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HomeMy WebLinkAbout3420_Omnisource_ILF_comments_revisedC&PC_FID1394198_20200313 ROY COOPER Governor MICHAEL S. REGAN Secretary MICHAEL SCOTT Director Solid Waste Section ##, 2020 Sent via an e-mail message Mr. James B. Winegar Environmental Manager OmniSource Southeast, LLC 1426 W. mountain Street Kernersville, NC 27284 Re: Comments on Permit Closure and Post-Closure Plan Kernersville Landfill Reclamation Project Forsyth County, North Carolina Permit No.3420-INDUS-2005, File Identification No. (FID) XXX Dear Mr. Winegar: The Division of Waste Management (DWM), Solid Waste Section (the SWS) completes a review of the following documents: • Permit Renewal Response to Comments, OmniSource – Kernersville Landfill Reclamation Project. Prepared by Labella. Dated March 2020 and received by the SWS on March 12, 2020. (FID1394191). This submittal includes the revised Closure and Post- Closure Plans. Based on the reviews, the SWS has comments on the Permit Application which are stated below. 1. (Sections 1.2 & 2.5) The Solid Waste Section does not agree the statement in the last paragraph in this Section because the mining/reclamation project at this site has been terminated in March 2018 (Refer to Facility Compliance Inspection Report on July 18, 2018). Since then, OmniSource reports the landfill under regarding, and two years later the site regrading is still incomplete. OmniSource should provide i. The firm date of the completion of the landfill site regrading which is considered as the official closure notification date. ii. The firm date of beginning the landfill closure activities. iii. The firm date to complete the landfill closure activities and submit a certified CQA report for closure. And iv. The signed, dated, and notarized a written agreement with the above-mentioned closure schedule. Please be advised that the closure schedule MUST BE REASONABLE; otherwise, the Solid Waste Section will take action in a manner as stated in Section 2.5 – “Final closure of the landfill will commence … as directed by the North Carolina Department of Ms. Jan McHargue, PE ##, 2020 FID XXX Page 2 of 40 Environmental Quality (NCDEQ) Division of Waste Management – Solid Waste Section (the Division). 2. (Section 2.1 & the CQA Plan – Section 2 - Earth Material & Technical Specification – Section 02200 -Earthwork, Part 3.11) According to the quantity of soil in the cost estimate for the closure activities, construction of the proposed final cover system requires approximately 70,000 cubic yards (CY) soil material consisting of 27,749 CY of 12-inch-thick intermediate cover, 27,749 CY of 12-inch-thick vegetative support/erosion layer, and 13,875 CY of 6-inch-thick topsoil layer. Because there is no sufficient on-site borrow to supply the required soil for the site closure, the off-site borrow is required. The off-site soil source(s) shall be satisfactory the following requirements which should be added to the Specification – Section 02200 & the CQA Plan: A. The borrow source has the NC mining permit. The permit info (facility name and permit number) and shipping documents including material type & quantity of each borrow shall be included in the CQA report. Or B. If the off-site soil that is from an unpermitted source, then i. The earthen material may be considered as the beneficial fill as defined in Rule 15A NCAC 13B .0562. Prior to accepting the fill material to the project site, Omnisource shall a. Obtain a zoning approval per Rule 15A NCAC 13B .0562(4). A copy of the zoning approval letter shall be appended to the CQA Plan. b. Test soil/fill material for chemical analyses by a NC certified laboratory to demonstrate that the soil/fill meet the “unrestricted use standards" - meaning concentration of a contaminant, if any, for each borrow that is acceptable for all uses per NCGS 130A-310.65. Analytical test results must show any contaminant of concern with a concentration less than or equal to that in the NC Industrial/Commercial Health Base Preliminary Soil Remediation Goal (NC PSRG) which can be found in the web link: https://files.nc.gov/ncdeq/Waste%20Management/DWM/SF/RiskBasedRe mediation/updates-december-2019/1.-2019-Dec-PSRG-Table.pdf. The testing program should be included in the CQA Plan and the Specification – Section 02200 (Parts 3.11 & 3.12). The testing results should be available for review and approval by the Engineer in the pre-construction meeting (Section 1.4 of the CQA Plan) 3. (Section 2.1) i. What is the proposed side slope of the final cover system? ii. Should the GCL and Geocomposite Drainage material be anchored down in the designed anchor trenches at the designated locations? The anchor trench design is not available in the Closure Plan. Ms. Jan McHargue, PE ##, 2020 FID XXX Page 3 of 40 4. (Section 2.2 & Erosion & Sediment Control Calculations) Has the closure activities involving land disturbance to the extent over 17.2-acre area received an approval or permit from the NC Land Quality Section, as stated in Part 3 of Specification Section 01568? The approval document shall be appended to the Closure Plan. 5. (Section 2.3) The Closure Plan in the permit applications dated 2014 and 2017 stated that the landfill encompasses 19.5-acre waste footprint with a 2.3-acre disposal area never being subject to disturbance [referring July 31, 2015 Responses (DIN 24839) to Comment No 5]. Now the Closure Plan dated 2020 reports the landfill has 19-acre waste footprint with 1.8-acre closed area was never disturbed. i. Why is the landfill waste footprint changed? Has there been a new study or investigation of identifying landfill waste footprint being conducted after 2017? ii. Facility Compliance Inspection Reports (from July 18, 2018 through February 27, 2020) stated that the auto shred fluff wastes/residuals (ASR) were observed in the sediment pond/basin and forebay, drainage ditches, on the side slope of earthen berm, dirt road, and outside the landfill disposal cells. The observations are summarized below: Report Date Observation Page No./Item No. February 27, 2020 The roadway appeared to have ASR waste from the landfill incorporated into it. 2 of 10/ item 5 February 27, 2020 The portion of the new section of swale that had not been rip-rapped contained deposits of sediment and what appeared to be waste. 3 of 10/ item 8 February 27, 2020 The forebay itself was observed to be full of sediment and waste, and ponding water was evident on the southeastern end. 3 of 10/ item 11 March 19, 2019 The western perimeter roadway is constructed of ASR waste from the landfill. 2 of 8/Item 6 March 19, 2019 The rock bin still appeared to be buried under the mixture of sediment and waste that had been observed during the October 2018 inspections. 3 of 8/Item 12 March 19, 2019 It is estimated that an additional 39,000 cu. yds. of waste remains stored on the ground in the area of the former processing plant that must also be reincorporated into the landfill footprint. 3 of 8/Item 14 October 5, 2018 it was evident that the forebay had been overrun with sediment, waste from the landfill, and soil. 2 of 12/ Item 4 Ms. Jan McHargue, PE ##, 2020 FID XXX Page 4 of 40 October 5, 2018 The flow of water had deposited waste and sediment across the toe of the landfill and the forebay, overwhelming the slope drains leading to the sediment basin below. 2 of 12/ Item 5 October 5, 2018 Some waste was observed throughout material strewn downhill by the failed slope. 2 of 12/ Item 6 October 5, 2018 The sediment basin had been filled and the curtain boom appeared to be holding back the majority of the sediment and waste that had accumulated in it. 2 of 12/ Item 7 October 5, 2018 This lower area had also been covered over with a mixture of sediment and waste. Liquid was observed flowing downhill from this flat, clear area toward the stream below. 2 of 12/ Item 8 Omnisource must remove all wastes from the sediment pond/forebay after dewatering and wastes from the previous waste reclamation/processing area, roads, and earthen berms. The collected/removed waste must be placed back into the landfill cell prior to placing a final cover system over the landfill. The Technical Specification – Section 02100 should include the requirement of removing wastes from areas outside the landfill cell and the written certification to confirm that all wastes from areas outside the landfill cell have been clean up/removed according to the specification. This written certification must be signed by the representative of Omnisource and the Engineer. iii. Drawing CP-02 notes that “LIMITS AS INDICATED TO BE FIELD VERIFIED PRIOR TO CONSTRUCTIN FINAL COVER.” The Closure Plan does not provide any protocol or measure to identify the waste boundaries. Please provide a working plan to field verify the waste boundaries prior to constructing a final cover system. The waste boundary confirmation must be incorporated into the final as-built drawings appended to the certified CQA Report. 6. (Cost Estimate for Closure & Drawing CP-02) i. The costs associated with installing the 12-inch-thick intermediate soil cover is not available. ii. The quantities for Diversion Berms – Construction & E&S Matting are significantly reduced than those in 2017 cost estimates as shown below: Cost item Quantity (linear feet) 2017 2020 Ms. Jan McHargue, PE ##, 2020 FID XXX Page 5 of 40 Construction 6,800 4,745 E&S Matting 6,800 2,840 Please explain why the adjustment of the quantity of the berm is warrant. iii. The silt fence will be used as a BMP for the erosion and sediment control during the course of the closure activities; but the amount of silt fence is 135 linear feet in the cost estimate. Is it a typo? The 2017 cost estimate shown the quantity of silt fence to be used is 3,000 linear feet. Please justify the amount reduction if the stated amount of 135 linear feet is not a typo. 7. (Post Closure Cost Estimate) i. Cost for the Cost Item - Erosion Control Features Maintenance bases on the construction cost of Closure. If the Closure Cost is revised, this cost shall be revised accordingly. ii. Cost of $3,750 for All-Weather Access Roads Maintenance is incorrect. (2500 linear feet X $3 per linear feet = $7,500) 8. (CQA Plan) i. (Section 2.33) Is a teat pad for compacted clay liner required for this proposed final cover system? Please clarify. ii. (Table 1) The following test frequencies are not acceptable or not available. a. In comparing with other landfill closure project in the state, the testing frequency for “in-place density by Sand Cone ASTM D1556 or Drive Cylinder ASTM D2937)” and “In-place Density & Water Content by Nuclear Method ASTM D5084” for this landfill closure project are far too lower than those used in other project (1/lift/acre or 5/lift/acre). b. The Solid Waste Section disagrees the Response to 07/09/2018 Comment No. 20 which defers the CQA testing requirements to CQC testing in the Specification Section 13400. The CQA testing on earthen material from borrow source is a must. Table 1 should have listed soil shear strength tests – test frequency and testing method; the tested strength shall be equal to or exceed the design parameter used in the slope stability analysis – both global and veneer slope stability analyses. c. (Section 4.0) Replace “Geomembrane” to geosynthetic material in the entire Section. d. (Section 4.2) The Record Drawings stated in this Section is irrelevant to the proposed final cover system. In a minimum, the as-built drawings must include: i) the top elevations of the waste, ii) complete grades of the 12-inch- thick intermediate soil layer, iii) panel layout of GCL, iv) the final grades of the 18-inch-thick vegetative support & topsoil layer. The items i) ii) & iv) shall demonstrate the specified thicknesses are achieved. Ms. Jan McHargue, PE ##, 2020 FID XXX Page 6 of 40 9. (Technical Specification - Section 01720) i. (Part 3.08B) The as-built drawings and survey data must demonstrate that the specified minimum thickness of each soil/earthen layer of final cover system is achieved. a. In a minimum, the as-built drawings must include: i) the top elevations of the waste, ii) complete grades of the 12-inch-thick intermediate soil layer, iii) the final grades of the 12-inch-thick vegetative support & iv) the top elevations of topsoil layer. b. Special attention to the measurement of thickness at sloped area must be specified. ii. (Part 3.08) The as-built drawing of the landfill waste footprint after the limits have been identified and confirmed in the course of final cover construction – ref. note on Drawing CP-02. 10. (Technical Specification - Section 02100) i. (Part 3.03) The wastes observed and documented in Comment No. 5ii shall be removed and placed back into the landfill cell. The requirement shall be included in the Specification. ii. (Part 3.05) Identification and confirmation of the landfill waste limits must be specified in this Section. 11. (Technical Specification - Section 02200) i. (Part 1.01) The earthwork should specify the tasks regarding the construction, backfilling, and grading of intermediate soil cover, vegetative protective and topsoil layer. ii. (Part 1.02B) The ASTM D 422 shall be replaced by new ASTM designation. iii. (Part 2.01) This subpart specifies that fill material shall have a minimum internal friction angle of 26 degrees. Is this angle equivalent to or exceeding the design parameter used in the slope stability analyses both Global & Veneer Slope Stability Analyses? iv. (Part 3.10A) The landfill has not placed any intermediate soil cover over the ASR ever, the stripping vegetation over the soil cover is no needed. Instead, a. Specify the spreading, compaction, and grading the fill to construct 12-inch- thick intermediate soil cover in this subpart. b. The top intermediate soil cover will intimately contact the GCL, the maximum grain size shall be specified and consistent with that in Section 13315 – Part 3.03B. 12. (Technical Specification - Section 02500) Ms. Jan McHargue, PE ##, 2020 FID XXX Page 7 of 40 i. Please specify and identify where the “Stone Surfacing” is constructed on the drawings. ii. (Part 3.04 A) The Section 01410 is not available in the Technical Specification. 13. (Technical Specification - Section 13302, Table 1) i. (Part 3) According to the appended design of “Minimum Transmissivity of Geocomposite,” the drainage geocomposite will daylight every 130 feet along the sloped area as shown Detail A of Drawing CP-03A. Please add this requirement to this Part. ii. The thickness of Geonet should be tested. The testing method, frequency, and the minimum value of 275 mil (ref the closure cost estimate) shall be include in the Table 1. iii. What is the minimum seating hour prior to conducting transmissivity test? 14. (Technical Specification - Section 13400, Part 3.01B) The ASTM D 422 shall be replaced by new ASTM designation. 15. The anchor trench design is not available. 16. Drawings i. The discrepancy of the landfill waste footprint (on the southside of the landfill) is shown on Drawing CP-01 & CP-02. ii. (Drawing CP-02) a. Is there reason why the stormwater division berms on the south side slope areas being removed from this revision? The slope lengths are more than apex point to the perimeter draining ditch are more than 300 feet; Is this design satisfactory to the requirements in NC Erosion and Sediment Planning and Design Manual? b. Why silt fence is not required to be installed around the perimeters outside the landfill cover construction area? If disturbance due to waste removal in the former waste reclamation area is required, the silt fence may shall enclose the disturbance area as well. iii. (Drawings CP-02 & CP-03) The anchor trench details and locations on the layout/plan drawings are not available. iv. (CP-03) a. Should there be a layer of geotextile under the riprap of the inlet protection shown in Detail F (Specification Section 02274)? b. According to Specification - Section 13315, two type of GCLs – reinforced and non-reinforced GCL will be deployed. The CP-02 and Detail A shall provide a clarification of which areas will be used reinforced GCL and non- reinforced GCL, respectively. v. (CP-03A) Ms. Jan McHargue, PE ##, 2020 FID XXX Page 8 of 40 a. (Detail A) Is the Diversion Berm downstream of the geocomposite outlet/daylight lined/protected by any device? The drawing detail shows thicker line inside the V ditch. Please clarify. b. (Detail A) Add a note that the drainage geocomposite will daylight every 130 feet along the slope. c. Should there be a layer of geotextile under the riprap of the inlet protection shown in Detail C (Specification Section 02274)? vi. The erosion control matting & silt fence are specified in the Specification Section – 01568 & the quantities are estimated in the Closure Cost Estimate, but the drawing does not show areas that is required to use the matting or silt fence. No detail of matting installation is available on the drawings, either. If you have any questions you may contact me at 919-707-8251 ming.chao@ncdenr.gov. Sincerely, Ming-Tai Chao, P.E. Environmental Engineer Division of Waste Management, NCDEQ cc: Michael Hofmeister, LaBella Sherri Stanley, Permitting Branch Supervisor Susan Heim, DWM Deb Aja, DWM Christine Ritter, DWM Central Files