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HomeMy WebLinkAbout760039_PERMITTING_20171231FARM NAME: 47-xleV4 F•wm s FARM NUMBER: ' 39 OWNER/CONTACT: W4" TELEPHONE: L z z - aa�p DATE COMMENTS 14ibi q5 p �� r ,7' State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director Marvin Wall Athena Farms 6911 Sandy Creek Church Road Staley, NC 27355 Dear Marvin Wall: ffl?0WA NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RECFIVED November 10, 2000 N. C. L) e p t• o t E H N R D E C 0 4 2000 Winston -Sale; Regional ®#fig Subject: Certificate of Coverage No. AWS760039 Athena Farms Swine Waste Collection, Treatment, Storage and Application System Randolph County In accordance with your application received on February 13, 2000, we are forwarding this Certificate of Coverage (COC) issued to Marvin Wall, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Athena Farms, located in Randolph County, with an animal capacity of no greater than 100 Farrow to Feeder and the application to Iand as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC'will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. 1617 Mail Service Center, Raleigh, NC 27699-1617 'telephone 919-733-5083 FAX 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Certificate of Coverage AWS760039 Athena Farms r Page 2 This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Winston-Salem Regional Office. The Regional Office Water Quality Staff may be reached at (336) 771-4600. If you need additional information concerning this COC or the General Permit, please contact Don Friday at (919) 733-5083 ext. 533. Kerr T. Stevens cc: (Certificate of Coverage only for all cc's) Randolph County Health Department Winston-Salem Regional Office, Water Quality Section Randolph County Soil and Water Conservation District Permit File NDPU Files State of North Carolina Department of Environment and Natural Resources Division of Water Quality Non -Discharge Permit Application Form (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) General Permit - Existing Animal Waste Operations The following questions have been completed utilizing information on file with the Division. Please review the information for completeness and make any corrections that are appropriate. If a question has not been completed by the Division, please complete as best as possible. Do not leave any question unanswered. 1. GENERAL INFORMATION: 1.1 Facility Name: Athena Farms 1.2 Print Land Owner's name: Marvin Wall 1.3 Mailing address: 6911 Sandy Creek Church Road City, State: Staley NC Zip: 27355 Telephone Number (include area code): 622-4810 1.4 County where facility is located: Randolph 1.5 Facility Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified): From Hwy 49 North, turn left onto Sandy Creek Church Road. Continue and turn right onto Wall Road. Farm is located less than I mile on the right at the rear of two chicken houses. 1.6 Print Farm Manager's name (if different from Land Owner): 1.7 Lessee's / Integrator's name (if applicable; please circle which type is listed): 1.8 Date Facility Originally Began Operation: 1.9 Date(s) of Facility Expansion(s) (if applicable): 2. OPERATION INFORMATION: 2.1 Facility No.: 76 (county number); 39 (facility number). 2.2 Operation Description: Swine_ operation Farrow to Feeder 100- Certified Design Capacity Is the above information correct? yes; 0 no. If no, correct below using the design capacity of the facility The "No, of Animals" should be the maximum number for which the waste management structures were designed. Type of Swine No. of Animals Type of Poultry No. of Animals Type of Cattle No. of Animals 0 Wean to Feeder 0 Layer. 0 Dairy 0 Feeder to Finish 0 Non -Layer 0 Beef 0 Farrow to Wean (# sow) 0 Turkey 0 Farrow to Feeder (# sow) 0 Farrow to Finish (# sow) Other Type of Livestock on the farm: No. of Animals: FORM: AWO-G-E 5/28/98 Page 1 of 4 76 - 39 3. 2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application system): 20 • Required Acreage (as listed in the AWMP): 12.7 2.4 Number lagoons storage ponds (circle which is applicable): 2.5 Are subsurface drains present within 100' of any of the application fields? YES or NO (please circle one) 2.6 Are subsurface drains present in the vicinity or under the lagoon(s)? YES or NO (please circle one) 2.7 Does this facility meet all applicable siting requirements? (Swine Farm Siting Act, NRCS Standards, etc.) (Swine Only) YES r NO (please circle one) What was the date that this facility's swine houses and lagoon were sited? / / / A g _ What was the date that this facility's land application areas were sited? _ I I9 Zq 9 REQUIRED ITEMS CHECKLIST Please indicate that you have included the following required items by signing your initials in the space provided next to each item. Applicants Ini ials 3.1 One completed and signed original and one copy of the application for General Permit - Animal Waste Operations; 3.2 Two copies of a general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied; 3.3 Two copies of the entire Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CAWMP, it must be completed prior to submittal of a general permit application for animal waste operations. The CAWMP must include the following components. Some of these components may not have been required at the time the facility was certified but should be added to the CAWMP for permitting purposes: 3.3.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility. 33.2 The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) 3.3.3 A map of every field used for land application. 3.3.4 - The soil series present on every land application field. 3.3.5 The crops grown on every land application field. 3.3.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP. 3.3.7 The PAN applied to every land application field. 3.3.8 The waste application windows for every crop utilized in the WUP. 3.3.9 The required NRCS Standard specifications. 3.3.10 A site schematic. 3.3.11 Emergency Action Plan. 3.3.12 Insect Control Checklist with chosen best management practices noted. 3.3.13 Odor Control Checklist with chosen best management practices noted. 3.3.14 Mortality Control Checklist with the selected method noted. 3.3.15 Lagoon/storage pond capacity documentation (design, calculations, etc.). Please be sure to include any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 3.3.16 Operation and Maintenance Plan. If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. FORM: AWO-G-E 5/28/98 Page 2 of 4 76 - 39 Facility Number: 76 - 39 Facility Name: Athena Farms 4. APPLICANT'S CERTIFICATION: I,ex/Lsrryl.f (Land Owner's name listed in question 1.2), attest that this application for a Ate, r_az�� (Facility name listed in question I.1) has been reviewed by me and is accurate to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Signature Date 5. MANAGER'S CERTIFICATION: (complete only if different from the Land Owner), I, (Manager's name listed in question 1.6), attest that this application for (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION NON -DISCHARGE PERMITTING UNIT 1617 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1617 TELEPHONE NUMBER: (919) 733-5083 FAX NUMBER: (919) 715.6048 FORM: AWO-G-E 5/28/98 Page 3 of 4 76 - 39 r` Nutrient Management Plan For Animal Waste RrKENED This plan has been prepared for: Athena Farms Marvin Wall 6911 Sandy Creek Church Rd, Staley, NC 27355- 336-622-4811 10-10-2000 OCT 2 5 2000 This plan has beerAgLvfL%W*;.iX.-IT Renessa Brown Kbn-DLg * z t—p P. w m2ffil m USDA-NRCS 241 Sunset Avenue, Suite 105 Asheboro, NC 27203 336 629-4449, Ext. 3 tie1."sk We% Developer Signature ...,. Type of Plan: Nitrogen Only with Manure Only Owner/Manager/Producer Agreement I (we) understand and agree to the specifications and the operation and maintenance procedures established in this nutrient management plan which includes an animal waste utilization plan for the farm named above. I have read and understand the Required Specifications concerning animal waste management that are included with this plan, Signature (owner) Signature (manager or producer) 16 - /�-- a"T) Date Date This plan meets the minimum standards and specifications of the U.S. Department of Agriculture - Natural Resources Conservation Service or the standard of practices adopted by the Soil and Water Conservation Commission. Plan Approved By: Technical Specialist Signature Date - ------------------------------------------------------------------------------------------------------------- 446066 Database Version 1.04 Date Printed: 10-10-2000 Cover Page 1 Nutrients applied in accordance with this plan will be supplied from the following source(s): Comrnercial Fertilizer is not included in this plan. S11 Swine Farrow -Feeder Lagoon Liquid waste generated 386,100 gaWyear b a 100 animal Swine Farrow -Feeder Lagoon Li uid operation. This production facility has waste sto2ge capacities of approximate!approxirnate!y 180 days. Estimated Pounds of Plant Available Nitrogen Generated per Year Broadcast 596 Incorporated 1024 Injected 1128 Irrigated 648 Actual PAN Applied Year 1 1179 Notes: In source ID, S means standard source, U means user defined source. -----------------------------------------------------------------------•----------------------------------- 446066 Database Version 1.04 Date Printed: 10-10-2000 Source Page I Narrative This plan has been revised to address the application rate of nitrogen on fescue pasture. This rate has been corrected and is the most current rates that are available. There are 16.9 acres established in fescue in fields 1 and 2 for this operation. Because of field shape, buffers, and irrigation system layout there is approximately 7.3 acres of effective coverage. This operation has a lagoon with 180 days of temporary storage. Effluent from the lagoon will be applied to the fescue by irrigation using a solid set system with Nelson F 100 guns. The effective area of coverage of the irrigation system will utilize all nutrients produced by this operation. Sludge will need to be removed from the system every 5-10 years. A waste analysis will need to be taken prior to application. ---------------------------- ------------------------------------------------------------------------------------------- 446066 Database Version 1.0 Date Printed: 10-10-2000 Narrative Page 1 The Waste Utilization table shown below summarizes the waste utilization plan for this operation. This plan provides an estimate of the number of acres of cropland needed to use the nutrients being produced. The plan requires consideration of the realistic yields of the crops to be grown, their nutrient requirements, and proper tinting of applications to maximize nutrient uptake. This table provides an estimate of the amount of nitrogen required by the crop being grown and an estimate of the nitrogen amount being supplied by manure or other by-products, commercial fertilizer and residual from previous crops. An estimate of the quantity of solid and liquid waste that will be applied on each field in order to supply the indicated quantity of nitrogen from each source is also included. A balance of the total manure produced and the total manure applied is included in the table to ensure that the plan adequately provides for the utilization of the manure generated by the operation. Animal operations that generate liquid waste and utilize waste storage facilities (lagoons or holding ponds) may apply more or less waste in any given year than is annually generated by the facility. In order to determine whether the plan adequately utilizes the waste produced by the facility, the storage capacity table included in this plan should be reviewed to ensure that the design capacity of the storage facility is not exceeded during the planning period. Depending on the requirements of the crop and the nutrient content of the waste, some nutrients will likely be over or under applied if animal waste is being utilized Waste should be analyzed before each application cycle and annual soil tests are required if animal waste is being applied Soil tests should be used to balance the nutrient application amounts with the realistic yields of the crop to be grown. Nutrient management plans may require that the application of animal waste be limited so as to"prevent over application of phosphorous when excessive levels of this nutrient are detected in a field Waste Utilization Table Year i Tract Field Source I.D. Soil Series Total Acre Use. Acres Crop RYE RYE Unit Applie. Period Nitrogen PA Nutrient Req'd Comm. Fort. Nutrient Applied Res. (lbs/A) I N Applic. Method Manure PA Nutrient Applied Liquid Manure Applied (acre) Solid Manure Applied (acre) Liquid Manure Applied (Field) Solid Manure Applied (Field) N N Ibs/A 1000 AWA tons 1000 gob tons 6118 1 S 11 APPLING 9.51 0.61 Fescue Pasture 5.4 Tons 9/1-7/31 1 179 0 0 Irri . 179 106.7 0.0 64.0 0.0 6118 2 S11 I CECIL 12.31 6.7 1 Fescue Pasture 4.8 Tons 8/1-7/31 160 01 D 1 [Trig, 160 95.3 0.0 638"7 0.0 Lagoon Liquids Total Applied, 1000 gallons 703 Total Produced, 1000 gallons 386 Balance 1000 gallons -317 Manure Solids 'total Applied, tons 0 Total Produced, tons 0 Hahmoe, tons 0 Notes: 1. In the tract column, symbol -- means leased, othe wisc, owned. 2. Symbol * means user entered data. --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 446066 Database Version 1.04 Date Printed: I0-10-2000 WUT Page l The Irrigation Application Factors for each field in this plan are shown in the following table. Infiltration rate varies with soils. If applying waste nutrients through an irrigation system, you must apply at a rate that will not result in runoff. This table provides the maximum application rate per hour that may be applied to each field selected to receive wastewater. It also lists the maximum application amount that each field may receive in any one application event. Irrigation Application Factors Tract Field Soil Series Application Rate inches/hour Application Amount inches 6118 I 1 APPLING 0.45 1.00 6118 2 1 CECIL 0.40 1.00 ---- ---------- •---- - ----------- --- ---------------- - 4*36066 Database Version 1.04 Date Printed: 10-10-2000 1AF Page 1 The following Lagoon Sludge Nitrogen Utilization table provides an estimate of the number of acres needed for sludge utilization for the indicated accumulation period. These estimates are based on average nitrogen concentrations for each source, the number of animals in the facility and the plant available nitrogen application rates shown in the second column. Lagoon sludge contains nutrients and organic matter remaining after treatment and application of the effluent. At clean out, this material must be utilized for crop production and applied at agronomic rates. In most cases, the priority nutrient is nitrogen but other nutrients including phosphorous, copper and zinc can also be limiting. Since nutrient levels are generally very high, application of sludge must be carefully applied. Sites must first be evaluated for their suitability for sludge application. Ideally, effluent spray fields should not be used for sludge application. If this is not possible, care should be taken not to load effluent application fields with high amounts of copper and zinc so that additional effluent cannot be applied. On sites vulnerable to surface water moving to streams and lakes, phosphorous is a concern. Soils containing very high phosphorous levels may also be a concern. Lagoon Sludge Nitrogen Utilization Table Crop Maximum PA-N Rate lb/ac Maximum Sludge Application Rate 1000 al/ac Minimum Acres 5 Years Accumulation Minimum Acres 10 Years Accumulation Minimum Acres 1 15 Years Accumulation Swine Farrow -Feeder Lagoon Sludge - Standard Corn 120 bu 1501 13.16 3.57 7.14 10.71 Hay 6 ton R.Y.E. 3001 26.32 1.79 3.57 5.36 Soybean 40 bu 1601 14.04 3.35 6.70 10,04 - --- --- ----- -- - ----- ---- --- ---- •---- ------ ----- 446066 ase Version 1.04 Date Printed: 10-10-2000 Sludge Page 1 The Available Waste Storage Capacity table provides an estimate of the number of days of storage capacity available at the end of each month of the plan. Available storage capacity is calculated as the design storage capacity in days minus the number of days of net storage volume accumulated. The start date is a value entered by the user and is defined as the date prior to applying nutrients to the first crop in the plan at which storage volume in the lagoon or holding pond is equal to zero. Available storage capacity should be greater than or equal to zero and less than or equal to the design storage capacity of the facility. If the available storage capacity is greater than the design storage capacity, this indicates that the plan calls for the application of nutrients that have not yet accumulated. If available storage capacity is negative, the estimated volume of accumulated waste exceeds the design storage volume of the structure. Either of these situations indicates that the planned application interval in the waste utilization plan is inconsistent with the structure's temporary storage capacity. Available Waste Storage Capacity Source Name Swine Farrow -Feeder Lagoon Liquid Design Storage Ca ci (Da s Start Date 1 / l 180 Plan Year Month Available Storage Ca aci 1 1 117 1 2 180 1 3 180 1 4 150 1 5 119 1 6 89 1 7 58 1 8 180 1 9 180 1 10 149 1 11 119 1 12 88 * Available Storage Capacity is calculated as of the end of each month. --------------------------------------------------------- --------- ------ --------------:----------------------------- 446066 Database Version 1.04 Date Printed: 10-10-2000 Capacity Page 1 Required Specifications For Animal Waste Management 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade .conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste that reaches surface water is prohibited. 2. There must be documentation in the design fold that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Management Plan when there is a change in the operation, increase in the number of animals, method of application, receiving crop type, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 14 tons per acre per year provided grass filter strips are installed where runoff leaves the field (see USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5. Odors can be reduced by injecting the waste or by disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6. When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (see "Weather and Climate in North Carolina for guidance). 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a -------------------------------------------------------------------------------------------------------------------------- 446066 Database Version 1.04 Date Printed: 10-10-2000 Specification Page 1 method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. S. Animal waste shall not be applied to saturated soils, during rainfall events, or when the soil surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum .and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1,1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer that 25 feet to perennial waters. 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied ar agronomic rates in a manner that causes not runoff or drift from site. ----------- - - - --- ---- --- --- -- 446066 Database Version 1.04 Date Printed: 10-10-2000 S ecification Pa e 2 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure.plan" which will eliminate the possibility of an illegal discharge, pollution, and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includesvegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed,to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these ------------ -- ---- ----------- --- ------ 446066 Database Version 1.04 Date Printed: 10-10-2000 Specification Page 3 metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of rive years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. --------------------------------------------------------------------------------------------------------------------------- 328892 Database Version 1.04 Date Printed: 10-07-2000 Specification Page 4 Crop Notes The following crop note applies to field(s): 1, 2 Fescue: Piedmont Adaptation: Well -adapted. In the Piedmont, tall fescue can be planted Aug. 20 to Oct. 10 (best) and Feb. 15 to Mar. 20. For pure -stand broadcast seedings use 20 to 30 lb/ac., for drilled use 15 to 20 lb/ac. seed. Use certified seed to avoid introducing weeds or annual ryegrass. Plant seed 0.25" to 0.5" deep for pure stands, 0.25" in mixture with clovers. Soil test for preplant and maintenance lime, phosphorus, and potassium recommendations. Apply 40 to 60 lb/ac nitrogen at planting for pure stands only. Do not apply N for mixtures with clovers but use proper'legume inoculation techniques. Apply 150 to 200 lb/ac. N to pure -stand fescue for hay production; reduce N rates by 25% for grazing. Apply N Feb. 1 to Mar. 20 and Aug. 20 to Sept. 30, with equal amounts,in each window. Refer to NCSU Technical Bulletin 305 Production and Utilization of Pastures and Forages in North Carolina for additional information or consult your regional agronomist or extension agent for assistance. ---------------------------------------------------------------------------- ----- ------------------------ 446066 Database Version 1A Date Printed: 10-10-2000 Crop Note Page I I. `��_ �/�.O ice' f �Wrn' - yro' ler _ l ,iPM��L .e e \. rL''., } ��1 'r'7.\Y3 7•., 'i i� r 't �• - 1 � r �� �•' •!� 5�._ _ ap ,�, �-" '.t� ,yrY"5.y. '�� '{_ }'.'+y ^ii � ��''* � s•-"{s�s� ��'''��k�:1x �;_ I. 1. ,,�• .�'�;�J. •.r,`"�•�` f `"�c st v• � i � r � '� �n�•'��F �� .� --".ir 3 nF �\ �,t, c `� a • tam✓ 7 �.d� � �� � • � t �r r� i "� � •g. $0jjrfiER�r�-^i. � ���' l i i�}v `r '-..,�.��r �i �•^� �T�• t��sv ez atsvas{a s. \ \�. N —98 -gip ;` •�.�T' rr ^ D � `�!'.� 1'� i� ��/• .,\� ��-.� {��� ��\" •4f+ � ' � 1�� �. wl `J \'�`.� aY�� - • J r' J tw' ,` x � ' 1J p � �aaaP � �.. �1 • "�b�f�� f I � •i r -., -_. fI \' PP\\�// //Ilo r ! r LJ�i /�/f j �re.'�� i%/ U f�� F �� • 1 � .. � _ r a�e'9.� I I. \�J L•� _� - •D9 '`/ / SV� � iJ �- J O If �r �, � `"""1 1 '', a \ —,� 4' I .� � �� . ':p �•.-� . I Val N . V�\ C •� � i� _r\ +'`\�� '�-! � � _�1\ '` r` 1' 'h° a�►aiti��` �_ p� / ! _ -_I _ G —�- / o fl l a� •���i r »� ..y. ..,;' f.. t . - - ��1\ 4/ rR. t/1fC'. �I \=:t •\ - �� `; ' .� 'JI ik\1. ` ".1 0 11� •i '1 \ p 40 too 0 ain .1 NO P—NiR Leftl W 1 0 H Ot WASTE, UTILIZATION PLAN Producer: Marvin Wall Location: 6911 Sandy Creek Church Road,Staley, NC 27355 Telephone: (910) 622-4811 Type Operation:. Farrow - to - Feeder Number of Animals: 100 (Design Capacity) The Waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special precautions, waste may be applied to land eroding at up 'to 10 tons per acre per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.021 i adopted by the Environmental Management Commission. 1 WASTE UTILIZATION PLAN Amount of Waste Produced Per Year (gallons, ft, tons, etc.) 100 animals x 0.14 ac-in waste/animal/year = 14.0 ac-in/ ear TOTAL AMOUNT OF WASTE: 380,156 gallons of waste/year Total Amount of Plan Available Nitrogen (PAN) Produced Per Year 1.66 lbs. PAN/100 gals x 380,156 gals/year = 631 lbs. PAN/year (PAN from N. C. Tech. Guide Std. 633) Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the.crop to be grown and surface application: Table l: ACRES OWNED BY PRODUCER Tract # Field # Soil Type Crop Lbs. N* Per Ac. Acres Lbs. N Utilized Month of Application 6118 1 ApB Fescue (RYE) 4.8 x 37.5 = 180 0.6 108 Sept. - Nov. Feb. - April 2 CcB Fescue 3.8 x 37.5 = 143 6.7 958 Sept. - Nov. Feb. - April yr d "This N is from animal waste only. If nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. N must be based on realistic yield expectation. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. 2 WASTE UTILIZATION PLAN Table 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowner must be attached) (Required only if operator does not own adequate land) (See Required Specification 2 ) Tract # Field # Soil Type Crop Lbs. N* Per Ac. Acres Lbs. N Utilized Month of Application * See Footnote for Table 1. TOTAL N/A TOTALS FROM ABOVE TABLES ACRES Lbs. N Utilized Table 1 7.3 1066 Table 2 0 0 TOTAL 7.3 1066 Amount of N Produced 631 Surplus or Deficit - 435 3 I WASTE UTILIZATION PLAN See attached map showing the fields to be used for the utilization of waste water. APPLICATION OF WASTE BY IRRIGATION Field No. Acres Soil Type Crop Maximum Applicat. Rate (In.IHr.) Maximum application amount per irrigation (Inches) 1 0.6 ApB Fescue 0.45 0.75. 2 6.7 CcB Fescue 0.40 0.75 THIS TABLE 19 NOT NEEDED IF WASTE IS NOT BEING APPLIED BY IRRIGATION, HOWEVER, A SIMILAR TABLE WILL BE NEEDED FOR DRY LITTER OR SLURRY. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 MONTHS. In no instance should the volume of waste being stored in your structure exceed EIevation 96.8 Call the local Natural Resources Conservation Service (formerly Soil Conservation Service) or Soil and Water Conservation District office after you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. NARRATIVE OF OPERATION: There are 16.9 acres established in fescue in fields 1 and 2 for this operation. Because of field shape, buffers, and irrigation system layout there is approximately 7.3 acres of effective coverage. This operation has a lagoon with 180 days of temporary storage. Effluent from the lagoon will be applied to the fescue by irrigation using a solid set system with Nelson F100 guns. The effective area of coverage of the irrigation system will utilize all the nutrients produced by this operation. Sludge will need to be removed from the system every 5-10 years. A waste analysis will need to run on this material prior to application and a waste utilization plan prepared for the sludge. Additional fields will probably be needed for proper utilization. 0 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to the assessment of civil penalties of $10,000 per day by the Division of Environmental Management for every day the discharge continues. 2. The Field Office must have documentation in the design folder that the producer either owns or has long term access to adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he shall provide NRCS with a copy of a written agreement (sample enclosed) with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application for the life expectancy of the production facility. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste may be applied to land that has a Resource Management System (RS) or an Alternative Conservation System (ACS). If an ACS is used the soil loss shall be no greater than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves the field. These filter strips will be in addition to "Buffers" required by DEM. [See FOTG Standard 393 - Filter Strips and Standard 390 (Interim) - Riparian Forest Buffers.] 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when the wind is blowing. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. [See "Weather and Climate in North Carolina" in the Technical Reference - Environment file for guidance.] G J I WASTE UTILIZATION PLAN REQUIRED SPECIFICATION (Continued) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control conditions conducive to odor or flies and provide uniformity of application. S. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall not be applied on actively growing crops in such a manner that no more than 20 to 25 percent of the leaf area is covered. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop on bare soil. 11. Animal waste shall not be applied closer than 25 feet to surface water. This distance may be reduced for waters that are not perennial provided adequate vegetative filter strips are present. [See Standard 393 - Filter Strips] 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of- ways. 15. Animal waste shall not be discharged into surface waters, drainageways or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist." Animal waste should not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. n WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS (Continued) 17. Lagoons and other uncovered waste containment structures must maintain a maximum operating level to provide adequate storage for a 25-year, 24-hour storm event in addition to the one (1) foot mandatory freeboard. 18. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). If needed, special vegetation shall be provided for these areas and shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 19.If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan " which will eliminate the possibility of an illegal discharge, pollution and erosion. 20. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 7 WASTE UTILIZATION PLAN WASTE UTILIZATION PLAN AGREEMENT NAME OF FARM: Athena Farms OWNER/MANAGER AGREEMENT I (we) understand and will follow and implement the specification and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environment Management (DEM) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface wasters of the state from a storm event less severe than the 25-year, 24 hour storm. The approved plan will be filled on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request. NAME OF FACILITY OWNER: Marvin Wall (Please print)Qj �/f /� Signature:_ i an- - � ai Date: I �Pe Name of Manager (If different from owner): same as above Signature: Date: Name of Technical Specialist: (Please Print) B. Barton Roberson Affiliation: USDA - NRCS Address (Agency): 241 Sunset Avenue Federal Building, Suite 105 Signature: te: 8 iNurKfz t.urVL[ nu LL L(rtit r- L tcrti&vr; a G I VLI.G A 1-Waste Management,.,..,-. Biological and Agricultural Engineering North Carolina State University LMSTOCK WASTE SAMPLING, ANALYSIS AND CALCULATION OF LAND APPLICATION RATES ,lames C. Barker* I. SAMPLE COLLECTION A. Semi -Solid Lot Manure L. Scraped directly from lot into spreader a. From loaded spreader, collect about 2 lbs of manure from different locations using nonmetallic collectors. ii. From storage a. Collect about 2 lbs of manure from under the surface crust avoiding bedding materials and using nonmetallic collectors. B. Liquid Manure Slurry i. Under -slotted -floor pit a. Extend a 1/2" nonmetallic conduit open on both ends into manure to pit floor. b. Seal upper end of conduit (e.g., by placing a thumb over and of conduit)' trapping manure that has entered lower end, remove and empty slurry into plastic bucket or nonmetallic container. c. Take subsamples from 5 or more locations or at least I quart. d. Mix and add about 3/4 pint to nonmetallic sample container. ii. Exterior storage basin or tank a. Make sure manure has been well mixed with a liquid manure chopper -agitator pump or propeller agitator. b. Take subsamples from about 5 pit locations, from agitator pump or from manure spreader and place in a plastic bucket. * Professor and Extension Specialist, Biological, and Agricultural Engineering Department, North Carolina State University, Raleigh, NC. _ '2 _ c. Mix and add 3/4 pint to a nonmetallic sample container. C. Lagoon Liquid is Collect about 3/4 pint of recycled lagoon liquid from inflow pipe to flush tanks in a nonmecallic sample container. ii. From lagoon a. Place a small bottle (1/2 pint or less)'on and of 10-15' pole. b. Extend bottle 10-15' away from bank edge. C. Brush away floating scum or debris. d. Submerge bottle within 1' of liquid surface. e. Empty intoa plastic bucket, repeat about 5 times around lagoon, mix, -and add 3/4 pint to nonmetallic sample container. D: Broiler or Turkey Littet i. House litter a. Visually inspect litter for areas of varying quality, e.g., areas around feeders and waterers, and estimate percent of floor surface in each area. b. Take about 5 litter subsamples at locations proportionate to item a: E.g., if 20% of litter of similar visual quality is around feeders and waterers, take 1 subsample there and the other 4 subsamples from remainder of floor surface. c. At each location, collect litter from a 6" by 6" area down to earth floor and place in a plastic bucket. d. After 5 subsamples have been added.to the bucket, mix, and add about 2-3 lbs litter to a nonmetallic sample container such as a 1-gallon freezer bag and seal. ii. From stockpile a. Take subsamples from about 5 locations at least 18" into pile. b. Mix, add 2-3 lbs to nonmetallic sample container and seal. It - 3 - II. SA21PLE PREPAR ON AND TRANSFER A. Place sample into an expandable container that can be sealed. Rinse residues from container with clean water but do not use disinfectants, soaps, or treat in any other way. B. Pack sample in ice, refrigerate, freeze, or transfer to lab quickly. C. Hand -delivery is most reliable way of sample transfer. D. If mailed, protect sample container with packing material such as newspaper, box or package with wrapping paper, and tape. E. Commercial sample containers and mailers are also available. Contacts: i. AFL Eastern Agricultural Lab, Inc, iii. Polyfo= Packers Corp. 7621 Whitepine Road 2320 S. Foster Avenue Richmond, VA 23237 Wheeling, IL 60090 Ph: (804)743-9401 Ph: (312)398-0110 ii. Fisher Scientific Co. iv. NASCO 3313 Winton Road 901 Janesville Avenue Raleigh, NC 27604 Fort Atkinson, WI 53538 Ph: (919)876-2351 Ph: (414)563-2446 F. Private analytical labs are available, but: sample analyses are costly. G. The NCDA provides this service for North Carolina residents. L. Address: North Carolina Department of Agriculture Agronomic Division Plant/Waste/Solution Advisory Section Blue Ridge Road Center P..O. Box 27647 Raleigh, NG 27611 Ph: (919)733-2655 Attn: Dr. Ray Campbell ii. Forward $4 along with the sample. iii. Include the following identification information with sample: a. Livestock species (dairy, swine, turkey, etc.) b. Livestock usage (swine -nursery, finishing; turkey -breeders, brooderhouse, grower, number flocks grown on litter; etc.) c. Waste type (dairy -lot scraped manure, liquid slurry; swine -pit slurry, lagoon liquid, sludge; broiler -house litter, stockpile iv. Routine analyses performed on all samples: N, P, R, Ca, Mg, Na, S, Fe, Mn, Zn, Cu, B v. Additional analyses performed upon request: DM, Mo, Cd, Ni, Pb RANDOLPH COUNTY SOIL AND WATER CONSERVATION DISTRICT EMERGENCY ACTION PLAN PROJECT/FARM: MARVIN WALL - ATHENA FARMS DATE: 1-8-98 • Contact the North Carolina Department of Environment, Health and Natural Resources - Division of Water Quality - Winston-Salem Regional Office at (910) 771-4600 if the problem occurs Monday through Friday between 8:00am and 5:00pm. If the problem occurs outside of those hours contact the State of North Carolina Department of Crime Control and Public Safety - Division of Emergency Management - Raleigh at 1-800-662-7956 or (919) 733-3942. Provide the following information: FACILITY NAME: Athena Farms LOCATION: 6911 Sandy Creek Church Rd.. off HWY. 49 N onto Wall Rd. REGISTRATION/PERMIT # 76-24 • If there is danger to human life, downstream residences, roads, etc. call 911 of the RANDOLPH County Sheriff's Department. • Begin lowering the liquid level in the pond by applying waste water to nearby irrigation fields if possible. • Contact a contractor to begin repair of the problem to minimize off -site damage (list the names and phone numbers of three below). NAME PHONE NUMBER 1 Robert Kidd 10(oZ7_—Zb09 2 Jerry and Richard Kivett 9z2 — Z 832- 3 George Staley (910) 685-9439 • Contact the RANDOLPH Soil and Water Conservation District at (336) 318-6490. • Contact the technical specialist who certified the waste storage pond . If this specialist is no longer working or is not available, contact another technical specialist who has design approval such as the Area Engineer. NAME PHONE NUMBER B. Barton Roberson, DC (336) 318-6490 Jerry Pate, CET (704) 637-2400 Daphne Cartner, EIT (336) 771-4600 This plan will be implemented in the --vent chat wastes from your operation are leaking, overflowing. or running off site. You should not wait until wastes reach surface waters or leave your property to consider chat you have a problem. You should make every effort to ensure chat this does not happen. This plan should be posted in an accessible location for all employees ac the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation. this may or may' noc be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow -possible solution are: a. Add soil to berm to increase elevation of dam. b. Pump wastes co fields at an acceptable race. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B: Runoff from waste application field -actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C: Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D: Leakage from flush systems. houses. solid separacors-action include: a. Stoo recycle pumo. b. Stop irrigation puMp. c. -N-lake sure no sicnon cczurs. d. Stoo all flows in the house. bush systems. or solid se-ourators. e. Repair all leaks prior to restarting pumps. E: Leakat_e from base or side:vall of lagoon. Often this is seepage as opposed to flowing leaks- possible action: a. Dig a small sump or ditch away from the embankment co ca.cch ail seepage. put in a submersible pump. and pump back to lagoon. b. It holes are caused by burrowing animals. trap or remove animals and flil holes and compact with a clay c�!pe soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. ?. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Anv damage noted. such as employee injury, fish hills. or property damage? d. Did the spill leave the property'? e. Does the spill have the potencL to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off of the property)'? h. How much reached surface waters? i I Insect Control Checklist for Animal Operations Suur-ce Cause MIS lu Control IIlSCOS Site Specific Practices Liquid Systcuts Flush (;utters + Accumulation of solids ffr tallish systcin is designed and operated snfficienlly to remove accumulaled solids From gutters as designed. EV'Remove bridging of acculrtulallcd solids at discharge Lnguons and Pits Cl listed Solids 0 Mithilaill IagUons, SCltfillg baSillS and 1NIS tvhC1•C pest brCCdiug is apparcnl to IllininliZO the r .y r i crusting of solids to n depth or no more thnn 6 - 3 illClICS over more than 30% of stlrf,•icc. Excessive Vegetative Decaying vegetation © Maintain vegetalive control along banks of Growth lagoons and olher impoundments to prevent accumulation ofdecnying vegetative umalter along %valel's edge on iinpoundmmit's perimeter. Dry Systems Feeders • FUCLI Spilhige Gr Design, operate and ulailllain fccd sySIClns (e.g., bunkers and h011g11s) to nlirlilnizC IIIC accumulattiott of decaying was ff Oman up spillage on a rotidtic basis (e.g., 7 - 10' diy interval during summer; 15-30 day interval during whaler). Feed Storage • ACCti11tt11,16011S of fccd residues kZ RCdnce 111UIStIIIC aCCUllmlalion tvit11111 and T: around inllnedialle perimeter of feed storage i areas by insuring drainage away from site alidlor providing adequate containment (e.g., covered bin for brewer's grain and similar high nloislure grain products). IFY" Inspect for and reinove or break tip accumulated • solids in filler strips around feed storage ns nceded. w w AA•11C - November 11. 1996, Page I Suurce Cause 1 All's lu Control Insects Site Specific Practices Animal I lidding Areas • Accumulatiuns Of alllmrll %V.ISICS l I_.11111matC low areas that tral] 11101sturc along ' and Iced wastage fences and other locations where waste aCCUmIdaICS and disturbance by animals is +- mininnll. 0 Maintain rence rows and litter strips around aninnal holding areas to minimize accuntttladutis or wastes (i.e., inspect fur and rclnuvc or break up nccumulaled solids -is uecdc(l). Dry Manure I landing Accunmlatiuns ul' aniuml wastes tk' lUmove spillage on a routine basis (e.g., 7 - 10 t �r 1� SysicllIS day interval during summer; 15-30 day interval during ►viracr) where manure is loaded For Irma aplllicMimi ur disposal. M' Iliovidefor adccluatc drainage around nu m e stockpiles. [V Inspect Im and remove or break up accuunllated wastes in filter strips around stockpiles and maturrc handling areas as needed. For 11101-C inrOMMOU11 CUntilct like Cooperative Exlcusiun Service, Uepal lmerll of Irnlomology, liox 7613, Ninth Carulima State University, Raleigh, NC, 27695-7613. AN•IIC - November 11. 1996, Page 2 Swine Farm Waste Management Odor Control Checklist Source Cause IINII's to Minimize Odor Sile Specific Practices l arnislcad Swim production 63- Vegelalive or wooded buffers; , 1 U Recommended best nianagemenl prnclices; . lit' 000d judglllCnl and C0111111Qn Scnse - Animal body SnrlaCeS • Dilly mallille-covcrcd allinials Ur Dry floors Pioorsmfilces • � • • Wet nr:nline-covered lluol:s � � 0 ��-�-7I IJ Slotted IloUIS; I li 11 ill i 111 � Waterers lucaled over slotted Ilours; 111 Q Feeders al high end ofsolid floors; Q' SCi'apc nnunlrc buildup fiUm floors; ❑ Underfloor venlilation for drying M:ulnrc COUCCllon pill Urine; IA Frcqucnt manure removal by flush, pit iecharge, + i'arlial microbial decumposilioll or scrape; ❑ Uncferflunr vcnlilalion VCntilatioll exhaust liens • Volmile gases; ❑ fail iimillteliance; Dust O I?ffrcient air nlovelncnt lrlduul- surlitccs Dust 9 Washdown between grotipS of allimal5; 0' reed additives; Cl I'CCIICI• covcrs; ❑ reed delivery downspout extenders tU feeder covcrs Plush larks Agitation of recycled lagoon (9 Plush lank covers, liquid while links arc f illilig 0 Extend rill lilies to scar bottom of tanks with anti -siphon vents 1' nSll :alleys • Agitation during wasLewaler ❑ Uodcrlloor flush with underfloor ventilation conveyance Pit recharge points Agitation of recycled lagoon Q Extend recharge lines to near bollom of pits liquid while pits arc filling with aoll-siphon vents Lill Millions t ,.• Agitation during sump thlik O Sump land; covers {.I ► '' Iillhig and drawdomi (inside drain eolIccliun • Agitation during tvastelvater l7 Box Covers • or junclion boxes Conveyance nh10C..- Illcivember 11. 1996, Page 3 -� i Sonrcc Cause Udor Site Specific PI-ncllceS End of drainpipes at a Agilalim [luring wastew.Mer FB, I --mend discharge. point of pipes underneath lagoolt convcyanee lagoon liquid level Lagoon surfaces 9 VUlalile gas emissions; 0" I'roper lagoon liquid capacity; • Biological mixing; 0 ` Correct lagoon startup procedures; • Agitation P" Minimum surfacc area-to-volunnc ratio; ❑ Minimum agitation when pumping; Cl Mechanical aeration; ❑ Proven biological additives 11-614alltlll Sprrllklez- I Ilgh plussmc ugihaliunt; Fier lrrigatc on dry clays with lithe or no wind; ' ,, 'F, �, l ,its. nuzzles Wind brill _ t;KMillinuun rccunnncndcd nlnclating pressure; 93" Pump intake ;near lagoon liquid surface; l Pump from second -stage lagoon Storage Iauk or basic Pillli;ll micnubial decomposition; surface a Mfxingwhile filling; • Agilatiuln +vllcn cunptyiing Cl Bolton] or midlevel loading; ❑ 'l'ank covers; ❑ Basin surface nlals of solids; ❑ Proven biological ndditivcs or oxidants Seining basil) sur face Partial ulicrobilnt decomposition; 9 Extemi drainpipe outicls uudca-lacnlll liquid • Mixing while filling; level; • Agitation when emptying Cl Remove sealed solids regularly Manure, slurry or sludge Agitation when spreading; ❑ Soil injection of slurry/sludges; spreader otnllcls . Vol,ntiie gas emissions R Wish residual manure from spreader aller use; Cl Proven biological additives or oxidants Uncovered manure, Volatile gas emissions While ❑ Soil injection ofslurry/sludges slurry or sludge on field drying ❑ Soil incorporation will1h) 48 Ila'S.; sm�faces l;g" Spread in thin uniform layers for rapid drying; ❑ Proven biological additives or oxidants Dead animals Carcass llecomposilioll El Proper disposition of carcasses 113cad animal disposal l , OKUSS dccumpositiuln 19 Complelc covering of carcasses in btllial pits; lads Gr Praper IOCi41io11/cons1ruction of disposal Ails Incinerators Inconlplcle combustion ❑ Sccondnry sl:lck burners AMOC - Nuvembcr 11, 1996, Page 4 Suurcc _ Cause IIAIPS lu Miiiialize 011or siie slI-C -Cl iic fradiccs�� _ I Lilt slaliuns • Agitadmi during sl nip lank 0 Sump tank Covers tilling and dvamluwn' . I nd ufdrairlpipes at 9 Agitation during Ivaste►vater fla' Extend discharge point of pipes underneath — - lagoon Conveyance Inguon liquid level • ' Lagoon sllrlal'Cs • volatile gas wilissiolls; (a Propel' higoorr liquid Capacity; • Biological I1lixirlb; Cr Con-cd lagoon sim,lup IMUCCIIIIrCS; • Agitation CU iilim11111 SIIfIBCC area-lo-vultime i'illiu' , O Minimum agitation while pumping; El Mechanical aclalion; h Cl Proven biological 1lddilives 11-rigatiUll sprinkler • high I)IC-,SIII'C agitation; a Irrigate oil dry days with little or no wind; T 1107ZICs • Wind drill gr Minimum recommended Operating procedure; I' Punip intake lie, lagoon liquid surface; Cr PUMI) From scamid-stage lagoon Dead birds • Carcass tImmilluslllonl 17 Praper dispusilion of carcasses Dead bird disposal pits • Carcass decomposilniil, GV COmplete cum-ing of carcasses III burial Ails; M Prupci Iocalion/mislruclion of disposal pits; fsd Disposal pil covers light filling 5taildhig miler nruund linprnper drainage; U Gradc alld laildscallc such lhal water drains facililies Microbial decomposition of away from facilities organic maller Mud tracked onto public i'oorly maintained access wads 54 Fari 1 access road maintenance roads From farm acccss Addiliurial In sari ; Available From Poukry Manure Mail-lgenlcnl ; 02UU 1t,ole/11M1' Packet NCSU, County Extension Center 1 Poultry Layer PrOdUCOUll I'aeilily Manure M-Inagcmcill: high Risc, Dcep Pit ; U;11AE 131-8'8 NCSU - UAL' Poullry Layer Production Facility Manure Management: Uodercage Hush - Lagoon Treatment ; CUAL• 130-88 NCSU - UAL- n ` L lgoon Design acid Managcnient for Livestock Mauure'frealment and Slur. ge ; LUAL• I U3-83 NCSU -UAL' CMibralion ofIvintture and Waslcwalcr Application Equipment ; EBA11- Fact Slice( NCSU -UAL' Proper Disposal of Dcnd 116tillry ; PS&_T Guide No. 19 NCSU - I'oullry Scierice Nuisance Concerns in Animal Maimic Managenteni: Odors and I -lies ; PROW, 1995 Conference Proceedings Florida Cooperative Extension AMOC - November 11. 1996, l'agc'7 �`.A. Mortality NYanauement Methods (theca: which method(s) are being implemented) Burial three feet beneath the surface of the around within 24 hours after knowledge of the death. The burial must be at least 300 feet from any flowing stream or public body of water. u Renderin2 at a rendering plant licensed under G.S. 106-16S.7 Li Complete incineration TZ In the case of dead poultry only, placing in a disposal pit of a size and design - approved by the Department of Agriculture Anv met -hod which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering. . human or animal health. (Written approval of the State Veterinarian must be attached) December 13, 1996 OCT 17 10?j UN,XTED STATES Natural County Agriculture Building DEPARTMENT OF Resources 403 Government Circle, Suite 4 AGRICULTURE Conservation Greenville, NC 27834 Service Phone: 919-752-2720 SUBJECT: 0200 Marvin Wall Date: October 14, 1997 Randolph County 100 Sows Farrow To Feeder To: B. Barton Roberson District Conservationist USDA -MRCS Federal Building 214 Sunset Avenue Room 105 Asherboro, N. C. 27203 I have done a detailed evaluation of Marvin Wall lagoon for 100 Sows Farrow To Feeder operation. The existing lagoon meets the requirements for capacity based on a 180 day pumping cycle with some minor dike maintenance. The lagoon was constructed several years ago without NRCS assistance. The following is a list of work that needs to be completed in order for a Technical Specialist to do a Technical Certification on this operation which is required by law to be done prior to December 31, 1997. ITEMS OF WORK 1: Maintain top of dikes to elevation 98.3 feet with a top width of 10 to 12 feet and a outside slope of 2.5 to 1 or flatter. The dikes will need to be raised approximately 0.3 of a foot. The maintained dike should encompass both the lagoon and the small pump pond. No emergency spillway will be needed for this lagoon. 2: The Junction box between the swine house and lagoon has wooden walls. Replace the wooden walls with concrete block to a elevation that will prevent surface water from entering. See site map for location. 3: Install a 6 inch PVC pipe to connect the pump pond and lagoon. This pipe will need to be installed at elevation 95.1 feet. See site map for location. 4: Maintain waterways or diversions between the swine house and lagoon to prevent surface water from entering the lagoon. See site map for details and location. �:. After dikes are maintained vegetate dikes and all disturbed areas according to NRCS specifications. 6: It will be necessary to fence all livestock off the embankment area to prevent erosion to the embankment. 7: Inspect buildings, flush tanks, pipes, etc. to make sure there are no leaks and repair according. 8: Develop Emergency Action Plan, swine odor control checklist, insect control checklist and mortality management methods form, completed by NRCS and landowner. Before this operation is 0200 certified be sure the lagoon markers have been set for pumping management. 9: Develop a Waste Utilization Plan to properly apply the waste at agronomic rates to a crop or pasture. This plan will be based on a 180 day pumping cycle. Be sure to use the areas Capability and Realistic Yields chart in developing this plan. See the typical section on the drawing sheet for management elevations. 10. There are some swine on the ground, if they fall under the 0200 guidance you will need to develop a plan for them based on the guidance for swine on dry lots. Copy of the guidance is attached. It is my understanding that this guidance may be revised very shortly. The maximum steady state live weight this operation will handle as described above is52,200 pounds. If you have questions or I can be of assistance in let me know. If necessary I will schedule time to plan with you and your staff along with the owner starting construction. O,a,.Z. M , L 6�1 Claude M. Long Civil Engineering Technician cc: Joy Sherrod any way please review this prior to I nIS DESIGN IS FOR A SINGLE STAGE LAuOON CLIENTS NAME __________________________> MARVIN WALL COUNTY NAME ________ _________________> RANDOLPH CO. NC TODAY'S DATE OCT. 14, 1997 DISTANCE TO NEAREST NONFARM RESIDENCE => 750 FEET NUMBER OF PIGS WEANLING TO FEEDER NUMBER OF PIGS FEEDER TO FINISH NUMBER OF SOWS FARROW TO WEANLING 0 NUMBER OF SOWS FARROW TO FEEDER =- -__> 100 NUMBER OF SOWS FARROW TO FINISH =___-=_> 0 DEGREE OF ODOR CONTROL ________________> 1 (minimum 1.0 cu. ft. per lb SSLW) 0 (maximum 3.0 cu. ft. per lb SSLW) NUMBER OF YEARS OF SLUDGE ACCUMULATION > 5 YEARS TOP LENGTH AT NORMAL WATER LEVEL =-____> 165.0 FEET TOP WIDTH AT NORMAL WATER LEVEL =_____=> 200.0 FEET NORMAL WATER LEVEL ELEVATION ====--====> 95.1 FEET SEASONAL HIGH WATER TABLE ELEVATION =__> 92.0 FEET LAGOON BOTTOM ELEVATION _______________> 89.1 FEET Depth of Permanent Water 6.0 feet (minimum depth without sludge = 6 feet) (minimum depth with sludge = 8 feet) SIDE SLOPES ___________________________> 2.5 :1 Permanent Volume Required 73,080 cubic feet Permanent Volume Provided 76,950 cubic feet ADDITIONAL DRAINAGE AREA IN SQUARE FEET> SQUARE FEET (i.e.. pumpout pond & other outside drainage area) LENGTH OF PUMPING CYCLE _______________> 180 DAYS GALLONS OF FRESH WATER ADDED DAILY =___> GALLONS EXCESS RAINFALL ABOVE EVAPORATION =____> 9.28 INCHES 25YR/24HR STORM RAINFALL ______________> 6.20 INCHES FREEBOARD ___ ________________________> 1.0 FEET ESTIMATED TOP OF DAM ELEVATION =======> 98.3 FEET Temporary Storage Volume Nee 39,909 cubic feet Temporary Storage Volume Pro 40,378 cubic feet Top of Dam Elevation 98.3 feet Inside Dimensions of Lagoon at Top of Dam: Leng 181.2 feet 116.2 feet ESTIMATED DEPTH TO PUMP 1.7 FEET Volume To Be Pumped = 29,030 cubic feet Volume for Est. Depth = 30,006 cubic feet Begin Pumping Elevation = 96.8 feet Stop Pumping Elevation = 95.1 feet Page 1 ThIS DESIGN IS FOR A SINGLE STAGE LAGOON 1. STEADY STATE LIVE WEIGHT 0 head weanling to feeder x 30 lbs. = 0 lbs 0 head feeder to finishing x 135 lbs. = 0 lbs 0 sows farrow to weanling x 433 lbs. 0 lbs 100 sows farrow to feeder x 522 lbs. 52,200 lbs 0 sows farrow to finish x 1417 lbs. = 0 lbs TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 52,200 lbs 2. SLUDGE ACCUMULATION Sludge accumulates at the rate of 0.080 cu. ft. per year per pound of STEADY STATE LIVE WEIGHT. Years of sludge accumulation in design? 5.0 Sludge Volume = SSLW *years of sludge accumulation * 0.08 Sludge Volume = 20,880. cubic feet 3. REQUIRED LIQUID VOLUME OF LAGOON Design lagoon for 1.0 cu. ft. per pound SSLW Total Volume = (SSLW * Design factor) + Sludge Volume Total Volume = 73,080 cubic feet 4. NORMAL LAGOON LIQUID LEVEL Maintain normal lagoon liquid level at elevation 95.1 feet Construct lagoon bottom to elevation 89.1 feet Lagoon size for normal lagoon liquid volume using prismodial formula: SS/END1 SS/END2 SS/SIDE 1 SS/SIDE2 DEPTH 2.5 2.5 2.5 2.5 6.0 AREA OF TOP LENGTH * WIDTH = 165.0 100.0 16,500 (AREA OF TOP) AREA OF BOTTOM Lb * Wb = 135.0 70.0 9,450 (AREA OF BOTTOM) AREA OF MIDSECTION Lm * Wm - 150.0 85.0 12,750 (AREA OF MIDSECTION) CU. YD. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM) * DEPTH/6 16,500 51,000 9,450 1.0 VOLUME OF LAGOON AT NORMAL LAGOON LIQUID LEVEL = 76,950 CU. FT. VOLUME NEEDED = 73,080 CU. FT. Page 2 7r lS DESIGN IS FOR A SINGLE STAGE LAuOON 5. DIKE THE SURFACE DIMENSIONS OF THE LAGOON AT NORMAL LIQUID LEVEL ARE: 165.0 FEET LONG BY 100.0 FEET WIDE Place spoil as a continuous dike to elevation 6. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width 181.2 116.2 Additional Drainage A TOTAL DA = Pumping cycle to be 21,055 square feet 0 square feet 21,055 square feet 180 days. 98.3 feet. 6A. Volume of waste produced Volume = 52,200 SSLW * 0.0101481 gallon/lb SSLW/ day * 180 days in the pumping cycle divided by 7.48 gallons per cubic foot. Volume = 12,748 cubic feet 6B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recycle the lagoon water are accounted for in 6A. Volume = 0 gallons/day 180 days in the pumping cycle divided by 7.48 gallons per cubic foot. Volume = 0 cubic feet 6C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by the largest amount Excess rainfall (difference) = 9.3 inches Volume = 9.3 inches * DA / 12 inches per foot. Volume = 16,283 cubic feet 6D. Volume of 25 year - 24 hour storm Volume = 6.2 inches * DA / 12 inches per foot. Volume = 10,879 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 6A. 12,748 cu. ft. 6B. 0 cu. ft. 6c. 16,283 cu. ft. 6D. 10,879 cu. ft. TOTAL TEMPORARY STORAGE: 39,909 CUBIC FEET Page 3 1raS DESIGN IS FOR A SINGLE STAGE LAuOON 7. DEPTH OF STORAGE REQUIRED (ABOVE NORMAL LIQUID ELEVATION OF LAGOON) VOLUME OF TEMPORARY STORAGE WHEN TOP OF DAM IS 98.3 FEET ELEVATION AREA OF BOTTOM = 16,500 sq. ft. AREA OF TOP = 19,593 sq. ft. AREA OF MIDSECTION = 18,015 sq. ft. VOLUME PROVIDED = 40,378 cubic feet THE INSIDE EDGE DIMENSIONS OF THE DAM AT ELEVATION 98.3 FT. ARE: 181.2 FEET BY 116.2 FEET. 8. SET BEGIN PUMPING ELEVATION STORAGE VOLUME TO BE PUMPED 6A. 12,748 cubic feet 6B. 0 cubic feet 6C. 16,283 cubic feet TOTAL VOLUME TO BE PUMPED: 29,030 cubic feet VOLUME AT ESTIMATED PUMPING DEPTH AREA OF BOTTOM = 16,500 sq. ft. AREA OF TOP = 18,825 sq. ft. AREA OF MID -SECTION = 17,644 sq. ft. VOLUME PROVIDED = 30,006 cubic feet DESIGNED BY: APPROVED BY: DATE: DATE: Page 4 • Producer: MARVIN WALL The purpose of this plan is to provide guidelines for carrying out the routine operation and maintenance work needed to keep this swine waste management system functioning as planned. Routine maintenance is considered to be normal good care of the system. Good maintenance adds to beauty, usefulness, and permanence. A. Maintenance The routine maintenance of the lagoon involves the following: 1. Maintenance of a vegetative cover on the embankment top and side slopes: Fescue is being established on these areas. Beginning in 1997 and each year thereafter, the embankment should be fertilized with 800 pounds of 10-10-10 per acre to maintain a vigorous stand. 2. Control of brush and trees on the embankment. This may be done by mowing, spraying, or chopping, or a combination of all three. This will need to be done at least once each year and possibly twice in years favorable to heavy growth of vegetation. Maintenance inspections of the lagoon should be made during the initial filling of the lagoon and at least monthly. Items to be checked should include, as a minimum, the following: 1. Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes a. separation of joints b. cracks or breaks C. accumulation of salts or minerals d. overall condition of pipes 2. Lagoon surface a. undesirable vegetative growth b. floating or lodged debris 3. Embankment a. settlement, cracking or "jug" holes b. side slope stability -- slumps or bulges c. wet or damp areas on the back slope d. erosion due to lack of vegetation or as a result of wave action e. rodent damage 1 9wl 4. Transfer Pump - recycling and irrigation pumps a. overall pump operation b. leaks C. loose fittings 5. Surface water diversion a. adequate vegetation b. diversion capacity C. ridge berm height B. Operation Your animal waste management facility was designed for a total of 100 Sows (Farrow to Feeder). The lagoon contains both permanent and temporary storage. The permanent storage is not to be pumped in order to ensure that anaerobic action will occur. The design storage includes permanent storage of one cubic foot per pound of steady state live weight. The temporary storage portion of the lagoon includes capacity for the volume of waste produced over 180 days, the amount of rainfall in a 25 year 24 hour storm event, and rainfall in excess of evaporation. Your facility is designed for 180 days of temporary storage; therefore, it will need to be pumped every six months. Begin pump -out of the lagoon when fluid level reaches elevation 96.8 feet as marked by permanent markers. Stop pump -out when the fluid level reaches elevation 95.1 feet. Pumping can be started or stopped at any time between these two elevations for operating convenience as site conditions permit, such as weather, soils, crop, and equipment in order to apply waste without runoff or leaching. The attached waste management plan must be followed. This plan recommends sampling and testing of waste (see Attachment B) before land application. The waste material should be analyzed before each application cycle to determine its nutrient content. A soil test of the area of application should be made annually to insure the waste is applied as reasonably and practically possible to recommended rates. Waste treatment lagoons must be precharged with a volume of water equal to one-half of the treatment volume before wastes are introduced. Precharging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. Pipes that are used for recycling effluent to use as flush water and irrigation intakes must be placed 18 inches below the surface and as far from the inlet pipes as possible in order to provide a cleaner effluent for flushing and to reduce odors when irrigating on land. when these pipes are placed through the embankment, they should be installed no more than two feet below top of dike and not in the highest section of fill. The pipe trench should be compacted with clay material. After five years the waste treatment lagoon must be checked for sludge accumulation annually. If sludge has encroached into the treatment volume, the sludge must be removed and applied at agronomic rates based on analysis of the sludge. Treatment volume must have a minimum of 4 feet of depth free of sludge at all times. In December 1992, the Environmental Management Commission (EMC) in North Carolina revised water quality regulations that address animal operations. These rules became effective on February 1, 1993 (15A NCAC 2H .0200). This animal operation shall be operated within the requirements of these rules and regulations.