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HomeMy WebLinkAboutNCD001810365_19981130_Martin-Marietta Sodyeco Inc. (Clariant)_FRBCERCLA RA_Remedial Design - Remedial Action 1988 - 1998-OCRrl' ~fl: ~ ~ 'l,l;i'~'1''W.-•~,·i;· ••,l{\'fi:.{ ~il)'~hc~t~; ''<l~~ i , ~-4 I _, . -·-----Si ,l\ -IIR}: ~fi':fi;}Viki ).fi JAMES a: H~~T} .OR {j•-''.~·~i t .-/,, • NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WASTE MANAGEMENT November 30, 1998 Mr. Michael Townsend Remedial Project Manager US EPA Region IV 61 Forsyth Street, Eleventh Floor Atlanta, Georgia 30303 RE: State Concurrence with the Explanation of Significant Difference to the ROD Remedy for the Martin Marietta/Sodyeco NPL Site Area "C" Stockpile and Area "D" Soil Remedy Mechlenburg County, NC NCD 001810365 Dear Mr. Townsend: The State of North Carolina has reviewed the Explanation of Significant Difference (ESD) to the Martin Marietta/Sodyeco NPL Site, Area "C" stockpile and Area "D" soil remedy, received by E-mail from you on November 30, 1998. The State ofNorth Carolina concurs with the remedy changes, subject to the following conditions. 1. Tetrachloroethylene (PCE) is a contaminant of concern (COC) included in the Record of Decision (ROD). The biological degradation products of PCE are trichloroethene (TCE), cis-1,2 dichloroethene '(DCE), and vinyl chloride (VC). The degradation products from PCE should be included in the ESD as COCs and in all future work plans for confirmation analysis. 2. State concurrence on this Explanation of Significant Difference (ESD) and the selected remedy for thi: site is based solely on the information contained in the subject ESD received by E-mail on November 30, 1998. Should the State receive new or additional information which significantly affects the conclusions or remedy selection contained in the ROD or this ESD, it may modify or withdra'Y this concurrence with written notice to EPA Region IV. 3, State concurrence on this ESD in no way binds the State to concur in future decisions or commits the · State to participate, financially or otherwise, in the clean up of the site. The State reserves the right to 0 401 OBERLIN ROAD, SUITE 150, RALEIGH, NC 27605 PHONE 919-733-4996 FAX 919-715-3605 AN EQUAL OPPORTUNITY/ AFFIRMATIVE ACTION EMPLOYER· 50% RECYCLED/I 0% POST-CONSUMER PAPER , .. , .. Mr. Townsend 11-30-98 Page2 • • review, overview, comment, and make independent assessment of all future work relating to this site. 4. If, after remediation is complete, the total residual risk level exceeds I 0"0, the State may require deed recordation/restriction to document the presence of residual contamination and possibly limit future use of the property as specified in NCGS 130A-310.8. The State of North Carolina appreciates the opportunity to comment on the ESD . for the subject site, and we look forward to working with EPA on the final remedy. If you have any questions or comments, please give me a call at, (919) 733-2801, extension 291. Sincerely, ~-R.1~c~ Grover Nicholson Remediation Branch Head Superfund Section cc: Phil Vorsatz, NC Remedial Section Chief . Jack Butler, Chief NC Superfund Section Randy McElveen, NC Superfund Section ,. MEMORANDUM DATE: November 30, 1998 SUBJECT: Explanation of Significant Difference Sodyeco (Martin Marietta) Superfund FROM: Michael F. Townsend Remedial Project Manager THRU: Philip Vorsatz, Chief North Carolina Section Robert Jourdan, Chief North Superfund Remedial Branch TO: Richard D, Green, Director Waste Management Division • The Subject report has been prepared in accordance with CERCLA § 117 (c) and NCP § 300.435(c)(2)(i) to provide the public with detailed information.on the changes made to the ROD. This Explanation of Significant Difference Document (ESD), will become a part of the Administrative Record File, located at the Belmont Branch of the Gaston County Library System Approved: __________ _ Richard D. Green, Director Waste Management Division Date: _____ _ •, .• INTRODUCTION • • EXPLANATION OF SIGNIFICANT DIFFERENCE SODYECO SUPERFUND SITE CHARLOTTE, NORTH CAROLINA The United States Environmental Protection Agency (EPA) , the lead Agency for the Sodyeco Site (the Site), located in Charlotte, North Carolina, in collaboration with the state of North Carolina's Department of Environmental And Natural Resources (NCDENR), is prepared to make minor changes to the remedy as presented in the September 1987 Record of Decision (ROD) for this site and as modified by the September 1994 Explanation of Significant Difference for a portion of the site known as Area C. EPA has prepared this Explanation of Significant Difference Document (ESD ), in accordance with CERCLA § 117 (c) and NCP § 300.435(c)(2)(i) to provide the public with detailed information on the changes made to the ROD. The ESD will become a part of the Administrative Record File, located at the Belmont Branch of the Gaston County Library.System. Site History and Enforcement Analysis The Southern Dyestuff Company (Sodyeco ) began operation at the current location in 1936. Initially, the plant produced liquid sulfur dyes from purchased raw materials. American Marietta (which become Martin Marietta in 1961) purchased the Sodyeco site in 1958. In the early 1960's the company's product lines expanded to include bat dyes and disperse dyes. Since that time, the company has produced specialty chemical products for the agrochemical, electronic, explosive, lithographic, pigment, plastic, rubber and general chemical industries. Sandoz purchased the Sodyeco Plant from Martin Marietta in 1983. Sandoz Chemicals Corporation as of July 1, 1995, changed its name to Clariant Corporation. The first indication of potential groundwater contamination at the Sodyeco Site was the discovery of organic solvents in the company's potable water well in September 1980. Contaminated groundwater was also detected in water supply wells adjacent to the plant. Residents of five company-owned homes were vacated and the plant water supply was changed from groundwater to surface water (Catawba River). The soils at the site were contaminated with several volatile organic compounds ( 1,2-Dichlorobenzene, Chlorobenzene, Xylenes,) In June 1982, a hazardous waste site investigation of the Sodyeco Site was conducted by EPA. • Results of surface water, groundwater and sediment samples revealed the presence of organic contaminants in the groundwater and small amounts in surface water. The Sodyeco Site was placed on the National Priorities List in December 1982, in'part due to the presence of potable water wells within a three mile radius and the presence of two municipal surface water intakes on the Catawba River. EPA and Sandoz signed a Remedial Investigation/ Feasibility Study (RI/FS} Consent Agreement on February 10, 1986. The final Remedial Investigation (RI) report was issued August 17, 1987, and the draft Feasibility Study (FS) was released to the public August 19, 1987. The Record of Decision (ROD) selecting the remedy for groundwater and soil contamination was issued in September 1987. The remedial design and remedial action was conducted under an amendment to the Resource Conservation and Recovery Act (RCRA) Part B Permit Number NCD00l 810365, issued March 31, 1987. During the evaluation of the various treatment systems, vacuum extraction technology was utilized on a trial basis. The in-situ vacuum technology involved the installation of underground pipes which were to be used to strip volatile organic contaminants from soil in the vadose zone. While in the process of installing the piping, waste materials were encountered. Subsequently, a geophysical survey and exploratory trenching was conducted to determined the extent of the source material. The waste materials found consisted of buried drums, glass jars containing "chemical crystals" and a tar-like substance in one central location. Sandoz contracted GSX Services, Inc., of Pinewood, South Carolina to remove the buried drums and contaminated soil. The excavated drums were emptied of tars and disposed of as non- hazardous waste at the GSX Pinewood secure landfill. The tarry contents of the drums ( approx. 82 tons) were composited and disposed ofby fuel blending at the SE Chemicals/ Giants Cement. Two thousand cubic yards of excavated contaminated soil were removed and sent to the GSX facility located at Pinewood, South Carolina. A national capacity variance expired before the remaining 700 cubic yards ( current estimates place the volume to be 1, 700 cubic yards) could be sent to Pinewood, so the soils were stockpiled within Area C. The excavated area was backfilled with clean soil. Description of the Selected Remedy The recommended alternatives in the ROD for the remediation of groundwater and soil contamination at the Sodyeco Site include extraction, treatment and discharge of groundwater; excavation and off-site treatment of soils in Area D; the capping of Area B; and treatment of contaminated soil at Area C . The treatment of Area C soil, as further defined in the Explanation of Significant Difference prepared in September 1994, provides for the in-situ flushing of the residual soil contamination and vacuum extraction of the existing stockpile. Description of Significant Difference The September 1994 ESD provided for vacuum extraction of the existing stockpile in Area C and • • subsequent sampling to determine the effectiveness of the treatment . The subsequent sampling of the stockpile demonstrated that the treatment was ineffective and that continued treatment via this method would be equally ineffective (Letter report dated August 8, 1996, "Mounts Holly Plant CERCLA Area C Soil Pile Sampling"). The stockpiled soils still contain relatively high levels of Xylene, Ethylbenzene, 1,2 Dichlorobenzene and toluene. The stockpiled soil will now be included in the off-site treatment and disposal of area D soils. This action will increase the volume being shipped off-site by approximately I, 700 cubic yards. Conclusion The EPA and NCDENR believe that the change to the remedy is.protective of human health and the environment, and complies with federal and state requirements that were identified as applicable or relevant and appropriate to this remedial action. The revised remedy utilizes a permanent solution and alternative treatment technologies to the maximum extent practicable for this site. Approved: ____________ Date: _____ _ Richard D. Green, Director Waste Management Division !{-·:·. it· .. ·· ":·_".'.,: . ~~}:··_' ':: i- ·,'· ., .. :.~: \;,:_ '_· • • - ~-... MO-I'<, e_--tfo_/s_Q)iyeco EVENTS AT SANDOZ/MT. HOLLY PLANT AREA C AUGUST THROUGH DECEMBER, 1990 RECE/\'F'"' REPORT ON I. summary of Communications. NOV 17 199B On August 23, 1990 Midwest Water Resources, S!ilREAF~TTf~~ at work in Cercla area C installing vacuum remediation wails for a pilot plant project pursuant to Sandoz' approved "Soils Workplan." At that time, the drillers bored into an apparent deposit of drummed distillation tars. Sandoz immediately investigated and asked MWRI to terminate their work. In a letter (attachment No. l) to Mr. Kelly Ewing dated August 28, 1990 these events were carefully communicated to EPA. Further investigations were conducted and the results assembled as a report entitled, "Delineation of additional waste deposits, CERCLA area C", dated October 15, 1990, which was provided to both EPA and the NC Division of Health Services, Hazardous Waste Management Branch. This report presented the results of an electromagnetic conductivity survey and a magnetometer survey by Law Environmental as well as two direct physical investigations conducted by Sandoz personnel. It is advisable to have the "Delineation .•• " report at hand when reviewing the present report. Sandoz asked EPA to provide guidance for our proposed plan to excavate the drums and remove the contaminated soil and debris to the GSX/Laidlaw secure landfill ("Pinewood") before the November a, 1990 land disposal variance end date. In a letter dated October 11, 1990 (attachment No. 2) Mr. James Scarborough provided specific guidance for this project. Sandoz and its contractors adhered to Mr. Scarborough's letter in our subsequent actions. In a letter dated October 29, 1990 to James H. Scarborough Sandoz informed EPA that excavation in area C would begin October 31, 1990. A copy is provided in attachment No. 2. Ms. Spring Allen of the NC Dept. of Environment, Health, and Natural Resources was at the site during the excavation as an observer. A letter from Ms. Allen to Ms. Jackie Miller of EPA documenting her observations is provided in attachment No. 3. · II. Regulatc,ry Considerations. Sandoz was granted approval by the State of South Carolina to dispose of the soil and debris from the excavation of area C, ARF No. PW-0036-3115T. The drums and distillation ,tars were excavated with track ''.i .. , :11::t.· •·,. •·.' t ··;:-· • -REPORT ON EVENTS ••• page 2 • excavators. deformed or were placed The drums were deteriorated and were broken during removal. The drums and in covered roll-off boxes. often contents Contaminated soils were removed to Pinewood. Approximately /100 cubic yards of contaminated soils were left stockpiled on the ground because the November 8 cut-off date prevented Sandoz from transporting and disposing of these materials at Pinewood. These soils are presently located within the boundaries of the CERCLA unit as depicted in the approved RI/FS documents. They were placed on three layers of heavy plastic and protected from weather by further layers of plastic sheeting. Sandoz believes that since these materials have not been removed from the boundaries of the CERCLA treatment unit they have not become subject to RCRA requirements. The drums have been separated from the distillation tars so that the drums are now considered RCRA-empty per 40CFR261.7 (b) (l)(iii) (A). GSX Services used a reinforced roll-off box and a heavy track excavator to empty these drums. Sandoz believes the tars have substantial BTU value, and we are thus actively seeking vendors for fuels-blending. Sandoz believes that since the drums and distillation tars have not been removed from the boundaries of the CERCLA --treatment unit they have not become subject to RCRA requirements. Ms. Spring Allen of NC Division of Health Services, Hazardous Waste Management Branch was on site as an observer. Ms. Allen was given an access badge and allowed free entry to the site. She was present October Jl, November 1, and November 5, 1990. A copy of Ms. Allen's original handwritten report to Ms. Jackie Miller of EPA is appended as attachment No. J. III. Remediation Activities After the ARF was granted, Sandoz moved rapidly to excavate the materials. GSX/Laidlaw Remediation Services were contacted to perform the work. Mobilization began October JO, excavation began November 2, and transportation was accomplished on November 6 and 7, 1990. 3,901,980 lb. (100 tandem-dump truckloads) of contaminated dirt and debris were transported to Pinewood. 164,360 lbs. of drums and distillation tars were placed in roll-off containers. About 700 cubic yards of contaminated soils (see attachment 4 for the results of 5 random samples) were ... . };/. ¥;-·. "·:7 .,<..J,; .i"~~.,-:r,.· t:. -~-. ,•,. :? ~,; .. \;-: .. • REPORT ON EVENTS ••• page 3 • stockpiled in the CERCLA area. These soils were placed on plastic sheeting and covered likewise with plastic. The roll-offs have sturdy plasticized fabric covers to protect their contents from rain. Before beginning the major excavation we excavated to 15 ft. depth all the anomalies found by the Law geophysical survey. In the Law report the cells were numbered 1 through 6. No materials were found in cells 1, 2, and 4. In cell 3 a few metal fragments were found, as well as a few glass jars (samples?). The HNu reading in cell 3 was 1 ppm. In ceJl 5 stained soil and a few sample jars (fewer than cell 3) was found. The HNu reading in cell 5 was 5 ppm. Contamination in cells 3 and 5 was judged to be very slight. The sample jars and pieces of metal were removed from the soil which was then pushed back in the holes. We excavated cell 6 to a depth of 10 ft. and found no contamination. However, since it was the protocol to excavate to at least 15 ft., we continued the excavation. At 12 ft. we began to encounter drummed distillation tars. In fact, cell 6 proved to be about 2/3 the size of the main excavation, significantly increasing the amount of waste. Sandoz believes that our investigation of area Chas been exhaustive, and that all buried materials have been located by our techniques. Attachment 5 is a figure prepared by Law Environmental which shows the outline of the excavation made to remove the buried wastes. The pit was excavated to a depth of approximately 20 ft. The limit to excavations was set by encounter with hard rock. We found that as long as soil remained, more waste was found. Rock indicated the limits of the emplacements of the drums in both the vertical and horizontal dimensions. A thin layer of soil (typically 5 ft.) was found above the top-of-rock, but few drums were found in this layer. Most drums were found beneath the level of top-of-rock. That is, the wastes were actually located in trenches which had been either excavated in the partially weathered rock (PWR) or were naturally occurring within the PWR. It is noteworthy that the excavation pit was divided into a north part and a south-part. A rock ridge, interrupted by a "gateway", separated the two parts. The excavation pit area was estimated at 6000 sq. ft. The depth was estimated at 18-20 ft., for an estimated volume of 4000-4400 cubic yards. • REPORT OF EVENTS ••• page 4 • After the waste handling portion of the project was completed, Lanier Grading (Matthews, NC) backfilled the excavation with clean fill from Sandoz' on-site borrow pit. Lanier•s estimate of the fill was 4800 cubic yards, loose- fill. After backfilling, the area was seeded to re- establish a ground cover. Sandoz personnel were present at all times in order to monitor the work and to provide guidance as required. As of mid-December, 1990 no further work has been done at- area C since the completion of the backfill and seeding work. IV. Proposed Activities Sandoz believes that as a result of the above work, no further remedial activities are necessary for the in situ soils at area C. Essentially, the RI/FS and ROD argued that the soils in area C required treatment because they formed the source for the groundwater contamination in the area. At this time, however, it is clear that the source has been removed, and that further work in this area will not substantially contribute to the reduction of mobility, toxicity, or volume of the contaminants. Further, EPA has typically endorsed the idea that remediation in PWR and groundwater is limited to the pump- and-treat alternative. The RI/FS monitoring showed contamination only in PWR layers. Thus, we assert that no further treatment of soils in area C is required, and that the continued operation of the existing CERCLA groundwater extraction wells south of area c will be appropriate for remedial purposes. A brief examination of attachment 3 shows that the monitoring wells drilled in the area of pit "C-211 were placed right among the drums in the new pit (C-4). It is surprising that no direct hits were made on buried drums. See attachment 6 for pages taken from the Remedial Investigation which detail the concentrations in the monitoring wells and present the boring logs. The figures in attachment 6 are apparently sketches. The locations are properly surveyed and located on the attachment 5 drawing. Attachment 5 also shows that pit c-2 was excavated right on top of the deposit of drums recently removed. Evidently the waste materials were put in these pits in two phases, with a substantial depth of fill between the top layer of wastes and the bottom layer. It is most unfortunate that Sodyeco (the predecessor company to Sandoz at the Mt. Holly site) -------------------------------------·•"" ·\,.'.'· ... r-:••'. • REPORT ON EVENTS ••• page 5 •· ·did not discover the hidden deposits. However, it is noteworthy that the non-invasive detection methods used by Sandoz in September, 1990 (electromagnetic conductivity measurements and magnetometric techniques) did delineate the deep emplacements of drums in area c. These two pieces of evidence strongly support the assertions that the major source of the contaminants was the recently-excavated buried wastes, and that no other undiscovered emplacements of wastes are present in area C. Sandoz intends to vacuum remediate the 700 cubic yard pile of contaminated soils to ARARs. Five samples were taken at equal intervals along the west side of the pile. Results are shown at attachment 4, and it is clear that the distribution of the indicator compounds in the pile is quite uniform. The vacuum remediation system will include an incinerator, and will be permitted under the Mecklenburg County Air Pollution Control Ordinance. Upon reaching the ARARs, the soil pile will be spread out in the vicinity, compacted, and reseeded. · The RCRA-empty drums will be disposed of.at Pinewood. The distillation tars will be incinerated or fuels-blended. Sandoz will commission an experienced engineering consultant to further investigate the facts at area C. The results of this investigation will be presented in an amendment to the approved "Evaluation of Soil Remediation Technologies and Treatability study Workplan, Sodyeco Site" (Engineering-Science, May, 1990). We anticipate submitting this document about April 1, 1991. v. Area D No changes have been made in the plan for remediating area D. However, during the flurry of activity caused by the unexpected discoveries in area c, the progress of area D has been impeded. We will proceed with this work in the first quarter of 1991. . ley, PE vironme and Safet Manager :~:,,,~ile: rcradocs\govt\vacrm-c4. L90 ~;~:~:·~,-. .... , .. 't. i j j I l •LAW LAWGIBB Group Member.4.. • 'i<.-e c...-el u-< J N t3 " · l 7J f "I "I -a/ (V\ o.,y=t; V\ / /'v1,.Qff i e,tf 1/ ScxJ.. 7e co October 6. 1998 Mr. Vic Ethridge Clariant Corporation P.O. Box 669246 Charlotte. North Carolina 28266 Subject: Report of Soil Sampling and Analysis CERCL.-\ .-\rea D Clariant Corporation Mount Holly. North Carolina L.-\ W Project 30100-5-0036-02-900 Dear Mr. Ethridge: Law Engineering and Environmental Services. Inc. (LAW) is pleased to present this Report of Soil Sampling and Analysis of soil samples collected from CERCLA Area D. This report has been prepared as outlined in LA w· s Final Soil Su111p/i11g and .-1nalvsis Plan. Re,·isiun I. (Plan) dated April 17. 1998. This report includes a brief description of the sampling, results obtained and recommendations. On June I 0, 1998. a LAW representative was on site to collect soil samples from around the abm e ground former fuel oil tank located in CERCLA area D. A representative from United States Environmental Protection Agency (USEPA) was also on site to observe the sampling. Due to weather conditions and standing water at several of the sample locations. US EPA. Cla,iant and LAW agreed to reschedule the sampling. In July 1-l, 1998 a LAW representative was on site to collect the soil samples from around the perimeter of the above ground former fuel oil tank. Samples were collected using a decontaminated stainless steel hand auger. The soil samples were analyzed for the list of constituents included in Section 4 of the Plan. Sample locations (9 total locations) were as shown on the anached Figure I. Two soil samples were col,lected from each location and were taken from the 0-to 6-inch depth range and at the 3-foot depth below ground surface. A total of seventeen soil samples were collected, as opposed to the eighteen proposed in the Plan. LAW was unable to collect one soil sample because hand-auger refusal was encountered at sample SS-1 • s original location and at the offset approximately 3 feet west of the original LAW Engineering and Environmental Services, Inc. 2801 Yorkmont Road · Charlotte, NC 28208 704-357-8600 • Fax 704-357-8638 Mr. Vic Ethridge Octoqer 6. I 998 Page 2 • • location. Because of auger refusal during both attempts at this sampling location. only one soil sample was collected from SS-1 at the 0-to 6-inch depth range. A duplicate soil sample of SS-2 (0-6") was also collected and labeled SS-10 (0-6"), because it was in an area of obvious contamination. Six of the seventeen soil samples were concentrated at three boring locations in the area of the "arc" (see Figure I). Results of the collected samples are summarized on the attached table. The ARAR for 1.2- Dichlorobenzcne was exceeded in borings SS-2 (3 ') and SS-10 (0-6"). The ARAR for chlorobenzene was exceeded in borings SS-3 (0-6'"). SS-3 (3") and SS-6 (0-6''). The ARAR for tetrachloroethylene was exceeded in boring SS-9 (3'). The ARAR for anthracene was exceeded in borings SS-2 (3'). SS-3 (0-6") and SS-3 (3'). The ARAR for fluorene was exceeded in borings SS-2 (3'). SS-3 (0-6''), SS-3 (3') and SS- 10 (0-6"). (Note: SS-10 (0-6'') was an estimated value. see laboratory report). The ARAR for phenanthrene was exceeded in borings SS-2 (0-6''), SS-2 (3'), SS-3 (0-6"). SS-3 (3') and SS-10 (0-6"). Sample locations SS-2 and SS-3 appear to be in an area of soil which has been impacted by constituents at levels above their respective ARARs. Laboratory results indicate ARAR exceedances at sample locations SS-6 and SS-9. Sample SS-6 had a reported result of 70.6 micrograms per liter (ug/1) of chlorobenzene which exceeds the ARAR for chlorobenzene of 60 ug/1. However. the reported result of 70.6 ug/1 is an estimated concentration. Sample SS-9 had a reported result of 15.8 ug/1 of tetrachloroethylene which exceeds the ARAR for tetrachloroethylene of 0.8 ug/1. The Practical Quantitation Limits (PQL) for tetrachloroethylene. anthracene, lluorene and phenanthrene exceeded the ARARs for these constituents. Based on the reported results. the ARARs for the Mount Holly East Plant have been met except for sample locations SS-2 (0-6'' and 3'). SS-3 (0-6" and 3') and SS-9 (3'). and in those cases where the PQLs exceed the ARARs. constituents were not detected based on the PQLs. Additional soil samples are proposed to define the extent of impacted soil around the perimeter of the former fuel oil tank in the vicinity of SS-2, SS-3 and SS-9 to determine the amount of soil to be excavated at a later date. The soil sampling and analysis plan for the proposed additional soil sampling in the vicinity of SS-2, SS-3 and SS-9 is included for review and approval. This plan has been updated to include organic-free water. The locations of the proposed additional soil samples are shown on the figure included in the plan. Mr. Vic Ethridge Octot)er 6, 1998. Page 3 • • LAW appreciates the opportunity to provide Clariant Corporation with our consulting services. Please contact Mr. Dave Wallace at (704) 357-8600 if you have any questions regarding this subminal. Sincerely, ~EERING AND ENVlRONMENTAL SERVlCES, '"U 11 4 Rob Th=~ Cliff~P,G, Project Geologist Senior Geologist ~t~ Principal Engineer Registered. NC No. 20055 RT/CRL/JD\V:rt Anachments: Table Field Notes Laboratory Report Soil Sampling and Analysis Plan for Additional Assessment. CERCLA Area D -{"1,:,"i.,,il 1 ·, .. r, :.11i,•11 U,·, .. ,,, "I \',,ii ',',11u1,/i."J: ,uid lo,,d1 ·,i, t 'l;'/(1 'Ll. li,•11 II I.AW J'rvjal .10100-5-0{).Ui-02-WJIJ TABLE RESULTS OF SOIL SAMPLING Soil Samples Collected ,July I~, 1998 Sample Identification 1.2-Dichlorohcnzene (ug/1) Chlornhcnzcnc Ethylhenzcne Tricl1hm1e1!1ylcnc (ug/1) Tctrachloroethyknc (ug/1) (ug/1) (ug/1) SS-1 (0-6") < IO <2.5 <10 <2.7 <2.3 SS-1 (3') ---------------------------------------------------------------------------A ugc r Re fusa 1------------------ SS-2 (0-6") 138 <2.5 < IO <2.7 <2.3 SS-2 (3') 15,800 13.21 <10 <2.7 <2.3 SS-3 (0-6") 119 1091 < 10 <2.7 <2.3 SS-3 (3') 76.3 1341 < IO <2.7 <2.3 SS-4 (0-6") < JO <2.5 <10 <2.7 <2.3 SS-4 (3') 69.1 <2.5 <10 <2.7 <2.3 SS-5 (0-6") <10 <2.5 <10 <2.7 <2.3 SS-5 (3') 23.9 <2.5 <10 <2.7 <2.3 SS-6 (0-6") < 10 7ll:6J <JO <2.7 <2.3 SS-6 (3') 97.2 <2.5 <10 <2.7 <2.3 SS-7 (0-6") <10 I I.OJ <10 <2.7 <2.3 SS-7 (3') 68.3 <2.5 <10 <2.7 <2.3 SS-8 (0-6") < Ill <2.5 < IO <2.7 <2.3 SS-8 (3') 41.3 7.51 <10 <2.7 <2.3 SS-9 (0-6") <10 <2.5 < to <2.7 <2.3 SS-9 (3') 21.2 <2.5 < IO <2.7 15.81 SS-10 (0-6") 1,080 5.51 <10 <2.7 <2.3 Rinse Blank < Ill <2.5 <Ill <2.7 <2.3 ARAR (ug/1) 400 60 680 2.7 0.8 NOTES: I. ug/1 = Micrograms per liter 2. Analytical method = TCLP Zero l-leadspace Extraction (ZllE) Toluene Xyle11cs Anthract:ne Flu11rene Phenanthre11c (ug/1) (ug/1) (ug/1) (ug/1) (ug/1) < IO <20 <0.005 <0.005 <0.005 < IO <20 <0.005 <0.005 0.00887! < 10 64.9 0.007751 0.009461 0.0184 <JO <20 0.005011 0.006961 0.0144 < 10 <20 0.0100 0.0108 0.0387 <10 < 21l < 0.005 <0.005 <0.005 <10 <20 <0.005 < 0.005 < 0.005 <10 <20 <0.005 <0.005 <0.005 < iO <20 <0.lX15 <0.005 <0.005 < 10 <20 <0.005 <0.005 < 0.(Xl5 <10 <20 <0.005 <0.005 < 0.()(l5 < IO <20 <0.005 <0.005 <0.005 <10 <20 <0.005 <0.005 <0.005 < IO <20 <0.005 <0.005 <0.005 <10 <20 <0.005 <0.005 <0.005 <10 <20 <0.005 <0.005 <0.005 <10 <20 <0.005 <0.005 <0.005 < IO <20 <0.005 0.007041 0.0176 < 10 <20 NA NA NA 2,000 440 0.0028 0.0028 0.0028 Prepared/Dale: RT 9/16/98 Checked/Dale: CRL 9/29/98 3. J = presence of analyte at a concentration less than the reporting limit and greater thau 1hc detection limit. See laboratory report for tleiails. 4. NA = Not Analyzcll • • • AREA D "ARC" N-------~- • SS-9 SS-3 FUEL OIL TANK 6' • SS-8 f ✓ SS-7 EXPLANATION • EXISTING SOIL SAMPLE LOCATION (SAMPLED 7 /14/98) ,.::F: FAX RECEIVED FROM CLARI ANT CORPORATION ON 12/22/97. • SS-4 • • SS-5 /ss-6 '],.; 20 0 APPROXIMATE SCALE IN FEET 20 ~ ~~! AND EN~R~MENTAL SER~CES CHARLOTTE, NORTH CAROLINA SAMPLING LOCATION MAP DATE (o/ DATE J08 NO. CLARI ANT CORPORATION MOUNT HOLLY, NORTH CAROLINA 30100-5-0036 nGURE . ' ~ ;_ .'.:: ' .. :1t~l ·I :: ;,;,; < : .. ' .. ','._:_·;_t.~.'.::.:' : ? ' .. :. ~ j:)>:ir~ /\t! ,}~/~\~ ·· .,.-:· .. ,·,rl . '\:' ;;•,t', ~~. •. · "· '1' a ,; :~~-. :~·;':,\~.~ .. ·:·,. • .,;;. :'i -~] T - R tan I I T • 5otan t_! Sin. Sin. } . ·-------------- CURVE FORMULAS R-Tcol.11 UNITED STATES ENVIRONMENTAL PROTECTION AGENCY SCIENCE AND ECOSYSTEM SUPPORT DIVISION REGION 4 1 lhe d 1 F amid F 'the g 1 by·°' & EPA-=--=-======-==- ,I ROGER E. CARLTON Environmental Engineer 980 COLLEGE STATION RD. ATHEJ,IS, GA 30605-2720 CAALTON.ROGEROEPAMAIL.EPA.GOV -~1,c.n"L Ul'l IM. (706) 355-8609 FAX (706) 355-874-1 y C RIGHT ANGLE TRIANGLES. Sf1narc the alti1u1lt·, 1livi,lt· 1,y I wire the _bue. Arid quo1ient to 1,ase for hypolenuse. Civen Ha,;e 100, Alt. io.101 +200=.~-1nn t--s~• 100 . .c; hn1. Civrn llyp. 100, .1\lt. 2~.251 +200 = 3.125: IOO-J.12~ ""'9(,.H7 5 = llaM". Error in first e:rnmplr, .<H)2; in last, .n.v;. To fiml Tons or Rail in onr milt: of track: 111ultiplr ·.-.-l·i;.;lit 11rr yard hy 11, and diviile I.Jy 7. LEVELING, The correction for curvuture arnl rf'rrnrlinn, iu foet and decimals of feet is equal to 0.674 d1, where d is the it is lance i11 mil{'fl. The correction for curvature nlone is clo::;l'ly, Jd•. 'l'ht! r.omhinrd cor- rection ia negative. PROD.\UI.E ERROR. If di_,d,,d~,ete. are the discrepandC's of vnriuu~ results from the mean, and ,r :rd1 the sum of the squares o( Lhr.se 11iflcr• ences and n=the number of observations, then the prohnhlr. ('rror o( the mean=± 0.6746 ✓· :rd•::_ n (n-1) MINUT[S IN DECIMALS or A D[GREE l' ,Ui67 11· • lh33 ... .:JMIU ... .5107 fl' .011:1:i .. . .H:,ou • .0333 n .2000 •• .3U07 .. .53:U " .70011 .. ,>,W\7 I .OMXI .. . il<i7 u .JR:1:1 .. .5jlMI u . 7lfi7 IJ .K>':U • ·"""' .. • 233:1 .. • .fiOtM) .. . f,fiU7 ll .n:1:1 .. ,!IIMNI I ,OHJJ .. .2500 •• • tl07 .. . /iSJJ .. • 751KI •• .!Jlli7 I • ICNXI .. • 21il\7 •• ,.f,333 .. . OOIMJ .. .7G07 .. .u:1:u ' .1167 l7 .:?~'.IJ ., .Hoo ., .I\Hl7 " . 783:1 ., .~r,ou • .1333 •• . :10011 •• . 1667 •• .6JJ3 , . . HIMKI • • .nun7 I . uuo II • :11117 ,. .48:1:1 •• .MIKt .. . Mlli7 .. .!IM:U 10 .1007 .. .:1:i:1:i 30 .~XMJ •• . 11007 •• .1'-.1:13 .. 1.1111110 INCH[S IN Dt:CIMALS or A P"OOT 1-lO :1-32 '' :1.111 J• ~-IU ,, !! .. ii JI , . .onr,i .tJt17H • 111111 .UIM .O:ZOR .0200 .tJ:113 .11417 .llf12I ,Ul\13 .117 :ro I 2 ' I ' • ·--,--" u "' II .0833 .1007 .2.·,00 .:1:u:1 ,.f,167 .5000 . 5833 .6f.07 .7!,(JQ .R:133 .0167 .:r. ·:-.; ,, ,,I.. . .. 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' ; I ' A\ 11 /16/98+ CERCLA AREA D SAMPLING 14-Jul-98 SS1 0-6" SS1 3' SS2 0-6" SS2 3' SS3 0-6" SS3 3' TCLP ZHE TCLP ZHE TCLP ZHE TCLP ZHE TCLP ZHE TCLP ZHE (ppb) (ppb) (ppb) (ppb) (ppb) ppb . . . . . . . . . . . . . . . . . . . ·.·.·.·.,.·.·.·.·.·.·.·.·.·.·.·.·.·.· ·•·.·.······························· ·.·.· .. ·.·.·.,.·.,.·.·.············ ·.·.·.·.,.·:.•····•·""'·•······· ····· ........ · ........ =· . ' . ·J ::::-::::::::::::::::::::,::::::::::::~~~='-1'1~~~~,::::: :,:::::·:: ::: ::: : : ::,::::: ::: ;:: ::;: : ::. ·.••·· ::: . :;:: :,::;;,;::: 1,2-Dichlorobenzene 400 <10 Auger 138 Chlorobenzene 60 <2.5 Refusal <2.5 Ethylbenzene 680 <10 <10 <10 <10 <10 Trichloroethylene 2.7 <2.7 <2.7 <2.7 <2.7 <2.7 Tetrachloroethylene 0.8 <2.3 <2.3 <2.3 <2.3 <2.3 Toluene 2000 <10 <10 <10 <10 <10 Xylenes 440 <20 <20 64.9 <20 <20 111111111111111111111111111111111111 llllllllllllllll 1111111111111111111111111111111111111 I llllllllllllllllll 111111111111111111 111111111111111111 11111111111111111 Anthracene 0.0028 <.005 <.005 ©©ilili&!J■ ©©§©i1~■ 0.01 Fluorene 0.0028 <.005 <.005 ©©9~6!J■ ©©696!1■ 0.0108 Phenanthrene 0.0028 <.005 ©©88fldl■ 0.0184 0.0144 0.0387 : ! . . l i .. _ ! ' I ) I · . . . I Detected Above ARAR Limit Above ARAR Limit but Below Reporting Limit J Value Detected Below ARAR Limit Detected Below ARAR Limit and Below Reporting Limit "J" indicates the presence of the analyte at a concentration less than the reporting limit and greater than the detection limit • • A\ 11 /16/98+ CERCLA AREA D SAMPLING 14-Jul-98 ■ S54 S54 S55 S55 S56 S56 S57 0-6" 3' 0-6" 3' 0-6" 3' 0-6" ~~~...:,___,i.....~~ ARAR TCLP ZHE TCLP ZHE TCLP ZHE TCLP ZHE TCLP ZHE TCLP ZHE TCLP ZHE Contaminant (ppb) (ppb) (ppb) (ppb) (ppb) (ppb) (ppb) (ppb) ··· ···:::·· ,:::::,:,:::::::::::::·····:·""··: :'.·············· ... • ... • .... ·.:.·:.•:.: L · . _ ,_ ' l 1,.. . .......... ,, ...... : ......... , •. ,. . .,, ... , 11-.. ·. · 1 •· ---.-.·.·;·.·.·.·.·.·:,:· ......... _ .. :.·.·.·.·.·.·.·.·. ·.·.·. ____ ... . . . l l 1,2-Dichlorobenzene 400 _-=-:..:.::::_---1-----'-':.........-1 • <10 69.1 <10 23.9 <10 97.2 <10 11.0J Chlorobenzene 60 <2.5 <2.5 <2.5 <2.5 rll©.6!J <2.5 Ethyl benzene 680 <10 <10 <10 <10 <10 <10 <10 Trichloroethylene 2. 7 <2.7 <2.7 <2.7 <2.7 <2.7 <2.7 <2.7 Tetrachloroethylene 0.8 <2.3 <2.3 <2.3 <2.3 <2.3 <2.3 <2.3 Toluene 2000 <10 <10 <10 <10 <10 <10 <10 Xylenes 440 <20 <20 <20 <20 <20 <20 <20 1±a±illl I I I I I I I I I ! 111 i 1111111111111 111111111 IUHU ! I 111111111111111 I 1111111111111111 111111111111111 I I i I 111111111111111 I I 111111111111111 I I 111111111111111 I I I I I I I I 11111111. Anthracene 0.0028 <.005 <.005 <.005 <.005 <.005 <.005 <.005 Fluorene 0.0028 <.005 <.005 <.005 <.005 <.005 <.005 <.005 Phenanthrene 0.0028 Detected A Above ARI Detected B Detected B "J" indicates and greater <.005 <.005 <.005 <.005 <.005 <.005 <.005 l ! ,. l l e "\ 11 /16/98+ CERCLA AREA D SAMPLING 14-Jul-98 ~ I ---Contaminant ARAR I : < :::::: :: (ppb) ·.•;•,•.•-·:·.·.•,,,•,···-· .. •: :::::::::::::?: -· .... 1,2-Dichlorobenzene 400 Chlorobenzene 60 Ethyl benzene 680 Trichloroethylene 2.7 Tetrachloroethylene 0.8 Toluene 2000 Xylenes 440 Ullllllll!l!l!lllllllll!IIIIUttnt 1!11111111111111 Anthracene 0.0028 Fluorene 0.0028 Phenanthrene 0.0028 SS7 SSB 3' 0-6" TCLP ZHE TCLP ZHE (ppb) (ppb) ; . I 1 . --' .. 68.3 <10 <2.5 <2.5 <10 <10 <2.7 <2.7 <2.3 <2.3 <10 <10 <20 <20 I 111111111111 lffi 11111111111111111 <.005 <.005 <.005 <.005 <.005 <.005 -· ' ---i 1' . !r l ~ . .. -' ' Detected A Above ARI- Detected B, Detected B, "J" indicates and greater SSB SS9 SS9 SS10 Rinse 3' 0-6" 3' 0-6" Blank TCLP ZHE TCLP ZHE TCLP ZHE TCLP ZHE TCLP ZHE (ppb) (ppb) (ppb) (ppb) (ppb) '. . I --l ~ _;:--: ~ l '! I . ' l [,.,,_,. i -• ... ., . -_, ~--' 41.3 <10 21.2 n©B© <10 • ?.SJ <2.5 <2.5 5.SJ <2.5 <10 <10 <10 <10 <10 <2.7 <2.7 <2.7 <2.7 <2.7 <2.3 <2.3 Hl.8!J <2.3 <2.3 <10 <10 <10 <10 <10 <20 <20 <20 <20 <20 1111111111111111 1111111111111111 11111111111111111 11111111111111111 11111111111111111 <.005 <.005 <.005 <.005 No Analysi~ <.005 <.005 <.005 0.00704 No Analysi~ <.005 <.005 <.005 0.0176 No Analysis 11 .. J ~--' -l I ! _--. '. ' " . '' -• . .; . • February 18, 1997 Mr. Michael Townsend U.S. Environmental Protection Agency, Region IV 345 Courtland Street NE Atlanta, Georgia 30365 Clariant Corporation Mt. Holly Plant • Re: Clariant Corporation -Mount Holly Plant CERCLA.Area C Soil Pile -Off-Site Disposal Dear Mr. Townsend: ' ')' . ' P.O. Box 669246 Charlotte, NC 28266 704.827.9651 Rf=0r.:n/EO FEB 18 1997 SUPEFIFUND SECTION ,_ r,.· 1r 1~ ,;·, . , :i_. • ,·, .. ,. . ";· ·.c , _, •~ ._... 1,-1 • , , •. ,~. ': . 1 •• , , • ,, • Thank you fqr your heir, i,n.g~tting things under way)ri_the disposaJ of thy Area,C soil pilt;. -l;'rom om conversation of February 12, ·1996, I ~nd~rsiand ih,it' t~chriically the soil pile is not c~✓ert'd by the remedy specified in the ROD document. Therefore, an Explanation of Significant . . . Difference (ESD) is ·all that is needed for Clari ant to begin the dismantling and proper off-site disposal of the Area C soil pile. From the sampling of the pile conducted in June 1996, Clariant learned that the soils still remain highly contaminated even after several years of the soil vapor extraction treatment. This revelation along with favorable pricing in the waste disposal industry has lead Clariant to pursue off-site disposal as the method for addressing this soil pile. Clariant views this pile as a highly contaminated source material which needs to be remediated so that it causes no further untoward impact to the environment. It is believed that off-site disposal ( even though significant cost is involved) would be the simplest, most expeditious, and most decisive way to treat this source material. Therefore, Clariant requests that an ESD document be created to allow the disposal of the CERCLA Area C soil pile in an approved off-site location (namely, Stablex Canada and/or .The Environment~l 5~~al!ty Compa~y),.. · ... : ·:c .. , : :--_ : _ . · · ,, ; ~: . . · · · :::·. :: ,_, _ _. .. ~r<':1..:I~() ·_' .,") ! .' ·,--n~·~",:1'. ,; ·r '.!:': M ,_·,:~r_\,;1~ ·;.,:.· -;, "(,r:.·· ,....:_ .. :' .. ; It is important to note that Clariant would like to pursue off-site disposal of the· Area Csoil pile , 1 ,,,M ·.·c ,_,, · · '·,:_1 ~-:, ~·1':· ....... -•i.','"-,.J:~-.-~• . .-· .. ·~ ~ ,,r., _ .··•JJl while it is economically favorable. Current pricing is favorable for this; however; this situation could change at any t_ime. For this reason, Clariant believes that it is very important that the Agency act expeditiously to generate the ESD so that Clari ant can dispose of the soil pile while this favorable pricing is available. RJ>/1v4 • Furthermore, Clariant's understands that it must have in its possession a signed ESD before it proceeds with the off-site disposal of the soil pile. Clariant cannot begin the project until it has received this written approval. Since there exists the possibility that the costs of off-site disposal could rise significantly, Clariant would like to reserve the option of pursuing other treatment technologies for the soil pile should pricing of off-site disposal become cost prohibitive. I have enclosed some information on both Stablex Canada and The Environmental Quality Company (EQ). Clariant will probably utilize both of these disposal facilities in the treatment and disposal of the CERCLA Area C soil pile. It should be noted that both of these facilities are pennitted to accept waste from CERCLA sites. Furthermore, the soils have been approved into both facilities (approval letters enclosed). The soils from the pile would be loaded at Clariant's site and transported to these facilities by either rail car or by dump trailer. Of course, EQ would treat the waste material to the appropriate Land Disposal Restriction standards for all of the contaminants. The treated material would then be buried in a Subtitle C landfill. Stablex would treat and stabilize the waste material to the standards described in the attached literature. The resulting "Stablex" mixture would then be buried in Stablex Canada's on-site landfill. Stablex Canada, Inc. is located north of Montreal in the province of Quebec. Clariant would also like to take advantage of the favorable off-site disposal pricing to address Area D contaminated soils, if necessary. The ROD stated that about I 00-150 cubic yards of soil (in an area which is essentially an arc around the northwest quadrant of the fuel oil tank) would be excavated and disposed of at an off- site location. The ROD stated that this remedy would "effectively eliminate the area that contains the highest level of contamination". To date, this excavation has not yet been completed. In March 1994, Clariant proposed that Area D be resampled. This was done because it was believed that natural attenuation had occurred so that soil contaminant concentrations had decreased significantly. Taking this I 994 recommendation into consideration, Clariant now proposes to reevaluate the CERCLA Area D "arc" of gross contamination. Clariant will perform an initial "unofficial" sampling of the "arc" around the oil tank. Clariant personnel will simply use a hand auger to collect samples from O to 4 feet. The soil samples will then be field screened with an OVM. All samples which have elevated OVM readings will be submitted to an outside laboratory for volatile organics analysis (8260). If this testing shows that gross contamination still exists, then Clariant will proceed with the ROD remedy and excavate the grossly contaminated soils in the "arc". • If this preliminary testing fails to show that the soils are grossly contaminated, Clariant will hire a qualified environmental engineering firm to prepare a sampling plan for.the Agency's approval. The purpose of this sampling plan will be to determine whether gross contamination still exists in the area defined by the ROD. Based on the results of this sampling performed under an approved plan, it may or may not be necessary to proceed with the excavation of the "arc". If it is true that the gross contamination has actually naturally attenuated, there may be no need to excavate the area, and Clariant may propose an alternative remedy for the area. If the sampling shows that gross contamination still exists in the area, then Clariant will proceed with the original ROD remedy. If there is any information I can provide to you which will expedite this matter, please do not hesitate to call me. I can be reached at 704/822-2708. I appreciate your help, and I look forward to your response. Sincerely, Victor B. Ethridge Senior Environmental Chemist cc: R. McElveen (NCDEHNR) K. Pathan (NCDEHNR) G. Sanderson (Clariant) M. Teague (Clariant) B. Grier (Clariant) P.O. Box 669246 • •• • Clariant Corporatio.n Mt. Holly Plant Charlotte, NC 28266 /2.._~cy fl'\_ 104.821.s6s1 o R fr ~Clariant '· August 8, 1996 Mr. Michael Townsend U.S. Environmental Protection Agency, Region IV 345 Courtland Street NE Atlanta, Georgia 30365 Re: Clariant Corporation -Mount Holly Plant CERCLA Area C Soil Pile Sampling Dear Mr. Townsend: RECEIVED AUG 127996 SUPEAFUND SECTION On June 12, 1996, Law Engineering and Environmental Services conducted sampling of the Area C soil pile. Randy McElveen ofNCDEHNR was present for oversight of the sampling event. Sampling began on the southern end of the pile at discrete predetermined sample locations. A hand auger was used to penetrate the pile and take samples a_t depths ranging from 30 to 48 inches. At each sample location it was noticed that there were solvent odors throughout the depth of t_he hole. Also, OVM readings of the soil cuttings were high, ranging from 84 ppm to 622 ppm. Because of these obvious signs of substantial contamination, Clariant decided that further sampling was pointless. Thus, the original sampling plan was abandoned. A total of six (6) soil samples were taken instead of the twelve (12) described in the sampling plan. Out of the six samples taken only four ( 4) were submitted to a laboratory for analysis. Samples were submitted to the laboratory solely for informational purposes to determine the current level of contamination. As you will see in the attached analytical summary and laboratory reports, contaminant concentrations in the four (4) samples submitted are well above this site's ARAR concentrations. Therefore, it is obvious that the specified corrective action for this soil pile was ineffective at properly remediating the soils. Since the contaminant concentrations were very high, Clariant believes that another more effective corrective action will be necessary. Clariant plans to evaluate other technologies as potential candidates for remediating this soil pile. . ·~-.:- ' .~·.·. ----· ·-·--·-···-·······-. ----....... ,, ...•. ,. _______ ---~----·-... . i .. , • • As soon as the alternative corrective action for the soil pile is detennined, Clariant will submit the conceptual plan for your review and approval. Clariant certainly appreciates all of your help in getting the sampling plan approved. We apologize for any in_convenience that the unproductive sampling of the pile has presented. Should you have any questions please do not hesitate to call me at 704/822-2708 . . Sincerely, Victor B. Ethridge Senior Environmental Chemist cc: R. McElveen (NCDEHNR) G. Sanderson (Clariant) i·'·~-..:,,;.....,~~1,Q!S\•--...,..,~~- ' AREACSMO.WK4\08/08/9611 :09 AM ... ,:."·' /. CLARIANT CORPORATION • MOUNT HOLLY PLANT CERCLA AREA CANAL YTICAL SAMPLING SUMMARY ~ : ,t, .. ·r::,:;.._~. Sample S-2 Sample S-3 TCLP ZHE TCLP ZHE ...... Jppb) ,2-Dichlorobenzene 400 17000 9510 Chlorobenzene 60 < 1000 < 1000 Trichloroeth lene 2.7 < 200 < 200 Tetrachloroeth lene 0.8 < 200 < 200 Toluene 2000 < 200 840 s Total 440 3580 47200 680 Sample S-11 Sample S-5 TCLP ZHE TCLP ZHE VOA Total 11600 35100 2150000 • < 1000 < 1000 1630 < 200 < 200 < 40 < 200 < 200 < 40 < 200 < 200 575 620 7730 • • • GENERAL ENGINEERING LABORATORIES Client: Mee1ing /oday's needs H'ith a vision for tomorrow. CERTIFICATE OF ANALYSIS Clariant Corporation PO Box 669246 Contact: Charlotte, North Carolina 28266-9426 Mr. Vik Ethridge cc: SNOC00694 Parameter Volatile Organics 1,2-Dichlorobenzene Chlorobenzene Trichloroethylene Tetrachloroethylene Toluene Xylene, (fOT AL) Sample JD Lab ID Matrix Date Collected Date Received Priority Collector Qualifier Result < < < 9510 1000 200 200 840 47200 The following prep procedures were performed: TCLP Extraction -Volatiles Comments: Report Date: June 26, 1996 : S-3 : 9606267-01 :TCLP : 06/121')6 : 06/14,'96 : Routine : Client Units Method ug/1 EPA 8260 ug/1 EPA 8260 ug/1 EPA8260 ug/1 EPA 8260 ug/1 EPA8260 ug/1 EPA 8260 EPA 1311 A dilution was required for Volatile Organics due to the high concentration of target analytes. As a result, the detection limits are elevated. GEL Laboratory Certifications AL-41040 . CA-2089 AZ-AZ0514 CT-PH-0169 EPI Laboratory Certifications AL-41050 CA -l-1023/2056 Page 1 of2 Analyst Date Time Batch RMB. 06/21/96 1547 86230 RMB ~6/24/96 1212 86230 JL 06/19/96 1905 86034 AZ-AZ0514 CT-PH-0175 I ~~11111 Iii ml Iii ii~~! 11111111 1111111111111 P O Box 30712 • Charleston, SC 29417 • (803) 556-8171 • Fax (803)766-1178 *9606267-01 • ft, . . _ \_4'. ~nted on recycled paper. -~-~<~·:•:-~ ~--~ .. I ! j • • GENERAL ENGINEERING LABORATORIES A1eering today's needs wirh a vision for tomorro11·. CERTIFICATE OF ANALYSIS Client: Clariant Corporation PO Box 669246 Contact: Charlone, North Carolina 28266-9426 Mr. Vik Ethridge cc: SNDC00694 Report Date: June 26, 1996 Sample ID GEL Laboratory Cert!Hcatlons DE -SC012 FL -E87156/87294 ME-SC012 MS -10120 NC-233 NY -11501 RI -135 SC -10120 TN -02934 UT-E-251 VA-00151 WA-C223 WI -999887790 This data report has been prepared and reviewed in accordance with General Engineering Laboratories standard operating procedures. Please direct : S-3 EPI Laboratory Certlflcat!ons FL -E87472/87458 NY-11502 SC -10582 UT-E-227 WA-C225 PA -68-485 any questions to your Project Manager, Karen Blakeney at (803) 769-7386. Analytical Report Specialist ~ .. - MS -29417 RI -138 TN -02934 VA-00111 NJ -79002 WV-235 •9606267-01• PO Box 30712 ; Charleston, SC 29417 • (803) 556-8171 • Fax (803) 766-1178 -. ·, \i.J Print~d on_rc:ycled ~aper .. ,-,:;;-. . .,_ -, :rr-.. -···------.-.~--.-------.. ---__ :.-; __ ~ '--~--0· ... -~:.:__ : __ ,!...,_ . ..; __ ,_..,....:. .•·• .. ·--~ -----_: ~:·. -___ ' -----. Page 2 of2 • • GENERAL ENGINEERING LABORATORIES Afeeting today's needs wi1h a vision for tomorrow. CERTIFICATE OF ANALYSIS Client: Contact: Clariant Corporation PO Box 669246 Charlotte, Nonh Carolina 28266-9426 Mr. Vik Ethridge cc: SNJX:00694 Repon Date: June 26, 1996 Sample ID : S-5 Lab ID : 9606267-02 Matrix :TCLP Date Collected : 06/121')6 Date Received : 06/141')6 Priority : Routine Collector : Client Parameter Qualifier Result Unlts Method Volatile Organics 1,2-Dichlorobenzene 35100 ug/1 EPA 8260 Chlorobenzene < 1000 ug/1 EPA 8260 Trichloroethylene < 200 ug/1 EPA 8260 Tetrachloroethylene < 200 ug/1 EPA 8260 Toluene < 200 ug/1 EPA 8260 Xylenes (!'OT AL) 7730 ug/1 EPA 8260 The following prep procedures were performed: TCLP Extraction -Volatiles EPA 1311 Comments: A dilution was require.cl for Volatile Organics due to the high Page 1 of2 Analyst Date Time Batch RMB 06/241')6 1329 86230 RMB 06/211')6 1703 86230 JL 06/191')6 1905 86034 concentration of target analytes. As a result, the detection limits are • elevated. GEL Laboratory Certlllcatlons EPI Laboratory Certifications AL-41040 CA-2089 -·-·--·--·······-·-·----~ ,,,. . ' .. AZ-AZ0514 CT-PH-0169 AL-41050 CA -l-1023/2056 AZ-AZ0514 CT-PH-0175 PO Box 30712 • Charleston, SC 29417 • (803) 556-8171 • Fax (803) 766-1178 •9606267-02* -. . \i;J Printed on recycled pa~~· : . • • GENERAL ENGINEERING LABORATORIES Meeting today's needs with a Fisionfor tomorrow. CERTIFICATE OF ANALYSIS Client: Clariant Corporation PO Box 669246 Contact: Charlotte, Nonh Carolina 28266-9426 Mr. Vik Ethridge cc: SNDC00694 Report Date: June 26, 1996 Sample ID GEL Laboratory Certlficatlons DE-SC012 ME-SC012 NC -233 RI-135 TN· 02934 VA-00151 WI • 999887790 FL -E87156/87294 MS -10120 NY -11501 SC. 10120 UT-E-251 WA-C223 This data repon has been prepared and reviewed in accordance with General Engineering Laboratories standard operating procedures. Please direct : S-5 EPI Laboratory Certifications FL-E87472/87458 NY-11502 SC -10582 UT-E-227 WA-C225 PA-68-485 any questions to your Project Manager, Karen Blakeney at (803) 769-7386. Analytical Report Specialist \ MS -29417 RI -138 TN-02934 VA-00111 NJ -79002 WV -235 PO Box 30712 • Charleston, SC 29417 • (803) 556-8171 • Fax (803) 766-1178_ ..,.. . \.., ~ntcd on recycled pa~r. Page 2 of2 1 I, • ' • • GENERAL ENGINEERING LABORATORIES Meeting today's needs 1virh a vision for to111orro1V. CERTIFICATE OF ANALYSIS Client: Contact: Clariant Corporation PO Box 669246 Charlotte, North Carolina 28266-9426 Mr. Vik Ethridge cc: SNDC00694 Report Date: June 21, 1996 Sample JD Lab JD Matrix Date Collected Date Received Priority Collector Parameter Qualifier Volatile Organics Priority Pollutani Volatiles -34 items 1, 1, 1 -Trichloroethane < I, 1,2,2-Tetrachloroethane 1, 1,2-Trichloroethane l, 1-Dichloroethane 1, 1-Dichloroethylene 1,2-Dichlorobenzene 1,2-Dichloroethane 1.2-Dichloropropane 1,2-trans-Dichloroethylene 1,3-Dichlorobenzene 1,4-Dichlorobenzene 2-Chloroethylvinyl ether Acrolein Acrylonitrile Benzene Bromoform Carbon Tetrachloride Chlorobenzene Chlorodibromomethane Chloroethane Chloroform Dichlorobromomethane Dichlorodifluoromethane Ethylbenzene Methyl Bromide Methyl Chloride Methylene Chloride Tetrachloroethylene < < < < < < < < < < < < < < < < < < < < < Result 40.0 40.0 40.0 40.0 40.0 2150000 40.0 40.0 40.0 4630 12800 100 400 1000 40.0 40.0 40.0 1630 40.0 40.0 40.0 40.0 40.0 2780 40.0 40.0 94.4 40.0 : S-5 Total : 9606267-05 : Soil : 06/12/96 : 06/14/')6 : Routine : Client Units Method ug/kg EPA 8260 ug/kg EPA8260 ug/kg EPA 8260 ug/kg EPA 8260 ug/kg EPA 8260 ug/kg EPA 8260 ug/kg EPA 8260 ug/kg EPA 8260 ug/kg EPA 8260 ug/kg EPA 8260 ug/kg EPA 8260 ug/kg EPA 8260 ug/kg EPA8260 ug/kg EPA 8260 ug/kg EPA8260 ug/kg EPA 8260 ug/kg EPA 8260 ug/kg EPA 8260 ug/kg EPA 8260 ug/kg EPA 8260 ug/kg EPA 8260 ug/kg EPA8260 ug/kg EPA 8260 ug/kg EPA8260 ug/kg EPA8260 ug/kg EPA 8260 ug/kg EPA 8260 ug/kg EPA8260 Page I of3 Analyst Date Time Batch THL 06/17 /96 1801 86067 THL 06/20/96 1015 86067 THL 06/17/96 1801 86067 THL 06/18/96 1401 86067 THL 06/17/96 1801 86067 THL 06/18/96 1401 86067 THL 06/17/96 1801 86067 I ~Iii 111111111111111111 ill~! II~ 1111 II~ I~ 1111 · P0Box30712• Charleston,SC29417• (803)556-8171• Fax(803)766-1178 •9606267-05* ft f..1 Pri~led on recycled paper . cc: SNDC00694 Client: Contact: • • GENERAL ENGINEERING LABORATORIES Meeling today's needs H'ith a risio11for tomorrm1,1. CERTIFICATE OF ANALYSIS Clariant Corporation PO Box 669246 Charlotte, North Carolina 28266-9426 Mr. Vik Ethridge Report Date: June 21, 1996 Sample ID : S-5 Total Page 2 of3 Parameter Qualifier Result Units Method Analyst Date Time Batch Toluene 575 ug/kg EPA8260 Trichloroethylene < 40.0 ug/kg EPA 8260 Trichlorofluoromethane < 40.0 ug/kg EPA 8260 Vinyl chloride < 40.0 ug/kg EPA 8260 cis-1,3-Dichloropropylene < 40.0 ug/kg EPA 8260 lrans-1,3-Dichloropropy Jene < 40.0 ug/kg EPA 8260 Comments: A dilution was required for Volatiles Orgartics due to large amounts of hydrocarbons. As a result, the detection limits were elevated. GEL Laboratory Certiflcadons AL-41040 CA-2089 DE-SC012 ME-SC012 NC-233 RI -135 TN-02934 VA-00151 WI -999887790 AZ-AZ0514 CT· PH-0169 FL -E87156/87294 MS· 10120 NY -11501 SC. 10120 UT-E-251 WA-C223 EPI Laboratory Certifications AL-41050 CA· I-1023/2056 FL· E87472/87458 NY -11502 SC -10582 UT-E-227 WA-C225 PA-68-485 THL 06/17 /96 1801 86067 AZ-AZ0514 CT-PH-0175 MS -29417 RI -138 TN -02934 VA-00111 NJ -79002 WV -235 •9606267-05• POBox30712• Charleston,SC29417• (803)556-8171• Fax(803)766-1178 -~/ Printed on recycled paper. • • GENERAL ENGINEERING LABORATORIES Meeting today's needs with a vision for romorrow. CERTIFICATE OF ANALYSIS Client: Contact: Clariant Corporation PO Box 669246 Charloue, North Carolina 28266-9426 Mr. Vik Ethridge cc: SNDC00694 Report Date: June 26, 1996 Parameter Vollltlle Organics 1,2-Dichlorobenzene Chlorobenzene Trichloroethylene Tetrachloroethylene Toluene Xyleoes (TOT AL) Sample ID Lab ID Matrix Date Collected Date Received Priority Collector Quallfler Result < < < < IJ600 1000 200 200 200 620 The following prep procedures were performed: TCLP Extraction • Volatiles Comments: : S-IJ : 9606267-03 :TCLP : 06/12/96 : 06/14f}6 : Routine : Client Units Method ug/1 EPA8260 ug/1 EPA 8260 ug/1 EPA 8260 ug/1 EPA 8260 ug/1 EPA 8260 ug/1 EPA 8260 EPA 131J A dilution was required for Volatile Organics due to the high concentration of target analytes. As a result. the detection limits are elevated. GEL Laboratory Certifications AL-41040 CA-2089 AZ-AZ0514 CT-PH-0169 EPI Laboratory Certlllcatlons AL-41050 CA-1-1023(2056 Page I of2 Analyst Date Time Batch RMB 06/24fi6 1445 86230 RMB 06/2lfi6 1818 86230 JL 06/19f}6 1905 86034 AZ-AZ0514 CT-PH-0175 • PO Box 30712 • Charleston, SC 29417 • (803) 556-8171 • Fax (803)766-1178 •9606267-03• . -. ~, Printed on recycled paper. • • GENERAL ENGINEERING LABORATORIES cc: SNDC00694 Client: Contact: Meeting today's needs with a \'is ion for to1J1orro1v. CERTIFICATE OF ANALYSIS Clariant Corporation PO Box 669246 Cluirloue, Nonh Carolina 28266-9426 Mr. Vik Ethridge Report Date: June 26, 1996 Sample ID : S-11 GEL Laboratory Certifications EPI Laboratory Certlflcatlons DE -SC012 ME-SC012 NC-233 RI -135 TN -02934 VA-00151 WI -999887790 FL -E87156/87294 MS -10120 NY -11501 SC -10120 !IT-E-251 WA-C223 This data report has been prepared and reviewed in accordance with General Engineering Laboratories standard operating procedures. Please direct FL -E87472/87458 NY-11502 SC-10582 !IT -E-227 WA-C225 PA -68-485 any questions to your Project Manager, Karen Blakeney at (803) 769-7386, • MS -29417 Rl-138 TN -02934 VA-00111 NJ -79002 WV -235 •9606267-03• PO Box 307 J2.• Charleston, SC 294 I 7 • (803) 556-8171 • Fax (803) 766-1178 ~-. . --·· ~.,_. Printed on_rcc~·clM ~~per. _ Page 2 of2 ·-.. -'". I , , I , • • GENERAL ENGINEERING LABORATORIES Meeting today's needs wilh a vision for tomorroll-'. CERTIFICATE OF ANALYSIS Client: ConLaCt: Clariant Corporation PO Box 669246 Charlotte, Nonh Carolina 28266-9426 Mr. Vik Ethridge cc: SNDC00694 Report Date: June 26, 1996 Sample ID : S-2 Lab ID : 9606267-04 Matrix :TCLP Date Collected : 06/12/96 Date Reteived : 06/14/96 Priority : Routine Collector : Client Parameter Qualifier Result Units Method Volatile Organics 1,2.Dichlorobenzene 17000 ug/1 EPA 8260 . Chlorobenzene < 1000 ug/1 EPA 8260 Trichloroethylene < 200 ug/1 EPA 8260 Tetrachloroethylene < 200 ug/1 EPA 8260 Toluene < 200 ug/1 EPA 8260 Xylenes (TOT AL) 3580 ug/1 EPA 8260 The following prep procedures were performed: TCLP Extraction -Volatiles EPA 1311 Comments: A dilution was required for Volatile Orgartics due to the high concentration of target analytes. As a result. the detection limits are elevated. GEL Laboratory Certifications AL-41040 CA-2089 AZ-AZ0514 CT-PH-0169 EPI Laboratory Certifications AL-41050 CA-1-1023/2056 Page 1 of2 Analyst Date Time Batch RMB 06/24/96 1604 86230 RMB 06/21/96 I 934 86230 JL 06/19/96 1905 86034 AZ-AZ0514 CT-PH-0175 • I mil ~ii ~II mil II~ H~ ~! 1rn Im! rni Ill ~11. PO Box 307i2 • Charleston, SC 29417 • (803) 556-8171 • Fax (803) 766-1178 *9606267-04• '~ . . \.;I Printed on recycled paper. ' 'I • • GENERAL ENGINEERING LABORATORIES Meeting today's needs with a risionfor 1011101.,-01\I. CERTIFICATE OF ANALYSIS Client: Clariant Corporation PO Box 669246 Contact: Charlotte, North Carolina 28266-9426 Mr. Vik Ethridge cc: SNDC00694 Report Date: June 26, 1996 Sample ID GEL Laboratory Certifications DE-SC012 ME-SC012 NC-233 RI-135 TN -02934 VA-00151 WI -999887790 FL -£87156/87294 MS -10120 NY -11501 SC -10120 UT-E-251 WA-C223 . This data report has been prepared and reviewed in accordance with General Engineering Laboratories st.andard operating procedures. Please direct : 5-2 EPI Laboratory Certifications FL-E87472/87458 NY -11502 SC -10582 UT-E-227 WA-C225 PA-68-485 any questions to your Project Manager, Karen Blakeney at (803) 769-7386. Analytical Report Specialist \ MS-29417 RI -138 TN -02934 VA-00111 NJ -79002 WV -235 •9606267-04• P O Box 30712 • Charleston, SC 29417 • (803) 556-817 I • Fax (803)766-1178 . . '"' . . ' ~, Printed On recycled paper." • Page 2of2 Client: Contact: cc: SNDC00694 • • GENERAL ENGINEERING LABORATORIES Meeting today's needs with a vision for tomorrow. CERTIFICATE OF ANALYSIS Clariant Corporation PO Box 669246 Charlotte, Nonh Carolina 28266-9426 Mr. Vik Ethridge Report Date: June 21, 1996 Sample ID : S-5 Total GEL Laboratory Certifications This data repon has been prepared and reviewed in accordance with General Engineering Laboratories standard operating procedures. Please direct EPI Laboratory Certifications any questions to your Project Manager, Karen Blakeney at (803) 769-7386. C=:>eoO.oo, b) Analytical Report Specialist *9606267-05• PO Box 30712.• Charleston, SC 29417 • (803) 556-8171 • Fax (803) 766-1178 ft, \.I Printed on recycled paper. Page 3 of3 • • June 20, 1996 MEMORANDUM TO: FROM: RE: File Randy McElveen Environmental Engineer NC Superfund Section Remedial Overview Site Reconnaissance and Oversight of Soil Sampling Martin Marietta/Sodyeco NCO 001 810 365 Mechlenburg County, North Carolina On 11 June 1996, a representative of the NC Superfund Section and 4 Hazardous Waste Section representatives did a facility/ site reconnaissance of the RCRA and CERCLA areas of the Plant operations at the Martin Marietta/ Sodyeco Plant located in lvlechlenburg County. Those in attendance included Karim Pathan, Rob McDaniel, Jill Burton, and Doug Roberts with the Hazardous Waste Section, and Gary Sanderson, Victor Etheridge, Paige Straley, and Earl Coleman with Clariant Corporation. The Hazardous Waste group site reconnaissance was performed in preparation for closure of several RCRA Solid Waste Management Units (SWMUs). On 12 June 1996, a representative of the NC Superfund Section provided the EPA remedial oversight of the soil pile sampling event at Area "C" of the CERCLA cleanup of soils excavated from the area and stockpiled for soil vapor extraction treatment at the Martin Marietta/Sodyeco Plant located in Mechlenburg County, North Carolina. The Soil sampling was performed by Danny Hefner with Law Engineering using hand auger techniques. Soil cuttings were screened by Victor Etheridge with the Clariant Corporation using a Photo Ionization Detector (PID) and representative soil samples were obtained from the bucket of the auger at various depths ranging from 2 to 4 feet in the soil pile. The depth of the soil pile ranges from 6 to 8 feet above natural grade with PVC and metal piping distributed throughout the pile at a depth of 2 to 3 feet from the natural grade and spaced approximately 4 to 6 feet apart. cc: NC Superfund Section ~ _LA:_Ml_• __ ~ ENGINEERING AND ENVIRONMENT Al SERVICES March 2, 1994 Sandoz Chemicals Corporation Highway 27 West P.O. Box 669246 Charlotte, NC 28266 Attention: Subject: Gentlemen: Mr. Michael A. Teague, Ph.D Environmental Manager Conceptual Work Plan CERCLA Area C Soil Remediation Review Sandoz, Mt. Holly Plant Charlotte, North Carolina LEI Job No. 56-253 lA • The CERCLA Area C Soil Remediation Conceptual Work Plan for the Sandoz (formerly Sodyeco) Site is presented herein for your comments and review. Site background information is provided in Section 1 and the soil assessment is discussed in Section 2. The conceptual work plan for Area C is presented in Section 3 and ground water is discussed in Section 4. Section 5 addresses reporting. Law Environmental appreciates the opportunity to continue to provide our environmental-related services to Sandoz Chemicals Corporation. If you have any questions or comments regarding this work plan please feel free to call us at (704) 357-1747. Sincerely, LAW ENVIRONMENTAL, INC. Bernard B. Schumak, P.G. Principal Hydrogeologist ~tf~~ Principal Water Resources Engineer LAW ENVIRONMENTAL, INC. 4333 WILMONT ROAD, STE. 300 CHARLOTTE, NC 28208 P.O. BOX 240674 CHARLOTTE, NC 28224-0674 704-357-1747 FAX 704·357 ·1622 OIIE OF THE lA'NCOMPAAIES • EXECUTIVE SUMMARY Sandoz Chemicals Corporation Mount Holly Plant is a 1,500 acre site containing active manufacturing, administration and storage facilities. The plant originally produced liquid sulfur dyes, but later expanded into intermediate and specialty chemical production for various industries. The site contains five areas (Areas A through E) which are regulated by CERCLA. Area C previously had three disposal pits which contained drums of waste solvents, distillation tars, and laboratory samples. An in-situ vacuum extraction system was initially proposed for remediation of soils in Area C. During the installation of this extraction system, unknown waste materials were encountered. The area was further assessed and contaminated materials were excavated. A soil infiltration system was evaluated to remediate remaining contaminated soils. Soil remediation in Area C can be facilitated by the installation of a spray infiltration system. The conceptual design of the system includes applying plant process water using a sprinkler system and recovering the infiltrated water downgradient from the application area. The proposed spray infiltration system would enhance soil remediation by flushing and leaching remaining constituents from the soil. A new ground-water recovery well (i.e., in addition to the existing ground-water recovery system for Area C) will pump the infiltrated water from the subsurface and route it to the existing site wastewater treatment system. The spray infiltration system would be controlled by timers and a tensiometer. The spray application rate will be optimized based upon tensiometer readings of soil moisture. To minimize evapotranspiration, the timers will be set to operate the system mainly at night and early morning. The effectiveness of the spray infiltration system will be monitored by four new monitoring wells. Water levels in the wells will be monitored for six months before evaluation of the spray infiltration system is completed and as-built drawings are submitted. The four new monitoring wells will be used to determine if leachate meets ARAR standards. 2531-BBS.\VP • • TABLE OF CONTENTS PAGE 1.0 BACKGROUND INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 I.I Site History .............................................. 1-2 1.2 Site Geology and Soil Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 1.2.1 Site Geology ....................................... 1-3 1.2.2 Subsurface Characteristics of Area C . . . . . . . . . . . . . . . . . . . . . . . . 1-4 1.3 Nature and Extent of Contamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 I .4 Results of Previous Investigations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 2.0 CONCEPTUAL WORK PLAN ...................................... 2-1 2.1 Health and Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2.2 Spray Infiltration System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2.2.1 Purpose for Spray Infiltration System ....................... 2-1 2.2.2 Conceptual Design for Spray Infiltration System . . . . . . . . . . . . . . . . . 2-2 2.2.3 Operation and Maintenance Plan . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 2.3 Additional Ground-Water Recovery Well and Monitoring Well . . . . . . . . . . . . . . 2-4 2.3.1 Design Concept for Additional Recovery Well . . . . . . . . . . . . . . . . . . 2-4 2.3.2 Design Concept for Monitoring Wells . . . . . . . . . . . . . . . . . . . . . . . 2-5 2.3.3 Well Installation and Construction . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 2.3.4 Well Development . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 2.3.6 Decontamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 2.3.7 Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 2.3.8 Operation and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 3.0 GROUND WATER .............................................. 3-1 3.1 Existing Ground-Water Recovery System . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3.2 Modification to Existing Ground-Water Recovery System ................ ,• 3-1 3.3 Ground-Water Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 3.4 Treatment System . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 3.5 Monitoring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 4.0 REPORTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 TABLES No. I 2 FIGURES No. I 2 3 4 5 6 7 8 9 10 APPENDICES A • LIST OF TABLES AND FIGURES Ground-water Cleanup Goals From ROD Monitoring and Recovery Well Design/Pumping Rates Title Site Location Map Location of CERCLA Area Area C -Boring Location Plan Area C -Generalized Profile Analyte Concentrations (ppb) in Soil and in Ground-water Samples Area C -Site Plan Spray infiltration Location Plan Typical Monitoring wells Schematic of Typical Recovery Well Ground-water System Well Completion Record • 1.0 BACKGROUND INFORMATION Sandoz Chemicals Corporation Mount Holly Plant (formerly Sodyeco and herein referenced as such for CERCLA activities) is located on Highway 27 West in Mecklenburg County, North Carolina (see Figure 1). The facility is bounded by the Catawba River on the west and Long Creek to the east. The majority of the Sodyeco site shown on Figure 1 is covered by woodlands and grassed areas. Active manufacturing, administrative, and storage facilities cover about 150 acres of the approximately 1,500 acre site. The wastewater treatment facilities are located near the Catawba River. The site contains five areas which are regulated under CERCLA (Areas A, B, C, D and E; see Figure 2). The plant's RCRA Part B Permit has been revised to include all CERCLA activities. Topography within the plant manufacturing area is gently rolling. Elevations range from approximately 570 feet above NGVD (National Geodetic Vertical Datum of 1929) near the Catawba River to 670 feet above NGVD east of the plant area. The woodlands which surround the plant and waste treatment areas to the north, east and south are characterized by small knolls which are dissected by numerous natural drainageways. Several knolls exceed elevations of 650 feet above NGVD. The area surrounding the Sodyeco site is predominantly undeveloped woodland with some residential and light industrial areas. The outskirts of the City of Mount Holly, a power substation, a sewage disposal plant, industrial facilities and some residential areas are located west of the Catawba River. The Catawba River and Long Creek are the primary hydrologic features at the site. The waters of the Catawba River are controlled by the Mountain Island Dam, located approximately 3 miles upstream of the Sodyeco site, and the Wylie Dam located approximately 25 miles downstream of the site. The Catawba River has a 100-year flood elevation of 575.5 feet above NGVD in the vicinity of the Sodyeco site. Long Creek enters the Sodyeco site at its eastern boundary and flows southwesterly across the site until it meets the Catawba River. Surface runoff from the Sodyeco site drains primarily into Long Creek, except in the production area where it is channeled to the wastewater treatment facility. None of the plant facilities or CERCLA areas are within the 100-year flood plain of Long Creek. An intermittent stream 2531-BBS.WP 1-1 • flows southward to Long Creek along the eastern portion of the site. A small unnamed tributary is located at the northwest corner of the site boundary and empties into the Catawba River. The area is characterized by mild winters and warm summers: average monthly temperatures throughout the year range from 42"F to 79°F. The mean monthly precipitation ranges from 2. 7 inches in November to 4.7 inches in July. The annual mean precipitation is approximately 45 inches and the annual net precipitation (i.e., annual mean precipitation minus potential evapotranspiration) is 13.8 inches. The Sodyeco site is located in the Piedmont Province which is a generally northeast-trending physiographic belt. A typical soil profile consists of clayey surface soil underlain by sandy silts/silty sands and residual saprolite, which is a product of in-place weathering of rock. Partially weathered rock forms a transition zone between soil and bedrock. Both the partially weathered rock and unweathered rock contain fractures and joints. Ground water is primarily recharged by precipitation and is contained in the pores of the weathered rock. In general, fractures are not interconnected and do not provide a continuous path for ground-water flow . over long distances. Ground water flows toward the major drainage features (such as the Catawba River, which acts as a ground-water sink). 1.1 Site History The Dyestuff Company began operations at the site in 1936. Initially, the plant produced liquid sulfur dyes from purchased raw materials. American Marietta (which became Martin-Marietta in ,1961) purchased the Sodyeco site in 1958. In the early 1960s, as the company's product lines expanded to include vat dyes and disperse dyes, Martin-Marietta began a major effort to expand into intermediate chemical production. Since that time, the company has produced specialty chemical products for the agrochemical, electronic, explosive, lithographic, pigment, plastic, rubber and general chemical industries. Sodyeco, Inc. (a former subsidiary of Sandoz U.S.A.) purchased the plant from Martin- Marietta in 1983. The name Sodyeco, Inc. was changed to Sandoz Chemicals Corporation in 1986. During the early years of Sodyeco's operations, wastes consisted primarily oflow volume, aqueous acidic or alkaline streams containing inorganic salts which were discharged untreated to the Catawba River. As production diversified and expanded, the quantity and variety of wastes also increased. The first . waste treatment activities included the implementation of settling ponds for suspended solids, 2531-BBS.WP l-2 ' ' • neutralization of waste streams, and equalization/aeration prior to discharge. Organic solvents were used at the site in increasing amounts after World War II. Among the materials landfilled at the Sodyeco site were residual distillation tars from solvent recovery operations, empty drums and cartons, discarded chemicals, off-specification products, general plant wastes and construction debris. The majority of the solid waste disposed at the site was diatomaceous earth filter cake which consisted of water, diatomaceous filter cells and residual dye containing sulfide. The first indication of potential ground-water contamination at the Sodyeco site was the discovery of organic solvents in the company's potable water well in September 1980 (Law Engineering, Final Report, Hydrogeologic Study, Sodyeco Plant, 1981). Organic constituents were also detected in the ground water from water supply wells adjacent to the plant. Corrective action was taken by Sodyeco by providing well owners either on-line treatment or an alternate drinking water supply. The constituents detected in the ground water included chlorobenzene, ethylbenzene, toluene and xylene. In December 1982, the site was placed on the National Priority List (NPL). In February 1986, the United States Environmental Protection Agency (USEPA) and Sandoz entered into a Consent Order to evaluate the extent of the constituent plumes in the ground water and the threat to public health and the environment. Subsequently, Sandoz evaluated remedial alternatives at five areas designated as CERCLA Areas A through E. Wastewater treatment and discharge activities are regulated under the National Pollutant Discharge Elimination System (NPDES) program. 1.2 Site Geology and Soil Characteristics 1.2.1 Site Geology The site is located in the Piedmont Province, which is underlain by igneous and metamorphic rock. The soil within this province is characterized by residual soils developed from the in-place weathering of bedrock. The bedrock is a crystalline, igneous/metamorphic complex composed primarily of diorite and granite. The surficial soils near the Catawba River and Long Creek are alluvial materials (i.e., alluvium), composed of silty sand and sandy silt. Variable amounts of clay, gravel and organic matter are found within the alluvium. 2.531-BBS.WP 1-3 • Residual soils underlie the alluvium and cover the remainder of the site, except where man-made excavation and fill activities have altered the natural surface. The upper portion of the residuum consists primarily of silty clays and is limited in areal extent at the site. The underlying residuum is typically composed of micaceous silty sands and sandy silts, with a relatively low percentage of fine materials. A partially weathered rock zone forms a transition between soil and bedrock and is characterized by lenses of relatively sound rock separated by seams of sandy silt and silty sand. The bedrock underlying the soils is found in varying stages of weathering. The bedrock surface is irregular and erratic due to weathering facilitated by fractures and joints in the rock. Lenses and boulders of hard rock and zones of partially weathered rock are commonly found within the soil mantle, well above the general bedrock level. Thus, the boundary between soil and bedrock is poorly defined and is transitional in nature. 1.2.2 Subsurface Characteristics of Area C Fifteen soil borings were previously completed in Area C (see Figure 2) at the approximate locations shown on Figure 3. A generalized northeast-southwest sectional view of Area C is shown on Figure 4. Fill material was encountered in several of the borings at the time of installation. The fill material consisted primarily of sandy silt and silty sands with variable amounts of wood, rock fragments, and glass. Beneath the fill or topsoil, most of the borings encountered residual soils. However, Borings C-3-1 and C-3-5 encountered soil of possible alluvial origin beneath the fill within depth ranges of 13 to 17 feet below land surface, and 9 to 17 feet below land surface, respectively. The possible alluvium consisted of stiff to very stiff to hard sandy silt and firm to very dense silty sand. Partially weathered rock was encountered at Borings C-1-1 through C-1-5, and C-2-1 through C-2-5, except for Borings C-1-2 and C-1-2A, at depths varying from approximately 12 to 25 feet below land surface. Lenses of partially weathered rock were encountered within the residual soil at Borings C-1-4 (at the 2.5-to 7-foot depth range below land surface), C-2-5 (at the 19.5-to 22-foot depth range below land surface), and C-3-4 (at the 14.5-to 17-foot depth range below land surface). The partially weathered rock was composed of sandy silts and silty sands with rock fragments. Ground water was encountered at depths ranging from 12 to 23 feet below land surface. 2531·885,wP 1-4 '. • • Borings WQ-29D and WQ-34 were completed as monitoring wells to depths of 130.5 and 159.5 feet below land surface, respectively. In Boring WQ-29D, quartz diorite lenses were encountered from 18.5 to 30.5 feet below land surface and then partially weathered rock was present to a depth of 60.4 feet below land surface. Bedrock encountered in the 60.4-to 130.5-foot depth range below land surface was primarily quartz diorite, with minor amounts of quartz monzonite and granodiorite. Boring WQ-34 encountered fill to a depth of 7 feet below land surface, residuum to 23 feet below land surface, and partially weathered rock to 110 feet below land surface. Bedrock was encountered in Boring WQ-34 in the interval from 110 to 159.5 feet below land surface and consisted of quartz monzonite. These boring data and information were previously presented in the "Evaluation of Soil Remedial Technologies and Treatability Study Work Plan, Sodyeco Site", May 1990, Engineering-Science, Inc. 1.3 Nature and Extent of Contamination Soil at each CERCLA area was sampled and analyzed, as discussed in the Record of Decision (ROD) reached with USEPA in 1987, for the following indicator parameters: • Trichloroethylene • Tetrachloroethylene • Chlorobenzene • Ethyl benzene • 1,2-dichlorobenzene • Toluene • Xylenes Ground-water Cleanup Goals from the ROD are illustrated on Table 1. The polynuclear aromatics were not detected in ground-water samples and the Sandoz CERCLA Ground-water Program does not require analytical testing for these constituents (see page 3-4 of "Evaluation of Soil Remedial Technologies and Treatability Study Work Plan, Sodyeco Site", May 1990, Engineering-Science, Inc.). The soil boring locations and the analytes detected (October 1986 -January 1987) in the three pits in Area Care depicted on Figure 5. The soil boring locations in Pit 1 were designated Borings C-1-1 through C-1-5. Similarly, the soil boring locations in Pits 2 and 3 were designated Boring C-2-1 through C-2-5 and Borings C-3-1 through C-3-5, respectively. Indicator parameters were detected in soil samples in and along the pit boundaries, with higher concentrations in the center and hydraulically downgradient of the pits. The general direction of ground-water flow in the vicinity of Area C is toward the southwest. 2531-BBS.WP 1-5 • • 1.4 Results of Previous Investigations Between 1986 and 1987, a Remedial Investigation (RI) was performed at the Sodyeco site to characterize sources of the organic constituents in the ground water which originated from past disposal activities and to assess the nature and extent of the constituents. Data were collected in sufficient detail to assess the impact of the site on public health and the environment. On May 22, 1990, Engineering-Science of Atlanta, Georgia submitted to Sandoz their "Evaluation of Soil Remedial Technologies and Treatability Study Work Plan" for the Sodyeco site. This document contained the work plan for conducting treatability studies. Area C previously had three disposal pits which contained drums of waste solvents, distillation tars, and laboratory samples. An in-situ vacuum extraction system for soil gas removal was proposed for closing these three disposal pits in CERCLA Area C. These pits were designated as Pits C-1, C-2 and C-3 in CERCLA Area C (see Figure 6). The ground-water remediation and the three former pits are described in "Groundwater Recovery System and Area B Cap Remedial Design" (Engineering Science and Law Environmental 1989). The waste material in these disposal pits and the visually contaminated soil were excavated and .removed to an off-site, USEPA-permitted facility (now Laidlaw of Pinewood, South Carolina) in 1981 and 1983. The pits were backfilled and are now grassed areas. During the treatability study for Pit C-3, low volatile organic constituents (VOCs) concentrations were indicated. To evaluate Pit C-3, a three dimensional grid was established with 5-foot spacing between nodes. The grid was extended to a depth of 15.0 feet below land surface. Random soil sampling following the above referenced work plan indicated that VOC concentrations were statistically below Applicable, Relevant and Appropriate Requirements (ARARs). The results of this soil sampling and the statistical analyses are contained in a report prepared by Sandoz. During the installation of the in-situ vacuum extraction system at Pits C-1 and C-2, unknown waste materials were encountered. In September, 1990 Law Environmental performed a geophysical survey in the vicinity of the newly discovered waste materials. The geophysical survey was used to locate possible buried drums. Areas were delineated in which anomalous electromagnetic responses were detected in the surveyed area. Those areas of anomalous electromagnetic responses were grouped into four zones based on relative intensities (Figure 6) and other characteristics (Law Environmental report dated September 26, 1990; LEI Job No. 56-0594). Exploratory trenching with a backhoe confirmed the presence of buried drums, glass jars containing "chemical crystals" and a tar-like substance in one central 2531·88S.WP 1-6 • • location while the other areas were essentially free of waste materials (Law Environmental report dated October 10, 1990; LEI Job No. 56--0594.20). Sandoz contracted GSX Services, Inc. of Pinewood, South Carolina to remove the discovered buried drums and contaminated soil. Figure 6 shows the area of excavation. The excavated drums were emptied of tars and disposed of as non-hazardous waste at the GSX Pinewood secure landfill. The tarry contents of the drums were composited and disposed of by fuel blending at SE Chemicals/Giant Cement. Two thousand cubic yards of excavated contaminated soil were removed and sent to the GSX (now Laidlaw) facility located at Pinewood, South Carolina. A national capacity variance expired before the remaining 700 cubic yards could be sent to Pinewood, so the soils were stockpiled within Area C. A vacuum extraction system was installed and is~in oP,eration in order to bring these soils below ARARs. . Mo c.-pl,t•J ( ~I, ,-t' ~J -s"°"""".._,,.. l 991 • Sandoz will continue the vacuum remediation of the stockpiled soil until a TCLP ZHE leachate analysis meets the ARARs as established in the ROD (Table I). Six equally spaced locations will be determined on each side of the pile for a total of twelve samples. A flap will be cut through the plastic covering mid- way up the slopes. Samples will be taken a minimum of 18 inches deep into the pile, and TCLP ZHE leachate analysis for ARAR constituents will be performed. Refusal (from a rock or a piece of debris) will require offsetting the hole within two feet and re-augering. If the average concentration of the constituents is below ARARs, the pile will be considered to be remediated. Such determination will be documented to USEPA and the State of North Carolina in a separate report. Following remediation, the soils will be screened to remove any remaining debris. Debris will be characterized by Sandoz environmental personnel and will be disposed of properly. The screened material will be spread over the Area C site and tilled to mix it with the top layer of existing soil. Appropriate amendments of lime and fertilizer will be made at this time, according to the recommendations of an agronomist. Next, an infiltration system as described in Section 2.2.2 of this report will be installed. After the infiltration system is installed, the area will be heavily seeded with grass. As shown on Figure 6, the area of contamination and the area of excavation includes a large part of Pit C-2, where soil remediation was to take place. The purpose of the infiltration system is to enhance remediation of remaining contaminated soils in the vicinity of former Pits C-1 and C-2. 1-7 i' • 2.0 CONCEPfUAL WORK PLAN Based on the background information and recent source removal, the previously approved soil remediation methods in former Pits C-1 and C-2 located in CERCLA Area C need to be modified. The work plan described herein was developed to enhance remediation of remaining soil contamination. 2.1 Health and Safety All personnel executing field activities will present to Sandoz evidence of compliance with the health and safety training required under OSHA 29 CFR 1910.120. Sandoz will provide a brief site safety meeting and address safety rules for their site. Personnel will be instructed to comply with these safety rules. A field safety coordinator will be appointed to oversee the field activity. During previous CERCLA-related field activities conducted at Sodyeco, a Health and Safety Plan was prepared to safeguard the health and safety of personnel. The Health and Safety Plan will be up-dated to meet site-specific needs for the work described herein. The field safety coordinator will provide a copy of the updated Health and Safety Plan to the field personnel. Both the field safety coordinator and the project manager will read, initial and date the Health and Safety Plan prior to initiating the field activities. The field safety coordinator will complete a summary of the health and safety-related activities after completion of the field work and return this summary to both the Law Environmental Health and Safety Officer and the project manager. 2.2 Spray Infiltration System The following sections outline the purpose of, conceptual designs for and the operation and maintenance plan for the proposed infiltration system. 2.2.1 Purpose for Spray Infiltration System The method of soil remediation will consist of spray infiltration of water over the remaining contaminated soil zone (near former Pits C-1 and C-2) and the subsequent extraction of ground water by a proposed recovery well. The proposed recovery well will be located in the weathering feature which is located between the former pits and the existing ground-water recovery system (Figure 7). 2531-BBS.WP 2-1 • ; L ·· The purpose of the spray infiltration system is to enhance the flushing of the remaining constituents from i. the soil. The remediation methodology would consist of maintaining a good grass cover over the subject area and increasing the infiltration through the soil zone by use of a sprinkler system. Sandoz would use process water for irrigation purposes and the rate of application would be controlled based on several factors: timers, a tensiometer, the water levels in wells, and routine site inspections. The application rate is difficult to predict because of variables such as rainfall, evapotranspiration, and infiltration rate; therefore, the system will be "fine tuned" based on observations made during routine inspections. The system has been designed with flexibility to make adjustments if modifications are required. The application rate is discussed in more detail in Section 2.2.3. An additional recovery well will be placed downgradient of the application area and will be located in the elongated weather feature. The purpose of the recovery well is to recover infiltrated water from the spray infiltration system near the spray application area. It is a precaution against the infiltrated water potentially moving vertically into the deeper fractured rock. The existing ground-water recovery system is also designed to continue recovery of ground water downgradient of former Pit C-3. The proposed recovery well will expedite remediation of ground water in CERCLA Area C and provide a better control of ground water in the vicinity of the former pits. The proposed recovery well is discussed in more detail in Section 3. Four new monitoring wells will be installed. The wells will be installed topographically downgradient of the former pits and will be used to evaluate leachate. Water level measurements from these wells will also assist in evaluating the influence of Recovery Well R-16. Monitoring wells are discussed in greater detail in Sections 2.3.2. 2.2.2 Conceptual Design for Spray Infiltration System As illustrated on Figure 7, the spray infiltration system will consist of a series of gear driven spray heads. The spray heads will be situated to provide application of water over an area encompassing former Pits C-1 and C-2. The system will consist of twelve commercial duty, gear driven pop-up sprinklers with adjustable nozzles. The sprinklers will be placed in a triangular configuration with an approximately 30- foot head and 26-foot row spacing. Each sprinkler will be capable of distributing water evenly over a 30-foot radius and up to 360 degree arc. Sprinklers will be constructed of non-corrosive, heavy duty acrylonitrile-butadiene-styrene (ABS) or stainless steel. Water will be transported to the sprinklers 2531-BBS.WP 2-2 • through a minimum 3/4-inch diameter polyvinyl-chloride (PVC) water line. The PVC water line will be installed to a minimum of 18 inches below grade to hinder freeze problems. Shut-off valves will be installed below grade. The water source will be able to maintain a 40 to 60 pounds per square inch (psi) working pressure at a flow rate of 20 gallons per minute (gpm). The water source will be routed to the main shut-off value and will be a minimum 18 inches below grade. Process water will be used for the sprinkler system. The process water will be sampled and analyzed once prior to system start-up for volatile organics by SW-846, Third Edition, EPA Method 8240 as specified under the existing RCRA permit. The water flow to the sprinklers will be controlled by a timer control system which will have delay capabilities and multiple tensiometer inputs. One tensiometer will be placed in the root zone (approximate depth of one foot below land surface). The tensiometer will be wired to the controller using underground wiring. 2.2.3 Operation and Maintenance Plan The spray infiltration system will be operated on a continuous basis with daily activation/deactivation cycles being controlled by the timer controller. The application rate will be controlled based on the design criteria, the tensiometer, water levels in the monitoring wells and regular site inspections. The sprinkler head nozzle size will be selected to provide even distribution over the infiltration area at a rate ranging from 0.15 inches/hour to 0.20 inches/hour. The anticipated percolation rate of the on-site soils is approximately 0.15 inches/hour based on conversations with an irrigation system designer. The operating design pressure for the spray infiltration system will be 40 to 60 psi. The proposed operation of the spray infiltration system will be controlled by a tensiometer. The timer controller will be set to operate mainly at night and early morning to decrease losses by evapotranspiration. The timer controller will run the spray infiltration system. When the tensiometer indicates saturation, the sprinklers will run up to two hours before shutting off. The sprinklers will commence spraying water again when the tensiometer exhibits a moisture condition below saturation. This mode of operation should allow the root zone of the grass to dry enough to help prevent root rot, while providing enough water to percolate through to the deeper vadose zone. 2531-BBS.WP 2-3 I" ., \.'. i '. • The spray infiltration system will also be able to be solely controlled by the timer, in the event of tensiometer failure. Based on an assumed potential evapotranspiration rate of approximately 6 inches per month, the system will be operated for five continuous hours (night or early morning) every third day for an application rate of approximately 8 inches per month above normal precipitation. The new monitoring wells will initially be monitored for water levels on a weekly basis for the first two months of the spray infiltration system operation and then on a monthly basis for the next four months. The purpose of water level measurements is to assist in assessing the overall influence of the spray infiltration system. Subsequent measurements will be made during CERCLA well samplings (semi- annual) or additionally as determined necessary based on the results of the first six months of operation. The application rate of the sprinkler system may also be modified based on unforeseen events such as excessive runoff or the occurrence of ground-water seeps downgradient from the application area. Modification may consist of, but will not be limited to, the following: • changing timing schedule • changing nozzle sizes • adjusting application rate • increasing/decreasing the number of spray units 2.3 Additional Ground-Water Recovery Well and Monitoring Wells The installation of an additional recovery well and the new ground-water monitoring wells are discussed below. 2.3.1 Design Concept Cor Additional Recovery Well The additional recovery well (designated R-16) is designed to recover the infiltrated water from the infiltration system before the water migrates beyond the area of the former pits, thus eliminating the possibility of infiltrated water from migrating vertically into the deeper fractured rock. Downgradient areas, near existing Recovery Wells R-3 and R-4, have exhibited an upward component of ground-water flow. The additional recovery well may also reduce the time required for overall ground-water remediation in Area C. 2531-BBS.wP 2-4 2.3.2 Design Concept for Monitoring Wells Four new monitoring wells will be installed in CERCLA Area C. The wells will be located topographically downgradient of the former pits (C-1 and C-2). Two of the monitoring wells will be installed before operation of the spray infiltration system. One of these monitoring wells will be installed within 25 feet of proposed Recovery Well R-16. The purpose of this monitoring well will be to monitor the influence of the new proposed recovery well. The two additional monitoring wells will be installed after one month of operation or after water-levels become relatively stable. It is anticipated that the spray infiltration system will artificially cause a mounding of subsurface water. The initial results of water- level measurements will be used to assist in determining screen intervals and locating the additional wells. 2.3.3 Well Installation and Construction The additional wells will be attempted using conventional hollow-stem auger drilling techniques. Augers will have a minimum ten-inch outside diameter. The drilling procedures used may require modification based upon the material being drilled and the depth of the well. Actual methods used will be detailed in the as-built report. Drill cuttings will be collected and screened for volatile organic emissions using either an photoionization (HNu) meter (10.2 eV bulb) or an organic vapor analyzer (OVA) meter. Drill cuttings which release organic vapors above background levels or which are obviously contaminated (as evidenced by odor or staining) will either be stored on site and later remediated with contaminated soils, or will be disposed of at an off-site permitted facility. Drill cuttings showing no evidence of contamination will be spread on the ground surface near the well-head or at a central on-site location. Drilling mud, if used, will likewise be collected, screened for contamination, and disposed of in the same manner as the drill cuttings. Recovery Well R-16 will be advanced to a depth of approximately 50 ft, or until auger refusal. The intent of Recovery Well R-16 will be to recover near surface ground water and leachate water from the spray infiltration system. Actual depth will be dependent on actual conditions encountered at the time of drilling. This recovery well will be constructed of 4-inch diameter Schedule 40 stainless steel casing and continuous wire-wrapped 35-foot (anticipated length) long stainless steel well screens (0.020-inch slot 2531·BBS.WP 2-5 • size) with end plugs. The well screen slot size is based on the results of previous drilling. The most conductive or contaminated zone, as identified during drilling, will be screened. Monitoring Wells CMW-17, CMW-18, CMW-19 and CMW-20 will be advanced to approximately 25 feet, or to auger refusal. Actual depth may be modified based on the actual depth rock and/or ground water is encountered. The monitoring wells will be constructed of 2-inch diameter Schedule 40. PVC casing with 10-foot long PVC slotted well screens (0.010 slot size). A sand pack will be placed in the annular space around the recovery and monitoring well screens to a minimum of two feet above the top of the well screen. The gradation of this sand pack, along with the well screen slot size, may be modified based upon the actual aquifer materials encountered. A 2-foot thick bentonite seal will be placed in the annular space at the top of the sand pack. Above the bentonite seal, the annular space between the well casing and borehole will be grouted to an approximate depth of three feet below land surface. The grout will consist of a cement/bentonite slurry produced from three to five pounds bentonite and approximately 6.5 gallons water per 94-pound sack of Type I Portland cement. The remaining annular space will then be completed to land surface with concrete. A lockable stand-up cover will be placed over the monitoring wells. Typical well installations are illustrated on Figures 8 and 9. Well installations will conform to well construction standards specified by the North Carolina Division of Environmental Management (DEM). Well Completion Records will be completed and submitted to DEM. A copy of a well completion record is included in Appendix A. 2.3.4 Well Development Prior to developing each well, the well construction will be inspected and any deficiencies recorded and submitted to the drilling contractor. Measurements of the depth to ground water will be taken in each well. The volume of standing water in the well casing will be calculated based on the depth to ground water and total depth of the well. Newly installed wells will then be developed until each of the following minimum criteria are met: • A minimum of six well volumes are removed from the well 2531-BBS.wP 2-6 • • Two hours of well development • Until field measurements of temperature and specific conductivity are consistent for at least three consecutive readings Sufficient water may not be present at the time of monitoring well installation such that well development may need to be delayed until after operation of the spray infiltration system. To comply with North Carolina State regulations, development water will be collected and discharged to the plant sewer system and treated in the existing site biological treatment system. 2.3.6 Decontamination Both the drill rigs and all downhole drilling equipment will be steam-cleaned before being brought onto the site. Heavy rust and paint will be removed from equipment to be placed down a borehole. All downhole equipment will be thoroughly cleaned between each borehole installation. Prior to drilling each well, all downhole equipment, including augers and bits, will be decontaminated by the following procedure: • using a high-pressure steam-jenny, clean with municipal tap water and laboratory detergent, using a brush when necessary to remove particulate matter and surface films; • rinsing thoroughly with municipal tap water. Prior to leaving the site, the drill rig and the downhole equipment will be appropriately cleaned. 2.3.7 Pumps A stainless steel Grundfos Redio-Flo environmental submersible pump (or similar) will be placed near the bottom of the new recovery well. The pump will be operated by an above ground control panel which is weather resistant. The discharge from the recovery well will be routed through a high density polyethylene (HOPE) pipe to the nearest sewer line leading to the on-site wastewater treatment plant. An estimate of the discharge anticipated from the new recovery well and a well design summary is included in Table 2. 2531-BBS.WP 2-7 • 2.3.8 Operation and Maintenance Toe ground-water recovery well will be operated continuously to act as a barrier to migration of ground- water constituents by removing the ground water from the aquifer system. Toe ground-water recovery system is designed to continually influence the horizontal and vertical gradients of ground-water flow. Well construction materials have been selected to be compatible with known constituents in the ground water. The equipment utilized as part of the ground-water recovery system will be maintained per manufacturer's recommendations and as required to maintain effective operation. The system should provide service with few maintenance requirements. Any required repairs will be performed in a timely manner. Toe operation and maintenance plan previously submitted by Sodyeco, prepared after installation of the existing ground-water recovery system, will be followed for the new recovery well. This plan will include any additional operation and maintenance criteria required for the expansions of the ground-water recovery systems. The existing operation and maintenance schedule for the existing biological treatment system has been provided to the USEPA. 2-8 • • 3.0 GROUND WATER Area C surface runoff flows toward a low-lying trough located hydraulically downgradient of both Pits C-1 and C-2. Based on our understanding of site hydrogeology, ground water also flows toward this feature, generally in a southwest direction. The existing ground-water recovery system in Area C is designed to intercept shallow ground water within the trough feature. 3.1 Existing Ground-Water Recovery System The existing and proposed modification to the ground-water recovery system are shown on Figure 10. Two existing ground-water recovery wells are located in the shallow aquifer zone of CERCLA Area C. These recovery wells are designed to capture constituents before they enter Long Creek. The recovery wells are located approximately 270 feet apart. The spacing between recovery wells was determined using capture zone analyses. For further information on the existing ground-water recovery system for CERCLA Area C, refer to "Groundwater Recovery System and Area B Cap Remedial Design, Sodyeco Site, Mt. Holly, North Carolina" submitted to Region IV of the EPA by Engineering-Science and Law Environmental, Inc., July 1989. Based on the general direction of ground-water flow in the vicinity of former Pits C-1 and C-2 (Area C), the existing ground-water recovery system (Recovery Wells R-3 and R-4) is situated downgradient of the former pits and is capable of capturing contaminated ground water. 3.2 Modification to Existing Ground-Water Recovery System Proposed Recovery Well R-16 will be connected to the existing ground-water recovery system or to the nearest sewer line leading to the on-site wastewater treatment plant as discussed in Section 3.3. The existing I 1/2-inch diameter, high density polyethylene (HOPE) pipes are capable of transporting up to the estimated five gallons per minute (gpm) from the new recovery well. The flow rate is based on previous well yields from Recovery Wells R-3 and R-4 (Figure 10). Check valves will be installed wherever recovery well discharge pipes join into a single discharge line. 2531-BBS.WP 3-1 • • 3.3 Ground-Water Transport Recovered ground water from new Recovery Well R-16 will be routed to the plant's biological wastewater treatment plant. · Flow meters monitor the volume of ground water extracted from each recovery well and the amount recovered by the ground-water recovery system. The pumping rate and volume of ground water recovered from the CERCLA areas will be provided in the semi-annual remedial effectiveness evaluation report. The piping system and pumps are designed to handle the expected additional flows from the new recovery well. The transport pipes consist of 1 1/2-inch inside diameter HDPE. Pipe lengths greater than 400 feet were constructed with a subsurface access cover and a cleanout fitting. Pipes and connections to the recovery wells were installed 18 inches below land surface where practical. Exposed pipes are appropriately insulated. Details of a typical recovery well and cleanout fitting are shown on Figure 9. To minimize back pressure possibilities, check-valves were installed wherever recovery well discharge pipes join into a single discharge line. Recovery Well R-16 will be constructed and connected to the existing using similar standards. 3.4 Treatment System Biological degradation and aeration of the ground water will take place within Sodyeco's existing treatment system. As discussed previously, the recovered ground water is pumped from the recovery wells to the existing Sodyeco sewer system which currently transports wastewater to the biological treatment system. The combined ground water and wastewater (both plant wastewater and ground water) enters a pre-aeration basin followed by an activated sludge basin. The organic compounds are biodegraded within these basins; a portion of the organics volatilize as a result of aeration. , The wastewater then flows into two secondary clarifiers where the sludge is separated and returned to the activated sludge basin. The treated ground water then is discharged to the Catawba River under an existing NPDES permit. This treatment system is more than 98 percent efficient based on the removal of o-dichlorobenzene (an average of 950 ug/1 in the influent to less than 20 ug/1 in the effluent as determined in an USEPA study for effluent guidelines ["Groundwater Recovery System and Area B Cap Remedial Design, Sodyeco Site", July 19891). Of the organic constituents, o-dichlorobenzene is the most difficult to remove. Removal efficiencies of at least 99 percent are expected for the other constituents. The present treatment system has the capacity to easily accommodate the additional up to five gpm, or approximately 7,200 gpd expected from Recovery Well R-16 since the design capacity is 3.9 million 2531-885.WP 3-2 • • gallons per day (MGD) and the current daily flow rate is approximately 2 MGD. The results of the sampling and analysis are reported to the USEPA in the semi-annual remedial action effectiveness evaluation. 3.5 Monitoring Requirements and Remediation Verification The new recovery well (R-16) will be sampled at initial startup. The four new monitoring wells (CMW- 17, CMW-18, CMW-19 and CMW-20) will be sampled after 60 days of spray infiltration operation. If the arithmetic average of the four wells constituent concentrations is below ARARs, two additional samples, 60 days apart will be obtained to confirm these constituent concentations. Three consecutive below-ARAR samplings will constitute a showing that the leachate in area C has met ARAR standards. When the ARARs are met, the sampling wells (CMS-17, 18, 19, 20) and the local recovery well (R-16) will be properly abandoned. If the initial sampling shows the four-well average to be above ARARs, then one monitoring well will be sampled for indicator parameters on the regular CERCLA sampling schedule. The choice of well will be made based on a practical review of the data. Sandoz may do an ARAR-compliance sampling at any time. All sampling and analysis for ARAR compliance will be according to SW-846 (CLP). Operation of the main ground water recovery system (Recovery Wells R-3 and R-4) for CERCLA Area C (Figure 10) will continue per the Record of Decision (ROD). 3-3 i-• 4.0 REPORTING Upon the completion of the field activities described in Sections 2 and 3, an "as-built" report will be submitted to Sandoz. This report will generally include, but not be limited to a background section, system concept, and as-built drawing of the infiltration system and ground-water recovery system. Because the infiltration system has been designed with significant flexibility to adjust to modifications likely to occur over the first three months of operation, the "as-built" report will be submitted approximately four months after system start-up. 2531-BBS.WP 4-1 r· I ! Notes: • TABLE 1 GROUND-WATER CLEANUP GOALS FROM RECORD OF DECISION SODYECO MT. HOLLY PLANT LEI JOB NO. 56-2531.10 Trichloroethylene Tetrachloroethylene Chlorobenzene Ethyl benzene 1 ,2-dlchlorobenzene Toluene Xylene 2.7 ug/I (2) 0.8 ug/I (2) 60 ug/I (1) 680 ug/I (1) 400 ug/I (5)(3) 2,000 ug/I (1) 440 Ug/1 (1) (1) Proposed Maximum Contaminant Level Goals, 50 Emmi Register 46936 (November 13, 1985). (2) The proposed concentration given for potential carcinogens corresponds to a cancer risk level of 10-6. (3) Includes all isomers. (4) As total polynuclear aromatic hydrocarbons, no criteria set for these compounds alone. (5) USEPA, •superfund Public Health Evaluation Manual," Office of Emergency and Remedial Response, Washington, DC, 1986. USEPA Ambient Water Quality Criteria for Aquatic Organisms and Drinking Water. Reference: Record of Decision (ROD), 1987. 2531TB1.WK1 Revised 26-May-92 R-16 CMW-17 CMW-18 CMW-19 CMW-20 Table 2 MONITORING AND RECOVERY WELL DESIGN DESIGN/PUMPING RATES CERCLA AREA C 50 25 25 25 25 SODYECO MT. HOLLY PLANT LEI JOB NO. 56-2531.10 Soil/Residuum Soil/Residuum Soil/Residuum Soil/Residuum Soil/Residuum 15 -50 5 -25 5 -25 5 -25 15 -25 NOTES: NA -Not Applicable Actual Completion Depth will be based on Actual Site Conditions Encountered At Time of Drilling. 5 NA NA NA NA [ : I ,. I i . ' ' .. I \ .. I I I. l.'' ' : I_ 1·.; I ' .. i. i I • ·;.;,,,.;., j_.:~(, .. , . FIGURES ' I ! ; 1· ! I , !. . REFa U.S.G.S. 7.5-. TOPOGRAPMC MAPS; MOUNTAIN ISLAND LAKE. NORTH CAAOUtA (19119) & MOUNT HOU.Y, NORTH CAR0UNA (1970) QUADRANGLES. N LAW ENVIRONMENTAL, INC; CHARLOTTE, NORTH CAROLINA SITE LOCATION MAP SANDOZ, SODYECO SITE MOUNT HOLLY, NORTH CAROLINA JOB NO. SS-2531 FIGURE 1 '\ I I \ AREA E '-...:::: --·-· . .. ~-~.;: I I I ~ ... -~ --~' ·----· ~ ·--. ;---------------...... -------t EXPLANATION II CERCLA AREA AP~X. SC::. FT. " LAW ENVIRONMENTAL, INC. CHARLOTTE, NORTH CAROLINA 1-----------------t JOB NO. LOCATION OF CERCLA AREAS SANDOZ .CHEMICALS SODYECO SITE 56-2531 FIGURE 2 I .. ... . ' I - I I ! ' . i :, ,· ' / ,C · b· / -1// -. [ ·· . , . I;--,_, . ~=~filg = -~~--~ •~ -~= \ I c::::::) □ ' ' -~ o~ur;TI:1~tt11rr-.':'.: CONT t.t:ILI . .,_ "" c( z cj :::::i i!: 0 a: _j c( i! u z :c Ill 1-:i! a: z 0 i_ z ui > 1-z I- Ill 0 i a! ... c( :c u z c( .J 0. .., d z Ill 0 ... -------, ' . ':-.'.~~~~~ \ ' C, ..: -t'. • ) C, ... ' . "" .\. ~ /,t O ~"' ., . ', ,:1/ . 1) \ //tt0MAINlEN 1 11U1 ~-). ~ . -......._ SHOP ,. ";',)'~. //' D. i I ---------,,.. . " ) o ~ --- ' CT . / LQRAGE t ' SHEO I 9A ICE I \.. \ ('.3() .· l Cl SlA.. . I AN . ./ ·--~ \. EMPLOYEE __ _-(" 28 ·-._pARKING • 62'i'.4 2'i'.3 ,- ( CLOSED/ I LANDFILL SITE I I 623.1 32 7 596. ,/ I; '' 1<1 B., "<JCT ~-48 .,; "' -"' --.. w It C ... :r Cl ::l ... ► ... ::l u < ..l ... c.i ..l oz w ;: o- "' w "' Cl z ► W ;!; 0 C!;j: a: ~ o_ ~ ..l "' 0 ..l 0 ... o z w g 0 "' 0 ;: a. "' :IE Cl Cl -,:< C ;!; z :IE "' a: "' w a: 00 "' g 0 5: 5: 0 al a. a. "' 0 z ..l <z a: 0 0 a: < a. :IE "' Cl a: Ir ... o> .... al U: w a: NE 620 570 520 470 420 C -= - ... .., I Cl 3: c:i B.T. C") -u,,C") .... II) I I I I I I ..-,...,... N N N I I I I I I 0 000 oo -N I I .., .., I I 0 0 Cl) N I Cl 3: co I Cl 3: c· SW B.T. ::-- B.T. B.T, B.T. B.T. B.T. ------·· B.T. B.T. 0 □ EXPLANATION - ~ Fill !"-/il Alluvium u:J Gravel hf I Residuum ~ Partially Weathered Rock Im Rock O Severe Weathering 6. Moderate Weathering D Slight Weathering to Fresh B.T. Boring Terminated ~ . Water Table B.T. 0 □ .6. □ 0 30 0 100 SCALE (FU LAW ENVIRONMENTAL, INC. CHARLOTTE, NORTH CAROLINA AREA C -GENERALIZED PROFILE · SANDOZ. CHEMICALS SODYECO SITE JOB NO. 56-2531 FIGURE 4 • • NALYTE CONCENTRATIONS(ppb) IN SOIL AND IN GROUNDWATER / SAMPLES FROM AREA C • ~<\ October, 1986 to January, 1987 eJ .. ~¥-v-!'V·"-o"' .~,.; • 1.5-3' CB -780 OOCB -70 13.5-15' EB -1,700,000 ooce -11.000,000 ~----~ X -15,000,000 ,~_g_a_•:_•_;_,_• .... ~o-~_~·-:_:_•·-~-·--1 ~~7e::,,· ~/ 11.s-10· 1a.s-2O· CB-8,f ND o-r NO 11.s-10· CB -7, ~-----10DCB -9· J.S-5' cs -6.100 111.s-20· 1--------1 ooca -soo.ooo a.s-10· so X -210,000 23.5-25' ODCB -1,300,000 X -480,000 D•pth■: 1.s-3·. ,.s-s·. 1.s-10·, u.s-1s· NO 11.s-20· DOCS -'8,000 X -72,000 S -ND I -ND D -ND 1.5-3' HO 1.5-10 ca -1,:,00 EB -940 W0-34 13.5-15' EB -770,000 ODCB -2,700,000 X -4,800,000 ,a.s-2O· X -S, 100 EB -450,000 '------I coca -1.:ioo.0OO X -2,700,000 • .. :.~ ... :-~·-··:·" .; -~-=-r:-;:. EB -20 ODCB -270 T -51 X -1,000 2,.s-2s· ODCB -150 T -13 X -U All D•pthl -ND ~ C-2-4 1.s-10· CB -15 ODCB -270 1.5-3' noes -:!:Oo ,.s-s· ca -t!i coca -:no 1:1.s-1s·, 11.s-20· ND 3.S-S CB -JT EB ~ 7 .5 ODCB .-520 8,5-tO' CB -25 EB -6.1 ooca -c.1100 X -22 13.5:--tS DOCS -28 D•plh■: 0-f, 1.s-3· & 3.5-5" Ui·l· 13.5-15" HD ~-------NC,:D-------➔I ooce -1, ,oo X -2,900 a.s-10· EB -580,000 ooce -190,000 X -2,600,000 13.5-15' EB -860,000 OOCB -550,000 T -411,000 X -4,100,000 111.5-20" EB -300,000 aces -00.000 X -2,100,000 23.5-25' coca -2ao X -220 J.s-s· EB -12,000 ,a.s-20· ND X -270,000 23.5-25" 11--------i ODCB -3,600 a.s-10· ODCB -45 X -l2 13.5-15" CB - 2 ODCB -9 ,a.s-20 ODCB - 8 TC£ ,c, er oocr 3.~ ooce .. , CE EE ' • EB . - I - D· TC&• 4CI - ca -.. - ODCS - T - X - ND· ,...,. .. _,_ Le-•--•• -- .............. ca ... . 111• c,. .................. ... ...., ... -,. '--•Htea et .......... ., 0rlUM ._. ... , ..... ..... _,....,_'- ... __...,.~z- a.. ..... z- r,1..._., • .,._ T" .......... .,.. __ c:11s-.... - 11 ....... _ o-oe...,_ .... _ T•I-,,._ M-ft••NNDM ... M W0-6 E&...: -21 WQ-29\ S -TCI. • 54 4CE ... 1,,00 CB -,,,oO / ooca-u X ... 17 / \ / /ii I -4CE -" I / \ ._o_-_ND-~ J / I,,,,,,.,.--.. -- .Y0-27 / I , I 13.5-15' 4CE -7.1 CB -19 18.5-20' ND 0 so \ SCALE • ..,._,_,...• FEET LAW ENVIRONMENTAL CHARLOTTE, NORTH CAROLINA ANALYTE CONCENTRATIONS (ppb) IN SOIL ANO IN GROUND-WATER SAMPLES AREA C SANDOZ CHEMICALS. SODEYCO SITE JOB NO. 56-2531 IFIGURE 5 • N568,400 01 01 co .,, 0 ": w • / / ( I ,C-2-2 0 I \ I \ \ 0EJP r-, 0 0 0 "' 0 .. ___ ...,,· EST-C-1-J .. -··-~•~,.._, C-1-5 ·•, 0C-2-3 :-~\ ' / .· .. , .. ••••••••••••••• ;..=. ••• ................. ··--d--· • : :: : : : : : .. : : -0·: . . • • . : :: .. ')T::: i' . . . . . . . . . . . c-2-1 ..•• /•") •.. -:::::: ........ ·:::. ,-,,:f· .. \ j i ! i_ __ __ \ \_ \ C-3-J EJP DIRT ROAD ---~------ N568,200 ..... , .... :::::. ·::.' '. '' 'J '' C-3-1 '' -3- • ... : _':::. :: . : : : -~-0 ~- ·.·.·.·.·.· .. ~-:~.2.·.·;.·.·.·.·.·.·.·.·.·.·.·.·.·.· I • ' C-3-5 I FORMER PIT C-3 REF.: SANDOZ CHEMICAL CORPORATION CERCLA AREA C PITS. NOV. 13. : 990 SURVEYS BY CARD AN SYSTEMS CORP. NOTE: THIS COMBINATION MAP UTIUZlNG DATA OBTAINE ENGINEERING -SCIENCE. REMEDIAL TECHNOLOGIE:: AND LAW ENVIRONMENT 1- • ! l •)RYER ,T C-2 -aEIP <CLA AREA C WAS PREPARED M CARDEN SYSTEMS CORP., MAY. 1990 EVALUATION OF SOIL TREATABIUTY STUDY WORK PLAN, lMITTALS JOB NO. 56-0594. I EXPLANATION ♦ t.lONITORING WELL 0 SOIL TEST BORING (PREVIOUSLY SURVEYED BY CARDAN SYSTEMS CORP.) @ APPROXIMATE LOCATION OF FORMER PITS D ,\PPROXIMA TE LOCATION OF PROPOSED 301L TREATMENT SYSTEMS APPROXIMATE LOCATION OF ANOMALOUS RESPONSE _. (GEOPHYSICAL SURVEY, l.£1 JOB NO. 56-0594) EXCAVATION PIT OUTLINE •:Nov. 13, 1990 SURVEY BY CARDEN SYSTEMS CORP.) O EIP IRON EST ABU SHED DURING ,EOPHYSICAL SURVEY (LEI JOB NO. 56-0594) 1 GRAPlilC SCALE '° I ( IN Fl!Xr ) 1 Inch a ♦O IL Al L LOCATIONS ARE APPROXIMATE. ao ' §~ LAW ENVIRONMENTAL, INC. ~'i!iilfi CHARLOTTE, 'NORTH CAROLINA AREA C -SITE PLAN SANDOZ CHEMICALS SODYECO SITE DF'.AWN AR 05/o•/92 APPROVED BS 05/05/92 DCA f'll£ 25J1S/7M/AR JOB NO. 56-2531 FIGURE 6 .------------------------------------------ N N = ► < QC ~ ; "' N :l / -; 1'1568.400 '!568.200 • 0 0 O'.l tj- 0 tj- w • " " '. \ CMW-20~ \ \ I \ I dMW-19~ I I I I I I I I y I I II 1 1 (.,cMW-18 I I I / I I / I / I @ '. R-16 ., -------CK.lW=i7 REF.: SANDOZ CHEMICAL CORPORATION C ERCLA AREA C PITS, NQV_ 13, 1990 SURVEYS BY CARDAN SY~TEMS CORP. 0 0 0 u, 0 tj- w NOTE: -THIS COMBINA UT!UZING DAT. ENGINEERING - REMEDIAL TEC ANO LAW ENV, L----------------------------------- I ------------ ----( -,iAP -CERCLA--AREA-C WAS--PREPARED- AINED FROM CARDEN SYSTEMS CORP., :NCE. INC. MAY, 1990 EVALUATION OF SOIL ;1ES AND lREA TABIUTY STUDY WORK PLAN, ~NTAL SUBMITTALS JOB NO. 56-0594. I EXPLANATION WQ-34S -♦--~ONITORING WELL ., PROPOSED MONITORING WELL CMW-17 D PROPOSED RECOVERY WELL APPROXIMATE AREA OF PROPOSED SPRAY INFIL lRA TION SYSTEM LOCATION OF SPRINKLER SPRAY HEAD APPROXIMATE SCAIE IN FEET iJi LAW ENVIRONMENTAL, INC. F _ CHARLOTTE. NORTH CAROLINA --SPRAY INFILTRATION LOCATION PLAN PREPARED BY JOB NO. CERCLA AREA C SANDOZ CHEMICALS, SOOYECO SITE IOATE a-tECKED 56-2531 FlGIJR( 7 ·------------------- JOB NAME ___________ JOB NUMBER ___________ _ WELL NUMBER __________ GROUND SURFACE ELEVATION ____ _ LOCATION ____________ MEASURING POINT ELEVATION ____ _ (TOP OF PVC CASING) INSTALLATION DATE _______ _ PVC CAP PROTECTIVE STEEL CASING -~fr=~(_(_VENTED) GROUND SURFACE ' '-' ' :7>._y> CONCRETE PAD 10-INCH DIA. BOREHOLE STICKUP DEPTH TO BASE OF GROUT DEPTH TO TOP OF SAND TOTAL DEPTH OF WELL BENTONITE SEAL SAND PACK----- 2-INCH DIA. SCHEDULE 40 PVC SCREEN ----I (0.010 INCH SLOTS) CAP-~~ NOTE: ALL PVC JOINTS ARE FLUSH THREADED. t SCREENED INTERVAL SANDOZ CHEMICALS SODYECO SITE •-• LAW ENVIRONMENTAL, INC. ,.;;,, CHARLOTTE, NORTH CAROLINA TOTAL DEPTH OF BOREHOLE TYPICAL IIONITORING WB.L INSTALLATION RECORD FIGURE 8 INSULATED COVER FLOV METER, FLOV RESTRICTER, 1 PRESSURE RELIEF, SAMPLING VAL VE GROUND SURFACE CONCRETE PAD 4' SCH. 40 CABLE Tu, CONTROL PANEL STAINLESS STEEL-----;,'74,-, PIPE SELECT FILTER SAND STAINLESS STEEL SUBMERSIBLE PUMP--- <NOT SHOl,/M) ..... :: .. t HEADER PIPE <MINIMUM 18-IN. BELO',/ GRADD /.::.J. ___ BENTONITE CEMENT GROUT BENTONITE SEAL CONTINUOUSLY SLOTT~D STAINLESS STEEL SCREEN TYPICAL RECOVERY \.JELL --iii45 45 •y• \//THREADED PLUG FOR CLEANOUT ENCASEMENT ',//COVER l 1/2' DIA. HDPE y FLO',/ MANHOLE STRUCTURE-/ TYPICAL CLEAN □UT NOTE, 1. CLE,\NOUT INSTALLED ON PIPE VITH LEt-lGTHS GREATER THAN 400 FEET. 2. RECOVERY \/ELL DEPTH AND VELL SCREEN LENGTH DESCRIBED IN TABLE 1. NOT TO SCALE ALL LOCATIONS ARE APPROXIMATE !P"""""---------------t _ :~ CHALR:;~~~~:M~~;;L~NA SCHEMATIC OF TYPICAL RECOVERY WELL SANDOZ CHEMICALS, SODYECO SITE MOUNT HOLLY. NORTH CAROLINA ACAD/DEEPVEL2/S0 JOB NO. 56-2531 FIGURE 9 - • • North Carolina Department of Human Resources Division of Health Services P.O. Box 2091 • Raleigh, North Carolina 27602-2091 James G. Martin, Governor David T. Flaherty, Secretary Ronald H. Levine, M.D., M.P.H. Ms. Giezelle Bennett Remedial Project Manager 14 August 1989 U.S. Environmental Protection Agency Region IV 345 Courtland Street, NE Atlanta, GA 30365 State Health Director RE: Comments on the Sodyeco Groundwater Recovery System and Area B Cap Remedial Design Report and Sampling and Analysis Plan for Groundwater Remedial Action Dear Ms. Bennett: The Sodyeco site Groundwater Recovery System and Area B Cap Remedial Design Report and the Sampling and Analysis Plan for Groundwater Remedial Action have been reviewed. Comments from the North Carolina Superfund Section are attached. The State may have additional comments at a later date. If you have any questions, please contact me at (919) 733-2801. CV/acr Attachment Sincerely, ~-~~ Charlotte Varlashkin, P.G. Superfund Section • Superfund 0 Section Sodyeco Site 14 August 1989 • GROUNDWATER RECOVERY SYSTEM AND AREA B CAP REMEDIAL DESIGN Section 1 -Introduction Figure 1. 17 shows only one deep moni taring well and one intermediate monitoring well (Wells WQ-29I and WQ-29D) downgradient of Area C. Since Figure 1. 13 indicates the groundwater flow to be due south, then wells WQ-29I and WQ-29D may not be directly downgradient of some of the disposal areas in Area C. These wells do not adequately characterize contamination of the "intermediate" and "deep" portions of the aquifers. Also, the concentrations of contaminants in well Wl-3 were not presented in Figure 1. 17. Please add this information. No information was provided on the depths of wells shown in Figure 1.23. This information needs to be added. Well WQ-27 shown in Figure 1.17 is not listed on Table 3.2. Please add Well WQ-27 to this table. Section 3 -Groundwater Recovery and Treatment The concentration of tetrachloroethylene given in Figure 1.17 for the intermediate aquifer zone in Area C exceeds the ARAR listed on page 3-3. At the completion of shallow recovery, intermediate recovery will be necessary to meet the ARARs for all contaminated zones of the aquifer. Also, in Area E since contaminants exceed ARARs in the deep zone of the aquifer, deep recovery should be performed at the completion of intermediate recovery in Area E. The first paragraph in Section 3.4.1.1 states that groundwater from recovery wells will be pumped to existing alkaline sewer lines. The same paragraph then indicates that high density polyethylene (HOPE) pipes will be used. Please clarify whether alkaline (concrete) pipes or HOPE will be used. Concrete pipes will leak over time. The sludge generated by the waste treatment system after groundwater recovery may contain the contaminants present in the groundwater. Information needs to be provided on sludge treatment. The effluent from the waste treatment system should be analyzed for the groundwater contaminants. • • The reasons should be presented on why there is no overlap of capture zones in the Area D deep recovery system. Section 4 -Implementation Considerations The third paragraph on page 4-1 indicates well installation will conform to the standards specified by NC-DEM. Well permits should be obtained for well installations. The permitting procedure is important for State record keeping. Appendix C -Cap DesigTT Calculations Page C-1 indicates the cap for Area B has a lifespan of 20 years. Provisions for replacement of the cap in 20 years should be provided. Appendix D -Support Information on Groundwater Recovery System The equation on page D-7 needs to either be referenced or derived. The units on for Q (expected well yield) in Table D.l do not match the units for estimated flow rate in Table 3 .1. The numbers or the units will need correction. The reasons for incorporating a 68 year recovery time for Area D deep should be provided. Appendix E -Support Information on the Existing Biological Treatment System Table E. 1 indicates the removal efficiency for o-dichlorobenzene is 98.1%. A 98.1% removal of the maximum concentration estimate for this compound given on page 3-3 exceeds the ARAR given on the same page. The time allowed for treatment may have to be adjusted so not to exceed the ARARs in the· effluent being discharged. Also, since the removal efficiency for trichloroethylene is not determined (Table E.l), effluent samples after groundwater treatment begins may indicate an adjustment to the treatment time is required. Appendix F -Site Health and Safety Information Page F-7 gives the limit which respirators (Level C) will be donned. The lowest TLV for the voes present at the site is the same-as ... this limit. Relative response of the HNU for each voe should be factored in to this limit for upgrading to Level c. The limit may need to be lowered. • • An evacuation limit for voe air monitoring while in Level C protection should be provided in the safety plan. Page F-8 indicates workers will receive training in wearing respirators. Site workers should have the 40-hour hazardous site safety training. General Comments Details of the existing cap covering Area A are not provided. The Area A cap should meet the same design and maintenance requirements as the proposed_Area B cap. - No information is provided on whether soils and groundwater have ever been sampled for priority pollutant metals. Please provide this information. SAMPLING AND ANALYSIS PLAN FOR GROUNDWATER REMEDIAL ACTION The first paragraph on page 4-1 indicates the last 4 sampling events will be analyzed by CLP protocols. The following sentence states that the last sampling event will be the only event to use CLP protocols. Please clarify. • • 1 . . f,. ~ <-,.., c.,'-'~ UNITED STATES ENVIRONMENTAL PROTECTION AGENCY REGION IV ◄t P~O'~ JUL 2 1 1989 345 COURTLAND STREET. N.E. ATLANTA. GEORGIA 30365 4WD-SFB CERTIFIED MAIL RETURN RECEIPT REQUESTED Mr. J. Paige Straley, P.E. Environmental Manager Sandoz Chemicals Corporation Highway 27 West P.O. Box 669246 Charlotte, NC 28266 RE: Sodyeco RD/RA Charlotte, NC Dear Mr. Straley: RECEIVED JUL 24 198\:l SUPERfUND BRANCH The Agency has reviewed the July 1989 Groundwater Recovery System and Area B Cap Remedial Design Report. The comments below should be incorporated as soon as possible. Instead of submitting a new report, replacement pages for the sections affected will suffice. If you have any questions, please give me a call at 404/347-7791. 1. The language on page 2-2, Sectinn 2.2.2 needs to be changed to the original language in the May 1989 document. Sodyeco proposed 14 inches for the cap in '::!'l.e FS, and this was approved and subsequently incorporated in the Record of Decision. The design will not be changed now. 2. Comment Numi::er 19 was not addressee. proper'y. The comment states that the c::ilumn should show the Maximum Concentration Found, not: a Flow Weighi:ed concem::::ation. T!'lis needs to be changed. 3. Page 3-13 and Figure 3.4 -WQ-33S needs to be added as a monitoring well ( Check the 6/ 14/ 89 letter from ES). 4. The last step of the monitoring section (Section 3.5.1.1) has been omitted. Comment No. 20 of the February 28, 1989 le1:ter to Sandoz states that after the extraction system is turned off, quarterly sampling should be conducted for 2 years to confirm the completion of the remediation. 5. The number of monitoring wells described in the text and the numi::er listed in Table 3.2 do not correspond. A footnote should be added to Table 3.2 which states that monitoring wells are used to obtain water quality and water level data. • • 6; Comment No. 34 has not been addressed. Please· include· in this section the semi-annual reporting requirements for the duration of the remedial action. 7. Comment No. 33 has only been partially addressed. The data must not only be plotted on maps and cross-sect.ions, but must also be interpreted to define the spacial variation of the contaminant plume .. Sincerely, ~ /1 ,,-------,1 0 ~ (:~,~=-:1-/~\/--\ Giezelle S. Bennett Remedial Project Manager cc: Bill Archer, Sandoz Cindy Draper, ES Jeff Crane, EPA Doug Roberts, NC OHR Jack Butler, NC Solid & Hazardous Waste MEMORANDUM DATE: SUBJECT: FROM: TO: • • UNITED ST ATES ENVIRONMENTAL PROTECTION AGENCY REGION IV SEP o 1 1988 345 COURTLAND STREET ATLANTA, GEORGIA 3031!5 Sodyeco Remedial Design Charlotte, North Carolina CERCLA Project Manager Sodyeco Remedial Design Team Gail Vanderhoogt, Water Lee Crosby, NC Doug Lair, ESD Ken Barry, VERSAR Attached is the Remedial Design for the Sodyeco Site in Charlotte, South Carolina. This includes the groundwater pump and treat system and the soil biodegradation design. Please review and return comments to me by September 15 1 1988. Thank you for your cooperation. Bennett ,I~