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HomeMy WebLinkAboutNC0063096_Compliance Evaluation Inspection_20190514ROY COOPER Governor MICHAEL S. REGAN Secretary LINDA CULPEPPER Director Seann Byrd Water Quality Director P.O. Box S Holly Springs, NC 27540 Dear Mr. Byrd: 01 awx NORTH CAROLINA Environmental Quality May 14, 2019 Subject: Compliance Evaluation Inspection n Town of Holly Springs; -Utley Creek Water Reclamation Facility NPDES Permit: NCO063096 Wake County On April 29, 2019 Erin Deck with the Raleigh Regional Office (RRO) of the Division of Water Resources (DWR) conducted a compliance evaluation inspection of the subject facility. The assistance of Mr. Terry Foster (ORC) and Katie Tresino, Laboratory Assistant, was greatly appreciated during the inspection. Observations during the inspection are summarized below, as well as an inspection checklist is attached for your records. The current permit was issued November 01, 2017 and expires July 31, 2021. The facility is permitted to discharge at a rate of 6.0 MGD and consists of: mechanical bar screens; cyclone screenings separator; vortex -type grit collector; influent pump station; three- oxidation ditches using Bardenpho 5 stage process for Biological Nutrient Removal, three secondary clarifiers, coagulation basin with chemical feed for total phosphorus removal; four banks of Hydrotech cloth; two UV disinfection Banks. Basinwide Information Management System (BIMS) classifies the facility as a Grade IV Wastewater Treatment Plant. Terry Foster is listed as the Operator in Charge (ORC) and Joseph Trimnal Jr, Casey Denton and Kai Vannoy are listed as back-up Operator in Charge (bORC), WW-IV certified. • Discharge Monitoring Report records for February, June and November of 2018 were reviewed and no discrepancies were noted. A cursory review of the laboratory noted all pH buffer stock was in date. The sample refrigerator, as well as the fecal and BOD incubators, were all found to be compliant with temperature requirements. D ,,A North Carolina Department of Environmental Quality 1 Division of Water Resources Raleigh Regional Office 3800 Barrett Drive I Raleigh, North Carolina 27609 _E "\ 919 7yl lJnn • At the time of the inspection one of three treatment trains was being utilized; two of the three secondary clarifiers were in operation; two of the four set of Hydrotech cloth disc filters were being used and only one of the two UV disinfection banks were in use. This was due to low flow. The plant was well maintained in regards to housekeeping, and all units and components in use were in working order. The facility discharges to Utley creek in the Cape Fear River basin. The effluent was clear and free from foam. No visible impacts were noted immediately downstream of the discharge point. You are reminded to contact this office of any situation that potentially threatens public health or the environment. Thank you for your cooperation during this inspection. if you have any questions please contact Erin Deck at (919) 791-4200 or via email Erin.DcckW ncdenr.uov. Sincerely, Rick Bolich LG, Regional Assistant Supervisor Water Quality Regional Operations Section Raleigh Regional Office Division of Water Resources, NCDEQ Attachment: Inspection Check list Cc: RRO:'SWP Files Central Files United States Environmental Proleas_n Agercy Form Approved, EPA Washington 0 C 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires8-31-98 Section A. National Data System Coding (i e. PCS) Transaction Code NPDES yrlmolday Inspection Type Inspector Fac Type 1 (ti l 2 Is 1 3 NCO063096 11 12 17 181,.1 19 I C I 201 I LJ U 19744/29 fJ !._[ Ll 21 6 Inspection Work Days Facility Setf-Monitonng Evaluation Rating 81 DA Reserved 67 70 LJ 71 I 1 72 LN 73 I 74 75_IL I_ I I I 80 Section B FacilityData Name and Location of Facility Inspected (For Industrial Users discharging to POTW also-nclude Entry Time/Dale permit Effective Data POTW name and NPDES Permit Number) 10 OOAM 19/04/29 17111/01 Holly Springs WVVfP 150 Treatment Plant Rd Exit TimelDate Permit Expiration Date Holly Springs NC 27540 12 OOPM 19/04129 21/07131 Names) of Onsite Representative(s)1Tides(s)lPhone and Fax Number(s) Other Facility Data pl Terry Ray FoslerIORC1919-577-10901 Name, Address of Responsible OfPciallTidelPhone and Fax Number Searin Byrd,PO Box 8 Holly Springs NC 27540/1919-577-315119195772280 Contacted No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit E Flow Measurement E Operations & Maintenance E Records/Reports Self -Monitoring Program N Sludge Handling Disposal N Facility Site Review N EftluentlReceiving Waters Laboratory Section D Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name($) and Signature($) of Inspector(s) Agen2y;7,ffice/Phone and Fax N,.mbers Date Erin M Deck RRO WO:.919-791.4200: Signature of Management A Revi er Agency;Office+Phone and Fax Numbers Dal EPA Form 3560-3 (Rev 9-94) Previous edibons are obsolete Page# NPCES yr moiday Inspectson Type 3 NC0063-96 11 12 192t4 9 17 18 I r I Section D' Summary of FindinglCommenls (Attach additional sheets of narrative and Checklists as necessary) Page# Permit: NCO063096 Owner - Facility: Holly Springs VNNTP Inspection Date: 0412912019 Inspection Type: Compliance Evaluation Permit (If the present permit expires in 6 months or less). Has the permittee submitted a new application? Is the facility as described in the permit? # Are there any special conditions for the permit? Is access to the plant site restricted to the general public? Is the inspector granted access to all areas for inspection? Comment: permit was issued in 11 /01/2017 and expires 07/31 /2021 Laboratory Are field parameters performed by certified personnel or laboratory? Are all other parameters(excluding field parameters) performed by a certified lab? # Is the facility using a contract lab? # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? Incubator (Fecal Coliform) set to 44.5 degrees Celsius+l- 0.2 degrees? Incubator (BOD) set to 20.0 degrees Celsius +1-1.0 degrees? Yes No NA NE ❑ ❑ M ❑ ❑ ❑ ❑ ❑ M ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ Yes No NA NE ❑ ❑ ❑ ■ ❑ ❑ ❑ ❑ ❑ ❑ ■ ❑ ❑ ❑ ❑ ❑ ❑ Comment: Lab cert # 37408- on site the analyze for TSS H conductivity, Fecal TDS BOD amonia Meritech Performs analysis on the remaining oerameters Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ❑ ❑ ❑ Is all required information readily ava4lable, complete and current? ❑ ❑ ❑ Are all records maintained for 3 years (lab, reg. required 5 years)? M ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? ❑ ❑ ❑ Is the chain -of -custody complete? ❑ ❑ ❑ Dales times and location of sampling Name of individual performing the sampl.ng Results of analysis and calibration Dates of analysis Name of person performing analyses Transported COCs Are DMRs complete do they include all permit parameters? 0❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? ❑ ❑ ❑ (If the facility rs = or > 5 MGD permitted flow) Do they operate 24.+7 with a certified operator ❑ ❑ ❑ on each shift? Page# 3 Owner - Facility_ HoilySpnngswwTP Permit NCO063096 Inspectlom Type: Compl ante Evaluation Inspection Date: 04129/2019 Yes No NA NE Record Kee in is the ORC visitation log available and current' ■ ❑ 1311 Is the ORC certified at grade equal to or higher than the facility classifcatian? certified at one grade less or greater than the Facility classificat:.cn'7 Is the backup operator Is a copy of the current NPCES permit available on site? ■ ❑ El ❑ Facility has copy of previous yeaes Annual Report on file for rev-ew? a lot of their records electronically. All were avalible for review. Comment: They,retain Yes No NA NE Operations & Maintenance ■ ❑ ❑ Cl Is the plant generally clean with acceptable housekeepmg'2 ■ ❑ ❑ ❑ Does the facility analyze process control parameters. for ex MLSS MCRT Settleable Solids. pH. ❑O, Sludge Judge, and other that are applicable? Comment: Yes No NA NE pump Station - Influent ■ ❑ ❑ ❑ Is the pump wet well free of bypass lines or structures? . ❑ ❑ ❑ Is the wet well free of excessive grease? ■ ❑ ❑ ❑ Are all pumps present? ■ ❑ ❑ ❑ Are all pumps operable? ■ ❑ ❑ ❑ Are float controls operable? ■ ❑ ❑ ❑ Is SCADA telemetry available and operational? ■ ❑ ❑ ❑ Is audible and visual alarm available and operational? Comment: Yes No NA NE Bar Screens Type of bar screen ❑ a.Manual b Mechanical ■ ❑ ❑ ❑ Are the bars adequately screening debris? ■ ❑ ❑ ❑ Is the screen free of excessive debris? ■ ❑ ❑ ❑ Is disposal of screening in compliance? ■ ❑ ❑ ❑ Is the unit in good condition? Comment: Page# 4 Permit: NC0063096 Owner • Facility: Holly Springs +MNiP Inspection Date: 04MO2019 Inspection Type: Compliance Evaluation Grit Removal Yes No NA NE Type of grit removal a.Manual ❑ b.Mechanical Is the grit free of excessive organic matter? 0 ❑ ❑ ❑ Is the grit free of excessive odor? 0 ❑ ❑ ❑ # Is disposal of grit in compliance? 0 ❑ ❑ ❑ Comment: Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? 0 ❑ ❑ ❑ Is the site free of excessive buildup of solids in center well of circular clarifier? 0 ❑ ❑ ❑ Are weirs level? ❑ ❑ ❑ Is the site free of we'r blockage? ❑ ❑ ❑ Is the site free of evidence of short-circuiting? ❑ ❑ ❑ Is scum removal adequate? ❑ ❑ ❑ Is the site free of excessive floating sludge? [] ❑ ❑ Is the drive unit operational? ❑ ❑ ❑ Is the return rate acceptable (low turbulence)? M ❑ ❑ ❑ Is the overflow clear of excessive solids/pin floc? N ❑ ❑ ❑ Is the sludge blanket level acceptable? (Approximately % of the sidewall depth) ❑ ❑ ❑ M Comment: Minor algal growth was noted. The viers are covered. Nutrient Removal Yes No NA NE # Is total nitrogen removal required? M❑ ❑ ❑ # Is total phosphorous removal required? 0 El ❑ ❑ Type Biological # Is chemical feed required to sustain process? ❑ M 130 Is nutrient removal process operating properly? 0 ❑ ❑ ❑ Comment: Disinfection - UV Yes No NA NE Are extra UV bulbs available on site? 0 ❑ ❑ ❑ Are UV bulbs clean? M ❑ ❑ ❑ Page# 5 owner -Facility: Holly Springs1NWTP Permit: NCO063096 Inspection Type: Compliance Evaluation inspection Date: 0412912019 Yes No NA NE Disinfection - UV Is UV intensity adequate? Is transmittance at or above designed level? Is there a backup system on site? Is effluent clear and free of solids? Comment: Yes No NA NE Flow Measurement - Effluent # is flow meter used for reporting? is now meter calibrated annually? Is the flow meter operational? (If units are separated) Does the chart recorder match the flow meter? Comment: Yes No NA NE Effluent Pipe Is right of way to the outfall properly maintained? Are the receiving water free of foam other than trace amounts and other debris? If effluent (diffuser pipes are required) are they operating properly? Comment: Yes No NA NE Effluent Sampling is composite sampling now proportional? is sample collected below all treatment units? Is proper volume collected? Is the tubing clean? El 11 # Is proper temperature set for sample storage (kept at less than or equal to 6 0 degrees Celsius)? is the facility sampling performed as required by the permit (frequency, sampling type representative)? Comment: Yes No NA NE Pum s-RAS-WAS Are pumps in place? Are pumps operational? Are there adequate spare parts and supplies on site? Page# 6 Permit: NC0063096 Inspection Dale: 04:2912019 Pumps-RAS-WAS Comment: Owner • Facility_ Holy Spnngs W WTP Inspection Type: Campiiance Evaluation Yes No NA NE Page#