic benefits for the
community including a detailed description of the areas for involvement are discussed.
,,
ETG Environmental, lnc./BFA Environmental. Consultants -4• March 2000
Final Design Summary Warren County PCB Landfill
It is estimated that a local economic impact of $3 - 5 million dollars could be realized
over the life of the project, which does not include the more long term economic impact
obtained through the training of local residents and redevelopment of the site.
A copy of the Table of Contents for the Community Outreach and Involvement Plan is
provided in Appendix B.
5.0 HEAL TH AND SAFETY
The Health and Safety Plan (HASP) has been prepared to set forth the mm1mum
requirements the successful Contractor must include in the required HASP. The purpose
of the HASP is to provide a document describing policies and procedures that will protect
the health and safety of all employees, sub-contractors, and related personnel involved in
this project working within the designated work and support zones, as well as protect the
surrounding community. The Plan states that all project activities be conducted in a
manner that minimizes the probability of injury, accident or incident occurrence. The
selecte4 Contractor will provide a site specific HASP prior to initiating work activities at
the site.
The Contractor's plan shall focus on the specific operational procedures, but also remain
flexible due to the nature of the work. Conditions may change and unforeseen situations
may arise that require deviations from the original plan. Flexibility allows modification
by supervisors and health and safety personnel with approval from the project Certified
Industrial Hygienist. All project personnel shall be required to read the HASP, receive a
detailed orientation by the Health and Safety , Officer (HSO), and to sign the
acknowledgement form to document their understanding and willingness to comply with
the contents. The HSO will keep the acknowledgement forms on file at the site.
Specifically, the HASP must include identification of key personnel, an assessment of
risk, site control procedures, personnel training requirements, monitoring requirements
and a description of personal protective equipment. It must include decontamination
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Final Design Summary Warren County PCB Landfill
procedures, emergency response, respiratory protection, medical surveillance and the
associated logs, reports and record keeping.
5.1 EMERGENCY RESPONSE
The ETG/BF A team prepared a separate plan dealing with the site specific emergency
response issues. This document identifies planning requirements, lines of authority,
evacuation routes and spill response procedures. Also included are contingency measures
for medical, fire, and hazardous weather measures.
A copy of the Table of Contents for the Health and Safety Plan and Emergency Response
Plan are provided in Appendices C and D, respectively.
6.0 SITE OPERATIONS
A Site Operations Work Plan (SOWP) was prepared to describe the logistics to be used at
the site to detoxify the PCB Landfill based upon the contract documents. The contract
documents are performance based and therefore, allows for contractor discretion and
variances in approaches and techniques. The successful contractor will need to modify
this SOWP to be consistent with and specific to its operation. Additional detail is
provided by reference documents to allow interested contractors to develop accurate costs
associated with detoxifying the landfill and to restoring the site to allow beneficial use of
the property.
The general scope of the detoxification project is to ( l) prepare the site and construct
required infrastructure; (2) excavate the affected material; (3) treat the affected material
utilizing BCD technology for both solid and liquid phases; (4) construct a stormwater
management system which will adequately capture and treat stormwater sufficiently for
reuse or discharge; (5) perform site restoration involving backfilling and compaction of
treated material and re-vegetating the site; and (6) involve the community in the project
to encourage economic development and ultimate reuse of the site.
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Final Design Summary Warren County PCB Landfill
A copy of the Table of Contents for the Site Operations Work Plan is provided m
Appendix E.
7.0 PERFORMANCE DEMONSTRATION
The purpose of this Performance Demonstration Plan (PDP) is to establish that the solid
and liquid phase BCD systems, while operating at maximum throughput, will meet
material treatment standards and North Carolina air regulations, and to obtain an
operating permit from the Environmental Protection Agency (EPA) under the Toxic
Substance Control Act (TSCA). The Contractor will develop and submit a PDP for the
review and approval of NCDENR, EPA, and other regulating bodies as dictated by
NCDENR. This PDP describes monitoring and testing that will be conducted to verify
full-scale system performance.
A copy of the Table of Contents for the Performance Demonstration Plan is provided in
Appendix F.
8.0 CONSTRUCTION QUALITY ASSURANCE
The Construction Quality Assurance Plan (CQAP) describes the quality control (QC)
organization and program for the detoxification activities of the Warren County PCB
Landfill. Chemical quality management aspects of this QC program are addressed in the
Final Verification/Confirmation Sampling Plan (FVCSP). The CQAP and the
requirements and systems established herein are relevant and applicable to the project
work performed by the Contractor, and his subcontractors and suppliers.
The objectives of this CQAP are to anticipate the specific operating requirements of the
project, and to establish procedures to ensure that the construction quality meets technical
design specifications and conforms to the requirements of the Contract. Specifically, this
plan:
ETG Environmental. lnc./BFA Environmental, Consultants -7-March 2000
Final Design Summary Warren County PCB Landfill
A copy of the Table for Contents for the AMP is provided in Appendix H.
10.0 VERIFICATION/CONFIRMATION SAMPLING
The FVCSP addresses the sampling and analytical requirements for material excavation,
PDP testing and full-scale operation of the BCD system.
The activities generating work under this plan are:
• Air Monitoring
• Excavation Activities
• BCD Process System
• Performance Demonstration (PD)
• Storm Water/Decontamination Water Treatment
• Decontaminated Materials/Off-Site Disposal
A copy of the Table of Contents for the FVCSP is provided in Appendix I.
11.0 DESIGN SPECIFICATIONS
The design specifications include all civil, mechanical and electrical construction
activities necessary for the detoxification of the Warren County PCB Landfill. A
comprehensive summary of work is presented in Division 1, and included in Appendix J.
The specifications consist of the following major divisions:
Division l -General Requirements
Division 2 -Site Work
Division 3 -Concrete
Division 5 -Miscellaneous Metals
Division 7 -Thermal and Moisture Protection
Division 9 -Finishes
ETG Environmental, lnc./BFA Environmental, Consultants -9-March 2000
Final Design Summary Warren County PCB Landfill
• Identifies the project, QC organization and defines each individual's respective
authority, responsibilities, and qualifications;
• Defines project communication, documentation, and record keeping procedures;
and
• Establishes QC procedures, including the necessary supervision and tests, to ensure
that work meets applicable specifications and drawings.
A copy of the Table of Contents for the Construction Quality Assurance Plan is provided
in Appendix G.
9.0 AIR MONITORING
Air monitoring 1s critical to the success of this environmental project. The Air
Monitoring Plan (AMP) will ensure that the following objectives are accomplished:
• Demonstrate protection of ~uman health ( on-site and off-site) and the surrounding
environment.
• Demonstrate compliance with em1ss1on limits established for the project and the
requirements contained in the State of North Carolina Administrative Code.
• Monitor the release of dust from excavation and earth moving activities and
determine necessary control measures.
• Determine the concentration of specific contaminants in work areas.
This AMP discusses the monitoring requirements for soil excavation, PDP testing, and
full-scale operation of the BCD system.
The purpose of the AMP is to describe the equipment, procedures and analytical testing
utilized for perimeter air monitoring, start-up monitoring, stack gas monitoring and
personnel monitoring to ensure that the objectives stated above are met.
ETG Environmenral. lnc./BFA Environmental. Consultanrs .g. March 2000
Final Design Summary
Division 11 -BCD Detoxification System Equipment
Division 13 -Special Construction
Division 15 -Mechanical
Division 16 -: Electrical
Warren County PCB Landfill
The necessary work activities are further divided into 92 subsections. A copy of the
complete Table of Contents for the Specifications is also provided in Appendix J.
12.0 DESIGN ORA WINGS
A complete set of the design drawings is provided in 11 x 17 format in Appendix K.
ETG Environmental. lnc./BFA Environmental. Consultants -10-March 2000
Final Design Summary Warren County PCB Landfill
Th½ design drawings and their description are summarized as follows:
SHT. NO. DWG.NO.
I G-1
2 G-2
3 C-1
4 C-2
5 C-3
6 C-4
7 C-5
8 C-6
9 C-7
10 C-8
11 C-9
12 C-10
13 C-11
14 C-12
15 C-13
16 C-14
17 C-15
18 C-16
19 C-17
20 C-18
21 C-19
22 C-20
23 C-21
24 C-22
25 C-23
26&27 W-1 & W-2
28 W-3
29 ER-I
30-32 ER-2-ER-4
33 R-1
34 S-1
35 S-2
36 S-3
37 E-1
38 E-2
39 PFD-200
40 PFD-201
41 PFD-202
42 PFD-203
43 PFD-204
44 PFD-205
45 PFD-206
DESCRIPTION
Project Cover Sheet
Overall Project Map and Air Monitoring Location Map
Existing Condition Survey Plan
Demolition Plan
Site Plan
Site Grading & Drainage Plan
Site Grading & Drainage Sections
New Lined Ponds -Sections and Details -Stonn Sewer Profile
Project Details -Existing Leachate Treatment System
Site Fencing Details
Site Construction Details
Storm Water Management Plan Schematic
Stormwater Pumping Station and Drainage Details
Typical Existing Landfill Section -(East and West)
Excavation Section -Exist. Landfill Profile (North -South) and
Material Quantities
Excavation Section -Profile Line "A" Excavation Area No. I
Excavation Section -Profile Line "A" Excavation Area No. 2
Excavation Section -Profile Line "A" Excavation Area No. 3 -
Backfill Area No. I
Excavation Section -Profile Line "A" Excavation Area No. 4 -
Ba~kfill Area No. 2
Excavation Section -Profile Line "A" Excavation Area No. 5 -
Backfill Area No. 3
Excavation Section -Profile Line "A" Excavation Area No. 6 -
Backfill Area No. 4
Excavation Section -Profile Line "A" Excavation Area No. 7 -
Backfill Area No. 5
Excavation Section -Profile Line "A" Excavation Area No. 8 -
Backfill Area No. 6
Excavation Section -Profile Line "A" Backfill Area No. 7
Excavation Section -Profile Line "A" Backfill Area No. 8
New Water Main -Plans
Water Main Details
Erosion Control Plan
Sedimentation & Erosion Control Details
Post Detoxification -Site Demolition and Restoration Plan
Structural -Plan, Sections, and Details
Structural -PCSAPT Process -Pre-Engineered Metal Bldg. -
Plan and Elevations
Structural -Working Area Pre-Engineered Barn Plan and Elevations
Electrical -Plan Details
Electrical -Power Riser
BCD Detoxification Equipment Layout
Material Preparation Process Flow Diagram
CBCD Process Flow Diagram
BBCD Process Flow Diagram
Process Condensate Separation and Aqueous Phase Treatment
Process Flow Diagram
LBCD Process Flow Diagram
Common System Process Flow Diagram
ETG Environmental, lnc./BF A Environmental, Consultants -11 -March 2000
Final Design Summary Warren County PCB Landfill
APPENDIX A
Final Detoxification Design Work Plan Table of Contents
ETG Environmental, lnc!BFA Environmental Consultants March 2000
Detoxification Design Work Plan and Schedule Warren County Landfill
Detoxification Design
And Schedule
1.0 Overview ..•............................................................................................................ 1
2.0 Project Scope of Work ........................................................................................... 2
2.1 Project Initiation & Standard Operating Procedures ................................... 2
2.2 P.ertinent Data Collection, Analysis and Background Data Review ............... 2
2.3 Site Layout and Logistics ............................................................................. 3
2.4 Constructionffreatment Process Design ....................................................... 3
· 2.5 Backfill and Final Restoration ...................................................................... 4
2.6 Health and Safety ......................................................................................... 5
2. 7 Community Involvement. ............................................................................. 5
3.0 Project Schedule .................................................................................................... 6
Final Design -BCD Detoxification Gantt Chart ........................................... 7
4.0 Project Team/ Roles and Responsibilities ............................................................. 8
4.1 Roles and Responsibilities .................................... : ....................................... 9
Functional Organization Chart ..................................................................... 12
5.0 Cost and Schedule Controls .............................................•.•.................................. 13
5 .1 Cost Control. ................................................................................................ 13
5.2 Schedule Control... ....................................................................................... 13
6.0 Project Work Plans and Deliverables ................................................................... 14
Appendix I Attachment A -Scope of Work
Appendix II Phase II Preliminary Design Report
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Final Design Summary Warren County PCB Landfill
APPENDIXB
Community Outreach and Involvement Plan Table of Contents
ETG Environmental, lnc./BFA Environmental Consultants March2000
Community Outreach and Involvement Plan Warren County PCB Landfill
COMMUNITY OUTREACH AND INVOLVEMENT
PCB LANDFILL DETOXIFICATION
TABLE OF CONTENTS
1.0 INTRODUCTION ...................................................................................................... .
2.0 PURPOSE .................................................................................................................... 3
3.0 COMMUNITY INVOLVEMENT APPROACH ..................................................... 4
3.1
3.2
3.3
3.4
3.5
Outreach Components .................................................................................... 4
Structure For Involvement ............................................................................. 7
Role of the State 8
Detoxification Project Contractor .................................................................. 8
Primary Community Stakeholders ............................................................... 14
3 .5.1 Local .................................................................................................. 14
(1) Warren County Commissionff own of Warrenton .......... ..14
(2) Economic Development Commission ................................ 14
(3) Warren Family Institute ....................................................... 16
(4) Warren County School System ......................................... J 7
(5) Warren Cqunty Health Department ................................... 18
3.5.2 State ................................................................................................. · .19
(1) North Carolina I_nstitute of Minority
Economic Developinent ............... : ...................................... 19
(2} Religious CommunitY .......................................................... 19
3.5.3 National ............................................................................................. 20
(1) National Environmental Justice Advisory Council/
Environmental Protection AgencY ..................................... 20
(2) National Institute of Environmental Health
Sciences ··········································································· 21
4.0 ECONOMIC BENEFIT ........................................................................................... 22
5.0
6.0
7.0
4.1 Short Term ..................................................................................................... 22
4.2 Long Term ...................................................................................................... 22
IMPLEMENTATION SCHEDULE 24
MANPOWER NEEDS AND COSTS ..................................................................... 25
SUMMARY AND CONCLUSION ....... , ................................................................ 26
ETG Environmental, Inc. I BF A Environmental, Inc. March 2000
Community Outreach and Involvement Plan Warren County PCB Landfill
FIGURES
COMMUNITY OUTREACH AND INVOLVEMENT
PCB LANDFILL DETOXIFICATION
TABLE OF CONTENTS
(Continued)
1. Site Location Map
2. Structure to Ensure Community Involvement
TABLES
1. Matrix of Contacts
APPENDICES
1. Information on Potential Stakeholders and Project Partners
1-A. Warren Family Institute
1-B. North Carolina Institute -of Minority Economic Development, Inc.
1-C. Warren County Statistics
1-D. · Department of Labor
1-E. Warren County Economic Development Commission
1-F. The Rural Center
1-G. Warren School System and Community Colleges
1-H. North Carolina Council of Churches
1-l. National Environmental Justice
1-J. National Institute of Environmental Health Sciences
2. List of Potential Vendors, Suppliers and Subcontractors
ETG Environmental, Inc./ BFA Environmental, Inc. ii March 2000
Final Design Summary Warren County PCB Landfill
APPENDIXC
Health & Safety Plan Table of Contents
ETG Environmental, lncfBFA Environmental Consultants March 2000
Health & Safety Plan Warren County PCB Landfill
1.0 INTRODUCTION
1.1 Statement of Health and Safety Policy ................................................................................ 2
1.2 Scope and Applicability of the Operational Health and Safety Plan ................................... 2
1.3 Visitors, Vendors, Skilled Support Personnel... .................................................................. 3
1.4 Site History/Description ...................................................................................................... 3
1.5 Waste Treatment Activities ................................................................................................ .4
1.6 Applicable Standards .......................................................................................................... S
1.7 Site Health and Safety Documentation ............................................................................... S
2.0 . IDENTIFICATION OF KEY PERSONNEL AND MANAGEMENT ............................................. 6
2.1 Key Personnel ..................................................................................................................... 6
2.2 Organizational Responsibility ............................................................................................. 6
2.3 Supervisor Safety Responsibility ........................................................................................ 7
2.4 Employee Safety Responsibility ._ ..... -............•.. , ...... : ......................................................... 7
2.5 Subcontractor Responsibilities ................ : ...................... : ............... : .................................... ?
3.0 SCOPE OF WORK AND RISK ASSESSMENT ............................................................................. 8
3.1 ScopeofWork .................................................................................................................... 8
3.2
3.3
3.4
3.5
3.1.l
3.1.2
3.1.3
3.1.4
3.1.S
3.1.6 ·
Preconstruction Activities ..................................................................................... 8
Site Preparation ..................................................................................................... 8
Mobilization and Process Setup ............................................................................ 9
Proof of Perfonnance and Full Scale Operation ................................................... 9
Decontamination and Site Restoration ................ ., .............................................. 10
Demobilization ..................................................... .-............................................. 10
Activity Hazard Analyses ...................................................................................................... 11
Chemical Toxicity Hazard Assessment ................................................................................. 13
Potential Routes of Exposure ................................................................................................. 13
Physical Hazards .................................................................................................................... IS
3. 5. l Illumination ........................................................................................................ 16
3.5.2 Noise ................................................................................................................... 16
3.S.3 Manual Lifting .................................................................................................... 17
3.S.4 Heavy Equipment Operations ............................................................................. 17
3.5.S MotorVehicle ..................................................................................................... 18
3.S.6 Aerial Lifts .......................................................................................................... 19
3.S.7 Fire/Explosion .................................................................................................... 19
3.S.8 Electrical Hazards .............................................................................................. 20
3 .S.9 Slips, Trips, Falls ................................................................................................ 22
ETG Environmental. Inc. \ BF A Environmental Consultants Draft/ September 1999
Health & Safety Plan Warren County PCB Landfill
3.5.10 Hot Surfaces ....................................................................................................... 22
3.5. l l Confined Space Entry ......................................................................................... 22
3.5.12 Portable Electric Equipmentlfools ..................................................................... 23
3.5.13 Pneumatic and Hydraulic Tools .......................................................................... 23
3.5.14 Hand Tools ......................................................................................................... 24
3.5.15 Supports and Scaffolds ....................................................................................... 24
3.5.16 Ladders ............................................................................................................... 25
3.5.17 Rigging Equipment.. ........................................................................................... 25
3.5.18 Welding and Cutting Tools ................................................................................. 26
3.5.19 Fuel Powered Equipmcnt. ................................................................................... 27
3.5.20 Cuts/Punctures (Sharp Objects) ......................................................................... 28
3.5.21 . Crane Operations/Mechanical Lifts .................................................................... 28
3.5.22 Fall Protection ..................................................................................................... 29
3.5.23 'Pressure Vessel$ .................................................................................................. 29
3.6 Biological/Environmental Hazards ······················································;················ .. ················29
3.6.l HeatStress .......................................................................................................... 29
3.6.2 Weather Hazards ................................................................................................. 30
3.6.3 Natural Hazards .................................................................................................. 30
3.6.4 Cumulative Trauma ............................................................................................ 30
3.6.5 Bloodbornc Pathogens ........................................................................................ 30
4.0 SITE CONTROL PROCEDURES .................................................................................................. 31
4.1 Site Work Zone ................................................................................................................. 31
4.2 Site Security ...................................................................................................................... 31
4.3 Spill Containment Program ............................................................................................... .31
4.4 Site Sanitation ................................................................... .-.............................................. .32
4.5 Site Communications ........................................................................................................ 33
4.6 Buddy System ................................................................. · .................................................. 33
4.7 Entry/Exit Logs ..............................................................................................•................. .33
4.8 Medical Assistance ............•........•.•..•........................................................... , .......•........... .33
5.0 PERSONNEL TRAINmG REQUIREMENTS .............................................................................. 34
5.1 Hazardous Materials Training ........................................................................................... 34
5.2 24 Hour Supervised On-Site Training ............................................................................... 34
5.3 Annual Refresher Training ................................................................................................ 34
5.4 Site Supervisors Training .................................................................................................. 34
5.5 Health and Safety Briefing ................................................................................................ 35
5.6 Tailgate Safety Meeting .................................................................................................... 35
6.0 MONITOR.ING REQUIREMENTS ................................................................................................ 36
6.1 Direct-Reading Monitoring Instruments ........................................................................... 36
6.2 Site Air Monitoring and Sampling Program ..................................................................... 38
6.3 Integrated Personal Air Sampling ................................................................................ .39
6.4 Stack Gas Monitoring ...................................................................................................... .40
ETG Environmental, Inc.\ BF A Environmental Consultants Draft / September 1999
Health & Safety Plan Warren County PCB Landfill
7.0 PERSONAL PROTECTfVE EQUIPMENT ................................................................................... 45
7 .1 Levels of Protection ......................................................................................................... .4 5
7 .2 Level A -Personal Protective Equipment ....................................................................... .4 5
7 .3 Level B -Personal Protective Equipment.. ..................................................................... .46
7.4 Level C -Personal Protective Equipment.. ...................................................................... 46
7.5 Level D -Modified, Personal Protective Equipment ........................................................ 47
7 .6 Level D -Personal Protective Equipment ....................................................................... .4 7
7. 7 Additional Protective Equipment ..................................................................................... .4 7
7 .8 Reassessment of Personal Protective Equipment ............................................................. .4 7
7.9 Work Activity Duration ................................................................................................... .48
7.10 PPEinspection ................................................................................................................. .48
7.11 Site Specific Levels of Protection (Anticipated) .............................................................. .49
8:0 DECONTAMINTION PROCEDURES ................................................................................................. 50
8.1 Equipment Decontamination Procedures ................................. : ............................................... 50
8.2 Disposable PPE ........................................................................................................................ SO
8.3 De-contamination During Medical Emergencies ..................................................................... SO
9.0 EMERGENCY RESPONSE PLAN ...................................................................................................... 51
10.0 RESPIRATORY PROTECTION PROCEDURES ............................... : ......................................... 53
10. l Air Purifying Respirators (APRs) .................................................. : .................................. 53
l 0.1 .1 Daily Cleaning Procedure .................................. : .•.............................................. 53
10~ 1.2 After Routine Use in Exclusion Zone ................... · ............................................. .53
l O .1.3 APR Inspection and Checkouts ............................. : ............................................ 54
l 0.1.4 Storage of Air Purifying Respirators .................................................................. 54
10.2 Supplied Air Respirators (SARs)/Self-Contained Breathing Apparatus (SCBAs) ........... 54
10.2.1 Daily Cleaning Procedure ................................................................................... 55
10.2.2 After Routine Use in Exclusion Zone ................................................................. 55
10.2.3 APR Inspection and Checkouts ......................................................................... .55
l 0.2.4 Storage of Air Purifying Respirators .................................................................. 57
l 1.0 PERSONNEL TRAINING AND MEDICAL SURVEil..LANCE PROGRAM ............................. 58
l l.l Baseline or Pre-assignment Medical Monitoring .............................................................. 58
11.2 Exit Examinations ............................................................................................................. 58
11.3 Periodic Medical Monitoring and Biological Monitoring ................................................. 59
11.4 Drug and Alcohol Policy ................................................................................................... 59
12.0 HEARING CONSERVATION PROGRAM ................................................................................. 60
ETG Environmental, Inc.\ BF A Environmental Consultants Draft / September 1999
Health & Safety Plan Warren County PCB Landfill
13.0 LOGS, REPORTS, AND RECORDKEEPING .............................................................................. 61
13. I List of Required Logs Books
14.0 ACCIDENT AND INJURY REPORTING ..................................................................................... 62
I 5.0 HAZARD COMMUNICATION PROGRAM ................................................................................ 63
ETG Environmental, lnc. \ BF A Environmental Consultants Draft / September 1999
Final Design Summary Warren County PCB Landfill
APPENDIXD
E~ergency Response Plan Table of Contents
ETG Environmental, lnc./BF A Environmental Consultants March 2000
Emergency Response Plan
TABLE OF CONTENTS
Emergency Response Plan
Warren County PCB Landfill
l .O EMERGENCY RESPONSE PLAN ........................................................................ 1
1.1 Site History/Description ............................................................................... 2
l .2 Scope of Work and Treatment Systems ...................................................... .4
2.0 PRE-EMERGENCY PLANNING ........................................................................... 5
2.1 Emergency Recognition and Prevention ...................................................... 7
3.0 PERSONNEL ROLES AND LINES OF AUTHORITY AND
COMMUNICATION ............................................................................................... 9
3.1 Responsibilities and Duties .......................................................................... 9
3.2 On-Site Emergency Coordinator Duties ...................................................... 9
4.0 EVACUATION ROUTES AND PROCEDURES ................................................ 13
4. l Safe Distances and Places of Refuge ......................................................... 13
4.2 Evacuation Signals and Routes .................................................................. 14
4 .3 Evacuation Procedures ............................................................................... 14
5.0 EMERGENCY SPJLL RESPONSE PROCEDURES AND EQUIPMENT ......... 16
5 .1 Notification Procedures ............................................................................. 16
5.2 Procedure for Containing/Collecting Spills ............................................... 16
5.3 Emergency Response Equipment .............................................................. 18
5 .4 Personal Protective Equipment .................................................................. 18
5.5 Emergency Spill Response Clean-Up Materials and Equipment .............. 19
6.0 MEDICAL EMERGENCY CONTINGENCY MEASURES ............................... 20
6.1 Response .................................................................................................... 20
6.2 Notification ................................................................................................ 21
7.0 FIRE CONTINGENCY MEASURES ................................................................... 22
7.1 Response .................................................................................................... 22
7 .2 Notification ................................................................................................ 23
ETG Environmental, Inc/ BFA Environmental Consultants Final/ December 1999
Emergency Response Plan
TABLE OF CONTENTS
Emergency Response Plan
(Continued)
Warren County PCB Landfill
8.0 HAZARDOUS WEATHER CONTrNGENCY MEASURES .............................. 24
8.1 Response .................................................................................................... 24
8.2 Notification ................................................................................................ 24
9.0 SPILURELEASE CONTrNGENCY MEASURES .............................................. 25
9.1 Response and Notification ......................................................................... 25
FIGURES
Warren County Emergency Facility Map ............................................................................ 3
TABLES
Table 3-1 Emergency Telephone Numbers ....................................................................... 11
ETG Environmental, Inc/ BFA Environmental Consultants
II
Final / December 1999
Final Design Summary Warren County PCB Landfill
APPENDIXE
Site Operations Work Plan Table of Contents
ETG Environmental. lnc./BFA Environmental Consultants March 2000
Site Operations Work Plan Warren County PCB Land.fill
1.0
2.0
3.0
SITE OPERA TIO NS WORK PLAN
TABLE OF CONTENTS
rNTRODUCTION_ .......................... .
I.I
1.2
1.3
Purpose and Scope.. . . .. ..... ... ...... .......... . ......................... .
Content of the Site Operations Plan . . . . . . . . . . . . ..... .
Site Setting..... ....... .. . ............................................. .
I
2
SCOPE AND OVER VIEW .6
2.1
2.3
2.4
Site Facilities/Site Preparation ...................... .
2.1.1 Required Utilities .................................. .
2.2 Sequence of Activities............................. . ................... .
Detoxification Criteria .................................................................. .
6
8
2.3 .1 Criteria for Excavation................. ..................................... . .. 9
2.3 .2 Criteria for Treatment and Backfilling.................. ............ 10
Site Restoration ............................................................................. . 10
2.4.1 Equipment Decontamination, Dismantlement
and Demobilization ......................................................................... l 0
2.4.2 Final Site Grading....................................................................... 11
2.4.3 Restoration of Site Vegetation ........................................................ 11
SITE EXCAVATION PLAN ................................................................... . 12
12
12
14
14
3.1
3.2
Introduction
3. I. I Existing Features................... . . . . . ......................... .
3.1.2 General Sequence........... .. ..... . ...................... .
3 .1.3 Design Basis Criteria ............................................ .
Quantities ..................................................................................... .
3.2.1
3.2.2
Clean Material
Contaminated Material .
25
25
26
ETG Environmental, Inc./ BFA Environmental Consultants -1-March 2000
Site Operations Work Plan Warren County PCB Landfill
4.0
3.3 Environmental Controls
3.3. l Dust Suppression
3.3.2 Erosion and Sediment Controls
3. 3. 3 Demarcation Zones ................................... .
3.4 Support Facilities ...................................................... .
3.4. l Material Storage Area ...................................... .
3.4.2 Vehicle Management Areas............... ... . ...... .
3.4.3 Detoxification Support Area .............. .
26
26
26
27
27
27
28
28
BASE CATALYZED DECOMPOSITION (BCD)
DETOXIFICATION PROCESS ................................................ . 31
4.1
4.2
BCD Detoxification Process Set UP .................................. .
Performance Demonstration Test .................................. .
31
32
4. 2. I Contaminated Material Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3
4.2.2 Clean Material Testing............................................ . .. 34
4.2.3 CBCD Ramp Up Test............................................... . . )4
4.2.4 BBCD PD Testing_...................................................................... 35
4.2.5 CBCD PD Testing.................................................... ....... .. . . .. 35
4.2.6 LBCD PD Testing................................................ .... ........ ....... 36
4.2.7 Performance Demonstration Report................................ .. 37
4. 3 Interim Operations ....................................................................................... 3 7
4.4 Full Scale Operation Material Preparation .............................................. 37
4.5
4.4.1 Landfill Excavation and Staging Area............... .. ... .......... 38
4.4.2 Untreated Material Sampling and Analytical Screening 38
4.4 .3 Screening Plant....................................................... . . 38
4 .4 .4 Magnetic Separator............................................. . . . . . . . . . . . . . 3 9
4.4.5 Pugmill Plant ................................................. .. .... 39
4.4.6 Blended Material Stockpile ........ .. .......................... .. 40
4.4.7 Material Blending Control System......... .............. 40
Continuous Solid Phase BCD System... ........................... . ..
4.5.1 CBCD Feed System ............................................... .
4. 5. 2 CBCD Desorber .. .... ... . . . . . . . . . . . . . . . . . ........ .
4. 5 J CBCD Rehydration System .
4.5.4 CBCD Vapor Recovery System (YRS)
4.5 5 Cooling Tower ....
41
41
42
43
43
44
ETG Environmental Inc. I Bf A Environmental Consultants -11-March 2000
Site Operations Work Plan Warren County PCB Landfill
4.6
SITE OPERATIONS WORK PLAN
TABLE OF CONTENTS
(Continued)
4.5.6 Chiller....... ................. . . .... . ............... 45
4.5.7 Emergency Backup Systems ................. ......... ...... 45
4.5.8 CBCD Process Monitoring Procedures.................. 46
4.5.9 CBCD Waste Feed Cutoff Systems .. ... ......... . 48
Batch Solid Phase BCD (BBCD System) 50
4.6. l BBCD Feed System ........... ................... ...... . . ... 5 l
4.6.2 BBCD Desorber .................................... 5 l
4.6.3 BBCD Rehydration System........................... . ................... 52
4.6.4 BBCD Vapor Recovery System (VRS)................ . ......... 52
4.6.5 Cooling Tower................................... . .. 53
4.6.6 Chiller................ .. ............................. . ........... 53
4.6.7 Emergency Backup Systems ........... . ......................... 53
4.6.8 BBCD Process Monitoring Procedures ...................................... 54
4.7 Batch Liquid Phase BCD (LBCD System) .......... _ ........................ 54
4.8
4.9
4. 7.1 LBCD Process Monitoring Procedures.. ... . . ........................... 56
Process Condensate Separation and Aqueous Phase
· Treatment (PCS~T) System ................................................................... 58
4.8. l Process Condensate Separation System ........................................ 58
4.8.2 Aqueous Phase Treatment System ................................................ 59
4.8.3 PCSAPT System Operation ..................................................... 59
Common Systems ................................................ .
No. 2 Fuel Oil System ..................... _ ..
Nitrogen Cylinders ................................. .
Propane System . . ............................. .
Plant and Instrument Compressed Air ...
60
60
.. 6 l
61
61
4.9. l
4.9.2
4.9.3
4.9.4
4.9.5
4.9.6
4.9.7
4.9.8
Water Storage Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . 6 l
Cooling Tower and Chiller .............. .
Supervisory Control and Data Acquisition System .
Electrical Distribution Center
4.9.9 Maintenance/ Parts Inventory ....... .
61
62
65
65
ETG Envuonm<!ntal. Inc. t BFA Environment.al Consultants -Ill-March 2000
Site Operations Work Plan Warren County PCB Landfill
5.0
6.0
SITE OPERA TIO NS WORK PLAN
TABLE OF CONTENTS
(Continued)
4 l 0 Project Schedule ..... . 66
4.10 I Site Work Hours ......... . . .. ······••· 67
PERSONNEL OPERATIONS AND STAFFING .................. . 68
5 I Key Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . ............... . . . . .. . . . ... ... . . . .. 68
5.2 Organizational Responsibility.................................. .. .......... ... . ........ 68
5.3 Supervisor Safety Responsibilities .................... . . ...... .. ....... .. 69
5.4 Employee Safety Responsibility ............................. . ......................... 69
5. 5 Subcontractor Responsibilities ..... ·... ............................... .. . . ... . ... . . .. .. 70
5.6 Site Staffing ............................................................. . .. 70
5.7 Site Personnel Training... ......... .... .................... .... . ...................... 71
5.7.1 Health & Safety Training............................ ...... ........ 71
5.7.2 Emergency Response Training.................. ... ......... 72
5.7.3 Site Operations Training ................................................................. 72
SAMPLfNG AND ANALYSIS FULL-SCALE OPERATION ....................... . 73
6.1 Types ofSamples ................................................ : ........................................ 73
6.2 Untreated Materials .... .-................................................................................. 78
6.3
64
6 5
6.2.1 Performance Demonstration (PD) Sampling
Untreated Materials ..................................................................... . 78
6.2.2 Excavation Sampling Untreated Materials.. ............. .. ..... 78
6.2.3 Post Excavation Sampling Untreated Soils .......... .................... 78
Treated Materials
6.3. l Performance Demonstration (PD) Sampling
Treated Materials
6.3.2 First Two Weeks Full-scale Operations
Sampling Treated Materials.................... . .. . . .. . ..
6.3 .3 Remainder Full-scale Operations Sampling
Treated Materials ............................. .
Liquid BCD Detoxification System Sampling
Process Condensate Separation and Aqueous
Phase Treatment Sampling ........... .
79
79
79
79
80
80
ETG Environment.al. lnc. I BFA Environment.al Consult.ants -IV-March 2000
Site Operations Work Plan Warren County PCB Landfill
7.0
8.0
6.5. l
6.5.2
6.5.3
6.5.4
SITE OPERA TIO NS WORK PLAN
TABLE OF CONTENTS
(Continued)
Filter Cake Sampling . . ................................................. 80
Sand Filter Influent Sampling . . .. .. .. ........... 80
Midfluent Carbon System Sampling ................. .
Effluent Carbon Treatment Sampling ................. .
81
81
6.6 CBCD Quencher/ Scrubber Recycle . . .......................... . . ..... ... .. 81
6.7 Storm Watch/ Decontamination Water Sampling.... 81
6.8 Miscellaneous Sampling .................................................... 82
AIR. MONITORING ........................................................................... . 83
7 .1 Background Monitoring. . . . . . ... . . . . . . . . . . . ... ... . . . . . . ... . .. . .. . . . . . . . 83
7.2 Meteorological Station .... ... ............................. ...... . .... . ... 83
7.3 Construction Monitoring..... . .................................................... 83
7.4 Landfill Excavation ............... . . ....................................................... 83
7.5 BCD Processing Area ................................................................................. 83
7.6 Stack Emission Monitoring_ ................................................................ 84
7.7 Stack Testing ................................................................................................ 84
7.8 Perimeter Area ............................................................................................. 84
7. 9 Engineering Controls .......................................... :................ . . .................. 84
PERMITTING ......................................................................................................... 85
FIGURES
1-1 Vicinity Map
1-2 Site Survey
2-1 Proposed Site Layout
3-1 Typical Cross Section through Proposed Landfill
3-2 Proposed Excavation Cells
3-3 Phase I Excavation Activities
3-4 Phase 2 Excavation Activities
3-5 Phase 3 Excavation Activities
3-6 Phase 4 Excavation Activities
ETG Environmental, Inc. / BF A Environmental Consultants -v-March 2000
Site Operations Work Plan
TABLES
SITE OPERA TIO NS WORK PLAN
TABLE OF CONTENTS
(Continued)
4.5-1 Process Monitoring for CBCD
Warren County PCB Landfill
4.5-2 Preliminary List of Waste Feed Cutoff Conditions for CBCD
4.6 Process Monitoring for BBCD
4. 7 Process Monitoring for LBCD
6-1 Sampling / Analysis Full Scale Operation
ETG Environmental, Inc. I BFA Environmental Consultants -VI-March 2000
Final Design Summary Warren County PCB Landfill
APPENDIX F
Performance Demonstration Plan Table of Contents
ETG Environmental, lnc./BFA Environmental Consultants March2000
Perfonnance Demonstration Plan Warren County PCB Landfill
PERFORMANCE DEMONSTRATION PLAN
TABLE OF CONTENTS
1.0 INTRODUCTION ...................................................................................................... .
2.0 DESCRIPTION OF THE BASE-CATALYZED DECOMPOSITION
(BCD) SYSTEM ......................................................................................................... 2
2.1 Contaminated Material Preparation Area .................................................... 2
2.2 Continuous Solid Phase BCDfThermal Desorption Unit (CBCD) ............. .3
2.2. l Upset Conditions for CBCD ............................................................. -4
2.3 Batch Vacuum Sol1d Phase BCD/
Thermal Desorption Unit (BBCDL. .............................................................. 5
2.3. l Upset Conditions for BBCD .............................................................. 6
2.4 Process Condensate Separation and Aqueous Phase
Treatment System (PCSAPT) ........................................................................ 6
2.5 Liquid Phase BCD Detoxification System .................................................... 8
2.6 · Utility Requirements for CBCD, BBCD, PCSAPT, and LBCD ................. 9
3 .0 PERFORMANCE DEMONSTRATION. ................................................................ l 0
3. I Material (soil) Treatment Standards ............................................................ 10
3.2 Stack Emissions ............................................................................................ 10
3.3 Process Condensate ...................................................................................... 11
3.4 Process Organics ........................................................................................... 11
4.0 PROJECT ORGANIZATION 12
4.1 Contractor ..................................................................................................... 12
4.2 Subcontractors 12
5.0 WASTE FEED CHARACTERIZATION .............................................................. 13
6.0 STORMW A TER/DECONT AMINA TION WATER
COLLECTION, STORAGE, AND TREATMENT .............................................. 15
6.1 Decontamination Water ................................................................................ 15
6.2 Storm water 15
ETG Environmental, lnc./BFA Environmental Consultants -1-March 2000
Perfonnance Demonstration Plan Warren County PCB Landfill
PERFORMANCE DEMONSTRATION PLAN
TABLE OF CONTENTS
(Continued)
7.0 PROCESS MONITORfNG PROCEDURES .......................................................... 16
7.1 Waste Feed CutoffSystems ........................................................................ 16
8.0 PERFORMANCE DEMONSTRATION TEST SCHEDULE
AND REPORTfNG ................................................................................................... 22
8.1 Clean Material -CBCD/BBCD ShakeDown ............................................ 22
8.2 Contaminated Material -CBCD/BBCD PD Test ..................................... 22
8.3 Liquid BCD Reactor .................................................................................... 24
9.0 PERFORMANCE DEMONSTRATION SAMPLfNG AND ANALYSIS 26
9.1
9.2
9.3
9.4
Untreated Feed Material ............................................................................... 26
Treated Material 2 7 -··········--·-------------·-········--------··············-··················-----·--·---•·
Treated Organics -Liquid Phase BCD System ......................................... 32
Air -Process Monitoring ............................................................................ 3 2
10.0 fNTERIM OPERATIONS ........................................................................................ 33
FIGURES
Equipment Layout
Material Preparation Process Flow Diagram
CBCD Process Flow Diagram
BBCD Process Flow Diagram
PFD 200
PFD 201
PFD 202
PFD 203
PFD 204 Process Condensate Separation Aqueous Phase Treatment System
Process Flow Diagram
PFD 205
PFD 206
TABLES
LBCD Process Flow Diagram
Common Systems Process Flow Diagram
7-1 Process Monitoring for CBCD
7-2 Process Monitoring for BBCD
7-3 Process Monitoring for LBCD
7-4 Preliminary List of Waste Feed Cutoff Conditions for CBCD
9-1 Sampling and Analysis for BCD Performance Demonstration
ETG Environmental, lnc./BFA Environmental Consultants -ii-March 2000
Perfonnance Demonstration Plan Warren County PCB Landfill
APPENDICES
PERFORMANCE DEMONSTRATION PLAN
TABLE OF CONTENTS
(Continued)
A. Manufacturers CBCD Performance Information (To be provided by Contractor)
B. BBCD Performance Information (To be provided by Contractor)
C. BCD Liquid Detoxification Performance Information (To be provided by
· _ Contractor)
D. State of North Carolina Air Regulations
E. Historical Soil Data
F. BBCD/CBCD Unit Selection Guideline
G. Performance Demonstration Test Report
ETG Environmental, Inc./BFA Environmental Consultants -111-March 2000
Final Design Summary Warren County PCB Landfill
APPENDIXG
Construction Quality Assurance Plan Table of Contents
ETG Environmental, lnc./BFA Environmental Consultants March 2000
Construction Quality Assurance Plan -BCD Detoxification Warren County PCB Landfill
CONSTRUCTION QUALITY ASSURANCE PLAN -
BCD DETOXIFICATION
TABLE OF CONTENTS
(Continued)
5.0 INSPECTION REQUIREMENTS .......................................................................... 14
5.1 General .......................................................................................................... 14
5.2 Testing phases ............................................................................................... 14
5.2.1 Phase I Inspections ........................................................................... 14
5 .2.2 Phase II Inspections ......................................................................... 15
5 .2.3 Phase III Inspections ........................................................................ 15
5.3 Reporting··················•····················································································l5
5 .4 Deficient work ............................................................................................. 16
5.5 Construction Quality Control Test Schedule ............................................ ..16
5.6 Materials 18
5.6.1 Storage ............................................................................................... 18
Table 1 -Construction Quality Control Test Schedule ............... J 9
6.0 DOCUMENTATION ............................................................................................... 24
6.1 Record Keeping··························································································•·24
6.2 Daily Inspection Report ................................................................................ 24
6.3 Daily Test Reports ........................................................................................ 25
6.4 Notice ofNon-Compliance .......................................................... '. .............. 26
LIST OF TABLES AND FIGURES
Figure 1-CQAP Organizational Chart .................................................... 7
Table I-Construction Quality Control Test Schedule ................................. 19
APPENDICES
I. Contractor's Staff Resumes/ Responsibility
II. Letter of Authorization
III. Testing Laboratory Qualifications
IV. Forms
Quality Control Daily Inspection Report
Notice of Non-Compliance
Submittal Register
Submittal Form
Testing Laboratory(s) Qualifications
ETG Environmental, Inc./BFA Environmental, Inc . -II-March 2000
Construction Quality Assurance Plan -BCD Detoxification Warren County PCB Landfill
AASHTO
ASTM
BCD
BFA
CFR
CQAP
CQC
EM
ENG
ER
ETG
FVCSP
NCAC
NCDENR
O&M
PCB
ppb
ppm
ppt
QC
RCRA
Site
TEQ
TDU
TSCA
CONSTRUCTION QUALITY ASSURANCE PLAN -
BCD DETOXIFICATION
TABLE OF CONTENTS
(Continued)
LIST OF ACRONYMS
American Association of State Highway and Transportation Officials
American Society for Testing and Materials
Base Catalyzed Decomposition
Barnes, Ferland & Associates, Inc.
Co9e of Federal Regulations
Construction Quality Assurance Plan
Construction Quality Control
Engineering Manual
Engineering Form
Engineering Regulation
ETG Environmental Corporation
Final Verification/Confirmation Sampling Plan
North Carolina Administrative Code
North Carolina.Department of Environment & Natural Resources
Operations and Maintenance
PolychJorinated Biphenyl
part per billion
part per million
part per trillion
Quality Control
Resource Conservation and Recovery Act
Warren County PCB Landfill
Toxicity Equivalent Concentration
Thermal Desorption Unit
Toxic Substance Control Act
ETG Environmental, lnc./BF A Environmental, Inc. -Ill-March 2000
Final Design Summary Warren County PCB Landfill
APPENDIX H
Air ¥.onitoring Plan Table of Contents
ETG Environmental, lnc./BF A Environmental Consultants March 2000
All Monitoring Plan Warren County PCB Landfill
TABLE OF CONTENTS
AIR MONITORING PLAN
BASE-CATALYZED DECOMPOSITION (BCD) DETOXIFICATION PROCESS
Page#
1.0 INTRODUCTION ......................................................................... !
2.0 DIRECT READING MONITORING INSTRUMENTS ........................... 3
2.1 Flame Ionization Detector/Photoionization Detector .................................. 3
2.2 Particulate Monitor ......................... : ............................................................ 3
2.3 Combustible Gas Indicator .......................................................................... 3
2.4 Calibration and Maintenance of Monitoring Equipment.. .......................... .3
2.5 ·oata Collection and Recording ................................................................... .4
3.0 SITE AIR MONTORING AND SAMPLING PLAN ............................... 5
3.1 Background Monitoring ................................................................................. 5
3.1.1 Wind Speed and Direction .................................................................... 5
3.1.2 Meteorological Station .......................................................................... 5
3.1.3 Base Line Monitoring ........................................................................... 6
3.1.4 Saniple Tra~king ................................................................................... 6
3.2 Construction Monitoring .......................................... .-.............. : ...................... 6
3.3 I..andfill Excavation ................................................... : .................................... ?
· 3. 4 BCD. Processing Area .................................................................................... 15
3.5 Stack Emission Monitoring and Stack Testing ............................................. .15
3.5.1 Stack Testing .................................................................................... 15
3.5.2 General Stack Sampling Procedures ................................................ 16
3.5.3 Stack Sampling Data ........................................................................ 17
3.6 PerimeterArea ............................................................................................... 17
3.7 Engineering Controls ..................................................................................... 17
4.0 PERSONNEL MONITORING AND SAMPLING .............................................. 18
4.1 Site Air Monitoring and Sampling ................................................................. 18
4.2 Integrated Personal Sampling ........................................................................ 18
ETG Environmental, Inc/ BFA Environmental Consultants Final December I 999
Air Monitoring Plan Warren County PCB Landfill
LIST OF TABLES
Page#
3.1 Action Level Lattice ......................................................................... 7
3.2 Summary of Air Monitoring, Sampling, and Analysis .................................. 9
4.1 Summary Personnel Monitoring and Sampling .......................................... 19
LIST OF DRAWINGS
l O l BCD Process Site Layout
I 02 Proposed Perimeter Sampling Locations
APPENDICES
I. State of North Carolina Administrative Code
II. Air Monitoring Forms
Ill. Major Contaminants of Concern
IV. Wind.rose Data Raleigh-Durham Airport 1984-1992
V. Source Test Notification Form
ETG Environmental, Inc I Bf A Environmental Consultants Final December 1999 ..
11
0:: D jH: jt-{ c·:. -.. H•'.·: •' ' ' I' ! I .-C I ct:'_l l: -:-r--'-• --n:-~_J ,{-. I I L __ I..,• LOCA lE COWMNS AS REQUIRED TO CLEAR EQUIPMENT (INCLUDING MAINTENANCE Cl.EARANCE) ~ ~ L~~ -c:::J ._·) 100'-0" FLOOR PLAN SCAL£: 1/1e·-,·-o· BY I DAlE ~ e;i~---,-· --[l - -_::i :1-t--. I ; ___: ui.r;.;1---t'it, r-7 ~:CJ~ r:::-7 t-. I I,\ I ·-L :._-'_J ~ ---·--7 r I I I I I I I 4\ ,,.b ETG ENVIROMENTAL, INC. 10· • CONCRETE FILLED sot 40 SlEEL P1PE BOLLARDS AT EACH COLUMN RAIIFALL CXUECTllR W,'OO'MISPOUT (l'IP. ($' 3) ']! ~ !lh NORlH CARruMA DEPARlMEHT Of EN\'IRONMOH AMO NA l\JRAL RESOURCES DIVISION Of WASTE MANAGEMENT WARREN COUNTY PCB LANDFlLL DETOXIFlCATION PROJECT END ELEVATION SCAL£: 1/1e"-1"-o" BJ"A Environmental Con9.iltants ~ Barnes, Ferland and Associates, Inc. --I I I I I I I I I ~-WORKING AREA PRE-ENGINEERED BARN PLAN AND ELEVATIONS I I I I I I I I 11 12 --,, I I I Jl JI! I I ! I I I I ! I I I I 11 I~ \__ 10• • CONCRETE FILLED SCH. 40 SlEEL PIPE BOLLARDS AT EACH COLUMN SIDE ELEVATION SCALE: ,;,e·-1·-o· DRAWN: INFORMA 110N DAlE .....-1111. -.£rNQ.: S-3 _..,, CEH IRA•~ Wl<P rror 2/0J/00 CMD<II)..,, PAS ~.45 a49C PU! -_,..,,AS"""'"'
S 09'12' 36" E $ EXISTiNC CHAIN LJM( -'ENCE ro RfW.IN \ I 560.00' / /o~---.0---------,0,-------0---------,:,, -o-,. ""II! ~---~ / / ',, ( I ,-~ "'\ I I ( "-\ ' ' \ ·, i i \ \ i i ~ \ \ l'\D; -~ ~~-,./, ~ L--~~ LI"IK >ENCE 2 ';.-, ' ~ C ~ .... NI 'r-. .., b cc z ( 16' v.mr HAUL ROAll ,OR ClfAN MAITRIAL I I 1 I Yi ~ ----'IA.UL ROAD CONSTRUCTED/ IN PHASES . I ///7 g 0 :;; / I ST A81UZED STOO<PF ~ '----.t.PPROXit.lATE EOG£ OF LINER I I EXISTING ---- - ---J cANDf:LL " ..., N 'r-. "' 0 ., "' /1ill... ,,. .,, "'"' '°'° ,,. ""',, • .,,"" .. """' I ; ; 3#10-J/4" N 0912'36" W 560.00' 1YPE 'I!..,. i (lY1CAL) POLE /M, u j B B B B / / -::::::::r====~~='==:;;;=f::;;'==::;;'==:::"=':::'==""f=+==::::=::::==t:::==4,==-=-=-===-=-=,~=-=-=-==J;;===-=-==-===-=-r-===-=-=-===,,.!a===;i___. ,r--HAUL ROAC fQR ~ BEATE!l IIATERll.l EXCAVATED ~lg;J/4" ~~NENGINEERED .. ,.IR.EA.IE..D. MmR!AI. \_ ~ru \ Will.EI.EO. .A8.E.A aLEl::l.Q.El2 \ IBUCK SCA! E I A I STOCKPILE PROCESSING \ " ~ .A8.E.A .A8.E.A ' \ {BBCD AND CBCD MAJERIAL PREPARATION ) ~•-------------\ J~ .A8.E.A .... PROPOSED DiAIN LINK FENCE-----, PRE-ENGINEERED \ ~ I ~1g;J/4" METAi BUILDING ! ~ ~ ,...____ nn , / / J I .J..lll~IJLl,Jll " ~_,._ ___ ~ p IN . I / /-, I . ' ) . ' tq ! 1 i , PCSAPT AREA I UUu : . / ~C3 ----... , I I ! I / '~/.JLfRS / ' ·, ~ %1 I 1 ' ~ -0----.--.....::i==---===:.--=:r~=="C""" ""-'-'::..J "°'""" ! ~ ;· /~ I ~ B ' • !1/ 1YPE • 250W \ l QJ I l J"FM A -I B - -=~~=T u POl£ f'· I 1 ;\_ NEW T .___.:::,....._,, ____ ~-L---✓ , ___ \ ~~ ---A~%AJt -6"1\M-- -1-= ~ \) EMJ consulting specialties, inc. EIZCTRICAL-MECHANICAL-INSTRUMENTATION S~ORMW•. !ER PJIIP STA. \ ~4" 18"CMP \ ·•:.'Ii c" PVC ~ \, /\ Jl1t_J/4" ELECTRICAL DISTRIBUTION -w•TER MAIN \\ ' 24' v.ioE ('JJ'.--------------------·-NEW SWALE AREA ' \ :iiANCE \ -_,,.-0:1~-PROPCT'TY ;J.'./£ \ / N0910'45"W 1076.00' 0 15' 30' 60' 90' "'1 •.-./SIY; I ; E:X.'5T iiCC[SS RC,,J,J) _J/ \ 8 c-i ~ 3' .,,, ~ ~ [phone] ,~ ~~ GRAPHIC SCA!..£: 1· = 30' J NOT FOR CONSTRUCTION PURPOSES "iin" BY I n•~ ETG ENVIROMENTAL. INC. / NORlH CAROJNA DEPARlMENT Of EN\1RONMOH AND NA 1URAl RESOURCES DIVISION Of WASTE MANAGEMENT WARREN COUNTY PCB LANDFlll. DETOXIFlCA TION PRCU:CT ..IIFA Environmental Consultants ~ Barnes, Ferland and Associates, Inc . ORAWIGINFalMAllON -Nil ELECTRICAL -Sil£ PLAN PRO.D:TNO., E-1 ........,.,, llCli DRA• ff. -OE)CE)"" llCli ~-45 ---99001CJ
',~ y fa! 'i' • □ l.LICDWRE. ONE PIECE DIE CAST ALU11. IOJSD«i 2:!0\/ HPS TYPE IIl. IRDiZE FlNISli, CVAT lff" BALLAST, ANIDIZED ALI.II. REFl..EC~ UL VET LIJCATIIII\ GMICETED .l'L--42.3-P--cli-6R 277V CR EQUIVALENT FlllERlil..ASS TAPPERED RII.ND PILE.. DARI( IRDiZE SKIJTH nNISII. IOOIPH \I/ 1.3 GUST r~ CAST ALU11. IWOJH1E ALI.II. NOD! BASE AS _., JY \/HATLEY CR EllUIVALENT liRADE /ACT ~=111 ~ STRUCTURE LIGHTING STANDARD TYPE A N.T.S. EMJ consulting specialties, inc. EU!!CTRICAL--llECHANICAL-INSTRUMENTATION [phone] ETG ENIIIROMENTAL, INC. 1000'1/ HPS 7'0 FUIJDUGHT, SUITAJU: FtlR VET LIJCATIIII\ DIE-<:AST IOJSD«;. SEAi.Eli. GMICETEII. ACTIVATED CHARalAl rn. ~ AIMING DEGREE INllICA ~ ""6-ilEli BALLAST-277V liE-K..X PllVER FUIJD CR EQUAL ALUM. BRAO<ET rCR TOOi IOJNTINli -----~ 40f"T. CLASS llI VCDD l 12'~ I ~ ~PfR--------~ ~ JP MAIN BKR 85KAIC RATID, GFR SHUKT TRIP IN HEMA JR ENCLOSURE f4/0 GNO TO ( 4)-5/lr xl O' COPPER WELD GNO ROO---~~ 1DFT M'NU ~~------UTIUIY PAO MID. TRANSFORMER ___ _,-2n / 4&1:1. :i.. 4W CONC. PAO AS DIRECTED BY LOCAL l/TUTY (6)-4" PVC W/3--600KCMIL & 1#4/0N EA. -----~ (4)-4"PVC W/ 3--600KCMIL & 1#4/0N, 1#4/0 GND EA. ST \ I A 900lt<W/1125KVA ~A _ . T 2n/4&1:I, :i., 4W GENSET l-----~--------1 S 7 f4/0 GND T0~4)-5/lrx10' COPPER WELD GNO ROD 1DFT M'NU . WIRE FOR GENSET MFR 1 ~ 4P AUTOMATIC TRANSFER SWITCH INDOOR UL 1006 RATID (4)-4"PVC W/ 3-600KCIIIL & 1#4/0N, 1#4/0 GNO EA. POWER RISER 16'Xl6' CDNC BOX '111TH CAST DUI TRAFTIC' aJVER AND IJPOI aJTTlJ4 18' I 24" l (6)-4" W/3--500KCML. ,------1#4/0N & 1#4/0 GNO EA. ~ 2n/4&1:I, :i., 4W PANEL Pl, 65KAIC RATID ,_ ___ INDOOR, COPPER BUS, FULL NEU. S0-0 1-UNE. PRCMOE: (1)-JP, 1600A (ATS) (12}-JP, 225A (SPACES) (4)-4"PVC W/ 3-600KCMIL --------& 1#4/0N, 1#4/0 GNO EA. ~------1600, 2n/4&1:I, :i., 4W, MLO PANEL EP, 65KAIC RATID INDOOR, COPPER BUS, FULL NEU. SQ-O 1-UNE PROl/1llE; (16)-JP, 100A (SPARES) (1)-JP, 100A (PNL L1) 75k(!,IA_ 480--120/206V, :i. UGlffiNG TRANSFORMER ,__ _____ 4#4/0, 1f4GND-2" liRADE PANEi.. L1 22.5A, 120/208V, :i., 4W, 42C1R, 225A, JP MS, HEMA 1, PROVIDE: ( 42)-1 P, 20A (SPARES) cam£RM1C 'I/ELD BY CALD'IIEUI CR EQUAL B'tl CLAY son. PIPE rn..L '111TH CR\JSHED RID( CRUSl£D RIICI( BARE CO'PER liND CSEE PLANS rCR EXACT 111> 5/B'DIA X aJrT CO'PER'IIELD liND ROD SERVICE GROUND ROD AND WELL STRUCTURE LIGHTING STANDARD TYPE B N. T.S. NORTH CAROLINA IJEPARlMENT OF EN\1RONMENT AND NA T\JRAL RES(J(,ffi;ES DIVISION OF WASTE MANAGEMENT WARREN COUNTY PCB LANDFILL DETDXIFICATJON PRo.ECT .BFA F.nvironmenta1 Consultants ~ Barnes, Ferland and Associates, Inc . N.T.S. ELECTRICAL -POWER RISER NOT FOR CONSTRUCTION PURPOSES DRAWING INRlRIIATION DAll: --Nil "'°-ECTNO.: llmmE)ff. WCH E-2 DRA• ft ..II( JAN. 2000 CHDCED ft WCH -~~ --...., 9!1001C3 s:.,u, A5 ,,,.,_
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jDWG PFD-203r---7 FROM BBCD I CONDENSATE TRANSFER PUMP ..e.eco CENTRIFUGE FEED TANK 1--------t DWG PFD-205) I LIGHT ORGANICS .B.eC0 TO LBCD ORGANIC ,-CENTRIFUGE FEED TANK i -@-?17 ,------(DWG PFD-2021 I -----....J ! i FROM CBCD I r ___ -1 . SYSTEM i ~. 1-_j r----{DWG PFD-2051 , a1 1 r----_J FRoM Lsco I ~· . i ! ______ ORGANICS_ TRANSFER TANK ---------------PROCESS CONDENSATE SEPARATION SYSTEM ' w• ~, 1 ! ! ____________________ -::__-::__---------------------<DWG PFD-2051 L _. h ! 1 1 ,------, r1 FILTER PRESS BY-PASS ---------------7 FROM ORGANICS CENTRIFUGE I I I I ' I TRANSFER FEED PUMP 1 ,t , t , • 1 1. c-7 1 TANK , , r---r-, r 7 I I r-~ DWG PFD-205) ,CONDENSATE! I I I I I I I I I COLLECTION I 1' , r---4---I I I M"TT'T"l"T"T"T"P"P.............. t J I i ! TO LBCD .IANIS i I I I I L_ I I L--~-Hrai ffrai I~ I F)LTRATE I I I • -f ~ ~ l STORAGE i .___ _ ____, -~ I r-........................ L..L.L.LL'-'L.I _ _j .IANIS L I I :E HOLDING ___ _J I : FILTRATE IANJS FILTER FEED I I .fUMfS -7 I 1 z 0:: ~ 0:: ::i:: i ! rW-1 ! .fUMfS $ ! LJ _ _j ~-J ..-----1...-----. t I I I 'LE;J-_ _j L--{DWG PFD-2051 I TO BBCD _____ _,_J PRECOAJ FEED .EU.MP i ~ ~ CONDENSATE TRANSFER .fUMfS PRECOAJ FEED .IAN.IS I r------+---------------------------------------------------------------------j j L--------7 AQUEOUS PHASE TREATMENT SYSTEM i i i i I I I .---1 -------. ~-L I soao mEB ~---------------! _I-----7__ ------'~ ---CG--1 ~ BACKWASH .eUMES --..cABBQN ..GAB.BO.N ~ - - - - -~ DWG PFD-206 ) TO WATER STORAGE TANK AOUEUOS PHASE TREATMENT FEED .euMeS L _______ _JIACKWASH -------< DWG PFD-206 FROM WATER STORAGE TANK ORGANIC FEED TANK LEGEND: FUEL. N2 ·-SQU)-UQl.C) -·-c,oouo; -Pll0CEllS -1~ I WHERE TWO PIMPS NII£ SHOWN. ONE IS OPERATNG NICI ONE IS A SPN/1£. ETG ENVIROMENTAL, INC. NORlH CAROUHA DEPARlMOff ~ ENI/IRONMOIT ANO NA 1URAI. RESOURCES DIVISION ~ WASTE MANAGEMENT WARREN COUNTY PCB LANDFILL DETOXIFICATION PRO.f:CT ..IIFA Environmental Consultants ~ &mes, Ferland and Associates, Inc. PCSAPT PROCESS FLOW DIAGRAM ORA-iNFOR11A 11011 ~NO.: _.,, COi OAlE I =.,.,.~ :; I 2/0Jtoo aA-.OPl.f: -.,...,_ ---PF-204 IHT~~
( DWG PFD-202 ~---·-·-·-· TO CBCD FTO ,-----< DWG PFD-203 I i I I i i i FROM BBCD CENTRIFUGE ~4 ,1 FROM FILTRATE STORAGE TANK i ..LBCD ORGANIC FEED 1AlilS ..cAUSI!C CATALYSTS I I ~~ .GAUSilC I I CATALYSTS FEED PUMP i j FEED PUMP I . I. --• I I CARRY OIL 1AlilS i I I I I i i 'L ~--------, I I I ..LBCD I I ORGANIC i ! r-----------£B--_J ! CARRY OIL FEED PUMP : I FEED PUMP --------------¥ -~ \'--,----~ HEATINGICOOUNG l I .utill I I ..LBCD REACTOR -----1 DWG PFD-203 FROM FUEL OIL SUPPLY LINE ,-----, r---7 I i I ! I I I I I I I I i i I ORGANICS TRANSFER Mlm -~ ORGANICS TRANSFER .P.UMP ACID NEUTRALIZATION r-~---s I t I CHILLER CIRCUIT CONDENSATE JANK #3 L ____ -@_j t __ _J I -------L ____________ _ REACTOR TRANSFER .P.UMP ! E}11---1 DWG PFD-204) L .... TO CONDENSA1£K WATER RETURN PUMP COLLECTION TAN i I r----IB-_J ! = ----------~ I CONDENSATE ---------------i .P.UMP --------L_ _________________________________ _ ETG EN\IIROMENTAL, INC. NORlH CAROLINA DEPARTMENT Of EN','!RONMENT AND NA lURAL RESOURCES DIVISION Of WASTE MANAGEIIENT WARREN COUNTY PCB LANDFILL DETOXIFlCA TION PRO.ECT ii.IPA Environmental Consultants ~ Barnes, Ferland and Associates, Inc. LBCO PROCESS FLOW DIAGRAM TRfAJEQ QRGANJC ~ .II.Ore I I i L ___ E}J---TRfAJEQ ORGANIC .EUMf LEGEND: FUn.N2AAIR ------------SOI.I) ------------IJQUI) -·-·-•-•-•-•-•-•-GAS a~ -··-··-··-··-··-··-··-C00UNC -------PROa:SS'MIER WHERE 1VIO PUMPS ARE SHOWN, ONE IS OPERATING AND ONE IS A SPARE. ORA~ INFOR!!Allal DAlE -NCI. -.0:,IICI., .,._,,.,, CEH PFD-205 _ .. .,, l1IC IMDC!Drr: PAii GIIAWIG PU: -2/03/00 ~ -~~
0:-G No. 2 FUEL OIL TANK NITROGEN CYLINDERS I 1 (owe PF0-202 l FROM OUPL.£X I OIL PUMPS CBCO :owe PF0-203 I FROM OUPL.£X OIL PUMPS BBCO owe PF0-202 ) TO CBCO DUPLEX FUEL PUMPS OWG PF0-203 ) TO BBCO DUPLEX FUEL PUMPS r-'\. ~ 1----a L...---...J L--....1 .___ OWG PF0-202 ) TO CBCO SEALS & WESP ----i--· ,.. -r---t OWG PF0-202 ! I ~ G PROPAUNK D 11-1--= I TO BBCO I l ! L TO EMERGENCY GENERATOR--WITH DESICCANT DRYER . TO CBCO VRS TO BBCO VRS J-· .,.--I t ~.-.:1 . L .... "S:J~-019 'Jwc'" '--. :_/ Q:)6:) ()1 '-·· i c.J~ -o·,:; QWG ________ ___, C"99 "' TO CBCO PLANT AIR COMPRESSOR§ TO BBCO TO GENERAL PURPOSE PLANT I : TOPCSAPT ..... -----TO LBCO 1iY ·ETG ~~i"JROMENTAL INC. -··· NORllt:~EJMRONIEH ANO NA lUl_!AL RESOI.R:ES ~j DIYISI01~~-~.£NT WARREN COUNT'f PCB-~aPnL ~\'ieATION''Fl'f«>.Ecr ---~--l.: ,n'-) , 'JWt ·----.)'!{(' 7 ' ,r~ ., ··-' .·-G' ~ .. ,_.·r-. ;.:.. JJ,J; ·,r ;t,,;~,; FROM ~E~G -··-··-··-··1--------~~=~O ( OWG PFO 202 h TO CBCO I I I ( OWG PF0-203 H TO BBCO ~ I I I CITY MAKE-UP WATER i i i -----+-----i'ROM PCSAPT ;___,_ I . I I I WATER, STORAGE TANK ~ -----cT"\_ -,, '"i•P ,, I i ~ I ·''"'. .. ,a I TREATED WATER I FEED PUMPS I I L--q)-_J TREATED WATER FEED PUMP : ,rn,1oo~iv11J 10 ~ ~~ ~1fi~~ ~-)' Ji . ... COMMON SYSlEMS \ PROCESS FLOW DIAGRXM LEGEND: FUEl. 112 • Ml 90U)IIA11JIW. UQlm -·-C00UIC -Pll0CDS W.TEJI DRA'IIING .._TION DAlE -NO. -.a:fNQ., ~-.,._..., COi PFD-206 DRAIII ft TWC 2/oJ/00 CHDCU>ft PAS -~-45 r.A-C~ -.,....,,,:;; ,.,.,_