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HomeMy WebLinkAboutNCD991278953_19970901_National Starch & Chemical Corp._FRBCERCLA RD_Preliminary Remedial Design Figures OU-3-OCR'r---------------------------------------------,7 '7 ,o ,0 - NS-45 2 GPM NS-47 --2 GPM -- t--- NS-46 6 GPM N J . - NS-48 14 GPM AREA 2 SURGE TANK 2,000 GAL. n CONTAINMENT EXISTING 2" RENCH WATER LINE ' I ' -- NS-49 15 GPM V 3" 72 GPM I ' ------ NS-50 5 GPM NEW 2" I ' -- NS-51 10 GPM !SOLA TION VALVES ------ NS-52 5 GPM NEW 2" TRENCH WATER r LINE EXTENSION ------ I 2" EXISTING PUMPS 7 ' ) - NS-54 5 GPM N I ' - NS-53 20 GPM EXISTING TRENCH WATER SUMP ABU M.Z. ALAM, Sc.D , P.E. NORTH CAROLINA P.E. NO. 20418 f7 VENT I (TYP.) -.------..L,-- LAGOON AREA SURGE TANK 4,500 GAL . 25,000 GPO REV. DESCRIPTION ' TO AERATION TANK NO. 4 n I .. 25,000 GPO 120,960 GPO TO AERATION -TANKS 1, 2, 3 6" 252 GPM (MAX.) :a: CL (!) 0 IJJ DATE DESIGNED BY, AA/SV DRAWN BY, SV CHECKED BY, AA APPROVED BY, A A SCALE: NONE OU3 RAW WATER EQUALIZATION TANK (EXISTING HYDROLYSIS TANK) 19,900 GAL. . -. / I- be::._ ,-a,·--~~........,_"~~:Q--L_c_J. ~ / I- ~-------be::. I I RAW WATER L------------------T-R_A_N_S-FE_R_P-UM_P_s __ _. TRENCH WATER EQUALIZATION TANK (EXISTING SLUDGE TANK) 11,300 GAL. 7 EXISTING CONTAINMENT EXISTING CONTAINMENT TRENCH WATER TRANSFER PUMPS {jf_ational Starch and Chemical Company SALISBURY PLANT OPERABLE UNIT 3 GROUNDWATER REMEDIATION SYSTEM i01v~ c! o~: 6 ,~1 OCT 3 1991 PREl.lMIIVARY PROCESS FLOW DIAGRAM SHEET 1 SEPTEMBER 1997 PFD-1 FROM TRENCH WATER EOUALIZA TION TANK 25,000 GPD 120,960 GPD FROM OU3 EQUALIZATION TANK 1 ,L "' "' - I --"' "' D-1 D-1 D-1 D-1 AERATION BLOWERS EXISTING LAGOON NO. 1 o-J MOV9 -- 0 a.. C) 0 N I') 0 sf- \-o 1 \---[] --MOV1 -"MOV13 - AERATION TANK NO. 1 I 1 :s---0 MOV21 - l D----'\ MOV10 -r 0 a.. C) 0 N I') 0 sf- 7 \--0 1 \---[] --MOV2 MOV14 - AERATION TANK NO. 2 1 :s---0 MOV22 MOV17 __.___,\,_l_\,:,,;l __ \>Ll _ ___:\lLl _ _,,Ll_\::,,_l __ \yl -1J~L--- MOV18 __J__~\Ll_\y_l _ _:'IL' _ _i'.L' _ _,,L'_'',/__' __ ,y' -1J,f----, 0 a.. C) 0 (0 01 U"l sf- -l~r- MOV5 ~ "' --. ( ' ~ r g _L "' ( -r -~. TREATED WATER TRANSFER PUMPS J.. -/ --·-. ( ' ·~ ' :9J t ---- ~ -- RECIRCULATION PUMPS REV. ABU M.Z. ALAM, Sc.D, P.E. NORTH CAROUNA P.E. NO_ 2041 B _L / -~ ' ( ' _c ~ I D----'\ MOV11 -~ - 0 Cl. C) 0 N I') 0 sf- -1 \---[] ~ - 0 MOV3 MOV15 - AERATION TANK NO. 3 1 ~ MOV23 MOV19 __J__~\Ll_\c:,.1.l _ _:\ILl _ _i',L' _ _,,L'_'o,;_' __ ,y' -1J:1---. :~J t ~~ l D---\ MOV12 0 a.. C) 0 0 0 lf) N --\--[] s-0 MOV4 MOV16 AERATION TANK NO. 4 _L S--0 MOV24 MOV20 _L_____.:l'L'_'':,L_' _ _:'1L' _ _i\L_/_____.:1L_ '_'IL' __ 'y' -1J:--. :~J t TO ATMOSPHERE EXHAUST STACK -----I HEAT EXCHANGER UP TO 350 GPM RECIRCULATION LINE NATURAL GAS E8 - THERMAL OXIDIZER f----------l' / i (-+--------------' / ~ BOOSTER FAN OCT 3 1997 DESCRIPTION DtTE DE:'IGNED BY: {8;_ational Starch and Chemical Company SALISBURY PLANT OPERABLE UNIT 3 GROUNDWAT[R R[M[DIATION :::;y:::;T[M DRAWN BY: CHECKED BY: APPROVED BY: SCALE: NONE PROCESS FLOW DIAGRAM SHEET 2 SEPTEMBER 1997 DWG NO. PFD-2 r---------r-r-------...,........------------------------------------i1t7,7 1,--, -~.~ f EX10 / ELE: 773 ) I NS 11 Q ELE: 776 ROAD NO. 1 ' ' -+-- NEW BUILDING I ' ' ,,-x-x-x ----x--x--x--x--x--x--x--x--x-x--x--x--x--x--x-x--,--, / X I X I X li I X I X I X I X I X I X I X PROCESS DMI.OPIIEHT . 5L D _,, ,r l ~l-l_j ',, ~ \ : ....-----,-,,.,----,_,,,,,, ,, : I I'-. ',,,,, \\ \ __ \ ·1 ! ,-, ! I\ -,Ml-...----'I , ',,,,, NS-45 ,,,_ ', ' It fr ' _, : : ~ 1/;::,~V I ',,',,, .... --7 '\\ • ! lJJ Lr-~ 1: □ q ! --',,,,, I \ \ I i r. - : ' I D I. ~ ,, I \ . -: U~EkDG C -' ' ' ' ' ' : -----\\ ; CJ ~ =-l .=--:. .-=--, ' ~ :§ iL Iii; ..-,-:-_ ' l ! D ~ I~ i;i. 0-I ! ----. I I t-IQ--El L K)~ tr ~~~~E2 ! !J ,___ -ITANK ! l:!o: 1 1. -i i " ~ ti 1ug_l!;,'I( S-4~ I ' : , --• NS-4 I I I . ' : ..---~-; , --_. I ! ! '= I j j I ' i:ll I I I WIJIEH'JIJS£ \_ POWER FO • I I, ~---M& 1· I Ns-•1 um -I LJ LJ .- ~ B!J II : - ; i~ ao L • ' _,., OfOR ROOII I THIS SECTION OF PIPE BURIED AND DOUBLE CASED IN 12" GALV. STEEL PIPE X I X I X I X I ' X ' I ! i i X I ~·I~ ~7 I . X I O . X 0 ! ' l 1~ n i ! • I ·-i -I I !~! lJ I l-----f I ! ' I ! X I I i i i I I I I I I I I I I I I i----1~ X i 10--''=' i X o .... ~ I AREA. 3 REACTOR ROOM 0/C .... 1""11 . I --· .... , WWHOOSE • .i I I I I . 1 ............... = '= i ·~~ iG\ I .;_.,_,,_ : rr, ', 'e;:/ • -" r---, ■ ~ n I ' -~ -II □ I 'vNEw BURIE1· : ~ · D ~ . GAS LINE .,. I I/ ~~' ~ L--·-·-·---.-•-----·-.. .!!:'~="'c!L ---~ --~ -----_.._ ---- -----..:: " "------__, j I / "-. "------~ -/ \ 1 1111 ' "N<ER Pl<> I - I~ ,_ROOM ~ti I -IF] 1 , -Ill 1·1,_· I .. , l ------V' ,,-~ i~~i i~ii~ODN Ac:o ,-2! 1 t ·i ■, 1 DOUBLE CASED IN LJ 6" GALV. STEEL PIPE B: ;>: I L - 1 R£.c!OR-. L ', ~ J !-; S-41 ~ I"""-;-P1PE CW,S[ l' __,__. ll... - ; b□ I ~ ......... POWER FOi i TRUC!~ I NS-48 D - N 0.00 m BOILER ROOW ~ I ~ 1 E 0.00 I CHl.l.E"S \ x ~~ v-... • ...,.. . . . \ J X I X I 0 <{ 0 a::: : 1 !L~ / f' I 1 ,. : ,---I I .,i G : : l 1 ----------- -------------X. -"-: I ~ I I j : TO CEDAR SPRINGS ROAD --I I : :£:~!ie====ir===~==r-====i3====i-===~===i==-==-=~I I B5 Fil n.§r=~§x~§x~~x~,L=-.:·fi,~-~-~· §=---~L---;==='iic1-77,1--x =-~---r-=-. =-, I 11· ~ 1 I 1 ..... /······J L , l 11 -t5 ·1 Ii I_ --------::----00 --~tee===--~~~-~,.,_~~~-'~'===t----+==~.,...1;--·----t---~"' ci r•-•Trn~ I r - - -_J CONNECT -..flQi!,__ r--_ • • • • ~-'-r---'1-r--~ TO EXISTING = 1 """ 7 i : - I GAS LINE I ' I ,.-•-~•-:. I -u I l '.12 f ':...x-x-x..:: CATolt.YST """"" 0. \= X I '-----\'~==~..;l_;-,--------------n:i, LEGEND I -I 1--O<ED I I \\ I \ xi 1 1 -I \I'\ ..... ... X ' - - - -NEW GROUNDWATER LINES : I 1--O<ED I I ~\ ~L,=-NST' ·-·~'t-5 -,=-, .. .-===-..~=-ir. ==,r===,.====. .. r=='f'=\=\,...,. -----NEW GAS LINE I THIS SECTION OF -----~ ; ~ \ \, I NS-49 1 I -•-L - - - - - - - - - ----7 6~JB~Eu~;~E~N1i ~ NS-54 if \\\, I ""Goll. """"' :1 , -, _, __________ . 1 6" GALV. STEEL PIPE LAGOON AREA ~ m ~ ~ -<"-L ~.... !AB NOTES: 11 "\ SURGE TANK ;,,: ;,,: ,,_ ·'---, -ALL GROUNDWATER PIPING IS TO BE INSTALLED ABOVE GROUND EXCEPT AT !, \ +\ I NS-5 '----.J,_____ I THE THREE LOCATIONS WHERE NOTED OTHERWISE. L _J'----I +\ - - - -IT - -::==-=-=-=....::-=...;=-c.....:.;:_=-=----.._-- -INlOON-/2 -~ - - - -----------~~51 ___________ _; WWHELEDREED,GROUNDWATER PIPING IS TO BE BURIED THE PIPING SHALL BE ALL I n PUMP HOl/5E ~--~-------------_____ __ , / ------------------I \ I I ✓ 0 WELL #NS13 OCT ~ 1997 I NS-52 +\ ~ ,. -,. ~ ,, PRELIMINARY 1 + \ + \+ CHECKED BY AA {N;_ational Starch and Chemical Company REV. DESCRIPTION DATE DESIGNED BY: AA/SV sv OVERALL SITE PLAN \ APPROVEOBY: AA SALISBURY PLANT OPERABLE UNIT 3 L ___________________________ +_\~:1;.._~ _____________ _L_A_B...:U"~o~~~~-c~!~LoA:::u~'..:~..'.'.:;.::.cE:D..'.'.:~~:.-P_._E._j__j_ ________ L _ _J_s_c_AL-E:_1'_' -_s_o_·-o_·L_G_R_o_u_N_D_w_A_T_E_R __ R_E_M_E_D_I_A_T_1_o_N __ s_Y_s_T_E_M_-1.. __ s_E_P_TE_M_B_E_R_19_9_7 __ __,1. __ D_R __ AW_IN_G_N_o_._c_1__ _J l- I I ~ 4P (y ~ 6" RAW I /WATER LINE I - 9 78'-6" ,, ,i/ IH• IH I I 1 _J I I ! - 9'-6" ' I I I 7' "' ' 7' 1,. -.J::l. I "' I ;,. ' I TWTP1 TWTP2 RCP1 <D io 4" INSULATED RECIRC. ;,, RCP2 TRENCH WATER ~ I ' / SUCTION LINE 4" TREATED 1 (I I co <D I I I ----I /WATER LINE ----, -IT --:. ---- -11'-6" --i.o <() '!I --Ill --"~ ' "11 l EQUALIZATION BASIN I I I 7' -- --- - -- - - - - --I ;,. -- - ~ov18J Jll. Move - - - - - - ---"' ;,. ~ ,--LS1 MOV17 MOV5 _r r -LSZ LS3 MOV19 Jll. Jil. MOV7 LS4 I . . MOV20 MOV8 N I I I -' • -"' -, m • . Ill • V 111 "' " Ill \ " -3•~ -1'~ \_ LEVEL SENSOR I ;,, 6" AIR I I I 4" TREATED\ I I I MOV9 MOV10 \ /SUPPLY LINE \ 2" BALL I MOV11 MOV12 6' \ "' I I I WATER .. *-----------1 (. JJ ~ VALVE -~ -I H . J i--. -----r----•-((·)------{·)) LINE I '~ i~TP2 I T I I -I 6' . l / D~ \ I T T ~ 7' 12· I l 12· 5' 12' l 12· 8'-6" I 4" INSULATED I I ,r--. :i! I '" ' -__,, I RECIRC.\ I I I □ I LINE i ~ I -I=• I \ TRTP1 -2'-6" ~ c:;: I I I I 8" AIR SUPPLY I I I EXISTING I I I illtl I p I I LINE - 1! LEVEL SENSOR H i= ! I v I I iV I c::: I I -I I I I I I I I I I I I 11 ' I H ~ N t') "<;j- I I I I I 1: I 0 I 0 0 I 0 I I ! z I I I I z z I z I: (Q) Y'. I ~ I I I I: ~ Y'. 9rr z I z z I z I I<>--2' ---<( I <( <( I <( I I f-I I f-f-f-I I I I z I z z I z 0 I ! 0 0 0 '!if= -- !V f-I f-f-I f-1: <( I I © f-- <( <( <( 1: er: :::, H Q:'. Q:'. er: "- "' w I w w I w 1: □ "' <( I I <( <( <( EXISTING , 3" TREATED_/ I ~4'-6"------------ol I 6" AIR I I f-- WATER LINE I /EXHAUST I') I v I[) I co I 1! FLOOR > > -> ,I 0 LINE > I 0 I 0 0 I 0 ~ H.P. EL. 786.45' I :::, ll :::, :::, l :::, 1-.. I I I 1! I ~ * -* * I-1--,I {(·)1-------L....~--. -----1 l . lJ ((-)----------H·ll 4" TRENCH I NEW 2" TRENCH I I I • -.... ''° WATER LINE\ 1 8 /WATER LINE EXTENSION lt! 11<>1'- I <D <D l T 2" BALL VALVES "' I 1' ~>-• I -------~ -----------------------------~ I I "-I l..,c:::;--------.... -I I I ------- I ~ MOV21 4 111 " II 111 II I I " I 6" RAW 2' DIA. ' MOV1 'ffl' MOV2211f MOV2 If MOV231!f MOV3 ff MOV24 'iff' ! MOV4 l WATER LINE~ t I I I CONNECT TO :r MANWAY ,. l --------------l -----·--EXIST. 2" w Ill lLI \_ ~Ill . --I 8" AIR 1-------'-j --j / -/ 4" RAW ~ 2" SUMP TRENCH ----------------! E 'HAU ST\ r -~ WATER LINE 1' I 2~.-u \ WATER LINE 3'x3'x3' WATER - LINE l /4" INSULATED 4" RECIRC. TOP OF CURB 1 LINE ,I , RECIRC ----< i-----------I f------------------------j / 00 EL. 788.20' I ·~ I I RETURN LINE PUMP 11 ' SUMP W/~ ~ I RETURN LINE I I II T \8" AIR I <O MOV25 I ,I I =--I -I I SUPPLY LINE I I I [Cl I I I PS5C I HEAT I EXCHANGER I I I I I I I Lr I~ 8" AIR 8" AIR I SUPPLY I VSUPPLY I I I LINE I LINE MCC AND PLC = I -I I I I I FLOOR - I I THERMAL OXIDIZER I EL. 787.70' -H.P. I I - I I I - I -= ABL1 I ABL2 ABL3 I ABL4 I ll l I PS1 ~"' ,( I PS2 PS3 CI~ ~~ PS4 OPERATIONS ROOM I I I <---.,-11 ~ ·>H H · IH< l , I -DISCHARGE + ~ ~v ~ SILENCER-• AERATION 71 Ir • MAKEUP -GAS TRAIN & VBLOWER (TYP.) 19' -6· AIR CONTROL PANEL ~-:~ ~ . ~ DAMPER BOOSTER INLET__,,.- FAN SILENCER -t ~· -t "' <D -t • t ~ =l • ~ I I I I ~ ~ -~ --- - 23'-3" 4' 6'-6" 4' I I I I I I I ~5" AIR LINE ~~ ~ INLET FILTER C ~ (TYP.) REV. DESCRIPTION DA TE DESIGNED BY: AA/SV ORA""' BY: SV CHECKED BY: AA APPROVED BY: AA ABU M.Z. ALAM, Sc.D., P.E. NORTH CAROLINA P.E. NO. 20418 >---+-----------t------1 SCALE: 1/4" = 1'-0" ' - '=' I / 11 ' I ,I 8' OU3 11 I RAW WATER ,I I 5' EQUALIZATION I I I n I [ " T R~TP1 ~ 1J' I I 'J; ,,_ ' ~ "' I I HY '1) I h 11[ I "I'; " ~ ., <O RWTP2 ~ {H;_ational Starch and Chemical Company SALISBURY PLANT OPERABLE UNIT 3 GROUNDWATER REMEDIATION SYSTEM BASIN 1· 11 EXISTING 'i LEVEL SENSOR 'i 'i lj 1: EXISTING I 2" TRENCH 11 WATER LINE 11 ,I 'i NOTE: LOCATIONS OF E XISTING ITEMS ARE FIELD VERIFICATION IS XACT DIMENSIONS. APPROXIMATE. REQUIRED FOR E ABBREVIATIONS: RWTP -RAW W ATER TRANSFER PUMP WATER TRANSFER PUMP D WATER TRANSFER PUMP N BLOWER TRTP -TRENCH TWTP -TREA TE ABL -AERA TIO PS -PRESSURE SWITCH FM -FLOW MET ER LS -LEVEL SEN SOR MOV -MOTOR RECIRC. -RECIR OPERATED VALVE CULATION CONTROL CENTER MCC -MOTOR PLC -PROGRAM MABLE LOGIC CONTROLLER TYP -TYPICAL OCT 1 1997 PREl.lMINARY TREATMENT BUILDING EQUIPMENT LAYOUT AND PIPING PLAN SEPTEMBER 1997 DRAWING NO. M-1 _J l_ rT I I I 8" AIR I I EXHAUST LINE\ I ,: -/ f-------1-- rr 5'-9" E I E z I ~ I (0 ;,, -I I 10· I N - I I I -GAS u TRAIN~r BOOSTER THERMAL ~ INLET FILTER 5" AIR PIPE INLET SILENCER -+-t--, 5" AIR PIPE -rr--'-..1 FAN t-- 0 ~ -~ 6'-6" OXIDIZER I-lie-- ' 1' ~ 8'' AIR /SUPPLY LINE --------- 6" CHECK VALVE 5" X 6" INCREASER DISCHARGE 'co SILENCER I . -- PRESSURE RELIEF VAL VE 4" X 5" INCREASER AERATION BLOWER 8" EXHAUST STACK HEAT EXCHANGER 6" AIR 8" AIR EXHAUST LINE /SUPPLY LINE I ' (D -----l ( )f---L-----1 11·0 . I -f-----.--------------------------------1 iD . IJ I " ' I ! -·• --- tT1 cfl= j -I 1' ..,_ I 1'-6" 28' 4' 4• -6" ---ca I <O "" 4" CHECK I ' 0 I VVALVE . '° ·o OJ -. -"' 4" BALL : ~ ~ I ~ VALVE "'YRCP2 ID ' "' I "' SECTION A-A 8" AIR EXHAUST LINE 8" AIR SUPPLY LINE ,.,..-__,a"-------------28'-+-----------------1 4" RAW WATER LINE 4" RECIRC. '---+--RETURN LINE SECTION B-B REV. ABU M.Z. ALAM, Sc.D., P.E. NORTH CAROLINA P.E. NO. 20418 DESCRIPTION DA TE DESIGNED BY, AA/SY ORAM-I BY: SV CHECKED BY, AA APPROVED BY: AA SCALE: 1/4" ~ 1'-0" 6" NOZZLE "' 4" TREATED WATER LINE z :::, ;,, 4" RECIR . SUCTION LIN ' (0 I /E_ational Starch and Chemical Company SALISBURY PLANT OPERABLE UNIT 3 GROUNDWATER REMEDIATION SYSTEM OCT 3 1997 PRELIMINARY TREATMENT BUILDING SECTIONS -1 SEPTEMBER 1997 DRAWING NO. M-2 • 6" RAW WATER LINE SUPPORT ON EXIST. PIPE RACK - I---4' -6" 4' 28' 4" CHECK ;,, -<D VALVE\ . I 0 -4" BALL , -• -VALVE",,• !, I ~ 6" NOZZLE\ r 4" TREATED 8" AIR 8" AIR \ -/ W~TER LINE SUPPL: LINE\ /EXHAUST LINE I ~ ~-----------------~-------~~] t-=-_ ;~ l :-- ' I I , '1 '--MOV24 ' 2" SUMP I ~ WATER""°" ' "' LINE \ I - p-2' --- OPERATIONS ROOM (0 "' . I l->l------+---14'------+-+-ooi TWTP1~ I 2" CHECK,_ VALVE \ 7 N I . - I 7 I ' a, T.RENCH WATER EQUALIZATION BASIN - ~ Ill ,, ---. 11 ,_ -' ' ' ' ~ ,.,_ ~ I V, .. BALL VALVES - 3'X3'X3' SUMP~ Ip, vsUMP PUMP I LJ L,- SECTION C-C - 6" RAW rWATER LINE --- - \_2" TRENCH WATER LINE EXIST. 3" NOZZLE 4" TRENCH ID / WATER LINE EXISTING ROOF - \a I . ;;:; 0 N 1' II I' II 1' II ,, NEW 2" TRENCH II WATER LINE"" Ii NEW 2• BALL VALVE"' I'-1, ~:1 1' II I l's SECTION D-D REV. I NEW ROOF OU3 RAW WATER EQUALIZATION BASIN I 2" SUMP , ,..,.,,,..,.-WATER LINE 4• RAW WATER LINE ,I ~ .. EXIST. 2" TRENCH 0 WATER LINE I 7 I I RWTP1 DESCRIPTION DA TE DESIGNED BY: AA/SV DRAWN BY: SV CHECKrn BY, AA APPROVED BY: AA \ I RWTP2 ~f \j_6. BALL VALVES ABU M.Z. ALAM, Sc.D., P.E. NORTH CAROLINA P.E. NO 20418 t---+-----------4----' SCALE: 1/4" = 1'-0" &;_ational Starch and Chemical Company SALISBURY PLANT OPERABLE UNIT 3 GROUNDWATER REMEDIATION SYSTEM nr-'1 1001 PRELIMINARY TREATMENT BUILDING SECTIONS -2 SEPTEMBER 1997 DRAWING NO. M-3 L 1" LINE FROM NS-45 EXISTING CURB CAC EXISTING BUILDING 1->---+--+----t------+--12·----+.t--------- UP 3" LINE TO TREATMENT BUILDING / N / 1-"--+-U p / #. /z ./ _/// 1" LINE W,• FR~NS-~ /z. #./ /z. #,./ ///. 1" LINE FROM NS-46 3" BALL VALVE (TYP.) AREA 2 SURGE TANK -PLAN lffo-----4'---to-l AREA 2 SURGE TANK 6' DIA X 1 D' HIGH N 2" LINE FROM NS-48 ABU M.Z. ALAM, Sc.D .• P.E. NORTH CAROLINA P.E. NO. 20418 15' 5'-6" I I LAGOON AREA ,4i) SURGE TANK '-../ 8' DIA X 12' HIGH NS-53 in --;-(;:;0 (IV ( ) /I 4" BALL '~rn ..--I __..... I VALVE~ ;i --~i~ I I I' -I ---I r I LATP1 I I ,..,... I iJ]:t:,.._ 1IL \)=d -!II I I----w---1 ~ UY ~ "' I I . I ~ -I~ I-- I -t---1 I I I I ,1 H ,· e,w w,ra, ""_/ Ill 111 Ill I II Ill TO TREATMENT BUILDING Ill io I ',o -- 4" BALL VALVE LATP2 = YT-- ( lJ} I UY \l.lJ -,I/ _J UP-- 7 _J L L UP 7 r r 3" RAW WATER LINE /FROM AREA 2 SURGE TANK FR FR FR FR FR FR OM AREA2 OM NS-54 OM NS-50 OM NS-49 OM NS-51 OM NS-52 LAGOON AREA SURGE TANK -PLAN REV. DESCRIPTION DA TE DESIGNED BY: AA/SY DRA_,. BY: SY CHECKED BY, AA APPROVED BY: AA r---r-----------+-----, SCALE: 1/2" = 1'-0" {N;_ational Starch and Chemical Company SALISBURY PLANT OPERABLE UNIT 3 GROUNDWATER REMEDIATION SYSTEM PRELl~JIINARY OCT 31997 AREA 2 AND LAGOON AREA SURGE TANKS - PLANS SEPTEMBER 1997 DRAWING NO. M-5 _J GROUND LEVEL ALUMINUM STAIRCASE W/HANDRAIL <D I 1" LINE FROM NS-45 l_ O> A2TP1 SECTION G-G AREA 2 SURGE TANK 3" CHECK VALVE 3" BALL VALVE A2TP2 1" LINE FROM NS-46 I I 1" UNr~ FROM NS-47 I I I 2" LINE FROM NS-48 I I I I I I REV. ABU M.Z. ALAM, Sc.D., P.E. NORTH CAROLINA P.E. NO. 20418 DESCRIPTION GROUND LEVEL 1" LINE FROM NS-53 ' <D I ;,, T DA TE OE5'GNED BY: AA/SV ORAl'>N BY: SV CHECKED BY: AA APPROVED BY: AA SCALE: 1/2" = 1'-0" ' "' 4• RAW WATER LINE " <O I (/) z "' 0 Cl'. u. ' ~ a a, N "' " "' <O I I I I (/) (/) (/) (/) z z z z "' :::;. :::;. "' 0 0 0 0 Cl'. Cl'. Cl'. Cl'. u. u. u. u. ' ' ' -N N ~ LAGOON AREA SURGE TANK 4" CHECK VALVE 4" BALL VALVE SECTION H-H 2" VENT {N;_ational Starch and Chemical Company SALISBURY PLANT OPERABLE UNIT 3 GROUNDWATER REMEDIATION SYSTEM ALUMINUM STAIRCASE W/HANDRAIL PRELIMINARY OCT 3 1997 AREA 2 AND LAGOON AREA SURGE TANKS -SECTIONS SEPTEMBER 1997 DRAWING NO. M-6 (B) (B) (B) BALL CHECJ5 FLOW METER UN~ON VALVE VALV " K PIPE CONTINUES 111 7 7 l 1 I -~==== t===Q, TO PIPE RACK 304 STAINLESS STEEL (B) SEAL SIZE (C) ~ u # , 1 i---15 D->--:= 10 DI- ----1/2" BALL VALVE EXISTING CARBON STEEL PROTECTIVE CASING ----■ GROUND SURFACE EXI ST .... IN'GG llllilfl"TI .-.. ~. -.--,--... 7 CONCRETE ~• ~---- A GALVANIZED ADJUSTABLE SADDLE SUPPORT r-, 4' f 2' EXISTING CONCR~E l_ C) SING ~ _--1-1' MIN PLAN VIEW OF EXTRACTION WELL NOT TD SCALE 3/4" Opening 1 / 2" Op en in g ___,,,.---ye) o-0 _ __,__ · ""-\"() (B) Opening 4" Submersible Pump --+~ - PLAN VIEW OF WELL SEAL NOT TD SCALE EXTRACTION WELL DETAIL NOT TD SCALE No. Revisions w'ELL NS-45 NS-46 NS-47 NS-48 NS-49 NS-50 NS-51 NS-52 NS-53 NS-54 DESIGNED BY: SV /MF DRAWN BY: SV /MF CHECKED BY: AA APPROVED BY: AA SCALE: NONE Date By SURVEYED ELEVATION A B C D (FT. MSL) * (FT,) (IN,) CIN.) CIN.) 754,85 54 1 1 X 6 3/4 768,99 188 1 1 X 8 3/4 679,62 41 1 1 X 6 3/4 770,22 187 2 2 X 8 1 766,98 107 2 2 X 6 1 766,08 186 1 1 X 8 3/4 764,98 107 2 2 X 6 1 764,67 186 1 1 X 10 3/4 770,13 107 1 1 X 6 3/4 770,28 174 2 2 X 6 1 {!'_ational Storch and Chemical Com pan~ SALISBURY PLANT OPERABLE UNIT 3 GROUNDWATER REMEDIATION SYSTEM v/ELL GRUNDF □ S DIAMETER PUMP (IN,) MODEL 6 5E12 5 7/8 5E21 6 5E12 5 7/8 16E13 6 16E9 5 7/8 5E17 6 lOEll 9 7/8 5E17 6 25E18 6 5E17 PRELIMINARY OCT 3 1997 MISCELLANEOUS DETAILS REV, SEPTEMBER 1997 DRAWING NO. M 7 1 l 20 AMP 2 ) @ PANELBOARD ? FROM 120V PANELBOARD CKT. NO. 1 3 I CB 1 - 4 5 I 5 AMP tp -L1 ~ PROGRAMMER --' ~ -tp RECEPTACLE _J_ -- 6 CB-2 7 5 AMP ALLEN-BRADLEY ll ~ PANEL VIEW --- 8 9 CB-3 ALLEN-BRADLEY 7 AMP SLC 5/03 MAIN RACK L1 ~ G'tf TREAT. BLDG -----(.,- PROCESSOR & P.S. 10 CB-4 11 7 AMP ALLEN-BRADLEY RACK 2 L1 ~ _ SLC 5/03 _ V --P.S. V 12 E-STOP POWER ON 13 '~ -~ _L --CR PB-2 PB-1 M (14, 19, 19) CRM 14 I I I I (13) 15 CB-5 5 AMP 16 L1 ~ -------V DC POWER SUPPLY 17 t, 24VDC 0 18 19 ') CB-6 -11 I' ITT ;:, 5 AMP J 11 i 111 I 1 CRM .L CRM y --{13) (13) (LEVEL TRANSMITTERS) LINES 181 THROUGH 191 20 C ) MAIN RACK SLOT 1 21 L HAND OF,/,'. AUTO SS-1 " vlN 0 22 M ~ >--7--j f----------------...,, ;:, IN 1 23 ! 0 A_2 --j~--------------IN 2 ~ 24 HAND_ OF~eUTO SS-2" OIN 3 25 M A_4 .___ -7 --j f----------------~ IN 4 26 ! 0 ~ --j ~--------------;:,IN 5 'Y' 27 HAND OF,/,'. euTO OIN 6 ' SS-3 M A7 28 ~-,--j f----------------IN 7 29 I '--!}---------------~ -IN 8 ,QI 30 HAND_ OF/r_eUTO SS-4 vlN 9 31 M A),.0 ,__ ,--j f----------------'Y' -IN 10 32 I o}-A_!l '--j --------------"-" v IN 11 33 HAND OF,/,'. ~UTO OIN 12 SS-5 34 M A.J..3 >---7--j f-----------------IN 13 '<Y 35 : 0 A_l4 • --11-----------------IN 14 "-" 36 A.!_5 l(Y -IN 15 AC COM 37 38 FOR CONTINUATION SEE LINE NO. 41 ,~ L I I N ~ , N N N N N - - - - - - - - - ,h N RAW WATER TRANSFER PUMP RWTP1 RAW WATER TRANSFER PUMP RWTP2 TRENCH AREA TRANSFER PUMP TRTP1 TRENCH AREA TRANSFER PUMP TRTP2 AERATION BLOWER ABL1 41 CONTINUED N MAIN RACK ~,!'- 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 SS-6" M FROM LINE NO. 38 0---,--j t--------------- 1 Ol, '--j t--------------- HAND _ O~ ~UTO SS-7 .. ~ '<->' ~ '<Y M 84 SLOT 2 :::IN 0 ::: IN 1 -IN 2 -IN 3 ~-,--j t---------------}-+--0: IN 4 : --jO}-- - - - ---- - - - - ---0~0 5 -+o::: IN 5 HAND. OFF_,, AUTO t----c·L,.L/~~-~--------------l-0-IN 6 SS-8 M ~ ~ -7 --j f--- - - - - - - - - - ---_ --\olfx').....-1-.()::: IN 7 I I --jO~ - - - - - - - - - - - - - ---Oi◊8--+-n;:,IN 8 HAND _ OF':., ~U TO t ---qc=:Lf>/"~-------------t-o::: IN 9 SS-9.. - M 810 >---7--j f------- --- - - - - - -1---+-o_ IN 10 ! _-jo}-- ------- -------6~0-1-+-0 IN 11 HAND OFX AUTO t----9ccLs.*-------------+o IN 12 ss-10 ,__ ,--jMf----------------- 8-0lo3 --+-o:::IN 13 I 1 --j 0 }-- -------------- 8 -0-~0 4 -+o_lN 14 HAND_ O/r ~UTO SS-11 M ~-,--j f---------------- 1 Ol, '--j t--------------- ~ 00-"-"-l--o::: IN 15 AC COM MAIN RACK SLOT 3 vlN 0 £! ::: IN 1 '<.> ~ ~ -IN 2 HAND 0/4~UTO .----{lS:,,,.S-L1..c2~.f--------------lf--o_ IN 3 --1 --jMf--- - - - - - - - - - - - - ---i'5~o 4 -+o:::IN 4 ! --jO~ ---- - ---- - -----o~~-l---olN 5 ,_ __ --j f-------------- - --6cC~ 6 ~-l--0::: IN 6 ~ ----j f-------- - ---- - - -_.f5C~~ 7 --l---o::: IN 7 ~ 69 ,._ - ---j f--- - - - - - - - - - - - - ---O...,,o----l-o:::IN 8 Q.9 70 •'-------j f-------- ---------6~~.....J..-o-IN 9 71 •'-------j f-----------------c-6J◊0-+o-IN 10 72 FROM PLC FORO-_J L _____ ~~◊-ll_+-o-IN ll THERMAL OX. 7 , - 73 FROM PLC FORO-_J L _____ -(:~x112>-----+--0::: IN 12 THERMAL OX. 7 I -- 74 CJ_3 00-"<J-l--o::: IN 13 75 C.1_4 00-=-l--o::: IN 14 76 C.J..5 IOIIS?l--+-0;:: IN 15 AC COM 77 u---+-- 78 FOR CONTINUATION SEE LINE NO. 81 . ,' ,~ L N No. AERATION BLOWER ABL2 AERATION BLOWER ABL3 AERATION BLOWER A8L4 TREATED WATER TRANSFER PUMP TWTP1 TREATED WATER TRANSFER PUMP TWTP2 RECIRCULATION PUMP RCP1 RECIRCULATION PUMP RCP2 PS1 PS2 PS3 PS4 PSS THERMAL OXIDIZER THERMAL OXIDIZER Revisions N L N L ," ,, CONTINUED u .,., RA""' ,, ,r- 121 CONTINUED MAIN RACK 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 FROM LINE NO. 78 SLOT 4 L OPEN CLO, AUTO • IN 0 F •• - SS-13 ,® AUX, L.S.C. D1 L...--------1f-+-©---RI -IN 1 -MOV1 122 123 FROM LINE NO. 118 SLOT 6 L OPEN :LOX!".UTO -IN 0 SS-23 ' AUX,~ F1 ---------,® -4 --JO. IN 1 I -MOV11 AUX, Lr=!-@-~ :: IN 2 I 6 ---~ 124 ' AUX, L.S.0. F2 -,:,IN 2 If---®---- L OPEN :LOi~UTO :: IN 3 SS-14A ' :-® AUX,~ ~ ::: IN 4 > J~---------4 --• I ~ MOV2 125 126 L OPEN :L0z_ AUTO :::IN 3 SS-24 kt AUX,~ F4 ---------I 4 --.:. IN 4 MOV12 AUX, L.S.O. D5 -If---®---..Iv' IN 5 --127 i AUX1 L.S.O. F5 -::: IN 5 ~ If---®---'° L OPEN :LOYr/uTO ::: IN 6 "' ' SS-15 ~ AUX,~ ~ -IN 7 >---------I 4 ---MOV3 128 129 L OPEN :LO/r:~UTO -::; IN 6 " SS-25 ~ AUX,~ ':.Z ::: IN 7 ----------I 4 -----yy MOV13 ' AUX,~ ~ --::: IN 8 -130 AUX1 ~ Qi ::: IN 8 I 6 --- L OPEN CLO, AUTO -IN 9 ,..,. / .. - SS--16 -® AUX 1 L.S.C. D10 ~---------I I'--©--::: IN 10 > --'<Y MOV4 131 132 L OPEN CLO, AUTO ::: IN 9 ,.._ / .. , SS-26 ,® AUX:~ FJ...O ::IN 10 -----------XY MOV14 AUX 1 L.S.O. DJ1 -If---®---• IN 11 -133 ~· AUX1 L.S.O. F,J_,1 ~ If---®---'<Y ::: IN 11 L OPEN :LO/r:~UTO :: IN 12 ' SS-17 --0: AUX, L.S.C. D,!__3 •"'---------,f-+-©---:: IN 13 > - 134 MOV5 135 L OPEN :L0J AU TO :: IN 12 SS-27 .. AUX,~ F13 f-® --IN 13 ---------I 4 --• -MOV15 AUX1 L.S.O. D14 --IN 14 .;. ,f---®----136 • AUX:~ F14 -::: IN 14 --'V' D15 --IN 15 137 Fj_5 ;:, IN 15 '0/ - AC COM -138 AC COM - 139 MAIN RACK OPEN :LOX AUTO SLOT 5 L ::: IN 0 ' SS-18 AUX,~ E1 ----------k§) I 4 --•• ::: IN 1 >- 140 141 MOV'i 142 MAIN RACK SLOT 7 L OPEN :LO_;! ~UTO :: IN 0 ss-21t --® A_UX:~ ~ :: IN 1 ------------MOV16 " AUX,~ E2 --IN 2 I 6 --/ -143 AUX 1 L.S.O. G2 ., f---®---IN 2 L OPEN CLOXAUTO • IN 3 ' SS-19 k§) AUX,~ E4 -::: IN 4 ._ ________ I 4 --'V' 144 MOV7 145 L OPEN CLO, AUTO .:.IN 3 • F , SS-29 ,® AUX 1 L.S.C. G4 -,f-+-©--.:. IN 4 -----------'V' MOV17 AUX 1~ §? -IN 5 -I 6 --'<Y 146 " AUX, L.S.O. ~ .;. If---®---_ IN 5 - OPEN CLO/r: AUTO L -. ::: IN 6 SS-20A ' K5) AUX 1 ~ E7 ,.._ ________ --IN 7 ► -I 4 --- 147 MOV8 148 L OPEN CLO, AUTO -IN 6 / SS-30 k3) AUX, L.S.C. E7 ---------,f-+-©---,0. .-.: IN 7 -MOV18 A_UX:~ ~ ::IN 8 --'O' -149 i AUX, L.S.O. EB - I f---®--.:. IN 8 --'<Y L OPEN CLO/r: AUTO OIN 9 -SS-21 ~ AUX,~ E10 -:::IN10 ► ---------I 4 --- 150 MOV9 151 L OPEN :LO;f AUTO OIN 9 SS-31 ~ AUX,~ E10 -.:. IN 10 ---------I 4 ---MOV19 AUX, L.S.O. E11 --IN 11 If---®-----152 AUX,~ Q1 ::: IN 11 I 6 --'V' IL OPEN =Ll~~!".UTO OIN 12 , SS-22 -® AUX1 L.S.C. EJ.,,3 ---------,f-+-©---::IN 13 ► 'V' 153 MOV10 154 OPEN CLOXAUTO L .. -IN 12 SS-32 -@ AUX, L.S.C. EJ2 ---------If-+-©----IN 13 'V' MOV20 ' AUX, L.S.O. E_l,4 -If--+-®---'<.Y :: IN 14 _. 155 ' AUX 1 L.S.O. ~ - I f---®---'<Y ::: IN 14 NORMALLY OPEN E15 CLOSE & OPEN -.:. IN 15 LIMIT SWITCHES (TYP.) 'O' 156 NORMALLY OPEN E,1_5 CLOSE & OPEN .:. IN 15 LIMIT SWITCHES (TYP.) '<Y AC COM 157 AC COM FOR CONTINUATION 158 FOR CONTINUATION SEE LINE NO. 121 SEE DWG. NO. PLC-2 LINE NO. 161 ,, OCT -3 1997 ,~ L DESIGNED BY SV/MF DRAWN BY: SV/MF CHECKED BY: APPROVED BY: ';CAL[: NON[ Dote By , ... ,, N L {!£ational Starch and Chemical Com on SALISBURY PLANT OPERABLE UNIT 3 GROUNfiW/\TFR RFMFfill\TlnN c;yc;TFM N GROUNDWATER TREATMENT BUILDING ELEMENTARY DIAGRAM '.:iLP I LMfJUl 1991 DWG NO. PLC·-I I ' . • L 161 FOR CONTINUATION SEE DWG. NO. PLC-1 LINE NO. 158 MAIN RACK SLOT 8 162 L OPEN CLOSE AUTO SS-33 IN 0 163 AUX L.S.C. J1 - - - - - - - - 5 l---<t----j ~ - ----0<:>--+-0 IN 1 164 AUX L.S.O. J2 f---+--®---- ->---+-o IN 2 SS-34 166 AUX L.S.C. J4 - - - - - - - -5l---<t----j ~ - ->---l--0 IN 4 167 AUX L.S.O. J5 '---~-' f---+--®---- ---o<:>--+-0 IN 5 SS-35 169 AUX L.S.C. J7 - - - - - - - - -5\........,----, I---©-- ->----1--o IN 7 170 AUX L.S.O. J8 f---+--®---- ---0<:>--+-0 IN 8 171 172 5 AUX ~---J0<1'.>-0-+-olN 10 173 AUX L. S.O. J11 f---+--®---- --W-+o IN 11 17 4 IL OPEN CLOS AUTO SS-37 IN 12 175 _________ &-. 5 ,, AUX 1L~ ~ -I ~ ----0<}--+-0 IN 13 J13 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 L FLOW METER FM1 FLOW METER FM2 AUX, L.S.O. J', 4 '---e---11 f---+--@---- ->---1-0 IN 1 4 NORMALLY OPEN J15 CLOSE & OPEN 00--1--0 IN 15 LIMIT SWITCHES (TYP.) KO AC COM MAIN RACK SLOT 9 - - - - - - - - - - - --<:>O----lr-0 IN 0+ K1 + - - -724VDCr - - - - - --o<>----+-o IN 0- stt\1Nt ~8 K2 00--+-o COM K3 -- - - - - - - - - -----0<::>--+-0 IN 1+ K4 + - -_ 724VDCr - ---- --o<:>----+-OIN 1- '---~ (+) (-) LEVEL SENSOR LS1 SEE LINE 18 KS (X)--1--0 COM K6 1---f-o IN 2+ K7 24VDC + ---7 r-------{X>----1-0IN 2- '---~ (+) (-) LEVEL SENSOR LS2 SEE LINE 18 KB X)----,1--0 COM K9 --------------OO----+--OIN 3+ 24VDC K10 + ---7 r-------00--+--olN 3- stt)uNt~8 K11 00--+-oCOM FOR CONTINUATION SEE LINE NO. 201 V' N MOV21 MOV22 MOV23 MOV24 MOV25 DISCHARGE TO LAGOON 2 INFLUENT FROM TRENCH AREA AERATION TANK 1 AERATION TANK 2 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 L LEVEL SENSOR LS3 CONTINUED FROM LINE NO. 198 MO MAIN RACK MAIN RACK SLOT 10 - - - - - - - - - - - ----0<'.>---+-0 IN 0+ Ml + ___ 724VDCr-------o<:>---+-OIN 0- '---___J ( +) ( - ) LEVEL SENSOR LS4 SEE LINE 18 M2 M--l--OCOM M3 {x)---Jf-OIN 1+ M4 + ___ 724VDCr-------6<l--+-olN 1- c..__ _ ___J ( +) ( - ) SEE LINE 18 MS IX}--1--0 COM M6 ---- - - - - - - - ---00----+--olN 2+ LEVEL SENSOR LS7 24VDC M7 + ---7 ,-------{>(>---1--0IN 2- .._ _ __J (+) (-) SEE LINE 18 MB 6o--+-oCOM M9 - - - - - - - - - - - --t>()----lf-o IN 3+ M10 LEVEL SENSOR LS8 + - - -724VDC, - - - - - --N:>----l--0 IN 3- '------' (+) (-) SEE LINE 18 RACK 2 SLOT 11 M11 6<'\--l--0 COM ,._--1--0 VA C 1 HAND PO SEE DETAIL _ TYPICAL STARTER CONTROL STARTER CONTROL STARTER CONTROL STARTER CONTROL STARTER CONTROL STARTER CONTROL STARTER CONTROL STARTER CONTROL ,._--1-0 VAC 2 L HAND PB SS-9 OUT 8 o--j-~:>-----< pg P11 OUT 11 o--;l---1 P12 HAND STARTER CONTROL STARTER CONTROL STARTER CONTROL STARTER CONTROL OUT 12 o--j---0<)-- - - - - - - - - - - - - - - - - -- P13 OUT 13 D--11--i P14 OUT 1 4 o--j---0<) P15 OUT 15 0-l--00 FOR CONTINUATION SEE LINE NO. 241 No. N N L ,~ 241 0M'K ? CONTINUED SLOT 12 FROM LINE NO. 238 242 ----+--o_ VAC 1 243 AERATION TANK 3 244 AERATION TANK 3 245 246 247 248 249 RAW WATER EQ. TANK 250 '39 " SS-131 OUT O ,:()-jl----0<:l--------6<'.l-----------i CR 1-----e ><J '-" H~~D ,,__ _ 1 (325) g_1 ~ SS-141 OUT 1()-j ::l----6<~-------60-----i CR 1--~~-~ H~~D '--_ "-" 2 (329) 9_? " SS-15 l OUT 20-1 .:I---VY00-----=00---------{ CR 1--=~-HAND ~ _ 3 (333) Q3 " SS-161 OUT 3()-j -1----0<-~-------00-°<J----{ C4R t--c--,-.,--... ~HAND~ _ (337) ~ " SS-171 OUT 4 ,:o--jl----6<:l-------6<~--------i CR 1-----e ~ "-" HAND,,,. _ 5 (341) 05 A ss-1s l OUT 5 C()-jl---ti:5.00---------yy60-----i CR f--c--,--... ~H~D,,,. ~ 6 (345) ~ " SS-19 I OUT 6o-J -1---6<'.l------'M-A _______ -{ CR ,_ __ ... VY °<J HANO~ _ 7 (349) g:z , ss-201 CR OUT 70--J--6vv(l--,--------O~O-----i 8 ,____ __ ._., -(353) 2 51 .__--1-.n_ -VA C 2 252 TREATED WATER EQ. TANK 253 254 255 256 257 258 259 260 ~ ' ss-2i,l OUT 8 .:o->----O<'<Y ...,, CR 1--~---a 9 (357) Q.\) 7' ss-221 CR OUT go..J _i----()<~-------00-----i t--c,,---.,--... VY H~~D '-~ "-" 10 (365) Q10 " SS-231 OUT 100-1 -1---( CR t--c,,----,--... = HANO,,,. _ 11 (369) q)_ 1 " SS-241 CR OUT 110 ---l--<So---------6()-----{ ,_ __ __. '<Y H~~D'--_ "-" 12 (373) CD_2 " SS-251 OUT 120--+-<X,----6o---------( CR 1-----e '<Y "-" H~~D ,,__ _ 13 ( 3 77) 013 ' ss-2Ei,l OUT 130-+--< >----------1'>()-----ICR f--c~.,--... HA~D ,,__ _ "--" 14 ( 381) Q14 " ss-21 l OUT 140-~l----;o_6"-":l-----=(5o..--------{ CR t--c,,----,--... H~~D,,,. _ 15 {385) OJ..5 ' SS-28 I CR OUT 150_+-60----------0<-h.O-----{ 1--c----,--~ "-" 16 (389) RACK 2 SLOT 13 TRANSFER PUMP 261 R WTP 1 ----+--o-VA C 1 TRANSFER PUMP RWTP2 262 :~,SFER PUMP 263 TRANSFER PUMP TRTP2 264 AERATION BLOWER 265 ABLl 1~r~TION BLOWER 266 HANO'--_ CR >-----....a HAND~ _ 17 RO SS-291 OUT O o_+---< 'a) (393) R1 " SS-367 OUT 10-_I--< )----------<'h..lX)-----1 CR 1--,--~- H~':ID '--_ "-" 18 (405) ~ " ss-3i l OUT 20-::l---o<r-----6<'.>----------i CR 1--,--~-~ VY HANO~ _ 19 (409) 13} " SS-321 OUT 30--1---6<'.l----------00-------1 CR 1--,--~-'<Y HA~D,,,. _ '-" 0 (413) R_4 " ss-331 OUT 40-::l----0<'.>------0<'.>----------i CR 1-----e ~ ~ H~':10'--_ 21 (417) ~~EtTION BLOWER267 OUT 5()-j _i---~6<5>---_____ "_s_s-_3--<4d,5o-----1 CR ,-..., __ _., .__--1-----1---H_Alf-N--<O '":J",,.__o., ~ 2 ( 421) AERATION BLOWER 268 ABL4 269 13§ " ss-35I OUT 6 ::()-jl----0<'.>-----;6.6o---------i CR 1-----e '-" '-" H~~D,,__ _ 3 (425) R.J ~ SS-361 CR OUT 7()-j ::l----6<'.>---------60-----i ,__ __ _., ~ '= 4 (429) TRANSFER PUMP 270 _ TWTP1 ----+--o VAC 2 TRANSFER PUMP TWTP2 271 RECIRC. PUMP RCP1 RECIRC. PUMP RCP2 THERMAL OXIDIZER THERMAL OXIDIZER 272 273 274 275 276 277 278 RB " SS-371 OUT 80-1 _l----()<0-~---=00---------{ CR ,__ __ _., 5 (433) ~ OUT 9 ◊-+--<~5<> RlO OUT 10 o.:-+---<yyXl ~1 OUT 11 ◊--1---<'<Y'x'l Rl2 OUT 12 o: -+---<yyX) Rl3 OUT 13 ◊-+--(X)v - R,1_4 OUT 140 ---+---<~><> ~ OUT 15 _o-f--{~Xl FOR CONTINUATION SEE LINE NO. 241 N MOV1 MOV2 MOV3 MOV4 MOV5 MOV6 MOV7 MOV8 MOV9 MOV10 MOV11 MOV12 MOV13 MOV14 MOV15 MOV16 MOV17 MOV18 MOV19 MOV20 MOV21 MOV22 MOV23 MOV24 MOV25 ,I,, CONTINUED RACK 2 241 1----~------=~="'--------'-'-'-'""-'--=----i 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 RACK 2 FROM LINE NO. 238 SLOT 14 PR El lft~INARY OCT -3 1997 JO ,---7 @----1--o IN O I I I J1 I I ®---t-olN 1 I J2 I I ~IN2 I ~r-~ I J3 I I @----1--o IN 3 I I I J4 I I ®---t-o IN 4 J J5 I I ©--f-o IN 5 : J6 I I @----1--o IN 6 I I I J7 I I 0----t-olN 7 J JB I I ©--f-o IN 8 : J9 I I @----1--o IN 9 I I I JlO I I 0----t-o IN 10 I Jn I I ~IN11 I ~ ~ I J12 I I @----1--o IN 12 I I I J13 I I 0----t-o IN 13 I J14 I I ~ IN 14 I ~I~ I J15 I I @----1--o IN 15 I I I I AC COM I 10----+i--l L ____ I (FUTURE) RACK 2 SLOT 15 JO ,---7 @----1--o IN O I I I J1 I I 0----t-olN 1 J J2 I I @-----i-0 IN 2 I I I J3 I I @----1--o IN 3 I I I J4 I I ®---t-o IN 4 I JS I I ©--f-o IN 5 : J6 I I @----1--o IN 6 I I I J7 I I ®---t-o IN 7 J JB I I ©--f-o1N 8 : J9 I I @----+-o IN 9 I I I J1 o I 0----t-olN 10 J11 I ©--f-o IN 11 J12 I @----1--olN 12 I J13 I 0----t-olN 13 J14 I @-----+-olN 14 I J15 I @----+-olN 15 I I AC COM I n-+,--1 I ____ _J (FUTURE) DESIGNED BY: SV /MF DRAWN BY, SV/MF CHECKED BY: APPROVED BY: SCALE: NONE {B;ational Starch and Chemical Comp on y SALISBURY PLANT OPERABLE UNIT 3 GROUNDWATER REMEDIATION SYSTEM GROUNDWATER TREATMENT BUILDING ELEMENTARY DIAGRAM SEPTEMBER 1997 DWG NO. PLC-2 Revisions Date By 321 FROM 120V PANELBOARD FROM 120V PANELBOARD CIRCUIT NO. 2 361 CIRCUIT NO. 3 322 ) 20 AMPS 362 ) 20 AMPS 323 L2 SEE DETAIL "A" N2 363 L3 SEE DETAIL "A" CR1 324 CR10 364 324 CB-7 f----®------------0) 364 CB-16 f----®------------0) 4 AMPS (243) 4 AMPS (253) r--.......325 r--.......365 325 MOV G)------MOV1 365 MOV G)-- 1 10 CR1 326 CR10 366 326 -----------@ 366 -----------@ (243} (253) 327 367 SEE DETAIL "A" SEE DETAIL "A" CR2 328 CR11 368 328 CB-8 f---0------------0) 368 CB-17 f---0------------0) 4 AMPS (244) 4 AMPS (254) r--....... 329 r--....... 369 329 MOV G)------MOV2 369 MOV G)-- 2 11 CR2 330 CR11 370 330 -----------@ 370 -----------@ (244} (254) 331 371 SEE DETAIL "A" SEE DETAIL "A" CR3 332 CR12 372 332 CB-9 f----®------------0) 372 CB-18 f---0------------0) 4 AMPS (245) 4 AMPS (255) r--....... 333 r--....... 373 333 MOV G)------MOV3 373 MOV CD--3 12 CR3 334 CR12 374 334 -----------@ 374 -----------@ (245) (255) 335 375 SEE DETAIL "A" SEE DETAIL "A" CR4 336 CR13 376 336 CB-10 f---0------------0) 376 CB-19 f---0------------0) 4 AMPS (246) 4 AMPS (256) r--....... 337 r--....... 377 337 MOV G)------MOV4 377 MOV G)- 4 13 CR4 338 CR13 378 338 -----------@ 378 -----------@ (246) (256) 339 379 SEE DETAIL • A" SEE DETAIL "A" CR5 340 CR14 380 340 CB-11 f--0------------0) 380 CB-20 f---0------------0) 4 AMPS (247) 4 AMPS (257) r--....... 341 r--....... 381 341 lv:OV G)--~----MOV5 381 MOV G)-- 5 14 CR5 342 CR14 382 342 :--0------- - ----@ 382 -----------@ (247) (257) 343 383 SEE DETAIL "A" SEE DETAIL "A" CR6 344 CR15 384 344 CB-12 f---0------------0) 384 CB-21 f---0------------0) 4 AMPS (248) 4 AMPS (258) r--....... 345 r--....... 385 345 MOV CD-------MOV6 385 MOV CD--6 15 CR6 346 CR15 386 346 -----------@ 386 -----------@ (248) (258) 347 387 SEE DETAIL "A" SEE DETAIL "A" CR7 348 CR16 388 348 CB-13 f----®------------0) 388 CB-22 f--0------------0) 4 AMPS (249) 4 AMPS (259) r--....... 349 r--....... 389 349 MOV G)------MOV7 389 MOV G)-- 7 16 CR7 350 CR16 390 350 -----------@ 390 -----------@ (249) (259) 351 391 SEE DETAIL "A" SEE DETAIL "A" CR8 352 CR17 392 352 CB-14 f--0------------0) 392 CB-23 f--0------------0) 4 AMPS (250) 4 AMPS (262) r--....... 353 r--....... 393 353 MOV CD------MOV8 393 MOV CD--8 17 CR8 354 CR17 394 354 -----------@ 394 -----------@ (250) (262) 355 395 SEE DETAIL "A" CR9 356 356 CB-15 f--0------------0) 396 4 AMPS (252) r--....... 357 357 MOV CD------MOV9 397 9 CR9 358 358 -----------@ 398 FOR CONTINUATION (252) SEE LINE NO. 401 FOR CONTINUATION SEE LINE NO. 361 L N No. 401 402 403 404 r-----MOV10 405 406 407 408 ----MOV11 409 410 411 412 ----MOV12 413 414 415 416 ----MOV13 417 418 419 420 f-----MOV14 421 422 423 424 1-----MOV15 425 426 427 428 ----MOV16 429 430 431 432 ----MOV17 433 434 435 436 437 438 Revisions bale ) 20 AMPS L4 CB-24 4 AMPS r--....... 405 CB-25 4 AMPS r--....... 409 CB-26 4 AMPS r--....... 373 CB-27 4 AMPS r--....... 417 CB-28 4 AMPS r--....... 421 CB-29 4 AMPS r--....... 425 CB-30 4 AMPS r--....... 429 CB-31 4 AMPS r--....... 433 FROM 120V PANELBOARD CIRCUIT NO. 4 SEE DETAIL "A• CR18 404 +-0------------0) (263) CR18 406 '--iN-~~-----------0) (263) MOV G)------ 18 SEE DETAIL "A" CR19 408 f---0------------0) (264) CR19 410 '---'1N--£~-----------@ (264) MOV G)--•---- 19 SEE DETAIL "A" CR20 412 f--0---- ----- ---0) (265) CR20 414 '---'1N---0~-----------@ (265) MOV (D-+---- 20 SEE DETAIL "A• CR21 416 f--0------------0) (266) CR21 418 "=--00------------@ (266) MOV (D----- 21 SEE DETAIL "A" CR22 420 f--0------------0) (267) CR22 422 L-'!'--1:--00------------@ (267) MOV 22 ' i CD--'---- SEE DETAIL "A• CR23 424 f--0------------0) (268) CR23 426 '---'1N---0~-----------@ (268) MOV (D------- 23 SEE DETAIL "A" CR24 428 f--0------------0) (269) CR24 430 L-.:]~-(>~-----------0) (269) MOV (D------- 24 SEE DETAIL "A" CR25 432 f---0--------- ---0) (270) CR25 434 '---'1N---0~-----------@ (270) MOV (D------ 25 MOV18 MOV19 MOV20 MOV21 MOV22 MOV23 MOV24 MOV25 r---F77 1-PH ELECTRIC ACTUATOR ---------------------7 I _ 1-PHASE MOTOR I I lr--J -THERMAL OVERLOAD WllH AU TOMA TIC RESET I E1 WIRING SHOWN WllH 1H VE I I~ ifl~c i I " >->->- i L: __ ~_ J I I H E-I CAP. OPEN TORQUE SWITCH I RED NC -I COM I ~ NO - 0 I I I CLOSE TORQUE SWITCH BLUE NC COM NO 0 - q, MOTOR OPERAlED VAL IN MID-TRAVEL AUX. OPEN LIMIT SWITCH NC COM NO -- OPEN LIMIT SWITCH NC -~ COM NO 0 AUX. CLOSE LIMIT SWITCH NC COM . NO - CLOSE LIMIT SWITCH NC COM NO 0 I I I I I I I I I I I : 1 I z I 3 I 4 5 61718 --------------_J .J_ -::-GND TB-1 DETAIL "A" INTERNAL WIRING MOTOR OPERATED VALVE )\I_QJ:E;__ OPEN LIMIT SWITCH CONTACT OPENS WHEN VALVE IS FULLY OPEN. CLOSE LIMIT SWITCH CONTACT OPENS WHEN VALVE IS FULLY CLOSED. LEGEND MOV HI LVL LOW LVL L.S.C (TYPICAL FOR 12) PLC PANEL WIRING BY OWNER FIELD WIRING BY CONTRACTOR TERMINAL AT PLC CONTROL PANEL MOTOR OPERATED VALVE HIGH LEVEL LOW LEVEL LIMIT SWITCH CLOSE L.S.O LIMIT SWITCH OPEN OCT - 3 1997 T.S.C T.SO TORQUE SWITCH CLOSE TORQUE SWITCH OPEN DESIGNED BY: SV/MF DRAWN BY, SV/MF CHECKED BY: APPROVEO BY: SCALE: NONE {j£ational Starch and Chemical Company SALISBURY PLANT OPERABLE UNIT 3 cr\oUNDWAltl~ l\lMtlJl/\1 ION SY~ILM GROUNDWATER TREATMENT BUILDING ELEMENTARY DIAGRAM SEPTEMBER 1997 DWG NO, PLC-3 FROM 120V PANELBOARD • I CKT. NO. 1 601 1· ) 20 AMP 602 @ PANELBOARD ? 603 I I 604' L 1 605 606 CB-1A 5~ qj) ' ' PROGRAMMER N -o------------1 I-=:-::-:::::-=--:-:-'=-'-----{:>() qj) RECEPTACLE ' " _j_ CB-ZA 5 AMP ALLEN-BRADLEY L1 ~ PANEL VIEW N 607 ----o-0--------+--0~ ~u----+------ 608 CB-3A 7 AMP ALLEN-BRADLEY SLC 5/03 MAIN RACK ~ 609 -L-1---o: o_-------+--0~ AREA 2 - PROCESSOR & P.S. 610 611 612 E-STOP POWER ON N 613 t----~~~c,,.L.J:-!---Q9--'--o~ ~ CR N PB-2 -PB-o,---{)<}-------j M (614,619,619) 614 615 CB-4A 5 AMP L1 ~ CRM '-----1' 't---.... I I (613) 616 ----o:o-~-------J--o: DC POWER SUPPLY 617 + 24VDC ) 618 ') CB-5A 5 AMP _l CRM ...1... CRM , I I ' 619--(613) (613) (LEVIEL TRANSMITTERS) LINES 661 THROUGH 662 620(~ MAIN RACK SLOT 1 L HAND. OF~ AUTO AO 621 t----c-L.L/"'..Qlr~-------------1:»---+-o-IN O ss-1A" '-" M A1 622 .... _ 1-7 ~---------------0<::::o--+-olN 1 623 ! -70f-- - - - - - - - - - - - - --0<:o--+-0-IN 2 HAND_ oFi=:,. AUTO ~ 624 t----9,,.L./'~r-~--------------<~--j--o IN 3 SS-2A· - M ~ 625 .._.-,-7 ~----------------00-x:,,-+-o::IN 4 626 ! _70f----------------0~<>5-+o-_ IN 5 HAND OF~eUTO ~ 627 t----o_/"LQn-JE-------------Q<;}--+--0: IN 6 SS-3A" - M A7 628 1---,-7 ~-----------------0~0---+-o::IN 7 629 ! _~Of--------- - ------0~<>8 -+-o:: IN 8 HAND_OF_%tUTO ~ 630 t----9,,.L!.»----------------QS>--+-o'.: IN 9 SS-4A - 631 632 633 634 635 636 637 M A10 ,..._ 1-7 ~---------------0<::::o--+-o_ IN 10 ! OL A11 -7 ~ ------ - - - - - - ---«::::>----+-o: IN 11 A12 }--t--o-IN 1 2 A,.!_3 00--~-I--O _, IN 13 AJ...4 16100---t---o-IN 14 A15 r-+-olN 15 AC COM N FOR CONTINUATION 638 ---------------------------SEE LINE NO. 641 ' ~ N ' CONTINUED MAIN RACK r.i'" 641 i-------------==--cc-,--,--c-ccc-c-,-c--~---~~~~-'--t~ FROM LINE NO. 38 SLOT 2 - L HAND oFi=:,. AUTO ~ 642 t----c-L.L/:..O,n"~-------------1;.,o---+-o:: IN 0 SS-6A.. '61 M ~ 643 ,._ -1-7 ~ ---------- -----0~<>---l-O::IN 1 644 ! -~Of-- - - - - - - - - - - - - --0~<>2-+o_ IN 2 HAND OF~ AUTO ~ 645 t----f->:--''~-~--------------1~-t--0::: IN 3 SS-7A" - M ~ 646 ,.._._7 _7 ~---------------C~<>---;-o-1N 4 647 ! -~Of-- - - - - - - - - - - - - --0~<>5 ---t-o'.: IN 5 648 ,.._.L _____ -~ ~~_?EE __!)ETAILJ3 ___ ;(X6)--+-o-IN 6 649 ,.._. - - - - --~ ~~_?EE __!)ETAILJ3 - -~~D<7r--+--O-IN 7 650 ,.._. - - - - --~ ~~_?EE __!)ETAILJ3 - --~0<8r--+--0::: IN 8 651 .._. - - - - --~ f-6-~ _?EE _!?ET AIL J3 - ---<~X9>---+-o:: IN 9 652 653 654 655 656 657 658 659 660 661 EXTRACTION WELL >-PUMP 662 NS-45 663 664 EXTRACTION WELL PUMP 665 NS-46 666 667 EXTRACTION WELL PUMP 668 NS-47 669 670 EXTRACTION WELL >-PUMP 671 NS-48 672 673 674 675 676 677 LEVEL SENSOR LS5 B10 c,<~_:r---t-o~_ IN 1 0 B11 ,<;;>,.(><_}--t-O-IN 11 B12 cx-o--+o: IN 1 2 - 8 Ri0< 1r3 -t---o: IN 13 - B,.!_4 00--1-0-IN 1 4 "<..J 815 O<)-"-t---o IN 15 - AC COM o---+-- MAliJ RACK St.CT 3 0--------------C~<>0 -+o_ 1N o+ C1 w----7 24VDC' - - - - - ---<::::».----lf-0-IN 0-'------' sJ: >uN~-a18 S? 1oOO---t---o-COM C3 0<")--+-0 IN 1 + - C4 0<"}--t-0--IN 1 -~ C5 >---t-O-COM C6 r-+o: IN 2+ C7 Coo---1-0 _, IN 2- ~ 00---1--0-_ COM - C9 r-+-olN 3+ C10 1610<"}--f--o --IN 3- C11 ~oo---t---o-COM FOR CONTINUATION 678 i-----------~s=EE~L-IN=E-cN-,-0,...._-6,,..,8,...,1 ________ __,-; No. ' :,.. TRANSFER PUMP A2TP1 :,.. TRANSFER PUMP A2TP2 NS-45 LVL. CONTROLLER NS-46 LVL. CONTROLLER NS-47 LVL. CONTROLLER NS-48 LVL. CONTROLLER AREA 2 SURGE TANK Revisions 681 682 L ,, MAIN RACK SLOT 4 --+--0_ VAC 1 CONTINUED FROM LINE NO. 78 H~~D "-,... 683...--+----+---=--::--lE--d~!--, SEE DETAIL _ 'TYPICAL) ~ ' SS-1Al OUT Oo--::!--0~0----0~0-________ 1 STARTER _ __, HAND '-CONlROL 684.._--l-----+---------.'IE-a~h D1 " r> " SS-2A),_ OUT 1 :::o--l--o,:;0---------0¢- H~~o "-,... 685 ._-+----+--=-~-=-2-*·--sas~-.J:3Ai-,i,l -STARTER -CONlROL _....., STARTER OUT 20---1-----o'<>'0----000---------_....., 686 ...--+----+--=-=--------.'IE-0:~ ~ OUT 30--::1-----00---------1 CONlROL H~ND ..._ ~ SS-4A STARlER --CONTROL _....., STARlER _,. H~~D'"-..... 687.._-+----+---lE--d~h Q._4 " SS-SA 1 OUT 40--::!--o•vo----oO---------_ __, -- ~ ~ HANO,.,. -, SS-6A,l '<Y 688...--+----+-------'----l(-c!~M OUT 5o--t :::f--<X:,----------0<0- 689 OUT 6o-l ----c ~ ' ~ 690 OUT 7o-l ::---C 9-Z ' ~ 691 --+--o:: VAC 2 692 • 693 694 695 696 697 698 699 700 701 702 703 704 705 706 707 708 709 710 711 712 713 714 715 716 717 718 Q§ OUT 8o--f _---{_>0 Qi) OUT 9o--f :::---{_>0 Dj_O OUT 1 Oo--t ----<161>0 ~1 OUT 11o-l ----<yyXl D,1_2 OUT 12o-l ----{yyXl Dj_3 OUT 13 D-1---<vXl D15 OUT 15o--t _--{_>() CONTROL STARlER _....., --CONTROL MAIN RACK SLOT 5 EO ,---, ©-----1-o IN O I I I E1 I I 0---t--o IN 1 I E2 I I ©--+---o IN 2 I I I E3 I I ©-----1-o IN 3 I I I E4 I I ©---t--olN 4 I E5 I ©---f-o1N 5 E6 I ©----+--olN 6 I E7 I 0---t--olN 7 EB I ©---f-o1N 8 E9 I ©----+--olN 9 I I I E10 I I 0---t--o IN 1 0 I E11 I I ©---f-o IN 11 : E12 I I ©-----1-o IN 1 2 I I I E13 I I 0---t--o IN 13 I E14 I I ©---f-o IN 14 : E15 I I ©-----1-o IN 15 I I I I AC COM I I o--+,-.. L ___ ..J (FUTURE) EXTRACTION WELL PUMP NS-45 EXTRACTION WELL PUMP NS-46 EXTRACTION WELL PUMP NS-47 EXTRACTION WELL PUMP NS-48 TRANSFER PUMP ASTP1 TRANSFER PUMP A2TP2 1 --LEVIEL OK--7 i ( ~ : ~8--- 1 :------,QS) (PLC IN:UT) I ~04 ---~'~-------~ ! I ~ ~ I ~ ! I ~ I ~ ~ I i G ;===! ==~: I ~ I #--2-1/C CABLES I I I L-------17 I I L _______ _J I I I I I I 1/C CABLE : : : I I I DETAIL "B" TYPICAL WIRING OF EXTRACTION WELL LEVEL CONTROLLER (TYPICAL FOR NS-45, 46, 47 & 48) ~\ {~I DISCONNECT '-SWITCH ~~ ! LEVIEL SENSORS o (AT EXTRACTION WELL) -- PRELIMINARY LEGEND PLC PANEL WIRING BY OWNER FIELD WIRING BY CONTRACTOR TERMINAL AT PLC CONTROL PANEL ocr -3 1997 DESIGNED BY, SV /MF DRAWN BY, SV /MF CHECKED BY, APPROVED BY: ~ational Starch and Chemical Company SALSIBURY PLANT OPERABLE UNIT 3 GROUNDWATER REMEDIATIO~J SYSTEM PRODUCTION AREA 2 ELEMENTARY DIAGRAM bWc; ~O. PLC-4 Date By 801 t 802 ) 20 AMP ? @ PANELBOARD 803 I CB-1B 804 805 806 807 808 809 810 811 812 I 5 AM p 00.:::.:..._---o~ Ll .. - ... 1 Ll CB-2 5 AM B p ~ CB-3 7 AM - B p ~ .. - E-STOP ~" FROM 120V PANELBOARD CKT. NO. 1 qj) PROGRAMMER N qj) RECEPTACLE __..]_ -- ALLEN-BRADLEY PANEL VIEW N .. --- ALLEN-BRADLEY SLC 5/03 MAIN RACK _ LAGOON 2 N PROCESSOR & P.S. POWER ON I -.. CR N 813 PB-2 $) PB-1 M (814,819,819) 814 815 816 Ll 817 CB-4B 5 AMP ~ CRM I I I I (813) DC POWER SUP.~L Y + 24VDC ~ ,_1_~----' (LEVEL TRANSMITT.::RS) LINES 861 THROUGH 862 MAIN RACK SLOT 1 L HAND OFF AUTO 821 t--~.L.fc~---------~5..---L.,., SS-18 AJ 822 M -7--j f--------------- A1 823 : 0 --j~-------------- A2 HAND OFF AUTO 824 r---&:~~---------©---1-o SS-28 A3 M -,--l f---------------825 A4 1 1 _-jo~--------------826 A5 HAND OFF AUTO s21 1 -~y'f?f------------65--L SS-3B A6 M -,--j 1---------------828 A7 1 1 _ _JOl, _______ _ 7 r ------829 AB HAND OFF AUTO 830 1 -2 ~B!4-----------0--L SS-48 A9 831 M -7--j f--------------- A'IO 832 1 1 _-jo~__: ____________ _ A, 1 HAND OFF AUTO A12 IN 0 IN 1 IN 2 IN 3 IN 4 IN 5 IN 6 IN 7 IN 8 IN 9 IN 10 IN 11 833 t--~-L.R~---------~~_j_.,., SS-5B IN 12 834 835 836 837 M A13 -7--j f------------------{)0--1--.,-,IN 13 I I --jO}-- - - - - - - - - - -____ A-0<1()-4-+-fl IN 14 A15 IX)---1--o IN 1 5 AC COM N I I 'Y ' ' 838 r~---------'Fi=O~R=-TCO~Ni'c'T~IN~U~A:.\T~IO~N!...__ _______ __j SEE LINE NO. 841 L N EXTRACTION WELL PUMP NS-49 EXTRACTION WELL PUMP NS-50 EXTRACTION WELL PUMP NS-51 EXTRACTION WELL PUMP NS-52 EXTRACTION WELL PUMP NS-53 L 841 CONTINUED FROM LINE NO. 838 MAIN RACK SLOT 2 842 L HAND OFF AUTO BO T--~s;:,-s_..:;6~B~-------------6b-_j_--0 IN o 843 M B1 -7--j 1-------------------O<O--+--olN 1 844 I I --jOf---------------82)---J--o IN 2 HAND OFF AUTO B3 845 t--~~~---------~--1-o SS-7B IN 3 M B4 846 -7 --j f------- - - - - - - - ----O<}---+-<l IN 4 847 I 1 --f}---------------O<B 5 :>---+--olN 5 HAND OFF AUTO B6 848r---:2~~-----------&-..l....n SS-88 IN 6 849 850 851 852 853 854 855 856 857 858 859 860 861 862 863 864 865 866 867 868 869 870 871 872 873 874 875 876 877 878 L M B7 -,--j 1--------- ----------0<:1---~IN 7 : 0 --j f----------------<> 88 0--+--01N 8 L ______ ~ ~~__?EE_l?ETAIL_B __ .... 81X9)---l--OIN 9 _____ -bfu ~~_?EE _l?ETAIL_B ___ 80<1:>--0-+-o IN lO ------Pd ~~_?EE _l?ETAIL_B - -...JBIX1}-1 -1---0IN 11 ------bfu ~~_?EE _l?ETAIL_B - -_B0<1:>--2-+-o IN 12 ------!--½ ~~__?EE_l?ETAIL_B __ B1<>3--+-olN 13 _____ -Pd ~~_?EE _l?ETAIL_B_ -~B~1r-4-+-olN 14 B15 LEVEL SENSOR LS6 + __ 24VDC -7 r------ (+) ~-a SEE LIN 18 FOR CONTINUATION SEE LINE NO. 881 ()(1--......,.., IN 15 co AC COM MAIN RACK SLOT 3 l---+--0 IN O+ C1 IN 0- C2 COM C3 IN 1+ C4 IN 1- C5 COM C6 IN 2+ C7 IN 2- C8 COM C9 IN 3+ C10 IN 3- C11 COM No. N 881 88 2 EXTRACTION 'M::LL PUMP 88 3 NS-54 88 4 885 LAGOON AREA TRANSFER PUMP 886 LATP1 887 888 LAGOON AREA TRANSFER PUMP 889 LATP2 890 NS-49 LVL. 891 CONTROLLER NS-50 LVL. 892 CONTROLLER NS-51 LVL. 893 CONTROLLER NS-52 LVL. 894 CONTROLLER NS-53 LVL. 895 CONTROLLER NS-54 LVL. 896 CONTROLLER 897 898 899 900 901 LAGOON SURGE TANK 902 903 904 905 906 907 908 909 910 911 912 913 914 915 916 917 918 N Revisions L N CONTINUED FROM LINE NO. 878 MAIN RACK SLOT 4 VAC 1 HAND SEE DETAIL_ DO SS-18 OUT 0 TYPICAL EXTRACTION STARTER WELL --------PUMP NS-49 HAND CONTROL D1 OUT 1 HAND STARTER EXTRACTION WELL CONTROL PUMP NS-50 D2 OUT 2 --------STARTER EXTRACTION WELL HAND CONTROL PUMP NS-51 STARTER EXTRACTION WELL CONTROL PUMP NS-52 ------STARTER EXTRACTION WELL HAND CONTROL PUMP NS-53 --~ STARTER ~-EXTRACTION WELL CONTROL PUMP NS-54 STARTER TRANSFER PUMP --------HAND CONTROL LATP1 --~ STARTER ~-TRANSFER PUMP CONTROL LAPT2 L 1 --LEVEL OK--7 C9------+'----;,,<1'>---1 1--3,----+-' ----- .__._.,, VAC 2 1 ~ I ® (PLC INPUT) i 5 -0>---1,---------,~ L DB OUT 8 o-if----&l D9 OUT 9 o-1---0: D10 OUT 10 o--j---0() D11 OUT 11 o-if----6<'1 D12 OUT 12 o--l--6<l D13 OUT 13 o-if----&\ D14 OUT 14 o-l--6o D15 OUT 1 5 o-if----&\ Dote By D£SIGNED BY: SV /MF DRAWN BY: SV/MF CHECKED BY: APPROVED BY: SCALE: NONE MAIN RACK SLOT 5 EO ,---7 i 7 8 i 1 G 1:---r---1 i i o----,--~2-1/C CABLES L_ L-------7' 7 : I DETAIL "B" _______ _j I I I I I I 1/C CABLE I I 1 1 I I I I I ~{. \{~ DISCONNECT '-SWITCH t LEVEL SENSORS 0----+-o IN O I TYPICAL WIRING OF EXTRACTION WELL LEVEL CONTROLLER (AT EXTRACTION WELL) I I E1 I I ©--t--olN 1 I (TYPICAL FOR NS-49,50,51,52,53&54) E2 I I @----+-o IN 2 I I I E3 I I 0----+-o IN 3 I I I E4 I I ®------t-o IN 4 I E5 I I @----+-o IN 5 I I I E6 I I 0----+-o IN 6 I I I E7 I I ©--t--o IN 7 I E8 I I @----+-o IN 8 I I I E9 I I 0----+-o IN 9 I I I E10 I I ®------t-o IN 1 0 I E11 I I ©-----+-o IN 11 I I I E12 I I 0----+-o IN 12 I I I E13 I I ©--t--o IN 13 I E14 I I ©-----+-o IN 14 I I I E15 I I ©----+--o IN 1 5 I I I I AC COM I I o-+-- L ___ ..J (FUTURE) N PRELIMINARY OCT -3 1997 National Starch and Chemical Com an SALISBURY PLANT OPERABLE UNIT 3 GROUNDWATER REMEDIATION SYSTEM LEGEND PLC PANEL WIRING BY OWNER FIELD WIRING BY CONTRACTOR TERMINAL AT PLC CONTROL PANEL LAGOON 2 AREA ELEMENTARY DIAGRAM SEPTEMBER 1997 DWG NO. PLC-5 REV. EX 10 ELE: 773 ( '----._____~ NS 11 /-:') ELE. 776 '-' ---------"-----.___ ~ --. . ........._ ROAD NO. 1 '-......___,~ --.........~ '-.........._-..... ..... ~ ---------', -------.................. --.........___,__'--.. I I ;/ II I I · I I II / 1 REFER TO DWGS. E-3 & E-4 \ FOR NEW WORK THIS AREA t~ .-+--NEW TREATMENT BUILDING _,..,. ---MCC/PLC ,--+--4"C -4/C-500 KCMIL & 1#4/0 GND P/B ·'--.___~ ~--" '--..--.... ·-......_ --.......... ""' -----......... ................... ____ ~ -------' 7 I I I I ---,"\ ) I \ '~ \ t--EXISTING PIPERACK I &: CABLE TRAY I I t-4/C-500 KCMIL & 1#4/0 GNO I ROUfED IN I EXISTING CABLE TRAY X X X X 0 0 ..,,.. """"' - , .... .. / !Fr ~ ~t lJ □ --,--,--,--__ , __ --,--,-- fllt.Ol Pl.ANT lllilR'EHOUSl / / 1------i-------------- '"'°"""' """"°""" :;•-,;. ID I . . L , __ ,J ARfA l RrAC'rofl: IIOOIII LJ Ill □ 0/[ "" -- ) n ' ' II I I I I I I I I ' ' I I ' ' :~ I I I I ' ' I I ' ' I I ' ' ' ' I I ' ' ' ' I I ' ' I I ' ' ' ' u I I I D '· (~~J I -~ / ~ OCl _,. 11:ECCMlh'IMI ~ D .. i ·- '\ ,-'\'=\ ,_"" ;:t'\ \._; ; @ ,_ i::E ---_ _,,..., ' ~ • [ ' 0 . 0.111 ;;-•-~;. ~ .. \IA I □ r==,. L,_._; ·, - M£A 1 R'[ACTOR !(()OW ----- I I Iii + NS 45 ---, I I --,-- I I ' ' I I ' ' "' ~l"-:1 AR [A 2 / I SURGF NS- I TANK I I I I I ' I --,--,-- __--REFER TO DWG. E-6 DETAIL 2 FOR POWER TO NS-45, A2TP1 &: A2TP2 .-.il------l+----+-f----REFER TO DWG. E-7 NS-48 I I I I ... I I I iJi . I· ' ' I I ' I I I ' ' I I I ' I ' • l ,_ DETAIL 3 FOR POWER TO NS-46 REFER TO DWG. E-6 DETAIL 1 FOR POWER TO NS-48 ' TO Ct DAR SPRINGS ROAD + {NEW) 4"C -4/C-500 KCMIL & 1#4/0 GNO --.,£--,t--o (EXIST) 480/277V, __ ,.)_~( =Jire"frur-=-=-t::;;-;;;~►---END CONDUIT DROP 31t, 4W SwrtCHBOARO CABLE INTO EXISTING J--,:a.....rll'--1 I CABLE TRAY MAIN PRETREATMENT--· BUILDING I ,-I I +--EXISTING PIPERACK I I ;;:-• •-.. I I I l ! l -•--•-•- CATAL'i'ST - I -- 1 1 1_,.-1 S). I I I I I I r-;;:;.;;;,.-l C(:'J'. \ L ~ ~i' I ---•---------------, · NS-54 ~~ .\\ ' ' I X -COT X ' , ; I ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ; , , ; ; ' ; , , / r ; -------)( ·---~-)( X '--,_,____ I LAGOON AREA~ I ~~ ._'-'-I "l'-.,. I SURGE TANK NS-53 I -~ ~ ·,. ··-!,-_ """" "-r· ....___ __________________ REFER TO DWG. E-7 \... -----------------------J.. ----"~·-._____ _ _j~tt ~~!f ~~-19~S~ NOTES 1. CONlRACTOR TO PROW>E AU. REQUIRED LA80R ANO W.TERIALS TO INSTALL AND CONNECT THE (NEW) MCC At THE TREAlMENT BUILDING TO THE (EXIST) 480\i swm:t-180AAO. A 4" RIGID GALVANIZED srtEL CONDUIT WITH 4/C-500 KCMIL & 1f4/0 GND CASLE IS TO BE CONNECTED AT THE SWITCHBOARO ENO TO A NEW 4«N, CURRENT UMffiNG lYPE, CIRCUIT BREAKER. THE CAB1.£ TO BE ROUTED 10 THE NEW MCC VIA CONDUIT ANO EXISTING CAlillE TRAY AS SHOWN. 2. CONTRACTOft TO PROVIDE, INSTALL AND CONNECT (i~~ NEW OORACTION WELL PUMPS, NS-45 THRU NS-54, Mr.A 2 TRANS · PUMPS A2TP1 le A2l'P2 AND I.JGOON AREA TRANSFER PUMPS LATP1 & 1.ATP2 TO EXISTING POWER SVf"PllES t,:; StiOWN IN DETAILS 1 THfW 4 ON OWGS. E-6 ANO E-7. J. REFlk ro DRMIING E-8 FOR ELECTRlCAL EQUIPMENT UST. 4. REFER TO ·l)RAWING E-9 FOR GENERAL ELE:cra!CAL INSTAl.1.ATION NOTES. □ ,,,.-------------.... #"...Mr -----------f.¾_-:::::;-NS-51 _____________ .J NS-51, NS-52. 17 -------------____ -, NS-53, NS-54, ,..-I --------~---------LATP1 & LATP2 (JS-52 Q WELL fNS13 ...... ,, OISIONl'j) BT, IClillf X ' ' . -: I I i 1 i X I I i ' X j ' ' I ' X ' X X X • 1'J X ~ ' ' ' L,l ' CHEa<£»' "" KlilH I starch and Clt-,r,lcal Company SALISBURY PLANT OPERABLE UNIT 3 GROUNOWA TER REMEDIATION SYSTEM ELECTRfCAL SITE PLAN ABU M.t. ALAM, sc o , P E NORlH CAIIOUNA P.E. NO. A IS'SIIEl> fDlt EPA .wiw .AND.~ No. /ft1MM!f ~l!Y,Jtl) SEPTEMBER 1997 DRAWIN~ NO. E-1 0 < 0 a:: (/) G z a:: Q_ (/) Q'. < a w (_) A£V - A 1 .. - 5 ) ' RAW WATER TRANSFER PUMP RWTP1 IEGfNQ dv rrrn 0 0 30A 10A 1 \. ' RAW WATER TRANSFER PUMP RWTP2 t 1 .. - ~ N -.. ,.., ( 5 ') ~- TRENCH WATER TRANSFER PUMP TRTP1 TRANSFORMER (RATINGS /IS SHOWN) VOLlMETLR AMMETER .. 30A 10A (s) ~___/ TRENCH WATER TRANSFER PUMP TRTP2 800~ t '"'--CURRENT TRANSFORMER ~>---._ INDICATES NUMBER --~-INDICATES RATIO 400AF 300AT MOLDED CASE ,t,jR CIRCUIT BRiN<ER FRAME ANO TRIP CURRENT RATING /IS SHOWN (3 POLE EXCEPT /IS NOTED) TO U11Ll1Y TRANSFORMER 1 ---------t -------------, I * J 1200A 1 I _, I I I (EXISTING) 480/277V SWITCHBOARD BUS, 1200 AMP 1-------------------1 I * )SOOA I 1' . ~ ) 350AT -------_ _j * -INDICATES EXISTING CURRENT LIMffiNC MOLDED CASE CIRCUIT BREAKER I I ~- I I -4"C -4/C-500 KCMIL & 1#4/0 GND 10A SPARE SIZE 1 / 100A □ 45A I ~ 0 z '-' 0 - 2 .... - 25 ) AERATION BLOWER ABL1 / 100A 45A 2 0 z '-' 0 -.... - AERATION BLOWER ABL2 JOA-INDICATES SWITCH RATING / INDICATES FUSE RATING 2A COMBINATION FUSED OlSCONNECT SWITCH, WAGNETIC STARTER I I I I I I .. I ~~~ Mff ~ I L_ --------------------------J MCC 480/277V, JI&, 4W, 600 AMP BUS 100A 30A ~ --(:!_) 0-480V Gs}-(,) 0-&00A I / JOA <1 .. 12A 12A 12A 12A 10A 0 ~ 0 -... - (25 "--- AERATION BLOWER ABL3 ~ Cl) .... ,.., AERATION BLOWER ABL4 ABO M.z. ALAM, Sc_D .• P.E. NORTH CAROUl,IA P,E, IIO. 0 ls TREATED WATER TRANSFER PUWP TWTP1 0 ts ._, TREATED WATER TRANSFER PUMP TWTP2 .. 1 N -.. ,.., 1 N -.. - ~ N -~ (~ _;-) ,...._ ___ .,/ RECIRCULATION RECIRCULATION PUMP PUMP RCP1 RCP2 A 1!19111!D -FOR EM Rf.WW AND lllo. Revisi0n1 Oote SPARE SIZE 1 C z (_') '° .. ._, <O .. I') THERMAL OXIDIZER CONTROL PANEL ~ sv, l(IIIH 9Qfl£: - INCOMING CABLES -·- 1200 AMP 0 MAIN ACB ~ 500 AMP 300 HP BLOWER 600 AMP MCC NO. 1 600 AMP wee NO. 2 -- --- ----~ ---~--- ALLOCATED SPACE FOR INSTALLATION OF NEW 480\I, JI& CIRCUIT BREAKER EXISTING 480V SWITCHBOARD JOA 20A ..i 0 -i',' I I I 10 KW UNIT HEATER UH-1 JOA 20A 0 z '-' 0 -... 10 KW UNIT HEATER UH-2 I 30A 20A 0 z '-' 0 -.. 10 KW UNIT HEATER UH-3 ... I I 30A 20A 0 z c., 0 -.. 10 KW UNIT HEATER UH-4 100A UGHTIMG PANEL 20A 0 z '-' N -.. 7.5 KW UNIT HEATER UH-5 120V CONTROL PANEL I Starch an#J Chemical Company JOA 20A 0 z '-' N - 7.5 KW UNIT HEATER UH-6 15 KVA XFMR 480-208/120v JI 20A ,ti 5 KW UNIT HEATER UH-7 1 i "' -... -.. N --;,;, 2 SUMP PUMP 30A I 2A 1 (0 EXHAUST FAN EF-1 2A 1 0 z '-' N -... -.. "' -~ l EXHAUST f"4 EF-2 .. PARTIAL ONE LiNE DIAGRAMS SALISBURY PLANT OPERABLE UNIT 3 GROUNDWATER REMEDIATION SYSTEM SEPTEMBER 1917 l'>RAwtNG NO. E-2 .. ' - -rc1,10~ TO MCC- 7T Hi.--....,__ d 1·c -3if10 & 1f10 GNO TO MCC / ~ PS5G I ,·c -3110 &: 1#10 GNO TO MCC RC'P1 RCP2 MOq I - I 3/4"C -2114 TO MCC (El-"-1 STAR'TER) dB-iillE::1-t:?;-t=3!;JE1-~J=3-dii.iii:illl ~ 3/4"C -3#12 II~ " -" -~ / &: 1#12 GNO ~ J."' - I UH1 ;--- --u -LS2 MOV18 •.L 1·c -3110 &: 1#10 GNO TO MCC MOV6 3/4"C -3'12 & 1112 GNb TO MCC ~ - RCP1 3/4"C -2114 TO MCC (Ef-2 ST~) n LS1 'lllllll M0\117~~ TI L 3/4"C -3/Cf16 TW &: SHL'O "' , --3/4"C -3/C#t6 I TW &: SHL'D : ,LS3 -lofOV19~ _ _111_:::m 111111111 .._ 3/4"C -3/C#16 TW &: SHL'O I I " ,~ illOV1C II (2) ,·c -J/C#16 -- TW & SHL'D fl '---(3) 1°C -3/C#16 tw & SHL'D ~1 ~ .. , \ (4) 1 1/'l"c - 1 ~/cf1e_,/ &, ..,.. '' TW & SHL'D ' 1" C -56f14-+-T1°1" TO PLC •I>-1·c -23#14 TO PLC -I I I I I I I FMI I I I 3/4"( -3'12--I-M-'H> &: 1# 2 GND I SENSOR- 1"C HEAT I I EXCHANGER • " I ---, .~ I L t'C 42#14 ' 21f14 · J J>-----<\\ f--1-~_-_-~-_----, --_-----1-.+-~---__ ---=-==------_-_________ ____,,~. L 1 1/'L'C -35#14 EF-1 (ON ROOF) 1 MOV25 ,t====--=-===-=-_===-:=-====-=-===-=-:===-==-='?'==:::1/ 1 ,;-re -25#14 't'C --4-9114 -' TO PLC i I I I I SUMP PUMP 7 I TRENCH WATER EQUALIZATION BASIN TRTP2 TRTP1 p - cti · --3/4"C -2/Cl16 TW & SHL'D fMI I CONVERTER I +H-_--3/4"C -2/C#16 --TW & SHL'D ,TOP OF CURB El. 788.20' ) FLOOR H.P. EL 786.45' 003 I ~DC '?' 'I \-<'.. I \ L 1, 1/t'C -35#14 I t'C -42114 .J ~2ROOF) \ ~ \_ 1/2"c -25#14 ' TO PLC 314.c _ 3112 _ 3/~c -3#12 -I . 1 RAW WATER D FOR CONTINUATION SEE DWG. £-1 P/8~ ~ • ._ -EXISTING EL£CTRIC CABIE TRAY , I -t:fl _j__ 1-,.-1 ' 'L 4"C -4/C-500 KCMIL & 1#4/0 GNO H H H I . ' I -<c -4/C-500 KCMIL & 114/0 GND I/ ' I r:=::1r=:=======1 . I I & 1#12 GNO / & l#l2 GNO TO MCC LJ~--------~--------<-+--H----+ ,' -------< EQUALIZATION BASIN / __ P_L_C----t----t-+------------------------++---~./'-f'l-++-iU---P/B I THERt.4Al OXIDIZER 3/4"C -3#12 ~ & 1112 GND TO MCC -3/4"C -6#14 I 1"C -12#147 I . ,·c -15114 l TO PLC ./ ,,, ✓ 'l'+-----+--1++-1---4'1---3/ 4• C -3# 14 '-CP-3/4"C -3#14_,..... ABl.1 A8l2 'ABL.3 ABL-4 r+!Wrr7µ•~~-r=::=======?==i"l ---s·, Ps1 ~...,---,__ PS2 PS3 1 ~ ~ Ps4 ', =" II I _ ~ ~ MAKEUP-- AIR DAMPER BOOSTER FAN -I UH6l--:-~--'-- GAS TRAIN &: CONTROL PANEL 1"C -3#8--1~ & 1#10 GND -I ' ' I ' , I ~------~----------------------++-1--------iH+-----i ~---------\~ _______ ., --------------'+"~' ---1++-------+H-----, : ' L-3/4"C -3#12 '., 11 ! q : ' ' I I ---, --' & 1#12 GND ~ ~ TOMCC ~ ~ . I 0 0 NOTES 1. ROUTE CONDUITS 1'S HIGH IS POSSIBLE WITH CONTRACTOR TO PROVIDE ALL REQUIRED HARDWARE, SUf>POf!TS, ETC FOR A COMPLITE INSTAl..lATION. 2. ALL PULLBOXES ANO JUNCTION BOXES TO BE GALVANIZED STEEL UNLESS OTHERWISE NOTED. 3. CONTRACTOR TO USE SE:ALTIGHT A.EXIBLE CONDUIT ON ALL EQUIPMENT, MOTORS, ETC SUBJECT TO VIBRATION. 4. PROVIDE THRU THE WALL SLEEVES FOR CONOUITS EXISTING BUILDING. ALL PENETRATIONS TO BE MADE WATERTIGHT. 5. CONTAACTOR WILL PROVIDE ALL REQUIRED LABOR ANO MATERIALS TO SUPPORT EXPOSED CONOI.JITS, JUNCTION BOXES AND PULLBOXES. · 6. REFER TO DRAWING E-4 FOR AOOffiONAL ELECTRICAL WORK WITHIN PLANT. 7. REFER TO DRAWING E-5 FOR FRONT VIEW OF 480\/ MOTOR CONTROL CENTER. 8. REFER TO DRAWING E-8 FOR ELECTRICAL EQUIPMENT DESCRIPTION. aRAPtfC AQAl,E• • 2 0 2 • 8 FT 1·c -3#8 & 1#10 .GNO D FLOOR H.P. EL 787.70' (J) 1·c -3f8-- & 1#10 GND I 1 1/'L'C -4#6 2:rN LTG,~ ,-. \ & 1#8 GND PANEL • B" " "" L 1 1/2"C -3#6 & 1#8 GNO . A/13 l MCC (FRONT) EF-3{;} ~3/4"C -3#12 & 1#12 GND TO MCC NEW BLOG. I RWTP1 I III ' • " EXISTING BLDG. ------~-~-~-----~-------------------------------,-------------------------r ll[SICNED .,. KMH OR,l,WN BY: JRC CHECKED .,. KMH .,._o "' JTD TREATMENT BUILDING POWER AND CONTROL PLAN ~--~,-- ' 1 1/4"=1•-o" ABU M.Z. ALAM, Sc.D .. P.E. A ISSUED FOIi EPA RE'IIEW ANO COljlllENT /29/97 KMH !i/l,tlonaf Storch and Chemical Company SALISBURY ·PLANT OPERABLE UNIT 3 GROUNDWATER REMEDIATION SYSTEM NORTH CAAOUNA P.E. NO. No. Revisions 1 Date By SEPTEMBER 1997 ORAWlNG NO. E-3 - --~--~--- I i' : . ; , '-,, \ ·, I , '/' , :•' ;t· '/ ,.i , '. ,:;~ I • J · • .. · r: , .·.:. '. · · ·; -:,·-· .. · ; __ :, ·, -: l· ::·'.'-;:::;:.: '.-.-,:·-'.: '.:;. ·>'·> :•.:1 1_:_:,.;-,',: ·: . .:. n· .... , 1:, , ,,.,. ·, ·:.:,IT\''.• -\.:•<· '.': ~-, 8/7 4 14 • 16 • 7 RCP2 ABL1 4 9 ,___ MOUNT 8"-ri' A.F.G. ("NP) RCPl HI e 1 I I I r-- --------------...,, -a . ...,, ' .,.,_ ~a--A/5 "'c 1 • fJ ~ l"---CORROSl()t, ABL2 ------ .) 4 ,-Ul-~'!!!!!!!!l!!!'!!!!!':!__-,':CONTROL 1 r t,SSEMBLY I I I I C 5 ABL3 ABL4 "" >-- ----------:s;;; ...,,. I I MOUNT e•-ff A.F.F. (T'l'P) TWll'! w 5 b 3 Fl~ TO BE MOUNTED FROM CEILING 22'-ri' A.F.F. (lYP) b LIGHTING PLAN lWTP1 ~ _..., \ I r---~ ~-......_______ ~ a :id; ~ lffl J ...A11 L .., 1 J11 I 277 VOLT _J • ~ LIGHTING 9 P,t,NEL "B" = = ~ RECEPTACLE PLAN GRAPttC $1'.;"I ,. • • 0 • .,. --~ : ' 7 TW1P2 I PLC a 9 B/9 B/6 R'll'TP2 OUJ RAW WATER EOUALIZA l10N BASIN t.lOUNT FIXTURES =CEILING NEW EXISTING -, TW1P2 120V ~ PANEL.BOARD "A" ' n TRENCH WATER G EQUALIZATION BASIN OVJ RAW WATER EQUALIZAT!Oli BASIN A/9, 11 ' 9 - I. _I 1 L RWW2 ----+----- NEW EXISTING 10 FT 1 118"=t•-o"' ABU M.Z. ALAM, Sc D., P.E. NORTH CAIIOUNA P.E. NO. , .. I • • 6 d 6 d D I, ____,- H H ~ ,- ' , ~ I ffiENP Q1 P/B CP ¢$ 0 CJ AFF AFG INDICATES CONDUIT RUN EXPOSED INOICATES CONOUIT nJRNED DOWN OR AWAY FROM OBSERVER INDICA"T[S CONOUfT TURNED UP OR TOWARDS OBSERVER JUNCTION BOX PUUBOX CONTROL PANEL EQUIPMENT IDENTIFICATION NUMBER SEE DRAWING E-8 FOR DESCIIIPTION DUPLEX RECEPTACLE LIGHT SWITCH THREE WAY LIGHT SWITCH HIGH PRESSURE SODIUM LIGHTING AXT\JRE FLUORESCENT LTG FlXTURE ABOVE FINISHED FLOOR AB<WE FINISHED GRADE f4/0 GROUND CABLE (D 250 KCMIL GROUND (D CABLE SEE DETAIL "r' ------,-- I ~ CONNECT TO I BLDG. COWMN • ti) RCl"1 I a I I • _ .. _,, ·-~ IIIDWIIA AMlM --.. f-- ----------I - .... , .,.,._ ..,.c I ~ I -- r ~ II 17 ---· ... --l L --~ CON~~T ro BLDG. COLUMN -· -- -- I I I ! I I f-- ~ -----------' - I I ABll ABL2 ABU ABL4 ·1~11· ·1-1· r., ·, c!i I • _ __._ . --·- I I ..__ CGIIN(Cf J&.-ttl.SIIC -------c.tto • l --- :I ..--a I TWlPl I lWTP2 ~· lllENOi WAYIJ! ~---I EQUMJlA l!ON BIISIN .... .. .., I .. ~ 1RTP2 iww11 MOW. -I I --4 It-_,-_ ~ __, TRTP I ~· ~ HI, ~ \... CONNECT TO I 81,.DG. COWMN I I 'tr © I I I " ~ j i I ~ I~ ----~ ~ -~ . ----4c!_ C0NN£CT TO BLOO. CQlLJUt,J ,,....,, -·1 -~" Ir,..•!'!"' ,.__,,,, MCC AND\ 0 PLC OU3 Lr RAW WATER • • • • ..... EQUAUZAllON I l I I I I 8ASIN -277 VOLT.~ ~~ LIGHTING I I "" PANEL "B" I I - I I I ._ - I [E IE \ I I I RWTP2 I I I l ]\ CONNECT TO~ EXISTING GROUNO ---- GRID 0 • COPPER GROUNO ROD@ CADWELO CONNECTION (UNDERGROUND) GROUNDING PLAN "~-~ 0- ■ GROUND CABLE PIGTAIL 6 FT. MINlh4UM BOLTED CONNECTION (ABOVE GROUNO} ltST GROUND WELL NOTES 1. ALL CONDUIT TO BE 3/4" UNLESS OTHERWISE NOTED. 2. SLASHES INDICATE NUMBER OF WIRES #12 AWG MINIMUM WITH INOMDUAL GROUND CONDUCTORS REQUIRED FOR EACH CIRCUIT. GROUND CONDUCTORS NOT INDICATED FOR CL.ARllY. 3. 4 . 5. 6. 7. 8. SEE DRAWING E-5 FOR PANELBOMD SCHEDULES. t2_'.!. INOICATES CIRCUIT NUMBER REFER TO DRAWING E-8 FOR ELECTRICAL E0UIPh4ENT LIST DESCRIPTIONS. RECEPTACLES TO BE MOUNTED Y-<f' A.f.f. UNLESS OTHERWISE NOTED. ALL GROUND CONDUCTORS AND GROUND ROOS WILL BE !JURIED 1 f!' MINIMUM BELOW GRADE. GROUND GRID Will BE CAPABLE Of MAINTAINING A h4AXIMUM OF 5 OHMS. CADWELD~ CONNECTION TYPE "TA" 250 KCt.flL BARE -' COPPER CABLE DETAIL '-#4/0 BARE COPPER CABLE ~··· " '1-L 250 KCMIL BARE COPPER GROUND CABLE /_ CADW£LD__,,/ CONNECTION lYPE ·er 250 KCMIL BARE ---~~ COPPER GROUND CABLE ✓-CADWELD r;_,, CONNECTION TYPE "GY" J 7 i::,.__ 1 • DIA, COPPERWELD j GROUND ROD =:-> - DETAIL • • SEE DETAIL 1 CAST IRON 7 COVER CADWELD ~r---b-1--. CONNECTION TYPE "OCI' (TYP) 18"MIN. . . SANO Fill FURNISHED & INSTALLED BY ELECTRICAL CONTRACTOR , . • SEE DETAIL ':!' FlNISHED GRADE .-+.4---GROUND TEST WELL . , . . . , . . , . . , . . 1 #250 KCMIL · ~UNO '~~ CABLE #250 KCMIL- GROUND CABLE 1------1" DIA. X 10'-<f' LONG ... DETAIL COPPERWELD GROUND ROD :::.. ~ :,.. ~~---------------------~---~~-----,--------------------------,--------------------------f" llESIGNED BY l<MH A ISSUED FOR EPA REVIEW IH:i COlftlEN'" No. ,Revisions ----, . ' '': •.,'. , :•I, .' .-·{ : . . ' ·, ,-·,: ' ' . . ' ; ,,_.. l ' ' I ' ! ' • . ' ', .:. >L ::_.·!-.-· • .!: .~: _•' .. ._, . '" ' . '· ... DRAWN BY G\'I( CHECKED BY KIIii Al'l'RIMll er JTD /29/97 KMH Date By Storch and Chemlcal Company SALISBURY PLANT OPERABLE UNIT 3 GROUNDWATER REMEDIATION SYSTEM TREATMENT BUILDING LIGHTING AND RECEPTACLE PLANS SEPTEMBER 1997 DRAWING NO. E-4 ~ ... \-1 ' -~ -0, ... 1: 17~ (14'-~) .. I .. 2r:J' ""I· 2r:J' .. I .. 2Cf -1-2Cf .. I • • I • 2r:J' -1 .. UNIT EXHAUST lliERMAL TREATED RAW WATER HEATER FAN OXIDIZER WATER TRANSFER UH-5 EF-1 CON'f'ROl ,t,ERATION BLOWER A81..1 TRANSFER PUMP 1A '1A UNIT EXHAUST HEATER FAN UH-6 EF-2 1B 28 SUMP FEEDER PUMP TO 15 K:',/A TRANSFORMER ,c 2C --- UNIT HEAlER UH-7 120/208V 1D PANEl.8C>AAD SPACE 1E JA 38 JC 30 JE PANEL UNIT HEATER UH-1 UNIT HEATER UH-2 UNIT HEATER UH-3 UNIT HEATER UH-4 . 48 4C AERATION BI.OWER A8l2 AERATION BLOWER ABl3 PUMP 5A TWTP1 TREATED WATER TRANSFER PUMP 5B 1WTP2 REC~ULATION PUMP RCP1 5C RECIRCULATION PUMP RCP2 5D ----- SPARE SIZE 1 5E RWTP1 6A ~ WATER TRANSFER INCOMING PUMP CA8lE RWTP2 SECTION 68 TRENCH WATER TRANSFER PUMP 6C TRTP1 TRENCH WATER TRANSFER PUMP 60 TRTP2 SPARE SIZE 1 METERING 6E 15 KVA LTG (277V) AERATION BLOWER TRANSFORMER SPACE 1F 2E JF PANEL A ~208V Jf, 4W, 100I\ BUS MAIN LUGS ONLY SOLID NEUTRAL&: GNO BUS DESCRIPTIONS SPARE FMI CORROSION CONTROL ASSEMBLY RECEPTACLES RECEPTACLES RECEPTACLES EXHAUST FAN EF-3 (MCC ROOM) SPARE SPARE - SPARE SPARE SPARE PANEL ABL4 FEEDER SPACE SPACE 40 5F 8f LEVELING CHANNELS CONCRETE CLIRS (3") FRONT VIEW MOTOR CONTROL CENTER ( 480V. 3¢, 4W) PANELBOARD SCHEDULE d L.JLJ d POLES JA JB JC POLES :z :z -------- LOCATION: AND ~ I ~ AND DESCRIPTIONS AMPS AMPS u u 1P, 20A 1 2 1P, 20A PLC -1P, 20A 3 4 1P, 20A PLC 1P, 20A 5 6 1 P, 20A PLC 1P, 20A 7 8 1 P, 20A PLC 1P, 20A 9 10 1P, 20A SPARE 1 P, 20A 1 1 12 1 P, 2DA AUTO SAMPLER RECEPTACLES 1P, 20A 13 14 1P, 20A RECEPTACLES 1P, 20A 15 16 1P, 20A RECEPTACLES 1P, 20A 17 18 1P, 20A RECEPTACLES 1P, 20A 19 20 1P, 20A SPARE 1 P, 20A 21 2'.i 1P, 20A SPARE 1P, 20A 23 24 1P, 20A SPARE PLC I I I MCC I I I I I I I ------- ~= ' ---j -~~ ------- - ----~ ----------------------- ----------~-----------~-----, PANEL B 480/277V Jf, 4W, 125A BUS PANELBOARD SCHEDULE LOCATION: TREATMENT WITH MAIN LUGS ONLY BLOG. SOLID NEUTRAL&: GND BUS ' ----·-----·--·----l I I I I POLES 0 JA JB IC 0 POL.ES :z z DESCRIPTIONS AND g g ANO DESCRIPTIONS i AMPS AMPS I LIGHTING 1P, 20A 1 2 1P, 20A EXIT LIGHTS ---- LIGHTING 1P, 20A 3 4 1P, 2()1, EMERGENCY LIGHTING LIGHTING 1P, 20A 5 6 1P, 20A OU3 TANK AREA LIGHTING -- TREATMENT BLOG EXTERIOR UGHTlNG 1P, 20A 7 8 1P, 20A TREATMENT BLOG EXTERIOR LIGHTING 1P, 20A 9 10 1P, 20A 1P, 20A 11 12 1P, 20A :1 ABU M z_ ALAM, ScD, P_E NORTH CAROLINA P.E-NO- FINISHED FLOOR _i • ' 1 i '. ·, ,' .: ' ' i · 1 I • l.lfPPUMP 1-EGENQ 11 ©---®---1 I------@----® MCC~TE MOroR STARl'ER/PLC WIIING fr( ~ II p_. JZ ©---@ I I------@----® ----FlElD WIRING 8'I" CONTRACTOR ® TERMltW. AT PLC CONTROL PANEL l QI II iMfJCH WATER C8J TERMINAL AT MOTOR STM'l'ER JJ ©----©----/ I------@----® TAIII at PUMP 1'1ffl'1 MS MOTOR STARTER OL MOTOR OVER1.0AD RELAY II J4 ©----©----/ I------@----® DISCONNECT AUX FUSED DISCONNEct SWITCH AUXILIARY CONTACT II II i'OATION 311 ©----©----/ I 181---® IIDltBII All.I "'9:(]IIET NJ//. 8 ©-----®-------j ~ _8_ -®--+-~ :}----<~Ol+----<~ --@ ~ II AEltA1ION 38 ©---®------t f-----0---® all'IBI Mll.2 7 DISCCllll'.CT NJX 7 ©-----®-------j ~ ---W---+---{IIS)--<l>----l'-t:---1~ --@ 0l , Dl9CCIIRl'.CT NJX II ©-----®-------j f---©-_IL ~---! DIS!XllwlECI MIX I 0---0---j r----©-_II_ -\lSI--+--{ --® 10 DIS!Xllll'.CT MIX ©---~ ~ _J~ --0--+--{ 0l MS --@ 11 DISO(I I ctl'.CI NH. 1 ©----©---I f---©--_J ~--{ OI. ---® DISlXlllll'.CT NJX 12 0---©--------j f---©--1~ -@---+----{ 0l --® DIS!XlllECT NJ//. u ©---©---I I---©-_q ~-~ 0l MS --® Da:ONNECl NJlf. OL 14 ©--_ -©---I I---©-_1f --® DtS;(IIH.CT NJlf. OL 1!1 ©----©---I I @--'~ ---® lllSCONNECT NJlf. OL 11 @-----&-----J I---©-_I! 1115 --@ 17 J~ DISCOIIIECT NJX 17 / ' OL ©---©---I I-----©---1115 -'Ne-----©---@ ©---~~_J~ OL 11 1115 --® _,. ,_ / R DISllDIN:CT NJX It / ' 01. 19 ©---®---1 1-----©---1115 -tt -©---® tf lllSCONNECTNJX ~' OL 20 ©----©---I f---®-J!Cl_ MS ·© 21 DISCOIN:CT NJX 2 ©-----®-----1 f-----@--!_ 115 OL ---©--· -® 22 © ~4 OISOOIICCT NJX OL . --0---j f-----®-p_ ---0---® 0l900 IIECT ALO( OL 23 ©-----®-----1 I---©-A ~---@ Dl900 IICCT /II.II. 24 OL -24 ®---181 I 1-----©---MS ---® DIS"XI Ir EC! NJX 2!I 01. 211 ®-----®-----1 1-----©---MS ---® PLC OUTPUTS FOR MOTOR CIBCU!TS [)£SIGNED BY, KWH -ev, JRC N'l'IIO\IEO BY, JT0 /28/97 KIIIH ~NONE Dote By .IERAllON lfrR :r.~ AIU p P,,-"=' IIECIIICI I 4110N PIii' ~, :o'"A110N RCP2 ~ NS4S EX11W:IION ~ PUMP EX11W:IION WEU. PUMP NS47 EXTR,t,C11()H WEU. PUMP ,.... EXl1!J,COON =PUMP ... EXTRIICnON WEU. PUMP NSIO EX1!tAC1ION WEU.PUMP NSll1 EX1ll/lC'l10N WEU. PUMP 11552 37 311 31 40 42 4l 44 411 47 411 411 50 51 !52 II ®---®-----1 f---®---® II ®----©----1 f----©--· -® II ®---@----j f---0---® AEMIION --ABL3 --aDIIER M!ll.4 TIWA11D 1M1ER TIWISot PUMP 1WIP2 RB:#ICvLJ\llON PUIIP IICPI ©-.. ~ 11 f---©-_ -© RECIRCUlAllON = ®--~llf---©----@ ~ II ®---©------j r--©---® II ®---0--j f--©---«i EXTMCl10N WELL PUMP NS4II EXllW:110N WEI.I.PUMP NS!l1 II EXTIW:11DN ®---©---1 I-~ .. «i = P\JIIP II ®--~ f--©---0 II ®----©-------1 I----0----® EXTRACn0N IIELL PUMP NS54 PLC INPUTS FOR MOTOR CIRCUITS ... ~ MOTOR STARTER ELEMENTARY DIAGRAMS NOTE; . REFER TO PLC OWGS. NO. THRU NO. FOR ADDITIONAL WIRING. EXTIW:JION WELL PUMP NSS4 [jJj,tfonal Storch and Chem/ca/ Company SAL1S8URY PLANT OPERABLE UNIT 3 GROUNDWATER REMEDIATION SYSTEM TREATMENT BUILDING MCC LAYOUT, PANEL SCHEDULES AND ELEMENTARY DIAGRAMS SEPIEMBER 1997 DRAWING NO. E-5 A ... I BREAK ROOM TANK ROOM ----1 8 AREA 1 REACTOR ROOM AREA 1 PIPE CHASE POWER FOR NS-48 □ BOILER ROOM AREA1 CHIU£RS a C C I DETAIL NOT TO SCALE AREA 1 SHOP ' ' I \ ' ' ' • • • ' ' EXISTING .SOV MCC BUS O AREA 1 PIPE CHASE 3 2/10A 1 '>--\ I. 0 z (!) N ~ ... ~ ~ N ~ ~ ,,-· ( 1 .5} ''--..__-/ EXTRACTION WELL PUMP NS-48 ... MIV,I .., ----- ABU M.Z. ALAM, ScD, P.E. NOR TH CAROLINA P E NO. L ,' • .• , :• • •~• c'c'' ','-, •' .• ." •'. t '•" I l I I I I T .J A ISSUED FOR EPA REVIEW AND No. Revi!ions i I ' '. ... OCSJGNEO BY KMH DAAWN BY. JRC -<MO BY: JTD /'ZB/97 kMH &CIIL£: NONE Date By NS-45 -------7 C/T - SUMP -D D t.JU I UL DETAIL NOT TO SCALE POWER FOR NS-45, A2TP1 It A2TP2 EXISTING 480V MCC BUS O STRIPPER CONTROL BLDG. I I I I I I CAC t=':1~!!1 AREA 2 SURGE ...._ ... TANK r J I I / I ~ 30A 30A 1 4/10A 9A 9A 1 . 1 1 ( t< Q Q 0 z 3 z (!) (!) N N N -~ ~ ... ... ... -~ ~ oll oll <Id N N N ~ ~ ~ ~ ..... ... I") I") /'---~ (-s) (s) (112) '-...__.,; '· ; ~, '-....._ _ _/ EXTRACTION AREA 2 AREA 2 Wfl.L TRANSFER TRANSFER PUMP PUMP PIJMP NS-45 A2TP1 A2TP2 .. [fll,tlonal Starch and Chem/cal Company SALISBURY PLANT OPERABLE UNIT 3 GROUNDWATER REMEDIATION SYSTEM ,-------- EXTRACTION WELLS INSTALLATION DETAILS SHEET 1 OF 2 SEPTEMBER 1997 DRAWING NO. E-6 ""'· A , , WAREHOUSE -- POWER FOR NS-46 & NS-47 DETAIL NOT TO SCALE DRYER ROOM EXISTING 480V MCC BUS e AREA 2 REACTOR ROOM I ! / 30A JOA 2A 2A 1 1 r ) I I I I -~-_ie_ --1 -=:t::'li'I NS--47 I RAMP I I I I I I I I I I I I ~2 SURGE TNI< C F'LAMMABLES SHED Fl.AMMABLES SHED 0 . LAGOON AREA SURGE TANK r PUMP HOUSE WALL NS-~- TRACTOR SHED l/lGOONAREA SURGE TANK I I f .....--------------., X PARKING LOT NS-54 I I I I ' J I llfAINTEl>.WICE WAREHOUSE DRYIHG BED DETAIL NOT TO SCALE I I I I I I I I I I X X I EQUIPJ,IENT I STORAGE t" LINE 18" :NS-52 PUMP HOUSE 0 WELL fNS13 (NEW) 480V STARTER RACK O BLOG. 65K CONTROL ROOM I , • 0 z 0 NS-53 NS-49 NS-50 r:=i-----1001 UNISTRUT WITH BOLTS & HARDWARE 30A 30A 30A 30A ... PLC e NEW - TREATMENT BUILDING N -... - EXTRACTION WELL PUMP NS-46 EXTRACTION WELL PUMP NS-47 REMOTE PLC 0 LAGOON AREA r---~~.---c-1--REMOTE PLC 0 AREA 2 SURGE DATA HtwAY CABLE TANK AREA BELDEN lYPE 98-'.2 INSTALLED IN 1" RIGID ~VANIZED STEEL CONDUIT PLC($) BLOCK DIAGRAM DATA HIWAY CABLING NOT TO SCALE c-=C ____ ~----+-----8"~>< 8" , WIREWAY LATP1 LATP2 NS-51 NS-52 .. SECTION NOT TO SCALE ABU M.Z ALAM, Sc.D., P.E. A ISSUED FOR EPA Fl£VltW AHO COMl~ KMH NORlH CAROI.JNA P.E. NO. No. . Revisions Date By ' ' . I OCSIGOIEO BY l(MH ,,,._ BY· JflC CHECK£0 BY KMH ~ 8Y, JT1) 2A 1 0 ffi N -... - EXTRACTION WELL PUMP NS-49 1 6/lOA 1 N -... - N -~ ~v EXTRACTION WELL PUMP NS-50 ... 1 6/lOA 0 z 0 N -... - EXTRACTION WELL PUMP NS-51 1 6/lOA 1 C ts N -... - EXTRACTION WELL PUMP NS-52 3 2/10A 1 C ~ N -... - N -~ 0-1/~ ______ / EXTRACTION WELL PUMP NS-53 1 6/lOA C z 0 N - 1 ... - ,M N -~ (~v EXTRACTION WELL PUMP NS-54 ... _L 1 C ~ N -... - 5 LAGOON TRANSFER PUMP LATP2 1 5 LAOOON TRANSFER PUMP LATP2 EXTRACTION WELLS INSTALLATION DETAILS SHEET 2 OF 2 SOM£: NO.: {BP f 'fol ial Starch and Chemical Company SALISBURY PLANT OPERABLE UNIT 3 GROUNDWATER REMEDIATION SYSTEM SEPTEMBER 1997 DRAWING NO. E-7 E Q u I p ITEM MO. QUANTflY DESCRIPTION ITEM NO. QUANTITY BARE COPPER CABLE, MEDtUM HARD DRAWN, TINNllJ, PER SPECIFlCATIONS OF @ AS THE AMERICAN SOCIETY FOR TESTlNC ANO MATERW..S, SPECIFICATION 82 AS REQ'O MANUF'ACT\JRED BY ANACONDA AMERICAN BRASS COtiiPAN'I' OR APPROVED EQUAL e AS 0 AS P£SCBIPDON REQ'D REQ'D 250l<CMIL .. . . 19 STRANDS -CLASS A Jo . . . . 19 STfWIDS -Cl.ASS A ® . . . . 19 STRANDS -CLASS A AS . . . . 19 STRANDS -CLASS A REQ'D RIGID STEEL CONDUIT, HOT DIP CW.VANIZEO, SIZE AS NOlro ON DRAWINGS; @ WEIGHTS ANO DIMENSIONS FOR CONOUIT, El..8QWS ANO COUPUNOS ARE SUBJECT AS TO TOLERANCES PERMITTED BY UL ANO ANSI SPECIFICATIONS, APPROVED BY R[Q'D UNOERWRilt.RS L.>BORATORJES, INC., AS MANUFACTURED BY CARNEGIE CO., OR APPRCM:D EQUAL @ 1 COPPERWELD GROUND ROD, AS MANUFACTURED BY COPPERWELD BIMETALUCS 0 l,S OlV., CAT. NO. GA1010, OR APPROVED EQUAL; 1" DIAMETER, 10'-Ct' LONG, THICK REQ'D EXTDOOR OF COPPER PERMANENTLY MOLTEN WELDED TO HIGH-STRENGTH STEEL CORE ----~- 0 INSULATED GROUMD CABLE 800 VOLT INSULATION. AS MANUFACTURED BY @ AS AMERICAN INSULATED WIRE CO. OR APPROVED EQUAL INSULATED WIRE, AS REQ'O COPPER STRANDED CONDUCTOR, THIN-WALL PvC INSULATION, NYLON JACKf:T, REO'D TYPE THHN OR APPROVED EQUAL PQWE8 C',ARLE (f8 AWG OR LARGER) @ AS 0 AS REQ'D SINGLE CONDUCTOR, 600 VOLT INSUlAllON, AS MANUFACTURED BY AMERICAN REO'D INSULATED WIRE, CO. OR APPR<MD EQUAL. INSULAT£0 WIRE, COPPER I--------•-~·------~-------- STIWIDED CONDUCTOR WITH CROSS-LINKED POLYETHYLENE INSULATION, TYPE XHHW @ 4 POWEB f,AfflE" (f10 AWG OR SW\IER) 0 AS SINGLE CONDUCTOR, 600 VOLT INSULATION, AS MANUFACTURED BY AMERICAN REO'D INSULATED WIRE, CO. OR APPROVED EQUAL INSULATED WIRE, COPPER @ STRANDED CONDUCTOR, THIN-WALL PVC INSULATION, NYLON JACKET, TYPE 1 THHN CONTROL CABLE SINGLE CONDUCTOR 600 VOLT INSULATION AS MANUFACTURED @ AS 0 AS BY AMERICAN INSULATED WIRE CO., INSULATED WIRE, COPPER STRANDED REQ'D REQ'D CONDUCTOR, THIN-WALi.. PVC INSULATION, MYU)N JACKET, 1YPE THHN OR APPROVED EQUAL ---~----~-- © 2/Cf16 SHIELDED CABLE, CAT. NO. 8719 AS MANUFACTURED BY BELDEN, 1oo,; AS SHIELDED COVERAGE OF ALUMIMUM POLYESTER, TINNED COPPER, POLYETHYLENE ® AS REQ'O INSULATED lWISTEO PAIR 18 NIIG STRANDED TINNED COPf>ER DRAIN WIRE, REQ'D CHROME PVC JACKET OR APPROVED EQUAL PVC ( 40 Mil THICKNESS) PlASl1C CONDUIT SIZE AS NOTED ON DRAWINGS, 0 AS WEIGHTS AND DIMENSIONS FOR CONDUITS, El90WS ANO COUPLING ARE SUBJECT REQ'D TO TOLERANCES PERMITTED BY UL ANO ANSI SPECIFICATIONS AS -- MANUFACTURED BY CARI.ON OR APPROVED EQUAL @ AS DUPLEX JW GROUNOING TYPE W£ATH£RPROOf RECEPTACLE, 20A, 120V 1VORY FOR REQ'D @ AS STRAIGHT BLADE CONNECTION IN GALVANIZED STEEL FS BOX WITH A PvC CQI\TING REQ'D AS MANUFACTURED BY CROUSE HINDS INC. CAT. NO. WLR0-6-20 OR APPROVED EQUAL ·--" -'-•"-------- SEALTITE. TYPE U.A. APPROVED BY UNOERWRfTERS LABORATORIES, INC. WtTH TOUGH EXTRUDED POL WINYL CHLORIDE COVER, THE FLEXIBI.£ METAL CORE IS MADE OF @ AS @ AS INTERLOCKED GALVANIZED STEEL WITH A COPPER BONDING CONDUCTOR WOUND REQ'D REQ'D SPIRALLY IN lHE SPACE BElWEEN EACH CON\IOLUTION ON THE INSIDE OF THE CONDUIT. SIZE AS SHOWN ON THE DRAWINGS; AS MANUFACTURED BY AIIIACONOA. - MOTOR CONTROL CENTER WITH FOLLOWING ITEMS AS MANUFACTURED BY @ AS PL.LEN BRADLEY CORPORATION: REQ'D SECTIONS ARE 91 1'2"H X 2cfW X 2d"D WITH NEMA 1A GASKETING CLASS I, TYPE 8 WI NG HORIZONTAL BUS WILL 8E 600 AMP COPPER, RATED FOR 480V, J-PHASE, 4-WIRE, 60 HZ OPERATION @ AS VERTICAL BUS WILL BE 1/4" X 1-1/2" COPPER GROUND BUS WILL 8E ~ X 2" COPPER WITH LUGS REQ'D VERTICAL GROUND BUS FULLY RATED NEUTRAL BUS SUPPLIED FOR EACH STRUCTURE BUS BRACED FOR 65,000 AMPS RMS SYMMETRICAL @ FUSED SWITCHES6STARTERS TO BE BRACED FOR 100,000 AMPS RMS SYMMETRICAL @ AS 1 ALL FUSED SWIT HEStSTARTERS TO HAVE AUXILAIRY SWITCH OPEN WHEN SWITCH OPEN, REQ'D CLOSED WHEN SWITC CLOSED. THREE PHASE, 4-WIRE PANEL.BOARD •A", 100A MAIN COPPER BUS 3-PHASE, -4-wtRE, 60 HZ WITH THE FOLLOW~: 120/208V, -MAIN LUGS ONLY I ® AS -24-1 POLE 240V BOLT-ON CIRCUIT BREAKERS ' REQ'D 150AF/20AT WITH 22,000A I.C. 0 240V -FUU.: RATED NEUTRAL COPf'ER BUS -FULLY RATED COPPER GROUND BUS -PANEL DIRECTORY @ AS 15 t<:,/A 3-PHASE TRANSFORMER RATED 480V DELTA PRIMARY AND 208/120V Y REQ'D .. SECONDARY WITH 4-2 1/2X TAPS '- -- GE~EBAL ~QIES 1 . CONTRACTOR Will VERIFY ALL QUANTIT1ES AT THE TIME OF BIDDING. 2. CONTRACTOR Will FURNISH ALL CONDUIT, WIRE, CABLE, BOXES, FITTINGS, CONNECTORS, SUPPORTS, WIRING, MATERIALS, HARDWARE AND ANY MISCELLAHEOUS ITEMS REQUIRED FOR A COMPLETE INSTALLATION ANO WHICH MAY NOT BE SPEClflCALLY CALLED FOR ON THE CONTRACT DRAWINGS. J. CONTRACTOR Will FURNISH AND INSTALL ALL INCIDENTAL ITEMS REQUIRED AS PART OF HIS WORK EVEN THOUGH NOT PARTICULARLY SPECIFIED ON CONTRACT DRAWINGS FOR A COMPLETE INSTAU.ATION. ABU M.Z. ALAM. Sc.D .. PE. A NOR111 CAROUNA P.E. NO. No. . M E N T L I s T DESCRIPTION ITEM NO. QUANTm' DESCRIPTION GN.VIINIZED STm. PUI..L80XES ANO JUNCTIOH BOXES AS MANUFAC1l.lR£0 BY @ 6<J" X 4l!' OUTSIDE AIR INTAKE LOIJIIER MODEL S12. WITH MOOEl P0D205, t~ VOLT, APPLETON OR APPROVED EQUAL 2 11 MOTOR OPERATED DAMPER; AS MAN\JflC1\lftEI) BY PENN ~'TION COMPANY. NON-F'USED SAfETY DISCONNECT SWITCH, RATED FOR 48CW, J-PH,,t,SE, JO AMPERE @ 24" X 12" OUTSIDE AIR INTAKE LOWER MOOfl. S12 WITH MODEL PCD205, 120 VOLT, OPER,\TIOH ~ IN NEMA 4X STAtNl.£SS STm. ENQ..OSIJM: AS MANUFACTUREO 1 1' MOTOR OPERATED DAMPER; AS ~ BY PENN \Onli.ATIOH COMf'ANY. SY SQIIME: r1' CO. CAT. MO. HU361DS Wl'TH GROUND KIT PKlGTA-1. .· 0 AS 20A, 12D/277V, 1-POLE TOGGLE SWITCH, BROWII IN COLOR, AS MANUf'AClUREI) EXIT UGHT mrACE. ENO, SURFACE: ~~ MOUNTED. ~Nt>ICATED ON DRAWINGS. Wffli 2 LONG UfE LAMPSWfflf2 , ~r DIE CAST REQ'O BY HU89EU. CAT. NO. HBl.1201 ~TH STAINLESS STttl WALL PLAlE CAT. NO. S1. ALUMINUM . ANO COMPLETE . 8V OC M ES FOO'URE TO BE BY CHLORIDE $'r&IE"4S CAT. NO. SPE-A OR APPROYED E L.NitPS TO BE SMlAR @ 20A, 120/277V, 3--POLE TOGGLE SWITCH, BROWN IN COI..Oft, AS MANUFAClVRED TO GE F6-TS OR APPROVED EQUM.. AS BY HUBBELL CAT. NO. HBL1203 WITH STAINU:SS SlEEL WAU. Pl.All: CAT. NO. S1 REQ'O OR 54 AS REQUIRED. TliREE ~ 4-WIRE PANEi.BOW> "ff, SIMIVIR TO T'tPE NF 1254 t.WN COPPER P.JPfl~ ~ 3-PHASE, 4-WIRE, 80 HZ AS MANUF.tCTURED BY SQIJME 2' -o· x 4' -o· RFCESSfD MOUNm> FLUORESCENT FlX11JAES BAKED WHllE ENAMEL r1' wmt • ALUMINUM FRAME WITH PR!StllA TIC ACRYLIC LENS. EMERGENCY SA'ANG EL.EC~ONIC -MAIN LUGS ONLY @ -8-1 POL£ 20A, 460V BQLT-ON CIRCUIT BREAKERS TYPE EGB, 4 SPACES AS BALI.AST {T804) TO BE AS MANUl"AClURED BY LIGHTOUER CAT. NO. REQ'D FOR 1 P, 20A CIRCUIT 8R£AKERS Wl'fH 36,000A I.C. e 48CN XT2GVA44027704. RAlED FOR 277V OPERATION; PRO'ot!DE FOUR (4) ~ T--8 (32W) -FULLY RAT[!) NEUTRAi. COPPER 8US LAMPS PER AXTURE. -FULLY RATED COPPER GROUND BUS -PANEL DIRECTORY ® -HEMA 1 BOX ENCLOSURE CAT. NO. ~6 ANO COYER CAT. NO. NC26 AS SAME AS ITEM 33 EXCEPT WITH EMERGENCY BAI...LAST. REO'D SINGI.£ PHASE, 2-POLE MANUAL STARTER RAT[!) FOR 120V, QPWTION Wfl'H ON--OFF @ TOGCI.E ~l'ii_ INTEGRAi.. CMRLOAD ANO RED Pll.DT IJQHT ~ IN NEMA 4 AS MULTI CONDUCTOR 600V INSUl.ATIOH TRAY COMPATIBLE CA8LE AS MANUfM::T\JRED STAINLESS ENCLOSURE /tS MANUf"ACTURED BY SQUARE CAT. NO. FW2P. REQ'D BY CABlEC; -4-CONOUCTOR 500 KCMIL & GROUND PRODUCT NO. 14408. - 250 WATT LUMINAAE, HIGH PRESSURE SOOIUM AXl\JRE WllH 277 VOLT 8'd.J.AST. RIGIO HE'J,VY GAUGE AWMUMUM REFLECTOR wmt HIGH IMl¥iCT ACRVUC RERACTOR AS MANUFACTURED BY EXCEI.JHE CAT. NO. BYL2250LX, WITH E10 HPS LAMPS. 2' -D" x -4' -o• RECESSED MOUNTED FUJORESCDIT FIXTURES BAKED Yl1-illE ENAM£L ALUMNUM FftAME WITH ?fflSMA TIC ACRYUC LENS. ENERGY SAVING ELECTRONIC BALLAST (T80-4) TO BE AS MANUFACnJffEO !tY UCHTOUE'lt CAT. NO. XT2GVA4-4027704. RATED FOR 277V OPERATION; PROVIDE FOUR (4) 48" T-8 (32W) LAMPS PER FlxnJRE. 480V, J POI.£ THERMAi. MAGNETIC CIRCUIT ~• -400 AMP FRAME, JOO AMP TRIP, CURRENT LIMITING TYPE FOR INSTAUATION IN EX · NG SQUARE "rt QED 480/2771/ SWITCHBOARD CAT. NO. 4LJ6300. PLC DATA HIGHWAY CABLE BELDEN TYPE 9842 24 GAUGE JOO VOLT TINNED COPPER. POLYETHI..EN[ INSULATED, (2) lWISTED PAIR'S WITH 10011 SHIELD, DRAIN WIRES. co•l81N,1.TION FUSIBLE DISCONHECT SWITCH TYPE FUlL VOLTAGE STARTER NEMA SIZE 1, CLASS 8538 CAT. NO. SCW24V02 AS MANUFACTURED BY SQUARE "If IN NEMA 4X STAINLESS STEEL ENCLOSURE. RATED FOR 480\I, Jif OP£RATION, WITH 120V COIL VOLTAGE PROVIDE 100VA CONTROL TRANSFORMER AND AUXILIARY CONTACT ON SWITCH. COVER TO CONTAIN HAND-OFF-AUTO ANO STOP-START SWITCHES INCLUDING • RED" RUNHING INDIACATING LIGHT, ANO MANUIIL RESET S'MTCH FOR OVERLOAD RELAYS. All FUSIBl£ SWITCHES TO BE SUPPLIED WITH TYPE R CURRENT LIMITING FUSES, SIZES AS SHOWN ON DRAWINGS. ROOF MOUNTED HIGH EFFICIENCY MOTOR lYPE EXHAUST FAN 4712 CFM, 950 RPM WITH INSERT SCREEN, SAFETY DISCONNECT SWITCH AND MOTORIZED 8ACKDRAF'T DAMPER: RATED FOR 1 HP 480V, 311 OPERATION AS MANUFACTURED BY PENN VENTllATION COMPANY CAT. NO. FX18B. PRCMDE PREFABRICATED GALVANIZED STEEL ROOF CURB. ROOF MOUNTED HIGH EFFICIENCY t.40TOR TYPE EXHAUST FAN 320 CFM, 700 Rf>M WITH INSERT SCREEN, SAFETY DISCONNECT SWfTCH AND MOTORIZED BACKORAFT DAMPER; AATED FOR 1/4 HP 120V, 1f OPERATION AS litANUFACTUREO BY PENN VENTILATION COMPANY CAT. NO. FX088. PROVIDE PREFABRICATED GALVANlZEO STEEL ROOF CURB. EXTERIOR WAI.I. LIGHT, HEAVY DUTY ONE PIECE DIE CAST N..Uli!INUM HOUSING WITH Cl.EAR PRISMATIC GLASS, 70 WATT HIGH PRESSURE SODIUM LAMP RATED FOR 277V OPERATION WITH BUil T IN PHOTO CELL CONTROL. SELF CONTAINED EMERGENCY BATTERY PACK LIGHTING FlXTURE, 277V INPlJT TO CHARGER WITH S£AlEO NICl<EL CADMIUM BATTERY OUTPUT OF 6 VOLTS, TEST SWITCH. LED PILOT LIGHT, THERMO PLASTIC, CORROSIVE RESISTANCE: CABINET AS MANUFACTURED BY EMERGI-LITE CAT. NO. ME6N. HORIZONTIAL ELECTRIC UNIT HEATER, WITH HEAVY DUTY CONTROL CONTACTOR 120V CONTROL TRANSFORMER AND INTERIRAL THERMOSTAT RATED FOR 480 VOLT, 3' OPERATION. 5KW AS ~NUFACTURED BY CHROMALOX CAT. NO. LUH0543 PRO\IIOE MOUNTING BRACKETS FOR WALL INSTALLATION. HORIZONTIAL ELECTRIC UNIT HEATER, WITH HEAVY OU1Y CONTROL CONTACTOR 120V CONTROL. TRANSFORMER ANO INTERIRAL THERMOSTAT RATED FOR 480 VOLT, 3' C OPERATION. 7.5KW AS MANUFACTURED BY CHROMALOX CAT. NO. LUH0743 PROVIDE MOUNTING BRACKETS FOR WALi.. INSTALLATION. HORIZONTlAL ELECTRIC UNIT HEATER, WITH HEAVY DUTY CONTROL CONTACTOR 120V CONTROL TRANSFORMER AND INTERIRAI.. THERMOSTAT RATED FOR 480 VOLT, 3' OPERATION. 10KW AS t.lANUFACTURED BY CHROM&O)( CAT. NO. WH1043 PROVIDE MOUNTING BRACKETS FOR WALL INSTAUATION. .. ... .. ---·-------------- IJESIGNEO BY, 1(161 {jJj;,tlonal Storch ond Chemical Company GYI( ORAWNBY CHEC•EO BY 1<MH EQUIPMENT LIST ISSUED FOR EPA R£VtEW MIO COMMENT 09/29/97 -· -----· Revisions Oote KIIIH By APPROVED BY, JTI) SCIIL£: NONE 1' •·• • . •,' •,, • TT" , .. ' . '' .. SALISBURY PLANT OPERABLE UNIT 3 GROUNOWA TER REMEDIATION SYSTEM SEPTEMBER 1997 DRAWING NO. E-8 • i f --i A GE'.NE;RAL NOTES 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. ALL WORK WILL BE I.AWFULLY EXEClJfID IN A NEAT ANO WORMMANUKE MANNER AND WIU. El[ DONE IN ACCORl)NolCE WITH 0000 TRADE PRACTICE .ANO IN STRICT CONFORMANCE wmt MANUFACTURERS RECOMM£NDATIONS AS .tPPUC'AlE. Tl'IIS INSTAUATION WILL CONFORM TO ALL CODES ANO TH£ REQUIREM£NTS OF FEDERAl.. STATE. AHO LOCAi.. REGUlATOR'I' AGENCIES HAVING JURISOICTION. IN PAR11Ct.JlAR. THE WORK WILL BE IN ACCORDANCE WITH REQUIREMENTS PROMULGATED B'f THE UNIFORM C0NSTRUCTlON COOE Of THE STA~ Of' NEW JERSEY, UNlf'ORM FIRE QOO£ OF THE STATE OF NEW JERSEY, NATIONAL PLUMBING CODE, NFPA, BOCA, ASHRAE AAO SMACN,i, AS APPUCABI.C. THE CONTRACTOR WILL BE RESf>ONSIBLE FOR E'NSIJRING THAT ALL RULES AND ltEGUlATIONS, INCLUDING THOSE WHICH MAY BE ISSUED BY THE OWNER, ME 8Ell,IG OBSERVED, PARTICULARLY WORKPCACE SN'ETY ANO THE C0NDUCt OF ALL THOSE EMPLOYED DiRECTI..Y ANO INOIREcn.Y BV HIM ON THE PR£MtSE'S, AND THE OWNER'S EMPLOYEES WHO MAY BE IMPACTED OR AFFECTED B'Y CONSTRUCTION ACTMTIES. THE CONTRACTOR WILL INSTALL SIGNAGE, WRIERS, AND OTHER MEANS TO PROVIOE WARNINGS ANO PERSONNEL SAFETY. PLACEMENT OF THESE ITtMS WILL BE COORDINATED WtTH THE OWNER AND HIS ONGOING OPERATIONS ANO WIU. PROMPTLY BE REMOVED WHEN WORI< IN A PARTICULAR AREA HAS BE£N COMPLETED. GOOD SAfOY PAACTICE AND COMPLIANCE WITH OSHA. EPA ANO NJOEP REGULATIONS IS MANDATED BY THIS C~. THE CONTRACTOR, IN COOPERATION Wl'll-1 THE OWNER, WllL DESIGNATE, PROVIDE SIGNAGE FOR, ANO ENFORCE AREAS IN WHICH HARO HAT ANO SAFETY GLASSES ARE TO BE WORN. HOT WORK AREAS, ANO, WHEN USING BURNING OR WELDING EQUIPMENT ON 11-IE OWNER'S PROPERTY, ADDffiONALLY COMPLY WITH THE OWNER'S REQUlREMENTS FOR FIRE PREVENTION AND HOT WORK. DO NOT SCALE DRAWINGS. EXISTING CONDITIONS ARE SHOWN AS ACCURATELY AS POSSIBLE. THERE IS THE POSSIBILITY THAT CONDfflONS SHOWN ARE NOT EXACTLY AS EXISTING. VERIFY ALL DIMENSIONS, ELEVATIONS, LOCATIONS, SIZES AND CONDITIONS AT THE SITE ANO REPORT »ff DISCREPANCIES TO THE OWNER PRIOR TO BEGINNING INSTAl..l.ATION OR FABRICATION WORK. ALL SUBCONTRACTORS MUST WORK WITH A FULL SET Of DRAWINGS. IT IS THE SUBCONTMCTOR'S RESPONSIBlLITY TO REQUEST Am DRAWINGS NOT F'I.JffNlSHED BY THE GENERAL CON"TRACTOR. WORK TO BE DONE WILL BE ALL 1t-lCLUS!VE. ANY WORK NOT SPECIFlCALI.. Y SHOWN OR CALLEO FOR, BUT REASONABLY IMPLIEO, INCLUDING CUTTING, PATCHING, PMNTING AND RESTORATION OF EXISTING SURFACES DAMAGED BY THIS WORK. IS Tb BE PROVIDED BY THE CONTRACTOR. THE CONTRACTOR WILL PROVIOE ALL MATERIALS ,!HO PERFORM ALL WORI< TO ACHIEVE A COMPLETE FACILITY WITH SYSTEMS OPERATING AS INDICATED ON THE DRAWINGS ANO INTENDED. ALL MATERIALS, EQUIPMENT ANO DEVICES INCORPORATED INTO TH£ WORK WIU BE NEW, ANO BE OF EXACT OR EQUAL (AS APPROVED BY THE OWNER) QUAUlY AS SPECIFIED. ANY MATERIAL FURNISHED FOR THIS PROJECT IJ'f THE CONTRACTOR WILL BE PROMPTLY REMOVED FROM THE PROPERTY WHEN, IN THE OPINION OF THE OWNER, SUCH MATERIAL FAILS TO CONFORM TO THE REQUIREMENTS OF THIS PROJECT, EVEN THOUGH SUCH MATERIAL MAY HAVE N.R£N1Y BEEN INCORPORATED IN THE WORK. PRIOR TO THE TIME THE OWNER ACCEPTS THE WORK PERFORMED FOR THIS PROJECT, THE CONTftACTOR WIU., AT HIS OWN EXPENSE, MAKE ALL ALTERATIONS, AOJUSTMENTS, REPAIRS. ANO REPI.ACEMENTS THAT W.Y BE NECESSARY SY REASON OF THE REJECTION OF IMPROPER, INFERIOR, DEFECTIVE OR UNSUITABLE WORKMANSHIP OR MATERIAL PERFORMED OR FURNISHED UNOER THIS CONTRACT. THE CONTRACTOR IS RESPONSIBLE FOR DETERMINING AU. t.trnlOOS AND MEANS OF CONSTRUCTION. WHERE MATERIALS, FABRICATION AND INSTALLATION ARE SPECIFIED ON THE DRAWINGS OR IN SPECIFICATIONS, THEY WILL BE STRICTLY ADHERED TO. BEFORE ANY SUBSTITUTION OR DE.VlATION ffiOM THESE ~EQUIREMENTS IS MADE, WRITTEN APPROVAL FROM THE OWNER WILL BE OBTAINED IN EACH INSTANCE. THE COMPLETE INSTALLATION MUST CONFORM TO LATEST EDITION OF NATIONAL. LOCAL ELECTRICAL CODES AND OSHA STANDARDS. CONDUIT RUNS SHOWN ON THE DRAWINGS ARE DIAGRAMMATIC; DETERMINE EXACT RUNS IN THE FIELD. ALL EXPOSED CONDUIT W1LL BE SO ARRANGED AS TO AVOID INTERFERENCE WITH EQUIPMENT ANO/OR ITS REMOVAL OR MAINTENANCE. CABLE TESTS: 600-VOLT CABLE ALL WIRE AND CABLE WILL BE LEFT FREE Of ANY UNINTENTIONAL GROUNDS. TI:ST THE INSULATION RESISTANCE OF ALL PARTS OF WORK USING A MEGGER OR OTHER APPROVED MEANS. ALL 600-VOLT INSULATION CA8I.E WILL BE IESIEO WITH A 2500-VOI.T MEGGER, AND ANY OTHER TI:STS RECOMMENDED BY THE CABLE MANUFACTURER. TESTS TO BE RUN IN ACCORDANCE WITH INDUSTRY STANDARDS. 15. MATERIAL ANO EQUIPMENT: A) THE MATERIAL ANO EQUIPMENT USED ANO/OR SUPPLIED BY THE CONTRACTOR Will. BE FIRST GRADE QUAl..tiY ANO OF WEU. -KNOWN MANUFACTURE ANO WILL BE SUBJECT TO APPROVAL OF TH€ OWNER, ESPECIALLY THAT FURNISHED ON AN "'OR APPROVED EQUAL" BASIS AS CALLEO FOR ON THE DRAWINGS OR PER EQUIPMENT LIST. B) BE RESPONSIBLE FOR CARRYING OUT OPERATIONAL ANO PERFORMANCE TESTS OF THE EQUIPMENT TO ENSURE THAT ALL COMPONENTS ARE IN FIRST CLASS COND1110N AND OPERATING CORRECTLY WHEN INSTALLED. C) WIRE AND CABI.£ WILL BE SUITABLY PROTECTED FROM WEATHER AND DAMAGE DURING STORAGE AND HANDLING AND WILL BE IN FIRST CLASS CONOfTION WHEN INSTALI.EO. 16. WORKMANSHIP: A) ALL WORK WILL BE EXECUTED IN A NEAT AND WORKMANLIKE MANNER ACCORDING TO STANDARD PRACTICE. B) ALL FINISHED SURFACES THAT ARE DAUAGED BY THIS CONTRACTOR IN ClJTTING OR DRILLING FOR SI..EEVES OR SUPPORTS WILL BE RESTORED TO THEIR ORIGINAL CONOffiON. •· I J. 17. THE CONDUIT S1S1i:.M ANO ALL ElEC11'ICAL. EQUIPM£NT WILL BE THOAOUGHLY GROUNDED PER N4110NAL, STATE AND l.OCAl.. CODES. PRECAU110NS WILL BE TAKEN lO ENSURE ADEQUATE GROUND CONllNUITY ALONG THE CONDUIT. 18. THE LOCATIONS AS GIVEN ON THE DIWIINGS ARE APPROXIMATELY CORRECT, ""° IT IS UNDERSTOOD THAT lt£Y AR£ SUBJECT TO SUCH MODFICATIONS AS MAY BE FOUND NECESSAA"t' OR DESIRABLE AT THE TIME or INSTALLATION IN ORDER TO MEO A£LD CONOITIONS. SUCH CHANGES WILL . BE MADE BY THE El.ECTfflCAI.. CONTRACTOR WITHOUT EXTRA CHARGE. 19. COLOR COOING: CONDUCTORS WILL BE cot.OR COOED AS FOLLOWS: AC POWER ( 48[7\I} . . . . . Bl.AC!( 208/120 VAC LINE .... RED NEUTRAL . • • . . . . . • . WHITE GROUND . . . • . . . . . . GREEN ALL OTHER WIRING Will. BE COOED IN RANDOM COLORS OTHER THAN Bl.ACK, RED, WHITE AND GREEN. 20. CONTRACTOR WILL TERMINATE AT ALL BOXES ANO EQUIPMENT USING THE FOLLOWING: OOUBLE \.OCKNUT USING A SEALING LOCKNUT ON OUTSIOE OF BOX (liS MANUFACTURED BY MR>WEST OR EQUAL) AND BONDING-TYPE LOCKNUT INSIDE OF BOX (AS MANVFIICTURED BY APPLETON OR EQUAl). 21 . SUPPLY ALL SUPPORTS AND HARDWARE REQUIRED TO PROVIDE A SUITA8L.E AIGID INSTAUATION OF Ml. ELECTRICAL DEVICES, E\IEN THOUGH THESE SUPPORTS ARE NOT SPEClflCALLY CM.LED FOR ON THE DRAWINGS. ALL SUPPORTS ANO HARDWARE TO BE GALVANIZED STEEL 22. CONDUIT: A) RIGID GALVANIZED STEEL: 1) CONDUIT WILL BE HOT-DIPPED GALVANIZED RIGID STEEL 2) CONDUIT WILL CONFORM TO UNDERWRITERS I.A80AATOR1ES STANDARDS ANO EACH LENGTH WILL B£AR THE MANUFACTURER'S STAMP ANO THE UNOERWRI, i:.RS LABEL 3) CONDUIT THMAOS AND ENDS WIU. BE SUITABLY PROTECTED DURING HANDLING .. ENDS WILL BE SQUARE AND REAMED TO REMOVE INTERNAL BURRS OR OlHER SHARP PROTRUSIONS. FIELD-CUT THREADS WIU. 8E FUll AND Ct.EAN-CUT, AND WILL BE FREE OF cumNG OIL ANO FOREIGN MATERIALS. 4) CONDUIT BENDS Will. BE MADE WITH A CONDUIT BENDER. BEND WILL BE DISTRIBUTED WITH UNIFORM CURVATURE THROUGH A SINGLE JOINT OF CONDUIT. KINKED OR Fl.AT BENDS WIU. NOT BE ACCEPTED. 5) THR£AOED CONNECTIONS WIU. HAVE AT LEAST FIVE THREADS FUU.Y ENGAGED. COUPLINGS WILL BE PULLED UP TIGHT. ALL THREADED JOINTS OF CONDUIT OUTSIDE, IN CONCRETE, OR BELOW GRADE WIU BE SEALED WITH RED l.£AO. 6) ALL CONDUIT CONNECTIONS WILL BE MADE SO THAT AN ELECTRICALLY CONTINUOUS GROUND IS OBTAINED. ALL FREE ENDS OF CONDUITS NOT CONTAINING CONDUCTORS Will. BE THREADED AND PR0\1DED WITH COUPLINGS ANO PLUGS. 7) CONDUIT WILL BE INSTALLED IN CONCRETE WALLS. FLOORS AND CEILINGS. EXPOSED CONDUITS WILL BE INSTALLED IN TRUE ALIGNMENT AND IN STRAIGHT LINES AT RIGHT ANGLES TO OR PARAI..I.El. WITH WALLS, JOISTS, BEAMS, GIRDERS, AND COLUMNS ANO Will. BE SECURELY SUPPORTED WITH A APPROVED FASTENERS INDEPENDENTLY OF JUNCTION BOXES AND EQUIPMENT. B) PVC SCHEDULE 40: 1) CONOU1T WILL BE PVC RIGID NONMETALLIC CONDUIT SCHEDULE 40. 2) CONDUIT WIU. CONFORM TO UNDERWRITERS .LABORATORIES STANDARDS ANO EACH LENGTH WIU. BEAR THE MANUFACTURER'S STAMP AND THE UNDERWRITERS LABEL. 3) ALL FlELO CUTS WILL BE MADE WITH A HACKSAW AND PVC CONDUIT MUST BE CUT STRAIGHT; CLEAN OFF ALL BURRS. 4) ALL FIELD BENDS WILL BE MADE WITH HOT BOX BENDERS. 5) ALL PVC CONDUIT ANO FlTTINGS TO BE JOINED SHOULD BE EXPOSED TO SAME TEMPERATURE CONDITIONS FOR A REASONABLE LENGTH OF TIME BffORE ASSEMBLY. 6) COMPLETE INSTALLATION OF PVC CONDUIT Will. CONFORM TO MANUFACTURER'S INSTALLATION INSTRUCTIONS. 23. INSPECTION AND TESTS: A) THE CONTRACTOR WILL MAKE A FINAL INSPECTION Of ALL ELECTRICAL. EQUIPMENT TO ENSURE THAT THERE ARE NO LOOSE ELECTRICAL CONNECTIONS CONNECTIONS OR"ELECTRtCAL. CIRCUITS SUBJECT TO ELECTRICAL BREAKDOWN DUE TO THE PRESENCE OF FOREIGN MATERIAL THIS WILL INCLUDE INSPECTION OF ALL CONNECTIONS MADE UNDER THIS CONTRACT. A CHECKLIST FOR EACH PIECE OF EQUIPMENT WILLL BE PREPARED AND SUBMITTED TO THE OWNER UPON COMPLETION Of WORK, SHOWING THIS INSPECTION HAS BEEN MADE. THE "'30Vf. INSPECTION WILL BE MADE PRIOR TO ENERGIZING ANY PIECE OF ELECTRICAL EQUIPMENT. B) FINAL ACCEPTANCE BY THE OWNER WILL BE WITHHELD UNTIL THE OWNER'S ENGINEER GIVES HIS APPROVAL FOR THE OPERATION OF THE EQUIPMENT. C) THE CONTRACTOR WILL MAKE SUCH TESTS, AS REQUIRED, TO PROVE THE INTEGRITY OF ALL HIS WORK, AND WILL LEAVE THE ENTIRE ELECTRICAL INSTALLATION IN CORRECT ADJUSTMENT ANO READY FOR Of'ERATION. D) DURING THE INSTAUATIOH, THE COlfflb\CTOR WILL PERFORM TESTS OF THE SYSTEM TO INCLUDE MEGGER TESTS OF c,aLE INSULATION, ETC. MEGGER WIU. HQ! BE USED ON CONTROL OR INSTRUMENTATION CIRCUIT CHECKS. 24. 25. 26. 27. ... -----·. __ , ·_ -- E) AFTER ALL CQNNl!:C'l10NS HAVE: B££N COMPI..ETED, THE CONtlW:TOR WILL lt.ST TMf: INSUI.ATION RESISfANCE Of ALL PARTS Of" HIS WORK USING A MEOGER OR OTHER APPROVEDTrO'lMEANS,..,. • F) CONllW:TOR WIU. RUtil SUCH IESIS, Ni, REQUIRED SY THE OWN£R'S ENGINEER, TO ENSUR[ THAT THE ELEC1RICAL £QUIPM£HT ME£IS ALL OP£RAllNG REQUIREMEHTS NS INll'.NOfb. TOUCH-UP WORK: TiiE CONTRACl'eR WILL INSPECT THE INTERIOR AND EXTERIOR SURFACES Of THE MtTAL ENCI..OSUllt£$ WHEN El£C1RICAl. INSTAUATION WORK IS COMPLETED ON EACH. s.ECTRICM. fW,f£/ . PULL BOX, AND OTHER EXISTING OR NEW EQUIPMENT. IT WILL BE THE El.£CTRICAI-CONTRACTOR'S RESPONSl8llllY TO RQ'A!R AH'f FINISH THAT ~ 8E£'N ~ DWRING ~ INCLUDING a.EANING MR£ METAL. APPI..ICATION Of 80TH RUST-RESISTANT ~IMER ANO MATCHING F1NSH ENAMEL TO THE AFFECTED AA£A. AU. SURFACES ARE TO BE LEFT IN FIRST Cl.ASS CONDITION. COMPLETION: ON COMPLETION, THE WOftK MUST CONTAIN NO DEFECTIVE OR DAMAGED WORK AS OETERMtNED S,-THE OWNER. If OEFECTM: OR DAMAGED WORt< IS FOUND. SUCt1 IWi TO BE REMO\IEO ANO REPI.ACEI> AT lHE EXPE:NSE OF THE CONTRACTOR TO THE SATISF'ACTION OF THE OWNER. CONTROL WIRING: A) TH£ COHTRACTOR 1ftLL TERMINATE ALL CON1ROl WIRES ON TERMINAL BLOOkS WHEN INTERCONNECTIONS ARE R£QUIREO. SPLICING OF CONTROL WIRES IN BOXES OR CONDUIT FTTTINGS WILL Mn BE ACCEPTA8L.E. TERMtNH. BLOaCS WILL BE ENCLOSED IN SHttl' S1£EL BOXES FURNISHED ANO INSTAU..ED BY THE CONTRACTOR AS CAI.LED FOR ON TI-IE DRAWINGS. B) ALL CONTROL WIRES Will. BE MARKED TO COMR£SPOt,IO WITH THE NUMBERING SYSTEM ON THE DRAWINGS. MMKINGS Will BE DONE WITH ADHESIVE CLOTH I.A8EI ING STRIPS, BRADY-QUO( LJ8EL, OR EQUAL. THE WIRES Will BE MARl<EO AT 90TH ENDS ANO AT SUCH INTERMEDIATE POINTS, TERMINAL STRIPS, ETC., WHERE E/ISf IDENTIFICATION IS NEEDED FOR TRACING. C) AU. SPARE WIRE WIU. BE TAPED AND TERMINATED IN AN ORDERLY MNINER. THE WIRES WILL BE MMKEO "SPARE" AT BOTH ENOS WITH DESIGNATION AS TO ~E THE SPARE WIRE ORIGINATES. UNDERGROUND CONDUIT INSTALLATION: A) EXCAVATION 1) MACHINE EXCAVATION MAY BE USED IN AREAS WHERE OTHER SERVICES DO NOT EXIST OR ADEQUATE CLEARANCE TO OTHER SERVICES IS ASCERTAINED AND AS APPROVED BY THE OWNER. 2) HAND EXCAVATION WILL BE USED IN THE AREA OF ALL ELECTRICAL SERVICE WITH A MINIMUM DISTANCE OF FIVE FEET EITHER DIRECTION FROM SUCH ELECTRICAL SERVICE. J} HAND EXCAVATION WILL BE USED IN THE AR£A OF SERVICES OTHER THAN ELECTRICAi. W.OE ADEQUATE CLEARANCES ARE NOT INDICATED. HAND EXCAVATION WILL BE THREE F£ET EITHER DIRECTION. B) SH£ETING, BRACING AND TIMBERING 1) WHERE NECESSARY FOR THE SAFElY OF THE WORK, TO t.WNTAIN TRENCH WIDTHS REQUIRED OR TO PREVENT DISTURBANCES, SETTLEMENT OR DAMAGE TO ADJACENT PAVEMENTS, FOUNDATIONS OR SERVICES, ALL TRENCHES ANO OTHER EXCAVATIONS WIU. BE PROPERLY SHEETED AND BRACED. 2) THE OWNER MAY REQUIRE SHEETING AND BRACING FOR TRENCHES WHERE IN HIS OPINION, IS NECESSARY. 3) ADEQUATE IMTERIALS FOR SHEETING AND BRACING WILL BE FURNISHED ANO INSTALLED BY THE CONTRACTOR ANO INCLUDED IN THE LUMP SUIA PRICE. 4) WHERE NECESSARY, SHEETING Will. BE DRIVEN AHEAD OF THE EXCAVATION AS IT ADVANCES. C) REMOVAL OF WATER 1) THE CONTRACTOR WILL PROVIDE ANO KEEP AVAII.A8LE AT THE JOB SITE, ADEQUATE EQUIPMENT f"OR PUMPING ANO REMOVING ALL WATER WHICH ACCUMULATES IN TRENCHES, EXISTING CONCRETE CULVERT(S) ANO EXCAVATIONS. HE WILL PERFORM ALL WORK REQUIRED TO KEEP EXCAVATIONS FREE FROM WATER AT ALL TIMES DURING CONSTRUCTION. 2) IN NO CASE WILL THE CONTRACTOR BE PERMITTED TO MAKE CONDUIT CONNECTIONS UNDER WATER. D) BACKFILLING THE EXCAVATION WILL Bt BACKALLED WITH THOROUGHLY COMPACTEll EXCAVATED MATERIAi.. FREE FROM DEBRIS, RUBBISH, PERISHABLE MAlTER OR STONES LARGER nw.t FOUR INCHES IN THEIR LARGEST DIMENSION. BACKFILLING WILL BE DONE IN LAYERS NOT MORE THAN 12 INCHES IN DEPTH. EACH LAYER Will. BE CAREFULI.Y COMPACTED BY HAND-HELD COMPACTOR AND CONSOLIDATED BEFORE THE NEXT LAYER IS DEPOSITED. E) CONTRACTOR WILL PUT GROUND AND ADJACENT PROPERTIES INSOFAR AFFECTED BY HIS OPERATIONS, INTO A NEAT AND PRESENTABLE CONDITION SATISFACTORY TO FIELD ENGINEER. f) ALL DUCT BANKS WILL BE Pl.ACED ON UNDISTURBED SOIL. G) SAFElY 1) ALL EXCAVATIONS MADE BY CONTRACTOR WIU. BE FENCED, BARRICADED, OR OTHERWISE PROTECTED SO AS TO PREVENT PERSONNEL FROM SLIPPING OR FALLING INTO THEM. 2) IN ADD1llON TO REQUIRED WE'TY IIMRIERS, ~ Will PROW>£ SlEEL PlAl'IS, ETC.. 10 A0£CIUATELY SI.IPPQm' laUCt<S, Ere., WHEN CROSStNG ROADWAYS. I) IF SElTLEMENT Of BACKF1U... OCCURS OORIHO TH£ P£RIOl) OF CONmACT, THE CONTRACTOR, Ufl'OM NOltCE, Will. RESIOftE TNE SUflf'~ TO GRADE AT HIS EXPENSE. H) SURPWS EXCAVATED MATERIAL 1) AS SOON AS BACl<FlWNG IS COlilPLE1a), AU. SURPU,1$ EXCAVATED MATERW. WIU. BE TRANSPORTED BY CONnW:TOR OFF SITE. 2) KEEP ALL ROADS, BOTH PUIUC ANO PRIVATE, FREE or DEBRIS AND DIRT DROPPINGS DURING THE PROGRESS Of THE WORK. 28. CONTRACTOR WILL SUPPLY AND INSTALL AT ALL ELECTRICAL ~ CONNECTIONS PEN£TROX ELECTRICAL JOINT COMPOUMJ AS MANUf'1CTIJR£0 BY BURNDY. 29. ALL RIGID CONDUIT THRrN>S WIU. BE COATED WITH T&B KOPER-SHIELD. lO. CONTRACTOR WILL SUPPLY AU. REQUIRED PUUJNG EQUIPMENT APPRCMD FOR PULLING OF CA&ES IN CONDUTTS. . liQ EXCESSI\IE PULLING FORCES WIU. BE PERMITTED. EXAMPLE: US1HG A lftUCK. 31. CONTRACTOR WILL SUPPLY AND INSTALL ALL REQUIRED PUUJNG COMPOUND AT ALL PULLING POINTS, FITTIN<,S, ETC., AS INDICATED ON DRAWINGS. 32. ALL UNDERGROUND CONDUITS WILL HAVE A MINIMUM HORIZONTAL IW>1US OF 2 FEET O INCHES ANO A MINIMUM VERTICAL RAOOJS Of 2 FUT 0 INCHES. 33. ALL EXPOSED CONDUIT WILL BE RIGIDLY SUPPORTED. THE SPACING BE1WEEN CONDUIT CLAMPS OR OTHER SUPPOffl'S WILL PREVENT SAGGING OR HORIZONTAL RUNS ANO WILL COMPLY WITH NEC ARTICLE 346-12. 34. CONTRACTOR WILL SILVER SPRAY ALL EXPOSED 8loRE: COPPER G1'tOUNO CABlES. 35. ALL CONDUIT WILL BE CLEANED BEFORE ERECTION. N'TER ERECTIOti4 ALL CONDUITS WILL 9E SWABal, OUT BEFOrtE PUWNC CABl£ IN. DURING CONSTRUCTION ALL INSTALLED CONOUfTS WILL BE CAPPED WITH Ml PIPE CAPS TO PREVENT ENTRANCE Of WATER OR FOREIGN MATTER. CONDUIT DESIGN AS "SPARES" WILL 8E LEFT CAPPED AT BOTI-1 ENOS. CONDUITS BE CHECKED WITH A TEST MANDRa HAVING NOT MORE THAN 1/4 INCH CLEARANCE COMPARED TO CONDUIT INSIOE OIAM£TER BEFORE CABLE IS PULLED. 36. CONTRACTOR TO PROVIDE CONSTRUCTION F'OWER, SANITARY FACILITIES, DUMPSTER SERVICE ETC. THROUGHOUT THIS PROJECT. 37. CONTRACTOR WILL NOTIFY NS&CC MINIMUM Of ONE WEEK PRIOR TO Am TESTING Of THE SYSTEM. NO TESTING WILL BE DONE WITHOUT NS&CC PRESENT. 38. CONTRACTOR WILL OBTAIN ALL NECESSARY PERMITS PAY FOR SAME ANO SCHEDULE, INSPECTIONS, ETC REQURED FOR TI-IIS PROJECT. 39. CONTRACTOR TO FURNISH UPON COMPLETION OF THE PROJECT SIX COMPLETE SETS OF SHOP DRAWINGS AND O&M MANUALS ON ALL ITEMS FURNISHED BY CONTRACTOR. 40. THE CONTRACTOR WILL BE PROVIDED WITH ONE COMPLETE SET OF DRAWINGS FOR THIS WORK THAT IS TO BE KEPT ON FILE IN THE AELD OFFICE. THESE ARE TO BE RED LINED WITH ALL FIELD CHANGES ANO ARE TO BE TURNED OVER TO THE OWNER AFTER INSTALLATION IS COMPLETED FOR A RECORD OF AS BUILT CONDITIONS. WHERE NECESSARY. AOOmONAL SKETCHES WILL BE PREPARED BY TtiE CONTRACTOR ANO ATTACHED TO THE PRINTS TO CL.EARLY SHOW THE CHANGES MADE, INCLUDING ALL DUCT BANKS ANO UNDERGROUND WORK. ... ,---,-----------------...,..----,--r-------,------------··---~-----------~------------------------ OCSICNCO s, KMH ABU M.Z. ALAM, Sc o, P.E A IS$1!ED l'()R EPI\ REVIEW ANO ~ Ol/29/97 KMH NORTH CARQINA P.E. NO. No. Revisions I Date By -, -.. -BY. JRC CHW<EO 8Y. KMH .. PIICM:D BY, JT0 SCIILE: NONE '. --,-. , :, ?, ''' ·'' '• ,· '. • -,., • l ·, I {BJ:, f forluf Starch and Chemical Company SALISBURY PLANT OPERABLE UNIT 3 GROUNDWATER REMEDIATION SYSTEM GENERAL NOTES SEPTEMBER 1997 DRAWING NO. E-9 .,. . A s ' ~ ~ " a ~ ' s