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HomeMy WebLinkAbout3402_INSP_20210907NORTH CAROLINAD_E Q�� OepeNnenf of Envlronmmbl 0uel� FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section UNIT TYPE: Lined X LCID YW Transfer Compost SLAS COUNTY: Forsyth MSWLF PERMIT NO.: 3402-MSWLF-1997 Closed HHW White X Incin T&P FIRM MSWLF goods FILE TYPE: COMPLIANCE CDLF Tire T&P/ X Tire Industrial DEMO SDTF Collection Monofill Landfill Date of Site Inspection: September 7, 2021 FACILITY NAME AND ADDRESS: Hanes Mill Municipal Solid Waste Landfill 325 West Hanes Mill Road Winston-Salem, NC 27105 Date of Last Inspection: April 20, 2021 GPS COORDINATES (decimal decrees): Lat.: 36.18806' Long.:-80.28263' FACILITY CONTACT NAME AND PHONE NUMBER: Name: Jan McHargue, Assistant Utilities Director/Solid Waste Telephone: (336) 747-7310 Email address: janm@cityofws.org FACILITY CONTACT ADDRESS: P. O. Box 2511 Winston-Salem, NC 27102 PARTICIPANTS: Gordon Dively, Solid Waste Operations Manager — City -County Utilities Barry Harris, Solid Waste Supervisor — Hanes Mill MSWLF Adam Rickett, Senior Project Supervisor — City/County Utilities Susan Heim, Environmental Senior Specialist — Solid Waste Section STATUS OF PERMIT: Life of Site Permit to Operate Phases 1 & 2 (Cells 1 through 5): issued July 25, 2017; expires March 6, 2030. PURPOSE OF SITE VISIT: Comprehensive Inspection STATUS OF PAST NOTED VIOLATIONS: N/A OBSERVED VIOLATIONS: None. Page 1 of 10 NORTH CAROLINAD_E Q�� OepeNnenf of Envlronmmbl 0w1� FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section The item(s) listed above were observed by Section staff and require action on behalf of the facility in order to come into or maintain compliance with the Statutes, Rules, and/or other regulatory requirements applicable to this facility. Be advised that pursuant to N.C.G.S. 130A-22, an administrative penalty of up to $15,000 per day may be assessed for each violation of the Solid Waste Laws, Regulations, Conditions of a Permit, or Order under Article 9 of Chapter 130A of the N.C. General Statutes. Further, the facility and/or all responsible parties may also be subject to enforcement actions including penalties, injunction from operation of a solid waste management facility or a solid waste collection service and any such further relief as may be necessary to achieve compliance with the North Carolina Solid Waste Management Act and Rules. ADDITIONAL COMMENTS 1. Photos included in this report were taken by Susan Heim on September 7, 2021, during the inspection unless otherwise noted. 2. The facility is comprised of an active, lined, municipal solid waste landfill, a closed MSW landfill (Unit 1), a scrap tire collection area, a white goods and scrap metal collection area, and a collection/treatment and processing area for concrete, asphalt, and brick (CAB). The closed landfill was not inspected during this site visit. 3. A residential convenience area is located near the scale house, where small loads of household waste and recyclables are directed to unload. 4. A landfill gas plant is located near the leachate storage tanks. 5. The facility is permitted to receive solid waste generated within Forsyth, Davie, Stokes, Yadkin, and Surry Counties. 6. The facility is bisected by railroad tracks, with the active landfill located to the west of the tracks and the remainder of the facility located to the east. Records Review: 7. The current Permit to Operate and the approved Operations Plan (dated January 2017) are maintained at the landfill office and are available for review upon request. 8. Mr. Rickett provided copies of tonnage records for the facility via email following the inspection, as requested. During fiscal year 2020-21, the facility accepted a total of 281,227.98 tons of waste for disposal. This figure represents a small increase over the total tonnage of waste accepted during fiscal year 2019-20. In July 2021, records indicated 29,380.66 tons of waste were received at the facility, and 26,201.69 tons were received in August 2021. 9. A digital copy of the white goods and scrap metal collection program records was provided for review via email following the inspection. For the period July 1 through August 31, 2021, the records indicated a total of 40.11 tons had been received at the facility. Mr. Rickett stated that the facility still contracts with Rapid Recovery for the evacuation and disposal of refrigerant gases from the white goods units. He also confirmed that the facility hauls its scrap metal to the OmniSource scrap yard in Kernersville for recycling. 10. A digital copy of scrap tire program records for the July 2021 was made available for review via email following the inspection; August 2021 totals had not yet been received from the facility's tire disposal contractor, US Tire. Scrap tires accepted at the facility during the month of July totaled 527.73 tons, 452.45 tons of which were passenger tires with the remaining 75.28 tons being truck tires. 11. Scrap tire certification forms are filed by month and maintained at the landfill office for inspection upon request. 12. Incoming loads of waste are randomly selected for inspection, as required. Waste screening logs are compiled by the month and are maintained in the facility office. Waste screening records for 2021 were reviewed and found to be complete, including the disposition of any unacceptable wastes found. 13. Training records for facility staff were reviewed, and indicated the following certifications are current: • Gordon Dively, Manager of Landfill Operations Certification No. 874221, expires 11/04/2022; • Adam W. Rickett, Manager of Landfill Operations Certification No. 92044, expires 08/06/2023; • George Tilley, Landfill Operations Specialist Certification No. LF-2008025, expires 02/08/2023; • Brian Parker, Landfill Operations Specialist Certification No. LF-2018002, expires 02/20/2024; • Caleb Tilley, Landfill Operations Specialist Certification No. LF-2001093, expires 11/02/2022; Page 2 of 10 FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management NORTH CAROLINA Solid Waste Section • Dwayne Stevens, Landfill Operations Specialist Certification No. LF- 2019017, expires 04/16/2022; • Barry F. Harris, Landfill Operations Specialist Certification No. LF-2011012, expires 03/01/2023; • Jason Hutchens, Landfill Operations Specialist Certification No. LF-2021012, expires 02/26/2024; • David Lamed, Landfill Operations Specialist Certification No. LF-2021014, expires 02/26/2024; • Clayton Hart, Landfill Operations Specialist Certification No. LF-2017003, expires 02/17/2023; • Chris Zirpolo, landfill Operations Specialist Certification No. LF-2021015, expires 02/26/2024; • Devin Easter, Landfill Operations Specialist Certification No. LF-2020021, expires 06/18/2024. 14. The Forsyth County household hazardous waste program is managed through a contract with Resource Recovery and Reduction (permit # 34-15), located in Winston-Salem. The contract allows county residents to drop off HHW, electronics and televisions at the contractor's facility where materials are sorted, packaged for transportation, and then disposed of or recycled properly. Program records are maintained by the contractor at the collection facility. 15. A review of the 2021 leachate tank inspections confirmed that inspections are carried out weekly as required. The inspection form includes the depth of leachate in each of the two tanks, as well as information about the condition of the tanks and any maintenance issues observed. The tank inspection records appeared to be complete, with no concerns or maintenance requirements having been noted. 16. Leachate lines were inspected and cleaned on December 22, 2018, by JetClean America. Mr. Dively confirmed that video inspection and cleaning of the leachate lines takes place every 5 years. 17. The facility separates clean loads of concrete, asphalt, and brick (CAB) and directs them to a collection area on the eastern side of the active landfill unit. Loads of CAB materials are screened at the scale house before being directed to the CAB area where facility staff are present to inspect the material as it is unloaded to ensure no unpermitted waste is accepted. A log sheet is filled out by facility staff noting the types of materials received and the type and disposition of any unacceptable materials that were removed from the load and redirected to the working face or returned to the customer for disposal elsewhere. A review of the CAB load logs for 2021 found all entries to be comprehensive and complete. 18. Digital copies of five waste determinations processed in 2021 to date were provided for review. Each request had been reviewed by facility staff and approved for disposal during a specific time frame at the facility. 19. Ground water and leachate are sampled twice a year, as required. The two most recent reports were for sampling events that occurred March 22 — 25, 2021 and September 15 — 17, 2020, covering the closed and active MSW landfill units. These reports were reviewed online and verified. 20. Landfill gas monitoring takes place quarterly, as required, and is performed by the contractor that manages the gas extraction plant. However, facility staff also perform more frequent monitoring when exceedances in methane levels are detected. Mr. Rickett confirmed that installation of the 13 new landfill gas wells had been completed. Digital copies of the three most recent landfill gas sampling events performed by the contractor were provided for review via email following the inspection. These records indicated that sampling occurred on the following dates: November 23, 2020; March 23, 2021; and, June 25, 2021. Field Inspection: 21. Facility access roadways are of all-weather construction and were found to be in good repair. However, windblown litter was observed in abundance along both sides of the entire length of the roadway, from the scale house to the working face, with the highest concentration closest to the working face. A 3-person litter crew was observed working in the vicinity of the scale house at the close of the inspection. 15A NCAC 13B 16.26(11)(c) requires that all windblown material resulting from the operation shall be collected and returned to the area by the owner or operator at the conclusion of each day of operation. Mr. Rickett provided photos of the access roadway at the end of the workday following the inspection. Ensure that windblown litter is collected and returned to the working face at the end of every workday. 22. Proper signage was observed at the entry gate and on the access roadway leading to the scales. Colorful signs, some in two languages, are posted throughout the facility to inform customers of disposal procedures and to guide them to the proper disposal locations and back to the facility exit. Page 3 of 10 FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management NORTH CAROLINA Solid Waste Section Concrete, Asphalt and Brick (CAB) Collection Area 23. Scale house operators identify clean loads of CAB materials and direct them to a separate area of the facility located along the access roadway to the east of the active landfill unit. 24. The CAB area is gated and locked except when facility staff are present to supervise incoming loads or manage materials. Staff remain with the load as it is dumped and ensure that any unacceptable materials are loaded back into the customer's vehicle and taken to the working face for disposal. A customer was observed unloading a small load of bricks during the inspection. 25. The stockpile of CAB material was large, and Mr. Dively stated that the bid process for a crushing contract was underway. 26. Two or three small pieces of painted concrete were observed in the CAB stockpile. Mr. Rickett stated that he would direct staff to move the painted debris to the working face for proper disposal. White Goods and Scrap Metal Collection Area 27. White goods and scrap metal are collected at a location northwest of the closed landfill unit. An attendant is on duty during operating hours. 28. White goods are staged on a large concrete pad. Units containing refrigerants were observed to be stored upright to protect the integrity of each unit's coils and compressors and to prevent gas leaks. The white goods area was almost filled to capacity at the time of the inspection but appeared to be clean and well organized. 29. Scrap metal and non-CFC white goods units were stored in a roll -off container adjacent to the concrete storage pad. Active MSW Landfill Operations 30. During this inspection, waste was observed being placed in the new Phase 2 - Cell 5. 31. Traffic at the tipping area is effectively managed by a spotter who directs incoming loads and outgoing vehicles, ensuring tight control over the movement of vehicles and equipment. 32. Truckloads of soil were being dropped off around the operations area surrounding the working face for use as daily cover and for repairing the side slopes. In addition, a small pile of CAB material had been staged near the working face so that the access road could be repaired as needed. 33. The operations area was observed to be in poor condition. Tire and track ruts from vehicles and heavy equipment were evident throughout. Stormwater had collected in some of them, effectively ponding water over and in waste. 15A NCAC 13B .1626(8) states that surface water shall be diverted from the operational area and shall not be impounded over or in waste. Mr. Harris provided photos of the operations area at the end of the workday following the inspection. Ensure that maintenance is performed on the operations area throughout the workday as needed to prevent surface water from ponding in and over waste. 34. Uncovered waste was visible across the entire top of the landfill as a result of vehicle traffic. 15A NCAC 13B .1626(2) requires that the owners or operators of all MSWLF units cover all disposed solid waste with six inches of earthen material or an approved alternative cover at the end of each operating day, or at more frequent intervals if necessary. Mr. Harris provided photos of the operations area at the end of the workday following the inspection. Ensure that all waste is covered as required before closing operations at the end of every operating day. 35. The working face was small enough to be well controlled, and the two equipment operators were working to adequately compact the waste. 36. A small load of tree branches was observed being pushed into the working face. Mr. Harris was unable to contact the equipment operator in time to stop the vegetative material from being incorporated in the landfill so that it could be removed. Ensure that facility staff are trained to recognize and spot unpermitted wastes so they can be removed from the working face for proper disposal. 37. Conditions at the landfill were still somewhat wet from recent storm events. However, side slopes appeared to be in good condition. Some small erosion rills were visible in spots, but no uncovered waste was observed in these areas. Mr. Dively stated that attempts at re -seeding sparsely vegetated spots had not been very successful Page 4 of 10 FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management NORTH CAROLINA Solid Waste Section so far this season, due to frequent heavy rain events often followed by periods of drought. 38. The two small stormwater ponds located on the northeastern side of the landfill appeared to be intact. Previously, unchecked surface water runoff had forced the walls of both ponds to collapse. It appeared that the landfill side slope above the ponds had been reshaped, and the walls of both ponds had been reinforced. Mr. Dively stated that staff were still working to develop a plan that could effectively control the water runoff in that area in the long term. 39. Sediment basins located on the eastern side of the access roadway were inspected and found to be at least half full of sediment; the perimeter ditch line that runs along the eastern side of the landfill appeared to be full. Mr. Dively stated that the amount of staff time required to properly maintain these devices was needed to contend with the constant repairs required on the landfill slopes due to the continual heavy rain events of the past year. He also stated that he had been having a difficult time filling equipment operator positions due to the radical changes in the job market caused by the pandemic. Mr. Dively explained that currently he has four equipment operators and two supervisors working at the landfill, with two positions vacant. 40. Slopes with an established vegetative cover were generally found to be in good condition. 41. The leachate collection system includes two leachate storage tanks contained within a secondary containment pit. The tanks, containment area and control panels are enclosed in a chain link fence with locking gate to prevent unauthorized entry. Each tank has a capacity of 206,000 gallons, and both tanks appeared to be clean and in good condition. The containment area was clean and dry. The control system includes two digital readouts that indicate the level of leachate in each tank. Both tanks were observed to be less than half full. Residential Convenience Area 42. The residential drop-off area is situated southwest of the scale house on a concrete pad with trailer loading spaces below each drop-off station. Safety fencing and barricades mark the limits of the convenience site. The entire area was observed to be clean and well -maintained. 43. The design of the convenience site provides ample space to allow vehicles and equipment to maneuver safely. 44. The convenience area is manned during operating hours. Facility staff control the flow of traffic and screen incoming loads for unacceptable materials. Residents are redirected to other locations at the facility or at other permitted facilities where these materials can be disposed of properly. 45. Signage was posted at each drop-off bay identifying the type of material to be placed in the container. 46. The convenience area was found to be clean and well -maintained. Scrap Tire Collection Area 47. Scrap tire certification forms are collected and reviewed at the scale house, and scale house staff direct vehicles to the scrap tire collection area to drop off tire loads. 48. A total of 4 transport trailers were observed at the loading dock, which is located west of the convenience area. Vehicles back up to the loading dock to offload tires for disposal. US Tire staff load the tires from the dock into the trailers and provide empty trailers as needed. 49. The site provides easy access and ample space for vehicles to maneuver safely as they enter and exit the area. 50. Several customers were unloading tires at the time of the inspection. However, the collection area appeared to be clean and well organized. Page 5 of 10 FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management NORTH CAROLINA Solid Waste Section w 1f A view from the operations area where surface water has accumulated in and over waste. The spotter can be seen in the background at left directing traffic in the tipping area. Note the uncovered waste visible throughout the area. Another view of the operations area with exposed waste. Page 6 of 10 NORTH CAROLINAD_E Q�� OepeNn.nf of Envlronmmbl 0w1� FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section A wider view of the operations area with daily cover applied. Equipment ruts and standing water have been eliminated. (Photo provided by B. Harris 91712021.) A view of the operations area at the close of operations. Facility staff have applied the required daily cover and are spreading a tarp over the working face. (Photo provided by B. Harris 91712021.) Page 7 of 10 NORTH CAROLINAD_E Q�� OepeNnenf of Envbanmemal Ouel� Trash and windblown litter on the roadway near the tipping area. FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Waste and windblown litter on and around the access roadway. Page 8 of 10 NORTH CAROLINAD_E Q�� OepeNn.nf of Envlronmmbl 0w1� FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Waste and windblown litter strewn along the side of the access roadway. A view of the access roadway at the end of the workday. Waste and windblown litter has been collected as required. (Photo provided by Mr. Rickett 91812021.) Page 9 of 10 FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management NORTH CAROLINA Solid Waste Section Please contact me if you have any questions or concerns regarding this inspection report. Digitally signed by Susan Heim Susan Heim, l Solid Waste Section, ou=Field Operations Branch, email=susan.heim@ncdenr.g ov,c=US Date: 2021.09.10 10:37:04 -04'00' Susan Heim Environmental Senior Specialist Regional Representative Phone: 336-776-9672 Sent on: September 10, 2021 to X Email Hand delivery US Mail Certified No. [ ] Jan McHargue. Copies: Deb Aja, Western District Supervisor — Solid Waste Section Gordon Dively, Solid Waste Operations Manager — City/County Utilities Adam Rickett, Senior Project Manager — City/County Utilities Barry Harris, Solid Waste Supervisor — Hanes Mill Road Landfill Page 10 of 10