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HomeMy WebLinkAbout1403-20130423INSPA ia NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section UNIT TYPE: Lined X I LCID YW X Transfer Compost SLAS COUNTY: CALDWELL MSWLF PERMIT NO.: 14-03 Closed HHW White X Incin T&P X FIRM MSWLF nods FILE TYPE: COMPLIANCE CDLF X Tire Industrial DEMO SDTF Collection Monofill Landfill Date of Site Inspection: 4/23/2013 FACILITY NAME AND ADDRESS: Foothills Regional MSW Landfill 2800 Cheraw Road Lenoir, NC 28645 Date of Last Inspection: 1/5/2012 GPS COORDINATES: (Decimal Degrees) N: 35.91531 W:-81.59568 FACILITY CONTACT NAME AND PHONE NUMBER: Caldwell County - Owner Stan Kiser - County Manager 905 West Avenue NW, PO Box 2200 Lenoir, NC 28645 Phone # 828-754-1165 Email: skiser@caldwellcountync.org CT Corporation System, Registered Agent Republic Services of North Carolina, LLC, d.b.a Foothills Regional Landfill - Operator 150 Fayetteville St., Box 1011 Raleigh NC 27601 FACILITY CONTACT ADDRESS: See above. PARTICIPANTS: Chris Gustin, Foothills MSWLF Division Manager - Republic Services of NC, LLC Roger Watts, Site Manager - Republic Services of NC, LLC Deborah Aja, NCDENR Solid Waste Section FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Page 2 of 5 STATUS OF PERMIT: Active. The permit expires on December 23, 2013. MSWLF Facility Permit No. 14-03 Issuance Date Document ID No. Date of Original Issue August 6, 1998 N/A Permit Amendment February 2, 1999 N/A Permit to Operate Cell 113 July 22, 1999 N/A Permit to Operate Phase 1-Cell 2 September 11, 2001 N/A Permit to Operate Phase 1 Operations Extension August 21, 2003 N/A Permit to Operate Cell 2B November 13, 2003 N/A Permit Amendment, Permit to Operate Phase 2-Cell 3A December 13, 2005 N/A Permit to Operate — Extended Service Area March 2, 2006 N/A Permit to Operate Phase 2-Cell 313, Continued operation of Phase 1 and Phase 2- Cell 3A September 13, 2007 3017 Permit to Operate — Approval of Site Expansion, Facility Plan and Site Suitability April 1, 2008 3818 Revised Permit to Operate, Approval of Site Expansion, Facility Plan and Site Suitability May 6, 2008 4417 Permit Modification, Permit to Operate, Phase 2 — Cell 3C October 15, 2008 5917 Permit Amendment, Permit to Construct, Phase 3 — Cells 4 and 8A December 23, 2008 6160 Permit Modification, Permit to Construct, Phase 3 — Cell 4 January 6, 2010 9039 Permit Modification, Permit to Operate, Phase 3 - Cell 4 August 12, 2010 11297 Revised Facility Plan — Approval of Second Yard Debris Storage Area, Cell 2B October 11, 2011 15370 Permit Revision, Permit to Operate October 5, 2012 17343 Permit Modification Phase 3 — Cell 8A February 20, 2013 17845 PURPOSE OF SITE VISIT: Comprehensive Inspection. STATUS OF PAST NOTED VIOLATIONS: 1. CORRECTIVE MEASURES IN PROGRESS: 15 NCAC 13B .1626(7)(b) for failure to control and prevent on -site erosion with adequate sediment control measures (structures or devices). A follow up inspection will be conducted within 30 to 60 days of the date of this report for a final compliance inspection. See comment section of this report. OBSERVED VIOLATIONS No new violations were observed. The item(s) listed above were observed by Section staff and require action on behalf of the facility in order to come into or maintain compliance with the Statutes, Rules, and/or other regulatory requirements applicable to this facility. Be advised that pursuant to N.C.G.S. 130A-22, an administrative penalty of up to $15,000 per day may be assessed for each violation of the Solid Waste Laws, Regulations, Conditions of a Permit, or Order under Article 9 of Chapter 130A of the N.C. General Statutes. Further, the facility and/or all responsible parties may be subject to enforcement actions including penalties, injunction from operation of a solid waste management facility or a solid waste collection service and any such further relief as may be necessary to achieve compliance with the North Carolina Solid Waste Management Act and Rules. FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Page 3 of 5 ADDITIONAL COMMENTS General Facility Comments: 1. The active permit is for the continued operation of Phase I, Phase 2, and the operation of Phase 3, Cell 4, a yard waste grinding operation, and, the construction of Phase 3 — Cell 8A. 2. The current Permit to Operate and Construct and the current Operation Plan were made available upon request during the inspection. 3. Signage providing required information was posted at the site entrance. MSW Landfill: 4. The facility is permitted to accept 1250 tons of waste daily. Records provided during the inspection showed that the facility accepted an average of approximately 1024 tons per day during the first quarter of 2013. 5. Extensive work was done to reconstruct and stabilize the access road ditch and forebay along the edge of Cell 1B. The materials utilized appeared to be effectively controlling stormwater and preventing erosion. 6. The recent and current working face was operated in Cell 3C and the northeastern side of Cell 3B. The working face was small and well compacted. A tipper was used to unload trailers. 7. The facility appeared to be accepting only those waste permitted to be received in the MSWLF unit. 8. It appeared that daily cover was being applied as required. There are currently two alternate cover materials approved for use at the facility; petroleum contaminated soils, and fabric tarps. There have been no petroleum contaminated soils recently utilized as alternative cover at the facility. The tarps are used as approved with soil applied once per week. 9. Current activities surrounding the working face had disturbed daily cover from previous operational days and exposed waste. As discussed on -site the disturbance of daily cover should be minimized and all exposed waste in disturbed areas must be covered by the end of each operating day to be in compliance with Rule .1626(2). 10. Berms were constructed to give the operator a structure to compact against thus preventing waste from being pushed out and over the outer slope of the landfill as required by the approved Operation Plan. I t . Surface water was effectively diverted from the operational area. There was no surface water observed impounded over or in waste. 12. It was stated that facility staff conducted inspections of the landfill slopes on a daily basis to monitor for any seeps or needed repairs. A leachate seep was recently repaired on the western landfill slope of Cell 2A. There were no visible signs of leachate at the surface at the time of the inspection. When conducting repairs all waste exposed must be covered by the end of each operating day to be in compliance with Rule .1626(2). 13. Windblown wastes appeared to be effectively controlled and picked up as required. 14. Erosion controls, including matting and seeding were installed over much of the landfill side northern and western side slopes. It was stated that work is planned to continue to establish vegetation on the landfill side slopes. 15. The areas of erosion noted in the 9/20/2011 inspection report and Notice of Violation subsequently issued have had on -going repairs with matting and seeding, however, there were still signs of erosion (the presence of gullies in rills). No waste was observed exposed in these areas. It was stated that additional repairs were planned to control erosion in this area. The erosion must be controlled in order to complete the corrective measures required to resolve the violation observed on 9/20/2011. A final follow up inspection will be conducted within 60 days of the date of this report. 16. The leachate collection tanks were observed and appeared to be well maintained. Leachate is collected in two tanks. The tanks and surrounding secondary containment are pumped by STAT, Inc. It was stated that the tanks were last cleaned on 3/15/2012. A spill kit was provided next to the pump -out. The leachate tanks are maintained at equal levels and were at 20 feet at the time of the inspection. It was stated that the storm drain in the secondary containment area around the collection tanks was closed. There was no storm water present in the secondary containment area. No leaks were observed around the valves or tanks. Valves were insulated. The area surrounding the collection tanks and secondary containment was mowed and allowed unobstructed view of the structures. FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Page 4 of 5 17. Leachate records were reviewed for leachate generated, evaporated, and hauled to the WWTP. The records were maintained as required. Records of rainfall were also maintained. 18. The use of leachate recirculation is approved in Phase I, Cell 1. It was stated that leachate was not currently recirculated (since early 2012). 19. A demonstration project was completed (180 days) for leachate evaporation in two spray zones. A request is being reviewed for the permanent use of this leachate management tool at the facility. 20. Short term storage leachate available in the cells is restricted to no more than 12 inches over the liner. Sump levels are monitored. Sump levels of 24 inches indicate a leachate level of 12 inches. 21. A leachate cleanout in Cell 2B that was excavated for repairs (observed in the previous inspection) had been repaired. 22. The edge of waste was clearly marked with markers. 23. The landfill gas flare is located adjacent to the white goods area was burning at the time of the inspection. 24. At least one random waste screening inspection was conducted on at least one vehicle per week as required by the approved operations plan. The inspections were well documented and identified the final disposition of any unacceptable wastes. 25. The Yard Debris Storage Area was operated on top of Cell 2B as approved. Wood waste collection and treatment processing occurs over intermediate cover. The wood waste was recently ground. The temporary relocation of this operation was discussed. Please contact Larry Frost, Regional Permitting Engineer to discuss any approvals required for the relocation. Surface water appeared to be effectively diverted from this area. 26. The construction of the new cell was underway. The third lift of clay was being placed at the time of the inspection. 27. Sediment basins appear to have maintained capacity but have received sediment from the new cell construction. It was stated that the basins are planned to be reconstructed in conjunction with the construction (repairs scheduled to be done in approximately two months). Other Solid Waste Management Activities: 28. The tire collection area was inspected. All tires were collected and stored inside 2 of 3 tractor trailers parked in a designated collection location near the white goods collection area. 29. Scrap Tire hauler forms were reviewed. The forms were properly filled out. 30. The white goods collection area was inspected. White goods were stored both on and off of a paved area serving as a pad. Debris was mixed with soil off of the paved area. It is recommended that the pad be expanded to accommodate current operations. White goods are removed and refrigerants collected by a scrap metal hauler. Records were maintained of the amounts removed during the four collection events that took place during the past one-year period. Environmental Monitoring: 31. The following groundwater and landfill gas monitoring wells were inspected: Well ID Well Label (Y/N) Access to well & area around well properly maintained (Y/N) Well locked (Y/N) Well Damaged (Y/N) Concrete Pad Damaged (Y/N) Comments Landfill Gas Well GP1 Yes Yes No No No. Some sediment. Port located below cover at ground level. Groundwater Well MW-211 Yes Yes Yes No No MW-3 Yes Yes Yes No No MW-3R Yes Yes Yes No No MW-3112 Yes Yes Yes No No FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Page 5 of 5 32. A readily accessible unobstructed path to the wells inspected was maintained so that four-wheel drive vehicles may access monitoring well locations at all times. 33. Wells not inspected on 4/23/2013 will be inspected in follow up inspections. 34. Records were reviewed for compliance with monitoring frequency for groundwater monitoring, methane monitoring, surface water monitoring, and leachate sampling. All sampling was conducted as scheduled. 35. Methane readings were reviewed for the second quarter of 2012 and the first quarter of 2013. No exceedances were recorded at property boundary wells or in structures. Training 36. Training Records Review: Training appeared to be conducted as required by the Operation Plan. Operator and Manager Certification training records were provided: Chris Gustin — Certified Landfill Manager, expires 6/26/2015 Roger Watts — Certified Landfill Manager, expires 6/26/2015 Tom Rutledge — Certified Landfill Operations Specialist, expires 4/17/2016 Matthew Mark Pritchard - Certified Landfill Operations Specialist, expires 4/17/2016 W. H. Coon - Certified Landfill Operations Specialist, expires 10/19/2013 Mark Spencer - Certified Landfill Operations Specialist, expires 4/15/2014 Jason Reynolds — Certified Landfill Operations Specialist, expires 4/19/2013 Please contact me if you have any questions or concerns regarding this inspection report. Qz� Phone Deborah Airr Environmental Senior Specialist Regional Representative deborah.aj a&ncdenr. g 828-296-4702 Asheville Regional Office 2090 US Hwy 70 Swannanoa, NC 28778 Sent on: May 6, 2013, to Stan Kiser, Caldwell County X Email Certified No.: Manager, by; Sent on: May 6, 2013 to Chris Gustin, Republic Services X Email of NC, LLC by; EC: Jason Watkins, Western District Supervisor Jessica Montie, Compliance Officer Larry Frost, Regional Permitting Engineer Ray Hoffman - Area Engineer, Republic Services, LLC Drew Isenhour - Area President, NC Area, Republic Services, LLC