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HomeMy WebLinkAboutNC0020567_Industrial User_20190221 Yadkin Valley Sewer Authority(YVSA) Control Authority PERMIT Industrial User Pretreatment Permit(IUP) To Discharge Wastewater Under the Industrial Pretreatment Program IWP002 429 IUP Number 40 CFR Category(if Applicable) In compliance with the provisions of North Carolina General Statute 143-215.1, any applicable federal categorical pretreatment regulations, all other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management • Commission, and the Control Authority Sewer Use Ordinance. The following Industry, hereafter referred to by name or as the permittee: Industry name,permittee: Weyerhaeuser NR Company RECEIVED/DENR/DWR Facility Located at Street Address 524 Pride Way FEB 21 2019 City Water Resources Elkin Permitting Section State,Zip North Carolina 28621 is hereby authorized to discharge wastewater from the facility located at the above listed address into the sanitary sewer collection system and the wastewater treatment facility of the Control Authority listed below: IUP Control Authority WWTP name: Yadkin Valley Sewer Authority(Authority) Elkin WWTP NPDES Number: NC0020567 W WTP Address: 211 Marion Road City,State,Zip Elkin,North Carolina 28621 in accordance with effluent limitations, monitoring requirements, and all other conditions set forth in Parts I, II, and III of this Industrial User Pretreatment Permit (IUP). Effective date, this permit and the authorization to discharge shall become effective on this date:. April 1, 2019 Expiration date,this permit and the authorization to discharge shall expire at midnight on this date: December 31, 2020 2-//41 Date signed YVS Industrial User Pretreatment Permit (IUP) PART I Specific Conditions IUP, PART I, OUTLINE: A.) IUP Basic Information B.) IUP Modification History C.) Authorization Statement D.) Description of Discharges E.) Schematic and Monitoring Locations F.) Effluent Limits & Monitoring Requirements G.) Definitions and Limit Page(s) notes A. IUP Basic Information: Receiving Control Authority&WWTP name: POTW NPDES#: Yadkin Valley Sewer Authority WWTP NC0020567 IUP Name: IUP Number: Weyerhaeuser NR Company IWP002 IUP Effective date: Pipe Numbers,list all regulated pipes: April 1, 2019 001 IUP Expiration date: IUP 40 CFR#(if applicable),or N/A: December 31, 2020 429 B. IUP History. A Complete Permit History is required): Effective Date Renewal or Description of changes over previous IUP. Modification April 1, 2019 Issuance 2 Industrial User Pretreatment Permit (IUP) PART I Specific Conditions C.) Authorization Statement: 1.) The Permittee is hereby authorized to discharge wastewater in accordance with the effluent limitations, monitoring requirements, and all other conditions set forth in this Industrial User Pretreatment Permit (IUP) into the sewer collection system and wastewater treatment facility of the Control Authority. 2.) The Permittee is hereby authorized to operate and discharge wastewater from the following treatment or pretreatment facilities: Chemical Treatment Process: Wastewater from the Wet Electrostatic Precipitation (WESP) system will be collected in a sump pit and pumped through a Side Hill Screen Filter system to remover larger particulate prior to collection in the surge tank. Solids from the Side Hill Screen Filter will be disposed of with the wood fiber solid waste and used for energy recovery. From the surge tank the water will be pumped to the Ring Clarifier. Solids from the Ring Clarifier will be transferred to the belt filter press. A flow of 125 gpm of supernatant will gravity flow to the T1000 lift tank (existing FRP Tank). The remaining flow of supernatant from the Ring Clarifier will be directed to the Clean Water Tank for reuse. From the T1000 lift tank the water will be pumped using the existing P1000 centrifugal pump to the Reaction Tank T1010. The pH will be adjusted to approximately 4.0 S.U. in T 1010. The water will gravity flow to Reaction Tank T1020. A chemical coagulant will be added to Reaction Tank T1020. The chemical concentration will be set by the operator. The feed rate will be proportional to the influent flow rate. The water will gravity flow from T1020 to lift tank T1030. The water will then be pumped to the Dissolved Air Flotation (DAF) system. A polymer solution and compressed air will be added to the wastewater prior to the DAF system. The solids generated by the DAF system will be pumped to the belt filter press for processing. The processes solids from the belt press will be used for energy recovery. The filtrate will be returned to the Clean Water Tank for reuse. The supernatant from_the DAF system will gravity flow to the T1040 lift tank. Pond makeup water may be added to the T1040 lift tank based upon the need for fresh water to the process. The water from T1040 will be pumped to the sand filters using pump P 1040. Water Filtration and Membrane Systems: The water pumped from the T1040 lift tank will flow through two of the three sand filter units. This will allow a sand filter unit to be in backwash or standby while two are in operation. The filtrate from the sand filters will be directed to the cooling system feed tank T1050 or can be directed to the Clean Water tank. The backwash from the sand filters will be directed to the RING CLARIFIER. Backwash of the sand filters will be controlled by the pressure differential of the sand filters in operation. The water will be pumped from the T1050 cooling system feed tank by the P1050 pump. The water will pass through two heat exchange systems and can be recirculated or directed to the IPRO feed tank T1060 based upon the water temperature existing the cooling system. The cooled water may be recycled if the effluent temperature does not meet the programmed 3 Industrial User Pretreatment Permit (IUP) PART I Specific Conditions value. Filtrate from the sand filters will be collected in a 10,000-gallon storage tank T1060. The water will be pumped from the T1060 tank to the cartridge filters using pump P1060. Microbiocide and antiscalant will be pumped into the water stream prior to the cartridge filters. The feed rate for the microbiocide and the antiscalant will be proportional based upon the feed flow rate. The water will flow from P 1060 to twin filter housings containing1 micron cartridge filters to the I-PRO system. The permeate from g g Y the I-PRO will flow to a 6,000-gallon tank T1090. The concentrate may be recycled or can be discharged to the 10,000 gallon concentrate holding tank T1110. Water will be pumped from the concentrate holding tank to be used for land application, fuel conditioning, or evaporation. The I-PRO permeate water will be pumped from the B-PRO feed tank (T1090) using pump P1090 through twin 0.5-micron cartridge filters. The operator may direct the B-PRO feed water to the Clean Water Tank or other use points. The water will flow from the cartridge filters to the B-PRO system. Concentrate from the B-PRO will be returned to the I-PRO for retreatment. The permeate from the B-PRO will flow to the 10,000 gallon tank T1100. From the T1100 storage tank the water will be pumped using P1100 to the following points: - Clean water tank for reuse - B-PRO system for flushing of membranes during shutdown - I-PRO system for flushing of membranes during shutdown - Clean In Place tank T1120 for cleaning of I-PRO membranes - Backwash of sand filters - Discharge to sanitary sewer - Recycled to BPRO Feed Tank When water is to be discharged to the Authority, further treatment will occur for cyanide. Once T1100 fills, the IPRO will shut down. Treated permeate from BPRO permeate tank T1100 will be recycled back to the BPRO feed tank (T1090) and will pass through the BPRO a second, and a third time for a total of three passes. After the third pass, 10ppm sodium Hypochlorite will be added to T1100, and water will be recirculated through the UV disinfection system until T1100 has turned over a minimum of three times. Once complete TI100 can be sent to the discharge tank and released to the Authority, and the IPRO and BPRO can return to normal operation until T1100 has filled again. The sanitary sewer discharge includes monitoring for turbidity, flow, temperature, and pH. If the water fails to meet the programmed limits for these parameters, it will be returned to the BPRO feed tank for retreatment until the out of specification parameter is acceptable for discharge. General System Information: Containment: All tanks, piping, and systems will be within the plant containment system. Leaks or overflows will be contained and will flow to the storage pond for treatment. Chemical storage tanks be double contained to prevent concentrated chemical spills. Chemical feed pumps will include containment to capture any minor leaks. 4 Industrial User Pretreatment Permit (IUP) PART I Specific Conditions Clean In Place (CIP): The CIP system for the I-PRO membranes will include a storage tank, chemical transfer pumps, and valves. The system will provide a method to clean membranes during off-shifts to maintain optimal system operation. Concentrates from the CIP system will be neutralized and transferred to the concentrate storage tank(T1110). 5 Industrial User Pretreatment Permit (IUP) PART I Specific Conditions \Yr4\FL3TI crr,:M•o.,..Wi•,:ST2.1r,_m:':o-sm-X-,..i.0 ig i PO i 1 CM t®a F � ilx�/ • 21 11 a ' -_a °i; 0 PI a.. ° id�.< ?_. as 's iii IS g 2'i s 19 r 2 A° ., F i a p e tt p5�eii i i iiiaii $- i LE FY.:!iEr. G 95 . F P ean $ 3 44 pa p yi �p�IaeB ;4 i l: i I I 5 Lz-> • ''.6g6 s2 E E INai i itt. f i p c's q 6 F 11 g . 'UMW .. . • e--. • tee,: ! 1 c i :9.F 2 s; .p .572 E m q H4O sg� ns q?�R f, 3 -` o 2. s 6 Industrial User Pretreatment Permit (IUP) PART I Specific Conditions 3.) The Permittee is hereby authorized to, if required by the YVSA and after receiving Authorization to Construct (A to C) from the YVSA, construct and operate additional pretreatment units as needed to meet final effluent limitations. D.) Description of IUP Discharge(s): 1. Describe the discharge(s) from all regulated pipes. Pipe# 001 , Description of Discharge: Process wastewater. 7 Industrial User Pretreatment Permit(IUP) PART I Specific Conditions E.) Schematic and Monitoring Locations: wdi ill 11 � ai� 'AMA O.`GSVA 33 OI7p,..�,�1 L M/1 1 1n-- Sample Pipe 001 ' 36°15'18.9'N �; �e „ir A ICI 80°47'11.0"W o'' a 4 V a ig s A Mill !y 6 1 al x � � 1 Fa "i,.. 1/1; ; ; 4 it ft L',4*8 2 i I Y6 LI iad Yen to r uUp,u�Smma,snv 8 Receiving POTW name=>YVSA IU name=> Weyerhaeuser NR Company IUP, Part 1 Section F: Receiving POTW NPDES#_>NC0020567 IUP#=>IWP002 Effluent Limits and Monitoring Effective date for these Limits=> Pipe#=>001 Requirements Expiration date for these Limits=> 40 CFR#=>429 if not applicable put N/A The Permittee may discharge from this THE LIMITS ON THIS PAGE ARE,(Check one below): LIMITS for ENTIRE permit period => X specific Pipe number according to these INTERIM Limits for period# 1 => specific dates, effluent limits, and INTERIM Limits for period#2 => monitoring requirements FINAL Limits Page => X CONCENTRATION LIMITS MONITORING FREQUENCY SAMPLE RECOMMENDED COLLECTION LABORATORY METHOD DETECTION PARAMETERS Daily Max Units By Industry By POTW (C or G) LIMITS Flow 0.060 MGD Daily 1/6 Months Continuous BOD 250 mg/1 3/week 1/6 Months C 2.0 mg/1 COD Monitor mg/1 3/week 1/6 Months C 5.0 mg/1 TSS 250 mg/1 3/week 1/6 Months C 2.5 mg/1 TDS 500 mg/1 1/month 1/6 Months C Color(1) Monitor(50 future) ' PtCo 3/week 1/6 Months C 5 Ammonia Nitrogen 25.00 mg/1 3/week 1/6 Months C 0.1 mg/1 Total Phosphorus 8.00 mg/1 1/month 1/6 Months C 0.05 mg/1 Oil&Grease 100.00 mg/1 1/month 1/6 Months G 5 mg/1 Arsenic 0.003 mg/1 1/month 1/6 Months C 0.01 mg/1 Cadmium 0.003 mg/1 1/month 1/6 Months C 0.002 mg/1 Total Chromium 0.05 mg/1 1/month 1/6 Months C 0.005 mg/1 Copper 0.061 mg/1 1/month 1/6 Months C 0.002 mg/1 Cyanide 0.015 mg/1 1/month 1/6 Months C 0.004 mg/1 Lead 0.049 mg/1 1/month 1/6 Months C 0.01 mg/1 Mercury(2) 300 ng/1 1/month 1/6 Months C 1.0 ng/1 (1) See Part I,G.6. (2)Mercury sampling and analysis shall be conducted using techniques described in EPA Method 1631E. Continued on next page 9 IUP Part 1 Section F: Receiving POTW name=>YVSA IU name=>Weyerhaeuser NR Company Receiving POTW NPDES#=>NC0020567 IUP#=>IWP002 Effluent Limits and Monitoring Effective date for these Limits=> Pipe#=>001 Requirements Expiration date for these Limits=> 40 CFR#=>429 if not applicable put N/A The Permittee may discharge from this THE LIMITS ON THIS PAGE ARE,(Check one below): LIMITS for ENTIRE permit period => X specific Pipe number according to these INTERIM Limits for period# 1 => specific dates, effluent limits, and INTERIM Limits for period#2 => monitoring requirements FINAL Limits Page => X Continued from previous page CONCENTRATION LIMITS MONITORING FREQUENCY SAMPLE RECOMMENDED COLLECTION LABORATORY METHOD DETECTION PARAMETERS Daily Max Units By Industry By POTW (C OR G) LIMITS Nickel 0.021 mg/1 1/month 1/6 Months C 0.01 mg/1 Silver 0.005 mg/1 1/month 1/6 Months C 0.0025 mg/1 Zinc 0.175 mg/1 1/month 1/6 Months C 0.01 mg/1 pH 6.0 to 11.0 SU Every sample 1/6 Months G Temperature 40 Celsius Every sample 1/6 Months G 10 Industrial User Pretreatment Permit (IUP) PART I Specific Conditions G.) Definitions and Limit Page(s) notes: In addition to the definitions in the YVSA Sewer Use Ordinance the following definitions and requirements apply: 1. Composite Sample: Unless defined differently below, a composite sample for the monitoring requirements of this IUP, is defined as the automatic or manual collection of one grab sample of constant volume, not less than 100 ml, collected every hour during the entire discharge period on the sampling day. Sampling day shall be a typical production, and discharge day. 2. Discharge Monitoring Frequencies Daily Monitoring Frequency as specified in this IUP shall mean each day of discharge. 1/6 Month Monitoring Frequency as specified in the IUP shall mean a sampling event conducted during the period of January through June and July through December. 1/Month Monitoring Frequency as specified in the IUP shall mean a sampling event conducted once during each month of calendar year. 3/week Monitoring Frequency as specified in the IUP shall mean three (3) daily sampling events during the calendar week of Sunday through Saturday. 3. Grab Sample . Grab sample for the monitoring requirements of this IUP, is defined as a single "dip and take" sample collected at a representative point in the discharge stream. 4. Instantaneous measurement An Instantaneous measurement for the monitoring requirements of this IUP is defined as a single reading, observation, or measurement. 5. Continuous Flow Measurement Cont. (continuous), for the purpose of flow monitoring, is a measure of discharge flow from the facility which occurs without interruption throughout the operating hours of the facility. Flow shall be monitored continually except for the infrequent times when there may be no flow or for infrequent maintenance activities on the flow device. The permittee 11 Industrial User Pretreatment Permit (IUP) PART I Specific Conditions shall record the discharge flow meter totalizer reading each day to account for instances when the metering/SCADA system fails. 6. Color Monitoring Color monitoring is required to establish capability of Permittee's pretreatment system to prevent its discharge from interfering with Control Authority's future disinfection system at the receiving WWTP. Control Authority's future disinfection system is planned to be an ultraviolet (UV) light system. At such time as Control Authority notifies Permittee of its intentions to implement UV disinfection, an effluent limitation of 50 PtCo units shall begin to apply according to the following: 1. If Permittee's pretreatment system has consistently met this limit based on historical data from the required monitoring, then the limitation shall begin on the date that the Control Authority begins using UV disinfection; 2. If Permittee's pretreatment system has not consistently met this limit based on historical data from the required monitoring, then Permittee shall begin the process of adding and/or improving pretreatment measures in order to meet the color limit. The implementation shall proceed according to a schedule as follows: a. Within six (6) months of said notification from Control Authority, Permittee shall submit a request for an authorization-to-construct(ATC) permit based on plans and specifications of additional pretreatment equipment and processes, along with supporting laboratory data from full- scale or bench-scale testing demonstrating ability to reduce color to below 50 PtCo units. b. Within six (6) months of submission of said plans and specifications and data, construct pretreatment system additions or improvements. c. Regardless of the time taken to obtain an ATC and a to implement the pretreatment system improvements, the color limitation shall apply beginning 12 months after the Control Authority notifies Permittee of its intentions to implement UV disinfection, but not earlier than the date the Control Authority actually begins using UV disinfection. 12 Industrial User Pretreatment Permit (IUP) PART II General Conditions Outline of PART II, 1. Representative Sampling 16. Federal and/or State Laws 2. Reporting 17. Penalties 3. Test Procedures 18. Need to Halt or Reduce 4. Additional Monitoring by 19. Transferability Permittee 5. Duty to comply 20. Property Rights 6. Duty to Mitigate 21. Severability 7. Facilities Operation, Bypass 22. Modification, Revocation, Termination 8. Removed substances 23. Reapplication 9. Upset Conditions 24. Dilution Prohibition 10. Right of Entry 25. Reports of Changed Conditions 11. Availability of Records 26. Construction of pretreatment facilities 12. Duty to provide information 27. Reopener 13. Signatory Requirements 28. Categorical Reopener 14. Toxic Pollutants 29. General Prohibitive Standards 15. Civil and Criminal Liability 30. Reports of Potential Problems 1. Representative Sampling Samples and measurements taken as required herein shall be representative of the volume and nature of the monitored discharge. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to, and approval by, the permit issuing authority. 2. Reporting a.) Monitoring results obtained by the permittee shall be reported on forms specified by the YVSA, postmarked no later than the 20th day of the month following the month in which the samples were taken. If no discharge occurs during a reporting period(herein defined as each calendar month) in which a sampling event was to have occurred, a form with the phrase "no discharge" shall be submitted. Copies of these and all other reports required herein shall be submitted to the YVSA at the following address: YVSA Attn: Executive Director 500 NC Hwy 268 W Elkin, NC 28621 13 Industrial User Pretreatment Permit (IUP) PART II General Conditions b.) If the sampling performed by the permittee indicates a violation, the permittee shall notify the YVSA within the same business day of becoming aware of the violation. The permittee shall also repeat the sampling and analysis and submit the results of the repeat analysis to the YVSA within 30 days after becoming aware of the violation. 3. Test Procedures Test procedures for the analysis of pollutants shall be performed in accordance with the techniques prescribed in 40 CFR part 136 and amendments thereto unless specified otherwise in the monitoring conditions of this permit. 4. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s) designated herein more frequently than required by this permit, using approved analytical methods as specified above, the results of such monitoring shall be submitted to the YVSA. The YVSA may require more frequent monitoring or the monitoring of other pollutants not required in this permit by written notification. 5. Duty to Comply The permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the YVSA Sewer Use Ordinance and is grounds for possible enforcement action. 6. Duty to Mitigate - Prevention of Adverse Impact The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this permit which has a reasonable likelihood of adversely affecting human health, the POTW, the waters receiving the POTW's discharge, or the environment. 7. Facilities Operation, Bypass The permittee shall at all times maintain in good working order and operate as efficiently as possible, all control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. Bypass of treatment facilities is prohibited except when approved in advance by the YVSA. Bypass approval shall be given only when such bypass is in compliance with 40 CFR 403.17. 8. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in a manner such as to prevent any pollutants from such materials from entering the sewer system. The permittee is responsible for assuring its compliance with any requirements 14 Industrial User Pretreatment Permit (IUP) PART II General Conditions regarding the generation, treatment, storage, and/or disposal of"Hazardous waste" as defined under the Federal Resource Conservation and Recovery Act. 9. Upset Conditions An "upset" means an exceptional incident in which there is an unintentional and temporary noncompliance with the effluent limitations of this permit because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed or inadequate treatment facilities, lack of preventative maintenance, or careless or improper operations. An upset may constitute an affirmative defense for action brought for the noncompliance. The permittee has the burden of proof to provide evidence and demonstrate that none of the factors specifically listed above were responsible for the noncompliance. 10. Right of Entry The permittee shall allow the staff of the State of North Carolina Environment Quality, Division of Water Resources, the Regional Administrator of the Environmental Protection Agency, the YVSA, and/or their authorized representatives, upon the presentation of credentials: 1. To enter upon the permittee's premises where a real or potential discharge is located or in which records are required to be kept under the terms and conditions of this permit; and 2. At reasonable times to have access to and copy records required to be kept under the terms and conditions of this permit; to inspect any monitoring equipment or monitoring method required in this permit; and to sample any discharge of pollutants. 11. Availability of Records and Reports The permittee shall retain records of all monitoring information, including all calibration and maintenance records as well as copies of reports and information used to complete the application for this permit for at least five years. All records that pertain to matters that are subject to any type of enforcement action shall be retained and preserved by the permittee until all enforcement activities have concluded and all periods of limitation with respect to any and all appeals have expired. Except for data determined to be confidential under the Sewer Use Ordinance, all reports prepared in accordance with terms of this permit shall be available for • public inspection at the YVSA. As required by the Sewer Use Ordinance, effluent data shall not be considered confidential. 12. Duty to Provide Information 15 Industrial User Pretreatment Permit (IUP) PART II General Conditions The permittee shall furnish to the Executive Director or his/her designees, within a reasonable time, any information which the Executive Director, his/her designee, or the Division of Water Quality may request to determine whether cause exists for modifying,revoking and reissuing, or terminating this permit or to determine compliance with this permit. The permittee shall also furnish, upon request, copies of records required to be kept by this permit. 13. Signatory Requirements All reports or information submitted pursuant to the requirements of this permit must be signed and certified by the Authorized Representative as defined under the Sewer Use Ordinance. If the designation of an Authorized Representative is no longer accurate because a different individual or position has responsibility for the overall operation of the facility, or overall responsibility for environmental matters for the company, a new authorization satisfying the requirements of this section must be submitted to the YVSA prior to or together with any reports to be signed by an authorized representative. 14. Toxic Pollutants If a toxic effluent standard or prohibition (including any schedule of compliance specified in such effluent standard or prohibition) is established under Section 307(a) of the Federal Clean Water Act for a toxic pollutant which is present in the discharge and such standard or prohibition is more stringent than any limitation for such pollutant in this permit, this permit may be revised or modified in accordance with the toxic effluent standard or prohibition and the permittee so notified. 15. Civil and Criminal Liability Nothing in this permit shall be construed to relieve the permittee from civil or criminal penalties for noncompliance. 16. Federal and/or State Laws Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties established pursuant to any applicable Federal and/or State law or regulation. 17. Penalties The Sewer Use Ordinance of the YVSA provides that any person who violates a permit condition is subject to a civil penalty not to exceed $25,000 dollars per day of such violation. Under state law, (NCGS 143-215.6B), under certain circumstances it is a crime to violate terms, conditions, or requirements of pretreatment permits. It is a crime to knowingly make any false statement, representation, or certification in any record or other document submitted or required to be maintained under this permit, 16 Industrial User Pretreatment Permit (IUP) PART II General Conditions including monitoring reports or reports of compliance or noncompliance. These crimes are enforced at the prosecutorial discretion of the local District Attorney. 18. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity to maintain compliance with the conditions of the permit. 19. Transferability This permit shall not be reassigned or transferred or sold to a new owner, new user, different premises, or a new or changed operation without approval of the YVSA. 20. Property Rights This permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations. 21. Severability The provisions of this permit are severable and, if any provision of this permit or the application of any provision of this permit to any circumstance is held invalid, the application of such provision to other circumstances and the remainder of this permit shall not be affected thereby. 22. Permit Modification, Revocation, Termination This permit may be modified, revoked and reissued or terminated with cause in accordance to the requirements of the YVSA Sewer Use Ordinance and North Carolina General Statute or implementing regulations. 23. Re-Application for Permit Renewal The permittee is responsible for filing an application for reissuance of this permit at least 90 days prior to its expiration date. 24. Dilution Prohibition The permittee shall not increase the use of potable or process water or in any other way attempt to dilute the discharge as a partial or complete substitute for adequate treatment to achieve compliance with the limitations contained in this permit. 25. Reports of Changed Conditions The permittee shall give notice to the YVSA of any planned significant (±20%) changes to the permittee's operations or system which might alter the nature, quality, or volume of its wastewater at least 60 days before the change. The permittee shall not begin the changes until receiving written approval from the 17 Industrial User Pretreatment Permit (IUP) PART II General Conditions YVSA. Also see Part II, 30 below for additional reporting requirements for spill/slug issues. Significant changes may include but are not limited to: (a) increases or decreases to production; (b) increases in discharge of previously reported pollutants; (c) discharge of pollutants not previously reported to the YVSA; (d) new or changed product lines; or (e) new or changed manufacturing processes and/or chemicals 26. Construction No construction of pretreatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the YVSA and written approval and an Authorization to Construct(A to C)have been issued. 27. Reopener The permit shall be modified or, alternatively, revoked and reissued to comply with any applicable effluent standard or limitation for the control of any pollutant shown to contribute to toxicity of the WWTP effluent or any pollutant that is otherwise limited by the POTW discharge permit. The permit as modified or reissued under this paragraph may also contain any other requirements of State or Federal pretreatment regulations then applicable. 28. Categorical Reopener This permit shall be modified, or alternatively, revoked and reissued, to comply with any applicable effluent standard or limitation issued or approved under Sections 302(b)(2)(C) and (D), 304(b)(2), and 307(a)(2) of the Clean Water Act, if the effluent standard or limitation so issued or approved: 1.) contains different conditions or is otherwise more stringent than any effluent limitation in this permit; or 2.) controls any pollutant not limited in this permit. The permit as modified or reissued under this paragraph shall also contain any other requirements of the Act then applicable. 29. General Prohibitive Standards The permittee shall comply with the general prohibitive discharge standards in 40 CFR 403.5 (a) and(b) of the Federal pretreatment regulations. 30. Potential Problems The permittee shall provide protection from accidental and slug discharges of prohibited materials and other substances regulated by this permit. The permittee shall also notify the POTW immediately of any changes at its facility affecting the potential for spills and other accidental discharge, discharge of a non-routine, 18 Industrial User Pretreatment Permit (IUP) PART II General Conditions episodic nature, a non-customary batch discharge, or a slug load as defined in the Sewer Use Ordinance. Additionally, the permittee shall notify by telephone the YVSA immediately of all discharges that could cause problems to the POTW including any slug loadings as defined in the Sewer Use Ordinance. If the permittee experiences such a discharge, they shall inform the YVSA immediately upon the first awareness of the commencement of the discharge. Notification shall include location of the discharge, type of waste, concentration and volume if known and corrective actions taken by the permittee. A written follow-up report thereof shall be filed by the permittee within five (5) days, unless waived by the YVSA. 19 Industrial User Pretreatment Permit (IUP) PART III Special Conditions 1. Slug/Spill Control Measures The permittee shall provide protection from accidental and/or slug discharges of prohibited materials or other substances regulated by this permit. The permittee shall implement a written slug/spill control and countermeasure plan and provide the YVSA with an updated copy of the current Plan for review and approval within 90 days of the effective date of this permit. The Permittee shall submit an updated Slug/Spill Control Plan in accordance with SUO for any changes in operations, responsible persons, or additions to the facility. The SIU shall submit an updated Slug/Spill control plan for approval at least 90 days before planned changes take effect. Modifications to the controls/measures shall be approved by the YVSA 90 days prior to installation/implementation. If a control/measure must be taken out of service for maintenance or fails without incident, the YVSA shall be notified by telephone within the same business day. 2. Sludge Management Plan Ninety (90) days prior to the initial disposal of sludge generated by any pretreatment facility, the permittee shall submit a sludge management plan to the YVSA. 3. Flow Measurement Requirements The permittee shall maintain appropriate discharge flow measurement devices and methods consistent with approved scientific practices to ensure the accuracy and reliability of measurements of the volume of monitored discharges. Devices installed shall be a continuous recording flow meter capable of measuring flows with a maximum deviation of less than 10% from true discharge rates throughout the range of expected discharge volumes. The devices shall be installed, calibrated, and maintained to ensure accuracy. At the time of issuance of the permit, this method consists of a Signet 2536 Rotor-X Paddlewheel flow metering device. The meter shall be calibrated at least once a year. Modifications to the flow metering equipment shall be approved by the YVSA prior to installation. If a required flow measurement device fails, the YVSA shall be notified by telephone within the same business day. If the incident occurs outside of regular business hours, notification to YVSA must be telephoned within 48 hours. 4. Certified Laboratory Analysis Pollutant analysis shall be performed by a North Carolina Division of Water Quality Certified Laboratory that is certified in the analysis of the pollutant in wastewater. 20 Industrial User Pretreatment Permit (IUP) PART III Special Conditions 5. Certified Operator Pursuant to Chapter 90A-44 of North Carolina General Statutes, and upon classification of the facility by the Certification Commission, the permittee shall employ a certified wastewater pretreatment plant operator in responsible charge (ORC) of the wastewater treatment facilities. Such operator must hold a certification of the type and grade equivalent to, or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The permittee must also employ a certified backup operator of the appropriate type and grade to comply with the conditions of Title 15A, Chapter 8G. The ORC of the facility must visit the wastewater facility as required; must properly manage and document daily operation and maintenance of the facility; and must comply with all other conditions of Title 15A, Chapter 8G. The permittee shall submit a letter designating the operator in responsible charge to the Certification Commission or their designee within thirty days after facility classification. 21 IUP Synopsis A. IUP Basic Information Receiving POTW name: POTW NPDES#: Yadkin Valley Sewer Authority NC0021156 IUP name: IUP Number: Weyerhaeuser NR Company IWP002 IUP Effective date: Pipe Numbers,list all regulated pipes: April 1, 2019 001 IUP expiration date: IUP 40 CFR#,if applicable: December 31,2020 429 B. IUP Survey& Application form A copy of the Industrial User Wastewater Survey&Application Form is attached C. IU Inspection form A copy of an Industrial User Inspection Form is attached. D. RATIONALE FOR LIMITATIONS: As listed on the IUP Limits Page(s), PART I, Section F of the IUP. RATIONALE#1: Review of IU Monitoring Data, with no Over Allocation situation: The following pollutants were assigned numerical limits in this IUP based on a review of monitoring data (bench scale pilot testing) for the permittee. The pollutant concentrations were shown to be below Local Limits (Section 2.3 of the Control Authority's sewer use ordinance), therefore the IUP limits shall be equal to the Local Limits. BOD, TSS, Ammonia Nitrogen, Cadmium, Chromium, Copper, Nickel, TDS, Total Phosphorus, Oil & Grease, Arsenic, Cyanide, Lead, Mercury, Zinc, Silver 1 IUP Synopsis RATIONALE#2: Categorical Industrial Limits, with no Over Allocation situation: Were used (attach calculations) LWere not used X No pollutants were assigned numerical limits in this IUP based on the categorical regulations since none apply. RATIONALE #3: Other Rationale for Limitations: The following rationale was used for developing IUP Limits. Parameter Rationale Flow Based on requested amount from Permittee and capacity of collection system. pH Based on Sewer Use Ordinance Temperature Based on Sewer Use Ordinance Color (future limit) To prevent interference with future disinfection at WWTP using ultraviolet light 2