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Home My WebLink AboutNC0080586_Renewal Application_20190123 �V�SK A70, te,, ROY COOPER 4--,,,( jTS4l. ) ) Governor - r y MICHAEL S.REGAN ++"tea ; Secretory QUAM LINDA CULPEPPER NORTH CAROLINA Director Environmental Quality January 24, 2019 Jody Wall, General Manager Carolina Stalite Company Limited Partnership PO Box 1037 Salisbury, NC 28145-1037 Subject: Permit Renewal Application No. N00080586 Carolina Stalite Company Rowan County Dear Applicant: The Water Quality Permitting Section acknowledges the January 23, 2019 receipt of your permit renewal application and supporting documentation. Your application will be assigned to a permit writer within the Section's NPDES WW permitting branch. Per G.S. 150B-3 your current permit does not expire until permit decision on the application is made. Continuation of the current permit is contingent on timely and sufficient application for renewal of the current permit.The permit writer will contact you if additional information is required to complete your permit renewal. Please respond in a timely manner to requests for additional information necessary to allow a complete review of the application and renewal of the permit. Information regarding the status of your renewal application can be found online using the Department of Environmental Quality's Environmental Application Tracker at: https://dea.nc.gov/permits-regulations/permit-guidance/environmental-application-tracker If you have any additional questions about the permit, please contact the primary reviewer of the application using the links available within the Application Tracker. Sincerely, j(ril el I 0 tP-a cl Wren Thedford Administrative Assistant Water Quality Permitting Section ec: WQPS Laserfiche File w/application :�� North CaroLna Department of Environmental Quality I Division of Water Resources D El , }5 Mmr?svae Regional Office I,81D East Center Avenue,Suite301 I MororesvHe,North Carolina 28115 eyawesavra-..,.,rasPo 704-8+3-10 9 All Rocks Are NOT Created Equal... (\ 1-4 7// Ill NII ru STRUCTURAL LIGHTWEIGHT AGGREGATE January 15, 2019 DiDENR1DWR Wren Thedford NC DENR/DWQ/NPDES Unit FtECElvEJAN 2,3 2019 1617 Mail Service Center Water Resources Raleigh,North Carolina 27699-1617 permitting Section Subject: NPDES Permit NC0080586 Renewal Carolina Stalite Company Gold Hill Plant Rowan County Dear Mr. Thedford: Carolina Stalite Company(Stalite) is formally requesting renewal of our NPDES Permit NC0080586 for our facility in Gold Hill,North Carolina. The facility has remained unchanged during the past permit cycle. The average daily discharge for the past 12 months was 0.1690 MGD and this number is directly influenced by rain events. The Manager of Engineering Service, Tim Agner has signatory authority to sign the Sludge Management Plan and DMR forms. Please find enclosed the required permit renewal package and copies for your office to process our application. Should you have any question, or require any additional information please do not hesitate to contact Tim Agner at(704) 906-6037. Sincerely, 114g Jody Wall General Manager Carolina Stalite Company Enclosures PO Box 1037•Salisbury,NC 28145 • Toll Free 800.898.3772 • Local:704.637.1515 • Fax:704.642.1572 www stalite.com NPDES PERMIT APPLICATION - SHORT FO C- Minor Industrial Minor industrial, manufacturing and commercial facilities. Mail the complete application to: NC DEQ / Division of Water Resources / NPDES 1617 Mail Service Center, Raleigh, NC 27699-1617 NPDES Permit Number NC0080586 Please print or type. 1. Contact Information: RECEIVEDIDENR/DWR JAN 3 2019 Owner Name Water Resources Facility Name Carolina Stalite Company permitting Section Mailing Address P.O.Box 1037 City Salisbury State / Zip Code North Carolina, 28145 Telephone Number 704 279-2166 Fax Number 704279-7317 e-mail Address tagnen@stalite.com 2. Location of facility producing discharge: Check here if same as above ❑ Street Address or State Road 16815 Old Beatty Ford Road City Gold Hill State / Zip Code North Carolina 28071 County Rowan 3. Operator Information: Name of the firm, consultant or other entity that operates the facility. (Note that this is not referring to the Operator in Responsible Charge or ORC) Name Carolina Stalite Company Mailing Address P.O. Box 186 City Gold Hill State / Zip Code North Carolina 28071 Telephone Number 704 279-2166 Fax Number 704 279-7317 4. Ownership Status: Federal ❑ State ❑ Private 1. Public ❑ Page 1 of 5 C-MI 6/17 NPDES PERMIT APPLICATION - SHORT FORM C-Minor Industrial Minor industrial, manufacturing and commercial facilities. 5. Standard Industrial Classification(SIC) code(s): 3281 6. Number of employees: 135 T. Describe the treatment system List all installed waste treatment components with capacities, describe the processes that generate wastewaters. If the space provided is not sufficient attach a separate sheet of paper with the system description. Carolina Stalite Company (Stalite) operates a lightweight aggregate facility in Gold Hill North Carolina. Stalite uses a series of setting ponds to allow sedimentation to occur. These ponds receive all of the storm water. The average discharge over the past 12 months was 0.1690 MGD. Stalite's storm water flows through our settling ponds and out a single discharge. Water is taken from the ponds to provide the necessary water to operate the facility. Stalite's plant uses approximately 600,000 GPD. This water is recirculated to the settling ponds for reuse 8. Is facility covered under federal effluent limitation guidelines? No ® Yes ❑ If yes, specify the category? 9. Principal product(s) produced: Lightweight Aggregate Principal raw material(s) consumed: Crushed Slate Briefly describe the manufacturing process(es): Carolina Stalite Company (Stalite) produces lightweight aggregate at the facility in Gold Hill, North Carolina. Stalite receives the raw argillite slate from the quarry adjacent to the plant. The raw material is conveyed to seven rotary kilns were the material is expanded. The expanded material is cooled and then crushed and screened to a desired size, and shipped world wide. Page 2 of 5 C-MI 6/17 NPDES PERMIT APPLICATION - SHORT FORM C- Minor Industrial Minor industrial, manufacturing and commercial facilities. 10. Amount of principal product produced or raw material consumed (List specific amounts consumed and/or units of production over the last three years) Product Produced or Raw Material Product Produced or Raw Material Consumed Consumed (AVERAGE) (PEAK) per Day 2699 tons 4152 tons per Month 80,970 tons 124,560 tons per Year 825,894 tons 1,494,720 tons 11. Frequency of discharge: Continuous ;►1 Intermittent ❑ If intermittent: Days per week discharge occurs: Duration: 12. Types of wastewater discharged to surface waters only Discharge Flow (GALLONS PER DAY) Sanitary-monthly average Utility water, etc. - monthly average Process water- monthly average 432,000 gallons per month 14,400 gallons per day Stormwater-monthly average 563,910 gallons per month 18,797 gallons per day Other-monthly average Explain: Monthly Average 995,910 gallons per month 33,197 gallons per day total discharge (all types) 13. Number of separate discharge points: 1 Outfall Identification nuanber(s) 001_ 14. Name of receiving streams) (Provide a map showing the exact location of each outfall, including latitude and longitude): Unnamed tributary to long Creek in Yadkin Pee-Dee basin Page 3 of 5 CM 6/17 LW9I113 510t d •B;gmedssod gig;so;;unooas o;pa;q ggaaq sgm asgaso pug no •sa;s&urso;s;oudurg Bum gaggm punoa aq;Rpm,;og;uoo uF auroo 0; astega pug no smog pup;uaurdynba 2ugggos o;uo ggFsa;gur spgot pug sa iado mine gu joreo ammo pus no (•slunowo lnnua;od pun somas ulnidxa pun Iszl asnaki) pa2iugosFp aq Bgur ;gq;srgagnago Bug;sg7 'LT 61-08 ODU!N 617.L6S0£ (vvo) ureaoad;uaucum B-uoNT salO 6i L6S0£ (vv0) Qsd Mao ao uogoas) fflj so apaaQ 98S08000NI SLQdNT (vsxdiJ)sutdmnQ uea30 (dnvQs) oin 6t.L6S0£ (W0) SdVHS2N WHOM) a;sg/snopleZBH aagiunyg;guusad adLy saqurnN ;Pursed adBJ, :(algnaelddn iou fi auou 3paxla 10 slagwnu yuuad apinaudpun filddn 11n xoaga)suopso iddu so/pus s(geosdde uopanpsuoa 'summit fig;sgZ '9T (pasn st auuoreo j!) auuore01Bnptsag j oy (unsaid sz aTSBAt Briues 3I) uuo lo°'Maaa ns 17'8 8'8 Hd 0 aa.zlitaU V-17T 8'9Z (.ra;m ) anngsadmay 3 aai2au 6'8Z L.T E (iatutans) ainTgsaduaay, N Se eluoun y 'T/'11AI T0> 1'0> sPTtoS PapuadsnS WToL uogato oIUBa10 TBTO,L (Q00) puutuau uaaAx0 Teattaau0 (SQOg) Puutuau ua8Ax0 naauooig ;uausasnsgaw a uzaw urnurgxgpg 3® rUll Bgq;uoN BgggQ 'map;uangia fo wag£;sod ay;am-minims paao;luow iinua rJn3 s4arjaummday;Jof a7At0 algn;,all;a;al Iwoo pdnogs 1»aaaua a Supsanba a sam}su.iad •wnutpernu Fipvp so codas'pagoda.'si stsfigruo auo filuo�I •a5nlanv f11q uoui pun wnuaxmu filinp ylodal 'pa iodal sl sisllrnm auo now stow fj•pasn aq 11v11s 6undurns altsodwoo rnoy-tz sla;awvlvdJatpo go lof'saldums qw6 aq flviff Hd ptm ainguadwaj •pa;sq sra;autumd alp 1o•/'utup appOJd [salsggasgp pasodoid so mall sod]gigs;gang -et -safgggagj ggpaiaururoo pug 2ujsn;og;nugtu 'gggs}snpug scram ju;snpug 1OU W - 3 W IOd .11,2IOHS - NOLLVOIlddW LINIISEd SWIM NPDES PERMIT APPLICATION- SHORT FORM C- Minor Industrial Minor industrial, manufacturing and commercial facilities. 18. Is this facility located on Indian country? (check one) Yes ❑ No 0 2 19.Applicant Certification I certify that I am familiar with the information contained in the application and that to the best off my knowledge and belief such information is true, complete,and accurate. Jody Wall General Manager Printed name of Person Signing Title da �. �/ie I ( ) 019 Sire of Applicant Date North Carolina General Statute 143-215.6 (b)(2) provides that: Any person who knowingly makes any false statement representation, or certification in any application, record, report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than$25,000 or imprisonment not more than 5 years, or both, for a similar offense.) Page 5 of 5 C-MI 6/17 Carolina Stalite Company Rowan County NPDES Permit NC0080586 Supplemental Permit Information Sludge Management Plan Carolina Stalite does not produce sludge, but sedimentation occurs that is addressed as needed. Three concrete catch basins are cleared daily and this material is blended back with our product to recycle it. As the settling pond require they are dipped out and the material that is removed from the ponds is allowed to dry and then blended with material for reuse.