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HomeMy WebLinkAboutNC0020567_Industrial User_20190116 EXECUTIVE DIRECTOR Nicole Johnston aallkln CHAIRMAN J.L.Lowe,�J T SECRETARY VICE-CHAIRMAN Rheajean Benge t Wayne Moore TREASURER i BOARD OF DIRECTORS Wayne Moore tit Rheajean Benge ADMINISTRATIVE ASSISTANT ♦1+�,{♦ Anita Darnell Susan White ej�Aut11- Woody Faulk January 16, 2019 Ms. Deborah Gore PERCS Unit Supervisor RECEIVt®/pE�R/DW� Division of Water Resources Department of Environmental Quality JA N 2 3 2819 1617 Mail Service Center Raleigh, NC 27699-1617 Water Resources Permitting Section RE: Transmittal Letter for Revision of IUP No. IWP001 Dear Ms. Gore: Enclosed are two (2) copies of the revised PGW IUP (IWP001). Two modifications were made to the permit as shown in the IUP History on the second page of the permit. Please note that a certified copy of the permit was mailed to PGW on January 16, 2019 One modification was an increase in the annual average flow from 0.135 mgd to 0.150 mgd. The other was a change in the IUP expiration date from 3/6/20 to 3/6/21. The revisions will take effect January 20, 2019. Please contact me at (336) 835-9819 with any questions. Sincerely, Nicole Johnston Executive Director Enclosure: IUP#1WP001 Renewal cc: Gary Cannon—Plant Manager Will Fritz—Facilities Manager 500 NC Hwy 268 W - Elkin,NC 28621 Phone: 336-835-9819 - www.yvsa.org - Fax: 336-835-9840 EXECUTIVE DIRECTOR CHAIRMAN Nicole Johnston kyn Vag /6,y J.L.Lowe,Jr. * VICE-CHAIRMAN TREASURER Wayne Moore Wayne Moore I y v JONESVILLE, �p ,• BOARD OF DIRECTORS SECRETARY NO p4ft Anita Darnell Woody Faulk Auto Woody Faulk Victor Varela January 16, 2019 Mr. Gary Cannon, Plant Manager Pittsburgh Glass Works, LLC 300 PGW Drive Elkin, NC 28621 RE: Transmittal Letter for Revision of IUP No. IWP001 Dear Mr. Cannon: Enclosed is a revised PGW IUP (IWP001). Two modifications were made to the permit as shown in the IUP History on the second page of the permit. One modification was an increase in the annual average flow from 0.135 mgd to 0.150 mgd. The other was a change in the IUP expiration date from 3/6/20 to 3/6/21. The revisions will take effect January 20, 2019. Please contact me at (336) 835-9819 with any questions. Sincerely, Nicole Johnston Executive Director Enclosure: Revised IUP#IWP001 cc: Susan Sain—EHS Specialist Deborah Gore, PERCS Unit Supervisor 500 NC Hwy 268 W-Elkin,NC 28621 Phone: 336-835-9819-www.yvsa.org-Fax: 336-835-9840 Yadkin Valley Sewer Authority Control Authority PERMIT Industrial User Pretreatment Permit(IUP) To Discharge Wastewater Under the Industrial Pretreatment Program IWP001 N/A IUP Number 40 CFR Category(it Applicable) In compliance with the provisions of North Carolina General Statute 143-215.1, any applicable federal categorical pretreatment regulations,all other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission,and the Yadkin Valley Sewer Authority Sewer User Ordinance(YVSA SUO). The following Industry, hereafter referred to by name or as the permittee: Industry name,permittee: Pittsburgh Glass Works(PGW),LLC Facility Located at Street Address 300 PGW Drive City Elkin State,Zip NC,28621 is hereby authorized to discharge wastewater from the facility located at the above listed address into the sanitary sewer collection system and the wastewater treatment facility of the Control Authority listed below: IUP Control Authority-WWTP name: Yadkin Valley Sewer Authority(Authority)—Elkin WWTP NPDES Number: NC0020567 WWTP Address: Marion Rd City,State,Zip Elkin,NC 28621 in accordance with effluent limitations, monitoring requirements, and all other conditions set forth in Parts I,II,and III of this Industrial User Pretreatment Permit(IUP). Effective date, this permit and the authorization to discharge shall become effective at midnight on this date: January 20, 2019 Expiration date,this permit and the authorization to discharge shall expire at midnight on this date: March 6, 2021 0.441144-441l 6, ?o/% —c�f'i Date signed Executive Director Industrial User Pretreatment Permit(IUP) PART I Specific Conditions IUP, PART I, OUTLINE: A.) IUP Basic Information B.) IUP Modification History C.) Authorization Statement D.) Description of Discharges E.) Schematic and Monitoring Locations F.) Effluent Limits&Monitoring Requirements G.) Definitions and Limit Page(s)notes A. IUP Basic Information: Receiving Control Authority&WWTP Name: POTW NPDES#: Yadkin Valley Sewer Authority—Elkin WWTP NC0020567 IUP Name: IUP Number: Pittsburgh Glass Works(PGW), LLC IWP001 IUP Effective Date: Pipe Numbers,list all regulated pipes January 20,2019 001 IUP Expiration Date: IUP 40 CFR#(if applicable),or N/A: March 6,2021 N/A B. IUP History(Complete Permit History is required): Effective Date Renewal or Modification Description of Changes Over Previous IUP March 7,2013 None This represents the first issuance of IWP001. April 17,2013 Modification PGW address correction and change TSS Required Laboratory Detection Level to 2.5 mg/L(from 2.0 mg/L). March 7, 2015 Renewal Monitoring requirement parameters have been limited to flow,pH,grit, and oil/grease. The grit and oil/grease frequencies have changed to once every 6 months. June 14,2016 Modification pH limit requirement changed from 6.0-9.0 SU to 6.0-10.0 SU. March 7,2018 Renewal Grit monitoring frequency changed from once/6 months to monthly. January 20, 2019 Modification Annual average flow increased from 0.135 mgd to 0.150 mgd; expiration date changed from 3/6/20 to 3/6/21. 2 Industrial User Pretreatment Permit(IUP) PART I Specific Conditions C.) Authorization Statement: 1.) The Permittee is hereby authorized to discharge wastewater in accordance with the effluent limitations, monitoring requirements, and all other conditions set forth in this Industrial User Pretreatment Permit(IUP)into the sewer collection system and wastewater treatment facility of the Authority. 2.) The Permittee is hereby authorized to continue operation of, and to discharge wastewater from, the following treatment or pretreatment facilities. These facilities must correspond to the treatment units listed on both the application and inspection forms. IU Treatment Units Flow equalization facilities that limit the peak instantaneous flow rate of the total IU discharge to 300 gallons per minute,as averaged over any consecutive 10-minute period. 3.) The Permittee is hereby authorized to, if required by the Authority and after receiving Authorization to Construct(A to C)from the Authority,construct and operate additional pretreatment units as needed to meet final effluent limitations. D.) Description of IUP Discharge(s): 1. Describe the discharge(s) from all regulated pipes. Pipe# 001 , Description of Discharge: All process flow(regulated wastestream)from the various glass fabrication activities:a)cutting,b)edge grinding,c)hole drilling,d)washing,e)enamel and/or conductive paste screening,f)enamel and/or conductive paste drying, g)heating,bending and tempering,h)lamination,i)mirror button or bracket application,and j)air compressor condensate from compressors using oil-less motors.Boiler and cooling tower blowdowns(diluted wastestream). Exceptions — concentrated volumes of oils, hydraulic fluids, coolants, and paint wastes which must be hauled off(i.e.,not part of production line normal use in process) - no discharge to Elkin WWTP allowed. No domestic flow will discharge through pipe#001. Additionally, no glass fragments (solids) shall be discharged to pipe#001 per Part II Section 8 of this IUP. 3 Industrial User Pretreatment Permit(IUP) PART I Specific Conditions E.) Schematic and Monitoring Locations: The facility schematic and description of monitoring location(s) given below must show enough detail such that someone unfamiliar with the facility could readily find and identify the monitoring location(s) and connection to the sewer. Include and identify all regulated pipes. PGW DR - PGW DR \` \\ C Z� aZ j Z W F. Q of °a I s 4 €? w T a f a al w � N Y 3 u 4 a 0 111 2 V N 3 LL 3; a It f pO C3R"ffi S" dA p 1 4 Receiving POTW name=> YVSA WWTP IU name=> PGW IUP, Part 1 Section F• Receiving POTW NPDES#_> NC0020567 IUP#_> IWP001 Effluent Limits and Monitoring Requirements Effective date for these Limits=> 1/20/2019 Pipe#=> 001 Expiration date for these Limits=> 3/6/2021 40 CFR#_> N/A The Permittee may discharge from this specific if not applicable put N/A Pipe number according to these specific dates, THE LIMITS ON THIS PAGE ARE,(Check one below): effluent limits,and monitoring requirements LIMITS for ENTIRE permit period => X INTERIM Limits for period#1 => INTERIM Limits for period#2 => FINAL Limits Page => Concentration Limits Mass Limits Monitoring Frequency Sample Required Collection Laboratory Daily Monthly Annual Daily Monthly Method Detection Max Average Average Units Max Average Units By Industry By POTW (C or G) Level 1 Flow 1i 0.319 0.245 0.150 MGD Continuous/Daily V Once/year's Meter_v 2 pH 6.0-10.0 SU Every sample Once/year G 0.1 SU 3 Grit 3i 12 mg/L Monthly Once/year G 2.5 mg/L 4 5 I OTHER PARAMETERS;(Permit is temporary.Additional parameters will be established based on the monitoring and sampling to be completed) 6 Oil and Grease <100 mg/L Once/6 Months Once/year 7 G 5.0 mg/L 7 8 9 10 11 12 13 14 15 16 17 18 1/Peak instantaneous flow as averaged over any consecutive 10-minute period shall not exceed 300 gpm(see Part I,C.2) 2/See Part I,G,3 and 4,and III,3 3/Defined as fixed solids retained on 65 mesh(i.e.210 micron) 8 Industrial User Pretreatment Permit(IUP) PART I Specific Conditions G.) Defmitions and Limit Page(s)notes: In addition to the definitions in the YVSA SUO the following definitions and requirements apply: 1. Composite Sample: Unless defined differently below, a composite sample for the monitoring requirements of this IUP, is defined as the automatic or manual collection of one grab sample of constant volume,not less than 100 ml,collected every hour during the entire discharge period on the sampling day. Sampling day shall be a typical production,and discharge day. 2. DailyMonitoringFrequency q Y Daily monitoring frequency as specified in this IUP shall mean each day of discharge. 3. Continuous/Daily Monitoring Frequency For flow, "continuous" refers to the requirement to use a continuous recording discharge flow meter. See Part III,3 for more details. For flow, "daily" shall mean the permittee shall read the flow meter totalizer every day, including weekends and holidays, convert this to a daily flow, and report these daily flows to the Authority with the report due under Part II, 2. 4. "Every Sample" Monitoring Frequency A monitoring frequency of"every sample" as specified in this IUP shall mean each time a composite or grab sample is collected. 5. Grab Sample Grab sample for the monitoring requirements of this IUP, is defined as a single "dip and take" sample collected at a representative point in the discharge stream. 6. Instantaneous measurement An instantaneous measurement for the monitoring requirements of this IUP is defined as a single reading,observation,or measurement. 9 Industrial User Pretreatment Permit (I UP) PART II General Conditions Outline of PART II, 1. Representative Sampling 16. Federal and/or State Laws 2. Reporting 17. Penalties 3. Test Procedures 18. Need to Halt or Reduce 4. Additional Monitoring by 19. Transferability Permittee 5. Duty to comply 20. Property Rights 6. Duty to Mitigate 21. Severability 7. Facilities Operation,Bypass 22. Modification,Revocation, Termination 8. Removed substances 23. Reapplication 9. Upset Conditions 24. Dilution Prohibition 10. Right of Entry 25. Reports of Changed Conditions 11. Availability of Records 26. Construction of pretreatment facilities 12. Duty to provide information 27. Reopener 13. Signatory Requirements 28. Categorical Reopener 14. Toxic Pollutants 29. General Prohibitive Standards 15. Civil and Criminal Liability 30. Reports of Potential Problems 1. Representative Sampling Samples and measurements taken as required herein shall be representative of the volume and nature of the monitored discharge. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to, and approval by,the Authority. 2. Reporting a.) Monitoring results obtained by the permittee shall be reported on forms specified by the Yadkin Valley Sewer Authority,postmarked no later than the twentieth day of the month following the month in which the samples were taken. If no discharge occurs during a reporting period(herein defined as each calendar month)in which a sampling event was to have occurred,a form with the phrase "no discharge" shall be submitted. Copies of these and all other reports required herein shall be submitted to the Authority and shall be sent to the following address: Nicole Johnston,Executive Director Yadkin Valley Sewer Authority PO Box 828 Elkin,NC 28621 11 Industrial User Pretreatment Permit(IUP) PART II General Conditions b.) If the sampling performed by the permittee indicates a violation,the permittee shall notify the Authority within 24 hours of becoming aware of the violation. The permittee shall also repeat the sampling and analysis and submit the results of the repeat analysis to the Authority within 30 days after becoming aware of the violation. 3. Test Procedures Test procedures for the analysis of pollutants shall be performed in accordance with the techniques prescribed in 40 CFR part 136 and amendments thereto unless specified otherwise in the monitoring conditions of this permit. 4. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s) designated herein more frequently than required by this permit, using approved analytical methods as specified above,the results of such monitoring shall be submitted to the Authority. The Authority may require more frequent monitoring or the monitoring of other pollutants not required in this permit by written notification. 5. Duty to Comply The permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the YVSA SUO and is grounds for possible enforcement action. 6. Duty to Mitigate -Prevention of Adverse Impact The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this permit,which has a reasonable likelihood of adversely affecting human health, the POTW, the waters receiving the POTW's discharge, or the environment. 7. Facilities Operation, Bypass The permittee shall at all times maintain in good working order and operate as efficiently as possible, all control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. Bypass of treatment facilities is prohibited except when approved in advance by the Authority. Bypass approval shall be given only when such bypass is in compliance with 40 CFR 403.17. 8. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in a manner such as to prevent any pollutants from such materials from entering the sewer system. The permittee is responsible for assuring its compliance with any requirements regarding the generation,treatment,storage,and/or disposal of"Hazardous waste" as defined under the Federal Resource Conservation and Recovery Act. 12 Industrial User Pretreatment Permit(IUP) PART II General Conditions 9. Upset Conditions An "upset" means an exceptional incident in which there is an unintentional and temporary noncompliance with the effluent limitations of this permit because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed or inadequate treatment facilities, lack of preventative maintenance, or careless or improper operations. An upset may constitute an affirmative defense for action brought for the noncompliance. The permittee has the burden of proof to provide evidence and demonstrate that none of the factors specifically listed above were responsible for the noncompliance. 10. Right of Entry The permittee shall allow the staff of the State of North Carolina Department of Environment and Natural Resources, Division of Water Quality, the Regional Administrator of the Environmental Protection Agency,the Authority,and/or their authorized representatives,upon the presentation of credentials: 1. To enter upon the permittee's premises where a real or potential discharge is located or in which records are required to be kept under the terms and conditions of this permit;and 2. At reasonable times to have access to and copy records required to be kept under the terms and conditions of this permit; to inspect any monitoring equipment or monitoring method required in this permit; and to sample any discharge of pollutants. 11. Availability of Records and Reports The permittee shall retain records of all monitoring information, including all calibration and maintenance records as well as copies of reports and information used to complete the application for this permit for at least three years. All records that pertain to matters that are subject to any type of enforcement action shall be retained and preserved by the permittee until all enforcement activities have concluded and all periods of limitation with respect to any and all appeals have expired. Except for data determined to be confidential under the Sewer Use Ordinance, all reports prepared in accordance with terms of this permit shall be available for public inspection at the Authority. As required by the Sewer Use Ordinance,effluent data shall not be considered confidential. 13 Industrial User Pretreatment Permit(IUP) PART II General Conditions 12. Duty to Provide Information The permittee shall furnish to the Authority's Director, within a reasonable time, any information which the Director, his/her designee, or the Division of Water Quality may request to determine whether cause exists for modifying,revoking and reissuing, or terminating this permit or to determine compliance with this permit. The permittee shall also furnish,upon request,copies of records required to be kept by this permit. 13. Signatory Requirements All reports or information submitted pursuant to the requirements of this permit must be signed and certified by the IU Authorized Representative as defined under the Sewer Use Ordinance. If the designation of an IU Authorized Representative is no longer accurate because a different individual or position has responsibility for the overall operation of the facility, or overall responsibility for environmental matters for the company, a new authorization satisfying the requirements of this section must be submitted to the Authority's Director prior to or together with any reports to be signed by an IU Authorized Representative. 14. Toxic Pollutants If a toxic effluent standard or prohibition(including any schedule of compliance specified in such effluent standard or prohibition) is established under Section 307(a)of the Federal Clean Water Act for a toxic pollutant which is present in the discharge and such standard or prohibition is more stringent than any limitation for such pollutant in this permit,this permit may be revised or modified in accordance with the toxic effluent standard or prohibition and the permittee so notified. 15. Civil and Criminal Liability Nothing in this permit shall be construed to relieve the permittee from civil or criminal penalties for noncompliance. 16. Federal and/or State Laws Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties established pursuant to any applicable Federal and/or State law or regulation. 17. Penalties The YVSA SUO provides that any person who violates a permit condition is subject to a civil penalty not to exceed$25,000 dollars per day of such violation. Under state law, (NCGS 143-215.6B),under certain circumstances it is a crime to violate terms, conditions, or requirements of pretreatment permits. It is a crime to knowingly make any false statement, representation, or certification in any record or other document submitted or required to be maintained under this permit, 14 Industrial User Pretreatment Permit(IUP) PART II General Conditions including monitoring reports or reports of compliance or noncompliance. These crimes are enforced at the prosecutorial discretion of the local District Attorney. 18. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity to maintain compliance with the conditions of the permit. 19. Transferability This permit shall not be reassigned or transferred or sold to a new owner,new user, different premises, or a new or changed operation without approval of the Authority. 20. Property Rights This permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights,nor any infringement of Federal,State or local laws or regulations. 21. Severability The provisions of this permit are severable and, if any provision of this permit or the application of any provision of this permit to any circumstance is held invalid, the application pp on of such provision to other circumstances and the remainder of this permit shall not be affected thereby. 22. Permit Modification, Revocation, Termination This permit may be modified, revoked and reissued or terminated with cause in accordance to the requirements of the YVSA SUO and North Carolina General Statute or implementing regulations. 23. Re-Application for Permit Renewal The permittee is responsible for filing an application for reissuance of this permit at least 180 days prior to its expiration date. 24. Dilution Prohibition The permittee shall not increase the use of potable or process water or in any other way attempt to dilute the discharge as a partial or complete substitute for adequate treatment to achieve compliance with the limitations contained in this permit. 25. Reports of Changed Conditions The permittee shall give notice to the Authority of any planned significant changes to the permittee's operations or system which might alter the nature, quality, or 15 Industrial User Pretreatment Permit(IUP) PART II General Conditions volume of its wastewater at least 180 days before the change. The permittee shall not begin the changes until receiving written approval from the Authority. Also see Part II,30 below for additional reporting requirements for spill/slug issues. Significant changes may include but are not limited to: (a) increases or decreases to production; (b) increases in discharge of previously reported pollutants; (c) discharge of pollutants not previously reported to the Authority; (d) new or changed product lines; (e) new or changed manufacturing processes and/or chemicals. The Authority will respond within 10 days of such notice stating if it deems the proposed"changed conditions"to be significant or not. 26. Construction No construction of pretreatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the Authority and written approval and an Authorization to Construct(A to C)have been issued. 27. Reopener The permit shall be modified or,alternatively,revoked and reissued to comply with any applicable effluent standard or limitation for the control of any pollutant shown to contribute to toxicity of the WWTP effluent or any pollutant that is otherwise limited by the POTW discharge permit. The permit as modified or reissued under this paragraph may also contain any other requirements of State or Federal pretreatment regulations then applicable. 28. Categorical Reopener This permit shall be modified, or alternatively, revoked and reissued, to comply with any applicable effluent standard or limitation issued or approved under Sections 302(b)(2)(C)and(D),304(b)(2),and 307(a)(2)of the Clean Water Act, if the effluent standard or limitation so issued or approved: 1.) contains different conditions or is otherwise more stringent than any effluent limitation in this permit;or 2.) controls any pollutant not limited in this permit. The permit as modified or reissued under this paragraph shall also contain any other requirements of the Act then applicable. 29. General Prohibitive Standards The permittee shall comply with the general prohibitive discharge standards in 40 CFR 403.5(a)and(b)of the Federal pretreatment regulations. 16 Industrial User Pretreatment Permit(IUP) PART II General Conditions 30. Potential Problems The permittee shall provide protection from accidental and slug discharges of prohibited materials and other substances regulated by this permit. The permittee shall notify the Authority immediately of any changes at its facility affecting the potential for spills and other accidental discharge, discharge of a non-routine, episodic nature, a non-customary batch discharge, or a slug load as defined in the Sewer Use Ordinance. Additionally,the permittee shall notify the Authority immediately of all discharges that could cause problems to the POTW including any slug loadings as defined in the Sewer Use Ordinance. If the permittee experiences such a discharge,they shall inform the Authority immediately upon the first awareness of the commencement of the discharge. Notification shall include location of the discharge,type of waste, concentration and volume if known and corrective actions taken by the permittee. A written follow-up report thereof shall be filed by the permittee within five (5) days,unless waived by the Authority. 17 Industrial User Pretreatment Permit(IUP) PART III Special Conditions 1. Slug/Spill Control Plan In addition to the requirements in Part II, the permittee shall implement, operate, and/or maintain the specific protection measures, activities,plans, etc. as outlined within the approved permittee slug/spill control plan and enclosed herein. Description of Measure,Activity,Plan,Etc. Implementation Date Revised Slug/Spill Plan Submitted on 2/2/18 Approved 3/6/18 Implement Slug/Spill Plan Continuous for duration of permit Permittee shall submit new slug/spill plan if changes occur that were not previously outlined in the approved plan. If a measure fails,the permittee shall notify the Authority within 24 hours. 2. Sludge Management Plan Ninety days prior to the initial disposal of sludge generated by any pretreatment facility,the permittee shall submit a sludge management plan to the Authority. 3. Flow Measurement Requirements (For SIUs with discharge flow meters) The permittee shall maintain appropriate discharge flow measurement devices and methods consistent with approved scientific practices to ensure the accuracy and reliability of measurements of the volume of monitored discharges. Devices installed shall be a continuous recording flow meter capable of measuring flows with a maximum deviation of f0.5%from true discharge rates throughout the range of expected discharge volumes. At the time of issuance of the permit,this method consists of ultrasound discharge flow meter at sample point for Pipe 001. The totalizer shall be non-resettleable. The devices shall be installed, calibrated, and maintained to ensure accuracy. The meter shall be calibrated every year and documentation submitted to the Authority within 15 days. Modifications to the flow metering equipment shall be approved by the Authority prior to installation. If a required flow measurement device fails, the Authority shall be notified within 24 hours. 4. Certified Laboratory Analysis Pollutant analysis shall be performed by a North Carolina Division of Water Quality Certified Laboratory that is certified in the analysis of the pollutant in wastewater. 18 IUP Synopsis A. IUP Basic Information Receiving Control Authority&WWTP Name: POTW NPDES#: Yadkin Valley Sewer Authority—Elkin WWTP NC0020567 IUP Name: IUP Number: Pittsburgh Glass Works(PGW),LLC IWP001 IUP Effective Date: Pipe Numbers,list all regulated pipes: January 20,2019 001 IUP Expiration Date: IUP 40 CFR#(if applicable),or N/A: March 6, 2021 N/A B. IUP Survey & Application Form (see Appendix B.6.1.b): Appendix B.6.1.b also includes a listing of the expected process wastes and material safety data sheets. C. IU Inspection Form(N/A) D. Rationale For Limitations:(As listed on PART I, Section F of the IUP) RATIONALE#1 (General Explanation): Discharge restrictions are set based on expected flow from plant production phases,WWTP pH and grit limitation,YVSA SUO,and evaluation of the STMP. 1 IUP Synopsis RATIONALE#2(Rationale Specifics for Limitations): The following rationale was used for developing IUP Limits. 1 Parameter Rationale Flow Per IU request(peak instantaneous flow is based on limit of receiving Candlewycke Punt. Station capacity). pH Per WWTP NPDES Permit. lU's flow is significant and would require additional buffering at WWTP if outside 6 to 9 SU's. Grit Based on WWTP grit removal system capacity,IU monthly average discharge of 0.12 mgd,particle size> 0.2 mm,and specific gravity(S.G.)of glass 2.65. Limitation also needed to protect downstream equipment, and is therefore limited to normal domestic sewage characteristic. Oil and Grease Per YVSA SUO (Section 2.3 Local Limits) RATIONALE#3 (Categorical Industrial Limits,with no Over Allocation Situation): Check if Combined Wastestream Formula(CWF) or other categorical limits calculations were used. Were used(attach calculations) Were not used X 2 FLOW DIAGRAM 1-TEMPERED SIDE AND/OR BACK WINDOW MANUFACTURING Notes: Raw Glass Warehouse Delivery 1.Waste water consists of city or reverse osmosis generated water.Basic H may be added to the y water as outlined in a separate letter submitted to the YVSA(letter dated September 27,2012). (Glass Loaded Onto Cold Water is used to clean dirt,dust,and trace amounts of a glass separation media from the glass Endl I surface(see example Glass Separation Media MSDS-Endura PB-6293-30). 4, 1 2.A mineral oil based glass cutting fluid is dripped onto the glass to facilitate cutting the glass to shape(see example Glass Cutting Fluid GC 68 MSDS). A closed loop glass edge grinding coolant is Glass Pre-Wash&Dry ) Wastewater ) y 2 used to cool the glass and the grinding wheel.The coolant is 96%-97%water and 3%-4%glass 3 grinding coolant concentrate.The grinding coolant passes through a centrifuge to separate glass Glass Cutting,Edge Solids Separation Via solids.The liquid coolant is reused. The solids are recycled or disposed of as solid waste.There Grinding&Drilling Centrifuge --> Wastewater —3 4 will be three(3)closed loop coolant centrifuge systems with project Phase 1.Each system will V 5 have a capacity of approx.700 liters or 185 gallons.(See example Glass Grinding Coolant Or I Glass Water Jet Cutting Solids Separation Via ) concentrate MSDS-GF 1500). &Grinding ( Glass Wash&Dry I J Centrifuge > Wastewater Pipe 001 i 6Daily Maximum:319,040 gal/day3.Trace amounts of the glass cutting fluid and coolant noted in Item 2 above may be carried over to ) Wastewater �^ Monthly Average:245,280 gal/day wastewater.The glass grinding coolant will also periodically need to be replaced.PGW also y Annual Average:134,904 gal/day requests permission to release the coolant to the sanitary sewer as slug releases.Slug releases To Work In Progress will be periodic(e.g.quarterly,semi-annually,or some other yet-to-be-determined frequency). (WIP)Racks y 4.Glass water jet cutting will use water and a garnet cutting media.A small amount of glass From Work WIP Racks grinding coolant will also be used.The water jet cutting water passes through a centrifuge system to separate the garnet and glass solids.The water is not reused. The solids are recycled or 7 disposed of as solid waste. The centrifuge tank volume is 525 gallons. Glass Wash&Dry ) Wastewater 5.Trace amounts of the coolant noted in Item 2 above will be carried over to wastewater.In addition,excess water will continuously drain from the centrifuge tank noted in Item 4 above Glass Screening& (approximately 45 gallons per minute). Drying I FROM LAMINATED.SIDE OR BACK WINDOW&WINDSHIELD MANUFACTURING(FLOW DIAGRAM 2) y 6.Waste water consists of city or reverse osmosis generated water.Basic H may be added to the Furnace-Glass Bending water as outlined in a separate letter submitted to the YVSA(letter dated September 27,2012). &Tempering I FROM UTILITIES SUMMARY FLOW DIAGRAM 3 ( ) I Water is used to clean glass cutting,edge grinding,drilling,and/or water jet cutting residuefrom the glass surface.Trace amounts of the glass cutting fluid and coolant noted in Item 2 above will Glass Cooling&Packing be carried over to wastewater. W 7.Waste water consists of city or reverse osmosis generated water.Water is used to clean ambient TEMPERED SIDE OR dust/dirt from the glass. BACK WINDOW FLOW DIAGRAM 2-LAMINATED SIDE OR BACK WINDOW&WINDSHIELD MANUFACTURING Notes: Raw Glass Warehouse 8.Waste water consists of city or reverse osmosis generated water.Basic H may be added to the water as outlined Delivery in a separate letter submitted to the YVSA(letter dated September 27,2012).Water is used to clean dirt,dust, and trace amounts of a glass separation media from the glasssurface(see example Glass Separation Media MSDS- Glass Loaded Onto Cold Endura PB-6293-30). End 8 9.A mineral oil based glass cutting fluid is dripped onto the glass to facilitate cutting the glass to shape(see example Glass Pre-Wash&Dry > Wastewater > Glass Cutting Fluid GC 68 MSDS).A closed loop glass edge grinding coolant is used to cool the glass and the grinding wheel.The coolant is 96%-97%water and 3%4%glass grinding coolant concentrate.The grinding 9 10 coolant passes through a centrifuge to separate glass solids.The liquid coolant is reused.The solids are recycled or Glass Cutting&Edge Solids Separation Via Grinding Centrifuge --3 Wastewater —> disposed of as solid waste.There will be two(2)closed loop coolant centrifuge systems with project Phase 2. y Each system will have a capacity of approx.700 liters or 185 gallons.(See example Glass Grinding Coolant concentrate MSDS-GF 1500). Glass Wash&D 1 ry Wastewater > 10.Trace amounts of the glass cutting fluid and coolant noted in Item 9 above may be carried over to wastewater. The glass grinding coolant will also periodically need to be replaced.PGW also requests permission to release the Glass Screening& coolant to the sanitary sewer as slug releases.Slug releases will be periodic(e.g.quarterly,semi-annually,or Drying some other yet-to-be-determined frequency). 4, Furnace-Glass Bending 11.Waste water consists of city or reverse osmosis generated water.Basic H may be added to the water as outlined in a separate letter submitted to the YVSA(letter dated September 27,2012).Water is used to clean glass cutting, 12 edge grinding,drilling,and/or water jet cutting residue from the glass surface.Trace amounts of the glass cutting Glass Wash&Dry > Wastewater >j > Pipe 001 fluid and coolant noted in Item 9 above will be carried over to wastewater. Daily Maximum:319,040 gal/day 12.Waste water consists of city or reverse osmosis generated water.Water is used to clean ambient dust/dirt from Vinyl Cut,Assembly& Monthly Average:245,280 gal/day the glass. Glass Matching Annual Average:134,904 gal/day 4, 13.Waste water consists of city or reverse osmosis generated water.Basic H may be added to the water as outlined Pre-Press in a separate letter submitted to the YVSA(letter dated September 27,2012).Water is used to clean vinyl (Air Elimination) trimming residue and ambient dust/dirt from the glass surface. Mirror Button Attachment 4 Autoclave Vinyl Trimming y 13 Glass Wash&Dry > Wastewater > 4' Inspection&Packing > LAMINATED SIDELITE OR WINDSHIELD FLOW DIAGRAM 3-UTILITIES SUMMARY Notes: 14.Waste water consists of city water and/or boiler blow down.It is not known at this time what boiler 14 treatment chemicals will be used. Hot Water Boilers /�JI Wastewater 15.Waste water consists of air compressor condensate. 15 16.Waste water consists of reverse osmosis generation waste water. Air Compressors } Wastewater 17.Possible future cooling tower.Waste water consists of cooling tower blow down.It is not known at this time if a cooling tower will be needed or what treatment chemicals would 16 be needed. Reverse Osmosis Water Generation Wastewater Pipe 001 18.Waste water consists of potential hot water and/or reverse osmosis water pump leaks to floor drains. Daily Maximum:319,040 gal/day 17 Monthly Average:245,280 gal/day Cooling Tower Annual Average:134,904 gal/day (Possible Future) Wastewater 18 Pump Room > Wastewater YADKIN VALLEY SEWER AUTHORITY POTW Name: YVSA WWTP HEADWORKS ANALYSIS Date: 6/12/2015 POTW NPDES#=> NC0020567 POTW Sludge Permit#=> WQ0007349 POTW NPDES Permitted Flow(MGD)- 1.8 =used in AT only POTW Average Flow(MGD)= 0.759 ADF(0.672)+PGW STMP Ave Flow(0.087)=2014 DMR's Uncontrollable Flow(MGD)= 0.672 From SIU.Uncont.Mass.Bal 7Q10 Stream Flow(MGD)= 204.78 Per USGS North Carolina Water Science Center Stream Classification= C Class of Sludge generated(A,or B) B B-land application Sludge to Digestor Flow(MGD)- N/A Sludge to Disposal Flow(MGD)= 0.0030 See table at end of this spreadsheet tab Influent Concentration Based on Pass Through calc.for different POTW flows Input"x"to use %Solids to Disposal= Design Criteria p 3.4 Per 2014 report Design Values Average Flow Permitted Flow Loading Sludge Site Area(acres)= 165.2 Per permit WWTF Influent BOD(mg/I) 220 1914.1 807.1 x Sludge Site Life(yrs)- 125 * WWTF Influent TSS(mg/1) 220 1411.4 595.2 x Age of Sludge Site(yrs)- 8 Per 2011 Annual Report WWTF Influent NH3(mg/I) *Per Southern Soil Builders,Inc. WWTF Influent Total N(mg/1) Pass-Through Loading Calculations WWTF Influent Total P(mg/I) Plant Removal Rate Minimum Pass- NPDES Loading Stream Standard Stream Standard Stream Standard Design Criteria Loading Thru Loading Pollutant NPDES LIMIT(mg/i) (%) Removal Rate Source (lbs/day) (mg/I) Source Loading(lbs/day) (lbs/day)y (lbs/day) Minimum Pass-Thru Basis DOD 30.00 98.4 RR-Calculated 12,116 3,303 3,303 Design I TSS 30.00 97.9 RR-Calculated 8,934 3,303 3,303 Design Ammonia 95.4 RR-Calculated Arsenic 45.0 RR-Lit.Val. 0.05 Aquatic Life 155.8359 - 155.8359 Stream Std Cadmium 67.0 RR-Lit.Val. 0.002 Aquatic Life 10.3891 - 10.3891 Stream Std Chromium 82.0 RR-Lit.Val. 0.05 Aquatic Life 476.1654 Copper 82.7 RR-Calculated 476.1654 Stream Std AL POC Cyanide 0.005 Aquatic Life Lead 61.0 RR-Lit.Val. 0.025 Aquatic Life 109.8843 109.8843 Stream Std Mercury 60.0 RR-Lit.Val. 0.000012 Aquatic Life 0.05143 r 0.05143 Stream Std Molybdenum 33.0 RR-Lit.Val. Nickel 42.0 RR-Lit.Val. 0.088kAquaticLife 260.0848 260.0848 Stream Std Selenium 50.0 RR-Lit.Val. 0.005 Aquatic Life 17.1420 Silver - 17.1420 Stream Std AL POC Zinc 48.4 RR-Calculated AL POC Modeled arter. unapter -rtvvp hutaance,Hppenatx J-H vvorkoock Name: YVSA.Hvvr..cU I a(Hs/\pprovea oy rttL ).xtsx; Revision Date: February 2008 Page lot / Worksheet Name: HWA YADKIN VALLEY SEWER AUTHORITY HEADWORKS ANALYSIS Modeled after: Chapter 5-HWA Guidance,Appendix 5-A Workbook Name: YVSA.HWA.2015.(As Approved by PERCS).xlsx; Page 2 of 7 Revision Date: February 2008 Worksheet Name: HWA YADKIN VALLEY SEWER AUTHORITY HEADWORKS ANALYSIS Average Influent NH3(mg/I) Average Anaerobic Digester NH3(mg/I) N/A Inhibition Loading Calculations only enter when have ANAEROBIC digester Minimum A.S.Nit,/T.F. A.SJNit,/T.F. Inhibition Primary Removal Primary Removal A.SJNit,/T.F.Inhibition Inhibition Inhibition Loading Digestor Inhibition Digestor Inhibition Digestor Inhibition Loading Minimum Inhibition Pollutant r Rate (%) Rate Source Concentration(mg/I) Concentration Source* (lbs/day) Concentration(mg/I)I Conc.Source Loading(lbs/day) (lbs/day) Loading Source BOD TSS - Ammonia 480 A.S. 3038.4288 3038.43 AS/Nit/TF inhibition Arsenic 0.1 A.S. 0.6330 0.6330 AS/Nit/TF inhibition Cadmium 1 A.S. 6.3301 6.3301 AS/Nit/TF inhibition Chromium 0.394 Nit. 2.4940 2.4940 AS/Nit/TF inhibition Copper 0.48 Nit. 3.0384 Cyanide 3.0384 AS/Nit/TF inhibition 0.1 A.S. 0.6330 0.6330 AS/Nit/TF inhibition Lead 0.5 Nit. 3.1650 3.1650 AS/Nit/TF inhibition Mercury 0.1 A.S. 0.6330 0.6330 AS/Nit/TF inhibition Molybdenum Nickel 0.25 Nit. 1.5825 1.5825 AS/Nit/TF inhibition Selenium Silver 0.25 A.S. 1.5825 1.5825 AS/Nit/TF inhibition Zinc 1 A.S. 6.3301 6.3301 AS/Nit/TF inhibition *Note:Nitrification selected in anticipation of future ammonia effluent limits. Modeled after: Chapter 5-HWA Guidance,Appendix 5-A Workbook Name: YVSA.HWA.2015.(As Approved by PERCS).xlsx; Page 3 of 7 Revision Date: February 2008 Worksheet Name: HWA YADKIN VALLEY SEWER AUTHORITY HEADWORKS ANALYSIS Sludge Loading Calculations Sludge Ceiling Cumulative Sludge Class A Limits Class A Limits Class A Limits Mon. Minimum Concentration Limit Sludge Ceiling Load Sludge Ceiling Load Rate Limit Cumulative Sludge Monthly Average Monthly Avg. Avg.Load. -HASL Sludge Loading Minimum Sludge Loading Pollutant (mg/kg) (lbs/day) -HASL Calc.-(lbs/day) (lbs/(acre*life)) Loading (lbs/day) Rate Limit(mg/kg) Loading(lbs/day) Calc.-(lbs/day) (lbs/day) Source BOD TSS Ammonia Arsenic 75 0.1414 36 0.2895 41 0.1414 Sludge Ceiling Cadmium 85 0.1076 34 0.1836 39 0.1076 Sludge Ceiling Chromium Copper 4300 4.4114 1338 5.8550 1500 4.4114 Sludge Ceiling Cyanide Lead 840 1.1682 267 1.5839 300 1.1682 Sludge Ceiling g Mercury 57 0.0806 15 0.0905 17 0.0806 Sludge Ceiling Molybdenum 75 0.1928 0.1928 Sludge Ceiling Nickel 420 0.8483 374 3.2222 420 0.8483 Sludge Ceiling Selenium 100 0.1697 89 0.6441 100 0.1697 Sludge Ceiling Silver Zinc 7500 13.1399 2498 18.6673 2800 13.1399 Sludge Ceiling Modeled after: Chapter 5-HWA Guidance,Appendix 5-A Workbook Name: YVSA.HWA.2015.(As Approved by PERCS).xlsx; Page 4 of 7 Revision Date: February 2008 Worksheet Name: HWA YADKIN VALLEY SEWER AUTHORITY HEADWORKS ANALYSIS Maximum Allowable Headworks Loading Calculations Maximum Allowable Minimum Pass Through Minimum Inhibition Minimum Inhibition Minimum Sludge Minimum Sludge Headworks Loading Loading(lbs/day) Pass Through Source Loading(lbs/day) Loading Source Loading(lbs/day) Loading Source (lbs/day) Maximum Allowable Headworks Loading Source BUD 3302.E Design 3302.E Design TSS 3302.6 Design 3302.E Design Ammonia 3038.4288 AS/Nit/TF inhibition 3038.4 AS/Nit/TF inhibition Arsenic 155.8359 Stream Std 0.6330 AS/Nit/TF inhibition 0.1414 Sludge Ceiling 0.1414 Sludge Ceiling Cadmium 10.3891 Stream Std 6.3301 AS/Nit/TF inhibition 0.1076 Sludge Ceiling 0.1076 Sludge Ceiling Chromium 476.1654 Stream Std 2.4940 AS/Nit/TF inhibition 2.4940 AS/Nit/TF inhibition Copper 3.0384 AS/Nit/TF inhibition 4.4114 Sludge Ceiling 3.0384 AS/Nit/TF inhibition Cyanide 0.6330 AS/Nit/TF inhibition 0.6330 AS/Nit/TF inhibition Lead 109.8843 Stream Std 3.1650 AS/Nit/TF inhibition 1.1682 Sludge Ceiling 1.1682 Sludge Ceiling Mercury 0.05143 Stream Std 0.6330 AS/Nit/TF inhibition 0.080E Sludge Ceiling 0.05143 Stream Std Molybdenum 0.1928 Sludge Ceiling 0.1928 Sludge Ceiling Nickel 260.0848 Stream Std 1.5825 AS/Nit/TF inhibition 0.8483 Sludge Ceiling 0.8483 Sludge Ceiling Selenium 17.1420 Stream Std 0.1697 Sludge Ceiling 0.1697 Sludge Ceiling Silver 1.5825 AS/Nit/TF inhibition 1.5825 AS/Nit/TF inhibition Zinc 6.3301 AS/Nit/TF inhibition 13.1399 Sludge Ceiling 6.3301 AS/Nit/TF inhibition Modeled after:Chapter 5-HWA Guidance,Appendix 5-A Workbook Name:YVSA.HWA.2015.(As Approved by PERCS).xlsx; Page 5 of 7 Revision Date: February 2008 Worksheet Name: HWA YADKIN VALLEY SEWER AUTHORITY HEADWORKS ANALYSIS Maximum Allowable Industrial Loadings Calculations Maximum Maximum Allowable Allowable Headworks Loading Check to Use HASL Calcs Uncontrollable Uncontrollable Load Industrial Load Design vs.Pass-Thru PGW Results Percent of PGW Load to Pollutant (lbs/day) MAHL Basis (x) Concentration(mg/I) Uncontrollable Source (lbs/day) (lbs/day) Warning (lbs/day) MAIL BOD 3302.64 Design 259.52 Mass Balance 1454.47 1848.17 14.08 0.8% TSS 3302.64 Design 231.47 Mass Balance 1297.25 2005.39 10.67 0.5% Ammonia 3038.43 AS/Nit/I'F inhibition • Mass Balance 121.00 2917.43 0.065 Arsenic 0.14 Sludge Ceiling 0.005 0.028 0.113 0.0% Cadmium 0.11 Sludge Ceiling 0.003 0.017 0.091 0.000 0.4% 0.000 0.4% Chromium 2.49 AS/Nit/TF inhibition N/A 0.051 Literature 0 002 0.28 2.21 0.1% Copper 3.04 AS/Nit/TF inhibition al54 Mass Balance 0.86 2.175 0.010 0.5% Cyanide 0.63 AS/Nit/TF inhibition N/A 0.00 0.633 Lead 1.17 Sludge Ceiling 0.049 0.27 0.894 0.002 0.2% Mercury 0.05 Stream Std 0.0030 Mass Balance 0.017 0.035 0.002 5.2% Molybdenum 0.19 Sludge Ceiling 0.003 0.02 0.176 0.002 Nickel 0.85 Sludge Ceiling t 0.12 0 0 002 1.0% Selenium 0.17 Sludge Ceiling 0.005 0.03 0.14 0.2% 0.142 0.004 2.6% Silver 1.58 AS/Nit/I'F inhibition N/A Zinc 6.33 AS/Nit/TF inhibition 0.139 Mass Balance 0.78 5.55 0.036 0.6% Uncontrollable Pollutant Source Reasoning BOD Mass Balance More represenative of actual conditions TSS Mass Balance More represenative of actual conditions Ammonia Mass Balance More represenative of actual conditions Arsenic Mass Balance Mass balance is larger,but because the sampling results are based on DENR criteria of using 1/2 DL Cadmium Literature Largest value and sampling results were below detectable limts Chromium Literature Largest value and sampling results were below detectable limts Copper Mass Balance Largest value and represenative of actual conditions Cyanide 0 Only value available;no sampling/testing completed for cyanide Lead Literature Largest value and sampling results were below detectable limts Mercury Mass Balance Largest value and sampling results were below detectable limts Molybdenum Mass Balance No default literature value Nickel Literature Largest value and sampling results were below detectable limts Selenium Mass Balance No default literature value Silver 0 Only value available:no sampling/testing completed for silver Zinc Mass Balance Largest value and represenative of actual conditions Modeled after: Chapter 5-HWA Guidance,Appendix 5-A Workbook Name: YVSA.HWA.2015.(As Approved by PERCS).xlsx; Page 6 of 7 Revision Date: February 2008 Worksheet Name:HWA YADKIN VALLEY E S WER AUTHORITY HEADWORKS ANALYSIS 2014 Land Application Program Application#1 Application#2 Application#3 Application#4 Application#5 Apr-2014 May-2014 Aug-2014 Sep-2014 Dec-2014 Field# Acres Utilized Volume(gal) Volume(gal) Volume(gal) Volume(gal) Volume(gal) Total DK-0I 15.3 136,500 13,000 149,500 BH-01 7.1 117,000 104,000 221,000 BH-02 4.6 91,000 91,000 BH-04 12.5 130,000 130,000 BH-05 10.15 84,500 84,500 JP-01 11.1 78,000 78,000 JP-02 37.2 338,000 338,000 97.95 1.0920 mgy 0.00299 mgd Application dates vary Modeled after: Chapter 5-HWA Guidance,Appendix 5-A Workbook Name: YVSA.HWA.2015.(As Approved by PERCS).xlsx; Page 7 of 7 Revision Date: February 2008 Worksheet Name: HWA YADKIN VALLEY SEWER AUTHORITY SIU AND UNCONTROLLABLE LOADING Oil & Grease INDUSTRY Industry Average Discharge IUP NAMES Permit/Pipe Conc. Load Count (please list alphabetically) number mg/1 lbs/day I PGW, LLC IWP001 2 3 4 5 Sum of Industrial Loading (lbs/day)=> mg/I lbs/day Avg Influent loading(lbs/day)= Uncontrollable Load from Mass Bal(lbs/day)=> Uncontrollable Concen. from Mass Bal(mg/L)=>( I Uncont.from Uncont. Sampling(mg/L+lbs/day)=>I I Uncontrollable Concen.From Literature(mg/L)=>t I Uncontrollable conc.to be used in HWA(mg/L)_>� (row 31) from 3), reasons. Literature YVSA.HWA.2015.(As Approved by PERCS).xlsx Workbook Name : YVSA.HWA.2015.(As Approved by PERCS).xlsx, Page 3 of 3 SIU.Uncont.Mass.Bal Worksheet Name: SIU.Uncont.Mass.Bal YADKIN VALLEY SEWER AUTHORITY SIU AND UNCONTROLLABLE LOADING CYANIDE LEAD MERCURY MOLYBDENUM NICKEL SELENIUM SILVER ZINC INDUSTRY Industry Average Discharge Average Discharge Average Discharge Average Discharge Average Discharge Average Discharge Average Discharge Average Discharge IUP NAMES Permit/Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (please list alphabetically) number mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/I lbs/day mg/I lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day 1 PGW,LLC IWP001 0.0025 0.0018 0.0025 0.0018 0.0025 0.0018 0.0025 0.0018 0.005 0.0036 0.0493 0.0358 2 3 11=I=M 4 5 _ Sum of Industrial Loading(lbs/day)=> I 0.0018 0.0018 0.0018 0.0018 0.0036 I I 0.0358 mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/I lbs/day mg/I lbs/day mg/1 lbs/day mg/1 lbs/day Avg Influent loading(lbs/day)=>I I 0.0025 0.02 0.0025 0.02 0.0025 0.02 0.00251 0.021 0.00501 0.01 1 f 0.12901 0.82 Uncontrollable Load from Mass Bal (lbs/day)=> 0.01 0.01 0.01 0.01 0.03 0.78 Uncontrollable Concen.from Mass Bal (mg/L)_>I I I 0.0031 I 0.0031 I 0.004 I 0.0031 F 0.001 I I I 0.13 J Uncont. from Uncont. Sampling(mg/L+lbs/day)=> 1 I I Uncontrollable Concen. From Literature(mg/L)=>I 0.0411 I 0.0491 I 0.0003I L.-. 1 r 0.0211 J L 0.005j r 0.1751 Uncontrollable conc.to be used in HWA(mg/L)=> 0.0490 0.0030 0.0030 0.0211 0.0050 0.1390 -ation to be used in HWA" (row 31) from Spreadsheet Instructions: Choose "Uncontrollable Concentration to be used in HWA" m "Mass Balance" (row 25), 1)Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected, Uncontrollable Concentration From "Mass Balance" (row 2: are" (row 29). Document reasons. password is"2". "Sampling" (row 27), or"Literature" (row 29). Document 2)Formulas are discussed in the Comprehensive Guidance, Chapter 5,Section E,page 5. Literature Literature Literature Mass Balance Literature Mass Balance Literature Mass Balance YVSA.HWA.201 5.(As Approved by PERCS).xlsx Workbook Name : YVSA.HWA.201 5.(As Approved by PERCS).xlsx, Page 2 of 3 SIU.Uncont.Mass.Bal Worksheet Name: SIU.Uncont.Mass.Bal YADKIN VALLEY SEWER AUTHORITY SIU AND UNCONTROLLABLE LOADING FLOW BOD TSS AMMONIA ARSENIC CADMIUM CHROMIUM COPPER INDUSTRY Industry Average Discharge Average Discharge Average Discharge Average Discharge Average Discharge Average Discharge Average Discharge Average Discharge IUP NAMES Permit/Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (please list alphabetically) number MGD gal/day mg/1 lbs/day mg/I lbs/day mg/1 lbs/day mg/I lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day 1 PGW,LLC IWP001 0.087 87,000 19.4 14.0763 14.7 10.6660 0.09 0.0653 0.005 0.0036 0.0005 0.0004 0.0025 0.0018 0.0143 0.0104 2 II 3 - 4 - 5 Sum of Industrial Loading(lbs/day)_> 0.0870 87000 14.0763 10.6660 1 0.0653 0.0036 0.0004 ( 0.0018 I 0.0104 MGD gal/day mg/1 lbs/day mg/1 lbs/day mg/I lbs/day mg/1 lbs/day mg/I lbs/day mg/I lbs/day mg/I lbs/day Avg Influent loading(lbs/day)=> 0.759I 759,00 232' 1468.57 207I 1307.92 191 121.06 0.005' 0.03 0.00051 0.00 0.0025' 0.02 0.1380' 0.87 Uncontrollable Load from Mass Bal(lbs/day)=> 0.6720 1,454.50 1,297.25 121.00 0.03 0.00 0.01 0.86 Uncontrollable Concen. from Mass Bal (mg/L)=> I 259.521 I 231.471 r 21.591 I 0.0051 I 0.004 r 0.003I r 0.154j Uncont. from Uncont. Sampling(mg/L+lbs/day)=> 1--JE=3=1:===11=====1.....1=L...1==1..1_ Uncontrollable Concen.From Literature(mg/L)=> I 2501 L 251 I 251 L 0.0031 I 0.003 f f 0.05I I 0.0611 Uncontrollable conc.to be used in HWA(mg/L)=> 260 231 21.5893527 0.0050 0.0030 0.0500 0.1540 Spreadsheet Instructions: Choose"Uncontrollable Concentr 1)Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected, Uncontrollable Concentration Fro password is"2". 2)Formulas are discussed in the Comprehensive Guidance, Chapter 5,Section E, page 5. "Sampling" (row 27), or"Literati Mass Balance Mass Balance Mass Balance Literature Literature Literature Mass Balance YVSA.HWA.201 5.(As Approved by PERCS).xlsx Workbook Name : YVSA.HWA.201 5.(As Approved by PERCS).xlsx, Page 1 of 3 SIU.Uncont.Mass.Bal Worksheet Name: SIU.Uncont.Mass.Bal YADKIN VALLEY SEWER AUTHORITY ALLOCATION TABLE Spreadsheet Instructions: Headworks last approved: 06/12/1 5 1)Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected, password is"2". Allocation Table updated: 01/16/19 2)Formulas are discussed in the Comprehensive Guidance,Chapter 6,Section C. Permits last modified: 01/16/19 3)HWA and AT worksheets in this workbook are linked. Pollutant Names,MAHLs,Basis,and Uncontrollable load in this AT worksheet are automatically entered from the HWA spreadsheet. This includes pollutant names in columns AT through BK. POTW_> YVSA WWTP NPDES#_> NC0020567 FLOW BOD TSS Industry Type Renewal Date Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe of Effective Permit Conc. Load Conc. Load Count (Ple.:list Mp1, oiy) Number Number Industry Date Expires MGD gal/day mg/I lbs/day mg/1 lbs/day I PGW,LLC IWP001 0001 Auto Glass 1/20/19 3/6/18 0.1500 150,000 2 3 4 5 1 6 7 ■ 8 9 10 Column Totals=> 0.1500 150,000 0 0 Basis=> NPDES Design Design MAHL from HWA(lbs/day)=> NPDES Permitted Flow=> 1.8000 3303 3303 Uncontrollable Loading(lbs/day)_> 0.6720 1454 1297 Total Allowable for Industry(MAIL)(lbs/day)=> 1.1280 1848 2005 Total Permitted to Industry(lbs/day)=> 0.1500 0 0.00 MAIL left(lbs/day)=> 0.9780 1848 2005 Percent Allow.Ind.(MAIL)still available(%)=> 86.7% 100.0% 100.0% Percent MAHL still available(%)=> 54.3% 56.0% 60.7% 5 Percent MAHL(lbs/day)=> 0.0900 165 165 HWA.AT Revised:November 2005 Workbook Name : YVSA.HWA.2015.(As Approved by PERCS).xlsx, Worksheet Name: AT Page 1 of 6 YADKIN VALLEY SEWER AUTHORITY ALLOCATION TABLE Headworks last approved: 06/12/15 Allocation Table updated: 01/1 6/1 9 Permits last modified: 01/16/19 POTW_> YVSA WWTP NPDES#-> NC0020567 Ammonia Industry Permit Limits IUP INDUSTRY NAMES Permit Conc. Load Count (Picati•u.alphabcimdy) Number mg/I lbs/day 1 PGW,LLC IWP001 2 3 4 5 6 7 8 9 10 Column Totals=> 0.0 AS/Nit/TF Basis=> inhibition MAHL from HWA(lbs/day)=> 3038.43 Uncontrollable Loading(lbs/day)=> 121.00 Total Allowable for Industry(MAIL)(lbs/day)=> 2917.43 Total Permitted to Industry(lbs/day)=> 0.00 MAIL left(lbs/day)_> 2917.43 Percent Allow.Ind.(MAIL)still available(%)=> 100.0% Percent MAHL still available(%)=> 96.0% 5 Percent MAHL(lbs/day)=> 151.92 HWA.AT Revised:November 2005 Workbook Name : YVSA.HWA.2015.(As Approved by PERCS).xlsx, Worksheet Name: AT Page 2 of 6 YADKIN VALLEY SEWER AUTHORITY ALLOCATION TABLE Headworks last approved: 06/1 2/1 5 Allocation Table updated: 01/1 6/19 Permits last modified: 01/16/19 Pores=> YVSA WWTP NPDES#.> NC0020567 Arsenic Cadmium Chromium Copper Cyanide Le Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit IUP INDUSTRY NAMES Permit Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Count (please hstalplwRhcly) Number mg/I lbs/day mg/I lbs/day mg/I lbs/day mg/I lbs/day mg/I lbs/day mg/I I PGW,LLC IWP001 2 �s � 3 ems_ ems. ems_ 4 1 � �� 5 6 7 r-- g - 9I 10 Column Totals=> 0.0 0.0 0.0 0.0 0.01 Sludge Sludge AS/Nit/TF AS/Nit/TF AS/Nit/TF Basis=> Ceiling Ceiling inhibition inhibition inhibition MAHL from HWA(lbs/day)_> 0.1414 0.1076 2.4940 3.0384 0.6330 Uncontrollable Loading(lbs/day)=> 0.0280 0.0168 0.2802 0.8631 0.0000 Total Allowable for Industry(MAIL)(lbs/day)=> 0.1134 0.0908 2.2138 2.1753 0.6330 Total Permitted to Industry(lbs/day)=> 0.0000 0.0000 0.0000 0.0000 0.0000 MAIL left(lbs/day)_> 0.1134 0.0908 2.2138 2.1753 0.6330 Percent Allow.Ind.(MAIL)still available(%)=> 100.0% 100.0% 100.0% 100.0% 100.0% Percent MAHL still available(%)_> 80.2% 84.4% 88.8% 71.6% 100.0% 5 Percent MAHL(lbs/day)_> 0.0071 0.0054 0.1247 0.1519 0.0317 HWA.AT Revised:November 2005 Workbook Name : YVSA.HWA.2015.(As Approved by PERCS).xlsx, Worksheet Name: AT Page 3 of 6 YADKIN VALLEY SEWER AUTHORITY ALLOCATION TABLE Headworks last approved: 06/12/1 5 Allocation Table updated: 01/1 6/19 Permits last modified: 01/16/19 Pores-, YVSA WWTP NPDES#-> NC0020567 ad Industry Limits IUP INDUSTRY NAMES Permit Load Count (please list alphab aly) Number lbs/day 1 PGW,LLC IWP001 2 3 4 5 6 7 8 9 10 Column Totals=> 0.0 Sludge Basis=> Ceiling MAHL from HWA(lbs/day)_> 1.1682 Uncontrollable Loading(lbs/day)=> 0.2746 Total Allowable for Industry(MAIL)(lbs/day)=> 0.8936 Total Permitted to Industry(lbs/day)=> 0.0000 MAIL left(lbs/day)_> 0.8936 Percent Allow.Ind.(MAIL)still available(%)_> 100.0% Percent MAHL still available(%)=> 76.5% 5 Percent MAHL(lbs/day)=> 0.0584 HWA.AT Revised:November 2005 Workbook Name : YVSA.HWA.2015.(As Approved by PERCS).xlsx, Worksheet Name: AT Page 4 of 6 YADKIN VALLEY SEWER AUTHORITY ALLOCATION TABLE Headworks last approved: 06/12/15 Allocation Table updated: 01/1 6/1 9 Permits last modified: 01/16/19 Porw_> YVSA WWTP NPOES#.> NC0020567 Mercury Molybdenum Nickel Selenium Silver Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (please list alphahowly) Number mg/1 lbs/day mg/I lbs/day mg/I lbs/day mg/1 lbs/day mg/I lbs/day 1 PGW,LLC IWP001 3 4 5 6 7 8 9 10 ' Column Totals=> 0.0 0.0 0.0 0.0 0.0 Sludge Sludge AS/Nit/TF Basis=> Stream Std Sludge Ceiling Ceiling Ceiling inhibition MAHL from HWA(lbs/day)_> 0.051426 0.1928 0.8483 0.1697 1.5825 Uncontrollable Loading(lbs/day)=> 0.016813 0.0168 0.1177 0.0280 Total Allowable for Industry(MAIL)(lbs/day)=> 0.034612 0.1760 0.7307 0.1416 #VALUE! Total Permitted to Industry(lbs/day)=> 0.000000 0.0000 0.0000 0.0000 0.0000 MAIL left(lbs/day)_> 0.034612 0.1760 0.7307 0.1416 #VALUE! Percent Allow.Ind.(MAIL)still available(%)_> 100.0% 100.0% 100.0% 100.0% #VALUE! Percent MAHL still available(%)_> 67.3% 91.3% 86.1 % 83.5% #VALUE! 5 Percent MAHL(lbs/day)_> 0.002571 0.0096 0.0424 0.0085 0.0791 HWA.AT Revised:November 2005 Workbook Name :YVSA.HWA.2015.(As Approved by PERCS).xlsx, Worksheet Name: AT Page 5 of 6 YADKIN VALLEY SEWER AUTHORITY ALLOCATION TABLE Headworks last approved: 06/12/1 5 Allocation Table updated: 01/1 6/1 9 Permits last modified: 01/1 6/1 9 Pores., YVSA WWTP NPDES#=> NC0020567 Zinc Industry Permit Limits IUP INDUSTRY NAMES Permit Conc. Load Count (Pleas listalMmAcucly) Number mg/I lbs/day I PGW,LLC IWP001 2 3 4 5 6 7 8 9 10 Column Totals=> 0.0 AS/Nit/TF Basis=> inhibition MAHL from HWA(lbs/day)=> 6.3301 Uncontrollable Loading(lbs/day)=> 0.7790 Total Allowable for Industry(MAIL)(lbs/day)=> 5.5510 Total Permitted to Industry(lbs/day)=> 0.0000 MAIL left(lbs/day)=> 5.5510 Percent Allow.Ind.(MAIL)still available(%)_> 100.0% Percent MAHL still available(%)_> 87.7 5_ Percent MAHL(lbs/day)—> 0.3165 HWA.AT Revised:November 2005 Workbook Name : YVSA.HWA.201 5.(As Approved by PERCS).xlsx, Worksheet Name: AT Page 6 of 6 YADKIN VALLEY SEWER AUTHORITY SIU AND UNCONTROLLABLE LOADING .... � �. �� Oil & Grease INDUSTRY Industry Average Discharge IUP NAMES Permit/Pipe Conc. Load Count (please list alphabetically) number mg/1 lbs/day 2 Weyerhauser 0.1251 54.0000 3 4 5 Sum of Industrial Loading(lbs/day)=> mg/1 lbs/day Avg Influent loading(lbs/day)_> I Uncontrollable Load from Mass Bal(lbs/day)=> Uncontrollable Concen. from Mass Bal (mg/L)=>I I Uncont. from Uncont. Sampling(mg/L+lbs/day)=>I Uncontrollable Concen. From Literature(mg/L)=>I I Uncontrollable conc. to be used in HWA(mg/L)=>I] (row 31) from 3), reasons. Literature YVSA.HWA.2015.(As Approved by PERCS).xlsx Workbook Name : YVSA.HWA.201 5.(As Approved by PERCS).xlsx, Page 3 of 3 SIU.Uncont.Mass.Bal.Weyer Worksheet Name: SIU.Uncont.Mass.Bal.Weyer YADKIN VALLEY SEWER AUTHORITY SIU AND UNCONTROLLABLE LOADING CYANIDE LEAD MERCURY MOLYBDENUM NICKEL SELENIUM SILVER ZINC INDUSTRY Industry Average Discharge Average Discharge Average Discharge Average Discharge Average Discharge Average Discharge Average Discharge Average Discharge IUP NAMES Permit/Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (please list alphabetically) number mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/I lbs/day mg/1 lbs/day 2 Weyerhauser 0.068 0.0340 0.034 0.0170 0.00082 0.0004 0 0.0000 0.0200 0.010008 0.0000 0 0.0085 0.0042534 0.2500 3 5 _ Sum of Industrial Loading(lbs/day)=> 0.0340 0.0170 0.0004 -'1 0.0200 1 _ r 0.0085 I 0.2500 mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/I lbs/day mg/I lbs/day mg/1 lbs/day Avg Influent loading(lbs/day)=>I 0.0025 0.02 0.0025 0.02 0.00251 0.021 0.0025, 0.02 0.0050' 0.03� 0.1290' 0.82 Uncontrollable Load from Mass Bal(lbs/day)=> 0.00 0.02 0.00 0.57 Uncontrollable Concen. from Mass Bal(mg/L)=>` I I 0.0001 I 0.003J I I I -0.0011 I J I I I 0.0971 Uncont. from Uncont. Sampling(mg/L+lbs/day)_> Uncontrollable Concen.From Literature(mg/L)_>I 0.0411 I 0.0491 0.00031I J I 0.0211 I J I . 0.0051 1 0.1751 Uncontrollable conc. to be used in HWA(mg/L)=> 0.0490 0.0030 0.0030 0.0210 0.0050 IJ 0.1390 -ation to be used in HWA" (row 31) from Spreadsheet Instructions: Choose"Uncontrollable Concentration to be used in HWA" m "Mass Balance" (row 25), 1)Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected, Uncontrollable Concentration From "Mass Balance" (row 2: Jre" (row 29). Document reasons. password is"2". "Sampling" (row 27),or"Literature" (row 29). Document 2)Formulas are discussed in the Comprehensive Guidance,Chapter 5,Section E,page 5. Literature Literature Literature Mass Balance Literature Mass Balance Literature Mass Balance YVSA.HWA.2015.(As Approved by PERCS).xlsx Workbook Name : YVSA.HWA.201 5.(As Approved by PERCS).xlsx, Page 2 of 3 SIU.Uncont.Mass.Bal.Weyer Worksheet Name: SIU.Uncont.Mass.Bal.Weyer YADKIN VALLEY SEWER AUTHORITY SIU AND UNCONTROLLABLE LOADING FLOW BOD TSS AMMONIA ARSENIC CADMIUM CHROMIUM COPPER INDUSTRY Industry Average Discharge Average Discharge Average Discharge Average Discharge Average Discharge Average Discharge Average Discharge Average Discharge IUP NAMES Permit/Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (please list alphabetically) number MGD gal/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/I lbs/day mg/1 lbs/day mg/1 lbs/day 2 Weyerhauser 0.06 60,000 1326 663.53 3407 1704.86 106 53.0424 0.022 0.0110 0.0045 0.0023 0.038 0.0190 0.03 0.0150 3 4 5 Sum of Industrial Loading(lbs/day)=> 0.0600 60000 663.5304 1,704.8628 1 53.0424 1 0.0110 7 0.0023 1 0.0190 ( 0.0150 MGD gal/clay mg/I lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/I lbs/day Avg Influent loading(lbs/day)=>I 0.7591 759,000I 232 1468.57 207I 1307.92 19I 121.06 0.005I 0.03 0.0005' 0.00 0.0025' 0.02 0.1380' 0.87 Uncontrollable Load from Mass Bal (lbs/day)=> 0.6990 805.04 -396.95 68.02 0.02 0.00 0.00 0.86 Uncontrollable Concen. from Mass Bal(mg/L)=> I 138.091 I -68.09I I 11.671 I 0.0041 I 0.0001 I -0.001I I 0.1471 Uncont. from Uncont. Sampling(mg/L+lbs/day)=> I=1 =1 = f Uncontrollable Concen. From Literature(mg/L)=> I 250 250 25 0.003 0.003 0.05 0.061 1 I I I I I J I I Uncontrollable conc. to be used in HWA(mg/L)=> 260 231 21.5893527 0.0050 0.0030 0.0500 0.1540 I Spreadsheet Instructions: Choose"Uncontrollable Concentr 1)Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected, Uncontrollable Concentration Fro password is"2". 2)Formulas are discussed in the Comprehensive Guidance,Chapter 5,Section E, page 5. "Sampling" (row 27), or"Literati Mass Balance Mass Balance Mass Balance Literature Literature Literature Mass Balance YVSA.HWA.201 5.(As Approved by PERCS).xlsx Workbook Name : YVSA.HWA.2015.(As Approved by PERCS).xlsx, Page 1 of 3 SIU.Uncont.Mass.Bal.Weyer Worksheet Name: SIU.Uncont.Mass.Bal.Weyer Headworks Addendum for Sludge Loadings(HASL)worksheet POTW Name=> YVSA WWT1, Spreadsheet Instructions: POTW NPDES#=> NC00211567 MAHL_sv=(Q_potw*C_inf*8.34)/(%_adj)lbs/day 1) Data entered only in Heavy Bordered cells. Rest of worksheet is protected,password POTW Sludge Permit#=> WQ00I7349 is"2" Date=> 6/12/2015 Q_potw=Average POTW flow(mgd) POTW Average Flow=> 0.76 mgd 2)This spreadsheet changes based on the class of sludge generated inputted in cell C13 C_inf=Average influent concentration(mgd) Avg.sludge flow to Disposal=> 0.002991781 mgd of the HWA spreadsheet. The title and the limits in column G of this spreadsheet are updated automaticall %_adj=Per percentage of Sludge Limit as decimal Average%Solids to Disposal=> 3.40 % y (example:enter 117%as 1.17) Sludge Site Area permitted=> 165.2 acres 3)Formulas in Comprehensive Guidance HWA Chapter,Section K. 8.34=Conversion Factor Enter actual Calculate MAHL_sv CUMULATIVE Flag if> based on%of Monthly LOADING data from Flag if Enter actual MAXIMUM 80%of Average Concentration CUMULATIVE most recent Sludge %of Greater Sludge Ceiling SLUDGE CONC.from %of Applicable Applicable Flag if> Enter Average Limits to Protect Sludge SLUDGE LOADING Report for the most Cumulative than Concentrations most recent Sludge Ceiling Conc. Ceiling 100%of POTW Influent Quality(insert these POLLUTANT LIMITS heavily loaded field' Limit 80% Limits Report or LTMP Data Limit Conc.Limit the Limit Conc. values into HWA) lbs/acre _ lbs/acre mg/dry kg mg/dry kg •_ % Flag Flag mg/I lbs/day Arsenic 16 75 I #VALUE! Cadmium 14 85 #VALUE! Chromium Copper 133H 4300 #VALUE! Lead 267 840 #VALUE! Mercury 15 57 #VALUE! Molybdenum 75 #VALUE! Nickel 374 420 #VALUE! Selenium H9 100 #VALUE! Zinc 2499 7500 #VALUE! If over ceiling conc. IF Greater than 80%Flag POTW MUST SUBMIT LAND APP If Greater than 80%of the concentration limit POTW MUST POTW must reduce &METALS MANAGEMENT PLAN n/a SUBMIT METALS MANAGEMENT PLAN n/a MAHL n/a 'The most heavily loaded field is determined for each polluntant indivisually,and is the field that contains the highest amount(lbs/acre)of that polluntant. Name:YVSA.HWA.201 5.(As Approved by PERCS).xlsx; Worksheet Name:HASL Page 1 of 1 I - Combined Wastestream Formula Industry:PGW IUP#:001 Date: CWF Ratio Total (Regulated+ Regulated Unregulated Wastestream Unregulated)/Tot Wastestream gpd Wastestream gpd Diluted Wastestream gpd (gpd) al Flow Total 0 0 0 0 #DIV/0! Combined Wastestream Formula=(Total Regulated+Total Unregulated)/Total Wastestream List All Applicable Listed Categorical Listed Categorical CWF Adjusted CWF Adjusted Catergorical Limited Daily Maximum Limit Monthly Average Limt Daily Maximum Monthly Average Current Limit Daily Proposed Limit Parameters (mg/l) (mg/I) Limit(mg/I) (mg/I) Max(mg/I) Daily Max(mg/I)