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NCS000389_APPLICATION_20141209
STORMWATER DIVISION CODING SHEET PERMIT NO. ocs Co -j9 1� DOC TYPE '❑ FINAL PERMIT `❑ MONITORING INFO `APPLICATION ❑ COMPLIANCE ❑ OTHER 2otu yZ 01 DOC DATE��` YYYYMMDD Permit Coverage NCDWR Renewal Application Form National Pollutant Discharge Elimination System Stormwater Individual Permit NPDES Permit Number NCS000389 Please provide your permit number in box in the upper right hand comer, complete the information in the space provided below and return the completed renewal form along with the required supplemental information to the address indicated. Qmper Information * Address to whict permit cnrraWondence W//Lae mailed Owner / Organization Name: _DAK Americas, IlC Owner Contact: Jim Usi Mailing Address: 3216 Cedar Creek Road Fayetteville NC 28312 Phone Number: Fax Number: E-mail address: Faglift 'n Facility Name: Facility Physical Address: Facility Contact: Mailing Address: Phone Number: Fax Number: E-mail address: Permit Information Permit Contact: Mailing Address: Phone Number: Fax Number: E-mail address: Dischar ue Information Receiving Stream: Stream Class: Basin: Sub -Basin: Number of Outfalls: 910-433-8222 910 433-8366 jlisi@dakamericas.com NC Jim Burke 3216 Cedar Creek Road Fayetteville, NC 28312 _ 910-433-8274 910-433-8216 jburke@dakamericas.com Donald Allbright 3216 Cedar Greek Road Fayetteville, NC 28312 910-433-8227 910-433-8387 dalibright@dakamericas.com Cape Fear River gyff Fear River Basin NA 7 Facility/Actift Change Please describe below any changes to your facility or activities since issuance of your permit. Attached a separate sheet if necessary. Purchased DTF facility and assumed management of their existing outfall. Combined DTF's Stormwater permit (NCS000056) with DAK Stormwater permit (NCS000389). Rescinded DTFs' Perrnit (NCS000056). CERTIFICATION I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such infoMVtion is true, complete and accurate. Signature — __ Date 12 - `k ` 1'4 Print or type name of person signing above Title Please return this completed application form SW Individual Permit Coverage Renewal And requested supplemental information to: Stormwater Permitting Program 1612 Mail Service Center Raleigh, North Carolina 27699-1612 KPIDES PermR N�mb�' ffm�& perms Coverage F4� N�Q00389 W f A a �lirnination SystemW.. Pollutant E)isdlan3 Aiational ri StDrrnwater Individual Pemt on in the space Provided r right hand corner, complete the info to the address indicated. nurn er inbox in theup wired SuPglerr►entai informa tion please provide your perm l form 8�on9 with the below and mtum the comp will be marled i]Ow ernern galNarne: ()mer cDntact: Maiiing Address Phone Number. Fax Number: E-mail address: Facility Name: Facility Physical Address: Facility Contact: Mailing Address: Phone Number: Fax Number: E-mail address: laetmit IRt Permit Contact: Mailing Address. Phone Number: Fax Number: E-mail address: niccharae Lmkrrnahon ReoLwng stream: sb-eam class. Basin. Sub -Basin: Number of Outfalls: * adder tO whJd► pemrit _ Jim "lwrke@dakamericas.com 28312 Donald Allbri ht 3216 Cedar Creek Road F eitevilie NC 28312 g10-433-8227 910- 33-8387 dall ht"kamerkBs-mm Fear River Faci ftLM&W Chance;: Please describe below any changes to your facility or activities since issuance of your permit. Attached a separate sheet if necessary. Purchased DTE facility and assumed management of their e)dSing ouft. Combined DTF's Stormwater permit (NCS(100056) with DAii Stormwater permit (NCS000389). Rescinded DiF-s' Permit (NCSWW56)_ CERTIFICATION I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such infowtion is true, complete and accurate. Signature - Date t `t c 51-it [MAMA 'R Print or type name of person signing above Title Please return this completed application form SW Indiwdual Hermit Coverage Retiew ) And requested supplemental information to: Stormwater Permitting Program 1612 MaJJ Service Center Raleigh, North Carolina 27699-1612 rq xfc,� b d. -.l� , r'tf�SE '[C @,Y!♦pF Ur Diu "l-•1!} - e� �. � l ,' t }-/h+ rS7 ♦ !!'xC 'tea` a , It 11 To 53 IV iu w _ ais .s - d/ ( 41 �r Si m • � ep �' ,ly e a s� s e+Apt — .,� 53 Jr le 53 _ M FIGURE NUMBER: } SITE LOCATION MAP REFERENCE: 2013, Googlc Maps DAK Americas LLC PROJECT NUMBER: ENMO 130183.00 1316 Cedar Creek Road SCALE:As Shown Fayetteville, North Carolina 41446 CTp�� � S - � � d fie;• a -� � • �- E ! 5 yS ii b..lat'QY '•.K 'CiS i � - per. _ p44� -�-�`� ��'O "O �?� 6, a 53 7,Abl�.. ii �. 4 4 '• . 1a � i l i C b§ s �• FIGURE NUMBEFU 1 SITE LOCATION MAP f3AK Americas LLC REFERENCE: 2013, Googlc Maps PROJECT NUMBER: ENMO130183.00 1316 Cedar Creek Road Fayetteville, North Carolina SCALE: As Shown 5 +. � k.pQ � � .. . ' 4 >✓1{' r}� Cia ��'AR_�� A �� - �"kt,' � '� "a - - '��n4i �' wdTm.'�F ,. "fir •1alp �,, ..+4 w,d .rji w N .#� ,� y^"41 P Ix V wl _ , ,"1 - T T' ���C#'•r rare+ '�` -� bill wirtlOYi� - _ - _ .. R jLh -wrial ,. C" •' r S "` J.rr` f --! �, r s-' �� .,i - - s`f a t.3�=y{ - ra''tk�F. + ;(:1 ��� tt•- f^ S1J� w� � Service Buming 16 ' 0A Shed :h� 'k•.sy rya. � � � 1,il,+BOtlefHWge : o � � . s .4i y '�1 r x .w V �, 3 �► f 3 •may R Po Used 011 Shed � �� � f � .. A f ti� Ar h, f v k�!P 4�?� r R 1i4 1 ON Skid a 1 r wr .. '^ 5eel eel Tank ;:.: r ?" 00 r 41 - Tsys• - 4' y.4n •., ..v�`- 'L' oil Shad sari '4`'� .. rt li�S � a V Oowthms Olelnamn Ake : main MCC Outiall J R timm shop %' Yepollxera z ,,,tw •°». tf" �. ,l},tp SAP Poly BUftng =`y # `' 10,000 Oal 94 Fuel On Tank CP OeluOaEl I e '` F ! W Oel Fire Pump Addlt1veMCC � - s � 3 �- s �,.,,* ee - Dieee!Tenk\ R - ,1` ..'"t �,••„+� t r 4,O1r 02 Fuel 011 Tank 1 A00 0d 0asollne Tenk' p L A Be4keNt9edn � r T . 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'3�! xt��> rl r:.+w Sri f y, �` e. l �k'`, r' ,�.• '--' •�. - .v h'•. _. r-- , ?:p des ''if� 9/?•," "S9'P 'w�' i'. k :�'cP••tp4'A 3�q- w'�..ry�p .,-�E ���4'�4y,,',4,4{pF'F.i�•,F�J�����s1F` - ekf'`.d tii'�+��f4-4'9�j.yp'-'�4 41i6. i,f� � u3a�4 ���j�"`.r rJl%'�ri �I�i�J:•.i :its pYM.Air• F�`.i •l 1'-'S- T _r ay,.Sh �- S'w .vR i•='��_, Y . .:... tl: 'cAlt'':'at. t� FIGURE NUMBER: 2 LEGEND: SITE LAYOUT MAP REFERENCE: 2013 Google Maps Storrnwater butfall DAKAmericas LLC PROJECT NO.: ENMO 130183, 00 � Films Area of Plant Inside Resins Area 1316 Ceder Creek Road SCALE: As Shown Fayetteville, North Carolina E I �� tir '!�' 1 i" '�4tY4 !+� � '6Taz w" c'-: gin. rf, - '�• 'Y' a, 4 6 Katth warehouse &ervtceBulidi:5g Jr 0 $had J: i T ai 4 x •+ 4., 4[ umuftlidling Used C $lied �► � rF'- . s yx ; �:.- L .:' dr .t�i•.q�k ! wh ,F R 31QOdtiMdTen%;s w 011S1edf;i 3 Dowttseml - I4 `Ildn'. 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' �" .`'q� E' 'tijr>v, ,a: r u ^ ;1` r `r' T. e .', 1. rr �, �'•*�'� ' FIWS 61011%le�e+ Slat Ls# 1 4� s r'� � ,.-�• Zr :,��7 ;—S e � 1 �'�k� 5 �� � -r � �'ti .. . fit, } �4in, ,y'+' y . °fir � ti 4 s �j1 � •� ' � ` '.,*.� �..'� J����sr�`�����,�,�:�11 ns Bobcat and Beekhom far I Reapoi+tle fi ,wastewater Treabnord hgfy�.�t jJr r�++p`fiJ Scr. Ar',ti, uV'.7 .,3}1j' A Band Pike forr q Wx 71:1 ]'12:W /f•Mry M Jph • it .S+Qp y ] i TIIF.Ir(c e_b,; i - •' F �� +F ,�,.lt4 �C 4 $'I`.'`i`j - `•.c ay [ 1- ��II _ 3.a a.L- ts%A•.r S ��Y� MI - ,'.ti] c'r¢».. ':' - a?;�'s + Tt ,�,' dy. - .s`0'°i k r �, _ • - ., ar "_t,t:, i k �ti ' - >P1V �,•= s- ` 7�.` „r a x w, 4 1 'd, •� s 1�, - r..;atitr�* ':+i, , r �r :,�I •� /. F �y _ C. Q F �a �.. dr ;.11Slr A3,lY"l. V'�. ...i:.#,W._.�iZ 6r'-y,s�r.�a�r�' ��l., ..-ti �'"�.�:� f,. �'� '�;}_ '.'�• i. -�. u,;�<-e5.. �.,� ,W.�,d ,,.-�� i. - ' FIGURE NUMBER: 2 LEGEND: SITE LAYOUT MAP REFERENCE: 2013 Google Maps 1 Starmwater Outfall DAKAmeriess LLC PROJECTNO.: ENMO 130163.Qp Films Area of Plant Inside Resins Area 1316 Cedar Creek Road SCALE: As Shawn I Fayetteville, North Carolina EU .s3 rx` d ��i- f --� -. :,+�,.. _.. 4�=`-`may• - - - r' a�.� .:- r a r'ir. - ,_, ,'.' e f �� _ aI - �'' * 4 ••-:Y 9 'ter - .'F Y - ^.Y � . r'r'�.�"` r-�'�,'�,.• �2� , w - +a .. i! -� � •': rF �� � r+ - .� .7F� + i_` +7�t N {"IF F��n± t _ Sa rlr 5.:- f•• `r, - _ �� yfMy ,r�•.�. [ wa4 •' r'•'Por jW ! - r 'h•. �''rrh kdx ^T." DnlnagQ � :�;,5 .r � ',. : a . f � ` r .. � 4 - • i" " t• t,'q.: f� • � . 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A-i., ru ..ax^;,•,r-. ,� .� FIGURE NUMBER: d LEGEND: SITE STORMWATER MAP t Stormwater Outfall REFERENCE: 20I3 Google Maps DAK Americas LLC PROJECT NO.: ENMO130183.00 • — — — Approximate Boundary of Drainage Area 1316 Cedar Creek Road SCALY: As Shown Direction of Surface Stormwater Flow Fayetteville, North Carolina p_2� •*s enl-1-4 _ 5•F' e,•s•�.", ki ,.; . - - P'-'.=";f` �w-a ..' ,.,y �: �v... ,. 4'tr`+.�' "�iV, ,{��r � � 'Qy 4 + , •'�S'9�,`"a.� ' •. :� �� f `+' -.'.. ; � -A r+�,• , b . � T�.- - >.: piKfH'" f ► .tCC r.�.., y'-s• n'r r _ • 'a . • } ~ Y j ..• }�',f `+�".h.Sr.i. • '":�f .S. Dralnop ;f y �' -r " . , f 17' •.1 . " , ` OrWnypVJ i S i `2°x..S , r *1 .t. ,• �, s r ,e • v r iN , p� , � n,#> '1- '�•, -+I'� r �!��;,ry i5 ,. ! �.�r • ►A�„` \ � ' wi:i �" S^" r', �?�.'- a � '1•�►, 4iA } a ? E' nf► �;s yk '�' i _ I Ir r 1 \ x� ., L �`. •',u �s, A , r � ��rr \, ! i •+ads,, 4,• '�� � ! 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J � • ; -'+s �- aMi ��,w`��i � i �rf 4 _ � �"�,• ` ;�`�•? :.^?�,�R i !' • ' _ _ 96, � `Y'_ �t� h'Y'` �'+y`+•�j � �� `v y %-� ¢ iT 4 '�srt'�:-ice_'-� s,�.•' _ i 'i '5i .1�.sr Y ,� "�! i4�'+.,YY«���I t•.�+�e, � ��s'I�Ir F xw.�r� �+Th. �5..,, T; Y+r.X ` ,,G _ a•,"`r ,.w'. ��. tr� ! e. e�..•• ''s ' - - L i " N� �` °S - ��-� xi"': i '^'f�s}v� K .,,,75� /Jh� .• '�-p e,�s. :'� ,r.• x ti; i-- h�Y - i.•Yti�4..� C tf" t 1Lf�l ����f^��jY� /���.i� +.0 •r". � y� ( fi '..r r$�a� 74• n�n'�+ :'Y 1t Vs� 'Uihn�%'7Y` 7Ya Jrq$ �- � ��I- •'€+ ~•~ �•~ � rS-�VNu�O � � �,$.��`'�63��1�pi°� �%r�'A1 � �, ; FIGURE NUMBER: 4 LEGEND: SITE STORMWATER MAP Skortnwatcr putfall � REFERENCE: 2013 Google Maps DAK Americas LLC PROJECT' NO.: ENMO130183.00 Approximate Boundary of Drainage Area 1316 Cedar Greek Road "El SCALE: As Shown Direction of Surface Stormwater Flow Fayetteville, North Carolina DAK OUTFALL DATE COD 1,4 DIOXANE SAMPLED mg/L mg/L OIL & GREASE mg/L pH SU Rainfall SAMPLE PERIOD Inches OUTFALL 003 NO Flow Year 1 Period 1(July 1, 2010 -Dec. 31, 2010) OUTFALL 003 NO Flow Year 1 Period 2 (Jan. 1, 2011- June 30, 2011) OUTFALL 003 NO Flow NO Flow Year 2 Period 1(July 1, 2011- Dec. 31, 2011) Year 2 Period 2 (Jan. 1, 2012- June 30, 2012) OUTFALL 003 OUTFALL 003 NO Flow Year 3 Period 1(July 1, 2012 -Dec. 31, 2012) OUTFALL 003 OUTFALL 003 NO Flow NO Flow Year 3 Period 2 (Jan. 1, 2013- June 30, 2013) Year 4 Period 1(July 1, 2013 -Dec. 31, 2013) OUTFALL 003 NO Flow Year 4 Period 2 (Jars. 1, 2014- June 30, 2014) OUTFALL 003 NO Flow Year 5 Period 1(July 1, 2014 -Dec. 31, 2014) DAK OUTFALL DATE I COD 11,4 DIOXANE OIL & GREASE SAMPLED mg/L mg/L mg/L pH SU Rainfall SAMPLE PERIOD Inches OUTFALL 003 OUTFALL 003 NO Flow NO Flow Year 1 Period 1(July 1, 2010 -Dec. 31, 2010) Year 1 Period 2 (Ian. 1, 2011- June 30, 2011) OUTFALL 003 NO Flow Year 2 Period 1(July 1, 2011- Dec. 31, 2011) OUTFALL 003 NO Flow Year 2 Period 2 (Jan. 1, 2012- June 30, 2012) OUTFALL 003 NO Flow NO Flow Year 3 Period 1(July 1, 2012 -Dec. 31, 2012) Year 3 Period 2 (Jan. 1, 2013- June 30, 2013) OUTFALL0031 OUTFALL 003 NO Flow Year 4 Period 1(July 1, 2013 -Dec. 31, 2013) OUTFALL 003 NO flaw Year 4 Period 2 (Jan. 1, 2014- June 30, 2014) OUTFALL 003 NO Flow Year 5 Period 1(July 1, 2014 -Dec. 31, 2014) DAK OUTFALL DATE SAMPLED COD mg/L 1,4 DIOXANE mg/L OIL & GREASE mg/L PH SU Rainfall inches SAMPLE PERIOD OUTFALL F 12/4/2010 <10 0.052 <5 6.36 0.2 Year 1 Period 1 (July 1, 2010 -Dec. 31, 2010) OUTFALL F NO Flow Year 1 Period 2 (Jan. 1, 2011- June 30, 2011) OUTFALL F 9/20/2011 31 0.0997 <5 7.77 0.25 Year 2 Period 1 (July 1, 2011- Dec. 31, 2011) OUTFALL F 1/18/2012 15 0.098 <5 7.11 0.55 Year 2 Period 2 (Jan. 1, 2012-June 30, 2012) OUTFALL F 10/8/2012 <50 0.013 <5 7.56 1.24 Year 3 Period 1(July 1, 2012 -Dec. 31, 2012) OUTFALL F 6/3/2013 <30 <.05 <5 7.42 0.5 Year 3 Period 2 (Jan. 1, 2013- June 30, 2013) OUTFALL F 11/26/2013 <30 <.05 <5 7.07 1.85 Year 4 Period 1(July 1, 2013 -Dec. 31, 2013) OUTFALL F 4/15/2014 58.5 <.05 <4.8 6.92 1.7 Year 4 Period 2 (Jan. 1, 2014- June 30, 2014) OUTFALL F 11/22/2014 7.52 0.7 Year 5 Period 1(July 1, 2014 -Dec. 31, 2014) DAK OUTFALL DATE SAMPLED COD mg/L 1,4 DIOXANE mg/L OIL & GREASE mg/L pH SU Rainfall inches SAMPLE PERIOD OUTFALL F 12/4/2010 <10 0.052 <5 6.36 0.2 Year 1 Period 1(July 1, 2010 -Dec. 31, 2010) OUTFALL F NO Flow Year 1 Period 2 (Jan. 1, 2011-June 30, 2011) OUTFALL F 9/20/2011 31 0.0997 <5 7.77 0.25 Year 2 Period 1(July 1, 2011- Dec. 31, 2011) OUTFALL F 1/18/2012 15 0.098 <5 7.11 0.55 Year 2 Period 2 (Jan. 1, 2012- June 30, 2012) OUTFALL F 10/8/2012 <50 0.013 <5 7.56 1.24 Year 3 Period 1(July 1, 2012 -Dec. 31, 2012) OUTFALL F 6/3/2013 <30 <.05 <5 7.42 0.5 Year 3 Period 2 (Jan. 1, 2013- June 30, 2013) OUTFALL F 11/26/2013 <30 <.05 <5 7.07 1.85 Year 4 Period 1(July 1, 2013 -Dec. 31, 2013) OUTFALL F 4/15/2014 58.5 <.05 <4.8 6.92 1.7 Year 4 Period 2 (Jan. 1, 2014- June 30, 2014) OUTFALL F 11/22/2014 7.52 0.7 Year 5 Period 1 (July 1, 2014 -Dec. 31, 2014) DAK OUTFALL DATE SAMPLED I COD mg/L 11,4DIOXANE mg/L OIL & GREASEJ mg/L pH SU Rainfall Inches SAMPLE PERIOD OUTFALL G NO Flow Year 1 Period 1(July 1, 2010 -Dec. 31, 2010) OUTFALL G NO Flow Year 1 Period 2 (Jan. 1, 2011-June 30, 2011) OUTFALL G 9/20/2011 213 <,00966 <5 7.04 0.25 Year 2 Period 1(July 1, 2011- Dec. 31, 2011) OUTFALL G 6/22/2012 89.9 0.0041 <5 7.1 0.2 Year 2 Period 2 (Jan. 1, 2012- June 30, 2012) OUTFALL G 10/8/2012 108 0.024 <5 6.68 1.24 Year 3 Period 1(July 1, 2012 -Dec. 31, 2012) OUTFALL G 6/3/2013 166 <.05 <5 6.67 0.5 Year 3 Period 2 (Jan. 1, 2013- June 30, 2013) OUTFALL G 11/26/2013 112 <.05 <5 7.06 1.85 Year 4 Period 1(July 1, 2013 -Dec. 31, 2013) OUTFALL G 4/15/2014 76.2 <.05 <4.7 6.75 1.7 Year 4 Period 2 (Jan. 1, 2014- June 30, 2014) OUTFALL G 11/22/2014 7.56 0.7 Year 5 Period 1 (July 1, 2014 -Dec. 31, 2014) DAK OUTFALL DATE SAMPLED COD mg/L 1,4 DIOXANE OIL & GREASE mg/L r pH SU Rainfall Inches SAMPLE PERIOD OUTFALL G OUTFALL G NO Flow NO Flow Year 1 Period 1(July 1, 2010 -Dec. 31, 2010) Year 1 Period 2 (Jan. 1, 2011- June 30, 2011) OUTFALL G 9/20/2011 213 <.00966 <5 7.04 0.25 Year 2 Period 1(July 1, 2011- Dec. 31, 2011) OUTFALL G 6/22/2012 89.9 0.0041 <5 7.1 0.2 Year 2 Period 2 (Jan. 1, 2012- June 30, 2012) OUTFALL G 10/8/2012 108 0.024 <5 6.68 1.24 Year 3 Period 1(July 1, 2012 -Dec. 31, 2012) OUTFALL G 6/3/2013 166 <.05 <5 6.67 0.5 Year 3 Period 2 (Jan. 1, 2013- June 30, 2013) OUTFALL G 11/26/2013 112 <.05 <5 7.06 1.85 Year 4 Period i (July 1, 2013 -Dec. 31, 2013) OUTFALL G 4/15/2014 76.2 <.05 <4.7 6.75 1.7 Year 4 Period 2 (Jan. 1, 2014- June 30, 2014) OUTFALL G 11/22/2014 7.56 0.7 Year 5 Period 1(July 1, 2014 -Dec. 31, 2014) DAK OUTFALL "SAMPLED OD g/L 1,4 DIOXANE mg/L OIL &GREASE r pH SU Rainfall Inches SAMPLE PERIOD OUTFALL H OUTFALL H NO Flow Year 1 Period 1(July 1, 2010 -Dec. 31, 2010) Year 1 Period 2 (Jan. 1, 2011- June 30, 2011) OUTFALL H NO Flow Year 2 Period 1(July 1, 2011- Dec. 31, 2011) OUTFALL H NO Flow <50 0.009 <5 6.47 1.24 Year 2 Period 2 (Jan. 1, 2012- June 30, 2012) Year 3 Period 1 (July 1, 2012 -Dec. 31, 2012) OUTFALL H 10/8/2012 OUTFALL H 6/3/2013 55.8 <.05 <5 6.85 0.5 Year 3 Period 2 (Jan. 1, 2013-June 30, 2013) OUTFALL H 11/26/2013 71.3 <.05 <5 7.16 1.85 Year 4 Period 1(July 1, 2013 -Dec. 31, 2013) OUTFALL H 4/15/2014 41.4 <.05 <4.7 6.81 1.7 Year Period 2 (Jan. 1, 2014-June 30, 2014) OUTFALL H 11/22/2014 1 1 1 7.36 0.7 1 Year 5 Period 1(July 1, 2014 -Dec. 31, 2014) DAK OUTFALL DATE COD mg/L 1,4 DIOXANE mg/L OIL &GREASE mg/L pH SU Rainfall InchesOUTFALL SAMPLE PERIOD H *SAMPLED Flaw =Yearleriod 1(July 1, 2010 -Dec. 31, 2010) OUTFALL H NO Flow Year 1 Period 2 (Jan. 1, 2011- June 30, 2011) OUTFALL H NO Flow Year 2 Period 1(July 1, 2011- Dec. 31, 2011) OUTFALL H NO Flow Year 2 Period 2 (Jan. 1, 2012- June 30, 2012) OUTFALL H 10/8/2012 <50 0.009 <5 6.47 1.24 Year 3 Period 1(July 1, 2012 -Dec. 31, 2012) OUTFALL H 6/3/2013 55.8 <.05 <5 6.85 0.5 Year 3 Period 2 (Jan. 1, 2013-June 30, 2013) OUTFALL H 11/26/2013 71.3 <.05 <5 7.16 1.85 Year 4 Period 1(July 1, 2013 -Dec. 31, 2013) OUTFALL H 4/15/2014 41.4 <.05 <4.7 6.81 1.7 Year 4 Period 2 (Jan. 1, 2014- June 30, 2014) OUTFALL H 11/22/2014 7.36 0.7 Year 5 Period 1(July 1, 2014 -Dec. 31, 2014) DAK OUTFALL DATE SAMPLED COD mg/L 1,4 DIOXANE mg/L OIL & GREASE mg/L PH SU Rainfall Inches SAMPLE PERIOD OUTFALL I NO Flow Year 1 Period 1(July 1, 2010 -Dec. 31, 2010) OUTFALL I NO Flow Year 1 Period 2 (Jan. 1, 2011- June 30, 2011) OUTFALL I NO Flow Year 2 Period 1(July 1, 2011- Dec. 31, 2011) OUTFALL 1 6/22/2012 23.9 0.00256 <5 6.68 0.2 Year 2 Period 2 (Jan. 1, 2012- June 30, 2012) OUTFALL 1 10/8/2012 <50 <.001 <5 6.73 1.24 Year 3 Period 1(July 1, 2012 -Dec. 31, 2012) OUTFALL 1 6/3/2013 38.4 <.05 <5 6.93 0.5 Year 3 Period 2 (Jan. 1, 2013- June 30, 2013) OUTFALL 1 11/26/2013 <30 <.05 <5 6.95 1.85 Year 4 Period 1(July 1, 2013 -Dec. 31, 2013) OUTFALL 1 5/14/2014 180 <.05 <4.5 6.9 3.8 Year 4 Period 2 (Jan. 1, 2014- June 30, 2014) OUTFALL I Year 5 Period 1(July 1, 2014 -Dec. 31, 2014) DAK OUTFALL DATE COD mg/L 1,4 DIOXANE mg/L OIL & GREASE mg/L PH SU Rainfall Inches SAMPLE PERIOD OUTFALL I tSAMPLED Flow Year 1 Period 1(July 1, 2010 -Dec. 31, 2010) OUTFALL I NO Flow Year 1 Period 2 (Jan. 1, 2011- June 30, 2011) OUTFALL I NO Flow 6.68 0.2 Year 2 Period 1(July 1, 2011- Dec. 31, 2011) Year 2 Period 2 (Jan. 1, 2012-June 30, 2012) OUTFALL 1 6/22/2012 23.9 0.00256 <5 OUTFALL 1 10/8/2012 <50 <.001 <5 6.73 1.24 Year 3 Period 1(July 1, 2012 -Dec. 31, 2012) OUTFALL 1 6/3/2013 38.4 <.05 <5 6.93 0.5 Year 3 Period 2 (Jan. 1, 2013-June 30, 2013) OUTFALL 1 11/26/2013 <30 <.05 <5 6.95 1.85 Year 4 Period 1 (July 1, 2013 -Dec. 31, 2013) OUTFALL 1 5/14/2014 180 <.05 <4.5 6.9 3.8 Year 4 Period 2 (Jan. 1, 2014-June 30, 2014) OUTFALL I Year 5 Period 1(July 1, 2014 -Dec. 31, 2014) DAiK OUTFALL DATE SAMPLED COD mg/L 1,4 DIOXANE mg/L OIL & GREASE mg/L pH SU Rainfall Inches SAMPLE PERIOD OUTFALL J 12/4/2010 <10 <.00475 <5 6.34 0.2 Year 1 Period 1(July 1, 2010 -Dec. 31, 2010) OUTFALL J NO Flow Year 1 Period 2 (Jan. 1, 2011- June 30, 2011) OUTFALL J 9/20/2011 21 <.00967 <5 6.85 0.25 Year 2 Period 1(July 1, 2011- Dec. 31, 2011) OUTFALL J 1/18/2012 15 <.00958 <5 6.96 0.55 Year 2 Period 2 (Jan. 1, 2012- June 30, 2012) OUTFALL J 10/8/2012 165 <.002 <5 6.71 1.24 Year 3 Period 1(July 1, 2012 -Dec. 31, 2012) OUTFALL J 6/3/2013 47.3 <.05 <5 6.76 0.5 Year 3 Period 2 (Jan. 1, 2013- June 30, 2013) OUTFALL J 11/26/2013 <30 <.05 <5 6.7 1.85 Year 4 Period 1(July 1, 2013 -Dec. 31, 2013) OUTFALL J 5/14/2014 112 <.05 <4.8 7.2 3.8 Year 4 Period 2 (Jan. 1, 2014- June 30, 2014) OUTFALL J 11/22/2014 7.07 0.7 Year 5 Period 1(July 1, 2014 -Dec. 31, 2014) OAK OUTFALL DATE SAMPLED COD mg/L 1,4 DIOXANE mg/L OIL & GREASE mg/L pH SU Rainfall Inches SAMPLE PERIOD OUTFALL J 12/4/2010 <10 <.00475 <5 6.34 0.2 Year I Period 1(July 1, 2010 -Dec. 31, 2010) OUTFALL J NO Flow Year 1 Period 2 (Jan. 1, 2011- June 30, 2011) OUTFALL J 9/20/2011 21 <.00967 <5 6.85 0.25 Year 2 Period 1(July 1, 2011- Dec. 31, 2011) OUTFALL J 1/18/2012 15 <.00958 <5 6.96 0.55 Year 2 Period 2 (Jan. 1, 2012- June 30, 2012) OUTFALL J 10/8/2012 165 <.002 <5 6.71 1.24 Year 3 Period 1(July 1, 2012 -Dec. 31, 2012) OUTFALLJ 6/3/2013 47.3 <.05 <5 6.76 0.5 Year 3 Period 2 (Jan. 1, 2013-June 30, 2013) OUTFALL J 11/26/2013 <30 <.05 <5 6.7 1.85 Year 4 Period I (July 1, 2013 -Dec. 31, 2013) OUTFALL J 5/14/2014 112 <.05 0.8 7.2 3.8 Year 4 Period 2 (Jan. 1, 2014- June 30, 2014) OUTFALL J 11/22/2014 7.07 0.7 Year 5 Period 1(July 1, 2014 -Dec. 31, 2014) DAK OUTFALL DATE SAMPLED COD mg/L 1,4 DIOXANE mg/L OIL & GREASE mg/L pH SU Rainfall Inches SAMPLE PERIOD OUTFALL 001 12/4/2010 96.3 <.00481 <5 6.31 0.2 Year 1 Period 1(July 1, 2010 -Dec. 31, 2010) OUTFALL 001 NO Flow Year 1 Period 2 (Jan. 1, 2011- June 30, 2011) OUTFALL 001 9/20/2011 74.3 <.00963 <5 7.08 .25 77 Year 2 Period 1(July 1, 2011- Dec. 31, 2011) Outfall 001 was added to NPDES Permit NCO003719 due to receiving a discharge of Non -Contact Cooling Tower. DAK OUTFALL DATE SAMPLED COD mg/L 1,4 DIOXANE mg/L OIL & GREASE mg/L pH SU Rainfall Inches SAMPLE PERIOD OUTFALL 001 12/4/2010 96.3 <.00481 <5 6.31 0.2 Year 1 Period 1(July 1, 2010 -Dec. 31, 2010) OUTFALL 001 NO Flow Year 1 Period 2 (Jan. 1, 2011- June 30, 2011) OUTFALL 001 9/20/2011 74.3 <.00963 <5 7.08 7 Year 2 Period 1(July 1, 2011- Dec. 31, 2011) Outfall 001 was added to NPDES Permit NC0003719 due to receiving a discharge of Non -Contact Cooling Tower. DAK OUTFALL DATE SAMPLED COD mg/L 1,4 DIOXANE mg/L OIL & GREASE mg/L pH SU Rainfall Inches SAMPLE PERIOD OUTFALL 004* 9/20/2013 38.4 <4.3 6.75 0.1 Year 5 Period 1(April 1, 2013 -Sept. 31, 2013) OUTFALL 004* 5/14/2014 44.4 <.05 <4.7 7.1 3.8 Year 4 Period 2 (Jan. 1, 2014- June 30, 2014) OUTFALL 004 11/22/2014 7.22 0.7 Year 5 Period 1 (July 1, 2014 -Dec. 31, 2014) *DAK Purchased Dupont facility sampling under Permit #NC5000056 * Permit #NCS000056 was resinded outfall 004 was added to Permit NC5000389 DAK OUTFALL DATE SAMPLED COD mg/L 1,4 DIOXANE mg/L OIL & GREASE mg/L pH SU Rainfall Inches SAMPLE PERIOD OUTFALL 004* 9/20/2013 38.4 <4.3 6.75 0.1 Year 5 Period 1(April 1, 2013 -Sept. 31, 2013) OUTFALL 004* 5/14/2014 44.4 <.05 <4.7 7.1 3.8 Year 4 Period 2 (Jan. 1, 2014- June 30, 2014) OUTFALL 004 11/22/2014 7.22 0.7 Year 5 Period 1(July 1, 2014 -Dec. 31, 2014) *DAK Purchased Dupont facility sampling under Permit #NC5000056 * Permit #NCS000056 was resinded outfall 004 was added to Permit NCS000389 DAK DATE COLOR ODOR Clarity Floating SS FOAM OIL Erosion Or Other Indicators OUTFALL SAMPLED Solids SHEEN Deposition Of SW Pollution OUTFALL 003 NO Flow OUTFALL 003 NO Flow OUTFALL 003 NO Flow OUTFALL 003 NO Flow OUTFALL 003 NO Flow OUTFALL 003 NO Flaw OUTFALL 003 NO Flow OUTFALL 003 NO Wow OUTFALL 003 NO Flow SAMPLE PERIOD Year 1 Period 1(July 1, 2010 -Dec. 31, 2010) Year 1 Period 2 (Jan. 1, 2011- June 30, 2011) Year 2 Period 1(July 1, 2011- Dec. 31, 2011) Year 2 Period 2 (Jan. 1, 2012- June 30, 2012) Year 3 Period 1(July 1, 2012 -Dec. 31, 2012) Year 3 Period 2 (Jan, 1, 2013- June 30, 201LZ 3) Year 4 Period 1 (July 1, 2013 -Dec. 31, 20131 Year 4 Period 2 (Jan. 1, 2014- June 30, 2014) Year 5 Period 1(July 1, 2014 -Dec. 31, 2014) DAK DATE COLOR ODOR Clarity Floating SS FOAM OIL Erosion Or Other Indicators OUTFALL I SAMPLED Solids SHEEN Deposition I Of SW Pollution OUTFALL 003 NO Flow OUTFALL 003 NO Flow OUTFALL 003 NO Flow OUTFALL 003 NO Flow OUTFALL 003 NO Flow OUTFALL 003 NO Flow OUTFALL 003 NO Flow OUTFALL 003 NO Flow OUTFALL 003 NO Flow SAMPLE PERIOD Year 1 Period 1 (July 1, 2010 -Dec. 31, 2010) Year 1 Period 2 (Jan. 1, 2011- June 30, 2011) Year 2 Period 1(July 1, 2011- Dec. 31, 2011) Year 2 Period 2 (Jan. 1, 2012- June 30, 2012) Year 3 Period 1(July 1, 2012 -Dec. 31, 2012) Year 3 Period 2 (Jan. 1, 2013- June 30, 2013) Year 4 Period 1(July 1, 2013 -Dec. 31, 2013) Year 4 Period 2 (Jan. 1, 2014- June 30, 2014) Year 5 Period 1 (July 1, 2014 -Dec. 31, 2014) DAK OUTFALL DATE SAMPLED COLOR ODOR Clarity Floating Solids SS FOAM OIL SHEEN Erosion Or Deposition Other Indicators Of SW Pollution SAMPLE PERIOD OUTFALL F OUTFALL F OUTFALL F 12/4/2010 NO Fic 9/20/2011 Grey Tan None Musky Cloudy Cloudy None None None None None None None None None None None None Year 1 Period 1(July 1, 2010 -Dec. 31, 2010) Year 1 Period 2 (Jan. 1, 2011- June 30, 2011) Year 2 Period 1 (July 1, 2011- Dec. 31, 2011) OUTFALL F 1/18/2012 Light Blue None Clear None None None None None None Year 2 Period 2 (Jan. 1, 2012- June 30, 2012) OUTFALL F 10/8/2012 Grey None Clear None None None None None None Year 3 Period 1(July 1, 2012 -Dec. 31, 2012) OUTFALL F 6/3/2013 Tan None Clear None None None None None None Year 3 Period 2 ()an. 1, 2013- June 30, 2013) OUTFALL F 11/26/2013 Greenish None Clear None None None None None None Year 4 Period 1(July 1, 2013 -Dec. 31, 2013) OUTFALL F 4/15/2014 Tan None Clear None None None None None None Year 4 Period 2 (Jan. 1, 2014-June 30, 2014) OUTFALL F 11/22/2014 Tan None Clear None None None None None None Year 5 Period i (July 1, 2014 -Dec. 31, 2014) DAK OUTFALL DATE SAMPLED COLOR ODOR Clarity Floating Solids SS FOAM OIL SHEEN Erosion Or Deposition Other Indicators Of SW Pollution SAMPLE PERIOD OUTFALL F OUTFALL F OUTFALL F 12/4/2010 NO Flow 9/20/2011 Grey Tan None Musky Cloudy Cloudy None None None None None None None None None None None None Year 1 Period 1(July 1, 2010 -Dec. 31, 2010) Year 1 Period 2 (Jan. 1, 2011- June 30, 2011) Year 2 Period 1(July 1, 2011- Dec. 31, 2011) OUTFALL F 1/18/2012 Light Blue None Clear None None None None None None Year 2 Period 2 (Jan. 1, 2012- June 30, 2012) OUTFALL F 10/8/2012 Grey None Clear None None None None None None Year 3 Period 1(July 1, 2012 -Dec. 31, 2012) OUTFALL F 6/3/2013 Tan None Clear None None None None None None Year 3 Period 2 (Jan. 1, 2013- June 30, 2013) OUTFALL F 11/26/2013 Greenish None Clear None None None None None None Year 4 Period i (July 1, 2013 -Dec. 31, 2013) OUTFALL F 4/15/2014 Tan None Clear None done None None None None Year 4 Period 2 (Jan. 1, 2014- June 30, 2014) OUTFALL F 11/22/2014 Tan None Clear None None done None None None Year 5 Period 1(July 1, 2014 -Dec. 31, 2014) DAK OUTFALL OUTFALL G OUTFALL G OUTFALL G DATE SAMPLED NO Flow NO Flow 9/20/2011 COLOR Tan ODOR Musky Clarity Cloudy Floating Solids None SS Some FOAM None OIL SHEEN None Erosion Or Deposition None Other Indicators Of SW Pollution None SAMPLE PERIOD Year 1 Period 1 (July 1, 2010 -Dec. 31, 2010) Year 1 Period 2 (Jan. 1, 2011- June 30, 2011) Year 2 Period i (July 1, 2011- Dec. 31, 2011) OUTFALL G 6/22/2012 Tan None Clear Some None None None None None Year 2 Period 2 (Jan. 1, 2012- June 30, 2012) OUTFALL G 10/8/2012 Grey None Clear Some None None None None None Year 3 Period i (July 1, 2012 -Dec. 31, 2012) OUTFALL G 6/3/2013 Tan Musky Cloudy Some None None None None None Year 3 Period 2 (Jan. 1, 2013-June 30, 2013) OUTFALL G 11/26/2013 Tan None Cloudy Some Some None None None None Year 4 Period i (July 1, 2013 -Dec. 31, 2013) OUTFALL G 4/15/2014 Tan None Clear None None None None None None Year 4 Period 2 (Jan. 1, 2014- June 30, 2014) OUTFALL G 11/22/2014 Tan None Clear None None None None None None Year 5 Period 1(July 1, 2014 -Dec. 31, 2014) OAK OUTFALL OUTFACE G OUTFALL G OUTFALL G DATE SAMPLED NO Flow NO Flow 9/20/2011 COLOR Tan ODOR Musky Clarity Cloudy Floating Solids None SS Some FOAM None OIL SHEEN None Erosion Or Deposition None Other Indicators Of SW Pollution None SAMPLE PERIOD Year 1 Period 1(July 1, 2010 Dec. 31, 2010) Year 1 Period 2 (Jan. 1, 2011- June 30, 2011) Year 2 Period i (July 1, 2011- Dec. 31, 2011) OUTFALL G 6/22/2012 Tan None Clear Some None None None None None Year 2 Period 2 (Jan. 1, 2012- June 30, 2012) OUTFALL G 10/8/2012 Grey None Clear Some None None None None None Year 3 Period i (July 1, 2012 -Dec. 31, 2D12) OUTFALL G 6/3/2013 Tan Musky Cloudy Some None None None None None Year 3 Period 2 (Jan. 1, 2013- June 30, 2013) OUTFALL G 11/26/2013 Tan None Cloudy Some Some None None None None Year 4 Period 1(July 1, 2013 -Dec. 31, 2013) OUTFALL G 4/15/2014 Tan None Clear None None None None None done Year 4 Period 2 {Jan. 1, 2014- June 30, 2014) OUTFALL G 11/22/2014 Tan None Clear None None None None None None Year 5 Period 1(July 1, 2014 -Dec. 31, 2014) QAK DATE COLOR ODOR Clarity Floating 55 FOAM OIL Erosion Or Other indicators SAMPLE PERIOD OUTFALL SAMPLED Solids SHEEN Deposition Of SW Pollution OUTFALL H NO Flow Year 1 Period 1(July 1, 2010 -Dec. 31, 2010) OUTFALL H NO Flow Year 1 Period 2 (Jan. 1, 2011- June 30, 2011) OUTFALL H NO Flow Year 2 Period 1(July 1, 2011- Dec. 31, 2011) OUTFALL H NO Fiow Year 2 Period 2 (Jan. 1, 2012- June 30, 2012) OUTFALL H 10/8/2012 Grey None Clear Some None None None None None Year 3 Period 1(July 1, 2012 -Dec. 31, 2012) OUTFALL H 6/3/2013 Grey Musky Clear Some None None None None None Year 3 Period 2 (Jan. 1, 2013- June 30, 2013) OUTFALL H 11/26/2013 Tan None Clear Some Some None None None None Year Period i (July 1, 2013 -Dec. 31, 2013) OUTFALL H 4/15/2014 Tan None Clear None None None None None None Year 4 Period 2 (Jan. 1, 2014- June 30, 2014) OUTFALL H 11/22/2014 Tan None Clear None None None None None None Year 5 Period 1(July 1, 2014 -Dec. 31, 2014) OAK DATE COLOR ODOR Clarity Floating S5 FOAM OIL Erosion Or Other Indicators SAMPLE PERIOD OUTFALL SAMPLED I Solids I SHEEN Deposition Of SW Pollutlon OUTFALL H NO Flow Year 1 Period 1(July 1, 2010 -Dec. 31, 2010) OUTFALL H I NO Flow Year 1 Period 2 (Jan. 1, 2011- June 30, 2011) OUTFALL H NO Flow Year 2 Period 1(July 1, 2011- Dec. 31, 2011) OUTFALL H NO Flow Year 2 Period 2 ()an. 1, 2012- June 30, 2012) OUTFALL H 10/8/2012 Grey None Clear Some None None None None None Year 3 Period 1(July 1, 2012 -Dec. 31, 2012) OUTFALL H 6/3/2013 Grey Musky Clear Some None None None None None Year 3 Period 2 (Jan. 1, 2013- June 30, 2013) OUTFALL H 11/26/2013 Tan None Clear Some Some None None None None Year 4 Period 1(July 1, 2013 -Dec. 31, 2013) OUTFALL H 4/15/2014 Tan None Clear None None None None None None Year 4 Period 2 (Jan. 1, 2014- June 30, 2014) OUTFALL H 11/22/2014 Tan None Clear None None None None None None Year 5 Period 1(July 1, 2014 -Dec. 31, 2014) DAK OUTFALL OUTFALL I OUTFALL I OUTFALL I DATE SAMPLED NO Flow NO Flow NO Flow 6/22/2012 COLOR light blue ODOR None Clarity Clear Floating Solids None SS None FOAM None OIL SHEEN None Erosion Or Deposition None Other Indicators Of SW Pollution None SAMPLE PERIOD Year 1 Period 1(July 1, 2010 -Dec. 31, 2010) Year 1 Period 2 (Jan. 1, 2011- June 30, 2011) Year 2 Period 1 (July 1, 2011- Dec. 31, 2011) Year 2 Period 2 (Jan. 1, 2012- June 30, 2012) OUTFALL 1 OUTFALL l 10/8/2012 Grey None Clear None None None None None None Year 3 Period 1(July 1, 2012 -Dec. 31, 2012) OUTFALL 1 6/3/2013 Grey None Clear None None None None None None Year 3 Period 2 (Jan. 1, 2013- June 30, 2013) OUTFALL 1 21/26/2013 Grey None Clear None Some None None None None Year Period 1 (July 1, 2013 -Dec. 31, 2013) OUTFALL 1 5/14/2014 Grey None cloudy None None None None Bone None Year Period 2 (Jan. 1, 2014-June 30, 2014) OUTFALL I NO Flow Year 5 Period 1 (July 1, 2014 -Dec. 31, 2014) DAK OUTFALL OUTFALL I OUTFALL I OUTFALL I OUTFALL I DATE SAMPLED NO Flow NO Flow NO Flow 6/22/2012 COLOR light blue ODOR None Clarity Clear Floating Solids None SS None FOAM None OIL SHEEN None Erosion Or Deposition None Other Indicators Of SW Pollution None SAMPLE PERIOD Year 1 Period 1(July 1, 2010 -Dec. 31, 2010) Year 1 Period 2 (Jan. 1, 2011- June 30, 2011) Year 2 Period 1(July 1, 2011- Dec. 31, 2011) Year 2 Period 2 (Jan. 1, 2012-June 30, 2012) OUTFALL 1 10/8/2012 Grey None Clear None None None None None None Year 3 Period 1(July 1, 2012 -Dec. 31, 2012) OUTFALL 1 6/3/2013 Grey None Clear None None None None None None Year 3 Period 2 (Jan. 1, 2013- June 30, 2013) OUTFALL 1 11/26/2013 Grey None Clear None Some None None None None Year 4 Period 1(July 1, 2013 -Dec. 31, 2013) OUTFALL 1 5/14/2014 Grey None cloudy None None None None None None Year 4 Period 2 (Jan. 1, 2014-June 30, 2014) OUTFALL I NO Flow Year 5 Period 1 (July 1, 2014 -Dec. 31, 2014) OAK OUTFALL DATE SAMPLED COLOR ODOR Clarity Floating Solids SS FOAM OIL SHEEN Erosion Or Deposition Other Indicators Of SW Pollution SAMPLE PERIOD OUTFALL J OUTFALLJ OUTFALL J 12/4/2010 No Flow 9/20/2011 Grey light blue None None Cloudy Clear None None Some None None None None None None None None None Year 1 Period 1(July 1, 2010 -Dec. 31, 2010) Year 1 Period 2 (Jan. 1, 2011- June 30, 2011) Year 2 Period 1(July 1, 2011- Dec. 31, 2011) OUTFALL J 1/18/2012 light blue None Clear None None None None None None Year 2 Period 2 (Jan. 1, 2012- June 30, 2012) OUTFALL J 10/8/2012 Grey None Clear None None None None None None Year 3 Period 1(July 1, 2012 -Dec. 31, 2012) OUTFALL J 6/3/2013 dark brown None Cloudy Some None None None None None Year 3 Period 2 (Jan. 1, 2013- June 30, 2013) OUTFALL J 11/26/2013 Tan None Clear Some Some None None None None Year 4 Period 1(July 1, 2013 -Dec. 31, 2013) OUTFALL J 5/14/2014 Tan None cloudy Some Some None None None None Year 4 Period 2 (Jan. 1, 2014- June 30, 2024) OUTFALL J 11/22/2014 Tan None Clear Some Some None None None None Year 5 Period 1(July 1, 2014 -Dec. 31, 2014) DAK OUTFALL DATE SAMPLED COLOR ODOR Clarity Floating Solids SS FOAM OIL SHEEN Erosion Or Deposition Other Indicators Df SW Pollution SAMPLE PERIOD OUTFALL J OUTFALL J OUTFALL J 12/4/2010 No Fiow 9/20/2011 Grey light blue None None Cloudy Clear none None Some None None None None None None None None None Year 1 Period 1(July 1, 2020 -Dec. 31, 2010) Year 1 Period 2 (Jan. 1, 2011- June 30, 2011) Year 2 Period 1(July 1, 2011- Dec. 31, 2011) OUTFALL J 1/18/2012 light blue None Clear None None None None None None Year 2 Period 2 (Jan. 1, 2012- June 30, 2012) OUTFALL J 10/8/2012 Grey None Clear None None None None None None Year 3 Period 1(July 1, 2012 -Dec. 31, 2012) OUTFALL J 6/3/2013 dark brown None cloudy Some None None None None None Year 3 Period 2 (Jan. 1, 2013- June 30, 2013) OUTFALL J 11/26/2013 Tan None I Clear Some Some None None None None Year 4 Period 1 (July 1, 2013 -Dec. 31, 2013) OUTFALL J 5/14/2014 Tan None cloudy Some Some None None None None Year 4 Period 2 (Jan. 1, 2014- June 30, 2014) OUTFALL J 11/22/2014 Tan None Clear Some Some None None None None Year 5 Period 1 (July 1, 2014 -Dec. 31, 2014) OAK OUTFALL DATE SAMPLED COLOR ODOR Clarity Floating Solids SS FOAM OIL SHEEN Erosion Or Deposition Other Indicators Of SW Pollution SAMPLE PERIOD OUTFALL 001 OUTFALL 001 OUTFALL 001 12/4/2010 No Flow 9/20/2011 Grey Tan None Musky Cloudy Cloudy None None Some None None None None None None None None None Year 1 Period 1(Juiy 1, 2010 -Dec. 31, 2010) Year 1 Period 2 (Jan. 1, 2011-June 30, 2011) Year 2 Period 1(July 1, 2011- Dec. 31, 2011) Outfall 001 was added to NPDES Permit NCO003719 due to receiving a discharge of Non -Contact Cooling Tower. DAK OUTFALL DATE SAMPLED COLOR ODOR Clarity Floating Solids SS FOAM OIL SHEEN Erosion Or Deposition Other Indicators Of SW Pollution SAMPLE PERIOD OUTFALL 001 OUTFALL 001 OUTFALL 001 12/4/2010 No Flow 9/20/2011 Grey Tan None Musky Cloudy Cloudy None None Some None None None None None None None None None Year 1 Period 1(July 1, 2010 -Dec. 31, 2010) Year 1 Period 2 (Jan. 1, 2011- June 30, 2011) Year 2 Period 1(July 1, 2011- Dec. 31, 2011) Outfall 001 was added to NPDES Permit NC0003719 due to receiving a discharge of Non -Contact Cooling Tower. DAK OUTFALL DATE SAMPLED COLOR ODOR Clarity Floating Solids SS FOAM OIL SHEEN Erosion Or Deposition Other Indicators Of SW Pollution SAMPLE PERIOD OUTFALL 004 9/20/2014 Light Grey None Clear None None Some None None None Year 5 Period 1(April 1, 2013 -Sept. 31, 2013) OUTFALL 004 5/14/2014 Clear Musky Clear Some Some None None None None Year 4 Period 2 (Jan. 1, 2014- June 30, 2014) OUTFALL 004 11/22/2014 Clear Musky Clear Some None None None Bone None Year 5 Period 1(July 1, 2014 -Dec. 31, 2014) *OAK Purchased Dupont facility sampling under Permit #NCS000056 * Permit #NCS000056 was resinded outfall 004 was added to Permit NCS000389 DAK OUTFALL DATE SAMPLED COLOR ODOR Clarity Floating Solids SS FOAM OIL SHEEN Erosion Or Deposition Other Indicators Of SW Pollution SAMPLE PERIOD OUTFALL 004 9/20/2014 Light Grey None Clear None None Some None None None Year 5 Period 1(April 1, 2013 -Sept. 31, 2013) OUTFALL 004 5/14/2014 Clear Musky Clear Some Some None None None None Year 4 Period 2 (Jan. 1, 2014- June 30, 2014) OUTFALL 004 11/22/2014 Clear Musky Clear Some None None None None None Year 5 Period i (July 1, 2014 -Dec. 31, 2014) *OAK Purchased Dupont facility sampling under Permit #NCS000056 * Permit #NCS000056 was resinded outfall 004 was added to Permit NCS000389 Appendix G DAK Americas, LLC - Cedar Creek Site Best Management Practices (BMP) Summary 0;p, '.�-,gurpose ZI himpliiiiiTited-P MM N �Z v an car i enb.Regarding haj.nge- ,C bo) h. S.. NA 'XIS. 5 WZ1V e uni, Preventative Maintenance - Periodic Prevent Exposure Implemented Required BMP for inclusion in 2013 No Continue to implement. Inspection and Repair of Equipment per Section 4.1. SWP3. Good Housekeeping - Maintain Clean, Dry Floors and Grounds; Regular Implemented Required BMP for inclusion in Pickup/Disposal; Training Personnel in Minimize Exposure per Section 4.2. SWP3. 2013 No Continue to implement. Spill Prevention and Cleanup Inspections: 1. Significant POL facilities inspected monthly per SPCC Nan; 2. Other ASTs and containment Minimize Exposure Implemented Required BMPs per SPCC Plan 2013 No Continue to implement. inspected semi-annuaily per SWP3-,3. per Section 4.3. and SWP3. Loadi ng/un loading areas inspected semi- annually per SWP3. Employee Training Minimize Exposure Implemented' Rer Section 5. Required for inclusion in SWP3. 2013 No Continue to implement. Prevent and Implemented Spill Prevention and Response Plan Minimize per Section 3 Required for inclusion in SWP3. 2013 No Continue to implement. Exposure and SPCC Plan. Security - Site is fully fenced, and Limits access to properly trained security is provided with guard 24-hours Restrict Access 24-Hour Securit) personnel and minimizes 2013 No Continue to implement. per day. personnel ex sure. Signs - Signs noting chemicals present Notifies personnel of presence of and location ofoutfalls. Prevent Exposure Implemented materials and locations of 2013 No Continue to implement. stormwater release points. Secondary Containment - Significant Required BMPs per SPCC Plan ASTs provided with either double wall Minimize Exposure Implemented . 2013 No Continue to implement. tanks or diked walls, : and SWP3. G-1 Appendix G DAK Americas, LLC - Cedar Creek Site Best Management Practices (BMP) Summary '4 Implemented �121" 9%j I S. i0i Oct e r in 01; Fv . ,Reconsideration �' �iR• 1� Separate Process an Non -Process Drainage Systems . Maintain drainage Separate drainage systems designs for stormwater collection system provide for settling of solids and waters flowing to sediment and stormwater basins and separate process Remove Pollutants Implemented treatment of waters from areas 2013 No Continue to implement. area waters flowing to with exposure to significant chemical/impounding systems treated at WWTP. materials prior to discharge. Relocate Films Used Pallet Storage - Move used wood pallets either to area Identified during 2009 Films where stormwater is captured by the impounding sewer rather than the Minimize Exposure Implemented SWP3 review and selected for 2013 No Continue to implement. stormwater sewer system, or into a implementation. warehouse. ,Sediment and Erosion Control - Remove Pollutants During Significant sedimentation and No evidence of sedimentation or erosion is evident. If construction Implement sediment and erosion control and Minimize Construction erosion areas of concern not 2013 No projects require, the appropriate measures during construction (e.g,, silt Exposure Phases Only historically noted onsite. Sediment and Erosion Control fences, ground cover where appropriate). Continue to re-evaluate annually. will be implemented. Site is adequately graded to direct Site Grading - I Grade areas to direct flows Minimize Additional flows from storage and waste away from storage and waste areas. Exposure Grading Not areas. Additional site grading not 2013 No Existing grading adequate. Implemented required - to be re-evaluated annually. Flow Dissipation - Direct stormwater Used at Outfaill I Additional flow dissipation not flow discharge over course gravel or Remove Pollutants where rook bed Adequate at this time. 2013 No required at this time, cobble -stones to facilitate settling. is installed, Vegetative Belts - Direct stormwater Used for outfalls along Additional vegetative belts not discharge over vegetative belts or bio- Remove Pollutants the east side of Adequate at this time. 2013 No required at this time. filters to enhance pollutant removal. the property. G-2 l Appendix G DAK Americas, LLC - Cedar Creek Site Best Management Practices (BMP) Summary r 1''(}�1�4: .'�,i. d r^.'C7!'y PI gar k0:rA',rJ.i_.�'sJ{4, ..;rE, .J,��',yy i}�Ii:.�iVFn�1 ���. w�5s .i, iuf .$ w xM '"� 5(" i., } � ' 1�-gi p Eur os�e 3 i,:+t � �`n'ir"',}�',a:x:��� -,nr lips(d-,:'�M.,,�Jr!�}ti 9.yl7ikK"if�r?Iksi� p ix',i+,13+iC"I mmented?:, -d �' y ,, F� ; 1 ,�' �• s. ;. {� f� . a. , � ti: Rationale � �' ' }"A` �k z ' r -.�tnrv++yn-p. . yW:r•..� X :Annual Ceitiricatlon'�`ofrAdpryuac _ _ _ ..._ ___.l._�.��_. _�=7 --� .Y: Suggested Cop ; -A, mments'R ard � a �esera����� R ���.Zt: Detention Ponds - Capture stormwater Use of existing separated runoff from high activity areas for oil Remove Pollutants Detention Ponds drainage systems with retention 2013 No Existing BMPs adequate. skimming, removal of bottom sediments, Not Used ponds and stormwater sediment and/or reuse or evaporation of water. basins adequate at this time. Use of existing separated Oil/Grit and Oil/Water Separators Remove Pollutants Not Used drainage systems with retention ponds and stormwater sediment 2013 No Existing BMPs adequate, basins adequate at this time. High operation and maintenance Flotation/Coagulation Remove Pollutants Not Used costs. Inappropriate if used only 2013 No Existing BMPs adequate. intermittently, ANNIJAL EVALUATION AND C RTIFI AT1ON OF EFFECTI NESS OF REST -MANAGEMENT PRACTICES BMPs Q4lgj, .LD AL[.hr, QW Printed Name V NO � " IwN s_ . G-3 kS�S3 Date r- Appendix G DAK Americas, LLC - Cedar Creek Site Best Management Practices (BMP) Summary 4 A f a �L 1A, Wilw fe sil fedS PurP 05 ented? 4'V'J tio 11 "hange Comments ;2 1� 4 econs of . . . . . . . . . . . . Q �;V Iyes/140P�11 *New, XZ47 'V V" t 0 090NOW -R Preventative Maintenance - Periodic Prevent Exposure Implemented Required BW for inclusion in 2013 No Continue to implement, Inspection and Repair of Equipment per Section 4.1. SWP3. Good Housekeeping - Maintain Clean, Dry Floors and Grounds; Regular Minimize Exposure Implemented Required BMF for inclusion in 2013 No Continue to implement. Pickup/Disposal; Training Personnel in per Section 4.2. SWP3. Spill Prevention and Cleanup Inspections: 1. Significant POL facilities inspected monthly per SPCC Plan; 2. Other ASTs and containment Minimize Exposure Implemented Required BWs per SPCC Plan 2013 No Continue 10 implement. inspected semi-annually per SWP3; 3, per Section 4.3. and SWP3. Loading/unloading areas inspected semi- annually per SWP3. Employee Training Minimize Exposure Implemented - per Section 5. Required for inclusion in SWP3. 2013 No Continue to implement. Prevent and Implemented Spill Prevention and Response Plan Minimize per Section 3 Required for inclusion in SWP3. 2013 No Continue to implement, Exposure and SPCC Plan. Security - Site is fully fenced, and Limits access to properly trained security is provided with guard 24-hours Restrict Access 24-Hour Security personnel and minimizes 2013 No Continue to implement, t)er day. personnel exposure. Signs - Signs noting chemicals present Notifies personnel of presence of and location of outfalls. Prevent Exposure Implemented materials and locations of 2013 No Continue to implement. stormwater release 22ints, Secondary Containment - Significant Required BMPs per SPCC Plan ASTs provided with either double wall Minimize Exposure Implemented and SWP3. 2013 No Continue to implement. I hanks or diked walls. I I G-I Appendix G DAK Americas, LLC - Cedar Creek Site Best Management Practices (BMP) Summary qw� 4f'. ti atioo of Ad use"tin tgrf all Uommemw dlns in g�Z�UReconsideration W!VX A_ '' 9 e-parate Process and Non -Process Drainage Systems - Maintain drainage Separate drainage systems designs for stormwater collection system provide for settling of solids and waters flowing to sediment and stormwater basins and separate process Remove Pollutants implemented treatment of waters from areas 2013 No Continue to implement. area waters flowing to with exposure to significant chemicallimpounding systems treated at WWTP. - materials prior to discharge. I Relocate Films Used Pallet Storage - Move used wood pallets either to area identified during 2009 Films where stormwater is captured by the impounding sewer rather than the Minimize Exposure Implemented SWP3 review and selected for 2013 No Continuo to implement. stormwater sewer system, or into a implementation, warehouse. Sediment and Erosion Control - Remove Pollutants During Significant sedimentation and No evidence of sedimentation or erosion is evident. If construction Implement sediment and erosion control and Minimize Construction erosion areas of concern not 2013 No projects require, the appropriate measures during construction (e.g., silt Exposure Phases Only historically noted onsite. Sediment and Erosion Control fences, ground cover where appropriate). Continue to re-evaluate annually. will be implemented. Site is adequately graded to direct Site Grading - Grade areas to direct flows Minimize Additional flows from storage and waste away from storage and waste areas. Exposure Grading Not areas. Additional site grading not 2013 No Existing grading adequate. Implemented required - to be re-evaluated I annuallv. Flow Dissipation - Direct stormwater Used at Outfall I Additional flow dissipation not flow discharge over course gravel or Remove Pollutants where rock bed Adequate at this time. 2013 No required at this time. cobble -stones to facilitate settling. is installed. Vegetative Belts - Direct stormwater Used far outfalls along Additional vegetative belts not discharge over vegetative belts or bio- Remove Pollutants the cast side of Adequate at this time. 2013 No required at this time. filters to enhance pollutant removal. the property. r� Appendix G DAK Americas, LLC - Cedar Creek Site Best Management Practices (BMP) Summary h �0..'T1%V ,+ 4 7ii F - Y' h, t '1 e W �f �' '� �Ir ''4s° 3 BMP" ;r£'g ".Y * 4 W}yr... '�I ",; +� T�v�uaVy �+gi3'^F'��G!!Nr Pyr pQsei J, ?,�i4"i , �,r „,e`�.v��" ;Inapiementeti? 1�` ,�h` Ratianate m hkuReuNq �e -+We., An_naa[,,CertlficatioRotKkluacY- — — r txl►' �f wi I... A,, .� —u, _ Suggested Cottnments.Regatding "ti,� k f ';r'wn'f "x'"'Year ¢.y+�" haoge ♦r' �l%]�$si:,n..d.f k �a ,' Recnnsftleration f,4,?: R w{ Detention Ponds - Capture stormwater Use of existing separated runoff from high activity areas for oil Remove Pollutants Detention Ponds drainage systems with retention 2013 No Existing BMPs adequate. skimming, removal of bottom sediments, Not Used ponds and stormwater sediment and/or reuse or evaporation of water. basins adequate at this time. Use of existing separated Oil/Grit and Oil/Water Separators Remove Pollutants Not Used drainage systems with retention ponds and stormwater sediment 2013 No Existing BMPs adequate. basins adequate at this time. High operation and maintenance Flotation/Coagulation Remove Pollutants Not Used costs. Inappropriate if used only 2013 No Existing BNVs adequate, intermittently. ANNUAL EVALUATION AND CERTIFICATION OF EFFECTIVENESS OF BES1 MANAGEMENT PRACTICES BMPs Printed Name Q -- A G-3 �} 1� Title y\_t3 Date DAK Americas acquired the DuPont Teijin Films operations in 2013. DuPont Teijin Films NPDES Stormwater Permit No. NCS000056 was rescinded and added to DAKs Permit No. NCS000384. DAK Americas acquired the DuPont Teijin Films operations in 2013. DuPont Teijin films NPDES Stormwater Permit No. NCS000056 was rescinded and added to DAKs Permit No. NCS000389. K}CSOOo389 ALi M- WA TA NCDENR North Carolina Department of Environment and Natural Resources Division of Energy, Mineral, and Land Resources Land Quality Section Tracy E. Davis, PE, CPM Director Pat McCrory, Governor John E. Skvarla, ill, Secretary November 15, 2013 Penny Mahoney Director Sustainability DAK Americas 3216 Cedar Creek Road Fayetteville, NC 28312 Subject: Permit Consolidation DAK Americas — Cedar Creek Site Cumberland County Dear Ms. Mahoney, This letter is in response to your request of October 2, 2013 to consolidate the stormwater permit coverage for two adjacent facilities that are now under the ownership and control of DAK Americas. In my discussions with Elizabeth Wike it appears that all operations are now consolidated under DAK's control. With these operational changes our office has rescinded permit number NCS00056 previous held by Dupont Tejin Films. Permit number NCS000389 for DAK Americas — Cedar Creek is still active and will cover the combined facilities. Your facility is subject to the requirements of permit NCS000389 for all of your industrial operational area on the combined site. You must update your Stormwater Pollution Prevention Plan and site map to reflect the changes made at your facility. You are also subject to the monitoring requirements of permit NCS000389 at all outfalls for the combined site. If you have any further questions, please feel free to Bradley Bennett at (919) 807-6378 or bradIe .bennettncdenr. ov. Sincerely, IWI Tracy E. Davis cc: Fayetteville Regional Office SW Unit Files Central Files 1612 Mail Service Center, Raleigh, North Carolina 27699-1612 - Telephone 919-707-92201 FAX: 919-733-2876 512 North Salisbury Street, Raleigh, North Carolina 27604 • Internet: h :11 ortai.nodenr.or IwebArlland uali An Equal Opportunity 1 Affirmative Action Employer — 50% Recycled 110% Post Consumer Paper Bennett, Bradley From: Lawyer, Mike Sent: Friday, November 01, 201311.34 AM To: Bennett, Bradley Subject: RE: DAK Americas Cedar Creek Site Stormwater Permits Elizabeth Wike with DAK spoke to me previously about their situation. I recommended to her that they could request rescission of the permit that covers the former DTF facility, but I was unsure how we would handle incorporating the, two facilities (both now owned by DAK) into one permit. It looks like they explained their intentions pretty well in the letter and rescission request form. I'm OK with it. Thanks, Mike Michael Lawyer, CPSWQ Environmental Specialist NCDENR — Division of Energy, Mineral & Land Resources Land Quality Section Fayetteville Regional Office P: (910) 433-3394 F: (910) 486-0707 e-mail: mike Jawyer@ncdenr.y-ov E-mail correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties unless the content is exempt by statute or other regulation. From: Bennett:, Bradley Sent: Friday, November 01, 2013 11:14 AM To: Lawyer, Mike Subject: FW: DAK Americas Cedar Creek Site Stormwater Permits Hey Mike Hope you are doing okay. Haven't talked with you since the meeting up here a few weeks back. I hope everything went okay with your wife's appointment. 1 just wanted to touch base with you and see if your had any comments on this request from DAK. Let me know if you are okay with what they are proposing. Thanks m Bradley Bennett Stormwater Permitting Program Phone: (919) 807-6378 NC Division of Energy, Mineral and Land Resources Fax: (919) 807-6494 1612 Mail Service Center Email: br�y.bennett(a?ncdenr.gov Raleigh, NC 27699-1612 Web: http:llaortal.nodenrAr- lwebArtstormwater Email correspondence to and from this address may be subject to public records laws From: Elizabeth M. Wike [mailto:ewike(&dakamericas.com] Sent: Wednesday, October 02, 2013 3:38 PM To: Bennett, Bradley Cc: Penny Mahoney; James E. Burke; Donald R. Allbright; Lawyer, Mike Subject: DAK Americas Cedar Creek Site Stormwater Permits Dear Mr. Bennett, The attached letter and rescission form were sent to you via certified mail this afternoon. If you have any questions, please call me. Elizabeth Wike Environmental Engineer DAK Americas LLC P.O. Box 2260 Leland, NC 28451 Office: (910) 371-4498 Cell: (910) 512-4883 Fax: (910) 371-5147 ewike@dakamericas.com www.dakamericas.com Please consider the environment before printing this email. This message and any attachments may contain privileged, confidential, or copyrighted information property of the sender. The information is intended only for the use of the person to whom it was addressed. Any interception, copying, accessing, or disclosure of this message and its attachments are prohibited. The sender takes no responsibility for any unauthorized reliance on this message. if you have received this message and/or attachments in error, please immediately notify the sender via e-mail and purge the message you received. Do not forward this message without written permission. This message is not intended as an offer, or acceptance, or amendment of a contract. Este mensaje y sus anexos pueden contener information confidential, privilegiada o protegida bajo derechos de actor propiedad del emisor. La information enviada es Para el use exclusivo del destinatario. Cualquier interception, copiado o acceso a este mensaje y anexos estan prohibidos. El emisor no es responsable por el use no autorizado de este mensaje. Si usted recibio este mensaje y sus anexos por error, le suplicamos se to notifique al emisor via correo electronico y borre el presente mensaje y sus anexos de su computadora sin retener una copia de Jos mismos. No tranfiera este mensaje sin permiso expreso del emisor. Este mensaje no eonstituye una oferta, aceptacion o modification a un contrato. DAK Americas October 2, 2013 Mr. Bradley Bennett Environmental Supervisor Land Quality Section Division of Water Resources NC Department of Environment and Natural Resources 1612 Mail Service Center Raleigh, NC 27699-1612 Subject: Permit No.: NCS 000056 Permit No.: NCS 000389 Dear Mr. Bennett: ` DAK Americas LLC (DAK) acquired DuPont Teijin Films (DTF) on July 1, 2013. The DTF site is located adjacent to DAK's Cedar Creek site in Fayetteville, North Carolina. Both facilities have individual stormwater permits. The permit for DAK is NCS 000389 with an effective date of July 1, 2010 and an expiration date of June 30, 2015. The permit for DTF is NCS000056 with an effective date of April 1, 2009 and an expiration date of March 31, 2014. In July 2013, DAK submitted a change of ownership request to DENR and the permit formerly in the name of DuPont Teijin Films is now in DAK's name. DAK requests that the permit formerly owned by DTF (NCS 000056) be rescinded. A Rescission Request Form is attached. By December 2, 2013 DAK Americas will submit a request to DENR to modify NCS 000389 so that the areas formerly covered under NCS 000056 will be covered under NCS 000389. This request is made so that the combined site only has to' manage one stormwater permit and one Stormwater Pollution Prevention Plan. If you have any questions, please call Elizabeth Wike at (910) 512-4883 or me at (910) 371-5232. Sincerely, 141- � eny/T J?eon� Pey Director Sustainability cc: Mr. Mike Lawyer, NC DENR, Fayetteville Regional Office Cedar Creek Site . 3216 Cedar Creek Road • Fayetteville, NC 28312 877-432-2766 (toll -free) • 910-433-8200 (phone) . 910-433-8366 (fax) www.dakamericas.com DAK Americas October 2, 2013 Mr. Bradley Bennett Environmental Supervisor Land Quality Section Division of Water Resources NC Department of Environment and Natural Resources 1612 Mail Service Center - Raleigh, NC 27699-1612 Subject: Permit No.: NCS 000056 Permit No.: NCS 000389 OCT 3 2013 Dear Mr. Bennett: DAK Americas LLC (DAK) acquired DuPont Teijin Films (DTF) on July 1, 2013, The DTF site is located adjacent to DA.K's Cedar Creek site in Fayetteville, North Carolina. Both facilities have individual stormwater permits. The permit for DAK is NCS 000389 with an effective date of July 1, 2010 and an expiration date of June 30, 2015. The permit for DTF is NCS000056 with an effective date of April 1, 2009 and an expiration date of March 31, 2014. In July 2013, DAK submitted a change of ownership request to DENR and the permit formerly in the name of DuPont Teijin Films is now in DAK's name. DAK requests that the permit formerly owned by DTF (NCS 000056) be rescinded. A Rescission Request Form is attached. By December 2, 2013 DAK Americas will submit a request to DENR to modify NCS 000389 so that the areas formerly covered under NCS 000056 will be covered under NCS 000389. This request is made so that the combined site only has to manage one storrnwater permit and one Stonnwater Pollution Prevention Plan. If you have any questions, please call Elizabeth Wike at (910) 512-4883 or me at (910) 371-5232. Sincerely, Penny NW tey Director Sustainability cc: Mr. Mike Lawyer, NC DENR, Fayetteville Regional Office Cedar Creek Site • 3216 Cedar Creek Road • Fayetteville, NC 28312 877-432-2766 (toll -free) • 910-433-8200 (phone) . 910-433-8366 (fax) www.dakamericas.com '� • . Division of Water Quality I Surface Water Protection National Pollutant Discharge Elimination System NCDENR "'°"" G'"°"" °�w RESCISSION REQUEST FORM r.M�NpiMEliT y10 IJIdl.ML Rcu s., Fa FOR AGENCY USE ONLY Date Received Year Month Day Please fill out and return this form if you no longer need to maintain your NPDES stormwater permit. 1) Enter the permit number to which this request applies: Individual permit (or) Certificate of Coverage �WlR 5< 0 0 0 0 5 6 N". ° Crit G 2) Owner/Facility Information: "Final correspondence will be mailed to the address noted below Owner/Facility Name: DAK Americas LLC, formerly DuPont Teiiin Films Facility Contact Street Address City County Telephone No. James Burke 3220 Cedar Creek Road Fayetteville _ Cumberland (910) 433-8274, State: INC ZIP Code 28312 E-mail Address jburke@dakamericas.com Fax: (910) 433-8216 3) Reason for rescission request (This is required information. Attach separate sheet if necessary): ❑ Facility closed or is closing on . All industrial activities have ceased such that no discharges of stormwater are contaminated by exposure to industrial activities or materials. ❑ Facility sold to pAK=AmErleasa.Wc on July 1 2013 . If the facility will continue operations under the new owner it may be more appropriate to request an ownership change to reissue to permit to the new owner. ❑ Other: DAK Americas requests that NCS 000056, formerly owned by DuPont_Teiiin Films, lb rescinded. In July 2013 DAK Americas submitted a change of ownership request. Located -adjacent to the puPont Teiiin Films site is DAK Americas Cedar Creek site, which has its own stormwater permit (NCS 000389). _Br_Decembec x._2013 DAK Americas will submit a request to DENR to modify NCS 000389 so that the areas formerly covered under NCS 000056 will be covered under NCS 000389. 4) Certification: I, as an authorized representative, hereby request rescission of coverage under the NPDES Stormwater Permit for the subject facility. I am familiar with the information contained in this request and to the best of my knowledge and belief such information is true, complete and accurate, Signature Penny Mahoney. Print or type name of person signing above Please return this completed rescission request form to: 1617 Mail Service Cenber, Ralegh, North Carolina 27699-1617 Location: 512 N. Salisbury St Raleigh, North Carolina 27604 Phone: 91M07-63001 FAX: 919-807-64921 Customer Service:1-877-623-6748 Internet www.ncwaterquality.org Date Z/'/ Director Sustainabili Title SW NPDES permit Coverage Rescission Stormwater Permitting Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 An Equal oppubunky t Affirmative Action Employer N�DENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor , Director Secretary June 25, 2010 - Mr. Elizabeth Wike DAK Americas LLC 3216 Cedar Creek Road Fayetteville, NC 28312 Subject: Draft NPDES Stormwater Permit Permit No. NCS000389 DAK Americas LLC Cedar Creek Site Cumberland County Dear Ms. Wike: In response to your renewal application for continued coverage under NPDES stormwater permit NCS000389, the Division of Water Quality (Division) is forwarding herewith the subject state - NPDES permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). This final permit includes no major changes from the draft permit sent to you on May 5, 2010. We received your written comments on June 9, 2010 addressing concerns about Outfall 001. The letter mentions Outfall 001, which contains mostly stormwater, also includes cooling tower blowdown. Since this outfall has cooling water we recommend that your NPDES Wastewater Permit be modified to include this outfall. Please,contact Joe. Corporon at 919-807-6394 for assistance with this modification. The qualitative monitoring strategy remains the same (semi-annual) as the previous term of the permit. Please note that analytical monitoring is also required in this permit. Failure to complete the monitoring as required is a violation of the permit and any permit noncompliance constitutes a violation of the Clean Water Act. Reference Part III, Section A, Item 2 "Duty to Comply", Item 9 "Penalties for Tampering " and Item 10 "Penalties for Falsification of Reports" of your permit for further information. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an,adjudicatory hearing upon written request within thirty (30) days fo',jowing receipt F of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North _ Carolina General Statutes, and filed with the Office of Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina 27611 -7447. Unless such demand is made, this decision shall be final and binding. Please take notice this permit is not transferable. Part III, B.2. addresses the requirements to be follc;ved in case of change in ownership or control of this discharge. This permit does not affect the legal require Tents to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. Wetlands and Stormwater Branch One 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 NorthCarolina Location: 512 N. Salisbury SL Raleigh, North Carolina 27604 I Phone_ 91 M07�300 \ FAX: 919-807.64941 Customer Service: 1-877-623.6748 a�turQ�i �/ Internet www.ncwaterquality.org ff�� iJ An Eoual Dnoortunity S Affirmative Acton Emdover DAK Americas LLC Cedar Creek Site Permit No. NCS000389 If you have any questions or comments concerning this permit, contact Brian Lowther at (919) 807-6368 or brian.lowtherOncdenn izov. Sincerely, for Coleen H. Sullins, Director cc: Fayetteville Regional Office, Water Quality Section Mike Mitchell, EPA Region IV Stormwater Permitting Unit Central Files Attachments: NPDES Stormwater Permit NCS000389 2 NCS000389 -STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE STORMWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal. Water Pollution Control Act, as amended, DAK Americas LLC is hereby authorized to discharge stormwater from a facility located at. DAK.Amencas LLC.Cedar Creek Site 3216 Cedar Creek Road Fayetteville, NC Cumberland County _ to receiving waters designated as - the, Cape Fear River, a class WS-IV; CA stream in the Cape Fear River Basin, in accordance with the discharge Iimitations, monitoring requirements, and other conditions set forth in Parts I, I1,111, IV, V and VI hereof This permit shall become effective July 1, 2010. This permit and the authorization to discharge shall expire at midnight on June_30, 2015. Signed this day June 25, 2010. for Coleen H. Sullins Director Division of Water Quality By the Authority of the Environmental Management Commission Permit No. NCS000389 TABLE OF CONTENTS PART I INTRODUCTION Section A: Individual Permit Coverage Section B: Permitted Activities Section C: Location Map PART 11 MONITORING; CONTROLS,.AND LIMITATIONS FOR PERMITTED DISCHARGES Section A: Stormwater Pollution Prevention Plan Section B: Analytical Monitoring Requirements Section C: Qualitative Monitoring Requirements Section D: On -Site Vehicle Maintenance.Monitorifig Requirements PART III STANDARD CONDITIONS FOR NPDES STORMWATER INDIVIDUAL PERMITS Section A: Compliance and Liability . -1. Compliance Schedule -2. Duty to Comply 3. Duty to Mitigate 4. Civil and Criminal Liability 5. Oil and Hazardous Substance Liability 6. Property Rights 7. Severability S. Duty to Provide hiformation 9. Penalties for Tampering 10. Penalties for Falsificati m of Reports Section B: General Conditions, 1. Individual Permit Expiration 2. Transfers 3. Signatory Requirements i f Permit No. NCS000389 4. Individual Permit Modification, Revocation and Reissuance, or Termination 5. Permit Actions Section C: Operation and Maintenance of Pollution Controls L Proper Operation and Maintenance 2. Need to Halt or Reduce Not a Defense .3. Bypassing of Stormwater Control Facilities Section D: Monitoring and Records .1. Representative Sampling 2. Recording Results 3. Flow Measurements 4. Test Procedures. v 4 5. Representative Outfali 6. Records Retention 7. Inspection and Entry ,. Section E: Reporting Requirements 1. Discharge Monitoring Reports 2. Submitting,Reports 3. Availability of Reports 4. Non-Stormwater Discharges 5. ' Planned Changes 6. Anticipated Noncompliance .7. Spills' 8. Bypass 9. Twenty-four Hour Reporting 10. Other Noncompliance - 1 i . Other Information PART IV LIMITATIONS REOPENER S PART V ADMINISTERING AND COMPLIANCE MONITORING FEE REQUIREMENTS PART VI DEFINITIONS Permit No. NCS000389 PART I INTRODUCTION SECTION A: INDIVIDUAL PERMIT COVERAGE During the period beginning on -the effective date of the permit and lasting until expiration, the permittee is authorized to discharge stormwater associated with industrial activity. Such discharges shall be controlled, limited and monitored as specified in this permit. If industrial materials and activities are not exposed to precipitation or runoff as described in 40 CFR § 122.26(g), the facility may qualify for a No Exposure E)rclusion from NPDES stormwater discharge permit requirements. Any owner or operator wishing to obtain a No Exposure Certification must submit a No Exposure Certification NOl form to the Division; must receive approval by the Division; must maintain no exposure conditions unless authorized to discharge under a valid NPDES stormwater permit; and must reapply for the No Exposure Exclusion once -every five (S) years. SECTION S: PERMITTED ACTIVITIES Until this permit expires or is modified or revoked, the permittee is authorized to discharge stormwater to the surface waters of North Carolina or separate storm sewer system that has been adequately treated and managed in accordance with the terms and conditions of this individual permit. All stormwater discharges shall be in accordance with the conditions of this permit_ Any other point source discharge to surface waters of the state. is prohibited unless it is an allowable non -storm' water discharge or is covered by anothei permit, authorization, or approval. The stormwater discharges allowed by this individual permit shall n.ot cause or contribute to violations of Water Quality Standards. This pen -nit does not relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law; rule,: standard, ordinance, order, judgment, or decree. Part I Page I of 2 SECTION C: LOCATION MAP Permit No. NCS000389 �,,.� �+1' N y i' `- � �""� / 1. d✓ i33-.9 =` J �' � xy� r, ~r J, � rot y�. r � ,�'�J � ��$ 'E:' j •• r`^ 1 ,J- ,_ % .) �; -' �Cr i�42 1- •Ft 3.S 'r'f �Z • Y mil' �s 4r£ k., \u 6 �f d�� i •>v,.' t r i r ,J67� f'�. w�ti 5 �`�� ° k ip p '$ 411, _ 14�1a�1.13 Jp •-- _Y Y p11.�5 �- '.�• .l-.. }�'�' i1 >4 ST. \1L`.`� _. ) -41 5 i'-jL- 5"dICG� y�'1-i xil• Sr 9/{py_1�3{�@'�5 ,ft Ali 5 "4.. L �t eti, } } f]�� •y' i. yy '4 } " t7 lYJ�' f-1ir_ ti. r A,[a; �5, '> �' T f 5.. a65 ����. A y> x� sS: , fit' rS�� f r{ r✓f r F , k �t 'Si3 •um ,,1 =:{ � #fir 41j 9�r , a a i4 S Yrt,l n � � P�. 'Ks --'�cY -1'�' - "Yl! ! i s � w.r �r. rr�.�ro. .,.; .i .¢ • '• n�;�''.�z�,�5Ii1I'%IQCtb yyi w. `5r �:{,F�a Ali 1 '4� i� �ti""• "F.yar rtllF- f •1-, e':ifi'.5.3.- ^s >< nv i. S �7 r •C fit. F r . Y �.. .�. �RIEfJ•+j - y !' iY i'�D—, 11 �� 11O/J d ^a� 1, y 47 ie`�' .�Fi: `y' l!_ 2 eKi`• 1 �Y i t�� j � �'1 _ i ir�r Zi111 �� J `� ! 1 �^ `� h�3�1� i 1 ' F !i £L.. L•• �, ��ee��`` I�.SY �T+� .! Y NF'S'� g�'i iti ' itl fx''{ �f.Yt' f. -y;1 1t i ♦ ^°'�1 �.. Y '• Hii»{.3 Y`i1L t1 -..-.ems Zf. 1.r. °f fY-t ! R �'ti• \s f ! -'I �114' �—i-- a!C �2L611�� .{-ram x j -� - y }• -�: 1 { F \ram '; !�: I 1 { S^ �'lS.v_!`.9 � R f [ NUR, .,•t�p'L (C� d•" Sa [ i -�,� r x - - DAK America LLCCedarCreek Site � 1 s. F 5~7�'E �t� V � I ! '".- r a:\� v a{� 7� 5, -t y��1,- � _ _ rr •c N�Y ,}.t `,F t �7_`Bs n.{i�- ` S t J1-''�' •. �.� �i' „ -��. l- c: i fy 'y *Sri TMs '�- x "?E fir'•` #. 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F ,�� I z,yk3i 4� €• , M.a I ! tJ J �•SH"X�"i �' A s-,51 i a:; i _ ix �` a14►-!t; t 5 1. >T w t ti f w t - r - 55,Y !" .,r� ��-+ Y z3.•q. y tir � . 1 rs � r'S?c ft- a�� yn .3 . r]7�"'�.' _ �'hf ,? f5-, a /i_!_1�7 ~�( `•/ ,.i �'{ i !C �r L � { - t� ��'� "� � �� �, �[ a9,•iq �f x � f ( - - �� � t � I" .r�I�'r `-! � . i . - f _ I%„^'`•.ifi ��"" Y [[�` 1 I ' a `l `- '� ,1. !1� Y °hy'`t'i �•� , f -' +}sl a'j1 ,^ J t• f , �, ,, �e3�Fr cn i>Ilt k_. 7 }t � _• r' NCSaa0389 DAK America LLC - DAK America LLC Cedar Creek Site �k-iN. Latitude: 34° 59' 00" N �� ;.•� �? I; Langitude: 780 4730" W Coun Cumberland - ty: Receiving Stream: Cape Fear River Stream Clams: WS-IV; CA W Scale 1,24,ODO Sub basn:.03-06-15 (Cape Fear River Bagn) Faciiity Location Part I Page 2 of 2 Permit No. NCS000389 PART II MONITORING, CONTROLS, AND LIMITATIONS FOR PERMITTED DISCHARGES SECTION A: STORMWATER POLLUTION PREVENTION PLAN The Permittee shall develop a Stbrmwater Pollution Prevention Plan, herein after -referred to as the Plan. This Plan shall be considered public information in accordance with Part III, Standard Conditions, Section E, Paragraph 3 of this individual permit. The Plan shall include, at a minimum, the following items: I . Site Plan. The site plan shall provide a description of the physical facility and the potential pollutant sources which maybe expected to contribute to contamination of stormwater discharges. -The site plan shall contain the following: - (a) A general location map .(USGS quadrangle map or appropriately drafted equivalent map), showing the facility's location in relation to transportation routes and surface waters, the name of the'receiving water(s) to which the stormwater outfall(s) discharges, or if the discharge is to a municipal separate storm sewer system, the name of the municipality and the ultimate receiving waters, and . accurate latitude and longitude of the point(s) of discharge. The genera location map (or alternatively the site map) shall identify whether each receiving water. is - impaired (on the state's 303(d) list of impaired waters) or is located in a watershed for which a TMDL has been established,and what the parameter(s) of concern are. (b) A narrative description .of storage practices, loading and unloading activities, outdoor process areas, dust or particulate generating or control processes, and waste disposal practices. A narrative description of the potential pollutants which could be expected to be present in the stormwater discharge from each outfall. (c) A site map drawn to scale (including a distance legend) showing: the site property boundary, the stormwater discharge outfalls, all on -site and adjacent surface waters and wetlands, industrial activity areas (including storage of materials, disposal areas, process areas, loading and unloading areas, and haul roads`, site topography, all drainage features and structures, drainage areas for each outfall, direction of flow in each, drainage area, industrial activities occurring iii each drainage area, buildings, existing BMPs, and impervious surfaces_ The site map must indicate the percentage of each drainage area that is impervious. (d) . A list of significant spills or leaks of pollutants that have occurred at the facility during the three (3) 'previous years and any corrective actions taken to mitigate spill impacts. (e) Certification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. The certification statement will be signed in accordance with the requirements found in Part III, Standard Conditions, Section Part II Page I of 9 Permit No. NCS000389 B, Paragraph 5: The permittee shall re -certify annually that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. 2. Stormwater Management Plan. The stormwater management plan shall contain a narrative description of the materials management practices employed which control or minimize the exposure of significant materials to storinwater, including structural and nonstructural measures._ .The stormwater management plan, at a minimum, shall incorporate the -following: :L (a) "Feasibility Study. -A review of the technical and economic feasibility of changing the methods of operations and/or storage practices to eliminate or reduce exposure of materials and processes to stormwater. ih%erever practical, the permittee shall prevent exposure of all storage areas; rizaterial handling operations, and manufacturing or fueling operations.. In areas where elimination of exposure is not practical, the stormwater management plan shall document the feasibility of diverting the stormwater runoff away from areas of potential contamination. ON Secondary Containment Requirements and Records. Secondary containment is required for: bulk storage of liquid materials; storage in. any amount of Section 313 of Title 111 of the Superfund Amendments and Reauthorization Act (SARA) water priority chemicals; and storage in any amount of hazardous substances, in order to prevent leaks and spills from contaminating stormwater runoff. A table or summary of all such tanks and stored materials and their associated secondary containment areas shall be maintained.. if the secondary containment devices are connected to stormwater conveyance systems, the connection shall be controlled by manually. activated valves or other similar devices (which shall be.secured closed with:a locking mechanism), and.any stormwater that accumulates in .the containment area shall be at a minimum visually observed for color, foam, outfall staining, visible sheens and dry weather flow; prior to release of the accumulated stormwater. Accumulated stormwater shall be -released if found to be uncontaminated by any material. Records documenting the individual making the observation, the. description of the accumulated stormwater, and the date and time of the releaseshall be kept for a period.of five years. (c) BMP Summary. A listing of site structural and non-structural Best Management Practices (BMP) shall be provided. The installation and implementation of BMPs shall be based on the assessment of the potential for sources to contribute significant quantities of pollutants to stormwater discharges and data collected through monitoring of stormwater discharges. The BMP Summary shall include a written record of the specific rationale for installation and implementation of the selected site BMPs. The BMP Summary shall be reviewed and updated annually. Spill Prevention and Response Plan. The Spill Prevention and Response Plan (SPRP) shall incorporate an assessment of potential pollutant sources based on a materials inventory of the facility. Facility personnel (or the team) responsible for implementing the SPRP shall be identified in a written list incorporated into the SPRP and signed and dated by each individual acknowledging their responsibilities for the plan. A responsible Part II Page 2 of 9 Permit No. NCS000389 person shall be on -site at all times during facility operations that have the potential to contaminate stormwater runoff through spills or exposure of materials.associated with the facility operations. The SPRP must be site stormwater specific. Therefore, an oil Spill Prevention Control and Countermeasure plan (SPCC) maybe a component of the SPRP, but may not be sufficient to completely address the stormwater aspects of the SPRP. The common'elements of the SPCC with the SPRP may be incorporated by reference into the SPRP. 4. Preventative Maintenance and Good Housekeeping Program. A preventative maintenance and good housekeeping program shall be developed. The grogram shall list all stormwater control systems, stormwater discharge outfalls, all on-site'aud-adjacent surface waters and wetlands, industrial activity areas (including material storage areas, material handling areas, disposal areas, process areas, loading and unloading areas,. and haul roads), all drainage features and structures, and existing structural BMPs. The program shall establish schedules of inspections; maintenance, and housekeeping activities of stormwater control systems, as well as facility equipment, facility areas, and facility systems that present a potential"for stormwater exposure or stormwater pollution. Inspection of material handling areas and regular cleaning schedules of these areas shall be incorporated into the program. Timely compliance with the established schedules for inspections, maintenance, and housekeeping shall be recorded in writing and maintained in the SPPP. 5. Employee Training. Training'programs shall be developed and training provided at a minimum on an annual basis for facility personnel with responsibilities for. spill response " and cleanup, preventative maintenance activities; and for anypf the facility's operations that have the potential to contaminate stormwater runoff. Facility personnel (or team) responsible for implementing the training shall be identified, and their annual training shall be documented by the signature of each employee trained. " 6. Responsible Party. The Stormwater Pollution Prevention Plan shall identify a specific position(s) responsible for the overall coordination, development, implementation, and revision to the Plan. Responsibilities for all components of the Plan shall be documented and position assignments provided. 7. Plan Amendment.- The permittee shall amend the Plan whenever there is a change in design, construction, operation, or maintenance which has a significant'effect on the potential for the discharge of pollutants to surface waters. All asp&ts of the Stormwater Pollution Prevention Plan shall be reviewed and updated on an annual basis. The annual update shall include an updated list of significant spills or leaks of pollutants for the previous three years, or the notation that no spills have occurred. The annual update shall include'written re -certification that the stormwater cutfalls have been evaluated for the presence of non-stormwater discharges. Each annual update shall include a documented re-evaluation of the effectiveness of the BMPs listed in .the BMP Summary of the Stormwater Management Plan. The Director may notify the permittee when the Plan does not meet one or more of the minimum requirements of the permit. Within 30 days of such notice, the permittee shall Part II Page 3 of 9 Permit No. NCS000389 submit a time schedule to the Director for modifying the Plan to meet minimum requirements. The permittee shall provide certification in writing (in accordance with Part III, Standard Conditions, Section B, Paragraph 5) to the Director that the changes have been made. 8. Facility Inspections. Inspections of the facility and all stormwater systems shall occur as part of the Preventative Maintenance and Good. Housekeeping Program at a minimum on a semi-annual schedule, once during the first half of the year (January to June), and once during the,second half (July to December), with at least 60 days separating inspection dates (unless 'performed. more frequently.than semi-annually). These facility inspections are different from, and in addition to, the stormwater discharge characteristic monitoring required in Part H B and C of this permit. 9. Implementation. The permittee shall implement the Plan. Implementation of the Plan shall include documentation of all monitoring, measurements, inspections, maintenance activities, and training provided'to employees,'including the log.of the -sampling data and of actions taken to implement BMPs associated with the industrial activities, including vehicle maintenance -activities. Such -documentation shall be kept on -site for a period of five years and made available to the Director or the Director's authorized representative immediately upon request. Part H Page 4 of 9 Permit No. NCS000389 SECTION B: ANALYTICAL MONITORING REQUIREMENTS Analytical monitoring of stormwaier discharges shall be performed as specified in Table 1. All analytical monitoring shall be performed during a representative storm event. The required monitoring will result in a minimum of ten analytical samplings being conducted over the tenn of the permit at each stormwater discharge outfall (SDO). A representative storm event is a storm event that measures greater than 0.1 inches of rainfall. The time between this storm event and the previous storm event measuring greater than 0.1 inches must 6, at least 72 hours. A single storm event may have a period of no precipitation of up to 10 hours. For example, if it rains but stops before producing any collectable discharge, a sample may be collected if the next rain producing a discharge begins within 10 hours. Table 1. Analvtical Monitoring Requirements Discharge . CharactQristics Line#s Measurement Frequencyl: .: Sam_ ple .. T e2. ' Sample'-. Locatian3 Chemical Oxygen Demand mg/L semi-annual Grab SDO 1,4—Dioxane mg/L semi-annual Grab SDO Oil and Grease mg/L semi-annual Grab SDO H standard semi-annual Grab SDO Total Rainfall4 inches semi-annual Rain Gauge - Footnotes: 1 Measurement Frequency: Twice per year during a representative storm event. 2 Grab samples shall be collected within the first 30 minutes of discharge. 3 f Sample. Location.:, Samples shall be collected at each stormw2itsr discharge outfall (SDO) unless representative outfall status has been granted. 4 For each sampled representative storm event the total precipitation must be recorded.- An on -site rain gauge or local rain gauge reading must be recorded. The permittee shall complete the minimum ten analytical samplings in accordance with the schedule specified below in Table 2. A minimum of ba days must separate Period 1 and Period 2 sample dates unless monthly monitoring has been instituted under a Tier Two response. Part 1I Page 5 of 9 Permit No. NCS000389 Table 2. MonitorinQ Schedule -Monitortjig'pa riod''' Sample'Number :Start Enid Year 1 — Period 1 I July 1, 2010 December 31, 2010 Year 1 —Period 2 2 January 1, 2011 June 30, 2011 Year 2 = Period 1 3 July 1, 2011 December 31, 2011 Year 2 — Period 2 4 January. 1, 2012 - June 30, 2012 Year 3 — Period 1. 5 July 1, 2012 December 31, 2012 Year 3 — Period 1 6' January 1, 2013 June 30, 2013 Year 4 — Period 1 7 July 1, 2013 December 31, 2013 Year 4 — Period 2 8 January 1, 2014 June 30, 2014 Year 5 — Period 1 9 July 1, 2014 December 31, 2014 Year 5 — Period 2 10 January 1, 2015 June 30, 2015 Footnotes: •; 1 Maintain semi-annual monitoring during permit renewal process. If at the expiration of the Individual " Permit, the permittee has submitted an application for renewal of coverage before'ihe submittal deadline, the permittee will be considered for renewed coverage. The applicant must continue semi-annual monitoring until the'renewed permit is issued- 2 If no discharge occurs during the sampling period, the permittee must submit a monitoring report indicating "No Flow" within 30 days.of the end of the six-month sampling period. The permittee shall reportthe analytical results from each sample within the monitoring period. The permittee shall compare Monitoring results to the benchmark values 'in Table 3. The benchmark values in Table 3 are not permit limits -but should be used as guidelines for -the permittee's Stormwater Pollution Prevention Plan (SPPP). Exceedences of benchmark, values require the permittee to increase monitoring, increase management actions, increase record keeping, and/6r install stormwater Best Management Practices (BMPs) in a tiered program. See below the descriptions of Tier One and Tier Two'.' Table 3. Benchmark Values for Analytical Monitoring Discliarge:•Characteristc5 '. ; Ufnrts Chemical Oxygen Demand mg/L 120 1,4—Dioxane _ rnglL ' 0.4 Oil and Grease mg1L 30 pH standard 6-9 Part 11 Page 6 of 9 Permit No. NCS000389 .. -' Tier, One If: The first valid sampling results are above a benchmark value, & outside of the benchmark range, for any parameter at anv outfall: Then: The permittee shall: I . Conduct a stormwater management inspection of the .facility within two weeks of receiving sampling results. 2. Identify and evaluate possible causes of the benchmark value exceedence. 3. ldentify potential and select the specific: source controls, operational controls, or physical improvements to reduce concentrations of the parameters of concern, or to bring concentrations within the benchmark range. 4. Implement the selected actions within two months of the inspection. S. Record each instance of a Tier One response in the Stormwater Pollution Prevention Plan. Include the date and value of the benchmark exceedence, the inspection date, the personnel conducting the inspection, the selected actions, and -the' date the selected actions were implemented. _ Tier Two s.:. If: During the term of this permit, the first valid sampling results from two consecutive monitoring periods are above the benchmark values, or outside of the benchmark range, for'any specific parameter at a mecific discharge outfall; Then: The permittee shall: 1. Repeat all the required actions outlined above in Tier One. 2. Immediately institute monthly monitoring for all parameters at every outfall where a sampling result exceeded the benchmark value for thvo consecutive samples. Monthly (analytical and qualitative) monitoring shall continue until three consecutive sample 'results are below the benchmark values or within the benchmark range. 3. If no discharge occurs during the sampling period, the permittee is required to submit a monthly monitoring report indicating "No Flow" to comply with reporting requirements. 4. 'Maintain a record of ihe.Tier Two response in the "Stormwater Pollution Prevention Plan. During the term of this permit, if the valid sampling results requ;red for the permit monitoring periods . exceed the benchmark value, or are outside the benchmark range, for any specific parameter at any specific outfall on four occasions, the permittee shall notify the Dl:,Q Regional Office Supervisor in writing within 30 days of receipt of the fourth analytical results. DWQ may but -is not limited to: • require that the permittee revise, increase, or decrease th:.. monitoring frequency for the remainder of the permit; • require the permittee to install structural stormwater controls; a require the permittee to implement other stormwater control measures; or • require that the permittee implement site modifications to qualify for the No Exposure Exclusion. Part II Page 7 of 9 Permit No. NCS000389 SECTION C: QUALITATIVE MONITORING REQUIREMENTS Qualitative monitoring requires a visual inspection of each stormwater outfall regardless of representative outfall status and shall be performed as specified in Table 4, during the analytical monitoring event., [If analytical monitoring is not required, the permittee still must conduct semi- annual qualitative monitoring.] Qualitative monitoring is for the purpose of evaluating the effectiveness of the Stormwater Pollution Prevention Plan (SPPP) and assessing new sources of stormwater pollution. In the event an atypical condition is noted at a stormwater discharge outfall, the permittee shall' document the suspected cause of the condition and any actions taken in response to_the.;y_- discovery. This documentation will be maintained with the SPPP. Table 4. Qualitative Monitoring Requirements Dischar `e Characteristics =Fre uenc 1 q y, Mon�to'r�n ` g _ ti Location2.., :...:�. Color semi-annual SDO Odor semi-annual SDO Clarity semi-annual SDO Floating Solids semi-annual. SDO Suspended Solids semi-annual SDO Foam semi-annual SDO Oil Sheen semi-annual SDO Erosion or d osition at the outfall semi-annual SDO Other obvious indicators semi-annual SDO of stormwater pollution Footnotes: Measureftlnt Frequency: Twice per year during a representative storm event, for each year until either another permit is.issued for this facility or until this permit is revoked or rescinded. If at the end of this permitting cycle the permittee has submitted the appropriate paperwork for a renewal permit before the submittal deadline, the permittee will be considered for a renewal application. The applicant must continue semi-annual monitoring until the renewed permit is issued. See Table 2 for schedule of monitoring periods through the end of this permitting cycle. 2 Monitoring Location: Qualitative monitoring shall be performed at each stonm;Vaterdischarge outfall (SDO) regardless of representative outfall status. SECTION D: ON -SITE VEHICLE MAINTENANCE MONITORING REQUIREMENTS Facilities which have any vehicle maintenance activity occurring on -site which uses more than 55 gallons of new motor oil per month when averaged over the calendar year shall perform analytical monitoring as specified below in Table 5. This monitoring shall be performed at all stormwater discharge outfalls which discharge stormwater runoff from vehicle maintenance PartII Page 8 of 9 Permit No. NCS000389. areas, and in accordance with the schedule presented in Table 2 (Section B). All analytical monitoring shall be performed during a representative storm event. Table 5. Analvtical Monitoring -Reouirements for On -Site Vehicle Maintenance Dischar'e6 Characteristics,.- " Units 'Measurement , ' . Fie , uene 1 :. Sample:r T .: - e2 .;. Sample 'y Ilveatr©rid :. H standard semi-annual Grab SDO TPH [EPA Method 1664 SGT-HEM) mg/1 semi-annual Grab SDO Total Suspended Solids mg1l semi-annual Grab SDO Total Rainfall4 inches i semi-annual Rain gauge New Motor Oil Usage 1 gallons/month semi-annual Estimate - Footnotes: 1 Measurement Frequency: Twice per year during a representative storm event, for each year until either another permit is issued for this facility or until this permit. is revoked or rescinded. if at the end of this permitting cycle the permittee has submitted the appropriate paperwork for a renewal permit before the submittal deadline, the permittee will be considered for a renewal application. The applicant must continue semi-annual monitoring until the renewed permit is issued. See Table 2 for sched!rle of monitoring periods through the end of this permitting . cycle,- 2 1f Lr--�tormwater runoff is controlled by a stormwater detention pond a grab sample of the discharge from the - pond shall be collected within the first 30 minutes of discharge from the pond. 3 Sample Location: Samples shall be collected at each sturrnwater discharge outfaIl (SDO) that discharges storm -water runoff from area(s) where vehicle maintenance activities occur. 4 For each sampled representative'storm event the total precipitation must be recorded. An on -site or local rain gauge reading must be recorded. Monitoring results shall -be compared to the benchmark values in Table.6. The benchmark values in Table 6 are not permit limits but should be used as guidelines for the permittee's Stormwater Pollution Prevention Plan (SPPP). Exceedences of benchmark values require the permtttee to increase monitoring, increase management actions, increase record keeping; and/or install stJ."mwater Best Management Practices (BMPs), as provided in Part II Section B. Table 6., Benchmark Values for Vehicle Maintenance Analytical Monitoring Dischaxge,Characteristics7 _: _ Unrts Benchmark,,;, pH standard 6-9 TPH mg/L 15 [EPA Method 1664 (SGT-HEM)] Total Suspended Solids mg/L .100 Part 11 Page 9 of 9 Permit No. NCS000389 PART III STANDARD CONDITIONS FOR NPDES STORMWATER INDIVIDUAL PERMITS SECTION A: COMPLIANCE AND LIABILITY Compliance Schedule The permittee shall comply with Limitations and Controls specified for stormwater discharges in accordance with the following schedule: Existing Facilities already operating but applying for permit coverage for the first time: The Stormwater - , Pollution Prevention Plan shall be. developed and implemented within 12 months of the effective date of the initial permit and updated thereaf-�cr on an annual basis. Secondary containment, as specified in Part II, Section A, Paragraph 2(b) of this permit, shall be accomplished within 12 months of the effective date of the initial permit issuance. New -Facilities applying -for coverage for the first time and existing facilities previously permitted and applying far -renewal under this permit: The Stormwater Pollution Prevention Plan shall be developed and implemented prior to the beginning of discharges from the operation of theindustrial activity and be updated thereafter on an annual basis. Secondary containment, as specified in Part II, Section A, Paragraph 2(b) of this permit shall be accomplished prior to the beginning of discharges from the operation of the industrial activity.- 2. Duty to Comply The permittee must comply with all conditions of this individual permit. Any permit noncompliance constitutes a .violation of the Clean Water Act and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or denial of a permit upon renewal application. a. The permittee shall comply with standards or prohibitions established under section 307(a) of the Clean Water Act for toxic pollutants within -the time provided in the regulations that establish these standards or prohibitions,.even if the permit has not yet been modified to incorporate the requirement. b. - The Clean Water Act provides that any person who violates a permit condition is subject to a civil penalty not to exceed $25,000 per day for each violation. Any -person who negligently violates any permit condirion is subject to criminal penalties of $2,500 to 25,000 per day of violation, or imprisonment for not more than 1 year, or both. Any person who knowingly violates permit conditions is subject to criminal penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. Also, any person who violates a.permit condition may be assessed an administrative penalty not to exceed t 10,000 per violation with the maximum amount not to exceed $125,000. [Ref: Section 309 of the Federal Act 33 USC 1319 and 40 CFR 122.41(a).] C. Under state law, a daily civil penalty of not more than ten thousand dollars ($10,000) per violation may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [Ref NC General Statutes 143-215.6A]. d. Any person maybe assessed an administrative penalty by the Director for violating section 301, 302, 306, 307, 308, 318 or 405 of the Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of the Act. Administrative penalties for Class I violations are not to exceed $10,000 per violation, with the maximum amount of any Class I penalty assessed not to exceed $25,000. Penalties for Class II violations are not to exceed Part III Page 1 of 8 Permit No. NCS000389 $10,000 per day for each day during which the violation continues, with the maximum amount of any Class II penalty not to exceed $125,000. 3. Duty to Mitigate The.permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this individual permit which has a reasonable likelihood of adversely affecting human health or the environment. 4. Civil and Criminal Liability Except as provided in Part III, Section C of this permit regarding bypassing of stormwater control facilities, nothing'in this individual permit shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-7215.3,143-215.6A, 143-215.613, 143- 215.6C or Section 309 of.the Federal Act, 33 USC 1319. F:irthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. , 5.. Oil and Hazardous Substance Liability Nothing in this .individual permit shall be construed to preclude the institution of any legal action or relieve the permitter from any'responsibilities, liabilities, or penalties to which the permittee is or may be subject to under NCGS 143-215.75 et seq. or Section 311 of the Federal Act, 33 USC 1321. 6. PropertyRights The issuance of this individual,pennit does not convey any property rights in either real or personal - property; or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations. 7. rability The provisions of this individual permit are severable, and if any provision of this individual permit, or the application of any provision of this individual permit to any circumstances, is held invalid, the application of such provision to other circumstances, and the remainder of this individual permit, shall not be affected thereby. 8. Duty to Provide Information The permitlee shall furnish to the Director, within a reasonable time, any information which the Director may request to determine whether.cause exists for modifying, revoking and reissuing, or terminating the permit issued pursuant to this individual permit or to determine compliance with this individual permit. ThC permittee shall also furnish to the Director upon request, copies of records required to be kept by this . . individual permit. ,9. Penalties for Tamverin The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this individual permit shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. If a conviction of a person is for a violation committed after a first conviction of such person under this paragraph, punishment is a fine of not more that $20,000 per day of violation, or by imprisonment of not more than 4 years, or both. Part III Page 2 of 8 Permit No. NCS000389 10. Penalties for Falsification of Reports The Clean Water Act provides that any person who kriowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this individual permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both - SECTION B: GENERAL CONDITIONS I . Individual Permit Exyiration ' The permittee is not authorized to discharge after the expiration date. In order to receive automatic authorization to discharge beyond the expiration date, the permittee shall submit forms and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any permittee that has not requested renewal at least 180 days prior to expiration, or any permittee that does not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration, will be subjected to enforcement procedures as provided in NCGS § 143-2153.6 and 33 USC 1251 et. seq. 2. Transfers _ ` 3. This permit is not transferable to any person except after notice to and approval by the Director. The Director may require modification or r6iocation and reissuance of the permit to change the name and incorporate such other requirements as may be necessary under the Clean Water Act. The Permittee is required to notify. the Division in writing in'the event the permitted facility is sold or closed. Sig atoa Requirements All applications, reports, or information submitted to the Director shall be signed and certified. a. All applications to be covered under this individual permit shall be signed as'follows; - {l) In the case of a corporation:' by a principal executive. officer of at least the level of vice- president, or his duly authorized representative, if such representative is responsible for the overall operation of the facility from which the discharge described in the permit application form originates; (2) In the case of a partnership or limited partnership: by a general partner; (3) In the case of a sole proprietorship: by the proprietor; (4) In the case of a municipal, state, or other public entity. by a principal executive officer, ranking elected official, or other duly authorized employee. b. L ` All reports required by the individual permit and other information requested by the Director shall be signed by a person described above or by a duly authorized representative of that person. A person is a duly authorized representative only if ' (1) The authorization is ihade'in writing by a person descHbed above; (2) The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or well field, superintendent, a position of equivalent P Part III Page 3 of 8 Permit No. NCS000389 . responsibility, or an individual or position having overall responsibility for environmental -matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and. (3) The written authorization is submitted to the Director. C. Any person signing a document under paragraphs a.- or b. of this section shall make the following certification_ "I certify, under penalty of law, that this document and all attachments were prepared under my direction"or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsiti'-.d for gathering the information, the information submitted is, to the best of my knc.�Nvledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment.for knowing violations." 4. Individual Pcrrnit Modification. Revocation and Reissuance. or Termination . The issuance of this individual permit does not prohibit the Director from reopening and modifying the individual permit, revoking and reissuing the individual permit, or terminating the individual permit as allowed by the laws, rules, and regulations contained in Title40, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina Administrative Code, Subchapter 2H .0100; and North Carolina General Statute 143-215.1 et al. ' 5. Permit Actions - The permit may be modified, revoked and reissued, or terminated for cause. The notification of planned changes or anticipated noncompliance does not stay any individual permit: evadition. SECTION C: OPERATION AND MAINTENANCE OF POLLUTION CONTROLS Proper Operation and Maintenance The permittee shall at all times properly operate and maintain -all facilities and systems of treatment and control (and related appurtenances) which are installed or used by the permittee to achieve compliance with the conditions of this individual permit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the operation of back-up or auxiliary facilities or similar systems which are installed by a permittee only when th? operation is necessary to achieve compliance with the conditions of this individual permit. " 2. Need to Halt or Reduce Not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or 4 reduce the permitted activity in order to maintain compliance with the condition of this individua#'permit. 3. Bvpassinp- of Stormwater Control Facilities Bypass is prohibited and the Director may take enforcement action against a permittee for bypass unless: a. Bypass -was unavoidable to prevent loss of life, personal injury or severe property damage; and Part III Page 4 of 8 Permit No. NCS000389 b. There were no feasible alternatives to the bypass, such as the use of auxiliary control facilities, retention of stormwater or maintenance during normal periods of equipment downtime or dry weather. This condition is not satisfied if adequate backup controls should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equijiment'downtime or preventive maintenance; and C. The permittee submitted notices as.required under, Part III, Section F of this permit. If the Director determines that it will meet the three conditions listed above, the Director may approve an anticipated bypass after considering its adverse effects. SECTION D: MONITORING AND RECORDS 1. Representative Sampling y Samples collected and measurements taken, as required herein; shall be characteristic of the volume and nature of the permitted discharge. Analytical sampling shall be performed during a representative storm event. Samples shall be taken on a day and time that is characteristic of the discharge. All samples shall be taken before the discharge joins or is diluted by any other waste stream; body of water, or substance. Monitoring points as -specified in this permit shall not. be changed without notification to and approval of the Director. 2..,- Recordinp, Results , For each measurement, sample, inspection or maintenance activity performed or collected pursuant to the --. requirements of this individual permit, the pemuttee shall record the following information: a. The date, exact place, and time of sampling, measurements, inspection or maintenance activity; b. The individual(s) who performed the sampling, -measurements, inspection or maintenance activity; C. The date(s) analyses were'perfomied; d. The individual(s) who performed the analyses; C. v. The analytical techniques or methods used; and f. . The results of such analyses. . 3.- Flow Measurements Where required, appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to NCGS 143-215.63 et. seq, the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act, as Amended, and Regulation 40 CFR 136. Part III Page 5 of 8 Permit No. NCS000389 - To meet the intent of the monitoring required by this individual permit, all test procedures must produce minimum detection and reporting Ievels and all data generated trust be reported down to the minimum detection or lower reporting level of the procedure. Representative Outfall If a facility has multiple discharge locations with substantially. identical stormwater discharges that are required to be sampled, the permittee may petition the Director for representative out€all status. If it is established that the stormwater discharges are substantially identical and the permittee is granted representative outfall status, then sampling requirements may be performed at a redaced number of outfalls. 6. Records Retention Visual monitoring shall be documented and records maintained at the facility along -- ith the Stormwater Pollution Prevention Plan. Copies of analytical monitoring results shall also be maintained on -site. The pernuttce shall retain records of all monitoring information, including all calibration and maintenance records and all original strip chart recordings for continuous monitoring instrumentation, acid copies of all reports required by this individual permit for a period of at least 5 years from the date of the sample, measurement, report or application. This period may be extended by request of the Director at any time. Inspection and Entry The permittee shall allow the Director, or an.authorized representative (including an authorized contractor acting as a representative of the Director), or in the case of a facility which discharges through a municipal separate Storm sewer system, an authorized representative of a municipal operator or tyre separate storm sewer system receiving the discharge, upon the presentation of credentials and .i _r documents as may be required by law, to; a. Enter upon the permittee's premises where a regulated facility or activity isIocatsd or conducted, or where records must be kept under the conditions of this individual permit; b. Have access to and copy, at reasonabk times, any records that must be kept under the conditions of this individual permit; C. Inspect at reasonable times any facilities, equipment (including monitoring and control equipment), practices, or operations regulated or. required under this individual permit; and Sample or monitor, at reasonable times, for the purposes of assuring individual permit compliance or as otherwise authorized by the Clean Water Act, any substances or parameters at any location. SECTION E: REPORTING REQUIREMENTS Discharge Monitoring. Reports Samples analyzed in accordance with the terms of this permit shall be submitted to-tl_-rDivision on Discharge Monitoring Report forms provided by the Director. Submittals shall be delivered to the Division no later than 30 days from the date the facility receives the sampling results from the laboratory. The permittee shall submit an Annual Summary Data Monitoring Report to the appropriate DWQ Regional Office.in February of each year. The submittal shall be on forms supplied by the Division. Part III Page 6 of 8 Permit No. NCS000389 When no discharge has occurred from the facility during the report period, the permittee is required to submit a discharge monitoring report, within 30 days of the end of the six-month sampling period, giving all required information and indicating "NO FLOW" as per NCAC T15A 02B .0506. The permittee shall record the required qualitative monitoring observations on the SDO Qualitative Monitoring Report form provided by the Division, and shall retain the completed forms on site. Visual monitoring results should not be submitted to the Division; except upon DWQ's specific requirement to do so. 2. Submitting Reports Two signed copies of Discharge Monitoring Reports (DMRs) shall be. submitted to: Central Files _ Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 In addition, a separate signed Annual Summary DMR copy shall be submitted to the local DWQ Regional Office (RO) by March 1 of each year. Addresses for each RO and the counties covered by each RO can be found here: http://www.enr.state.'iic.iis/htnidVregio"loffices.html. The'permittee shall retain the completed originals on site. Visual monitoring results should not be submitted to the'Regional Offices or Central Files unless 4� specifically requested by DWQ. 3.- Availabili of Repo Except for data determined to be confidential under NCGS 143-215.3(a)(2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Water Quality. - As required by the Act, analytical data shall not be considered cofifidential. Knowingly making any false 'statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143=215.6E or in Section 309 of the Federal Act, 4. Non-Stonnwater Discharees If the storm event monitored in accordance' with this Individual Permit coincides with a non-stormwater discharge, the permittee shall separately monitor all parameters as required under the non -stormwater discharge permit and provide this information with the stormwater discharge monitoring report. 5. Planned Chances The permittee shall give notice to the Director as soon as possible of any planned changes at the permitted facility which could significantly alter the nature or quantity of pollutants discharged. This notification requirement includes pollutants which are not specifically listed in the Individual Permit or subject to notification requirements under 40 CFR Part 122.42.(a). 6. Anticipated Noncompliance The permittee shall give -notice to the Director as soon as possible of any planned'changes at the permitted facility which -may result in noncompliance with -the Individual Permit requirements. Part III Page 7 of 8 Permit No. NCS000389 7. Spills The permittee shall report to the local DWQ Regional Office, within 24 hours, all significant spills as defined in Part VI of this permit. Additionally, the permittee shall report spills including: any oil spill of 25 gallons or more, any spill regardless of amount that causes a sheen on surface waters, any oil spill regardless of amount occurring within 100 feet of surface waters, and any oil spill less than 25 gallons that cannot be cleaned up within 24 hours. 8. Bypass S ' a. Anticipated bypass. If the permittee knows in advance of the need for a bypass, it shall submit prior notice, if possible.at least ten days before the date of the bypass; including an evaluation of the anticipated quciliy and affect of the bypass. b. Unanticipated, bypass. The permittee shall submit notice within 24 hours of becoming aware of an unanticipated bypass. 9. Twenty-four Hour Reporting The permittee shall report to the central office or the appropriate regional office any noncompliance which may endanger health or the environment. Any information shall be provided orally within 24 hours from the time the permittee. became aware of the circumstances. A written submission shall also be provided within 5 days of the time the permittee becomes aware of the circumstances. The written submission shall contain -a- description of the noncomplia� —,C, and its causes; the period of noncompliance, including exact dates and times, and if the noncompliance has not been corrected, the anticipated time compliance is expected to continue; and steps take= (- planned to reduce, eliminate, and prevent reoccurrence'ofthe noncompliance. The Director may waive:the written report on a case -by -case basis if the oral report has been received within 24 hours. 10. Other Noncompliance _ The perinittee shall report all instances of noncompliance not reported under 24 hour reporting at the time monitoring reports are submitted. It. Other Information Where the permittee becomes aware that it failed to submit any -relevant facts in a Notice of Intent to be covered under this Individual Permit or in any report to the Director, it shall promptly submit such facts or information. Part III Page 8 of 8 NCS000389 PART IV. - LIMITATIONS REOPENER' 'This individual permit shall be modified or alternatively, revoked and reissued, to comply with any applicable effluent guideline or water quality- standard issued or approved under Scctions 302(b) (2) (c), and (d), 304(b) (2) and 307(a) of the Clean Water Act, if the effluent guideline or water quality standard so issued or approved: a. Contains different conditions or is otherwise more stringent than any effluent limitation in the individual permit; or b. Controls any pollutant not limited in the individual permit. The individual permit as modified or reissued under this paragraph shall also contain any o&Ar requirements in the Act then applicable. PART V ADMINISTERING AND COMPLIANCE MONITORING FEE REQUIREMENTS The permittee must pay the administering and compliance monitoring fee within 30 (thirty) days afterbeing billed by the Division. Failure to pay the fee in timely manner in accordance with 15A NCAC 2H _0105(b)(4) may cause this Division to initiate action to revoke the Individual Permit. - PART VI DEFINITIONS 1. Act See Clean Water Act. 2. Allowable Non-Stormwater Discharges. This permit regulates stormwater discharges: Non-stormwater discharges which shall be allowed in the stormwater conveyance system are: (a) All other discharges that are authorized by a non-stormwater NPDES permit. (b) Uncontaminated groundwater, foundation drains, air -conditioner condensate without added _ chemicals, springs, discharges of uncontaminated potable water, waterline and fire hydrant fleshings, water from footing drains; flows from riparian habitats and wetlands. (c) Discharges resulting from fire -fighting or fire:fighting training. 3. Best Management Practices-(BMPs) ` Measures or practices used to reduce the amount of pollution entering surface waters: BMPs may take the form of a process, activity, or physical structure. More information on BMPs can be'found at: http://cfpub.epa.gov/npdes/stoftnwater/menuofbmps/index-cffiL 4. Bypass A bypass is the known diversion of stormwater from any portion of a-storrnwater control facility including the collection system, which is not a designed or established operating mode for the facility. 5. Bulk Storage of Liquid Products Liquid raw materials, manufactured products, waste materials or by-products with a single above ground storage container having a capacity of greater than 660 gallons or with multiple above ground storage containers located in close proximity to each other having a total combined storage capacity of greater than 1,320 gallons. Parts IV, V and VI Page I of Permit No. NCS000389 6. Certificate ofCoverage The Certificate of Coverage (COC) is the cover sheet which accompanies the individual Permit upon issuance and lists the facility name, location, receiving stream, river basin, effective date of coverage under the permit and is signed by the Director. -• • - 7. Clean Water Act .The Federal Water Pollution Control Act, also known as the Clean Water Act (CWA), as amended, 33 USC 1251, et. seq. 8. Division or DWQ The Division of Water Quality, Department of Environment and Natural, Resources. 9. Director f. The Director of the Division of Water Quality, the permit issuing authority. _ 10. EMC The -North Carolina Environmental Management Commission, 11. Grab Sample An individual sample -collected instantaneously. Grab samples that will be analyzed (quantitatively or qualitatively) must be taken within the first 30 minutes of discharge. 12. Hazardous Substance. Any s.�ibstance designated under 40 CFR Part 116 pursuant to Section 311 of the Crean Water Act: -. 13. Lar.1 A disposal facility or part of a disposal facility where waste is placed in or on land and which is not a land treatment facility, a surface impoundment, -an injection well, a hazardous waste long-term storage facility or a surface storage facility- 14.•• Municipal Separate Storm Sewer S stem A stormwater collection system within an incorpdfated area of local self-government such -as a city or town- 15. No Exposure A condition of no exposure means that all industrial materials and activities are protected by a storm resistant shelter or acceptable storage containers to prevent exposure to rain,.snow, snowmelti or runoff. Industrial materials or activities.include, but are not limited to, material handling equipment or activities, industrial machinery, raw materials, intermediate products, by-products, final products, or waste products. DWQ may grant a No Exposure Exclusion from NPDES Stormwater Permitting requirements only if a facility complies with the terms and conditions described in 40 CFR § 122.26(g) 16. Nc rice of Intent Th - state application form which, when submitted to the Division, officially indicates the facility's notice of intent to seek coverage under an Individual Permit. 17. Permittee', The owner or operator issued a certificate of coverage pursuant to this Individual Permit. 18. Point Source Discharge of Stormwater Any discernible, confined and discrete conveyance including, but not specifically limited to, any pipe, ditch, channel, tunnel, conduit, well, 'or discrete fissure from which stormwater is or may be discharged to waters of the state. 19. ReIresentative Storm Event Part VI Page 2 of 4 Pages Permit No. NCS000399 A storm event that measures greater than 0.1 inches of rainfall. The time between this storm event and the previous storm event measuring greater than 0.1 inches must be at least 72 hours. A single storm event may have a period of no precipitation of up to 10 hours. For example, if iti rains but stops before producing any collectable discharge, a sample may be collected if the next rain producing a discharge begins within 10 hours. 20: Representative Outfall Status When it is establislied that the discharge of stormwater runoff from a single outfall is representative of the discharges at multiple outfalls, the DWQ may grant representative outfall status. Representative outfall status allows the permittee to perform analytical monitoring at a reduced number of outfalls. 21. Secondary Containment Spill containment for the contents of the single largest tank within the containment structure plus sufficient freeboard to allow fo:. the 25-year, 24-hour storm event. 22. Section 313 Water Priority Chemical A chemical or chemical category which: a. -. -Is listed in 40 CFR 372-65 pursuant to Section 313 of Title IIf of the Superfund Amendments and Reauthorization Act (SARA) of 1986, also titled the Emergency Planning and Community Right - to -Know Act of 1986; b.' R 'Is present at or above threshold levels. at a facility subject to SARA title Ili, Section 313 reporting requirements; and - C. Meets at least one of the following criteria: OY Is listed in appendix D of 40 CFR part 122 on Table II (organic priority pollutants), Table III (certain metals, cyanides, and phenols) or Table W (certain toxic pollutants and hazardous substances); (2) Is listed as a hazardous substance pursuant to section 3 1-1 (b)(2)(A) of the CWA at 40 -CFR 116.4; or (3) - Is a pollutant for which EPA has published acute or chronic water quality criteria. 23. Severe Property Damage Means substantial physical damage to property, damage to the control facilities which causes them to become'anoperable,. or substantial and permanent'loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe property'damage does not mean economic loss caused by delays in production. 24. SigLdficant Materials Includes, but is not limited to: raw materials; fuels; materials such as solvents, detergents, and plastic pellets; finished materials such as inetallic products; raw materials used in food processing or production; hazardous substances designated under section 101(14) of CERCLA; any chemical the facility is required to report pursuant to section. 313 of Title III of SARA; fertilizers; pesticides; and waste products such as ashes, slag and sludge that have the potential to be released with stormwater discharges. 25. Significant Spills, Includes, but is not limited to: releases of oil or hazardous substances in excess of reportable quantities under section 311 of the Clean Water Act (Ref: 40 CFR l 10.10 and CFR 111:21) or section 102 of CERCLA (Ref: 40 CFR 302.4). V 26. Stormwater Discharge Outfall (SDO) -- The point of departure of stormwater from a discernible, confined, or discrete conveyance, including but not limited to, storm sewer pipes, drainage ditches, channels, spillways, or channelized collection areas, from which stormwater flows directly or indirectly into waters of the State of North Carolina. 27. Stormwater Runoff Part VI Page 3 of 4 Pages r � ' Permit No. NCS000389 - The flow of water which results from precipitation and which occurs immediately following rainfall or as a result of snowmelt. 28. Stormwater Associated with Industrial Activity The discharge from any point source which is used for collecting and conveying stormwater and which is directly related to manufacturing, processing or raw material storage areas at an industrial site. facilities considered to be. engaged in "industrial -activities" include those activities defined in 40 CFR 122.26(b)(14). The term does not include discharges from facilities or activities excluded from the NPDES program. 29. Stormwater Pollution Prevention Plan A comprehensive site -specific plan which details measures and practices to reduce stormwater pollution and is based on an evaluation of the pollution potential of the site. 30. - Total Maximum Daily Load (TMDL) _ TMDLs are written plans for attaining and maintaining water quality standards, in all seasons, for a specific water body and pollutant. (A list of approved TMDLs for the state of North Carolina can be found at http:1/b2o.enr.state.ne.us/tmdv) 31. Toxic Pollutant Any pollutant listed as toxic under Section 307(a)(1) of the Clean Water Act. . 32. Vehicle Maintenance Activity. Vehicle rehabilitation, mechanical repairs, painting, fueling, lubrication, vehicle cleaning operations, or airport deicing operations. ?" .- Visible Sedimentation Solid particulate matter, both mineral and organic, that has been or is being transported by water, air, gravity, or ice from its site of origin which can be seen with the unaided eye. 34 - 257ear 24 hour storm event Erg maximum, 24-hour precipitation event expected to be equaled or exceeded, on the average, once -in 25 years. Part VI Page 4 of 4 Pages DAK Americas .tune 3, 2010 Mr. Brian Lowther Environmental Engineer Stormwater Permitting Unit Wetlands and Stormwater Branch 1617 Mail Service Center Raleigh, NC 27601 Subject: Draft NPDES Stormwater Permit Permit No. NCS000389 DAK Americas LLC Cedar Creek Site Cumberland County Dear Mr. Lowther: JUN — 9 2010 DAK Americas received the draft NPDES Stormwater Permit dated May S, 2010 for its Cedar Creek site on May 10, 2010. This letter is to provide DAK's comments on the draft permit. During the most recent permit cycle for DAK's NPDES permit (NC0003719), DENR decided to remove the stormwater outfalls from the NPDES permit and to include them in the stormwater permit (NCS000389). Permit No. NC0003719 was received on September 8, 2009 and became effective October 1, 2009. After removal of the stormwater outfalls, this permit covers only Outfall 002, the outfall from the site's wastewater treatment plant. While awaiting renewal of the stormwater permit DAK continued and will continue the sampling required under the old NPDES permit for all outfalls until the new stormwater permit is issued. The draft permit for the stormwater states that all outfalls must be certified annually to assure that non-stormwater discharges are not discharged from storrnwater outfalls. The draft permit does not identify any outfalls covered in the permit; it just says that the permit covers all outfalls. This presents an issue in that Outfall 001, which contains mostly stormwater, also includes cooling tower blowdown. As it currently stands, Outfall 001 is not listed in the site's NPDES permit for wastewater and, if the draft stormwater permit were issued as written, DAK could not certify that Outfall 001 has no non-stormwater discharges because cooling tower blowdown is discharged through this outfall. Cape Fear Site • 3500 Daniels Road NE • P.O. Box 2260 * Leland, NC 28451 877-432-2766 (toll -free) o 910-371-4000 (phone) • 910-371-4179 (fax) www.dakamericas.com DAK Americas requests that DENR modify the draft stormwater permit to allow the discharge of cooling tower blowdown and stormwater through Outfall 001. DAK could then certify that Outfall 001 discharges only cooling tower blowdown and stormwater. DAK believes that this outfall will have no issues meeting the current benchmark limits for stormwater outfalls. If you have any questions, please call me at (910) 371-4498 in my office or at (910) S 12- 4883 on my cell phone. Thank you. Sincerely, Elieeth Wike Environmental Engineer cc. Penny Mahoney, Anthony Hudson, Donald Allbright AFFIDAVIT OF PUBLICATION NORTH CAROLINA Cumberland County NC DIVISION OF WATER Before the undersigned, a Notary Public of said County and state, duly QUAi11'Y INTENT TO ISSUE A STORMWA7ER commissioned and authorized to administer oaths, affirmations, etc., ll1sCa1AAOEPERNOT- I'u61w -at[uarat vl abjxGm personally appeared. CINDY L- OROZCO `°" d p�'t k . t1 Sti6mit unt#n e�tme�a to Who, being duly sworn or affirmed, according to law, doth depose and say `�` �' �`'°� A0 �M �a that he/she is LEGAL SECRETARY - m I, 18. 2010 21 deh�be ddned in Cmfinal �- i - of THE FAYETTEVILLE PUBLISHING COMPANY, a corporation organized =ipamuP�isions, and doing business under the Laws of the State of North Carolina, and '- o D K Am publishing a newspaper known as the FAYETTEVILLE OBSERVER, in the o; - ��. NC 28-112 b.°�'� dss- City of Fayetteville, County and State aforesaid, and that as such he/she fa - NPAES permit m ��8`°"'m"'hry°` �' � makes this affidavit; that helshe is familiar with the books, files and Amnia U1 c Ccd� Leek Sit,. 3216 C� do Crmk Road business of said Corporation and by reference to the files of said publication Fey�11r. Nc, ctmt�wa �=�t, Tbc fadlhy dls- the attached advertisement of CL Legal Line t°` Gp< F� STORMWATER DISCHARGE PERMIT C�p� d t� drtt mot, of NC DIVISION OF WATER QUALITY tio. NCS=3M a "a - bis aL was inserted in the aforesaid newspaper in space, and on dates as follows: _. o rglvr b!v q1ds!s o!c u Qe o t- aotias . Additioazl �ezmu da-u a — avalable f Me CY`,l Mucuon Cost at DWQ SLorm la Petmw< og Imit 511 N. Saliebtuy sb—t. (I�- 5/14/2010 tka rip MOM) ��u Mai, Services °ter and at the time of such publication The Fayetteville Observer was a Rakigh.NC 27699-I617 newspaper meeting all the requirements and qualifications prescribed by DWQCo act6ri=L--hcr Sec. No. 1-597 G.S. of N.G. (919}807 6368 ea, The above is correctly copied from the books and files of the aforesaid Nr DIVISION OF WATER QUALM Z-Ir 'ti1T TO lm'E corporation and publication. A STORMWATER 1)1SC7(AROE FEEWIT z3s9szz LEGAL SECRETARY Title Cumberland County, North Carolina Sworn or affirmed to, and subscribed before me, this 14 day of May, A.D., 2010. In Testimony Whereof, I have hereunto set my hand and affixed my official seal, the day and�year afore�i+,, r� Kirsten E Speer, Notary Public My commission expires 12th day of September, 2011 MAIL T0: NC DIVISION OF WATER QUALITY 1617 MAIL SERVICE CENTER RALEIGH, NC 27699 ,= NOTARY PUBLIC a pg 0002389522 WDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director May 5, 2010 Mr. Elizabeth Wilke DAK Americas LLC 3216 Cedar Creek Road Fayetteville, NC 28312 Dee Freeman Secretary Subject: Draft NPDES Stormwater Permit Permit No. NCS000389 DAK Americas LLC Cedar Creek Site Cumberland County Dear Ms. Wilke: Enclosed with this letter is a copy of the draft stormwater permit for your facility. Please review the draft very carefully to ensure thorough understanding of the conditions and requirements it contains. The draft permit contains the following significant changes from this facility's current permit: Analytical monitoring changes: 1. Analytical monitoring parameters, COD,1,4 -Dioxane, Oil and Grease, and pH, have been added to this permit. 2. All analytical monitoring has been set to semi-annually during a representative storm event as defined in Part II Section B. The permittee must also document the total precipitation for each event. If no discharge occurs during the sampling period, the permittee must submit a monitoring report indicating "No Flow" within 30 days of the end of the six-month sampling period. Additionally, samples must be taken a minimum of 60 days apart, as specified in Table 2. 3. Benchmarks for analytical monitoring have been added to this draft permit. Exceedances of benchmark values require the permittee to increase monitoring, increase management actions, increase record keeping, and/or install stormwater Best Management Practices (BMPs) in a tiered program. If the sampling results are above a benchmark value, or outside of the benchmark range, for any parameter at any outfall then the facility shall follow the Tier 1 guidelines which require a facility inspection within two weeks and implementation of a mitigation plan within two months. If during the term of this permit, the sampling results are above the benchmark values, or. outside of the benchmark range, for any specific parameter at a specific discharge outfall two times in a row (consecutive), then the facility shall follow the Tier 2 guidelines which require a repetition of the steps listed for Tier 1 and also immediately institute monthly monitoring for all parameters at every outfall where a sampling result exceeded the benchmark value for two consecutive samples. 4. You are required to collect all of the analytical and qualitative monitoring samples during representative storm events as defined in Part lI Section B. Qualitative monitoring is required regardless of representative outfali status. 5. You are responsible for all monitoring until the renewal permit is issued. See Footnote 1 of Tables 1, 4, and 5. 6. The flow reporting requirement has been removed per DWQ revised strategy. (The total rainfall parameter is in this permit, however.) Wetlands and stormwater Branch One 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 NorthCarolina Location: 512 N. Salisbury 5t Raleigh, North Carolina 27604 n Phone: 919-807.63001 FAX: 919M7-6494 i Customer Service:1-877-623-6i748 �LL it �l'ral�i/y Internet: tiwwr.ncwaterqualitp.org An Equal Opportunity 1 Affirmative Acfion Employer DAK Americas LLC Cedar Creek Site Permit No. NCS000389 7. Vehicle maintenance monitoring has been revised to semi-annuaIIy in order to coincide with analytical and qualitative monitoring. Monitoring for TPH has replaced Oil & Grease. This requirement appears in all Individual Stormwater permits, however it only applies to facilities that do vehicle maintenance. If the facility begins vehicle maintenance during the permitted timeframe then the requirements shall apply. Other permit changes: 1. Additional guidance is provided about the Site Plan requirements. The site map must now identify if the receiving stream is impaired and if it has a TMDL established. It must also describe potential pollutants in each outfall. The map requirements are stated more explicitly. And, the site plan must contain a list of significant spills that have occurred in the past three years and also must certify that the outfalls have been inspected to ensure that they do not contain non-stormwater discharges. Additional information is provided in Part II Section A. 2. AdditionaI requirements for the Stormwater Management Plan have been specified in Part II Section A. More details regarding secondary containment are provided. 3. AdditionaI requirements for the Stormwater Pollution Prevention Plan have been specified in Part lI Section A. The plan must also be updated annually to include a list of significant spills and to certify that the outfalls do not contain non-stormwater discharges. 4. The facility must now implement a semi-annual Facility Inspection Program of the site's stormwater management controls as specified in Part 11 Section A. 5. Information regarding the No Exposure Exclusion has been added to this draft permit. If industrial materials and activities are not exposed to precipitation or runoff as described in 40 CFR §122.26(g), the facility may qualify for a No Exposure Exclusion from NPDES stormwater discharge permit requirements. Additional information is provided in Part I Section A. 6. In addition to submitting two signed copies of DMRs to Central Files, a separate signed Annual Summary DMR copy must be submitted to the local DWQ Regional Office by March I of each year, Please submit any comments to me no later than thirty (30) days following your receipt of the draft. Comments should be sent to the address listed at the bottom of this page. If no adverse comments are received from the public or from you, this permit will likely be issued in about two months. If you have any questions or comments concerning this draft permit, contact me at (919) 807-6300 or brian.lowther@ncdenr.gov cc: Fayetteville Regional Office Stormwater Permitting Unit Attachments: Draft NPDES Stormwater Permit Sincerely, p G4- Brian Lowther Environmental Engineer Stormwater Permitting Unit Ir) Lawyer, Mike From: Lawyer, Mike Sent: Tuesday, April 27, 2010 1:48 PM To: Lowther, Brian Cc: Henson, Belinda Subject: RE: Staff Report comments for NCS000389 Attachments: Staff Report comments-DAK Americas-NCS000389.pdf Brian, Please see attached. Along with our regional office comments, I've included a map of the overall site with markups for which outfalls belong to which permitted facilities. This information is based on my conversations with facility staff and reviews of the other permitted facilities (DuPont & Clear Path Recycling). If you need clarification or any other information let me know. Thanks, Mike Michael Lawyer, CPSWQ Environmental Specialist NCDENR-Division of Water Quality Surface Water Protection Section Fayetteville Regional Office Direct: (910) 433-3329 Main: (910) 433-3300 Fax: (910) 486-0707 e-mail: mike.lawyer@ncdenr.gov (please note my current e-mail address) *E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. From. Lowther, Brian Sent: Friday, April 23, 2010 4:07 PM To: Lawyer, Mike Subject: RE: Staff Report comments for NCS000389 Thanks for helping me with the outfalls at these sites. I was having a hard time getting them straight based on the maps. I'll look for your comments soon then. Don't feel like you have to rush them. Brian From: Lawyer, Mike Sent: Friday, April 23, 2010 3:59 PM To: Lowther, Brian Subject: RE: Staff Report comments for NCS000389 Yes, I had asked her about that and was waiting on her reply before providing you with comments on the staff report. I think I have finally been able to pinpoint which outfalls belong to which company at the large facility. There are a total of about 13 outfalls with three different companies responsible for their own. I will put this information into my comments, which I should be able to get to you next week before the April 30th deadline. Sorry it has taken so long with this one. Have a good weekend, Mike Michael Lawyer, CPSWQ Environmental Specialist NCDENR-Division of Water Quality Surface Water Protection Section Fayetteville Regional Office Direct: (910) 433-3329 Main: (910) 433-3300 Fax: (910) 486-0707 e-mail. mike.la er ncdenr.gov (please note my current e-mail address) *E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Lowther, Brian Sent: Friday, April 23, 2010 3:48 PM To: Lawyer, Mike Subject: RE: Staff Report comments for NCS000389 Mike, I got a call from Elizabeth Wike today saying that she couldn't find any information about DAK's representative outfall status. I don't remember asking her about it so I thought maybe you had_ Anyway, sounds like she is fine if we issue the permit with all the outfalls needing to be sampled if she can't find the documentation. Brian From: Lowther, Brian Sent: Tuesday, March 30, 2010 3:07 PM To: Lawyer, Mike Subject: Staff Report comments for NCS000389 Mike, I am sending you the staff report for DAK Americas NCS000389 for your comments and review. Let me know if you want me to send you the word dots also. Brian Brian C. Lowther Environmental Engineer NCDENR I DWQ I Stormwater Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 512 N. Salisbury St, Raleigh, NC 27604 Phone: (919) 807-6368 Email. brian.lowther nedenr. ov Website: htt.2://h2o.enr.state.ne.us/su/stonnwater.htmi E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. NCS000389 Recommendations: Based on the documents reviewed, the application information submitted on March 6, 2008 sufficient to issue an tndividual Stormwater Permit. Prepared by (Signature) � "`� !� Date Stormwater Permitting Unit Superviso Datc fo Bradley nett Concurrence by Regional Offt %.- OF Dateel hoRO Water Quality Supervisor if Date Regional Office Staff Comments (attach additional pages as necessary) What outfalls need to be sampledfor this permit? They were sampling only 003, Some of the outfalls were covered in their wastewater permit but that is now not the case and need to/be covered in this permit. ✓t ��Stry.SS S w��Fi cilr cl�,r� t /� 16'V e 51 fr f' . �el.rdGG r�..l� � W /Y �` iS5'c�G�,-� � o � Ca►t��� Page 9 of 9 AvA NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director March 30, 2010 Individual NPDES Stormwater Permit Renewal Transmittal Cover Page To: Fayetteville Regional Office, Mr. Mike Lawyer Subject: NPDES Stormwater Permit No. NCS000389 DAK Americas Fayetteville, NC (Cumberland County) Attachment Description Staff Report ® Draft Permit ® Renewal Application Dee Freeman Secretary Please provide comments on the facility, draft permit, and staff report and sign/return if acceptable. Return to Brian Lowther at the Central Office by April 30, 2010. Brian Lowther Division of Water Quality Stormwater Permitting Unit 1617 Mail Service Center Raleigh, NC 27699-1617 Wetlands and Stormwater Branch 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919-807.63001 FAX: 919-807-64941 Customer Service: 1-877-623-6748 Internet: www.ncwaterquality.org An Equal Opportunity 1 Affirmative Action Employer DENiR_FRO APR o 6 2010 DWQ NorthCarofina Naturally NC50003 S 9 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE STORMWATER UNDER THE TIONAL POLLUT r, In compliance with the provisions of North Carolina "General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by4h6.North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, DAK/Amekcas LLC is hereby authorized to,dischaige stormwater from a facility located at DAK Americas LLC Cedar Creek Site sf' 31l6 Cedar Creek Road fJ Fayetteville, NC r Cumberland County to receiving waters designated as the Cape Fear River, a class WS4V; CA stream in the Cape Fear River Basin, in accordance with the discharge limitations, monitoring requirements, and other conditions set forth in Parts I,11, II1, IV, V and VI hereof Note: Draft Permit Dates are Approximate This permit shall become effective June 1, 2010. This permit and the authorization to discharge shall expire at midnight on May 31, 2015. Signed this day May 14, 2010. for Coleen H. Sullins Director Division of Water Quality ' By the Authority of the Environmental Management Commission Permit No. NCS000389 TABLE OF CONTENTS PART I INTRODUCTION Section A: Individual Permit Coverage Section B: Permitted Activities Section C: Location Map PART II MONITORING, CONTROLS, AND LIMITATIONS FOR PERMITTED DISCHARGES ; �\ Section A: Stormwater Pollution Prevention Plan ` Section B: Analytical Monitoring Requireirtents. f. Section C: Qualitative Monitoring Requirements Section D: On -Site Vehicle-MV iint&nance Monitoring Requirements PART III STANDARD CONDITIONS FOR NPDES STORMWATER INDNIDUAL PERMITS Section A: Compliance and Liability 1. Compliance Schedule 2. Duty to Comply 3. Duty to Mitigate 4. Civil and Criminal Liability 5. Oil and Hazardous Substance Liability 6. Property Rights 7. Severability 8. Duty to Provide information 9. Penalties for Tampering 10. Penalties for Falsification of Reports Section B: General Conditions 1. Individual Permit Expiration 2. Transfers 3. Signatory Requirements i Permit No. NCS000389 4. Individual Permit Modification, Revocation and Reissuance, or Termination 5. Permit Actions Section C: Operation and Maintenance of Pollution Controls 1. Proper Operation and Maintenance 2. Need to Halt or Reduce Not a Defense 3. Bypassing of Stormwater Control Facilities Section D Section E Monitoring and Records 1. Representative Sampling 2. Recording Results E 3. Flow Measurements' 4. Test Procedures 5. rr`� Representative Outfall 6. Records Retention i� f 7. Inspectid& and -Entry Reporting Requirements,-. 1. Discharge Monitoring Reports 2. Submitting.Reports 3. Availability of Reports 4. Non-Stormwater Discharges 5. Planned Changes 6. Anticipated Noncompliance 7. Spills 8. Bypass 9. Twenty-four Hour Reporting 10. Other Noncompliance 11. Other Information PART IV LIMITATIONS REOPENER PART V ADMINISTERING AND COMPLIANCE MONITORING FEE REQUIREMENTS PART VI DEFINITIONS ii Permit No. NCS000389 PART I INTRODUCTION SECTION A: INDIVIDUAL PERMIT COVERAGE During the period beginning on the effective date of the permit and Iasting until expiration, the permittee is authorized to discharge stormwater associated with industrial activity. Such discharges shall be controlled, limited and monitored as specified in this permit. If industrial materials and activities are not exposed to precipitation or runoff as described in. 40 CFR §I22.26(g), the facility may qualify for a No Exposure Exclusion from NPDES stormwater discharge permit requirements. Any owner or operator wishing.to obtain a No Exposure Certification must submit a No Exposure Certification,NOhfohn to the;Division; must receive approval by the Division; must maintain no exposure conditions unless authorized to discharge under a valid NPDES stormwater permit; and must reapply for the -No Exposure Exclusion once every five (5) years. ., 7, r :Je � SECTION B: PERMITTED ACTIVITIES ' i *' Until this permit expires or is m6dified':orr revoked; the permittee is authorized to discharge stormwater to the surface waters' -of North Carolina or separate storm sewer system that has been adequately treated and managed;in accordance with the terms and conditions of this individual permit. All stormwater discharges shall-.ba in accordance with the conditions of this permit. Any other point source discharge tori iirface waters of the state is prohibited unless it is an allowable non-stormwater discharge or is covered by another permit, authorization, or approval. The stormwater discharges allowed by this individual permit shall not cause or contribute to violations of Water Quality Standards. This permit does not relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. Part I Page I of 2 SECTION C: LOCATION h'IAP Permit No. NCS000389 _ r a f, - ��' "� � i'f!� / '.• r� 1,-• �• ` �`• '. ' `, ! �i ` ' -)+a w•', y%' ( � tesrurr.. A,arth tits 4%�•-� r ' � ,'1 •� lV� _ t O -!i S:��pm� it �._ / -•- `-' � ��Y ���—"rt' t' i iSVj`=, i -+ _ A. (t DAK America LLC Cedar Creek Site• x y 4 g Law&,= Byrn t .Y?3 ,�� � �.€�! � •`)tl .('� NCS000389 s� 4 Mv Scale 1;24,ow if� : `• Jrj .�f •. rat J� ` ~•� f • r Y �, �••! � �`6 ice« �� r �3a .'�. I Vk DAK America LLC DAK Amet'ica LLC Cedar Creek Site i_afitude: 340 59' 00" N Longitude; 780 47' 30" W County: Cunteriand ReceNi g Stream: Cape Bear River Stream 0ass: WS-1V; CA Sub -basin: 034k-15 (Cape Fear River Basin) Facility Location Part 1 Page 2 of 2 Permit No. NCS000389 PART II MONITORING, CONTROLS, AND LIMITATIONS FOR PERMITTED DISCHARGES SECTION A: STORMWATER POLLUTION PREVENTION PLAN The Permittee shall develop a Stormwater Pollution Prevention Plan, herein after referred to as the Plan. This Plan shall be considered public information in accordance with Part III, Standard Conditions, Section E, Paragraph 3 of this individual permit. The Plan shall include, at a minimum, the following items: 1. Site Plan. The site plan shall provide a description of the physical facility and the potential pollutant sources which may be expected to contribute to contamination of stormwater discharges. The site plan shall contain tlie,following: (a) A general Iocation map (USGS quadrangle"map or appropriately drafted equivalent map), showing the facility.s`locatibn.in relation to transportation routes and surface waters, the name of the' receivirig water(s) to which the stormwater outfall(s) discharges, or if the discharge is.to a municipal separate storm sewer system, the name of the municipality acid the ultimate receiving waters, and accurate latitude and longitude of the-point(s) of discharge. The general location map (or alternatively-the-site'rnap) shall identify whether each receiving water is impaired (on the state_!003(d) list of impaired waters) or is located in a watershed for which a TMDL has been established, and what the parameter(s) of concern arel. f (b) A narrative description of storage practices, loading and unloading activities, outdoor process areas, dust or particulate generating or control processes, and waste disposal practices. A narrative description of the potential pollutants which could be expected to be present in the stormwater discharge from each outfall. (c) A site map drawn to scale (including a distance legend) showing: the site property boundary, the stormwater discharge outfalls, all on -site and adjacent surface waters and wetlands, industrial activity areas (including storage of materials, disposal areas, process areas, loading and unloading areas, and haul roads), site topography, all drainage features and structures, drainage areas for each outfall, direction of flow in each drainage area, industrial activities occurring in each drainage area, buildings, existing BMPs, and impervious surfaces. The site map must indicate the percentage of each drainage area that is impervious. (d) A list of significant spills or leaks of pollutants that have occurred at the facility during the three (3) previous years and any corrective actions taken to mitigate spill impacts. (e) Certification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. The certification statement will be signed in accordance with the requirements found in Part III, Standard Conditions, Section Part 11 Page 1 of 10 Permit No. NCS000389 B, Paragraph 5. The permittee shall re -certify annually that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. 2. Stormwater Management Plan. The stormwater management plan shall contain a narrative description of the materials management practices employed which control or minimize the exposure of significant materials to stormwater, including structural and nonstructural measures. The stormwater management plan, at a minimum, shall incorporate the following: (a) Feasibility Study. A review of the technical and economic feasibility of changing the methods of operations and/or storage practices to eliminate or reduce exposure of materials and processes to stormwater. Wherever practical, the permittee shall prevent exposure of all storage areas, material'handling operations, and manufacturing or fueling operations. In'areas.Where elimination of exposure is not practical, the stormwater management plan shallndocument the feasibility of diverting the stormwater runoff away fr¢r%areas of potential contamination. (b) Secondary Containment Requirements and Records. Secondary containment is required for: bulk storage of liquidmaterials; storage in any amount of Section 313 of Title III of the Superfund Ari endrrients and Reauthorization Act (SARA) water priority chemicals; and'storage in any amount of hazardous substances, in order to prevent leaks and spills from contaminating stormwater runoff. A table or summary of all such tanks and stored materials and their associated secondary containment areas; shall, be•maintained. If the secondary containment devices are connected to stodrmwater.conveyance systems, the connection shall be controlled by manually activated valves or other similar devices (which shall be secured closed with alocking.'mechanism), and any stormwater that accumulates in the containment area -shall be at a minimum visually observed for color, foam, outfall staining, visible sheens and dry weather flow, prior to release of the accumulated stormwater. Accumulated stormwater shall be released if found to be uncontaminated by any material. Records documenting the individual malting the observation, the description of the accumulated stormwater, and the date and time of the release shall be kept for a period of five years. (c) BMP Summary. A listing of site structural and non-structural Best Management Practices (BMP) shall be provided. The installation and implementation of BMPs shall be based on the assessment of the potential for sources to contribute significant quantities of pollutants to stormwater discharges and data collected through monitoring of stormwater discharges. The BMP Summary shall include a written record of the specific rationale for installation and implementation of the selected site BMPs. The BMP Summary shall be reviewed and updated annually. 3. Spill Prevention and Response Plan. The Spill Prevention and Response Plan (SPRP) shall incorporate an assessment of potential pollutant sources based on a materials inventory of the facility. Facility personnel (or the team) responsible for implementing the SPRP shall be identified in a written list incorporated into the SPRP and signed and dated by each individual acknowledging their responsibilities for the plan. A responsible Part H Page 2 of 10 Permit No. NCS000389 person shall be on -site at all times during facility operations that have the potential to contaminate stormwater runoff through spills or exposure of materials associated with the facility operations. The SPRP must be site stormwater specific. Therefore, an oil Spill Prevention Control and Countermeasure plan (SPCC) may be a component of the SPRP, but may not be sufficient to completely address the stormwater aspects of the SPRP. The common elements of the SPCC with the SPRP may be incorporated by reference into the SPRP. 4. Preventative Maintenance and Good Housekeeping Program. A preventative maintenance and good housekeeping program shall be developed. The program shall list all stormwater control systems, stormwater discharge outfalls, all on -site and adjacent surface waters and wetlands, industrial activity areas (including material storage areas, material handling areas, disposal areas, process areas; loading and unloading areas, and haul roads), all drainage features and structures'drid existing structural BMPs. The program shall establish schedules of inspections, maintenance; and housekeeping activities of stormwater control systems, as well`as facility equipment, facility areas, and facility systems that present a potential for stormwater, exposure or stormwater pollution. Inspection of material handling areas and regular cleaning schedules of these areas shall be incorporated into the program. Timely compliance with the established schedules for inspections, maintenance, and housekeeping shallbe recorded in writing and maintained in the SPPP. 5. Employee Training. Training'pro`1�1grams,shall be developed and training provided at a minimum on an annual basis -for facility personnel with responsibilities for: spill response and cleanup, preventative maintenance activities, and for any of the facility's operations that have the potentiafto contaminate stormwater runoff. Facility personnel (or team) responsible for implementingthe training shall be identified, and their annual training shall be documented by -the signature of each employee trained. 6. Responsible Party. The Stormwater Pollution Prevention Plan shall identify a specific position(s) responsible for the overall coordination, development, implementation, and revision to the Plan. Responsibilities for all components of the Plan shall be documented and position assignments provided. 7. Plan Amendment. The permittee shall amend the Plan whenever there is a change in design, construction, operation, or maintenance which has a significant effect on the potential for the discharge of pollutants to surface waters. All aspects of the Stormwater Pollution Prevention Plan shall be reviewed and updated on an annual basis. The annual update shall include an updated list of significant spills or leaks of pollutants for the previous three years, or the notation that no spills have occurred. The annual update shall include written re -certification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. Each annual update shall include a documented re-evaluation of the effectiveness of the BMPs listed in the BMP Summary of the Stormwater Management Plan. The Director may notify the permittee when the Plan does not meet one or more of the minimum requirements of the permit. Within 30 days of such notice, the permittee shall Part II Page 3 of 10 Permit No. NCS000389 submit a time schedule to the Director for modifying the Plan to meet minimum requirements. The permittee shall provide certification in writing (in accordance with Part III, Standard Conditions, Section B, Paragraph 5) to the Director that the changes have been made. 8. Facility Inspections. Inspections of the facility and all stormwater systems shall occur as part of the Preventative Maintenance and Good Housekeeping Program at a minimum on a semi-annual schedule, once during the first half of the year (January to June), and once during the second half (July to December), with at least 60 days separating inspection dates (unless performed more frequently than semi-annually). These facility inspections are different from, and in addition to, the stormwater discharge characteristic monitoring required in Part 11 B and C of this permit. 9. Implementation. The petmittee shall implement the PIan�,Implementation of the Plan Y shall include documentation of all monitoring;easurements;: inspections, maintenance activities, and training provided to employees,.including the log of the sampling data and of actions taken to implement BMPs associated witli*the industrial activities, including vehicle maintenance activities. Such documentatin`sliall be kept on -site for a period of five years and made available to the Direct r�orthe;Director's authorized representative immediately upon request.! Part II Page 4 of 10 Permit No. NCS000389 SECTION B: ANALYTICAL MONITORING REQUIREMENTS Analytical monitoring of stormwater discharges shall be performed as specified in Table 1. All analytical monitoring shall be performed during a representative storm event. The required monitoring will result in a minimum of ten analytical samplings being conducted over the term of the permit at each stormwater discharge outfall (SDO). A representative storm event is a storm event that measures greater than 0.1 inches of rainfall. The time between this storm event and the previous storm event treasuring greater than 0.1 inches must be at least 72 hours. A single storm event may have a period of no precipitation of up to 10 hours. For example, if it rains but stops before producing any collectable discharge, a sample may be collected if the next rain producing a discharge begins within 10 hours. Table 1. Analytical Monitoring Requirements,�. Discharge Characteristics Units . Measurement Frequencyl Sample Type2 Sample Location3 Chemical Oxygen Demand m L semi-annual Grab SDO 1,4—Dioxane m L -semi-annual Grab SDO Oil and Grease m L semi-annual Grab SDO H standard semi-annual Grab SDO Total Rainfal14 •-.inches,,, '` , semi-annual Fain Gauge, - Footnotes: I Measurement Frequency: Twice `per year dtinng a representative storm event. 2 Grab samples shall be collected within the first 30 minutes of discharge. 3 F T- i. Sample Location: Samples shall be collected at each stormwater discharge outfall (SDO) unless representative outfall status has been granted. 4 For each sampled representative storm event the total precipitation must be recorded. An on -site rain gauge or local rain gauge reading must be recorded. The permittee shall complete the minimum ten analytical samplings in accordance with the schedule specified below in Table 2. A minimum of 60 days must separate Period 1 and Period 2 sample dates unless monthly monitoring has been instituted under a Tier Two response. Part Il Page 5 of 10 {�2G� v.e,c 3'' Permit No. NCS000389 )III-J,,a -D Table 2. Monitoring Schedule :12 Monitoring period ' . -Sample Number: _ = Start - Enid Year 1 -- Period 1 1 June 1, 2010 November 30, 2010 Year 1 — Period 2 2 December 1, 2010 May 31, 2011 Year 2 — Period 1 3 June 1, 2011 November 30, 2011 Year 2 — Period 2 4 December 1, 2011 May 31, 2012 Year 3 — Period 1 5 June 1, 2012 November 30, 2012 Year 3 — Period 2 6 December 1, 2012 May 31, 2013 Year 4 — Period 1 7 June 1, 2013 November 30, 2013 Year 4 -- Period 2 8 December 1, 2013 May 31, 2014 Year 5 — Period 1 9 June 1; 20Y'4 November 30, 2014 Year 5 — Period 2 10 DecembeCT, 20I4_-,f May 31, 2015 Footnotes:'' ' I Maintain semi-annual monitoring during permit renewall;p`rocess. If at the expiration of the individual Permit, the permittee has submitted an application for enewal of coverage before the submittal deadline, the permittee will be considered for renewed coverage. -The applicant must continue semi-annual monitoring until the renewed permit is issued./ � � 2 If no discharge occurs during the sampling period; the permittee must submit a monitoring report indicating "No Flow" within 30 days of the end of thesuc-nionth,sampling period. The permittee shall report the analytical'results from each sample within the monitoring period. The permittee shall compare monitoring results to the benchmark values in Table 3. The benchmark values in Table 3 are not permit limits=but should be used as guidelines for the permittee's Stormwater Pollution Prevention_ Plan'(SPPP). Exceedences of benchmark values require the permittee to increase monitonng,-increase management actions, increase record keeping, and/or install stormwater Best Management Practices (BMPs) in a tiered program. See below the descriptions of Tier One and Tier Two. Table 3. Benchmark Values for Analvtical Monitoring Discharge Characteristics Units Benchmark Chemical Oxygen Demand mg/L 120 1,4—Dioxane mg/L 0.4 Oil and Grease mg/L 30 pH standard 6-9 Part 11 Page 6 of 10 Permit No. NCS000389 Tier One If: The first valid sampling results are above a benchmark value, or outside of the benchmark range, for any at any outfall: Then: The permittee shall: 1. Conduct a stormwater management inspection of the facility within two weeks of receiving sampling results. 2. Identify and evaluate possible causes of the benchmark value exceedence. 3. Identify potential and select the specific: source controls, operational controls, or physical improvements to reduce concentrations of the parameters of concern, or to bring concentrations within the benchmark range. 4. Implement the selected actions within two months of the inspection. 5. Record each instance of a Tier One response in the Stormw4 ater.Pollution Prevention Plan. Include the date and value of the benchmark exceedence, the inspection_date; the personnel conducting the the selected actions, and the date the selected,actions were Tier Two If: During the term of this permit, the first valid sampling results from two consecutive monitoring periods are above the benchmark values, or outside of the benchmark range, for any specific parameter at a specific discharge outfall: Then: The permittee shall: 1. Repeat all the required actions'oiAined.ahove in Tier One. 2. Immediately institute monthly monitoring for all parameters at every outfall where a sampling result l _t exceeded the benchmark'Value for two consecutive samples. Monthly (analytical and qualitative) .- monitoring shall continue :until three consecutive sample results are below the benchmark values or within the benchmark range. 3. If no discharge occurs during the sampling period, the permittee is required to submit a monthly monitoring report indicating "No Flow" to comply with reporting requirements. 4. Maintain a record of the Tier Two response in the Stortnwater Pollution Prevention Plan. During the term of this permit, if the valid sampling results required for the permit monitoring periods exceed the benchmark value, or are outside the benchmark range, for any specific parameter at any specific outfall on four occasions, the permittee shall notify the DWQ Regional Office Supervisor in writing within 30 days of receipt of the fourth analytical results. DWQ may but is not limited to: • require that the permittee revise, increase, or decrease the monitoring frequency for the remainder of the permit; • require the permittee to install structural stormwater controls; • require the permittee to implement other stormwater control measures; or • require that the permittee implement site modifications to qualify for the No Exposure Exclusion, Part Il Page 7 of 10 Permit No. NCS000389 SECTION C: QUALITATIVE MONITORING REQUIREMENTS Qualitative monitoring requires a visual inspection of each stormwater outfall regardless of representative outfall status and shall be performed as specified in Table 4, during the analytical monitoring event. [If analytical monitoring is not required, the permittee still trust conduct semi- annual qualitative monitoring.] Qualitative monitoring is for the purpose of evaluating the effectiveness of the Stormwater Pollution Prevention Plan (SPPP) and assessing new sources of stormwater pollution. In the event an atypical condition is noted at a stormwater discharge outfall, the permittee shall document the suspected cause of the condition and any actions taken in response to the discovery. This documentation will be maintained with the SPPP r Table 4. Qualitative Monitoring Requirements'' Discharge Characteristics _ Frequency.t Monitoring . Locatidn2 Color semi-annual,,` ;SDO Odor semi -annuals , `--j SDO Clan semi annual 'f^ r SDO Floating Solids,Serni annuals SDO ~ Suspended Solids .-' •4. .. X semi-annual SDO Foam semi-annual SDO Oil Sheen semi-annual SDO Erosion or deposition at the outfall- 1 semi-annual SDO Other obvious indicators of stormwater pollution semi-annual SDO Footnotes: 1 Measurement Frequency: Twice per year during a representative storm event, for each year until either another permit is issued for this facility or until this permit is revoked or rescinded. If at the end of this permitting cycle the permittee has submitted the appropriate paperwork for a renewal permit before the submittal deadline, the permittee will be considered for a renewal application. The applicant must continue semi-annual monitoring until the renewed permit is issued. See Table 2 for schedule of monitoring periods through the end of this permitting cycle. Z Monitoring Location: Qualitative monitoring shall be performed at each stormwater discharge outfall (SDO) regardless of representative outfall status. SECTION D: ON -SITE VEHICLE MAINTENANCE MONITORING REQUIREMENTS Facilities which have any vehicle maintenance activity occurring on -site which uses more than 55 gallons of new motor oil per month when averaged over the calendar year shall perform analytical monitoring as specified below in Table 5. This monitoring shall be performed at all stormwater discharge outfalls which discharge stormwater runoff from vehicle maintenance Part II Page 8 of 10 Permit No. NCS000389 areas, and in accordance with the schedule presented in Table 2 (Section B). All analytical monitoring shall be performed during a representative storm event. Table 5. Analytical M nitoring Requirements for On -Site Vehicle Maintenance Discharge Characteristics Units Measurement Sample Sample Fre uenc 1 Type2 Location3 H standard semi-annual Grab SDO TPH mg/l semi-annual Grab SDO EPA Method 1664 SGT-HEM Total Suspended Solids mg/1 semi-annual Grab SDO Total Rainfa114 inches semi-annual � Rain gauge New Motor Oil Usagegallons/month 1 semi annual '\1 Estimate - Footnotes: Measurement Frequency: Twice per year during a representative.storm event, for each year until either another permit is issued for this facility or until this permit is revoked`or rescinded. If at the end of this permitting cycle the permittee has submitted the appropriate paperwork fo'r a renewal permit before the submittal deadline, the permittee will be considered for a renewal application. The applicant must continue semi-annual monitoring until the renewed permit is issued. See Table 2 for schedule df monitoring periods through the end of this permitting cycle. 2 If the stormwater runoff is controlled,by a storiwater detention pond a grab sample of the discharge from the 1 pond shall be collected within the firsOO.minutes of discharge from the pond. ,be collected a each stormwater discharge outfall (SDO) that discharges where vehicle maintenance activities occur. "storm event the total precipitation must be recorded. An on -site or local rain 3 Sample Location: Samples sh stormwater runoff from area(s 4 For each sampled representative gauge reading must be recorded. Monitoring results shall be compared to the benchmark values in Table 6. The benchmark values in Table 6 are not permit limits but should be used as guidelines for the permittee's Stormwater Pollution Prevention Plan (SPPP). Exceedences of benchmark values require the permittee to increase monitoring, increase management actions, increase record keeping, and/or install stormwater Best Management Practices (BMPs), as provided in Part 11 Section B. Table 6. Benchmark Values for Vehicle Maintenance Anal tical Monitoring Discharge Characteristics : �Unats - .1-' Benchmark pH standard 6-9 TPH [EPA Method 1664 (SGT-HEM)} mg/L 15 Total Suspended Solids mg/L 100 Part 11 Page 9 of 10 Permit No. NCS000389 PART III STANDARD CONDITIONS FOR NPDES STORMWATER INDIVIDUAL PERMITS SECTION A: COMPLIANCE AND LIABILITY Compliance Schedule The permittee shall comply with Limitations and Controls specified for stormwater discharges in accordance with the following schedule: Existing Facilities already operating but applying for permit coverage for the first time: The Stormwater Pollution Prevention Plan shall be developed and implemented within 12 months of the effective date of the initial permit and updated thereafter on an annual basis. Secondary containment, as specified in Part 11, Section A, Paragraph 2(b) of this permit, shall be accomplished within,12 months of the effective date of the initial permit issuance. f -f New Facilities applying for coverage for the first time and existirig-facilitiespreviously permitted and applying for renewal under this permit: The Stormwater Pollution Prevention Plan shall be developed and implemented prior to the beginning of discharges from the operation of the industrial activity and be updated thereafter on an annual basis. Secondary contamnent, as -specified in Part 11, Section A, Paragraph 2(b) of this permit shall be accomplished prior to;the•beginning•of discharges from the operation of the industrial activity. ,j'�t Duty to Comply ` The permittee must comply with afi conditions.of this individual permit. Any permit noncompliance constitutes a violation of the Clean Water Act and is grounds for enforcement action; for permit termination, revocation and reissuance,.or modification; or denial of a permit upon renewal application a. The permittee shall eomply;with standards or prohibitions established under section 307(a) of the Clean Water Act for toxic pollutants within the time provided in the regulations that establish these standards or prohibitions, even if the permit has not yet been modified to incorporate the requirement. b. The Clean Water Act provides that any person who violates a permit condition is subject to a civil penalty not to exceed $25,000 per day for each violation. Any person who negligently violates any permit condition is subject to criminal penalties of $2,500 to 25,000 per day of violation, or imprisonment for not more than 1 year, or both. Any person who knowingly violates permit conditions is subject to criminal penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. Also, any person who violates a permit condition may be assessed an administrative penalty not to exceed $10,000 per violation with the maximum amount not to exceed $125,000. [Ref: Section 309 of the Federal Act 33 USC 1319 and 40 CFR 122.4 i (a).] C. Under state law, a daily civil penalty of not more than ten thousand dollars ($10,000) per violation may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [Ref: NC General Statutes 143-215.6A]. d. Any person may be assessed an administrative penalty by the Director for violating section 301, 302, 306, 307, 308, 318 or 405 of the Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of the Act. Administrative penalties for Class I violations are not to exceed $10,000 per violation, with the maximum amount of any Class I penalty assessed not to exceed $25,000. Penalties for Class 11 violations are not to exceed Part III Page 1 of 8 Permit No. NCS000389 $10,000 per day for each day during which the violation continues, with the maximum amount of any Class 11 penalty not to exceed $125,000. 3. Duty to Mitigate The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this individual permit which has a reasonable likelihood of adversely affecting human health or the environment. 4. Civil and Criminal Liability Except as provided in Part 1I1, Section C of this permit regarding bypassing of stormwater control facilities, nothing in this individual permit shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 143-215.6A, 143-215.613, 143- 215.6C or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 5. Oil and Hazardous Substance Liability : s~ Nothing in this individual permit shall be construed .to -preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilitiesj,or penalties to which the permittee is or may be subject to under NCGS 143-215.75 et seq. or Section 311 of the'Federal Act, 33 USC 1321. 6. Property_ Rights The issuance of this individual- permit does nbt convey any property rights in either real or personal property, or any exclusive privileges, nor dbes•it authorize any injury to private property or any invasion of personal rights, nor any infring enrof Federal, State or local laws or regulations. 7. Severability The provisions of this individual permit are severable, and if any provision of this individual permit, or the application of any provision of this individual permit to any circumstances, is held invalid, the application of such provision to other circumstances, and the remainder of this individual permit, shall not be affected thereby. 8. Duty to Provide information The permittee shall furnish to the Director, within a reasonable time, any information which the Director may request to determine whether cause exists for modifying, revoking and reissuing, or terminating the permit issued pursuant to this individual permit or to determine compliance with this individual permit. The permittee shall also furnish to the Director upon request, copies of records required to be kept by this individual permit. Penalties for Tampering The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this individual permit shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. If a conviction of a person is for a violation committed after a first conviction of such person under this paragraph, punishment is a fine of not more that $20,000 per day of violation, or by imprisonment of not more than 4 years, or both. Part III Page 2 of 8 Permit No. NCS000389 10. Penalties for Falsification of Reports The Clean Water Act provides that any person who knowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this individual permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. SECTION B: GENERAL CONDITIONS k . Individual Permit Expiration The permittee is not authorized to discharge after the expiration date.; In order to receive automatic authorization to discharge beyond the expiration date, the permiYtee;'shall submit forms and fees as are required by the agency authorized to issue permits no later'than •180'days prior to the expiration date. Any permittee that has not requested renewal at least 180 days prior to expiation, or any permittee that does not have a permit after the expiration and has not requested -renewal at least-180 days prior to expiration, will be subjected to enforcement procedures as provided in NCGS- 143-2153.6 and 33 USC 1251 et. seq. 2, Transfers ,R This permit is not transferable to any y person:excepf'after.notice to and approval by the Director. The Director may require modification or revocation -and reissuance of the permit to change the name and incorporate such other requirements as;may, be necessary under the Clean Water Act. The Perm ittee is required to notify the Division in writing ih,.the event the permitted facility is sold or closed. 3. Signatory Requirements , All applications, reports, 6i;informati6n submitted to the Director shall be signed and certified. f a. All applications to-be'covered under this individual permit shall be signed as follows: (1) In the case of a corporation: by a principal executive officer of at least the level of vice- president, or his duly authorized representative, if such representative is responsible for the overall operation of the facility from which the discharge described in the permit application form originates; (2) In the case of a partnership or limited partnership: by a general partner; (3) In the case of a sole proprietorship: by the proprietor; (4) In the case of a municipal, state, or other public entity: by a principal executive officer, ranking elected official, or other duly authorized employee. b. All reports required by the individual permit and other information requested by the Director shall be signed by a person described above or by a duly authorized representative of that person. A person is a duly authorized representative only if: (1) The authorization is made in writing by a person described above; (2) The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or well field, superintendent, a position of equivalent Part III Page 3 of 8 Permit No. NCS000389 responsibility, or an individual or position having overall responsibility for environmental matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and (3) The written authorization is submitted to the Director. C. Any person signing a document under paragraphs a. or b. of this section shall make the following certification: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment fbr knowing violations." 4. Individual Permit Modification, Revocation and Reissuar ce or Termination The issuance of this individual permit does not prohibii.the Director from reopening and modifying the individual permit, revoking and reissuing the individual permit; or terminating the individual permit as allowed by the laws, rules, and regulations contained in Title 40, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina Administrative Code, Subchapter 2H .0100; and North Carolina General Statute 143-215.1 et al. 5. Permit Actions`- • t` :_ r The permit maybe modifzed,;revoked-and'reissued, or terminated for cause. The notification of planned changes or anticipated noncompliance does not stay any individual permit condition. SECTION C: OPERATION AND -MAINTENANCE OF POLLUTION CONTROLS Proper Operation and Maintenance The permittee shall at all times properly operate and maintain all facilities and systems of treatment and control (and related appurtenances) which are installed or used by the permittee to achieve compliance with the conditions of this individual permit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the operation of back-up or auxiliary facilities or similar systems which are installed by a permittee only when the operation is necessary to achieve compliance with the conditions of this individual permit. Need to Halt or Reduce Not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this individual permit. Bwassin.i� of Stormwater Control Facilities Bypass is prohibited and the Director may take enforcement action against a permittee for bypass unless: a. Bypass was unavoidable to prevent loss of life, personal injury or severe property damage; and Part III Page 4 of 8 Permit No. NCS000389 b. There were no feasible alternatives to the bypass, such as the use of auxiliary control facilities, retention of stormwater or maintenance during normal periods of equipment downtime or dry weather. This condition is not satisfied if adequate backup controls should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and C. The permittee submitted notices as required under, Part III, Section E of this permit. If the Director determines that it will meet the three conditions listed above, the Director may approve an anticipated bypass after considering its adverse effects. SECTION D: MONITORING AND RECORDS Representative Sampling Samples collected and measurements taken, as required herein; shall be -characteristic of the volume and nature of the permitted discharge. Analytical sampling -shall ;be performed during a representative storm event. Samples shall be taken on a day and time that is characteristic of the discharge. All samples shall be taken before the discharge joins or is diluted by any other waste stream, body of water, or substance. Monitoring points as specified in this permit shall, fi6t be changed without notification to and approval of the Director. Recording Results h �'a For each measurement, sample; inspection or maintenance activity performed or collected pursuant to the requirements of this individual permit.the permittee shall record the following information: / e a. The date, exact place, and tirj8-6'f sampling, measurements, inspection or maintenance activity; f1 j b. The individual(s)'who performed the sampling, measurements, inspection or maintenance activity; C. The date(s) analyses were performed; d. The individual(s) who performed the analyses; e. The analytical techniques or methods used; and f. The results of such analyses. Flow Measurements Where required, appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. Test Procedures Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to NCGS 143-215.63 et. seq, the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act, as Amended, and Regulation 40 CFR 136, Part III Page 5 of 8 Permit No. NCS000389 To meet the intent of the monitoring required by this individual permit, all test procedures must produce minimum detection and reporting levels and all data generated must be reported down to the minimum detection or lower reporting level of the procedure. Representative Outfall If a facility has multiple discharge locations with substantially identical stormwater discharges that are required to be sampled, the permittee may petition the Director for representative outfall status. If it is established that the stormwater discharges are substantially identical and the permittee is granted representative outfall status, then sampling requirements may be performed at a reduced number of outfalls. 6. Records Retention Visual monitoring shall be documented and records maintained at the.facility along with the Stormwater Pollution Prevention Plan. Copies of analytical monitoring results shall also be maintained on -site. The permittee shall retain records of all monitoring information, including all calibration and maintenance records and all original strip chart recordings for continuous monitoring•insttmentation, and copies of all reports required by this individual permit for a period of at least 5 years from the date of the sample, measurement, report or application. This period may be e t nded by request of the Director at any time. Inspection and En The permittee shall allow the Director, or an authorized representative (including an authorized contractor acting as a representative of the Director), pr in the case -"of a facility which discharges through a municipal separate storm sewer system, ai_ authorized representative of a municipal operator or the separate storm sewer system receiving the discharge, upon the. presentation of credentials and other documents as may be required by law, to; �.'.._ { _N/ a. Enter upon the permittee's prehi es where a regulated facility or activity is located or conducted, or where recordsirtust be kept under the conditions of this individual permit; b. Have access to aid -copy, at reasonable times, any records that must be kept under the conditions of this individual permit; Inspect at reasonable times any facilities, equipment (including monitoring and control equipment), practices, or operations regulated or required under this individual permit; and d. Sample or monitor at reasonable tunes, for the purposes of assuring individual permit compliance or as otherwise authorized by the Clean Water Act, any substances or parameters at any location. SECTION E: REPORTING REQUIREMENTS Discharge Monitoring Reports Samples analyzed in accordance with the terms of this permit shall be submitted to the Division on Discharge Monitoring Report forms provided by the Director. Submittals shall be delivered to the Division no later than 30 days from the date the facility receives the sampling results from the laboratory. The permittee shall submit an Annual Summary Data Monitoring Report to the appropriate DWQ Regional Office in February of each year. The submittal shall be on forms supplied by the Division. Part III Page 6 of 8 Permit No. NCS000389 When no discharge has occurred from the facility during the report period, the permittee is required to submit a discharge monitoring report, within 30 days of the end of the sic -month sampling period, giving all required information and indicating "NO FLOW" as per NCAC T15A 02B .0506. The permittee shall record the required qualitative monitoring observations on the SDO Qualitative Monitoring Report form provided by the Division, and shall retain the completed forms on site. Visual monitoring results should not be submitted to the Division, except upon DWQ's specific requirement to do SO. Submitting Reports Two signed copies of Discharge Monitoring Reports (DMRs) shall be submitted to: Central Files Division of Water Quality - s - 1617 Mail Service Center t.. *, Raleigh, North Carolina.27699-1617... --;' In addition, a separate signed Annual Summary DMR copy shall be submitted to the local DWQ Regional Office (RO) by March 1 of each year. Addresses for each RO and the counties covered by.each RO can be found here: http://www.enr.state.ne.us/html/reeionaloffices.,htmi.rThe permittee shall retain the completed originals on site. Visual monitoring results should not be,submitted to the Regional Offices or Central Files unless i r V f' specifically requested by DWQ.\ Availability of Reports J `t f Except for data determined to be confidential under NCGS 143-215.3(a)(2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Water Quality. As required by the Act, analytical data shall not be considered confidential. Knowingly malting any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-215.613 or in Section 309 of the Federal Act. 4. Non-Stormwater Discharges If the storm event monitored in accordance with this Individual Permit coincides with a non-stormwater discharge, the permittee shall separately monitor all parameters as required under the non-stormwater discharge permit and provide this information with the stormwater discharge monitoring report. Planned Change The permittee shall give notice to the Director as soon as possible of any planned changes at the permitted facility which could significantly alter the nature or quantity of pollutants discharged. This notification requirement includes pollutants which are not specifically listed in the Individual Permit or subject to notification requirements under 40 CFR Part 122.42 (a). 6. Anticipated Noncompliance The permittee shall give notice to the Director as soon as possible of any planned changes at the permitted facility which may result in noncompliance with the Individual Permit requirements. Part III Page 7 of 8 Permit No. NCS000389 7. Spills The permittee shall report to the local DWQ Regional Office, within 24 hours, all significant spills as defined in Part VI of this permit. Additionally, the permittee shall report spills including: any oil spill of 25 gallons or more, any spill regardless of amount that causes a sheen on surface waters, any oil spill regardless of amount occurring within 100 feet of surface waters, and any oil spill less than 25 gallons that cannot be cleaned up within 24 hours. Bypass a. Anticipated bypass. If the permittee knows in advance of the need for a bypass, it shall submit prior notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and affect of the bypass. b. Unanticipated bypass. The permittee shall submit notice within 24 hours of becoming aware of an unanticipated bypass. 9. Twenty-four Hour Reporting �' r The permittee shall report to the central office or the appropriate regional office any noncompliance which may endanger health or the environment. Any information shall be provided orally within 24 hours from the time the permittee became aware of the circumstance`s:,A written submission shall also be provided within 5 days of the time the permittee becomes aware of the. circumstances. The written submission shall contain a descriptionofthe noncompliance, and its causes; the period of noncompliance, including exact;dates and times; and''if the noncompliance has not been corrected, the anticipated time compliance is expected`fo continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance�,:r' f `1 The Director may waive thewritten report on a case -by -case basis if the oral report has been received within 24 hours. s 3. 10, Other Noncompliance �- The permittee shall report all instances of noncompliance not reported under 24 hour reporting at the time monitoring reports are submitted. 11. Other Information Where the permittee becomes aware that it failed to submit any relevant facts in a Notice of Intent to be covered under this Individual Permit or in any report to the Director, it shall promptly submit such facts or information. Part III Page 8 of 8 NCS000389 PART IV LIMITATIONS RIEOPENER This individual permit shall be modified or alternatively, revoked and reissued, to comply with any applicable effluent guideline or water quality standard issued or approved under Sections 302(b) (2) (c), and (d), 304(b) (2) and 307(a) of the Clean Water Act, if the effluent guideline or water quality standard so issued or approved: a. Contains different conditions or is otherwise more stringent than any effluent limitation in the individual permit; or b. Controls any pollutant not limited in the individual permit. The individual permit as modified or reissued under this paragraph shall.klso contain any other requirements in the Act then applicable. PART V ADMINISTERING AND COMPL-'I_ANCE MONITORING FEE REQUIREMENTS. The permittee must pay the administering and compliance monitoring fee within 30 (thirty) days after being billed by the Division. Failure to pay the fee in.timely mariner in accordance with 15A NCAC 2H .0105(b)(4) may cause this Division to initiate action to revoke the Individual Permit. ,.i PARZY1 DEFINITIONS 1, Act See Clean Water Act. 2. Allowable Non-Stormwater Discharges This permit regulates stormwater discharges. Non-stormwater discharges which shall be allowed in the stormwater conveyance system are: (a) All other discharges that are authorized by a non-stormwater NPDES permit. (b) Uncontaminated groundwater, foundation drains, air -conditioner condensate without added chemicals, springs, discharges of uncontaminated potable water, waterline and fire hydrant flushings, water from footing drains, flows from riparian habitats and wetlands. (c) Discharges resulting from fire -fighting or fire -fighting training. 3. Best Management Practices (BMPs) Measures or practices used to reduce the amount of pollution entering surface waters. BMPs may take the form of a process, activity, or physical structure. More information on BMPs can be found at: http://cfpub.epa.gov/npdes/stormwater/menuofbmps/index.cfin. Bygass A bypass is the known diversion of stormwater from any portion of a stornwater control facility including the collection system, which is not a designed or established operating [node for the facility. Bulk Storage of Li uid Products Liquid raw materials, manufactured products, waste materials or by-products with a single above ground storage container having a capacity of greater than 660 gallons or with multiple above ground storage containers located in close proximity to each other having a total combined storage capacity of greater than 1,320 gallons. Parts IV, V and VI Page 1 of 4 Permit No. NCS000389 6. Certificate of Coverage The Certificate of Coverage (COC) is the cover sheet which accompanies the Individual Permit upon issuance and lists the facility name, location, receiving stream, river basin, effective date of coverage under the permit and is signed by the Director. Clean Water Act The Federal Water Pollution Control Act, also known as the Clean Water Act (CWA), as amended, 33 USC 1251, et. seq. Division or DWO The Division of Water Quality, Department of Environment and Natural Resources. 9. Director The Director of the Division of Water Quality, the permit issuing authority: t \ 10. EMC %r The North Carolina Environmental Management Commissions 11. Grab Sample' fj An individual sample collected instantaneously. Grab samples that will be analyzed (quantitatively or qualitatively) must be taken within the first30 miriutcs of discharge. 12. Hazardous Substance Any substance designated under,40 CFR Part 116 pursuant to Section 311 of the Clean Water Act, 13. Landfill A disposal facility or part'of a disposal facility where waste is placed in or on land and which is not a land treatment facility, a surface,impottndment, an injection well, a hazardous waste long-term storage facility or a surface storage facility. 14. Municipal Separate Storm Sewer S stem A stormwater collection system within an incorporated area of local self-government such as a city or town. 15. No Exposure A condition of no exposure means that all industrial materials and activities are protected by a storm resistant shelter or acceptable storage containers to prevent exposure to rain, snow, snowmelt, or runoff. Industrial materials or activities include, but are not limited to, material handling equipment or activities, industrial machinery, raw materials, intermediate products, by-products, final products, or waste products. DWQ may grant a No Exposure Exclusion from NPDES Stormwater Permitting requirements only if a facility complies with the terms and conditions described in 40 CFR § 122.26(g) 16. Notice of Intent The state application form which, when submitted to the Division, officially indicates the facility's notice of intent to seek coverage under an Individual Permit. 17. Permtttee The owner or operator issued a certificate of coverage pursuant to this Individual Permit. Part VI Page 2 of 4 Pages Permit No. NCS000389 18, Point Source Discharge of Stormwater Any discernible, confined and discrete conveyance including, but not specifically limited to, any pipe, ditch, channel, tunnel, conduit, well, or discrete fissure from which stormwater is or may be discharged to waters of the state. 19. Representative Storm Event A storm event that measures greater than 0.1 inches of rainfall. The time between this storm event and the previous storm event measuring greater than 0.1 inches must be at least 72 hours. A single storm event may have a period of no precipitation of up to 10 hours. For example, if it rains but stops before producing any collectable discharge, a sample may be collected if the next rain producing a discharge begins within 10 hours. 20. Representative Outfall Status When it is established that the discharge of stormwater runoff from a single outfall is representative of the discharges at multiple outfalls, the DWQ may grant representative outfall status. Representative outfall status allows the permittee to perform analytical monitoring at a`ieduced number of outfalls. 21. Secondary Containment Spill containment for the contents of the single largest tank within the aoritainment structure plus sufficient freeboard to allow for the 25-year, 24-hour storm event/^, 22. Section 313 Water Priori!y Chemical Y- � A chemical or chemical category which:f a. Is listed in 40 CFR 372.65 pursuanfto Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) of 1986, also titled the Emergency Planning and Community Right- ^, ., ' r R to -Know Act of 1986; 1\ 1-1 b. Is present at or above threshold,levels,at a facility subject to SARA title 111, Section 313 reporting requirements; and .r C. Meets at least one of the following criteria: (1) Is listed iin appendix Drof 40 CFR part 122 on Table II (organic priority pollutants), Table III (certain metals,•cyanides, and phenols) or Table IV (certain toxic pollutants and hazard'ous�substa'nces); (2) Is listedas•a-hazardous substance pursuant to section 311(b)(2)(A) of the CWA at 40 CFR 116.4; or (3) Is a pollutant for which EPA has published acute or chronic water quality criteria. 23. Severe Property Damaue Means substantial physical damage to property, damage to the control facilities which causes them to become inoperable, or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe property damage does not mean economic loss caused by delays in production. 24. Significant Materials Includes, but is not limited to: raw materials; fuels; materials such as solvents, detergents, and plastic pellets; finished materials such as metallic products; raw materials used in food processing or production; hazardous substances designated under section 10l(14) of CERCLA; any chemical the facility is required to report pursuant to section 313 of Title III of SARA; fertilizers; pesticides; and waste products such as ashes, slag and sludge that have the potential to be released with stormwater discharges. 25. Siggificant Spills Includes, but is not limited to. releases of oil or hazardous substances in excess of reportable quantities under section 311 of the Clean Water Act (Ref: 40 CFR 110.10 and CFR 117.21) or section 102 of CERCLA (Ref: 40 CFR 302.4). Part VI Page 3 of 4 Pages Permit No. NCS000389 26. Stormwater Discharge Outfall (SDO) The point of departure of stormwater from a discernible, confined, or discrete conveyance, including but not limited to, storm sewer pipes, drainage ditches, channels, spillways, or channelized collection areas, from which stormwater flows directly or indirectly into waters of the State of North Carolina. 27. Stormwater Runoff The flow of water which results from precipitation and which occurs immediately following rainfall or as a result of snowmelt. 28. Stormwater Associated with Industrial Activi The discharge from any point source which is used for collecting and conveying stormwater and which is directly related to manufacturing, processing or raw material storage areas at an industrial site. Facilities considered to be engaged in "industrial activities" include those activities defined in 40 CFR 122.26(b)(14). The term does not include discharges from facilities or activities excluded from the NPDES program. 29. Stormwater Pollution Prevention Plan :`, ;f A comprehensive site -specific plan which details measures and practices- to reduce stormwater pollution and is based on an evaluation of the pollution potential of the site. 30. Total Maximum Daily Load (TMDL) TMDLs are written plans for attaining and maintaining water quality standards, in all seasons, for a specific water body and pollutant. (A list of approved TMDLs for the state of North Carolina can be found at http://h2o.enr.state.nc.us/tmdU) 31. Toxic Pollutant Any pollutant listed as toxic under_Section 307(a)(I) of the Clean Water Act. 32. Vehicle Maintenance Activity Vehicle rehabilitation, mechanical rse'airs, painting, fueling, lubrication, vehicle cleaning operations, or airport deicing operations.--.--J� 33. Visible Sedimentation Solid particulate matter, both mineral and organic, that has been or is being transported by water, air, gravity, or ice from its site of origin which can be seen with the unaided eye. 34. 25-year, 24 hour storm event The maximum 24-hour precipitation event expected to be equaled or exceeded, on the average, once in 25 years. Part VI Page 4 of 4 Pages Z- V%-oI. / W I DRAINAGE AREA 7 �J L—_J 00 0 0© i� APPR❑k 60 ACRES 4-0 000 ° 000 �"— x 32% IMPERVIOUS ECHO AV ® �o DRA � f SHED APF ,Ik 4% /GI} I WASTE TREATMENT AG ARE 1 YYE AP R X. 9.3 R S /. ? RVI❑ 13 ® Q � OVERFLOW I E QNL e 000 0 ❑ In 000� 4 �3 TRAN` OUTFACE O OpY �+ DIESE \ cm, FIRE OUTFALL 17 p6 Ft �e U6 Of O GUTFALL DRAINAGE AREA 15 APPROX. 1.5 ACRES PLANT 41% IMPERVIOUS ❑UTEALL � RlV frR AFAR CAPS DAK RESNS J.C. EUJPREE Drawing tk eti61 ; A.-) VA) 3 f,.2 10 P, February 29, 2008 Mr. Bradley Bennett Environmental Program Supervisor Stormwater Permitting Unit Division of Water Quality North Carolina Depart of Environment and Natural Resources 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Subject: Renewal Application for Stormwater Discharge Permit Permit No. NCS000389 DAK Americas LLC Cedar Creek Site 3216 Cedar. Creek Road (P.O. Box 1690) Fayetteville, Cumberland County, North Carolina 28301 (28302) Dear Mr. Bennett: This application is to request that stormwater discharge permit NCS000389 which expires August 31, 2008 be renewed. As a part of this submittal, US EPA Forms 1 and 2F are attached. This permit covers Outfall 003. Other outfalls, described in Table 1, are covered in the site's NPDES permit NC0003719. DAK Americas LLC (DAK) operates an industrial manufacturing facility in Fayetteville, North Carolina in Cumberland County. It is located south of Highway 53 (Cedar Creek Road) and approximately two miles east of Interstate 95. The site is located in the Cedar Creek Industrial Complex. The complex also houses DuPont Teijin Films; Wellman, Inc. (no longer in operation); and the DAK Service Complex (a utilities facility purchased from Monsanto in January 2004). On May 3, 2006, DAK submitted a renewal application for its NPDES permit No. NC0003719. In the permit application, DAK requested that NC DENR add Outfall 003 to the new NPDES permit and, if added to the new permit, the to revoke NCS000389. DAK would still. -like for NC DENR to combine the two permits. This would consolidate all stormwater dutfalls and process wastewater outfalls into one permit. However, since the renewal application for Permit No. NCO003719 is still pending, I am submitting the renewal application for Permit No. NCS0000389. Sincerely, CL-e Craig Leite Cedar Creek Site Manager Fof it U.S. Environmental Protection Agency EPA I.D. Numb& ' 1 EPA General Information General Consolidated Permits Program NCD4885fi3242 Read the 'General Instructions" before Startin Lapel Items` "' ' General Instructions If a preprinted label has been provided, affix it in the designated " . NUlilb@ . EPAII. r - , • . 'NCD088563242 ` ,; " ' \ " space. Review the information carefully; if any of it is incorrect, cross through it and enter the correct data in the appropriate fill - II: Fcitijlit Name. DAK•Americas LLC in area below. Also, if any of the preprinted data is absent (the the left the label lists the information V: FaCllly Cedai Creek- Site ': area to of space that 3216�Cedar. C_ reek Road Fayeville, NG 2831 tte should appear),Mailing please provide it in the proper fiti-in area(s) below. If the label is complete and correct, you need not complete mplete Items, I, Il, V, and VI (except Vl-B which must be ' .. completed regardless)_ Complete all items if no label has been VI. Facility LoCatiOfl. provided. Refer to the instructions for detailed item descriptions and for the legal authorizations under which this data is collected (http:/A%ww.epa.gov/npdes/pubsiform_l.pdg- 11. Pollutant Characteristics Instructions: Complete A through J to determine whether you need to submit any permit application forms to the EPA. If you answer "yes" to any questions, you must submit this form and the supplemental form listed in the parenthesis following the question. Mark "X" in the box in the third column if the supplemental form is attached. If you answer "no" to each question, you need not submit any of these forms. You may answer "no" if your activity is excluded from permit requirements; see Section C of the instructions. See also, Section D of the instructions for definitions of bold-faced terms. Specific Questions Mark'X' Specific Questions Mark'x' Yes No Form Yes No Form Attached Attached A. Is this facility a publicly owned treatment B. Does or will this facility (either existing or works which results in a discharge to waters proposed) include a concentrated animal of the U.S_? (Form 2A) ❑ g - ❑ feeding operation or aquatic animal ❑ ® ❑ production facility which results in a discharge to waters of the U.S.? Form 213) C. Is this a facility which currently results in D. Is this a proposed facility (other than those discharges to waters of the U.S. other than ® ❑ 0 descrittet, n A or B above) which wilt resutt in a ❑ � ❑ those described in A or B above? Form 2C discharge to waters of the U.S.? (Form 2D) E_ Does or will this facility treat, store, or F, Do y-u -)r will you inject at this facility dispose of hazardous wastes? (Form 3) industrial or municipal effluent below the ❑ ® ❑ lowermost stratum containing, within one ❑ ® ❑ quarter mile of the well bore, underground sources of drinking water? Form 4 G. Do you or will you inject at this facility any H. Do yo, P or will you inject at this facility fluids produced water or other fluids which are for special processes such as mining of sulfur brought to the surface in connection with by the Frasch-process, solution mining of conventional oil or natural gas production, inject ❑ ® Cl minerals, in situ combustion of fossil fuel, or ❑ ® ❑ fluids used for enhanced recovery of oil or recovery of geothermal energy? (Form 4) natural gas, or inject fluids for storage of liquid hydrocarbons? Form 4 I. Is this facility a proposed stationary source J. Is this facility a proposed stationary source which is one of the 28 industrial categories which is NOT one of the 28 industrial listed in the instructions and which will categories listed in the instructions and which potentially emit 100 tons per year of any air ❑ ® ❑ will potentially emit 250 tons per year of any air ❑ ® ❑ pollutant regulated under the Clean Air Act and pollutant regulated under the Clean Air Act and may affect or be located in an attainment may effect or be located in an attainment area? Form 5 area? Form 5 Ill. Name of Facility DAK Americas LLC Cedar Creek Site _ IV. Facility Contact A. Name &Title last first & title B. Phone area code & no. AnthonyHudson Safety, Health, and Environment Manager (910 433-8338 V. Facility Mailing Address _ A. Street or P.O_ Box 3216 Cedar Creek Road B. City or Town C. State D. Zip Code Fayetteville, NC 28312 VI. Facility Location A. Street, Route No. or Other Specific identifier 3216 Cedar Creek Road B, County Name Cumberland C. City or Town D. State E. Zip Code F. County Code Fayetteville NC 28312-8205 51 EPA Form 3510-1 (Rev. 10-80) Continued From The Front VII. SIC Codes (4-digit, in order of priority) A. First B. Second 2i82if-7 Plastics Materials, Synthethic Resins, and Nonvulcanizable Flastomers C. Third D. Fourth VIII. Operator Information A. Name B. Is the name listed in Item VIII-A also DAK Americas LLC the owner? M Yes ❑ No C. Status of Operator Enter the Aepropriate totter into the answer box; if Other", s eci D. Phone area code & no. F = Federal M = Public (other than federal or state) S = State O _ (specify) P (specify) (910) 433-8338 P = Private ^� E. Street or P.O. Box 3216 Cedar Creek Road F. City or Town G. State H. Zip Code IX. Indian Land Fayetteville NC 28312 Is the facility located on Indian lands? ❑ Yes ® No X. Existing Environmental Permits A. NPDES (Discharges to Surface Water D. PSD (Air Emissions from Proposed_ Sources NCO003719 NIA B. UIC (Undenground;injection of Fluids) E. Other (specify) s eci NIA 0431ST18 Air Quali Title V C. RCRA (Hazardous Wastes) E. Other (specify) s eci NIA, NCS000389 Stormwater Dischar e 040SI R30 Synthetic Minor Air Permit Permit to Discharge Wastewater cinder 2116RF the Public Works Commission's Industrial pretreatment Program (application pending_ Xl. Ma Attach to this application a topographic map of the area extending to at least one mile beyond property boundaries. The map must show the outline of the facility, the location of each of its existing and proposed intake and discharge structures, each of its hazardous waste treatment, storage, or disposal facilities; and each well where it injects fluids underground. Include all springs, rivers and other surface water bodies in the map area. See instructions for precise requirements. XI I. Nature of Business (provide a brief description) DAK Americas LLC.Cedar Creels Site in Fayetteville, Cumberland County, North Carolina is located south of Highway 53 (Cedar Creek Road) and approximately two miles east of Interstate 95. The site is located in the Cedar Creek Industrial Complex. The complex also houses Dupont Teijin Films; Wellman, Inc (no longer in operation); and the DAK Service Complex (a utilities facility purchased from Monsanto in January 2004). DAK is principally engaged in the manufacture of polyester chips, which will be used to produce various plastic items for industrial and/or consumer use. The polyester chips at this facility are manufactured in a continuous process with utilizes two primary process systems. The manufacturing operations occur in the southwest portion of the property in the continuous polymerization (CP) and the solid state polymerization (SSP) plant. Railroad tracks are located on the southeastern portion of the property for loading of product and unloading of raw materials. The Service Complex is located east of the Dupont Teijin fii:._ property and supplies utilities for both the DAK Resins Plant and the Dupont Teijin Film plant. Utilities include steam, cooling water, chilled water, demineralized water, and wastewater treatment. XIII. Certification (see instructions) I certify under penalty of law that I have personally examined and am familiar with the information submitted in this application and all attachments and that, based on my inquiry of those persons immediately responsible for obtaining the information contained in the application, I believe that the information is true, accurate and complete. I am aware that there are significant penalties for submtteen false infommation, including the possibility of fine and imprisonment Name & Official Title (type or print) Craig Leite 8 Si tare C. Date Signed 2. j0 Cedar Creek Site Manager ,3/ 1 EPA Form 3510-1 (Rev. 10-80) Reverse j I EPA 1p Number (copy iron Item t of Fort f) Form Approved. OMB No. 2040.0086 Please pint or tvoe in the unshaded areas only. I Aooroval exoires 5-31-92 FORM ZF NPDES U.S. Environmental ProteclionAgency ;EPA Application for PeWashington, DC 20460 Permit to Discharge Storm Water Discharges Associated with Industrial Activity Paperwork Reduction Act Notice Public reporting burden for this application is estimated to average 213 6 hours per application, including time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding the burden estimate, any other esped of this collection of information, or suggestions for improving this form, inducting suggestions which may increase or reduce this burden tn, Chief, Information Policy Branch, PM-223, U.S. €nvironmerrtal Protection Agency, 1200 Pennsylvania Avenue, NW, Washington, DC 20460, or Director, Office Cf Information and Regulatory Affairs. Office of Management and Budget, Washington, OC 20503. I, Qutfali Location For each outfall, list the latitude and longitude of its location to the nearest 15 seconds and the name of the receiving water. A. Outfall Number {list) B. Latitude C. Longitude D. Receiving Water (name) 3 34.00 59. 00 0.00 7B.ao 47.00 30-00 Cape Fear River H. Improvements A. Are you now required by any Federal, State. or local authority to meet any implementation schedule for the construction, upgrading or operation of wastewater treatment equipment or practices or any other environmental programs which may affect the discharges described in this applicaticn? This indudes, but is not limited to, permit conditions, administrative or enforcement orders, enforrxment compliance schedule letters. stipulations, coup orders, and grant or four conditions_ 2. Affected Ot alls 4, Final 1. Identification of Conditions, Compliance Date Agreements, Etc. number source of discharge 3. Brief Description of Project a. req, b, proj- N/A B: You may attach additional sheets describing any additional water pollution (or other environmental projects which may affect your discharges) you now have under way of which you plan. Indicate whether each program is now under way or planned, and indicate your actual or planned schedules for construction. III. Site Drainage Map Attach a site map showing topography (or indicating the outline of drainage ,:eas served by the outfalfs(s) covered in the application it a topographic map is unavailable) depiding the facility including: each of its intake and discharge structures; the drainage area of each storm water outfall: paved areas and buildings within the drainage area of each storm water outfall, each known past or present areas used for outdoor storage of disposal of significant materials, each existing structural control measure to reduce pollutants in storm water runoff, materials loading and access areas, areas where pesticides, herbicides, soil conditioners and fertilizers are applied; each of its hazardous waste treatment, storage or disposal units (including each area not required to have a RCRA permit which is used for accumulating hazardous waste under 40 CFR 262.34); each well where fluids from the facility are injected underground; springs, and other surface water bodies which received storm water discharges from the facility. EPA Form 3510-2F (1-92) Page 1 of 3 Continue on Page 2 t Continued from the Front IV. Narrative Description of Pollutant Sources A. For each ovdall, provide an estanate of the area (include units) of imperious surfaces (irxduding paved areas and budding roofs) drained to the WWI, and an estimate Of Ute total surface area drained by the outfalL Ouffall Area of Impervious Surface Total Area Drained Ouffall Area of impervious Surface Total Ama Drained Number (Provide arufsl (provide emits) Number (Provide unGs) frvvvide U"O) 3 205,410 square feet 1, 136, 725 eq• (4.72 acres) Ft (26.1 acres) S. Provide a narrative description of significant materials that are currently or in the past three years have been treated, stored or disposed in a manner to allow exposure to storm water, method of treatment, storage, or disposal; past and present materials management practices employed to minimize contact by these materials with storm water runoff; materials loading and access areas, and the location, manner, and frequency in which pestirades. herbicides, sal conditioners, and fertilizers are applied. See the attached supporting documentation. C. For each outfad provide the location and a description of eristing structure] and nonstructural control measures to reduce pollutants in storm water runoff; and a description of the treatment the storm water receives, including the schedule and type of maintenance for control and treatment measures and the ultimate disposal of any solid or fluid wastes other'han by discharge. Ouffall Last Codes from Number Treatment Table 2F-1 See the attached supporting documentation. V. Nonstormwater Discharges A- I certify under penalty of lax hat the outfall(s) covered by this application have been tested or evaluated for the presence of nonstormwater discharges, and that all nonstormwater discharged from these outfarl(s) are idernlireed in either an accompanying Form 2C or From 2E application for the owall- Name and Official Title (We or print) Signature Date Signed Craig Leite, Cedar Creek Site Mgr. 8, Provide a description of the method used, the date of any testing, and the onsita drainage points that were directly observed during a test. • a'r f. Significant Leaks or Spills Provide "sting information regarding the hislory of significant leaks or spills of tonic or hazardous pollutants at the facility in the last three years, including the appm)dmate date and location of the spill or leak, and the type and anrouni of material released. None. r EPA Form 3510-2F (1-92) Page 2 of 3 Continue on Page 3 Continued from Page 2 1 EPA 10 Number (copy from Item t of Farm 1) II. Discharge Information A, B, C, & 0: See instruct'ona before proceeding. Complete one set of tables for each outtall. Annotate the outfall number in the space provided. Table VIVA, VII-B, VII-G are included on separate sheets numbers Vli-1 and VII-2. E. Potential discharges not covered by analysis - is any tordc pollutant listed in table 2F-2, 2F-3, or 2F-4, a substance or a component of a substance which you currently use or manufacture as an intermediate or final product or byproduct? © Yes (fist all such pollutants below) ❑ No (go to Section EX) Cobalt. 1 I. Biological Toxicity Testing Data Co you have any knowledge or reason to believe that any blologlcal test for acute or chronic toedcity has been made on any of your discharges or on a receiving water in relation to your discharge within the last 3 years? ❑ Yes (list all such pollutants below) ❑✓ No (go to Section N IX. Contract Analysis Information Were any of the analyses reported in Item VII performed by a contract laboratory or consulting finn? ❑ Yes (list the name, address, and telephone number of, and pollutants © No W. to SecronX) analyzed by, each such laboratory or firm below) A. Name B. Address C. Area Code & Phone No. O. Pollutants Analyzed X. Certification 1 certify under penalty of law that bids document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel property gather and evaluate the iri'nir;atFon submitted. Based on my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the information, the infomralion submitted i, to the best of my knawfedge and belief, We, accurate, and complete. t am aware that there are significant penalffes for submitting false informab'on, including the possibility of fine and imprisonment for knowing violations. A. Name & Official Title (Type OrPdni) Craig Leite, Cedar Creek Site Mgr. B. Area Code and Phone No, MO) 433-8254 C_ Signature D. Date Signed .3 lo EPA Form 351a2F (1-92) Page 3 of 3 V EPA ID Number (copyfrvm Item 1 of Form 1) Form Approved. OMB No. 204D-0086 Approval expires 5-31-92 VII. Discharge information (Confinued from page 3 of Form 2F7 Part A — You must provide the results of at least one analysis for every pollutant in this table. Complete one table for each oulfall. See instructions for additional details. Pdhdam and CAS Number Wavallable) Maximum Values (include units) Average Values (Include units) Number of Storm Events Sampled Sources of Pollutants ; Grab Sample Taken During First 20 Minutes Flow -Weighted Composite Grab Sample Taken During First 20 Minutes Flow -Weighted Composite 06 and Grease N/A NIA N/A N/A 0. DO No flow Biological Oxygen Demand (BOD5) N/A N/A N/A N/A 0.00 NO flow Chemical Oxygen Demand (COD) N /A N/A N/A N/A 0.00 No flow Total Suspended Solids (TSS) N/A N/A N/A N/A 0.00 No flow Totall0rogen N/A N/A N/A N/A 0.00 No flow Total Phosphorus N/A N/A N/A N/A 0.00 No flow pH Minimum Maximum Minimum Maximum Part 8 — List each pollutant that is limited in an tyRuem gtaidefine which ttoe facility is subject to or any pollutant listed in the facility's NPDES Perin$ for its process wastewater,{if the facility is operating under an existing NPDES permit). Complete one table for each outfall. See the instructions for additional details and requirem. Pollutant and CAS Number (rfavailable) .p. ; Maximum Values (include units) Average Values (include Units) Number of Storm Events Sampled Sources of Pollutants Grab Sample Taken During First 20 Minutes Flow Weighted Composite Grab Sample Taken During First 20 Minutes Flow -Weighted Composite w -- EPA Form 3510-2F (1-92) Page V11-1 Continue on Reverse Cantinued from the Front Part C - List each pollutant shown in Table 217-2, 217-3, and 2F-4 that you know or have reason to believe is present. See the insiructions for additional details and requirements. Complete one table for each outfall. Pollutant and CAS Number (ifavarlable) Maximum Values rrnrlude units) Average Values rinciade unrts) Number - of Storm Events Sampled Sources of Pollutants Grab Sample Taken During First 20 Minutes Flow -Weighted Composite Grab Sample Taken During First 20 Minutes Flaw -Weighted Composite n/a n/a n/a n/a n/a CIAO n/a Part D — Provide data for the storm event(s) which resulted in the maximum values for the flow weighted oomposite sample. t. Date of Storm Event 2. Duration of Storm Event (in minutes) 3. Total rainfall during storm event (in inches) 4_ Number of hours between beginning of storm measured and end of previous measurable rain event 5. Maximum flow race during rain event (gallorts/minute or specify units) 6 Total now from rain event (gallons or spec y uritts) There has been no flow from this outfall within the last year. n/a n/a. ilia n/a - n/a 7, Provide a description of the method of fib-v., measurement or estimate. n/a EPA Form 3510-2F (1-92) Page VII-2 rly ,fig. 14 Table I. DAK Americas LLC Cedar Creek Site Outfall Locations, Dutfall Latitude Longitude Description Receiving Water Dry Weather Flow 001 34"58"08' 78*46"58' Stormwater from developed and undeveloped land throughout the plant Cape Fear River Yes property including the plant process areas and cooling tower blowdown.. 002 34" 58"08' ' 78°461158' Sanitary waste, treated process waste from the utility wastewater, Cape Fear River Yes cooling tower blowdown, boiler blowdown, steam condensate and sanitary and treated process.waste from DuPont Teijin FilmsTm, 003 34" 59"02' 78°47"26'Stormwater runoff..from the DAK resins plant. This'outfall is currently Cape Fear River No ✓" p;_,tmitted under NCS004389...DAK Americas -requests that DENR add this outfall to the new permit and, if added to the new permit, then to revoke NCS000389. This would consolidate all stormwater outfalls and process wastewater outfalls into one permit. A 34059"02' '78046"40' Stormwater runoff from the parking lot and paved areas where the Cape Fear River Small amount of Monsanto facility formerly stood. The outfall discharges onto a groundwater infiltration vegetative strip prior to entering the waterway. The outfall discharges onto a vegetative strip prior to entering the waterway. B1 34058"58' 78"46"39' Stormwater from the paved roadway used for in -plant transportation. Cape Fear River No The outfall discharges onto a vegetative strip prior to entering the waterway. B2 34058"56 78046"38' Stormwater from the paved roadway used for in -plant transportation. Cape Fear River Small amount of The outfall discharges onto a vegetative strip prior to entering the groundwater infiltration waterway. B3 34058"55' ' 78°46"38' Stormwater from the paved roadway used for in -plant transportation. Cape Fear River No The outfall discharges onto a vegetative strip prior to entering the waterway. C 34058"54' 78046"39' Stormwater from the railroad spurs used to transport materials. No Cape Fear River No unloading activities occur in this area. Sheet flow only through a vegetated strip ', Outfall Latitude Longitude Description Receiving Water Dry Weather Flow D 34058"54' 78046"42' Stormwater from railroad spurs used to transport materials. No Cape Fear River No unloading activities occur in this area. Sheet flow only through a vegetated strip E 340581149' 780461042' No industrial activity in this area. Area drains a small paved area. The Cape Fear River No outfall discharges onto a vegetative strip prior to entering the waterway. F 34058"42' 78046"50' Stormwater from developed and undeveloped land throughout the plant Cape Fear River Small amount of property including, process areas. Overflow from SW001. The outfall overflow from SW001 discharges onto a vegetative strip prior to entering the waterway. G 34058"41' 78046"50' Stormwater from activities associated with wastewater treatment basins, Cape Fear River No fuel oil storage and paved roadways used for in -plant transportation The outfall discharges onto a vegetative strip prior to entering the waterway. H 34058"45' 78°47"05' Stormwater from activities associated with the wastewater treatment Cape Fear River No plant. Outfall discharges onto a vegetative strip prior to entering the waterway. Extensive sampling was conducted for all outfalls and submitted with the permit renewal application in 1992. Outfalls A through G indicated low levels or less than detectable amounts of pollutants. Based on this documentation, the State decided that stormwater sampling would only be required from Outfall 001. For ease of accessibility, this sample is taken from the manhole designated SW -I, which is immediately upstream from Outfall 001. J" x • . . . . . . . . . . . . Ile- 101� ' - • / f � ���' T-I ! ' m � !l \ "a - � .ice+ __ T' . � � ••���}/n // clq V4 q i) ........ •.....• rn -V Nag; , 4p. 00 W X, N, F Ij n i go �•• zu WA . . ; RR LO uRi C3 4i. non :i` M, Wa, .!L-1 all J—J(3� Owl nw i 11 0 z .......,......o.a..,,,utn....,„..,,s..w.n.n �11a4 �MD ,� . •� '4 ,.�``. �,/ .f FM3.Lr 3LA31 3d. 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IMPCRVILWS WAVE TRCATMSN• ' ( [ ARE I AP It >t. 9.7 -R S LESffR rCY rOR XERNCE CDIPL[b N /` ❑ P RVIG MEAkdt0 Ll 171LrbwaWCA NA1ER'�L tl0, • �Y IA.MIrrkKr xiMLoaL mt L/''�1 ' I u41'ASiS US TAw \. „LLTr'ALL ' .AZ r"4 r" ii����SLI Ir F r4 r 4L re0 aiC5i1 INu7 ITtITi'atl () RA fLAL GL r.xll 1fT7 �9 r lax - rIy .c �t orr Le,o 5rrTltw / �:�' S A"' (�1 OUTFACE j(pyZAfi r r� AaR arsws. ~ � ��CCCIII 1G [PAsI(A um wx z5a uA INS -� -1••• { 6 l r • IVRAINAGE AREA 15 SL-Y M I— A:. I-- SA WLL-N ` I 1 �•�~_^ APPRUX. 15 ACRES I MA& PUW LtMODA 94 WLL.WS j •4F � PI.ANi 41% IMPERVIOUS J I M-L I— - CALLOUS �Ml DUTTA%.L [ rOMMAHEa alrAp-MNP '� e V erAMffrFlr.• a19R9•MAx �� _-- ' {� SEAasf [1AI[A 11 �0•VB11 ry ir4YSrlXc.EN aS]66-YBIr � A :1 IrBP-ve:r �LAR DAK Cedor Creek Site I� I Jr SWACL i, elf: - D�� _AU f -37 WC, t Fri 4a If 7. t 4, r :ff I r I 5 l ! S r ! r; DAK RESIN L,L+C PROPERTY LEMO I -`� SiORMWATER LINE ' CHEMX:AL SEWER IMPOUNDING SEWER i < I I I ------=----------, r-..__.._-��.-�__—_ •,. { 5 ---- rjEv 1 y0U5c� LEQNErmERG ELGG. ILF$-------- —----------- ,-- f —__________________________,. r ______ - �-- ram_ 1� l• q a••-7�r�`-.--- -1 I�- I `•� � "- is I I'o--.. _- �------- I SERYM _ Lr, ----- ----a -------------- ------------------ �- - T_s-------- L----- - r�i------- i WAREHOUSE i---" -L_ ___Llid, - I� ➢UT it i ➢MT i Ir CMT �� jj f� ar5 j �CGT� rRGF I u�a* Lu. ------ ---- — F--- I I -. I I STGRMdATER I BASIN BASIkPOUINING Ol11FALL 003 vTFALL OD? - REMOVED 'FALL 001 r r,r tRi f r c I { { t' DUPONT TEI,IIN FILMS PROPERTY qD Q�0 GRAPHIC SCALE IN FEET SITE MAP DAK RESINS, LLC FAYETTEVILLE, NORTH CAROLINA RALEIGH BRANCH mia SPRING FOR£Sr ROAD *MAE P.O. BOX 58m RALEIIGH. N.C. 27E5 —806Y ETIVIRONIAENTAi SERVECES FAX-(9(919 19)7790-9827 ENGINEERING , 7ES nNG SCALE: 1 " = 120' DRAWN BY: GLD CHECKED BY: MIRE .JOB NO- 1040-01-41 BC DATE: JUNE 2001 FlGURE 2 0 t g ILL) / 71 / CD NCS000389 A;A AW.�� NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor r Director Secretary STAFF REVIEW AND EVALUATION NPDES Stormwater Permit Facility Name: DAK. America NPDES Permit Number: NCS000389 Facility Location: 3216 Cedar Creek Road, Fayetteville, NC (Cumberland County) Type of Activity: Plastic Manufacture SIC Code: 2821 Receiving Streams: See Figure 1 River Basin: Cape Fear River Basin, Sub -basin 03-06-15 Stream Classification: WS-IV; CA Proposed Permit Requirements: See attached draft permit. Monitoring Data: See Table 1 Response Requested by (Date): Central Office Staff Contact: Retum to: Brian Lowther, (919) 807-6368 Special Issues: Issue_ Rating Scale: 1(easy) to 10 and Compliance history 6 Benchmark exceedance 6 Location (TMDL, T&E 7 species, etc) Other Challenges: 8 • Benchmark for 1,4 Dioxane • Figuring out the site with 3 owners Difficul Rating: 27/40 Special Issues Explanation: • 1,4-Dioxane was detected in the SW samples. It is a known carcinogen and has human health concerns. More information on this is below in the analytical monitoring section. APR 0 6 �!'{ r*N, � 1%13" Page 1 of 9 NCS000389 Description of Onsite Activities: • DAK is principally engaged in the manufacture of polyester chips, which will be used to produce various plastic items for industrial and/or consumer use. The polyester chips at this facility are manufactured in a continuous process which utilizes two primary process systems. • The manufacturing operations occur in the southwest portion of the property in the continuous polymerization (CP) and the solid state polymerization (SSP) plant. The railroads located on the southeastern portion of the property are for loading of product and unloading of raw materials. • DAK Americas LLC Cedar Creek Site is located in the Cedar Creek Industrial Complex. The complex also houses Dupont Teijin Films; Wellman, Inc (no longer in operation); and the DAK Service Complex (a utilities facility purchased from Monsanto in January 2004). The Service Center is located east of the Dupont Teijin film property and supplies utilities for both the DAK Resine Plant and the Dupont Teijin Film Plant. Utilities include steam, cooling water, demineralized water, and wastewater treatment. • Clear Path Recycling is now located on part of the DAK facility. Clear Path is the largest PET (Polyethylene terephthatate) recycling facility in the world. Clear Path Recycling has obtained 53 acres which was formerly part of DAK Americas 172 acre tract. Documents Reviewed: • NPDES Stormwater Permit Application Materials • National Heritage Program (NHP) Threatened and Endangered Species Database • SPU File • Central Files • EPA Sector -Specific Permit, 2008 • 303(d) List, 2008 draft, 2006 final • 2005 Cape Fear Basinwide Plan • DuPont FileNCS000056 • TRI Maps data and links. History: • August 15, 2003: Permit issued to DAK Resins LLC. Monitoring included 1,4-Dioxane and COD sampled annually for the first three years and quarterly during year four. • February 2, 2005: Name change to DAK Americas, LLC • January 251. 2007: Renewal letter sent. • March 6, 2008: Renewal Application received. Asked for SW outfall 003 to be included with their wastewater permit. This request was denied when the wastewater permit was renewed. • August 10, 2009: Request to transfer outfalls from DAK to Clear Path. Page 2 of 9 NCS000389 Figure 1: Map of Facility �S-R �4 _ S• J�+S9 % f� !1 � l l.. sAi7•„� •r i �" �, - ,t1 _ � ' � � ti� 1� )� �r } ! y � � J•• '� ti � . � � �'�,'osture. f3 rarsh � �'-,i`+ '-ti, - -£' �11;'t C � _ r�y1 z •ti . , -J i t S �i�mg Iti it •it if Ar, f �.i 11 `1.: //\ 4 s: afi,� .' f J 4- s 4+ DAK America LLC Cedar Creek S€te��: ��- : st ..`.� 1 � :�� r 1 J �' s r 'ram• • _7 �� 1 J 4j ✓� _"'G'`i:_!;+~ —. /' � :_��! 1' ram. f�! � ! +� -ef _ 4 }X/� �.� � �'�, • i � Jam^ �s �, » r s� , .. 6, _ /JJ i .`t s •i 4 ' ,ter "•' i . i.'e'� - � i £1� ��-'• ' 'G NCS000389 DAK America LLC DAK America LLC Cedar Creek Site A !: Latitude: 340 59' 00" N Longit-de: 780 47' 30" W f ,7 Comty: Cumberland Receiving Stream: Cape Fear River Stream Class: WS-IV; CA MYp Scale 1;24,OX SL&basn: 03-06-15 (Czpe Fear River Badn) Facility Location Page 3 of 9 NCS000389 Central Office Review Summary: 1, Owner's Other Permits: DAK America wastewater permit NC0003719. The effluent monitoring requirements include flow, TSS, BOD, NH3-N, Fecal Coliform, Total Residual Chlorine, Temperature, DO, pH, Total Nitrogen, Total Phosphorus, Acute Toxicity, and Conductivity. Also, have OCPSF parameters. o Air Quality Title V- 04319T18 o Synthetic Minor Air Permit — 04051 R30 o Permit to Discharge Wastewater Under the Public Works Commision's Industrial Pretreatment Program (application pending) — 2116RF Notes on Wastewater permit: our discharge permit for DAK Americas, LLC (formerly Monsanto, Fayetteville) has stormwater conditions and boilerplate that will need updating for this renewal (unless covered by your permit NCS000389). Update: the stormwater outfalls were not included in NC0003719 and need to be included in the SW renewal. 2. General Observations: Three companies located within the expansive property. + The old Monsanto facility, now Clear Path Recycling, was used to manufacture Round -Up. • Site conditions are such that DAK and Clear Path share one SW outfall (4001). DAK has representative outfall status for their single #001 outfall_ Clear Path has numerous others. • The site is 26,1 acres with 4.72 acres on impervious • In the application, Cobalt is listed as a potential pollutant not covered by analysis. Cobalt is in the TR1 for being at the facility. The Cedar Creek site used cobalt as a toner additive. The plant has recently discontinued its use; however, one 2000-lb tote bin remains on site. It is located inside in the Logistics Warehouse and will be returned to the manufacturer with the next nionth. 3. Imnaitment: The 2006 303(d) includes the Cape Fear River 18-(26)c (froze Grays Creek to Lock and Dam 3) for a Chlorophyll a violation and 18-(26)d (from Lock to Dam 3 to NC41) for a Mercury Fish Advisory. Basinwide Plan indicates the Cape Fear River 18-(26)b (from Peares Mill Creek to Grays Creek) has turbidity and fecal coliforni as stressors. The impainnent language was not added to the permit because thesc segments of the Cape Fear are not the same segment of the Cape Fear where the facility's discharges are located. The City of Fayetteville water supply intake looks to be about 12 miles upstream based on the classified streams layer is GIS. The stream segment is identified as "From City of Fayetteville water supply intake to mouth of Hammond Creek." 4. Threatened and Endangered: Based on the Natural Heritage Virtual Workroom there are no federal protected species within two miles of the facility. 5. Location: Six outfalls flow to the Cape Fear River: + 001 -- 34 58' 08", -78' 46' 58" — SW from developed and undeveloped land including plant process areas and cooling tower blowdown. • 002 — 34 58' 08", -78' 46' 58" — Wastewater • 003 — 34 59' 02", -78' 47' 26" — Stormwater runoff from DAK resin plant. + F — 3458' 42", -78 46' 50" - SW from developed and undeveloped land. Overflow from SW001 • G — 34 58' 41 ", -78 46' 50" — SW from activities associated with wastewater treatment basins, fuel storage and paved roadways used for in -plant transportation. The outfail discharges onto a vegetative strip prior to entering the waterway. • H — 34 58' 45", -79 47' 05" — SW from activities associated with the wastewater treatment plant. The outfall discharges onto a vegetative strip prior to entering the waterway. 6. Industrial Changes Since Previous Permit: None provided. Analytical Monitoring Notes: The analytical samples in central files are shown in Table 1. A letter was included to explain a 2040 mg/l COD value. They conducted a visual search for potential contamination and no visual Page 4 of 9 NCS000389 contaminates were detected. Another sample was taken from the stormwater pond and the value was 13.3 mg/l. The pertnittee believes the original sample was invalid. EPA 2008 Multi Sector -Specific Permit, Sector C for Chemicals and Allied Products: Subsector C4 Plastics, Synthetics, and Resins (SIC 2821-2824) recommends monitoring for Total Zinc. Zinc will not be added to the permit because it does not seem to be a pollutant ofconcem based on the industrial activities of this site. Based on the last staff report, 1,4 —Dioxane was added to the requirements as the result of a previous spill on 7/16/2002. The permit file included data taken for the pervious renewal and the last two samples indicated there was some 1.4-Dioxane in the stormwater (see Table 1). 1,4 —Dioxane is a known carcinogen and is a very persistent chemical that does not readily break down. In this case, an aquatic life based stormwater benchmark would not be helpful because it has high human health concerns. For example, the stormwater benchmark would be 1100 mg/L (calculated'/x FAV) compared to the human health based instream standards of 3.2 ug/L for water supplies and 730 ug/L for general human health exposures (Class C waters). A 10 day child exposure rate has been developed for this chemical of 400 ug/L. (Information based on an email from Nikki Remington 2/25/10) - The reviewer recommends that the facility should be aware of any 1,4 - dioxane levels that raise human health concerns, particularly with a discharge to WS-CA. Because of the previous spill, a benchmark will trigger more investigation or more clean-up if needed. The Water Supply standard is not typically used even when receiving waters are W S because it is not necessarily appropriate for a stormwater benchmark. This more stringent W S value should be noted, but the reviewer recommends, the 10 day child exposure rate of 400 ug/L be used as the benchmark. This benchmark reflects a time frame more consistent with stormwater events (10 days vs lifetime exposure for the human health/water supply numbers) and would be protective of the more sensitive population (children); this values seems to be the most appropriate to prompt the facility to respond to a possible problem. However, if future monitoring detects levels above the WS standard, DWQ may want to investigate potential WQ standard violations. Sample results from previous renewal: Lead — 0.01 mg/l (benchmark = 0.033 mg/1) Oil and Grease — 5 mg/1 (benchmark = 30 mg/1) pH — 7.35 (benchmark = 6-9 su) TSS —17 mg/l (benchmark = 100 mg/1) Data from the previous permit is in Table 1. Monitoring for NCS000056 — DuPont Teijin Films included COD, Oil and Grease, and pH. COD, 1,4 —Dioxane, Oil and Grease, and pH have been added to the permit because they are potential pollutants onsite. Oil and Grease will be added to make the parameters consistent with the DuPont permit. 8. Qualitative Monitoring Notes: None included in the application. DENR-FRO APR 0 6 20 DWO Page 5 of 9 NCS000389 Table 1: Analytical Monitoring Required Sampling Range Sample Date Total Flow MGD Precipitation (in) Duration (hours) 1.4- Dioxane COD Benchmark: 0.4 m L* Benchmark: 120 m L* Outfall 003 11 /19/2003 0.71 1 2 <0.025 17 6/4/2004 0.218 0.3 0.67 <01 13.3 7/29/2005 2.97 4.2 4 <0.005 10/6/2005 1.9 2.7 36 BDL 13.3 11/8/2006 1.2 1.8 24 211 /2007 1.06 1.5 25.5 13.3 Over Current Benchmark Data Not Collected Benchmarks not in pervious permit Page 6 of 9 NCS000389 Discussions with permittee: Elizabeth Wike at DAK. Office: (910) 3714498, Mobile: (910) 5124883, ewike@dakamericas.com From email on 2/18/10: Beginning on the west end, the first tract is owned by DAK Americas. This area is the location of DAK's Resins Plant. The area to the east of DAK's Resins Plant is the Dupont facility. Moving further to the east is a large tract that reaches from Highway 53 on the north to the Cape Fear River on the south. The northern portion of this property contains DAK Americas Utilities, the southern portion contains DAK's wastewater treatment plant. The tract of land on the north east belongs to Clear Path Recycling. Stormwater outfalls were previously included in DAK's NPDES permit for the wastewater treatment plant for the outfalls from the DAK Utilities Area, DAK Wastewater Treatment Plant Area, and what is now Clear Path Recycling, When DAK applied to renew its NPDES permit, DENR decided to remove these outfalls from the NPDES permit and have them included in the stormwater permit. The stormwater permit application for the DAK Resins site was submitted a couple of years ago. It only included one outfall from the retention pond shown on the south east corner of the property. This stormwater from this pond rarely discharges to the Cape Fear River because most of the water either evaporates or infiltrates to the ground before reaching the overflow from the pond. The DuPont facility is permitted separately. Can you tell me how cobalt is used on the site? How much is on site and where it is stored? From email on 3/23/10: The Cedar Creek site used cobalt as a toner additive. The plant has recently discontinued its use; however, one 2000-1b tote bin remains on site. It is located inside in the Logistics Warehouse and will be returned to the manufacturer with the next month. Page 8 of 9 NCS000389 Revised Permit Recommendations: Analytical Monitoring: 1. COD and 1,4—Dioxane have been maintained in the permit. Oil and Grease and pH have been added to the analytical monitoring requirements. Parameters added because they are potential pollutants and they are consistent with NCS000056 DuPont which is on the same site. 2. All analytical monitoring has been set to semi-annually during a representative storm event as defined in Part II Section B. The permittee must also document the total precipitation for each event. If no discharge occurs during the sampling period, the permittee must submit a monitoring report indicating "No Flow" within 30 days of the end of the six-month sampling period. Additionally, samples must be taken a minimum of 60 days apart, as specified in Table 2. 3. Benchmarks for analytical monitoring have been added to this draft permit. Exccedances of benchmark values require the permittee to increase monitoring, increase management actions, increase record keeping, and/or install stormwater Best Management Practices (BMPs) in a tiered program. If the sampling results are above a benchmark value, or outside of the benchmark range, for any parameter at any outfall then the facility shall follow the Tier 1 guidelines which require a facility inspection within two weeks and implementation of a mitigation plan within two months. If during the term of this permit, the sampling results are above the benchmark values, or outside of the benchmark range, for any specific parameter at a specific discharge outfall two times in a row (consecutive), then the facility shall follow the Tier 2 guidelines which require a repetition of the steps listed for Tier 1 and also immediately institute monthly monitoring for all parameters at every outfall where a sampling result exceeded the benchmark value for two consecutive samples. 4. The permittee is required to collect all of the analytical and qualitative monitoring samples during representative storm events as defined in Part II Section B. Qualitative monitoring is required regardless of representative outfall status. 5. The permittee is responsible for all monitoring until the renewal permit is issued. See Footnote I of Tables 1, 4, and 5. 6. The flow reporting requirement has been removed per DWQ revised strategy. (The total rainfall parameter is in this permit, however.) 7. Vehicle maintenance monitoring has been revised to semi-annually in order to coincide with analytical and qualitative monitoring. Other Proposed Changes to the Previous Permit: I . Additional guidance is provided about the Site Plan requirements. The site map must now identify if the receiving stream is impaired and if it has a TMDL established. It must also describe potential pollutants in each outfall. The map requirements are stated more explicitly. And, the site plan must contain a list of significant spills that have occurred in the past three years and also must certify that the outfalls have been inspected to ensure that they do not contain non-stormwater discharges. Additional information is provided in Part II Section A. 2. Additional requirements for the Stormwater Management Plan have been specified in Part II Section A. More details regarding secondary containment are provided. 3. Additional requirements for the Stormwater Pollution Prevention Plan have been specified in Part II Section A. The plan must also be updated annually to include a list of significant spills and to certify that the outfalls do not contain non-stormwater discharges. 4. The facility must now implement a semi-annual Facility Inspection Program of the site's stormwater management controls as specified in Part H Section A. 5. Information regarding the No Exposure Exclusion has been added to this draft permit. If industrial materials and activities are not exposed to precipitation or runoff as described in 40 CFR § 122.26(g), the facility may qualify for a No Exposure Exclusion from NPDES stormwater discharge permit requirements. Additional information is provided in Part I Section A. Page 7 of 9 Lowther, Brian From: Lawyer, Mike Sent: Tuesday, April 27, 2010 1:48 PM To: Lowther, Brian Cc: Henson, Belinda Subject: RE. Staff Report comments for NCS000389 Attachments: Staff Report comments-DAK Americas-NCS000389.pdf Follow Up Flag: Follow up Flag Status: Flagged Brian, Please see attached. Along with our regional office comments, I've included a map of the overall site with markups for which outfalls belong to which permitted facilities. This information is based on my conversations with facility staff and reviews of the other permitted facilities (DuPont & Clear Path Recycling). If you need clarification or any other information let me know. Thanks, Mike Michael Lawyer, CPSWQ Environmental Specialist NCDENR-Division of Water Quality Surface Water Protection Section Fayetteville Regional Office Direct: (910) 433-3329 Main: (910) 433-3300 Fax: (910) 486-0707 e-mail: mike.lawyer@ncdenr.gov (please note my current e-mail address) *E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Lowther, Brian Sent: Friday, April 23, 2010 4:07 PM To: Lawyer, Mike Subject: RE: Staff Report comments for NCS000389 Thanks for helping me with the outfalls at these sites. I was having a hard time getting them straight based on the maps. I'll look for your comments soon then. Don't feel like you have to rush them. Brian From: Lawyer, Mike Sent: Friday, April 23, 2010 3:59 PM To: Lowther, Brian Subject: RE: Staff Report comments for NCS000389 Yes, I had asked her about that and was waiting on her reply before providing you with comments on the staff report. I think I have finally been able to pinpoint which outfalls belong'to which company at the large facility. There are a total of _AWA . AMMU NCDENR North Carolina Department of Environment and Natural Resources Division of Water Duality Beverly Eaves Perdue Coleen H. Sullins Governor Craig Leite, Cedar Creek Site Manager DAK Americas LLC 3468 Cedar Creek Road Fayetteville, North Carolina 28301 Dear Mr. Leite: Director April 22, 2009 Subject: NPDES Permit DRAFT Perrhit No. NCO003719 DAK Americas, LLC — Cedar 3468 Cedar Creek Road Fayetteville, NC 28301 Cumberland County Dee Freeman Secretary In response to your request to renew the subject NPDES permit, the Division of Water Quality (DWQ or the Division) hereby transmits this draft permit for your review and comment.,Please note that this permit is set to expire on October 31, 2011. Please review this draft carefully to ensure your thoroughly understanding of permit conditions and requirements. Concurrent with this transmittal, the Division will solicit public comment by publishing a notice in newspapers having circulation in the general Cumberland County area, as required by the NPDES Program. Should you wish to comment on this draft or correct possible errors, please contact the DENR / DWQ / NPDES Program in writing no later than 30 days after receiving this -document. Review of the Renewal Application and Engineering Alternatives Analysis (EAA) — The Division has reviewed DAK's updated permit Renewal Application (received December 11, 2008) and its associated revised Engineering Alternative Analysis (EAA) received March 5, 2008. The Division notes that the Permittee's lowest cost -estimate comparison of viable discharge alternatives falls within 13% considering, a) remaining connected to the Fayetteville PWC, or b) continuing discharge to the Cape Fear River. Historically, the Division has considered EAA discharge -alternative costs equally viable if within 15%. In light of water quality considerations and the Division's mission to eliminate discharges, we ask that you reconsider your choice to abandon your active city sewer connection and to continue surface -water discharge to the Cape Fear River. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury SL Raleigh, North Carolina 27604 ne Phone: 919-807.M\ FAX: 919-807-64921 Customer 5ervjw 1-877-623-6748 O1�1CaI ohna Internet vrww,ncwaterquality.arg _ �►?Qtl��+�"'/ An Equal OpporlunitylAffirmativaMon Employer Naturally K aill Decision Against Future Renewal — The Division understands that DAK currently discharges approximately 0.030 MGD (about 15%) of its treated effluent via the city sewer system to the Fayetteville PWC, and has done so since May 1, 2006 under the PWC's Pretreatment Program. Considering the Division's NPDES directives to eliminate a point -source discharge when faced with a viable discharge alternative, the DWQ will not consider further application to renew this permit. It follows then that, DAK must abandon all treated effluent discharge to the Cape Fear River, and make all changes and upgrades necessary to convey 100% of its effluent flow to the City of Fayetteville. The Division has therefore added a permit special condition requiring this compliance on or before permit expiration on October 31, 2011 (see permit Special Condition A. (5.). 1 ;The Division has made the following additional changes to the previous permit- U r ff 1' !Revised Flow and Wastewater Treatment Plant Downgrade — Based on DAK's revised flow r estimates (2007), the Division has lowered the permit flow limit at Outfall 002 from 0.500 to 0.300 MGD to accommodate the full range of the 2007 estimates. With this decrease in permitted flow, ,j�-_-•DWQ has downgraded this wastewater treatment plant from Grade III to Grade U. Therefore, monitoring frequencies for many parameters have been relaxed from 3/Week to I/Week [see permit, Part A. 1.)]. 2. Effluent Limits and Monitoring Conditions — The Division recalculated limits for parameters of concern required under federal categorical regulations for Organic Chemicals, Plastics and Synthetic Fibers (OCPSF) in compliance with §40 CFR 414.40, Subpart D, 414.41 Best Available Technology (BAT) for Thermoplastic Resins, and §414.91 (b), Subpart I for Direct Discharge Point Sources That Use End -of -Pipe Biological Treatment. The Division applied these calculations using a long-term average flow (as recommended by EPA) of 0.200 MGD based on data submitted by the Permittee (January 2005 through December 2008). Monitoring frequencies for these parameters remain 1/Year (unchanged from the previous permit) except for one parameter, now water -quality limited (2, 6 di-nitrotoluene) to be -monitored 1/Quarter. Total Residual Chlorine (TRC) — A TRC limit has also been added to the permit (28 ug/L), consistent with the new statewide standard for chlorine. However, compliance is required only if chlorine is used, and because of difficulties quantifying TRC in a wastewater matrix, values detected below 50 ug/L will be considered compliant with the permit [see permit, Part 1. (A.), TRC footnote]. 4. Stormwater Outfalls — DAK has requested that this renewal combine under a single permit, this OCPSF-regulated effluent, with stormwater outfalls permitted under stormwater permit NCS000389 (also in renewal). In light of the Division's intent not to renew this permit, this request is hereby denied. Previous references to stormwater have been removed from this permit. They will be included in the renewal of your active stormwater permit NCS000389. 1617 Mail Service Center, Ralegh, North Carolina 27699-1617 Location: 512 N. Salisbury St Raleigh, North Carolina 27604 One Phone: 919-807.63001 FAX; 919-807-64921 Customer Service: 1-877-623.6748 NorthCarolina Internet: www.ncwaterquality.org �5//� An Equal Opportunity 1 Affirmative Action Employer Y �/ �{�'}`ural . = 5 � Proposed Plastic Bottle Recycling Facility — DAK has asked the Division to permit a proposed new onsite plastic bottle recycling facility. The Division understands that OCPSF-regulated process -contact wastes will be generated from two existing warehouses (located near DAK's eastern property perimeter); wastes to be routed to the existing onsite WWTP. We further understand that DAK intends to provide an open, uncovered area north of these warehouses for product bulk storage. This recycling facility is hereby permitted, however its effluent flow, waste concentrations, and stormwater needs remain uncharacterized. Therefore, after receiving an Authorization to Construct (ATC) permit from the Division's Construction Grants and Loans, please provide information concerning flow, waste character, and stormwater needs, prior to start up, so that the Division may modify permits, if needed. Following the mandatory 30-day public comment period, the Division, will review all pertinent comments and take appropriate action prior to issuing a final NPDES permit. If you have questions concerning this draft permit, please contact me by e-mail Ooe.corporon @ncmail.net), or call me at (919) 807-6394. xe� ly, Joe R. C oron, L.G. NPD ogram, East Enclosure: NPDES Permit NCO00371 (DRAFT) CC' Fayetteville Regional. Office/Surface Water Protection Section, Attn: Mark Brantley NPDES Program PERCs Unit Stormwater Permitting Unit, Attn: Jennifer Jones Aquatic Toxicology Unit, Attn: Susie Meadows EPA Region 4, Attn: Marshall Hyatt DAK Americas LLC, 3500 Daniels Road, N.E., Leland, NC, 28451, Attn: Elizabeth Wike 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location 512 N. Salisbury St Raleigh, North Carolina 27604 ne Phone: 919-807-M \ FAX: 919.807-64921 Customer Service: 1-877•623.6748 OhCarO/hna intemet;www.ncwaterquality.orgm- �atsfLQL{y An EgvW OpporW* 1 Affi �ti" AcW EmMw Permit NC0003719 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES -DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM PDES) In compliance with the provision of North Carolina General Statute and regulations promulgated and adopted by the North Carolir<, Commission, and the Federal Water Pollution cyolntr is hereby authorized to di to receiving waters effluent limitations, hereof. This permit shall become effective F 15.1, other lawful standards •onmental Management as amended, a facility located at , Fayetteville unty ir�River in the Cape Fear River Basin in accordance with and other conditions set forth in Parts I, R, III and IV , 2009. This permit and authorization to discharge shall expire at midnight on October 31, 2011. Signed this day , 2009. Coleen H. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission Permit NCO00371 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked, and as of this issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions described herein. is hereby authorized to: 1 2. DAK Americas, LLC continue to operate an existing 0.300 MGD wastewater • flow equalization, • spill basin • pH adjustment / • oil skimming • comminutor • dual aeration basins • clarifier • parshall flume • sludge pump station • dual aerobic digester • aerated biosolids ho: • biosolids dryin bc� d located at the DAK� Cumberland County, (WWTP) consisting of Cedar Creels Road, south of Fayetteville in after receiving an Authorizationto'Construct (ATC) permit from the Division's Construction Grants and Loans, construct an OCPSF-regulated plastic bottle recycling plant with connection to the onsite WWTP, and upon completing construction, submit an Engineer's Certification form, and after receiving Authorization to Operate (ATO), - 3. discharge from said treatment works and plastic bottle recycling plant via Outfall 002 (located on the attached map) into the Cape Fear River, a Class C waterbody within the Cape Fear River Basin. PMKM Permit NC0003719 A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to discharge from Outfall 002. Such discharges shall be limited and monitored by the Permittee as specified below: "pSs t ''R-{ F-}.[tK^ "%c e, Effluent',f a-°��eCflaraeterlshc.s,{s'AA�t'xRe ` ♦ 44 .3G r . i';.. °, ,`y. w� ,�-` aye' 1�_u ♦` ''�`e�' + t -. } `, Y m3: }��_' tjnyq,syt �^S Monitorin a ulrements'N�#Y Monthly-: »' xt J , a Avera e-;Y. i �1 J't_ DailyI u e ..ATM - Maximum xs :YY .v .X f:MeaSurement q3 s -.. .- .rY , " +t �` 7, a Fregnencyr Y Samples d ZZ = C'�'y- .'Ya' Y 3 #Sampled° . v�,�� I Location Flow 0.300 MGD Continuous Recording I or E Total Suspended Solids (TSS) 66 lbs /day 216 lbs/day 1/Week Co osite E BOD5, 200C (April I — October 31) 16 lbs /day 21 Ibs /day 1/Week Composite E BOD5, 20°C (November I — March 31) 32 lbs /day 42 lbs /day l/Week Composite E NH3-N (April 1-October 31) 21 lbs /day 42 lbs /day I/Week Composite 2 1 E NH3-N (November I — March 31) 42 lbs /day 84 lbs /day e k Composite E Fecal Coiiform(geometric mean 1/Week Grab E Total Residual Chlorine 28 µg/L /�ek Grab E Temperature °C / I Ntrek, Grab E Dissolved Oxygen �. 1/We Grab E H Not <6.0 nor > 9.0 scan* 'ts 1/Week \ Grab E Total Nitrogen(NO2 + NO3 + \ \ I,(Quarter \ Composite E Total Pho horus "/Quarter .Gqmposite E Acute Toxicity1/Quarter composite E Dissolved Oxygen 6 \\ \ Variable 7 Grab U & D Temperature (°C) / r . Variable . Grab U & D Conductivity % ` � N_ aVAable Grab U & D Footnotes: 11.11, 1 E = Effluent; I = Influent; stream 2 ni_ 04�4tfall. downstream, 100 yards upstream of Lock and Dana #3. 2 Composite samples bye erated\ 3 otal Residual Chi ride (i'RC) - erea ,l . -level is cult to quantify in a wastewater matrix, the Division shall considers effluent TRk \ hue r orted belo µg/L to be "in compliance" with this permit. However, the Permittee 3ha . cobtinue to�re{io a�l values recorded using North Carolina -certified field and lab test methods, even if these values fall b8ow 1L. 4 Effluent dissolved oxygen O shall not below 5 mg/L. The Permittee shall collect effluent DO downstream of the combined effluents of Outfa ksr01 and�0�. 5 Whole Effluent Toxicity (WET) ss acde toxicity P/F at 90% using Fathead Minnow. WET tests shall be conducted in February, May, Augl3st�aiadNovember [See Part A. (2.)]. Samples for toxicity shall be collected downstream of the combined effluents iif Outfalls 001 and 002. 6 Receiving Stream Monitoring — As a member of the Middle Cape Fear River Basin Association, the Pernuttee's instream monitoring responsibilities are hereby waived by Memorandum of Agreement. However, should this membership terminate for any reason, the Pe tnittee shall notify the Division immediately, and the Permittee shall immediately resume instream monitoring requirements, as specified herein. 7 Variable Sampling — the Permittee shall collect receiving -stream samples 3/Week during the summer months of June through September and 1/week for the remaining months of the year. The Permittee shall add no chromium, zinc, or copper to the treatment system except as pre -approved additives to biocide compounds or those resulting from the normal degradation of process piping or equipment. The Permittee shall discharge no floating solids or foam visible in other than trace amounts. Additional effluent limitations and monitoring requirements apply to this permit [see additional tables, Part A. (I.) continued, and Parts A. (2.) through A. (S.) Abandoning Discharge]. Permit NCO003719 A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (Continued) During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from Outfall 002. Such discharges shall be limited and monitored by the Permittee for OCPSF parameters, as specified below: EfIIuenty Charaeteristics� >� " " }. � s Limits DAIIJY MONTHLY AVERAGE �� a TXounds/da unds/da �. Monitoring :. y Regmrementsv>" reet�s_ ` Sa s+� Mesttrm�nt Sample mple ;- - .: Frequency Type" Location.: _ - Acenaphthene 0.098 0.037 lNear Grab Effluent Acenaphthylcne 0.098 0.037 ][Year Grab Effluent Acrylonitrile 0.402 0.159 I/Year Grab Effluent Anthracene 0.098 0.037 I/Year lab Effluent Benzene 0.226 0.06I I/Year Z Grab Effluent Benzo(a)anthracene 0.098 0.037 '/Year Effluent 3,4-Benzofluoranthene 0.101 0.038 1/Yeat-\\/ 'Giab Effluent Benzo(k)fluoranthene 0.098 0.037 fYear' Grab\ Effluent Benzo(a)pyrene 0.101 0.038- <' l/Year Grab\ Effluent Bis(2-ethylhexyl) phthalate 0.463 0.171 \1/Xcar Grab \Effluent Carbon Tetrachloride 0,063 0.039,- 17Xe'q,,' / Grab \Effluent Chlorobenzene 0.046 0.025\ 1/Year Grab Effluent Chloroethane 0.445 0.173 \ -,,`-q/Year\ \ Grab Effluent Chloroform - 0.076 .035 \ `IYxear \ \ Grab Effluent 2-Chlorophenol 0.163�/ AYYf "\ \ \Drab Effluent Chrysene 0.00 ( 0.P37, , IYYear\ '"Grab Effluent Di-n-butyl phthalate 0.095\ \ 0,041 \'/Year Grab Effluent 1,2-Dichlorobenzene / 0-.27,� \ \�/0.12 '];Year Grab Effluent 1,3-Dichlorobenzene / % 0. \ \ <(1.051 \A; Year Grab Effluent 1,4-Dichlorobenzene \ 0.046 \ \0:Q25 --.--,I/Year Grab Effluent 1,1-Dichloroethane \.-0.098 003q ][Year Grab Effluent 1,2-Dichloroethane \ `Q350 1 0.113 I/Year Grab Effluent 1,1-Dichloroethylene "Q-641 7 10.027 I/Year Grab Effluent 1,2-trans-Dichloroethylene 0.0 % 0.035 I/Year Grab Effluent 2,4-Dichlorophenol 0.186\ .- 0.065 I/Year Grab Effluent 1,2-Dichloropropane 0.382 0.254 '[Year Grab Effluent 1,3-Dichloropropylene 0.073 0.048 ][Year Grab Effluent Diethyl phthalate 0.337 0.134 I/Year -Grab Effluent 2,4-Dimethylphenol 0A60 0.030 11Year Grab Effluent Dimethyl phthalate 0.078 0.032 I/Year Grab Effluent 4,6-Dinitro-o-cresol 0.460 0.129 '[Year Grab Effluent 2,4-Dinitrophenol 0.204 0.118 I/Year Grab Effluent 2,4-Dinitrotoluene 0.473 0.188 I/Year Grab Effluent Ethylbenzene 0.179 0.053 I/Year Grab Effluent Fluoranthene 0-113 0.041 I/Year Grab Effluent Fluorene 0.098 0.037 I/Year Grab Effluent [Part A. (L) continues on next page] Permit NC0003719 A. (1.) . EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (OCPSF - Continued) Efiliieat''27 �� Cha a tei�ShCs� - r x ; z , � Liymits �. _'Moa�rt©rinbQ�+`Reyu�'�rements,�>, �x'_w3. � •* f ,�.'���� � ",.,. MA�MUM ndsliia mONTHLY_ ,AVERAGE ounds/da ��" Measurement Fq° Y&& Sample �� Typea h ' Sample ° Hexachlorobutadiene 0.081 0.033 1/Year Grab Effluent Hexachloroethane 0.090 0.035 1/Year Grab Effluent Methyl Chloride 0.315 0.143 1/Year Grab Effluent Methylene Chloride 0.148 0.066 t/Year Grab Effluent Naphthalene 0.098 0.037 1/Year Grab Effluent Nitrobenzene 0.113 0.045 1/Year Grab Effluent 2-Nitrophenol 0.115 0.068 1/Year Grab Effluent 4-Nitrophenol 0.206 0.119 1/Year lap Effluent Phenanthrene 0.098 0.037 1/Year dab Effluent Phenol 0.043 0.025 1/Year b Effluent Pyrene 0.111 0,041 1/Yeaf\v Crab Effluent Tetrachloroethylene 0.093 0.037 LA'eaj/ Grail\ Effluent Toluene 0.133 0.043 < 1 ar Grab\ Effluent 1,2,4-Trichlorobenzene 0.232 0.113 lLeM Grab 'fffluent 1, 1, 1 -Trichloroedme 0.090 0.035 1/Yeaz, Grab \E%fluent t,1,2-Trichloroethane 0.090 0.035 \ ` \ 1/Ye4 X Grab Effluent Trichloroethlene 0.090 0.035 \\ /Year \ \ Grab Effluent Vinyl Chloride 0.445 �- t73 \ '- /Mean \ Grab Effluent Manitoruigy CteristiesY ts. � d s � � �° �, �,, irem �� �Citaf; , *L � s �.. ,.�.'Re nsrements-� rr �, �k,}ur, MONTALY Measurement= Samples Sample " �'�yfe w�+ MAXKMUMA r } =Frequency ��, �s»,t TypegI�ocahonk pouAs/ji 2,6-Dinitrototuene \ \ 0.423 \ 1/Quarter Grab Effluent Total Chromium 4.597\ \ 1.842 'J/Quarter Grab Effluent Total Copper 5.610 \ 2.401 1/Quarter Grab Effluent Total Cyanide 1.992 \0.�7 l 1/Quarter Grab Effluent Total Lead 1.145 \ 0.53.r 1/Quarter Grab Effluent Total Nickel 6.605 3:805 1/Quarter Grab Effluent Total Zinc 4.332 1.743 1/Quarter Grab Effluent Footnotes: 1. Cyanide --The Division shall consider all cyanide values reported below the equivalent of 10 µg/L to be "compliant" with this permit. However, the Permittee shall submit all values , reported by a North Carolina -certified laboratory (even if values fall below I0 µg/L), and the Permittee shall use these real values to calculate required averages, if any. Permit NCO003719 A. (2.) ACUTE TOXICITY PASS/FAIL PERMIT LIMIT (QUARTERLY) The Permittee shall conduct acute toxicity tests 1/Quarter using protocols defined in the North Carolina Procedure Document entitled "Pass/Fail Methodologyfor Determining Acute Toxicity in a Single Effluent Concentration" (Revised July, 1992 or subsequent versions). The monitoring shall be performed as a Fathead Minnow (Pimephales promelas) 24-hour static test. The effluent concentration, at which there may be at no time significant acute mortality, is 90% (defined as treatment two in the procedure document). Effluent samples for self -monitoring purposes must be obtained during representative effluent discharge below all waste treatment. The tests will be performed during the months of February, May, August, and November. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGE6C. Additionally, DWQ Form AT-2 (original) is to be sent to the following address: Attention: NC DENR / DWQ / Environmental Sciences 1621 Mail Service Center Raleigh, N.C. 27699-1621 Completed Aquatic Toxicity Test Forms shall he filed with days after the end of the reporting period for which the rep( Test data shall be complete and accurate and include all in association with the tonicity tests, as well as all dose! toxicity sample must be measured and reported if chlora Should there be no discharge of flow fro"acili the Permittee will complete the inforpatitylded at facility name, permit number, pipe n ber, coun4 and Flow" in the continent area of the fo The reporthal the address cited above. x Branch no later than 30 rrii&allphysicak&asurements performed eE l residual chilortnr' a of the effluent for disinfection of the waste stream. ch toxicity monitoring is required, toxicity (AT) test form indicating the r report with the notation of "No Environmental Sciences Branch at Should any single quarte�r y'moni ring'indicate a -failure tpmeet specified limits, then monthly. monitoring will begin im�mediateln�d uA time tbat a,s ngle test is passed. Upon passing, this monthly test requirement will reve to quarte"' in the months specified above. Should the Permittee fail to rn��itor durmg) a inontli in which toxicity monitoring is required, then monthly monitoring will begin immediately until s cYime that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly \the nponths specified above. Should any test data from either these monitoring requirements or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last clay of the month following the month of the initial monitoring_ Permit NC0003719 A. (3.) BIOCIDE APPROVAL The Perxnittee shall obtain approval from the Division's Aquatic Toxicology Unit prior to discharging any biocide (not previously approved by the Division) under this permit. Approval for use of any biocide not previously The Permittee shall request approval of any new unauthorized biocide at least 90 days in advance of planned usage. Contact the Aquatic Toxicology Unit for detailed instructions on requesting biocide approval: NC DENR / DWQ / Aquatic Toxicology Unit 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Concentrations of chromium, copper, or zinc added to biocides shall not exceed applicable water quality standards or action Ievels in the receiving stream. /\ A. (4.) LABORATORY TEST -METHOD QUANTITATI,O.NLEtyELS AND COMPLIANCE For a given parameter, the Permittee must perform, or cause to'perform, the state -, analytical test method with a practical quantitation level (PQL) at or below the NPDE�permit limit. If n�t tecbnically feasible, the Permittee shall employ the state -certified analysis with the lowest available test-metHod\PQL, and any value reported as "not detected" by this test method shall{lie,4eemed `incompliance" with this,permit. A. (5.) ABANDONING DI On or before permit expiration OCPSF-regulated wastewater the Division's Fayetteville Re. Concurrent with the aliove,�the 1 sufficient to convey 1006of its (PWC) via its existing city�W'c Plan (LTMP) activated May;�� 31,�0,�1), the Fermittee sfiall discontinue all discharge of ,�ear ever, andshall formally abandon, to the satisfaction of ,e, .all,treated Vaste-to-surface-water facilities. Il provide wastewater treatment system upgrades, luent flow to the Fayetteville Public Works Commission ierAlon, and update its existing Long Tenn Management fiance with PWC's NPDES Pretreatment Program. Should treatment -system upgradeslieq&re significant alteration to the existing system, the Permittee shall apply to the Division's Construction Grants and Loans for an Authorization to Construct (ATC) permit. DENR / DWQ I NPDES Program, .toe IL Corporon, NPDES East FACT SHEET FOR NPDES Permit Renewal Permit NCO003719 INTRODUCTION DAK Americas, LLC - Cedar Creek Site (herein referred to as DAK or the Permittee) requires a National Pollutant Discharge Elimination System (NPDES) permit to discharge treated wastewater to the surface waters of the state. The permittee's 5-year permit has expired and they have requested renewal from the Division of Water Quality (the Division or DWQ). This Fact Sheet summarizes background information and rationale used by the Division's NPDES Program to determine permit -limits and monitoring conditions. FACILITY RECORDS REVIEW Facility Description. DAK Americas, LLC (Table I) treats wastes from their manufacture of polyester resin chips and also from neighbor_ ing DuPont Teijin Films (both OCPSF regulated). A Service Complex provides utilities to both DAK and to DuPont including steam, cooling water, chilled water, demineralized water, and wastewater treatment. The Service Complex also treats local domestic wastes from plant personnel. Wastewater treatment facilities consists of flow equalization, spill basin, pH adjustment, oil skimming, comminutor, dual aeration basins, clarifier, parshall flume, sludge pump station, dual aerobic digesters, aerated biosolids holding basin, biosolids drying beds, and other associated equipment. With a decrease in flow from 0.500 to 0.300 MGD, this plant will be downgraded from a Grade III to Grade H WWTP_ While maintaining its surface -water discharge, DAK connected to Fayetteville's sewer -collection system on May 1, 2006 with average flow — 0.030 MGD to the Fayetteville Public Works Commission (PWC). Facility Information A licant/F'acili Name: - -, ., DAK Americas, LLC — Cedar Creek Site A licanfAddress:' -. :: - P.O. Box 1690, Fayetteville, North Carolina 28302 Facility -Address:. 3468 Cedar Creek Road; Fa etteville, North Carolina 28301 Perti itted Flow _ 0.300 MGD T .' a of Waste:. OCPSF Outfall 002 (95% industrial, 5% domestic) Facility/Permit Status:.,:..•:.. Grade II / Active; Renewal County:, Cumberland County Miscellaneous:. Receiviri Siren :". "` . Cape Fear River Re oral Office: " = ' _ Fayetteville Stream Classification:- ' = ` - C State Grid I USGS Quad: H23NE I Cedar Creek, NC 303 d •Listed?.,; No ;Permit.Writer: = Joe Co ron Subbasin:'� : , 03-06-15 Date-: 10Mar09 Drainage Area(mi2): ` t ' 4395 Lat. 34°-58' 7l" N Lon . 78147' 00" W Summer.7, 14 (cfs).. _. '..:, .:: 791 Winter 7Q14 (cfs): - : = 3022 cfs Average Flow (cfs 4340 RIVAL Fact Sheet Renewal -- NPDES Perniii NCO002305 - Page 1 PERMIT HISTORY AND CORRESPONDENCE Previous Permit and Waste Load Allocation (WLA) -- Division WLA records for this facility date previous Perm ittees from 1985. The previous permit (effective Jun 7, 2004 / expired Oct 31, 2006) included a special condition providing detailed requirements for DAK's closure of the Monsanto facilities. The Permittee's Renewal Application — With this renewal, DAK has requested the Division to consider the discharge requirements for a proposed new OCPS)i-regulated plastic bottle recycle plant. DAK anticipates applying for permit Authorization to Construct from DWQ's Construction Grants and Loans. Closure of the Monsanto Plant — Previous Permittee, the Monsanto Company's Fayetteville Facility, produced Ro_ undup®, a glyphosate-based pesticide/herbicide. This facility was formally closed and demolished to the satisfaction of the Division, as specified in the permit modification, effective June 7, 2004. Accordingly, this renewal is no longer concerned with Monsanto -related chemicals in the discharge (see Permitting Strategy). Moreover, Monsanto negotiated with Fayetteville's PWC to connect to the city's sanitary sewer system and Fayetteville ran a city sewer line to this property. Special Condition, A.(5.) to the previous permit addressed this newly completed sewer line, the closure of the Monsanto plant, and the change -of -ownership in progress. This special condition required any new ownerfrenewal applicant to justify flow needs and to.provide an Engineering Alternatives Analysis (EAA) to justify continuing discharge to surface waters. DAK's Engineering Alternatives Analysis (EAA) History -= Since assuming ownership of the facility, DAK has continued to discharge under this permit, but also discharges approximately 0.030 MGD to the city sewer (connected under PWC's Pretreatment Program on May 1, 2006). Subsequent to notifying change -of -ownership, DAK submitted a -flow justification and EAA to evaluate discharge alternatives (received August 30, 2004) in accord with previous permit Special Condition A.(5.), The Division was dissatisfied with this EAA, requested clarification and additional information (Ietter of - October 21, 2004), and DAK responded on December 8, 2004. After additional review and correspondence, the Division again requested clarification, and DAK provided a revised flow summary and new present -value costs for viable discharge alternatives (see Permittee's letter received March 5, 2008). In this document, DAK concluded that they prefer (based on cost) to discontinue their active discharge to the city sewer and to continue surface -water discharge under the NPDES permit. Despite Division urgings, DAK will not request to rescind this permit, and has again requested renewal. (For renewal decisions, and justification for DWQ's intent not to renew this permit, see Permitting Strategy).. Total Residual Chlorine (TRC) and Whole Effluent Toxicity (WET) Testing. Considering that DAK's discharge constitutes less than one percent of the receiving stream (IWC 0.06% at 0.300 MGD), DAK conducts acute WET testing to evaluate acute, end -of -pipe impacts to the receiving stream. This is consistent with facilities statewide with an IWC less than 0.25%_ The DAK facility has passed WET test consistently for the past 21 Quarters with one failure in May, 2003.TRC limit has also been added to the permit (28 ug/L), consistent with the new statewide standard for chlorine. However, TRC values detected below 50 ug/L will be considered compliant with the permit [see permit, Part 1. (A.), TRC footnote]. Fact Sheet for Pen -nit Renewal - 2009 NPDES NCO003719 Page 2 PERMITTING APPROACH - Decision to Revoke This Permit — the Division intends to renew this permit, but for two years only. It will expire in accord with the Cape Fear basinwide renewal schedule on October 31, 2011. The Division will not consider further application to renew. The Division notes that the Permittee's latest present -value costs for viable discharge alternatives range within 12.8% considering, a) remaining connected to the city sewer, or b) continuing discharge to the Cape Fear River. Historically, the Division has considered EAA discharge -alternative costs equally viable if within l 5%. Considering the Division's directive under the NPDES Program to regionalize wastewater treatment statewide, the Division disagrees with the Permittee's choice to abandon its city sewer connection, and continue discharge to the Cape Fear River. In support of this decision, state and federal statutes provide grounds and guidance to revoke a permit: §40 CFR 122.64(a) (4) "The following are causes for terminating a permit during its term, or for denying a permit renewal application:... (4) A change in any condition that requires either a temporary or permanent reduction or elimination of any discharge or sludge use or disposal practice controlled by the permit (for example, -plant closure or termination of discharge by connection to a POM." and, §15A NCAC 02H .0104(a)(3) °(a) Any permit issued pursuant to this Section is subject to revocation or modification in whole or part pursuant to 40 CFR 122.62 or for any of the following: ... (3) a change in any condition that requires either a temporary or permanent reduction or limitation of the permitted discharge" In light of DWQ's mission to eliminate point -source discharges in support of its Long Tenn Management Plan (LTMP) or Pretreatment Program, we will allow this permit to expire and formally close and abandon facilities discharging to the Cape Fear River. Upotf expiration, 100 % of this discharge will be conveyed to the Fayetteville PWC for wastewater treatment under its existing Pre -Treatment Program permit [see renewal Special Condition A. (5.)]_ This information will be outlined in the renewal cover letter. Flow Limit and Instream Waste Concentration (TWC) Revised for Renewal — DAK has provided revised flow estimates, (see DAK's letter received March 5, 2009), and the Division understands that this facility now generates less wastewater at Outfall 002; flows averaging 0.175 MGD (range 0.131 to 0.243 MGD). Based on these new data, the Division will lower permit flow limit for final Outfall 002 from the previous 0.500 MGD to 0300 MGD to comfortably accommodate the flow range. This revises the Instream waste concentration (IWC) from the previous 0.24% to 0.06% of the receiving stream (based on a summer 7Q10 of 791 cfs). With a decrease in permitted flow from 0.500 to 0.300 MGD, this plant has been downgraded from a Grade III to Grade H WWTP — parameter monitoring frequencies have been adjusted accordingly. Verifying Existing Stream Conditions — this facility discharges to the Cape Fear River [18-(26)], a Class C waterbody, extending from the City of Fayetteville's water -supply intake to the mouth of Hammond Creels, within the Cape Fear River Basin. Fact Sheet for Permit Renewal.- 2009 NPDES NCO003719 Page 3 Renewal Staff` Report -- Pending a final technical review, the FRO recommends renewal of this permit in accordance with the Basin Plan and comments presented herein. Compliance Review - Notices of Violation (NOVs). This facility received BOD limit violations in February of 2004, but has since has received no permit limit violations and no assessed penalties for 58 consecutive months (March 2004 through December 2008). Stormwater Outfalls — DAK has requested that this renewal combine under a single permit, their effluent discharge with their existing stormwater outfalls (see stormwater permit NCS000389). In light of the Division's decision not to renew this permit, this request is hereby denied. Federal Regulations Applicable to Renewal — With the DWQ-approved abandonment of discharges from Monsanto (former Permittee) during the previous pen -nit cycle, this renewal hereby discontinues any reference to categorical regulations concerning pesticides/herbicides. In accord with the Permittee's ' application to renew, the Division applied the following regulations for Organic Chemicals, Plastics and Synthetic Fibers (OCPSF) for this renewal: • §40 CFR 414.40, Subpart D, 414.41 Best Available Technology (BAT) for Thermoplastic Resins, and • §414.91 (b), Subpart I for Direct Discharge Point Sources That Use End -of -Pipe Biological Treatment. §40 CFR 414.40, Subpart D — The Division applied multipliers for the parameters BOD5 and TSS, as required under OCPSF 414.40, Subpart D. Based on production, Section §414.41 BAT is appropriate because DAK's previous and projected OCPSF volume exceeds five million pounds per year (310.25 million pounds projected for 2009), as outlined in the renewal application received December 11, 2008_ In keeping with EPA Region 4 guidance, DWQ used the actual reported long-term average flow (60 months from January 2005 through December 2008) of 0.199 MGD to calculate both Daily Maximum and Monthly Average permit limits for BOD5 and TSS (Table 2). Table 2. Parameter Limit Calculations §40 CFR 414.40, Subpart D low in MGD Previous Limits bsJda Renewal Limits bs./da Parameter For Daily Maximum For Monthly Averse Daily Maximum Monthly Averse Daily Maximum Monthly Avers e BOD, 5-day 64 x 0.199 24 x 0.199 115.7 43.5 21.1 I 15.45 TSS 130 x 0.199 40 x 0.199 235.7 72.5 215.76 66.39 H 6.0-9.0 6.0-9.0 6.0-9.0 6.0-9.0 6.0-9.0 6.0-9.0 1 The Division used the 4-year average flow of 0.200 MGD (Jan 2005 -- Dec 2008) for both Daily Maximum and Monthly Average limits, as reeonunended by EPA. Application of §40 CFR 414.91, Subpart I — This subpart requires the Permittee to monitor a list of 57 organic compounds, and 6 toxicants [including metals and cyanide; for toxicants limit calculations, see Metals and Toxicants - Reasonable Potential Analysis (RPA)]. As dictated by this subpart, permit limits for each of these 57 compounds were determined by a multiplier (in µg/L) times the process wastewater flow. Again, the Division used the average flow of 0.199 MGD. Fact Sheet foi- Permit Renewal - 2009 NPDES NCO003719 Page 4 Each parameter's resultant limit was further evaluated against existing state and federal standards to find the more stringent (see attached XL spread sheet, Limit Calculations for 40CFR, Subpart I, 414.90 and 91). Final values appear in the permit as mass limits not to exceed in lbs/day. The previous permit renewal relaxed monitoring frequencies to 1/Year for organics and 1/Quarter for metals and cyanide. Based on minimum or no detection of these parameters during the past permit cycle, the Division considers these limits and monitoring conditions appropriate for this renewal. Concerning Ammonia (NH3 as N) and Chemical Oxygen Demand (COD) — Previously permitted parameter COD. - maximum reported 413 lbs/day, was not permit -limited at a flow rate of 0.500 MGD, and was monitored I/Week. The Division recommends no changes to the permit for COD. Ammonia (NH3) limits were adjusted proportionally to the revised effluent flow (0.500 to 0300 MGD) by multiplying 0.6 times the previous Daily Maximum and Monthly Average limits. Metals and Toxicants - Reasonable Potential Analysis (RPA). Based on the previous permit, the parameters of concern include Total Copper, Total Chromium, Total Cyanide, Total Lead, Total Nickel, and Total Zinc. The -Division conducted an RPA to determine the "reasonable potential" for a given toxicant to exceed its water -quality standards or criteria. The RPA evaluated on 60 months of data (12 to 15 samples collected quarterly) during the period January 2005 through December 2008. At an IWC of 0.06%, none of these parameters show reasonable potential to exceed water -quality standards. [These metals require limits under 40 CFR despite RPA findings] PROPOSED SCHEDULE OF ISSUANCE Draft Peanut to Public Notice: Permit Scheduled to Issue: NPDES UNIT If you have questions Corporon at (919J 807 L� NAME: CCU A April 22, 2009. June 30, 2009 above information or on the attached permit, please contact Joe .E a�Rr6 r Fact Sheet for Permit Renewal - 2009 RTPDI S NCO003719 Page 5 OCPSF Subpart I Calculallo ns OAK Americas, LLC -- Faytitleviilo, NC .:� 711FACILM'-6 4 ar - ,t:, Joe Corporon, NPDGS East, 26Mat09 • NPAEs Pemrii # .5 NCOOG3719 ^ 1 oCP3FE1o�* ..c.:Qp 0.2 MOD IDCPSF flow adjusted From previous 0.2179 MOD to 0,20 MGD, in accord with the renewal application i a5 0.30 MOO �4 wsc>e�y� na Limit Calculations per 40 CFR, Subpart I -- 414.90 and 91 y! 7QFOs 791 cfs(Comparisons tostate standards and critedit) venv Skein Flow'..21 4,3H1 cfa' � "�� , ,,•3y " Standards and Criteria UWat@d 27Ma12009 - changes to previous permit in blue Stastdwds uo Ceitcl is 5;.. .6, -r. 1, 7 - 8' 91. 10 11 12 13 14 15 16 17 aphlheae _ _ 59• ZZ. 0.098' _ 0A37 lu 60 None 2G na _ 60 253.52 0.098 _ DD99 - - OCPSF 0098 !]btlday__ _ 0:037 , eph6tyleue 59 22. 6.098 0.037 FC none nurse roue no » noac_ OA98 (]CPSF_L-9.098 }Ibsmay 0.037 onitrile 242 96 0.402 0.159 FC ttone 0.25 0.051 yes _none O,IS 5,84 _ 0.40a _0_098 - ! s 0.402 Ibsldey _ 0.159 _ raceme 59 22 0.098. D.037, 1C 0,05 40000 96M no D.05 0.21i 0.D9$ -0.402 0.048 _OCPSF 1 OCPSF T 01098 t)bslday_ s 0�037 me 136• _ _ 37 0226 0.061 Ss tone 51 1.19 yes 51.00 1191 0.22E 0.226 _ _ _ '! _0ePiF '0.228 ILalday, _ Ol>61 a(a)azuhracent 59 w 22 0,098 - 0.037 ' PC Italic 0.03 t 1 0.0023 yes 0.03 0.73 0.099 0.098 �u0,101 _ OCPSF 0,0!78. _ (lbsmay 1A37 flular auto krtmnuorattthene ,- 61 61 _ 23'_ 0.101 0.438' FC 11nne 4.0311 0.0028 yes 8.01 - 0.73 0.Fg1- �t7CPSF•-0.}OI _�lhslday 0.038-_ o(k) t» ___ ZZ 0.099. 0,037, rc none 0.0311 0.0020 yea 0,03 0.73 0.098 0.D96 __OCPSF 0098 Ibslday o(a)pyrene 61 23 _ 0.161, 0038 PC.. na�se 0,0311 0.002E yes 0,03 6.73 0_101 0.101 OCPSF 0101 tIINMay 0.038 tlhylhexyl).phthelale„ 279; _ . _ _ ^. I03, 0.463 _ . 0.171 .,., PC note , 2.2 , Ll ycs-,. 2.20 ., _ _._ 31.38 __.0.463 _ r 0.163 L_. _ OCPSF _0463_ „�lbslday »-_ _.,., . -- _ 0.17_�r Its Tetrachloride 33 1$ 0.063, 0.030 SS Italic 1.6 0.254 yes 1.6 _ 37.37 0.063 0.663 r i O�PSF _6.063 Tlbslday r O,D30 - - nbmzene _.... 28. _ _ f5r 0.046 0.025 it 130 Wane 140 m 130 554 _0.046 - 0.046 J0.445 _ .YOCPSF_: 0.046 c I"ay - r..6.45 . _0.023- oetbane _ M 268 104' 0.445 0.173 - FC none none nape no. none none 0.445 t t7CPSF Ilbsiday. WOCPSF 0._173 vfottn 46, 21' 0.076 0.035 SS none 170 5.6 yes.. 170 3970 0.076 0.076` µ'_ - 0.076 • Ibslday. y0a63rlbslday 0.035� amphenal _ 98' 31m 0.163' 0A5L FC none 4D0 0.1 sas 400 1703 0.163 0.163 yOCPSF i0_031 �0.098 sere 39 '.'22 0.098 0.037' 17, none 0.018 noise yea 0A2 0.098 0.098 OCPSF • Wday 0.037 _. butylrphthalatc _ 57' _ - . _27• ., • _0.095' 0.045 FC 9 _ _ norm _ _ nooc na _6619 10 40.46 0.005 O.D95 _ _.5 -OCPSF 0.095 ?Ibslday'...._ 1 "5__ hchlorobelszene 163 77 0.271 0.124 FC 470 17fl00 2700 tw 470 2002 0.271 0,271 OCPSF 0.271 t Ibs/day,__ - 0.128 )ichlarobcnzane J . - _ 4/ _ _ 31 _. _ 0.073 _ 0.051 I FIC 390 2600 40O no 390 _ 1661 R O.073 � i _O 73 OCPSFf 7 0.073 lbslday _.t 0.051- hchlorobettune 28 IS 0.046 0.023s PC 100 2600 400 to 101) - 426 0.046 0.046 pCP5F -G 0046 tlbsrday _ O.O15_ )iclsloaoclhatm 59, _ 22 0.0% 0.037. FC 200(l0 170M 6700 ]to! 20.0DO _$5.172 W _ 0.098 0.098 _ OCPSF 0098_ FIbslday _0.037 )ichloroethane III _ 69� 0350, 0.113 FC none 37 G-M yes 37 864 0350 _ 0.350_ t OCPSF_ �0.350 ! lbsfday_ 0.113 )ichlorodhylute 25;. 1G 0.041 0.027 FC no 7IDO 330 yes 7A00 165,817. ,-0.041 0.041 _._OCPSF_ 1 t"I , j lbslday__,__ , 0,027 ians•Dichlmvtthylene t 54 _2lt O.M. 0.035. 1C none IOD00 140 no 10,000 N N42,596 0,090 0.090 OCPSF 0.090 D.035 112 39 0.196 0.065 FC no oo D ..sIbslday 62W _ sdY.. -_0^fl6S)chlorophelol ,-OCPSF _ )ehlaropropane ,• 230_ __ 153 0,382, 0.254 PC none 15 0.5 1� - 15 _m_ - 64 71.382 0.392 w 0.382�1lbsrday- �OCPSFJ _0.254 . )ichloropropylene 44. 29 0.073 0.048, FC , none 21 _ 0.31 no 2l 89 0.073 -� 0.073 ,� Ibslday - 0.048r_ nyl ph slate _ IN SI 0.337 , 0.134 _ FC _ I20D snit limit no 1.20ti 51110 0337 0.337 •0.073,•.,b OCPSF_0.337_ Its/day -•]bsiday )imethylphenol 36, 1$ 0.060 0.030, SS 320 tore ttote na 320 1,363 _0.060 __ 0.060 _ OCPSF 0.060!__0.030 . ._ rlhyl phthalate 47, _ 19 • 0.078 0.032 FC 3400 none none no 3,400 14,479 0,0-A 0.078 0.078 • Ibsfday --' 0.032_ ?iniisv o cnsoi 2" _ 78 0.460' 0.129 fi none 765 13.4 na 765 3,258 0.460- 0,46D _._OCPSF _ DCPSF � 0460 Albs/day 0_129 ]ittitrophtrsal -- - -- 123._ ^ - 71•-- 0.204 0.118 - _FC - -1 26 note none __ na ... r_ 26 - - - •�_1.�.O.Z04�� 111 -_-OCPSF ..s.lbslday� Nnitrotoluene 295 113,_ 0.473 0.188_ _ 11C none 3.4 _ 0,11 _. yes, _ 34 _ • 79 , 0.473, _0.201» 0.473 _0.26i -'_-0.118J _ . QCPSP 0.473 Ft)aday 0.rs8 )intnvtoluene 641 255. 1.064 OA23 fC none 0.048 0.71 no 0.648 0.20 i.064 0.204 WQ Staridnid� 81_.7 • uZf 0.423 - - Ihenzene _ _ 108 . 32. 0.179 0.053. FC 97 Wax ism no 97 413' 679 _ 0.1'f4 - OCPSF 0.179 lbsiday 'OCPSF 0.053 anthene 68 25, O.113 0.041 _ FC 0,11 _ none nn11c no _ 6A 1' D.47 _ '_ 0.10 0.113 _ 0-113 lbs/dsy 0.041 • gene 59 22 r 0.09B, 0.037' IC 46 none Wone no - 46 196., t .0.098 _, 0-098�_� OCISF r 0.098 th0day . 0.037 lemosobenzene 28, _ 55� - 0.046 OA25 NC none' 0.00028 0.DD029 yes r1DOD3 _ 0.007_ 0.046 y 0.007 _WQ Standazd • 2 6 _ ugli 0025 chlorobutadiene 49._ 20 0.081 0.033 SS none f8 0'" yes ., 18.0 420 - 0.081 0.081 _ _0CPSF_,__0.08!_ +k&&Y 0.033 cwawctilane 54" 21, 0.090 _ .- eon FC hone 3.3 1A yes 13 _ „77' 0.090 .0.090� OCPSF '_ 0,090 tbslday - -0.035_ yl Chloride . ,. 86_ 0315 0-143 FIr none _ 96 2.6 no 96 409 0.315 - 0.315 _ _-OCPSF 1_ -0.315 I lbslday 0A4 _ _ . _ _ ylrnpChlarilie _ _190_ 89 40 0.148 0.066 FC none 590 _ 46 yes 590 l3^779 0.146 O.F4ti OCPSF__ O.IdB_- lbsld2y _ nhalene 39', _ _ 22 0.098 i. 0,037 F5 330 none none Ito .330 t,405 _ - 0.098 0.098 _ _rOCPSF _ '0.098 • IbsMay _fl.t766 0.017 lbeneent 68 27_ 0.113 0.045 FC _ none 30 17 no 30 128 0313 _, _ 0.113 OCPSF_ i 0.1 k3 _; lbslday. 0,045_ _ 69 41 0.115 OMB FC 8000 nwe 110ne no 84i00 34,069 0.115 0-113 - 'OCPSF 7 0.115 » lbsldpy 0.068 nophenol _ 124- _ _ . _ 72' _ 0.206 0.119• IC 750 Erotic, 270 na • 730 3,194 - 04D6 0.206 OCPSFlbyday 0.119 . anlhrene 59-_ 22 0.D9B 0,037 FC none none none no nom none 0.099 0.098 OCPSF s 0,098� 1Ibslday UP 2$ _ IS - 0.043; OA23' 1C none 300 340. _ no 300 1,278 0.043 '0.043 _ OCPSF ,0.04_3 _Llbs7day _ 0.025 4J)51200e v Daily Manlllly I)ally^*3 P11#pltlllly r , AgtudeHealth 'Life, !FUnks ♦AVen6GMaxrmtun, - ZNI�i ,widardStandard�,M l' ? � «,Llmi(/ Ibdd a' k'llislda , eandW I ;"� `'y _ c( 1 r ^ s lbalda kl 'S Fbs/da` f 'biLM ;� sHeeedOli: :~cii�dt' s... -1bs/d Pyrene 67: - 25_ _ 0111! . - 0.0411 FC _ _- tlane _ 4000 .. -830 tw 4.000_ _!.- . _1TA34 _ 0.111 ! 0,111,._..,OCPSF 0._111._ lhslday..._ 1 0.041 Tatrachloruethylene , _ - 56 22 0.093• 0,037 SS _ none 303 0.7 yes 303_ 7,076 y_- 0.093- ,-OA93 ' OCPSF �OR93 _ _Ibalday v _ -0A37~ Toluene _ 80 .. 26 0.133. 0,043 . - S5 11 none twne na I I 47 0.133 0.133 OCPSF 0.133-- i lbslday 0.043. Total Chronnwn _ - - - 2770� 1110 -- �- _ 4.54T1 � 1.g42 SS 50 rw,re . twos _ _ uo .._ SD _ 213 _ -_-. 4.597 4.597 OCPSF 4.597 _� Ibalday_ Total Copper 3380 1450 _ ..2.4D7. SS -AL 7 none 1300 110 7 30 5,610 s 5.610- 1lbslday_ TatalCyauida,.... ._., _ 1200 _ 420. _5.610r_ _ 1."2; 0.697 SS _ 5 220000 70D rra 5 2F __ _5.1510 _ 1.992 1.992 _OCPSF OCPSF 1.992 11bWlty.._ { TO,Lead _ ffo( ._. 320 1.145, _. ., . 0.531 SS 25 none none u0 25 106 _; 1143 1.14S�,�OCPSF i 1.145 _ .IbsldaY,y,,-_l1.i31 ..0.697_ _ TOW Nickel- __ T _ 3980-_ . . _ 6,605. _ 1805, SS 88 4600 25 n0 _ 88 . . _....._,.. 375 6.605 6.605 _; OCPSF ' 6.005 - ; Ibs/day 2.805 Tom171oc 2610 Mai 0; 4.3324_ _ 1.743 SS -AL 50 aunt bone ra 50 213 4332 : _ OCPSP` 4.332_ fbsfday, 1.743 1,2,4-Tdchlarobeareru_ , 140 69, 0.232, 0.113 fc 61 rwrx 15 00 . 61 _ 2W 0.232 �4.332 0.232 OCPSF :16s/dAyY.• 1,1,1-Trichlonxtham 54 _ 21 0,090- 0035 F4 none 4.4 0,54 _ na , _ 4.4 _- _ _r _0_232 19 0:090 0,090 OCPSF 1 0094 lbs/day _fl,113 r 0.03i- I,i,2-TrichlorOethant �. , - 54' _21. 0_0% 0.035 1'C none 16 0.59 yes 16 374 0.090 0.490 OCPSP Fbslday 003i Trichlooethytent _..__.�� 14)� -263 21' 0.090 _�0-0351 FC Inane 30 2.5 }tin 3D 701 0-M --D.445 0.09V_ _ _0094 _IXpSF. 0.090^- .rhmay_ fl.035. VIR Chloride 104 O,i4S. 0.173 SS none 2A 0.025 5 2.4 _ 56� ^ _W -D,445 t OCPSF T 0.445 lbsdda ' 0,1731 Colatms Calcs: I OCPSF Guidelines (see 40 CFR 414.90) 2 OCPSF Guidelines (see 40 C1R 414.90) 3 col 1 •OCPSF Flow • 8.3411 OW 4 eel 2 •OCPSF Flaw • 8.301000 5, 6, 7, B, 9 from Fed lllate water quality standards 10 if WS class then find minimum of cal 6, 7, & B. 011serwise find minimum of cal 6 &. 7- [i.e., which is the more stringent I 11 if panmeler is a carcinogen that all load. 8.34 • Qavg• col 10 ltODO. Uthrrwise all load a 8.34 •7Q10 • col 10 /1000. 12 copy of column 3 13 find rninirnun of cal 11 and 12. 14 note which load is lower. 15 if htnit is not based on QCPSF guidelines then calculate concentration based on Qp. Otherwise copy OCPSF load 16 if limit is not based on QCFSF guidelines then use units of'ugfl'. Otherwise use Idslday'. 17 If limit is not based on OCPSF guidelines then Ipave balnk. Otherwise copy OCPSF limits from cal. 4. 4l1&2009 M Monthly Average F Jan-05 0.179 Feb-05 0.194 Mar-05 0.178 Apr-05 0.085 May-05 0.032 Jun-05 0.189 Jul-05 0.278 Aug-05 0.242 Sep-05 0.147 0ct-05 0.203 Nov-05 0.282 Dec-05 0.227 Jan-06 0.209 Feb-06 0.209 Mar-06 0.203 Apr-06 0.173 May-06 0200 Jun-06 0.191 Jul-06 0.276 Aug-06 0.388 Sep-06 0.358 Oct-06 0.182 Nov-06 0.284 Dec-06 0.260 Jan-07 0.236 Feb-07 0.306 Mar-07 0.166 Apr-07 0.126 May-07 0.171 Jun-07 0.177 Jul-07 0.209 Aug-07 0.198 Sep=07 0.221 Oct-07 0.141 Nov-07 0.118 Dec-07 0.154 Jan-08 0203 Feb-08 0.229 Mar-08 0.176 Apr-08 0.182 May-08 0.165 Jun-08 0.223 J ul-08 0.288 Aug-08 0.256 Sep-08 0.211 Oct-08 0.175 Nov-08 0.170 Dec-08 0.182 Joe`s Notes - Limits Calculations 'lows in MGD ❑AK Americas, LLC NCO003719 Flow History (MGD): 0.199 4-Year Ave (Jan2005-DeC2008) 0.388 Highest Monthly Average (Aug 2006) 0.032 Lowest Monthly Ave (May 2005) 0.603 Max daily flow (Sep 10, 2008) for Jan2005-Dec2008 ... according to 40 CFR, Subpart D, 414.41 (BPT) Limits Calc: Daily Max . Monthly Ave BOD5 64 x 0.603 = 38.59 mg/L 24 x 0.388 = 9.31 mg/L TSS 130 x 0.603 = 78.39 mg/1- 40 x 0.388 = 15.52 mg/L Do not use. Do not use. Considering EPA prefers to use the 4-year average flow: BOD5 BPT mg/L Limit Daily Max (64 x 0.199 MGD) 64 12.72 21.11 Ibs/day Monthly Ave (24 x 0.199 MGD) 24 9-31 15.45 Ibs/day TSS Daily Max (130 x 0.199 MGD) 130 25.84 215.76 Ibs/day Monthly Ave (40 x 0.199 MGD) 40 7.95 66.39 Ibs/day COD IWC Calculations DAK Americas, LLC - Cedar Creek Site N CO003719 Prepared By: Joe Corporon, NPDES Program Enter Permitted Flow (MGD): 0.300 Enter s7010(cfs): 791 Enter w7Q10 (cfs): Residual Chlorine Ammonia (NH3 as N) (summer) 7010 (CFS) 791 7010 (CFS) PERMITTED FLOW (MGD) 0.3 PERMITTED FLOW (MGD) PERMITTED FLOW (CFS) 0.465 PERMITTED FLOW (CFS) STREAM STD (UG/L) 17.0 STREAM STD (MG/L) UPS BACKGROUND LEVEL (1 0 UPS BACKGROUND LEVEL (MG/L) IWC (%) 0.06 IWC (%) Allowable Conc. (ug/l) 28,935 Allowable Conc. (mg/l) Ammonia (NH3 as N) (winter) Fecal Limit (if DF >331- Monitor) (It DF <331; Limit) Dilution Factor (DF) PDES Server/Current Versions/IWC 7010 (CFS) Not Required PERMITTED FLOW (MGD) PERMITTED FLOW (CFS) STREAM STD (MG/L) 1,102 UPS BACKGROUND LEVEL (MG/L) IWC (%) Allowable Conc. (mg/1) 791 0.30 0.465 1.0 0.22 0.06 1328 791 0.3 0.465 1.8 o.22 0.06 2,689 4A W009 LLc- j ORANAGC AREA 7 _ APPAM.&A ACRES � �5t)B A 3 A f OY PlPERVIQyS jy _.l „_„_..._.._.•,.1 P/RRN APME .1 OCRES . RMERVM ALPHA AVENUE. �y PROK IT NEL y TIC LNE TTP. g _ WAN AwACi AREA 4 *I r n APRON 4 ACRE R j I w NH w17SI. , �4 uN AGE AREA BRAVO AVENUEy4i1y°sE AIM i�va FrKL y uIF 0 PA IALt y {� i PMIRW �a i ITo ,u[ f P 1F i Ali°� C AREA s T i �� • oRANAaE j APPNOY• T•1 ACRCS O FIL I APPE APPRAGE CA q G/fARLC AVCNL( - FTTT T tYlj7" wfRE, 651riERtndA Ot 5 ACRES Oul f © I ! GGG-111I M• I RE O q j WATER to AY ANAOE ARCH TFALL 1I Sal RAAPERV I N DELTA AVENUE FBI n PPR E AREA T vdSE. J �R"A4[ ARLA 11 R O D 0 0 O i � APPRo 60 ACREiOuS Ox 1.1 >I. , ACRL six ERVqus / / 1rrLL °x RA Rvr i _ _ - E E 'I oIp CNI • •� • •� ,,•—•_ VIcHc Av / • MANAGE AREA 11 AYIOPERI! �•! _APP"X,I E GIA K' ECHO AVENUE / 'y >^��• kAyl TREATMENT F - P IF FOX NOT AVENl1t T"'........... ll �. j • P R I = car AVENUE I ' I R 1 OL)IrN L �.✓ OUJI-ALL SCALE, r,'■ 200, G DUVALL - L G 1CONCRETC MICH, favLR ,IATER . NALpITTAAt PLANT OUIP&L bA HOTEL AVENUE tip ^^ MONEANToIM, P ' j � ,•' / s X SITE VOA AVENUE b i •� FAY TTEVIIL" ESITE Yi I147 743b O1 C 1001 A aa+ETTE AVEMI[ '� W �'" � b Ing oicioo1 4fMG.1rLA lM1At[1� NNANANE � �.T r. � p f1 _ ! Al iN � � ��K+A�MAinan.nunH1AlL4laiwn[.In YNIAun�InlMP�� Whole Effluent Toxicity Testing Self -Monitoring Summary March 16, 2009 FACILITY REQUIREMENT YEAR JAN FER MAR APR MAY KIN JUL AUC SF,P Oc I' NOV DEC CWS The Harbour Well #4 WTP Chr Qtr Monit 90-A Cr-7i7dPF 2005 - - - - -- Fee - -- Fall ' — — Pass NC0086606MI Begin 4/1/2005 Frequency Q Mar Jun Sep Dec ` N-Comp, 2eo8 — -- FAA - -- Fee - - Fai - - Fell County. bedsit Region: MRO Subbasin:CT1332 2007 -- --- Fax - -- FAA - - Fad - -- Fog PF: NA special 2006 - - PAA -» - pAA -- - Fad - - Fad 7Q10: IWC(%) Wes; 2000 - + CWS The Point WVP-Well 0I Chr QnMmrit:90% Ceri7dPF 2005 -- - -• _. _ F.x - - Fed -- Fan NCO086592MOI Begin 511J2005 Frequency: Q Mu Jun Sep Dee * NonComp: 2000 •- - Feu -- --- Fail -- - Fal - -_ Fail Cavnty: IM&D R.0m; MRO Subbasin: CM32 2007 --- - Fai F.il - - F.9 - - Fall PF: NA saseist 2DD8 ._ _- Fell - -. _ Fall --- - F.q - - Peil 7QIO- IWC('/.) Older: 2009 - - CWS Willowbrook chrlim:90%Qa 0.01 or 0.06 MUD CcrilldPF 2ws Pate - - Paula -- - Pass •-• - Pau - - NC00M]7ai001 Begin511/2009 F'requeney.0 Jan Apr Jul Oct * NunComp,Single 2006 paa - - Pass - - Pass - - pas - ,- County, Wake Region: RRO Subbasim NEU02 2007 Pass - - Pass •-• - Peso - - Part - - PF: 0.030 sperul 2006 Peat - - Per .100 a100 Pass - - Pees - - 7Q10: 0.0 IWC(%) ID0.0 Order: 2009 Pau DAK Americas,LLC - Cedar Creek Site 24hrplfaclim:90%Rhd(combined oulfall) FIhd24PF k 2W5 = Peas - - Pass ••• - Pan - - Pau - NC0003719/002 Begin 1/1/1996 Frequency Q PIF + Fcb May Aug Nov NonComp:Singlo 2D08 •- pose - - peso -- -- Pus - -- Peas - - County. Cumberland Region: FRO Subbasin: CPF15 2001 - Pane •- -- Pau -•• - Pau -• -. Pen - PF: 1.3 St.6.1 2000 ._ Put _. -.- Pan •_ _- Pan ••. _- Pen •-- 7Q10:791.0 IWC(%)0.25 Ord.: 2009 - DAK Americas, LLC-Cape Fear.5fte 24hr pifac lim: 90% ([hit FIhd24PF 2006 Pan - - Pupa - -- Past - - Pus -- -•• NCD000603=1 ftit51U2007 Frequency-Q + Jan Apr Jul Oct Noncomp:Stngle 20M Pas - - Pass -- - Pass Pan -- -- , County. Brunswick Region: WIRO Subbesln:CPF17 Not pan - - Peas Pon - - peat - - PF: 10 Spcci.t 20" Pen - - Peu - - Pasa - - Pass --- - ' 7QI0:918 IWC(OA)0.38 Ord.: 2009 Pan , DoUssWWTP chtlim:90% Ceri7dPF 2005 -- Poop -- -' Pen - -- Pas ••• -- Pas •» NCO,069999 Di aeon3/1/2W2 Frequency..Q F•ebMoyAugNov + NonCamp:5lNOLt: 2008 •- Pass - -. Pas - _- Pau -- »- Fall r100 Comedy. Gag" Region: MRO Subbain: CT036 2007 0130 Pasa -- -- Pan -- -- Fe'I 9487 r100 riRf,nvslld -- PF: 0.60 spect.I 2008 - Pas _. _. Pon - -. Peas -. ..- Pan 7QIO:0075 IWC(%)92.52 Order: 2009 - Danlrl Stowe Botanical Gamden Chr Lim: 90a/. Crril!&F 2005 - •- - - -- -- - - - -- - - NCOOBB6841001 Begin 711/2006 Frequency Q Mar Jun Sep Dec NonComp: 2006 - - - --- -- - - -^ -- - - -- County: Gaston Rrgion: MRO Subbasin: CTH37 20D7- PF:0.0038 Sp-L.l 20oa - - Fox -- - H -- »- H - ... H 71)10; 0 lwc(/r) too Dare County-I001(HO)WTP 24hr pol sic monil: 90%mysid Myad24PF 2005 Pal - - Pass -• •- Fail -• - Fall ••• _ NCO070157/001 Begin 2I12009 Frequency;Q Jan Apr Jul Oct NonCpmp- 20oa Pas - -• Pass -• -- Pau -• -- Pan •- - County: Dare Regions WARO Subbasin: PAS56 21J07 Pets - - Pass -- •- Fail -• -- pas •- - , PF: NA special 2008 Pets -- - Pass - - Pass - -• pass I •- - 7Q10: Tidal IWC(%) NA Order; 2DO9 Pest Dare County-/UO2(RO)WTP 24hr p/fac manic: 90% mysid Mysd24Pl` 2005 Far - _ Pau -- - Peas - - Pau - - NC007015W002 Begin 21ln009 Frequency. Q Jan Apr Jui Ocl NrmCcimp: 2000 Pas - - Past --- •• Fad - - Fall ••• - County. Due Region: WARO Subbasin: PAS56 2007 pan - - Pal - - -- Pass -- - Pas •- - PF: 1.42 spac;d 20M pass - - pact -- - Pas - -• Pass - - 7QIO: Tidal (WC(54)NA Order: 20D9 Pan ' Dawson International Prop•Albcrimarle cht Ulm 90% Cen7dFP 2005 Pas - - Pasa - -- H - - Pau ••• - NCO086487/001 Begin 6/i/2004 FregmencYQ Jan Apr Jul Oct + NonComp:Single 2009 Pen -- ••• RRIFall W"rv#W 9447 Pas - - toved,F411 >J00 RR County: 9unly Rcgituv. MJ(O $ubbosiu: YAD08 20c7 r•... - _- rap >tao e4.87 Peso - - ran •- - - PP:OVII SP--W 2008 Pau - -. Pan - - - Paul - - Pau - - 7QL0:0.0 IWC(%)too Ord.: 2009 H Beer Chase Subdivision M WTP slu lim: 9D%040.05 in 0. ( I of 0.22 MGD Cai7d" 20M Pau - - Pus - - Pau - -- NC0063746rW I Begin 61141008 Frequency Q Jan Apr Jul Oct + No icurn0ingle 2006 Pais - - Pau - - Pest - - pan - - County. Wake Region: RRO Sublissim NEU02 2007 Pau - - Pass - - Pau - - Fag >100 -100 PF:0.05 SP-1-1 2" Peso - - 1nvw Fall >10D L Paas,at00 - - Pan -• - 7Q10: 0.0 IWC(%) too Order: 2009 Pon g Pre 2005 Data Avallablc LEGEND: PERM - Permit Requirement LEI' - Administrative Letter- Target Frequency - Monitoring frequency: Q- Quarterly; M- Monthly; BM- Bimonthly; SA- Semiandually; A. Annually; OWD• Only when discharging; D- Discontinued monitoring requirement Begin - Firal month rreoqquired 7Q 10 Receiving atrcam low Row criterirm (cO} +. quarterly monitoring increaser to monthly upaut failure or NR Months Net Seating most occur - es. Jan, Apr, Jul, Oct NonComp - Current Compliance Requrement PF-Pcrmised Duw(M6I3) tWC'L-fnstream wade concentration Pfl-Pas✓Fail test AC - Acute CHR-Chronic Data Notation: f • Fathead Minnow; 0 - Ceriodaphnis sp.; my - Mysid shrimp; ChV - Chronic value; P • Mortality of slated Percentage at highest concentration; at - Performed by DWQ Aquatic Tex Unit; In - Bad test Reporting Notation: --• - Data not required; NR - Not reported Facility Activity Status: I - Inactive, N • Newly lnued(To construct); H - Active but not discharging; t-More data available lot month in question; = ORC signature needed 15 NC DENR - DTVISON OF WATER QUALITY .0311 CAPE FEAR RIVER BASIN 2B .0300 Class Name of Stream Description Class Date Index No. Greens Creek (Holmes Pond) From source to McPherson WS-IV,B 08/03/92 18-24-3-3 Creek Evans Lake Entire lake and connecting WS-IV 08/03/92 18-25 stream to Cape Fear River CAPE FEAR RIVER From a point 0.5 mile WS-IV;CA 08/03/92 18-(25.5) upstream of City of Fayetteville water supply' intake to City of Fayetteville water supply intake CAPS FEAR RIVER Cross Creek (Big Cross Creek) (Texas Pond, smith Lake, Rose Lake) From City of Fayetteville water supply intake to mouth of Hammond Creek From Source to a point 0.5 mile upstream of water supply intake at Murchison Road in Fayetteville unnamed Tributary near From source to dam at Rosehill Road (Country Club Country Club Lake Lake) unnamed Tributary near Rosehill Road Cross Creek (Big Cross Creek) Cross Creek (Big Cross Creek) From dam at Country Club Lake to Cross Creek From a point 0.5 mile upstream of water supply intake to water supply_ intake at Murchison Road.in Fayetteville From water supply intake at Murchison Road in Fayetteville to Cape Fear River C WS-IV ws-IV,B Ws -Iv WS-IV;CA A Little Cross Creek (Bonnie From Source to a point 0.5 WS-IV Doone Lake, Kornbow Lake, mile upstream of backwaters Mintz Pond) of Glenville Lake Little Cross Creek From a point 0.5 mile WS-IV;CA (Glenville Lake) upstream of backwaters of Glenville Lake to dam at Glenville Lake 04/01/59 18-(26) 08/03/92 18-27-(1) OB/03/92 18-27-2-(1) 08/03/92 18-27-2-(2) Os/o3/92 18-27-(2.5) 03/01/77 18-27-(3) 08/03/92 18-27-4-(1) 09/03/92 18-27-4-(I.5) Little Cross Creek From dam at Glenville Lake C 03/01/77 1B-27-4-(2) to Cross Creek Blounts-Creek From source to Cross Creek C 03/01/77 18-27-5 . Branson Creek (Branson Lake) From source to Blounts Creek C 03/01/77 18-27-5-1 Hybarts Branch From source to Branson Creek C 03/01/77 18-27-5-1-1 Locka Creek From source to Cape Fear C 07/01/73 18-28 River Gum Log Canal From source to Locks Creek C 09/01/74 18-28-1 Flat Swamp Ditch From source to Gum Log Canal C 09/01/74 18-28-1-1 Reece Creek From source to Locks Creek C 09/01/74 1B-28--2 Page 35 of 68 2009-04-04 04:35:02 M r CAPE FEAR RIVER BASIN Name of Stream Subbasin Stream Index Number Map Number Class CAPE FEAR RIVER CPF07 18-(16.7) F23NE8 WS-IV CAPE FEAR RIVER CPF13 18-(16.7) F23NE8 WS-IV CAPE FEAR RIVER CPF07 18-(20.3) F24SW5 WS-IV;CA CAPE FEAR RIVER CPF13 18-(20.3) F24SW5 WS-IV;CA CAPE FEAR RIVER CPF24 18-(20.3) F24SW5 WS-IV;CA CAPE FEAR RIVER CPF07 18-(20.7) - F24SW5 WS-V CAPE FEAR RIVER CPF14 1a-(20.7) F24SW5 WS-V CAPE FEAR RIVER CPF15 18-(20.7) F24SW5 WS-V CAPE'FEAR RIVER CPF15 18-(23.5) G24NW4 WS-IV CAPE FEAR RIVER CPF15 18-(25-5) G23SEi WS-IV;CA CAPE FEAR RIVER CPF15 18-(26) G23SE4 C CAPE FEAR RIVER CPF16 18-(26) G23SE4 C CAPE FEAR RIVER CPF16 18-(49) 125SW4 WS-V CAPE FEAR RIVER CPF16 18-(53.5) 125SW8 WS-IV CAPE FEAR RIVER CPF16 18-(Sa.5) J25NEB WS-IV;CA CAPE FEAR RIVER CPF16 18-(59) J25NE8 WS-IV;SW CAPE FEAR RIVER CPF16 18-(62.5) J26SW1 WS-IV;SW,CA CAPE FEAR RIVER CPF17 18-(62.5) J26SW1 WS-IV;SW,CA CAPE FEAR RIVER CPF17 18-(63) J26SW1 C;Sw CAPE FEAR RIVER CPF20 18-(63) J26SW1 C;Sw CAPE FEAR RIVER CPF17 18-(71) J27SW7 Sc CAPE FEAR RIVER (excluding area described below) CPF17" 18-(87.5) L27NW1 SA;HQW Carltons Mill Run CPF19 18-6B-2-10-2 H26NW6 C;Sw Carolina Beach Yacht Basin CPF24 18-87-31.2 K27SW6 SB Carrols Branch (Lake Bay) CPF14 18-23-13-3 G21NE5 WS-III Carr& Creek CPF13 18-20-7 F22NE4 C Cartwheel Branch CPF17 18-72 J26SE9 SC;Sw Carvers Creek. CPF16 18-56-(0.3) J25NW2 C Carvers Creek CPF16 18-56-(0.7) J25NW2 WS-IV Carvers Creek (Cypress Lake) CPF15 18-24 G23NW6 WS-IV,9 Cary Branch CPF07 18-7-5 E23SW2 C Castle Mill Creek (Mill Creek) CPF18 18-68-12-9 H25NW7 C;Sw Caswell Basin CPF17 18-88-13 L26NE9 SC Cat Tail Branch CPF19 18-68-1-10-2 G25SE8 C;Sw Caterpillar Creek CPFD4 16-27-6-(1) D21NE3 WS-II;HQW,NSW Caterpillar Creek CPF04 16-27-6-(2) D22NW4 WS-11;HQW,NSW,CA Catfish Creek CPF17 18-69 J26SE6 C;Sw Catskin Creek CPY23 18-74-49-2-1 J28NW1 C;Sw Cattail Creek CPF04 16-31-2 D21SE5 C;NSW Causey Lake CPF03 16-19-3-2 C20SW7 WS-IV;NSW Cedar Creek CPF10 17-26.5 F20NE3 C;HQW Cedar Creek CPF11 17-19 E21SE5 C Cedar Creek CPF07 18-11-(1) F23NW1 C Cedar Creek CPP07 18-11-(2) F23NW1 WS-IV Cedar Creek CPF15 18-33 H24NW3 C Cedar Creek CPF17 18-88-8-2-4 L27NW7 SA;HQW Cedar Fork CPF05 16-41-1-15-2-3 D22NE3 B;NSW Cedar Snag Creek CPF24 18-87-17 J28SW4 SA;ORW Chapel Creek CPF06 16-41-2-8 D22NE9 WS-IV;Nsw Cherry Tree Prong CPF17 18-70-2 J26SE5 C;Sw Cherry Tree Swamp UPI? .18-H1-6-1-5-1 K26NW9 C;Sw Chinnis Branch CPF17 18-66-5-1 J26SW9 C;Sw Chocolate Creek CPF03 16-19-8-1-1 D20NEI C;NSW Page 6 of 31 2009-04-04 04:37:38 e n 6r! i Ig3vn� 3]w10 February 29, 2008 Mr. Bradley Bennett Environmental Program Supervisor Stormwater Permitting Unit Division of Water Quality North Carolina Depart of Environment and Natural Resources 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Subject: Renewal Application for Stormwater Discharge Permit Permit No. NCS000389 DAK Americas LLC Cedar Creek Site 3216 Cedar Creek Road (P.O. Box 1690) Fayetteville, Cumberland County, North Carolina 28301 (28302) Dear Mr. Bennett: This application is to request that stormwater discharge permit NCS000389 which expires August 31, 2008 be renewed. As a part of this submittal, US EPA Forms 1 and 2F are attached. This permit covers Outfall 003. Other outfalls, described in Table 1, are covered in the site's NPDES permit NC0003719. DAK Americas LLC (DAK) operates an industrial manufacturing facility in Fayetteville, North Carolina in Cumberland County. It is located south of Highway 53 (Cedar Creek Road) and approximately two miles east of Interstate 95. The site is located in the Cedar Creek Industrial Complex. The complex also houses DuPont Teijin Films; Wellman, Inc_ (no longer in operation); and the DAK Service Complex (a utilities facility purchased from Monsanto in January 2004). On May 3, 2006, DAK submitted a renewal application for its NPDES permit No. NC0003719. In the permit application, DAK requested that NC DENR add Outfall 003 to the new NPDES permit and, if added to the new permit, the to revoke NCS000389. DAK would still like for NC DENR to combine the two permits. This would consolidate all stormwater outfalls and process wastewater outfalls into one permit. However, since the renewal application for Permit No. NCO003719 is still pending, I am submitting the renewal application for Permit No. NCS0000389. Sincerely, R Craig Leite Cedar Creek Site Manager NCS000389 !AWIFA NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary STAFF REVIEW AND EVALUATION NPDES Stormwater Permit Facility Name: DAK America NPDES Permit Number: NCS000389 ' Facility Location: 3216 Cedar Creek Road, Fayetteville, NC (Cumberland County) Type of Activity: Plastic Manufacture SIC Code: 2821 Receiving Streams: See Figure 1 River Basin: Cape Fear River Basin, Sub -basin 03-06-15 Stream Classification: WS-IV; CA'' Proposed Permit Requirements: See attached draft permit. Monitoring Data: See Table i Response Requested by (Date): Central Office Staff Contact: Return to: Brian Lowther, (919) 807-6368 Special Issues: Issue_ _ ' Rating Scale: 1(easy) to 10 and Compliance history 6 Benchmark exeeedance 6 Location (TMDL, T&rE 7 species, etc) Other Challenges: 8 • Benchmark for 1,4 Dioxane • Figuring out the site with 3 owners Difficulty Rating: 27/40 Special Issues Explanation: • 1,4-Dioxane was detected in the SW samples. 1t is a known carcinogen and has human health concerns. More information on this is below in the analytical monitoring section. Page 1 of 9 NCS000389 Description of Onsite Activities: • DAK is principally engaged in the manufacture of polyester chips, which will be used to produce various plastic items for industrial and/or consumer use. The polyester chips at this facility are manufactured in a continuous process which utilizes two primary process systems. • The manufacturing operations occur in the southwest portion of the property in the continuous polymerization (CP) and the solid state polymerization (SSP) plant. The railroads located on the southeastern portion of the property are for loading of product and unloading of raw materials. a DAK Americas LLC Cedar Creek Site is located in the Cedar Creek Industrial Complex. The complex also houses Dupont Teijin Films; Wellman, Inc (no longer in operation); and the DAK Service Complex (a utilities facility purchased from Monsanto in January 2004). The Service Center is located east of the Dupont Teijin film property and supplies utilities for both the DAK Resine Plant and the Dupont Teijin Film Plant. Utilities include steam, cooling water, demineralized water, and wastewater treatment. • Clear Path Recycling is now located on part of the DAK facility. Clear Path is the largest PET (Polyethylene terephthalate) recycling facility in the world. Clear Path Recycling has obtained 53 acres which was formerly part of DAK Americas 172 acre tract. Documents Reviewed: • NPDES Stormwater Permit Application Materials • National Heritage Program (NHP) Threatened and Endangered Species Database • SPU File • Central Files • EPA Sector -Specific Permit, 2008 • 303(d) List, 2008 draft, 2006 final • 2005 Cape Fear Basinwide Plan • DuPont File NCS000056 • TRI Maps data and links. History: August 15, 2003: Permit issued to DAK Resins LLC. Monitoring included 1,4-Dioxane and COD sampled annually for the First three years and quarterly during year four. • February 2, 2005: Name change to DAK Americas, LLC • January 25, 2007. Renewal letter sent. • March 6, 2008: Renewal Application received. Asked for SW outfall 003 to be included with their wastewater permit. This request was denied when the wastewater permit was renewed. • August 10, 2009: Request to transfer outfalls from DAK to Clear Path. Page 2 of 9 -� NCS000389 Figure 1: Map of Facility •ram- ,f -.r ryF•Xr f )� � 1 n �` 1 � _� �� _,,r� ; I r � - -�.:. or Y a;a9�:: ✓%fig=', 'ur .�' A r � i i � ���asrusr Aru�tih #, j, I� ' }= �1i! �;,�r w• 's'+ .j � �'7 iy a�u ,'` 'arRF aI uo �µ�� •r,,��s r�/,��T' /` �: i `' �: `_1 } , \ \ �t=' - -• ;_ 1. DAK America LLC Cedar Creek Site `-' -�Z. �+' -Jam"-''�' F - • :, ).: • Lill 14 ' r a I' � r _� j 1 �k �♦ t `���I r �' _ : 4 'S� �' � s?y�°`� .r .^ ~.-t_i ' }a} .61 NCS000389 DAK America LLC DAK America LLC Cedar Creek Site IJ ' r ' 1L's.v �: Latitude: 34° 59' 00" N Longit.jde: 78° 47' 30" W Coun Cumberland ti Receiving Stream; Cape Fear River Stream (lass: WS-IV; CA ftik� Scale 1:24,CW Sub -barn: 03-06-15 (Cape Fear River Basin) Facility Location Page 3 of 9 NCS000389 Central Office Review Summary: 1. Owner's Other Permits: DAK America wastewater permit NC0003719. The effluent monitoring requirements include flow, TSS, BOD, N113-N, Fecal Coliform, Total Residual Chlorine, Temperature, DO, pH, Total Nitrogen, Total Phosphorus, Acute Toxicity, and Conductivity. Also, have OCPSF parameters. o Air Quality Title V- 04319T18 o Synthetic Minor Air Permit- 0405IR30 o Permit to Discharge Wastewater Under the Public Works Commision's Industrial Pretreatment Program (application pending) - 2116RF Notes on Wastewater permit: our discharge permit for DAK Americas, LLC (formerly Monsanto, Fayetteville) has stormwater conditions and boilerplate that will need updating for this renewal (unless covered by your permit NCS000389). Update: the stormwater outfalls were not included in NC0003719 and need to be included in the SW renewal. 2. General Observations: • Three companies located within the expansive property. • The old Monsanto facility, now Clear Path Recycling, was used to manufacture Round -Up. • Site conditions are such that DAK and Clear Path share one SW outfall (#001). DAK has representative outfall status for their single #001 outfall. Clear Path has numerous others. • The site is 26,1 acres with 4.72 acres on impervious • In the application, Cobalt is listed as a potential pollutant not covered by analysis. Cobalt is in the TRI for being at the facility. The Cedar Creek site used cobalt as a toner additive. The plant has recently discontinued its use; however. one 2000-lb tote bin remains on site. It is located inside in the Logistics Warehouse and will be returned to the manufacturer with the next month. 3. Impairment: The 2006 303(d) includes the Cape Fear River 18-(26)c (from Grays Creek to Lock and Dain 3) for a Chlorophyll a violation and 18-(26)d (from Lock to Darn 3 to NC41) for a Mercury Fish Advisory. Basinwide Plan indicates the Cape Fear River 18-(26)b (from Pcares Mill Creek to Grays Creek) has turbidity and fecal coliforni as stressors. The impairment language was not added to the pen -nit because these segments of the Cape Fear are not the same segment of the Cape Fear where the facility's discharges are Iocated. The City of Fayetteville water supply intake looks to be about 12 miles upstream based on the classified streams layer is GIS. The stream segment is identified as "From City of Fayetteville water supply intake to mouth of Hammond Creek." 4. Threatened and Endangered: Based on the Natural Heritage Virtual Workroom there are no federal protected species within two miles of the facility. 5. Location: Six outfalls flow to the Cape Fear River: • 001 - 34 58' 08", -79 46' 58" - SW from developed and undeveloped land including plant process areas and cooling tower blowdown. • 002 - 34 58' 08", -TT 46' 58" - Wastewater • 003 - 34 59' 02", -79 47' 26" - Stormwater runoff from DAK resin plant. • F - 34 58' 42",-78-46' 50" - SW from developed and undeveloped land. Overflow from SW001 • G - 34 58' 41 ", -79 46' 50" - SW from activities associated with wastewater treatment basins, fuel storage and paved roadways used for in -plant transportation. The outfall discharges onto a vegetative strip prior to entering the waterway. • H - 34 58' 45", -78' 47' 05" - SW from activities associated with the wastewater treatment plant. The outfall discharges onto a vegetative strip prior to entering the waterway. 6. Industrial Changes Since Previous Permit: None provided. Analytical Monitoring Notes: The analytical samples in central files are shown in Table 1. A letter was included to explain a 2040 mg/1 COD value. They conducted a visual search for potential contamination and no visual Page 4 of 9 NCS000389 contaminates were detected. Another sample was taken from the stormwater pond and the value was 13.3 mg/l. The permittee believes the original sample was invalid. EPA 2008 Multi Sector -Specific Permit, Sector C for Chemicals and Allied Products: Subsector C4 Plastics, Synthetics, and Resins (SIC 2821-2824) recommends monitoring for Total Zinc. Zinc will not be added to the permit because it does not seem to be a pollutant of concern based on the industrial activities of this site. Based on the last staff report, 1,4—Dioxane was added to the requirements as the result of a previous spill on 7/16/2002. The permit file included data taken for the pervious renewal and the last two samples indicated there was some 1.4-Dioxane in the stormwater (see Table 1). 1,4—Dioxane is a known carcinogen and is a very persistent chemical that does not readily break down. In this case, an aquatic life based stormwater benchmark would not be helpful because it has high human health concerns. For example, the stormwater benchmark would be 1100 mg/L (calculated''/z FAV) compared to the human health based instream standards of 3.2 ug/L for water supplies and 730 ug/L for general human health exposures (Class C waters). A 10 day child exposure rate has been developed for this chemical of 400 ug/L. (Information based on an email from Nikki Remington 2/25/10) Tlie reviewer recommends that the facility should be aware of any 1,4 - dioxane levels that raise human health concerns, particularly with a discharge to WS-CA. Because of the previous spill, a benchmark will trigger more investigation or more clean-up if needed. The Water Supply standard is not typically used even when receiving waters are WS because it is not necessarily appropriate for a stormwater benchmark. This more stringent WS value should be noted, but the reviewer recommends, the 10 day child exposure rate of 400 ug/L be used as the benchmark. This benchmark reflects a time frame more consistent with stormwater events (10 days vs lifetime exposure for the human health/water supply numbers) and would be protective of the more sensitive population (children); this values seems to be the most appropriate to prompt the facility to respond to a possible problem. However, if future monitoring detects levels above the WS standard, DWQ may want to investigate potential WQ standard violations. Sample results from previous renewal: Lead — 0.01 mg/1(benchmark = 0.033 mg/1) Oil and Grease — 5 mg/1 (benchmark = 30 mg/1) pH — 7.35 (benchmark = 6-9 su) TSS — 17 mg/1 (benchmark = 100 mg/1) Data from the previous permit is in Table 1. Monitoring for NCS000056 — DuPont Teijin Films included COD, Oil and Grease, and pH. COD, 1,4—Dioxane, Oil and Grease, and pH have been added to the permit because they are potential pollutants onsite. Oil and Grease will be added to make the parameters consistent with the DuPont permit. 8. Qualitative Monitoring Notes: None included in the application. Page 5 of 9 NCS000:389 Table 1: Analytical Monitoring Required Sampling Range. Ran Sample Date Total flow MGD Precipitation (in) Duration (hours) 1.4- Dioxane COD Benchmark: 0.4 m L' Benchmark: 120 m L* Outfall 003 11 /19/2003 0.71 1 2 1 <0.025 17 6/4/2004 0.218 0.3 0.67 <0.1 13.3 7/29/2005 2.97 4.2 4 <0.005 10/6/2005 1.9 2.7 36 13.3 11/8/2006 1.2 1.8 24 2/1/2007 1.06 1.5 25.5 13.3 Over Current Benchmark "1119Data Not Collected ' Benchmarks not in rviou permit `J TDia/1a�Y r,oJ�i-iG J L01;�es,2 '/ /0 � C b%fj%- 4e ne(n/kdr4 7 Page 6 of 9 NCS000389 Revised Permit Recommendations: Analytical Monitoring: 1. COD and 1,4—Dioxane have been maintained in the permit. Oil and Grease and pH have been added to the analytical monitoring requirements. Parameters added because they are potential pollutants and they are consistent with NCS000056 DuPont which is on the same site. 2. All analytical monitoring has been set to semi-annually during a representative storm event as defined in Part II Section B. The permittee must also document the total precipitation for each event. If no discharge occurs during the sampling period, the permittee must submit a monitoring report indicating "No Flow" within 30 days of the end of the six-month sampling period. Additionally, samples must be taken a minimum of 60 days apart, as specified in Table 2. 3. Benchmarks for analytical monitoring have been added to this draft permit. Exceedmees of benchmark values require the permittee to increase monitoring, increase management actions, increase record keeping, and/or install stormwater Best Management Practices (BMPs) in a tiered program. If the sampling results are above a benchmark value, or outside of the benchmark range, for any parameter at any outfall then the facility shall follow the Tier 1 guidelines which require a facility inspection within two weeks and implementation of a mitigation plan within two months. If during the tern of this permit, the sampling results are above the benchmark values, or outside of the benchmark range, for any specific parameter at a specific discharge outfall two times in a row (consecutive), then the facility shall follow the Tier 2 guidelines which require a repetition of the steps listed for Tier 1 and also immediately institute monthly monitoring for all parameters at every outfall where a sampling result exceeded the benchmark value for two consecutive samples. 4. The permittee is required to collect all of the analytical and qualitative monitoring samples during representative storm events as defined in Part II Section B. Qualitative monitoring is required regardless of representative outfall status. 5. The permittee is responsible for all monitoring until the renewal permit is issued. See Footnote 1 of Tables 1, 4, and 5. 6. The flow reporting requirement has been removed per DWQ revised strategy. (The total rainfall parameter is in this permit, however.) 7. Vehicle maintenance monitoring has been revised to semi-annually in order to coincide with analytical and qualitative monitoring. Other Proposed Changes to the Previous Permit: 1. AdditionaI guidance is provided about the Site Plan requirements. The site map must now identify if the receiving stream is impaired and if it has a TMDL established. It must also describe potential pollutants in each outfall. The map requirements are stated more explicitly. And, the site plan must contain a list of significant spills that have occurred in the past three years and also must certify that the outfalls have been inspected to ensure that they do not contain non-stormwater discharges. Additional information is provided in Part II Section A. 2. Additional requirements for the Stormwater Management Plan have been specified in Part II Section A. More details regarding secondary containment are provided. 3. Additional requirements for the Stormwater Pollution Prevention Plan have been specified in Part II Section A. The plan must also be updated annually to include a list of significant spills and to certify that the outfalls do not contain non-stormwater discharges. 4. The facility must now implement a semi-annual Facility Inspection Program of the site's stormwater management controls as specified in Pan II Section A. 5. Information regarding the No Exposure Exclusion has been added to this draft permit. If industrial materials and activities are not exposed to precipitation or runoff as described in 40 CFR § 122.26(g), the facility may qualify .for a No Exposure Exclusion from NPDES stormwater discharge permit requirements. Additional information is provided in Part I Section A. Page 7 of 9 NCS000389 Discussions with permittee: Elizabeth Wike at DAK. Office: (910) 371-4498, Mobile: (910) 5124893, ewike@dakamericas.com From email on 2/18/10: Beginning on the west end, the first tract is owned by DAK Americas. This area is the location of DAK's Resins Plant. The area to the east of DAK's Resins Plant is the Dupont facility. Moving further to the east is a large tract that reaches from Highway 53 on the north to the Cape Fear River on the south. The northern portion of this property contains DAK Americas Utilities, the southern portion contains DAK's wastewater treatment plant. The tract of land on the north east belongs to Clear Path Recycling. Stormwater outfalls were previously included in DAK's NPDES permit for the wastewater treatment plant for the outfalls from the DAK Utilities Area, DAK Wastewater Treatment Plant Area, and what is now Clear Path Recycling. When DAK applied to renew its NPDES permit, DENR decided to remove these outfalls from the NPDES permit and have them included in the stormwater permit. The stormwater permit application for the DAK Resins site was submitted a couple of years ago. It only included one outfall from the retention pond shown on the south east corner of the property. This stormwater from this pond rarely discharges to the Cape Fear River because most of the water either evaporates or infiltrates to the ground before reaching the overflow from the pond. The DuPont facility is permitted separately. Can you tell me how cobalt is used on the site? How much is on site and where it is stored? From email on 3/23/10: The Cedar Creek site used cobalt as a toner additive. The plant has recently discontinued its use; however, one 2000-lb tote bin remains on site. It is located inside in the Logistics Warehouse and will be returned to the manufacturer with the next month. Elizabeth Wike Called on 4/23/10. She said she couldn't find any documentation on their representative outfall status. She was fine if the permit was issued and in the future the facility apply for the representative status again. She will continue to look for it though. Page 8 of 9 ". 14CS000389 Recommendations: Based on the documents reviewed, the application information submitted on Marcb 6, 2008 sufficient to issue an Individual Stormwa:ter Permit. Prepared by (Signature) Storrnwater Permitting Unit Concurrence by Regional RO Water Quality Regional Office Staff Comments (attach additional pages as necessary) Date Date—A3a �Z-01 k14 Date 2G 60 Date 4 What outfalls need to be sampled for this permit? They were sampling only 003, Some of the outfalls were covered in their wastewater permit but that is now not the case and need to/be covered in this permit. � �rz �rsr-�.�SYincS wi�i �Cifr �� / 7�1�f AT -r,4 �s ,Xe f%r At�llec� Z`nck�y) ,�►, a- ,., if s7'�-ks �o�F 4, / a� a rod4,- Page 9 of 9 V WAINAGE AREA 2 AMOX, a., ACA" 0[ I+�ERviry l[ no GMAM Ii O nUL• ,a TNa Artr+rog " W&Laa f, i� lowm[e �70Y-n{le Qf TK-KfAiu(L A10/E-Y61c IVNtIIgoo el>�E-vie E T-Mmmp L <aa yrt G1,e�.vonv Wtle yV Su.7lV�471 Ygo-yffl I , II f I i SUB S1ATInN VRA:NACE AREA 3 P APPRUI, 212 ACRES 1 { b1A ;NPERV CGi+S. jJ! DRAINAGE AR[A It FS OAXP [NPERvICati � PALIPERTY DRAINACt AREA III t I LIP4 TYP. APPROX. 8b {OY.IIPERVIOUS 4 j� f � 4 i P S �l I ; 1}RAINA�E AJ 1 3X AREA B [a�ER58 A£S �f1 C7 Q DRAINAGE AREA APPROX. 9.8 ACRE4, . 5Sr. IMPERVIOUT E S Exist. VHSE, an 8 1.i ES 9Y S � tiA� IREVAT 4 RES, TA AvE. ASMAW AR 11 5GX IM�ER S b A FiTST, EYIST, DRA.INArC AREA 7 r.. s 1 N ® 33exRI�MP'ERV IWS c ® 007 A SHED ' DegINAGE AREA 12 APPROX. I.I. ACRES ' ; i �Y D•wEAViQUS I AR K 9.3 RV S 1 LEM i'E1' FOR wyn QVIEUY OVCRFLOV Om 4OO TMF obn 4wxn AG LI [RK t fmmm;bgA mm� OL O ® AA.Li6Aelt IF+LML OC 0 WJA= US Im TT•ALL M .A �Z 0 MLSCl rm I" 43 ile[ FLFn 31[SCL lYpTi QUTFALL e� n 111p. M TAMS F n.lm •OlJ'FAI,I, �l�IS /T �� ( P O uaAINACL AREA i5 gppRLDL. 1.5 ACRLS ANT 41k -ERV=1 pUTFALL '+ •E49 C+PE hh Ay j�( 1 V„"��m¢C.ru4 rtlta u.ax�e+ ;I .I OrA.F,� + spci Frye �f--pscT9Alls +�3 �w bol -Iw C'a,Lt�� �w4.4- 7 cp—Alt ��5� DAK Americas LLC Cedar Creek Site OutFall SW1 Analytical Data as reported on DMR's Month ITSS (rn IL) Di-n-butyl phathlate (u IL) INickel (uglL) Lead (ug/L) ITernp 'C JpH (SU) IFlow (MGD) Mar-10 19.8 <5.22 6 4 15.5 6.04 0.043 Feb-10 1.1 <6.09 <5 0.3 17.9 7.6 0.059 Jan-10 0.5 <5.36 <5 0.3 17.3 6.7 0.022 Dec-09 3.1 <5.19 <5 0.5 16.1 6.7 0.044 Nov-09 1.3 <6.19 <5 3 18.8 6.6 0.115 Oct-09 0.8 <5.64 <5 0.4 21 6.5 0.041 Se -09 0.8 <7.35 <5 0.5 23.9 6.6 0.034 Au -09 0.8 <5.16 <5 <3 24 6.4 0.029 Jul-09 1.3 <5.05 <5 0.2 24.3 6.5 0.045 Jun-09 1.5 <5.23 <5 0.2 21.8 7.02 0.079 Ma -09 1.9 <5.26 <5 0.5 20.7 6.6 0.055 A r-091 i. i 1 <5.93 1 <5 1 3 16.5 6.6 0.054 SHEALY ENVIRONMENTAL SERVICES, INC. Sample Summary ARM Environmental Services, Inc. Lot Number: KJ13064 Sample Number Sample ID Matrix Date Sampled Date Received 001 Outtall-001 Aqueous 10112120091315 10/13/2009 002 Outfall-002 Aqueous 10112/20091325 10/1312009 (2 samples) Shealy Environmental Services. Inc_ Page: 3 of 12 106 Vantage Point Drive West Columbia, SC 29172 (803) 791-9700 Fax (803) 791-91 11 www.shealylab.com Level 7 Report v2.1 NCS000389 Recommendations: Based on the documents reviewed, the application information submitted on March 6, 2008 sufficient to issue an Individual Stormwater Permit. Prepared by (Signature) �--�r� • G� Date Stormwater Permitting Unit Supervise Date 3 5a EO ! D for Bradley ett Concurrence by Regional Date RO Water Quality Supervisor Date Regional Office Staff Comments (attach additional pages as necessary) What outfalls need to be sampled for this permit? They were sampling only 003. Some of the outfalls were covered in their wastewater permit but that is now not the case and need to be covered in this permit. Page 9 of 9 i Fopm U.S. Environmental Protection Agency EPA I.D. Number � EPA General Information 11 . Giineral . Consolidated Permits Program NCDO88563242 Read the 'General Instructions' before startin 16�\\\\\\\\\\\�Label;ltems�\\�\\\\\\\�\ ` ��-, -�\���:-���-�-\ N!Dlll ;IN\EPX4 D�Numbe� \\� \\ \ \\\� \ ' hlCD088563242 Genera! Instructions If a preprinted label has been provided, affix it in the designated space. Review the information carefully; t any of it is incorrect, IIIFacill DAK'Ameri%as LI:C cross through it and enter the correct data in the appropriate fill- in area below. Also, if any of the preprinted data is absent {the to the left the label lists the information that �VF�acilif .�\\\\ ...�•� y\\ \ \\ ,, ,,,, ....,,,,•..„_... \Car Creek'Site3\\\\` \\ .,......\`.,• �.•,` ..•� \ area of space should a appe d, please provide it in the proper fill-in area(s) �Malilrt "Ad dress\\,•.\,\ \W\�W-0, \\\\\` \ \321&Cedar Creek.Ftoad\ \ Fayettertlle,.>28312 \\ \ \ below. If the label is complete and correct, you need not complete Items, I, II, and (except V!-8 which must he \ \ \ \ ;, PI completed regardless). Complete all items if no label has been \ \ � \ \\\�VI FactlltysL ....on�\ \ \ provided. Refer to the instructions for detailed item descriptions and for the legal authorizations under which this data is \���\\\ collected hi� /www.e a. ov/n des! ubsiforFn 1. d . 11. Pollutant Characteristics Instructions: Complete A through J to determine whether you need to submit any permit application forms to the EPA. If you answer "yes" to any questions, you must submit this form and the supplemental form listed in the parenthesis following the question. Mark W in the box in the third column if the supplemental form is attached. If you answer "non to each question, you need not submit any of these forms. You may answer "no" if your activity is excluded from permit requirements; see Section C of the instructions. See also, Section D of the instructions for definitions of bold-faced terms. Specific Questions Ma Specific Questions Mark X Yes No Form Yes No Form Attached Attached ___ A. Is this facility a publicly owned treatment B. Does or will this facility (eitherexisting or works which results in a discharge to waters proposed) include a concentrated animal of the U.S.? (Form 2A) ❑ ❑ feeding operation or aquatic animal ❑ ® ❑ production facility which results in a discharge to waters of the U.S.? Form 2B C. Is this a facility which currently results in D. Is this a proposed facility (other than those discharges to waters of the U.S. other than ® ❑ ❑ described in A or 8 above) which will result in a ❑ ® ❑ those described in A or B above? Form 2C discharge to waters of the U.S.? Form 213 E. Does or will this facility treat, store, or F. Do you or will you inject at this facility dispose of hazardous wastes? (Form 3) industrial or municipal effluent below the ❑ ® ❑ lowermost stratum containing, within one ❑ ® ❑ quarter mite of the well bore, underground sources of drinking water? (Form 4) G. Do you or will you inject at this facility any _ H. Do you or will you inject at this facility fluids produced water or other fluids which are for special processes such as mining of sulfur brought to the surface in connection with by the Frasch process, solution mining of conventional oil or natural gas production, inject ❑ ® ❑ minerals, in situ combustion of fossil fuel, or ❑ El ❑ fluids used for enhanced recovery of oil or recovery of geothermal energy? (Form 4) natural gas, or inject fluids for storage of liquid hydrocarbons? Form 4 I. Is this facility a proposed stationary source f J. Is this facility a proposed stationary source which is one of the 28 industrial categories which is NOT one of the 28 industrial listed in the instructions and which will categories listed in the instructions and which potentially emit 100 tons per year of any air ❑ ® ❑ will potentially emit 250 tons per year of any air ❑ ® ❑ pollutant regulated under the Clean Air Act and pollutant regulated under the Clean Air Act and may affect or be located in an attainment may effect or be located in an attainment area? Form 5 area? Form 5 _ III. Name of Facility DAK Americas LLC Cedar Creek Site IV. FacilityContact _ A. Name & Title last, first, & title B. Phone area code & no. AnthonyHudson Safety, Health, and Environment Manager 910 433-8338 V. Facility Mailing Address A. Street or P.O. Box 3216 Cedar Creek Road f _ B. C or Town C. State D. Zip Code Fayetteville, INC 28312 _ Vl. Facility Location A. Street, Route No or other Specific identifier 3216 Cedar Creek Road B. Coun Name Cumberland _ C. City or Town D. State E. ZipCode F. County Code Fayetteville NC 28312-8205 51 EPA Form 3510-1 (Rev. 10-80) Continued From The Front VII. SIC Codes (4-digit, in order of priority) A. First B. Second 2821 Plastics Materials, Synthethic Resins, and Nonvulcanizable Elastomers C. Third D. Fourth Vlll. Operator Information A. Name I B. Is the name listed in Item VI11-A also OAK Americas LLC the owner? ® Yes ❑ No C. Status of Operator (Enter the appropriate letter into the answer box; if'Other", ci D. Phone area code & no. F = Federal M = Public (other than federal or state) S = State O = (specify) P (Specify) (910) 433-8338 P = Private E. Street or P.O. Box _ 3216 Cedar Creek Road F. City or Town G. State H. Zip Code IX. Indian Land Fayetteville NC 28312 Is the facility located on Indian lands? ❑ Yes ® No _ X Existing Environmental Permits i A NPDES (Discharges to Surface Water) D. PSD Air Emissions from Proposed Sources NCO003719 NIA _ B. UIC (Underground Injection of Fluids) E. Other (specify) (specify) NIA 04319T18 Air Quality Title V C. RCRA (Hazardous Wastes) E. Other (specify) (specify) _ NIA NCS000389 Stormwater Discharge 04051R30 Synthetic Minor Air Permit Permit to Discharge Wastewater Under 2116RF the Public Works Commission's industrial Pretreatment Program (applica.tionpending) XI_ Map _ Attach to this application a topographic map of the area extending to at least one mile beyond property boundaries_ The map must show the outline of the facility, the location of each of its existing and proposed intake and discharge structures, each of its hazardous waste treatment, storage, or disposal facilities, and each well where it injects fluids underground. Include all springs, rivers and other surface water bodies in the map area. See instructions for precise requirements. XII_ Nature of Business (provide a brief description) DAK Americas LLC Cedar Creek Site in Fayetteville, Cumberland County, North Carolina is located south of Highway 53 (Cedar Creek Road) and approximately two miles east of Interstate 95. The site is located in the Cedar Creek Industrial Complex. The complex also houses Dupont Teijin Films; Wellman, Inc (no longer in operation); and the DAK Service Complex (a utilities facility purchased from Monsanto in January 2004). DAK is principally engaged in the manufacture of polyester chips, which will be used to produce various plastic items for industrial and/or consumer use. The polyester chips at this facility are manufactured in a continuous process with utilizes two primary process systems. The manufacturing operations occur in the southwest portion of the property in the continuous polymerization (CP) and the solid state polymerization (SSP) plant. Railroad tracks are located on the southeastern portion of the property for loading of product and unloading of raw materials. The Service Complex is located east of the Dupont Teijin film property and supplies utilities for both the DAK Resins Plant and the Dupont Teijin Film plant. Utilities include steam, cooling water, chilled water, demineralized water, and wastewater treatment. XII i. Certification see instructions) i certify under penalty of law that i have personally examined and am familiar with the information submitted in this application and all attachments and that, based on my inquiry of those persons immediately responsible for obtaining the information contained in the application, I believe that the information is true, accurate and complete. I am aware that there are significant penalties for submittingfalse information, including the possibility of fine and imprisonment. Name 8 Official Tdle (type or pint) Craig Leite B_ Si tune C. Dale Signed Cedar Creek Site Mana er EPA Form 35110-1 (Rev. i0-80) Reverse EPA ID Number (copy from Item i of Form f) Form Approved, OMB No. 2040-0086 Please orit or tvoe in the unshaded areas only. I I Aooraval expires 5-31-92 FORM ZFO NPOES U.S. Environmetal Protection Agency Washington, DC 20460 E PA Application for Permit to Discharge Storm Water Discharges Associated with Industrial Activity Paperwork Reduction Act Notice Public reporting burden for this application is estimated to average 28.6 hours per application, including time for reviewing instructions, searching erdsbng data sources, gathering and maintaining the data needed, and compleling and reviewing the collection of information. Send comments regarding the burden estimate, any other aspect of this collection of information, or suggestions for improving this form, including suggestions which may increase or reduce this burden to; Chief, Information Policy Branch, PM-223, U.S. Environmental Protection Agency, 1200 Pennsylvania Avenue, NW, Washington, DC 20460, or Director, Office of Infomtation and Regutatory Affairs, Office of Management and Budget, Washington, DC 20503. 1. Outfall Location For each outfall, list the lalitude and longitude of its location to the nearest 15 seconds and the name or the receiving water_ A_ Outfall Number (list} B. Latitude C. Longitude O. Receiving Water (name) 3 34,00 59.00 0.00 78.00 47.00 30.00 Cape Fear River IL Improvements A_ Are you now required by any Federal, State, or local authority to meet any implementation schedule for the construction, upgrading or operation of wastewater treatment equipment or practices or any other environmental programs which may affect the discharges described in this application) This includes, bid is not limited to, permit conditions, administrative or enforcement orders, enforcement compliance schedule letters, stipulations, court orders, and grant or loan conditions. 1. Identification cif Conditions, Agreements, Etc. 2. Affected Outfalls 3. Brief Description of Project 4. Final Compliance Date number source of discharge a. req. b. proj. N/A B: You may attach additional sheets describing any additional water pollution (or other environmental projects which may affect your discharges) you now have under way or which you plan. Indicate whether each program is now under way or planned, and indicate your actual or planned schedules for construction. Ill. Site Drainage Map Attach a site map showing topography (or indicating the outrre of drainage areas served by the outtalls(s) covered in the application if a topographic map is unavailable) depicting the facility including: each of its intake and discharge structures; the drainage area of each storm water outfall; paved areas and twifdings wtitNrl the drainage area of each storm wafer outfall, each known past or preset erects used for outdoof storage of disposal of signXicartt materials, each eAs4ng structural control measure to reduce pollutants in storm water runoq, materials loading anti access areas, areas where pesticides, herbicides, soil Conditioners and fertilizers are applied; each of its hazardous waste treatment, storage or disposal units (rtdudiing each area not required to have a RCRA permit which is used for nocumulafing hazardous waste under 40 CFR 262.34); each well where fluids fmn the facility are injected underground: springs, and other surface water bodies which received storm water discharges from the Facility EPA Form 3510-21' (1-92) Page 1 of 3 Contnue on Page 2 Continued from the Front IV. Narrative Description of Pollutant Sources A For each outtal, provide an estimate of the area (hxiudo units) on imperious surfaces (octudog paved areas and budding roofs) drained to the oulfall, and an estimate of the total surface area drained by the outlalr Outiae Area of ImperaDus Surface Total Area [rained Outfa@ Area of impervious 5urfaee Total Area Drained Wunber fp vmk units) (P ONde Ifrlfi5) NSr bw fprovlde ands) (prvyrdie unds) 3 205,410 square feet 1,138,725 sq. (4.72 acres) Ft (26.1 acres) B. Provide a narrative description of significant materials that are currently or in the past three years have been treated, stored or disposed in a manner to allow exposure to storm water, method of treatment. storage, or disposal; past and present materials management practices employed to minimize contact by these materials with storm water runoff; materials loading and access areas, and the location, manner, and frequency in which pesticides, herbicides, soil conditioners, and fertilizers are applied. See the attached supporting documentation. C. For each outfall, provide the location and a description of existing structural and nonstructural conlrot measures to reduce pollutants in storm water runoff; and a description of the treatment the storm water receives, including the schedule and type of maintenance for control and treatment measures and the ulfirnale disposal of any solid or fluid wastes other than by dts&arge. Outfall List Codes from Number Treatment Takla 2F-1 See the attached supporting documentation. V. Nonstormwater Discharges A. I certify under penalty of raw hat the outfall(s) covered by this application have been tested or evaluated for the presence of nonstor7water discharges, and that all nonstormwater disrdtarged from these outfall(s) are idenlified in either an acoomparrying Form 2C or From 2E application for the eutfall. Name and Official Title (type or print) ignature i]ate SignedCraig Leite, Cedar creek Site Mgr. d-t� 3 /.7 /l 8. Provide a description of the method used, the date of any testing, and the onsite drainage points that were directly observed during a test. 1. Significant Leaks or Spills Provide existing information regarding the history of significant leaks or spills of toxic or hazardous pollutants at the facility in the last three years, including the approximate date and location of the spill or leak, and the type and amount of material released. None. EPA Form 35142F (1-92) Page 2 of 3 Continue on Page 3 Continued from Page 2 1 EPA ID Number (copy from Item I of Form t) il. Discharge Information A, B, C, & D: See instructions before proceeding. Complete one set of tables for each outfall. Annotate the outfall number in the space provided. Table W-A, Vlt-B, VII-C are included on separate sheets numbers VII-1 and VII-2. E. PotentW discharges not covered by analysis - is any toxic pollutant listed in table 2F-2, 2F-3, or 2F4, a substance or a componerd of a substance which you currently use or manufacture as an intermediate or final product or byproduct? © Yes (list all such pollutants below) ❑ No (go to Section fx) Cobalt. III. Biological Toxicity Testing Data Do you hays any knowledge or reason to believe that any biological test for acute or chronic tczdcity has been made on any of your discharges or on a receiving water in relation to your discharge within the last 3 years? ❑ Yes (list all such pollutants below) No (go to Section IX) IX. Contract Analysis Information Were any of the analyses reported in Item VII performed by a contract laboratory or consulting fine? ❑ Yes (list the name, address, and tefelotwe number of, and pollutants © No (go to Section X) analyzed by, each such laboratory or firm below) A. Name B. Address C. Area Code &Phone Na. D. Pollutants Analyzed X. Certification MMMM" l certify under penalty of law that ties document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualii£red personnel properly gather and evaluate the infatuation submitted. Based on my inquiry, of the person or persons who manage the system or Sloss persons dredty responsible for gathenng the information, the information submitted is, to the best of my knowledge and belief, hue, accurate, and completel am aware that there are significant penalties for submitting false information, inducting the possibility of fine and imprisonment for knowing violations A. Name & Official Title (Type Or Print) Craig Leite, Cedar Creek Site Mgr. S. Area Code and Phone No. (910) 433-6254 C. Signature r'-AW, d-z5;,7- D. Data Signed 34�_ EPA Form 3510-21F (1-92) Page 3 of 3 EPA ID Number (copy ftm item f of Form 1) Form Approved, OMB No. 2040-0086 Approval expires 5-31-92 VII. Discharge information (Cantinued from page 3 of Form 2F) Part A - You must provide the results of at least one analysis for every pollutant in this table. Complete one table for each outfall. See instructions For additional details. Pollutant and CAS Number (if atada&e) Maaumurn Values (inctude units) Average Values Ondudo units) Number of Storm Events Sampled Sources of Pollutants Grab Sample Taken During First 20 Minutes FTow-Weighted Composite Grab Sample Taken During First 20 Minutes Flow -Weighted Composite Oil and Grease N/A WA N/A N/A 0.00 No flow Biological Oxygen Demand (Boos) N/A N/A N/A N/A 0.00 No flow Chemical Oxygen Demand (COD) N/A N/A N/A N/A 0.00 No flow Twat Suspended Solids (TSS) N/A N/A N/A N/A 0.00 No flow Total Nitrogen N/A N/A N/A N/A 0.00 No flow Total Phosphorus N/A N/A N/A N/A 0. 00 NO flow pH Minimum Maximum Minimum Ma)omum Part 8 - List each pollutant that is limited in an effluent guideline which the facility is subject to or any pollutant listed in the facility's NPDES permit for its process wastewater (if the facility is operating under an existing NPDES permit)_ Complete one table for each outfall. See the instructions for additional details and requirements - Pollutant and CAS Number (if arar7aLde) Maximum Values (indude'VM1s) Average Valuns (include urvts) Number of Storm Events Sampled Sources of Pollutants Grab Sample Taken During First 20 Minutes Flow -Weighted Composite Grab Sample Taken During First 20 Minutes Flow -Weighted Composite EPA Form 3510-2F (1-92) Page VII-1 Continue on Reverse Continued from the Front Part C - List each pollutant shown 'n Table 2F•2, 2F-3, and 2F-4 that you know or have reason to believe is present. See the instructons for additional details and requirements. Compfete one table for each outfaii. Pollutant and CAS Number (if available) Maximum Values (induct units) Average Values (indude units) Number of Storm Events Sampled Sources of Pollutants Grab Sample Taken During First 20 Minutes Flow -weighted Composite Grab Sample Taken ❑unng First 20 Minutes Flow -weighted Composite n/a n/a n/a n/a n/a 0.00 n/a Part D — Provide data for the storm events) which resulted in the maximum values for the flare weighted composite sample. 1. Date of Storm Event 2. Duration of Storm Event (in minutes) 3. Total rainfafl during storm event (n inches) 4. Number of tours between beginning of storm measured and end at previous measurable rain event 5. Maximum flow rate during rain event (gaffons(rninute or specify units) Total flow from rain event (gallons or specfy units) There has been no flow from this outfall within the last year. n/a n/a n/a n/a n/a 7. Provide a description of the method of flow measuremertt or estimate. n/d EPA Form 3510-2F (1-92) Page Vll-2 Table I. DAK Americas LLC Cedar Creek Site Outfall Locations Outfall Latitude Longitude Description Receiving Water Dry Weather Flow 001 34°58"08' 78046"58' Stormwater from developed and undeveloped land throughout the plant Cape Fear River Yes property including the plant process areas and cooling tower blowdown.. 002 340 58"08' 78046"58' Sanitary waste, treated process waste from the utility wastewater, Cape Fear River Yes cooling tower blowdown, boiler blowdown, steam condensate and sanitary and treated process waste from DuPont Teijin Films''. 003 340 59"02' 78°47"26' Stormwater runoff from the DAK resins plant. This outfall is currently Cape Fear River No permitted under NCS000389. DAK Americas requests that DENR add this outfall to the new permit and, if added to the new permit, then to revoke NCS000389. This would consolidate all stormwater outfalls and process wastewater outfalls into one permit. A 34059"02' 78046"40' Stormwater runoff from the parking lot and paved areas where the Cape Fear River Small amount of Monsanto facility formerly stood. The outfall discharges onto a groundwater infiltration vegetative strip prior to entering the waterway. The outfall discharges onto a vegetative strip prior to entering the waterway. B1 34058"58' 78046"39' Stormwater from the paved roadway used for in -plant transportation. Cape Fear River No The outfall discharges onto a vegetative strip prior to entering the waterway. B2 34058"56 78046"38' Stormwater from the paved roadway used for in -plant transportation. Cape Fear River Small amount of The outfall discharges onto a vegetative strip prior to entering the groundwater infiltration waterway. B3 34058"55' 78046"38' Stormwater from the paved roadway used for in -plant transportation. Cape Fear River No The outfall discharges onto a vegetative strip prior to entering the waterway. C 34058"54' 78046"39' Stormwater from the railroad spurs used to transport materials. No Cape Fear River No unloading activities occur in this area. Sheet flow only through a vegetated strip Outfall Latitude Longitude Description Receiving Water Dry Weather Flow D 34058"54' 78046"42' Stormwater from railroad spurs used to transport materials. No Cape Fear River No unloading activities occur in this area. Sheet flow only through a vegetated strip E 34"58"49' 78046"42' No industrial activity in this area. Area drains a small paved area. The Cape Fear River No outfall discharges onto a vegetative strip prior to entering the waterway. F 340580142' 78°46"50' Stormwater from developed and undeveloped land throughout the plant Cape Fear River Small amount of properly including process areas. Overflow from SWOO 1. The outfall overflow from SW001 discharges onto a vegetative strip prior to entering the waterway. G 34058"41' 78046"50' Stormwater from activities associated with wastewater treatment basins, Cape Fear River No fuel oil storage and paved roadways used for in -plant transportation The outfall discharges onto a vegetative strip prior to entering the waterway. H 34058"45' 78"47"05' Stormwater from activities associated with the wastewater treatment Cape Fear River No plant. Outfall discharges onto a vegetative strip prior to entering the waterway. Extensive sampling was conducted for all outfalls and submitted with the permit renewal application in 1992. Outfalls A through G indicated low levels or less than detectable amounts of pollutants. Based on this documentation, the State decided that stormwater sampling would only be required from Outfall 001. For ease of accessibility, this sample is taken from the manhole designated SW -I, which is immediately upstream from Outfall 001. -� �12M iii ! � •� �Cy �4 �•�. •I / it � 1 � '}.�.=,.� '•..• • 20 r � ~' 1 !�� { ' • { f� %f f r �} �;�il L mnc OAiuT! Bh f ,[[ Swam mrs rat + .. %'� i `_- ♦'_-. tr tit ' - Ali f �� L .•�"i..�✓5',a �.� � j � , � .`` fir. � -'`� f. �:.,� - _J It (Al ..... 110 - f 'ia Sub -Basin: 03-06-15 Latitude: 34°58'08• DAK Americas LLC DAK Americas Longitude: 78°46'58' Quadtu M46'5 Cedar Creek NC Cedar Creek Site Cedar Creek Road �` Stream Class: C Faye Receiving Stream: Cape Fear River Fayetteville, NC 28312$205 \� FlAE11S, MONOdER511lESINS 0. zo w� oe �a c f o�WAr�9p6 co o r January 25, 2007 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources CEDAR CREEK SITE ATTN: ANTHONY HUDSON, MANAGER SAFETY -ENVIRONMENTAL, OR SUCCESSOR PO BOX 1690 28302 Dear Permittee: Alan W. Klimek, P.E. Director Division of Water Quality Subject: NPDES Stormwater Permit Renewal Cedar Creek Site Permit Number NCS000389 Cumberland County Your facility is currently covered for stormwater discharge under NPDES Permit NCS000389. This permit expires on April 30, 2007. North Carolina Administrative Code (15A NCAC 2H-0105(e)) requires that an application for permit renewal be filed at least 180 days prior to expiration of the current permit. in order to assure your continued coverage under your permit, you must apply to the Division of Water Quality (DWQ) for renewal of your permit. To make this renewal process easier, we are informing you in advance that your permit will be expiring. Enclosed you will find an individual permit renewal application form; supplemental information request, and Stormwater Pollution Prevention Plan certification. Filing the application form along with the requested supplemental information will constitute your application for renewal of your permit' As stated above, the applicition form must be completed and returned along withalC. - - requested information by March 4, 2007 in order for the permit to be renewed by April 30, 2007. Failure to request renewal by March 4, 2007 may result in a civil assessment of at least $500.00. Larger penalties may be assessed depending on the delinquency of the request. Discharge of stormwater from your facility without coverage under a valid stormwater NPDES permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions regarding the permit renewal procedures please contact Mike Randall of the Stormwater Permitting Unit at (919) 733-5083, ext. 545. Sincerely, Bradley Bennett, Supervisor Stormwater Permitting Unit cc: Central Files 'Ra et�r Fecinitti-ng UitiCF s Regional Office 1�°`�thCarol1na North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-5083 Customer Service Internet: www.ncwatentuality.org Location: 512 N. Salisbury St. Raleigh, NC 27604 Fax (919) 733-9612 1.877-623-6748 An Equal OpportimitylAffirmative Action Employer — 50% Recydedl10% Post Consumer Paper stwew d V 3 0 2003 1 ff NPDES Stormwater Pe t Contact: AisSbhau` (319 -50 .578) 5 �, Facility Name: DAK Resins LLC NPDES Permit Number: NCS008M$9'NA� ER DUALITY SOURCE 13RANCH Facility Location: 1IyT 3216 oa (Adjacent to DuPont Teijin Films Property) Type of Activity: Plastic materials and synthetic resins SIC code (if applicable): 2821 Receiving Stream: Cape Fear River Stream Classification: C Proposed Permit Requirements: See attached draft permit Compliance Schedule: See Part III, Section A of attached draft permit Basis for monitoring See attached Data Analysis Summary Basis for other requirements: NIA Response requested by (date): June 20, 2003 o by (Signature) s/ i2 310 2-510 :�- and General Permits Unit Supervisor Date Water Quality Supervisor Date Regional Office Staff Comments: l7 i S Y���{a°�7�[QC- �G7� %HDN1��yr� •Y�SuirZMe:ef� .�wrt�ydc - -, N6L DIVISION OF WATER QUALITY FAYETTEVILLE REGIONAL OFFICE July 16, 2002 MEMORANDUIYI TO: Tom Reeder, Supervisor Classification & Standards Unit FROM: Paul Rawls, Water Quality Regional Supervisor Fayetteville Regional Office SUBJECT: Discharge of Groundwater containing 1, 4-Dioxane into the Cape Fear River Dupont Teijin Films and DAK Americas Cedar Creek Facility Cumberland County Please find attached a Groundwater Assessment Report forwarded to me by Art Barnhardt, Groundwater Regional Supervisor, Fayetteville Regional Office, on July 2, 2002. The report, in part, states that groundwater exiting the bank of the Cape Fear River at the subject site contains 1,4-Dioxane and is currently entering the River. I am forwarding this information to you requesting that it be reviewed to determined if the concentrations and volumes of this compound pose any threat to the Cape Fear River or intended uses. Please be aware that this is not the first such compound discovered to be exiting this site and that there is a Superfund site at this location_ Dianne Reid is familiar with the site and may be able to direct you to historical information contained in DWQ files. Thank you for your assistance in this matter. Attachment Review of NCS000389 analytical data. Parameter Benchmark Outfall #1 Units BOD5 30 mg/l COD 120 mg/l Lead 0.033 0.01 mg/l Nitrate + Nitrite 10 mg/l Oil and Grease 30 5 mg/l Phosphorous 2 mg/l pH 6-9 7.35 su TSS 100 17 mg/l Review of the above data showed that of the pollutants monitored none of them showed up at levels of concern. However, since there was no data shown for COD and it is a parameter of potential concern it will be monitored for annually and quarterly the fourth year of the permit. S. cti.. ncti�c . r.� •ga-c=-;ar. • e._ . 1. £?A I_:. Vi1M6EA GENERAL INFORMATION , ,V�MA Conrolidaead Permits Prcgtwn F GENERAL (Read the "General lnrtrurr_ Ana• htronr startlnt. , . y _ GENERAL INSTRUCTIONS •• 1. EPA I.D• NUMBER If a prepnnted, laoal has been provided, off it in the designated space. F11"aw the rrlforr I. rAC, IL1,T AME anion carefully; i1 any of it is irtcorr=ct, cis through it and enter the dorrei data in tI appropriate fill—in aces below. Also, if any AGILITY the preprinted data is absent (the arcs to 0V'•MAILING ADDRESS P EASE LA BEL IN HIS SPACE anise sirs d &Aped!, ptGal,e Arovkm t�in�d Proper fill—in aree(s) .below. It this labat aoaaplete and correct, you. need not comple Items 1, 111. V. and VI fexcaepr yr-R vp*k FACILITY must he completed leputdiesfl. Compute I V 1. LOCATION items if no label has been provided. After the instructions for detailed item desari tions and for the legal authorisations und, which this dais is Collected. IL POLLUTANT CHARACTERISTICS INSTRUCTIONS: Complete A through 1 to determine whether.you negd.>sq submit, any permit Ilpplil:etion formk-to the EPAAUyou answer "yes" to any question you. mustsubmit this fortn' and the wpp(tlnentel form bated in the parenthesis following tftetflltstion, dark "X" in'the boz in the third column if the supplemental forte is "ched. If you answer "no" to each question. you need not submit any of these forms. You may answer "no" if your activity Is excluded from permit requirements, see Section C of the itys Mt;tionL Sae also. Section 0 of the irtstrtictjom for defin:tiorts of bold—faced tartn. SPCCrf IC QUESTIONS srtCIFIC OtrEST10 #t5 +aw .o a���w ter• wo �R��ws A. If this IaCilitV a publicly owned treatment woria 1 8. Dom or will this facility (eitrier exix my or proposedl ivhlch results in a discharge to waters of the U.S.? include a eaxwerttnetad anima fleeding operation or (FORM 2A) equatie animal production facility which results in a di#rlurVe to aratarti of the U.S.? (FORM 281 .. ,. :. C. Is this a factittv whim currentiv results In discheriIiiia to werwre the AJ.S_ described irr D. Is this a pro rty O sr art ose tar=ftbrd 1x of wher•than %hasp in A or B a4orel which, will result in a diseheirge to A at B above FORM 2C) warlim of the U 7 WORM 2O) E. Does or will this facility trbat, stare, or dispose of karat" [FORM 3) F. Do you or will you inject at this facility industrial or ownicipal effluent below the lowermost stratum con - wastes? A tafning, within one quarter mile of the well bore, g underground Sources of drinking wetir? (FORM 41 ,� �, ,: s ,. you or w you Inject at +s facility any p water or other fluids which are brought to the surface H. Do you or will you inject at this feci[i}y fluids for spa• in Connection With conventional oil or natural gas pro- Cia1 Proceseft such as raining of sutfur by the fr=ch cl=tian, iniecn fluids used for enhanced recovery of, x process„ ilolutfon mining of fninerals. In situ combuk tion of fbesil fuel, or recovery Af geotherrreal itneryy7 oil or natural gas, or inject fluidt for stoiage of (quid (FOAM 41 lh rocarbons? (FOAM 4) �� r Ir „- s . ,. I. s t Is facility a proposed statmmary source is is th;i facility e PiD031id SUODC=ry aourm Which ill one of the 28 industrial categories listed in the in- NOT one of the 28 indusutal categories listed in the strumions and Which will potentially emit 100 tons i =%xtknu and which will potentially emit 250 tore per Veer of any air pollutant regulated under the per year of any eir pollutant regulated under the Crean Clean Air Act and - may affect ors be located in an X Air Act and, may affect or be located iti an ambutlent lament array (FORM 51 ... At areal [FORM 511 .� ., OIL NAME OF FACILITY I f SKIP DAK Resins LLC ifs fJ1C1ti17Y VNlll<ACr NAmle a TITLE (Iosl, ftrel, ! fifttf . a. PHONE Cerra Cade & no.) c r 2 Craig Liete .. S.S.E. Manager 91U 433 gzp V. FACILITY MAfL1NG AOOF A. STREET OR. P14. BOX cc ,- 3 P.O. Box 1690 ., w CITY Oft TOWNS - C.STATE D. r". COOS - -T t I I d I I 1 4I , t7 r V1. FACILITY LOCATION A. STREET. ROUTE NO. OR OTHER SPECIFIC 109"TIFIER 5 Creek Romid, 11 1a a. a COUNTY NAME C. CITY OR TOwNr F. .STATf: E_ ZIP CORE b C IEPA form 351Cl_ 1 IRev. I"iDI 1-12 CONTINUE ON'FIEVagbr COOES W-diq-t, in order or A. FORST ■ SECO'No 7ERAF tic Materials; Synthetic Resins 7 ispeclfi C. THING O. FOURTH ispecrJti1 7V4MAT1A. NAME . la Cho narne Ilatad h Itwn V I I I -A atm wN asins. LLC YES � Nc) isPERATOR (Enter the appropriate ktter into rile answer boa. if "Other" specify.) O. PHONE {area Code & no.r AL - PUBLIC (other nhan federai or state? (specify) ` S -STATE O - OTHER (specify) p Agin 820i} P PRIVATE w �� �• - rs �� r a E. STREET OR P.O. •OA Ta .. F. CITY OR TOWN G.STAT M. ZIP CoOE IX. INOIAN LAND 'I i I I I I t I Is the facility located an Indian Ends? 0 YES 1P NO gttevillg s: •• N N - of of aT- X. EXISTING ENVIRONMENTAL PERMITS A. NPOES {Ditrhartes to Surface Maim) O. Pso (Air Ern(ssiwu from Proposrd Sources/ — 9 N 9 P J.s �• �r n u a. -u sc fUnderjrO ynd InieCTfon of Fluids) E. O T H E R l fl peCify j t g T . U t 9 r (lpedfy) Synthetic Minor — Air Quality .s .a .a .a r as .a .r .a - C. KCRA JHOZardOut WOMS) E, CTsiER fspecifyf civil c T I a I I a I I rZpeC=fyi s - Ft 9 a ;T ,. Me 41 .a 1"I , e]a xL IY{AP Attabh to this application a topographic map of the areas extending to at least one mile beyond property bounderies. The map must show the outline of -the facility, the- location of each of its existirsg and proposed intake. and discharge structures, each of its hazardous waste treatment, storage, or disposal, facilities, and each well°where it irilects fluids underground. Andrade all springs, rivers and Wither surface water bodies in the map area. See instructions for precise requirements. XGI. NATURE OF BUSINESS rProvidna briefdewripacir The facility is primarily engaged in the manufacture of polyester chips, which will be used to produce various plastic items for industrial and/or consumer use. X111. CERTIFICATiON &w fnrwcaoml 1 certify under penalty of Saw that I have personally examined and am familiar with the information submitted in this application and all attachments and that, based on my inquiry of those persons ir»media ly responsible for obtaining the information contained in the application, I believe that the information ii true, accurate and comple . 1arware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment A NAME f OFFICIAL TITLE ,type or printi ■. sic U E C. DATE SIGNED Oscar Montemayer J4 _5 Vice President ZW I COMMENTS FOR OFFICIAL USE ONLY C .a .a EPA Forth 3510.1 iRev. 10-801 Revenp i / 1-13 EPA 10 t4umber (ropyfrwn mom I of Form fJ 0148se-print or type in the unshaded areas only. Form Approved. OMB No. 2040-086 Approval expires 5,31-92 Form 2FEPA NPoEs United States Environmental Protection Agency Washington, DC 20460 Application for Permit To Discharge Stormwater Discharges Associated with Industrial Activity Paperwork Reduction Act Notice Public reporting burden for this application is estimated to average 28.6 hours per application, including time for reviewing instructions. searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding the burden estimate, any other aspect of this collection of information, or sugggestions for improving this form, including suggestions which may increase or reduce this burden to: chief, information Policy Branch, PM.0, U.S. Environmental Protection Agency. 401 M 5t., SW, Washington, DC 20460, or Director, Office of information and Regulatory Affairs, Office of Management and Budget, Washington, DC 20503. 1.Otstfall Location Poi each outfall list the latitude and lonclitude of Its location to the nearest I5 seconds and the name of the receiving water. A. Outtall Number list B. Latitude C. Lon itude D. Receiving Water name ll.Improvements A Are you now required by any Federal. State, or local authority to meet any implementation schedule for the construction, upgrading or operation of wastewater treatment equipment or practices or any other environmental programs which may affect the discharges described in this application? This includes, but is not limited to, permit conditions, administrative or enforcement orders. enforcement complianoe schedule letters, stipulations, court orders, and grant or loan conditions. 1. Identification of Conditions, teements, Etc. 2. Affected Outfails 3, &let Descrf flan of Pro ect 4- Final Compliance Date number source of discharge a, (eq, b. proi. 13. You may attach additional sheets describingg any additional water pollution (or other environmental projects which may affect your discharges) you now have under way or which you plan, indicate whether each program is now under way or planned, and indicate your actual or planned schedules tot construction. Ill. Site Drainage Ma Attach a site map showing topography {or indicating the outline of drainage areas served by the outfall(s) covered in the application it a topographic map is unavailable) depicting the facility including: each of its intake and discharge structures: the drainage area of each storm water outfall. paved areas and buildings within the drainage area of each storm water outfall, each known past or present areas used for outdoor storage or disposal of significant materials, each existing structural control measure to reduce pcMutants in storm water runoff, materials loading and access areas, areas where pesticides, herbicides, soil conditioners and fertilizers are applied, each of its hazardous waste treatment, storage of disposal units (including each area not required to have a RCRA permit which is used for accumulating hazardous waste under 40 CFR 262-34). each well where fluids from the facility are injected underground, springs. and outer surface water bodies which receive storm water dischar es from the tacit . IEPA Form 3510-21F (11-90) Page 1 of 3 Continue on Page 2 2F-1 Continued from the Front A, • For each outfall, provide an estimate of the area (include un ts} o(impervious surfaces (1nduding paved areas and building roofs) drained to the outfall, and an estimate of the total surface area drained by the ouW. Outfall Area of Impervious Surface Total Area Drained Outfall Area of Impervious Surface Total Area Drained n' 3 205,410SF 1,138,725SF B. Provide a narrative description of significant materials that are currently or in the past three years have been treated, stored or disposed in a manner to allow exposure to storm water; method of treatment, storage, or disposal; past and present materials management practices employed, in the last three years, to minimize contact by these materials with storm water runoff; materials loading and access areas; and the location, manner, and frequency in which pesticides, herbicides, soil conditioners, and fertilizers are applied. See the attached supporting documentation. C. For each outfall, provide the location and a description of existing structural arxt nonstructural control measures to reduce poifutants in storm water runoff; and a description of the treatment the storm water receives, including the schedule and" of maintenance for control &jUiLnate dispgsal of any solid or fluid wast s other than UY discharge. Outfall List Codes Irom Number e 2F 1 See the attached supporting documentation V. Plonstorrnwater Discharges A. I certify under penalty of law that the outfall(s) covered by th' application have been tested or evaluated for the presence pf nonstorrnwater dischar es, and that all nonstormwater discharges om these oulfall(s) are identified in either an accompanying Form 2C -or i i houtfall- Name and Official Title (type or print) Signature Date Signed Oscar Monemayer Vice President u( Spa f 6. Provide a description of the method used, the date of aWKeqdrKj ar^e onsite drainage points that were directly observed during a test. A visual inspection of the pond n /unt was performed during a period of dry weather. Vt. Si nificant Leaks or Sipills Provide existing information regarding the history of slgnifiicanl teaks or spills of toxic or hazardous pollutants at the facility in the last three years, including the approximate date and location of the spill or leak, and the type and amount of material released. NONE EPA Form 3510.2F (11-90) Page 2 of 3 Continue on Page 3 2 -2 EPA ID Number (Copy from Item I ofForm fJ Continued from Paqe 2 . C. & D: See instructions before proceeding. Complete one set of tables for each outfall. Annotate the outfall number in the space provided. Tables Vil k Vti-8. and V11-C are included an Separate sheets n mbered MI-1 and VW2. rr_-8'ZPolrential discharges not covered by analysis - Is any pollutant listed in Table 2F-2 a substance or a component of a substance which you rently use or manufacture as an intermediate or final product or byproduct? Yes l all such pollutants below No o fo section Cobalt WIL Siolo-OiCal Toxicity Testing Data Do you have any knowledge or reason to believe that any biological test for acute or chronic toxicity.has been made on any of your discharges or on a receiving water in relation to your discharge within the last 3 years? F-1 Yes (7ist all suchEaLutants below). No o to Section 09 DL -Contrarj. Analysis Information Were any of fhe inafyses reported in hem V performed by a contract faboratory or cortsutting firm? ® Yes (fist the name, address and telephone number of, and pollutants No (go to Section V A. Name 8. Address C. Area Code R Phone No. D. Pollutants Analved YEA PO Box 12846 (919) 6770090 011 and Grease Research Triangle Lead, Total TSS Park, KC 2TTp9 l certify under penalty of law that this document and all attachments were prepared under my direction or supervision In accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete_ l am aware that there are significant penalties for submitting false information, Including the possibility of fine and imprisonment for knowing violations. A. Name & Official Title (type orprint) B. Area Code and Phone No. Oscar ontemayer ($77y) 432-2766 Vice PkqsAdent C. Signature 1 D. Date Signed ✓4 %0/ EPA Form11-90) Page 3 of 3 2F-3 I EPA 10 Number (copy from Item ! of Form ►) I ' """ "PProvec• CJRi U No. 2040-0086 APpr'oV4 exPires 5-31-92 VIL Dischar e. fMorlmation (Contiriued from page 3 of Forrh 2F Part A - You must provide the results of at least one analysis for every pollutant in this table. Complete one table for each outfall. See instructions for additional details. Pollutant and CAS Number fit available} Maximum Values (include units) Average Values '(include units) Number of Storm Events Sampled Sources of Pollutants Grab Sampfe Taken During First 30 Minutes Flow -weighted Composite Grab Sample Taken During First 30 Minutes Flow -weighted Composite Oil and Grease 5mg/L 4 5mg/L 1 Outfall 1 Biological Oxygen Demand (BODS) Not Sam led Chemical Oxygen Demand (COD) am Not Sled Total Suspended Solids (TSSI 17mg/L. 24mg/L 1 Outfall 1 Total Neldahl Nitr en -Not Sampled Nitrate plus Write Nitrogen Not Sampled Total Phosphorus Not Sampled : PH Minimum- J 5 Maximum Minimum Maximum Part 0 - Last each pollutant that is limited in an effluent guideline which the facility is subject to or any pollutant listed in the facility's NPDES permit for its process wastewater lif the facility is.operating under an existing NPDES permal Complete one table for each outfall. See the instflAclignS for addiliol3al Pollutant and CAS Number (if available) Maximum Values (include units) Average Values (include units) Number of Storm Events Sampled Sources of Pollutants Grab Sample Taken During First 30 Minutes Flow -weighted Composite Grab Sample Taken During First 30 Minutes Hove -weighted Composite e- EPA Form 3510-2F (11-90) Page Vlt-t Continue on Reverse *Gutfall 3 is representariue of the stormwater from Outfall 1. rkmtrAtied from the Front Part C - List each pollu6t shown In Tables 2F.2, 2F-3, and 2F-4 that you know or have reason to believe Is present, See the instructions for additional details and requirements. Complete one table for each 60a.11. Pollutant and CAS Number (davailable) Maziriium Values (include un fsj Average Values (inalude unffsj f nnber of Storm Events Sampled Sources of Pollutants Grab Sale Taken During First 30 Minutes Flow-welghted Composite Grab Sample Taken puring First 30 fAnutes flow -weighted Composite Al and Grea a 5m L 5m L 1 Outfall 1 * Lead Total IOu L 10u L 1 0utfall 1 * Part D - Provide data for the storm events which resulted In the maximum values for the flow wei hted complosite samp4e. 1. Date of Storm Event 2- Duration - of Storm in minutes 3. Total rainfall during storm event rn lnches2 4. Number of hours between beginning of storm meal' cared and and of previous measurable rain event 5. Maximum ftoe rate during rain event {gallonslminure or specffy unhs 6. Total flow from rain event (gallons -or specify unhs) 7. Season sample was taken $. Form of Precipitation (rainfall, snowrnelr} 1/24/ 6 270- 0.21 96 1,056 285,120 winter rainfall 9. Provide a descri Lion of the method of flow measurement or estimate. 26.1 acres x 43,560 SF/acre x 0.21 in/ft x 7.4805 Gal/CF 148,832 Gal / 270 min.= 551 GPM 146,832 trw f *Outfall i o�-16 is representative of Met stormwater from Outfall No. 001. 2F_5 . � t \-� 3 " �a,.•s � rw ti.• �, .� e.. �(;L ti >a r I 'fitn��ln, �..3 r ! •' :' � .. _ 5' •. r ry 1 ( r - t• .� ..: ..J�.� F.y.4 'kui '� `'., , E:�,:i� ;p,,,( �. �� 1�•'ftt,, _�,`i try �•. i r �' � , �, ,,.,, -. s: fit,.. , ? .' � : /� • ' air �. }`"!G-� • . t' �C I r .j `,� " � � � ,i it ' . -'-� / ! i i ♦ .` :�,�.� `� � ,•r I 1 :4� E' �r °..r eE ".� - �. r �"�1� `'.`'- 'W'~�"it. "urf'�' � � { V!'r'' � �,k � _� 5..,•RI� �� y yr.--1j4 • }�'• k:`. � ,r e •,,,' �,I :� •i��=_ r r,,,` r'� ` r rxq 1 r '..;i $ $J i } ;, r 1!' �fJ r,\ 5 '�''� �3� i '�\T • I•I� -- ��l ` L Y r4, ' iR .^ t L+r - ` .F--� fv`_- Tom. 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F J,.. 1 � ♦ �±} ��� ;�, � _r - 1. _1 'e(.". � (�{{+1j\] •ey,trj f-_ 4 Fi. i( ` rr m, t \� I � , �', ail �� � � �.,/r - ^^'- ��,��'� r l'. 1' U � C9 Y � Q r.,il � ,? �,, '`'►•'1" ,,{' 4,.-i.w '` t �• ,L"{ � 'r S?.�� ' �-••- �-1 �i `--�_..,...r. _L�I n ,., L I M. 1',,. t � lr tT�T` _r I h.. ��•/- k 3 !r�...� ° - l �`5 k L? lam; H, I �( �� }, `:•, L¢i 77 , y4. iL��'. i "f1,r iirr �`' r;{�, ;'ro�Y.;, _,�.,�,J .,1 .,��.r.�r '� i'i h'E !'^r4 f.• , 5 �.l ._.�.._ 10U-391 i-00-0+01 .9EI Y Qm 3 OF W A �F9 , +►:. `©r� GAG j r �I fl '� February 2, 2005 Mr. Craig Leite DAK Americas, LLC PO Box 1690 Fayetteville, NC 28382 Dear Mr. Leite: Michael F. Easley, Governor William G. Ross Jr-, Secretary North Carolina DepaTenent of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality Subject: Permit No. NCS000389 DAK Americas, LLC Formerly DAK Resins Cumberland County Division personnel have reviewed and approved your request to change the your name under the General Permit, received on February 2, 2005. Please find enclosed the revised Certificate of Coverage. The tetms and conditions contained in the General Permit remain unchanged and in full effect. This revised Certificate of Coverage is issued under the requirements of North Carolina General Statutes 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency. If you have any questions, please contact the Stormwater Permitting Unit at (919) 733-5083, extension 502. Sincerely, 'i�44 &'thl Alan W. Klimek P. E. CV. DWQ Central Files Fayetteville Regional Office, Water Quality Section Storrnwater Permitting Unit � 179 -3 . �2 Now �Carolina tura!!y North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Service Intemet h2o.emstate.mus 512 N. Salisbury St. Raleigh, NC 27604 FAX (919) 733-2496 1.377-623-6748 An Equal OpportuOyiAfllrmative Action Employer- 50% Recyc[ed1l0°% Post Consumer Paper w STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT NO. NCS000389 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, DAK AMERICAS, LLC is hereby authorized to discharge stormwater from a facility located at DAK AMERICAS, LLC CEDAR CREEK SITE to receiving waters designated as the Cape Fear River, a class C stream, in the Cape River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, IV, V, and VI hereof. This permit shall become effective February 2, 2005. This permit and the authorization to discharge shall expire on August 31, 2008 Signed this day February 2, 2005. Alan W. Idimek, Director Division of Water Quality By Authority of the Environmental Management Conunission EEP, -1 0? 12/09/2004 11:54 FAX 9103715147 ENVIROKENTAL FILE ROOM I. IL Uauel F, - Govern Wham G. Rom Jr.. Sec mtary Worth C"Ine Department of Environment and ft ulal Resources Ahm W_ Klknck p.E- Dimciw. DiVWM of VYater Qualdy WATER CURRENT PERMIT ITUORR' A ION - Permit Number: NICI j0-10-1Q1jjgal or Certificate, of Coverage Number: 1�TIGGI l l j l I I 1. Permitboldcesname_ DAK-,Resins 2. Penttirssigning official's name andtitle: Craig Leite (Person legally responsible for permit) Operations Director (Title) . 3. Mailingaddress: PO BOX 1690 City_ Fayetteville State: NC Zip Code- 2$302 NEW OWNSRnWAME VgF0RMA770N: 1. 'Ibis request for cb=ge is a resift of Phone: (. 910) 433-825 _ .� Chaoge in ownership of company Name change for company ._. 4CILO a is v.vne<ship of piopatyf�ciliry _ Na w change for property/haty _ Oaten (please explain): 2. Owrw b2fi madon Company or Owner Name: 'DAK Americas, LLC — (name to be put on permit / certificate of coverage) Owear'slopeaorsigsingoff'icmtsnatue: Craig re-ite Tiitic. Operations Directar Company Contact: Anthony . Hud'soxr T Tide. -Safety—Environmental Manager Owner Mailing address: City. ayettevi e State: NC Zip Cock: 28382 — Phone: ( 91.0) 433-8338 E-mail address: ahudson@dakamericas.com 3. Facility Infer . Facility Name:_" -DAK Americas, LLC Cedar 'Creek. Site Facility Contact: Anthony Mdso>z Titles Safety—lrnviraianentai Manager Facility Mailing address: 20 ,$Oy16gn Cit Fayetteville State: NC Zip Code: 28302 Phone: 91fi )433-8339 isma address: ahudson@dakamericas. com LE® -3 02 SWU-239-102501 1G/0e/LUU4 11:55 FAA 910371514T ENVIRORENTAL FILE ROOM 16006 PEPV II NAME / OWNERSHRP CHANGE FORM THIS APPLICATION PACKAGE WELL NOT BE ACCEPTED BY THE DIVISION OF WATER QUALITY UNLESS ALL OF THE APPLICABLE ITEMS LISTED BELOW ARE INCLUDED WITH THE SUBMITTAL. REQUIRED LTEMS: 1. This completed application 2. Legal documentation of the transfer of ownership (such -as a contract, deed, articles of incorporation) -Certification must be completed and signed by both the current permit bolder and the new applicant in the case of cbwge of ownership. For name change only, complete and sign the application cerafication. Current Permittee's Certification: I, C ek-' LQ . , attest that this application foz name/ownership change has been reviewed and is—ad&anur and complete to the best of my imowledge. I understand bat if all required pacts of this application are not completed and that if all required supporting information and attachments are not inchrdcd, this application package will be retained m incomplete. Signature: Date: z l 01 Applicant's Certification: be . A -e , attest that this aplibcatian for a namelownership change has been revkwaTand is accurate and camstpkte to the best of my knowledge. I understand that if ali reguwad parts of this application are not completed and that if all required supporting information and atbehments are not included, this application package will be returned as incomplete. Signature: Date: Z t� L Q J THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING WORMATION & MAIMALS, SHOULD BE SENT TO THE FOLLOWING ADDDRESS: NC DENR / DWQ l Point Source Branth Attn: 9 r., 1617 Mail Service Center Rath, North C>zrokina 276"-1617 LEB --A 02 S W'U-239-102501 ro�OF �Ar�9Q� > -i � Y DuPont Teijin Films Attn: Mr. Harvey M. Iwerks 3220 Cedar Creek Road Fayetteville, NC 28312 Dear Mr. Iwerks; Michael F. Easley, Governor William G. Ross Jr,. Secretary North Carolina Department of Environment and Natural Resources Alan W. Vdimek, P.E. Director Division of Water Quality October 12, 2004 DENR-FRO OCT 1.5 2m4 ®WO Subject: NPDES Permit Renewal Application Permit Number NCS000056 Individual Stormwater Permit Cumberland County The Division of Water Quality's Stormwater and General Permits Unit hereby acknowledges receipt of your renewal application for coverage under NPDES Permit Number NCS000056 on October 6, 2004. The submitted renewal package contained the following items: Signed application Site map Analytical monitoring results summary r Visual monitoring results surrunary Y Best Management Practices summary Narrative describing significant changes at the permitted facility Y Signed Stormwater Pollution Prevention Plan certification A preliminary review of the submitted renewal application package has been conducted and it appears to be complete- No further information is required at this time. If you have any questions about the renewal process or would like to discuss this letter, please contact me at (919) 733-5083, extension 578. Sincere Aisha H. Lau Environmental Engineer cc: Fayetteville Regional Office Stormwater Permitting Unit Central Files No Carolina Aiurally North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Service Intemet: h2o.enr.stale.nc.us 512 N. Salisbury St. Raleigh, NC 27604 FAX (919) 733-2496 1-877-623-6748 An Equal QpportuMylAfftrmatnre Action Employer - 50% Aecycled110% Post Consumer Paper 08/06103 Permit Humber NCS000389 Program Category NPDES SW Permit Type Stormwater Discharge, Individual Primary Reviewer aisha_lau Permitted Flow Facility Facility Name DAK Resins LLC Location Address P O Box 1690 Fayetteville Owner Name DAK Resins LLC Dates/Events NC 28302 Permit Tracking Slip status Project Type In draft New Project Version Permit Classification Individual Permit Contact Affiliation Major/Minor Region Minor Fayetteville County Cumberland Facility Contact Affiliation Owner Type Non -Government Owner Affiliation OSCAR MONTEMAYER P 0 BOX 1690 Fayetteville NC 28302 Scheduled Orig Issue App Received Draft initiated issuance Public Notice Issue Effective Expiration 07112/01 05/23/03 06/08/03 V// Sl c 3 v/// v 3 '%31 t z V _Regulated Activities Requested/Received Everts Plastics & synthetics manufacturing Region comments on draft requested 05/23/03 Region comments on draft received 06/13/03 Outfall 1 Waterbody Name Stream Index Number Current Class Subbasin CAPE FEAR RIVER 18-(26) C 03-06-15 5 NCS000389 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE STORMWATER UNDER THE NATIONAL POLLUTANT DISCII(ARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, DAK Resins LLC is hereby authorized to discharge stormwater from a facility located at 3216 Cedar Creek Road Fayetteville, NC Cumberland County to receiving waters designated as the Cape Fear River, a class C stream, in the Cape Fear River Basin in accordance with the discharge limitations, monitoring requirements, and other conditions set forth in Parts 1, II, III, IV, V and VI hereof. This permit shall become effective September 1, 2001 This permit and the authorization to discharge shall expire at midnight on August 31, 2008. Signed this day August 15, 2003. for Alan W. Klimek, P.E., Director Division of Water Quality By the Authority of the Environmental Management Commission AUG 2 U 2003 c:=,t\M9E5,.L F wArF - `O10 RIQ Michael F. Easley Governor 0 William G. Ross Jr., Secretary y North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality August 15, 2003 Mr. Craig Liete S.H.E. Manager DAK Resins L.LC P.O. Box 1690 Fayetteville, NC 28302 Subject: Permit No. NCS000389 DAK Resins LLC Cumberland County Dear Mr. Liete: In accordance with your application for a stormwater discharge permit received on July 12, 2001 we are forwarding herewith the subject state - NPDES permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated May 9, 1994 (or as subsequently amended). For your information, 1,4-Dioxane has been added to your quantitative monitoring requirements since the draft permit went to notice. Its addition was due to contamination that has been documented at the site. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina 27611 -7447. Unless such demand is made, this decision shall be final and binding. Please take notice this permit is not transferable. Part II, B.2. addresses the requirements to be followed in case of change in ownership or control of this discharge. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Aisha Lau at telephone number 919/733-5083 ext. 578. Sincerely, daARW� - Vim JJ cc: Mr. Roger O. Pfaff, EPA Fayetteville Regional Office Central Files Stormwater and General Permit Unit Files SWV-261-011001 ©` A WC- DENR Customer Service Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-7015 1 800 623-7748 Permit No_ NCS000389 11 TABLE OF CONTENTS PART I INTRODUCTION Section A: Individual Permit Coverage Section B. Permitted Activities Section C: Location Map PART II MONITORING, CONTROLS, AND LIMITATIONS FOR PERK =D DISCHARGES Section A: Stormwater Pollution Prevention Plan Section B: Analytical Monitoring Requirements Section C: Qualitative Monitoring Requirements Section D: On -Site Vehicle Maintenance Monitoring Requirements PART III STANDARD CONDITIONS Section A: Compliance and Liability I. Compliance Schedule 2. Duty to Comply 3. Duty to Mitigate 4. Civil and Criminal Liability 5. Oil and Hazardous Substance Liability 6. Property Rights 7. Severability 8. Duty to Provide Information _ 9. Penalties for Tampering 10. Penalties for Falsification of Reports Section B: General Conditions 1. Individual Permit Expiration 2. Transfers H Permit No. NCS000389 3. Signatory Requirements 4. Individual Permit Modification, Revocation and Reissuance, or Termination 5. Pen -nit Actions Section C: Operation and Maintenance of Pollution Controls I. Proper Operation and Maintenance 2. Need to Halt or Reduce Not a Defense 3. Bypassing of Stormwater Control Facilities Section D: Monitoring and Records 1. Representative Sampling 2. Recording Results 3. Flow Measurements 4. Test Procedures 5. Representative Outfall 6. Records Retention 7. Inspection and Entry Section E: Reporting Requirements I. Discharge Monitoring Reports 2. Submitting Reports 3. Availability of Reports 4. Non-Stormwater Discharges 5. Planned Changes 6. Anticipated Noncompliance 7. Bypass 8. Twenty-four Hour Reporting 9. Other Noncompliance 10. Other Information PART IV LIMITATIONS REOPENER PART V ADMINISTERING AND COMPLIANCE MONITORING FEE REQUIREMENTS PART VI DEFINITIONS ' g.-b AUG ?_ U 2003 CENTRALF;� �� Permit No. NCS000389 PART I INTRODUCTION SECTION A: INDIVIDUAL PERMIT COVERAGE During the period beginning on the effective date of the permit and lasting until expiration, the permittee is authorized to discharge stormwater associated with industrial activity. Such discharges shall be controlled, limited and monitored as specified in this permit. SECTION B: PERMITTED ACTIVITIES Until this permit expires or is modified or revoked, the permittee is authorized to discharge stormwater to the surface waters of North Carolina or separate storm sewer system which has been adequately treated and managed in accordance with the terms and conditions of this individual permit_ All discharges shall be in accordance with the.conditions of this permit. Any other point source discharge to surface waters of the state is prohibited unless it is an allowable non-stormwater discharge or is covered by another permit, authorization or approval. This permit does not relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. Part I Page t of 2 SECTION C: LOCA7TION MAP T- Fudson 0 I: 1 Qrt WMm RM F-t-li'm Permit No. NCS000389 IV I xk ix, 6 '40 iam Ix , mml — ----- Part I Page 2 of 2 Permit No. NCS000389 PART II MONITORING, CONTROLS, AND LIMITATIONS_ FOR PERMITTED DISCHARGES SECTION A: STORMWATER POLLUTION PREVENTION PLAN The permittee shall develop a Stormwater Pollution Prevention Plan, herein after referred to as the Plan. This Plan shall be considered public information in accordance with Part III, Standard Conditions, Section E, Paragraph 3 of this individual permit. The Plan shall include, at a minimum, the following items: Site Plan. The site plan shall provide a description of the physical facility and the potential pollutant sources which may be expected to contribute to contamination of stormwater discharges. The site plan shall contain the following: (a) A general location map (USGS quadrangle map or appropriately drafted equivalent map), showing the facility's location in relation to transportation routes and surface waters, the name of the receiving water(s) to which the stormwater outfall(s) discharges, or if the discharge is to a municipal separate storm sewer system, the name of the municipality and the ultimate receiving waters; and accurate latitude and longitude of the point(s) of discharge. (b) A narrative description of storage practices, loading and unloading activities, outdoor process areas, dust or particulate generating or control processes, and waste disposal practices. (c) A site map drawn to scale with the distance legend indicating location of industrial activities (including storage of materials, disposal areas, process areas and loading and unloading areas), drainage structures, drainage areas for each outfall and activities occurring in the drainage area, building locations, existing BMPs and impervious surfaces, and the percentage of each drainage area that is impervious. For each outfall, a narrative description of the potential pollutants which could be expected to be present in the stormwater discharge. (d) A list of significant spills or leaks of pollutants that have occurred at the facility during the 3 previous years and any corrective actions taken to mitigate spill impacts. (e) Certification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. The certification statement will be signed in accordance with the requirements found in Part III, Standard Conditions, Section B, Paragraph 3. 2. Stormwater Management Plan. The stormwater management plan shall contain a narrative description of the materials management practices employed which control or minimize the exposure of significant materials to stormwater, including structural and nonstructural measures. The stormwater management plan, at a minimum, shall incorporate the following: Part II Page 1 of 6 Permit No. NCS000389 (a) Feasibility Study. A review of the technical and economic feasibility of changing the methods of operations and/or storage practices to eliminate or reduce exposure of materials and processes to stormwater. Wherever practical, the permittee shall prevent exposure of all storage areas, material handling operations, and manufacturing or fueling operations. In areas where elimination of exposure is not practical, the stormwater management plan shall document the feasibility of diverting the stormwater runoff away from areas of potential contamination. (b) Secondary Containment Schedule. A schedule to provide secondary containment for bulk storage of liquid materials, storage of Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) water priority chemicals, or storage of hazardous substances to prevent leaks and spills from contaminating stormwater runoff. If the secondary containment devices are connected directly to stormwater conveyance systems, the connection shall be controlled by manually activated valves or other similar devices [which shall be secured with a locking mechanism] and any stormwater that accumulates in the containment area shall be at a minimum visually observed for color, foam, outfall staining, visible sheens and dry weather flow, prior to release of the accumulated stormwater. Accumulated stormwater shall be released if found to be uncontaminated by the material stored within the containment area. Records documenting the individual making the observation, the description of the accumulated stormwater and the date and time of the release shall be kept for a period of five years. (c) BMP Summary. A narrative description shall be provided of Best Management Practices (BMPs) to be considered such as, but not limited to, oil and grease separation, debris control, vegetative filter strips, infiltration and stormwater detention or retention, where necessary. The need for structural BMPs shall be based on the assessment of potential of sources to contribute significant quantities of pollutants to stormwater discharges and data collected through monitoring of stormwater discharges. 3. Spill Prevention and Response Plan_ The Spill Prevention and Response Plan (SPRP) shall incorporate an assessment of potential pollutant sources based on a materials inventory of the facility. Facility personnel (or team) responsible for implementing the SPRP shall be identified. A responsible person shall be on -site at all times during facility operations that have the potential to contaminate stormwater runoff through spills or exposure of materials associated with the facility operations. The SPRP must be site stormwater specific. Therefore, a SPCC plan may be a component of the SPRP, but may not be sufficient to completely address the stormwater aspects of the SPRP. The common elements of the SPCC with the SPRP may be incorporated by reference into the SPRP. 4. Preventative Maintenance and Good Housekeeping Program. A preventative maintenance program shall be developed. The program shall document schedules of inspections and maintenance activities of stormwater control systems, plant equipment and systems. Inspection of material handling areas and regular cleaning schedules of these areas shall be incorporated into -the program_ cENTRAL jPamt Page 2 of 6 Pernut No. NCS000389 5. Employee Training. Training schedules shall be developed and training provided at a minimum on an annual basis on proper spill response and cleanup procedures and preventative maintenance activities for all personnel involved in any of the facility's operations that have the potential to contaminate stormwater runoff. Facility personnel (or team) responsible for implementing the training shall be identified. 6. Responsible Party_ The Stormwater Pollution Prevention Plan shall identify a specific position(s) responsible for the overall coordination, development, implementation, and revision to the Plan. Responsibilities for all components of the Plan shall be documented and position assignments provided. 7. Plan Amendment. The permittee shall amend the Plan whenever there is a change in design, construction, operation, or maintenance which has a significant effect on the potential for the discharge of pollutants to surface waters. The Stormwater Pollution Prevention Plan shall be reviewed and updated on an annual basis. The Director may notify the permittee when the Plan does not meet one or more of the minimum requirements of the permit. Within 30 days of such notice, the permittee shall submit a time schedule to the Director for modifying the Plan to meet minimum requirements. The permittee shall provide certification in writing (in accordance with Part III, Standard Conditions, Section B, Paragraph 3) to the Director that the changes have been made. 8. Facility Inspection Program. Facilities are required to inspect all stormwater systems on at least a semiannual schedule, once in the fall (September -November) and once in the spring (April - June). The inspection and any subsequent maintenance activities performed shall be documented, recording date and time of inspection, individual(s) making the inspection and a narrative description of the facility's stormwater control systems, plant equipment and systems. Records of these inspections shall be incorporated into the Stormwater Pollution Prevention Plan. Stormwater discharge characteristic monitoring as required in Part II of this permit shall be performed in addition to facility inspections. 9. Implementation. The permittee shall document all monitoring, measurements, inspections and maintenance activities and training provided to employees, including the log of the sampling data and of activities taken to implement BMPs associated with the industrial activities, including vehicle maintenance activities. Such documentation shall be kept on -site for a period of five years and made available to the Director or his authorized representative immediately upon request. Part II Page 3 of 6 Permit No. NCS000389 SECTION B: ANALYTICAL MONITORING REQUIREMENTS During the period beginning on the effective date of the permit and lasting until expiration, the permittee is authorized to discharge stormwater subject to the provisions of this permit. Analytical monitoring of stormwater discharges shall be performed as specified below in Table 1. All analytical monitoring shall be performed during a representative storm event. The required monitoring will result in a minimum of 7 analytical samplings being conducted over the term of the permit at each stormwater discharge outfall (SDO). The permittee shall complete the minimum 7 analytical samplings in accordance with the schedule specified below in Table 2. Table 1. Analytical Monitoring Requirements D.�iscbar.ge F=- Measrement;FYe uencyl Sample. = -$ample - 1,4- Dioxane mg/l Annually year 1, 2,3 Grab SDO LQuarterly year 4 COD mgA Annually year 1, 2, 3 Grab SDO Quarterly year 4 Total Rainfa114 inches Annually year 1, 2, 3 _ - Quarterly year 4 Event Duration4 minutes 3 2 1 Annually year , , - - _Quarterly year 4 Total Flow4 MG Annually year 1, 2, 3 _ SDO Quarterly year 4 Footnotes: 1 Measurement Frequency: Once per year during years 1, 2, and 3 of the permit term. Each quarter during the 4' year of the permit term. A year is defined as the 12 month period beginning on the month and day of issuance of the Permit. See Table 2 for schedule of monitoring periods. 2 if the stormwater runoff is controlled by a stormwater detention pond, a grab sample of the discharge from the pond shall be collected within the first 30 minutes of discharge. If the detention pond discharges only in response to a storm event exceeding a ten year design storm, then no analytical monitoring is required and only qualitative monitoring shall be performed. 3 Sample Location: Samples shall be collected at each stormwater discharge outfall (SDO) unless representative outfall status has been granted. 4 For each sampled representative storm event the total precipitation, storm duration, and total flow must be monitored. Total flow shall be either; (a) measured continuously, (b) calculated based on the amount of area draining to the outfall, the amount of built -upon (impervious) area, and the total amount of rainfall, or (c) estimated by the measurement of flow at 20 minute intervals during the rainfall event. AUG U ZUUJ C-. ti rjPait IV I.Page 4 of 6 Permit No. NCS000389 Table 2 Monitoring schedule Montt nn iod Sam Ie NurnbelOr St rt=m EdNEW Year 1 I September 1, 2003 August 31, 2004 Year 2 2 September 1, 2004 August 31, 2005 Year 3 3 September 1, 2005 August 31, 2006 Year 4 - V quarter 4 September 1, 2006 November 30, 2006 Year 4 - 2°° quarter 5 December 1, 2006 February 28, 2007 Year 4 - 3" quarter 6 March 1, 2007 May 31, 2007 Year 4 - Wh quarter 7 June 1, 2007 August 31, 2007 SECTION C: QUALITATIVE MONITORING REQUIREMENTS Qualitative monitoring requires a visual inspection of each stormwater outfall regardless of representative outfall status and shall be performed as specified below in Table 3. Qualitative monitoring is for the purpose of evaluating the effectiveness of the Stormwater Pollution Prevention Plan (SPPP) and assessing new sources of stormwater pollution. No analytical tests are required. Qualitative monitoring of stormwater outfalls does not need to be performed during a representative storm event. In the event an atypical condition is noted at a stormwater discharge outfall, the Permittee shall document the suspected cause of the condition and any actions taken in response to the discovery. This documentation will be maintained with the Soormwater Pollution Prevention Plan. All qualitative monitoring will be performed twice per year, once in the spring (April - June) and once in the fall (September - November). Table 3. Qualitative Monitoring Requirements s x� '. Discharge Cha% acteristtcs _ Frequency Monitoring _ If M WPM Color Semi -Annual SDO Odor Semi -Annual SDO Clarity Semi -Annual SDO Floating Solids Semi -Annual SDO Suspended Solids Serra -Annual SDO Foam Semi -Annual SDO Oil Sheen Semi -Annual SDO Other obvious indicators Semi -Annual SDO of stormwater pollution Footnotes - Part 11 Page 5 of 6 Permit No. NCS000389 1 Monitoring location: Qualitative monitoring shall be performed at each stormwater discharge outfall (SDO) regardless of representative outfall status. SECTION D: ON -SITE VEHICLE MAINTENANCE MONITORING REQUIREMENTS Facilities which have any vehicle maintenance activity occurring on -site which uses more than 55 gallons of new motor oil per month when averaged over the calendar year shall perform analytical monitoring as specified below in Table 4. This monitoring shall be performed at all outfalls which discharge stormwater runoff from vehicle maintenance areas. All analytical monitoring shall be performed during a representative storm event. The required monitoring will result in a minimum of 7 analytical samplings being conducted over the term of the permit at each stormwater discharge outfall (SDO) which discharges stormwater runoff from vehicle maintenance areas. The permittee shall complete the minimum 7 analytical samplings in accordance with the schedule specified in Table 2 (Part II, Section B). Table 4. Analytical Monitoring Requirements for On -Site Vehicle Maintenance Discharge Characteristics _= Umts MeasurementSample'Sample `= :P Frequency on - pH standard Annually year 1, 2, 3 Grab SDO guarterly year 4 Oil and Grease: mg/l 3 Annually year 1, 2, Grab SDO Quarterly year 4 Total Suspended Solids mg/l Annually year 1, 2, 3 Grab SDO _Q�uuterly year 4 New Motor Oil Usage gallons/month Annually year 1, 2, 3 Estimate - _Quarterly year 4 Total Flow4 MG Annually year 1, 2, 3 Grab SDO Quarterly year 4 Footnotes: 1 Measurement Frequency: Once per year during years 1, 2, and 3 of the permit term. Each quarter during the 0 year of the permit term. A year is defined as the 12 month period beginning on the month and day of issuance of the Permit. See Table 2 for schedule of monitoring periods. 2 If the stormwater runoff is controlled by a stormwater detention pond, a grab sample of the discharge from the pond shall be collected within the first 30 minutes of discharge. If the detention pond discharges only in response to a storm event exceeding a ten year design storm, then no analytical monitoring is required and only qualitative monitoring shall be performed- 3 Sample location: Samples shall be collected at each stormwater discharge outfall (SDO) that discharges stormwater runoff from area(s) where vehicle maintenance activities occur. 4 Total flow shall be; (a) measured continuously, (b) calculated based on the amount of area draining to the outfall, the amount of built -upon (impervious) area, and the total amount of rainfall, or (c) estimated by the measurement of flow at 24 minute intervals during the rainfall event. Total precipitation and duration of the rainfall event measured shall result from the sampled representative storm event. AUG Z u ZUUS CicN-l-Ri �l?artir Page 6 of 6 Permit No. NCS000389 PART III STANDARD CONDITIONS FOR NPDES STORMWATER INDIVIDUAL PERMITS SECTION A: COMPLIANCE AND LIABILITY Compliance_ Schedule The permittee shall comply with Limitations and Controls specified for stormwater discharges in accordance with the following schedule: Existing Facilities: The Stormwater Pollution Prevention Plan shall be developed and implemented within 12 months of the effective date of the initial permit and updated thereafter on an annual basis. Secondary containment, as specified in Part 11, Section A, Paragraph 2(b) of this permit, shall be accomplished within 12 months of the effective date of the initial permit issuance. Proposed Facilities: The Stormwater Pollution Prevention Plan shall be developed and implemented prior to the beginning of discharges from the operation of the industrial activity and be updated thereafter on an annual basis. Secondary containment, as specified in Part II, Section A, Paragraph 2(b) of this permit shall be accomplished prior to the beginning of discharges from the operation of the industrial activity_ 2. Puty to Com 1 The permittee roust comply with all conditions of this individual permit_ Any permit noncompliance constitutes a violation of the Clean Water Act and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or denial of a permit upon renewal application. a. The permittee shall comply with standards or prohibitions established under section 307(a) of the Clean Water Act for toxic pollutants within the time provided in the regulations that establish these standards or prohibitions, even if the permit has not yet been modified to incorporate the requirement. b. The Clean Water Act provides that any person who violates a permit condition is subject to a civil penalty not to exceed $27,500 per day for each violation. Any person who negligently violates any permit condition is subject to criminal penalties of $2,500 to $25,000 per day of violation, or imprisonment for not more than I year, or both. Any person who knowingly violates permit conditions is subject to criminal penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. Also, any person who violates a permit condition may be assessed an administrative penalty not to exceed $11,000 per violation with the maximum amount not to exceed $137,500. (Ref: Section 309 of the Federal Act 33 USC 1319 and 40 CFR 122.41(a).] c. Under state law, a daily civil penalty of not more than twenty-five thousand dollars ($25,000) per violation may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [Ref North Carolina General Statutes 143- 215.6A] d. Any person may be assessed an administrative penalty by the Director for violating section 301, 302, 306, 307, 308, 318, or 405 of the Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of the Act. Administrative penalties for Class I violations are not to exceed U 1,000 per violation, with the maximum amount of any Class I penalty assessed not to exceed $27,500. Penalties for Class II violations are not to exceed S 11,000 per day for each day during which the violation continues, with the maximum amount of any Class 11 penalty not to exceed $137,500. Part III Page 1 of 8 Pages Permit No. NCS000389 Duty to Mitigate The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this individual permit which has a reasonable likelihood of adversely affecting human health or the environment. 4. Civil and Criminal Liability Except as provided in Part 1I1, Section C of this permit regarding bypassing of stormwater control facilities, nothing in this individual permit shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 143-215.6A, 143-215.613, 143- 215.6C or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 5. Oil and Hazardous Substance Liability Nothing in this individual permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties to which the permittee is or may be subject to under NCGS 143-215.75 et seq. or Section 311 of the Federal Act, 33 USC 1321. 6. Property Rights The issuance of this individual permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations. 7. Severability The provisions of this individual permit are severable, and if any provision of this individual permit, or the application of any provision of this individual permit to any circumstances, is held invalid, the application of such provision to other circumstances, and the remainder of this individual permit, shall not be affected thereby. 8. Duty to Provide Information The permittee shall furnish to the Director, within a reasonable time, any information which the Director may request to determine whether cause exists for modifying, revoking and reissuing, or terminating the permit issued pursuant to this individual permit or to determine compliance with this individual permit. The permittee shall also furnish to the Director upon request, copies of records required to be kept by this individual permit. 9. Penalties for Tampering The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this individual permit shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. If a conviction of a person is for a violation committed after a first conviction of such person under this paragraph, punishment is a fine of not more that $20,000 per day of violation, or by imprisonment of not more than 4 years, or both. 10. Penalties for Falsification of Repo �'• c 0; TL- lJ7.. ii� The Clean Water Act provides,that=any person who knowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this individual AUG � 1 CwN 1 Rp aftjII1- 'age 2 of 8 Pages Permit No. NCS000389 permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. SECTION B; GENERAL:. CONDITIONS 1. Individual Permit Expiration The permittee is not authorized to discharge after the expiration date. In order to receive automatic authorization to discharge beyond the expiration date, the permittee shall submit forms and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any permittee that has not requested renewal at least 180 days prior to expiration, or any permittee that does not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration, will be subjected to enforcement procedures as provided in NCGS §143-2153.6 and 33 USC 1251 et. seq. Transfers This permit is not transferable to any person except after notice to and approval by the Director. The Director may require modification or revocation and reissuance of the permit to change the name and incorporate such other requirements as may be necessary under the Clean Water Act. Permittee is required to notify the Division in writing in the event the permitted facility is sold or closed, 3. Signatory Requirements All applications, reports, or information submitted to the Director shall be signed and certified. a. All applications to be covered under this individual permit shall be signed as follows: (I) For a corporation: by a responsible corporate officer. For the purpose of this Section, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing production or operating facilities employing more than 250 persons or having gross annual sales or expenditures exceeding 25 million (in second quarter 1980 dollars), if authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures. (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official. b. All reports required by the individual permit and other information requested by the Director shall be signed by a person described above or by a duly authorized representative of that person. A person is a duly authorized representative only if: (1) The authorization is made in writing by a person described above; (2) The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or well field, superintendent, a position of equivalent responsibility, or an individual or position having overall responsibility for environmental Part III Page 3 of 8 Pages Permit No. NCS000389 matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and (3) The written authorization is submitted to the Director. C. Any person signing a document under paragraphs a. or b. of this section shall make the following certification: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 4. Individual Permit Modification, Revocation and Reissuance, or Termination The issuance of this individual permit does not prohibit the Director from reopening and modifying the individual permit, revoking and reissuing the individual permit, or terminating the individual permit as allowed by the laws, rules, and regulations contained in Title 40, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina Administrative Code, Subchapter 2H .0100; and North Carolina General Statute 143-215.1 et. al. 5. Permit Actions The permit may be modified, revoked and reissued, or terminated for cause. The notification of planned changes or anticipated noncompliance does not stay any individual permit condition. SECTION C: OPERATION AND MAINTENANCE OF POLLUTION CONTROLS L Proper Operation and Maintenance The permittee shall at all times properly operate and maintain all facilities and systems of treatment and control (and related appurtenances) which are installed or used by the permittee to achieve compliance with the conditions of this individual permit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the operation of back-up or auxiliary facilities or similar systems which are installed by a permittee only when the operation is necessary to achieve compliance with the conditions of this individual permit. Need to Halt or Reduce Not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this individual permit. Bypassing of Stormwater Control Facilities Bypass is prohibited and the Director may take enforcement action against a permittee for bypass unless: a. Bypass was unavoidable to prevent loss of life, personal injury or severe property damage; and b. There were no feasible alternatives to the bypass, such as the use of auxiliary control facilities, _® retention of stormwaier or,rnaintenance during normal periods of equipment downtime or dry AUG e u NO f^+ Part III Page 4 of 8 Pages Permit No. NCS000389 weather. This condition is not satisfied if adequate backup controls should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and C. The permittee submitted notices as required under, Part III, Section E of this permit. If the Director determines that it will meet the three conditions listed above, the Director may approve an anticipated bypass after considering its adverse effects -- SECTION D: MONITORING AND RECORDS Representative SAIRpling Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of the permitted discharge. Analytical sampling shall be performed during a representative storm event. Samples shall be taken on a day and time that is characteristic of the discharge. All samples shall be taken before the discharge joins or is diluted by any other waste stream, body of water, or substance. Monitoring points as specified in this permit shall not be changed without notification to and approval of the Director. 2. Recording Results For each measurement, sample, inspection or maintenance activity performed or collected pursuant to the requirements of this individual permit, the permittee shall record the following information: a. The date, exact place, and time of sampling, measurements, inspection or maintenance activity; b. The individual(s) who perforated the sampling, measurements, inspection or maintenance activity; C. The date(s) analyses were performed; d. The individual(s) who performed the analyses; e. The analytical techniques or methods used; and L The results of such analyses_ 3. Flow Measurements Where required, appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to NCGS 143-215.63 et. seq, the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act, as Amended, and Regulation 40 CFR 136. To meet the intent of the monitoring required by this individual permit, all test procedures must produce minimum detection and reporting levels and all data generated must be reported down to the minimum detection or lower reporting level of the procedure. Part III Page 5 of 8 Pages Permit No. NCS000389 5. Representative Outfall If a facility has multiple discharge locations with substantially identical stormwater discharges that are required to be sampled, the permittee may petition the Director for representative outfall status. If it is established that the stormwater discharges are substantially identical and the permittee is granted representative outfall status, then sampling requirements may be performed at a reduced number of outfatls. 6. Records Retention Visual monitoring shall be documented and records maintained at the facility along with the Stormwater Pollution Prevention Plan. Copies of analytical monitoring results shall also be maintained on -site. The permittee shall retain records of all monitoring information, including all calibration and maintenance records and all original strip chart recordings for continuous monitoring instrumentation, and copies of all reports required by this individual permit for a period of at least 5 years from the date of the sample, measurement, report or application. This period may be extended by request of the Director at any time. 7. Infection and Entry The permittee shall allow the Director, or an authorized representative (including an authorized contractor acting as a representative of the Director), or in the case of a facility which discharges through a municipal separate storm sewer system, an authorized representative of a municipal operator or the separate storm sewer system receiving the discharge, upon the presentation of credentials and other documents as may be required by law, to; a. Enter upon the permittee's premises where a regulated facility or activity is located or conducted, or where records must be kept under the conditions of this individual permit; b. Have access to and copy, at reasonable times, any records that must be kept under the conditions of this individual permit; C. Inspect at reasonable times any facilities, equipment (including monitoring and control equipment), practices, or operations regulated or required under this individual permit; and d. Sample or monitor at reasonable times, for the purposes of assuring individual permit compliance or as otherwise authorized by the Clean Water Act, any substances or parameters at any location. SECTION E: REPORTING REQUIREMENTS Discharge Monitoring Reports Samples analyzed in accordance with the terms of this permit shall be submitted to the Division on Discharge Monitoring Report forms provided by the Director. Submittals shall be received by the Division no later than 30 days from the date the facility receives the sampling results from the laboratory. 2. Submitting Reports Duplicate signed copies of all reports required herein, shall be submitted to the following address: Division of Water Quality Water Quality Section ATTENTION: Central Files 1617 Mail,Service Center Raleigh,North.Caiolina 27699-1617 AUG Z U 60 Part III. page 6 of 8 Pages C)= i; . L- Permit No. NCSO00389 Availability of Reports Except for data determined to be confidential under NCGS 143-215.3(a)(2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Water Quality. As required by the Act, analytical data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-215.6B or in Section 309 of the Federal Act. 4. Non-Stormwater Discharges If the storm event monitored in accordance with this individual permit coincides with a non-stormwater discharge, the permittee shall separately monitor all parameters as required under the non-stormwater discharge permit and provide this information with the stormwater discharge monitoring report. 5. Planned Changes The permittee shall give notice to the Director as soon as possible of any planned changes at the permitted facility which could significantly alter the nature or quantity of pollutants discharged. This notification requirement includes pollutants which are not specifically listed in the individual permit or subject to notification requirements under 40 CFR Part 122.42 (a). 6. Anticipated Noncompliance The permittee shall give notice to the Director as soon as possible of any planned changes at the permitted facility which may result in noncompliance with the individual permit requirements. (Bypass a_ Anticipated bypass. If the permittee knows in advance of the need for a bypass, it shall submit prior notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and affect of the bypass. b. Unanticipated bypass. The permittee shall submit notice within 24 hours of becoming aware of an unanticipated bypass. 8. Twenty-four Hour Reporting The permittee shall report to the central office or the appropriate regional office any noncompliance which may endanger health or the environment. Any information shall be provided orally within 24.hours from the time the permittee became aware of the circumstances. A written submission shall also be provided within 5 days of the time the permittee becomes aware of the circumstances. The written submission shall contain a description of the noncompliance, and its causes; the period of noncompliance, including exact dates and times, and if the noncompliance has not been corrected, the anticipated time compliance is expected to continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance. The Director may waive the written report on a case -by -case basis if the oral report has been received within 24 hours. 9. Other Noncompliance The permittee shall report all instances of noncompliance not reported under 24 hour reporting at the time monitoring reports are submitted. Part III Page 7 of 8 Pages Permit No. NCS000389 10. Other Information Where the permittee becomes aware that it failed to submit any relevant facts in an application for an individual permit or in any report to the Director, it shall promptly submit such facts or information. AUG � u Z1JUS _ ,Part_III Page 8 of 8 Pages C EIN T R, Permit No. NCS000389 N PART IV LIMITATIONS REOPENER This individual permit shall be modified or alternatively, revoked and reissued, to comply with any applicable effluent guideline or water quality standard issuers or approved under Sections 302(b) (2) (c), and (d), 304(b) (2) and 307(a) of the Clean Water Act, if the effluent guideline or water quality standard so issued or approved: a. Contains different conditions or is otherwise more stringent than any effluent limitation in the individual Permit; or b. Controls any pollutant not limited in the individual permit. The individual permit as modified or reissued under this paragraph shall also contain any other requirements in the Act then applicable. PART V ADMINISTERING AND COMPLIANCE MONITORING FEE REQUIREMENTS The permittee must pay the administering and compliance monitoring fee within 30 (thirty) days after being billed by the Division. Failure to pay the fee in timely manner in accordance with 15A NCAC 2H .0105(b)(4) may cause this Division to initiate action to revoke the Individual Permit. PART VI DEFINITIONS 1. Act See Clean Water Act. 2. Arithmetic Mean The arithmetic mean of any set of values is the summation of the individual values divided by the number of individual values_ 3. Allowable Non-Stormwater Discharges This permit regulates stormwater discharges. Non-stormwater discharges which shall be allowed in the stormwater conveyance system are: (a) All other discharges that are authorized by a non-stormwater NPDES permit. (b) Uncontaminated groundwater, foundation drains, air -conditioner condensate without added chemicals, springs, discharges of uncontaminated potable water, waterline and fire hydrant flushings, water from footing drains, flows from riparian habitats and wetlands. (c) Discharges resulting from fire -fighting or fire -fighting training. 4- Best Management Practices (BMPs) Measures or practices used to reduce the amount of pollution entering surface waters. BMPs may take the form of a process, activity, or physical structure. Parts IV, V and VI Page 1 of 5 Permit No. NCS000389 5. Bypass A bypass is the known diversion of stormwater from any portion of a stormwater control facility including the collection system, which is not a designed or established operating mode for the facility. 6. Bulk Storage of Liquid Products Liquid raw materials, manufactured products, waste materials or by-products with a single above ground storage container having a capacity of greater than 660 gallons or with multiple above ground storage containers Iocated in close proximity to each other having a total combined storage capacity of greater than 1,320 gallons. 7. Clean Water Act The Federal Water Pollution Control Act, also known as the Clean Water Act (CWA), as amended, 33 USC 1251, et. seq. 8. Division or DWO The Division of Water Quality, Department of Environment and Natural Resources. 9. Director The Director of the Division of Water Quality, the permit issuing authority. 10. EMC The North Carolina Environmental Management Commission. it. Grab Sample An individual sample collected instantaneously. Grab samples that will be directly analyzed or qualitatively monitored must be taken within the first 30 minutes of discharge. 12. Hazardous Substance Any substance designated under 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act. 13. Landfill A disposal facility or part of a disposal facility where waste is placed in or on land and which is not a land treatment facility, a surface impoundment, an injection well, a hazardous waste long-termstorage facility or a surface storage facility. 14. Municipal Separate Storm Sewer System A stormwater collection system within an incorporated area of local self-government such as a city or town. 15. Overburden Any material of any nature consolidates or„unconsolidated, that overlies a mineral deposit, excluding topsoil or similar naturally -occurring surface materials that are not disturbed by mining operations. AUG Z u NO CE } PIA I R I IRS- L'art VI Page 2 of 5 Pages Permit No. NCS000389 I 16. Permittee The owner or operator issued a permit pursuant to this individual permit. 17. Point Source Discharge of Starmwater Any discernible, confined and discrete conveyance including, but not specifically limited to, any pipe, ditch, channel, tunnel, conduit, well, or discrete fissure from which stormwater is or may be discharged to waters of the state. 18. Representative Storm Event A storm event that measures greater than 0.1 inches of rainfall and that is preceded by at least 72 hours in which no storm event measuring greater than 0.1 inches has occurred. A single storm event may contain up to 10 consecutive hours of no precipitation. For example, if it rains for 2 hours without producing any collectable discharge, and then stops, a sample may be collected if a rain producing a discharge begins again within the next 10 hours. 19. Representative Outfall Status When it is established that the discharge of stormwater runoff from a single outfall is representative of the discharges at multiple outfalls, the DWQ may grant representative outfall status_ Representative outfall status allows the permittee to perform analytical monitoring at a reduced number of outfalls. 20. Rinse Water Discharge The discharge of rinse water from equipment cleaning areas associated with industrial activity. Rinse waters from vehicle and equipment cleaning areas are process wastewaters and do not include washwaters utilizing any type of detergent or cleaning agent. 21. Secondary Containment Spill containment for the contents of the single largest tank within the containment structure plus sufficient freeboard to allow for the 25-year, 24-hour storm event. 22. Section 313 Water Priority Chemical A chemical or chemical category which: a. Is listed in 40 CFR 372.65 pursuant to Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) of 1986, also titled the Emergency Planning and Community Right - to -Know Act of 1986; b. Is present at or above threshold levels at a facility subject to SARA title III, Section 313 reporting requirements; and C. That meet at least one of the following criteria: (1) Is listed in Appendix D of 40 CFR part 122 on either Table II (organic priority pollutants), Table III (certain metals, cyanides, and phenols) or Table IV (certain toxic pollutants and hazardous substances); (2) Is listed as a hazardous substance pursuant to section 311(b)(2)(A) of the CWA at 40 CFR 116.4; or (3) Is a pollutant for which EPA has published acute or chronic water quality criteria. Part VI Page 3 of 5 Pages Permit No. NCS000389 23. Severe Property Damage Means substantial physical damage to property, damage to the control facilities which causes them to become inoperable, or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe property damage does not mean economic loss caused by delays in production. 24. Significant Materials Includes, but is not limited to: raw materials; fuels; materials such as solvents, detergents, and plastic pellets; finished materials such as metallic products; raw materials used in food processing or production; hazardous substances designated under section 101(14) of CERCLA; any chemical the facility is required to report pursuant to section 313 of Title III of SARA; fertilizers; pesticides; and waste products such as ashes, slag and sludge that have the potential to be released with stormwater discharges. 25. Significant Spills Includes, but is not limited to: releases of oil or hazardous substances in excess of reportable quantities under section 311 of the Clean Water Act (Ref: 40 CFR 110.10 and CFR 117.21) or section 102 of CERCLA (Ref: 40 CFR 302.4). 26. Stormwater Runoff The flow of water which results from precipitation and which occurs immediately following rainfall or as a result of snowmelt. 27. Stormwater Associated with Industrial Activity The discharge from any point source which is used for collecting and conveying stormwater and which is directly related to manufacturing, processing or raw material storage areas at an industrial site. Facilities considered to be engaged in "industrial activities" include those activities defined in 40 CFR 122.25(b)(14). The term does not include discharges from facilities or activities excluded from the NPDES program. 28. Stormwater Pollution Prevention Plan A comprehensive site -specific plan which details measures and practices to reduce stormwater pollution and is based on an evaluation of the pollution potential of the site. 29. Ten Year Design Storm The maximum 24 hour precipitation event expected to be equaled or exceeded on the average once in ten years. Design storm information can be found in the State of North Carolina Erosion and Sediment Control Planning and Design Manual. 30. Total Flow The flow corresponding to the time period over which the entire storm event occurs. Total flow shall be either; (a) measured continuously, (b) calculated based on the amount of area draining to the outfall, the amount of built -upon (impervious) area, and the total amount of rainfall, or (c) estimated by the measurement of flow at 20 minute intervals during the rainfall event. 31. Toxic Pollutant "'" Wa Any pollutant listed as Ub toxic undeZ SeCdDUY07(a)(1) of the Clean Water Act. C��.s i.Ap�r�f Vl='Page 4 of 5 Pages Permit No. NCS000389 32. >URset Means an exceptional incident in which there is unintentional and temporary noncompliance with technology based permit effluent limitations because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed treatment or control facilities, inadequate treatment or control facilities, lack of preventive maintenance, or careless or improper operation. 33. Vehicle Maintenance Activity Vehicle rehabilitation, mechanical repairs, painting, fucking, lubrication, vehicle cleaning operations, or airport deicing operations. 34. Visible Sedimentation Solid particulate matter, both mineral and organic, that has been or is being transported by water, air, gravity, or ice from its site of origin which can be seen with the unaided eye. 35. 25-year, 24 hour storm event The maximum 24-hour precipitation event expected to be equaled or exceeded, on the average, once in 25 years. Part VI Page 5 of 5 Pages P1f 3 O Zen Stab Review and Evaluation NPDES Stormwater Permit Contact. Aisha Lau (919-733-5083, ext. 578) Facility Name: DAK Resins LLC NPDES Permit Number: NCS000389 Facility Location: 3216 Cedar Creek Road (Adjacent to DuPont Teijin Films Property) Type of Activity: Plastic materials and synthetic resins SIC code (if applicable): 2821 Receiving Stream: . Cape Fear River Stream Classification: C Proposed Permit Requirements: See attached draft permit Compliance Schedule: See Part 111, Section A of attached draft permit Basis for monitoring See attached Data Analysis Summary Basis for other requirements: N/A Response requested by (date): June 20, 2003 Prepaiieed by (Signature) 6f "73 Vie rnwatei a'ndbeneral Permits Unit Supervisor Date Conc nc a -onai Office Date, Water Quality Supervisor Date Regional Office Staff Comments_ e 44.'kCz. e/c l� L) -4L GAS f.L 1r[Sa# 1" �f` �c�J�L'�-tS Spy/�• <G It'°r.ra� u clit Awe Review of NCS000389 analytical data. Parameter Benchmark Outfall 41 Units BOD5 30 mg/l COD 120 mg/l Lead 0.033 0.01 mg/I Nitrate + Nitrite 10 mg/I Oil and Grease 30 5 mg/I Phosphorous 2 mg/I pH 6-9 7.35 su TSS 1001 17 mg/I Review of the above data showed that of the pollutants monitored none of them showed up at levels of concern. However, since there was no data shown for COD and it is a parameter of potential concern it will be monitored for annually and quarterly the fourth year of the permit. r°- NCS000389 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY TO DISCHARGE STORMWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Cz standards and regulations promulgated and ad, Management Commission, and the Federal W is hereby authorized to discharge 143-215.1, other lawful rolina Environmental Act, as amended, facility located at Cedar Creek Road yetteville, NC nberland County to receiving waters designated as the Cape Fear River, a class C stream, in the Cape Fear River Basin in accordance with the discharge limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, IV, V and VI hereof. This permit shall become effective September 1, 2003. This permit and the authorization to discharge shall expire at midnight on August 31, 2008_ Signed this day August 15, 2003. (All dates are only tentative until the permit is issued) for Alan W. Klimek, P.E., Director Division of Water Quality By the Authority of the Environmental Management Commission Permit No. NCS000389 TABLE OF CONTENTS PART I INTRODUCTION Section A: Individual Permit Coverage Section B: Permitted Activities Section C: Location Map PART II MONITORING, CONTROLS, AND LIMITATIONS FOR PERMITTED DISCHARGES Section A: Stormwater Pollution Prevention Plan Section B: Analytical Monitoring Requirements Section C: Qualitative Monitoring Requirements Section D: On -Site Vehicle Maintenance Monitoring Requirements PART III STANDARD CONDITIONS Section A: Compliance and Liability 1. Compliance Schedule 2. Duty to Comply 3. Duty to Mitigate 4. Civil and Criminal Liability 5. Oil and Hazardous Substance Liability 6. Property Rights 7. Severability 8. Duty to Provide Information 9. Penalties for Tampering 10. Penalties for Falsification of Reports Section B: General Conditions 1. Individual Permit Expiration 2. Transfers Permit No. NCS000389 3. Signatory Requirements 4. Individual Permit Modification, Revocation and Reissuance, or Termination 5. Permit Actions Section C: Operation and Maintenance of Pollution Controls 1. Proper Operation and Maintenance 2. Need to Halt or Reduce Not a Defense 3. Bypassing of Stormwater Control Facilities Section D: Monitoring and Records 1. Representative Sampling 2. Recording Results 3. Flow Measurements 4. Test Procedures 5. Representative Outfall 6. Records Retention 7. Inspection and Entry Section E: Reporting Requirements 1. Discharge Monitoring Reports 2. Submitting Reports 3. Availability of Reports 4. Non-Stormwater Discharges 5. Planned Changes 6. Anticipated Noncompliance 7. Bypass 8. Twenty-four Hour Reporting 9. Other Noncompliance 10. Other Information PART IV L.I IITATIONS REOPENER PART V ADMINISTERING AND COMPLIANCE MONITORING FEE REQUIREMENTS PART VI DEFINITIONS T Permit No. NCS000389 PART I INTRODUCTION SECTION A: INDIVIDUAL PERMIT COVERAGE During the period beginning on the effective date of the permit and lasting until expiration, the permittee is authorized to discharge stormwater associated with industrial activity. Such discharges shall be controlled, limited and monitored as specified in this permit. SECTION B: PERMITTED ACTIVITIES Until this permit expires or is modified or revoked, the permittee is authorized to discharge stormwater to the surface waters of North Carolina or separate storm sewer system which has been adequately treated and managed in accordance with the terms and conditions of this individual permit. All discharges shall be in accordance with the conditions of this permit. Any other point source discharge to surface waters of the state is prohibited unless it is an allowable non-stormwater discharge or is covered by another permit, authorization or approval. This permit does not relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. Part I Page 1 of 2 Z. sic �.4.1116A.V Ica -U1 ROOM t qW, mv� IX Aaf now AME;,. 1,; rV OP- MAS "I fir 'Ia 3G eT 14 ALI SAM 5e, toy ZX WS, 01 1 Iq 10 N'w. ow j01V AR Nti>C 7\11., 11 J ANA f'r:6�j 'i •' TW .1 -v Tel AIN Tumlym not si� `r.�t `1 �:! ., -��'f _! �• ,'G". �� i•+ -� Permit No. NCS000389 PART II MONITORING, CONTROLS, AND LIMITATIONS FOR PERMITTED DISCHARGES SECTION A: STORMWATER POLLUTION PREVENTION PLAN The permittee shall develop a Stormwater Pollution Prevention Plan, herein after referred to as the Plan. This Plan shall be considered public information in accordance with Part III, Standard Conditions, Section E, Paragraph 3 of this individual permit. The Plan shall include, at a minimum, the following items: Site Plan. The site plan shall provide a description of the physical facility and the potential pollutant sources which may be expected to contribute to contamination of stormwater discharges. The site plan shall contain the following: (a) A general location map (USGS quadrangle map or appropriately drafted equivalent map), showing the facility's location in relation to transportation routes and surface waters, the name of the receiving water(s) to which the stormwater outfall(s) discharges, or if the discharge is to a municipal separate storm sewer system, the name of the municipality and the ultimate receiving waters; and accurate latitude and longitude of the point(s) of discharge. (b) A narrative description of storage practices, loading and unloading activities, outdoor process areas, dust or particulate generating or control processes, and waste disposal practices. ' (c) A site map drawn to scale with the distance legend indicating location of industrial activities (including storage of materials, disposal areas, process areas and loading and unloading areas), drainage structures, drainage areas for each outfall and activities occurring in the drainage area, building locations, existing BMPs and impervious surfaces, and the percentage of each drainage area that is impervious. For each outfall, a narrative description of the potential pollutants which could be expected to be present in the stormwater discharge. (d) A list of significant spills or leaks of pollutants that have occurred at the facility during the 3 previous years and any corrective actions taken to mitigate spill impacts. (e) Certification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. The certification statement will be signed in accordance with the requirements found in Part III, Standard Conditions, Section B, Paragraph 3. 2. Stormwater Management Plan. The stormwater management plan shall contain a narrative description of the materials management practices employed which control or minimize the exposure of significant materials to stormwater, including structural and nonstructural measures. The stormwater management plan, at a minimum, shall incorporate the following: Part II Page 1 of 6 Permit No. NCSoo0389 ` (a) Feasibility Study. A review of the technical and economic feasibility of changing the methods of operations and/or storage practices to eliminate or reduce exposure of materials and processes to stormwater. Wherever practical, the permittee shall prevent exposure of all storage areas, material handling operations, and manufacturing or fueling operations. In areas where elimination of exposure is not practical, the stormwater management plan shall document the feasibility of diverting the stormwater runoff away from areas of potential contamination. (b) Secondary Containment Schedule. A schedule to provide secondary containment for bulk storage of liquid materials, storage of Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) water priority chemicals, or storage of hazardous substances to prevent leaks and spills from contaminating stormwater runoff. If the secondary containment devices are connected directly to stormwater conveyance systems, the connection shall be controlled by manually activated valves or other similar devices [which shall be secured with a locking mechanism] and any stormwater that accumulates in the containment area shall be at a minimum visually observed for color, foam, outfall staining, visible sheens and dry weather flow, prior to release of the accumulated stormwater. Accumulated stormwater shall be released if found to be uncontaminated by the material stored within the containment area. Records documenting the individual making the observation, the description of the accumulated stormwater and the date and time of the release shall be kept for a period of five years. (c) B.MP Summary. A narrative description shall be provided of Best Management Practices (BMPs) to be considered such as, but not limited to, oil and grease separation, debris control, vegetative filter strips, infiltration and stormwater detention or retention, where necessary. The need for structural BMPs shall be based on the assessment of potential of sources to contribute significant quantities of pollutants to stormwater discharges and data collected through monitoring of stormwater discharges. 3. Spill Prevention and Response Plan. The Spill Prevention and Response Plan (SPRP) shall incorporate an assessment of potential pollutant sources based on a materials inventory of the facility. Facility personnel (or team) responsible for implementing the SPRP shall be identified. A responsible person shall be on -site at all times during facility operations that have the potential to contaminate stormwater runoff through spills or exposure of materials associated with the facility operations. The SPRP must be site stormwater specific. Therefore, a SPCC plan may be a component of the SPRP, but may not be sufficient to completely address the stormwater aspects of the SPRP: The common elements of the SPCC with the SPRP may be incorporated by reference into the SPRP. 4. Preventative Maintenance and Good Housekeeping Program. A preventative. maintenance program shall be developed. The program shall document schedules of inspections and maintenance activities of stormwater control systems, plant equipment and systems. Inspection of material handling areas and regular cleaning schedules of these areas shall be incorporated into the program. Part 11 Page 2 of 6 Permit No. NCS000389 5. Employee Training. Training schedules shall be developed and training provided at a minimum on an annual basis on proper spill response and cleanup procedures and ' preventative maintenance activities for all personnel involved in any of the facility's operations that have the potential to contaminate stormwater runoff. Facility personnel (or team) responsible for implementing the training shall be identified. 6. Responsible Party. The Stormwater Pollution Prevention Plan shall identify a specific position(s) responsible for the overall coordination, development, implementation, and revision to the Plan. Responsibilities for all components of the Plan shall be documented and position assignments provided. 7. Plan Amendment. The permittee shall amend the Plan whenever there is a change in design, construction, operation, or maintenance which has a significant effect on the potential for the discharge of pollutants to surface waters. The Stormwater Pollution Prevention Plan shall be reviewed and updated on an annual basis. The Director may notify the permittee when the Plan does not meet one or more of the minimum requirements of the permit. Within 30 days of such notice, the permittee shall submit a time schedule to the Director for modifying the Plan to meet minimum requirements. The permittee shall provide certification in writing (in accordance with Part III, Standard Conditions, Section B, Paragraph 3) to the Director that the changes have been made. 8. Facility Inspection Program. Facilities are required to inspect all stormwater systems on at least a semiannual schedule, once in the fall (September -November) and once in the spring (April - June). The inspection and any subsequent maintenance activities performed shall be documented, recording date and time of inspection, individual(s) making the inspection and a narrative description of the facility's stormwater control systems, plant equipment and systems. Records of these inspections shall be incorporated into the Stormwater Pollution Prevention Plan. Stormwater discharge characteristic monitoring as required in Part II of this permit shall be performed in addition to facility inspections, 9. Implementation. The permittee shall document all monitoring, measurements, ' inspections and maintenance activities and training provided to employees, including the log of the sampling data and of activities taken to implement BMPs associated with the industrial activities, including vehicle maintenance activities. Such documentation shall be kept on -site for a period of five years and made available to the Director or his authorized representative immediately upon request. Part 11 Page 3 of 6 Permit No. NCS000389 SECTION B: ANALYTICAL MONITORING REQUIREMENTS Daring the period beginning on the effective date of the permit and lasting until expiration, the permittee is authorized to discharge stormwater subject to the provisions of this permit. Analytical monitoring of stormwater discharges shall be performed as specified below in Table 1. All analytical monitoring shall be performed during a representative storm event. The required monitoring will result in a minimum of 7 analytical samplings being conducted over the terra of the permit at each stormwater discharge outfall (SDO). The permittee shall complete the minimum 7 analytical samplings in accordance with the schedule specified below in Table 2. Table 1, Analytical Monitoring Requirements _ :Discharge _, =' Meas�retriient Frequentyi Sample : Sample ".Characteristics" ` :. Ty' ez Location3 , COD mgjl Annually year 1, 2, 3 Grab SDO Quarterly year 4 Total Rainfall4 inches Annually year 1, 2, 3 _ - Quarterly year 4 Event Duration4 minutes Annually year 1, 2, 3 Quarterly year 4 Total Flow4 MG Annually year 1, 2, 3 SDO Quarterly year 4 Footnotes: I Measurement Frequency: Once per year during years 1, 2, and 3 of the permit term. Each quarter during the e year of the permit term. A year is defined as the 12 month period beginning on the month and day of issuance of the Permit. See Table 2 for schedule of monitoring periods. 2 If the stormwater runoff is controlled by a stormwater detention pond, a grab sample of the discharge from the pond shall be collected within the first 30 minutes of discharge_ If the detention pond discharges only in response to a Storm event exceeding a ten year design storm, then no analytical monitoring is required and only qualitative monitoring shall be performed. 3 Sample Location: Samples shall be collected at each stormwater discharge outfall (SDO) unless representative outfall status has been granted. 4 For each sampled representative storm event the total precipitation, storm duration, and total flow must be monitored. Total flow shall be either; (a) measured continuously, (b) calculated based on the amount of area draining to the outfall, the amount of built -upon (impervious) area, and the total amount of rainfall, or (c) estimated by the measurement of flow at 20 minute intervals during the rainfall event. Part II Page 4 of 6 Permit No. NCSOW389 Table 2 Monitoring schedule Monitoring period Sample Number Stain - -- -- End _ Year 1 1 September 1, 2003 August 31, 2004 Year 2 2 September 1, 2004 August 31, 2005 Year 3 3 September 1, 2005 August 31, 2006 Year 4 - V quarter 4 September 1, 2006 November 30, 2006 Year 4 - V quarter 5 December 1, 2006 February 28, 2007 Year 4 - 3" quarter 6 March 1, 2007 May 31, 2007 Year 4 - 4 7 June 1, 2007 J August 31, 2007 SECTION C: QUALITATIVE MONITORING REQUIREMENTS Qualitative monitoring requires a visual inspection of each stormwater outfall regardless of representative outfall status and shall be performed as specified below in Table 3. Qualitative monitoring is for the purpose of evaluating the effectiveness of the Stormwater Pollution Prevention Plan (SPPP) and assessing new sources of stormwater pollution. No analytical tests are required. Qualitative monitoring of stormwater outfalls does not need to be performed during a representative storm event. In the event an atypical condition is noted at a stormwater discharge outfall, the Permittee shall ' document the suspected cause of the condition and any actions taken in response to the discovery. This documentation will be maintained with the Stormwater Pollution Prevention Plan. _ All qualitative monitoring will be performed twice per year, once in the spring (April - June) and once in the fall (September - November). Table 3. Qualitative Monitoring Requirements Discharge Characteristics Frequency _ : `Monitoriing,s Location-,, Color Semi -Annual SDO Odor Semi -Annual SDO Clarit Semi -Annual SDO Floating Solids Semi -Annual SDO Suspended Solids Semi -Annual SDO Foam Semi -Annual SDO Oil Sheen Semi -Annual SDO Other obvious indicators of stormwater pollution Semi -Annual SDO a Footnotes: I Monitoring Location: Qualitative monitoring shall be performed attach stormwater discharge-outfall (SDO) regardless of representative outfall status. Part II Page 5 of 6 Permit No. NCS000389 SECTION D: ON -SITE VEHICLE MAINTENANCE MONITORING REQUIREMENTS Facilities which have any vehicle maintenance activity occurring on -site which uses more than 55 gallons of new motor oil per month when averaged over the calendar year shall perform analytical monitoring as specified below in Table 4. This monitoring shall be performed at all outfalls which discharge stormwater runoff from vehicle maintenance areas. All analytical monitoring shall be performed during a representative storm event. The required monitoring will result in a minimum of 7 analytical samplings being conducted over the terra of the permit at each stormwater discharge outfall (SDO) which discharges stormwater runoff from vehicle maintenance areas. The permittee shall complete the minimum 7 analytical samplings in accordance with the schedule specified in Table 2 (Part II, Section B). Table 4. Analytical Monitoring Requirements for On -Site Vehicle Maintenance Discharge Characteristics Units Measurement' . Sample Sample ll�ncyl " ' T 2 Location3 _F _ _ pH standard Annually year 1, 2, 3 Grab SDO Quarterly year 4 Oil and Grease mg/l wally year 1, 2, 3 Grab SDO Quarterly year 4 Total Suspended Solids mg/l Annually year 1, 2, 3 Grab SD& uarterl ear 4 New Motor Oil Usage gallons/month Annually year 1, 2, 3 Estimate - Quarterly ear 4 Total Flow4 MG AQually year 1. 2' 3 Grab SDO uafte ly yew 4 Footnotes: 1 Measurement Frequency: Once per year during years 1, 2, and 3 of the permit term. Each quarter during the 4' year of the permit term. A year is defined as the 12 month period beginning on the month and day of issuance of the Permit. See Table 2 for schedule of monitoring periods. 2 If the stormwater runoff is controlled by a stormwater detention pond, a grab sample of the discharge from the pond shall be collected within the first 30 minutes of discharge. If the detention pond discharges only in response to a storm event exceeding a ten year design storm, then no analytical monitoring is required and only qualitative monitoring shall be performed. 3 Sample Location: Samples shall be collected at each stormwater discharge outfall (SDO) that discharges stormwater runoff from area(s) where vehicle maintenance activities occur, 4 Total flow shall be; (a) measured continuously, (b) calculated based on the amount of area draining to the outfall, the amount of built -upon (impervious) area, and the total amount of rainfall, or (c) estimated by the measurement of flow at 20 minute intervals during the rainfall event. Total precipitation and duration of the rainfall event measured shall result from the sampled representative storm event. Part II Page 6 of 6 pi STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY TO DISCHARGE STORMWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North C. standards and regulations promulgated and ad Management Commission, and the Federal W is hereby authorized to discharge NCS000389 ,143-215.1, other lawful .-olina Environmental Act, as amended, facility located at Creek Road ,ille, NC ad County to receiving waters desikfjate the Cape Fear River, a class C stream, in the Cape Fear River Basin in accordance with the discharge limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, IV, V and VI hereof. This permit shall become effective September 1, 2003. This permit and the authorization to discharge shall expire at midnight on August 31, 2008. Signed this day August 15, 2003. (All dates are only tentative until the permit is issued) for Alan W. Klimek, P.E., Director Division of Water Quality By the Authority of the Environmental Management Commission Permit No. NCS000389 TABLE OF CONTENTS PART I INTRODUCTION Section A: Individual Permit Coverage Section B: Permitted Activities Section C: Location Map PART II MONITORING, CONTROLS, AND LIMITATIONS FOR PERMITTED DISCHARGES Section A: Stormwater Pollution Prevention Plan Section B: Analytical Monitoring Requirements Section C: Qualitative Monitoring Requirements Section D: On -Site Vehicle Maintenance Monitoring Requirements PART III STANDARD CONDITIONS Section A: Compliance and Liability 1. Compliance Schedule 2. Duty to Comply 3. Duty to Mitigate 4. Civil and Criminal Liability 5. Oil and Hazardous Substance Liability 6. Property Rights 7. Severability 8. Duty to Provide Information 9. Penalties for Tampering 10. Penalties for Falsification of Reports Section B: General Conditions 1. Individual Permit Expiration 2. Transfers n Permit No. NCS000389 • 3. Signatory Requirements 4. Individual Permit Modification, Revocation and Reissuance, or Termination 5. Permit Actions Section C: Operation and Maintenance of Pollution Controls 1. Proper Operation and Maintenance 2. Need to Halt or Reduce Not a Defense 3. Bypassing of Stormwater Control Facilities Section D: Monitoring and Records 1. Representative Sampling 2. Recording Results 3. Flow Measurements 4. Test Procedures 5. Representative Outfall 6. Records Retention 7. Inspection and Entry Section E: Reporting Requirements 1. Discharge Monitoring Reports 2. Submitting Reports 3. Availability of Reports 4. Non-Stormwater Discharges 5. Planned Changes 6. Anticipated Noncompliance 7. Bypass 8. Twenty-four Hour Reporting 9. Other Noncompliance 10. Other Information PART IV LIMITATIONS REOPENER PART V ADMINISTERING AND COMPLIANCE MONITORING FEE REQUIREMENTS PART VI DEFRUnONS It Permit No. NCS000389 PART I INTRODUCTION SECTION A: INDIVIDUAL PERMIT COVERAGE During the period beginning on the effective date of the permit and lasting until expiration, the perraittee is authorized to discharge stormwater associated with industrial activity. Such discharges shall be controlled, limited and monitored as specified in this permit. SECTION B: PERMITTED ACTIVITIES Until this permit expires or is modified or revolved, the permittee is authorized to discharge stormwater to the surface waters of North Carolina or separate storm sewer system which has been adequately treated and managed in accordance with the terms and conditions of this individual permit. All discharges shall be in accordance with the conditions of this permit. Any other point source discharge to surface waters of the state is prohibited unless it is an allowable non-stormwater discharge or is covered by another permit, authorization or approval. This permit does not relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. r= - j AUG z U ZUU3 Part i -Page t of 2 00 I ie VA TK� ' � - ), 4 Y» (('Ur 7•. ��• r '. q,s. +•�:a a � Y+L"�t ��°. . ,ya•+ =,M E�, MUG FAM, 9 Permit No. NCS000389 . PART II MONITORING, CONTROLS, AND LIMITATIONS FOR PERMITTED DISCHARGES SECTION A. STORMWATER POLLUTION PREVENTION PLAN The permittee shall develop a Stormwater Pollution Prevention Plan, herein after referred to as the Plan. This Plan shall be considered public information in accordance with Part III, Standard Conditions, Section E, Paragraph 3 of this individual permit. The Plan shall include, at a minimum, the following items: 1. Site Plan. The site plan shall provide a description of the physical facility and the potential pollutant sources which may be expected to contribute to contamination of stormwater discharges. The site plan shall contain the following: (a) A general location map (USGS quadrangle map or appropriately drafted equivalent map), showing the facility's location in relation to transportation routes and surface waters, the name of the receiving water(s) to which the stormwater outfall(s) discharges, or if the discharge is to a municipal separate storm sewer system, the name of the municipality and the ultimate receiving waters; and accurate latitude and longitude of the point(s) of discharge. (b) A narrative description of storage practices, loading and unloading activities, outdoor process areas, dust or particulate generating or control processes, and waste disposal practices. (c) A site map drawn to scale with the distance legend indicating location of industrial activities (including storage of materials, disposal areas, process areas and loading and unloading areas), drainage structures, drainage areas for each outfall and activities occurring in the drainage area, building locations, existing BMPs and impervious surfaces, and the percentage of each drainage area that is impervious. For each outfall, a narrative description of the potential pollutants which could be expected to be present in the stormwater discharge. (d) A list of significant spills or leaks of pollutants that have occurred at the facility during the 3 previous years and any corrective actions taken to mitigate spill impacts. (e) Certification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. The certification statement will be signed in accordance with the requirements found in Part III, Standard Conditions, Section B, Paragraph 3. 2. Stormwater Management Plan. The stormwater management plan shall contain a narrative description of the materials management practices employed which control or minimize the exposure of significant materials to stormwater, including structural and nonstructural measures. The stormwater management plan, at a minimum, shall incorporate the following: "J)fE0 AUG 2 U 2003 Pa'"-'T. Page 1 of 6 CEI-�T�AL F Permit No. NCS000389 (a) Feasibility Study. A review of the technical and economic feasibility of changing the rnethods of operations and/or storage practices to eliminate or reduce exposure of materials and processes to stormwater. Wherever practical, the permittee shall prevent exposure of all storage areas, material handling operations, and manufacturing or fueling operations. In areas where elimination of exposure is not practical, the stormwater management plan shall document the feasibility of diverting the stormwater runoff away from areas of potential contamination- (b) Secondary Containment Schedule. A schedule to provide secondary containment for bulk storage of liquid materials, storage of Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) water priority chemicals, or storage of hazardous substances to prevent leaks and spills from contaminating stormwater runoff. If the secondary containment devices are connected directly to stormwater conveyance systems, the connection shall be controlled by manually activated valves or other similar devices [which shall be secured with a locking mechanism] and any stormwater that accumulates in the containment area shall be at a minimum visually observed for color, foam, outfall staining, visible sheens and dry weather flow, prior to release of the accumulated stormwater. Accumulated stormwater shall be released if found to be uncontaminated by the material stored within the containment area. Records documenting the individual making the observation, the description of the accumulated stormwater and the date and time of the release shall be kept for a period of five years. (c) BMP Summary. A narrative description shall be provided of Best Management Practices (BMPs) to be considered such as, but not limited to, oil and grease separation, debris control, vegetative filter strips, infiltration and stormwater detention or retention, where necessary. The need for structural BMWs shall be based on the assessment of potential of sources to contribute significant quantities of pollutants to stormwater discharges and data collected through monitoring of stormwater discharges. 3. Spill Prevention and Response Plan, The Spill Prevention and Response Plan (SPRP) shall incorporate an assessment of potential pollutant sources based on a materials inventory of the facility. Facility personnel (or team) responsible for implementing the SPRP shall be identified. A responsible person shall be on -site at all times during facility operations that have the potential to contaminate stormwater runoff through spills or exposure of materials associated with the facility operations. The SPRP must be site stormwater specific. Therefore, a SPCC plan may be a component of the SPRP, but may not be sufficient to completely address the stormwater aspects of the SPRP. The common elements of the SPCC with the SPRP may be incorporated by reference into the SPRP. 4. Preventative Maintenance and Good Housekeeping Program. A preventative maintenance program shall be developed. The program shall document schedules of inspections and maintenance activities of stormwater control systems, plant equipment and systems. Inspection of material handling areas and regular cleaning schedules of these areas shall be incorporated into the program. Part 11 Page 2 of 6 Permit No. NCS000389 5. Employee Training. Training schedules shall be developed and training provided at a minimum on an annual basis on proper spill response and cleanup procedures and preventative maintenance activities for all personnel involved in any of the facility's operations that have the potential to contaminate stormwater runoff. Facility personnel (or team) responsible for implementing the training shall be identified. 6. Responsible Party. The Stormwater Pollution Prevention Plan shall identify a specific position(s) responsible for the overall coordination, development, implementation, and revision to the Plan. Responsibilities for all components of the Plan shall be documented and position assignments provided. 7. Plan Amendment. The permittee shall amend the Plan whenever there is a change in design, construction, operation, or maintenance which has a significant effect on the potential for the discharge of pollutants to surface waters. The Stormwater Pollution Prevention Plan shall be reviewed and updated on an annual basis. The Director may notify the permittee when the Plan does not meet one or more of the minimum requirements of the permit. Within 30 days of such notice, the permittee shall submit a time schedule to the Director for modifying the Plan to meet minimum requirements. The permittee shall provide certification in writing (in accordance with Part III, Standard Conditions, Section B, Paragraph 3) to the Director that the changes have been made. 8. Facility Inspection Program. Facilities are required to inspect all stormwater systems on at least a semiannual schedule, once in the fall (September -November) and once in the spring (April - June). The inspection and any subsequent maintenance activities performed shall be documented, recording date and time of inspection, individual(s) making the inspection and a narrative description of the facility's stormwater control systems, plant equipment and systems. Records of these inspections shall be incorporated into the Stormwater Pollution Prevention Plan. Stormwater discharge characteristic monitoring as required in Part Il of this permit shall be performed in addition to facility inspections. 9. Implementation. The permittee shall document all monitoring, measurements, inspections and maintenance activities and training provided to employees, including the log of the sampling data and of activities taken to implement BMPs associated with the industrial activities, including vehicle maintenance activities. Such documentation shall be kept on -site for a period of five years and made available to the Director or his authorized representative immediately upon request. AUG G Yar W);age 3 of 6 CawRR�€=3 r Permit No. NCS000389 SECTION B. ANALYTICAL MONITORING REQUIREMENTS During the period beginning on the effective date of the permit and lasting until expiration, the permittee is authorized to discharge stormwater subject to the provisions of this permit. Analytical monitoring of stormwater discharges shall be performed as specified below in Table 1. All analytical monitoring shall be performed during a representative storm event. The required monitoring will result in a minimum of 7 analytical samplings being conducted over the term of the permit at each stormwater discharge outfall (SDO). The permittee shall complete the minimum 7 analytical samplings in accordance with the schedule specified below in Table 2. Table 1. Analytical Monitoring Requirements J :DischargMeasur`em nE Fi egos c 1 pie Sample_ g Chat'acter�st<cs _. _ =Units _ — Ty. e� Lcacatson COD rng/l 3 Annually year 1, 2, Grab 5D0 Quarterly year 4 Total Rainfall4 inches Annually year 1, 2, 3 - - _Quarterly year 4 Event Duration4 minutes Annually year 1, 2, 3 Quarterly year 4 Total Flow4 MG Annually year 1, 2, 3 _ SDO __Quarterly year 4 Footnotes: I Measurement Frequency: Once per year during years 1, 2, and 3 of the permit term. Each quarter during the 4' year of the permit term. A year is defined as the 12 month period beginning on the month and day of issuance of the Permit. See Table 2 for schedule of monitoring periods. 2 If the stormwater runoff is controlled by a stormwater detention pond, a grab sample of the discharge from the pond shall be collected within the first 30 minutes of discharge. If the detention pond discharges only in response to a storm event exceeding a ten year design stonn, then no analytical monitoring is required and only qualitative monitoring shall be performed. 3 Sample Location: Samples shall be collected at each stormwater discharge outfall (SDO) unless representative outfall status has been granted. 4 For each sampled representative storm event the total precipitation, storm duration, and total flow must be monitored. Total flow shall be either-, (a) measured continuously, (b) calculated based on the amount of area draining to the outfall, the amount of built -upon (impervious) area, and the total amount of rainfall, or (c) estimated by the measurement of flow at 20 minute intervals during the rainfall event. Part II Page 4 of 6 Permit No. NCS000389 , Table 2 Monitoring schedule Monrtottg penad _ y Samplelumber t' £Start-_�En z = Year 1 1 September 1, 2003 August 31, 2004 Year 2 2 September 1, 2004 August 31, 2005 Year 3 3 September 1, 2005 August 31, 2006 Year 4 - V quarter 4 September 1, 2006 November 30, 2006 Year 4 - 2" quarter 5 December 1, 2006 February 28, 2007 Year 4 - 3"` quarter 6 March 1, 2007 May 31, 2007 Year 4 - 4`h quarter 7 June 1, 2007 August 31, 2007 SECTION C: QUALITATIVE MONITORING REQUIREMENTS Qualitative monitoring requires a visual inspection of each stormwater outfall regardless of representative outfall status and shall be performed as specified below in Table 3. Qualitative monitoring is for the purpose of evaluating the effectiveness of the Stormwater Pollution Prevention Plan (SPPP) and assessing new sources of stormwater pollution. No analytical tests are required. Qualitative monitoring of stormwater outfalls does not need to be performed during a representative storm event. In the event an atypical condition is noted at a stormwater discharge outfall, the Permittee shall document the suspected cause of the condition and any actions taken in response to the discovery. This documentation will be maintained with the Stormwater Pollution Prevention Plan. All qualitative monitoring will be performed twice per year, once in the spring (April - June) and once in the fall (September - November). Table 3. Qualitative Monitoring Requirements iiM_ -Ifxr, NCharaet sties RE 3! Fr u ne cy' - - oni#iringic -'M11:11:21:151 LOCdtiflllEl Color Semi -Annual SDO Odor Semi -Annual SDO Clarity Semi -Annual SDO Floating Solids Semi -Annual SDO SuspendcA Solids Semi -Annual i SDO Foam Semi -Annual SDO Oil Sheen Semi -Annual SDO Other obvious indicators of stormwater pollution Semi -Annual SDO Footnotes: Monitoring Location: Qualitative monitoring shall be performed at each stormwater discharge outfall (SDO) regardless of representative outfall status. AUG �paat`I Ukge 5 of 6 C� . e j'k FFU_ES Permit No. NCS000389 SECTION Dc ON -SITE VEHICLE MAINTENANCE MONITORING REQUIREMENTS Facilities which have any vehicle maintenance activity occurring on -site which uses more than 55 gallons of new motor oil per month when averaged over the calendar year shall perform analytical monitoring as specified below in Table 4. This monitoring shall be performed at all outfalls which discharge stormwater runoff from vehicle maintenance areas. All analytical monitoring shall be performed during a representative storm event. The required monitoring will result in a minimum of 7 analytical samplings being conducted over the term of the permit at each stormwater discharge outfall (SDO) which discharges stormwater runoff from vehicle maintenance areas. The permittee shall complete the minimum 7 analytical samplings in accordance with the schedule specified in Table 2 (Part H, Section B). Table 4. Analytical Monitoring Requirements for On -Site Vehicle Maintenance DtschargenChara tres Units_ Measurement"Sample Mew Sample t Fr uenc ' i ...T►z-- , � 3 Latf�" n _ ._ eq .. _ -Y ? _ _ _ .� pH standard Annually year 1, 2, 3 Grab SDO Quarterly year 4 Oil and Grease mg/1 Annually year 1, 2, 3 Grab 5D0 _Quarterlyyear 4 Total Suspended Solids mg/l Annually year 1, 2, 3 Grab SDO _Quarterly year 4 New Motor Oil Usage gallons/month Annually year 1' 2, 3 Estimate - Quarterly year 4 Total Flow4 MG Annually year 1, 2, 3 Grab SDO Quarterly year 4 Footnotes: l Measurement Frequency: Once per.year during years 1, 2, and 3 of the permit term. Each quarter during the 4& year of the permit term. A year is defined as the 12 month period beginning on the month and day of issuance of the Permit. See Table 2 for schedule of monitoring periods. 2 If the stormwater runoff is controlled by a stormwater detention pond, a grab sample of the discharge from the pond shall be collected within the first 30 minutes of discharge. If the detention pond discharges only in response to a storm event exceeding a ten year design storm, then no analytical monitoring is required and only qualitative monitoring shall be performed. 3 Sample Location: Samples shall be collected at each stormwater discharge outfall (SIX}) that discharges stormwater runoff from area(s) where vehicle maintenance activities occur. 4 Total flow shall be; (a) measured continuously, (b) calculated based on the amount of area draining to the outfall, the amount of built -upon (impervious) area, and the total amount of rainfall, or (c) estimated by the measurement of flow at 20 minute intervals during the rainfall event. Total precipitation and duration of the rainfall event measured shall result from the sampled representative storm event. Part IT Page 6 of 6 Permit No. NCS000389 . PART III STANDARD CONDITIONS FOR NPDES STORMWATER INDIVIDUAL PERMITS SECTION A: COMPLIANCE AND LIABILITY Compliance Schedule The permittee shall comply with Limitations and Controls specified for stormwater discharges in accordance with the following schedule: Existing Facilities: The Stormwater Pollution Prevention Plan shall be developed and implemented within 12 months of the effective date of the initial permit and updated thereafter on an annual basis. Secondary containment, as specified in Part 11, Section A, Paragraph 2(b) of this permit, shall be accomplished within 12 months of the effective date of the initial permit issuance. Proposed Facilities: The Stormwater Pollution Prevention Plan shall be developed and implemented prior to the beginning of discharges from the operation of the industrial activity and be updated thereafter on an annual basis. Secondary containment, as specified in Part II, Section A, Paragraph 2(b) of this permit shall be accomplished prior to the beginning of discharges from the operation of the industrial activity. 2. Duty to Ca 1 The permittee must comply with all conditions of this individual permit. Any permit noncompliance constitutes a violation of the Clean Water Act and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or denial of a permit upon renewal application. a. The permittee shall comply with standards or prohibitions established under section 307(a) of the Clean Water Act for toxic pollutants within the time provided in the regulations that establish these standards or prohibitions, even if the permit has not yet been modified to incorporate the requirement. b. The Clean Water Act provides that any person who violates a permit condition is subject to a civil penalty not to exceed $27,500 per day for each violation. Any person who negligently violates any permit condition is subject to criminal penalties of $2,500 to $25,000 per day of violation, or imprisonment for not more than 1 year, or both. Any person who knowingly violates permit conditions is subject to criminal penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. Also, any person who violates a permit condition may be assessed an administrative penalty not to exceed $11,000 per violation with the maximum amount not to exceed $137,500. [Ref: Section 309 of the Federal Act 33 USC 1319 and 40 CFR 122.41(a).] C. Under state law, a daily civil penalty of not more than twenty-five thousand dollars ($25,000) per violation may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [Ref: North Carolina General Statutes 143- 215.6A] d. Any person may be assessed an administrative penalty by the Director for violating section 301, 302, 306, 307, 308, 318, or 405 of the Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of the Act. Administrative penalties for Class I violations are not to exceed $11,000 per violation, with the maximum amount of any Class I penalty assessed not to exceed $27,500. Penalties for Class 11 violations are not to exceed $11,000 per day for each day during whielf ttie;"iolation continues, with the maximum amount of any Class II penalty not to exceed $107-,5— . —"- AUG � U 21 3 C -H V M. 'Page' 1 of 8 Pages Permit No. NCS000389 3. Duty to Mitigate The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this individual permit which has a reasonable likelihood of adversely affecting human health or the environment. Civil and Criminal Liability Except as provided in Part III, Section C of this permit regarding bypassing of stormwater control facilities, nothing in this individual permit shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3,143-215.6A, 143-215.613, 143- 215.6C or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 5. Oil and Hazardous Substance Liability Nothing in this individual permit shall be construed to preclude the institution of any legal action or relieve the pernrittee from any responsibilities, liabilities, or penalties to which the permittee is or may be subject to under NCGS 143-215.75 et seq. or Section 311 of the Federal Act, 33 USC 1321. 6. Property Rigs The issuance of this individual permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations. Severability The provisions of this individual permit are severable, and if any provision of this individual permit, or the application of any provision of this individual permit to any circumstances, is held invalid, the application of such provision to other circumstances, and the remainder of this individual permit, shall not be affected thereby. Duty to Provide Information The permittee shall furnish to the Director, within a reasonable time, any information which the Director may request to determine whether cause exists for modifying, revoking and reissuing, or terminating the permit issued pursuant to this individual permit or to determine compliance with this individual permit. The permittee shall also furnish to the Director upon request, copies of records required to be kept by this individual permit. 9. Penalties for Tampering The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this individual permit shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. If a conviction of a person is for a violation committed after a first conviction of such person under this paragraph, punishment is a fine of not more that $20,000 per day of violation, or by imprisonment of not more than 4 years, or both. 10. Penalties for Falsification of Reports The Clean Water Act provides that any person who knowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this individual Part III Page 2 of 8 Pages Permit No. NCS000389 permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. SECTION B: GENERAL CONDITIONS 1. Individual Permit Ex iration The permittee is not authorized to discharge after the expiration date. In order to receive automatic authorization to discharge beyond the expiration date, the permittee shall submit forms and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any permittee that has not requested renewal at least 180 days prior to expiration, or any permittee that does not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration, will be subjected to enforcement procedures as provided in NCGS § 143-2153.6 and 33 USC 1251 et. seq. 2. Transfers This permit is not transferable to any person except after notice to and approval by the Director. The Director may require modification or revocation and reissuance of the permit to change the name and incorporate such other requirements as may be necessary under the Clean Water Act. Permittee is required to notify the Division in writing in the event the permitted facility is sold or closed. Signatory Reurrements All applications, reports, or information submitted to the Director shall be signed and certified. a. All applications to be covered under this individual permit shall be signed as follows: (1) For a corporation: by a responsible corporate officer. For the purpose of this Section, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing production or operating facilities employing more than 250 persons or having gross annual sales or expenditures exceeding 25 million (in second quarter 1980 dollars), if authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures. (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official. b. All reports required by the individual permit and other information requested by the Director shall be signed by a person described above or by a duly authorized representative of that person. A person is a duly authorized representative only if: (1) The authorization is made in writing by a person described above; (2) The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator -of: a ,well-6r ell eld, superintendent, a position of equivalent responsibility, or an individual or position having overall responsibility for environmental AUG 2 U 2003 Part III ppge;3 a $ Pages Permit No. NCS000389 matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and (3) The written authorization is submitted to the Director. Any person signing a document under paragraphs a. or b. of this section shall make the following certification: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. 1 am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." Individual Permit Modification, Revocation and Reissuance or Termination The issuance of this individual permit does not prohibit the Director from reopening and modifying the individual permit, revoking and reissuing the individual permit, or terminating the individual permit as allowed by the laws, rules, and regulations contained in Title 40, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina Administrative Code, Subchapter 2H .0100; and North Carolina General Statute 143-215.1 et. al. Permit Actions The permit may be modified, revoked and reissued, or terminated for cause. The notification of planned changes or anticipated noncompliance does not stay any individual permit condition. SECTION C: OPERATION AND MAINTENANCE OF POLLUTION CONTROLS Proper Operation and Maintenance The permittee shall at all times properly operate and maintain all facilities and systems of treatment and control (and related appurtenances) which are installed or used by the permittee to achieve compliance with the conditions of this individual permit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the operation of back-up or auxiliary facilities or similar systems which are installed by a permittee only when the operation is necessary to achieve compliance with the conditions of this individual permit. 2. Need to Halt or Reduce Not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this individual permit. 3. Bypassing of Stormwater Control Facilities Bypass is prohibited and the Director may take enforcement action against a permittee for bypass unless: a. Bypass was unavoidable to prevent loss of life, personal injury or severe property damage; and b. There were no feasible alternatives to the bypass, such as the use of auxiliary control facilities, retention of stormwater or maintenance during normal periods of equipment downtime or dry Part III Page 4 of 8 Pages Permit No. NCS000389 weather. This condition is not satisfied if adequate backup controls should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and C. The permittee submitted notices as required under, Part III, Section E of this permit. If the Director determines that it will meet the three conditions listed above, the Director may approve an anticipated bypass after considering its adverse effects. SECTION D: MONITORING AND RECORDS I. Revresentative Sam line Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of the permitted discharge. Analytical sampling shall be performed during a representative storm event. Samples shall be taken on a day and time that is characteristic of the discharge. All samples shall be taken before the discharge joins or is diluted by any other waste stream, body of water, or substance. Monitoring points as specified in this permit shall not be changed without notification to and approval of the Director. 2. Recording Results For each measurement, sample, inspection or maintenance activity performed or collected pursuant to the requirements of this individual permit, the permittee shall record the following information: a. The date, exact place, and time of sampling, measurements, inspection or maintenance activity; b. The individual(s) who performed the sampling, measurements, inspection or maintenance activity; C. The date(s) analyses were performed; d. The individual(s) who performed the analyses; e. The analytical techniques or methods used; and f. The results of such analyses. 3. Flow Measurements Where required, appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to NCGS 143-215.63 et. seq, the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act, as Amended, and Regulation 40 CFR 136. To meet the intent of the monitoring required by this individual permit, all test procedures must produce minimum detection and reporting levels. and all data generated must be reported down to the minimum detection or lower report,levei of'the.R8cedure. AUG 2003 i F,pPart,111fPage 5 of 8 Pages Permit No. NCS000389 5. Representative Outfall If a facility has multiple discharge locations with substantially identical stormwater discharges that are required to be sampled, the permittee may petition the Director for representative outfall status. If it is established that the stormwater discharges are substantially identical and the permittee is granted representative outfall status, then sampling requirements may be performed at a reduced number of outfalls. 6. Records Retention Visual monitoring shall be documented and records maintained at the facility along with the Stormwater Pollution Prevention Plan. Copies of analytical monitoring results shall also be maintained on -site- The permittee shall retain records of all monitoring information, including all calibration and maintenance records and all original strip chart recordings for continuous monitoring instrumentation, and copies of all reports required by this individual permit for a period of at least 5 years from the date of the sample, measurement, report or application. This period may be extended by request of the Director at any time. Inspection and En The permittee shall allow the Director, or an authorized representative (including an authorized contractor acting as a representative of the Director), or in the case of a facility which discharges through a municipal separate storm sewer system, an authorized representative of a municipal operator or the separate storm sewer system receiving the discharge, upon the presentation of credentials and other documents as may be required by law, to; a. Enter upon the permittee's premises where a regulated facility or activity is located or conducted, or where records must be kept under the conditions of this individual permit; b. Have access to and copy, at reasonable times, any records that must be kept under the conditions of this individual permit; c. Inspect at reasonable times any facilities, equipment (including monitoring and control equipment), practices, or operations regulated or required under this individual permit; and d. Sample or monitor at reasonable times, for the purposes of assuring individual permit compliance or as otherwise authorized by the Clean Water Act, any substances or parameters at any location. SECTION E: REPORTING REQUIREMENTS 1. Discharge Monitoring_ Reports Samples analyzed in accordance with the terms of this permit shall be submitted to the Division on Discharge Monitoring Report forms provided by the Director. Submittals shall be received by the Division no later than 30 days from the date the facility receives the sampling results from the laboratory. 2. Submitting Reports Duplicate signed copies of all reports required herein, shall be submitted to the following address: Division of Water Quality Water Quality Section ATTENTION: Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Part III Page 6 of 8 Pages Permit No. NCS000389 - Availability of Reports Except for data determined to be confidential under NCGS 143-215.3(a)(2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Water Quality. As required by the Act, analytical data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-215.6B or in Section 309 of the Federal Act. 4, Non-Stormwater Discharges If the storm event monitored in accordance with this individual permit coincides with a non-stormwater discharge, the permittee shall separately monitor all parameters as required under the non-stormwater discharge permit and provide this information with the stormwater discharge monitoring report. Planned Changes The permittee shall give notice to the Director as soon as possible of any planned changes at the permitted facility which could significantly alter the nature or quantity of pollutants discharged. This notification requirement includes pollutants which are not specifically listed in the individual permit or subject to notification requirements under 40 CFR Part 122.42 (a). Anticipated Noncompliance The permittee shall give notice to the Director as soon as possible of any planned changes at the permitted facility which may result in noncompliance with the individual permit requirements. Bypass a. Anticipated bypass. If the permittee knows in advance of the need for a bypass, it shall submit prior notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and affect of the bypass. b. Unanticipated bypass. The permittee shall submit notice within 24 hours of becoming aware of an unanticipated bypass. 8. Twenty-four Hour Reporting The permittee shall report to the central office or the appropriate regional office any noncompliance which may endanger health or the environment. Any information shall be provided orally within 24 hours from the time the permittee became aware of the circumstances. A written submission shall also be provided within 5 days of the time the permittee becomes aware of the circumstances. The written submission shall contain a description of the noncompliance, and its causes; the period of noncompliance, including exact dates and times, and if the noncompliance has not been corrected, the anticipated time compliance is expected to continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance. The Director may waive the written report on a case -by -case basis if the oral report has been received within 24 hours. 9. Other Noncom liance The permittee shall report all instances of noncompliance not reported under 24 hour reporting at the time monitoring reports are submit[ed. AUG r? U 5 CWMV --ParttBI image 7 of 8 Pages Permit No. NCS000389 10, Other Information Where the permittee becomes aware that it failed to submit any relevant facts in an application for an individual permit or in any report to the Director, it shall promptly submit such facts or information. Part III Page 8 of 8 Pages Permit No. NCS000389 PART IV LIMITATIONS REOPENER This individual permit shall be modified or alternatively, revoked and reissued, to comply with any applicable effluent guideline or water quality standard issued or approved under Sections 302(b) (2) (c), and (d), 304(b) (2) and 307(a) of the Clean Water Act, if the effluent guideline or water quality standard so issued or approved: a. Contains different conditions or is otherwise more stringent than any effluent limitation in the individual permit; or b. Controls any pollutant not limited in the individual permit. The individual permit as modified or reissued under this paragraph shall also contain any other requirements in the Act then applicable. PART V ADMINISTERING AND COMPLIANCE MONITORING FEE REQUIREMENTS The permittee must pay the administering and compliance monitoring fee within 30 (thirty) days after being billed by the Division. Failure to pay the fee in timely manner in accordance with 15A NCAC 2H .0105(b)(4) may cause this Division to initiate action to revoke the Individual Permit. PART VI DEFINITIONS Act See Clean Water Act. 2. Arithmetic Mean The arithmetic mean of any set of values is the summation of the individual values divided by the number of individual values. Allowable Nan-Stormwater Discharges This permit regulates stormwater discharges. Non-stormwater discharges which shall be allowed in the stormwater conveyance system are: (a) All other discharges that are authorized by a non-stormwater NPDES permit. (b) Uncontaminated groundwater, foundation drains, air -conditioner condensate without added chemicals, springs, discharges of uncontaminated potable water, waterline and fire hydrant flushings, water from footing drains, flows from riparian habitats and wetlands. (c) Discharges resulting from fire -fighting or fire -fighting training. Best Management Practices (BMPs) Measures or practices used to reduce -the amount of pollution entering surface waters. BMPs may take the form of a process, activity, or physical structur . AUG Z U NO VI Page 1 of 5 Permit No_ NCS000389 5. BYp1Ss A bypass is the known diversion of stormwater from any portion of a stormwater control facility including the collection system, which is not a designed or established operating mode for the facility. 6. Bulk Storage of Liquid Products Liquid raw materials, manufactured products, waste materials or by-products with a single above ground storage container having a capacity of greater than 660 gallons or with multiple above ground storage containers located in close proximity to each other having a total combined storage capacity of greater than 1,320 gallons. 7. Clean Water Act The Federal Water Pollution Control Act, also known as the Clean Water Act (CWA), as amended, 33 USC 1251, et_ seq_ 8. Division or DWQ The Division of Water Quality, Department of Environment and Natural Resources_ 9. Director The Director of the Division of Water Quality, the permit issuing authority. 10. EMC The North Carolina Environmental Management Commission. 11. Grab Sample An individual sample collected instantaneously. Grab samples that will be directly analyzed or qualitatively monitored must be taken within the first 30 minutes of discharge. 12. Hazardous Substance Any substance designated under 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act, 13. Landfill A disposal facility or part of a disposal facility where waste is placed in or on land and which is not a land treatment facility, a surface impoundment, an injection well, a hazardous waste long-term storage facility or a surface storage facility. 14. Municipal Separate Storm Sewer System A stormwater collection system within an incorporated area of local self-government such as a city or town. 15. Overburden Any material of any nature, consolidated or unconsolidated, that overlies a mineral deposit, excluding topsoil or similar naturally -occurring surface materials that are not disturbed by mining operations. Part VI Page 2 of 5 Pages Permit No. NCS000389 ' 16. Permittee The owner or operator issued a permit pursuant to this individual permit. 17. Point Source Discharge of Stormwater Any discernible, confined and discrete conveyance including, but not specifically limited to, any pipe, ditch, channel, tunnel, conduit, well, or discrete fissure from which stormwater is or may be discharged to waters of the state. 18. Re resentative Stone Event A storm event that measures greater than 0.1 inches of rainfall and that is preceded by at least 72 hours in which no storm event measuring greater than 0.1 inches has occurred. A single storm event may contain up to 10 consecutive hours of no precipitation. For example, if it rains for 2 hours without producing any collectable discharge, and then stops, a sample may be collected if a rain producing a discharge begins again within the next 10 hours. 19. Representative Outfall Status When it is established that the discharge of stormwater runoff from a single outfall is representative of the discharges at multiple outfalls, the DWQ may grant representative outfall status. Representative outfall status allows the permittee to perform analytical monitoring at a reduced number of outfalls. 20. Rinse Water Discharge The discharge of rinse water from equipment cleaning areas associated with industrial activity. Rinse waters from vehicle and equipment cleaning areas are process wastewaters and do not include washwaters utilizing any type of detergent or cleaning agent. 21. Se ondqU Containment Spill containment for the contents of the single largest tank within the containment structure plus sufficient freeboard to allow for the 25-year, 24-hour storm event. 22. Section 313 Water Priority Chemical A chemical or chemical category which: a. Is listed in 40 CFR 372.65 pursuant to Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) of 1986, also titled the Emergency Planning and Community Right - to -Know Act of 1986; b. Is present at or above threshold levels at a facility subject to SARA title III, Section 313 reporting requirements; and That meet at least one of the following criteria: (1) Is listed in Appendix D of 40 CFR part 122 on either Table II (organic priority pollutants), Table III (certain metals, cyanides, and phenols) or Table IV (certain toxic pollutants and hazardous substances); (2) Is listed as a hazardous substance pursuant to section 311(b)(2)(A) of the CWA at 40 CFR 116.4; or u rim.✓ �a.:.� (3) Is a pollutant for wh c �) a published acute or chronic water quality criteria. AUG C J�Pan,YI �PageS3 of 5 Pages Permit No. NCS000389 23. Severe PropgM Damage Means substantial physical damage to property, damage to the control facilities which causes them to become inoperable, or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe property damage does not mean economic loss caused by delays in production. 24. Significant Materials Includes, but is not limited to: raw materials; fuels; materials such as solvents, detergents, and plastic pellets; finished materials such as metallic products; raw materials used in food processing or production; hazardous substances designated under section 101(14) of CERCLA; any chemical the facility is required to report pursuant to section 313 of Title III of SARA; fertilizers; pesticides; and waste products such as ashes, slag and sludge that have the potential to be released with stormwater discharges. 25. Siggificant.Spills Includes, but is not limited to: releases of oil or hazardous substances in excess of reportable quantities under section 311 of the Clean Water Act (Ref: 40 CFR 110.10 and CFR 117.21) or section 102 of CERCLA (Ref: 40 CFR 302.4). 26. Stormwater Runoff The flow of water which results from precipitation and which occurs immediately following rainfall or as a result of snowmelt. 27. Stormwater Associated with Industrial Activit The discharge from any point source which is used for collecting and conveying Stormwater and which is directly related to manufacturing, processing or raw material storage areas at an industrial site. Facilities considered to be engaged in "industrial activities" include those activities defined in 40 CFR 122.26(b)(14). The term does not include discharges from facilities or activities excluded from the NPDES program. 28. Stormwater Pollution Prevention Plan A comprehensive site -specific plan which details measures and practices to reduce stormwater pollution and is based on an evaluation of the pollution potential of the site. 29. Ten Year Design Storm The maximum 24 hour precipitation event expected to be equaled or exceeded on the average once in ten years. Design storm information can be found in the State of North Carolina Erosion and Sediment Control Planning and Design Manual. 30. Total Flow The flow corresponding to the time period over which the entire storm event occurs. Total flow shall be either; (a) measured continuously, (b) calculated based on the amount of area draining to the outfall, the amount of built -upon (impervious) area, and the total amount of rainfall, or (c) estimated by the measurement of flow at 20 minute intervals during the rainfall event. 31. Toxic Pollutant Any pollutant listed as toxic under Section 307(a)(l) of the Clean Water Act. Part VI Page 4 of 5 Pages Permit No. NCS000389 , 32. Upset Means an exceptional incident in which there is unintentional and temporary noncompliance with technology based permit effluent limitations because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed treatment or control facilities, inadequate treatment or control facilities, lack of preventive maintenance, or careless or improper operation. 33. Vehicle Maintenance Activitv Vehicle rehabilitation, mechanical repairs, painting, fueling, lubrication, vehicle cleaning operations, or airport deicing operations. 34. Visible Sedimentation Solid particulate matter, both mineral and organic, that has been or is being transported by water, air, gravity, or ice from its site of origin which can be seen with the unaided eye. 35. 25-year, 24 hour storm event The maximum 24-hour precipitation event expected to be equaled or exceeded, on the average, once in 25 years. AUG L u 2��3 r;;?`Pii YI""pagr3 5 of 5 Pages A o[ulnb[a 5erv="` An Emnlavee • o.red C rnoenv CHAIN OF CUSTODYILABORATORY ANALYSIS REPORT FORM 10655 R&rrord Ave., Ste 130A • Houston, TX 77042 • (713) 266-1599 • FAX (713) 26"130 DA PAGE OF PROJECT NAME R PROJECT COMPANY/ADDRESS s z a o ti O w ca z ANALYSIS REOUEST r� REMARKS � PHONE REPORT TO: SAMPLE I.D. DATE TIME SAMPLE MATRIX 003 S&mW64W V1, - 55 l x �12sLs-a R LINQUISHED BY: i cure !lt t G. rigta Name _ Q EiV I ;� 2-6& RECEIVED BY: TURNAROUND REQUIREMENTS (in working days) RUSH .............................5 Days RUSH ...........................10 Days STD ............................t5 DAYS DELIVERABLES _ I. Analytical Report — II. Anal ed Repot Plus MSIMSD _ III. Data Validabm Report Clyd s 9 Raw Data) INVOICE INFORMATION: P.O,t SAMPLE RECEIPT: Sbippng VIA: -� Shaping to, Condition: Signature Bil! To Printed Nama Firm Lab No Da elTim Date/Time RELINQUISHED BY: RECEIVED BY: Sign PrIhtedlane Frr 7175 y SPECIAL INSTRUCTIONSAtCCNIMENTS: c-05Do54a' _00 SAMPLER'S SIGNATURE Signature Printed Name Firm Date/Time Date/Time DISTRIBUTION: WHITE - return to originator, YELLOW - lab; PINK - retained by originator COCIO.02 09/07/2005 13:29 9106718637 TEL SEP-M--205 TUE 04.'17 PM ENVIRMENTAUERV,CORP. 6157685859 PAGE 02 P. 02 ENVIRONMENTAL Scilgi E Copp, Maid. To: Pam He�gter TB . �, Eratory F.6 7733ox 589 Lumberton, NC 28359 11. 17ata 12068 lahaaan Rd. lfft. auL'a., Tjt 17172 {6131 736-5058 a-A6n-757-5895 [Pax (615I 758-699D T'= T.U. 62-S914269 Mah, 1970 x�I. C?th� Gbnm�tenCB Spnp lex were received on 7130/05 with a real St for "1,4-Dicxfa" qft trie CaofC e11d Saes forwarded to a sub -contrast lab to be anal ed for the 1913 Dioxin list after clarifying the analytioal request with TBL. Client later iuforated SSC W=t tba correct aaailyt£cal rKuest Vag ff1'4-DiGxAU=" 3ampie V,21 S a rraa retraived fr= the �►-cfln�ct lab and analyzed for 1 a-diaxaxse r alit request. The results had to be qualified for told tip ratios%, temperature, icpzaper container.and headspaee. The analytical reaults in this zeport are based upon i.afosmatfou Suppli*d bjt You, a alieat, and ase for hour exclusive use. If you have say quastie� regarding rhie data package, please do not hesxt+ate to oail. Reviewed By.: i er, ZSC KeWesentative UborXor Cern;�n Numbers fi2LA 1461-0S, AIHA - 09227, AL - 40460, CA - I-2327, CT - M-0197, FD _ 3874S7 ICW - 923, ZW - C-TH-01, KY - 9oa3.o, xWSY' ools, NC - MM?S,LW21704 W - A-i40 SC - 34004, TK - 2006, VA - 00109, W - 233 %?tits s1; ' t way Wr be zvpsufl'a06d, a=cpe in fu11, �Ltb=t ,ati.tcm app 7. £rM nwirmVeatal sci== om. ENVIRONMENTAL SCIENCE CORP. REPORT OF ANALYSIS Pam Hester TBL Laboratory P.O. Box 589 Lumberton, NC 28359 12065 Lebanon Rd. mt. Juliet, TN 37122 (615} 758-5858 1-800-767-5859 Fax 4615) 758-5859 Tax I.D. 62-0814289 Est, 1970 August 30, 2005 ESC Sample # L212565-01 Date Received August 29, 2005 Description Dak Americas Site ID Sample ID 003 STORMWATER Project # Collected By Collection Date 07/29/05 06:55 Parameter Result Bet. Limit Units Method Date Dil. Volatile Organics 1,4-Dioxane BDL 0.10 mg/1 8260B 08/29/05 1 Surrogate Recovery Toluene-d6 95, 8 Rec. 8260E 08/29/05 1 Dibromo£luoromethane 95. 8 Rec. 8260B 08/29/05 1 4-Bromofluorobenzene 89. % Rec. 8260E 08/29/05 1 C." &VCkI', Cheli Boucher, ESC Representative BDL - Below Detection Limit Det. Limit - Practical Quantitation Limit(PQL) Laboratory Certification Numbers: AIHA - 1007B9, AL - 40660, CA - 1-2327, CT- PH-0197, FL - E87487, GA - 923, IN - C-TN-01 KY - 90010, KYUST - 0016, NC - ENV375,Dw21704, ND - R-140, SC - 84004, IN - 2006, VA - 00109, WV - 233 AZ -0612, MN - 047-999-395, NY - 11742, NJ - 81002, WI - 998093910 Note: The reported analytical results relate only to the sample submitted. This report shall not be reproduced, except in full, without the written approval from ESC. Reported: 08/30/05 10:53 Printed: OB/30/05 17:50 Page 1 of 3 Attachment B Explanation of QC Qualifier Codes Qualifier Meaning W (ESC)-The laboratory analysis was from a sample collected in an improper container T8 (ESC) - Additional method/sample information: Sample(s) received past/too Close to holding time expiration. T2 (ESC) - Additional method/sample information: The laboratory analysis was from an unpreserved or improperly preserved sample. T1 (ESC) - Additional method/sample information: Sample(s) received at greater than 4 degrees C. Qualifier Report Information ESC utilizes sample and result qualifiers as set forth by the EPA Contract Laboratory Program and as required by most certifying bodies including NELAC. In addition to the EPA qualifiers adopted by ESC, we have implemented ESC qualifiers to provide more information pertaining to our analytical results. Each qualifier is designated in the qualifier explanation as either EPA or ESC. Data qualifiers are intended to provide the ESC client with more detailed information concerning the potential bias of reported data. Because of the wide range of constituents and variety of matrices incorporated by most EPA methods,it is coznon for some compounds to fall outside of established ranges. These exceptions are evaluated and all reported data is valid and useable unless qualified as 'R' (Rejected). Definitions Accuracy - The relationship of the observed value of a known sample to the true value of a known sample. Represented by percent recovery and relevant to samples such as: control samples, matrix spike recoveries, surrogate recoveries, etc. Precision - The agreement between a set of samples or between duplicate samples. Relates to how close together the results are and is represented by Relative Percent DifferrenCe. Surrogate - Organic compounds that are similar in chemical composition, extraction, and chromotography to analytes of interest. The surrogates are used to determine the probable response of the group of analytes that are chem- ically related to the surrogate compound. Surrogates are added to the sample and carried through all stages of preparation and analyses. Control Limits (AQ) (SS) 2-Fluorophenol 31-119 Nitrobenzene-d5 43-118 Dibromfluoromethane 70-130 70-130 Phenol-d5 12-134 2-Fluorobiphenyl 45-128 Toluene-d8 70-130 70-130 2,4,6-Tribromophenol 51-141 Terphenyl-d14 43-137 4-Bromofluorobenzene 70-130 70-130 TIC - Tentatively Identified Compound: Compounds detected in samples that are not target compounds, internal standards, system monitoring compounds, or surrogates. Page 3 of 3 �a Summary of Remarks For Samples Printed 08/30/05 at 17:58:29 TSR Signing Reports: 070 RX - Priority Rush Per Set -- MTLPREP-15, DISPOSAL-5, SHIPPING-30 Sample: L212555-01 Account: TBLLAB Received: 08/29/05 09:30 Due Date: 09/01/05 00:00 RPT Date: 08/30/05 10:53 Andy Vann From: Chek Boucher Sent: Friday, August 26, 2005 5:38 PM To: Login Cc: Cheli Boucher, Due VOC Subject: Incoming TBLLAB Firm due date We are expecting a sample to come in from CAS -Houston (Columbia Analytical) tomorrow moming. This will be a I Amber container that was from TBLLAB. The sample ID will be L208828. There may or may not be a proper CofC with it We need to log this to a new L number for V8260AP9 to report 1,4-dioxane only. Due 911, RX. The client is aware that this sample will be qualified for hold time, improper container, and headspace. thanks! cb Chell Boucher Technical Service Representative Environmental Science Corp. 800-767-5659 ext 186 SAWLX NON -CONFORMAL CE FORM Date: EvaIrmted by: CRent: Non -Conformance (check applicable items) Chain of Custody is missing Logini CIadAcai€on Needed Improper cgniainer type _ -:proper presetvWon Chain, of custody is incompleb� Container lid not in tact Par4melberw past holding,tftme Improper temperature .Btokexi coat &er(s) see bdo�v Broken coxitainet: sftfficient sample volume remains for analysis requested Insfiffiaez t pwking maftdA aixitzrzd co fainter Rpufficient packing material inside cooler Improper handling by carrier (FedEx / UPS Courier) Saniple was frozen Cdxzutnents: $. cal ✓� a Fel Z L Logh h st:uciions: - Client infon ned by call / eznafi / fax 7 voice mail Client' contact: 'Jt`SI2Luf�,s• � • 13 NORTH CAROLINA, Cumberland County. STATE OF NORTH CAROLINA EMVIRONMEANAGEM L NT COMMISSION 1617 MAIL SERVICE RAL£IGFI.NCORTIR ENTER 27699-1617 AFFIDAVIT OF PUBLICATION Before the undersigned, a Notary Public of said County and Sta' commissioned and authorized to administer oaths, affirmations, etc., pei appeared. C 11`41)Y L. OR0ZC0 STATE �iho who, being duly to law, loth depose that si eeua Onthe bash sworn or affirmed, according and say staff review and aAniication of Article 21 of Chaoter 143. ' he/she is LEGAL SECRETARY Gon.ral North Caroline. Ptublic atums law 92-600 of THE FAYETTEVILLE PUBLISHING COMPANY, a corporation organized and other lawful standards and reoulations. the North '' and doing business under the Laws of the State of North Carolina, and publishing Carolina Envim-rn-maf Man- aaement Commission aro- a newspaper known as the THE FAYETTEVILLE OBSERVER, in the City of oases to issue a permit to listed. to a26. 26. Fayetteville, Count and State aforesaid, and that as such he/she makes this y y below on.:luly belowan 20 2003 and: subiact to special condi- tions. affidavit; that he/she is familiar with the books, files and business of said Persons wishino to cam-1 mant uoan or ohiact to the I Corporation and by reference to the files of said publication the attached or000sad detarminationsi are invited to submit thairi advertisement of - LEGAL NOTICE comments in writina to the, War them, JulvIad003- All Juiv 1 i. 2003- All commerds NCS000391 & NCS000289 received orror to that date _ wilf be considered in the fi- nal determination moardina aermit issuance. A public _ maeHno rnav be held where the Director of the Division Of L1ER, of Water Ouality finds a sia- -�G i - nirest of autopOBed inserted ill the in dates follows: forest r in env proposed per- was aforesaid newspaper ce and on as �iFe space, mit issuance. A corm of the draft permit ' is available by writing or citl- ino the Division of Water; JUNOS Quality. 1617 Mail service Center. Raisioh. NC 27699-1 1617 or 19191 733.SM3. The aao&u7tion and other, , informadon may be insoecbtblication The Fayetteville Observer the and at ad atthis location durino nor. er requirements and was a newspaper meeting all y p P ualfca Mal business hours. Cocies� NO. 1-Jrg�% G.S. of N. C. Of the information art Tie ors ' available ucan raausst and ' The a oavmant at the casts of ro-d from the books and files of the aforesaid corporation and publication. oroduction. All such cam- ments w ranuests rsoetdina the or000sed oarmd should _ make raference to the NPOES Permit number listed below. NPOES No. NCS000391 Goodyear Tire and Rubber LEGAL SECRETARY Comoanv. 6650 Ramsev Street. Favattavillo. NC 28311' has aooliad for a oar- - Title mit to dischavue arnrenwater _ - i A 't-Lt 4 ac- associated with industrialH - 1 1 Goo at a Tire a d atedRub at er Goodyear Tire and Rubber .Sworn or affirmed to, and subscribed before me, this _ _ _ ___day Comoanv. 6650 Ramsev Streal, Favattaville. - JUNE 2003 Cumberland Catrnty. The fa- Of A.D., ci5ty dischmaos to the wa- , ters of the Cape Fear River Bows' No. NCS000.3a9 In Testimony Whereof, I have hereunto set my hand and affixed my official seal, DAK Rasing. LLC. P 0] Bost the day ' 1690. Favettaville. NC 7&302. and aforesaid. y year ' has anolied for a nerrnh to - ctisehwoe s:ormwater assoei- - ated with industrial activity at Afacility located at OAK Rasing, 3216 Cedar Cresk - Rood. Favettevrlle. Cumberland County. The fa. rafiry dischsrass to the wa.- NO public Notary tars of the Cape Pear River Basin. ; Date: June S. 2003. 1 Alan Klimek PE,Director,.1„) ' we -77 N.C. Division 11Sy DEL ��Q day coma of Water Quality of , W8 a11917: . IL TO: NC DENR r BUDGET OFFaC, PO -"BOX 29535 RALEIGH, NC 27626 68776001 Am .L ICY R11 V 2003 ' July 2, 2001 North Carolina Department of Environment and Natural Resourcesr-tiiil _. Division of Water Quality 1617 Mail Service Center - Raleigh, North Carolina 27699-1617 Attention: Bradley Bennett: -� Reference: APPLICATON FOR STORMWATER DISCHARGE PERNIIT DAK Resins, LLC Cedar Creek Site 3216 Cedar Creek Road (PO Box 1690) Fayetteville, Cumberland County, North Carolina 28301 (28302) S&ME Project No. 1040-00-416C Dear Mr. Bennett: On behalf of DAK Resins, LLC (DAK), S&ME, Inc. (S&ME) submits this application for a permit to discharge stormwater associated with an industrial activity from the referenced facility. As part of this submittal, attached please find a signed copy of USEPA Forms 1 and 2F. ri. 0 DuPont currently owns a 50-acr�facility on Cedar Creek Road which is permitted (Stormwater Pen -nit No. NCS000056) to discharge stormwater to the Cape Fear River. This site is currently occupied by two companies, DuPont Teijin Films and DuPont. The DuPont plant is being sold to DAK Resins, LLC and includes the western —26 acres of the property. DuPont Ujin Films (DTF), a joint venture corporation, will retain the eastern 24 acres of the property. DTF is applying to modify and keep the existing permit. This application addresses only the DAK permitting issues. The request to modify the existing permit under current DuPont name to the DuPont Teijin Films name will be submitted under separate cover. AME, Inc. i Mailing address: (9191 872-2660 3 11B Spring Forest Road P.O. Box 58069 19191 790-9827 fox i Raleigh, North Carolina 27616 1 Raleigh, North Carolina 27658-8069 www,smeins.cam Application for Stormwater Discharge Permit S&ME Project No. 1040-00-416C DAK Resins. LLC _ „ _ „ _ _... _ - July 2, 2001 DAK will manufacture the same product and use the same process that is currently covered under the stormwater discharge permit for the entire facility. In addition, the stormwater flow from the new facility will not be changed. As shown on the attached figure, the stormwater from the process areas will continue to be directed to the Monsanto Inc. WWTP and the stormwater from the non -process areas will continue to be directed to the stormwater detention basin, which drains to the Cape Fear River Basin from Outfall 003. Since the closing date for the sale is anticipated to be before July 31, 2001, it is requested that the permit become effective on August 1, 2001. Enclosed is a $715.00 check for applicable fees. We appreciate your review of this application. If you have any questions about this application, please contact Mr. Iwerks with DuPont at (910) 433-8233 or S&ME at (919) 872-2660. Sincerely, S&ME, Inc. Dena Pittman, P.E. Edmund Woloszyn, Environmental Engineer Manager, Technical Applications Dept. Attachments Oa i SUPPORTING DOCUMENTATION FOR FORM 2F Item IV — Narrative Description of Pollutant Sources B. Provide a narrative description of significant materials that are currently or in the past three years have been treated, stored or disposed in a manner to allow exposure to storm water; method of treatment, storage, or disposal; past and present materials management practices employed, in the last three years, to minimize contact by these materials with storm water runoff, materials loading and access areas; and the location, manner, and frequency in which pesticides, herbicides, soil conditioners, and fertilizers are applied No. 2 Fuel Oil is currently stored in one above ground storage tank (AST) at the neighboring DuPont Teijin Films Plant and is piped to the M-12 Plant. Pesticides, herbicides, soil conditioners, and fertilizers are applied to the landscaped areas. C For each outfall, provide the location and a description of existing structural and nonstructural control measures .to reduce pollutants in storm water runoff'; and a description of the treatment the storm water receives, including the schedule and type of maintenance for control and treatment measures and the ultimate disposal of any solid or fluid wastes other than by discharge. Outfall Treatment List Codes from Number Table 2F-1 Structural Controls All of the process and storage areas are covered NA All of the process and storage units are contained within concrete berms NA All water, including stormwater, spills, leaks, etc. from the process and storage areas is piped to the NA pretreatment facility 3 Non -Structural Controls A Spill Prevention Control and Countermeasures Plan has been com leted for the facility NA All employees are trained on material handling procedures upon assignment with refresher training NA occurring every three years. Preventative maintenance and good housekeeping are performed routinely. NA GENEPAL[V� AR UtNtKAL 1Nr'UMMAI ConaWide tad lisrrrlil: 1*oPrrn F (Read the "General trurr7lrr? �+u' aerore steKt"r. , 1. EPA LID. 1dUMB£R \ 11t. SACiLITY AM V. ACILITY AI ING ADORESS FACILITY VI' LOCATION GENCRAE INSTRUCTIONS ~_ If a prapnnted, local has beonsprovrded, atf it in the designated spleen. Rof"aw, the Infort atiOn <@refuliy; if any of it is incorrect, cro through it and enter the Cort'ect dau in 10 . appropriate fill-in asp below. Afao, if any • - the preprintad data is absent'(Mg Slope go a Haft Of tolsa label apaica lien Me Infonrarek _ out a'Itsuld 4100 lsrl. Clean provide It In tl - PnXW fill-in area(s) below. It ttsa abet = oornpiate and correct, you tread riot awr4>14 Items 1, 111, V, and VI iareepr VI-8 wok must he c'pmplered raperdlewl. Complete t items if no label has been provided. Refer — the instructions for detailed kam desui— tions and for the togal ai thorianions anal which this date is cofleetod• . 11. POLLUTANT CHARACTEftISTICS !N$XRUC710fVS: Complete A through ! to datrirmine whadw.you naedeto submit.ony. permit- application forml o the EPA lfyoy attswwr a'ya" to any •- questions, you must submit this form and the sttppitmental form listed in the pusnsttesU f0towing thf tltiestion. dark "X" in'tWborin the third column if the suppfemental form is Niched, if yov answer "no" to ftCh question, you need not submit any of these forma You may answer "no" if your activity is excluded from permit requirements; we Sectlon C of the Irtstrurtions. See also. Section D of the instructions for defin;!ions of bold-faced tarmll, sFEC+r'IC ou[STION; MARK - A. is this facility a publicly awned treatment sroi wfTlch results in a discharge to waters of the U 10 (FORM 2A) Is tn.s a facrlety wnirn cu.renlly results in dis•Jbargea to we""..af this ,U.S_ other'then thaw described ire E. Ooes or will this facility treat, store, or dispose of hazarAdurwastas? (FORM 3) U. Ida you or wdl you Inject at this facility any produced wale+ or other -fluids which era brought tottTe surface in connection With Conventional oil or'nsluraf pas pro- duction, inject fluids used for enhanced nnxmrY of Q:I or natural gas, or inject fluids' for not°age of liquid ll�drodrtians? (FORM 4) Rovt l ;r^T y a pro0osed CMbow ry Scurve WhKh as ens of the 28 industria0 categories listed in the in- structions and which will potentially emit 100 tuns per year of any air pollutant requited under the Clean Air Act and - may affect ors be located in an attainment weal WORM 51 III. NAME OF FACILITY 11 SKIP DAK Resins LLC �tfll�aar��� I I taa�etat��ea i W7. fACltM ZON IFAOX A. NAME A TIT6E i9ost, (iAt, tiffr) Z Craig Liete S.H.E. ManUer V.-FACILITY MAILING ADDRESS A. STRKiT Oft P.O. BOX P.O. Bog 1690 SPECIFIC QUESTIONS •ae wa •owe S. Daes of will this facility (ai0er axrstinp or propasrdl include a concentrtrted animal feedirq operation nr equart animal pradm Wis facility which results in a g I I 4rchar" to wratset of tits US.1 (FORM 213) s this a proposed.sty o aw an owl arrr 1 (n A Or B elbow) will result In a dWOMWglt to tivhlcfT, X wirtarf theLIAO IFORM 201 a. Ia+ F. Do you or wilt you inim at this facility industrial or 1 municipal effluent below the lowtmwst stratum Con- teining, within ono quarter mils oif the wail - bore. x underground sources of drinking water? (FORM 41 H. Do you or will you lnim st this facility fluids for spe- cial processes such as mining of sulfur by the FnIsch process,; solution miril(V of minerals. In situ conlbus- tion of ,f6a11 fuel, or recoveryof geotherrtaal arter9y7 (FORM 4) :+ a + a Ity a p WhWh Is NOT one of the 28 industrW cot rims listed in the instructions and which will potentially emit 250 tom per year of any air pollutant regulated under the Clean g Air Act and -may affect or be loaned in an onainment area? (FORM 51, �. a. PHO14C (area code i no,J R CITY OR TOWN - C.fTA TC O. ZiP CQOE 1 Y �iea r��Ft•w��l l Y_ - 1 N(' I I �stini VI. FACILITY LOCATION A. STREET, ROUTE NO. OR CTMER SPECIFIC IDENTIFIER 5 EPA Form 3511)1 fRale. i"oI a COUNTY NAME i �C- CITy OR, TOWN -W r. _ - - rrlr.ruw�wiL 1-12 STATE: V. 2IP Coot CONTINUE ON REVERSE I, sit CODES fe-&g r. in order of orlonry! • . �•.. �. FIwsT a saCCMp 2 21 �1�stic Materials; Synthetic Resins 7 �'�"`If' G. THIRD O. JrCURTM Speafyl (Spec jyl Vi1 OPERATOR INFORMATIO[f, A. NAME I � Vr AarilR it.ad 6 e Item V1II.A aho "M o,noer? B AK Resins LLC YES 0 NO C. srATus GF Or[RAT0R ;Ent[( the appropriate ltrtrrinto the a+uwe►boz: if "Other", :pacify-/ D. ■MONE to"a Code & no-1 • AL M -PUBLIC (other than federal0rtlare1 (Specify/ ` S - SCAT£ O OTHER (opec(ty) WiP k3_Lp a PRIVATE u- ! E- STREET OR ♦,e- @OX a• .. Ir- CITY OR TOWN G-STAT M. ZOO' COOK IX. INDIAN LAND < 44 t.r I I I I Is the foctlity Iocetld on Indian lands? B (] YES NO ettevillp 92 •+ s r it •i d - •. - X.. EXISTING ENVIRONMENTAL PERMITS A- rtrocs fDixharges to Surface ,W..otir) - O. rsb (.tb E`nriSsiant froth Aaposrd Saur[w! -. .,. t 9 N 9 1 P • .a t. n Il 11 • N •. Q I c (Underinaynd In jecif on of FW 0,11 C. O T N E R 1(Speeifyl i tI I—C • 4 rptdry! 9 Synthetic Minor —.Air Quality •■ tl ,1 f• N 1! Ai 1, li C. RCRA jHwarldous Wwrel) it. QTNCR (Specify; ' e Y 1 C 1 1 - r�rir�l - 9 R 9 XL MAP Attach to this application a topographic map of the area extending to at least one mile beyond property boundaries. The map must show the outline of -the facility, the L location of each of its existing and proposed intake and discharge structures. each of its fmzardous waste treatment, storage, or disposal. facilities, and each well where it ir*,cts fluids underground. 4ndiude all springs, rivers and (other surface water bodies in the map area. See instructions for precise requirements. X1I. NATURE OF BUSINESS (providna brief descripdon The facility is.primarily engaged in the manufacture of polyester chips, which will be used to produce various plastic items for industrial and/or consumer use. XIIL CERTIFICATION Isle lnrauce.1 1 cxytify under penalty of law that 1 have personally examined and am familiar with the information submitted in this application and all attachments and that, based on my inquiry of those persons imm+edia IY responsible for obtaining the Information contained in the application, I believe that the information i= [rue, atrurate and camp k . J ware [ha[ [here ary significant penalties for submitting false information, inchl ding the possibility of fine and imprisonment. A NAM[ ! OFFICIAL TITLE /rvpe or print) ■. fIG V E C. PATE 71GNE0 Oscar Montemayer I it- Vice President COMMENTS FOR OFFICIAL USE ONLY C N EPA Pnrllt 157tL1 in—. In and n_-_—_ 1-13 Plimii"print or type in the unshaded areas only EPA ID Number (coipy from ftm I of Form 1 j r-orrn ApprovQd, s )ntlq No, Z04�O086 Approval expires 5:91 92 Form 2F NP°ES United States Environmental Protection Agency Washington, DC 2D4W Application for Permit To Discharge Stormwater Y �� Discharges Associated with Industrial ActivitV Paperwork Reduction Act Notice Public reporting burden for this application is estimated to average 28-6 hours per application, including time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the Collection of information. Sent! comments regarding the burden estimate, any other aspect of this collection of information, or suggestions for improving this form, including suggestions which may Increase or reduce this burden to: Chief, information Policy Branch, PM-223, U.S. Environmental Protection Agency, 401 M St., SW, Washington, DC 20460. or Director, Office of information and Regulatory Affairs, Office of Management and Budget, Washington, DC 20503. 1. Qutfall Localiotl por each outlall list the latitude and long itude of its location to the nearest 15 seconds and the name of the receiving water. A. Outfall Number (list) B. Latitude C. Lo itude p. Reoetvfng Water name IL Improvements A Are you now required by any Federal, State, or local authority to meet any implementation schedule for the construction, upgrading or operation of wastewater treatment equipment or practices or any other environmental programs which may affect the discharges described in this application? This includes, but is not limited to, permit conditions, administrative or enforcement orders, enforcement compliance schedule letters, stipulations, court orders, and grant or loan conditions. 1. identification of Conditions, reements, Etc. 2. Affected Outfalls 3, Brief Description of Project 4. Final Compliance Date number - source of discharge a. r b. B. You may attach additional sheets describing any additioriat water pollution (or other environmental projects which may affect your discharges) you now have under way or which you plan. 'Indicate whether each program is now under way or planned, and indicate your actual or planned schedules for construction. lit, Site Drdifla a Ma Attach a site map showing topography (o( indicating the outline of drainage areas served by the outfall(s) covered in the application if a topographic map is unavailable) depicting the facility including: each of its intake and discharge structures; the drainage area of each storm water outfall; paved areas and buildings within the drainage area of each storm water outfall, each known past or present areas used for outdoor storage or disposal of significant materials, each existing structural control measure to reduce pollutants In storm water runoff, materials loading and access areas, areas where pesticides, herbicides, soil conditioners and fertilizers are applied; each of its hazardous waste treatment, storage or disposal units (including each area not required to have a RCRA permit which is used for accumulating hazardous waste under 40 CFR 262.34), each well where fluids from the facility are injected underground; springs, and other surface water bodies which receive storm water discharges from the facildy. EPA Form 3510-2F (11-90) Page 1 of 3 Continue on Page 2 2F-1 Continued from tine Front s each outfali, provide an estimate of the area (include units) of imperAous surfaces (including paved areas and. building roofs) drained the outfall, and an estimate of the total sudaoe area drained by the outfatl. For Area of Impenrlous surface Total Area {trained Ou fall Area of I nparvious Surface Total Area Drained 205, 410SF 1,138, 725SF ---- - B. Provide a narrative description of significant materials that are currently or in the past three years have been treated, stored or disposed in a manner to allow exposure to storm water- method of treatment, storage, or disposal; past and present materials management practices employed, in the last three years, to minimize contact by these materials with storm water runoff; materials loading and access areas, and the location, manner, and frequency in which pesticides. herbicides, sail conditioners, and fertilizers are applied. See the attached supporting documentation. C. For each outfall, provide the location and a description of existing structural and nonstructural control measures to reduce pollutants in storm water runoff; and a description of the treatment the storm water receives, ineiudi schedule and type of maintenance for control d.it!: afflentMeAsUres and the uft' Malt Sjis2gsal of any solid 0 fluid wastes other the schuge- Qutfaft list Codes from See the attached supporting documentation V. Nartstorrnwater Dise6r es X t certify under penalty of law that the outiall(s) covered by this application have been tested or evaluated for the presence I nonstorrnwater discharges, arcs! that all nonstormwater discharges om these outfall(s) are identified In either accompanying Form �C an ormli i } r h t + Name and Official Title (type or pr7nr) Signature Date S/igned Oscar Monemayer v 1-445��� Vice President I H. Provide a description of the method used, the date of a e n, a e onshe drainage points that were directly observed during a test. A visual.,,inspection of the pond /n//unt was performed during a period of dry weather. V1. Significant Leaks or S iris Provide existing information regarding the history of significant leaks or spills of toxic or hazardous pollutants at the facility in the last three years, including the approximate date and location of the spill or leak, and the type and amount of material released. NONE r-t'A Form 5510-2F (11-90) Page 2 of 3 Continue on Page 3 2F-2 Icrn.., owm@14"t 1G W87FXII ruurl1 ur 1-UNION r/ Continued from Page 2 ' &B.C. & 0. See Instructions before proceeding. Complete one set of tables for each outfall. Annotate tfte outfall nurtiber In the space provided. Tables Vii VII-B and Vil-C are included on separate sheets numbered MI-1 and VII-2. E: Potential discharges not covered by analysis - is any pollutant listed in Table 217-2 a substance or a component of a substance which you currenty use or manufacture as an intermediate or final product of byproduct? Yes list all such pqULftnts beiow No to section Cobalt k)011. Biological ToxLclty Testing -Data bo youve any knowledge or reason to believe that any biological test for acute or chronic toAcity.has been made ors any of your discharges or ing water in relation to your discharge within the last 3 years? Yes isf all suchpofl&wts below).No(gofoSoctlonpQ - IX. ContraiUnatysls Information Were arty of fhe analyses reported in Item V performed by a contract laboratory or consulting Alan? ® Yes (llse fife name, address, and telephone number of, and pollutants � too (gob Section X) ana A Name D. Address C. Area Code & Phone No. D. Pollutants Ana ed ZEA PO Box 12846 (419) 677�-0090 Oil and Grease Research Triangle bead: Total TSS Park, NC 27M9 I certify under penalty of law that ibis document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. 1 am aware that there are significant penalties for submitting false information, Including the possibility of fine and imprisonment for knowing violations. A Name & Offidal'Title (type orprint) 13. Area Code and Phone No. Oscar ontemayer (877l) 432-2766 Vice Pkqstdent LC.Signature ? D. Date Signed Ju% su�l EPA Form 5 [l I-om Page 3 of 3 1�._ 2F-3 EPA ID Number (copy from Item I of Form r) ' """ •wproveo. UMB No. 2040.0066' Apprt»ra) sxl�elas 5.3t-� II: Dischar a inlorrmation (Continued trout Page 3 of Form 2F• Part A - You must provide the results of at least one analysis for every pollutant in this table. Complete one table for each outfall. See instructions for additional details. Pollutant and CAS Number (if available) Maximum Values (include Unds) Average Values Wnehrde units) Number of Storm Events Sampled Sources of Pollutants Grab Sample Taken During First 30 Minutes Flow-weightedTaken Composite Grab Sample During First 30 Minutes Flow weigi�ted Composite 104 and Grease < .5mg/L < 5mg/L 1 Outf all 1 Wogieal Oxygen Demand (90051 Not Sam led Chemical Oxygen Demand (COD) Not Sampled Toter Suspended Solids (TSS) 17mg/L 24 /L 1 Outfall 1 Total lgeldahf Nitrogen -Not Sampled Nitrate plus Nitrite Nitr en 22 Not Sampled Total Phosphorus Not Sampled PH Minimum Maximum Minimum Maximum Pan 8 - last each pollutant that is limited in an effluent guideline which the facility is Subject to or any pollutant listed in the Iacdity s NPDE permit for its process wastewater fil the faa6ry is,Operating under an existing NPDES permrtl Complete one table for each oullall• Sit t+ additional Pollutant and CAS Number (if available) Maximum Values (include units) Average Values i (include units) Number of Storm Events Sampled Sources of Pollutants Grab Sample Taken During First 30 Minutes Flow weighted Composite Grab Sample Taken During First 30 Minutes . Flow -weighted Composite Lead. tralL C. EPA Form 3510-2F (11-90) rage v"-I Continue on weverse *Outfall 3 is representative of the stormwater from Outfall 1. Part C - List each pollutant shown in Tables 2F 2. 2FA ad 2F4 that you know or have mason to relieve is present. See the instructions for • addltional details and requirements. Complete one table for each ouffall. Pollutant and CAS Number (d available) Maxiritum V"$ (11uds units Average Values units) Number of Storm Events Sampled - Sources of Pollutants Grab Sample Taken During Fast 30 Minutes Fiow+eighted Composite Grab Sam I* Taken During First Minutes Flow -weighted Composite 11" and Grea a m L 5 L 1 Outfall 1* Lead Total iftg& 10u L 1 Outfall 1* Part D - Provide data for the storm events which resulted in the maximum values for the flow wet hted ocompmosite samgAe. 1. Date of Storm Event 2. Duration of Storm to minutes) 3. Total rainfall during storm event nr Inches C Number of hours between beginning of storm meas- vred and end of previous measurable rain event 5 Maximum fkm rate during rain event (gallons/minute or specify units 6. Total flow from rain event (gallorrs.or units Season maple was taken form of Precipitation (rain/all, snowmelt 1/24/ 6 2M 0.21 96 1,056 285,120 winter rainfall 9. Provide a description of the method of flow measurement or estimate. 26.1 acres x 43,560 SF/acre x 0.21-in/ft x 7.4805 Gal/CF 148,832 Gal / 270 min.- 551 GPM 148,832 s r rt r *Outfalir 9" 8V03 is representative oiWe" stormwater from Outfall Wo. 001. '7F r"' I AIV. to XNNI�- h A '19 'y.v It . C) C14 ch iiw ArY • A 6 A 'NI i7 A L ' jg- ilcuy V, A IN lid ' �� J�F {S �y t5,'1•,!"��_ �` •, �'•.Ja �� �Y�• r ��r`- S' �, 1',. 170. z "ON i, . . . . . . . . < u _j < _j UNA If, V) x z v) 3: ck LLJ uj jll _j < __J 141 I't -V 7777 S J. A is TT 7't .4;L i '7' i ! I' ,.w�+.... �� �' •.. _ ^.�` '-----------.r-----_---�__17 -- _J y J � 4 --------- \. ------------------ --------------- I L LAE - ---- ---- --- -_-------- -_ --- 1 ..- - - -•-r --•-� Ft -, ..-__ , 1 �w� 1 i y�r 1 w - -- ` 1 .}:^�.rre -�r- - T P • 1 'I,II►' -a- PF I=I - r l DAK RESIN L..L,C - - --- -� i----f— - PROPERTY �•, �--�' �DWL OFF)CEs T i-- F•-:-: ---- - ---y--._.«=:4t i}1 ; i .: —mewls,. i ni• .'r'�—c=—rj-=-�i'��� „�`�'�- i-" 'Ir�r,arr;} ;�•.;;li:.;ikc;: '''�--- It -{, - t- ai�rl I G? 91At01MC I i E '� IhYrW - ---- -�- '_,---~--- -II 1 - I r- •� a I� � I , -^--------------------------"___------af MAIGE SAW a:FIN / �•4 ___ __-_ � I --� ___-__-___ of - ` ISEMENT- i g� , OIJiFAIL ' _ _ 's Cyr��'-_ G::,3 rE`e0':c'•, a , °"" E ; t . 4-4�y^v�� l-r'� ���`� ' • i ------------- LEGEND. r _ 57ORMWAIER I.l,vE CHEMCAE SEWER IAIPOVNDING SEWER DUPONT TEIJIN FILMS PROPERTY 120 GRAPHIC SCALE IN FEET SITE MAP DAK RESINS, LLC FAYETfEVILLE, NORTH CAROLINA MAERN.EGH BRANCH 3118 SPRING FOREST ROAD P.O. BOK 58D89 RALEIGH. N.C. 27OW-SM X: (91 Q 790--9827 ENVIRQNMEN7AL SERVICES ENGINE:rMINC , 'TS'nNG SCALE: 1 " = 120' DRAWN BY: GLD CHECKED EY: MRE JOB NO. 1040-01-416C DATE: JUNE 2001 FlGURE 2 ■ DIVISION OF WATER QUALITY FAYETTEVILLE REGIONAL OFFICE July 16, 2002 MEMORANDUM TO: Tom Reeder, Supervisor Classification & Standards Unit FROM: Paul Rawls, Water Quality Regional Supervisor f�C., : Fayetteville Regional Office SUBJECT: Discharge of Groundwater containing 1,.4-Dioxane into the Cape Fear River Dupont Teijin Films and DAK Americas Cedar Creek Facility Cumberland County Please find attached a Groundwater Assessment Report forwarded to me by Art Barnhardt, Groundwater Regional Supervisor, Fayetteville Regional Office, on July 2, 2002. The report, in part, states that groundwater exiting the bank of the Cape Fear River at the subject site contains 1,4-Dioxane and is ciurently entering the River. I am forwarding this information to you requesting that it be reviewed to determined if the concentrations and volumes of this compound pose any threat to the Cape Fear River or intended uses. Please be aware that this is not the first such compound discovered to be exiting this site and that there is a Superfund site at this location. Dianne Reid is familiar with the site and may be able to direct you to historical information contained in DWQ files. Thank you for your assistance in this matter. Attachment STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL DIVISION OF WATER QUALITY PERMIT TO DISCHARGE STORMWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North C, standards and regulations promulgated and ad Management Commission, and the Federal W is hereby authorized to discharge t- VD NCS000399 � 143-215.1, other lawful rolina Environmental Act, as amended, facility located at Creek Road ,ille, NC nd County to receiving waters desi fi �he Cape Fear River, a class C stream, in the Cape Fear River Basin in accordance with the discharge limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, IV, V and VI hereof. This permit shall become effective September 1, 2003. This permit and the authorization to discharge shall expire at midnight on August 31, 2008. Signed this day August 15, 2003. (All dates are only tentative until the permit is issued) for Alan W. Klimek, P.E., Director Division of Water Quality By the Authority of the Environmental Management Commission 2003 Permit No. NCS0003389 TABLE OF CONTENTS PART I INTRODUCTION Section A: Individual Permit Coverage Section B: Permitted Activities Section C: Location Map PART II MONITORING, CONTROLS, AND LIMITATIONS FOR PERMITTED DISCHARGES Section A: Stormwater Pollution Prevention Plan Section B: Analytical Monitoring Requirements Section C: Qualitative Monitoring Requirements Section D: On -Site Vehicle Maintenance Monitoring Requirements PART III STANDARD CONDITIONS Section A: Compliance and Liability 1. Compliance Schedule 2. Duty to Comply 3. Duty to Mitigate 4. Civil and Criminal Liability 5. Oil and Hazardous Substance Liability 6. Property Rights 7_ Severability 8. Duty to Provide Information 9. Penalties for Tampering 10. Penalties for Falsification of Reports Section B: General Conditions 1. Individual Permit Expiration 2. Transfers r Permit No. NCS000389 3. Signatory Requirements 4. Individual Permit Modification, Revocation and Reissuance, or Termination 5. Permit Actions Section C: Operation and Maintenance of Pollution Controls 1 _ Proper Operation and Maintenance 2. Need to Halt or Reduce Not a Defense 3. Bypassing of Stormwater Control Facilities Section D: Monitoring and Records 1_ Representative Sampling 2. Recording Results 3. Flow Measurements 4. Test Procedures 5. Representative Outfall 6. Records Retention 7. Inspection and Entry Section E: Reporting Requirements 1. Discharge Monitoring Reports 2. Submitting Reports 3. Availabitity of Reports 4. Nan-Stormwater Discharges 5. Planned Changes 6. Anticipated Noncompliance 7. Bypass 8. Twenty-four Hour Reporting 9. Other Noncompliance 10. Other Information PART IV LIMITATIONS REOPENER PART V ADMINISTERING AND COMPLIANCE MONITORING FEE REQUIREMENTS PART VI DEFINMONS Permit No. NCSOOOL389 PART I INTRODUCTION SECTION A: INDIVIDUAL PERMIT COVERAGE During the period beginning on the effective date of the permit and lasting until expiration, the permittee is authorized to discharge stormwater associated with industrial activity. Such discharges shall be controlled, limited and monitored as specified in this permit. SECTION B: PERMITTED ACTIVITIES Until this permit expires or is modified or revoked, the permittee is authorized to discharge stormwater to the surface waters of North Carolina or separate storm sewer system which has been adequately treated and managed in accordance with the terms and conditions of this individual permit. All discharges shall be in accordance with the conditions of this permit. Any other point source discharge to surface waters of the state is prohibited unless it is an allowable non-stormwater discharge or is covered by another permit, authorization or approval. This permit does not relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. Part I Page 1 of 2 -4 . 1h M Q :�� a f'� H �� 'Vd� '( J: r r I ! ���Ti � �� � �r• ' �q 22 "Ilk 1"Mm" K 1� -WA, RIO f-� i POP L1911 U V1 rh IV F97friWAYINAMN CAN M WIN MW rvt A . ............. M( m ! 0 Permit No. NCS000389 PART II MONITORING, CONTROLS, AND LIMITATIONS FOR PERMITTED DISCHARGES SECTION A: STORMWATER POLLUTION PREVENTION PLAN The permittee shall develop a Stormwater Pollution Prevention Plan, herein after referred to as the Plan. This Plan shall be considered public information in accordance with Part III, Standard Conditions, Section E, Paragraph 3 of this individual permit. The Plan shall include, at a minimum, the following items: 1. Site Plan. The site plan shall provide a description of the physical facility and the potential pollutant sources which may be expected to contribute to contamination of stormwater discharges. The site plan shall contain the following: (a) A general location map (USGS quadrangle map or appropriately drafted equivalent map), showing the facility's location in relation to transportation routes and surface waters, the name of the receiving water(s) to which the stormwater outfall(s) discharges, or if the discharge is to a municipal separate storm sewer system, the name of the municipality and the ultimate receiving waters; and accurate latitude and longitude of the point(s) of discharge. (b) A narrative description of storage practices, loading and unloading activities, outdoor process areas, dust or particulate generating or control processes, and waste disposal practices. (c) A site map drawn to scale with the distance legend indicating location of industrial activities (including storage of materials, disposal areas, process areas and loading and unloading areas), drainage structures, drainage areas for each outfall and activities occurring in the drainage area, building locations, existing BMPs and impervious surfaces, and the percentage of each drainage area that is impervious. For each outfall, a narrative description of the potential pollutants which could be expected to be present in the stormwater discharge. (d) A list of significant spills or leaks of pollutants that have occurred at the facility during the 3 previous years and any corrective actions taken to mitigate spill impacts. (e) Certification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. The certification statement will be signed in accordance with the requirements found in Part M, Standard Conditions, Section B, Paragraph 3. 2. Stormwater Management Plan. The stormwater management plan shall contain a narrative description of the materials management practices employed which control or minimize the exposure of significant materials to stormwater, including structural and nonstructural measures. The stormwater management plan, at a minimum, shall incorporate the following: Part Il Page 1 of 6 Permit No. NCS000389 (a) Feasibility Study. A review of the technical and economic feasibility of changing the methods of operations and/or storage practices to eliminate or reduce exposure of materials and processes to stormwater. Wherever practical, the permittee shall prevent exposure of all storage areas, material handling operations,'and manufacturing or fueling operations. In areas where elimination of exposure is not practical, the stormwater management plan shall document the feasibility of diverting the stormwater runoff away from areas of potential contamination. (b) Secondary Containment Schedule. A schedule to provide secondary containment for bulk storage of liquid materials, storage of Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) water priority chemicals, or storage of hazardous substances to prevent leaks and spills from contaminating stormwater runoff. If the secondary containment devices are connected directly to stormwater conveyance systems, the connection shall be controlled by manually activated valves or other similar devices [which shall be secured with a locking mechanism] and any stormwater that accumulates in the containment area shall be at a minimum visually observed for color, foam, outfall staining, visible sheens and dry weather flow, prior to release of the accumulated stormwater. Accumulated stormwater shall be released if found to be uncontaminated by the material stored within the containment area. Records documenting the individual making the observation, the description of the accumulated stormwater and the date and time of the release shall be kept for a period of five years. (c) BUT Summary. A narrative description shall be provided of.Best Management Practices (BMPs) to be considered such as, but not limited to, oil and grease separation, debris control, vegetative filter strips, infiltration and stormwater detention or retention, where necessary. The need for structural BMPs shall be based on the assessment of potential of sources to contribute significant quantities of pollutants to stormwater discharges and data collected through monitoring of stormwater discharges. 3. Spill Prevention and Response Plan. The Spill Prevention and Response Plan (SPRP) shall incorporate an assessment of potential pollutant sources based on a materials inventory of the facility. Facility personnel (or team) responsible for implementing the SPRP shall be identified. A responsible person shall be on -site at all times during facility operations that have the potential to contaminate stormwater runoff through spills or exposure of materials associated with the facility operations. The SPRP must be site stormwater specific. Therefore, a SPCC plan may be a component of the SPRP, but may not be sufficient to completely address the stormwater aspects of the SPRP. The common elements of the SPCC with the SPRP may be incorporated by reference into the SPRP. 4. Preventative Maintenance and Good Housekeeping Program. A preventative maintenance program shall be developed. The program shall document schedules of inspections and maintenance activities of stormwater control systems, plant equipment and systems. Inspection of material handling areas and regular cleaning schedules of these areas shall be incorporated into the program. Part H Page 2 of 6 Permit No. NCS000389 5. Employee Training. Training schedules shall be developed and training provided at a minimum on an annual basis on proper spill response and cleanup procedures and preventative maintenance activities for all personnel involved in any of the facility's operations that have the potential to contaminate stormwater runoff. Facility personnel (or team) responsible for implementing the training shall be identified. 6. Responsible Party. The Stormwater Pollution Prevention Plan shall identify a specific position(s) responsible for the overall coordination, development, implementation, and revision to the Plan. Responsibilities for all components of the Plan shall be documented and position assignments provided. 7. Plan Amendment. The permittee shall amend the Plan whenever there is a change in design, construction, operation, or maintenance which has a significant effect on the potential for the discharge of pollutants to surface waters. The Stormwater Pollution Prevention Plan shall be reviewed and updated on an annual basis. The Director may notify the permittee when the Plan does not meet one or more of the minimum requirements of the permit_ Within 30 days of such notice, the permittee shall submit a time schedule to the Director for modifying the Plan to meet minimum requirements. The permittee shall provide certification in writing (in accordance with Part III, Standard Conditions, Section B, Paragraph 3) to the Director that the changes have been made. 8. Facility Inspection Program. Facilities are required to inspect all stormwater systems on at least a semiannual schedule, once in the fall (September -November) and once in the spring (April - June). The inspection and any subsequent maintenance activities performed shall be documented, recording date and time of inspection, individual(s) making the inspection and a narrative description of the facility's stormwater control systems, plant equipment and systems. Records of these inspections shall be incorporated into the Stormwater Pollution Prevention Plan. Stormwater discharge characteristic monitoring as required in Part II of this permit shall be performed in addition to facility inspections. 9. Implementation. The permittee shall document all monitoring, measurements, inspections and maintenance activities and training provided to employees, including the log of the sampling data and of activities taken to implement BMPs associated with the industrial activities, including vehicle maintenance activities. Such documentation shall be kept on -site for a period of five years and made available to the Director or his authorized representative immediately upon request. Part II Page 3 of 6 Permit No. NCS000389 SECTION B: ANALYTICAL MONITORING REQUIREMENTS During the period beginning on the effective date of the permit and lasting until expiration, the permittee is authorized to discharge stormwater subject to the provisions of this permit. Analytical monitoring of stormwater discharges shall be performed as specified below in Table 1. All analytical monitoring shall be performed during a representative storm event. The required monitoring will result in a minimum of 7 analytical samplings being conducted over the term of the permit at each stormwater discharge outfall (SDO). The permittee shall complete the minimum 7 analytical samplings in accordance with the schedule specified below in Table 2. Table 1. Analytical Monitoring Requirements - DrscYtarge M.N.'N.'am- Ch a terast a'tS_ WIM N- Z "Me suremen'req cyt S mple e2Lo_c_atio: ampi� COD mg/l Annually year 1, 2, 3 Quarterly year 4 Grab SDO Total Rainfall4 inches Annually year 1, 2, 3 Quarterly year 4 _ Event Duration4 minutes Annually year 1, 2, 3 __Oparterly year 4 - Total Flow4 MG Annually year 1, 2, 3 Quarterly year 4 _ SDO Foote tes: 1 Measurement Frequency: Once per year during years 1, 2, and 3 of the permit term. Each quarter during the Oar year of the permit term. A year is defined as the 12 month period beginning on the month and day of issuance of the Permit. See Table 2 for schedule of monitoring periods. 2 If the stormwater runoff is controlled by a stormwater detention pond, a grab sample of the discharge from the pond shall be collected within the fast 30 minutes of discharge. If the detention pond discharges only in response to a storm event exceeding a ten year design storm, then no analytical monitoring is required and only qualitative monitoring shall be performed. 3 Sample Location: Samples shall be collected at each stormwater discharge outfall (SDO) unless representative outfall status has been granted. 4 For each sampled representative storm event the total precipitation, storm duration, and total flow must be monitored. Total flow shall be either; (a) measured continuously, (b) calculated based on the amount of area draining to the outfall, the amount of built -upon (impervious) area, and the total amount of rainfall, or (c) estimated by the measurement of flow at 20 minute intervals during the rainfall event. Part II Page 4 of 6 Permit No. NCSOD0389 Table 2 Monitoring schedule IVlonxtott enod� - a Sam" �le1Number� StartEnd: ..__ t`.s _ _ -._ Year I 1 September 1, 2003 August 31, 2004 Year 2 2 September 1, 2004 August 31, 2005 Year 3 3 September 1, 2005 August 31, 2006 Year 4 - I" quarter 4 September 1, 2006 November 30, 2006 Year 4 - 2 d quarter 5 December 1, 2006 February 28, 2007 Year 4 - Td quarter 6 March 1, 2007 May 31, 2007 Year 4 - 4h quarter 7 June 1, 2007 August 31, 2007 SECTION C. QUALITATIVE MONITORING REQUIREMENTS Qualitative monitoring requires a visual inspection of each stormwater outfall regardless of representative outfall status and shall be performed as specified below in Table 3. Qualitative monitoring is for the purpose of evaluating the effectiveness of the Stormwater Pollution Prevention Plan (SPPP) and assessing new sources of stormwater pollution. No analytical tests are required. Qualitative monitoring of stormwater outfalls does not need to be performed during a representative storm event. In the event an atypical condition is noted at a stormwater discharge outfall, the Permittee shall document the suspected cause of the condition and any actions taken in response to the discovery. This documentation will be maintained with the Stormwater Pollution Prevention Plan. All qualitative monitoring will be performed twice per year, once in the spring (April - June) and once in the fall (September - November). Table 3. Qualitative Monitoring Requirements I),schr e3e3 6 g Gharac>ler�hcs -- a� at�a FrequecYMtorn Y Color Semi -Annual SDO Odor Semi -Annual SDO Clarity Semi -Annual SDO Floating Solids Semi -Annual SDO Suspended Solids Senn -Annual SDO Foam Semi -Annual SDO Oil Sheen Semi -Annual SDO Other obvious indicators of stormwater pollution Semi -Annual SDO Footnotes: 1 Monitoring Location: Qualitative monitoring shall be performed at each stormwater discharge outfall (SDO) regardless of representative outfall status. Part 11 Page 5 of 6 Permit No. NCS000389 SECTION D: ON -SITE VEHICLE MAINTENANCE MONITORING REQUIREMENTS Facilities which have any vehicle maintenance activity occurring on -site which uses more than SS gallons of new motor oil per month when averaged over the calendar year shall perform analytical monitoring as specified below in Table 4. This monitoring shall be performed at all outfalls which discharge stormwater runoff from vehicle maintenance areas. All analytical monitoring shall be performed during a representative storm event. The required monitoring will result in a minimum of 7 analytical samplings being conducted over the term of the permit at each stormwater discharge outfall (SDO) which discharges stormwater runoff from vehicle maintenance areas. The permittee shall complete the minimum 7 analytical samplings in accordance with the schedule specified in Table 2 (Part II, Section B). Table 4, Analytical Monitoring Requirements for On -Site Vehicle Maintenance Discharge ChMaerishcs I-Mi- Unrts _' Measurements Sample �Sa nple Frequency,_ e' I_:o_ cations H _ pH standard Annually year 1, 2, 3 Grab SDO Quarterly year 4 Oil and Grease mg/1 Annually year 1, 2, 3 Grab SDO Quarterly year 4 Total Suspended Solids mg/1 Annually year 1, 2, 3 Grab SDO Quarterly year 4 New Motor Oil Usage gallons/month 3 2 1 Annually year , , Estimate - Quarterly year 4 Total Flow4 MG Annually year 1, 2. 3 Grab SDO Quarterly year 4 Footnotes: 1 Measurement Frequency: Once per.year during years 1, 2, and 3 of the permit term. Each quarter during the 0 year of the permit term. A year is defined as the 12 month period beginning on the month and day of issuance of the Permit_ See Table 2 for schedule of monitoring periods. 2 If the stormwater runoff is controlled by a stormwater detention pond, a grab sample of the discharge from the pond shall be collected within the first 30 minutes of discharge. If the detention pond discharges only in response to a storm event exceeding a ten year design storm, then no analytical monitoring is required and only qualitative monitoring shall be performed. 3 Sample Location: Samples shall be collected at each stormwater discharge outfall (SDO) that discharges stormwater runoff from area(s) where vehicle maintenance activities occur. 4 Total flow shall be; (a) measured continuously, (b) calculated based on the amount of area draining to the outfall, the amount of built -upon (impervious) area, and the total amount of rainfall, or (c) estimated by the measurement of flow at 20 minute intervals during the rainfall event. Total precipitation and duration of the rainfall event measured shall result from the sampled representative storm event. Part H Page 6 of 6 Permit No. NCS000389 PART III STANDARD CONDITIONS FOR NPDES STORMWATER INDIVIDUAL PERMITS SECTION A: COMPLIANCE AND LIABILITY Compliance Schedule The permittee shall comply with Limitations and Controls specified for stormwater discharges in accordance with the following schedule: Existing Facilities: The Stormwater Pollution Prevention Plan shall be developed and implemented within 12 months of the effective date of the initial permit and updated thereafter on an annual basis. Secondary containment, as specified in Part II, Section A, Paragraph 2(b) of this permit, shall be accomplished within 12 months of the effective date of the initial permit issuance. Proposed Facilities: The Stormwater Pollution Prevention Plan shall be developed and implemented prior to the beginning of discharges from the operation of the industrial activity and be updated thereafter on an annual basis. Secondary containment, as specified in Part H, Section A, Paragraph 2(b) of this permit shall be accomplished prior to the beginning of discharges from the operation of the industrial activity. Duty to Compl The permittee must comply with all conditions of this individual permit. Any permit noncompliance constitutes a violation of the Clean Water Act and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or denial of a permit upon renewal application. a. The permittee shall comply with standards or prohibitions established under section 307(a) of the Clean Water Act for toxic pollutants within the time provided in the regulations that establish these standards or prohibitions, even if the permit has not yet been modified to incorporate the requirement. b. The Clean Water Act provides that any person who violates a permit condition is subject to a civil penalty not to exceed $27,500 per day for each violation. Any person who negligently violates any permit condition is subject to criminal penalties of $2,500 to $25,000 per day of violation, or imprisonment for not more than 1 year, or both. Any person who knowingly violates permit conditions is subject to criminal penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. Also, any person who violates a permit condition may be assessed an administrative penalty not to exceed $11,000 per violation with the maximum amount not to exceed $137,500. [Ref: Section 309 of the Federal Act 33 USC 1319 and 40 CFR 122.41(a).] Under state law, a daily civil penalty of not more than twenty-five thousand dollars ($25,000) per violation may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [Ref: North Carolina General Statutes 143- 215.6A] d. Any person may be assessed an administrative penalty by the Director for violating section 301, 302, 306, 307, 308, 318, or 405 of the Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of the Act. Administrative penalties for Class I violations are not to exceed $11,000 per violation, with the maximum amount of any Class I penalty assessed not to exceed $27,500. Penalties for Class II violations are not to exceed $11,000 per day for each day during which the violation continues, with the maximum amount of any Class 11 penalty not to exceed $137,500. Part III Page 1 of 8 Pages Permit No. NCS000389 Duty to Mitieate The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this individual permit which has a reasonable likelihood of adversely affecting human health or the environment. Civil and Criminal Liability Except as provided in Part M, Section C of this permit regarding bypassing of stormwater control facilities, nothing in this individual permit shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3,143-215.6A, 143-215.6B, 143- 215.6C or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 5. Oil and Hazardous Substance_ Liability Nothing in this individual permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties to which the permittee is or may be subject to under NCGS 143-215.75 et seq. or Section 311 of the Federal Act, 33 USC 1321. 6. Propert +LRights The issuance of this individual permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations. 7. Severability The provisions of this individual permit are severable, and if any provision of this individual permit, or the application of any provision of this individual permit to any circumstances, is held invalid, the application of such provision to other circumstances, and the remainder of this individual permit, shall not be affected thereby. 8. Duty to Provide Information The pernnittee shall furnish to the Director, within a reasonable time, any information which the Director may request to determine whether cause exists for modifying, revoking and reissuing, or terminating the permit issued pursuant to this individual permit or to determine compliance with this individual permit. The permittee shall also furnish to the Director upon request, copies of records required to be kept by this individual permit. 9. Penalties for Tamperin The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this individual permit shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. If a conviction of a person is for a violation committed after a first conviction of such person under this paragraph, punishment is a fine of not more that $20,000 per day of violation, or by imprisonment of not more than 4 years, or both. 10. Penalties for Falsification of Re its The Clean Water Act provides that any person who knowingly snakes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this individual Part III Page 2 of 9 Pages Permit No. NCS000369 permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. SECTION B: GENERAL CONDITIONS Individual Permit Expiration The permittee is not authorized to discharge after the expiration date. In order to receive automatic authorization to discharge beyond the expiration date, the permittee shall submit forms and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any permittee that has not requested renewal at least I80 days prior to expiration, or any permittee that does not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration, will be subjected to enforcement procedures as provided in NCGS §143-2I53.6 and 33 USC 1251 et. seq. 2. Transfers This permit is not transferable to any person except after notice to and approval by the Director. The Director may require modification or revocation and reissuance of the permit to change the name and incorporate such other requirements as may be necessary under the Clean Water Act. Permittee is required to notify the Division in writing in the event the permitted facility is sold or closed. 3. SignatM Reguirements All applications, reports, or information submitted to the Director shall be signed and certified. a. All applications to be covered under this individual permit shall be signed as follows: (1) For a corporation: by a responsible corporate officer. For the purpose of this Section, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing production or operating facilities employing more than 250 persons or having gross annual sales or expenditures exceeding 25 million (in second quarter 1980 dollars), if authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures. (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official. b. All reports required by the individual permit and other information requested by the Director shall be signed by a person described above or by a duly authorized representative of that person. A person is a duly authorized representative only if: (1) The authorization is made in writing by a person described above; (2) The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or well field, superintendent, a position of equivalent responsibility, or an individual or position having overall responsibility for environmental Part III Page 3 of 8 Pages Permit No. NCS000389 matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and (3) The written authorization is submitted to the Director- C . Any person signing a document under paragraphs a. or b. of this section shall make the following certification: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." Individual Permit Modification, Revocation and Reissuance, or Termination The issuance of this individual permit does not prohibit the Director from reopening and modifying the individual permit, revoking and reissuing the individual permit, or terminating the individual permit as allowed by the laws, rules, and regulations contained in Title 40, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina Administrative Code, Subchapter 2H .0100; and North Carolina General Statute 143-215.1 et. al. Permit Actions The permit may be modified, revoked and reissued, or terminated for cause. The notification of planned changes or anticipated noncompliance does not stay any individual permit condition. SECTION C: OPERATION AND MAINTENANCE OF POLLUTION CONTROLS 1. Proper Operation and Maintenance The permittee shall at all times properly operate and maintain all facilities and systems of treatment and control (and related appurtenances) which are installed or used by the permittee to achieve compliance with the conditions of this individual permit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the operation of back-up or auxiliary facilities or similar systems which are installed by a permittee only when the operation is necessary to achieve compliance with the conditions of this individual permit. 2. Need to Halt or Reduce Not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this individual permit. 3. Bypassingaf Stormwater Control Facilities Bypass is prohibited and the Director may take enforcement action against a permittee for bypass unless: a. Bypass was unavoidable to prevent loss of life, personal injury or severe property damage; and There were no feasible alternatives to the bypass, such as the use of auxiliary control facilities, retention of stormwater or maintenance during normal periods of equipment downtime or dry Part III Page 4 of 8 Pages Permit No. NCS000359 weather. This condition is not satisfied if adequate backup controls should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and C. The permittee submitted notices as required under, Part III, Section E of this permit. If the Director determines that it will meet the three conditions listed above, the Director may approve an anticipated bypass after considering its adverse effects. SECTION D: MONITORING AND RECORDS Representative Sampling Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of the permitted discharge. Analytical sampling shall be performed during a representative storm event. Samples shall be taken on a day and time that is characteristic of the discharge. All samples shall be taken before the discharge joins or is diluted by any other waste stream, body of water, or substance. Monitoring points as specified in this permit shall not be changed without notification to and approval of the Director. 2. Recording Results For each measurement, sample, inspection or maintenance activity performed or collected pursuant to the requirements of this individual permit, the permittee shall record the following information: a. The date, exact place, and time of sampling, measurements, inspection or maintenance activity; b. The individual(s) who performed the sampling, measurements, inspection or maintenance activity; C. The date(s) analyses were performed; d. The individual(s) who performed the analyses; e. The analytical techniques or methods used; and f. The results of such analyses. Flow Measurements Where required, appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to NCGS 143-215.63 et. seq, the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act, as Amended, and Regulation 40 CFR 136. To meet the intent of the monitoring required by this individual permit, all test procedures must produce minimum detection and reporting levels and all data generated must be reported down to the minimum detection or lower reporting level of the procedure. Part III Page 5 of 8 Pages Permit No. NCS000389 Representative Outfall If a facility has multiple discharge locations with substantially identical stormwater discharges that are required to be sampled, the permittee may petition the Director for representative outfall status. If it is established that the stortnwater discharges are substantially identical and the permittee is granted representative outfall status, then sampling requirements may be performed at a reduced number of outfalls. Records Retention Visual monitoring shall be documented and records maintained at the facility along with the Stormwater Pollution Prevention Plan. Copies of analytical monitoring results shall also be maintained on -site. The permittee shall retain records of all monitoring information, including all calibration and maintenance records and all original strip chart recordings for continuous monitoring instrumentation, and copies of all reports required by this individual permit for a period of at least 5 years from the date of the sample, measurement, report or application. This period may be extended by request of the Director at any time. Inspgction and Engy The permittee shall allow the Director, or an authorized representative (including an authorized contractor acting as a representative of the Director), or in the case of a facility which discharges through a municipal separate storm sewer system, an authorized representative of a municipal operator or the separate storm sewer system receiving the discharge, upon the presentation of credentials and other documents as may be required by law, to; a. Enter upon the permittee's premises where a regulated facility or activity is located or conducted, or where records must be kept under the conditions of this individual permit; b. Have access to and copy, at reasonable times, any records that must be kept under the conditions of this individual permit; C. Inspect at reasonable times any facilities, equipment (including monitoring and control equipment), practices, or operations regulated or required under this individual permit; and d. Sample or monitor at reasonable times, for the purposes of assuring individual permit compliance or as otherwise authorized by the Clean Water Act, any substances or parameters at any location. SECTION E: REPORTING REQUIREMENTS 1. Discharge Monitoring_ReMrts Samples analyzed in accordance with the terms of this permit shall be submitted to the Division on Discharge Monitoring Report forms provided by the Director. Submittals shall be received by the Division no later than 30 days from the date the facility receives the sampling results from the laboratory. 2. SubmittinpReports Duplicate signed copies of all reports required herein, shall be submitted to the following address: Division of Water Quality Water Quality Section ATTENTION: Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Part III Page 6 of 8 Pages Permit No. NCS000389 3. Availability, o�ports Except for data determined to be confidential under NCGS 143-215.3(a)(2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Water Quality. As required by the Act, analytical data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-215.613 or in Section 309 of the Federal Act. 4. Non-Stormwater Discharges If the storm event monitored in accordance with this individual permit coincides with a non-stormwater discharge, the permittee shall separately monitor all parameters as required under the non-stormwater discharge permit and provide this information with the stormwater discharge monitoring report. 5. Planned Changes The permittee shall give notice to the Director as soon as possible of any planned changes at the permitted facility which could significantly alter the nature or quantity of pollutants discharged. This notification requirement includes pollutants which are not specifically listed in the individual permit or subject to notification requirements under 40 CFR Part 122.42 (a). 6. Anticipated Noncompliance The permittee shall give notice to the Director as soon as possible of any planned changes at the permitted facility which may result in noncompliance with the individual permit requirements. 7. Bypass a. Anticipated bypass. If the permittee knows in advance of the need for a bypass, it shall submit prior notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and affect of the bypass. b. Unanticipated bypass. The permittee shall submit notice within 24 hours of becoming aware of an unanticipated bypass. 8. Twenty-four Hour Reporting The permittee shall report to the central office or the appropriate regional office any noncompliance which may endanger health or the environment. Any information shall be provided orally within 24 hours from the time the permittee became aware of the circumstances. A written submission shall also be provided within 5 days of the time the permittee becomes aware of the circumstances. The written submission shall contain a description of the noncompliance, and its causes; the period of noncompliance, including exact dates and times, and if the noncompliance has not been corrected, the anticipated time compliance is expected to continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance. The Director may waive the written report on a case -by -case basis if the oral report has been received within 24 hours. 9. Other Noncompliance The permittee shall report all instances of noncompliance not reported under 24 hour reporting at the time monitoring reports are submitted. Part DI Page 7 of 8 Pages Permit No. NCS000389 10. Other information Where the permittee becomes aware that it failed to submit any relevant facts in an application for an individual permit or in any report to the Director, it shall promptly submit such facts or information. Part III Page 8 of 8 Pages Permit No. NCS000389 PART IV LIMITATIONS REOPENER This individual permit shall be modified or alternatively, revoked and reissued, to comply with any applicable effluent guideline or water quality standard issued or approved under Sections 302(b) (2) (c), and (d), 304(b) (2) and 307(a) of the Clean Water Act, if the effluent guideline or water quality standard so issued or approved: a. Contains different conditions or is otherwise more stringent than any effluent limitation in the individual permit; or b. Controls any pollutant not limited in the individual permit. The individual permit as modified or reissued under this paragraph shall also contain any other requirements in the Act then applicable. PART V ADMINISTERING AND COMPLIANCE MONITORING FEE REQUIREMENTS The permittee must pay the administering and compliance monitoring fee within 30 (thirty) days after being billed by the Division. Failure to pay the fee in timely [Wanner in accordance with 15A NCAC 2H .0105(b)(4) may cause this Division to initiate action to revoke the Individual Permit. PART VI DEFINITIONS Act See Clean water Act_ 2. Arithmetic Mean The arithmetic mean of any set of values is the summation of the individual values divided by the number of individual values. 3. Allowable Nan-Stormwater Dischartes This permit regulates stormwater discharges. Non-stormwater discharges which shall be allowed in the stormwater conveyance system are: (a) All other discharges that are authorized by a non-stormwater NPDES permit. (b) Uncontaminated groundwater, foundation drains, air -conditioner condensate without added chemicals, springs, discharges of uncontaminated potable water, waterline and fire hydrant flushings, water from footing drains, flows from riparian habitats and wetlands. (c) Discharges resulting from fire -fighting or fire -fighting training. 4. Best Management Practices (BMPs) Measures or practices used to reduce the amount of pollution entering surface waters. BMPs may take the form of a process, activity, or physical structure. Parts CV, V and VI Page 1 of 5 Permit No. NCS000389 5. Bypass A bypass is the known diversion of stormwater from any portion of a stormwater control facility including the collection system, which is not a designed or established operating mode for the facility. 6. Bulk Storage of Liquid Products Liquid raw materials, manufactured products, waste materials or by-products with a single above ground storage container having a capacity of greater than 660 gallons or with multiple above ground storage containers located in close proximity to each other having a total combined storage capacity of greater than 1,320 gallons. Clean Water Act The Federal Water Pollution Control Act, also known as the Clean Water Act (CWA), as amended, 33 USC 1251, et. seq_ 8. Division or DWO The Division of Water Quality, Department of Environment and Natural Resources. 9. Director The Director of the Division of Water Quality, the permit issuing authority. 10. EMC The North Carolina Environmental Management Commission. 11. Grab Sample An individual sample collected instantaneously. Grab samples that will be directly analyzed or qualitatively monitored must be taken within the first 30 minutes of discharge. 12. Hazardous Substance Any substance designated under 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act. 13, Landfill A disposal facility or part of a disposal facility where waste is placed in or on land and which is not a land treatment facility, a surface impoundment, an injection well, a hazardous waste long-term storage facility or a surface storage facility. 14. Municipal Separate Storm Sewer System A stormwater collection system within an incorporated area of local self-government such as a city or town. 15. Overburden Any material of any nature, consolidated or unconsolidated, that overlies a mineral deposit, excluding topsoil or similar naturally -occurring surface materials that are not disturbed by raining operations. Part VI Page 2 of 5 Pages Permit No. NCS000A9 16. Permittee The owner or operator issued a permit pursuant to this individual permit. 17. Point Source Discharge of Stormwater Any discernible, confined and discrete conveyance including, but not specifically limited to, any pipe, ditch, channel, tunnel, conduit, well, or discrete fissure from which stormwater is or may be discharged to waters of the state. 18. Representative Storm Event A storm event that measures greater than 0.1 inches of rainfall and that is preceded by at least 72 hours in which no storm event measuring greater than 0.1 inches has occurred. A single storm event may contain up to 10 consecutive hours of no precipitation. For example, if it rains for 2 hours without producing any collectable discharge, and then stops, a sample may be collected if a rain producing a discharge begins again within the next 10 hours. 19. R resentative Outfall Status When it is established that the discharge of stormwater runoff from a single outfall is representative of the discharges at multiple outfalls, the DWQ may grant representative outfall status. Representative outfall status allows the permittee to perform analytical monitoring at a reduced number of outfalls. 20. Rinse Water Dischar&e The discharge of rinse water from equipment cleaning areas associated with industrial activity. Rinse waters from vehicle and equipment cleaning areas are process wastewaters and do not include washwaters utilizing any type of detergent or cleaning agent. 21. Secondary Containment Spill containment for the contents of the single largest tank within the containment structure plus sufficient freeboard to allow for the 25-year, 24-hour storm event. 22. Section 313 Water Priority Chemical A chemical or chemical category which: a. Is listed in 40 CFR 372.65 pursuant to Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) of 1986, also titled the Emergency Planning and Community Right - to -Know Act of 1986; b. Is present at or above threshold levels at a facility subject to SARA title III, Section 313 reporting requirements; and C. That meet at least one of the following criteria: (1) Is listed in Appendix D of 40 CFR part 122 on either Table it (organic priority pollutants), Table M (certain metals, cyanides, and phenols) or Table IV (certain toxic pollutants and hazardous substances); (2) Is listed as a hazardous substance pursuant to section 311(b)(2)(A) of the CWA at 40 CFR 116.4; or (3) Is a pollutant for which EPA has published acute or chronic water quality criteria. Part VI Page 3 of 5 Pages Permit No. NCS000389 23. Severe Pr9perty Dama e Means substantial physical damage to property, damage to the control facilities which causes them to become inoperable, or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe property damage does not mean economic loss caused by delays in production. 24. Sipnificant Materials Includes, but is not limited to: raw materials; fuels; materials such as solvents, detergents, and plastic pellets; finished materials such as metallic products; raw materials used in food processing or production; hazardous substances designated under section 101(14) of CERCLA; any chemical the facility is required to report pursuant to section 313 of Title III of SARA; fertilizers; pesticides; and waste products such as ashes, slag and sludge that have the potential to be released with stormwater discharges. 25. Significant Spills Includes, but is not limited to: releases of oil or hazardous substances in excess of reportable quantities under section 311 of the Clean Water Act (Ref: 40 CFR 110.10 and CFR 117.21) or section 102 of CERCLA (Ref: 40 CFR 302.4). 26. Stormwater Runoff The flow of water which results from precipitation and which occurs immediately following rainfall or as a result of snowmelt. 27. Stormwater Associated with Industrial Activity The discharge from any point source which is used for collecting and conveying stormwater and which is directly related to manufacturing, processing or raw material storage areas at an industrial site. Facilities considered to be engaged in "industrial activities" include those activities defined in 40 CFR 122.26(b)(14). The term does not include discharges from facilities or activities excluded from the NPDES program. 28. Storrawater Pollution Prevention Plan A comprehensive site -specific plan which details measures and practices to reduce stormwater pollution and is based on an evaluation of the pollution potential of the site. 29. Ten Year Design Storm The maximum 24 hour precipitation event expected to be equaled or exceeded on the average once in ten years. Design storm information can be found in the State of North Carolina Erosion and Sediment Control Planning and Design Manual. 30. Total Flow The flow corresponding to the time period over which the entire storm event occurs. Total flow shall be either; (a) measured continuously, (b) calculated based on the amount of area draining to the outfall, the amount of built -upon (impervious) area, and the total amount of rainfall, or (c) estimated by the measurement of flow at 20 minute intervals during the rainfall event. 31. Toxic Pollutant Any pollutant listed as toxic under Section 307(a)(1) of the Clean Water Act. Part VI Page 4 of 5 Pages Permit No. NCS0003t9' 32. Upset Means an exceptional incident in which there is unintentional and temporary noncompliance with technology based permit effluent limitations because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed treatment or control facilities, inadequate treatment or control facilities, lack of preventive maintenance, or careless or improper operation. 33. Vehicle Maintenance Activit Vehicle rehabilitation, mechanical repairs, painting, fueling, lubrication, vehicle cleaning operations, or airport deicing operations. 34. Visible Sedimentation Solid particulate matter, both mineral and organic, that has been or is being transported by water, air, gravity, or ice from its site of origin which can be seen with the unaided eye. 35. 25-year, 24 hour storm event The maximum 24-hour precipitation event expected to be equated or exceeded, on the average, once in 25 years. Part VI Page 5 of 5 Pages r July 2, 2001 North Carolina Department of Environment and Natural Resources Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Attention: Bradley Bennett: RK- IVE JUL 1 2 2001 1'YAT ,R QUITi Y � ECTiON Reference: A.PPLICATON FOR STORMWATER DISCHARGE PERAUT DAK Resins, LLC Cedar Creek Site 3216 Cedar Creek Road (PO Box 1690) Fayetteville, Cumberland County, North Carolina 28301 (28302) S&ME Project No. 1040-00-416C Dear Mr. Bennett: On behalf of DAK Resins, LLC (DAK), S&ME, Inc. (S&ME) submits this application for a permit to discharge stormwater associated with an industrial activity from the referenced facility. As part of this submittal, attached please find a signed copy of USEPA Forms 1 and 2F.� J DuPont currently owns a 50-acr/facility on Cedar Creek Road which is permitted (Stormwater Permit No. NCS000056) to discharge stormwater to the Cape Fear River. This site is currently occupied by two companies, DuPont Teijin Films and DuPont. The DuPont plant is being sold to DAK Resins, LLC and includes the western —26 acres of the property. DuPont Teijin Films (DTF), a joint venture corporation, will retain the eastern 24 acres of the property. DTF is applying to modify and keep the existing permit. This application addresses only the DAK permitting issues. The request to modify the existing permit under current DuPont name to the DuPont Teijin Films name will be submitted under separate cover. S&ME, inc. Mailing address: (9191 872-2660 3118 Spring Forest Road P.O. Mx 58069 (9191790-9827 fax Raleigh, North Carolina 27616 Roleigh,.North Carolina 2765"069 www.smeinc.com Application for Stormwater Discharge Permit S&ME Project No. 1040-00-416C DAK Resins, LLC _ July 2, 2001 DAK will manufacture the same product and use the same process that is currently covered under the stormwater discharge permit for the entire facility. In addition, the stormwater flow from the new facility will not be changed. As shown on the attached figure, the stormwater from the process areas will continue to be directed to the Monsanto Inc. WWTP and the stormwater from the non -process areas will continue to be directed to the stormwater detention basin, which drains to the Cape Fear River Basin from Outfall 003. Since the closing date for the sale is anticipated to be before July 31, 2001, it is requested that the permit become effective on August 1, 2001. Enclosed is a $715.00 check for applicable fees. We appreciate your review of this application. If you have any questions about this application, please contact Mr. lwerks with DuPont at (910) 433-8233 or S&ME at (919) 872-2660. Sincerely, S&ME, Inc. Dena Pittman, P.E. Environmental Engineer Attachments Edmund Woloszyn, Manager, Technical Applications Dept. K SUPPORTING DOCUMENTATION FOR FORM 2F Item W — Narrative Description of Pollutant Sources B. Provide a narrative description of significant materials that are currently or in the past three years have been treated, stored or disposed in a manner to allow exposure to storm water; method of treatment, storage, or disposal; past and present materials management practices employed, in the last three years, to minimize contact by these materials with storm water runoff; materials loading and access areas; and the location, manner, and frequency in which pesticides, herbicides, soil conditioners, and fertilizers are applied. No. 2 Fuel Oil is currently stored in one above ground storage tank (AST) at the neighboring DuPont Teijin Films Plant and is piped to the M-12 Plant. Pesticides, herbicides, soil conditioners, and fertilizers are applied to the landscaped areas. C For each outfall, provide the location and a description of existing structural and nonstructural control measures to reduce pollutants in storm water runoff; and a description of the treatment the storm water receives, including the schedule and type of maintenance for control and treatment measures and the ultimate disposal of any solid or fluid wastes other than by discharge. Outfall Treatment List Codes from Number I Table 2174 Structural Controls All of the process and storage areas are covered NA All of the process and storage units are contained within concrete berms NA All water, including stormwater, spills, leaks, etc. from the process and storage areas is piped to the NA pretreatment facility Non -Structural Controls 3 A Spill Prevention Control and Countermeasures Plan has been completed for the facility___ NA All employees are trained on material handling procedures upon assignment with refresher training NA occurring every three years. Preventative maintenance and good housekeeping are performed routinely. NA