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HomeMy WebLinkAbout4117_INSP_20190205FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Page 1 of 9 UNIT TYPE: Lined MSWLF LCID YW Transfer Compost SLAS COUNTY: Guilford Closed MSWLF HHW White goods Incin T&P X FIRM PERMIT NO.: 41-17 CDLF X Tire T&P / Collection Tire Monofill Industrial Landfill DEMO SDTF FILE TYPE: COMPLIANCE Date of Site Inspection: February 5, 2019 Date of Last Inspection: October 6, 2017 FACILITY NAME AND ADDRESS: A-1 Sandrock, Inc. C&D Landfill 2091 Bishop Road Greensboro, NC 27406 GPS COORDINATES: N: 35.98907 W: -79.84712 FACILITY CONTACT NAME AND PHONE NUMBER: Ronnie Petty, Owner – A-1 Sandrock, Inc. w. 336-855-8195 c. 336-207-6052 f. 336-855-8164 ronniepetty@a1sandrockinc.com FACILITY CONTACT ADDRESS: A-1 Sandrock, Inc. Ronnie Petty, Owner 2091 Bishop Road Greensboro, NC 27406 PARTICIPANTS: Chuck Kirchner, Environmental Senior Specialist - Solid Waste Section (SWS) Ming Chao, P.E., Permitting Engineer, Solid Waste Section (SWS) Deb Aja, District Supervisor, Solid Waste Section (SWS) Jason Tarkenton, General Manager – A-l Sandrock, Inc. STATUS OF PERMIT: Permit To Operate (PTO) issued October 2, 2017 Life-Of-Site (LOS) Permit PTO expiration date October 3, 2023 - consistent with Franchise Agreement term PURPOSE OF SITE VISIT: Pre-Operational and Comprehensive Inspection STATUS OF PAST NOTED VIOLATIONS: None FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Page 2 of 9 OBSERVED VIOLATIONS: 1. 15A NCAC 13B .0542(f)(1) states: “Except as provided in Subparagraph (3) of this Paragraph, the owners and operators of all C&DLF units must cover the solid waste with six inches of earthen material when the waste disposal area exceeds one-half acre and at least once weekly. Cover must be placed at more frequent intervals if necessary to control disease vectors, fires, odors, blowing litter, and scavenging. A-1 Sandrock, Inc. is in violation of 15A NCAC 13B .0542(f)(1) in that an area exposed waste that was observed adjacent to the access road, near the east side of Cell 3A construction. Facility staff confirmed that this area of waste was exposed during preliminary grading in Cell 3A and had not been covered at least once weekly. In addition, waste was exposed at the toe of the landfill slope in the approximate location where Cell 2A and Cell 2B meet on the west side of the landfill. These areas were observed uncovered by Section staff on January 7, 2019 during a site visit pertaining to permit items and facility staff were notified of the need to take corrective action. The waste observed at the toe of the landfill slope was exposed by pumping stormwater through the area from the new cell construction. To achieve compliance with 15A NCAC 13B .0542(f)(1), all exposed waste must be covered with a minimum of 6-inches of earthen material within 7-days of receipt of the Notice of Violation. Areas which will not have additional wastes placed on them for 12-months or more, but where final termination of disposal operations has not occurred, shall be covered with a minimum of 1-foot of intermediate cover. Area of exposed waste on the east side of Cell 3A area. Photo by Chuck Kirchner on 2/5/2019. ***Eroded toe of slope and exposed waste between Cell 2A and Cell 2B. Photo by Chuck Kirchner on 2/5/2019. FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Page 3 of 9 2. 15A NCAC 13B .0542(g)(2) states: “Solid waste must be compacted as densely as practical into cells.” A-1 Sandrock is in violation of 15A NCAC 13B .0542(g)(2) in that the waste in the lower portion of the active disposal area was not compacted as densely as practical into cells. The waste could not be properly compacted due to the slope and drop-off to the new cell construction. Because the waste was not properly compacted it contributed to windblown litter at the site and the waste had the potential to fall into the new cell construction area. To achieve compliance A-1 Sandrock must immediately properly compact the waste as densely as practical into cells. 3. 15A NCAC 13B .0542(g)(3) states: “Appropriate methods such as fencing and diking must be provided within the area to confine solid waste which is subject to be blown by the wind. At the conclusion of each operating day, all windblown material resulting from the operation must be collected and disposed of by the owner and operator.” A-1 Sandrock, Inc. is in violation of 15A NCAC 13B .0542(g)(3) by having excess windblown trash on the slope and along the toe of the landfill slope in the approximate location where Cell 2A and Cell 2B meet on the west side of the landfill. This area was observed and discussed between Jason Tarkenton, Certified Landfill Operations Specialist, A-1 Sandrock, Inc., the facility’s consultant, David Garrett, and Section staff during the January 7, 2019 site visit. To achieve compliance with 15A NCAC 13B .0542(g)(3) A-1 Sandrock, Inc. must, at the conclusion of each operating day, collect and dispose of all windblown material resulting from the operation. The large working face and lack of proper compaction is likely contributing to the generation of windblown litter and must be addressed. ***See example picture above. 4. 15A NCAC 13B .0203(d) states: “By receiving solid waste at a permitted facility, the permittee(s) shall be considered to have accepted the conditions of the permit and shall comply with the conditions of the permit.” Permit to Operate No. 4117, Attachment 1, General Permit Conditions/Information, Part I, General Facility Permit Condition 6 states in part, “Operation of this solid waste management facility must be in accordance with the Solid Waste Management Rules, 15A NCAC 13B, Article 9 of the Chapter 130A of the North Carolina General Statutes (N.C.G.S. 130A-290, et seq.), the conditions contained in this permit, and the approved plan.” Permit to Operate No. 4117, Attachment 1, General Permit Conditions/Information, Part I, General Facility Permit Condition 7 states in part, “This permit is issued based on the documents submitted in support of the Lower section of working face not properly compacted and has steep slopes. Photo by Deb Aja on 2/5/2019. FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Page 4 of 9 application for permitting the facility including those identified in the ‘List of Documents for the Approved Plan’ which constitute the approved plan for the facility.” Permit to Operate No. 4117, Attachment 1, General Permit Conditions/Information, Part III, Construction and Demolition Debris Landfill Units (October 2017) lists in part ‘Permit to Operate Application, A-1 Sandrock C&D Landfill, Phase 2A, Solid Waste Permit 41-17-CDLF-2008,’ as one of the documents for the Approved Plan. The approved Permit to Operate Application General Facility Operations Plan, Section 5.10.1, Inspections and Maintenance states: “All aspects of the facility operation are subject to the requirements of 15A NCAC 4, the Sedimentation and Erosion Control rules. Runoff measures for this facility were designed in accordance with this rule and approved by the now NCDEQ Division of Energy, Minerals and Land Resources, Land Quality Section. Approved S&EC measures shall be installed and maintained throughout the operational life of the facility and into the post-closure period (see Closure/Post Closure Plan, Section 7.0). Measures to curtail erosion include vegetative cover and woody mulch as ground cover. Measures to control sedimentation include stone check dams in surface ditches, sediment traps and basins. As of March 2013, all exposed soils, regardless of whether they are inside or outside the disposal area, shall be vegetated or otherwise stabilized within 15 days after any given area is brought to final grade.” A-1 Sandrock, Inc. is in violation of 15A NCAC 13B .0203(d) and General Facility Permit Condition 6 by failing to install and maintain adequate sediment control measures per an approved S&EC plan and failure to stabilize disturbed areas. 5. 15A NCAC 13B .0542(k)(1) states: “Adequate sediment control measures consisting of vegetative cover, materials, structures or devices must be utilized to prevent sediment from leaving the C&DLF facility.” A-1 Sandrock, Inc. is in violation of 15A NCAC 13B .0542(k)(1) by failing to install and maintain adequate sediment control measures sufficient to prevent sediment loss off site. During the inspection it was noted that sediment left the property and went down to a creek on the east side of the site below the new borrow area and from the outside ditch line along the east side access road. 6. 15A NCAC 13B .0542(k)(2) states: “Adequate sediment control measures consisting of vegetative cover, materials, structures or devices must be utilized to prevent excessive on-site erosion of the C&DLF facility or unit.” A-1 Sandrock, Inc. is in violation of 15A NCAC 13B .0542(k)(2) by failing to install and maintain adequate sediment control measures and establish grass cover sufficient to prevent excessive on-site erosion. During the inspection it was noted that sediment rills have formed on several interior slopes, excessive sediment load is in the interior ditch line and there is excessive erosion along the toe of the slope below Cell 2A. To achieve compliance with 15A NCAC 13B .0203(d), General Facility Permit Condition 6, 15A NCAC 13B .0542(k)(1) and 15A NCAC 13B .0542(k)(2): 1. Immediately install erosion control measures sufficient to prevent sediment loss from site below new borrow/fill area. 2. Ensure all disturbed areas and future proposed disturbed areas on the northeast corner of site are within an approved S&EC plan limits of disturbance and erosion control measures are installed per the approved plan. A-1 Sandrock, Inc. must be able to demonstrate compliance with applicable erosion control regulations. 3. Remove accumulated sediment from ditch line on east side of site and repair and stabilize ditch line. 4. Remove accumulated sediment from basin and ensure discharge pipe is functioning per the S&EC plan design. FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Page 5 of 9 5. Divert interior flow from borrow waste area along east side of access road on east side of site into ditch line going to sediment basin as discussed in the field. Ensure sediment basin is re-sized if necessary to accommodate additional drainage area. 6. Repair and stabilize toe of slope below Phase 2A. 7. Stabilize additional borrow/fill area with 2” of mulch or grass cover sufficient to prevent erosion. 8. Repair and stabilize eroded rills on slopes throughout site. Area at NE corner of borrow/fill area. No East side of borrow/fill area. No defined diversions or basins in low area. Silt fence diversion berm in this area. No slope compromised and not toed in. Sediment loss stabilization. Photo by Chuck Kirchner on was observed in this area. Photo by 2/5/2019. Chuck Kirchner on 2/5/2019. View of rills in borrow/fill slopes south of View of sediment load in east side ditch below phase 3 area. Photo by Chuck Kirchner phase 3 area. Photo by Chuck Kirchner on on 2/5/2019. 2/5/2019. 7. 15A NCAC 13B .0542(l)(4) states: “Leachate must be contained on-site or treated prior to discharge.” A-1 Sandrock, Inc. is in violation of 15A NCAC 13B .0542(l)(4) by failing to prevent leachate from leaving the edge of waste in the approximate location where Cell 2A and Cell 2B meet on the west side of the landfill. Stormwater was pumped from the new cell construction along the toe of the slope of Cell 2A, exposing waste. This activity exposed waste, and as pumping activities continued the stormwater that came in contact with waste was discharged as leachate into the stormwater conveyance ditch. FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Page 6 of 9 To achieve compliance with 15A NCAC 13B .0542(l)(4) A-1 Sandrock, Inc. must submit a soil sampling plan within 10 days of the receipt of this inspection report to Christine Ritter, Hydrogeologist, Environmental Compliance Branch (919-707-8254 or by email at christine.ritter@ncdenr.gov). On February 7, 2019, Ms. Ritter emailed Jason Tarkenton guidelines to conduct sampling. Additional measures may be required upon review of sampling analytical test results. Possible leachate observed ponded in small area at the toe of the slope below cell 2A. Photo by Chuck Kirchner on 2/5/2019. ADDITIONAL COMMENTS On February 5, 2019, Chuck Kirchner, Deb Aja and Ming Chao met with Jason Tarkenton to conduct a comprehensive inspection of the A-1 Sandrock, Inc. C&D Landfill on Bishop Road in Greensboro, Guilford County. 1. The facility is a construction and demolition debris (C&D) landfill with a C&D treatment and processing (T&P) operation. 2. The facility is in operation Monday through Friday 7:00 am – 5:00 pm and Saturday as needed. 3. The facility permit, site plan, and operations plan were discussed. 4. The facility permit approves the operation of C&D landfill Phases 1 and 2 and the C&D T&P [sorting and recycling] operation. Plans for Phase 3A are currently under review. 5. The facility is accepting C&D in the south side of Phase 1. 6. Phase 1 is covered with soil and contains vegetative ground cover on the north and east side of phase. 7. The facility service area is located up to 50 miles from the landfill. Counties within the fifty-mile radius include: Alamance, Cabarrus, Caswell, Chatham, Davidson, Davie, Durham, Forsyth, Guilford, Lee, Montgomery, Moore, Orange, Person, Randolph, Rockingham, Rowan, Stanly, Stokes, Surry, and Yadkin. 8. The facility is permitted to receive C&D, inert debris, land clearing debris (LCD), and (used) asphalt. 9. The facility shall not accept yard trash for disposal. The item(s) listed above were observed by Section staff and require action on behalf of the facility in order to come into or maintain compliance with the Statutes, Rules, and/or other regulatory requirements applicable to this facility. Be advised that pursuant to N.C.G.S. 130A-22, an administrative penalty of up to $15,000 per day may be assessed for each violation of the Solid Waste Laws, Regulations, Conditions of a Permit, or Order under Article 9 of Chapter 130A of the N.C. General Statutes. Further, the facility and/or all responsible parties may also be subject to enforcement actions including penalties, injunction from operation of a solid waste management facility or a solid waste collection service and any such further relief as may be necessary to achieve compliance with the North Carolina Solid Waste Management Act and Rules. FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Page 7 of 9 RECORDS REVIEW 10. The following are facility certified personnel: a. Ronald Petty, Certified Manager of Landfill Operations, No. 1383051, exp. 06/10/20 b. Jason Tarkenton, Certified Landfill Operations Specialist, No. LF-2014017, exp. 06/13/20 c. Andy Tucker, Certified Landfill Operations Specialist, No. LF-2005090, expired on 02/28/18. Please provide updated training certificate once this has been renewed. Please ensure that a certified operator is on site at all times during hours of operation. d. Daniel Bowland, Certified Landfill Operations Specialist, No. LF-2017044, exp. 09/08/20 11. The facility is required to conduct a minimum of three waste screenings a week. The facility currently conducts one waste screening per day. Waste screening records were observed for September 2017 through December 2018. 12. The facility maintains a record of the amount of material received. The average amount of C&D received for disposal from July 2018 through December 2018 is 9,443.70 tons per month and the average amount of recycled materials, which included ferrous scrap, concrete, wood and LCD, during the same time is 1,654.49 tons per month. 13. The facility is crushing concrete on an ongoing basis. 14. It has been stated that the facility reclaims > 10 percent of the material received. 15. The facility maintains a weekly soil cover log. Records were observed for January 5, 2018 through May 24, 2018. 16. The facility annual report (FAR) was received by the SWS dated August 1, 2018. Tonnage of C&D received July 2017 through June 2018 is 117,283.15. Tonnage of recovered material (metal, pallets, and concrete) during the same time is 31,812.32. OPERATIONS INSPECTION of the FACILITY: 17. It appears new borrow/fill area is outside of what was covered by NCDEQ Division of Energy, Minerals and Land Resources, Land Quality Section S&EC plan. Please provide a copy of the current S&EC plan covering this area. 18. The recovered material storage area for concrete is adjacent to the scale house. The LCD and clean wood are stored in Storage Area B & C. 19. Mr. Tarkenton stated that the facility does not operate the treatment and processing (T&P) picking line at this time. 20. Processed and unprocessed clean wood, and LCID were observed. The material was in compact piles and windrows. 21. High nitrogen to carbon ratio yard trash shall not be accepted as a recovered material. 22. No grinding of wastes shall take place in the rain. 23. Fire lanes were maintained between stockpiles of combustible material. 24. The facility shall cover solid waste with six-inches of soil when the waste disposal area exceeds one-half acre and at least once weekly. 25. Mr. Tarkenton stated that the facility does not use alternative daily cover. 26. The working face size needs to be monitored and was too steep at the bottom. Please see the Observed Violations section of this report. 27. On February 14, 2019, Jason Tarkenton emailed photographs and a narrative describing corrective measures taken by the facility. A follow-up inspection will be conducted. 28. The landfill footprint is designated by edge of waste markers. 29. The facility is currently placing waste in Cell 1C, and currently has Phase 3A under review and awaiting permitting approval. 30. Mr. Tarkenton stated that when material known to contain asbestos is received, it is brought to a previously GPS designated area, placed in a pre-dug hole, and covered with soil. Asbestos disposal records observed for 2018 noted four separate areas for disposal. FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Page 8 of 9 31. The facility maintains semiannual groundwater and surface water monitoring test records submitted by SCS Engineers, PC and conducted by Pace Analytical. Records for May 2017, July 2018 and November 2018 were observed. 32. The facility conducts landfill gas monitoring quarterly using a bar hole punch. Records were observed for 2017 and 2018. 33. The facility maintains quarterly methane and hydrogen sulfide monitoring records. Landfill gas monitoring is conducted by Pace Analytical. Monitoring records were observed for 2017 and 2018. Zero percent methane and zero percent hydrogen sulfide were still noted. 34. A new Environmental Monitoring Plan is currently underway. Possible leachate was observed on site during this inspection. For additional discussion contact Christine Ritter, SWS – Permitting Hydrogeologist, at 919-707- 8254. Possible leachate coming out from natural ground View of possible leachate from above. Photo by below RCP pipe. Photo by Chuck Kirchner on 2/5/2019. Chuck Kirchner on 2/5/2019. 35. Ensure a readily accessible unobstructed path to each groundwater monitoring well and landfill gas bar hole punch test location is maintained. SUPPORTING COMMENTS: 36. The facility obtains soil from operations conducted on site. 37. Ensure erosion rills on the landfill cap are repaired accordingly. 38. Windblown materials shall be collected by the end of each operating day. 39. The facility has a 2,200-gallon water truck which can be used for dust control. 40. The Pinecroft Sedgefield Fire District can be contacted to address an emergency at the facility. 41. The facility has all-weather access roads. 42. The facility is secured by a locked gate. 43. The facility has a proper sign. 44. The PTO expiration date is October 3, 2023, consistent with the Franchise Agreement term. 45. The PTO expiration can be adjusted when a new Franchise Agreement is obtained. FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Page 9 of 9 Please contact me if you have any questions or concerns regarding this inspection report. Phone: 336-776-9633 Chuck Kirchner Environmental Senior Specialist Regional Representative Sent on: February 20, 2019 X Email Hand delivery US Mail Certified No. [ X_] Copies: Deb Aja, Western District Supervisor - SWS Ming-Tai Chao, Environmental Engineer – SWS Christine Ritter, Permitting Hydrogeologist – SWS Jason Tarkenton, General Manager – A-l Sandrock, Inc. (c. 336-382-9707, jasont@a1sandrockinc.com) Matthew E. Gantt, P.E., Regional Engineer, DEMLR