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HomeMy WebLinkAboutNCD986187128_20000504_North Belmont PCE_FRBCERCLA LTRA_Final (100%) Design Extension of Existing Water Main Connection Individual Residence to City Water Installation of Carbon Filitration Units-OCRI I I I I I I I I I I I I I I I , I I I RESPONSE ACTION CONTRACT FOR REMEDIAL, ENFORCEMENT OVERSIGHT, AND NON-TIME CRITICAL REMOVAL ACTIVITIES AT SITES OF RELEASE OR THREATENED RELEASE OF HAZARDOUS SUBSTANCES IN EPA REGION IV REC'r"' ) U.S. EPA CONTRACT NO. 68-W5-0022MfiY 11 2000 SUPERFUNO St.v I ,uN FINAL (100%) DESIGN FOR EXTENSION OF EXISTING WATER MAIN, CONNECTION OF INDIVIDUAL RESIDENCES TO CITY WATER, AND INSTALLATION OF INDIVIDUAL RESIDENTIAL CARBON FILTRATION UNITS AT THE NORTH BELMONT PCE SITE, NORTH BELMONT, GASTON COUNTY, NORTH CAROLINA Work Assignment No. 071-RDRD-04QD Document Control No. 3280-071-DN-REPT-07736 May 4, 2000 Prepared for: U.S. Environmental Protection Agency Region IV Atlanta, Georgia Prepared by: CDM Federal Programs Corporation 2030 Powers Ferry Road, Suite 490 Atlanta, Georgia 30339 I I I I I I I I I I I I I I I I I I I , TABLE OF CONTENTS Section I Page LIST OFT ABLES ...................................................... iv LIST OF FIGURES ..................................................... iv LIST OF ACRONYMS AND ABBR,EVIATIONS .............................. v 1.0 GENERAL INFORMATION ......................................... 1-1 I.I DEFINITIONS ............................................... 1-1 1.2 PROJECT OBJECTIVES · ....................................... 1-2 1.3 OVERVIEW OF CONTRACTOR SERVICES TO BE PROVIDED ..... 1-2 I .4 RESPONSIBILITIES OF PROJECT REPRESENTATIVE ANl!)/OR EPA ................................................ 1-3 2.0 SITE LOCATION, DESCRIPTION, AND HISTORY ..................... 2-1 3.0 REQUIRED ACTIVITIES ........................................... 3-1 3.1 GENERAL OVERVIEW ....................................... 3-1 3.2 WATER MAIN EXTENSION ................................... 3-3 3.2.1 SCOPE OF WORK ..................................... 3-3 3.2.2 PERFORMANCE STANDARDS .......................... 3-8 3.2.3 DELIVERABLES ...................................... 3-8 3.2.4 SCHEDULE .... : ...................................... 3-9 3.3 RESIDENTIAL CARBON FILTRATION UNITS ................... 3-10 3.3.1 SCOPE OF WORK .................................... 3-10 3.3.2 PERFORMANCE STANDARDS ......................... 3-12 3.3.3 DELIVERABLES ..................................... 3-12 3.3.4 SCHEDULE .......................................... 3-12 3.4 PROJECT PLANS ........................................... 3-13 3.4.1 OPERATION AND MAINTENANCE DOCUMENTATION ... 3-13 3.4.2 CONSTRUCTION QUALITY ASSURANCE PLAN ......... 3-13 4.0 EVALUATION OF BID ............................................. 4-1 APPENDIX A: EXISTING WATER MAIN DETAILS FOR THE SITE APPENDIX B: RESIDENTIAL WELLHEAD GRANULAR ACTIVATED CARBON TREATMENT UNITS -PERFORMANCE SPECIFICATIONS 00-003/3280-071/0505 11 I I I I I I I I I I I I II I I I I I I LIST OFT ABLES Table Page 3-1 WATER MAIN EXTENSION SCHEDULE ........................... 3-9 3-2 RESIDENTIAL CARBON FILTRATION UNITS SCHEDULE ........... 3-12 4-1 WATER MAIN EXTENSION PRICE SCHEDULE ..................... 4-2 4-2 RESIDENTIAL CARBON FILTRATION UNITS PRICE SCHEDULE ...... 4-3 LIST OF FIGURES Figure 2-1 SITE LOCATION MAP ........................................... 2-2 2-2 NORTH BELMONT PCE AREA .................................... 2-3 3-1 POTENTIAL RESIDENTS REQUIRING CONNECTION TO CITY WATER .......................................... : ........ 3-4 3-2 POTENTIAL RESIDENTS REQUIRING CARBON FILTRATION UNITS (CFUs) ................................................. 3-11 00-00313280-071, 0505 iii I I I I I I I I I I I I ·1 I I I I I I COM Federal CQA OCA OCE EPA FSP GAC O&M PCE PVC RCFU RCRA sow TCE UV 00.00313280-071/0505 LIST OF ACRONYMS AND ABBREVIATIONS COM Federal Programs Corporation construction quality assurance dichloroethane dichloroethene U.S. Environmental Protection Agency Field Sampling Plan granular activated carbon operation and maintenance tetrachloroethene polyvinyl chloride residential carbon filtration unit Resource Conservation and Recovery Act Statement of Work trichloroethcne ultraviolet IV I I I I I I I I I I I I I I I I I I I 1.0 GENERAL INFORMATION 1.1 DEFINITIONS Applicable Agencies -Federal, state, and local agencies and governments having jurisdiction over the work described in this document, including, but not limited to, U.S. Environmental Protection Agency (EPA), North Carolina Division of Environmental Health, Department of Transportation: and the City of Belmont. Contract -The Contract between the Project Representative and the Contractor with respect to the services described in this Statement of Work (SOW). Contractor -The party with which the Project Representative contracts for the services described in this SOW. Day -Calendar day. EPA-US. Environmental Protection Agency, Region 4. NCDENR-North Carolina Department of Environment and Natural Resources Optional Services -Services that ar~ not part of the base contract but which the Project Representative may require the Contractor to perform depending on site conditions or project performance. ' Performance Standards -Performance standards, levels, or criteria that must be met at all times to satisfy the requirements of this contract. Project Representative -Firm contracted by EPA to subcontract and oversee the design and construction. l 00-003/3 280-071 /0505 1-1 I I I I I I I I I I I I I I I I I I 1.2 PROJECT OBJECTIVES The objective of this SOW is to support remedial design activities at the North Belmont Tetrachloroethene (PCE) Site, located in North Belmont, Gaston County, North Carolina. Specificf1llY this document provides the technical requirements for • • • 1.3 the extension of existing water mains to provide city water service to selected residences, connection of individual residents desiring city water to the water main extension, and installation and maintenance: of individual residential carbon filtration units to selected residences. OVERVIEW OF CONTRACTOR SERVICES TO BE PROVIDED The Contractor shall provide all services and supplies necessary to perform the water main extension and installation ofresidential, carbon filtration units, including, but not limited to: I. Prepare specifications, drawings, and design documentation for the activities described in this SOW. 2. Revise specifications, drawings, and design documents based on comments •generated by applicable agencies. 3. Obtain all required authorizations to construct, permits, approvals, licenses, and ,consents required for the work._ 4. Execute water main extensions. 5. Connect residences to water main extension. 6. Install and maintain residential.carbon filtration units. 7. Conduct post-construction and operational testing. 8. Demonstrate attainment of performance standards. 00-00313 :rno.011,osos 1-2 I I I I I I I I I I I I I I I I I I I 9. · Submit as-built drawings and update as needed. Section 3 provides technical requirements and performance standards for performing these services. The Contractor shall provide all superv1s1on, labor, and materials necessary for these services. The scope of work for the Contractor will in no way be limited by the information provided in this Section 1.3 or by the remedial action schedule or price schedules provided in this solicitation. 1.4 RESPONSIBILITIES OF PRO.JECT REPRESENTATIVE AND/OR EPA The Project Representative, City of Belmont, and/or the EPA shall provide the following services as part of this project: I. Approve design documents and project plans. 2. ·conduct construction oversight. 3. Approve performance standards achievement. 4. Provide legal access to the water main extension route, including, but not limited to • Right-of-way negotiations and acquisitions, • Revise alignments due to negotiation with property owners, and • Provide right-of-ways on parcels requiring condemnation. All other services or activities are the responsibility of the Contractor. oo.00J/J2so-011. osos 1-3 I I I I I I I I I I I I I I 'I I I I I 2.0 SITE LOCATION, DESCRIPTION, AND HISTORY The Site consists of two closed dry cleaning operations located in North Belmont, Gaston County, North Carolina. These two areas are referred to as "Source Area A" and "Source Area B" (Figure 2-1). Source Arca A, which was operated by the Untz family from 1960 to 1975 as a dry cleaning business, is located at Roper's Shopping Center in Land Lot 5, Parcel 15-lSA on Woodlawn Avenue. The shopping center included Roper's Furniture Store, a Baptist church, and a cabinet manufacturing shop. The former dry cleaning facility is approximately 0. 75 acre in size and is bounded to the east and west by residential neighborhoods, to the north by a cemetery and an undeveloped wooded tract, and to the south by North Belmont Elementary School., Source Area B is located at the northeastern corner of Acme Road and Suggs Road in Land Lot 11, Parcel 15-18. This parcel has been converted to residential property. The majority of the area surrounding Source Area B is residential with a few small businesses. A cabinet shop is located to the north. A previous refrigerator repair shop and a machine shop were also suspected to be potential sources of contamination. The refrigerator repair shop, now closed, is located at the intersection of Julia Street and Acme Road in Land Lot I 5-1 SA, Parcel 32. This is a small commercial strip area with residential property surrounding the Site, except for a cabinet shop and a well drilling company located to the cast. The machine shop is located at the corner of Acme and Centerview Roads and is encompassed by residential neighborhoods. Figure 2-2 shows the approximate study area. 00-00)13280-071/0505 2-1 I I I I I I I I I I I I I I I I I I I CDM FEDERAL RAC VIII SITE LOCATION MAP NORTH BELMONT PCE SUPERFUND SITE COIi FEDERAL PROGRAMS CORPORATIOK GASTON COUNTY, NORTH CAROLINA . ...-...,aieuap-•-- 2-2 NOTTO SCALE FIGURE NO. 2-1 - N ' w - -- - 62 LOT NUWll£RS • PRE",10US OR'r" cu:NllNG FACILITIES A PRE\10IJS REfRICERATOR REPAIR fACIUTY ■ MACHINE SHOP a· soo· """' -w --1000· ---- -- -- - - COM FEDERAL RAC VIII NORTH BELMONT PCE AREA NORTH BELMONT PCE SUPERFUND SITE CDII FEDERAL PROGIWl'.S coRPORAnoK GASTON COUNTY, NORTH CAROLINA .-,. .. ~-.. --- -- -- • l FIGURE NO. 2-2 I I I I I I I I I I I I I I I I I I I 3.0 REQUIRED ACTIVITIES 3.1 GENERAL OVERVIEW The items listed below shall be designed, constructed, tested, operated, and maintained by the Contractor: • the extension of existing water mains to provide city water service to selected residences, • connection of individual residents desiring city water to the water main extension, and • installation and maintenance of individual residential carbon filtration units to selected residences. The work shall be performed in the area shown previously in Figure 2-2. All work performed under this contract shall be under the supervision of a Professional Engineer registered in the State of North Carolina. This SOW provides the performance standards for installation, operation, performance, and evaluation of the water main extension and residential carbon filtration units. The Contractor shall be solely responsible for performing the detailed design of the system in order to install and operate the system to meet the objectives and requirements stated herein. At a minimum, the Contractor shall perform all engineering, process, hydraulic, electrical, mechanical, civil, structural. and other calculations necessary to ensure proper _sizing of equipment, piping, valves, wiring, and all required ancillary equipment. The Contractor shall meet all performance standards contained in this document. The Contractor shall comply with all Federal. State, and local rules, regulations, and permitting requirements that could affect the performance of this work. Applicable regulations include, but are not limited to, the following: 00.003/3280-071,0505 3-1 I I I I I I I I I I I I I I I I I I I • • • • • • • Resource Conservation and Recovery Act (RCRA): Occupational Safety and Health Administration requirements; State hazardous waste regula/ions; State air emission regulations; State Drinking Water Act; other Federal. State, and local ordinances: and Clean Water Act. The Contractor shall be liable for all penalties assessed due to permit violations or other inadequacies of the construction. The Contractor shall complete the work efficiently and in accordance with accepted industry standards. The Contractor shall ensure that the final design and construction meet applicable and relevant codes and guidelines including, but not limited to. the pertinent requirements of the following organizations: AASHTO -American Association of State Highway and Transportation Officials AC! -American Concrete Institute AIEE -American Institute of Electrical Engineers ANSI -American National Standards Institute AP! -American Petroleum Institute ASCE -American Society of Civil Engineers ASME -American Society of Mechanical Engineers ASTM -American Society for Testing and Materials A WS -American Welding Society A WW A -American Water Works Association NBS -National Bureau of Standards NEC -National Electrical Code · NEMA -National Electrical Manufacturing Association OSHA -Occupational Safety and Health Administration Material and equipment shall conform to the Contractor's final design specifications and standards. For manufactured and fabricated products: ,' • Design, fabricate, and assemble in a workmanship-like manner; 00-003/3280-07110505 3-2 I I I I I I I I I I I I I I I I I I I • Manufacture like parts or duplicate units to standard sizes and gauges to be interchangeable: • When two or more of the same item are required, the items shall be identical and provided by the same manufacturer: • Products shall be suitable· for service conditions. The Contractor shall perform the work in accordance with the manufacturer's instructions. 3.2 WATER MAIN EXTENSION 3.2.1 SCOPE OF WORK The Contractor shall extend the existing water main to allow the connection of individual water service to the residences indicated as not having city water on Figure 3-1. It is the Contractor's responsibility to design and construct the necessary water main extensions required to service all residential lots :listed in this figure. Existing water mains details and required specifications for the site, obtained from the City of Belmont, are included in Appendix A. The Contractor shall connect individual residents (as shown in Figure 3-1) to the water main extension discussed above. Of the estimated 118 residents, some will request connection and some will not. It is estimated that 75 residents will request connection. The remaining 43 residents shall not be connected to the water main but shall receive a connection stub and meter which may be accessed at a later d_ate. The exact number of residents shall be determined prior to placing this subcontract out to bid and this document shall be updated accordingly. All work shall be conducted in compliance with the applicable North Carolina statutes governing community water systems. All work must meet the approval and requirements of 00-003/J:!&0.071/0505 \ I I I I I I I I I I I I I I I I I I o· I CEMETERY 1.01 • Residences Not Connected to City Water 500' 2 1000' PIEOMONl NORTHERN RR out<E pQWER EASEMENT CONCRETE SUPPLY 1.02 B7.02 18 94 95 10 CDII FEDERAL PROGRAMS CORPORATJOH .-,-... e.--•-- " 96.01 10 7 • • 22 • • 112.01 • 112 • • 12.0 " N ! NOn: -6'SD ON OIIQ<W. fllDXM!l ,_ Ml'r r. 'lltSTOll. ~ ON ,onote COM FEDERAL RAC VIII RESIDENCES NOT CONNECTED TO CITY WATER NORTH BELMONT PCE SUPERFUND SITE GASTON COUNTY, NORTH CAROLINA 3-4 FIGURE NO. 3-1 I I I I I I I I I I I I I I I I I I I the Project Representative, North Carolina Department of Environment and Natural Resources (Water Supply Division). the City of Belmont, and any other applicable agencies. Specific services and activities which must be completed include, but are not limited to, the following items. Completion of these activities does not guarantee obtainment of the performance standards listed in Section 3.3.2. It is the Contractor's responsibility to complete all activities required to obtain the listed performance standards whether they are listed below or not. General • Furnish the Project Representative the items specified under Section 3.2.3 Deliverables. • Meet the performance standards· listed in this document. • Prepare all project plans outlined in Section 3.4 of this document. • Complete all necessary design documentation (including specifications and drawings) and activities required to obtain the approval ofapplicable agencies prior to initiating construction. • Obtain all required permits and licenses necessary to complete the work described in this document. • Complete construction in accordance with all Federal, State, and local rules, laws, regulations, and ordinances. • Complete construction in accordance with all specifications and details presented in Appendix A. • Dispose of all waste generated during the course of construction in accordance with all Federal, State, and local rules, laws, regulations, and ordinances. Q0.003/J:!80-071/0505 3-5 I I I I I I I I I I I I I I I I I I Design • • • • Provide any schedules required by applicable agencies . Provide all drawings and specifications required by applicable agencies . Make any revisions required by applicable agencies . All design documents shall be stamped by a professional engineer registered in the state of North Carolina as required by applicable agencies. Construction • • • • Work'must be performed in a systematic manner as to minimize the inconvenience to the public during the course of construction. Prior to construction, the Contractor shall put in place any erosion control measures that are needed or required by City of Belmont and the North Carolina Division of Land Resources. Open cut crossing of public and private roadway pavements shall be scheduled and performed during periods ofleast·expected traffic interferences. Temporary closing of roadways shall be coordinated with the City of Belmont Police and Fire Departments as well as the North Carolina Department of Transportation. Notify all utility offices which are affected by the construction operations as required by the City of Belmont. • Work must be performed on public property and easements. Any work on private property must be coordinated with the owner, and written permission must be obtained prior to conducting work. • The existing water and sewer systems must remain in continuous operation during the construction. • Connect to existing facilities including, but not limited to, structures, drain lines, and utilities. • All potable water and distribution lines shall be disinfected and tested as required by the City of Belmont. 00-00313280-0i !,0505 I I I .1 I I I I I I I I I I I I I I I • Trenching, backfilling and compacting shall be executed safely and in accordance with industry and City of Belmont standards. • Paving repair and resurfacing will be performed as required to complete the construction. This work will be performed in accordance with City of Belmont standards. Materials • A minimum of 8-inch-diameter pipe shall be used for the water main extensions. • Valves, valve boxes. miscellaneous piping and accessories, fire hydrants, water mains, and any other material or equipment required for construction shall conform with applicable agency standards. Testing and Inspections • • Perform and pass all required post-construction testing including, but not limited to, bacteriologic, pressure, and leakage tests as required by applicable agencies. Applicable agencies shall inspect construction activities of the Contractor. The Contractor shall correct noted discrepancies. Post-Construction • Surveying shall be conducted as required by City of Belmont. • Site restoration shall be conducted as required by City of Belmont. • As-built drawings shall be completed as required by City of Belmont. • Equipment, material, and waste shall be removed from the site. 00-00313280-07 l/0505 3-7 I I I I I I I I I I I I I I I I I I I 3.2.2 PERFORMANCE STANDARDS Perfom1ance standards include • Obtain approval of the water main design (including any required specifications and drawings) from the City of Belmont and any other applicable agencies prior to construction. • Obtain all applicable permits associated with the construction. • Obtain clearances for all public utility organizations. • Correct any discrepancies noted during construction inspections and oversight. • Ensure continuous operation of existing water and sewer service at the site (excluding reasons outside the control of the Contractor). • Execute and pass all necessary post-construction testing required by the City of Belmo~t to assume operation and maintenance (O&M) responsibility of the water mam. 3.2.3 DELIVERABLES The following deliverables shall be submitted to the Project Representative in accordance with the schedule outlined in Section 3 .2.4. Note that additional deliverables will be required by other applicable agencies (such as the City of Belmont and other state agencies) to complete the work described in this document. • Conceptual design to include a complete description of how the Contractor plans to complete the work described in this document as well as drawings showing the proposed water main extensions (need to show existing and proposed). • Produce a schedule for the design. mobilization. construction, testing, and demobilization (including site cleanup and restoration). The schedule will meet the criteria listed in Section 3.2.4. The schedule shall show estimated times for applicable agencies reviews. • Documentation that the performance standards listed in Section 3.2.2 were met. 00-003/3280-07110505 3-8 I I I I I I I I I I I I I I I I I I I • • Project plans as outlined in Section 3 .4 . Certification of completion. Design documents, including: but not limited to, drawings, specifications, and schedule required by applicable agencies other than the Project Representative will be submitted to the Project Representative five days prior to the date it is due to the applicable agency. 3.2.4 SCHEDULE The Contractor shall comply with the schedule presented in Table 3-1. The table lists the maximum allowable duration for deliverables, construction, and other project-related tasks. Table 3-1. Water Main Extension Schedule Milestone Complete conceptual design, schedule, and pricing sheet. Complete all required project plans required by the Project Representative. Finalize all project plans after Project Representative review. Complete all design activities and documentation (plans. drawings, specifications. etc.) required to initiate construction. This includes. but is not limited to. the conceptual design required by the Project Representative. Make any required revisions to design documentation required by applicable agencies. Obtain all permits required by applicable agencies. Construction including connection of individual residences to city water. Also included all required testing and passing construction-related inspections of applicable agencies. Demobilization including site cleanup and restoration as required by applicable agencies. Submit as-built drawings as required by applicable agencies 00.00313280•07 l 10505 3-9 Schedule Submit with cost and technical proposal 45 days after contract award 15 days after receiving comments 60 days after contract award IO days after receiving comments from applicable agencies 30 days after approval of final design 120 days after obtaining all applicable perm its 15 days after completion of construction 45 days after completion of construction I ·1 I I I I •• I I I I I I I I I I I 1, 3.3 RESIDENTIAL CARBON FILTRATION UNITS 3.3.1 SCOPE OF WORK The Contractor shall install individual residential carbon filtration units (RCFUs) to the residences shown in Figure 3-2. It is estimated that 33 residents will receive RCFUs. The exact number of residents shall be determined prior to placing this subcontract out to bid and this document will be updated accordingly. The Contractor shall be responsible for proper sizing of the treatment units for each listed resident. The residential granular activated carbon (GAC) wellhead treatment units will be capable of treating contaminated groundwater to North Carolina Groundwater Quality Standards for volatile organic compounds. At a minim\.!m. each treatment unit shall consist of a prefilter, two GAC carbon units, sample ports, and pressure gauges. Each treatment unit shall be capable of handling residential flow requirements. Each treatment unit shall be sized as required in Appendix B. System control shall be completely automatic. Each treatment system shall be capable of operating continuously, 24 hours per day. The treatment units shall be installed at required individual residences in such a way as to minimize inconveniences to the residents. In some cases, residents may require electrical and well house upgrades to handle the installation of the new systems. The price for these upgrades shall be included in the lump sum price supplied in Table 4-2. After six months of operation, each installed RCFU will be sampled and analyzed for volatile organic compounds in accordance with a Field Sampling Plan (FSP) developed by the Contractor (see Section 3.4.2). The Contractor shall replace all activated carbon contained within installed units after the first year of operations. In addition to supplying operations and maintenance support and carbon replacement for the units specified in Figure 3-2, the Contractor shall supply these services to previously installed units on Lots I 08, 118, and 112. All work shall conform to the specifications and performance standards presented below and in Appendix B. OO-OOJ/3280-071i0505 3-10 I I I I I I I I I I I I I I I I I I o· I CEMETERY 1.01 • Potential Residents Requiring RCFUs 500' 2 1000' P\EOMOIIT t10RTHERII RR CONCRETE SUPPLY DUKE POWER EASEMENT 18 87.02 96 96.01 87.01 9,4 95 1::==:::; ~_j,~~~~~L'.23------,---,-----r-\ • • 21 22 23 • • N ! NlTE: -11,0,S[D ON OM:NJ,l. IE:fMD ,_ l'IOr r. 9£SfDlt. ~ ON 10/211,/1:5 COM FEDERAL RAC VIII POTENTIAL RESIDENTS REQUIRING RESIDENTIAL CARBON FILTRATION UNITS (RCFRs) NORTH BELMONT PCE SUPERFUND SITE CDII n:DICR.U. PROGRAMS CORPORA.noN GASTON COUNTY, NORTH CAROLINA . .._,,.,,~-·--- 3-11 FIGURE NO. 3-2 I I I I I I I I I I I I I I I I I I I 3.3.2 PERFORMANCE STANDARDS Performance Standards include • Treatment systems shall treat water to North Carolina Groundwater Quality Standards listed in I SA NCAC, Subchapter 2L, Section 0200. • For the period of one year. the Contractor shall respond to all corrective maintenance calls within 24 hours of notification from individual residents, and ' • For the period of one year, no installed system shall require repair more than three times (does not include repair required as the result of operator error). 3.3.3 DELIVERABLES The required deliverables are listed in Appendix B. 3.3.4 SCHEDULE The Contractor shall comply with the schedule presented in Table 3-2. The table lists the maximum allowable duration for deliverables, construction, and other project-related tasks. Table 3-2. Residential Carbon Filtration Units Schedule Milestone Complete conceptual design, schedule, and pricing sheet. Provide O&M documentation outlined in Section 3.4.1 of this document. Complete installation of all required residential carbon filtration units. Demobilization including site cleanup and restoration. Conduct sampling and analysis of all installed units Provide one year ofO&M suppo11 (including Lots 108, 118, and 112). Replace all activated carbon in installed units (including Lots I 08, 118. and 112). 00-003/3280-071i0505 3-12 Schedule Submit with cost and technical proposal. 45 days after contract award. 90 days after Contract award. 15 days after completion of installation. After 6 months of operation I year after completion of demobilization. After I year of operation R I I I I I I I I I I I I I I I I I I 3.4 PROJECT PLANS The Contractor shall submit draft and final \·ersions of the plans listed below. The schedule for submitting O&M documentation is outlined in Section 3.3.4. The schedule for submitting the Construction Quality Assurance (CQA) Plan is outlined in Section 3.2.4. 3.4.1 OPERATION AND MAINTENANCE DOCUMENTATION Because O&M of the water main extension will be transferred to the City of Belmont upon completion of construction and testing. a formal O&M Plan will not be required for this work. Additionally, a formal O&M Plan will not be required for the RCFUs. However, the Contractor will submit to the Project Representative the O&M documentation outlined in Appendix A of this document. 3.4.2 CONSTRUCTION QUALITY ASSURANCE PLAN The Contractor shall submit a draft CQA Plan. The CQA Plan shall be prepared in accordance with Construction Quality Assurance for Hazardous Waste Land Disposal Facilities (EPA, 1986). The CQA Plan shall then be finalized and submitted in accordance with the project schedule. At a minimum, the draft CQA Plan shall provide requirements for the following elements: • Responsibility and authority of all organization and key personnel involved in the remediation action construction • CQA Personnel Qualifications-The contractor shall establish the mm1mum qualifications of the CQA Officer and supporting inspection personnel. • Inspection Activities-The Contractor shall establish the observations and tests that will be required to monitor the construction and/or installation of the components of the remedial action(s). The plan shall include the scope and frequency of each type of inspection to be conducted. Inspections shall be required to verify 00-003/32R0-071, 0505 3-13 I I I I I I I I I I I I I I I I I • compliance with environmental requirements and include, but not be limited to, air quality and emissions monitoring records, waste disposal records (e.g., RCRA transportation manifests), etc. Inspections shall also ensure compliance with all health and safety procedures. Sampling and Testing Requirements-The Contractor shall establish the requirements for sampling activities, sample size, sample locations, frequency of testing, criteria for acceptance and rejection, and plans for correcting problems as addressed in the project specifications. Documentation-The Contractor shall describe the reporting requirements for CQA activities. This documentation shall include such items as daily summary reports and inspection data sheets. The CQA shall include an FSP developed specifically for the sampling of RCFUs as described in Section 3.3.1 and Appendix B. The FSP shall include sampling objectives, sample locations and frequency, sampling equipment and procedures, and sample handling and analysis. The plan shall conform with EPA Region 4 Standard Operating Procedures. Duplicate, blank, and other quality control samples shall meet EPA Region 4 requirements. Data reporting will conform to EPA Contract Laboratory Program format. The CQA Plan will cover all activities required for • the extension of existing water mains to provide city water service to selected residences, connection of individual residents desiring city water to the water main extension, and installation. maintenance, and sampling of individual RCFUs to selected residences . 00-003!32H0.07110505 3-14 m I I I I I I· I I I I I I I I I I I I 4.0 EVALUATION OF BID Each contractor will complete Tables 4-1 and 4-2. The totals of each table will be used to determine the winning offer as described in the subcontracting language attached to the document. All costs will be included in the bid items listed below. QQ.QOJ/3280-071/0505 4-1 -- -- ---- ---- -----l!!!!I Table 4-1. Water Main Extension Price Schedule Item Quantity used to number Description Units Offer n rice determine bid nricc Totals I Complete required design documentation and make revisions as required by Lump Sum I applicable agencies ... 2 Obtain all necessary licenses and permits Lump Sum I 3 Submit and revise, as necessary, the CQA Plan Lump Sum I 4 Mobilization Lump Sum I 5 Construction of water main extension-includes all supplies and materials Lump Sum I (such as water main, dip fittings, fire hydrants, and isolation valves). Also includes all labor and equipment required for construction. 6 Water meter assembly and connection stub Each 118 7 Connect individual residents to the water main extension Each 75 8 Completion of all site restoration requirements Lump Sum I 9 Successful completion of all post-construction testipg and inspections Lump su·m I 10 Post-construction documentation Lump Sum I 11 Demobilization Lump Sum I TOTAL $ Signature Title Printed Name Date ----.. -- - ----.. --- - I!!!! Table 4-2. Residential Carbon Filtration Units Price Schedule Item Quantity used to number Dcscrintion Units Offer nrirc determine hid ririrc Totals I Installation of residential carbon filtration units in accordance with Lump Sum I specifications listed in Appendix B of this report 2 Provide O&M documentation Lump Sum I 3 Conduct sampling after 6 months of operation Lump Sum I 4 Provide one year of operations and maintenance support including, but not Year limited to, repair, carbon replacement, routine and preventive maintenance, and \\'aste disposal 5 Provide post-construction documentation Lump Sum I 6 Replace all activated carbon in installed units. _ Lump Sum· I TOTAL $ Signature Title Printed Name Date ------ - - --.. -- - ---I!!!!!! Attachment 4 DATE: TRANSMllTAL NO. TRANSMITTAL OF DOCUMENTS FOR ACCEPTANCE BY EPA 05-05-00 2 TO: Giczdk lknni.:tt FROM: James LaForcst IXI New Transmillal U.S. Environmental Proti:ction Agcrn.:y. Region 4 COM Federal Programs Corporation 61 Forsyth Street. S. W. 800 Oak Ridge Turnpike. Suite 500 □ Resuhmittal of Atlanta, Georgia 30303 Oak Ridge. Tennessee 37830 Transmiltal No. SUBTASK NO. DELIVERABLE NO. OF COPIES REMARKS 3. I I. I Final ( I 00%) Design for the Exknsion of Existing Water Main. Connection of 3 NA Individual RcsiJcnccs to City \Vall::r. and lnstalla1iu11 of ln<lividual Rcsidcntial Carhon Filtration Units at the North Belmont PCE Site. North Belmont, Gaston County, North Carolina 3.11.7 Suhcontract A.ward Documents for the Extension of Existing Water Main, 3 NA Connection of Individual Residences to City Water, and Installation of Individual Residential Carbon Filtration Units at the North Belmont PCE Site, North Belmont. Gaston County. North Carolina ACCEPTANCE ACTION DOCUMENTS FOUND ACCEPTABLE (LIST BY SUBTASK NO.) NAME/ TITLE/ SIGNATURE OF REVIEWER DATE I I I I I I I I I I I I I I I I I I I APPENDIX A EXISTING WATER MAIN DETAILS AND REQUIRED SPECIFICATIONS FOR THE SITE I I I I I I I I I I I I I I I I I I I EXISTING WATl):R MAIN DETAILS AND REQUIRED SPECIFICATIONS FOR THE SITE To be provided. 00-00313180-071,0320 A-2 I I I •• I I I I I I I I I I I I I I I APPENDIXB RESIDENTIAL WELLHEAD GRANULAR ACTIVATED CARBON TREATMENT UNITS PERFORMANCE SPECIFICATIONS A-3 I I I I I I I I I I I I I I I I I I APPENDIX B RESIDENTIAL WELLHEAD GRANULAR ACTIVATED CARBON TREATMENT UNITS PERFORMANCE SPECIFICATIONS PART! GENERAL 1.01 SCOPE OF WORK 1.02 1.03 A. Furnish all labor, supervision, materials, equipment, tools, permits, and services required to design, furnish. install, startup, operate and maintain 33 residential wellhead granular activated carbon (GAC) treatment units (treatment units) as shown on drawing and as specified herein. B. The treatment units shall be furnished complete with all equipment and necessary parts. controls, and incidentals required for successful operation. Installation shall be in complete conformity with this Section and the instructions and r~commendations of the equipment manufacturer. RELATED WORK Not used. SUBMITTALS A. Submit to the Project Representative the following: 1. Literature and shop drawings describing the equipment in sufficient detail, including parts lists, materials, dimensional drawings, and details of construction to indicate full compliance with this Section. 2. Proposed equipment layout drawing in plan view. 3. A piping and instrumentation diagram for the individual wellhead treatment units. 4. Proposed collection, testing, and disposal pro~edures for all waste streams generated by the treatment units. B. Operation and Maintenance Documentation 1. Operation and maintenance documentation will be provided to the Project Representative for review and approval. Once finalized, one copy will be provided to each resident receiving a treatment system. Documentation will include: Manuals, instructions, and other documents provided by the equipment manufacturer; oo.003132so.0111osos B-2 I I I I I I I I I I I I I I I I I I 1.04 1.05 Preventi\'e maintenance instruction and schedule: CorrectiYe maintenance instruction; and Startup, shutdown, and normal operating instruction. QUALITY ASSURANCE A. Equipment described under this Section shall be the standard products of manufacturers who regularly engage in the production of this type of equipment and who are fully experienced, reputable, and qualified in the manufacture of the equipment to be furnished. The units shall be designed. constructed, delivered, and installed in accordance with the best trade standards. Each component furnished under this Section shall be new and unused and the product of a manufacturer having a successful record of operation, manufacturing, and servicing the equipment for a minimum for 5 years. SYSTEM DESCRIPTION A. The resident GAC well-head treatment units shall be capable of treating all recovered groundwater to North Carolina Groundwater Quality Standards for volatile organic compounds. The maximum expected influent concentrations of contaminants are listed in Table I of this section. The data in this table was generated from residential drinking water well data presented in the US EPA Region -I North Belmont PCE Site Remedial Investigation Report, North Be/1110111, Gaston County, NC. They represent the highest detected value for the contaminants listed. Contaminants which did not have detectable results were not listed in the table. B. The treatment units shall at a minimum consist of a prefilter, GAC carbon units, sample ports, and pressure gauges. Each treatment unit shall be capable of handling residential flow requirements. System control shall be completely automatic. System shall be capable of operating continuously, 24 hours a day. C. Major system components of the groundwater treatment system include: I. Pre-filters 2. A minimum of two carbon units configured in lead/lag positions 3. Sample ports before and after the carbon units 4. Pressure gauges as required to operate and maintain the equipment 5. System instruments and electrical equipment 6. System piping and miscellaneous appurtenances 00-003/3280--071/0505 8-3 I I I I I I I I I I I I I I I I I I I J 7. System enclosures (as required). A basic system schematic is shown in Figure B-1. TABLE I MAXIMUM EXPECTED CONCENTRATIONS FOR NORTH BELMONT GROUNDWATER Results Contaminant (µg/L) Tetrach loroethene 480.00 Trichloroethene 22.00 1.1-Dichloroethane 2.1 1.1-Dichloroethene 14.00 cis-1,2-Dichloroethene 26.00 Trichlorofl uoromcthane 810.00 Chloroform 0.87 Carbon disulfide 2.50 Aluminum 79 Barium 66.0 Cadmium 2.9 Calcium 82000 Chromium 2.7 Copper 68.0 Iron 2300 Magnesium 12000 Manganese 59.0 Molybdenum 2.1 Potassium 13000 Sodium 12000 Strontium 490 Vanadium 9.2 Zinc 6000 Alpha Chlordane 0.054 Bis( 2-eth y I hexy I )phtha I ate 41 Gamma-CH DE 0.02 Gamma-CHLDA 0.035 Heptachlorepoxide 0.051 00-003/3:!80-07 \i0505 8-4 I I I I I I I I I I I I I I .I I I I ·I SIMPLE CARBON FILTRATION Pressure FLOW Q Gauge/Sample Port 7 FLOW /, METER V L PREFILTER CARBON TANKS N.T.S. t V The number of tanks and their sizes will be determined by vendor COM FEDERAL RAC VIII RESIDENTIAL WELLHEAD TREATMENT UNITS NORTH BELMONT PCE SITE CDII rmaw. PIIOQblll CORPOltillOlf GASTON COUNTY. NORTH CAROLINA __ ,, ____ _ B-5 FIGURE NO. B-1 I I I I I I I I I I I I I I I I I I 1.06 1.07 PERFORMANCE SPECIFICATION A. Recognize that this is a "performance type" specification and. as such, shall design and furnish adequate equipment and treatment systems to meet or exceed the performance criteria specified herein. REGULATIONS AND CODES A. Comply with all the laws, ordinances, codes, rules and regulations of the Federal, State, and local authorities havingjurisdiction over any of the work specified herein. 1.08 JOB CONDITIONS A. Install equipment in a way which minimizes inconvenience to individual residents. B. Clean installation sites prior to leaving. PART 2 PRODUCTS ' 2.01 GROUNDWATER TREATMENT SYSTEM A. Each treatment unit shall be sized to handle residential flows. In some cases, residents may require electrical and well house upgrades to handle the installation of new groundwater systems. A minimum flow assumption of 450 gallons per day (75 gallons per day per person up to a maximum of six individuals per residence) with carbon replacement every 16 months shall be used in sizing the units. The system shall be capable of treating groundwater having the maximum concentrations listed in Table I to North Carolina Groundwater Quality Standards listed for volatile organic compounds in I SA NCAC, Subchapter 2L. Section 0200. The system shall be designed to operate continuously 24 hours per day, 365 days per year. B. Prefilter I. The activated carbon system shall include upstream cartridge prefilters (a minimum of one) to remove particulate material. Cartridge filters shall be furnished complete with filter vessels, cartridge elements (nominal IO micron rating), gaskets, and incidentals. C. Activated Carbon Units I. 00-00313280•07110505 Provide an activated carbon adsorption system to reduce the concentrations of organic contaminants to levels below North Carolina Groundwater Quality Standards for volatile organic compounds (see citation above). The system shall be a down flow, fixed-bed type system. The activated carbon filters shall include all vessels, internals. piping, carbon media. instruments. controls, and incidentals for a complete and operational system. Activated carbon media shall be by Calgon Carbon Corporation or equivalent. Provide all carbon media as required throughout the first year of operation. All filter vessels and system components shall be constructed of corrosion-resistant materials. B-6 I I I I I I I I I I I I I I I I I I I 2. A minimum of two units will be provided. 3. The units shall be configured in a lead/lag relationship. D. Sample Ports 1. Sample ports shall be placed before and after the carbon units. They shall be suitable for obtaining samples which will be analyzed for organic contamination. E. System Controls and Instrumentation I. All system controls and instruments shall be furnished for a completely automatic. operator-free treatment system. The process instrumentation and control system for the groundwater treatment system will consist of equipment mounted instruments and controls. The system concept will be that all control will be provided locally at the respective equipment unit. F. s,ystem Electrical I.. Residential electrical systems shall be upgraded as required to power all installed treatment systems. G. System Piping, Gauges, Valves, Hoses, and Fittings I. All piping, gauges, valves, hoses and fittings for a complete operational residential well-head treatment units. H. System Enclosures I. For those residents who do not have a sufficient or suitable enclosure (wellhouse) to cover the treatment system, a system enclosure wilfbe provided by the Contractor. The enclosure will protect installed system equipment as required to ensure operation. PART 3 EXECUTION 3.01 INSTALLATION A. B. C. 00-003/3280-071/0505 To the extent possible, all component equipment shall be installed in a way which does not interfere with the individual residences receiving the units. The installation of the system equipment shall be in strict accordance with the manufacturer's technical data and printed instructions. Equipment shall be installed on a permanent basis and supported by proper foundations. Following completion of system installation, the system performance shall be demonstrated to the resident. 8-7 I I I I I I I I I I I I I I I I I 3.02 3.03 OPERATIONS A. Contractor shall be responsible for all operation and maintenance of all treatment units throughout the first year of operation. B. Replace spent activated carbon filter material after one year of operation. If regeneration is performed by the Contractor. all regenerative solutions and raw chemicals shall be provided. Properly handle and dispose of any spent regenerative solutions in accordance with Federal, State, and local regulations. Remove, handle, and dispose of spent activated carbon media in accordance with Federal, State, and local regulations. Remove, handle and dispose ofall spent cartridge filters and other waste materials generated by the units in accordance with Federal, State, and local regulations. Repair or replace any malfunctioning equipment immediately to minimize downtime. TESTING A. Operational testing shall be of sufficient complexity and duration to fully demonstrate the operability of all equipment and systems with respect to functionality, rate, and capacity over the specified operating ranges of the equipment provided. B. Testing will be performed to ensure water is being treated to North Carolina Groundwater Quality Standards for volatile organic compounds. Samples will be taken after the treatment columns. Samples will be taken from each of the 33 residences receiving tream1ent units. ,Samples will be taken after six months of operation. Samples will be collected and analyzed in accordance with EPA Region 4 protocols. Samples will be analyzed for volatile organic compounds in accordance with EPA Method SW-8260A. Sampling and analysis shall be performed in accordance with the approved Field Sampling Plan. 00-003/3280-07 li0505 B-8