HomeMy WebLinkAbout6301_Moore_MSWLF_SolarFlareInstall_FID1401809_20200424G GOLDER
April 24, 2020
Ms. Jaclynne Drummond, Compliance Hydrogeologist
North Carolina Department of Environmental Quality
Division of Waste Management - Solid Waste Section
2090 US Highway 70
Swannanoa, NC 28778
(828) 296-4706
Project No. 19127453.600
CONSTRUCTION COMPLETION REPORT — SOLAR SPARK INSTALLATION - CLOSED MOORE COUNTY
MSW LANDFILL, PERMIT NO. 6301 -MSWLF-1 979 — MOORE COUNTY, NORTH CAROLINA
Dear Jackie:
On behalf of Moore County, Golder Associates NC, Inc. (Golder) is pleased to submit this construction completion
report associated with the recent installation of two (2) solar spark passive landfill gas flare units at the closed
Moore County municipal solid waste (MSW) landfill, NC Solid Waste Permit (NC SWP) # 63-01. The installation
of the solar spark passive gas flares was first proposed in a Landfill Gas Remediation Plan (LFGRP) addendum
dated December 20, 2019 in response to lower explosive limit (LEL) exceedances in the methane compliance
point MW-15. The LFGRP addendum was approved by the NC Department of Environmental Quality (DEQ) in a
letter dated January 2, 2020. In accordance with the plan, the solar spark landfill gas flare units were to be
installed within 60 days of the next LEL exceedance at landfill gas compliance monitoring point MW-15. The plan
addendum proposed that the solar sparks be installed on the two (2) landfill gas vents associated with the landfill
gas cut-off trench, which was completed in November 2018.
On February 17, 2020, during the first quarterly landfill gas compliance event the LEL was exceeded in landfill gas
compliance point MW-15. Following the exceedance, Golder was contracted by the County to purchase and
implement the installation of two (2) solar spark passive flare units as proposed in the December 20, 2019 LFGRP
addendum and approved by NC DEQ. The units were obtained from EPG Companies and inspected by Golder
prior to installation. The inspection was conducted to ensure each unit was equipped with all parts required for
installation and appeared to be in good operating condition following shipment. Golder mobilized to the Moore
County landfill on April 16 — 17, 2020 to complete the installation of the solar flare units. Both units were installed
without issue and passed the pre -operation checks recommended by the manufacturer prior to operation. Figure
1 which illustrates the location and includes a photograph of each newly installed flare units for your reference.
Quarterly monitoring will continue to help determine the effectiveness of this remedy.
We appreciate your assistance with this project. If you have any questions or concerns, please contact us at 336-
852-4903.
Golder Associates NC, Inc.
5B Oak Branch Drive, Greensboro, North Carolina, USA 27407
Engineering Lic. No. C-2862/Geology Lic. No. C-399
Golder Associates NC, Inc. is a licensed user of the Golder trademark, and an associated operating entity.
T: +1 336 852-4903 F: +1 336 852-4904
Golder and the G logo are trademarks of Golder Associates Corporation. golder.com
Ms. Jaclynne Drummond, Compliance Hydrogeologist Project No. 19127453.600
North Carolina Department of Environmental Quality April 24, 2020
Sincerely,
Golder Associates NC, Inc.
Benjamin S. Draper, PG, PMP
Senior Project Geologist
BSD/RPK/bsd:
Rachel P. Kirkman, PG
Associate and Senior Consultant
CC: David Lambert, Moore County Solid Waste Division Manager, P.O. Box
1927, Carthage, North Carolina, 28327, 910-947-3637 (2 Copies)
Attachments: Figure 1 — Map and Photographs Solar Spark Installation
Attachment 1 — Solar Spark Passive Flare Specifications
gAprojects\moore county\19127453 - moore -env services fy19-20\p300 -general consulting\lfg solar spark installation\2020-04-23 ccr solar
sparks.docx
GOLDER 2
LEGEND
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MOORE COUNTY
CONSULTANT YYYY-MM-DD
PG C-399
PREPARED
GO L D E R DESIGN
gmn-nA-99
PERENNIAL STREAM
INTERMITTENT STREAM
— — — — — — — — — EPHEMERALSTREAM
POND AND WETLAND LIMITS
EXISTING 10 FT GROUND SURFACE CONTOUR
EXISTING 2 FT GROUND SURFACE CONTOUR
PROPERTY LINE
APPROXIMATE LIMITS OF WASTE
EXISTING ROAD
0 MW-1 MONITORING WELL AND IDENTIFICATION
GP-10 METHANE PROBE AND IDENTIFICATION
❑ SW-1 SURFACE WATER MONITORING POINT AND IDENTIFICATION
x LANDFILL GAS TRENCH VENTS AND IDENTIFICATION
0 PASSIVE LANDFILL GAS VENTS
0 PW-1 PRIVATE WELL LOCATION AND IDENTIFICATION
4 WETLAND AREA
APPROXIMATE LOCATION OF METHANE CUT-OFF TRENCH
NOTES
1. TOPOGRAPHIC CONTOUR INTERVAL = 2 FEET
2. PROPERTY BOUNDARY SURVEY BY JAMES L. WRIGHT DATED NOVEMBER 1984. ITS LOCATION
IS RELATIVE TO TOPOGRAPHY APPROXIMATE BY HDR ENGINEERING, INC.
3. EXISTING TOPOGRAPHY WITHIN ACTIVE AND PROPOSED LANDFILL PROVIDED BY MATTHEWS
LAND SURVEYING & MAPPING, PLLC DATED APRIL 17, 2015.
4. MONITORING WELLS MW-1 THROUGH MW-5 SURVEYED JUNE 1987 BY S&ME, INC. MONITORING
WELLS MW-6 THROUGH MW-16 SURVEYED APRIL 1995, SEPTEMBER 1996, AND APRIL 2003 BY
HDR ENGINEERING INC./ ED BUCKNER RLS APRIL 17, 2015.
5. THE LOCATIONS OF LANDFILL GAS TRENCH VENTS ARE APPROXIMATE.
6. GROUNDWATER WELLS MW-11 D, MW-13D, AND MW-16D ARE NOT SCREENED IN THE SHALLOW
AQUIFER AND ELEVATION DATA WERE NOT USED IN THE CONSTRUCTION OF GROUNDWATER
CONTOURS.
7. A STREAM DETERMINATION WAS CONDUCTED ON APRIL 17, 2013 BY A GOLDER ASSOCIATES
INC, INC. REPRESENTATIVE. THE STREAM DETERMINATION WAS CONDUCTED USING NCDWQ'S
"METHODOLOGY FOR IDENTIFICATION OF INTERMITTENT AND PERENNIAL STREAMS AND
THEIR ORIGINGS, VERSION 4.11".
0 60 120
SCALE FEET
PROJECT
MOORE COUNTY LANDFILL
PERMIT NO. 63-01
ABERDEEN, NORTH CAROLINA
TITLE
LANDFILL GAS TRENCH VENT LOCATION AND SOLAR SPARK
PHOTOGRAPHS
11
IE
SITE LOCATION MAP
NOT TO SCALE
GOLDER ASSOCIATES NC, INC. APPROVED RPK
PROJECT No. PHASE FIGURE
19127453 600 0 A
Solar Spark® Passive Vent Flare
CF-S Flow Range 2-90 SCFM
Solar Spark® Passive Vent Flares are
suitable for all types of fugitive gas
vents. They provide an economical
solution for fugitive gas emmisions and
odor control. Their unique design can
withstand cloudy and windy conditions
for worry -free operation.
Standard Features:
• Solar Powered with Battery Backup
6VDC Continuous Ignition System
• All Weather Stainless Steel Spark Pilot
• Stainless Steel Ball Valve
• In line Flame Arrester
Height:
96" Inlet to Top of Flare Head
Ship Weight:
75 lbs.
Base:
4" MNPT Bushing Mated to Specific Flange Adapter Required for Local Application
Dark Time Endurance:
21 Days in Darkness with Fully Charged System
Spark Interval:
1.5 Seconds Continuous
Flange adapters, insulation kits, and other custom components are available to meet your needs.
For other flare sizes and options, consult your local sales rep.
Sold By:
Sales and Service by EPG Companies Inc.
Solar Spark® Vent Flares are patented and registered
trademark of LSC Environmental Products, LLC
Bulletin 6555
Manufa - er of Environments s
1-800-443- www. e
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Solar Spark® Technical Information
Landfill Gas Vent Flare Specifications
CF-5
CF-10
Gas Flow Rate
2 -90 CFM
5 -140 CFM
Design Methane Content
25% to 100%
Combustion Flarehead
Patented double expansion gas/air mixing chamber.
Heavy carbon steel construction, high -wind carburetion profile with
minimum 8" ID flaretip.
Spark PilotTM taps for extra low or normal gas flows.
Flame Arrester
Inline stainless steel wire -gauze flame arrester.
Ball Valve
Stainless steel trim & valve.
Transmission Pipe
1-1/2" (38 nun) ID
2" (50 mm) ID
Base Bushing
4" (10.1cm) male NPT threaded bushing
Height
96" (2.4 meters) inlet to top of flarehead
Ship Weight
75 lbs.(34 kg)
83 lbs.(37.7 kg)
Sold By:
Sales and Service by EPG Companies Inc.
Solar Spark® Vent Flares are patented and registered
trademark of LSC Environmental Products, LLC
Bulletin 6570
Man a - er of Environmental
1-800-443- www. e
,�5, Solar Spark® Options
CA
The following options are available for
CF-5 and CF-10 Solar Spark® Vent Flares:
Solar Power Inline
Vacuum Blower
Data Logger with
Thermocouple and
Flame Pilot Tube
Sold By:
Cold Weather
Insulation Kit
Guy Wire Kit
F
F
L
F
L
Propane Tank Gas
Combustion Kit
Stainless Steel
Visibility Shield
Sales and Service by EPG Companies Inc.
Solar Spark® Vent Flares are patented and registered
trademark of LSC Environmental Products, LLC
Bulletin 6580
Man a - er of Environmental
1-800-443- www. e
,�5,Solar Spark®Technical Information
Landfill Gas Vent Flare Mounting Options
AN
The Landfill Gas Vent Flares can be mounted using several techniques to meet your specific requirements.
Riser/Well Mount
ttnGL PVC �
1 ziry w�*ww�usal
"nn si"nIxNLEs ETEEEEL
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ttnIGL - WELL
OR (s¢E _E�aiPIPE
Sold By:
�G�NSNET
RANGE BOLT
BmP"��uu
sun GLLIE
Push -Pin
CF-5 Landfill Gas Flare
Gen Inlet 4" Campanian Flange
F f WIPPle
r 4" Steel "T'•
aafFle Plate
f 4" Schedple 40 Pipe
a P..shedi ntothe ground
Base Mount
GF,S Landfill Gas Flare
C3as Inlet
4' CampanWn Flange
4' Nipple
4' Sleal T
r 139111e PLOW
3• 4' SGI, d Ie 40 Pipe
Expanslon Bolts (4)
4' X 13-V Flange Plata
Block
12,
Sales and Service by EPG Companies Inc.
Solar Spark® Vent Flares are patented and registered
trademark of LSC Environmental Products, LLC
Bulletin 6585
manty a f Environmenba
1-800-e
Manufacturer of Industrial and
.IIE Environmental Solutions
coP
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A
SOLAR Spark
VENT /
CF-5
19900 County Rd 81
Maple Grove, MN 55311
Ph: 800-443-7426
Fx: 763-493-4812
www.epgco.com
LANDFILL GAS VENT FLARE
CF-5 Solar Spark -
Important! Read all instruction and review
assembly pictures before starting installation.
Check gas flow and quality to assure satisfactory flare performance. Gas quality
should be between approximately 30% and 80% methane and flow at a rate of 2
to 90 CFM at an inlet pressure between approximately 0.5 to 5 inches water
column. Clearly visible waves of exiting gas usually indicate sufficient flow and
pressure.
CAUTION! ALWAYS CARRY A METHANE -IN -AIR SAFETY ALARM
METER while working near landfill gas. Explosive and flammable conditions
may cause injury or death. Do not cause a spark or flame in the presence of
ambient flammable gas concentrations.
CAUTION! This appliance weighs approximately 95 lbs. Vent riser must be
sturdy enough to support flare during windy conditions. Guy wires may be
required.
CAUTION! The solar igniter produces a high -voltage sparking current. Do not
tough metal spark strap or SparkPilotTM while unit is operating; an electrical
shock could result.
CAUTION! This work must be performed only by skilled technicians in
accordance with OSHA regulations and standard industry safety practices.
Installation Instructions
GENERAL NOTE: Pipe thread sealant (pipe dope) is provided and should be used at all
threaded joints.
1. Well or vent riser should be cut approximately 24" above ground level. Install flange
adapters as necessary to mate with 4" inlet bushing at flare base. All connections must
be gas -tight and leakproof. (pic. 1)
2. Bolt the igniter mounting bracket and mounting plate onto the companion flange facing
in a southerly direction. (pic. 1)
3. Mount stainless steel valve on top of 1 ''/z" dia. pipe section with four -inch bushings at
base. Four inch inlet bushing threads into companion flange. Close valve after pipe
assembly is mounted into flange bushing. (pic. 2, 3)
5_1
l�
11
4. Connect the other 1 '/2" dia. pipe section (with the welded guy wire bracket) to the heat
shield coupling which connects to the flarehead. (pic. 4)
5. Install the SparkPilot into the 7/8" slot at the upper rim of the flarehead; make sure
drainage slots in SparkPilot body are facing downward. The black arrow on the
SparkPilot face electrode points in the upward direction. Install spark strap (bend as
shown) from SparkPilot to insulated pipe clamp. Then install this entire assembly
(flarehead, heat shield, pipe) into the valve. (pic. 5, 6)
6. Tighten all pipe connections and position the SparkPilot 90' (crosswise) to the
prevailing wind direction.
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7. Mount the fully charged solar flare igniter on the two projecting mounting screws.
These screw heads fit into the holes in the back of the igniter case, and the unit slips
slightly downward into the mounting slots. Do not attempt to tighten mounting screws
or disassemble igniter unit.
Attach the eyelet end of the 6' ignition cable (yellow end) to the bottom of the spark
strap. Connect the other snap -on end of the ignition cable to the hot line terminal
(beneath white ceramic insulator). The rubber boot will cover the bottom of the white
ceramic insulator. Coil and secure any excess cable. (pic 10, 11)
Connect one eyelet of the 2' ground cable to the ground
terminal on the front of the igniter box. Connect the other
end of the ground cable to the nearest fastening bolt at
rear of mounting plate. An extra nut and washers are
placed on this bolt for connecting the eyelets. Also
connect an eyelet of the 5' ground cable to the same bolt.
Both eyelets should be fastened beneath the double
washers and then tighten the terminal nut. BE SURE
TO INSTALL GROUND CABLE INSIDE OF
POSITIVE LOCKING WASHERS TO ENSURE
GOOD GROUND CONNECTION. (PIC 8,9)
10. Push the grounding stake into the soil near the riser pipe, within reach of the 5'
grounding cable. Connect the other eyelet of the 5' grounding cable to the bolt at the
top of the grounding stake. Coil and secure any excess cable.
11. After checking completion and security of all above steps, open gas valve and let the gas
purge the system for a few minutes.
12. Turn "ON" switch of solar igniter and listen for "snapping" sound of a spark plug.
Verify that red spark indicator light is flashing. Flare should ignite within 60 seconds.
Trouble Shooting
IF FLARE DOES NOT IGNITE, the problem could be:
1. Insufficient gas flow
2. Poor wiring connection
3. Low voltage from battery
4. Defective spark pilot
5. Defective igniter box
TO DIAGNOSE PROBLEM
FIRST, CLOSE GAS VALVE; then follow instructions below:
A. Verify spark is occurring. Check SparkPilot gap (0.045" to 0.050") and visually
inspect spark. You will see a flash across the gap and hear a snapping sound. DO
NOT TOUCH SPARKPILOT OR SPARK STRAP TO AVOID ELECTRICAL
SHOCK. If there is NO SPARK, follow B. If there IS SPARK, follow C.
B. Test voltage on the ignition cable. If you do not have a voltage tester you can bridge
from positive to negative on the igniter box, and look for spark.
1. If you DO NOT have spark at the igniter box you have either a drained battery,
or a defective inner seal box. Contact EPG technician.
2. If you DO have spark at the igniter box you have either a poor connection to
the SparkPilot, or a defective SparkPilot. Contact EPG technician.
C. Open valve very slowly to check for "rich" condition. Flare may ignite at partial
open setting. Experiment with a few trial settings. If flare does not light, follow D.
D. TURN OFF SPARK IGNITER, then, verify gas quality with meter. If gas
quality is between 30% and 80% methane, follow E.
E. Close gas valve; make sure spark igniter is "OFF"; then: Readjust Spark Pilot
vertical location or radial position to optimize ignition with flow rate and prevailing
wind. Return to Step 12.
If problems persist, contact EPG technicians at (800) 443-7426 for help with
unresolved questions or problems.
CF-5 LEG VENT FLARE
TYPICAL INSTALLATIEN
SPARK PILOT LAW PRESSURE
(NORMAL LOCATION) 000 VARIABLE FLOW
FLARE HEAD
(ALTERNATIVE L❑W a
GAS FLOW LOCATION)-__,-,'-
❑CATI❑N)- HEAT SHIELD
STAINLESS STEE
SPARK STRAP---'
SPARK STRAP
INSULATOR -
STRAP -TO -CABLE
CONNECTOR BOLT
HOT LINE IGNITION
CABLE (6' LENGTH
WITH YELLOW TABS) -
SPARK INDICATOR 1
LIGHT I
GROUND CABLE
TO MOUNTING
BOLT 16" LENGTH)
GROUND TERMINAL
REDUCER
BUSHINGS
COMPANION FLANGE
FLANGE ADAPTER
FLAME
ARRESTER
MODULE -
-----�GUY WIRE
ANCHOR BRACKET
1 1/2' DIA.
SCHEDULE 40
BLACK PIPE
(3' LENGTH)
STAINLESS' STEEL
CLAMP (TYPICAL)
LFG W£:l_L OR - v
VENT RISER PIPE F r 5U R L I
1 1/P' S.S. BALL VALVE
1 1/2' DIA.
SCHEDULE 40
BLACK PIPE
(3' LENGTH)
SOLAR FLARE
IGNITER
❑NI❑FF SWITCH
HOT LINE TERMINAL
WITH CERAMIC INSULATOR
(TO SPARK PLUG)
GROUND CABLE FROM
MOUNTING BOLT TO
STEEL GROUND STAKE
(5' LENGTH WITH
BLACK TABS)
SFI--100 SOLAR IGNITER
TYPICAL MOUNTING DETAIL
STEEL
MOUNTING
BRACKET
MOUNTING
PLATE'
1[]NITI❑N CABLE
1/4,
M❑UNTING
BnLTS
IGNITER
MOUNTING
SCREWS
5' GROUND
CABLE TO STEEL
GR❑UNDING
STAKE (SET IN
EARTH NEAR
WELL BASE:)
I6" GROUND CABLE TO --1
IGNITER GROUND TERMINAL
TYPICAL PVC
FLANGE ADAPTER
(SIZE TO MATCH RISER)
FLAME ARRESTER MOI]ULE
WITH STAINLESS STEEL_
WIRE GAUZE ELEMENTS
TYPICAL PVC WELL
OR VENT RISER PIPET
(SIZE VARIES) ` FIGURE 2
1 1/2' DIA,
SCHEDULE 40
BLACK PIPE:
3'xI 1/2'
BUSHING
4'x3' DOUBLE
TAP BUSHING
TYPICAL STEEL
REDUCING C❑MPANION
FLANGE (T❑ 4'
FEMALE THREADS)
LJ
FLANGE:
GASKET
FLANGE BOLT
& NIT
(TYPICAL)
VC GLUE
SLIP JOINT