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HomeMy WebLinkAboutNCD991278953_20021001_National Starch & Chemical Corp._FRBCERCLA RA_Remedial Design Remedial Action 1989 - 2002-OCR/ •·• .. · .. ,•,•-•,, ..... ,, .... ,.• ... • REMEDIAL ACTION UPDATE FACT SHEET NATIONAL STARCH & CHEMICAL COMPANY :SUPERFUND SI-'LE l I 1 . . '' ,, 1, I', .. ' ' . Region 4 \; ! ~Salisbury;-Rowa~ Cot.i1~ty ' '.. ) .. OCTOBER 2002 : i ) : """ , North Carolina I U L. ,,.., • I v &..-vv..._ '-. _ ! This fact sheet is not to be considered a technical document but has been prepared to provide the general ~ublic ;\'ith a better understanding ofactiv/tics that have been occurring at the Site. For technical information, please review documents in the Informa'tion Repository.-·-····· · : INTRODUCTION The National Starch &Chemical Company (NSCC) Superfund Site is located on Cedar Springs Road, approximately 5 miles south of the City of Salisbury, in Rowan County, North Carolina. The goals of this Fact Sheet are to inform the public that: I) construction activities associated with the Superfund clean-up effort are essentially complete at the Site; 2) NSCC is currently conducting a multi-year natural degradation treatability study for contaminants in the soil; 3) NSCC is currently reassessing/re-evaluating the plume periphery extraction system associated with the Operable Unit # 1 Remedial Action; and • the Agency recently completed the Five-Year Review Study of the entire NSCC Site. SITE HISTORY In September 1968, Proctor Chemical Company purchased a 465- acre tract of land on Cedar Springs Road. Construction of the plant on Cedar Springs Road began in 1970. In January 1983, Proctor Chemical Compa.ny was dissolved and its operations merged with NSCC. The primary products of this facility are textile-finishing chemicals and custom specialty chemicals. Volatile and semi-volatile organic chemicals are used in the production process along with acidic and alkaline solutions. Acidic and alkaline solutions are also used in the cleaning processes. The liquid waste stream from the manufacturing processes i~clude reactor and feed line wash and rinse solutions. The NSCC facility was proposed for inclusion on the National Priorities List in April 1985, re-proposed in June 1988, and finalized on the list in October 1989 with a Hazardous Ranking System score of 46.51. This score was based on the following exposure route scores: exposure via groundwater pathway-80.46, exposure via surface water pathway -0.00, and exposure via air athway-0.00. Since there has only.been one owner/operator of is property after being developed into an industrial complex, no . {esponsible Party Search" was performed. NSCC has been and remains the owner/operator of the facility. I c · 1 •· •. -·-1 ' . ' , I Figure 1 shows the layout of the NSCC facility and points of interest. Due to the continued detection of contaminants in the streams, the original scope of work defined in 1986 has been expanded several times resulting in the NSCC facility being divided into four (4) Operable Units. The Agency prepared a Record of Decision (ROD) for each Operable Unit (OU). A ROD is a public document the Agency prepares that explains and documents the cleanup technology to be used at a Superfund Site. The ROD is based on the Remedial Investigation, the Baseline Risk Assessment, and the Feasibility Study. A Remedial Investigation gathers data needed to determine the types of contaminants present at a site, what are the concentrations of these contaminants, and how far these contaminants have migrated. The Baseline Risk Assessment assesses the information generated during the Remedial Investigation to determine if the types of contaminants present and their reported concentrations will result in an unacceptable risk to either human health or the environment. The Feasibility' Study looks at· and evaluates the remediation technologies that can be applied at a site to clean it up. Following the Agency's issuance of a ROD, the cleanup alternative is designed and engineered as part of the Remedial Des,ign phase. The Remedial Action (RA) is the next phase which involves implementing the design and conducting the actual site clean-up activities. OU #1 focuses on the contaminated groundwater.in the eastern portion of the NSCC facility. This contaminated groundwater is discharging into the Unnamed Tributary. OU #2 examined the contaminared soils within the Trench Area which is the cause of the · groundwater contamination studied in OU #I. OU #3 deals with the contaminated groundwater in the western portion of the NSCC facility. This contaminated groundwater is discharging into the Northeast Tributary. OU #4 addresses the contaminated soils in Area 2 and the wastewater treatment lagoon area (i.e., the source of contamination in the groundwater studied in OU #3). Area 2 includes the following features; Area 2 reactor room, the tank room, raw material bulk storage, the warehouse, and an abandoned underground terra-cotta pipe line that ran from the Area 2 reactor room to the wastewater treatment lagoons. The lagoon area includes three lagoons which were originally constructed as unlined lagoons between 1969-1970. All lagoons are now lined with concrete. Please refer to Table I for the chronology of activities at NSCC as well as for the dates of important milestones. The OU #1 RA included the following activities: • Install two groundwater extraction systems: one to capture the leading edge of the plume, the plume periphery extraction system (PPES), and a second system to capture the heart of the plume (i.e., immediately downgradient of the Trench Area, the Trench Area Extraction System); Treat the extracted groundwater through a train of treatment technologies that includes: pH adjustment and air stripping to achieve a quality of water that can be discharged to the City of Salisbury POTW; Establish a monitoring program for groundwater ;md surface water/sediment; and • Conduct a supplemental RI (OU #2) to determine the source of contamination continually being detected in the surface waters. The OU #2 ROD included the following activities: No action remedy; Monitored natural attenuation; Monitor soils in the Trench Area on a quarterly basis; Deed restriction to I) identify the area(s) of contamination, 2) prevent transfer of property to an uninformed purchaser, and 3) limit future utilization of the property; and Conduct an RI (OU #3) to determine the source of contamination continually being detected in the surface waters in the Northeast Tributary. The OU #3 RA included the following activities: Install a groundwater extraction system in Area 2 (interception trench) and the lagoon area (extraction wells); Treat the extracted groundwater using air stripping and/or activated carbon filtration to achieve a quality of water that it can be discharged to the City of Salisbury POTW; Vapor emissions from the air stripping unit are to be controlled through catalytic oxidizing and scrubbing; • Establish a monitoring program for groundwater and surface water/sediment; and Conduct FS (OU #4) to re-examine remediation options for the soils in this area of the NSCC facility. And the OU #4 ROD included the following activities: Perform a "Biodegradative Study" to (I) substantiate that natural degradation of contaminants of concern in the soil is occurring in the OU #4 area, (2) identify where in the subsurface soils degradation is occurring, and (3) determine the rate of degradation; Develop and implement a for long term monitoring plan to monitor the biodegradative process until the performance standards are achieved; Implement institutional controls. Institutional controls include deed restrictions and maintenance of both the existing fence around the plant operations area and the paved areas around Area 2; • Develop a plan to protect workers in the event that the contaminated soils are to be excavated prior to the levels of 1.2-Dichloroethane reaching the appropriate direct contact health based risk concentration (1,2-Dichloroethane (1,2-DCA) is the primary contaminant of concern in the soil); • Conduct a five-year review in accordance with CERCLA Section 121(c); In the event that the "Biodegradative Study" cannot substantiate. occurrence of significant natural degradation of 1,2-DCA and otH contaminants of concern in the soil, or the study shows that degradation products increase the Site risks, the contingent remedy will be implemented. "Significant biodegradation" is defined as a statistically significant decrease in levels of contaminants of concern (particularly 1,2-DCA) that is coupled with multiple indicators of biological activity, which includes the appearance of degradation products such as, but not limited to, chloroethane, ethane, vinyl chloride, ethene, carbon dioxide, hydrogen sulfide, methane, and soluble iron(II)) and the depletion of electron acceptors (including oxygen, nitrate, iron, sulfates, or others). The components of the contingent remedy include: • Install a soil-vapor extraction system above the water table to remove the volatile organic contaminants from the unsaturated zone and • Treat the extracted contaminated air from Area 2 using fume incineration to destroy the volatile organics prior to the air stream being released into the atmosphere. After concentrations of contaminants decrease in the extracted air, this contaminated vapor may be treated via vapor-phase activated carbon adsorption filters. The extracted contaminated air from the lagoon area will be treated using vapor-phase activated carbon adsorption filters to remove the volatile organics prior to the air stream being released into the· atmosphere. • CURRENT ST A TVS Construction of the OU #1 RA was completed in March 1996. Figure I shows the location of the OU #I RA components. Originally, the four PPES extraction wells were pumping at a combined average of 86 gallons per minute (gpm). In 1998, the average combined flow was reduced to 31 gpm. In 2000, the PPES was shutdown to allow NSCC to conduct a hydrogeologic evaluation of this area. Cun-ently, the PPES remains oftline as the hydrogeologic evaluation continues. This evaluation is scheduled to be completed by April 2003. The combined pumping rate of the six Trench Area.extraction wells is approximately 12 gpm. Construction of OU #3 RA was completed on February I 8, 2000. On average, the combined flow from the two bedrock extraction wells is 20 gpm and the extraction rate for the Collection Trench is 6 gpm. Figure I shows the location of the OU #3 components. The objectives of the OU #4 "Biodegradative Study" are highlighted above. Phase I of the OU #4 Natural Degradation Treatability Study was initiated in December 1996 and was completed in March 1998. Phase II was started in November 2001 and is anticipated to be completed in February 2007. This work is being conducted in accordance to the January 2000 Phase a Natural Degradation Treatability Study Work Plan. The prima'W' objective of Phase II to is substantiate biodegradation, collect sufficient data to establish a defensible degradation rate, and develop a long-ierm monitoring program. • In response to the institutional control (i.e .• deed restrictions) requirements included in both the OU #2 and OU #4 RODs, a plot map was prepared and the restrictions were filed with the Rowan .ounty Register of Deeds Office on June 12, 1997. The • scription can be found in Book 9989, page 179. Currently, NSCC is re-evaluating the hydraulic control of the OU #1 PPES. This was in response to detecting contaminants in a monitoring well, NS-31 (refer to Figure 1), on the opposite side of the Unnamed Tributary. According to the conceptual groundwater· model for the Site, the Unnamed Tributary should be acting as a hydraulic barrier. This evaluation should be completed by April 2003. CONCLUSIONS OF FIVE-YEAR REVIEW REPORT Below is a short synopsis of the report. The portion of the Site remedy dealing with potential soil exposures is protective of human health and the environment in the short- term. The Trench Area. Area 2. and the lagoon area remain covered and the deed restrictions are in place. At the conclusion of Phase 2 of the Natural Degradation Treatability Study in 2007, a definitive answer should be made regarding long-term protectiveness of the remedy. In addition, the Agency will also detennine whether to implement or eliminate the contingent remedy specified in the OU #4 ROD. There are no current onsite groundwater receptors and the nearest Aivate, potable well is located approximately 2,700 feet north of .,.rea #2. Since there is currently no indication of contaminated groundwater or surface water exiting the property, the remedy is considered protective in the short-term. Groundwater.at the Site is not protective of human health and the environment in the long- term due to the following reasons: the current groundwater monitoring system is irisufficient to determine if the plumes are being captured, groundwater is likely migrating to a degree and discharging to adjacent surfjce water, groundwater performance standards are not being met throughout the plume, and groundwater is not currently "restored'', as some Federal and State regulations are lower than the ROD standards . • • A copy of the 2002 Five-Year Review Report has been placed in the NSCC Information Repository located in the Rowan County Public Library. The next Five Year review should be scheduled five years from the date of this Review, in September 2007. Table 2 provides the recommendations made in the Five-Year Review . Report. FOR MORE INFORMATION If you want further information on this Site or the Superfund program, please contact either of the individuals below: Jon K. Bomhcilm, Remedial Project Manager Diane Barrett, Community Involvement Coordinator U.S. EPA, Region IV North Superfund Management Branch Sam Nunn Atlanta Federal Center 61 Forsyth Street, SW Atlanta, Georgia 30303-3014 Phone: 1-800-435-9233, ext. 28820 or 28489 INFORMATION REPOSITORY Citizens are encouraged to visit the information repository to review the technical d~ta covering all activities that have occurred to date. Rowan County Public Library 201 West Fisher Street SalishUQ', North Carolina 28144 Phone: (704) 633-5578 Hours: Monday -Friday 8:00 a,m, • 9:00 p.m, .,, i3 c:: ~ • • TABLE I --CHRONOLOGY/MILESTONES FOR THE NATIONAL STARCH & CHEMICAL COMPANY SUPERFUND SITE EVENT DATI•: EVENT DATE Proctor Chemical Company purchased the 465-acre tract September 1968 OU #3 Proposed Plan Public Meeting August 3, I 993 Construction of facility 1970 Proposed Plan public comment period July 19 -August 17, 1993 Proctor Chemical Company dissolved and merged with January I, I 983 Record of Decision for OU #3 signed, divided Site October 7, 1993 NSCC into 4 OUs, created OU #4 Site proposed for National Priorities List April 1985 OU #4 RI Report (used June 1993 OU #3 Remedial June I 993 Investigation) Special notice letter to conduct Remedial May 30. 1986 OU #4 Feasibility Study Document June 20, I 994 Investigation/Feasibility Study Administrative Order on Consent signed December I. 1986 Proposed Plan Fact Sheet for OU #4 July 8, I 994 Remedial Investigation/Feasibility Study (RI/FS) Work Plan December 1986 OU #4 Proposed Plan public comment period July 12 -August 11, 1994 Amended Rl/FS Work Plan July 1987 OU #4 Proposed Plan Public Meeting July 26, 1994 Site re-proposed for National Priorities List June 1988 Record of Decision for OU #4 October 6, 1994 First Remedial Investigation (RI) Report I for Operable Unit June 21. 1988 Unilateral Administrative Order for OU #3 and OU #4 September 29, 1995 (OU)#!] RD/RA First Feasibility Study (FS) Document (OU#!) September 8. I 988 Initiated OU #3 and OU #4 Remedial Design October I 995 Proposed Plan Fact Sheet September I 988 Construction Completion for OU #I Remedial Action March 1996 Proposed Plan Public Meeting (OU#!) September 14, 1988 First Five-Year Review Report (for OU#!) June I 8, I 996 Proposed Plan public comment period (OU#!) September 3 -24, 1988 Initiated OU #4 Natural Degradation Treatability December 1996 Study -Phase I OU #I Record of Decision (ROD) Signed, divided Site into September 30, 1988 First Explanation of Significant Difference June 10, 1997 two OUs, created OU #2 Issued Special Notice Letter to Conduct Remedial March 27. I 989 Completed OU #4 Natural Degradation Treatability March 26, 1998 Design/Remedial Action for OU #I Study -Phase I Unilateral Administrative Order issued to perform OU #I July 27. 1989 OU #3 Remedial Design Completed June 1998 Remedial Design/Remedial Action (RD/RA) Site finalized on National Priorities List October 1989 Second Explanation of Significant Difference November 4, I 998 Supplemental Remedial Investigation Report for OU #2 May 1990 Initiation of OU #3 Remedial Action June 15, I 999 Initiation of OU # I construction -building access roads to August 14, 1990 Initiation of OU#! + OU #3 Combined Pretreatment September 23, 1999 bedrock plume periphery extraction well locations System TABLE I --CHRONOLOGY/MILESTONES FOR TIIE NATIONAL STARCII & CHEMICAL COMPANY SUPERFUND SITE EVENT DATE EVENT DATE Installation of four bedrock plume periphery extraction August 30 -November Completion of OU# l + OU #3 Combined February 18, 2000 wells 14, 1990 Pretreatment System Proposed Plan for OU #2 July 1990 Construction Completion for OU #3 February 18, 2000 Proposed Plan public comment period July 30 -August 29, Initiated OU #4 Natural Degradation Treatability November 5, 2001 1990 Study -Phase II Supplemental Feasibility Study Document for OU #2 September 1990 First Site-Wide Five-Year Review Report July 2002 ROD for OU #2 signed, divided Site into three OUs, created September 28, 1990 Complete OU #1 Plume Periphery Evaluation July 2003 OU#3 CD signed Augusl 1991. Implement Recommendations of OU #I Plume Consent Decree for OU #2 cntcrc<l in Federal Court Periphery Evaluation September 2003 on July 20. 1992 • OU #3 Remedial Investigation Report June 2. 1993 Complete OU #4 Natural Degradation Treatability Anticipated February Study -Phase II 2007 OU #3 Feasibility Study Document June 21. 1993 Accept Findings of Soil Degradation Treatability April 2007 ·-Study or Implement Contingent Remedy Proposed Plan Fact Sheet for OU #3 July 15. 1993 Second Site-Wide Five-Year Review Report September 2007 Construction of trench area extraction wells+ pretreatment July 1993 -February Third Site-Wide Five-Year Review Report September 2012 system 1996 • • • • • • TABLE 2 --SUMMARY OF RECOMMENDATIONS AND FOLLOW-UP ACTIONS <;ill\°-..__ ISSUE REC0M~IENDATI0NS AND PARTY OVERSIGHT MILESTONE ~, ,._ Fou.ow-UI' ACTIONS RESPONSIBLE AGENCY .. ~ September . ~ Initiate discussions between regulatory agencies, NSCC, and EPA/NCDENR/ HoW clean.is clean for the soils in 1he Trench Arca EPA ; .... public to discuss this issue NSCC 2007 . .:_ February ComP,lete OU #4 Biodcgradation Treatability Study Maintain communication with NSCC NSCC EPA 2007 ~ -~ Complete assessment of PPES Maintain communication with NSCC NSCC EPA April 2003 Complete assessment of OU #2 Conduct soil sampling in conjunction with OU #4 NSCC EPA July 2003 Biodegradation Treatability Study - Effectiveness of Collection Trench in capturing Evaluate if Collection Trench is capturing plume NSCC EPA December plume 2003 Effectiveness of other groundwater extraction Determine if efficiency of existing groundwater extraction NSCC EPA September systems systems can be enhanced 2007 Are groundwater monitoring systems adequate? Determine if additional monitoring wells arc needed EPA/NCDENR/ EPA December NSCC 2004 Are contaminants leaving the Site via the Northeast Locate and sample new sampling point downstream of Sampling NSCC EPA December Tributary Location SW/SE -09 2003 The decision documents for the Site do not reflect Amend decision documcnts·and NSCC deed recordation to EPA/NCDENR/ September cuncnt ARARs or subsequent recordation EPA requirements and cleanup standards reflect current ARARs NSCC 2012 Region 4 Official Business • U.S. Environmental Protection Agency 61 Forsyth Street, S.W. Atlanta. Georgia 30303-3014 • \ ---• \-Al\/>' -. ·h, If': ?-~""L" n r. " 7 ~-I ..._. '"9\ ()A . , ..( "J.;: I• \ OU.JU UL ) \ ;JSi:$300 ----~~_\ North Superfund Management.Branch--;;--1-; T _-.: A_ 1 1 \.· ..,I; '1..J"""cr>q Diane Barrett,_ Community Inv'olvement GoOrdih.:i.tor -· ---·~ l-----JOO Bornholm, Rerhedial Project Manager Penalty for Private Use $300 3/F NSCC 111 MR. DEXTER MATTHEWS, DIRECTOR DIVISION OF WASTE MANAGEMENT NC DEPT. OF ENVIRONMENT & NATURAL RESOURCES 1601 MAIL SERVICE CENTER P. 0. BOX 27687 RALEIGH NC 27699-1601 . . 27611+7687 -;q 1,', j, 11,,, I, 11,,,,, 11,,, 111,,, I, 11,, I,, I, I,,, 11,, I, 1,,, 111,,, I • I. BBL Transmillcd Via Federal Express May 15, 1998 Mr. Jon Bornholm Remedial Project Mnnager United States Environmental Protection Agency 61 Fors>1h Street, S.W. Atlanta, GA 30303-3 l 04 Re: Project Delivery Strategy Opcrahlc Unit Three Remedittl Action Cedar Springs Road Plant Site Salisbury, North Carolina Project#: 050.55 #2 Dear Mr. Bornholm: • ur-, l:)NAI. rc~.Y. 91, (1-QOJ F A X T R A N s M I TT A L I • """'" ► ~ :_vo. \! ! ~· FrQtl1 ..:s--() ,'"\ 7f: r /1 k-0 I_~ !Jep;./AJfl'"'CY Piiant1 ' ~ ( 'i ( ->u, r. :--:;~ 7~40-01--317-,35B !,O&<l-\01 OEt-lSRA.l-sr,.i:.•.·1ccs A.JMIN!SiHATY&i On behalf of National StRrch & Chemical Company (NSCC), !3lasland, Bouck & Lee, Inc. (BBL) is submitting this Project Delivery Strategy (l'DS) for the i111pleme11tation of the Remedial J\ction (RA) at the Cedar Springs Road Pinnt Site (Site) in Salisbury, North Carolina. This Project Delivery Slrntcgy has hccn prepared in accordance with: The Statement of Work prescn1cd in Arrendix 3 of the Unilnternl J\dministrntive Order executed on September 29, 1995; The Supplemental Remedial Design/Rcmcclial Action (RD/RA) Work Pinn submitted to the United States Environmentnl Protection Agency (USEPA) on February 26, I 99X; and The Addendum to the Supplemental RD/RA Work Plan submitted to the USEPA on April 3, 1998. The objective of this PDS is to describe the management approach for the implementation of the RA. This management approach includes: Contracting and Procurement; l'rojcct Management; Construction Phasing; ftnd Equipment and Contractor Avnilflbili:y. 8 So'JH', 1(ivt11 ltoad • Cron:y,11,', N.I (J0512·0SC:2 Tel (68Q) 860-C59D • \'01::H Moll (609) Di"i'.}8072 • Fo)· (60'?) 860-~91 • Office~ Na!lonwldc 11171 ;._v ~v • • CONTRACTING, J>ROCUREMENT ANO PRO.ffiCT MANAr.EMENT Mr. Jo11 BornlJolm May 15, 1998 Page 2 of 3 To implement the remedial nctio11 described i,dJ,c addendum It• the Supplemenlnl RD/RA Work Pla11, NSCC will retain a C0nstructi0n Manager. The Construction Manager will porf0rm•thc following tasks: procurement of equipment nnd ancillary items; retnining subcontractors for in.c:;tallation; over.seeing the instnllotion; nnd performing the system stort-up. The Construction Manager will report directly to NSCC nnd work under the direction of the Supervising Contrnctor to nssure thnt the proposed combined pre-treatment system is constructed according to the plans and specifications. The project management structure will indudc l:ll3L in the role of Supervising Contractor and o Constmction Manager to he determined at a later date. The Supervising Contractor will work dosely with the Construction Monager to ossure USEPA, NCDENR ond NSCC thot the work is being constructed acc0rding lo the approved plans and specifications. Tho Construct.ion Manager will be responsible for implementing the C011structi0n Health & Safoty/Continge11cy Plan (CHAS/CP) and the Constrnet.ion Quality /\ssurnncc Project Plan (CQAPjP). Figure I presents the Project Organization Chart. CONSTRUCTION PHASINr. The conceptual construction phasing is presented herein. The S11pplemenlal KD/RA Work Pinn Addendt1m presents a preliminary construction schedule. A more comprehensive schedule will be submitted with the forthcoming Basis of Design Rep011. The preliminary construction plinsing includes the following major elements: Procurement Procurement includes the selection of major equipment vendors and installation suhcontrnet0rs. Mohi/ization/Site l're11aratim1 Mobilization and Site Prcparatilln include the activilies required to mobilize forces, equipment and mnteriols to the site. Trea1menr Eq11ipme11r lnsta/la1ion Treatment Equipment Inslnllntion includes the installation and associated quality control/quality assurnnce testing of' the treatment equipment (i.e., air stripper nnd air-phase 9LASLAND. ~OUCK & LE,, INC. 0 n (J / /l ':' A r ~ & S C I (I n r I S I S .. • • ~ ... ·.:...:.. +•v .vv1 .'J-.J !1·1r. Jon Uomholm Mny IS, 1998 !'age 3 of 3 trealnrnnt uni ls) and ancillary items such as pumps, piping, instruments and contwl equipment. This may also include the installation of additional wells, if necessary. ExisNnf!. System De-Cummissiunini Tl1e existing ,ystem will be de-commissioned prior to start-up. Thi·s will include disconnection and possible removal of the existing trentment units, piping und tnnkage. Start-Up Start-up includes meclwnicnl/electricnl shake-down of the insllllled equipment with water and the initial operation of the syslcn1 with extracted p,round-watcr. EQUIPMENT AND CONTRACTOlt A VA!LABILITY The conceptual design for the proposed combined prc-lrcalmcnl sy8lcm includes the use of pre-engineered and readily available treatment units. This significanlly reduces the schedule of both the procurement and installation phases. This maximizes the opportunity to use locally available installation subcontractors without requiring specialized contract,,rs. i\ll contrnclors will nice( the rcyuircmcnts of the CHASl'/C with respect to hazardous malcriftls training. If you have nny questions or comments, plense do not hesitate to contact me Ht (609) 860-0590. Sincorcly, Michael P. Fleischner Senior Project Engineer MPl'/plh J~~~O)~~.WI'V cc: Mr. Douglas E. Cregar, National Starch & Chemical Company Mr. Michael Ford, P.E., National Starch & Chemical Company Mr. Raymond Paradowski, National Starch & Chemical Company Mr. Richard Frn11klin, Nalional Starch & Chemical Company Mr. Joseph J. Hochreiter, Jr., CGWP, Blnslnnd, Bouck & Lee, Inc. RI.ASLt..,i'JD, 90UC!< & l !-fa .. INC. engl11~f-;·,s ,& ~r:ler.tls!, Figure 1 Organization Chart Cedar Springs Road Plant Site _ ~al~U.7· North_C_a_r_o_li_na __________________ _ Edward R. Lynch, P.E. Project Certifying Officer Thomas V. Taylor, P.G. Project Geologist : Joseph J. Hochreiter, Jr., CGVvP Ii . Project Officer ; Michael P. Fleischner Project Manager Donald F. Sauda Project Engineer • TBD J ~- TBD • BBL f'lA.SlANll. BOLC~ ~ LH, ~J:: -:C:,_,,.=-:::,,....,:---------------------------------------tot19!r.f'£>rJ ~ J•;.'er-,:i~:1 ~"'" - ' - ' C l' C - C C C: -, C C • • UNITED STATES ENVIRONMENTAL PROTECTION AGENCY REGION 4 .ATLANTA FEDERAL CENTER 61 FORSYTH STREET, SW ATLANTA, GEORGIA30303-8909 RECEIVED May 12, 1998 MAY 14 1998 4WD-NSMB SUPERFUND SECTION Mr. Michael Ford National Starch & Chemical Company 10 Finderne Avenue Bridgewater, New Jersey 08807 SUBJ: Approval of Change in Project Management and Technical Personnel for Operable Units #1 and #2 for the National Starch & Chemical Company Superfund Site Dear Mr. Ford: In accordance to 1) the Operable Unit (OU) #1, July 1989 Unilateral Administrative Order (UAO), Paragraph VII. Project Coordinator and 2) the OU #2, July 1992 Consent Decree, Section VIII Project Coordinators, Paragraph 38, the Agency acknowledges receipt of National Starch & Chemical Company's· (NSCC) March 31, 1998 request that Blasland, Bouck, & Lee, Inc. (BBL) become the supervising contractor for OUs #1 and #2. The Agency has reviewed the credentials of this company and finds BBL acceptable and dapable of completing· the proposed work for each of these OUs. If you have any questions, please feel free to call me at 404-562-8820. Sincerely, #F--6JuJ~ Jon K. Bornholrri Remedial Project Manager cc: David Mattison, NCDEHNR~ Stedman Southall, EPA · Recycled/Recyclab~ • Printed with Vegetable OIi Based Inks on 100": Recycled Paper (40% Postconsumer) • Mr. Jon K. Bornholm Remedial Project Manager Superfund Branch Waste Management Division US EPA Region IV 61 Forsyth Street, I Ith Floor Atlanta, Georgia 30303 • NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WASTE MANAGEMENT April 20, 1998 RE: Site Conceptual Model National Starch and Chemical Company NPL Site Salisbury, Rowan County, NC Dear Mr. Bornholm: The Site Conceptual Model was received by the Superfund Section of the North Carolina Department of Environment and Natural Resources (NC DENR) on April 2, 1998. The Hazardous Waste and Superfund Sections of the NC DENR have reviewed this document and offer the following comments. Site Conceptual Model Table of Contents I. The following table and figure titles are inconsistent with those provided in the Table of Contents. Please correct these oversights. Table I Table 2 Table 3 Figure 3 Figure 7 · Figure 8 Figure 9 Surface Water Flow Measurements -February 25, 1998 Ground Water Elevations -February 24, 1998 Precipitation Data Collected at Charlotte, North Carolina Tributary Watershed Areas Potentiometric Surface -Saprolite Wells - Groundwater Elevations 2/24/98 Potentiometric Surface -Transition Zone Wells - Groundwater Elevations 2/24/98 Potentiometric Surface -Bedrock Wells - Groundwater Elevations 2/24/98 401 OBERLIN ROAD, SUITE 150, RALEIGH, NC 27605 PHONE 919-733•4996 FAX 919-715-3605 AN EQUAL OPPORTUNITY/ AFFIRMATIVE ACTION EMPLOYER -SO% RECYCLED/I 0% POST•CONSUMER PAPER Mr. Jon K. Bornholm April 20, 1998 Page 2 • Section 2.2.2 Site Conceptual Model • 2. The first paragraph of Section 2.1.2 -Site Geology mentions the presence of a third small tributary located northwest of the production area. However, this section fails to address the effects this third tributary has on the hydrogeology of the site. Please correct this oversight. 3. The first paragraph of Section 2.1.2 -Site Geology mentions the presence ofa third small tributary located northwest of the production area. However, the fourth paragraph of this section and Table 1 do not indicate the collection of surface water flow measurements from the third small tributary. Please provide justification for not collecting this data. 4. The fifth and sixth paragraphs of this section discuss the estimation of the average · discharge from the groundwater and the estimated recharge from precipitation. Please provide additional information as to the basis for these estimations, including any assumptions used. These calculations may be placed in a separate appendix. 5. The last paragraph of this section indicates that the Little Acres Trailer Park has twenty potable water wells which have a combined pumping rate of 5.9 gallons per minute (gpm). A note to Table 4 indicates that this figure is based upon 3.5 people per household serviced and 60 gallons per day per capita. However, the assumptions used to calculate the total pumping rate lead one to a combined pumping rate of 2. 9 gpm. Please clarify this discrepancy. Section 4.1 Horizontal Domain 6. The first paragraph of Section 2.1.2 -Site Geology mentions the presence of a third small tributary located northwest of the production area. However, this section fails to address the effects this third tributary has on the numerical groundwater flow modeling of the site. Please correct this oversight. Figure 2 · Site Map 7. The first paragraph of Section 2.1.2 -Site Geology mentions the presence of a third small tributary located northwest of the production area. However, the third small tributary was inadvertently omitted from Figure 2. Please correct this oversight. 8. Please provide verification that all extraction wells, both potable and non-potable, within the three watershed areas that comprise this site have been identified. .. • Mr: Jon K. Bornholm April 20, 1998 Page 3 • Figure 3 Tributary Watershed Areas • 9. The first paragraph of Section 2.1.2 -Site Geology mentions the presence of a third small tributary located northwest of the production area. However, the watershed for this small tributary was inadvertently omitted from Figure 3. Please correct this oversight. We appreciate the opportunity to comment on this document. If you have any questions or comments, please feel free to call me at (919) 733-2801, extension 349. Sincerely, David B. Mattison, CHMM Environmental Engineer Superfund Section cc: Mr. Patrick Watters, NC Hazardous Waste Section · uN1rED1'AfE:s ENV1RoNMENtAL PRol'Eci1otl!G~/ REGION 4 ATLANTA FEDERAL CENTER L 100 ALABAMA STREET, S.W. ATLANTA, GEORGIA 30303-3104 May 12, 1997 4WD-NSMB Dr. Abu M. Z. Alam National Starch & Chemical Company 10 Finderne Avenue P.O. Box 6500 Bridgewater, NJ 08807-0500 RECEIVED MAY 14 1997 SUPERFUND SECTION SUBJ: Comments on RD/RA Field Investigations Summary Report for Operable Unit #3 and Operable Unit #4 at the National Starch & Chemical Company Superfund Site Dear Dr. Alam: The Agency received four copies of the above referenced document on March 24, 1997 .. Consequently, two copies were sent to the State of North Carolina Department of the Environment, Health, & NaturalResources (NCDEHNR) for their review and file. Below are the Agency's comments/concerns and enclosed are the NCDEHNR comments. Nll of the following comments, as well as the State's comments, need to be adequately addressed. Since the comments address minor issues (except comments# 4 and# 5), the Agency proposes the following approach for addressing these comments. Comments should be addressed in a separate correspondence that can be added to the RD/RA Field Investigations Summary Report as an addendum. The text shall either incorporate the specific change for the text or a written explanation as to·wh~ NSCC does not feel the comment or requested change is appropriate ·· or warranted. If you desire to meet or hold a conference call to discuss these comments, this rendezvous needs to occur as soon as feasible. I will need several days notice in order to insure that the State can participate. The following ·comments in-·the order as they appear in the document . . 1. :: : p·age 45, Section 5.:·.1,; ; second. paragraph,. seventh -~: '• s'entence: This sentence states that the pumps· were placed 10 feet above the.bottom of the.well except at NS-54 where it was placed 30 feet above the bottom of Recycled/Recyclable • Prinled with Vegetable OU Based Inks on 100% Recycled Paper (40% Postconsufl1€r) 2 2. Page.56, Table 5-11: Oversight, in the rest of the accompanying tables providing the drawdown observations for the step tests the well tested itself was included in the table. In Table 5-11 well NS-45 was omitted from the table.· 3. Page 93, Section 8.0, fifth sentence: Typo, the beginning of this sentence starts, "Tables 6-1 and 6-1 ... ". 4. Page 93, Section 8.1: Based on the text presented in this section, it appears that the vertical extent.of contamination was ·not defined in Area 2. 5. Page 93, Section 8.2: Based on the text presented in this section, it appears that the vertical extent of contamination was not defined in Lagoon 2 area. As stated previously, all comments including the State's comments, need to be addressed. If a meeting is desired to review and discuss these comments, this meeting needs to be scheduled as soon as possible. One week notice is requested so that the State personnel can make appropriate arrangements. If you have questions, I can be contacted at (404)562-8820. Sincerely yours, Jon K. Bornholm Remedial Project Manager Enclosure (1) 1. NCDEHNR 5/9/97 Fax • cc: David Lawn, NCDEHNR NC SUPERFUND SECTION Fax:919-733-4811 -~-~-· ~~--Mete bt N0rth·G~oul .. \ Depar:tment of Environment, Health and Natural Resources Divisiori of Waste Management James .B. Hunt, Jr., Governor J~nathan B. Howes, Secretary W1lllarnL Meyer, Director Mr. Jonf. Bornholm Remedi~J: Project Manager Ma! 9, 1997 Supe~ Branch, Waste Management Div' ion US BP~ Region IV · • · 61! Forsyth St., 11th Floor Atianta, ~orgia 30303 RE: ~~en~ on tile Draft RD/RA Fiel~ . . . In:vest1gat1on Summary Report and hmmary Design Report for OU #3 ·:1 ·. May 9 '97 14:31 P.01/05 ' -·--~ • . . --i - -.. i • . ~ DEH~N~R~ e 7671 Faw:# N~onal Starch and Chemical Comp y NPL Siu: Salisbury, Rowan County, NC /i Dear Mii Bornholm: : . 'Ib.ese '1ocuments were revlew.e<t by p¢rfund and H_azar<ious Waste Sections. The coinme~ of Pete Doom of the Hazardous aste Section are attached. Pete and I are in agreeme~t that these reports contain some de~ciera:ies_. It appears that NSCC has not n;iade an c:ffort to ~vise the conceptual site model oosr1 .on t)ie new information collected. Fot . exampl(Section 2.4 Summary of Site Char;· teristics; (page 9 of the RD/RA Field •• Investigations Summary Report) ".presents .gathered '"1(1er the Remedial Investigation and Feiisibilify. Study coml)leted in June, 1993." rThe site characteristics and the extent of contamination need to be fully discussed in I t of the new data collected. ' . . : ~;addition to the Superfund requirellfnts, NSCC's work must meet the conditions of a RCRA a4ministrative order. Pete Doom re eiits that we either meet or set up a conference ,f',O, Eiox 27687, Raleigh. Nprth Carolina 2~6II·/6ll/ Vol~e 919-733·4996 . NfJ(; ½'fdbtdd&P FAX 919-715-3606 M ~quol Opportunity Al1irmotive Action Employer 50% recycled/la)(, post-consumer paper Mr. Jon Bomholm May 9, 1997 Page2. • call to ~cuss how the RCRA requirements ~re being addressed. Let me know which you . would p~fer after you've reviewed our com'' ent~. lean he reached at (919) 733~2801, extension 349. • · . . ; .· ·~ A~chmeilt cc: Oroyer Nid1ulsuu Bruce Nicholson / / I • Jj)av1d J. Lown Jpnvironmental Engineer r- 1 ·-· NC SUPERFUND SECTION Fax:919-733-4811 -State .of North Caroll• _Qepartmont \of Envlr(Wnent, ·. Heoftti anq Natural Resources ·. Dlvlslq~ of Waste Management Jamei;o, Hunt, Jr., Govt:tmor J~nathon B. Howes, Secretary W11llom:L. Meyer, Director I\{ar 8, 1997 May 9 '97 14:32 P.03105 ' • i ..• . ' . . . . : '•, . ·. t .. · .. . . -----DEHNR MEM RAND.UM TO: Dave Lown, Superfimd Sect on Pete Pool Hazardous Was e Section . SUBJE¢T: Draft ~IRA Field lnvestig4tion Summary Report ~d Draft Conceptual Design and Preliminary Design·Report for OU3 Natioilal Starch and Chem41 Company Site (NCD 000 623 116) SalisbllIY, North Carolina ] . I have fyaluated the March 1997 Draft. RDfiRA Field fuvestigation Summary Report and the . March :¥997 Draft Conceptµal Design lll!d 1/reliminary Design Report for OU3 for the above referen;ed facility. llased. on my evaluatio,. the following comments arc provided: DRAFT. RP/RA INVESTIGATION ~UTY REPORT Item . · Comment ,, ,. Hgs 2-i, 2-3 These figures should be ame~dep to include a legend to identify the scale of the map, symbols, location ~f th[ ~Ian'., c~ntour interval, and reference. datum. Sect. 2A-The first paragraph of this seption indii:ates that tbe "Summary of Site . Charac..ieristics" portion of tbp report (!oes not include the dara collected as part of the 003 RD/RA Field InVF5tigatioDS . .It is recommended that National Starch & Chemical Companyr(NSCC) amend the summary of site c~teristics to include the data collected t part of.the RD/RA Field Investigations. · Sect. 2.4. l This section, titled 'Site Soi1J~11aracterization", lists the contaminarns and 1heir concentrations in the soil. This,section sliould also contain a description of the type of soil (from ground surface to water table) including propertie6 such as background chemistry, pcrm6ability, classification, grain size, etc, . I , Table 27.1 The term "frequency of dete➔ion'' should be more clearly defined. ':r.o. Box 27687: Raleigh, North Carollno27611-7687 Votp::,, 919 .. 7~~-4~ ' ' :-.:C.Ji;X ~~ ,11.<' <.:._-,.:.v :0:, , . . '..... . rAX 919-715-3605 An Equal Opportunity Affirmative Action Employer 50% ~e<;"ycled/10".4 pos.t:<:e>n!iumQr papgr NL c-Ur'l:.l<t-UNJJ ::it.CllUN t-ax :y1y-(j,5-4oll May ~ ·~r 14:33 P.04105 Tahle 2-1 Sect. 2:4.2 S_ect. 2.:4.4 Figs 2-7., 2-8 Sect. 4.) Sect. 5.2 •- It. is recommended that the in~rganic analytical results be grouped to distinguish up-grililient ( or background) concentrations from down-gri!ilient concentrations. This may help NSCC examine the inorganic constituents that ·are naturally occurring. The s<:etion titled "Sile Oro dy.atcr Cb.a.raclt:rislics" provides information on the number and types of s ling points and the name and concentration of contaminants (excluding the _ormation generated during this investigation). It is reco_mmended that section be .amended to include (1) the information generated during the RDIRA\ Field Investigation for OU3, as noted above, and (2) a description of the up-grdient (or background) ground-water quality conditions. . This s!)Ction, titled "Hydrog logical S<itting", provides a brief dcscriptiou of some of the aquifex characte~istics. As noted above, it is recommended that · NSCG. include the informati9n developed during this investigation. It is . recommended that this sectiI also include: 1. ipotentiometric maps rJhe difft:rtmt wut:S uf lhtl aquifer, and cross-, · : sectiooal flownets of e.site; 2. . · .. an analysis and disc~sicin of fracture -trends and other preferential · pathways for ground-jwa~r flow; 3. · .a description of discharge and recharge zones at the site; 4. , descriptions of di.a. ,et1 aquifer wnes (e.g., shallow, saprolite, & deep); 5. an interpretation gf ntaminant flow in the aquifer. : // . The cross-section and cross- 1 · on location map ure missing. · · fhis section describes eacb of the packer tests, however, it does not include an explanation. of how the data i-~late to the conceptual mcvfol of thP. $lte It is recommended that NSCC include a description of any patterns that relate geologically differeut zones Jith difft:rt:ul Mpecific capacities. If any such patterns existed, this information would h~lp NSCC understand preferl!ntial pathwi!ys for ground-water mov~ment, and if tbese zones may be used to help remediate the contaminated 1ound-water. The cables in this section o~J~ounilwa_ ter Quality Results" indicate that signifi¢ant amounts of con . · ants-(specifically 1,2-DCA) were detected in the 160-200' zone in the bedroc~wells NS-50, NS-52, and NS-54, which are down- gradieiit of the lagoons .. Furtp.e~ characterization of the nquifer and further delineation of the extent of cqntamination are necessary. . I In section 5.2, titled "Resultsiof Step-Drawdown Tests", tables 5-11 through 5-20 contain drawdowa and distance measurem.ents from pumping and observation wells . .Accordin<> to these tallies, sevefl. of the ten extraction wells influenced at , o I . 2 -. I~..... vvr t:.J\1· VI ~J.J VC.L. I .1.UI~ r dA • :,J, :,-1 , .. h.>-... OJ. J. • ---,---------8 least three observation wells. However, the distance/drawdown plots (Figs. 5 1 through 5-9) only illustrate t)le .two endpoints used to determine the slope. The dope should lx: uel.t:rmined vom a line that best fits the cirawctown data from all the affected observation we,. • I . : Furthermore, examining the ~otn from all the observation wells uiay provide • __ ·. NSCC with information abo] preferential interconnections (e.g., fractures) , between wells. . . . . Sect. 8_: 1, 8.2 Chapter 8.0 is titled "Vert· , Extent of Groundwater Contamination", and · sections 8.1 and 8.2 spccill<f1Y dc~1;ribe Ari:a Zand the Lagoon 2 area, respectively. These sectio~l~.f the document report the facts of the investis,at~n, but contain no ~escripiion of the extent of gro~d-water contamination. The report s~ould include up-to-date c.o:ntnmmnnt plume maps/cross-sections and a discussion of the movement of the plume. ·• I . . ·. I . If NSCC is to meet their obMcfive of determinin2 the extent of ground-water contamination, additional chijracterization of the aquifer and delineation of the contaminant plume are necessary. . I -DAAFf CUNC.l:iP'l'~AL DESIGN AND PfllMINARY DESIGN REPORT . .: t ~ Comment i S~t. 3.'l .This section, titled 'Design Jasis", states.that 120,000 gallons of contaminated ground'water will be pum~ from the new extraction wells for OU3. NSCC shoul(specify that the propo~ed extraction rate Is 120,000 gnl/dny .. • . I •. ' This ponion of the draft desi~ report also states that·" [AJt tbis rate of pumping the gr?undwater ~action s~stem is e)(pected to ha~e an area of influence cover~g the contanunated grrundwater plume". It IS recommended that NSCC omeod:or omit this sentence fprthc following reasons: 1) in the draft RD/RA report,.NSCC demonstrates that the extent of ground-water contamination has not been delineated; and 2) ttJe 10 extraction wells have not been pumped ' simultaneoll~ly to evaluate th~ t~1mulative effect that the system will have on the aquifer: Consequently, NSCC has not provided information to substantiate this claiu1 ~buut the performance r their ground-water extraction system. re: Sharron E, Rogers 3 • • USEP A SUPERFUND PROJECT OPERABLE UNITS THREE AND FOUR ( OU3 AND OU4) AT NAME R1'; P 11 r:__.4 -., •. , v) x., ;Tov'-6or-'kolv\\. CEDAR SPRINGS ROAD PLANT SITE SALISBURY, NORTH CAROLINA PROJECT KICKOFF MEETING Friday, October 4, 1996 SIGN IN SHEET ORGANIZ \ IIQN TITLE TELEPHONE (' 14 A eJx& ~ uehe\'t-; /4;,,1,,_~ ,e'~//2_ 25:~ /tLfrl'c/ZE ~ "l:>t\TA ST.: t,f. c.h,.c.L MD LfO'f-§ll-88:Lo 1//<J -111~-_ G"t11/C /)",t,Jo.-./ .5',/2,.,,-,,._/' /4,/4j',.,,-7 /Y. C. · ~ c~ G11...L..01'1 rftwi . G~,tJ 9:.tplvuir~ t'.cze[ ·%a-t-Sc'twZ-~ t<:.\C.i~AAD FRANKi.. iN Be-N{:°ORb 4 AAHAM J)tlN:CE:l__~/2.4~ L L..flR.cNC£ Fcx ~-<:.v ;d }. Lc,..;.f-.· ;faµ~ ~ /kcU?1. 1 /I/sec _5a,1j-bvr1 R ~-:[NC. (rl/L--} s C f r.rr ½ c A v 1,-s c I . 9 I N CPzl+i£ -c;,,_;.rt,::R, i\JD 2a..il'.S l~ I ) l\JSGc.., -:'>A\...\SBvRy Gi ~A-~A-M ,s; [" 'I ~~ l E" W E:1-L t\._ 1/I ,r-n., 4'5""~o N.L. tt-...-,*73 ~J' IN!:!,TE°"NI> 1 N.C.. 2 ,~,I. RC ' V .·) !\, l ( . 1-h '.ll .r j..\ Toy ' /JG 5,y-x,-~:1-V\...,/ /1>¢ 10'f _ e,37-l, <o <a I <.,L.\'.l.-G,24~ f\£>,V\-~ -Vc;u ~- 7,:;,4--~1,z-C24-7 &..;. -z_8i-oo6o 8b'-/ ~ -z,. <;?/ -Oil 1:. iD C/1'7-713 · zEo i /7 70<'.\-63~-\1~ \ '7/0·/,.,3-2"12/ CJ lo .,:_7,i Z-"YL.f ') D1 /-/_,;c/ ;)__-;)_ C Cce, cf/f · 733 2'3c0 / <xT3'-/t / ?d-?a~-Ji?Y- ;1.1'6"-b~~~'7 J • • UNITED STATES ENVIRONMENTAL PROTECTION AGENCY REGION 4 4WD-NSRB Dr. Abu M. z. Alam National Starch & Chemical 10 Finderne Avenue P.O. Box 6500 345 COURTLAND STREET, N.E. ATLANTA, GEORGIA 30365 February 27, 1996 Company RECE!VEr FEB 2 9 1996 SUPERFUN0 SECfir· Bridgewater, NJ 08807-0500 SUBJ: Sampling of Trench Area Extraction Wells at the Nati,,nal Starch & Chemical Company Superfund Site Dear Dr. Alam: The Agency acknowledges that National Starch & Chemical Company (NSCC) will collect groundwater samples from the six extraction wells associated with the Trench Area the week of February 26, 1996. The Agency has elected not to split these samples with NSCC. However, has discussed over the telephone, NSCC will transmit to the Agency a copy of the analytical data for these samples when it becomes available. If you have any questions, please call me at (404) 347-7791, x-2053. Sincerely yours, Ir'~~ Jon K. Bornholm Remedial Project Manager cc:· David Lown, NCDEHNR • • UNITED STATES ENVIRONMENTAL PROTECTION AGENJ:"'I'~==-----=::---, REGION JV RECEIVED 345 COURTLAND STREET. N.E. ATLANTA. GEORGIA 30365 April 14; 1995 URGENT LEGAL MATTER _Alexander M. Samson, Jr., Esquire ··counsel, Regulatory Affairs National Starch & Chemical Company 10 Finderne Avenue Bridgewater, New Jersey 08807-0500 SUBJ: National Starch & Chemical Company Site Operable Units #3 & #4 Salisbury, Rowan County, North Carolina· Dear Mr. Samson: APR 1 91995 SUPERFUND SECTION The purpose of this letter is to confirm Thursday, April 27, 1995, at 1:00 p.m., here at Regional Headquarters as the time and place for negotiations between the United States Environmental Protection Agency and National Starch & Chemical Company ("National Starch") concerning National Starch's Good Faith Offer of March 2, 1995. ~/-f~L Stedman S. Southall Assistant Regional Counsel cc: Robert Homiak, Trial Attorney Environmental Enforcement Section Environment and Natural Resources Division U.S. Department of Justice P.O. Box 7611 . Ben Franklin Station Washington, D.C. 20044 David Lown NCDEHNR/DSWM/Superfund Section Suite 150 401 Oberlin Road Raleigh; North Carolina 27605 Printed on Recycled Paper • • UNITED STATES ENVIRONMENTAL PROTECTION AGENCY REGION IV 345 COURTLAND STREET. N.E. ATLANTA, GEORGIA 30365 March 20, 1995 David Lown NCDEHNR/DSWM/Superfund Section Suite 150 401 Oberlin Road Raleigh, North Carolina 27605 SUBJ: Prospective Negotiations National Starch & Chemical Company Site Operable Units #3 & #4 Salisbury, Rowan County, North Carolina Dear Mr. Lown: RECEIVED MAR 211995 ~UPERFUND SECTION The purpose of this letter is to inform you of the status of the above matter and determine your availability to participate in forthcoming settlement negotiations. On March 2, 1995, National Starch & Chemical Company (National Starch) responded to the Agency's January 6, 1995 Notice Letter with a Good Faith Offer (see attachment). The Region is in the process of reviewing the March 2, 1995 Good Faith Offer. Once the Region has completed it's review of the Offer, it will schedule a settlement negotiation session with National Starch. Mr. Jon Bornholm of our technical program has informed me of your interest in participating in any forthcoming negotiations. You are invited to participate in any prospective negotiations with National Starch. If your schedule does not permit your active participation in the negotiations, the Region will keep you informed of the negotiation's progress. If you have any questions, please feel free to call m~ at telephone number (404) 347-2641 (ext. 2278). ~4.~ Stedman S. Southall Assistant Regional Counsel Attachment I I • Printed on Recycled Paper State of North ~lino Department of~ronment, Health and Natural Resources Division of Solid Waste Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary William L. Meyer, Director _February 16, 1995 Mr. G. Alan Farmer, Chief RCRABranch Waste Management Division US EPA, Region IV 345 Courtland Street, NE Atlanta, Georgia 30365 Attention: Ms. Beverly F.Williams. Reference: Closure Plan National Starch and Chemical Company Salisbury, North Carolina EPA ID No. NCO 000 623 116 Dear Mr. Farmer: Enclosed is a copy of the closure plan for three units at the National Starch and Chemical Company located in Salisbury, North Carolina. This facility is primarily being handled under a CERCLA Record of Decision (ROD) for the soil and ground water contamination, however, the Hazardous Waste Section is involved to close three units which were determined to be contaminated with dichloroethane: Lagoon #2, a 65,000 gallon storage tank, and an old sludge drying bed. Due to the existing soil and ground water contamination at the site, the closure will be handled as closure with waste in place. As such, there will be some requirements which are normally required to be detailed in a closure plan, such as confirmatory sampling of surrounding soil, that will be considered Not Applicable in this case. Additionally, some of the requirements will be met by reference to the work being conducted under the ROD. If you have any questions, please contact Marti Morgan at (919) 733-2178. Sincerely, ~ --/' L ~ C.- Daniel L. Bius, Acting Chief Hazardous Waste Section DLB/MTM/6.wp5(1) Enclosure cc: William F. Hamner •Bruce:Nicholson"" r•, Steve Parascandola P.O. Box 27687, Raleigh. North Carolina 27611-7687 Telephone 919-733-4996 FAX 919-715-3605 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post-consumer paper State of North &lino Department of Environment, Health and Natural Resources Division of Solid Waste Management • .,,A~~ ,800 ----J~ p'-... C C ft Ftil DEHNR James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary William L. Meyer, Director February 16, 1995 Mr. Ray E. Paradowski Plant Manager . National Starch and Chemical Company Post Office Box 3 99 Salisbury, North Carolina 28145-0399 Reference: Closure Plan National Starch and Chemical Company Salisbury, North Carolina EPA ID No. NCO 000 623 116 Dear Mr. Paradowski: This acknowledges receipt on February 10, 1995 of six (6) copies of the Closure Plan for Lagoon #2, the 65,000 gallon storage tank, and the old sludge drying bed. A review ofthis material will be completed as soon as possible. If you have any questions, please contact Marti Morgan at (919) 733-2178. Sincerely, }J_ William F. Hamner, Ph.D., Head Permitting Branch Hazardous Waste Section WFH/MTM/6.wp5(2) cc: Daniel L .. Bius Stephen E. Phibbs BruceNicholson=-:7 Stephen T. Parascandola Martha T. Morgan . P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-4996. FAX 919-715-3605 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post•consumer paper • • UNITED STATES ENVIRONMENTAL PROTECTION AGENCY. REGION IV 345 COURTLAND STREET, N.E. ATLANTA. GEORGIA 30365 , (t t :ttV,tlJ SEP 13 1993 '.)[P 1 ,) l!:l:JJ -;uPERFl!Nf' SECTION 4WD-NCRS Mr. Alex Samson National Starch & Chemical Company 10 Finderne Avenue Bridgewater, New Jersey 08807 RE: ~lti.rn""ffl.~ on the Quarterly Report for the Second Quarter for 1993 for (Operabl.§!_Units_#J) and #2 for the National S-::arch & Chemical Company Superfund Site Dear Mr. Samson: The Agency received five bound and one unbound co::,ies of the document referenced above on July 19, 1993. I shared copies of this reoort with the State of North Carolina Deoartment of Environment, Health & Natural Resources and Winston -Smith, EPA- Ground-Water Technology Unit. Below are comments contrived as a result of our review of this docu..ment. I am sharing these comments with you in the hope that our concerns will be addressed in future Quarterly Reports. I am not requesting that National S-::a.rch & Chemical Compan.y (!'lSCC) or IT Corporation (IT) revise the July :6, 1993 Quarterly Report for the Second Quarter for 1993 for Operable Uni ts # 1 and ~f:2 d.oc'.-1.men-:.. 1. Page 1, first paragraph: A sentence should be added-to this paragraph stating that the sarnples were collected in accordance to EPA, Region IV protocols (i .. e., in accordance to the procedures specified in the EnviroI1r.1ental Comoliance Branch Standard Operatina Procedures and Quality Assurance Mam:2.J., dated February 1, 1991 (EPA, Region 4, SOP)). This 2-s ass1irn:~ng that the samples were collected in accordance t.o these procedures. If they we:r:e not, they will be i~ the future. 2. Page 1, first paragraph: A phrase or sentence should be added to th5_s pa.ragraph stating how long extraction wells EX0l and EX04 have been off-line prior to the samples being collected. Printed on Recycled Paper • • -2- 3. Page 2, first paragraph: This paragraph needs to b.e expanded to included a discussion on the efficiency/adequacy of the groun<iwater extraction system (i.e., is the plume being capture?). I realize that this may not have been possible in this report since extraction wells EXOl and EX04 are currently not in operation. 4. Page 2, second paragraph: What was done to remove the "black substance" from the extraction wells? Was any maintenance procedures implemented to prevent the build of this "black substance" in the extraction wells in the future? Was this "blac:cc substance" analyzed to confirm that is i:con and . . ? Tf h ? 1 d. ~ ' . manganese precipitates. _ not, w. y not. Wou~ no•-t.'.lis informat:'._on help is developing some type of main-'::e:nar:ce procec·.,.-.:·:"e? 5. Page 2, third paragraph: incorporat :_:-:,_g language pc.ragrapl:.. Refer to comment number 1 about about sampling pr0tocols in this 6. ~age 2, :f:5_::th paragraph: This paragraph !leeC.s to ~e./:e 50::-1:1.e effor<: in comparing the results of the second qu2.r'.:er sa.rrtp_1_.:_nq res1il ts to the f i::-st quarter s B.m9l3_n.g res,.,-._J_ "':s e. s wa.s c.o:'.le '.n the last paragraph on page l. As stated above, I am not requiring a revised document. The above corrm1ents ca:'.l be addressed in next Quarterly Report. If you have 2.,:,.y C''J.estions, please feel free to call me at ( 4 04) 34 7- 779 l. Sincerely yo11-rs, Jon K. So~r:-.:lo~m Remedia~ ?~ojec~ Y~~ager cc: Han~ Graulich, NSCC Br~ce ~ic~olson~ NCDE?~R Ray Par2.dows\:i, NE-CC Ki~ty~el:e Rivera, EPA ~~T.:~nston S::-r.ith, EPA ~ic~ael S~ur~evant, IT • • UNITED ST ATES ENVIRONMENTAL _PROTECTION AGENCY REGION IV 345 COURTLAND STREET. N.E ATLANTA. GEORGiA 30365 JAN 1 fl 1993 4WD-NSRB John Vest/ Phil Dearman City of Salisbury P.O. Box 479 Salisbury, North Carolina 28145-0479 Re: National Starch & Chemical Company Site Salisbury, North Carolina Addendum to Final Design Dear Gentlemen: JAi~ 2!.l l:.J'JJ SUPERRIND Sf CTI ON National Starch & Chemical Company has been tasked to update the Draft Final Operation and Maintenance (O&M) Plan since it predates the Final Addendum to the Final Design Report. The revised Draft O&M Plan is due to EPA on February 19, 1993. I am enclosing a copy of the previous O&M Plan for your reference. If you have any questions or concerns, please contact me at 404/347-7791 or fax number 404/347-1695. As always, your input is appreciated. Sincerely, ~~ 0 c«,-;'1/;7,;717,,.,/ Remedial Project Manager Waste Management Division Enclosure cc: Curt Fehn, EPA Rick Leahy, EPA Bruce Nicholson, NC-DEHNR ,._,..., Alex Samson, NSCC Ray Paradowski, NSCC Hank Graulich, NSCC Mike Sturdevant, IT Punted on Rec_vctca r:>aper • • UNITED STATES ENVIRONMENTAL PROTECTION AGENCY REGION IV 345 COURTLAND STREET. N.E. ATLANTA. GEORGiA 30365 ;JAN 1 9 1993 4WD-NSRB Alex Samson National Starch & Chemical Company 10 Finderne Avenue Bridgewater, New Jersey 08807 Re: National Starch & Chemical Company Site Salisbury, North Carolina Operable Unit 1 Dear Mr. Samson: The Draft Final Operation and Maintenance (O&M) Plan predates the Final Addendum to the Final Design Report and must be revised to incorporate the Combined Pretreatment System. The revised Draft O&M Plan is due to EPA on February 19, 1993. Please note that the groundwater monitoring shall include analysis for all contaminants identified on page 19 of the Record of Decision. Initial monitoring frequency will be quarterly for the first year. All monitoring wells will require sampling during this period to adequately develop the long-term monitoring program. The O&M Plan shall be written in accordance with Unilateral Administrative Order (UAO) No. 89-32-C, Section V. Enclosed is an excerpt from the UAO highlighting specific items which shall be addressed within the O&M Plan in addition to those previously included. Please do not hesitate concerning this letter. number 404/347-1695. to contact me if you have any questions I can be contacted at 404/347-7791 or fax Sincerely·, . ) /) ··; /' // ;/ ·-.--•: // . . \..J;1_ . .-./. .·. -· -;;-c. ... __ .o· .. ·-·1·· / I /1 ,. (I_/,-\._/ •. , . .-_._,_ ·a;;b~;a -~ .-~eno~ --/; Remedial Project Manager Waste Management Division cc: C. Fehn, NCS W. Smith, WD R. Paradowski, NSCC / B. Nicholson, NCDEHNR J. Vest, City of Salisbury R. Leahy, ORC H. Graulich, NSCC M. Sturdevant, IT J, Cole, CDM P. Dearman, City of Salisbury Pnntvo on Hecych~lJ f'.1per • • Based upon the Findings of Fact, Conclusions of Law, and Determinations, the PRP is hereby Ordered to implement the following measures under the direction of EPA's Superfund Project Manager: A. The PRP shall finance and perform the implementation of the Work as defined by the ROD and further defined by this Order. "Work" means the design and construction of the Remedial Action as set out in the September 30, 1988 ROD for the National Starch site and all other tasks to be performed by the PRP pursuant to this Order. "Site• means the National Starch facility which encompasses approximately 500 acres at Cedar Springe Road, approximately five miles south of the city of Salisbury, Rowan County, North Carolina. The coordinates are 35• 37' 05"N latitude and so• 32' o•w longitude and any further areas designated by EPA. B. The PRP shall design, implement and complete the Work in accordance with the National Oil and Hazardous Substances Pollution Contingency Plan (NCP), as set forth in 50 Fed. Reg. 47912 (1985) (effective February 18, 1986), and all amendments thereto that are effective and applicable to any activity undertaken pursuant to this Order, and also in accordance with the standards, specifications, and schedule of completion set forth in or approved by EPA pursuant to this Order. All Work shall be performed by qualified employees or subcontractors of the PRP in accordance with the schedule in Subparagraph D below. (Except where noted otherwise, all dates referred to in the schedule are calendar days; however, should a deadline fall on a weekend or on a Federal holiday, the deadline shall be construed to continue to the next business day.) c. Requirements for the Work: 1. All work performed pursuant to this Administrative Order shall be under the direction and supervision of a qualified professional engineer or a certified geologist with expertise in hazardous waste site cleanup. Prior to the initiation of the Site work, the PRP shall notify EPA in writing regarding the identity of such engineer or geologist and of any contractors and/or subcontractors -5- I l • • to be used in carrying out the requirements of this Order and the ROD. The selection of an engineer/geologist and/or contractor(s) shall be completed within 30 days of the effective date of this Administrative Order. 2. The Work consists of: a) The design, construction and operation of a groundwater extraction and possibly a treatment eystem. The groundwater extraction system is to remove the contaminants in both the eurficial and bedrock aquifers throughout the plume and prevent the contaminated groundwater from migrating from the site. i) The level and degree of pretreatment of the extracted groundwater will depend on the effluent limits set by the Publicly owned Treatment Works (POTW). The range of pretreatment for the extracted groundwater includes air stripping, filtration through activated carbon filter, metal removal, and treatment through the company's existing .lagoon eyetem. The extracted groundwater will be discharged to the Salisbury POTW. Groundwater remediation will be performed until all contaminated water meets all applicable and relevant or appropriate requirements (ARARs). In the possibility that a mutual arrangement cannot be reached between National Starch and the POTW to accept the extracted groundwater, treated or untreated, the extracted and treated groundwater will be discharged to a local surface stream under a NPDES permit. b) The design and implementation of a monitoring eyetem. The monitoring system includes both groundwater and surface waters. The groundwater monitoring system will include existing monitor welle and the installation of additional monitor wells if necessary. 3. Groundwater Extraction System A •zone of capture• shall be established within the vertical and lateral boundaries of groundwater contamination. This boundary -6- - • • shall be determined by groundwater monitoring. The zone of capture shall encompass the area of the Site in which groundwater monitoring indicates contaminant levels in excess of the groundwater remediation levels identified on Page 19 of the ROD. 4. Hydraulic Gradient The PRPM shall.maintain the zone of capture by ensuring a hydraulic gradient from within the edges of the boundaries of groundwater contamination by pumping the extraction wells. The PRPs shall monitor water levels to ensure that a proper hydraulic gradient is maintained. 5. Groundwater Discharge a) All water from the groundwater extraction system will be treated to the extent necessary as determined by its ultimate discharge; either to the POTW, or if the POTW is not available, to a sur·face stream via a NPDES perm.it. i) If an on-site treatment system is necessary, then during start-up activities, extracted water to and from the treatment plant will be checked on a schedule as provided for in the Operations and Maintenance Plan submitted in accordance with Subparagraphs D.4 and D.7. ii) During routine operations, the treatment. plant discharge must meet federal and state standards for the type of discharge used on a daily basis based on a sampling schedule to be presented in the Operation and Maintenance Plan developed by the PRP pursuant to Subparagraphs D.4 and D.7 and shall include compliance monitoring programs to demonstrate continued compliance with the requirements of this Subparagraph C.5. Any measurable noncompliance with these levels shall be reported orally to EPA within forty-eight (48) hours of discovery. A written submission shall also be provided within five (5) days. This submission shall include a description of the noncompliance and its cause; the period of n·oncompliance, including the dates and times, and, if the noncompliance has not been corrected, the anticipated time it is -7- • • expected to continue; and steps taken or planned to reduce, eliminate and prevent re-occurrence of the noncompliance. Complying with these reporting requirements shall not excuse any penalties resulting from the noncompliance. b) Air stripping may be used to reduce volatile organic compound ("VOC") contamination. Depending on the levels of voes being emitted, air stripping towers may need to be equipped with air emission controls to meet federal, state and local standards. 6. The PRP shall continue operation of the Work until EPA modifies or terminates this Order. D. Schedule for the work l. If the PRP determines it is necessary to remove the present engineer/geologist/contractor(s) from the Site work during the RD/RA process, then a full account and rationale for making this change should be submitted in writing to EPA within 10 working days of the dismissal of the present engineer/ geologist/ contractor(s). A change in engineer/geologist/contractor('s) shall not relea·se the PRP from maintain~ng and meeting the requirements and deadlines/schedule as specified below. 2. Within 60 days after the effective date of this Order, the PRP shall submit a conceptual design for the Remedial Action (30% of complete final design). The conceptual design shall include, but not be limited to, the following: a. Efficiency of present groundwater monitoring system and the selection of any additional monitor wells b. Results of POTW discussions; tre_atment requirements c. Location of monitoring stations on surface streams d. Design analysis, including analysis and reporting mechanisms necessary to satisfy state permitting requirements e. Location of extraction wells f. Major equipment list for treatment plant (if necessary) g. Approximate pumping rates for all wells h. Site plan (piping/layout) i. Easements -8- - j. • • Piping and flow diagrams for treatment plant (if necessary) and extraction system k. Ancillary equipment (substations, etc.) 3. EPA shall review and approve/disapprove the conceptual design. 4. Within 120 days after the effective date of this Order or 30 days after EPA's decision to approve/disapprove the conceptual design, whichever is later, the PRP shall submit final draft design_and specifications. These shall include, but not be limited to: a. Design analysis b. Piping and instrument diagram for the treatment plant and extraction system. c. Location of additional monitor wells d. Specifications for the treatment plant and groundwater system sufficient to comply with the treatment plant discharge requirements and zone of capture !equiremente of Paragraph v. e. QA/QC Plan f. Worker Health & Safety Plan g. Prel_iminary Construction Operation and Maintenance Plan h. Preliminary Groundwater Treatment Operation and Maintenance Plan Including: i) Recommended frequency of water level measurements and water quality testing for extraction and monitor wells. These shall include separate schedules for start-up and routine operations. ii) Proposed decision making process and criteria for shutting down specific extraction wells. iii) Recommended frequency for testing of air emissions during start-up and routine operations, if a air stripper is used. i. Construction schedule and phasing. 5. EPA shall review and approve/disapprove the final draft design and specifications. 6. Within 180 days after the effective date of this Order, or 30 days after EPA's decision to approve/disapprove the final draft design -9- • i • and specifications, whichever is later, the PRP shall begin construction of facilities for implementation of the Remedial Action. The PRP shall initiate preconstruction activities during EPA review of the final draft design and specifications. 7. Withi"n 210 days after the effective date of this Order, or 60 days after EPA's decision to approve/disapprove the final draft design and specifications, whichever is later, the PRP shall submit final - draft Operation and Maintenance Plane to EPA for approval. 8. Within 250 days after the effective date of this Order, or 100 days after EPA'e decision to approve/disapprove the final draft design and specifications, whichever is later, the PRP shall commence start-up activities. 9. The PRP shall begin and thereafter maintain routine operation activities in accordance with an approved Operation and Maintenance Plan by a date to be established by EPA. E. Monthly Progress Reports The PRP shall provide written progress reports to EPA on a monthly basis. These p~ogress reports shall describe all actions taken to comply with this Order, including a general description of the Work activities commenced or completed during the reporting period, Work activities projected to be commenced or completed during the next reporting period, the results of any analysis performed, and any problems that have been encountered or are anticipated by the fRP in commencing or completing the Work activities. These progress reports shall be submitted to EPA by the 10th of each month for work done the preceding month and planned for the current month. F. Reports, Plans·, and other Items 1. Any reports, plans, specifications (including discharge or emission limits), schedules, appendices, and attachments required or established by this Order are, upon approval by EPA, incorporated into this Order. Any noncompliance with such EPA approved reports, plans, specifications (including discharge or emission limits), schedules, appendices, or attachments shall be considered a violation of this Order subject to penalties in accordance with Paragraph XII of this Order. -10- • I • 2. If EPA disapproves any plans or reports (other than monthly progress reports) or other items required to be submitted to EPA for approval pursuant to this Order, the PRP shall correct any deficiencies and resubmit the plan, report or item for EPA approval within thirty (30) calendar days from the receipt of such disapproval. 3. Submission of a deficient plan or report is a violation of this Order au_bject to penalties in accordance with Paragraph XII whether or not resubmission corrects the deficiencies of the original submission. 4. In attempting to correct any deficiency as required by Subparagraph V.F.2, the PRP shall address and incorporate all of EPA• s comments. G. The Worker Health and Safety Plan that the PRP is required to submit pursuant to Subparagraph V.D.4 shall satisfy the requirements of the Occupational Safety and Health Guidance for Hazardous Waste Site Activities [OCtober 1985 (DHH 5 NIOSH) Publication No. 85-115] and all amendments thereto that are effective and applicable to any activity undertaken pursuant to this Order and EPA'B Standard Operating Safety Guides. H. The PRP shall submit to EPA for approval, at the same time as it submit~ the final draft design documents in accordance with Subparagraph V.D.4, a Quality Assurance/Quality Control ("QA/QC") Plan for Remedial Construction activities. The Remedial Construction QA/QC Plan shall, where applicable, be prepared in accordance with current EPA guidance, Interim Guidelines and Specifications for Preparing Quality Assurance Project Plana, QAMS-005/80, and subsequent amendments to such guidelines and EPA, Region IV, Engineering Support Branch, Standard Operating Procedures and Quality Assurance Manual dated April 1, 1986, as amended, upon written notification by EPA to the PRP of such amendments. The Region IV manual takes precedence over other QA/QC manuals/guidance. Additionally, the Remedial Construction QA/QC Plan shall include elements necessary for the implementation of trial test(a) of the -11- • • pumping and treatment systems used as part of the Work. The Remedial Construction QA/QC Plan shall include a description of the mechanism that shall be used to verify that the pumping and treatment process is operating within acceptable limits. Upon approval and notice by EPA to the PRP, the PRP shall implement the Remedial Construction QA/QC Plan. I. The PRP shall utilize QA/QC procedures in accordance with the QA/QC plans submitted pursuant to this Order, and shall utilize standard EPA chain of custody procedures, as documented in National Enforcement Investigations Center Policies and Procedures Manual, as revised in November 1984, the National Enforcement Investigations Center Manual for the Evidence Audit, published in September 1981, and EPA, Region IV, Engineering Support Branch, Standard Operating Procedures and Quality Assurance Manual dated April 1, 1986, as amended, for all sample collection and analysis activities. The Region IV manual takes precedence over other manuals/guidance pertaining to collecting samples. In order to provide quality assurance and matntain quality control regarding all samples collected pursuant to this Consent Decree, the PRP shall: 1. Ensure that all contracts with laboratories utilized by the PRP for analysis of samples taken pursuant to this Administrative Order provide access to EPA personnel and EPA authorized representatives to assure the accuracy of laboratory resuits related to the Work. 2. Ensure that laboratories utilized by the PRP for analysis of samples taken pursuant to this Order perform all analyses according to EPA methods or methods deemed in advance satisfactory by EPA. Accepted EPA methods are documented in the "Contract Lab Program statement of work for Inorganic Analysis" dated July 1987 and as amended and the Contract Lab Program Statement of Work for Organic Analysis" dated October 1986, revised in January 1987, February 1987, July 1987 and August 1987 and as amended in the future. 3. Ensure that all laboratories utilized by the PRP for analysis of -12- ,, • eamplee taken pursuant to thie Order participate in an EPA or EPA equivalent QA/QC program. Ae part of the QA/QC program and upon request by EPA, euch laboratories shall perform analyeee of eamplee provided by EPA to demonstrate the quality of each laboratory's data. J. The PRP shall demonstrate their ability to complete the Work and to pay all claims that arise from the performance of the Work by obtaining and presenting to EPA for approval within thirty (30) calendar daye after the effective date of thie Order, one of the following items: l) performance bond; 2) letter of credit; or 3) guarantee by a third party. In lieu of any of the three items listed above, the PRP may present to EPA, within twenty (20) calendar days after the effective date of this Order, financial information sufficient to eatiefy EPA that the PRP hae sufficient aeeete to make it unnecessary to require additional assurances. If the PRP relies on financial information for financial assurance, the PRP shall quarterly submit such financial information. If EPA determines the financial aesurancee to be inadequate, the PRP shall obtain one of the three financial instruments listed above. K. The PRP shall maintain a segregated account dedicated to funding the PRP'e obligations pursuant to this Order. Starting September 1, 1989, the PRP shall quarterly submit an account statement to EPA demonstrating that the account ie funded adequately to ensure performance of the PRP'e obligations under thie Order for the following quarter. L. The PRP shall submit a quality aeeurance report to EPA on a quarterly baeie on September let, December let, March let, and June let of each year. Thie report shall contain information that demonetratee that the PRP ie complying with Subparagraph V.I of thie Order and the QA/QC Plane submitted pursuant to thie Order. M. Any analytical or design data generated or obtained by the PRP that are related to the Work shall be provided to EPA within seven (7) daye of any request by EPA for euch data. N. EPA employees and EPA'e authorized repreeentativee shall have the right, upon request, to take splits of any eamplee obtained by the PRP -13- - -• • or anyone acting on the PRP's behalf in the implementation of the Work. The PRP shall also have the right upon request to obtain splits of samples taken independently by EPA or its authorized representatives. o. During design, Construction, and start-up activities, the PRP shall notify EPA seven (7) days prior to any sampling conducted by the PRP or anyone acting on its behalf. EPA shall be notified thirty (30) days prior to the disposal of any such sample, and EPA shall have an opportunity, upon request, to take possession of all or a portion of such sample. The PRP need not provide EPA with 7-day notice for sampling relating to the routine operation of the treatment system. Prior to commencement of the routine operation of the treatment system, however, the PRP shall provide EPA with a schedule for all routine sampling relating to the operation of the treatment system. The PRP shall notify EPA seven (7) days in advance of any changes in the routine sampling schedule. The PRP need not provide EPA with advance notice of changes in the routine treatment system sampling as a result of unexpected conditions. The PRP shall, however, notify EPA within forty-eight (48) hours of the occurrence of any such conditions and shall provide EPA with the results of analysis of such sampling when the results become available. P. All data, factual information, and documents submitted by the PRP to EPA and the State pursuant to this Order shall be subject to public inspection. The PRP shall not assert a claim of confidentiality regarding any hydrogeological or chemical data, any data submitted in support of a remedial proposal, or any other scientific or engineering data. The PRP may assert a claim of confidentiality as to any process, method, technique, or any description thereof that the PRP claims constitute proprietary or trade secret information developed by the PRP or developed by the contractor or the contractor's subcontractors. In addition, the PRP may assert business confidentiality claims covering part or all of the information provided in connection with this Order in accordance with Section 104(e)(7) of CERCLA, 42 U.S.C. S 9604(e)(7) and pursuant to 40 C.F.R. -14- - • • S 2.203(b) or applicable state law. Any such claim shall be subject to EPA's confidentiality determination procedures and, if determined to be confidential, afforded the protection by EPA provided in 40 C.F.R., Part 2, Subpart B. Documents which are asserted to be attorney work product or subject to privilege under law shall not be subject to inspection or copying under this Order provided that, upon request, the PRP shall provide EPA with an identification of the title and subject matter of each document for which a privilege is asserted, and an explanation as to why the privilege is applicable to the document or portions thereof. Q. The PRP shall preserve and retain all records and documents now in its possession or control that relate in any manner to the Site, regardless of any document retention policy to the contrary, foi no lees than six (6) years after the.completion of the construction of the Work or termination of this Order, whicheyer is later. Until completion of the Work and termination of this Order, the PRP shall preserve, and shall instruct its contractors, its contractors' subcontractors, and anyone else acting on the PRP's behalf at the National Starch Site to preserve (in the form of originals or exact copies, or, alternatively, microfiche of all originals) all records, documents and information of whatever kind, nature or description relating to the performance of the Work at the Site. Upon the completion of the Work, copies of all such records, docum~nts, ·and information shall be delivered to the EPA Project Coordinator. VI. Compliance With other Laws· The PRP shall comply with all federal, state and local laws and regulations in carrying out the terms of this Order. All hazardous substances removed from the facility shall be handled in accordance with the Resource Conservation and Recovery Act of 1976, 42 U.S.C. S 6921, et seq., the regulations promulgated under that Act, and EPA'e Offeite Disposal Policy, OSWER Directive 9834.11 (Nov. 13, 1987). VII. Project Coordinator EPA has appointed a Project Coordinator for the Site who has the authority vested in the Remedial Project Manager and the On-scene coordinator by 40 C.F.R. Part 300, et seq., including such authority as may be added by -15- • • UNITED STATES ENVIRONMENTAL PROTECTION AGENCY REGION IV 345 COURTLAND STREET, N.E. ATLANTA, GEORGIA 30365 OCT 1 4 1992 4WD-NSRB Alex Samson National Starch & Chemical Company 10 Finderne Avenue Bridgewater, New Jersey 08807 Re: National Starch & Chemical Company Site Salisbury, North Carolina Operable Unit 1 Dear Mr. Samson: (r(fGfijVtRJJ OCT 1 D 199?. SUPERFllND sa:TION This letter provides EPA's final comments on the Monitoring Well Proposal, September 14, 1992, received from IT Corporation. EPA recommends moving the location of well NS-31 approximately 300 feet southeast of the proposed site. This location should be as close as· practical to the southwest tributary and against the western property line. This location will hopefully intersect any fractures that may extend under the tributary and along the drainage that extends in a line with extraction well EX-2 and NS- 26. EPA also recommends relocating NS-32 approximately 600 feet east- northeast of its proposed location. This location should also be located as close as practical to the southwest tributary in an attempt to intersect fractures extending along the streambed and downgradient of any existing contamination plume. Well Depths The .Ground Water Technology Support Unit has concurred with the recommendation of total well depths of 150 feet. There is a .concern, however, that a long open hole ·interval would not be suitable for groundwater monitoring because of potential dilution of contaminants·. Note that bedrock monitoring wells on the north side of the tributary typically have screened intervals ·of only 10 -31 feet. Straddle packer tests of discreet intervals in the open hole to determine which bedrodk fractures are transmissive to groundwwater is requested. Saprolite Samples Examination of cross sections in the area show the saprolite to be thin or nonexistent in the vicinity of the southwest tributary •. NSCC.101392.ASAM.OUlMW Printed on Recycled Paper • • National Starch & Chemical Company Site Salisbury, North Carolina Operable Unit 1 October 14, 1992 Page 2 EPA requests sampling the saprolite while drilling and analyzing for volatile organics, specifically 1,2-DCA contamination. If 1,2-DCA contamination is encountered in the shallow saprolite, shallow monitoring wells should be installed. Please note the following corrections to the monitoring well proposal that would have to be made prior to the installation of additional monitoring wells. The well diagram does not correspond to the text; clarification may be needed. The 2 feet by two feet well pad is not in accordance with the Region IV, SOP, and therefore is not acceptable. Note that all monitoring wells must be installed in accordance with Regiona IV protocol. If these comments are acceptable, approval of the monitoring well installation plan will be given. A response is requested no later than Monday, October 19, 1992. Please do not hesitate concerning this letter. number 404/347-1695. to contact me if you have any questions I can be contacted at 404/347-7791 or fax SJ;uku J Barbara H. Benoy ~ Remedial Project Manager Waste Management Division cc: C. Fehn, NCS W. Smith, WD R. Paradowski, NSCC B. Nicholson, NCDEHNR✓ NSCC.101392.ASAM.OUlMW R. Leahy, ORC H. Graulich, NSCC M. Sturdevant, IT J. Cole, COM ' ' . ,.. . .. \ I . I ~ ' ' • • UNITED STATES ENVIRONMENTAL PROTECTION AGENCY REGION IV 345 COURTLAND STREET. N.E. ATLANTA, GEORGIA 30365 NOV• 2 ·1992 4WD.::;NSRB· Alex Samson National Starch & Chemical Company 10 Finderne Avenue Bridgewater, New Jersey 08807 Re: .National .Starch .. & Chemical ·Sail:isbury,, North: Carolina Operable Unit ·L Dear •Mr· •. Samson: Company Site ... ' .. · ~IECf~~rs,a]) NOVO G 1992 SUl'ERffl~DmOI\\ _::i::: ;-; •• , E ;!·,:rr:cuThis":let'l:er::d.;s •.,•iiTt:response to M. Sturdeivant:',s~• ,letter .. ,of:. :101/·29'/ 92i•: .i:.:.1brc ::concerning,;;me,thodsxfor;,installation of NS,"3•b:and::·NS'-'32 :.t:·:.·According.r. ··.: 'c ,.::: : : .i .. .s .. c,. :. &01;Mc;.;,S.turdeyant:;'.:.Winston.:Smith is now satis,fi.ed:::tliat"•Paclcer:.:.tests". ;,: · · ,are not necessary. I do not have confirmation on this, but will :1 assume this is the case until I can speak to Winston. Sampling must be conducted in accordance to the Environmental Compliance Branch Standard Operating Procedures and Quality Assurance Manual, 2/1/91, (Region IV SOP). Note that all procedures must be in accordance to the Region IV SOP. The saprolite soil samples should consist of the samples collected just above the water table. No head space analysis need be conducted. Please do not hesitate concerning this letter. number 404/347-1695. to contact me if you have any questions I can be contacted at 404/347-7791 or fax Sincerely, ~ · Qa:J!r.~:~oy ~- Remedial Project Manage! Waste Management.Division cc: C. Fehn, NCS W. Smith, WD R. Paradowski, NSCC B. Nicholson, NCDEHNR ✓ NSCC.11292.ASAM.OUl R. Leahy, ORC H. Graulich, NSCC M. Sturdevant, IT J. Cole, CDM Printed on Recycled Paper • • UNITED STATES ENVIRONMENTAL PROTECTION AGENCY REGION IV 345 COURTLAND STREET. N.E. ATLANTA. GEORGiA 30365 OCT D 1992 rtt..tt\~tU uG T 1 (i 199'2 4WD-NSRB Alex Samson National Starch & Chemical Company 10 Finderne Avenue Bridgewater, New Jersey 08807 Re: National Starch & Chemical Company Site Salisbury, North Carolina Operable Unit 1 Dear Mr. Samson: suYmru10Sftl\O~ This letter is written regarding Operable Unit 1. We are awaiting accurate potentiometric maps from IT on the plume and the extraction wells. These should be submitted as soon as possible. I spoke with Phil Dearman of Salisbury, North Carolina regarding the noncompliance situation with the pretreatment system. -I understand that the POTW has some additional analytical needs to determine the exact source of the zinc exceedance. I look forward to a resolution of COD, TDS, Zn, Cr, Ni, 1,2-DCA permit exceedances. Please do not hesitate concerning this letter. number 404/347-1695. to contact me if you have any questions I can be contacted at 404/347-7791 or fax Barbara H. Benoy Remedial Project Manager Waste Management Division cc: c. Fehn, NCS w. Smith, WO R. Paradowski, NSCC B. Nicholson, NCDEHNR/ J. Vest, City of Salisbury NSCC.OUJ.10992,ASAM R. Leahy, ORC H. Graulich, NSCC M. Sturdevant,, IT J. Cole, CDM P. Dearman, City of Salisbury Printed on Recycled Paper • National Starch & Chemical Company Salisbury, North Carolina Operable Unit 3 October 9, 1992 Page 2 • Ecological Testing -The chronic toxicity testing will be for 2 organisms for surface water and 2 organisms for sediment. Background location at Station 12 will be acceptable if sufficient water flow exists. If the water flow is not adequate, the nearest reference stream would be used; which is Second Creek in Rowan County. EPA has suggested appropriate organisms; communication between Joan Dupont of EPA and Dan Duh have focused on the specific details. The stations agreed upon were Station 13 and a background or control. Surface water/ sediment sampling -Sampling of surface water and sediment of the locations selected for eco testing would be necessary. Analytes shall include volatile organics, extractable organics (Base/Neutral/Acid), and metals. Pesticides, PCBs and cyanide analyses would not be required. Field Screening Data: Groundwater -Proposal looks good. Confirmational sampling shai1 be 2 non-detects and 1 detect per day since non-detects are notorious for false-positives in this analytical technology. The. thirty -forty sample location proposal for groundwater appears adequate. Whether or not a groundwater divide exists between the trench area and the tributary should be determined. EPA requested a schedule as soon as possible to be able to have the appropriate oversight person from ESD to see the mobile lab set up at the time of initial start-up. soil~amplinq -The same confimationai sampling requirements would be necessarv or soils. The number was not estimated in the preliminary· work plan; EPA will assume that an adequate number would be collected to definitely identify the source of contamination •. process facilities -The schematic of plant layout should be included in the work plan identifying underground piping, underground storage tanks for fuel oil, (both past and present). stormwater sampling -EPA has doubts that stormwater runoff is a major contributor of the surface water contamination in the NE tributary. Subseguent Field/Lab Confirmation -Level IV DQO The final locations of the soil borings and permanent monitoring wells will be based on the screening results with respect to the confirmational analysis sent in on the detects and non-detects. It is also assumed that the permanent installations will be done immediate after the screening. At present, 5 well pair locations are estimated; final number may increase. Number of soil borings must be sufficient to determine source of contamination. Ten to twenty percent of samples shall be TAL/TCL with the exception of Pesticides and PCB's and cyanide, NSCC.OUl,2.10592.ASAM I r • National Starch & Chemical Company Salisbury, North Carolina Operable Unit 3 October 9, 1992 Page 3 • Reporting Requirements -Accurate potentiometric maps are required. A Table has been requested, and agreed upon, which identifies all wells at the site, depths, whether shallow or bedrock, screen size, slot size, diameter, construction information, etc. This table is to be submitted as soon as possible, if not already received by the Agency. Also requested was a letter report following any sampling event which identifies the samples collected, sample codes, media, dates, a map identifying locations, identification of the blank and spike samples provided by EPA, the sample codes given to the blank and spike samples, analyte lists. Baseline Risk Assessment -This report must acknowledge all media of concern and the relative exposure pathways. Groundwater will be included. Schedule -Please see the attached schedule. Nscc.ou1,2.1os92.ASAM Civil Referral Name: National Starch OU #3 Responsible : B. Benoy As-of Date : .10/9/92 . Schedule File Start date -ti.ed to approval of w/p WBS Task Name -------------------------------------------- 1 RIFS SUMMARY 101 PROJECT PLANNING 10149 Approve RIFS Work Plan 102 COMMUNITY RELATIONS ACTIVITIES 103 FIELD INVESTIGATIONS 10301 Mobilization/Site Access 10302 Phase I 10303 Receipt of Field Data 106 RISK ASSESSMENT 10601 Exposure Assessment 10602 Toxicity Assessment 10603 Risk Characterization 10604 List ARAR's 10605 Contaminant Identification 107 RI REPORT 10701 Draft RI Report 10702 Review Draft RI Report 10703 Revise RI Report 10704 Review Revised RI Report 10705 Approve Final RI Report 105 DATA VALIDATION/EVALUATION 10501 Receipt of CLP Data Package 10502 ESD Review of CLP Data Pkg. 108 FS REPORT 10801 Draft FS Report 10802 Review Draft FS Report 10803 Revise FS Report 10804 Review Revised FS Report 10805 Approve Final FS Report 10816 RECORD OF DECISION NATIONRI Start End Date Date Duration --------------------------- 11/2/92 11/2/92 o.o • 11/2/92 11/2/92 o.o 11/2/92 8/27/93 10.0 mont 11/2/92 2/6/93 97.0 days 11/2/92 11/8/92 1 .. 0 week 11/9/92 1/7/93 2.0 month 12/9/92 2/6/93 2.0 month 2/7/93 3/13/93 1.2 month 2/7/93 2/27/93 3.0 weeks 2/7/93 3/13/93 5.0 weeks 2/7/93 2/27/93 3.0 weeks 2/7/93 2/13/93 1.0 week 2/7/93 2/16/93 10.0 days 2/7/93 5/17/93 3.3 month 2/7/93 3/8/93 1.0 month 3/9/93 4/7/93 1.0 month 4/8/93 5/7/93 1.0 month 5/8/93 5/17/93 10.0 days • 5/18/93 5/18/93 o.o 2/7/93 3/8/93 1.0 month 2/7/93 2/7/93 o.o 2/7/93 3/8/93 1.0 month 2/7/93 6/16/93 4.3 month 2/7/93 4/7/93 2.0 month 4/8/93 5/7/93 1.0 month 5/8/93 6/6/93 1.0 month 6/7/93 6/16/93 10.0 days 6/17/93 6/17/93 o.o • • UNITED STATES ENVIRONMENTAL PROTECTION AGENCY REGION IV JAN 2 2 1992 345 COURTLAND STREET. N.E. 4WD-NSRB John City P.O. Vest of Salisbury BOX 479 ATLANTA. GEORGIA 30365 Salisbury, North Carolina 28145-0479 Re: National Starch & chemical Company Site Salisbury, North Carolina Addendum to Final Design Dear Mr. vest: The EPA approved the Addendum to the Final Design on the combined Pretreatment system for the National starch & chemical Company (NSCC) Site on January 21, 1992. A copy of the letter granting approval is enclosed. This approval was granted in anticipation of the Salisbury POTW also being able to approve this design. EPA fully appreciates and supports your position concerning effluent criteria. Please contact me if you have any questions or suggestions concerning this site. I can be reached at 404/347-7791 or fax number 404/347-1695. Sincerely, 4t1rft:tt-,,,, d ~"? Remedial Project Manager waste Management Division Enclosure cc: curt Fehn, EPA Rick Leahy, EPA @,;c;__Nicholson,--NC--DEHNR .. ~--·-. . -, ~ Ray Paradowski, NSCC ,tl,_:;:-, ;•. Hank Graul!ich, NSCC Jim coi:-;:,y-CDM-FPC Mike Sturdevant, IT • • UNITED STATES ENVIRONMENTAL PROTECTION AGENCY REGION IV JMl 21 '1992 4WD-NSRB CERTIFIED MAIL RETURN RECEIPT REQUESTED A. M. Samson 345 COURTLAND STREET. N.E. ATLANTA. GEORGIA 30365 counsel, Regulatory Affairs National starch & chemical company 10 Finderne Avenue Bridgewater, New Jersey 08807 Re: National Starch & Chemical Company site Salisbury, North Carolina Final Addendum to the Final Design Report Operable t[nit l Dear Mr. Samson: In accordance with Paragraph V of the Unilateral Administrative Order, 89-32-c, EPA hereby approves the Final Addendum to the Final Design Report, combined Pretreatment· sy_stem. EPA appreciates the cooperative work between IT corporation and the Salisbury POTW and expects that this cooperative effort will continue during implementation. Please contact this project. 404/347-1695 me if you have any questions or suggestions concerning I can be reached at 404/347-7791 or fax number Sincerely, B~i2ra1 Benoy Remedial Project Manager waste Management Division cc: ~ . •;-: EPA Richard Leahy, EPA Bruce Nicholson, NC-NCDEHNR Mike Sturdevant, IT Jim Cole, COM .J"oh" Vts ►, c"5 bt S,j,'51:)J~ • • UNITED STATES ENVIRONMENTAL PROTECTION AGENCY REGION IV JAN 2 1 1992 345 COURTLAND STREET. N.E. ATLANTA. GEORGIA 30365 4WD-NSRB CERTIFIED MAIL RETURN RECEIPT REQUESTED A. M. Samson Counsel, Regulatory Affairs National starch & chemical Company 10 Finderne Avenue Bridgewater, _New Jersey 08807 Re: National Starch & Chemical Company site Salisbury, North Carolina Final Addendum to the Final Design Report Operable Unit 1 Dear Mr. Samson: ·REGtJ\!IEO JAN 2 l 198:'. SUPERRIND SECTION In accordance with Paragraph v of the Unilateral Administrative O~der, 89-32-c, EPA hereby approves the Final Addendum to the Final Design Report, Combined Pretreatment System. EPA appreciates the cooperative work between IT Corporation and the Salisbury POTW and expects that this cooperative effort will continue during implementation. Please contact this project. 404/347-1695 Sincerely, me if you have any questions or suggestions concerning I can be reached at 404/347-7791 or fax number JO~{)_ Barbara H. Benoy Remedial Project Manager Waste Management Division Enclosures\;..- .~\ .. cc: CurtrFehn, EPA Richard Leahy, EPA @ruce_ NicJic;,f~on, .Nc.:~CDEHNR Mike Sturdevant, IT Jim Cole, CDM • • State of North Carolina Department of Environment, Health, and Natural Resources Division of Solid Waste Management P.O. Box 27687 · Raleigh, North Carolina 27611-7687 James G. Martin, Governor William W. Cobey, Jr., Secretary Ms. Barbara Benoy Remedial Project Manager U.S. EPA Region IV 345 Courtland Street, N.E. Atlanta, GA 30365 January 14, 1992 William L. Meyer Director Subject: Comments on the Remedial Design/Performance Monitoring Work Plan National Starch and Chemical Company Salisbury, Rowan County, NC Dear Ms. Benoy: The North Carolina Superfund Section appreciates the opportunity to provide comment on the Remedial Design/Performance Monitoring Work Plan. We offer the following comments: 1. Page 1-13, Section 1.4. Editorially, the first sentence in the section is not clear. We suggest it be changed to read, "The activities described in the SAP will be conducted annually. Field sampling will take place in the first two weeks of June each year. 2. Page 2-1, Section 2.2. How were the number and locations of the proposed 1992 borings chosen? How will future boring locations be chosen? Rationale for the answers to both of these questions should be presented in the Work Plan. Also, from the procedure described in the SAP, a total of 15 subsurface soil samples will be taken and analyzed each year. This fact should be explicitly stated somewhere in the SAP. 3. Page 2-4, Table 2-2; and Page 2-7, Table 2-1. These Tables appear to be mislabeled in that Table 2-2 appears before Table 2-1. Also, the last column of both Tables would be more properly titled, "Maximum Allowable Holding Time". An Equal Opportunity AffillT\adve Action Employer Ms. Benoy 1-14-92 Page 2 • • 4. Sections 2 and 3. Throughout these sections the word "aliquot" is used to describe the samples taken from the split spoon or sample material in the sample container. This seems to us to be a confusing misnomer in that "aliquot" implies an exact or measured amount of material. Unless we are misunderstanding the SAP, the sample material described is not a measured amount. We suggest this be changed to avoid confusion. The NC Superfund Section looks forward to working with you in the future on this site. If you have any questions concerning these comments, please contact me at (919)733- 2801. BIN/let/nspmplan Bruce Nicholson Chemical Engineer Superfund Section CONF IRMATI OH LI ST SENDER: RECEIVER: PAGES SENT: DURATION: • • JAN 17 '92 09:D7 9197334811 404 347 1695 03 01 :34 . .' } • ~~;1;.~~itt\ • \~u.\W1JJ .::::.'.':'.~:.~.' ,.,•' State of North Carolina Department of Environment, Health, and Natural Resources Division of Solid Waste Management P.O. Box 27687 · Raleigh, North Carolina 27611-7687 James G. Martin, Governor William W. Cobey, Jr., Secretary FAX TRANSMITTAL RECORD William L. Meyer Director From: _____________ , Solid Waste Management Division , , Solid Waste Se.ction ------------- , Hazardous Waste Section ------------- Cfq cf t!J«//e4u,;e-,P1-c.4"fo.Superfund Section . 7 .· ~ To: Re: No. of Pages (Including Cover) 3 Division of Solid Waste Management Confirm receipt of document(s) (919)733-4996 ., Hazardous Waste Section : (919)733-2178 (919)733-2801~;_.:';;: _, ."\•J'\0 ·~,;c. t. Superfund Section · · ;, ·f''::" "·'·~ Solid Waste ·section --·a· : • - jf~ _}~ . .. .. ___ ...:; .· . . (919)733-0692.·: 'r , ·?·c .-. ·. • • UNITED STATES ENVIRONMENTAL PROTECTION AGENCY REGION IV JUN 2 7 1990 4WD-NRSB CERTIFIED MAIL RETURN RECEIPT REQUESTED Mr. Hank Graulich J•S COURTLAND STREET ATLANTA, GEORGIA 3031! National Starch & Chemical Corporation 10 Finderne Avenue Bridgewater, New Jersey 08807 RE: National Starch RD/RA Salisbury, North Carolina Dear Mr. Graulich: -t(tCtJVtJJ JUL :J 1990 SUPERFUND SECTION This letter provides acceptance and conditional approval of the National Starch Final Design. Enclosed are final comments from EPA and the State of North Carolina. All comments should be incorporated into the Final Design and resubmitted to EPA no later than July 6, 1990. Final approval will be subject to NSCC's incorporation of the enclosed comments. Please do not hesitate to call me if you have any questions concerning the site. I can be contracted at (404) 347-7791. cc: Alex Samson, National Starch Mike Sturdevant, IT Tim Eggert, COM ._,,/ Bruce Nicholson, NC DEHNR Page 2 NATIONAL STARCH Final Design • • 1) The Groundwater Technology Unit recommends the selection of a lower horse-power pump if the proposed dedicated submersible pumps are used in the monitoring wells. This is in addition to the previous construCtion requirements identified in the first set of comments. 2) Final Design and o & M Plan must be combined. 3) Intensive monitoring of groundwater levels and quality must be undertaken during remediation activities to assure that the recovery systems are efficient and effective. Water level monitoring during the start--up.phase of the recovery systems is extremely important as this monitoring will determine whether a hydraulic barrier is being produced by the recovery wells. Develop and incorporate a stringent start-up monitoring and subsequent monitoring program within the design. 4) Table 6-1 must identify discharge limits for acetone. Appendix F and main text must be consistent. 5) Removal of acetone must be discussed in the Plume Periphery Pretreatment System. 6) Check Table 6-2 for accuracy. 7) EPA-SOP decon procedures dictate final rinse to be organic-free water not deionized or distilled water. Design must incorporate the use of organic-free water for decon procedures. 8) Bentonite pellets must be allowed to hydrate .!1Q less than eight hours. • • -State of North Carolina Department of Environment, Health, and Natural Resources Division of Solid Waste Management P.O. Box 27687 · Raleigh, North Carolina 27611-7687 James G. Martin 1 Governor William W. Cobey, Jr., Secretary April 10, 1990 William L. Meyer Director Ms. Barbara Benoy Superfund Branch, Waste Management Division U.S. EPA Region IV 345 Courtland Street Atlanta, GA 30365 Subj: Comments on the Draft Final Remedial Design National Starch and Chemical Company Site Salisbury, Rowan County, North Carolina Dear Ms. Benoy: The North Carolina Superfund Section is pleased to offer these comments on the National Starch and Chemical Company Remedial Design Report (RD). Please note that we have forwarded the RD to the North Carolina Division of Environmental Management for their review also. Their comments will be forthcoming as soon as possible. We find the report to be technically thorough and specific. As a result, we· have no major technical comments. As for general comments, we note that the report states that the effect of the extraction wells on the ground water flow is not known and difficult to quantify (Section 5.1.1). It would be useful to explain this a little more. Why cannot models be used to predict the effects? What are the estimated qualitative effects? ·Also, what does the site ground water data say about the hydrogeologic connection between the saprolite and bedrock aquifers? As an editorial comment, we note that at the top of page 2-4 the word "isopropanol" is misspelled "isoproponol". The NC Superfund Section appreciates this opportunity to the report. If you have any questions please contact (919)733-2801. BIN/let/nsrdcom Sincerely, Bruce Nicholson Chemical Engineer Superfund Section review me at I '1 • • UNITED STATES ENVIRONMENTAL PROTECTION AGENCY REGION IV APR 5 1990 345 COURTLAND STREET. N.E. ATLANTA. GEORGIA 30365 4WD-NRSB CERTIFIED MAIL RETURN RECEIPT REQUESTED Mr. Hank Graulich National Starch & Chemical Corporation 10 Finderne Avenue Bridgewater, New Jersey 08807 Re: National Starch RD/RA Salisbury, North Carolina Dear Mr. Graulich: ~~CtJYf u_.i R 1 o 1990 SUPERFllfVD SEcno,v Enclosed are the Agency's comments on the February 1990 Draft Final Design Report for the above referenced site. The Final Design is due no later than May 8, 1990. If you have any questions, please give me a call at 404/347-7791. Sincerely, ~;.·(>t,//( I '•· __ .,,--- Barbara H. Benoy Remedial Project / I:', . ,.,_ / .{)e ' _(· cf -~ I/ Manager ,1 cc: Alex Samson, National Starch Mike Sturdevant, IT Tim Eggert, CDM Bruce Nicholson, NC DEHNR,_,....---- Printed on Recycled Paper i • • COMMENTS 1. Construction of monitoring wells should be of stainless steel; PVC is not acceptable in the construction of monitoring wells. 2. Permanently placed pumps for the monitoring wells are not appropriate and cannot be used in the construction of monitoring wells. 3. Include a brief section which explains residual waste management for the overall site. 4. Page 6-5, Report suggests that there will be a delay if NPDES permit is necessary. The April 3, 1990 meeting between NSCC and EPA personnel inferred that this would not cause a delay; NPDES option was currently being explored to avoid such a delay. Please correct. 5. As commented on the Conceptual Design Report, the direction of the movement of the plume and the location to the nearest receptor or drinking water well should be added here to show risk. As discussed in the April 3, 1990 meeting, additional information is being compiled as to how the private wells may be affected by the extraction program and is to be included in the final design. Have any predictions been made from available modeling programs? If so, please include in the report. 6. Give specifications on the concrete sump sealed with epoxy paint. Are other options being considered? Need additional information to determine whether this is an appropriate vessel. 7. Elaborate on the rationale for the use a spray stripper instead of a packer column. 8. Reporting requirements are discussed only in the QA Plan. Identify all reporting requirements in a brief section to be submitted to EPA throughout the RD/RA program. 9. As discussed in the comments to the Conceptual Design Report, the cleanup criteria needs to be included for groundwater. 10. The process/treatment areas need to be identified on a figure. 11. Decontamination procedures still need to be identified and included in the report. 12. The report does not provide adequate information on remediation verification. 13. The report continues to need a section on implementation considerations which includes regulatory requirements, site access and rights of way. • • -2- 14. Page 2-7, Table 2-1 -Explain the footnote "f. Led rock wells". 15. Page 4-1, Line 10 -Spell out TAL and.TCL prior to their use. 16. Page 5-4, Line 1 -The first sentence should indicate that the pumpage rate of 35 gpm is for each of 4 wells, not the aggregate pumpage rates. 17. Page 5-4, line 12 -The reference to Figure 5-2 should be corrected to read Figure 5-1. Incorrect as presented. 18. Page 5-14, line 19 -Describe how the aquifer testing water will be disposed. Unlike the "Plume Periphery Bedrock Extraction wells" (Section 5.1.2.1), these wells will be in the plume and discharged water may be contaminated. 19. Section 5 -Explain for each type of well to be installed, how the development and aquifer testing water will be contained, tested, and/or disposed. 20. Page 6-1, line 11 -Reference is made to Table 6-1 that contains the design basis for the pretreatment system. Explain how the groundwater concentrations were determined, whether they are maximum detected, average of the wells monitored, or reflective of mixtures from different pumping rates. 21. Tables 2-6, 2-7, 2-8, & 2-9 -Include the calculations performed to analyze the packer test data be included in the report. 22. Table 2-10 -Include the calculations performed to analyze the slug test data in the report. 23. Section 2.2.4, page 2-36 -The recovery data of the aquifer test from the pumped well, NS-28, should be analyzed by the various applicable methods. Little of the data from the aquifer test performed at the site is of much value; this would be an attempt to salvage any usable data from the test. 24. Section 5.1.3.1, page 5-8 -"Because the wells are located outside the plume boundary, the well water during each test will be discharged to the southwest tributary." The extraction wells discussed here are located at the periphery of the plume. Therefore, the water removed from the wells during the step-drawdown test should be contained until water-quality analyses can be performed. 25. Section 5.1.3.1, page 5-8 -Two step-drawdown tests are proposed for each extraction well prior to final well installation in order to evaluate the effectiveness of the • • -3- hydrofracturing techniques to be employed. Note that the specific capacities determined from these tests will not be the specific capacities to be anticipated upon final installation of the wells. Excessive drawdown in a production well can be enhanced by well design and construction factors. Therefore, it is recommended that additional teats be run on the completed wells prior to startup of the system. 26. Section 5.1.3.l, page 5-9 -The extraction wells are production wells. Therefore, well screen slot size and gravel pack should be selected following recommended industry practices (see "Groundwater and Wells", Driscoll, 1986). 27. Section 5.1.3.4, page 5-16 -step drawdown tests are proposed for the monitor wells. However, no information is provided on what will be done with the water removed from the wells. 28. Section 5.1.3.4, page 5-17 -"During this second development, the well water should be nearly free of sediments. Therefore, this water sill be discharged to the southwest tributary;• The monitor wells discussed here are located at the periphery of the plume. Therefore, the water removed from the wells should be contained until water-quality analyses can be performed. • • -4- MODELING RESULTS The computer program RESSQ (Javandel etal., 1984) was used to test the groundwater extraction system design for theoretical effectiveness in c~pturing the contaminant plume. RESSQ is a semianalytical code which calculates contaminant transport by advection and adsorption (no dispersion or diffusion) in a homogeneous, isotropic confined aquifer of uniform thickness when regional flow, sources, and sinks create a steady state flow field. Two model simulations were developed: (l) the plume periphery extraction network and (2) the trench area extraction system. Design data and aquifer parameters from the Design Report were input into the model to predict the capture zones for the extraction systems. For the plume periphery system, RESSQ predicts that the proposed design will eventually prevent expansion of the plume. However, the model indicated a slow development of the individual capture zones for the extraction wells. Over 5 years of pumping was required for the capture zones of the extraction wells to expand laterally such that the downgradient migration of the plume was fully impeded. For the trench area network, RESSQ predicts that within a 5-year development period the system will capture all groundwater in the source area. However, due to the ridge-top.location model development for this area was more difficult. Therefore, capture zones may develop in this area much more quickly than predicted by RESSQ. overall, the modeling performed indicates that the proposed extraction system designs will be adequate in remediating the groundwater contamination at the NSCC Site. However, that capture zone modeling undertaken considers ideal hydrogeological conditions. Such is not the case at the NSCC Site. It is anticipated that the aquifer media will have preferred groundwater flow paths through higher permeability orientations within the deposits. It is requested that intensive monitoring of groundwater levels and quality be undertaken during remediation activities to assure that the recovery systems are efficient and effective. Water-level monitoring during the startup phase of the recovery systems is extremely important as this monitoring well determine the true capture zones of the recovery wells. Analysis and evaluation of this data may indicate the need for additional extraction wells and/or adjustments to the proposed pumpimg rates. • • -· State of North Carolina Department of Environment, Health, and Natural Resources Division of Solid Waste Management P.O. Box 27687 · Raleigh, North Carolina 27611-7687 James G. Martin, Governor William W. Cobey, Jr., Secretary April 9, 1990 MEMORANDUM To: Perry Nelson, Chief Groundwater Section From: Division of Environmental Management Lee Crosby, Chief I ,V Superfund Section J-;)" Division of Solid Waste Management William L. Meyer Director RE: Review and Comments on the Draft Remedial Design Report National .Starch and Chemical Co. NPL site A copy of the Draft Final Remedial Design Report for the National Starch and Chemical Site in Salisbury, Rowan County, is enclosed for your review and the review of the appropriate regional office. Please return comments, if any, to this Section so that we may submit one package to the U.S. Environmental Protection Agency. If you have any questions, please contact Bruce Nicholson or me at 733-2801. We appreciate your working with us on this site. LC/acr/nsrdcom Enclosure • • State of North Carolina Department of Environment, Health, and Natural Resources Division of Solid Waste Management P.O. Box 27687 · Raleigh, North Carolina 27611-7687 James G. Martin, Governor William W. Cobey, Jr., Secretary Ms. Barbara Benoy June 1, 1990 SUperfun:i Brard!., waste Managenent Division US EPA Region DJ 345 Coortlam street Atlanta, GA 30365 Subject: Draft Health arn Safety Plan Final Remedial Design Report National starch am Chemical catpany Site Salisb.Jiy, Rowan crunty, NC Dear Ms. Benoy: 'Ihe North Carolina SUperfurd Section has received ard reviewed the subject docu!rents. Catmants were presented on the Remedial Design Report in oor letter of 10 April 1990. No additional ccmnents are offered at this time. 'Ihe Draft Health am Safety Plan was reviewed by Mr. David Lilley, In:iustrial Hygienist, NC SUperfun:i Section. 'Ihe follow.i.rq ccmnents are offered for yoor consideration: 1. 'Ihe chart on page 8-2 alorg with no mention of the potential dlemical hazards involved on the site leads one to beli,;ive the c:hart was si.nply µilled fran an EPA source am used w.ith no regard for the partirular situation. 'Ihe Preliminary Assessment Reassessirent i.nilcates vinyl dtl.oride is one of the chemical hazards that may be present on this site. 'Ille PEL for vinyl dlloride is 1 i:PU, but the Relative Response on one of 'the mre m,mun PIJ:s (the HNU) is only 50% with a 10.2 eV prd:le, so when the HNU registers 5 i:PU, personnel are actually exposed to 10 ppn vinyl chloride, or 10 t:ilnes the PEL. Therefore, use of the c:hart in this situation vKlllld be inaw~riate. 2. Page 8-1: 'Ihe statement is made that personnel renainin;J in the SIJl'.P)rt zone will not receive periodic exposure ll'Dl'\itor.i.rq. Why not? 'Ibis seems like a good idea to prove the exclusion zone is in the right place. 3. Page 3-2: Why are visitors request.i.rq to enter the contaminated zone to observe work ~ fran the 40 (or even 24) hoor train.i.rq cnirse as required by 29 CFR 1910.120 (e)? William L. Meyer Director Ms. Hamara Benoy June 1, 1990 Page 2 • • 4. Page 8-1: PIils are l'XJt organic vapor nx:mitors. Altbough they detect sane organic vapors, they do rx,t detect all organic vapors. 'lhe Organic Vapor Analyzer (OVA) which uses a flame ionization detector, will. 5. Route to hospital: you may want to highlight the rart:e with a magic marker. 'lhe reader has to look at the map a few times before realizin:; that there were arrows markin;J the way. 6. Page 7-2: Tapin:; a hocxl. to a respirator facepiece is rx,t recamnended for level B protec.tior.. It arpeap,: this practice WC1Jl.d limit nd::>ility arxl ackl the possibility of breakin;J the face to facepiece seal of the respirator. In addition, the purpose of level B protection is to offer nore respiratory protection than level c, rx,t additional skin protection. If an in:::reased skin protection is desired, an increase to level A WC1Jl.d be awrq,riate. 'lhe NC SUperfurd review these reports. me at (919) 733-2801. JB/ds/drafth&s.rpt/1-2 Section awreciates this c:g;iortunity to If you have any questions, please cor.tact Sirx:erely, ~~ Jack Butler Envi.rormental En;Jineer SUperfurd Section MEMORANDUM SUBJECT: DATE: FROM: TO: • • UNITED STATES ENVIRONMENTAL PROTECTION AGENCY REGION IV 345 COURTLAND STREET. N.E. ATLANTA. GEORGIA 30365 National Starch RD/RA Salisbury, North Carolina MAY 1 G 1990 Barbara H. Beno' /JJJ/<. Remedial Projec~r Review Team Bill Bokey, ESD Geizelle Bennett, NC Remedial Section Rutherford Hayes, Water ( Jack Butler, NC DEHNR Tim Eggert/ Joe Claypool W!E\C~ij~[[JJ IVll•H i l 1990 SUPERfllND SECTION Attached is the Final Design Report for the Remedial Design at the National Starch Site in Salisbury, NC. A review was performed by the above review team i-n March. A final review should be conducted •to ensure your comments were appropriately addressed. Any problems should be identified to me no later than June 4, 1990. If you have any questions, please give me a call at x7791. Thank you. • • oee, 1 ~ 1 ,, iii . ' • • UNITED ST ATES ENVIRONMENTAL PROTECTION AGENCY REGION IV ·Ktt:ltl V l:l;; 345 COURTLANC STREET ATLANTA, GEORGIA 303155 4WD-SFB CERTIFIED 1-'TATL RETURN RECEIPT REQUESTED Mr. Han~~ G:?::"aulich Natianal Starch & Chemical Corp. 10 Finderne Avenue Bridgewater, NJ 08807 Re: National Starch RD/RA Salis:n1:!:y, NC Deer Mr. Graulich: DEC O If 1989 SUPERFUND SECTION Enclosec'. are the Agency's comments on the Octobe:,:-1989 30% Conce::,tual Design Report for the a,:,ove referenced site. The draft ::ina::. design is due no later than January 8, 1989. If you have any questions, please give me a call at 404/347-7791. Sincerely, (1~~6~~~ Giezelre s. Sennett Remedial Project Manager cc: Alex Sampson, National Starch M:.i,,e St,irdevant, IT T.im Eggert, CDM Bruce Nicholson, NC DEHNR • • COMMENTS 1. Page 1-2, 4th Paragraph, Line 5 -Clarify what constituents were present in "trace amounts." 2. Page 1-2, Section 1.3 -This section is highly qualitative wit'.1 scant information about the quantities/concentrations of contaminants detected during the R!. Summary data tables for each mec'.ia shouic: be addec: to provide a better overview of the R! results. In addition, please include tl1e data from the latest round of sampling and update the contaminant plume diagrams. 3. Page 1-2, Tables 3-1 and 3-2 s:iould be "bis(2-chloroethyl)ether." "bis ( chloroethyl) ether" 4. Page 1-3, Section 1.3.1 -The geology of the site should be ill'..!strated in a cross section to show the hydrogeologic conc.itions of the site. 5. Page l-3, L.:..nes 5 & 8 -Change 11 were" to "was 11 • 6. Page 1-3, Paragraph 4 The statement concerning the l~<elihood of contaminants detected in the shallow aquifer also !:Jeing present in the deep aquife,:: should be supported by da"':a from the RI. 7. Page l-3, Pa:cagraph 5 -The direction of the movement of the olume and the location to the nearest receptor er drinking wa"':e,:: well should be added here to show risk. !f c.cetone is the most mo!:Jile contaminant, why do "specific cond'.lcta,:ice and chloride appear to be good parameters to monitor p2.ume movement". These contaminants would appear to trail the leading edge of the acetone plume according to the discussion in the text. 8. Page 1-3 -If Well NS-22 is the most downgradient well and shows concentrations of 22 ppb of acetone 100 feet from the property line, how can the statement sti2.l !:Je made that "g::::oundwater contaminants have not migrated off-site"? The p2.u!!".e is reported to be moving 75 feet per year. The last sa!llpling was conducted over 2 years ago, clearly indicating the potential of the plume to move the remaining 100 feet to the property line from Well NS-22. 9. Page 1-4, Paragraph 4 -Define what "it" is that is present in t~e groundwater. 10. Page 1-6, Top should be used was caused by this statement reports. of page -The additional sediment samples to dete:cmine if the phthalate contamination the gloves. If phthalates are found, then shou2.c no longer be used in any further 11. • • -2- Page 1-6, Section 1.4 This section is incomolete. The groundwc.ter cleanup criteria needs to be included. Also, the RO::> recommended a number of different alternatives that were dependent on the POTW's decision. Since the agreement with the PO'I'W has been finalized, an update is needed in this section on the type of pretreatment that will be used, as well as an updated cost estimate on the total remedy. 12. Page 2-1, Line 5 -Need to define the attainment area and show it. on a figure. 13. Page 2-1, Paragraph 1 -"An adequate number of c.owngradient monito:::ing wells will consist of three bedrock and three saprolite wells." An explanation is needed for this statement regarding monitoring wells to be located downgrac.ient of the extraction wells. Three downgradient monitor we2.ls may be an inadequate number for the bedrock ac::ui::er; adc.itional monitor we2.ls may be necessary. However, monitor wells may not be reauirec in the saprolite aquifer dcw~g=adient of the extraction~wells. 14. Page 2-2, Section 2.3.2 A cross section of the geology s'.,owing the typical construction of an extraction well, including screened or open interval should be provided to cla!:'ify -:__-ie T ...... ell construction C.etails, including depth of ~ori.ngs. "Each well will be fitted with wire-wrapped PVC screen that will extenc'. from the bottom of the well to several feet above the ·,,a"'::er table." There is no need to extend the well screen abo'le t:'le water table. Only the bottom half of the aquifer needs to be screened in order to obtain high specific capacity. Optimally, the well should then be pumped so that the pumping water level is maintained at or slight:!.y above the top of the well screen. For a refe:::ence on cevelo:9ment of the extraction well c.esign, see "Groundwater and Wells" by Johnson Division, St. Paul, 312..nnesota. 15. Page 2-3, Paragraph 1 "It is anticipated that an e"t:::action :::ate of approximately 125,000 gallons per day may be recmirec to achieve ARARs within the contaminated area." The source anc/or derivation of the 125,000 gpd value are net provided in the report. This pumpage rate translates to approximate::.y 87 gallons per minute. I"': is stated in the report t:iat extraction wells in the bedrock ar.d saprolite ere expected to yield up to 50 gpm and 10 gpm, respectively. In comparison to these expectations, 87 gpm from the entire extraction system does net seem to be a great amount of pumpage. Please explain the derivation of this withdrawal rate. • • 16. Table 3-1 footnote. The letters "L.T." should be explained in a 17. Page 3-2 -Reference is made to the discharge of treated effluent to the City of Salisbury's POTW, but no indication is provided concerning whether the City has agreed to accept this wastewater. Provide a summary of this agreement. Also state the ability of the City to handle the quantity and quality of wastewater proposed without affecting their Qischarge i~mitations. 18. Page 3-2, Paragraph 3 -Discharge from the pre-treatment system will be made to the City of Salisbury's POTW. State how the effluent will be physically conveyed to the POT W. The report should clearly state whether the existing wastewater system currently discharges to the City's POTW. 19. Page 3-2, Paragraph emissions a!:'e within sit.e. 4 State whether the expected air the existing permit limitations of the The report indicates an existing wastewater treatment system consisting of lagoons is being used on the site. Certain additional treatment units will be added to upgrade the system. The report does not indicate the existing vs. proposed units. The process block flow diagram should show clearly what unit processes are being added and which currently exist. 20. Page 3-3, Section 3.2 -A plan view of the treatment system should be provided in the report to show the layout of the proposed pre-treatment facility. This figure should clearly identify existing vs. proposed treatment units. 21. Page 3-4 -The sludge generated by the metals treatment unit "will be sent to an appropriate disposal facility". What type of c.isposal facility is required? Will this sludge be hazardous? Indicate if testing of the sludge will be performec. and what types of tests are proposed. 22. Drawing No. 408668-10-BF0l It appears from the mass balance t!lat the majority of the contamina:its will be emittec. into the air. Please provide a flow diagram that shows the contaminants only and their fate and transport throughout the system. The diagram appears to show that the treated water to the POTW will not contain any contaminants. The flow line 9 should read "Metal Sludge", not "Sludge Sludge." 23. All figures and tables should have page numbers. • • -4- 2<!. Page <',-1 -·S'.!rface water and sediment sampling will continue throughout the remedial action. This will determine the impac:: of the extraction system on the quality of the surface water and sediment. This can be addressed in the 0 & M Plan. 25. The draft final design report should also include: A discussion on groundwater capture zone analysis and an accompanying diagram; Well Development and Decontamination procedures; A more complete discussion of the waste transport system to include the piping system and the type of pumps that will be used. Need a discussion on remediation verification and the requirements for completion of the extraction system. This will include an evaluation of the system at least every six mont~s~ Need a includes and site discussion on imolementation considerations requlatory. requirements, health and safety access and rights of way. which plans, Also need a schedule of activities in the design report up until start up of the extraction system.