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HomeMy WebLinkAbout5103_JohnstonLF_FAcost_20211130SMITH GARDNER ABBRESS TEL WEB 14 N. Boylan Avenue, Raleigh NC 27603 919.828.0577 www.smithgardnerinc.com August 13, 2021 Mr. J. Chad McLamb, Finance Officer Johnston County Government P.O. Box 1049 Smithfield, NC 27577 RE: Johnston County Landfill Facility (NC Permit No. 51-03) Closure, Post -Closure, and Assessment/Corrective Action Cost Documentation Dear Mr. McLamb: This letter documents estimated closure, post -closure, and assessment/corrective action costs for both municipal solid waste (MSW) and construction and demolition debris (C&D) landfill units of the Johnston County Landfill facility as of June 30, 2021. All of these units are combined under State Solid Waste Permit 51-03. The Phases 1-4 MSW units ceased receiving waste on December 31, 1997 and closure is complete. Closure of the Area 1 C&D landfill unit has also been completed. The Phase 4A and Phase 5 MSW landfill units and Area 2 C&D unit are currently near capacity. The Phase 4A MSW landfill unit is currently active. Construction of the Phase 6A MSW unit is nearly complete and this unit will be active upon issuance of a permit to operate from the NC DEQ. The projected costs for the facility are based on the estimates provided by Smith Gardner, Inc. dated February 2019 which were part of the approved permit to construct application for the Phase 6 MSW landfill unit. The following are the estimated closure, post -closure, and assessment/corrective action costs for all landfill units of the Johnston County Landfill facility as of June 30, 2021: MSW Phase 4A - Closure Cost: $ 4,111,242 MSW Phases 5 and 6A - Closure Cost: $ 4,392,671 C&D Area 2 - Closure Cost: $ 2,208,900 MSW Phases 1-6 & C&D Areas 1-2 - Post -Closure Cost (30 Year): $ 4,790,247 Potential Assessment and Corrective Action Cost: $ 2,000,000 Total (2019$): $17,503,060 Inflation Factor 120201 * 1.017 Inflation Factor 120211 * 1.012 Total: $18,014,219 *Inflation factors per NC DEQ Division of Waste Management for 2020 and 2027 are added to adjust cost estimates prepared in 2019. Please find attached a detailed breakdown of closure, post -closure, and assessment and corrective action costs. Mr. J. Chad McLamb August 13, 2021 Page 2of2 Please contact me at your earliest convenience if you have any questions or comments on this matter. Sincerely, SMITH GARDNER, INC. DOCUSigneed'+by: 5B6631996A674D7... Pieter K. Scheer, P.E. Vice President, Senior Engineer _g�p9� °N WhO� v�`�8/13/2021 DieterCdsmithaardnerinc.com Attachment CC: Rick Proctor, Johnston County DocuSign Envelope ID: 6C4460A9-4162-490A-AB87-34B368159E9E SMITH GARDNER SHEET: 1/6 JOB #: JOHNSTON-16-4 DATE: 2/27/19 Johnston County Landfill- Financial Assurance BY: PKS Table 1: Summary Item No. Description Total 1.0 MSW Landfill - Phase 4A - Estimated Closure Cost (See Table 21 $4,111,242 2.0 MSW Landfill - Phases 5 & 6 - Estimated Closure Cost (See Table 31 $5,441,876 3.0 C&D Landfill - Area 2 - Estimated Closure Cost (See Table 4) $2,208,900 4.0 MSW Phases 1-5 - C&D Areas 1 & 2 - Estimated Post -Closure Cost (See Table 5) $4,790,247 5.0 Potential Assessment & Corrective Action Cost (See Table 6) $2,000,000 TOTAL = $18,552,266 Notes: 1. All cost projections are presented in 2019 dollars. Appropriate annual escalators should be applied. *Only Phase 5 and Phase 6A are constructed as of June 30, 2021. SMITH GARNER, INC. Table 1 - Summary JC LF COST ESTIMATES 2019-02 DocuSign Envelope ID: 6C446OA9-4162-49OA-AB87-34B368159E9E SMITH GARDNER SHEET: 2/6 JOB #: JOHNSTON-16-4 DATE: 2/27/19 Johnston County Landfill- Financial Assurance BY: PKS Table 2: MSW Landfill - Phase 4A - Estimated Closure Cost Item No. Description Estimated Quantity Units Unit Cost Item Cost 1.0 Site Preparation 29.4 AC $10,000 $294,000 2.0 Landfill Gas Wells/Vents 29.4 AC $10,000 $294,000 3.0 40-mil Textured LLDPE Geomembrane 1,281,000 SF $0.50 $640,500 4.0 Drainage Geocomposite 1,281,000 SF $0.65 $832,650 5.0 Vegetative Soil Layer (24"1 95,000 CY $6.00 $570,000 6.0 Erosion Control (Diversion Berms, Down Pipes, Etc.) 29.4 AC $20,000 $588,000 7.0 Revegetation 29.4 AC $2,000 $58,800 8.0 Surveying 29.4 AC $2,000 $58,800 Subtotal (Items 1 - 81 = $3,336,750 9.0 Bonds, Mobilization, & Insurance 4% of Subtotal (Items 1 - 81 = $133,470 Subtotal (Items 1 - 91 = $3,470,220 Contingency /10%J= $347,022 Construction Subtotal = $3,817,242 10.0 Engineering 29.4 AC $3,000.00 $88,200 11.0 CQA 29.4 AC $7,000.00 $205,800 TOTAL = $4,111,242 Notes: 1. All cost projections are presented in 2019 dollars. Appropriate annual escalators should be applied. 2. Unit costs include materials and anticipated labor/installation costs. SMITH GARNER, INC. Table 2 - MSWLF Ph 4A Closure JC LF COST ESTIMATES 2019-02 DocuSign Envelope ID: 6C4460A9-4162-490A-AB87-34B368159E9E SMITH GARDNER SHEET: 3/6 JOB #: JOHNSTON-16-4 DATE: 2/27/19 Johnston County Landfill- Financial Assurance BY: PKS Table 3: MSW Landfill - Phases 5 E 6 - Estimated Closure Cost Item No. Description Estimated Quantity Units Unit Cost Item Cost 1.0 Site Preparation 38.9 AC $10,000 $389,000 2.0 Landfill Gas Wells/Vents 38.9 AC $10,000 $389,000 3.0 40-mil Textured LLDPE Geomembrane 1,695,000 SF $0.50 $847,500 4.0 Drainage Geocomposite 1,695,000 SF $0.65 $1,101,750 5.0 Vegetative Soil Layer (24"1 126,000 CY $6.00 $756,000 6.0 Erosion Control (Diversion Berms, Down Pipes, Etc.) 38.9 AC $20,000 $778,000 7.0 Revegetation 38.9 AC $2,000 $77,800 8.0 Surveying 38.9 AC $2,000 $77,800 Subtotal (Items 1 - 81 = $4,416,850 9.0 Bonds, Mobilization, & Insurance 4% of Subtotal (Items 1 - 81 = $176,674 Subtotal (Items 1 - 91 = $4,593,524 Contingency /10%J= $459,352 Construction Subtotal = $5,052,876 10.0 Engineering 38.9 AC $3,000.00 $116,700 11.0 CQA 38.9 AC $7,000.00 $272,300 TOTAL = $5,441,876 Notes: 1. All cost projections are presented in 2019 dollars. Appropriate annual escalators should be applied. 2. Unit costs include materials and anticipated labor/installation costs. *Only Phase 5 (19.2 acres) and Phase 6A (12.2 acres) are constructed as of June 30, 2021. Thus, the Closure Cost (as of June 30, 2021) is: 31.4/38.9 x $5,441,876 = $4,392,671. SMITH GARNER, INC. Table 3 - MSWLF Ph 5-6 Closure JC LF COST ESTIMATES 2019-02 DocuSign Envelope ID: 6C446OA9-4162-49OA-AB87-34B368159E9E SMITH GARDNER SHEET: 4/6 JOB #: JOHNSTON-16-4 DATE: 2/27/19 Johnston County Landfill- Financial Assurance BY: PKS Table 4: COD Landfill - Area 2 - Estimated Closure Cost Item No. Description Estimated Quantity Units Unit Cost Item Cost 1.0 Site Preparation 15.8 AC $10,000 $158,000 2.0 Landfill Gas Wells/Vents 15.8 AC $10,000 $158,000 3.0 40-mil Textured LLDPE Geomembrane 688,300 SF $0.50 $344,150 4.0 Drainage Geocomposite 688,300 SF $0.65 $447,395 5.0 Vegetative Soil Layer (24"1 51,000 CY $6.00 $306,000 6.0 Erosion Control (Diversion Berms, Down Pipes, Etc.) 15.8 AC $20,000 $316,000 7.0 Revegetation 15.8 AC $2,000 $31,600 8.0 Surveying 15.8 AC $2,000 $31,600 Subtotal (Items 1 - 81 = $1,792,745 9.0 Bonds, Mobilization, & Insurance 4% of Subtotal (Items 1 - 81 = $71,710 Subtotal (Items 1 - 91 = $1,864,455 Contingency /10%J= $186,445 Construction Subtotal = $2,050,900 10.0 Engineering 15.8 AC $3,000.00 $47,400 11.0 CQA 15.8 AC $7,000.00 $110,600 TOTAL = $2,208,900 Notes: 1. All cost projections are presented in 2019 dollars. Appropriate annual escalators should be applied. 2. Unit costs include materials and anticipated labor/installation costs. SMITH GARNER, INC. Table 4 - C&DLF A2 Closure JC LF COST ESTIMATES 2019-02 DocuSign Envelope ID: 6C446OA9-4162-49OA-AB87-34B368159E9E SMITH GARDNER SHEET: 5/6 JOB #: JOHNSTON-16-4 DATE: 2/27/19 Johnston County Landfill- Financial Assurance BY: PKS Table 5: MSW Phases 1-6 - COD Areas 1-2 - Estimated Post -Closure Cost (30-Year) Item No. Description Estimated Quantity Units Unit Cost Item Cost 1.0 Site Inspection & Record Keeping 80 HR $75 $6,000 2.0 Revegetation (2% Total Areal 3 AC $2,000 $6,000 3.0 Mowing (once per year) 153 AC $100 $15,300 4.0 Erosion Control 1 LS $7,500 $7,500 5.0 Gates/Fences/Access 1 LS $2,500 $2,500 6.0 Water Quality Monitoring & Reporting (See Note 41 1 LS $30,000 $30,000 7.0 LFG Monitoring & Reporting (See Note 51 1 LS $3,000 $3,000 8.0 LFG System (See Note 6) 1 LS $5,000 $5,000 9.0 Leachate Management [See Note 71 1 LS $69,859 $69,859 Subtotal (Items 1 - 9) = $145,159 Contingency 110%] = $14,516 Annual Total = $159,675 30-YEAR TOTAL = $4,790,247 Notes: 1. All cost projections are presented in 2019 dollars. Appropriate annual escalators should be applied. 2. Unit costs include materials and anticipated labor/installation costs. 3. Assumes total of 143 acres (MSW Phases 1-6 and C&D Areas 1 & 2). 4. The water quality monitoring and reporting cost assumes sampling, analysis, and reporting for 13 wells (detection monitoring), 6 wells (detection monitoring - C&D), 5 wells (assesment monitoring), 5 surface water locations, and 4 Leachate locations (current annual cost = $30,000). This breaks down to a cost of approximately $6,500 per event for assessment monitoring wells, and approximately $8,500 per event for all remaining locations. 5. The LFG monitoring and reporting cost assumes quarterly monitoring ra $750 per event (annual cost = $3,000). 6. LFG System cost includes basic maintenance necessary for regulatory compliance ($3,000 per year) and decommissioning ($2,000 per year to account assumed $60,000 cost) at end of post -closure 7. The annual Leachate management cost is assumed as shown below: Leachate Quantity 100 gal/acre/day x 68.3 acres (lined) $20.00 per 1,000 gallons = Staff Cost: Lab Cost: Leachate Collection Line Cleanout: Decommissioning of Leachate Storage Facilities ($300,000 Assumed at End of Post -Closure): Annual Total = $49,859.00 $5,000.00 $3,000.00 $2,000.00 $10,000.00 $69,859.00 SMITH GARNER, INC. Table 5 - P1-6 Al&2 Post-CLosr. JC LF COST ESTIMATES 2019-02 DocuSign Envelope ID: 6C446OA9-4162-49OA-AB87-34B368159E9E SMITH GARNER SHEET: 6/6 JOB #: JOHNSTON-16-4 DATE: 2/27/19 Johnston County Landfill- Financial Assurance BY: PKS Table 6: Estimated Assessment & Corrective Action Cost Item No. Description Annual Cost 30-Year Total 1.0 Current Assessment & Corrective Actions (None) $0 $0 Subtotal = $0 Potential Assessment & Corrective Action (See Note 3) _ $2,000,000 TOTAL = $2,000,000 Notes: 1. All cost projections are presented in 2019 dollars. Appropriate annual escalators should be applied. 2. Unit costs include materials and anticipated labor/installation costs. 3. Per NCGS 130A 295.2 (h), a minimum of $2,000,000 is required for potential assessment and corrective action at the facility. SMITH GARNER, INC. Table 6 - Assessment-C. Action JC LF COST ESTIMATES 2019-02