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HomeMy WebLinkAbout34-02_HanesMillRdMSWLF_Commenton WorkPLan_alt_finalcover_pilotstudy_DIN28805_20180409 ROY COOPER Governor MICHAEL S. REGAN Secretary MICHAEL SCOTT Director Solid Waste Section April 09, 2018 Ms. Jan McHargue, PE Solid Waste Administrator City/County Utilities P.O. Box 2511 Winston-Salem, NC 27102 Re: Comments on Final Permit Modification Application – Alternative Final Cover System Pilot Project Hanes Mill Road Municipal Solid Waste Landfill Forsyth County, North Carolina Permit No.3402-MSWLF-1997, Document ID No. (DIN) 28805 Dear Ms. McHargue: The Division of Waste Management (DWM), Solid Waste Section (the SWS) reviewed the following documents: • Final Permit Modification Application (the Application)– Alternative Final Cover System Pilot Project (Pilot Project), Hanes Mill Road Landfill, Winston-Salem, North Carolina. Prepared by HDR Engineering, Inc. of North Carolina, Charlotte, NC (HDR). Dated June 30, 2017 and received on July 05, 2017. (DIN 28113). • The June 28, 2017 letter of approval of the modification of sediment basin No. 1 of the Hanes Mill Road Landfill is received by SWS on July 12, 2017; the approval letter that is issued by NC Land Quality Section is the portion of the Appendix C of the Application (DIN 28113). Based on the reviews, the SWS has some comments on the Application and recommendations or suggestions on the Pilot Project which are stated below. I Comments on the Application Section III – Proposed Closure Area 1. Should the pilot study area include both the top deck/flat portion and the side slope of the landfill? In addition to considering the impact on exposed geomembrane cover (EGC) by UV radiation, should other environmental/meteorological factors may be considered in the project? References indicate that some considerations could be temperature variation on liner, prevailing wind, moisture or standing water accumulation or stress on liner material due to total or differential settlements, different liner material - reinforced/textured (used on steep slope area) and un-reinforced/smooth (used on mild slope area or top deck of a landfill), etc. Ms. Jan McHargue, PE April 09, 2018 DIN 28805 Page 2 of 7 Section VIII – Performance Metrics, A Visual Inspection 2. How to identify if the proposed system is subjected to degradation in a quantitative manner; is there any guidance/checklist to assist the person, who routinely conducts the quarterly visual inspection in preparing a consistent inspection report? Section VIII – Performance Metrics, B Material Sampling 3. The Closure TurfTM consists of three components – LLDPE, synthetic/artificial turf (synthetic grass blades weaved into the woven geotextile), and infill material. a. Will the specified material testing on the LLDPE be also applicable to the synthetic/artificial turf (both grass blades and geotextile)? Please clarify. b. The synthetic/artificial turf that serves as drainage media and erosion control measure for the Closure TurfTM is also subject to degradation over time due to long-term UV radiation (Karidis Arlene, 2017). Will the functions of the drainage and erosion control measures be diminished by long-term UV exposure? How will the impact on the synthetic/artificial turf resulting from UV radiation be tested or measured? Please clarify. 4. Should the following laboratory testing should be included in the test menu? The recommendations are based on the literature research and available case studies on the EGC. a. For UV degradation, i. Why is Standard OIT (by ASTM D 3895) not selected in the study? ii. Should the material (HDPE & LLDPE) be tested for oven aging (ASTM D 5721) and UV resistance (ASTM D 7238) in addition to HP OIT testing (GRI-GM13)? b. For EGC/60-mil HDPE, the material must be tested for environmental stress crack resistance by ASTM D 5397 (GRI-GM13 and Erickson R.B et al. 2008). Section VIII – Performance Metrics, C Reporting 5. The final report of this Pilot Project should include the estimate service life of each proposed alternative final cover system. The anticipated life expectance or the “half-life” of each alternative system should be calculated based on a model or models (Hsuan Y.G. and Koerner R.M. 1998, Suits, L.D. and Hsuan Y.G. 2003, and Hsuan Y.G. et al. 2008) by using the collected field and laboratory results of this Pilot Project. 6. Based on the estimate “half-life” of each alternative system and Pilot Project results, the City/County Utility should provide the following in the final report. Ms. Jan McHargue, PE April 09, 2018 DIN 28805 Page 3 of 7 a. Which alternative cover system is selected as the final cover system to be used for the closure of the active Hanes Mill Road MSWLF? The detail information and data to support the decision should include in the report. b. Financial assurance (FA) mechanism and potential payment scheme should be discussed in the report. Each alternative final cover system will eventually require total or partial replacement because the deterioration of the geosynthetic material resulting from long-term exposure to environmental factors such as UV radiation. A life-cycle-cost analysis, based on the Pilot Project results and/or references from the similar projects, should be provided in the report, and the costs for either total or partial replacement of the selected alternative cover system should be provided in the report. The long-term FA mechanism for the selected alternative final cover system could include costs for: i. Maintenance, inspection, and monitoring requirements for the rule-required 30-year post-closure period, and ii. Total replacement of the selected alternative final cover system with a prescribed landfill cover system approved at that time, or iii. Total or partial replacement of the selected alternative final cover system for the remaining life-spam estimated from this pilot study report, or iv. Installation of the remaining components of the current prescribed final cover system – compacted clay liner or geosynthetic clay liner, geo-composite drainage layer, and vegetative & erosion layer. Appendix A - Drawings 7. (Detail 1B on Sheet 00C-03) According to the Technical Specification Section 33 47 18 - Engineered TurfTM, three types infill materials – sand infill, polymer emulsion component for sand fill or cementitious infill will be placed between geotextile and the synthetic turf. In addition to sand infill, please add polymer emulsion component for sand fill or cementitious infill to the Detail 1B. Appendix D - Technical Specifications 8. (Technical Section 33 47 14 - HDPE) The technical specification is prepared for the HDPE liner used for the landfill baseliner system; therefore, please modify the specification for the application of both EGC final cover system (Rowe R.K. and Sangam H.P., 2002 and Lodi et al. 2014) and the traditional/prescribed final cover system. a. (Paragraph 1.3.A.1.d) A melt index testing and the specified value (less than 1.0g/10 min) on polyethylene resin by ASTM D 1238. b. (Paragraph 2.2– Material) The specification must describe the geomembrane surface characteristics – smooth or textured on single or double sides. c. (Paragraph 2.2.A.8) please add the following test items to the menu per GRI-GM-13: Ms. Jan McHargue, PE April 09, 2018 DIN 28805 Page 4 of 7 i. Stress Crack Resistance (ASTM D 5397) and the specified value. ii. Oven Aging at 85oC (ASTM D 5721) for both Standard OIT (ASTM D 3895) and High Pressure OIT (ASTM D 5885) and the specified values. iii. UV Resistance (ASTMM D 7238) for High Pressure OIT (ASTM D 5885) and the specified value. d. (Paragraph 2.3 – Interface Friction Tests) The specification must specify the minimum interface angle between the compacted soil liner and HDPE, HDPE and geocomposite drainage material (GDM), & GDM and vegetative layer. This is only applicable for the traditional/prescribed cover system. The specified interface friction angles must be greater than or equal to the value (s) concluded from the veneer slope stability analyses, which should be appended to the Application. e. (Paragraph 2.4) Please add ASTM methods to vacuum box and air pressure test. 9. (Technical Section 33 47 17 - LLDPE) a. Please provide the specifications for MQA and MQC submittals and submitted testing items. b. (Paragraph 2.2.A.4) please add the following test items to the menu per GRI-GM-17: i. Maximum 2% Modulus (ASTM D 5323) and the specified value. ii. Minimum Axi-Symmetric Break Resistance Strain (ASTM D 517) and the specified value. iii. Oven Aging at 85oC (ASTM D 5721) for both Standard OIT (ASTM D 3895) and High Pressure OIT (ASTM D 5885) and the specified values. iv. UV Resistance (ASTMM D 7238) for High Pressure OIT (ASTM D 5885) and the specified value. 10. (Technical Section 33 47 18 – Engineered Turf) Please provide required clarification or information. a. Please provide Specifications 01 33 00 and 01 65 50 which are mentioned in this Section but are not available in Appendix D. b. In Paragraph 2.2D the minimum compressive strength of the cementitious infill is 5000 psi at the 28th day. But there are no specified requirements for sample collection pre- and after deployment, testing frequency, how to replace deployed infill if the testing result fails to meet the specified compressive strength. c. The maximum thickness in-fill sand (0.75 inches) specified in Paragraph 3.2L is different from that (1 inch) shown on Detail 1B on Sheet 00C-03. Please clarify. d. (Paragraph 3.2L) Will a as-built drawing be prepared by a surveyor registered in the State of North Carolina for reporting the final infill thickness according to the specified approaches in items 3 and 6.f? Please clarify. Ms. Jan McHargue, PE April 09, 2018 DIN 28805 Page 5 of 7 11. The technical specification of the emergency gas vent should be included in the Appendix D. The specification should include the requirements of the material, installation, operation, and maintenance. a. Will the vent always open to atmosphere? Or it opens when the threshold of gas pressure is reached. Pleas clarify. b. If the vent always opens to atmosphere, what is a mechanism(s) or design in the vent to prevent the surface runoff/precipitation into the underlain landfill waste or into the interface between liner and bedding soil material? Please clarify. Appendix E- CQA Plan 12. (Section 3. Geomembrane Liner Construction Quality Assurance) a. (Section 3.2.2 Earthwork, the second paragraph) In addition to the compacted soil liner layer, the intermediate soil/bedding soil cover will be used in the proposed exposed liner systems; would the timely coverage requirement stated in this paragraph be also applicable to the intermediate soil/bedding soil cover? Please clarify. b. (Section 3.2.2.2) What about the soil anchor system? Should this section describe the requirements for the assurance of the proper installation of soil anchor(s). II Recommendations/Suggestions According to the Application, duration for this Pilot Project is two (2) years which corresponds to the time-frame for a similar study conducted in South Carolina. Should the project potentially be longer, if that area is not ready for final cover? Some considerations for a longer period include: 1. The alternative final cover system being used as an intermediate cover system may be approved by the SWS and, so the City/County Utility can have most benefits described in the Application and the articles (Tarnowski, C. and Baldauf S. 2006 (?), Koerner R.M. 2012 and Townsend T.G. et al. 2016, and Hullings D. 2017). For example, the landfill can gain additional air space for disposal due to wastes, enhance the capture of landfill gas, eliminate costs for mowing grass, increase storm-water quality, reduce leachate treatment costs, etc. 2. Recent study reports (Nathan Ivy 2002, Adams M.W. 2005, Islam M.Z. et al. 2011, and Ramsey Boyd 2014) showed that the exposed liners used as the landfill covers in other states for more than a decade to decades are still in the Stage A - depletion time of antioxidation, one of three stages defining the lifespan of a geomembrane (Koerner R.M. et al. 2011). But Rowe R. K. et al. (2003) reported opposite conclusions based on investigation and testing on a 14-year-long-exposed portion of geomembrane in a retired lagoon; they concluded the exposed liner portion endured significant degradation Ms. Jan McHargue, PE April 09, 2018 DIN 28805 Page 6 of 7 compared to the liner portion submerged inside the leachate. It is reasonable to assume that the proposed two-year pilot study at this landfill may generate inclusive results. 3. A long-term Pilot Project will help the City/County Utility to better understand the costs associated with repair, maintenance/inspection, and other pertaining costs associated with the selected alternative final cover system; in turn, the City/County Utility could produce a more accurate and persuasive FA mechanism (Hadlock M. et al. 2015) based on the collection of long-term performance data. III References 1. Adams M.W., 2005. Forensic Study of a HDPE liner after 10 years of exposure. TP-237. GSE Lining Technology, Inc. 2. Erickson R.B., Thiel R.S., and Peters J., 2008. The Ongoing Quality Issues Regarding Polyethylene Geomembrane Material Manufacturing & Installation. The First Pan American Geosynthetics Conference & Exhibition. 3. Hadlock M., Woolsey J., Laux S., Davis, D. 2015. The Future of Landfill Closures: Exposed Geomembrane Covers. MSW Management Magazine. 4. Hsuan Y.G. and Koerner R.M. 1998. Antioxidant Depletion Lifetime in HDPE Geomembrane, Journal of Geotechnical and Geoenvironmental Engineering ASCE, 532- 541. 5. Hsuan Y.G., Schroeder H.F., Rowe K., Muller W., Greenwood J., Cazzuffi D., and Koerner R.M. 2008. Long-term Performance and Lifetime Prediction of Geosynthetics. EuroGeo4 Keynote Paper. 6. Hullings D. 2017. The Benefits of Exposed Geomembrane Covers for Intermediate Applications at Landfills. ASCE – Geotechnical Frontiers 2017. 7. Islam M.Z., Gross B.A. and Rowe R.K., 2011. Degradation of Exposed LLDPE and HDPE Geomembranes: Review. ASCE – Geotechnical Frontiers 2011. 8. Karidis Arlene, 2017. SWANA Analyzes Post Closure Cover Choices – A Recent Report Examines the Efficiency of Exposed Geomembranes and Engineered Turf Covers. Waste360. 9. Koerner R.M., Hsuan Y.G., and Koerner G.R., 2011. GRI White Paper #6 on Geomembrane lifetime prediction: unexposed and exposed conditions. Geosynthetic Institute. 10. Koerner R.M., 2012. Traditional vs Exposed Geomembrane Landfill Covers – Cost and Sustainability Perspectives. Geosynthetics Magazine. 11. Lodi, P.C, Bueno, B.S., and Zornberg J.G. 2014. Considerations About Weathering Exposure and UV Degradation of Polymeric Geomembranes. Minerva. 12. Nathan Ivy, 2002. HDPE Geomembrane After 20 years of Service. GFR. 13. Ramsey Boyd., 2014. Technical Note. A 13-year Study of an exposed green geomembrane cover. GSE Environmental. Ms. Jan McHargue, PE April 09, 2018 DIN 28805 Page 7 of 7 14. Rowe R.K. and Sangam H.P., 2002. Durability of HDPE Geomembranes. Geotextiles and Geomembranes 20. PP 77-95. Elsevier Science Ltd. 15. Rowe R.K., Sangam H.P. and Lake C.B. 2003. Evaluation of an HDPE Geomembrane after 14 Years as a Leachate Lagoon Liner. Canadian Geotechnic Journal 40:536-550 (2003). 16. Suits, L.D. and Hsuan Y.G. 2003. Assessing the Photo-degradation of Geosynthetics by Outdoor Exposure and Laboratory Weatherometer. Geotextile and Geomembrane, Vol. 21, 111-122. 17. Tarnowski, C. and Baldauf S. 2006(?) Aging Resistance of HDPE-Geomembranes - Evaluation of Long-Term Behavior Under Consideration of Project Experience. GSE World.Com 18. Townsend T.G., Jain P., Smith J., 2016. Exposed Geomembranes as a Sustainable Practice for Landfill Design and Operation. Geosynthetics, Forging a Path to Bona Fide Engineering Materials. ASCE-GSP 275. The SWS is available for a meeting to further discuss this letter and parameters of a pilot project. Let us know of times and dates if you are interested and we can arrange a conference room iin Raleigh, or we can meet on site if you would prefer. If you have any questions you may contact me at 919-707-8251 ming.chao@ncdenr.gov. Sincerely, Ming-Tai Chao, P.E. Environmental Engineer Division of Waste Management, NCDEQ cc: Edward Gibson, P.E., City/County Utilities Michael Plummer, P.E., HDR Thomas M. Yanoschak, P.E., HDR Ed Mussler, P.E, Permitting Branch Supervisor Susan Heim, DWM Deb Aja, DWM Central Files