NCG030006_COMPLETE FILE - HISTORICAL_20100615

STORMWATER DIVISION CODING SHEET
NCG PERMITS
PERMIT NO.
/v �,3 fl a
DOC TYPE
I HISTORICAL FILE
❑ MONITORING REPORTS
DOC DATE
❑ L) i
YYYYM M DD

I
A 1110
P%1919
Thursday, June 10, 2010
Raleigh Regional Office
1628 Mail Service Center
Raleigh, NC 27699-1628
Certified Mail: 7006 2150 0002 8613 7996 (Return Receipt Requested)
Subject: NOTICE OF VIOLATION
Case No. NOV-2010-PC-0606
Stormwater Compliance Evaluation Inspection
NPDES Permit No. NCG030006
Edgecombe County
Attention: Myrl Nisely, Environmental Chemist (NCDENR — Division of Water Quality)
Response to Inspection Points: Z00,9
From the end of 2008 until August 2009, the Enviro en 1, Health and Safety Position at
the ABB Pinetops facility was vacant. In August o 201C Jennifer Dively was hired to fill
the position of overseeing the Pinetops' environmenta and safety issues. During the
vacant period, stormwater testing and planning was not properly addressed and updated per
permit standards. After assessing the state of the environmental issues at the plant during
the last few months of 2009, it became obvious that several changes and updates were
necessary. Primarily the tracking and recordkeeping involving stormwater testing,
inspection, training, and planning were found to be in serious need of updating.
1) Stormwater Pollution Prevention Plan
Following an inspection by Mr. Ron Boone of this (NCDENR) on January 16, 2006, the
requirement of NCGO30006 were spelled out in great detail. Apparently a Storm water
Pollution Prevention Plan (SP3) was created by about May 2006 soon after Mr. Boone's
inspection. This is the version I was provided. No further updates were known, even
though a review and update of the SP3 is an annual requirement.
I was not on -site during the 2006 inspection, but the outdated state of the SP3 was noted
during the review of the various programs I undertook when I signed on for the EHS
position at Pinetops. The permit payments were brought up to date in August of 2009, and
I began the process of contracting regular quarterly testing to meet our permit protocols.
As no testing had been performed in 2008 or the 1" quarter of 2009 (per permit standards),
I felt it was imperative that this gap be closed. The lack of prior data from 2006 to the
second half of 2009 made revising our stormwater plan difficult. Additionally, the facility
was preparing for a large expansion that would completely alter the current set-up and
2006 SP3 plan. I made the decision at the beginning of 2010 to compile testing data to get
a better understanding of the stormwater conditions and potential protection issues that
needed to be addressed. The goal was to get a clearer picture of the current stormwater
Jennifer Dively ABB Inc. Tel: [phone]
Environmental, Health and Safety Manager Sensor Plant Fax: [phone]
jennifer,[e-mail] 3022 NC 43 North Cell: 252-481-3009
Pinetops, NC 27864

A 1! M!
P%1/111
conditions and the new layout implications that would require a completely new SP3
instead of a simple revision of an old prTam that would not be adequate. The timeline
for completion of a new SP3 was to be 3 quarter of 2010, after the construction period
was complete and a new feasibility study of the stormwater methods could be completed
with substantial data.
2) Employee Stormwater Training
The earlier inspection also pointed out that annual storm water awareness training is
required by the permit. Mr. Hansen was unable to locate any records of training specific
to storm water.
I include the principles of stormwater pollution prevention in my annual hazardous
awareness safety training. In addition to discussing the chemicals and potential pollutants
that exist at the ABB Pinctops facility, the training also addresses spill prevention and
proper clean-up procedures and reporting, chemical and substance disposal requirements
and limitations, along with good housekeeping for any potential hazardous exposure
activities. This training was first given in September of 2009 to the entire plant
population; it will be repeated again in the fall of 2010. I will incorporate an additionally
training section into the July Safety Training meeting.
Copies of the September presentation and the employee sign -in sheets are included with
this response.
Environmental issues including stormwater requirements are addressed in the Site
Contractor Safety Training Program and Site Safety Rules for Contractors (attached).
Additionally, regular Planned Maintenance inspections are performed (this is a result of the
2006 audit findings). Weekly inspections of the Polyurethane Storage Area and Oil and
Lube Storage Area are completed by Jennifer Dively. Monthly inspections of the Fuel
Storage Area are conducted by Plant Maintenance (samples attached). Records are kept on
file at the facility.
3) Semi-annual Outfall Observations
No records were located to document semi-annual qualitative observations of the outfalG
The semi-annual outfall observation is incorporated into our analytical testing process with
Cathy Baines of Eastern Environmental Management. Copies of the 2009 2" Quarter
Report and the 2010 1" Quarter Report is included with the analytical test results
(attached).
4) Analytical Testing
Analytical test results were provided for the most recent round of storm water sampling
on March 22, 2010. Some of the values were non -compliant, pH and Total Suspended
Solids in particular. With the large area of construction underway at this time, a
communication memo to ABB from Cathy Baines of Eastern Environmental
Jennifer Dively A88 Inc. Tel: [phone]
Environmental, Health and Safety Manager Sensor Plant Fax: [phone]
[e-mail],com 3022 NC 43 North Cell: 252-481-3009
Pinetops, NC 27864

A 1111
P%IPIP
Management disclosed that ABB is doing monthly sampling during construction, but no
data was located other than the most recenit
DWQ wishes to obtain the historical records of sampling form 2008 to the present, with
a description of the sample location and how the samples were obtained. This can be
faxed to 919-788-7159 or mailed to the address in the footer of this letter. You are urged
to become familiar with the Tier 1, Tier 2 discussion in the latest version of the permit,
issues to ABB in February 2008.
I came on board with ABB Pinetops in August of 2009. Upon reviewing the existing plans
and documentation, it became obvious that the stormwater pollution prevention plan was in
need of updating per the permit requirements. The analytical testing requirements had also
lapsed during the transition of the person who held the office before me. In September of
2009, 1 began seeking a new testing agency. I contracted with Eastern Environmental
Management, LLC in October of 2009. Our testing agent with EEM is Cathy C. Baines.
Cathy performed the 2009 second quarter test samples on December 2, 2009 (a copy of
which was sent to the Division of Water Quality, ATTN: DWQ Central Files, 1617 Mail
Service Center, Raleigh, NC 27699-1617). The test results required a Tier One response
(attached).
The 2010 first quarter testing on March 22, 2010 (a copy of which was sent to the Division
of Water Quality, ATTN: DWQ Central Files, 1617 Mail Service Center, Raleigh, NC
27699-1617). The test results required a Tier One and Tier Two response (attached), this
included this instigation of monthly analytical testing.
Copies of the analytical testing results are attached along with a history of test results.
ABB may wish to review the requirements for a Total Toxic Organics (TTO)
Management Plan discussed in footnote 5. under Table I in the permit, in light of any
changes in manufacturing practices at the plant If management of TTO is required as
determined from the definitions in the footnote, having a plan may be preferable to
sampling.
We have contracted Eastern Environmental Resources and Appian Engineering
(http://www.appianen�),ineers.com/civi1.phi)) to assist us in updating our SP3 and will make
sure this recommendation is included in that process. (Footnote 5 - Total Toxic Organics
sampling is applicable only for those facilities which perform metal finishing operations,
manufacture semiconductors, manufacture electronic crystals, or manufacture cathode ray
tubes.)
Jennifer Dively ABB Inc. Tel; 252-827-3267
Environmental, Health and Safety Manager Sensor Plant Fax: [phone]
[e-mail] 3022 NC 43 North Cell: 252-481-3009
Pinetops, NC 27864

A 1111
P%I/I/
In summary, this inspection revealed that the permit had still not been followed during
the years since the 2006 inspection, even though a reply to Mr. Boone's inspection
acknowledged shortcomings and corrective actions to be taken at that time.
There have been significant gaps noted in the past regarding the site's stormwater permit
requirements. I cannot personally respond to those instances as it was prior to my on -
boarding to the site in August of 2009, but I can address the steps we are taking to ensure
that these issues are not repeated:
1. Re -instituted site analytical and outfall testing as of December 2009 per our permit
requirements.
2. Contracted in assistance to revise and expand our outdated Stormwater Pollution
Prevention Plan through Eastern Environmental Management and Appian
Engineering.
3. Re -instituted annual employee training as of September 2009 and will re-
emphasize this information in the July 2010 training session.
4. We have met with the general contractor (Nashco Inc.) and the soil and erosion
control / stormwater retention pond design sub -contractor (Mack Gay Associates)
to address deficiencies in their site erosion and sediment control plan and the issues
related to their initial stormwater pond plan to the NCDENR. They are required to
immediately correct all deficiencies and provide regular documentation that they
are meeting all the Construction Sediment and Erosion Control permit
requirements. Also, Mack Gay Associates has been instructed to meet with
Jennifer Jones, NCDENR Environmental Engineer, to address and correct all issues
related to the proposal for the site's new stormwater retention pond. Failure for
these groups to meet our conditions will result in their removal from the site and
financial consequences.
5. We would like to invite and encourage inspections and assistance from the
NCDENR to help us meet and exceed our Stormwater Permit requirements. My
goal is to make our site an example of how an industrial stormwater program
should be run as we move forward in implementing our corrective action items and
improving our overall program in the future.
If you have any questions regarding this response or its associated attachments, please do
not hesitate to contact me.
Thank you,
nifer M. ively V6
Enclosed: Training Presentation & Signature Sheets, Contractor Site Safety Information, Stormwater
PM Inspection Sheets, Analytical and Outfall Test Reports & Tier I and 2 Responses, Site Stormwater
Testing History Chart, New Stormwater Retention Pond Layout
Jennifer Dively ABB Inc. Tel: [phone]
Environmental, Health and Safety Manager Sensor Plant Fax: [phone]
[e-mail] 3022 NC 43 North Cell: 252-481-3009
Pinetops, NC 27864

liiA
NCDE !WR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue Coleen H. Sullins Dee Freeman
Governor Director Secretary
May 20, 2010
CERTIFIED MAIL 7009 0080 0000 9764 8204
RETURN RECEIPT REQUESTED
ABB, Inc.
Ms. Jennifer Dively
3022 NC Hwy 43 North
P.O. Box 687
Pinetops, NC 27864
Subject: NOTICE OF VIOLATION
Case No. NOV-2010-PC-0606
Stormwater Compliance Evaluation Inspection
NPDES Permit No. NCG030006
Edgecombe County
Dear Ms. Dively:
Mr. Myrl Nisely conducted a stormwater inspection at the ABB Pinetops facility on May 11, 2010 with
the help of Tom Hansen in your absence. Mr. Hansen was most helpful in searching for data and
providing a tour around the plant. In spite of his best efforts, however, some of the topics covered by
the inspection checklist could not be answered satisfactorily. A great deal of construction was occurring
at this time, including earth moving to build a stormwater pond, enlarge the parking area, and erect a
new building. A stepped up schedule of stormwater sampling is apparently being carried out during this
construction, to the company's credit, although only the most recent data could be located. All in all,
numerous deficiencies in following the permit requirements were noted.
1) Stormwater Pollution Prevention Plan
Following an inspection by Mr. Ron Boone of this office on January 19, 2006, the requirements of
NCG030006 were spelled out in great detail. Apparently a Stormwater Pollution Prevention Plan (SP3)
was created by about May 2006 soon after Mr. Boone's inspection. This is the version I was provided.
No further updates were known, even though a review and update of the SP3 is an annual requirement.
2) Employee Stormwater Training
The earlier inspection also pointed out that annual stormwater awareness training is required by the
permit. Mr. Hansen was unable to locate any records of training specific to stormwater.
3) Semi-annual Outfall Observations
No records were located to document semi-annual qualitative observation of the outfall.
NturV11Y
ehCarolina
North Carolina Qivision of Water Quality Raleigh Regional Office Surface Water Protection Phone [phone] Customer Service
Internet; www.ncwaterquallty.org 1628 Mail Service Center Raleigh, NC 27699-1628 FAX [phone]
An Equal Opportunity/Affirmative Action Employer — 50% Recyclerl110% Post Consumer Paper

4
ABB Storrnwater Inspection, May 2010 Page 2 of 2
r
4) Analytical Testing =-
Analytical test results were provided for the most recent round of stormwater sampling on March 22,
2010. Some of the values were non -compliant, pH and Total Suspended Solids in particular. With the
large area of construction underway at this time, a communication memo to ABB from Cathy Baines of
Eastern Environmental Management disclosed that ABB is doing monthly sampling during construction,
but no data was located other than the most recent.
DWQ wishes to obtain the historical records for sampling from 2008 to the present, with a description of
the sample location and how the samples were obtained. This can be faxed to 919-788-7159 or mailed
to the address in the footer of this letter. You are urged to become familiar with the Tier 1, Tier 2
discussion in the latest version of the permit, issued to ABB in February 2008.
ABB may wish to review the requirements for a Total Toxic Organics (TTO) Management Plan
discussed in footnote 5. under Table I in the permit, in light of any changes in manufacturing practices at
the plant. If management of TTO is required as determined from the definitions in the footnote, having
a plan may be preferable to sampling.
In summary, this inspection revealed that the permit had still not been followed during the years since
the 2006 inspection, even though a reply to Mr. Boone's inspection acknowledged shortcomings and
corrective actions to be taken at that time. Within 30 days of receipt of this letter, please respond in
writing addressing items 1 — 4.
Please note it is the intention of this office to make another inspection in a few months. If there is a
noncompliant program at that time, this office will consider sending a recommendation for enforcement
regarding these matters to the Director of the Division of Water Quality. Failure to implement this
permit is subject to a civil penalty assessment of up to $25,000.00 per day.
If you have any questions or comments, please tact Myrl Nisely at the Raleigh egional Office at
919-791-4200.
ince ely,
anny S h
Water Q ality Regional Supervisor
Raleigh Regional Office
cc: -RRO/SWP files
Point Source Compliance w/ attachments
Enforcement File w/ attachments
Central Files

Permit: NCG030006
SOC:
County: Edgecornbe
Region: Raleigh
Compliance Inspection Report
Effective: 02/14/08 Expiration: 10/31112 Owner: ABB Inc
Effective: Expiration: Facility: ABB Inc-Edgecornbe
Hwy 43 N
Contact Person: Tom Stallings
Directions to Facility:
System Classifications:
Primary ORC:
Secondary ORC(s):
On -Site Re prose ntative(s):
Related Permits:
Inspection Date: 05/06/2010
Primary Inspector: Myrl Nisely
Secondary Inspector(s):
Title: Director
Certification:
Pinetops NC 27864
Phone:[phone]
Entry Time: 09:45 AM Exit Time: 12:10 PM
Phone:
Phone: [phone]
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Metal Fabrication Stormwater Discharge COC
Facility Status: ❑ Compliant ■ Not Compliant
Question Areas:
Storm Water
(See attachment summary)
Page: 1

ti
Permit; NCG030006 Owner • Facility: ABB Inc
Inspection Date: 05/06/2010 Inspection Type: Compliance Evaluation Reason for Visit; Routine
Inspection Summary;
This inspection gave the appearance of a disjointed, incompletely implemented stormwater program. On the other hand,
proactive steps are being taken to install a stormwater retention pond for runoff from part of the site. Runoff from the
other side of the facility will not be captured by the pond, but will exit directly as it always has.
See the cover letter for a full discussion of the findings. A follow-up inspection in a few months is recommended.
Page: 2

Permit: NCG030006 Owner - Facility: ABB Inc
Inspection Date: 05/06/2010 Inspection Type: Compliance Evaluation
Reason for VlsIt: Routine
Stormwater Pollution Prevention Plan
Yea
No
NA NE
Does the site have a Stormwater Pollution Prevention Plan?
■
❑
❑ ❑
# Does the Plan include a General Location (t.ISGS) map?
■
❑
❑ ❑
# Does the Plan include a "Narrative Description of Practices"?
■
❑
❑ ❑
# Does the Plan include a detailed site map including outfall locations and drainage areas?
■
❑
❑ ❑
# Does the Plan include a list of significant spills occurring during the past 3 years?
❑
■
❑ ❑
# Has the facility evaluated feasible alternatives to current practices?
❑
■
❑ ❑
# Does the facility provide all necessary secondary containment?
■
❑
❑ ❑
# Does the Plan include a BMP summary?
❑
❑
❑ ■
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
❑
❑
❑ ■
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
❑
❑
❑ ■
# Does the facility provide and document Employee Training?
❑
■
❑ ❑
# Does the Plan include a list of Responsible Party(s)?
❑
❑
❑ ■
# Is the Plan reviewed and updated annually?
❑
■
❑ Cl
# Does the Plan include a Stormwater Facility Inspection Program?
❑
■
❑ ❑
Has the Stormwater Pollution Prevention Plan been implemented?
❑
■
❑ ❑
Comment: The SP3 provided was from May 2006. Many questions above are marked
NE (not evaluated) because documentation was not available for recent activities.
Construction of an additional building, a parking lot, and a large stormwater pond is
currently taking place. Extra stormwater monitoring is apparently being proatively done
quarterly. This observation is based upon a memo from the contract lab. Only the most
recent March 2010 test results were provided, however.
Qualitative Monitoring
Yes
No
NA
NE
Has the facility conducted its Qualitative Monitoring semi-annually?
❑
■
❑
❑
Comment: No semi-annual documents were available for review in the 2006 SP3
binder.
Analytical Monitoring
Yes
No
NA
NE
Has the facility conducted its Analytical monitoring?
0000
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas?
❑
■
❑
❑
Comment: Incomplete data set was provided, not enough history to judge whether
semi-annual monitoring had been done.
Permit and Outfalis
Yes
No
NA
NE
# Is a copy of the permit and the Certificate of Coverage available at the site?
■
❑
❑
❑
Page: 3

Permit: NCGO30006 Owner - Facility: ABB Inc
Inspection Date: M06?2010 Inspection Type: Compliance Evaluatlon
Reason for Visit: Routine
# Were all outfalls observed during the inspection?
# if the facility has representative outfall status. is it properly documented by the Division?
# Has the facility evaluated all illicit (non stormwater) discharges?
Comment: There was much information missing or incomplete during this inspection.
DWQ concludes that the stormwater program has not had the attention requested in the
previous inspection report in January 2006. A follow-up inspection is recommended
once the construction is completed and disturbed soil is stabilized.
Page: 4

C
f
February 15, 2006
CERTIFIED MAIL
RETURN RECEIPT REQUESTED
Kenneth Schuster, P.E.
Raleigh Regional Surface Water Quality Supervisor
North Carolina Division of Water Quality
1628 Mail Service Center
Raleigh, NC 27699-1628
Response to Inspection on 01/19/2006
NPDES Stormwater NCG030006
ABB Inc.
Pinetops Edgecombe County
Dear Mr. Schuster:
ABB received a courteous and professional inspection by Mr. Ron Boone on
January 19", 2006 concerning the above referenced permit.
RESPONSE TO INSPECTION FINDINGS
ABB intends to comply with all appropriate regulations in our permit. There
will be an internal review and update of both the Stormwater Pollution
Prevention Plan and the Spill Prevention, Control, and Countermeasures
Plan.
I have listed the findings with the ABB response and the estimated
completion date as requested. References to the ABB Stormwater Pollution
Prevention Plan, Revised May 2002 will be. referred to as ABBSP3. The ABB
Spill Prevention, Control, and Countermeasures Plan, revised May 2002 will
be referred to as ABBSPCC.
1) The site plan component of the SP3 was inadequate as follows:
a) The site map did not show directions of flow and areas served by each
outfall. Additionally, it did not show the percent of impervious surface on
the site. Finally, the site map does not list the specific potential pollutants
Power Technology Products
P. 1 of 5
ABB Inc.
3022 NC 43 North
Pinetops, NC 27864 (U.S.A)
Telephone [phone] it
Fax [phone] ,..
2/17/2006
';, I
.__.,.' F

that could be expected to be present in the stormwater discharge at each
outfall. If no pollutants are expected to be present at a particular outfali,
this should be noted on the site plan (Part 11, Section A, Paragraph 1 c).
ABB Response: ABBSP3 Appendix A "Site Map" shows direction of
stormwater flow. Section 2 par. 2.2 lists the impervious area as 37%.
Pollutants (if any) expected in the outfall will be noted as requested.
Estimated completion date: April 15, 2006.
b) The site plan did not list significant spills or leaks of pollutants occurring at
the facility during the previous three years and any corrective actions
taken to mitigate spill impacts. Note that if no such spills or leaks occurred
in the past three years, a signed certification attesting that should be
inserted in place of the list (Part 11, Section A, Paragraph 1 d).
ABB Response: No significant spills or leaks of pollutants have
occurred in the previous three years. A signed certification will be
added to the ABBSP3.
Estimated completion date: April 15, 2006
2) The stormwater management plan component of the SP3 was inadequate as
follows:
a) No review of the technical and economic feasibility of changing the
methods of operations and/or storage practices to eliminate or reduce
exposure of materials and processes to stormwater (Part 11, Section A,
Paragraph 2a).
ABB Response: ABBSP3 Appendix B, Worksheet #5 " Non-
Stormwater Discharge Assessment and Certification" form summarizes
previous evaluation of the type cited. This form will be
reviewed and updated as a part of the ABBSP3 update.
Estimated completion date: April 15, 2006
ABB Inc.
Power Technology Products 3022 NC 43 North Telephone [phone]
Pinetops, NC 27864 (U.S.A) Fax [phone]
P. 2 of 5 2/17/2006

b) No Spill Prevention and Response Plan (SPRP) has been developed as
required in Part II, Section A, Paragraph 3. It is noted that you do have a
Spill Prevention, Control and Countermeasure Plan (SPCC) as required
by the Environmental Protection Agency (EPA), however the SPRP must
be site specific and therefore the SPCC may not be sufficient to address
the stormwater aspects of the SPRP. Furthermore, those responsible for
implementing the SPRP shall be identified and a responsible person shall
be on -site at all times during facility operations that could potentially
contaminate stormwater runoff through spills or exposure of materials
associated with facility operations. Not all personnel that you have
identified as responsible for your spill program still work at your facility.
ABB Response: Appendix 1= in the ABBSPCC is specific as to type
and location of spill potential discharge and is hereby incorporated into
the ABBSP3 by reference. Cross-referencing between the two plans
will be more definitive in the update.
Responsible personnel identification will be by job positions in lieu of
names.
Estimated completion date: April 15, 2006
3) No preventative maintenance and good housekeeping program has been
developed as required in Part II, Section A, Paragraph 4. It is noted that you
do have an electronic based maintenance program for your plant and that
some of the requirements of the SP3 are accomplished through this program.
However, this program by itself is not meeting all the maintenance and good
housekeeping requirements of your SP3.
a
ABB Response: A preventative and good housekeeping program was
implemented in 1993. This program will be expanded in Section 5.0 of
the update.
Estimated completion date: April 15, 2006
4) No employee -training program has been developed as required in Part II,
Section A, Paragraph 5. It is noted that you do have a training program but
again, not all of the training requirements of the SP3 are being met.
ABB Response: The employee training program will be expanded and
documented in the future.
Estimated completion date:.Training program — April 15, 2006
Training — next all -employee meeting
ABB Inc.
Power Technology Products 3022 NC 43 North Telephone [phone]
Pinetops, NC 27864 (U.S.A) Fax [phone]
R 3 of 5 2/17/2006

5) Those responsible for the coordination, development, implementation, and
revision of the SP3 have not been identified by position as required in Part Il,
Section A, Paragraph 6.
ABB Response: Personnel identification will be by job positions in lieu
of names in the update.
Estimated completion date: April 15, 2006
6) The SP3 has not been reviewed and appropriately updated on an annual
basis as required in Part Il, Section A, Paragraph 7.
ABB Response: A review is taking place now and will be performed
annually in the future.
Estimated completion date: April 15, 2006
7) Your SP3 has not been fully implemented. Although it is well organized,
many components of your SP3 are missing or inadequate as noted above.
Some of those items that are inadequate, such as the preventative
maintenance and good housekeeping program, illustrate that your SP3 has
not been fully implemented as required in Part II, Section A, Paragraph 9.
ABB Response: Implementation of the SP3 will be enhanced via
training subsequent to completing the SP3 update.
Estimated completion date: April 15, 2006
8) Quantitative monitoring is being accomplished, however not all records of the
required monitoring and reporting were available for inspection. Additionally,
all pH readings that were available were below the allowable range of 6.0 to
9.0 standard units. You should take immediate action to determine and
eliminate the cause of the low pH, or attenuate the pH before it is discharged
at your outfall (Part Il, Section B).
ABB Response: Record keeping for quantitative monitoring will be
more comprehensive in the future.
We have conducted another facility review and have not identified any
acidity contributing materials exposed to stormwater, leading to
the conclusion that the consistently low pH readings are attributed to
naturally occurring acidic runoff from the adjacent, upgrade pine
forest.
Estimated completion date: on -going
ABB Inc.
Power Technology Products 3022 NC 43 North Telephone [phone]
Pinetops, NC 27864 (U.S.A) Fax [phone]
P. 4 of 5 2/17/2006

Qualitative monitoring of your stormwater discharge is not being accomplished
according to permit requirements (Part II, Section C).
ABB Response. The "Recording Form" has been located and
qualitative monitoring will resume according to the schedule in the
ABBSP3.
Estimated completion date: on -going
Please contact me with questions or comments concerning this response.
Sincerely,
'1a;d6;(011-11jaeo�-
Thomas L. Stallings, CMfgE
Senior Manufacturing Engineer
Local Sustainability Officer
Office-2521827.3232
Cell - 252/363.4232
Fax - 252/827.3280
[e-mail]
ABB Inc.
Power Technology Products 3022 NC 43 North Telephone [phone]
Pinetops, NC 27864 (U.S.A) Fax [phone]
P. 5 of 5 2/17/2006

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February 15, 2006
CERTIFIED MAIL
RETURN RECEIPT REQUESTED
Kenneth Schuster, P.E.
Raleigh Regional Surface Water Quality Supervisor
North Carolina Division of Water Quality
1628 Mail Service Center
Raleigh, NC 27699-1628
Response to Inspection on 01/19/2006
NPDES Stormwater NCG030006
ABB Inc.
Pinetops Edgecombe County
Dear Mr. Schuster:
ABB received a courteous and professional inspection by Mr. Ron Boone on
January 19th, 2006 concerning the above referenced permit.
RESPONSE TO INSPECTION FINDINGS
ABB intends to comply with all appropriate regulations in our permit. There
will be an internal review and update of both the Stormwater Pollution
Prevention Plan and the Spill Prevention, Control, and Countermeasures
Plan.
I have listed the findings with the ABB response and the estimated
completion date as requested. References to the ABB Stormwater Pollution
Prevention Plan, Revised May 2002 will be referred to as ABBSP3. The ABB
Spill Prevention, Control, and Countermeasures Plan, revised May 2002 will
be referred to as ABBSPCC.
1) The site plan component of the SP3 was inadequate as follows:
a) The site map did not show directions of flow and areas served by each Z
outfall. Additionally, it did not show the percent of impervious surface on G
N C=
the site. Finally, the site map does not list the specific potential pollutants j[i cV j
ABB Inc.LL
00
Power Technology Products 3022 NC 43 North Telephone [phone]��
Pinetops, NC 27864 (U.S.A) Fax [phone]((��.-�,
P. i of 5 211712006�tl

that could be expected to be present in the stormwater discharge at each
outfall. If no pollutants are expected to be present at a particular outfall,
this should be noted on the site plan (Part 11, Section A, Paragraph 1 c).
ABB Response: ABBSP3 Appendix A "Site Map" shows direction of
stormwater flow. Section 2 par. 2.2 lists the impervious area as 37%.
Pollutants (if any) expected in the outfall will be noted as requested.
Estimated completion date: April 15, 2006.
b) The site plan did not list significant spills or leaks of pollutants occurring at
the facility during the previous three years and any corrective actions
taken to mitigate spill impacts. Note that if no such spills or leaks occurred
in the past three years, a signed certification attesting that should be
inserted in place of the list (Part II, Section A, Paragraph 1d).
ABB Response: No significant spills or leaks of pollutants have
occurred in the previous three years. A signed certification will be
added to the ABBSP3.
Estimated completion date: April 15, 2006
2) The stormwater management plan component of the SP3 was inadequate as
follows:
a) No review of the technical and economic feasibility of changing the
methods of operations and/or storage practices to eliminate or reduce
exposure of materials and processes to stormwater (Part Il, Section A,
Paragraph 2a).
ABB Response: ABBSP3 Appendix B, Worksheet #5 " Non-
Stormwater Discharge Assessment and Certification" form summarizes
previous evaluation of the type cited. This form will be
reviewed and updated as a part of the ABBSP3 update.
Estimated completion date: April 15, 2006
ABB Inc.
Power Technology Products 3022 NC 43 North Telephone [phone]
Pinetops, NC 27864 (U.S.A) Fax [phone]
P. 2 of 5 2/17/2006

b) No Spill Prevention and Response Plan (SPRP) has been developed as
required in Part II, Section A, Paragraph 3. It is noted that you do have a
Spill Prevention, Control and Countermeasure Plan (SPCC) as required
by the Environmental Protection Agency (EPA), however the SPRP must
be site specific and therefore the SPCC may not be sufficient to address
the stormwater aspects of the SPRP, Furthermore, those responsible for
implementing the SPRP shall be identified and a responsible person shall
be on -site at all times during facility operations that could potentially
contaminate stormwater runoff through spills or exposure of materials
associated with facility operations. Not all personnel that you have
identified as responsible for your spill program still work at your facility.
ABB Response: Appendix F in the ABBSPCC is specific as to,type
and location of spill potential discharge and is hereby incorporated into
the ABBSP3 by reference. Cross-referencing between the two plans
will be more definitive in the update.
Responsible personnel identification will be by job positions in lieu of
names.
Estimated completion date: April 15, 2006
3) No preventative maintenance and good housekeeping program has been
developed as required in Part II, Section A, Paragraph 4. It is noted that you
do have an electronic based maintenance program for your plant and that
some of the requirements of the SP3 are accomplished through this program.
However, this program by itself is not meeting all the maintenance and good
housekeeping requirements of your SP3.
ABB Response: A preventative and good housekeeping program was
implemented in 1993. This program will be expanded in Section 5.0 of
the update.
Estimated completion date: April 15, 2006
4) No employee -training program has been developed as required in Part II,
Section A, Paragraph 5. It is noted that you do have a training program but
again, not all of the training requirements of the SP3 are being met.
ABB Response: The employee training program will be expanded and
documented in the future.
Estimated completion date: Training program — April 15, 2006
Training — next all -employee meeting
ABB Inc.
Power Technology Products 3022 NC 43 North Telephone [phone]
Pinetops, NC 27864 (U.S.A) Fax [phone]
P. 3 of 5 2/17/2006

5) Those responsible for the coordination, development, implementation, and
revision of the SP3 have not been identified by position as required in Part 11,
Section A, Paragraph 6.
ABB Response: Personnel identification will be by job positions in lieu
of names in the update.
Estimated completion date: April 15, 2006
6) The SP3 has not been reviewed and appropriately updated on an annual
basis as required in Part 11, Section A, Paragraph 7.
ABB Response: A review is taking place now and will be performed
annually in the future.
Estimated completion date: April 15, 2006
7) Your SP3 has not been fully implemented. Although it is well organized,
many components of your SP3 are missing or inadequate as noted above.
Some of those items that are inadequate, such as the preventative
maintenance and good housekeeping program, illustrate that your SP3 has
not been fully implemented as required in Part II, Section A, Paragraph 9.
ABB Response: Implementation of the SP3 will be enhanced via
training subsequent to completing the SP3 update.
Estimated completion date: April 15, 2006
8) Quantitative monitoring is being accomplished, however not all records of the
required monitoring and reporting were available for inspection. Additionally,
all pH readings that were available were below the allowable range of 6.0 to
9.0 standard units. You should take immediate action to determine and
eliminate the cause of the low pH, or attenuate the pH before it is discharged
at your outfall (Part 11, Section B).
ABB Response: Record keeping for quantitative monitoring will be
more comprehensive in the future.
We have conducted another facility review and have not identified any
acidity contributing materials exposed to stormwater, leading to
the conclusion that the consistently low pH readings are attributed to
naturally occurring acidic runoff from the adjacent, upgrade pine
forest.
Estimated completion date: on -going
ABB Inc.
Power Technology Products 3022 NC 43 North Telephone [phone]
Pinetops, NC 27864 (U.S.A) Fax [phone]
P. 4 of 5 211 V2008

Qualitative monitoring of your stormwater discharge is not being accomplished
according to permit requirements (Part Il, Section C).
ABB Response: The "Recording Form" has been located and
qualitative monitoring will resume according to the schedule in the
ABBSP3.
Estimated completion date: on -going
Please contact me with questions or comments concerning this response.
Sincerely,
Thomas L. Stallings, CMfgE
Senior Manufacturing Engineer
Local Sustainability Officer
Office-252i827.3232
Cell - 252/363.4232
Fax - 252/827.3280
[e-mail]
ABB Inc.
Power Technology Products 3022 NC 43 North Telephone [phone]
Pinetops, NC 27864 (U.S.A) Fax [phone]
P. 5 of 5 2/17/2006

�11
February 1, 2006
Mr. Thomas Stallings
Senior Manufacturing Engineer
ABB Inc.
Highway 43 North
P.O. Box 687
Pinetops, NC 27864
Michael F. Easley, Governor
William G. Ross, Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P.E., Director
Division of Water Quality
CERTIFIED MAIL
RETURN RECEIPT REQUESTED
Subject; NOV-2006-PC-0029
Notice of Violation Resulting from Compliance Evaluation
Inspection on 01/19/2006
NPDES Stormwater NCG030006
ABB Inc. Pinetops
Edgecombe County
Dear Mr. Stallings:
The January 19th, 2006 tour that you provided to Ron Boone during his annual inspection of your
facility located at Highway 43 North in Pinetops was greatly appreciated. This inspection was
conducted to determine ABB's compliance with its NPDES stormwater permit, NCS030006. This
permit, issued 31 August 2002 by authority of North Carolina General Statute (NCGS) 143-215.1, is
intended to prevent pollution of state waters that receive stormwater discharges from your facility.
Please use the permit references listed in this report for further explanation and compliance details of
each item cited.
SITE SUMMARY
• Your site is an electrical component manufacturing facility. Some chemicals are used on site for
component fabrication and equipment maintenance, however no vehicle maintenance activities
occur on site.
All stormwater generated at your site is collected via a system of in -ground drains that convey the
stormwater to receiving waters designated as an unnamed tributary to Town Creek in the Tar -
Pamlico River Basin, a class C, nutrient sensitive water (NSW).
INSPECTION FINDINGS
Your site appeared to be clean and well maintained. The list below shows numerous conditions
observed during the interview portion of the inspection.
• The stormwater pollution prevention plan (SP3) was inadequate as follows:
l`Ane Caro ina
Naturally
North Carolina Division of Water Quality Raleigh Regional Office Surface Water Protection
Internet: h2o.enr.state.ne.us 1628 Mail Service Center Raleigh, NC 27699-1628
An Equal Opportunity/Affirmative Action Employer— 50% Recycled110% Post Consumer Paper
Phone [phone] Customer Service
FAX [phone]

Braswell Foods, Compliance Evaluation Inspection, January 12, 2006, NCS000302 Page 2 of 3
• The site plan component of the SP3 was inadequate as follows:
• The site map did not show directions of flow and areas served by each outfall.
Additionally, it did not show the percent of impervious surface on the site. Finally, the
site map does not list the specific potential pollutants that could be expected to be
present in the stormwater discharge at each outfall. If no pollutants are expected to be
present at a particular outfall, this should be noted on the site plan (Part U, Section A,
Paragraph 1 c).
• The site plan did not list significant spills or leaks of pollutants occurring at the facility
during the previous three years and any corrective actions taken to mitigate spill impacts.
Note that if no such spills or leaks occurred in the past three years, a signed certification
attesting that should be inserted in place of the list (Part II, Section A, Paragraph Id).
• The stormwater management plan component of the SP3 was inadequate as follows:
• No review of the technical and economic feasibility of changing the methods of
operations and/or storage practices to eliminate or reduce exposure of materials and
processes to stormwater (Part II, Section A, Paragraph 2a).
• No Spill Prevention and Response Plan (SPRP) has been developed as required in Part II,
Section A, Paragraph 3. It is noted that you do have a Spill Prevention, Control and
Countermeasure Plan (SPCC) as required by the Environmental Protection Agency (EPA),
however the SPRP must be site specific and therefore the SPCC may not be sufficient to
address the stormwater aspects of the SPRP. Furthermore, those responsible for
implementing the SPRP shall be identified and a responsible person shall be on -site at all
times during facility operations that could potentially contaminate stormwater runoff
through spills or exposure of materials associated with facility operations. Not all personnel
that you have identified as responsible for your spill program still work at your facility.
• No preventative maintenance and good housekeeping program has been developed as
required in Part II, Section A, Paragraph 4. It is noted that you do have an electronic based
maintenance program for your plant and that some of the requirements of the SP3 are
accomplished through this program. However, this program by itself is not meeting all the
maintenance and good housekeeping requirements of your SP3.
• No employee -training program has been developed as required in Part II, Section A,
Paragraph 5. It is noted that you do have a training program but again, not all of the training
requirements of the SP3 are being met.
• Those responsible for the coordination, development, implementation, and revision of the
SP3 have not been identified by position as required in Part II, Section A, Paragraph 6.
• The SP3 has not been reviewed and appropriately updated on an annual basis as required in
Part II, Section A, Paragraph 7.
• Your SP3 has not been fully implemented. Although it is well organized, many components
of your SP3 are missing or inadequate as noted above. Some of those items that are
inadequate, such as the preventative maintenance and good housekeeping program, illustrate
that your SP3 has not been fully implemented as required in Part II, Section A, Paragraph 9.
• Quantitative monitoring is being accomplished, however not all records of the required
monitoring and reporting were available for inspection. Additionally, all pH readings that were
available were below the allowable range of 6.0 to 9.0 standard units. You should take
immediate action to determine and eliminate the cause of the low pH, or attenuate the pH before
it is discharged at your outfall (Part II, Section B).
• Qualitative monitoring of your stormwater discharge is not being accomplished according to
permit requirements (Part II, Section Q.

r1raswell Foods, Compliance Evaluation Inspection, January 12, 2006, NCS000302
Page 3 of 3
In general, many of the above mentioned conditions and/or practices demonstrate mismanagement of
your stormwater program and/or a misunderstanding of the requirements as stated in your permit. The
most serious findings are as follows:
• The overall inadequacy of your SP3 and SPRP.
• The inadequacy of both quantitative and qualitative discharge monitoring.
• The low pH stormwater consistently being discharged from your outfall.
Please be aware that these violations could result in the assessment of civil penalties in an amount not
to exceed $25,000 per day per violation. Please reply within 30 days of your receipt of this letter with a
narrative and your planned schedule to achieve compliance with all permit requirements. If you have
any questions, comments or need assistance with understanding any aspect of your discharge permit,
please do not hesitate to contact Mr. Ron Boone at 919-791-4200.
Sincerely,
Kenneth Schuster, P.E.
Raleigh Regional Surface Water Quality Supervisor
cc: Stormwater Permitting Unit
Central Files
Non -Point Source Compliance Enforcement Unit

.• --. o�oF W,7,rFRpG
4 `C
TOM BOYLAN
ABB INC-EDGECOMBE
PO BOX 687
PINE TOPS, NC 27864
Dear Permittee:
Michael F. Easley, Governor
William G. Ross Jr„ Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P,E., Director
Division of Water Quality
August 23, 2002
Subject: NPDES Stormwater Permit Renewal
ABB INC-EDGECOMBE
COC Number NCG030006
Edgecombe County
In response to your renewal application for continued coverage under general permit NCG030000, the Division of
Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued
pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement
between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983.
The following information is included with your permit package:
A new Certificate of Coverage
* A copy of General Stormwater Permit NCG030000
* A copy of the Analytical Monitoring Form (DMR)
* A copy of a Technical Bulletin for the general permit
Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require
modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal
requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility
for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or
decree.
If you have any questions regarding this permit package please contact Sill Mills of the Central Office Stormwater
and General Permits Unit at [phone], ext. 548
Sincerely,
Bradley Bennett, Supervisor
Stormwater and General Permits Unit
cc: Central Files
Stormwater & General Permits Unit Files
Raleigh Regional Office
t
TA
NCDENR
N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 [phone] Customer Service
1-800.623.7748

Q.oF wAr�9pG
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
0 N c
TOM BOYLAN
ABB POWER T&D CO INC-EDGECOMBE
PO BOX 687
PINE TOPS, NC 27864
Dear Permittee:
Gregory J. Thorpe, Ph.D.
Acting Director
Division of Water Quality
December 27, 2001
Subject: NPDES Stormwater Permit Renewal
ABB POWER T&D CO INC-EDGECOMBE
COC Number NCG030006
Edgecombe County
Your facility is currently covered for stormwater discharge under General Permit NCG030000. This permit expires
on August 31, 2002. The Division staff is currently in the process of rewriting this permit and is scheduled to have
the permit reissued by late summer of 2002. Once the permit is reissued, your facility would be eligible for
continued coverage under the reissued permit.
In order to assure your continued coverage under the general permit, you must apply to the Division of Water
Quality (DWQ) I'or renewal of your permit coverage. To make this renewal process easier, we are informing you in
advance that your permit will be expiring. Enclosed you will find a General Permit Coverage Renewal
Application Form. The application must be completed and returned by March 4, 2602 in order to assure continued
coverage under the general permit.
Failure to request renewal within this time period may result in a civil assessment of at least $250.00. Larger
penalties may be assessed depending on the delinquency of the request. Discharge of stormwater from your facility
without coverage under a valid stormwater NPDES permit would constitute a violation of NCGS 143-215.1 and
could result in assessments of civil penalties of up to $10,000 per day.
Please note that recent federal legislation has extended the "no exposure exclusion" to all operators of industrial
facilities in any of the I I categories of "storm water discharges associated with industrial activity," (except
construction activities). If you feel your facility can certify a condition of "no exposure", i.e. the facilty industrial
materials and operations are not exposed to stormwater, you can apply for the no exposure exclusion. For additional
information contact the Central Office Stormwater Staff member listed below or check the Stormwater & General
Permits Unit Web Site at http:Hh2o.enr.state.nc.us/sulstormwater.html
If the subject stormwater discharge to waters of the state has been terminated, please complete the enclosed
Rescission Request Form. Mailing instructions are listed on the bottom of the form. You will be notified when the
rescission process has been completed.
If you have any questions regarding the permit renewal procedures please contact Joe Albiston of the Raleigh
Regional Office at 919-571-4700 or Bill Mills of the Central Office Stormwater Unit at [phone], ext. 548
Sincerely,
� V v
Bradley Bennett, Supervisor
Stormwater and General Permits Unit
cc: Central Files
Raleigh Regional Office
N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 [phone]
��A
NCDENR
Customer Service
1- 800.623-7748

RFCr/VIED
State of North Carolina APR 1.9 1993
Department of Environment, Health and Natural Resources �IENI
Division of Environmental Management �AL ��
512 North Salisbury Street • Raleigh, North Carolina 27604
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
April 16, 1993
Wayne D. Nock
ABB Power T&D Company, Inc.
630 Sentry Park
Blue Bell, PA 19422
A. Preston Howard, Jr., P. E.
Director
Subject: General Permit No. NCG030000
ABB Power T&D Company, Inc.
COC NCG030006
Edgecombe County
Dear Mr. Nock:
In accordance with your application for discharge permit received on September S, 1992, we are
forwarding herewith the subject certificate of coverage to discharge under the subject state - NPDES general
permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the
Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated
December 6, 1983.
If any parts, measurement frequencies or sampling- requirements contained in this permit are
unacceptable to you, you have the right to request an individual permit by submitting an individual permit
application. Unless such demand is made, this certificate of coverage shall be final and binding.
Please take notice that this certificate of coverage is not transferable except after notice to the Division
of Environmental Management. The Division of Environmental Management may require modification or
revocation and reissuance of the certificate of coverage.
This permit does not affect the legal requirements to obtain other permits which may be required by the
Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area
Management Act or any other Federal or Local governmental permit that may be required.
If you have any questions concerning this permit, please contact Mr. Bill Mills at telephone number 919j733-
5083.
cc:
SinNigivAl Signed By
Coleen H. Sullins
A. Preston Howard, Jr., P.E.
Raleigh Regional Office
Pollution Prevention Pays
P.O_ Box 29535, Raleigh, North Carolina 27626-0535 Telephone 9I9-733-7015
An Equal Opportunity Affirmative Action Employer

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DIVISION OF ENVIRONMENTAL MANAGEMENT
STORMWATER DISCHARGES
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
ABB Power T & D Company, Inc.
is hereby authorized to discharge stormwater from a facility located at
ABB Power T & D Company, Inc.
NC Hwy 43 N, approx. one mile north
Pinetops
Edgecombe County
to receiving waters designated as an unnamed tributary to Town Creek in the Tar -Pamlico River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III
and IV of General Permit No. NCG030000 as attached.
This certificate of coverage shall become effective April 16, 1993
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day April 16, 1993.
0fi & al Signed By
Coieen H. Sullins
A. Preston Howard, Jr., P.E., Director.
Division of Environmental Management
By Authority of the Environmental Management Commission

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STORMWATER DISCHARGE OUTFALL (SDO)
MONITORING REPORT
GENERAL. PERMIT NO. NCG030000 SAMPLES COLLECTED DURING CALENDAR YEAR: 1
CERTIFICATE OF COVERAGE NO. NCG03 t:Z� (This monitoring report is due at the Division no later than 30 days from
the date the facility receives the sampiin results from the laboratory.)
FACILITY NAME COUNTY G
PERSON COLLECTING SAMPLES PHONE NO. (,;2
CERTIFIED LABORATORY — S Lab #
Lab # PLEASE SIGN ON THE REVERSE 4
Part A: Specific Monitoring Requirements
Outfall
No.
Date
Sample Collected,
mo/dd!
00530
00400
01051
00556
78141
Total Suspended Solids,
IL
PH,
Standard units
Lead, mg/L
Oil and Grease,
ET&/L
Total Toxic Organics',
Benchmark
-
100
Within 6.0 — 9.0
0.033
30
1
Note: If you report a sampled value in excess of the benchmark value, or outside the benchmark range for pH, you must implement Tier I or Tier 2 responses.
See General Permit text.
Did this facility perform Vehicle Maintenance Activities using more than 55 gallons of new motor oil per month? _ yes I —no
(if yes, complete Part B)
Part B. Vehicle Maintenance Activvity onitoriaZ Requirements
Outfall
No.
Date
Sample Collected,
mo/dd/ r
005%
00530
00400
Oil and Grease,
W91L
Total Suspended Solids,
m ,
pH,
Standard units
New Motor Oil Usage,
Annual averse ai/mo
Benchmark
-
30
100
6.0 — 9.0
-
Note: If you report a sampled value in excess of the benchmark value, or outside the benchmark range for pH, you must implement Tier I or Tier 2 responses.
See General Permit text.
STORM EVENT CHARACTERISTICS:
Date ai kfirst event sampled)
Total Event Precipitation (inches): _ _ 2k \12
Mail Original and one copy to.
Division of Water Quality
Alin. DWQ Central Files
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
r ��---_
Date (list each additional event sampled this reporting period, and rainfall amot �,� , '�F�; -- -F
Total Event Precipitation (inches): k;
f ��f JUN 1 5 ?pin -I-J )
I _. -'AL OFFICE J
SWU-245-03 t 308
Pane I of 2

I Total Toxic Organics sampling is applicable only for those facilities which perform metal finishing operations, manufacture semiconductors, manufacture electronic crystals, or
manufacture cathode ray tubes. For purposes of this permit the definition of Total Toxic Organics is that definition contained in the EPA Effluent Guidelines for the facility subject
to the requirement to sample (for metal finishing use the definition as found in 40 CFR 433.11; for semiconductor manufacture use the definition as found in 40 CFR 469.12; for
electronic crystal manufacture use the definition as found in 40 CFR 469.22; and for cathode ray tube manufacture use the definition found in 40 CFR 469.31).
Facilities that incorporate a solvent management plan into the Stormwater Pollution Prevention Plan may so certify, and the requirement for TTO monitoring may be waived. The
solvent management plan shall include a list of the total toxic organic compounds used and the other elements listed in the General Permit. For those facilities electing to employ the
TTO monitoring waiver, the discharger shall sign the following certification statement:
"Based upon my inquiry of the person or persons directly responsible for managing compliance with the permit monitoring requirement for total toxic organics (TTO), I
certify that to the best of my knowledge and belief, no dumping of concentrated toxic organics into the stormwater or areas which are exposed to rainfall or stormwater
runoff has occurred since filing the last discharge monitoring report. C further certify that this facility is implementing the all the provisions of the solvent management
plan included in the Stormwater Pollution Prevention Plan."
Name (Print name)
Title (Print title)
(Signature)
(Date)
"I certify, under penalty of law, that this document and all attachments were prepared under my direction or
supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the
information submitted. Based on my inquiry of the person or persons who manage the system, or those persons
directly responsible for gathering the information, the information submitted Is, to the best of my knowledge and belief,
true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including
the possibility of fines and imprisonment for knowing violations."
(Signature of Permittee)
(Date)
S WU-245-031308
Page 2 of 2

Stormwater Discharge Outfall (SDO)
Qualitative Monitoring Report
For guidance on filling out this form, please visit: httt2://h2o.enr.state.nc; ustsu/porms Doc uments.htm#miwforms
Permit No.: NIC1-L)-/_5 bl v1061 LP! or Certificate of Coverage No.: NICIGI_I_I_ITI 1_1
Facility Name; a 1
County: `- C Phone No. c?':�P- -n
Inspector: S
Date of Inspection: z;t
Time of Inspection:
Total Event Precipitation (inches): _ \
Was this a Representative Storm Event? (See information below) M Yes ❑ No
Please check your permit to verify if Qualitative Monitoring must be performed during a representative
storm event (requirements vary)_
A "Representative Storm Event" is a storm event that measures greater than 0.1 inches of rainfall and that
is preceded by at least 72 hours (3 days) in which no storm event measuring greater than 0.1 inches has
occurred. A single storm event may contain up to 10 consecutive hours of no precipitation.
By this signature, I certify that this report is accurate and complete to the best of my knowledge:
(Signature of Permittee or Designee)
1. Dutfall Description:
Outfall No. -/;- Structure (pipe, ditch, etc.) C�
Receiving Stream: cLE C �C
Describe the industrial activities, that,pccur within the outfall drainage area. n� �+
1 r r. CA t + r-t .r t �r'� - .� r'7t<'t ; ' �7 tr • , 7 t (it
2. Color: Describe the color of the discharge using basic colors (red, brown, blue, etc.) and tint
(light, medium, dark) as descriptors:
3, Odor: Describe any distinct odors that the discharge may have (i.e., smells strongly of oil, weak
chlorine odor, etc.): _ iA � CNI
Page 1 of 2
swtt.242-11 zoos

4. Clarity: Choose the number which best describes the clarity of the discharge, where l is clear
and 5 is very cloudy:
1 2 4 5
5. Floating Solids: Choose the number which best describes the amount of floating solids in the
stormwater discharge, where 1 is no solids and 5 is the surface covered with floating solids:
r •.
1 2 3 4 5
6. Suspended Solids: Choose the number which best describes the amount of suspended solids in
the stormwater discharge, where 1 is no solids and 5 is extremely muddy:
1 2 C3�4 5
7. Is there any foam in the stormwater discharge? Yes �
S. Is there an oil sheen in the stormwater discharge? Yes-l-Sgq. )
9. is there evidence of erosion or deposition at the outfalI? Yes No
10. Other Obvious Indicators of Stormwater Pollution:
Note: Low clarity, high solids, and/or the presence of foam, oil sheen, or erosion/deposition maybe
indicative of pollutant exposure, These conditions warrant further investigation.
Page 2 of 2
SWU-242-112608

Cathy Baines
Eastern Environmental Management
PC Box 4030
Rocky Mt, NC 27803
Report Number: G876-115
Ckent Project ABB Q45W
Dear Cathy Baines,
Enclosed are the results of the analytical services performed under the referenced project for the received
samples and associated QC as applicable. The samples are certified to meet the requirements of the National
Environmental Laboratory Accreditation Conference Standards. Copies of this report and supporting data will be
retained in our files for a period of five years in the event they are required for future reference. Any samples
submitted to our laboratory will be retained for a maximum of thirty (30) days from the date of this report unless
other arrangements are requested.
If there are any questions about the report or services performed during this project, please call Barbara Hager at
[phone]. We wilt be happy to answer any questions or concerns which you may have.
Thank you for using SGS North America, Inc. for your analytical services. We look forward to working with you
again on any additional analytical needs.
Sincerely,
SGS North America, trc.
J H
Di91talty signed by Barbara A. Hager
ON: CN - Barbara A. Hager, C - US, O - SGS
Qp Vlfilmington, NC, DU =Project Manager
Date: 2009.12.21 14:28:20 -05'00'
Project Manager Date
Barbara Hager
SGS North America,DO Business Drive, Wimington, NC 28405
_ r10.350.1903 f 910,350,1557, wwry us.ggsoo!P
Memtmr of SGS

List of Reporting Abbreviations
and Data Qualifiers
B = Compound also detected in batch blank
BOIL = Below Quantitation Limit (RL or MDL)
DF = Dilution Factor
Dup = Duplicate
D = Detected, but RPD is > 40°% between results in dual column method.
E Q Estimated concentration, exceeds calibration range.
J = Estimated concentration, below calibration range and above MDL
LCS(D) = Laboratory Control Spike (Duplicate)
MDL = Method Detection Limit
MS(D) = Matrix Spike (Duplicate)
POL = Practical Quantitation Limit
RL/CL = Reporting Limit / Control Limit
RPD = Relative Percent Difference
mg/kg = milligram per kilogram, ppm, parts per million
ug/kg = micrograms per kilogram, ppb, parts per billion
mg1L = milligram per liter, ppm, parts per million
ug/L = micrograms per liter, ppb, parts per billion
% Rec = Percent Recovery
°% soilds = Percent Solids
Special Notes:
1) Metals and mercury samples are digested with a hot block, see the standard
operating procedure document for details.
2) Uncertainty for all reported data is less than or equal to 30 percent.
M 134.021208.4

_ k$
Client Sample ID: 04SW
Client Project ID: ABB 04SW
Lab Sample ID: G876-115-1
Lab Project ID: G876-115
Results by 6010E
Dormer
Lead
Batch Information
Print Date 12/21/2009
Collection Date: 02-Deo-09 13:15
Received Date: 03-De4>09
Matrix: WATER
Result BILU ILaj§ 2E
0.0133 0.0100 MG/L 1
An*tical Batch: 120409a.csv Prep Batch: 15655
Analytical Method: 6010E Prep Method: 3010
Instrument: 1CP Prep OafePrime: 03-Oeo-09 11:45
Analyst: CRN initial Prep Wl.IVol.: 50.00
Prep Extract Vol 50
QW0 6191Yzag
04-Dec-09 0:00

Print Date: 12/2112009
Client Sample ID: 04SW Collection Date: 02-Dec-09 13-15
Client Project ID: ABB 04SW Received Date: 03-Deo-09
Lab Sample ID: G876-115-1E Matrix: WATER
Lab Project ID: 0876.115
Results by 8260
Parameter
Result
-DE
Date Analyzed
Acetone
BQL
25.0
UGIL
1
14-Dec-0913:59
Benzene
BQL
1.00
UGIL
1
14-Dec4)913:59
8romobenzene
BQL
1.00
UGIL
1
14-Dec-0913:59
Bromochloromethane
BQL
1.00
UGIL
1
14-Dec 09 13:59
Bromodlohlorornethene
t3QL
1.00
UGIL
1
14-Dec-0913:59
Bromotorm
SOL
1.00
UGIL
1
14-Dec-0913:59
Bromomethane
BQL
1.00
UGIL
1
14-Dec-0913:59
2-Bulanone
BQL
25.0
UGIL
1
14-Dec-0913:59
n-Buylbenzene
BQL
1.00
UG/L
1
14-Dec-0913:59
soGBuylbenzene
BQL
1.00
UGIL
1
14-Dec-0913:59
ten-Butylbenzene
SOL
1.00
UGIL
1
14-Dec-M 13:59
Carbon disulfide
BQL
1.00
UGIL
i
14-Dec-09 13:59
Carbon tetrachloride
BQL
1.00
UGIL
1
14-Dec-09 13:59
Chlorobenzene
BQL
1,00
UGIL
1
14-Dec-0913:59
Chlomethane
BQL
1.00
UGIL
1
14-Deo-0913:59
Chloroform
BQL
1.GD
UGIL
1
14-Dec-0913:59
Chloromethane
BQL
1.00
UGIL
1
14-Dec-0913:59
2-Chlorotoluene
SQL
1.00
UG/L
1
14-Deo-0913:59
4-Chlorotoluene
BQL
1.00
UGIL
1
14-Dee-0913:59
Dkbromachloromethane
BQL
1.00
UGIL
1
14-De -09 13:59
1,2-Dibromo-3-chloropropane
BQL
5.00
UGIL
1
14-DeC-0913:59
Dihromomethane
BQL
1.00
UGIL
1
14-DeG0913:59
1,2-Dibromoethane (EDS)
SQL
1.00
UGIL
1
14-Dec-09 13:59
1,2-Dlchlorobenzene
BQL
1.00
UGIL
1
14-Dec-0913.59
1,3-❑ichforobenzeno
SOL
100
UGIL
1
14-Deo-0913:59
1,4-Dlchlarobenzone
BQL
1.00
UGIL
1
14-Dec-0913:59
trans-1,4-Dichloro-2-butane
BQL
5.00
UGIL
1
14-Dec-0913:59
1,1-Dichloroethane
SOL
1.00
UGIL
1
14-Dec-0913:59
1,1-Dichloroethene
SOL
1.00
UGIL
1
14-Dec-0913:59
1,2-Dir-Noroethane
BQL
1.00
UGIL
1
14-Deo-0913:59
cis-1,2-Dichioroethene
BQL
1,00
UGIL
1
14-Dec-0913:59
trans-1,2-dichloroethene
SOL
1.00
UGIL
1
14-Dec-0913:59
1.2-Dichloropropane
BQL
1.00
UGIL
1
14-Dec-0913:59
1,3-01chloropropane
BQL
1.00
UGIL
1
14-Dec-0913:59
2,2-Dichloropropane
BQL
1.00
UGIL
1
14-Dec-D913:59
1,1-13€chloropropene
BQL
1.00
UG/L
1
14-Dec-0913:59
cis-1,3-Dichloropropene
BQL
1.00
UGIL
1
14-Dec-0913:59
trans-1,3-Dichloropropene
BQL
1,00
UGIL
1
14-Deo-0913:59
Dlchlorodltluoromethane
BQL
5.00
UGIL
1
14-Deo-0913:59
Dllsopropyl ether (RIPE)
BQL
1.00
UGIL
1
14-Deo-09 13:59
Ethylbenzene
BQL
1co
UG/L
1
14-0ec-0913:59
Hexachlorobutadlene
BQL
1.00
UGIL
1
14-Deo-09 13759
2-Hexanone
BQL
5.00
UGIL
1
14-Dec-0913:59
lodomethane
BQL
1,00
UGIL
1
14-Dec-0913:59
loopropylbenzene
BQL
1,00
UGIL
1
14-Dec-0913:59
4-Isopropyltoluene
BQL
i00
UGIL
1
14-Deo-0913:59

Client Sample ID: 04SW
Client Project 10: ABB 04SW
Lab Sample ID: G876-115-1E
Lab Project ID: G876-115
Print Date: 12121/2009
Collection Date: 02-Dec-09 13:15
Received mats: 03-Dec-09
Matrix: WATER
Results by 8260
Parameter
Result
RUCRUCL
PF
QatA Analyzed
Methylene chloride
BQL
5.00
UGIL
1
14-Dec-09 13:59
4-Methyl-2-pentanone
BQL
5.00
UGIL
1
14-Deo-0913:59
Methyl -tort -butyl ether (MTBE)
BQL
1.00
UGIL
1
14-DOC-0913:59
Naphthalene
BQL
1.00
UGIL
1
14-Deo-0913:59
n-Propyl benzene
BQL
1.00
UGIL
1
14-Dec-0913:59
Styrene
BQL
1.00
UGIL
1
14-Dec-0913:59
1,1,1,2-Tetmchloroethane
BQL
1.00
UGIL
1
14-Dec-0913:59
1,1,2,2-Tetrachloroethane
BQL
1.00
UGIL
1
14-Dec-0913:59
Tetrachloroethene
BQL
1.00
UGIL
1
14-Deo-0913:59
Toluene
BQL
1.00
UGIL
1
14-Dec-0913:59
1,2,3-Trichlorobenzene
BQL
1.00
UGIL
1
14-Dec-0913:59
1,2,4-Trichlorobenzene
BQL
1.00
UGIL
1
14-Dec-0913:59
Trichloroethene
BQL
1.00
UGIL
1
14-Dec-0913:59
1,1,1-Trichloroethane
BQL
1.00
UGIL
1
14-Dec-0913:59
1,1,2-Trichlomethane
BQL
1.00
UGIL
1
14-Dec-0913:59
Trichlorofluoromethane
BQL
1.00
UGIL
1
14-Dec-0913:59
1,2,3-Trichioropropene
BQL
1.00
UGJL
1
14-Dec-0913:50
1,2,4-Trimethylbenzene
BQL
1,00
UGIL
1
14-Dec-0913:59
1,3,5-Trimethylbenzene
BQL
1.00
UGIL
1
14-Dec-0913:59
Vinyl chloride
BQL
1.00
UG/L
1
14-De -09 13:59
m ,p-Xylene
BQL
2.00
UGIL
1
14-Deo-09 13,59
o-Xylene
BQL
1.00
UGIL
1
14-Dea0913:59
Surrogates
1,2-Dichloroethane-d4
110
64-140
%
1
14-Dec-0913:59
Toluene-d8
99
82-117
%
1
14-Dec-09 13:59
4-Bromofluorobenzene
93
85-115
%
1
14-Deo-0913:59
Batch Information
Analytical Batch: 3121409 Prep Batch:
Analytical Method: 8260 Prep Method:
Instrument: MSD3 Prep DateMme:
Analyst: DVO Initial Prep Wt.Nol.: 5
Prep Extract Vol: 5

Print Date: 12/21/2009
Client Sample ID: 04SW Collection Date: 02-Dec-09 13:15
O ieni Project ID: ASS 04SW Received Date: 03-Dec09
Lab Sample ID: G876-115-11 Matrix: WATER
Lab Project ID: G876-115
Results by 8270
Parameter
Result
RUCK
UrIlts
PF
Date Analyzed
Acenaphthene
SOL
5.89
UG/L
1
10-Dec -09 19:36
Acenaphthylene
SOL
5.89
UGIL
1
10-Dec-0919:36
Anthracene
SOL
5.89
UG/L
I
10-Dec-0919:36
Benzo[a)anthraoene
SOL
5.89
UGIL
1
10-DK-0919:36
Benzoja]pyrene
SOL
5.89
UGIL
1
10-Dec-0919:36
Benzo[b]tluoranthene
SQL
5.89
UGIL
1
10-Dec 09 19:36
Benzo[g,hJ)perylene
BQL
5.69
UGIL
1
10-Dec-0919:36
S3enzo[k]fluoranthene
SOL
5,89
UG/L
1
10-Dec-09 19.36
benzoic Acid
SOL
29A
UG/L
1
10-Dec-N 19 36
Bis(2-chiorcethoxy)methane
SOL
5.89
UGIL
1
10-Deo-0919:36
Sis(2-chloroethyt)ether
SOL
5.89
UGIL
1
10-Deo-0919'36
Bis(2-chloroisopropyl)ether
SOL
5.89
UGIL
1
10-Dec-0919:36
BIS(2-e1hylhexyQphthalate
SOL
5.89
UGIL
1
10-0ec-09 %36
4-bromophenyf phenyl ether
BQL
5.80
UG/L
1
10-Dec-09 19:38
Butykbenzylphthalate
SOL
5.69
UGIL
1
10-Dec-09 %36
2-Chlaronaphthalene
SOL
5.89
UGIL
1
10-Dec-0919:36
2-Chlorophencl
SOL
5.09
UGIL
1
10-Dec-0919:36
4-Chloro-3-methylphenol
SOL
5.89
UGI(.
1
10-Deo-0919:36
4-Chlorcai-One
SQL
29.4
UG/L
1
10-Deo-0919:36
a-Chlorophenytpherto ether
SOL
5,69
UG/L
1
10-Dec-09laW
Chrysene
SOL
5.89
UG/L
1
10-Dec-0919:36
Dibenzo[a,h]anthraoene
SOL
5.89
UGIL
1
10-Dec-0919:36
Dibenzofuran
SOL
5.89
UGIL
1
i0-t0ec-09I"G
Di-n-Butytphthalate
t3OL
5.89
UGIL
1
10-Dec-0919:38
1,24)Ichlorobenzene
BQL
5.89
UG/L
1
10-0ec-0919:36
1,3-Dlchlorobenzene
BQL
5.89
UGfL
1
10-Dec-0919:36
1,4-Dlchlorobenzene
SOL
5.89
UGIL
1
10-Deo-0919:36
3J-Dichlorobenzldine
SOL
11.8
UGIL
1
10-Dec-0919:36
2,4-Dichloropheno4
SOL
5.89
UGIL
1
10-Dec-0919:36
Diethylphthalate
SOL
5.89
UGIL
1
10-Dec-0919:36
Dimethylphthalate
SOL
5,89
UG/L
1
10-Dec-0919:38
2,4-Dlmethy4phenol
SOL
5.89
UGIL
1
10-Dec-0919:36
DI-n-oclylphthatate
SOL
5.89
UGIL
1
10-Dec-0919:36
4,6-Dinitro-2-methylphenol
BQL
29.4
UGIL
1
10-Dec-0919:36
2,4-Dinftrophenol
SOL
294
UG/L
1
10-Dec-09 19 36
2,4-DlnitrotOuene
SOL
5.69
UG/L
1
10-Dec-09 19 36
2,6-Dinitrolaluene
SOL
5.89
UGIL
1
10-Dec-0919:36
Dlphenylamine
BQL
5.89
UGIL
1
10-Dec-0919:36
Fluoranthene
BQL
6A9
UG/L
t
10-Dec-0919:36
Fluorene
SOL
5.89
UG/L
1
10-Dec-0919:36
Hexachlorobenzene
BQL
5.89
UG/L
1
10-Dec-0919:36
Hexechlorobuladiene,
SOL
5.89
UGIL
1
10-Dec-0919:36
Hexachlorocyclopentadfene
SOL
11.8
UGIL
1
10-Dec-0919:36
Hexachlorcethane
SOL
5.89
UG/L
1
10-Dec-0919.36
Indeno(1,2,3-c,d)pyrene
SOL
5.89
UG/L
1
10-Deo-0919.36
Isophorone
SOL
5.89
UGIL
1
10-0ec-0919:38

Print Date: 12/21/2009
Client Sample 1D: 04SW Collection Date: 02-Dec-09 13:15
Client Project ID: ABB 04SW Received Oats: 03-Dec-09
Lab Sample ID: G876-115-11 Matrix: WATER
Lab Project ID 0876-115
Results by 8270
Parameter
aUttlt
RUCL
ii
gF
gjil Analyzed
2-Methyinaphthalene
SOL
5.89
UG/L
1
10-Dec-0919:36
2-Methylphenol
SOL
6.89
UG/L
1
10-De"919:36
3- & 4-Methylphenot
SOL
5.89
UGIL
1
10-0ec-iD9 19:36
Naphthalene
BOL
5.69
UGIL
1
10-Dec-0919:36
2-Nitroaniline
SOL
5.89
UG/L
1
10-Dec-0919:36
3-Nitroaniline
SOL
29A
UGIL
1
10-Dec-0919:36
4-Nitroaniline
SOL
29.4
UGIL
1
10-Dec-0919:36
Nitrobenzene
SOL
5.89
UG/L
1
10-Dec-0919:36
2-Nitrophenol
BQL
5.89
UG/L
1
10-Dea0910:36
4-Nitrophenol
BOIL
29.4
UGIL
1
10-Dec,0919:36
N-Nltrosodl-n-propylamine
SOL
5.89
UGIL
1
10-Dec-0919:36
Pent schloropheno I
SOL
29.4
UGIL
1
10-Dec-0919:36
Phenenthrene
80L
5.89
UGlL
1
10-Dec-0919:36
Phenol
SOL
5.99
UGIL
1
10-Dec-0919:36
Pyrene
SOL
5.89
UG/L
1
10-Dec-0919:36
1,2,4-Triehlowbenzene,
SOL
5.89
UG/L
1
10-Dec-0919:36
2,4,5-Trichlorophenol
SOL
5.89
UG/L
1
10-Dec-0919:38
2,4,6-Tdchlorophenol
SOL
5.89
UG/L
1
10-Dec-0919:36
Surrogates
2-Flucrabiphonyi
84
50.107
%
1
10-Dec-0919:36
2-Fluorophenci
76
33.118
%
1
10-Dec-0919:36
Nitrobenzene-d5
82
48.118
%
1
10-Dec-0919:36
Phenol-0
83
49-120
%
1
10-Dec-0919:36
2,4,6-Tribromophenol
106
29-152
%
1
10-Dec-0919:36
4-Terpheayl-d14
82
22-142
%
1
10-Deo-0919:36
Batch Information
Analytical Batch: 7121009 Prep Batch: 15654
Analytical Method: 8270 Prep Method: 3520
Instrument: MSD7 Prep DateMme: 08-Dec-09 11:45
Analyst: DCS Initial Prep Wt,Nol.: 849
Prep Extract Vol, 5

Client Sample ID- Q4SW
Client Project ID: ASS 04SW
Lab Sample ID: G876-115-1
Lab Project ID: G876-115
Results by EPA1664
Parameter
Oil and Grease
Batch Information
Result RUCL
BOL 5.0
Print Date' 12/21/2009
Collection Date: 02-Dec-09 13:15
Received Date; 03-Dec-OP
Matrix: WATER
Units
MGIL
Analytical Batch: SUB Prep Batch:
Analytical Method: EPAt 664 Prep Mettlaci;
Instrument: Prep Datefl-lme:
Analyst: Initial Prep Wt.Nol.:
Prep Extract Vol:
p� Date Analyzed
1 10-Dec-09 0:00

N
Client Sample ID: 04SW
Client Project ID: ASB 04SW
Lab Sample ID: G876-115-1
Lab Project 1D: G876-115
Results by SM2540D
Parameter
Total Suspended Solids
Batch Information
Result RLICL
202 2.0
Print Date: 12121/2009
Collection Date: 02-Dec-09 13:15
Received Date: 03-Dec-09
Matrix: WATER
Q£
MGIL
Analytical Batch: SUB Prep Batch:
Analytical Method: SM2540D Prep Method:
Instrument: Prep DaterTme:
Analyst: Initial Prep Wt.Nol.:
Prep Extract Vol:
pf Date Analyzed
1 08-Dec-09 0:00

CHAIN OF CUSTODY RECORD
SOS Environmental Services Inc.
Locations Nationwide
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IL -1111
p9LIPIP
Stormwater Pollution Prevention Plan — Tier One Response
Monitor Date: Wednesday, December 2.2009
Tier One Report:
1. Conduct a stormwater management inspection of the facility within two weeks of
receiving sampling results.
Permit -required testing was re -instated after a 3 year gap in the second quarter of
2009. The first stormwater test set was done on 121212009. Qualitative data was not
available for benchmarking for the current permit period prior to this test set.
Set-up was reviewed with testing agent, Cathy Baines, who concluded that the
current soil disruption from the ground breaking for the construction activities
caused the spike in TSS in our samples. This facility has consistently maintained a
pH of 5.24 (average over 11 sample reports) since 1994. The 518 pH reading was
below the threshold standards, but was not much of a dip from the historical
readings done at the site due to soil type. (Implemented January 2010 — Cathy
Baines with Eastern Environmental Management per Jen Dively, EHS Manager for
ABB Pinetops)
2. Identify and evaluate possible causes of the benchmark excecdence.
SDO Monitoring Report & Qualitative Monitoring Results:
Date 1212109 (Wednesday) — Total Event Precipitation 1.26 inches
TSS, mg1L
pH
Lead, mglL
Oil and Grease
TTO
202 (over 100)
5.18 (under 6.0)
0.0133
BQL
BQL
TSS — soil movement from recent construction activity to prep site for new 90-Day
Storage Building and addition to the rear of the facility. (See photos)

IL 11 ID
P%1919
Stormwater Pollution Prevention Plan — Tier One Response
3. Identify potential, and select the specific: source controls, operational controls, or
physical improvements to reduce concentrations of the parameters of concern, or to
bring concentrations to within the benchmark range.
Construction stormwater permit initially approved on November 11, 2009 with note
to provide 1 hard copy of drawings and calculations sent in 111412009 email to this
office by 1111512009.
Construction sediment and erosion control plan was approved by NCDENR on
February 24, 2010 with note to revise temporary slope drain outlet locations and/or
provide note on the drawings to indicate the outlet locations to be maintained in a ditch
or channel throughout the construction process. Maintain inlet and outlet protection
for the temporary slope drains Provide 1 copy of drawings revised as a result of
requested changes to this office by 3115110.
Completion of the Construction Sediment and Erosion Control Plan gaps as noted
in the permit replies along with maintaining all control and audit requirements
listed in the NCDENR permit guidelines. (Implemented January 2010 — NASHCO
Inc. per Jen Dively, EHS Manager for ABB Pinetops)
4. Implement the selected actions within two months of the inspection.
Issues with the erosion and sediment control plan were found by the lack of proper
protection applications (silt fences, etc.). Review the erosion and sediment control
plan for construction project and ensure it is being properly implemented (silt
fences, etc.). (Implemented January 2010 — NASHCO Inc. per Jen Dively, EHS
Manager for ABB Pinetops)
5. Record each instance of a Tier One response in the Stormwater Pollution Prevention
Plan. Include the date and value of the benchmark exceedence, the inspection date,
the personnel conducting the inspection, the selected actions, and the date the selected
actions were implemented.
Plan is currently being completely revised for new layout applications and
stormwater changes due to construction of two additions to the existing properly, a
new roof drainage collection system, and a stormwater retention pond system.
This report is the interim Tier One response while the program is being revised.

6/412010 4:51:56 AM A88 Pine#ops PAGE: 1
WORK ORDER - Inspections
Work Order ID: 46957 Description: Inspection of polyurethane storage area
Asset/Equip ID: DRUM STORAGE AREA Sch Date: 6/11/2010 I
Asset/Equip: Polyurethane storage area Priority: 80
Procedure: Inspection of polyurethane storage area Model:
Requested By: Serial# :
Telephone: Skill:
Location: Urethane processing area Shift:
Building: Floor: '
Asset ShutDown: FV� Facility ShutDown: ❑ Status: Open Room:
Warranty: UnExp. Warr
I Labor: Craft Description Labor Description Est Hrs Reg Over Double Other Date
Health and safety Jinnifer Dively 0 1 1
Task: 0 D: DRUM STORAGE AREA Description: Inspection of polyurethane storage area
Safety: �ej Text: 1. Drums stacked no more than 2 high.
2. No visible damage to drums.
3. Containment dikes secure and no visible damage.
4. Spill kit in proper location. I
5. No signs of leakage from drums.
F--- _ —
Completion Information:
Date:
Shut:
Supervisor:
Down Time: �^1
Time On: !
Time Off: �_—
Due Count/Meter
Current Count: 0
Current Meter: 0
FFM

6!4l2010 4:52:10 AM ABB PinetOPS PAGE: 1
WORK ORDER - Inspections
Work Order ID: 45965 Descriiition: Inspection of oil and cube storage area
Asset/Equip ID: OIL STORAGE AREA Sch Date: 6111/2010 —
AssetlEquip: Oil and lube storage area Priority: 80
Procedure: Inspection of oil and lube storage area Model: I
i
Requested By: Serial# : i
i Telephone: Skill:
' Location: Outside maintenance, storage and engineering Bam Shift: i
Building: Floor:
Asset ShutDown: �� Facility ShutDown: ❑ Status: Open Room: i
Warranty: UnExp. Warr
l-- ----- ----- — - — --� _
I
Labor: _Craft Description Labor Description Est Hrs _Reg Over Double Other Date
Health and safety Jinnifer Dively 0/—
Task: 0 D: OIL STORAGE AREA Description: Inspection of oil and lube storage area
Safety: ❑ Text: 1. Drums stacked no more than 2 high.
2. No visible damage to drums.
3. No signs of leakage from drums.
Completion
Information:
Date:
Shift: i
Supervisor: .--------J
Down Time: F
Time On:
Time Oft:
�—Due Count/Meter �
Current Count: I — ^ 0
0 Current Meter.
l

819/2010 3:38:26 PM ABB Pinetops PAGE: 1
WORK ORDER - Inspections
Work Order ID: 4556B Description: Inspection 130days) of fuel storage area
AsseVEquip ID:
GROUNDS
Sch Date: 5/13/2010
Asset/Equip:
Plant grounds
.Priority: 8
Procedure:
Inspection of fuel storage area
;.'::Model:
Requested By:
Serial#
Telephone.
Skill:
Location:
Outside yard and grounds
Shift:
Building:
Floor.
Asset ShutDown: Wj Facility ShutDown: ❑ Status: Completed
Room:
Warranty:
UnExp. Warr
E Labor: Craft Description Labor_ DescriptionEst Firs Reg Over Double Other _ Date
Mechanic Richard Culifer 25018
Task: 0 D: FUEL STORAGE INSP Description: Inspect fuel storage area
Safety: V Text: 1. Check amount of fuel in tank
2. Exterior surface show signs of leakage.
3. External coating are bubbled, cracked, or damaged.
4. Tanks are rusted, pitted, or deterioated.
5. Bolts, rivets, or seams damaged cracked or rusted.
6. Welds are cracked or non uniform.
7. Tank foundation has eroded or settled.
8. Tank supports are deteriorated or buckled.
9. Tank containment cracked or collected debris.
10. Valves are leaking, deteriorated, or damaged.
11. Vents and pressure relief devices are obstructed.
12. Piping is damaged, corroded leaky
Pipe supports are damaged or corroded.
13. Tank bottom have accumulated rust, scale microorganisms, or foreign material.
14. Pump out water in containment
15. KEEP A RECORD OF AMOUNT OF WATER PUMPED OUT --------------
Comments: Retain hard copy
Completion Information: Due Count/Meter
Date: Down Time: Current Count: ! 0
Shift: Time On: F� Current Meter:0
Supervisor: I Time Off: ��

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ABB Pinetops' Stormwater Analytical Testing History
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Jen Direly, EHS Manager
FI'MUffs�tops lLuuHdJng Add'�t'mn

1. Nothing we do at ABB is worth
getting hurt for
Every injury and work related illness
could have been prevented
Safety can be managed
Safety is everyone's responsibility

Site Safety Rules
• All local, state, federal, and ABB Corporate Safety standards, protocols, and
regulations are to be followed by visitors to the site
• Visitors must be accompanied by their host at all times when entering the
plant floor
• Enclosed shoes with backs and without heels of any type are required inside
the yellow lines in the plant itself. Safety footwear (enclosed steel -toed with
heel) must be worn outside the yellow walkways.
• Eye protection must be worn at all times when on the plant floor (must meet
ANSI Z87 standards)
• Hearing protection must be worn in the designated areas in the facility. See
posted signs or ask your host to identify these areas during your visit.
• Stay within the yellow designated aisles as much as possible when touring the
plant floor. Do not leave the designated aisles without permission from your
host to enter a production area.
• Horseplay of any kind is not allowed in the facility.
• This is a smoke -free facility. Do not smoke inside the facility — only in the
designated exterior areas,
• The Pinetops site has a ZERO TOLERANCE policy for weapons, workplace
violence, drug and alcohol abuse.
• Willful violation of company policies will result in removal from the site and
potential disciplinary and legal consequences.
® ABB Group
November 18. 2009 1 SGde 3

Site -Specific Safety Hazards
This facility has fork truck and other PIV traffic. Maintain the "2 Foot Rule" at
all times when on the plant floor. Keep two feet from yourself and any vehicle.
Ensure the operator has a clear visual of you in proximity to the vehicle when it
is in operation. NEVER attempt to operate a vehicle at the facility that you
have not been trained and licensed to operate by the local EHS Manager.
Due to the variety of industrial processes and equipment in this facility, it is
important that our visitors never enter an area or attempt to operate a vehicle
or piece of equipment without clearance and approval from local management.
The hazards and safety requirements vary from plant -to -plant and process -to -
process. It is for the safety of our visitors and our employees that equipment
and vehicles are not accessed, tampered with, adjusted, or have any of their
safety devices disabled during your visit.
Group N A;15
November 18, 2009 1 Slide 4

Introduction
• It is the goal of ABB Pinetops to provide a safe and productive
environment for all those working on the premises — be they contractor,
vendor, or manufacturing personnel
• The policies contained in this training are designed to maintain such an
environment and must be followed by all contract personnel
• Contractors working at the ABB Pinetops site may be exposed to
hazardous conditions at the facility and may additionally expose ABB
Pinetops' employees and the local community to hazardous conditions
• All contractors are required to perform their individual and joint tasks in
a safe and environmentally -responsible manner
• This training is only meant to act as a supplement to the Safety
Program that each employer is required to develop per OSHA
Standards
• A contractor's safety performance at the site will be used to determine
whether a contractor remains on the site and/or be eligible for future or
extended contract work at the site.
CABS Group
November 18, 2009 1 Slide 5
-A IM
HAP"

Main Contacts for the Site
• Jennifer Dively — Environmental, Health, and Safety Director
• Office [phone]
• Cell [phone]
• Tom Hansen — Project Coordinator
• Office [phone]
• Cell [phone]
• Dennis Hackett — Production Manager
• Office [phone]
• Cell [phone]
• Terry Swindell — Administrative Assistant
• Office [phone]
• Mary Ann Webb — Operations Coordinator
• Office [phone]
® ABB Group
A 110'
November 18, 2009 1 Slide 6 MON

Contractor Responsibilities
• Each contractor will provide a copy of their Safety Program to
ABB Pinetops PRIOR to commencing work at the site
• Each contractor will partake of the Contractor Safety Training
for the site
• Each contractor will ensure all individuals working at the site
are:
• Properly trained to OSHA Construction Standards
• Properly licensed and certified for all powered vehicles and
permit -required tasks operated or performed on the site
• Aware of the site safety requirements for compliance
• Designate an on -site safety person
• Maintain full responsibility and liability for all health and safety
programs for their employees
• Take prompt action for safety issues, incidents, and violations
that occur at the site
November 18, 20a9 i Slide 7 ANN

Contractor Safety Requirements
• Contractors will provide documentation of training competency
for the employees they have on site
• Copies of licenses and any specialized training for permit -
required tasks shall be made available for individuals performing
such tasks
• Regular safety audits shall be performed by each contractor and
copies are to be provided to the ABB Pinetops EHS Manager
(these audits will be performed at a MINIMUM of 1 per month —
the schedule may be increased based on the site activities per
the EHS Manager)
• Contractors will provide regular Toolbox Training to their
employees on site to document safety training
• Pre -Task Analysis are to be completed for site construction
activities PRIOR to work commencing at the site
0 ABB Group Q ,�'
November 18, 20M 1 Slide 8 A,.9-

JSA / Pre -Task Analysis
3
Job
ISA File #.
in Date:
Review Date:
a l et Supersedes:
4-1
Analysis
AMB:
-
Date:
t�arrerat o�
Task etar>t tune:
Pre-t�at� 4 m nEzoamas tmarrm a cfpnatxua)_ rva n as rm m1 0"q Ltie r� ar rSe t�1c arA Kfi �fce tra �ooe� oc��f meaw�
TaSIE durethm:
fame:
Signature:
Location of Work.
Flame:
Signature:
Shift
name:
Signature,
supervisor:
Marne:
Signature:
9163tatilfB=
Marne:
Signature:
Berson reappnewis oc answeving sWetV re
uae a:
Does trio a involve one or more of the ro
Does the es=x roWre tire use of naaardoue materials?
E
PPE
NONE
Detail:
MARK NECESSARY PPE W TH AN "X"
Chec s Me MSOS to Lmmrstena the rwowtnt :
Rank 1-4
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it you markso any of Ins above, you requtre a spectaI
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D oeb the ama needs to tie bmeit? No
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a Risk Asses$merd

Accident / Incident Reporting
• All incidents/accidents, including Near Miss Incidents, are to be
properly documented and reported to the EHS Manager at the
time of the occurrence
• Contractors are required to follow all local, state, and federal
requirements for reporting and treating injured employees
• In the event of a severe incident or illness, Emergency Support
to the site is available through the local Emergency Response
Agencies by calling 911
• Contractors must notify ABB of a safety incident/accident with a
preliminary written report within 24 hours of the incident
occurring — verbal notification must be provided as soon as
possible and no later than the end of the work shift on the day of
the incident
• For Lost Time Incidents and Recordable Incidents, a
comprehensive investigation and written report must be provided
to the ABB EHS Manager within (5) working days of the original
incident
0 ABB Group
November 18, 2009 1 Slide 10
7.

Site Access & Parking
• Contractors at the site will park in designated
areas at the facility
• All site traffic flow, speed limit requirements,
and safety regulations are to be met
• A Contractor Park Pass must be displayed on
the dash of all contractor / contract employee
vehicles
• Only those individuals with valid driver's
licenses may operate a motor vehicle on the
site
• Those individuals that violate site parking
requirements are subject to fines, towing, and
permanent removal from the site
C ABB Group ,A M M
November 18. 2100131 Slide 11 PUMP

Emergency Procedures
• Contractors are required to provide to ABB Pinetops a list of key
personnel and their emergency contact information
• Local emergency contact information for the site can be obtained by
dialing — 911
• In the event of a fire on the site, safety protocols are to be
maintained:
a Evacuation Procedure activated — pulling of fire alarm handles
• Contact of local fire fighting agencies
• Proper handling of minor fires with the required fire -fighting
equipment (i.e. ABC Fire Extinguisher, etc.)
• In the event of a severe weather event, contract employees will
gather in the designated shelter areas inside the main building
• All chemical spills are to be reported IMMEDIATELY to ABB
Pinetops personnel for documentation and insurance of proper
clean-up and abatement
ABB Group A;:
November 18, 201i9 1 Slide 12 B

H1iRN
PARKING
'V,�Ec1,1V11brc
PARKING
SEVERE WEATHER
AREAS
WALKWAYS
DIVIDING WALL
EXITS
MEET -UP POINT
® ABB Group
November 18, 2009 1 Slide 13

Hazard Reporting
• Construction management must investigate and abate hazards
reported by construction workers
• Workers have the right to stop work and report hazards immediately
in the event of imminent danger to life or health
• ABB Pinetops EHS will work with management and labor to resolve
hazard issues
0 ABB Group �.,�tQ
November 18, 20091 Slide 14 MIM

Housekeeping
• The work area is to be kept clean and
organized at all times
• Walkways and roadways are to be kept clear
and in good condition
• Mud, slush, or other slippery substances mus
be kept off walkways and roadways
• Compressed air shall not be used for cleaninc
surfaces
• All materials stored in tiers shall be secured ti
prevent sliding, falling, or collapse — particula
in those areas where tiering creates blind
corners or intersection and those where heav
vehicle traffic exists
® ABB Group A ■!
November 18, 2009 1 Slide 15 IMPO

Environmental Considerations
• No chemical substances are to be brought onto the site without the
MSDS being provided to ABB Pinetops for review and approval
• All OSHA, EPA, and DOT regulations are to be met when
transporting, utilizing, and disposing of chemical substances
• All hazardous or irritating materials must be controlled to reduce
exposure issues
• Dusts, fumes, mists, gases, and vapors shall be eliminated, isolated,
or captured
• Contractors are required to provide a list of chemicals to be used on
site, their storage locations, and the approximate quantities that will bE
located in their work areas
Contractors are required to provide spill kits to handle minor spill
incidents for chemicals used on site
• Hazardous chemicals (flammable, combustible, reactive, etc.) are to
have proper containment and/or isolation as is indicated by their
MSDS requirements
• ABB Pinetops reserves the right to deny usage of any substance at
the site if it is found to be hazardous to the site or personnel
0 ABB Group -A W
November 18, 20091 Slide 16 j,.IP

Environmental Permit Impacts
• Air quality requirements shall include as necessary:
• Isolation of construction areas in occupied buildings
• Negative pressure ventilation of construction areas
• Exhaust of airborne materials outside of occupied buildings —
exhaust must not affect individuals in the same building or
adjacent buildings
• Limit use of hazardous/irritating substances to times when th(
building is less occupied
Permits for solvent -based materials must be approved by the EHO
Manager prior to being used
• Safer, low -emitting, and non -solvent materials should be used
whenever possible
• Proper disposal of chemical substances is to be followed so as not
to impact site Storm water, Air, or Refuse Permits and Policies
® ABB Group
November 18, 2009 1 Slide 17

Site Environmental Information
• ABB Pinetops has been certified as free of the followin
substances:
• Asbestos
• Lead
• Mold
• PCBs
® ABB Group
November 18, 2009 1 Slide 18

Demolition Tasks
• The contractor will be responsible for all necessary
utility demarcation and shutdowns
All lines are to be considered "hot" until properly
tested and certified as isolated and de -energized
• Combustible materials are to be separated from
those activities that may create a flame or spark
• Fire extinguishers and other necessary fire fighting
equipment are to be on hand prior to staring
demolition activities
• Areas where demolition is occurring near heavy
traffic 1 access areas are to be properly isolated 1
fenced off
- 10 feet of distance at a minimum must be kept from
powered lines at ALL TIMES
C ABB Group
November 18, 2009 1 Slide 19

Excavation Areas
• Only those properly trained and licensed to operate heavy
equipment shall perform trenching and excavating tasks at
the site
• All excavations greater than (5) feet deep must be:
• Evaluated and constructed under the supervision of a
competent person as defined by OSHA
• Sloped or shored
• Provided with a safe means of access 1 egress within 25
feet of the work area
• All excavations must be barricaded
• Trench boxes are recommended
• Working in an unprotected trench or excavation is a violation
of OSHA standards
0 ABB Group .A. 11 Q
November 18, 2009 1 Slide 20 Hlpu

Lockout / Tagout
• Only those personnel trained in Lockout 1 Tagout
procedures are to perform such tasks
• Proper locks and ID tags are to be used by those
personnel performing Lockout 1 Tagout activities
• All energy sources are to be isolated, de -energized and
verified as dissipated prior to engaging in work on those
areas 1 equipment 1 systems
• Those accessing equipment that have not been properly
trained to OSHA standards, those that violate OSHA
standards despite training, or those that create an unsafe
condition with improper or lack of Lockout 1 Tagout will be
immediately and permanently removed from the site and
may face criminal charges
• Electrical cords are to be equipped with GFCI protectors
on -site
Hove Group it B
Amp
Novamher 1B, 2009 � Slide 2i

Shutdown of Primary Services
• Shutdown of important 1 primary services must be approved and scheduled with the
Project Coordinator and EHS Manager PRIOR to the service being interrupted
• Examples include:
• Fire alarm systems and components
• Sprinkler systems, standpipes, fire pumps
• Special suppression systems
• Access to buildings
• Any obstruction of exits
• Emergency lighting/exit lighting
• Water mains
• Portable fire equipment
• Street/Parking lots
A minimum of 72 notification must be provided to ABB Pinetops
for these requests
0 ABB Group -� .,Q.
November 18, 2009 � Slide 22 H, p

Hot Work
When performing Hot Work, a comprehensive permit system
and fire watch must be in place and only those personnel
trained and certified to perform such tasks may be allowed to
do so on site.
• Basic steps for performing Hot Work include:
• Obtaining a Hot Work Permit
• Providing proper fire fighting equipment for the material
being worked on
• Proper protection / removal of combustible materials within
a 35 foot radius
• Proper protection 1 shut down of potential spark carrying
equipment (conveyors, ventilation fans, etc.) within a 35
foot radius
• Fire watches shall be put in place based on the material on
hand — a minimum watch of 1 hour is to be in followed —
more for specialized materials / areas as needed
®A98 Group
n IVU
November 18, 20091 Slide 23 AMP"

Welding
• Welding cables and connectors shall be insulated, flexible type,
and capable of handling maximum current requirements of the
work
• Only cable free from repair or splices for a minimum distance of
10 feet from the electrode holder shall be used
• Pipelines containing gases or flammable liquids or conduits
containing electrical circuits shall not be used as a ground return
Remove electrodes from holders when holders are unattended
• Suitable eye protection 1 barrier protection for pedestrians shall
be used
• All flammable gas canisters will be properly stored 1 isolated as
required by OSHA standards
0 ABB Group
November 18, 2009 1 Slide 24
MIS

Scaffolding, Ladders, and Mobile Platforms
• Scaffolding shall be designed, erected, used, and dismantled
in accordance with OSHA standards under the supervision of
a qualified and competent person (s) as defined by OSHA
• Ladders are to be individually labeled and on a regular
inspection process to ensure they are in good working
conditions — No wooden ladders are allowed on site
• Mobile Platforms (Scissor lifts, JLG boom extending basket
lifts, etc.) must have certified anchorage points capable of
meeting the tie -off requirement of 5,000 pounds.
• Mobile Platforms must have a daily Pre -Operation Inspection
sheet that reviews the controls, safety devices, and overall
safety of the equipment, etc. — Copies of these Pre -
Operation Checklists must be available upon request
• All work over 6 feet requires the use of Fall Protection
Systems and/or equipment; including, but not limited to, a
certified fall harness and lanyard.
C ABB Group A I Q
November 18, 2009 1 Slide 25 �,.UP

Equipment Inspection
• All equipment including: Powered Industrial Vehicles,
Mobile Platforms, Hand Tools, Powered Tools, Rigging
Equipment, Fall Protection Gear, Fire -Fighting
Equipment, Confined Space Entry Gear and Test
Equipment, etc. are to be inspected regularly to ensure
they are maintained in safe working condition
• No damaged or faulty equipment is to be used on the
site — it is to be properly tagged and removed from
service for repair or disposal
Group ABB
November 18, 2009 1 Slide 26

Summary
• Contractors are to maintain all local, state, and federal
code requirements including OSHA, DOT, and EPA
standards
• Contractors are to meet all ABB Corporate and Site -
Specific Safety Regulations
• ABB reserves the right to remove a contract employee
or contractor as a whole for safety violations at the site
• ABB's goal is to ensure that all employees contractor
and manufacturing — go home safely at the end of each
working day.
® ABB Group
November 18, 2009 1 Slide 27
Hup

co
cz O
O
an

ABB
Site Health and Safety Rules
For Contractor & Vendors
Vehicles On Site:
a) Vehicle parking is permitted in designated spaces only unless other arrangements are made with the contractor
coordinator. Parking permits will be distributed by the Crew Supervisor. Permits can be obtained from the Project
Coordinator, Safety Manager, or Administrative Assistant.
b) All site speed limits and driving rules shall be followed at all times
c) Contractors may not use any ABB vehicle on site. This includes fork lift and other similar trucks.
d) Contractors and subcontractors must conform to local, state, and federal safety and environmental regulations per
OSHA and EPA standards. Contractors most also meet all ABB local, divisional, and corporate safety and
environmental standards per the structure of their contract for all work performed on ABB properties.
Entrance to Site
e) No alcoholic beverages or illegal drugs are ailowed on the premises and no person under the influence of alcohol or
illegal drugs will be permitted on the premises
f) Any individual who has to take prescription medications which may affect his/her ability to perform on the job must
report this medication to the Medical/Safety office. (Example: Pain pills or narcotic medication)
g) Entrance to the facility shall be through the Visitor Lobby unless other arrangements are made with the appointed
contract coordinator.
h) Visitor badges/ID shall be worn at all times inside the facility and can be obtained from the Visitor Lobby or appointed
contract coordinator.
Any contractor/vendor injured while on ABB premises must report the injury to the medical/safety department. Even
though vendors/contractors are responsible for their own workers' compensation, injuries must be reported for record
keeping purposes only.
Personal Protective Equipment
j) Approved safety glasses are required at all workplaces accentuated "eye protection mandatory", at all times when
working within the manufacturing facility. Glasses shall be equipped with ANSI Z87side shields.
k) Approved safety welding glasses are required when working around welding operations. Side shields for these
glasses are also required.
1) Approved safety shoes are required when working within the manufacturing facility or when walking outside the
marked footways is necessary. Approved safety shoes are also required for construction -related work tasks.
m) Approved full body harnesses and 100% tie -off lanyards must be used when working above 6 feet working height
unless fixed or temporary scaffolds are provided. They must be fitted with guard rails and toe boards. This includes
work performed on aerial lifts — scissor and extending basket types, and ladders when working height is over 6 feet.
Fire
a) Smoking is not permitted in any ABB site except is special designated areas.
b) Hot work may not be carried out except with a hot work permit which shall be obtained from the appointed contractor
coordinator.
DATE
Vendor / Contractor Representative's Signature
PRINT NAME OF VENDOR / CONTRACTOR
October 21, 2009

Aft
ABB H&S CONTRACT CONDITIONS
Sub Contractor Facing
These health and safety (H&S) contract conditions form part of ABB's contract requirements and shall
apply to all sub contractors throughout the duration of the contract to ensure that the work is com-
pleted with minimum risk to ABB, its client and any other person who may be affected by the works.
1. It is ABB's policy to conduct its undertaking in a safe manner and without risk to health to both
ABB employees and any other persons who may be affected by ABB's work, or to the environ-
ment. To this end ABB and its suppliers will operate to either the H&S requirements prescribed by
the client, or local regulatory requirements or OSHA standards whichever standard is deemed to
be the higher.
2. In respect of projects where there is construction work involved ABB and its sub contractors shall
as a minimum operate to the OSHA code Safety and Health in Construction unless higher stan-
dards are prescribed by the client, or by ABB.
3. ABB shall communicate its specific H&S requirements through the outline H&S plan that will be
produced at the pretender stage which shall form part of the invitation to tender (ITT) documenta-
tion.
4. The supplier shall price his works based on compliance with all the H&S requirements specified in
the ABB outline H&S plan so that all such requirements are properly resourced, coasted and com-
plied with throughout the duration of the work.
5. As part of his tender submission the supplier shall provide his proposed H&S plan which shall set
out how he will manage his works in compliance with ABB's H&S requirements. He shall also
submit examples of risk assessments and method statements (or their equivalents).
6. After contract award, but before starting work on site, the supplier shall prepare a detailed con-
struction H&S plan that shall set out how the supplier will manage the work safely, and without risk
to health to persons who may be affected by his work or to the environment and in accordance
with the H&S requirements set down by ABB in the outline H&S plan.
7. The construction phase H&S plan shall contain details as to how the work will be managed in ac-
cordance with ABB's H&S requirements and shall be amended as appropriate to reflect the risk
profile of the work being carried out.
8. The supplier shall not be able to start work on site unless he has submitted his detailed construc-
tion, H&S plan to the ABB designated responsible person at least 21 days prior to the scheduled
start date on site.
9. The supplier shall also submit his method statement or its equivalent, based on a risk assessment
at least 7 days prior to the planned start of the relevant work activity. The method statement shall
be approved by the ABB designated responsible person for the work on site.
10. The supplier shall ensure that all his workers are briefed on the ABB site H&S requirements and
the consequences of non compliance. This shall be through the site induction after which they will
be issued with a site ID.
11. The site manager appointed by ABB shall be in control of the ABB work site. In this context the
site shall constitute the specific work area(s) where ABB is undertaking the work on behalf of the
client.
12. The ABB Site Manager or his designated representative shall have the power to exclude any per-
son from the ABB "site", after reasonable warning, if that person is deemed to be non compliant
with any of the site H&S rules laid down, or is working in a manner that is deemed to be unsafe.
There shall be no cost to ABB as a consequence.
13. The ABB Site Manager shall have the power to stop work at any time if he is of the opinion that
the supplier is working unsafely, or where there is a significant risk to health to persons who may
be affected by the work or to the environment, or where the supplier is in direct contravention of
ABB's H&S requirements. In such circumstances the supplier shall bear any costs that may arise
as a result of not being able to complete the work at the time.
Subcontractor Safety Requirements August 25, 2008

AL MW
ii
3SA File #;
��� Origin Date:
�' ■�
§
Review Date:
Safety Supersedes.
-- -_ .
Authorized by:
Analysis Authorized
Date:
General Descri tian:
Task start time:
Pre -Meeting Job Attendees (name & signature): IYe read and understood the risk of the task and will take the proper control measures.
Task duration:
Name:
Signature:
Location of work:
Name:
Signature:
Shift
Name:
Signature:
Supervisor:
Name:
Signature:
Signature:
Name:
Signature:
Person responsible of answering safety relatedquestions:
Does the activity involve one or more of the following:
Does the activity require the use of hazardous materials?
P P E
NONE
Detail:
MARK NECESSARY PPE WITH AN "X"
Check the MSDS to understand the following:
Rank 1-4
0 Hot work
r
,
0 Confined space entry
i
0 Line breaking
0 Work performed at heights above B ft.
Hard Hat Hearing Eye
Foul
Hand
(scaffolds, roof, etc.)
0 Electrical: High voltage permit
Q Other:
n Fall Prot. Face Shield
Res ,
Dust Mask
REACTIVITY
®
ia
SCBA HazMat Goggles
Tyvek Suit
Welding
Other:
H you marked any of the above, you require a special
SPECIAL (PPE)
permit for each 'ob!
Tools
Equipment
Craft support
Materials
-Are hand tools in good condition?
Will lifting of heavy objects be required? No
Detail if you need additional support
Does the area needs to be barricaded? No
-If electrical tools are used, is
USE THE CORRECT BODY POSTURE
Does the task require an air monitor?
No
ground fault protection in place?
Will special lifting
equipment be needed? No
Does the task require leader inspection?
No
-Electrical tools/ cords inspected?
INSPECT RIGGING BEFORE USE
Does the task need additional light? No
List the tools to be used:
Chainfall I Come
Along?
Does the task require welding screens?
No
Will the task be performed with other
contractors?
If yes, perform a Risk Assessment
Slings I Chokers?
Crane?
Are pinch points protected?
Detail:
Detail the materials to be used:

UEMERGENCY RESPONSE
MAIN HAZARDS TO BE CONSIDERED:
Where is the nearest eye wash station located?
Battery system Firelexplosion Noise /hearing damage Site access & security
Chemicals (MSDS) Flammable materials Other work crews in the area Temporary supplies
Cold temperatures Flying objects Pinch points Uneven surfaces
Compressed air Gas leaks Pollution Vehicle traffic
Construction/demolition work Hand held power tools (11OV) Moor housekeeping Vehicles in movement
Cuts & abrasions Heat stress Poor lighting Weather
Dust installation Hot surfaces Poor work position Welding arc
Electrocution/shock Lead PainVHex Chromium Pressudzedloompressed or vacuum systems Welding fume
Evacuations Lifting: manual Railway traffic Work overhead
Eye injury Lifting: mechanical Restricted access
Fall from heights Machinery: rotatelmoving Rough/sharp material
Falling objects Noise Silica dust/asbestos
Where is nearest safety shower located?
Where is the nearest extinguisher located?
Where is the nearest meeting point located?
Where is the nearest first aid kit located?
EMERGENCY RESPONSE NUMBER:
General recommendations:
Final meeting attendees (name and signature). I did my job safe)
- Look out for equipment and vehicles in motion.
-Clean up the area during the shift. Do not wait until the task is complete.
-Obey the focal safety rules.
At the end of the service check the following:
0 All tools and equip. are stored properly
U The work area has been cleaned up LockoutlTagout has been removed after safe re-energization of equipment
❑ The welding screens has been stored 13 Barriers have been removed E3 Additional light sources removed
!OB SAFETY ANALYSIS tSTEP BY STEPd
STEP #
POTENTIAL HAZARDS
SAFETY PROCEDURES and CONTROL MEASURES
Q;nUde Con#en9ent es)
i
z
3
4

r�
�y �r^i�..e�-�'�� 3«w -t _ � 1n++ --. spa- •+,"T.F}`:Sc w � � "�_ 1-0
t+; �-:...��. +p�iwttc' er". �� �r T"� � fi' ^ F L�r`� �•���_;.cy
f - _ '; •� .r .y.s! ra_ '•-:.�'�"6.+..'^: ,+, r•• � i..���•:Y �• ��+w.: �- i� r.� y-i.- � -�v;
• � - + � � A^ _ � i �..s"~.�.Sc._ _.. � -� i- -.a � • - ^ % {' - �"t�',�'.+..•�-"� �Y� = �'-'��-�.� f'�--�+-.-� yam: '�•� a _ • �/ v `- -i� . �� :.s �.n,;��..r�r...
. "- _ �: • � �1�� - - -- c�! �'r ' -�.. ��j_".,�:�_ �"���- � - T '� ! �' ^ + 3�sr"'�" 7i+�,�GF''r•K •v:ii'_. a4 •r.,� • �"r..1N.:,�-r _lay+_„;
• _� .+� � � ! �r . r� ��.*-'=�i - - - ^1f� .Lr••w^ js _ �ti. �L.��?�ti.��a.f -
•�.? .d+��• 'Y � i+!'' . -- ,: _ -•. ^•-.;s'" �9 J�. �`' •-`��� . ~;: . + .� r � . _ +'. 3' tip_+•r�.�:::.:5�""+��'^'..-�:-^+.u3�+.+�-,tom . ..,..
•'�^ ^ 'i ce d6-:
Jen Dively, EHS Manager (Pinetops, Tarboro, and Greensboro, NC)
Se=.,.,pt.rB-mbEa.,.r 2009

OSHA Regulation 1910 Subpart Z and 1910.1200
.r
This occupational safety and health standard is intended to address
comprehensively the issue of evaluating the potential hazards of chemicals,
and communicating information concerning hazards and appropriate protective
measures to employees, and to preempt any legal requirements of a state, or
political subdivision of a state, pertaining to this subject. Evaluating the potential
hazards of chemicals, and communicating information concerning hazards and
appropriate protective measures to employees, may include, for example, but is
not limited to, provisions for: developing and maintaining a written hazard
communication program for the workplace, including lists of hazardous
chemicals present; labeling of containers of chemicals in the workplace,
as well as of containers of chemicals being shipped to other workplaces;
preparation and distribution of material safety data sheets to employees
and downstream employers; and development and implementation of
employee training programs regarding hazards of chemicals and
protective measures. Under section 18 of the Act, no state or political
subdivision of a state may adopt or enforce, through any court or agency, any
requirement relating to the issue addressed by this Federal standard, except
pursuant to a Federally -approved state plan.
eH No 6, A,.O
Novemberer O D
6, 2009 1 Slide 2

Standards in English
If you work somewhere that uses chemical substances that the standards
defined as "hazardous," your employer needs to give you information
about the following:
1. What makes something hazardous vs. non -hazardous?
2. What information must be provided about hazardous materials and
where is it located for your review?
3. What to do if you work with or are exposed to a hazardous substance?
4. How are hazardous materials properly handled, stored, labeled, and
disposed of at your site?
5. What do you do in the case of a hazardous material spill or
emergency?
This is part of the "Right to Know" requirements for all workers in
the United States.
CASS Group �;1111
November 6, 2009 1 Slide 3

What makes something "hazardous"?
• Any substance which can cause harm as a result of its chemical properties,
physical properties or both.
What does this definition include?
• Carcinogens
Toxic agents
Irritants
• Corrosives
• Sensitizers
• Agents which act on the hematopoietic system
• Agents which damage the lungs, skin, eyes, or mucous membrane;
• Chemicals which are combustible, explosive, flammable, oxidizers,
pyrophorics, unstable -reactive or water -reactive
• Chemicals which in the course of normal handling, use, or storage may
produce or release dusts, gases, fumes; vapors, mists or smoke which may
have any of the previously mentioned characteristics
® ABB Group .A D W
November 6, 2009 1 Slide 4 J%,.a

Hazard Definitions
• Carcinogens - any substances that can cause or aggravate cancer
in humans.
• Toxic Agents - substances that have been shown to cause death
in lab rats that receive relatively high dosages.
• Irritants - substances that can cause irritation of the skin, eyes, or
respiratory system. Effects may be acute from a single high level
exposure, or chronic from repeated low-level exposures to such
compounds as chlorine, nitrogen dioxide, and nitric acid.
• Corrosives - highly reactive substance that causes obvious
damage to living tissue. Corrosives act either directly, by chemically
destroying the part (oxidation), or indirectly by causing
inflammation. Acids and bases are common corrosive materials.
Corrosives such as these are also sometimes referred to as
caustics. Typical examples of acidic corrosives are hydrochloric
(muriatic) acid and sulfuric acid. Typical examples of basic
corrosives are sodium hydroxide and lye.
• Sensitizers - chemical that causes a substantial proportion of
exposed people or animals to develop an allergic reaction in normal
tissue after repeated exposure to the chemical
-A IWO
0 ABB Group ; A lit a
November 6, 2W9 I Slide 5

Hematopoietic System
• The bodily system of organs and tissues,
primarily the bone marrow, spleen, tonsils, and
lymph nodes, involved in the production of blood.
• Leukemia is a good example of a disease that
attacks the hematopoietic system
®ABB Group
A IQ
M, .
November 6, 2009 1 Slide 6 , a

Health Hazards
There are two main types of health hazards:
Acute health effects are characterized by sudden and severe exposure
and rapid: absorption of the substance. Normally, a single large
exposure is involved. Acute health effects are often reversible.
Examples: carbon monoxide or cyanide poisoning.
Chronic health effects are characterized by prolonged or repeated
exposures over many days, months or years. Symptoms may not be
immediately apparent. Chronic health effects are often irreversible.
Examples: lead or mercury poisoning, cancer.
®ABB Group
November 6, 200q f Slide 7

;v �. `,�` .�;
�/
r
r
l
�=
[lam i/ � � �"M1 ' �� �/'i %'�� � .

Inhalation
• Chemicals in the form of gases,
mists, fumes and dusts entering
through the nose of mouth can
be absorbed through the
mucous membranes of the
nose, trachea, bronchi and
lungs
• Unlike the skin, lung tissue is
not a very protective barrier
against the access of chemicals
into the body
• Using proper ventilation and
respiratory protection is
important to help reduce the
chances of inhalation hazards
0 ABB Group
November 6. 2009 1 Slide 9
11 Q
IPO

Ingestion
• Ingestion involves chemicals
entering the body through the
mouth. Chemical dusts, particles
and mists may be inhaled
through the mouth and
swallowed.
They may also enter through
contaminated objects, such as
hand or food that come in contact
with the mouth
• This sort of exposure is generally
accidental
• Washing up thoroughly before
breaks and meals is key to
reducing the chances of
ingesting a chemical from the
workplace
® ABB Group
November 6, 2009 1 Slide 10

Skin Absorption
• Although skin is an effective
barrier for many chemicals, it is
a common route of exposure
• The toxicity of a chemical
depends on the degree of
absorption that occurs once it
penetrates the skin.
• Once the skin is penetrated,
the chemical enters the blood
stream and is carried to all
parts of the body.
• Proper PPE can reduce the
chance of skin absorption when
working with chemicals
Q ABB Group � IPB
November 6, 2009 1 Slide 11 j"7

Combustible vs. Explosive vs. Flammable —
The Ultimate Blow Up!
• Flash Point - the lowest temperature at which a liquid can form an
ignitable mixture in air near the surface of the liquid. The lower the
flash point, the easier it is to ignite the material.
• Combustible (solid or liquids) - any liquid having a flash point at
or above 100°F, but below 200°F, except any mixture having
components with flashpoints of 200°F, or higher, the total volume
of which make up 99 percent or more of the total volume of the
mixture."
• Flammable (solid, liquid, or gas) - any material having a flash
point below 100°F except any mixture having components with
flash points of 100°F or higher, the total of which make up 99
percent or more of the total volume of the mixture. Flammable
liquids shall be known as Class I liquids.
• Explosive (solids or liquids) - a class of materials that can
undergo a rapid chemical decomposition when subject to an
external force (shock, friction, sparks, etc.). The rate of
decomposition across the explosive material travels faster than
the speed of sound, and produces large amount of heat and gas.
CABB Group
November 6, 2009 1 Slide 12
-A IDs Q'
MIPM

Extreme Physical Hazards
Oxidizers - a chemical reaction of a substance with oxygen
(2) or an oxygen -containing material which adds oxygen
atom(s) to the compound being oxidized. Oxidation
reactions are usually very exothermic (producing heat).
Therefore, if a compound says "OXIDIZER", this means that
it can cause other materials to combust more readily (or
upon contact!) or make fires burn more fiercely. Always
store oxidizers away from flammable or combustible
materials as well as sources of heat, flame or sparks. Be
sure to examine the MSDS and label carefully to determine
which materials are incompatible.
P ro horics - material can spontaneously ignite in air. The
word is derived from Greek for "fire -bearing". Many
pyrophoric materials are also water reactive, reacting
vigorously with water or high humidity, often igniting upon
contact.
Unstable -Reactive - Substances that will react with their
container, air, or moisture, self -polymerize, or become self -
reactive under normal conditions of handling and storage.
Water -reactive - substances are dangerous when wet
because they undergo a chemical reaction with water. This
reaction may release a gas that is either flammable or
presents a toxic health hazard. In addition, the heat
generated when water contacts such materials is often
enough for the item to spontaneously combust or explode.
In simpler terms, water reactive materials are incompatible
with water.
0 A@8 [group
November &, 2009 1 Slide 13
-A 11M
IMP"

Other Physical Hazards
• Extreme Heat or Cold
Radiation — Ultraviolet and
Ionizing
• Ergonomic -Related Issues
• Vibration 1 Powered Processes
0 ABB Group
November 6, 2009 1 Slide 14
-A 110
AIPD

Primary Identification
• Primary Container Labeling
Manufacturer or Shipper Original
Containment
-A WIN
® A66 Group �,7 p IPB
November B, 20091 Slide 15

Secondary Labels
• Secondary Container Labeling
Transfer Containers
L
LABELED
® ABB Group _A. W
November 6, 2009 1 Slide 16 A,.p

Identification of Hazards
There are two standard labeling systems
used in North America for identifying
materials and their potential hazards:
• HMIS — Hazardous Material Identification
System .
• NFPA — National Fire Protection
Association
These systems are designed to identify the
hazards associated with chemicals or
materials through a labeling system using
color codes and numerical values.
Methyl Ethyl Death
0A
k
0
Personal Protection OC
Corrosive
Reactivity
O ABB Group
November 6, 2009 1 Slide 17

1
3
Minimal/None — No residual injury
Slight - Irritation or minor residual
injury
Moderate — Intense exposure could
cause temporary incapacitation
High - Short-term exposure could
cause serious temporary or residual
injury
Extreme - Limited exposure could
cause death or major residual injury

Red - Flammability
None —Won't burn at 15100° F
Slight —[POEMpoint above Mr IF
Moderate —Flash point 100° - MrIp
High — Flash point below TQVI IF �E
b@Hng point above 100° or IROPO
above 73° IF & 12F below Nr
Extreme — Flammable gases or
liquids with flash points below 73° F
& boiling Point below 100°
[Class I, Div q
CABS croup �Q'•�j''�;'"�.
November 0, 2009 1 Slide 19

Yellow - Reactivity
0 Stable material
1 Material can become unstable at
elevated temperatures and pressures
2 Readily undergoes violent chemical
change but will not detonate
3 Requires a strong initiating source for
detonation
4 Readily capable of detonation under
ambient conditions
® ABB Group 8 WO
November 6, 20091 Slide 20 MIP"

C. he, -m-...-name
H6,9Ith Olutl)
4 e-ad!'y
1- extrerrie dander;
2 h (dous,
1 -----sl.jOhtlV
ifit, Ha'ard
z
hz=ar.dous.e
OXY'm ox''idizAr'
0
- normalm. r.1 al.
ACID:-- Acid,
:AL.K- Al kal -ci
R.,7
*-..�-orrbsive:
'use::no- rater;
R--A D radiation Maz
Fl re 1- Ha''zard (te:d)
Flash-. Po i Ot - T,e'm' P,
fl4mm
0
4 bel' vac731F
-7
3--- 7-3 =to-IGO flalm�-m
Z..- '[91 to� 2 ' 00 ' F,'--:co
I ov-Or' '200F
-slightly
combustible
0 - v"rill .not.- urn -
Reactivity (yeuow.�
4 -may deto- n""Att.
-Z"'he.: 4t s"ho" d kbi"' r 'm'AY
d'e"t-6 In' A t el. *
'2-- V-idlehtthem reaction
I'--.6h-st-a"bl'6Af 'b-696.d'
0, e&

White — PPE / Special Precautions
F
Hazardous Medals
HAZAHQ INDEX �
PIERSONAL P410TEECTIOrd iTiDEX ;
t ' 5 zr
*An ram.:=
anmlMlM� �� � 3
•i
.. ........ .
-w� E
A
B
E
late
F
I
Ask your supervisor for
specie! handling instructions
Group A,PB November
mber 6, 2009 1 Slide 22

f - �� - �1 -. �• -,er �_-� ^' 'r �`: �,�}:i" rr'r ;r,L ��t -a-�i y �_.i yid ���I
=� `r �- _ - � I�_ •-e•z. ; r � 6 ! ..w{~����.5 ' r � ,'`' r '.' -_ s;�m. ,�: r. ^ci �I '•' -1:F 1 z. ._
i • 4 f ny • V
}J{ _ ;�� _ _;.; ;,... tee► .. .. .... ...

Hazard Monitoring
• N+ - Annual Hearing Tests
Create a baseline hearing test
sample
a Audiometer Readings
a Area Reviews as needed for new
or borderline equipment and
processes
Storm Water Sampli - Run-off
concentrations into the storm water
drains (bi-annual)
Air Sampling — as needed in areas
where inhalation hazards are high or
ventilation needs to be analyzed
`Always for Confined Space Entry
CABB Group
November 6, 2009 1 Slide 24

Occupational Exposure Limits
Refer to the maximum airborne concentrations of contaminants
to which it is believed that workers may be exposed repeatedly
without experiencing adverse health effects
• TWA (Time WeightedAvera- The maximum concentration of a
substance to which most workers can be exposed for 8 hours a day,
40 hours a week, without suffering adverse health effects
• STEL (Short -Term Exposure Limit) - The maximum concentration
to which a worker may be exposed for up to 15 minutes, four times a
day with at least an hour between exposures
Ceiling - The concentration of a substance to which no worker may
be exposed for any part of the working day
w IDLH (Immediately Dangerous to Life or Health) - Maximum
airborne concentration from which a worker could escape without
respiratory protection without experiencing escape -impairing
irreversible health effects
0 A69 Group -n. 1WD
November6, 2009 1 Slide 25 HI/q

The Mysteries of the MSDS
• What is an MSDS?
• Where can I find an MSDS for a product in
the plant?
• How
the heck am
I supposed
to figure out
what
hazards are
present by
looking at the
MSDS?
O RSB Group
.o'R
November 6, 2009 1 Slide 26 AMP'",

MSDS Decoded
Material Safety Data Sheet
Isopropyl alcohol MSDS
Section 1. Chemical Product,and�Compan Identification
Product Name: Isopropyl alcohol Contact Information:
Catalog Codes: SLI1153, SLI1579, SL11906, SL11246,
SLI1432
CAS#: 67-63-0
RTECS: NT8050000
TSCA: TSCA 8(b) inventory: Isopropyl alcohol
CI#: Not available.
Synonym: 2-Propanol
Chemical Name: isopropanol
Chemical Formula: C3-HS-O
C ASS Group
November 6, 2009 1 Slide 27
Sciencelab.com, Inc.
14025 Smith Rd,
Houston, Texas 77396
US Sales: 1-800-901-7247
Intemational Sales: 1-281-4414=0
Order Online: ScienceLab_com
CHEMTREC (24HR Emergency Telephone), call:
1-800424-9300
International CHEMTREC, call: 1-703-527-3887
For non -emergency assistance, call: 1-281-441-4400

Section 2: Composition and Information on Ingredients
Composition:
Name
CAS #
% by Weight
Isopropyl alcohol
67-63-0
100
Toxicological Data on Ingredients: Isopropyl alcohol: ORAL (LD50): Acute: 5045 mgtkg [Rat]_ 3600 mg/kg [Mouse]. 6410
mglkg [Rabbit]_ DERMAL (LD50)_ Acute: 12800 mgtkg [Rabbit].
Section 3: Hazards Identification
Potential Acute Health Effects:
Hazardous in case of eye contact (irritant), of ingestion, of inhalation. Slightly hazardous in case of skin contact
(irritant, sensitizer, permeator).
Potential Chronic Health Effects:
Slightly hazardous in case of skin contact (sensitizer).
CARCINOGENIC EFFECTS: A4 (Not classifiable for human or animal.) by ACGIH, 3 (Not classifiable for
human_) by IARC.
MUTAGENIC EFFECTS: Not available_
TERATOGENIC EFFECTS: Not available.
DEVELOPMENTAL TOXICITY: Classified Reproductive system/toxin/female, Development toxin [POSSIBLE]_
The substance may be toxic to kidneys, liver, skin, central nervous system (CNS).
Repeated or prolonged exposure to the substance can produce target organs damage.

I Section 4: first Aid Measures
Eye Contact:
Check for and remove any contact lenses. In case of contact, immediately flush eyes with plenty of water for at
least 15 minutes. Cold water may be used. Get medical attention.
Skin Contact:
Wash with soap and water_ Cover the irritated skin with an emollient_ Get medical attention if irritation develops.
Cold water may be used.
Serious Skin Contact: Not available_
Inhalation:
If inhaled, remove to fresh air. If not breathing, give artificial respiration_ If breathing is difficult, give oxygen_ Get
medical attention if symptoms appear_
Serious Inhalation:
Evacuate the victim to a safe area as soon as possible. Loosen tight clothing such as a collar, tie, belt or
waistband. If breathing is difficult, administer oxygen. If the victim is not breathing, perform mouth-to-mouth
resuscitation. Seek medical attention.
Ingestion:
Do NOT induce vomiting unless directed to do so by medical personnel. Never give anything by mouth to an
unconscious person_ Loosen tight clothing such as a collar, be, belt or waistband. Get medical attention if
symptoms appear_
Serious Ingestion: Not available.

Section 5: Fire and -Explosion Data
Flammability of the Product: Flammable.
Auto -Ignition Temperature: 3990C (750_2"F)
Flash Points: CLOSED CUP: 11.667'C (53°F) - 12.778 deg. C (55 deg_ F) (TAG)
Flammable Limits: LOWER- 2% UPPER. 12.7%
Products of Combustion: These products are carbon oxides (CO, CO2)_
Fire Hazards in Presence of Various Substances:
Highly flammable in presence of open flames and sparks, of heat.
Flammable in presence of oxidizing materials.
Non-flammable in presence of shocks.
Explosion Hazards in Presence of Various Substances:
Risks of explosion of the product in presence of mechanical impact: Not available_
Explosive in presence of open flames and sparks, of heat.
Fire Fighting Media and Instructions:
Flammable liquid, soluble or dispersed in water.
SMALL FIRE: Use DRY chemical powder.
LARGE FIRE: Use alcohol foam, water spray or fog_
Special Remarks on Fire Hazards:
Vapor may travel considerable distance to source of ignition and flash back. CAUTION: MAY BURN WITH
NEAR INVISIBLE FLAME.
Hydrogen peroxide sharply reduces the autoignition temperature of Isopropyl alcohol_
After a delay, lsopropyl alcohol ignites on contact with dioxgenyl tetrafluorborate, chromium trioxide, and
potassium tert-butoxide. When heated to decomposition it emits acrid smoke and fumes.
November
Group
November 6, 2009 I Slide 14

Special Remarks on Explosion Hazards:
Secondary alcohols are readily autooxidized in contact with oxygen or air, forming ketones and hydrogen peroxide_
It can become potentially explosive_
It reacts with oxygen to form dangerously unstable peroxides which can concentrate and explode during distillation
or evaporation. The presence of 2-butanone increases the reaction rate for peroxide formation.
Explosive in the form of vapor when exposed to heat or flame. May form explosive mixtures with air_
Isopropyl alcohol + phosgene forms isopropyl chloroforr ate and hydrogen chloride_
In the presence of iron salts, thermal decompositon can occur, whicn in some cases can become explosive_
A homogeneous mixture of concentrated peroxides + isopropyl alcohol are capable of detonation by shock or heat_
Barium Perchlorate + isopropyl alcohol gives the highly explosive alkyl perchlorates_
It forms explosive mixtures with trinitormethane and hydrogen peroxide.
It produces a violent explosive reaction when heated with aluminum isopropoxide + crotonaldehyde_
Mixtures of isopropyl alcohol + nitroform are explosive_
I Section C: Accidental Release Measures {
Small Spill:
Dilute with water and mop up, or absorb with an inert dry material and place in an appropriate waste disposal
container_
Large Spill:
Flammable liquid_
Keep away from heat. Deep away from sources of ignition. Stop leak if without risk_ Absorb with DRY earth,
sand or other non-combustible material. Do not touch spilled material_ Prevent entry into sewers, basements or
confined areas; dike if needed. Be careful that the product is not present at a concentration level above TLV.
Check TLV on the MSDS and with local authorities

SeIStolrage,
Precautions:
Keep away from heat. Keep away from sources of ignition. Ground all equipment containing material. Do not
ingest. Do not breathe gastfumes/ vapor/spray Avoid contact with eyes_ Wear suitable protective clothing. In
case of insufficient ventilation, wear suitable respiratory equipment. If ingested, seek medical advice immediately
and show the container or the label. Keep away from incompatibles such as oxidizing agents, acids.
Storage:
Store in a segregated and approved area_ Keep container in a cool, well -ventilated area_ Keep container tightly
dosed and sealed until ready for use Avoid all possible sources of ignition (spark or flame).
Section , n ExRosure.ContralslPe so;nal Protection y.
Engineering Controls:
Provide exhaust ventilation or other engineering controls to keep the airborne concentrations of vapors below their
respective threshold limit value. Ensure that eyewash stations and safety showers are proximal to the
work -station location.
Personal Protection:
Splash goggles- Lab coat_ Vapor respirator. Be sure to use an approved/certified respirator or equivalent. C-01
Gloves.w
Personal Protection in Case of a Large Spill:
Splash goggles. Full suit_ Vapor respirator_ Boots. Gloves. A self contained breathing apparatus should be
used to avoid inhalation of the product_ Suggested protective clothing might not be sufficient, consult a specialist
BEFORE handling this product_
Exposure Limits:
TWA- 983 STEL_ 1230 (mg/m3) [Australia]
TWA: 200 STEL: 400 (ppm) from ACGIH (TLV) (United States] [1999]
TWA: 980 STEL 1225 (mg/m3) from NIOSH
TWA: 400 STEL_ 500 (ppm) from NIOSH
TWA: 400 STEL: 500 (ppm) [United Kingdom (UK)]
TWA: 999 STEL. 1259 (mg1m3) [United Kingdom (UK)]
TWA: 400 STEL. 500 (ppm) from OSHA (PEL) [United States]
TWA. 980 STEL: 1225 (mg/m3) from OSHA (PEL) [United States]Consult local authorities for acceptable exposure limits.

Section 9: Phvsical and Chemical Properties
Physical state and appearance: Liquid.
Odor:
Pleasant_ Odor resembling that of a mixture of
ethanol and acetone.
Taste: Bitter. (Slight.)
Molecular Weight: 60.1 g/mole
Color: Colorless_
pH (1% soln/water): Not available.
Boiling Point: 82.5QC (180_5`F)
Melting Point:-88.50C (-127.3"F)
Critical Temperature: 2350C (455'F)
Specific Gravity: 0.78505 (Water = 1)
Vapor Pressure: 4.4 kPa (aa 20'C)
Vapor Density: 2.07 (Air = 1)
Volatility: Not available_
Odor Threshold:
22 ppm (Sittig, 1991)
700 ppm for unadapted panelists (Verschuren, 1983)_
Water/Oil Dist. Coeff.: The product is equally soluble in oil and water, log(oil/water) = 0.1
lonicity (in Water): Not available_
Dispersion Properties: See solubility in water, methanol, diethyl ether, n-octanol, acetone
Solubility:
Easily soluble in cold water, hot water, methanol, diethyl ether, n-octanol, acetone.
Insoluble in salt solution_
Soluble in benzene.
Miscible with most organic solvents including alcohol, ethyl alcohol, chloroform.

Section 10 Stability; and :Reactivity Data
Stability: The product is stable.
Instability Temperature: Not available_
Conditions of Instability: Heat, Ignition sources, incompatible materials
H
I
H —C—H
I
H-- C O -- H
I
H —C—H
I
H
Isopropyl alcohol
C3H7OH
Incompatibility with various substances: Reactive with oxidizing agents, acids, alkalis.
Corrosivity: Non -corrosive in presence of glass.
Special Remarks on Reactivity:
Reacts violently with hydrogen + palladium combination, nitroform, oleum, CQCI2, aluminum triisopropoxide,
oxidants
Incompatible with acetaldehyde, chlorine, ethylene oxide, isocyanates, acids, alkaline earth, alkali metals, caustics,
amines, crotonaldehyde, phosgene, ammonia.
Isopropyl alcohol reacts with metallic aluminum at high temperatures.
Isopropyl alcohol attacks some plastics, rubber, and coatings_
Vigorous reaction with sodium dichromate + sulfuric acid_
Special Remarks on Corrosivity: May attack some forms of plastic, rubber and coating
Polymerization: IlVill not occur.

Section 11: Toxicoloalcal Information
Routes of Entry: Absorbed through skin. Dermal contact_ Eye contact. Inhalation.
Toxicity to Animals:
WARNING: THE LC50 VALUES HEREUNDER ARE ESTIMATED CAN THE BASIS OF A 4-HOUR EXPOSURE.
Acute oral toxicity (LD50): 3600 mg/kg [Mouse].
Acute dermal toxicity (LD50)- 12800 mg/kg [Rabbit]_
Acute toxicity of the vapor (LC50): 16000 8 hours [Rat]_
Chronic Effects on Humans:
CARCINOGENIC EFFECTS: A4 (Not classifiable for human or animal.) by ACGIH, 3 (Not classifiable for
human.) by IARC.
DEVELOPMENTAL TOXICITY: Classified Reproductive system/toxin/female, Development toxin [POSSIBLE]_
May cause damage to the following organs: kidneys, liver, skin, central nervous system (CNS),
Other Toxic Effects on Humans:
Hazardous in case of ingestion, of inhalation.
Slightly hazardous in case of skin contact (irritant, sensitizer, permeator).
Special Remarks on Toxicity to Animals: Not available_
Special Remarks on Chronic Effects on Humans:
Maycauseadversereproductive/teratogen
n t a I
abnormalities(developmental toxin)) based on animal studies_
Detected in maternal milk in human.
iceffects(fertiIity,fetoxicity,deveIopme
Special Remarks on other Toxic Effects on Humans:
Acute Potential Health Effects:
Skin: May cause mild skin irritation, and sensitization_
Eyes: Can cause eye irritation.
Inhalation: Breathing in small amounts of this material during normal handling is not likely to cause harmful
effects_ However, breathing large amounts may be harmful and may affect the respiratory system and mucous
membranes (irritation), behavior and brain (Central nervous system depression - headache, dizziness,
drowsiness, stupor, incoordination, unconciousness, coma and possible death), peripheral nerve and senstation,
blood, urinary system, and liver_
Ingestion: Swallowing small amouts during normal handling is not likely to cause harmful effects_ Swallowing
large amounts may be harmful. Swallowing large amounts may cause gastrointestinal tract irritation with nausea,
vomiting and diarrhea, abdominal pain_ It also may affect the urinary system, cardiovascular system, sense
organs, behavior or central nervous system (somnolence, generally depressed activity, irritability, headache,
dizziness, drowsiness), liver, and respiratory system (breathing difficulty).
Chronic Potential Health Effects:
May cause defatting of the skin and dermatitis and allergic reaction.
May cause adverse reproductive effects based on animal data (studies).

Ecotoxicity: Ecotoxicity in water (LC50):100000 mo 96 hours [Fathead Minnow]. 64000 moll 96 hours [Fathead Minnow].
BOD5 and COD: Not available.
Products of Biodegradation:
Possibly hazardous short term degradation products are not likely.
arise.
However, long term degradation products may
Toxicity of the Products of Biodegradation: The product itself and its products of degradation are not toxic.
Special Remarks on the Products of Biodegradation: Not available.
Waste Disposal:
Waste must be disposed of in accordance with federal, state and local environmental
control regulations.
DOT Classification: CLASS 3: Flammable liquid -
Identification: - Isopropyl Alcohol UNNA:1219 PG: II
Special Provisions for Transport: Not available.

I Section 15: Other Reaulatory Information I
Federal and State Regulations:
Connecticut hazardous material survey.: Isopropyl alcohol
Illinois toxic substances disclosure to employee act: Isopropyl alcohol
Rhode Island RTK hazardous substances: Isopropyl alcohol
Pennsylvania RTK: Isopropyl alcohol
Florida: Isopropyl alcohol
Minnesota: Isopropyl alcohol
Massachusetts RTK: Isopropyl alcohol
New Jersey: Isopropyl alcohol
New Jersey spill list: Isopropyl alcohol
Director's list of Hazardous Substances: Isopropyl alcohol
Tennesee: Isopropyl alcohol
TSCA 8(b) inventory: Isopropyl alcohol
TSCA 4(a) final testing order: Isopropyl alcohol
TSCA 8(a) IUR: Isopropyl alcohol
TSCA 8(d) H and S data reporting: Isopropyl alcohol: Effective date
TSCA 12(b) one time export: Isopropyl alcohol
12/15/86 Sunset Date:12/15/96
SARA 313 toxic chemical notification and release reporting: Isopropyl alcohol
Other Regulations:
OSHA: Hazardous by definition of Hazard Communication Standard (29 CFR 1910.1200)_
EINECS: This product is on the European Inventory of Existing Commercial Chemical Substances.
Other Classifications:
Q Age Gravp A N!
November 6, 2009 1 Slide 37 J%, 1.0

WHMIS (Canada):
CLASS B-2: Flammable liquid with a flash point lower than 37.8"C (100"F)_
CLASS D-2B. Material causing other toxic effects (TOXIC).
DSCL (EEC):
R11- Highly flammable_
R3C- Irritating to eyes.
S7- Keep container tightly closed_
S1f- Keep away from sources of ignition - No
smoking_
S24/25- Avoid contact with skin and eyes.
S26- In case of contact with eyes, rinse
immediately with plenty of water and seek
medical advice_
HMIS (U.S.A.):
Health Hazard: 2
Fire Hazard: 3
Reactivity: 0
Personal Protection: h
National Fire Protection Association (U.S.A.):
Health: 1
Flammability: 3
Reactivity: 0
Specific hazard:
Protective Equipment:
Gloves_
Lab coat_
Vapor respirator. Be sure to use an
approved/certified respirator or
equivalent. Wear appropriate respirator
when ventilation is inadequate_
Splash goggles.

Section 16: Other information I
References: Not available_
Other Special Considerations: Not available.
Created: 10/09/2005 05,53 PM
Last Updated: 05/22/2009 09:11 AM
The information above is believed to be accurate and represents the best information currently available to us_ However, we
make no warranty of merchantability or any other warranty, express or implied, with respect to such information, and we
assume no liability resulting from its use. Users should make their own investigations to determine the suitability of the
information for their particular purposes. In no event shall ScienceLab. corn be liable for any claims, losses, or damages of any
third party or for lost profits or any special, indirect, incidental, consequential or exemplary damages, howsoever arising, even
if ScienceLab. com has been advised of the possibility of such damages_
® ABB Group -A IW Q
November 6, 2009 1 Slide 39 0%1P0

Site -Specific Chemical Hazards
• Urethane and Resin
• Pure and Waste
• Oil
• Pure and Used
• SF6 Gas
• Lead (soldering material)
• Small quantity items like cleaners, solvents,
etc. (Degreasers, lubricants, cleaners, etc.)
• PIV Batteries (acid)
• Miscellaneous items
• Fluorescent light bulbs
• Batteries
• Dirty Rags
® ABB Group
November 6, 2009 1 Slide 40
ir7 Ew. w

a
f
f

PPE and Protective Devices
• Safety Glasses
• Goggles
• Face Shields
• Aprons
• Gloves
• Sleeves
• Respirators
• Ventilation Systems
• Fire Fighting Equipment
CABS Group
November B, 2009 1 Slide 42
-A OWN
MOO

Spills and Thrills
• Spill Response
• Minor (under 1 gallon)
• Moderate (1-5 gallons)
• Large (over 5 gallons)
• HazCom Emergency (Contacts)
• EHS Manager — Jen Dively
• Area Supervisor
• Maintenance Crew
• Spill Kits — Supplies and Usage
• Located in designated areas throughout the facility
r
- N
SPILL
CLEAN UP
KIT
• To be used for significant chemical spills; not daily clean-up
• Monitored regularly to ensure they are adequately stocked
Report all spills to your Supervisor for documentation.
® ABB Group 0 OR
November B, 2009 1 Slido 43 IMPO

OIL!-
lw him
At

Disposal of Chemicals and Waste
• Chemicals cannot just be thrown into the trash or
poured down the sink. There are strict regulations by
that determine how chemical substances are to be
handled, shipped, treated, and disposed of to reduce
their hazard levels and overall environmental impact.
• We have several waste disposal set-ups and processes
to ensure we meet these requirements
-A MR,
Group N J%, NIPa
November 6, 2009 1 Slide 45

Asbestos, Lead, and Mold ... Oh My!
• OSHA and the EPA require employers to inform their
workforce of the presence of hazardous materials that ex
as part of the structure
• Asbestos — OSHA 1910.1001
• Lead — 1910.1025
• Mold—1910.141 (Sanitation)
• PCBs — 1910.1200
• Pinetops was certified as completely abated in 2007
• Asbestos
• Lead
• Mold
• PCBs
• Tarboro — stated as fully abated; pending official
documentation from KanBan
• Greensboro - abated
0 ABB Group
November 6, 2009 I Slide 46

Asbestos
• Asbestos is the name given to a number of
naturally occurring, fibrous silicate minerals mined
for their useful properties such as thermal
insulation, chemical and thermal stability, and high
tensile strength. Asbestos is commonly used as an
acoustic insulator, and in thermal insulation, fire
proofing and other building materials. Many
products in use today contain asbestos.
Asbestos is made up of microscopic bundles of
fibers that may become airborne when asbestos -
containing materials are damaged or disturbed.
When these fibers get into the air they may be
inhaled into the lungs, where they can cause
significant health problems. Exposure to airborne
friable asbestos may result in a potential health
risk because persons breathing the air may
breathe in asbestos fibers. Continued exposure
can increase the amount of fibers that remain in
the lung. Fibers embedded in lung tissue over time
may -cause serious lung diseases including:
asbestosis, lung cancer, or mesothelioma.
Smoking increases the risk of developing illness
from asbestos exposure.
Pipe Insulation
4 ABB Group .A
November 6, 2009 1 Slide 47 ..BB

Asbestos- Related Health Issues
Three of the major health effects associated with asbestos exposure
include:
Asbestosis — Asbestosis is a serious, progressive, long-term non -cancer
disease of the lungs. It is caused by inhaling asbestos fibers that irritate lung
tissues and cause the tissues to scar. The scarring makes it hard for oxygen to
get into the blood. Symptoms of asbestosis include shortness of breath and a
dry, crackling sound in the lungs while inhaling. There is no effective treatment
for asbestosis.
Lung Cancer — Lung cancer causes the largest number of deaths related to
asbestos exposure. People who work in the mining, milling, manufacturing of
asbestos, and those who use asbestos and its products are more likely to
develop lung cancer than the general population. The most common symptoms
of lung cancer are coughing and a change in breathing. Other symptoms
include shortness of breath, persistent chest pains, hoarseness, and anemia.
Mesothelioma — Mesothelioma is a rare form of cancer that is found in the thin
lining (membrane) of the lung, chest, abdomen, and heart and almost all cases
are linked to exposure to asbestos. This disease may not show up until many
years after asbestos exposure. This is why great efforts are being made to
prevent school children from being exposed.
Hove 1h7
Group MUD
November 6, 29 1 Slide 48

Asbestos Labeling and Clean -Up
CONTAINS ASBESTOS FIBERS
AVOID CHEATING OUST
BREATHING ASBESTOS DUST
MAY CAUSE SERIOUS
BODILY HARM
urvey Ref:
Do Not
DiSturb
Repoli accidental
damage immediately to
•
Contact above number if
access is requited
h s,
iCONTAI AMESTO� heERS
4MQ.C��t DU6r.
DO NOT TOUCH IT!
• Asbestos is the most
hazardous when it is
airborne! If you think
you've come across
asbestos -containing
materials, do not disturb
the area allowing the
particles to enter the air.
Contact the your
Supervisor or EHS
Manager immediately for
review.
The training, PPE, and disposal
regulations are managed by
extremely strict government
regulations. All asbestos -
exposure and removal is to be
done by outside contractors.
• Only trained and
protected personnel can
handle asbestos for
testing, labeling or
removal due to the health
hazards associated with
asbestos exposure.

W, - � r, t:J
• Bluish -gray metal
• Low melting point
• Pliable
• Corrosive -resistant
• Combines with other materials easily
Was used in gasoline before restricted in 1980. Also
prominent in smelting operations, batteries, solder,
paint, printing, and automotive manufacturing.
• Regulations restricting lead in industrial and residential
settings were not put in place until 1978. Anything built
prior to 1978 should be assumed to have high
concentrations of lead -containing materials.
New government regulations strictly control the levels and
areas of usage for lead -containing materials.
• Employer's who have lead -based materials on site must
identify all locations, provide proper hazard labels, and
notify employees of these exposure potentials.
• Whenever possible, an employer should strive to have
lead -based materials abated by professionals to eliminate
the potential for lead exposure.
® ABB Group
November 6, 2009 1 Slide 50
21 �",
Pipe solder,
.i
yf
Paint chips
-AOM
MUD

Lead -Related Health Problems
• Lead gets absorbed into the bloodstream after an exposure
event. If exposure is regular and above the Permissible
Exposure Limits (PEL) determined by OSHA and the EPA, the
body will stop expressing the substance. If the body cannot
express the lead, it will begin to build up in tissues and
organs.
• A build-up of lead in the body can cause a variety of health
issues:
• Brain and kidney malfunction
• Muscle and bone issues
• Reproductive problems
• Blood forming difficulties
• Symptoms of an abundance of lead in the system are:
• Flu -like symptoms
• Anemia
• Coma
• Death
® ABB Group
November 6, 2009 1 Slide 51
Digestive System
• Nausea
• Constlpzdon
. Dlarrbea
• iwck of appetite
Fain io;at
Skagath
Small Inarpl•e
Kidneys/Reproductive System
. Higb blood pressure
• Danmge occars without
knowing it
• Kidney faitore can ,
cause death
- Men - Impotence, �
decreased sex drive,
sterility
• Women - decreased
sex drive, infertility a
Blood -Forming System
. Weaknem
.,1r,edam
IHftn
S,,A
Cktiduary
Bona Matem
uve
Nervous System and'Brain
•H
• Tired all the time NWV=
• Irritabiiity 5y'
hloodiuest
• Poor conceotratioo
• Mewory loss
-.Shag
• Westkoess in arms
and leas
-A .1 0
MOO

Lead Exposure
• Paint — peeling and chipping in
particular or activities that create
paint dust
• Solder on pipes — particularly old
plumbing
• Inhalation
•Breathing in lead dust or particles is
the most common form of lead
exposure in the work environment
• Digestion
,Eating lead pieces/chips that come
from clothing or skin when working
around lead -based materials is also
• Batteries -- the most common use for
lead in the US
• Caulking or ceramic insulation
• Scrap metal activities
an
INHALATION
HAZARD
6
DO NOT TOUCH IT!
exposure
• Like asbestos, lead is the most hazardous when it is airborne! If you think you've
come across lead -containing materials, do not disturb the area allowing the particles to
enter the air. Contact the Safety and Environmental Coordinators immediately for
review.
• Only trained and protected personnel can handle lead for testing, labeling or removal
®ABBGroup due to the health hazards associated with lead exposure. ABU
November 6, 2009 j Slide 52

PCBs (Polychlorinated Biphenyls)
• Polychlorinated biphenyls are mixtures of up to 209 individual chlorinated compounds (known as
congeners). There are no known natural sources of PCBs. PCBs are either oily liquids or solids that are
colorless to light yellow. Some PCBs can exist as a vapor in air. PCBs have no known smell or taste. Many
commercial PCB mixtures are known in the U.S. by the trade name Aroclor.
• PCBs have been demonstrated to cause a variety of adverse health effects. PCBs have been shown to
cause cancer in animals. PCBs have also been shown to cause a number of serious non -cancer health
effects in animals, including effects on the immune system, reproductive system, nervous system,
endocrine system and other health effects.
• Although no longer commercially produced in the United States, PCBs may be present in products and
materials produced before the 1979 PCB ban. Products that may contain PCBs include:
- Transformers and capacitors
Other electrical equipment including voltage regulators, switches, reclosers, bushings, and
electromagnets
- Oil used in motors and hydraulic systems
• Old electrical devices or appliances containing PCB capacitors
Fluorescent light ballasts
- Cable insulation
• Thermal insulation material including fiberglass, felt, foam, and cork
• Adhesives and tapes
• Oil -based paint
- Caulking
• Plastics
- Carbonless copy paper
• Floor finish
@qgq Group
November 6. 2009 1 Slide 53
-0 .BAD
AIrn

Bloodborne Pathogens
Definition: Microorganisms that are carried in the
blood that can cause disease in humans
n Malaria
Brucellosis
w Syphilis
• Hepatitis B (HBV)
• Hepatitis C (HCV)
• Human Immunodeficiency Virus (HIV)
® ABB Group R Q
November 6, 2009 1 Slide 54 190

Common Three — The Breakdown
Hepatitis B (HBV)
• 1-1.25 million Americans are chronically infected
• May lead to chronic liver disease, liver cancer, and death
• Vaccination available since 1982
• HBV can survive for at least one week in dried blood
• Symptoms can occur 1-9 months after exposure
• Symptoms include: jaundice, fatigue, abdominal pain, loss of appetite,
intermittent nausea , vomiting
Hepatitis C (HCV)
• Hepatitis C is the most common chronic bloodborne infection in the
United States
• Symptoms include: jaundice, fatigue, abdominal pain, loss of appetite,
intermittent nausea, vomiting
• May lead to chronic liver disease and death
Human Immunodeficiency Virus (HIV)
• HIV is the virus that leads to AIDS
• HIV depletes the immune system
• HIV does not survive well outside the body
• No threat on contracting HIV through casual contact
CABB Group
November 6, 2009 1 Slide 55
ARM
MOW

Bloodborne Carriers & Exposure Paths
a
• Saliva
• Vomit
• Urine
• Semen or vaginal
secretions
• Skin tissue, cell cultures
• Any other bodily fluid
O ABB Group
November 6, 2009 1 Slide 56
• Contact with another
person's blood or
bodily fluid that may
contain blood
• Mucous membranes:
eyes, mouth, nose
• Non -intact skin
• Contaminated
sharps/needles
• Industrial accident
• Administering first aid
• Post -accident cleanup
• Handling of returned
product
• Janitorial or
maintenance work
• Handling of any waste
products
-A OR
A►Npn

How to Protect Yourself
• Follow the Universal Precaution Rule -Treat all blood
and bodily fluids as if they are contaminated by a
blood borne pathogen
• Practice proper cleanup and decontamination (trained
personnel only)
• Disposal of all contaminated material in the proper manner
• Use of proper PPE
• Latex or Nitrile gloves, goggles, CPR mouth barriers,
aprons, respirators
• Always check PPE for defects or tears before using
• If PPE becomes torn or defective remove and get new
• Remove PPE before leaving a contaminated area
• Do not reuse disposable equipment
O ABB Group
November 6, 2009 1 Slide 57
�A It B
AIP,

Clean -Up & Decontamination
• When cleaning up surfaces use authorized clean-up
solution
• Do an initial wipe up
• Spray and allow it to stand for ten minutes then wipe
up
• Dispose of all wipes in biohazard containers
• PPE should be removed and disposed of in biohazard
containers
• Wash hands immediately after removing PPE
• Use a soft antibacterial soap
• A hand sanitizer can be used but wash with soap and
water as soon as possible
Only those personnel who are trained and
authorized should perform Bloodborne Pathogen
ABB Group
November 6, 2009 1 Slide 58
clean-up.

Exposure Etiquette
• Have you had a specific incident of contact with
potentially infectious bodily fluid?
• If there are no infiltrations of mucous membranes
or open skin surfaces, it is not considered an
occupational exposure
• Report all accidents involving blood or bodily fluids
• Post -exposure medical evaluations are offered
• Confidential medical evaluation
• Document route of exposure
• Identify source individual
• Test source individuals blood (with individuals consent)
• Provide results to exposed employee
CABB Croup
November 6, 2009 1 Slide 59
-A 11M

Hepatitis Vaccination
Strongly endorsed by medical
communities
• Offered to all potentially exposed
employees
• Provided at no cost to employees
• Offered at exposure incident as part
of response process
• Declination Form for those that are
offered but choose to deny the
series — all employers are required
to offer the series to potentially
exposed employees.
0ABBGroup .A I Q
November 6, 2009 1 Slide 60 A,.n

Disposal of Clean -Up Waste
• Liquid or semi -liquid blood or other
potentially infectious material (OPIM)
• Contaminated items that would release
blood or OPIM when compressed
• Contaminated sharps
• Pathological and
microbiological waste
containing blood or OPIM
• Labels must Include the universal
biohazard symbol, and the term
"Biohazard" must be attached to:
• Containers of regulated
biohazard waste
• Refrigerators or freezers
containing blood or OPIM
• Containers used to store,
transport, or ship blood or OPIM
0 A138 Group
November 6, 2W9 I Slide 61
n IM
MOO

How ABB Works to Protect You!
• Training and Awareness
• Response Plans
E Emergency Response Plan
• Business Continuity Plan
{
• Spill Prevention Control and Countermeasures Plan
• Storm Water Plan
• JSAs and Work Plans
• Regular Safety observation Tours
• Drills
• Safety Committee Meetings
• Near Miss Reporting
AS& Job
Safety
Analysis
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CABB Group
November 6, 2009 1 Slide 62'.p

Summary
• Never handle, mix, or dispose of a chemical/chemical container
unless you have been trained to do so.
• If you have an exposure or reaction to a chemical or chemical
process, report it immediately to your supervisor.
• If you experience a chemical spill, follow the clean up and reporting
protocol for ensuring it is handled safely and within environmental
regulations.
• Always wear the required PPE when handling chemicals.
If aids such as ventilation systems or mechanical processes are
required to handle a substance, make sure you use them the way
they were intended and designed to be operated.
• If you are ever unsure about working with a chemical or chemical
process — STOP — ask for help!
® ABB Group .A 11 n
November 6, 20091 Slide 63 MUN

Safety Rules - Reminder
We are evaluating the plant layout to establish work
CAI and aisle ways. Once identified and labeled, work
areas will require PPE be in place BEFORE crossing the �
yellow identification lines that separate the aisle from
production areas. We'll cover the updates at the next
training session.
• Work Areas are for Work and the Cafeteria is for breaks
and meals
• If you are on break and in a work area, PPE
requirements still apply to you.
• If you have food and drink (other than water), you
should be in the Cafeteria — not the work area
• The grounds and landscaping around the building are
not cigarette butt disposal areas — if you can't put your
cigarette butts in the designated containers — smoking
privileges at the site may be revoked.
• Report Near Miss and Injuries IMMEDIATELY — not the
next day or a week later.
O ABB Group
November 6, 2009 1 SO& 64
-A 11M
r. 00

Power and productivity
for a better world""
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P% Ip 19
And now for something completely
different...

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Hazardous Communication Training
4
Why do we do this — OSHA standards
What the standards mean in English
What is the definition of a "hazardous" substance?
Health Effects
-Acute/Chronic illnesses
-Paths of exposure (inhalation, ingestions, absorption)
-Categories of health hazards (carcinogen, irritants, toxic, highly toxic, sensitizer,
etc.)
Physical Effects
-Heat/Cold
-Radiation
-Ergonomics
-Vibration
Chemical Identification
-MSDS Sheets (info provided/structure)
-MSDS Location (outside safety office — moving to online system)
How to take MSDS info and apply to chemical handling:
-Labeling (HMIS/NFPA)
-Label categories and definitions (Health, Reactivity, Flammability, other/PPE)
-PPE for working with chemicals (site -specific) — right gloves for chemical
-Transfer/Secondary Container Labeling (photos of labeled and unlabeled)
-Safety Showers/Eyewashes
Chemical Storage:
-Clean and dirty rag bins
-Flammable chemical cabinets (grounded)
-Pure and waste urethane/resin/oil storage
Site -Specific Chemicals and their hazards
-Urethane/Resin
-Waste Oils
-SF6
-Small container chemicals
How we protect our employees - Industrial Hygiene
-Testing and monitoring (air/noise/water)
-Exposure terms and definitions
-Site-Specific
How our employees can protect themselves:
-Don't use a chemical that you aren't sure how to use safely?

Im
-If you are unsure how to address a spill or chemical reaction — get help?
-Make sure you use the required PPE and aids (ventilations/shields, etc.) when �-
working with chemicals — they are there to keep you safe.
Spills
-What to do if a chemical spill occurs:
-Spill size — reaction
-Who should clean up a spill?
-What materials should be used?
-Where are they located?
-What to do in a serious chemical spill -related emergency (contacts, etc.)
Site Exposure Control Plan and Process
-JSAs, Work Plans, etc
-Emergency Response Plan
-Spill Prevention Control and Countermeasures Plan (SPCC)
-Training
-Drills
Other Hazardous Materials common to industrial sites:
-Lead
-Asbestos
-Mold
Pinetops is a lead and asbestos -free facility — all materials have been properly abated.
The site it cleaned and maintained to prevent mold issues from becoming a hazard.
Bloodborne Pathogens — definition
-Exposure paths
-What can you do to protect yourself?
-What to do in the case of an exposure at work?
-Clean up kits, medical waste disposal, emergency response
-Hepatitis Series — who should receive it
-Needle and sharps disposal

A1919Training Attendance Log
Class Title: Hazardous Communication - Pineto s Date: 9/24/09
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Class Title: Hazardous Communication - Pinetops _ Date; 9/24/09 ,
Description of training: See attached curriculum
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A19BTraining Attendance Log
Class Title: Hazardous Communication - Pinetops Date: 9/24/09
i Description of training: See attached curriculum
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ADSTraining Attendance Log
Class Title: Hazardous Communication - Pinetops Date: 9/24/09
Description of training: See attached curriculum
(Attach curriculum if available)
Length of class: 1 hour
By signing this document, I acknowledge that I understand the training and have had the
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Rev 2-1-02

ASSTraining Attendance Log
Class Title: Hazardous Communication - Pinetops Date: 9/24ZO9
Description of training: See attached curriculum
(Attach curriculum if available)
Length of class: 1 hour
By signing this document, I acknowledge that I understand the training and have had the
opportunity to ask questions.
Print Name.
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ADSTraining Attendance Log
Class Title: Hazardous Communication - Pinetops Dat% 9/24/09
.� iDescription of training: See attached curriculum
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Training Attendance Log
Class Title: Hazardous Communication - Pinetops Date: 9/24/09
Description of training: See attached curriculum
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ABBTraining Attendance Log
Class Title: Hazardous Communication - Pineto s Date: 9124109
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Erosion Control Legend
Temporary Gravel
OWN Construction Entrance
Temporary Sediment Trap
,42, 1 Site Disturbed Area: 8.95 Acres
y--�� Silt Fence
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— Td — Temporary Diversion Ditch ® Berm Protection per NCOENR
Bottom apron 0hnenslons - 10'40'
Class S - 12' _
Min. Thic7mess - 22"
Rack Check Dam Filter {abric -Medium Warght Npn Wov eat tiles
® Temporary Block Rip -Rap Outlet Protec " n
6 Apron Length - 23'
and Gravel Inlet Doss B Stone - 12" .w .ter. var.wrk
Min. Thickness - 22`
Protection VAdlh - 6'
Filter Fobric - Medium ' t NonWov G-twtile,s
® Rip -Rap Outlet Protection
Ip•Rap Outlet Protection .
S Apron Length - 30'
GLMJ� Temporary Grass Liner .. ®CT s' 0 Stone - 22'
Width - 12' -�
Tsd-- Temporary Slope Drain -w Filter Fabric - Medium Weight NcnW—n Gente.tilea —
ei Temporary Gravel
Construction Entrance
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Temporary Gravel
r� Construction Entrance {`
a s Temporary Diversion Ditch —
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Control Plan - - -- — - - -- -
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GRAPHIC SCALE'
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Until Site is stabilized. Rock Check Dam
Skimmer Orifice-1.5" �v+ FRUAaL a L(X GW A7 END
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Min. Thicknp - 1p-
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Apron Length - 5'
®Cfoss A Stone - 6*
Min. Thleknesy - 10"
Filler Fattric - Medium Weight
Nan Woven Geete.tles
-.--..-.-.-..-..- R/1Y—.—
REVISIONS
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Feb. S. 21210
® Feb. 24. 2010
® May 21. 2010
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SCALE: 1' - 60'
BATE: Nay. 12. 2009
cILF•Faeores caoaLa
SHEET: CE-