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HomeMy WebLinkAbout6301_Moore_MSWLF_SolarFlareInstall_FID1401809_20200424G GOLDER April 24, 2020 Ms. Jaclynne Drummond, Compliance Hydrogeologist North Carolina Department of Environmental Quality Division of Waste Management - Solid Waste Section 2090 US Highway 70 Swannanoa, NC 28778 (828) 296-4706 Project No. 19127453.600 CONSTRUCTION COMPLETION REPORT — SOLAR SPARK INSTALLATION - CLOSED MOORE COUNTY MSW LANDFILL, PERMIT NO. 6301 -MSWLF-1 979 — MOORE COUNTY, NORTH CAROLINA Dear Jackie: On behalf of Moore County, Golder Associates NC, Inc. (Golder) is pleased to submit this construction completion report associated with the recent installation of two (2) solar spark passive landfill gas flare units at the closed Moore County municipal solid waste (MSW) landfill, NC Solid Waste Permit (NC SWP) # 63-01. The installation of the solar spark passive gas flares was first proposed in a Landfill Gas Remediation Plan (LFGRP) addendum dated December 20, 2019 in response to lower explosive limit (LEL) exceedances in the methane compliance point MW-15. The LFGRP addendum was approved by the NC Department of Environmental Quality (DEQ) in a letter dated January 2, 2020. In accordance with the plan, the solar spark landfill gas flare units were to be installed within 60 days of the next LEL exceedance at landfill gas compliance monitoring point MW-15. The plan addendum proposed that the solar sparks be installed on the two (2) landfill gas vents associated with the landfill gas cut-off trench, which was completed in November 2018. On February 17, 2020, during the first quarterly landfill gas compliance event the LEL was exceeded in landfill gas compliance point MW-15. Following the exceedance, Golder was contracted by the County to purchase and implement the installation of two (2) solar spark passive flare units as proposed in the December 20, 2019 LFGRP addendum and approved by NC DEQ. The units were obtained from EPG Companies and inspected by Golder prior to installation. The inspection was conducted to ensure each unit was equipped with all parts required for installation and appeared to be in good operating condition following shipment. Golder mobilized to the Moore County landfill on April 16 — 17, 2020 to complete the installation of the solar flare units. Both units were installed without issue and passed the pre -operation checks recommended by the manufacturer prior to operation. Figure 1 which illustrates the location and includes a photograph of each newly installed flare units for your reference. Quarterly monitoring will continue to help determine the effectiveness of this remedy. We appreciate your assistance with this project. If you have any questions or concerns, please contact us at 336- 852-4903. Golder Associates NC, Inc. 5B Oak Branch Drive, Greensboro, North Carolina, USA 27407 Engineering Lic. No. C-2862/Geology Lic. No. C-399 Golder Associates NC, Inc. is a licensed user of the Golder trademark, and an associated operating entity. T: +1 336 852-4903 F: +1 336 852-4904 Golder and the G logo are trademarks of Golder Associates Corporation. golder.com Ms. Jaclynne Drummond, Compliance Hydrogeologist Project No. 19127453.600 North Carolina Department of Environmental Quality April 24, 2020 Sincerely, Golder Associates NC, Inc. Benjamin S. Draper, PG, PMP Senior Project Geologist BSD/RPK/bsd: Rachel P. Kirkman, PG Associate and Senior Consultant CC: David Lambert, Moore County Solid Waste Division Manager, P.O. Box 1927, Carthage, North Carolina, 28327, 910-947-3637 (2 Copies) Attachments: Figure 1 — Map and Photographs Solar Spark Installation Attachment 1 — Solar Spark Passive Flare Specifications gAprojects\moore county\19127453 - moore -env services fy19-20\p300 -general consulting\lfg solar spark installation\2020-04-23 ccr solar sparks.docx GOLDER 2 LEGEND MW-6X,Z 3 a m CD 0 C7 0 rn m 0 E m Z a) IwLICIV I MOORE COUNTY CONSULTANT YYYY-MM-DD PG C-399 PREPARED GO L D E R DESIGN gmn-nA-99 PERENNIAL STREAM INTERMITTENT STREAM — — — — — — — — — EPHEMERALSTREAM POND AND WETLAND LIMITS EXISTING 10 FT GROUND SURFACE CONTOUR EXISTING 2 FT GROUND SURFACE CONTOUR PROPERTY LINE APPROXIMATE LIMITS OF WASTE EXISTING ROAD 0 MW-1 MONITORING WELL AND IDENTIFICATION GP-10 METHANE PROBE AND IDENTIFICATION ❑ SW-1 SURFACE WATER MONITORING POINT AND IDENTIFICATION x LANDFILL GAS TRENCH VENTS AND IDENTIFICATION 0 PASSIVE LANDFILL GAS VENTS 0 PW-1 PRIVATE WELL LOCATION AND IDENTIFICATION 4 WETLAND AREA APPROXIMATE LOCATION OF METHANE CUT-OFF TRENCH NOTES 1. TOPOGRAPHIC CONTOUR INTERVAL = 2 FEET 2. PROPERTY BOUNDARY SURVEY BY JAMES L. WRIGHT DATED NOVEMBER 1984. ITS LOCATION IS RELATIVE TO TOPOGRAPHY APPROXIMATE BY HDR ENGINEERING, INC. 3. EXISTING TOPOGRAPHY WITHIN ACTIVE AND PROPOSED LANDFILL PROVIDED BY MATTHEWS LAND SURVEYING & MAPPING, PLLC DATED APRIL 17, 2015. 4. MONITORING WELLS MW-1 THROUGH MW-5 SURVEYED JUNE 1987 BY S&ME, INC. MONITORING WELLS MW-6 THROUGH MW-16 SURVEYED APRIL 1995, SEPTEMBER 1996, AND APRIL 2003 BY HDR ENGINEERING INC./ ED BUCKNER RLS APRIL 17, 2015. 5. THE LOCATIONS OF LANDFILL GAS TRENCH VENTS ARE APPROXIMATE. 6. GROUNDWATER WELLS MW-11 D, MW-13D, AND MW-16D ARE NOT SCREENED IN THE SHALLOW AQUIFER AND ELEVATION DATA WERE NOT USED IN THE CONSTRUCTION OF GROUNDWATER CONTOURS. 7. A STREAM DETERMINATION WAS CONDUCTED ON APRIL 17, 2013 BY A GOLDER ASSOCIATES INC, INC. REPRESENTATIVE. THE STREAM DETERMINATION WAS CONDUCTED USING NCDWQ'S "METHODOLOGY FOR IDENTIFICATION OF INTERMITTENT AND PERENNIAL STREAMS AND THEIR ORIGINGS, VERSION 4.11". 0 60 120 SCALE FEET PROJECT MOORE COUNTY LANDFILL PERMIT NO. 63-01 ABERDEEN, NORTH CAROLINA TITLE LANDFILL GAS TRENCH VENT LOCATION AND SOLAR SPARK PHOTOGRAPHS 11 IE SITE LOCATION MAP NOT TO SCALE GOLDER ASSOCIATES NC, INC. APPROVED RPK PROJECT No. PHASE FIGURE 19127453 600 0 A Solar Spark® Passive Vent Flare CF-S Flow Range 2-90 SCFM Solar Spark® Passive Vent Flares are suitable for all types of fugitive gas vents. They provide an economical solution for fugitive gas emmisions and odor control. Their unique design can withstand cloudy and windy conditions for worry -free operation. Standard Features: • Solar Powered with Battery Backup 6VDC Continuous Ignition System • All Weather Stainless Steel Spark Pilot • Stainless Steel Ball Valve • In line Flame Arrester Height: 96" Inlet to Top of Flare Head Ship Weight: 75 lbs. Base: 4" MNPT Bushing Mated to Specific Flange Adapter Required for Local Application Dark Time Endurance: 21 Days in Darkness with Fully Charged System Spark Interval: 1.5 Seconds Continuous Flange adapters, insulation kits, and other custom components are available to meet your needs. For other flare sizes and options, consult your local sales rep. Sold By: Sales and Service by EPG Companies Inc. Solar Spark® Vent Flares are patented and registered trademark of LSC Environmental Products, LLC Bulletin 6555 Manufa - er of Environments s 1-800-443- www. e E0 � Solar Spark® Technical Information Landfill Gas Vent Flare Specifications CF-5 CF-10 Gas Flow Rate 2 -90 CFM 5 -140 CFM Design Methane Content 25% to 100% Combustion Flarehead Patented double expansion gas/air mixing chamber. Heavy carbon steel construction, high -wind carburetion profile with minimum 8" ID flaretip. Spark PilotTM taps for extra low or normal gas flows. Flame Arrester Inline stainless steel wire -gauze flame arrester. Ball Valve Stainless steel trim & valve. Transmission Pipe 1-1/2" (38 nun) ID 2" (50 mm) ID Base Bushing 4" (10.1cm) male NPT threaded bushing Height 96" (2.4 meters) inlet to top of flarehead Ship Weight 75 lbs.(34 kg) 83 lbs.(37.7 kg) Sold By: Sales and Service by EPG Companies Inc. Solar Spark® Vent Flares are patented and registered trademark of LSC Environmental Products, LLC Bulletin 6570 Man a - er of Environmental 1-800-443- www. e ,�5, Solar Spark® Options CA The following options are available for CF-5 and CF-10 Solar Spark® Vent Flares: Solar Power Inline Vacuum Blower Data Logger with Thermocouple and Flame Pilot Tube Sold By: Cold Weather Insulation Kit Guy Wire Kit F F L F L Propane Tank Gas Combustion Kit Stainless Steel Visibility Shield Sales and Service by EPG Companies Inc. Solar Spark® Vent Flares are patented and registered trademark of LSC Environmental Products, LLC Bulletin 6580 Man a - er of Environmental 1-800-443- www. e ,�5,Solar Spark®Technical Information Landfill Gas Vent Flare Mounting Options AN The Landfill Gas Vent Flares can be mounted using several techniques to meet your specific requirements. Riser/Well Mount ttnGL PVC � 1 ziry w�*ww�usal "nn si"nIxNLEs ETEEEEL _EG ZEELENE— ttnIGL - WELL OR (s¢E _E�aiPIPE Sold By: �G�NSNET RANGE BOLT BmP"��uu sun GLLIE Push -Pin CF-5 Landfill Gas Flare Gen Inlet 4" Campanian Flange F f WIPPle r 4" Steel "T'• aafFle Plate f 4" Schedple 40 Pipe a P..shedi ntothe ground Base Mount GF,S Landfill Gas Flare C3as Inlet 4' CampanWn Flange 4' Nipple 4' Sleal T r 139111e PLOW 3• 4' SGI, d Ie 40 Pipe Expanslon Bolts (4) 4' X 13-V Flange Plata Block 12, Sales and Service by EPG Companies Inc. Solar Spark® Vent Flares are patented and registered trademark of LSC Environmental Products, LLC Bulletin 6585 manty a f Environmenba 1-800-e Manufacturer of Industrial and .IIE Environmental Solutions coP � A SOLAR Spark VENT / CF-5 19900 County Rd 81 Maple Grove, MN 55311 Ph: 800-443-7426 Fx: 763-493-4812 www.epgco.com LANDFILL GAS VENT FLARE CF-5 Solar Spark - Important! Read all instruction and review assembly pictures before starting installation. Check gas flow and quality to assure satisfactory flare performance. Gas quality should be between approximately 30% and 80% methane and flow at a rate of 2 to 90 CFM at an inlet pressure between approximately 0.5 to 5 inches water column. Clearly visible waves of exiting gas usually indicate sufficient flow and pressure. CAUTION! ALWAYS CARRY A METHANE -IN -AIR SAFETY ALARM METER while working near landfill gas. Explosive and flammable conditions may cause injury or death. Do not cause a spark or flame in the presence of ambient flammable gas concentrations. CAUTION! This appliance weighs approximately 95 lbs. Vent riser must be sturdy enough to support flare during windy conditions. Guy wires may be required. CAUTION! The solar igniter produces a high -voltage sparking current. Do not tough metal spark strap or SparkPilotTM while unit is operating; an electrical shock could result. CAUTION! This work must be performed only by skilled technicians in accordance with OSHA regulations and standard industry safety practices. Installation Instructions GENERAL NOTE: Pipe thread sealant (pipe dope) is provided and should be used at all threaded joints. 1. Well or vent riser should be cut approximately 24" above ground level. Install flange adapters as necessary to mate with 4" inlet bushing at flare base. All connections must be gas -tight and leakproof. (pic. 1) 2. Bolt the igniter mounting bracket and mounting plate onto the companion flange facing in a southerly direction. (pic. 1) 3. Mount stainless steel valve on top of 1 ''/z" dia. pipe section with four -inch bushings at base. Four inch inlet bushing threads into companion flange. Close valve after pipe assembly is mounted into flange bushing. (pic. 2, 3) 5_1 l� 11 4. Connect the other 1 '/2" dia. pipe section (with the welded guy wire bracket) to the heat shield coupling which connects to the flarehead. (pic. 4) 5. Install the SparkPilot into the 7/8" slot at the upper rim of the flarehead; make sure drainage slots in SparkPilot body are facing downward. The black arrow on the SparkPilot face electrode points in the upward direction. Install spark strap (bend as shown) from SparkPilot to insulated pipe clamp. Then install this entire assembly (flarehead, heat shield, pipe) into the valve. (pic. 5, 6) 6. Tighten all pipe connections and position the SparkPilot 90' (crosswise) to the prevailing wind direction. I!! [i] 0 7. Mount the fully charged solar flare igniter on the two projecting mounting screws. These screw heads fit into the holes in the back of the igniter case, and the unit slips slightly downward into the mounting slots. Do not attempt to tighten mounting screws or disassemble igniter unit. Attach the eyelet end of the 6' ignition cable (yellow end) to the bottom of the spark strap. Connect the other snap -on end of the ignition cable to the hot line terminal (beneath white ceramic insulator). The rubber boot will cover the bottom of the white ceramic insulator. Coil and secure any excess cable. (pic 10, 11) Connect one eyelet of the 2' ground cable to the ground terminal on the front of the igniter box. Connect the other end of the ground cable to the nearest fastening bolt at rear of mounting plate. An extra nut and washers are placed on this bolt for connecting the eyelets. Also connect an eyelet of the 5' ground cable to the same bolt. Both eyelets should be fastened beneath the double washers and then tighten the terminal nut. BE SURE TO INSTALL GROUND CABLE INSIDE OF POSITIVE LOCKING WASHERS TO ENSURE GOOD GROUND CONNECTION. (PIC 8,9) 10. Push the grounding stake into the soil near the riser pipe, within reach of the 5' grounding cable. Connect the other eyelet of the 5' grounding cable to the bolt at the top of the grounding stake. Coil and secure any excess cable. 11. After checking completion and security of all above steps, open gas valve and let the gas purge the system for a few minutes. 12. Turn "ON" switch of solar igniter and listen for "snapping" sound of a spark plug. Verify that red spark indicator light is flashing. Flare should ignite within 60 seconds. Trouble Shooting IF FLARE DOES NOT IGNITE, the problem could be: 1. Insufficient gas flow 2. Poor wiring connection 3. Low voltage from battery 4. Defective spark pilot 5. Defective igniter box TO DIAGNOSE PROBLEM FIRST, CLOSE GAS VALVE; then follow instructions below: A. Verify spark is occurring. Check SparkPilot gap (0.045" to 0.050") and visually inspect spark. You will see a flash across the gap and hear a snapping sound. DO NOT TOUCH SPARKPILOT OR SPARK STRAP TO AVOID ELECTRICAL SHOCK. If there is NO SPARK, follow B. If there IS SPARK, follow C. B. Test voltage on the ignition cable. If you do not have a voltage tester you can bridge from positive to negative on the igniter box, and look for spark. 1. If you DO NOT have spark at the igniter box you have either a drained battery, or a defective inner seal box. Contact EPG technician. 2. If you DO have spark at the igniter box you have either a poor connection to the SparkPilot, or a defective SparkPilot. Contact EPG technician. C. Open valve very slowly to check for "rich" condition. Flare may ignite at partial open setting. Experiment with a few trial settings. If flare does not light, follow D. D. TURN OFF SPARK IGNITER, then, verify gas quality with meter. If gas quality is between 30% and 80% methane, follow E. E. Close gas valve; make sure spark igniter is "OFF"; then: Readjust Spark Pilot vertical location or radial position to optimize ignition with flow rate and prevailing wind. Return to Step 12. If problems persist, contact EPG technicians at (800) 443-7426 for help with unresolved questions or problems. CF-5 LEG VENT FLARE TYPICAL INSTALLATIEN SPARK PILOT LAW PRESSURE (NORMAL LOCATION) 000 VARIABLE FLOW FLARE HEAD (ALTERNATIVE L❑W a GAS FLOW LOCATION)-__,-,'- ❑CATI❑N)- HEAT SHIELD STAINLESS STEE SPARK STRAP---' SPARK STRAP INSULATOR - STRAP -TO -CABLE CONNECTOR BOLT HOT LINE IGNITION CABLE (6' LENGTH WITH YELLOW TABS) - SPARK INDICATOR 1 LIGHT I GROUND CABLE TO MOUNTING BOLT 16" LENGTH) GROUND TERMINAL REDUCER BUSHINGS COMPANION FLANGE FLANGE ADAPTER FLAME ARRESTER MODULE - -----�GUY WIRE ANCHOR BRACKET 1 1/2' DIA. SCHEDULE 40 BLACK PIPE (3' LENGTH) STAINLESS' STEEL CLAMP (TYPICAL) LFG W£:l_L OR - v VENT RISER PIPE F r 5U R L I 1 1/P' S.S. BALL VALVE 1 1/2' DIA. SCHEDULE 40 BLACK PIPE (3' LENGTH) SOLAR FLARE IGNITER ❑NI❑FF SWITCH HOT LINE TERMINAL WITH CERAMIC INSULATOR (TO SPARK PLUG) GROUND CABLE FROM MOUNTING BOLT TO STEEL GROUND STAKE (5' LENGTH WITH BLACK TABS) SFI--100 SOLAR IGNITER TYPICAL MOUNTING DETAIL STEEL MOUNTING BRACKET MOUNTING PLATE' 1[]NITI❑N CABLE 1/4, M❑UNTING BnLTS IGNITER MOUNTING SCREWS 5' GROUND CABLE TO STEEL GR❑UNDING STAKE (SET IN EARTH NEAR WELL BASE:) I6" GROUND CABLE TO --1 IGNITER GROUND TERMINAL TYPICAL PVC FLANGE ADAPTER (SIZE TO MATCH RISER) FLAME ARRESTER MOI]ULE WITH STAINLESS STEEL_ WIRE GAUZE ELEMENTS TYPICAL PVC WELL OR VENT RISER PIPET (SIZE VARIES) ` FIGURE 2 1 1/2' DIA, SCHEDULE 40 BLACK PIPE: 3'xI 1/2' BUSHING 4'x3' DOUBLE TAP BUSHING TYPICAL STEEL REDUCING C❑MPANION FLANGE (T❑ 4' FEMALE THREADS) LJ FLANGE: GASKET FLANGE BOLT & NIT (TYPICAL) VC GLUE SLIP JOINT