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HomeMy WebLinkAbout290025_INSPECTIONS_201712310 1 0 Chandler, Rebecca D From: Chandler, Rebecca D Sent: Thursday, April 26, 2018 3:55 PM To: 'vanoakfarm@gmail.com' Subject: FW: Follow-up from phone call - new hog operation From: Chandler, Rebecca D Sent: Thursday, April 26, 2018 1.19 PM To:'danoakfarm@gmail.com' <danoakfarm@gmail.com> Subject: Follow-up from phone call - new hog operation Mr. Smith, After looking into your property and the files I have from the previous operations there, it looks as though the property only ever contained about 100 pigs. North Carolina Animal Feeding Operations permits swine facilities that contain 250 or more pigs. Any number less than that would not require a permit, but would rather be "deemed permitted," that is to say you would be responsible for operating according to the General Statue standards, but would not be required to. hold an animal waste management permit. In 2007, North Carolina permanently placed a moratorium on new and expanded swine farms using anaerobic waste lagoons. Any "new" permitted swine operation (more than 250 pigs) in the state is required by North Carolina General Statue and Administrative Code to meet five performance standards, which are typically considered "innovative" systems. Those performance standards can be found here. If the current houses don't meet the Siting Act, then the new houses may not be any closer than the existing houses. Siting Act Required setbacks for new construction of permitted facility: A swine house or a lagoon that is a component of a swine farm shall be located: (1) At least 1,500 feet from any occupied residence. (2) At least 2,500 feet from any school; hospital; church; outdoor recreational facility; national park; State Park, as defined in G.S. 113-44.9; historic property acquired by the State pursuant to G.S. 121-9 or listed in the North Carolina Register of Historic Places pursuant to G.S. 121-4.1; or child care center, as defined in G.S. 110-86, that is licensed under Article 7 of Chapter 110 of the General Statutes. (3) At least 500 feet from any property boundary. (4) At least 500 feet from any well supplying water to a public water system, as defined in G.S. 130A-313. There are a few key points that must be considered for renovation/reconstruction that are found in 106-806(b). They are: • It cannot result in an increase in the permitted steady state live weight (unless a new permit is issued subject to G.S. 143-215.101. and 15A NCAC 02T .1307-1308) • Renovations do not result in an increase in the capacity of the treatment system. • ` It,does not result in any portion of the constructed/renovated swine houses being located any closer to the building/property that is,the object of the siting requirement that the swine house currently fails to meet (if at all) .. This one is key..Make sure to check setbacks listed in G.S. 106-803 • Regardless of the original fo� nt, you cannot rebuild in the 100 year f0plain. —__J Feel free to contact me if you have any further questions. Thanks, Rebecca Chandler Environmental Specialist Division of Water Resources North Carolina Department of Environmental Quality Winston-Salem Regional Office 450 West Hanes Mill Road, Suite 300 Winston-Salem, NC 27105-7407 336-776-9705 office 336-354-2284 cell 336-776-9797 fax rebecca.chatidler@iacdenr.go. . ="'" "Nothing Cornpare.s.._-. ,.- Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties. W Animal Waste Storaue Pond and Lagoon Closure (Please type or print all information that does not require a signature) RECE3':; Report orm Winston -:• General Information: Re4lanatoYr,ca Name of Farm: I-rEzf Facility No:a� - 5 Owner(s) ivatne: Mailing Address: e- / Phone No:33s'- /6-9/9' Operation Description LremnininQ animals onivl: Cl Please check this box if there will be no animals on this farms after lagoon closure. If there will still be animals on the site after lagoon closure. please provide the following information on the animals that wiill remain. Operation Description: Type of Swine NO. of .Animals �:i Wean to Fecder J Feeder to Finish Z) Farrow to Wean Farrow to Feeder _ad Svc _i Farrow to Finish Type of Po+rltry D Laver .1 Pullets No. of Animals Type of Cattle Z) Dairy Z) Beef No. of Animals Otltrr Tti'pe of Liti�stack:� rVumoer of ,4nimnls: Will the farm maintain a number of aidmals greater than the 2H .0217 threshold? Yes 0 No Q9-- Will other lagoons be,in operation at this farm after this one closes? \\ ' Yes lJ No How many lagoons are left in use on this farm?: (Marne) rd' S jl of the Water Quality Section's staff in the Division of Water Quality's _ 4J."J46=3 Regional Office (see map on back) was contacted on rZ,,�laz- (date) for notification of the pending closure of this on or lagoon. This notification was at least 24 hours prior to the start of closure which began on r (date). I verify that the above information is correct and complete. I have followed a closure plan which meets all NRCS specifications and criteria. I realize that I will be subject to enforcement action per Article 21 of the North Carolina General Statutes if I fail to properly close out the lagoon. Name of Land Own (Please. Print):_ :n� _ Signature — Date: JE"' ,tW4.^�_ The facility has followed a closure plan which meets all requirements set forth in the MRCS Technical Guide Standard 993. The following items were completed by the owner and verified by me: all waste liquids and sludges have been removed and land applied at agronomic rate, all input pipes have been removed, all slopes have been stabilized as necessary, and vegetation established on all disturbed areas. Name of Technical Specialist (Please Print): lo*e-1 �.L•1� �_ _ Affiliation:_�D,4V lgjyj Address (Agencv): d r e- .27a.�'Z. Phone vo.:3s�' Z�ae7! Si —nature: � Date: ---Return eturn tint in 13 clays tot owtn7 cump[etiun or animal water storage pond or agoon c asure ta: N. C. Division Of Water Quality- Water Quality Section Compliance Group P.U. Box 29535 Raleigh. VC 27h?Fi-0-3- PLC- l Mav =. 1996 C u WASTE STORAGE POND CLOSURE PLAN NAME: Mr. Larry Smith 676 Helmstetler Rd Lexington, NC 27295 LOCATION: Helmstetler Rd. off of Tryo Rd. PHONE: 336-956-1646 MAY 7 ^ 2005 Reaionii, Office t TRACT # 1760 COUNTY Davidson LAT./LONG. 3 5 48' 18" 80 19' 42" Winston-Salem* Reg. Division of Water Quality Phone 336-771-4600 H.U. # 030401.3020010 Facility # N/A Plan prepared by: Lloyd Phillips Jr. District Resource Specialist Davidson S WCD 336-242-2076 NOTE: NATURAL RESOURCE CONSERVATION SERVICE OR DAVIDSON SOIL & WATER CONSERVATION DISTRICT PERSONNEL MUST BE ON SITE WHILE THE STORAGE POND/LAGOON IS BEING CLOSED OUT IN ORDER TO CERTIFY THE CLOSURE, GENERAL INFORMATION The waste storage lagoon was constructed in 1988 with design assistance from the Natural Resource Conservation Service and the Davidson Soil & Water Conservation District to contain and store animal waste from a 100 sow farrow to feeder operation. This facility was in operation until 2002, at which time the owner ceased production. The landowner has no plans to restock this operation. 2 • The facility has not received a Notice of Violation from the Division of Water Quality. Mr. Smith intends to have the dam breached upon completion of liquid and sludge being removed. The anticipated time of closure is summer of 2005. The waste applicator will be responsible for keeping records for volumes of liquid removed and for field application records on forms provided by the Davidson SWCD. The landowner is to notify Davidson SWCD or NRCS personnel at least 48 hours prior to commencement of closure. CLOSEOUT SPECIFICATIONS The closure of the waste storage lagoon will be completed in accordance with the standards and specifications outlined in the Closure of Waste Impoundments, (360) Section IV of the NRCS Field Office Technical Guide (FOTG). The waste storage pond will be agitated with a PTO driven chopper pump for sufficient time to create slurry from the sludge. At least two agitation locations will be required. The structure has a bottom that is located above the water table. The bottom should be capable of supporting earth-, moving equipment such as a track loader. Liquid is to be agitated well, before any pumping is to begin. Once material is agitated properly, pumping into liquid transfer tanks (honey wagons) will begin. Waste is to be Iand applied to designated fields in such a manner not to exceed the hydraulic loading capacity of the soil and the crop nitrogen requirements. After all liquids have been pumped out and side slopes washed down, pool bottoms are to be scraped to remove any existing sludge. This material is to be hauled to application fields in dump trucks and land applied with track loader or tractor and blade. Waste application must be made uniformly and the application rates and amounts described in the closure plan must not be exceeded. After sludge is removed embankment is to be breached a minimum of 10 feet wide at the bottom and side slopes graded to a 3:1 slope or flatter. No additional soil from off site areas is to be placed into pool areas. Grading will be done in such a manner that no surface waters are impounded. After grading is completed, all disturbed areas are to be seeded with tall fescue , fertilized, limed and mulched with the following materials and amounts: Tall fescue seed 60 lbs./acre 2 tons lime/acre 1,000 lbs. 10- 10- 1 0/acre 60 — 80 bales of straw/acre After grading is complete, certifying technical specialist will determine the acreage to be. seeded and total amount of materials required. REMOVAL OF INFLOW DEVICES No inflow devices exist. In the event that the landowner elects to convert waste storage pond to fresh water farm pond, MRCS standards and specifications for practice code 378 (pond) are to be adhered to. DESCRIPTION OF BUFFERS AND SETBACKS The custom waste applicator will be informed of all applicable setback distances and buffers to insure that water quality and closure procedures are properly followed. Technical specialist on site will review the closure plan with applicator and discuss locations of fields to receive animal waste. Waste applicator will be given a complete copy of the closure plan with field maps. Application maps will have perennial streams and fresh water impoundment's noted on the maps. Approximate property boundaries will also be shown on map to prevent waste from being applied too close to property lines. Setbacks and buffers distances are as follows: no closer than 25 feet from perennial waters or streams, 100 feet from wells, 200 feet from dwellings not associated with the farm. Waste is to be applied in such a manner not to reach property and public right-of- ways. VOLUMES TO BE REMOVED Refer to attached calculations on volumes on the respective waste storage pond. The volumes are based on site conditions at the time of closure plan development. The liquid level of the structures is subject to change based on climatic conditions. LAND APPLICATION OF ANIMAL WASTE The effluent will be land applied to nearby cropland fields that will be planted to soybeans. Waste must be applied in such a manner that no runoff of effluent occurs. Waste is not to be applied while it is raining or when soil conditions are saturated. Applying waste prior to predicted rainfall events is also to be avoided. Refer to waste analysis data sheets attached for nutrient concentrations and analysis. Land application data, fields, soil types, RYE and acres are contained in the attached data sheets. The Phosphorus Loss Assessment Tool (PLAT) has been applied to all fields to insure that phosphorus is not being over applied. Since application fields are maintained as established tall fescue, soil erosion is not expected to be a concern. 4 I AGREE TO CLOSE THE WASTE STORAGE POND ACCORDING TO THE ABOVE CLOSURE PLAN, WHICH MEETS THE USDA/NRCS STANDARDS & SPECIFICATIONS. I FURTHER UNDERSTAND THAT TECHNICAL STAFF OF THE DAVIDSON SWCD AND NC DIVISION OF WATER QUALITY MUST BE NOTIFIED 48 HOURS BEFORE CLOSURE ACTIVITIES ARE TO BEGIN. LANDOWNER: -124 DATE: PLAN PREPARED BY: TITLE:; DATE: t tZ3 U.S. DEPARTMENT OF AGRICULTURE SCS -CPA - 15 SOIL CONSERVATION SERVICE 2 -82 CONSERVATION PLAN MAP Owner 5;"+ Jk Operator.R ZA nr 3.. S.y County gV/{j-c3 _ State A16 Date . 4-//dS T_ Approximate acres Approximate scale / = v2o,0 Cooperating with QAVInSod .sd;/ 'Y'4�A%_ _ Conservation District Plan identification il.1P Photo number. Assisted by ZZ% ,:z 5 T _ USDA Soil Conservation Service Lagoon • 0 i .fir + T � • � i i 4 w WR Twi % ".." II • • VOLUME TO BE REMOVED Length (Top) Width (Top) Total Depth Side Slopes Liquid Depth (ft) Sludge Depth (ft) Freeboard (ft) Lagoon Dims. @ Liquid Level Lagoon Dims. @ Sludge Level Lagoon Dims. @ Bottom Length 225.00 195.00 190.00 Width 88.00 58.00 53.00 QuWc Feet Gaupns Liquid Depth 92430.00 691376.40 Sludge Depth 10685,83 79930.03 Total 103115.83 771306.43 WASTE ANALYSIS DATA Date of Analysis Nitrogen Concentration (Broadcast & Irrigation) Copper Concentration Zinc Concentration 0.01 ppm Copper Mixed Volume Concentration 0.02 ppm Zinc Mixed Volume Concentration Liquid Nitrogen (99ni) Conversion ' , '6 Factor lba. NIAc-In, 1.67 Availability Coeff• 0.50 PAN/Ac-ln 0.83 0.2266 Sludge 0.2266 0.00 0.46 0.00 p or1 •1 r1 • r •' 1 r •• .Liquid 7.36 0.2266 1.67 0.78 1.30 Sludge 0 0.2266 0.00 0.60 0.00 NEI tv TAT 'wool" 1 Qw? Ago I I LAND APPLICATION OF WASTE (COPPER) I Date of Last Tract # Soil Test Field # Waste Cu Applied (ppm) Application Amount (in.) Conversion Factor Cu Index Adjustment Soil Test Cu New Soil Cu Index Index &C' O'f2M-5 2191 0_470,1`{2005 2191 2 1 0.01 0.44 6.297 0.01 MIN1'11"116.01 0.01 2( 8v,_ 208.01 1 3 1 0.01 0.44 1 6.297 1 • • LAND APPLICATION OF WASTE (ZINC) Date of Last Soil Tract # Field # Waste Zn Applied Application Conversion Zn Index Soil Test Zn New Soil Test (ppm) Amount (in.) Factor Adjustment Index Zn Index 40 NCDA Agronomic Division 4300 Reedy Creek Road Raleigh, NC 27607-6465 (919) 733-2655 Report No: W06672 W Grower: Van Oak Farm Copies To: Phillips, Lloyd Yn. 676 Hemstetler Rd. Lexington. NC 27295 r�Sten�sZseOe Farm: 3/ 1/05 Davidson County Sample info. Laboratory Results (pa per million unless otherwise noted Sample ID. N P K Ca og S Fe Mn Zn Cu B Mo Cl C SMITLO Total 7.36 19.1 55.8 96.6 25.3 8.95 1.71 0.17 0.77 0.08 0.21 IN -N Waste Code: -NH4 ALS -NO3 Na Ni Cd Pb Al Se Li PH SS C:N DM% CCE% ALE K al 32.3 6.63 Description: OR-N Swine Lagoon Li . Urea Recommendations: Nutrients Available for First Crop lbs11000 gallons Other Elements lbs11000 allons Application Method N P205 K20 Ca Mg S Fe Mn Zn CU B Mo Cl Na Ni Cd Pb Al Se Li Broadcast 0.03 0.25 0.45 0.56 0.15 0.05 0.01 T 0.01 T T _ 0.27 Soi I I ncorp 0.05 0.29 0.50 0.64 0.17 0.06 0.01 T 0.01 T T 0.27 the pH of the lagoon liquid is below the ideal range for bacterial action and waste treatment. Gradually adjust pH by adding 1 lb, of agricultural lime per 1000 cu. ft. of liquid remaining in the lagoon. Sample the lagoon monthly and continue to adjust pH until it is within the desired range of 7.0-8.0. Sam le Info. Laboratory Results (pa per million unless otherwise noted) Sample ID: N P K Ca Mg S Fe Mn Zn Cu B Mo Cl C SMITSL Total 22265 12310 2619 26061 3094 7773 11262 784 929 412 0.00 IN -N Waste Code: -NH4 ASS -NO3 Na Ni Cd Pb At Se Li pH SS C.•N DM% GCE% ALF tons 386 ' 9.25 Description: OR N Swine Lagoon Sludge I Urea Recommendations: Nutrients Available for First Crop lbs/ton (wet basis) Other Elements lbs/ton (wet basis) Application Method N P205 K20 Ca Mg S Fe Mn Zn Cu B Mo CI Na Ni Cd Pb Al Se Li Broadcast 1.9 3.7 0.47 3.4 0.40 1.0 1.5 0.10 0.12 0.05 0.00 0.07 Soil Incorp 2.5 4.2 0.52 3.9 0.46 1.2 1.7 0.12 0.14 0.06 0.00 0.07 NCANAT Version: 1.84 • PLAT Results For: Davidson 04/14/2005 Calendar Year: County: Producer Identifier: Tract Number: Field Number: Soil Series: Crop: minimum residue BMPs: Fertilizers: applications Soil Loss: Receiving Slope Distance Soil Test 0" - 4" WV Factor (DATABASE) Hydrologic Condition: PARTICULATE P = 5 SOLUBLE P = 0 LEACHATE P = 0 SOURCE P - 15 TOTAL, P RATING = 20 (LOW) INPUTS 9:21:45 AM • 2005 . Davidson Larry Smith 2191 3 DaB: Davidson loam, 2 to 8 percent slopes Soybeans (Full Season - Manured) : Conservation Tillage - Vegetative Buffer Width = 10 ft. Swine -Lagoon sludge Yearly Applied Amount: 8.2 1000 gal Lb P205: 49.67 lb Application Method: All other surface 5 t/.ac/yr 10-19 ft 20 1.1 GOOD OUTPUTS NCANAT Version: 1.84 PLAT Results For: Davidson 04/14/2005 Calendar Year: County: Producer Identifier: .Tract Number: Field Number: Soil Series: Crop: minimum residue BMPs: Fertilizers: applications .Soil Loss: Receiving Slope Distance Soil Test 0" - 4" WV_Factor (DATABASE) hydrologic -Condition: PARTICULATE P = 3 SOLUBLE P = 0 LEACHATE P = 0 SOURCE P = 12 TOTAL P RATING = 15 (LOW) INPUTS 01W.SirL•ilui 2005 Davidson Larry Smith 2191 2 CcB: Cecil sandy loam, 2 to 8 percent slopes Soybeans (Full Season - Manured) : Conservation Tillage Vegetative Buffer Width = 10 ft. Swine -Lagoon sludge Yearly Applied Amount: 8.2 1000 gal Lb P205: 49.67 lb Application Method: All other surface 7 t/ac/yr 0-9 ft 14 1.2 GOOD OUTPUTS NCDA Agronomic Division 4300 Reedy Creek Road Raleigh, NC 27607-6465 (919) 733-2655 Report No: 31052 Grower.- Smith, Larry Copies to: County Extension Director '• • _y � S 67fi Helmstet! r Rd e Lexington, NC 27295 Farm: VAN OAK FARM 411105 SERVING N.C. CITIZENS FOR OVER 50 YEARS Davidson County Agronomist Comments: A 3. $ Field Information Applied Lime Recommendations Samp a Last Crop Mo Yr T A Crop or Year Lime N WS W Mg Cu Zn B Mn See Note 01 1st Crop: Soybeans 0, 0 80-100 0 0 0 0 pH$ II 3 i 2nd Crop: Test Results Soil Class HM% WN CEC BS% Ac pH P-1 K-1 Ca% Mg% Mn-1 Mn-Al (1)Mn-AI (2) Zn-1 Zn-AI Cu-1 S-1 SS-1 Na-N NIi-N Na MIN 0.51 1.03 11.7 95.0 0.6 6.7 20 195 60.0 26.0 1467 880 167 167 189 32 0.1 Field information pplied Lime Recommendations SampISN. Last Crop Mo Yr TIA Crop or Year Lime N W5 *0 Mg Cu Zn B Mn See Note 020 i 1st Crop: Soybeans 0 0 90-110 0 0 0 0 pH$ 3 2nd Crop: Test Results Soil Class HM% WN CEC BS% Ac pH P-1 K-1 Ca% Mg% Mn-1 WAI (1)WAI (2) Zn-1 Zn-Al Cu-1 S-1 SS-1 Na-N NH,-N Na MIN 0.41 1.03 14.7 96.0 0.6 6.8 16 178 63.0 21.0 1216 727 177 177 208 28 0.1 Field Information Applied Lime Recommendations Sample^ Last Crop Mo Yr T A Crop or Year Lime N P205 100 Mg Cu Zn B Mn See Note 03 1st Crop: Soybeans 0 0 80-100 0 0 0 0 pH$ 3 ' 2nd Crop: Test Results Soil Class HM% W/V CEC BS% Ac pH P-1 K-1 Ca% Mg% Mn-1 Mn-Al (1) Mn-Al (2) Zn-1 Zn-Al Cu-1 S-1 SS-1 NCB-N NHrN Na MIN 0.56 1.05 9.7 93.0 0.7 6.5 20 109 60.0 27.0 759 458 164 164 109 48 0.1 Field Information Applied Lime Recommendations Samp Last Crop Mo Yr T A Crop or Year Lime N P105 W Mg Cu Zn B Mn See Note 04 .3 1st Crop: Soybeans 0 0 90-110 0 0 0 0 pH$ 3 2nd Cro : Test Results Soil Class HM% WN GEC BS% Ac pH P-1 K-1 Ca% Mg% Mn-1 Mn-Al (1)Mn-Al (2) Zn-1 Zn-AI Cu-1 S-1 SS-1 Na-N N14-N Na MIN 0.76 1.05 9.5 93.0 0.7 6.6 16 192 58.0 25.0 1218 732 150 150 163 39 0.1 9 NCDA Agronomic Division 4300 Reedy Creek Road Raleigh, NC 27607-6465 (919) 733-2655 Grower: Smith, Larry Report No: 31052 P2 2 Field Information Applied Lime Recommendations Sample o. Last Crop Mo Yr T/A Crop or Year Lime N W5 ffi0 Mg Cu Zn B Mn See Note 05 1st Crop: Soybeans 0 0 100-120 0 0 0 0 0 3 2nd Crop: Test Results Soil Class HM% WN CEC BS% Ac pH P-1 K-1 Ca% Mg% Mn-1 Mn-Al (1) Mn-AI (2) Zn-1 Zn-AI Cu-1 S-1 SS-1 Na-N N1 h-N Na MIN 0.36 1.08 8.1 85.0 1.2 6.0 12 88 53.0 27.0 1071 653 127 127 71 55 0.1 Field Information lied Lime Recommendations Sample Last Crop Mo Yr T A Crop or Year Lime N W 5 1¢0 Mg Cu Zn B Mn See Note 06 1 st Crop: Soybeans 0 0 100-120 0 0 0 0 0 3 2nd Crop: Test Results Soil Class HM% WN CEC BS% Ac pH P-1 K-1 Ca% Mg% Mn-1 W AI (7)Mn-AI (2) Zn-1 Zn-Al Cu-1 S-1 SS-1 Ala -Al NHr-N Na MIN 0.46 1.04 9.7 92.0 0.8 6.4 14 130 56.0 29.0 631 383 233 233 116 58 0.1 Field Information lied Lime Recommendations Sample No. Last Crop Mo Yr T A Crop or Year Lime N WS 1¢0 Mg Cu Zn B Mn See Note 07 1st Crop: Soybeans 0 0 70-90 0-20 0 0 0 0 3 2nd Crop: Test Results Soil Class HM% WN CEC BS% Ac pH P-1 K-1 Ca% Mg% Mn-1 Mn-Al (1)Mn-Al (2) Zn-1 Zn-Al Cu-1 S-1 SS-1 Na-N Nf-b-N Na MIN 0.6 1.12 5.9 85.0 0.9 6.3 26 73 53.0 25.0 212 133 262 262 46 31 0.0 0 EXHIBIT A-8 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either -owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based'on soil type, - available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. a. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 --Filter Strip) S. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, It will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. Page: 8 • • EXHIBIT A-9 WASTE UTILIZATION PLAN r— REQUIRED SPECIFICATIONS i 10. Waste nutrients shall not be applied in fall or winter for spring. planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these sous should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from -facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. la. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharges directly inton water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees,.shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. Page: EXHIBIT A-10 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A.regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 21.'Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons.. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. waste shall be tested within Go days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when thes metals approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina requlations. Page: 10 ! r tr s Y v I' .! •; � ' t'ti is CALIBRA'nON OF MANURE SPREADERS Effective utilization of manure is not possible if you do not know how much is being spread over a given area. Calibration of your spreader is a simple and effective way of improving utilization of '.. nutrients in manure more effectively. Only by knowing the application rate of your spreader can you correctly apply manure to correspond to your crop needs and prevent water quality problems through ` the over application of animal manure. Applicators can apply rnanure, at varying rates and patterns: depending on fonvard tra','el and/or PTO speed, ;ear box settings, gate openings, operating pressures, spread widths and o,.•erlaps. Calibration defines the combination of settings and travel speed needed to apply manure, bedding or wastewater at a desired rate and to ensure uniform application. Spreader Capacity Liquid spreader capacities are normally rated by the manufacturer in gallons. Multiply by 0.0042 to get tons. Solid and semi -solid spreaders are rated by the manufacturer either in bushels or cubic feet (multiply bushels by 1.24 to get cubic feet). Most spreaders have two rating capacities: (1) struck or level full, and (2) heaped. Calibration of solid manure spreaders based on its capacity (volume) is difficult to estimate accurately because the density of solid and semi -solid manures are quite variable. Density is the weight of the manure per volume of manure ( pounds per cubic foot). Manure density varies depending on the type and amount of bedding used as well as its storage method. Therefore, if you estimate spreader application rates as the volume of the manure the spreader holds you are overlooking the fact that some manure weighs more than other manure. This can cause a significant error when calculating manure application rates. Since manures and litters have different densities, an on -farm test should be done. To determine the load (tons) of a manure spreader: I. Weigh an empty 5-gallon bucket. 2. Fill the bucket level full with the material to be spread. Do not pack the material in the bucket but ensure that it settles similar to a loaded spreader. 3. Weigh the bucket again. Subtract the empty bucket weight from this weight to calculate the weight of the contents. 4.. Multiply weight of contents by 1.5 to calculate pounds per cubic feet, density. DPLNIP—Marc: 17. 1997—?a,c 13 5. NNW* the manure densiN_by.the cubic feet capacity of the spreader and divide by 2000 to get the tons of material in a ipread& load. r Spreader Load (tons? `neigh[ of 5 gal manure x 1.5 x spreader capacity (ft 3000 Solid and Semi -Solid Manure Spreaders In order to calibrate a spreader for solid manure (20 percent or more solids), the following materials are needed: 1. Bucket 2. Plastic sheet, tarp or old bedsheet. An even size, 3 feet by 3 feet, 10 feet by 10 feet, or 12 feet by 12 feet, will make calculations easier... 3. Scales Calibration method. 1. Locate a large and reasonably smooth, flat area where manure can be applied. 2. Spread the plastic sheet, tarp or bed sheet smoothly and evenly on the ground. 3. FiIl the spreader with manure to the normal operating, level. Drive the spreader at the normal application speed toward the sheet spread on the ground, alloying the manure to begin leaving the spreader at an even, normal rate. 4. Drive over the sheet at the normal application speed and settings while continuing to apply manure. If a rear discharge spreader is used, three passes should be made: fast, drive directly over the center of the sheet, the other two on opposite sides of the center at the normal spreader spacing overlap. 5. Weigh the empty bucket and plastic sheet, tarp, or blanket. 6. Collect all manure spread on the sheet and place it into the bucket. 7. Weigh bucket and manure and subtract the weight of the empty bucket and ground sheet. This will give you the pounds of manure applied to the sheet. 3. Repeat zhe procedure three times to get a reliable average. 9. -Determine the average weight of the three manure anolications. `r Y IT Calculate the application rate usingVtiie ow ag fotni#i a�or Table"5- Application rate (tons/acre) - Ib manure collected x 21.78 sheet length ((t) x sheet width (ft) 11. Repeat the procedure at different speeds and/or spreader settings until the application rate is achieved. Y Example: What is the application rate (tons per acre) if you collect 8.5 pounds of manure on a 10-foot by 10-foot tarp during a calibration run? Application rate (tons/acre) d 3•5 lb manure x 21.73 1.85 tons/acre loft x loft ---- Table 5-3. Calibration of Solid Manure Spreaders Pounds of Manure Tons of Manure Applied/Acre Applied to Sheet Size of Ground Sheet 81x8. 10'x 10' 12'x 12' _1 -.,. 0.34 0.222 0.15 T 2 0.68 0.44 0.30 3 1.02 0.65 0.45 4 1.36 0.37 0.61 5 1.70 1.09 0.76 6 2.04 1.31 0.91 7 2.38 1.52 1.06 8 2.72 1.74 1.21 9 3.06 1.96 1.36 10 3.40 2.13 1.51 15 5.10 3.27 2.27 20 6.81 4.36 3.03 Many times it may be necessary to adjust the rate in which waste is applied from the wav it is normally spread. Changes in application rate dan easily be done by increasing or decreasing the speed in which the waste is being applied. in order to perform these calculations, the spreader load (tons), duration, of application (minutes), and the average width (feet) of a normal application needs to be known. The application rate and travel speed can be found using the following equations: Application rate (tons/acrc) = spreader load (tons) x 495 time (min) x width (ft) x travel speed (mph) Travel speed (mph) = spreader load (tons) x 495 time (min) x width (ft) x application rate ttonsiacre) DPL.%IP--`tarcI 17. 1997-Pa;c _0 � ,'h �.�i._:.::r�.+ .__._..._....._...,.�._.._._. _... .._ 1:4.r'•�.aa_,...-�wv�kw..s'.:�;ei,:.y,�w�+.«'i.;y�"'�4 3 - i -.�F,: '�-':.:i15'v y... J iON T!d s tls c3 s wi 5 , i 3 Example: _ ..._._ ... What speed should you run if you wish to apply4 tons of manure per acre with a 3-ton spreader? Your spreader application width is 20 feet and your spreader empties in 6 minutes. Travel speed (mph) = 3 tons x 495 = 3.1 mph 6 min x 30 ti x 4 tonstacre Spreader Pattern Uniformity To determine the uniformity of spread and the amount of overlap needed, place a line of small pans or trays equally spaced (2 to 4 feet) across the spreader path. The pans should be a minimum of 12 inches by 12 inches (or 15 inches in diameter), but no more than 24 inches by 24 inches; and 2 inches to 4 inches deep. Make one spreading pass directly over the center pan. Weigh the contents caught. in, each pan or pour the contents into equally sized glass cylinders or clear plastic tubes and compare the amount in each. The effective spread width can be found by locating the point on either side of the path center where manure contents caught in the containers is half of what it is in the center. The distance between these points is the effective spreader width. The outer fringes of the coverage area beyond these points should be overlapped on the next path to ensure a uniform rate over the entire field. "Flat -top," "pyramid," or "oval" patterns are most desirable and give the most uniform application. "I1," "W," "steeple," or "lopside" patterns are not satisfactory and one or more of the spreader adjustments should be made. ".h �.\`/,l rL flwlr 1w•rti tl wr\ w— ►�.\r \,\!' 1._.t r.v\i\-_1 r\� \r .E J""—/► /L r�♦L�\ \ �I \i �tr-w, t \!I /I_J {'.�y/1 "Lrl ..Ir � 1-/ rl�/tr+// ^!_V \t/\ 1 \I \tt/l�r�l// lr\ \\� ! � � \w ! i.J ♦r►\yr\ ♦ l/,"\'\11` /\!�r\I�/\ !\~1 /` \ -1/tom ♦�\!1 \/ /LI'Jtl \/l\-\i hl! `\ J\1\!r'\i'•I` Iw r\1/�/ wlr�r I /�I` �l,�,.1I�`/rl,{ '.!\t � \f!� ♦/AIL,.\J_.\11�\..1`\�! /Irk /,Ir J�t�j /\! 1 w;\.. j!` ►1ww1;I�h�`J\I/ `I r j !\/ /\�f/,tr,\1% �L r'� ►/\1\I ► / ! w !�' r ' ►- _1- rL 1 r\,,. \.. r\- \ .�. \`/ J\Ir `r=t+l"I!\!\/ \r 1+r1 rS/�/Ilr/� 1!_/,-r♦J� ;►{1�\�1;�/\J'r'I`II 1! 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Discharge rates and application SPREADER SYSTEM rates change over time as equipment gets older and components wear. For pump and haul application equipment, application rates and patterns may vary depending on forward travel and/or PTO speed, gear box settings, gate openings, operating pressures, spread widths, and overlaps. Equipment should be calibrated on a regular basis to ensure proper appli- cation rates and uniformity. Calibration is a simple procedure involving col - letting and measuring the material being applied at several locations in the application area. Calibration helps ensure that nutrients from animal waste are applied efficiently and at proper rates. Pump and Haul Application Systems Liquid applicators and tank spreaders are an alterna- tive to irrigation systems for transporting and apply- ing liquid lagoon effluent, liquid manure slurries, and lagoon sludges. Proper location and design of'pump- ing and loading pads are necessary to protect equip- ment and operators and avoid damaging the lagoon dike or embankment. Care should be taken to mini- mize spills during loading and transport. Semi -solid (slurry) applicators can be calibrated by one of two methods: load -area method, and weight - area method (see AG-553-4). Liquid applicators are best calibrated by the load -area method. Load -Area Method To use the load -area method, you must know the spreader capacity. Spreader capacity is normally rated by the manufacturer and often is indicated on the application equipment. Liquid spreaders are normally rated in gallons while semi -solid spreaders are rated in either bushels or cubic feet. As the name implies, the load -area method involves applying a full load to a measured area. For ease of measurement, it is best to use a rectangular field pattern. For PTO -driven spreaders, application rate is dependent on ground speed so a uniform speed must be maintained throughout the swath length. Ground -driven applicators apply reasonably uniform rates independent of ground speed. Load -Area Method Calibration Procedure 1. Spread at least one full load of manure in a rectangular field pattern. 2. Measure the length and width of coverage. Do not include the outer fringe areas of the coverage which receive much lighter applications than the overlapped areas. 3. Multiply the length (feet) by the width (feet) and divide by 43,560 to determine the coverage area in acres. 4. Divide the weight or volume of load of manure in the spreader by the acres covered to determine the application rate in tons or gallons per acre. 5. If the application rate (Item 4) is not acceptable, repeat the procedure at different spreader settings, speeds, or both until the desired application rate (tons or gallons per acre) is achieved. LOAD -AREA METHOD SPREADER SYSTEM CALIBRATING LIQUID MANURE SPREADERS USING THE LOAD -AREA METHOD 1. Determine the capacity of the manure spreader, a. gallons 2. Spread at least one full load using the regular spreading patterns of the applicator. Trial Trial Trial b. Forward speed, gear, or throttle setting c. PTO speed or setting d. Spreader gate setting 3. Measure the area of spread. e. Spread area width ft f. Spread area length ft g. Spread area (e X f) ftz h. Spread area (g + 43,560) acre 4. Compute the manure application rate. L .Number of loads spread j. Capacity per load (a) gallons k. Total manure spread (I X j) gallons I. Application rate (k + h) gal/acre 5. Compute the nutrient application rate. m. Manure analysis. N Ibs/1000 gallons P205 Ibs/1000 gallons K20 Ibs/1000 gallons n. Application rate N Ibs/acre (I X manure P205 Ibs/acre analysis number + 1000) K20 Ibs/acre 6. If the application rate is not acceptable, repeat the procedure at different spreader settings, speeds (Item 2), or both, until the desired application rate is achieved, 0 • Phosphorus Loss Assessment Tool Completion Name of Facility:--srr,i 75+ _ Facility Number v;- q_- .2.5 Owner(s) Name:. ZIVrr4 s„ .; _ Phone No: 336— "F f6 /dX6 Mailing Address: G 76 /f:/_fit- rt Check the appropriate box below, and sign at the bottom: �o fields received a high or very high rating. ❑ Yes, the fields Iisted below received a high or very high rating: Field Number Size (Acres) Rating (Hgh or Very High) Please use as many additional attachment forms (PLAT-A-10-31-03) as needed for additional fields. By completing the above section and any additional attachments and by signing this form, the facility owner and Technical Specialist acknowledge all application fields were evaluated using the Phosphorus Loss Assessment Tool. All necessary calculations were completed to conduct the Assessment. A copy will be kept on site with the Certified Animal Waste Management Plan. Any future modifications must be approved by a technical specialist and filed with the Soil and Water Conservation District prior to implementation. Waste plans with fields having a high or very high rating will have to be modified to address phosphorus loss by the next permit cycle beginning July, 2007. jVr--� s �� Owner Name: � 0 ,G Owner Signature: 1 � i Technical Specialist Name: Technical Specialist Signature: %r, i��J// , Date: Affiliation: /1 V/y.s'a J��C1� Phone No: Submit this form to: Attn: Keith Larick Non -Discharge Compliance and Enforcement Unit NC Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 PLAT-12-11-03 1 State of North Carolis Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director Elizabeth Smith Elizabeth Smith 676 Helmstetler Rd Lexington NC 27295 Dear Elizabeth Smith: October 24,1997 RECEIVED N.C. Dept. of EHNR OCT 2 9 i997 Winston-Salem Subject: Removal of Registr t, '�gional office Facility Number 29-25 Davidson County This is to acknowledge receipt of your request that your facility no longer be registered as an animal waste management system per the terms of 15A NCAC 2H .0217. The information you provided us indicated that your operation's animal population does not exceed the number set forth by 15A NCAC 2H .0217, and therefore does not require registration for a certified animal waste management plan. Under 15A NCAC 2H .0217, your facility is deemed permitted if waste is properly managed and does not reach the surface waters of the state. Any system determined to have an adverse impact on water quality may be required to obtain a waste management plan or an individual permit. You are reminded that a discharge of wastes to the surface waters of the state will subject you to a civil penalty up to $10,000 per day. Should you decide to increase the number of animals housed at your facility beyond the threshold limits listed below, you will be required to obtain a certified animal waste management plan prior to stocking animals to that level. Threshold numbers of animals which require certified animal waste management plans are as follows: Swine 250 Confined Cattle 100 Horses 75 Sheep 1,000 Poula with a liquid waste system 30.000 If you have questions regarding this letter or the status of your operation please call Sue Homewood of our staff at (919) 733-5083 ext 502. .F cc: ' ston-3a1 V 10ter-_Quality_Regional.Office Da vt son oil an aa— e Cora e&vatioti'District Facility File Sincerely, A. Preston Howard, Jr., P.E. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper OPERATIONS BRANCH -- WO Fax:919-715-6048 .Jul 19 195 10:18 P.06/13 • SITE YLUTNI10N MVRD Agcat Ylsldng Sim , _-�r roc UtJ: /so�T �Y�QCs rhou#;0 ; ' -_2a 7J'_ .. 01r.ratox: emg- P o�D+ On She! RapMxrrtt:dvn. i'hnav; 7dV- Phystrd kdmv 7,7 Tync of f.T,er Uq2,' SWIM ✓ ]fioitcy � C�t�ia Dtsl&n Capocity; vQ ' Tye of 3nagccilt : Crlliss2d.....�. � Merl Circle Y�z or X�, >Doo the A: taW Wags Ligon Nva a .cnt frccbcrtd of i mot t IS ytrw $d hour Aorm want (��SQscuruetcTy ] Fcot k 7 foalw) Yd or 4Na Actual Frxf:oard:. 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