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Home My WebLink AboutNCG500352_Compliance Evaluation Inspection_20190411 (2)ROY COOPER Governor MICHAEL S. REGAN Secretary LINDA CULPEPPER Director Dylan Shook Hanes Dye & Finishing Company PO Box 202 Winston Salem, NC 27102-0202 Subject Dear Mr. Shook: NORTH CAROLINA Environmental Quality April 11, 2019 RSC0,V,C. '' . DWR APR 23 2019 Y er Compliance Evaluation Inspection Report P®rin""'79 S c"es tion Certificate of Coverage NCG500352 under NPDES General Permit NCG500000 Hanes Dye and Finishing Company, Forsyth County On March 27, 2019, Paul DiMatteo of the Division of Water Resources (Division), Winston-Salem Regional Office met with you to conduct a Compliance Evaluation Inspection of the above referenced Certificate of Coverage. The inspection typically consists of a review of the permit and accompanying documentation to determine compliance with permit conditions and an on -site inspection of the wastewater facilitie. The enclosed inspection form notes the areas that were evaluated for the inspection, with notable findings outlines as follows. Unless conflicting information is discovered, semiannual monitoring should be conducted as required in Part 1.A(1) for air conditioner winterization activities which result in a discharge of chlorine -treated water to the roof drain system and eventually to Peter's Creek. Samples should be taken during a representative discharge event, before the water is commingled with any other waste or substances, such as storm water or surface water, and be analyzed by a certified laboratory. If there was no discharge during a semiannual period that should be documented and the records maintained. Please be advised that the Division may request to review documentation required to be kept by the Permit to determine compliance with its conditions at any time. If you should have any questions, please do not hesitate to contact Paul DiMatteo at (336) 776-9691 or our office at (336) 776-9800. Sincerely, �-,,u*:'Tm5cg4EA prrd by: ... Lon T. Snider, Assistant Regional Supervisor Water Quality Regional Operations Section Winston-Salem Regional Office Division of Water Resources, NCDEQ Enclosures — Inspection Report CC: WQS Winston-Salem Regional Office NPDES Unit Central Files D North Carolina Department of Environmental Quality I Division of Water Resources ��/p Winston-Salem Regional Office 1 450 Hanes Mill Road. Suite 300 1 Winston-Salem. North Carolina 27103 Npfi',N CA+O; iNn � 336.776.9800 United States Environmental Protection Agency Form Approved. y EPA Washington, D.C.20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) `Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 N 2 5 3 NCG500352 11 12 19/03/27 17 LJ 18 19 S 20 LI LJ LJ 211.1 1 1 1 1 I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I III f6 Inspection,Work Days Facility Self -Monitoring Evaluation Rating • B1 CA Reserved 72 LNJ 67 70 ,LJ 71 itJ 73 I 174 751 I I I I I 80 Section B: FacilityData Name and Location of Facility Inspected (For Industrial Users discharging tb POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES Permit Number) 09:OOAM 19/03/27 16/01/13 Hanes Dye & Finishing Company 600 NW Blvd' - Exit Time/Date Permit Expiration Date Winston Salem NC 27102 09:45AM 19/03/27 20/07/31 Name(s) of Onsite"Representative(s)fri0es(s)/Phone and Fax Number(s) Other Facility Data 1 Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Dylan Shook,PO Box 202 Winston Salem NC 271020202//828-502-3253/ No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Facility Site Review Effluent/Receiving Waters Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s)and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Docuslaned by: WSRO WQH336-776-9691/ Paul 'DiMatteoE 4/11/2019 i, F10C7C2E58B34D4... Signature of Management Q A Reviewe Doousigned by: Agency/Office/Phone and Fax Numbers Date L oti 'f SMdu 4/11/2019 EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page# 1 NPDES V., yr/mo/day Inspection Type (Cont.) 1 31 NCG500352 r`; I1 12 19/p3/27 17 $ I L` I -.,Section D: Summary of Finding/Comments (Attach additional) sheets of narrative and checklists as necessary) On Mach 25, 2019 I' met with Dylan Shook to inspect this facility. Mr. Shook explained that he took over as manager of these programs for the plant about a year ago.. Neither of us were entirely clear what discharge the permit• is meant to cover - I was not able to find records in our files. There seem to be 2 possibilities:"' '1.,(More likely)-fhere are large air conditioning units on top of the building that use pools of chlorine -treated water in the cooling process. The water in these units is static, except when winferizing they'may drain the water onto the roof, which would' follow the roof drains to stormwater outfalls aril then to Peter's Creek. 2. (Less likely) boilers are used in the manufacturing process. However, the discharge from these boilers enter.a:pretreatment unit and join the City of Winston Salem's collection system; it is covered ,under the City's'Pretreatment Program. advised W. Shook to complete the monitoring required under Part LA(l) for the air conditioner winterization. unless advised otherwise. Samples should be taken during a representative discharge event, before the water is commingled with any other waste or,substances, such as stormwater or surface water., Permit: Nta500352 Owner - Facility: Hanes Dye & Finishing Company Inspection Date:; 03/27/2019 Inspection Type: Compliance Evaluation Permit ' Yes No NA NE (If the present "permit expires in 6 months or less). Has the permittee submitted a new ❑ El❑ application?. Is the facility as•clescribed in the permit? ❑ ❑ ❑ # Are there any 'special conditions for the permit? �. ❑ M ❑ ❑ " Is •access to the plant site restricted to the general public?0 ❑ ❑ ❑ Is the irispector granted access to all areas for inspection? M ❑ ❑ ❑ Corrimerit Effluent'Pipe ,,.,, Yes No NA NE Is right of way to the'outfall properly maintained? ❑ ❑ N ❑ Are the re''ceiJirig water free of foam other than trace amounts and other debris? ❑ ❑ M ❑ If,effluerit (diffuser pipes are required) are they operating properly? ❑ ❑ ❑ Comment:'. Y' d 4 ' - ..4 ' Page# 3