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HomeMy WebLinkAbout3402_HanesMillRdMSWLF_MSE_Corrsp_drillingPlan_FID1286357_201903121 Chao, Ming-tai From:Chao, Ming-tai Sent:Tuesday, March 12, 2019 4:54 PM To:'Jan McHargue' Cc:Stanley, Sherri; Heim, Susan A; Plummer, Michael; Mussler, Ed; Courtney Driver Subject:RE: [External] RE: MSE wall, Hanes Mill Road MSWLF, 34-02 Hi Jan: I Just came back from a site visit and am sorry of not responding your email earlier. Currently, there is no rule to regulation of how and what the sampling plan or the report should be included for this MSE wall project. It is my position to serve a permit holder, based on my knowledge and experience in foundation and geotechnical engineering, pointing out the potentially concerns might turn into problematic issues which result in a project delay or a cost/budget overrun. It is wholly up to Winston-Salem/Forsyth County Utility to decide if the sampling plan or the geotechnical report should be modified or revised by incorporating the comments/concerns stated in 03/11/2019 e-mail message. Nevertheless, the SWS is pleased to know Winston-Salem/Forsyth County Utility is committed to a quality design processes of this proposed wall project at Hanes Mill Road Landfill (the landfill). I would also like to clarify the SWS position involving this proposed MSE wall project at the landfill. The preliminary or conceptual planning document presented in the last summer meeting is not considered as the official submittal so that the responding times for making a permit decision will not be constrained by statuary requirement as stated in NCGS 130A-295.8 (e). But I can assure you that the SWS shall respond your completed final submittal in a timely manner. The wall will be used as a component of the landfill unit; therefore, the SWS shall make all efforts to review and comment the MSE wall project documents according to the Solid Waste Management Rules, 15A NCAC 13B, Article 9 of the Chapter 130A of the North Carolina General Statutes (N.C.G.S. 130A-290, et seq.) and engineering judgement. I will always to respond your questions of the MSE wall based on my personal knowledge, but not in the official capacity of NCDEQ. I also recite the matters that I mentioned in last summer meeting (to my best memory) are likely to be requested as a portion of the project submittal in addition to those required by the Solid Waste Management Rules. 1. The design, construction, and long-term performance of the structure and foundation of the proposed MSE wall (as defined in Section 1806.2) may also be governed and regulated by the North Carolina Building Codes (specifically Chapter 17- Special Inspections). Because the wall height ranges from 20 to 40-feet tall, the local governments – City of Winston-Salem and/or Forsyth County should also have the jurisdiction of review, inspection, and approval of the design and construction activities of this wall project. If the public work department of the City or the County decides that the codes are not applicable for the wall project at the landfill, please request a copy of the decision letter on this matter, which shall be a document appended to the final permit application for the wall. 2. If the gross capacity or waste footprint of the landfill will be increased resulting from the constructed wall, please conduct the local government approval processes according to N.C.G.S. 130A-294(b1) & Rule 15A NCAC 13B.1618. The approval document shall be appended to the Facility Plan. 2 3. If the total costs for the wall construction project exceeds ten million dollars, Winston-Salem/Forsyth County Utility may have to do environmental impact study according to Session Law 2015-90. The weblink below will provide you the required info and point-of-contact to answer you any questions of SEPA. https://deq.nc.gov/permits-regulations/sepa. If SEPA is not applicable for this project, please append the decision document to the application. 4. Financial assurance for long-term performance, inspection/monitoring, and repair. According to GRI Report No. 40, the average cost to remediate excessively deformed or collapsed wall or berms is almost twice the initial cost of the construction. To argues this amount being too excessive, Winston- Salem/Forsyth County Utility must provide sufficient and adequate financial assurance (FA), in addition to the existing FA per Rule 15A NCAC 13B .1628 and N.C.G.S. 130A-295.2, to cover costs for cleanup any solid waste that shifts outside the waste footprint, reconstructing wall, removal and disposal of spilled wastes, and any damaged to the nearby environment (including Grassy Creek) and infrastructures (utility lines, railroad, etc.). The landfill and wall are perpetual establishments but the service life of the MSE wall will only last for 70 years per AASHTO publications. The wall replacement and removal and disposal or temporary storage of in-pace wastes during wall reconstruction are inevitable costs must also be considered while preparing FA. Please contact myself if you have any concerns of the above-mentioned requests. From: Jan McHargue [mailto:janm@cityofws.org] Sent: Tuesday, March 12, 2019 10:15 AM To: Chao, Ming-tai <ming.chao@ncdenr.gov> Cc: Stanley, Sherri <Sherri.Stanley@ncdenr.gov>; Heim, Susan A <susan.heim@ncdenr.gov>; Plummer, Michael <Michael.Plummer@hdrinc.com>; Mussler, Ed <ed.mussler@ncdenr.gov>; Courtney Driver <courtneyd@cityofws.org> Subject: RE: [External] RE: MSE wall, Hanes Mill Road MSWLF, 34-02 CAUTION: External email. Do not click links or open attachments unless you verify. Send all suspicious email as an attachment to report.spam@nc.gov Hi Ming: It was good to see you at the conference last week, and I’m sorry we didn’t have a chance to talk in more detail. We appreciate your input and comments in your message below, and our team will review and consider your points. Our intention is to submit a comprehensive design report, including geotechnical aspects, prepared and sealed by practicing professionals experienced in their specialty. We are not taking this project lightly, and the design will appropriately address both structural integrity and environmental containment. Ming-Tai, Chao Environmental Engineer, Solid Waste Section Division of Waste Management North Carolina Department of Environmental Quality 919.707-8251 (Office) Ming.Chao@ncdenr.gov 3 Based on your message below, it appears we may have misunderstood your desired level of involvement in the details of the MSEW design process. After our meeting last summer to discuss the conceptual design, you declined the opportunity to offer feedback and review comments. As I mentioned in an email last November updating you on the status, we have since moved ahead with the detailed design. The ongoing geotechnical field work is part of that design process, and we need to continue it to completion. It would be impractical (and expensive) to suspend the work as you have requested, although we can incorporate your input where it is feasible and appropriate to do so. I want to assure you we are committed to a quality design process, and we can be available for a conference call or meeting if you would like to discuss this further. If you want to discuss, let us know your availability. Jan McHargue, PE Assistant Utilities Director / Solid Waste Winston-Salem/Forsyth County Utilities PO Box 2511 Winston-Salem, NC 27102 336-747-7310 Desk janm@cityofws.org From: Chao, Ming-tai [mailto:ming.chao@ncdenr.gov] Sent: Monday, March 11, 2019 9:29 AM To: Jan McHargue <janm@cityofws.org> Cc: Stanley, Sherri <Sherri.Stanley@ncdenr.gov>; Heim, Susan A <susan.heim@ncdenr.gov>; Plummer, Michael <Michael.Plummer@hdrinc.com>; Mussler, Ed <ed.mussler@ncdenr.gov> Subject: Re: [External] RE: MSE wall, Hanes Mill Road MSWLF, 34-02 CAUTION: This email originated from outside of the organization. Do not click links or open attachments unless you recognize the sender and know the content is safe. Hi Jan: On Friday afternoon, 03/08/19 the Solid Waste Section (the SWS) received a subsurface investigation and sampling plan (the plan), which was prepared by HDR on behalf of City of Winston-Salem & City/County Utilities Commission (the permittee). The plan provides a drawing of soil boring layout and a laboratory soil testing program for the proposed mechanically stabilized earth wall (MSEW) along the east and west side of the active lined Hanes Mill Road MSWLF, Permit No. 3402-MSWLF-1997 (the Landfill). According to the plan the drilling activities will start in the week of 03/11/19, the SWS is not given sufficient time to review the plan, consequently, only the limited inputs and assistance can be provide to you and the permittee at this time. After conducting a review of the plan, the SWS has several questions/comments/concerns of the plan which are stated below. 4 1. The 03/08/2019 e-mail message stated the plan was developed between Tensar and HDR in order to gain adequate subsurface information to finalize the design of MSEW. a. The SWS wants to understand the relationship and responsibilities among the permittee, Tensar, & HDR associated with this MSEW project at the landfill. b. According to the email message, the submitted plan was prepared, reviewed and approved by the permittee, Tensar & HDR. Please include the representative from Tensar in charge of this MSEW project to the communication. Sampling Program 2. The plan and the drawing must be signed and sealed by a professional engineer registered in the State of North Carolina which may be considered as a certified record to be filed in a local government authority according the North Carolina Building Codes. 3. Describe the procedures of borehole advancement and drilling machine & equipment for this project (for example, hollow stem auger, rotary coring, wash-boring/percussion with drilling fluid or water etc.). Will any casing or drilling fluid be used to protect opening of a borehole from caving in or collapse while advancing soil boring or sampling. 4. Provide ASTM standards for STP testing and Shelby tube sampling (thin-wall tube sampling). a. For STP testing, the weight of hammer, the drop distance, operations (manual or automatic) and calculation of STP-N value must be specified for the sampling activities. b. For thin-wall tube sampling please specify the approved methods for penetration to selected soil stratifications and the criterion of sample recovery. c. The compensation requirements must be specified should the sample is lost (zero recovery) or the sample length fails to meet the specified the criterion of sample recovery. 5. The ASTM D5434 – “Field Logging of Subsurface Explorations of Soil and Rock” shall be used for preparing a field log. ASTM D2488 is used for describing and identifying of soil types in filed by visual and other manual tools. The typical boing log should be appended to the plan. 6. The plan proposes that STP blow counts will be obtained at 5-feet depth intervals along with split-spoon soil samples. This sampling protocol should also be conducted at or near the interface when the soil strata change. 7. The plan proposes to collect Ten (10) Shelby tube samples from soil borings which will be sent to a HDR soil lab for testing. a. What are the acceptable dimensions of the sampler? b. Specify the minimum length of a sample is required for specified soil testing. c. Where is the location of the HDR soil lab to receive and test collected soil samples? If samples will be shipped to a lab via a long-distance travel, are there measures to protect the "relatively undisturbed" samples from any unnecessary disturbance and to preserve sample natural moisture while shipping. 5 d. Please explain why 10 samples are adequate for design of approximately 5,300 linear-feet MSEW. What guidance is used for supporting this sampling strategy? e. Who will decide the location or depth for collecting a Shelby tube sample? Is there a guidance/rationale to select the Shelby tube samples at the specific location or depth and for specific testing – shear strength & consolidation? f. The unit weight of each soil sample should also be tested. 8. It is likely that clayey soil material (aka marginal material), rather than free-drained granular soil material will be used as the reinforced fill of the proposed MSEW; therefore, the CU test should measure the pore water pressure during the stage of the sample being sheared to failure, and the report must provide both total and effective shear strengths for different field conditions. 9. If advancement of soil boring would be terminated prior to reaching the planned termination depth, should the termination depth of the soil boring be also decided by the SPT counts, rather than considering auger refusal as only option? 10. Please provide the guidance to manage the condition when advancing soil boring is disrupted (not encounter hardpan or rock layer) prior to reaching the planned terminated depth. 11. Considering/identifying the existence of perched water table, measurement/document of groundwater depths in the boring log during a boring advancement is a standard practice; therefore, it is imperative to measure the depths of groundwater table inside the borehole at the time of advancing soil boring, the beginning of each day after groundwater was encountered and if drilling is not yet terminated, and 24- hours after boring is terminated. 12. Bulk soil samples will be collected borrow area is described in the Plan: a. The potential borrow area for the reinforced fill material to construct MSEW must be shown the drawing of the plan. b. Adding the grain size analysis (ASTM D6913) to the testing menu. c. The soil from a borrow or borrows that potentially contain harmful chemical properties and have negative impacts or effects on the geosynthetic material/reinforcement of the MSEW; therefore, in addition to characterize the engineering property of the soil form a borrow or borrows, the properties of the soil or chemical compounds inside the soil must be also studied. Geotechnical Report 13. The contents of the geotechnical report (the report) are too vague to follow. In a minimum, the report should include, but not limited to, the following info: a. The report must be signed and sealed by a professional engineer registered in the State of North Carolina and may be considered as a certified record to be filed in a local government authority according the North Carolina Building Codes. b. The slope stability analysis associated for design of a MSEW can be classified as internal and external stability analyses. Please state what kind stability analyses will be included in the report. c. Will the report include the following recommendations or conclusions, but not limited to, lateral pressures exerted on the MSEW, calculations of bearing capacity (assess the allowable soil bearing pressure underneath the wall), total & differential settlement amount (define the tolerance values or loadings –types and patterns) & the values of coefficient of consolidation and compression index, 6 the possibility of the MSEW failure due to overturning, sliding, the long-term performance or interaction between a geosynthetic reinforcement and selected reinforced fill material. d. The report should list what data or results will be directly related to MSEW design and construction including preparing specifications and the CQA plan. e. The statements of deviations to the plan. Other concerns associated with the plan 14. The plan proposes not to survey locations of soil borings by a licensed surveyor but to document locations by using a hand-held GPS device. It shall be noted that the surveyed coordinates and elevations of soil borings are imperative information/references for generating soil profiles along the wall alignment. In fact, the permitee may consider to conduct a detail survey along the proposed MSEW alignment (including some distance affront and back of the wall), this survey data will be used for wall design, production of cross-sections, profiles that are essential reference for estimating material quantity (cut and fill), construction control (wall plumb & setback), long-term wall performance and monitoring & inspection. 15. The plan does not address how to manage investigation derived wastes generated from the proposed drilling and sampling activities. 16. Safety measures for this field work are not available in the plan. Should the plan, in a minimum, address the drilling safety and prevention the existing landfill infrastructures / operations (especially leachate force-main, LFG gas lines, waste disposal activities/ traffic, landfill baseliner system, & etc.) from interruption by the drilling activities? The SWS would highly recommend that the permittee puts this drilling activities on-hold till the proper responses to the above-mentioned questions/comments/concerns, which are incorporated into the final plan. From: Plummer, Michael <Michael.Plummer@hdrinc.com> Sent: Friday, March 8, 2019 3:01 PM To: Chao, Ming-tai; Jan McHargue Cc: Stanley, Sherri; Heim, Susan A Subject: [External] RE: MSE wall, Hanes Mill Road MSWLF, 34-02 CAUTION: External email. Do not click links or open attachments unless you verify. Send all suspicious email as an attachment to report.spam@nc.gov Hey Ming, Ming-Tai, Chao Environmental Engineer, Solid Waste Section Division of Waste Management North Carolina Department of Environmental Quality 919.707-8251 (Office) Ming.Chao@ncdenr.gov 7 Attached is the drilling layout and the boring/lab testing plan for the MSE Wall foundation investigation. This plan was developed between Tensar and HDR in order to gain adequate subsurface information to finalize the design of the MSE Wall. The drilling crew began the work this week and will likely finish by next week. Thanks and have a great weekend! Mike Michael Plummer, PE Solid Waste Section Manager HDR 440 South Church Street, Suite 1000 Charlotte, NC 28202 D [704.338.6843] M [704.578.4031] michael.plummer@hdrinc.com hdrinc.com/follow-us From: Chao, Ming-tai [mailto:ming.chao@ncdenr.gov] Sent: Friday, March 8, 2019 1:05 PM To: Jan McHargue <janm@cityofws.org> Cc: Plummer, Michael <Michael.Plummer@hdrinc.com>; Stanley, Sherri <Sherri.Stanley@ncdenr.gov>; Heim, Susan A <susan.heim@ncdenr.gov> Subject: MSE wall, Hanes Mill Road MSWLF, 34-02 Hi Jan: Happy Friday. I am sending out this e-mail message to check on the status of the proposed MSW wall around the active MSWLF unit. On 03/05/2019 NC SWANA conference, you, mike and I briefly talked about the MSE wall, and I recalled that Hanes Mill Road MSWLF planned to conduct a subsurface investigation program along the proposed wall alignment in the coming weeks. Could you please provide the SWS the tentative schedule for this investigation program? So I can move my current assignments and open the specific time frame to review the work plan of this investigation program. Thank you for your help on this matter. Have a wonderful weekend. Ming-Tai Chao, P.E. Environmental Engineer Permitting Branch, Solid Waste Section NCDEQ, Division of Waste Management (Mailing Address) 1646 Mail Service Center Raleigh, NC 27699-1646 (Street Address) 8 Green Square, 217 West Jones Street Raleigh, NC 27603 Tel. 919-707-8251 ming.chao@ncdenr.gov http://portal.ncdenr.org/web/wm/sw NC DEQ: Solid Waste Section portal.ncdenr.org Building 217 W Jones Street Raleigh, NC 27603 Phone (919) 707-8200 Mail 1646 Mail Service Center Raleigh, NC 27699-1646 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties unless the content is exempt by statute or other regulations.