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HomeMy WebLinkAboutDEQ-CFW_00088102• • APFO Process Air Emissions Inventory Emissions From Foreshot Receiver of Distillation Column # of Flanges 5 Leakage rate for combine flange and 0.0006 valve -worst case Ib/hr MW of air verses 0.1735 fluorochemical Ibs of air leakage into 0.0005 column (Ibs/hr) Ibs/90 days 1.12 moles/90 days of air leakage into column 0.039 Ibs/90 days of C7F15COF into 6.1677 column Equivalent HF quantity 0.3904 Ibs/90da s Scrubbing Efficient 98% C7F11 COF (Ibs/90 0.1234 days) HF Ibs/90 days) 0.0078 Foreshot Receiver Page 1 of 2 Pressurizing Receiver for re -work of receiver contents # of times 5 reworked Ibs of C7F15COF 2.83 before scrubbing Ibs of C7F11 COF 0.057 after scrubbing Ibs of HF before 0.18 scrubbing Ibs of HF after 0.004 scrubbing (NOTE: the following are just example calculations, different numbers may have been used) Emissions from Foreshot Receiver of Distillation Column Modeling 100% C5F11 COF (MW = 316) Control Device: Jacketed Vertical Condenser on brine jacketed tank removed and tank jacketed to eliminate potential pluggage problem. Brine approach 5❑C Volume of Tank 250 gallon maximum size Number of Flanges: Bottom valve, up to five 2-inch nozzles. Leakage rate for combined flange and valve -worst case = 0.0006 lb/hr. Adjusting for molecular weight of air versus fluorochemical for this basis (9/22/95 HFPO expansion Project Permit), we will calculate an inlet leak rate of air. (5 flanges/valve) D. 0.0006 pounds/hr ❑ (28.8/166) ❑ 90 days/year ❑ 24 hours/day = 1.1 pounds of air leakage into column (1.1 pounds/year/28.8 Ib/ft3) = 0.039 moles/90 days of air leakage into column DEQ-CFW 00088102 17J • APFO Process Air Emissions Inventory Foreshot Receiver Page 2 of 2 � i. Nuuiiu oiyuwic_u.0 wiw� — u.vuu iiviuuiau uuyu uuu uu.uyv new uuuni Vapor pressure of C5F11 COF at 5❑C for an approach temperature for 011C brine, assume 50 mm Hg Assuming vacuum of 100 mm Hg, partial pressure of 50 mm Hg (50/100) ❑ 0.039 lb-moles/year ❑ (316 lb/lb-mole) = 6 pounds/90 days (without additional controls of C5F11COF) Equivalent HF quantity = (20 lb/lb-mole/316 lb/lb-mole) ❑ 6 pounds/year = 0.38 pounds/year Scrubbing efficiency for these components have been measured to be greater than 98% so actual emissions would be about 0.12 pounds per year of VOC and 0.076 pounds per year of hydrogen fluoride. Bringing Foreshot Receiver to 8 psig ten times throughout campaign for purposes of draining heels to a receiver. Assume full vacuum reapplied. 50 gallons equivalent to 6.5 ft3 (10) X 6.5 ft3 X 316 lb X 22.7 psis 359 ft3/lb mole lb mole 14.7 psi/atm Before controls: X 50/760 mm/Hg = 5.8 pounds of C5F11COF This is equivalent to 0.36 pounds of HF before controls After controls (reduced by 98%) actual C51711 COF would be 0.12 pounds and 0.0072 pounds of HF. DEQ-CFW 00088103