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Home My WebLink AboutDEQ-CFW_00087051State of North Carolina, Department of Environment, and Natural Resources Division of Air Quality AIR 0UALITY PERMIT Permit No. Replaces Permit No. Effective Date Expiration Date 03735T27 03735T26 January 31, 2005 January 31, 2009 Until such time as this permit expires or is modified or revoked, the below named Permittee is authorized to operate, as outlined in Part I, "Air Quality Title V Operation Permit," and to construct and operate, as outlined in Part II, "Air Quality Federal Title V And State Operation Permit," the emission source(s) and associated air pollution control device(s) specified herein, in accordance with the terms, conditions, and limitations within this permit. This permit is issued under the provisions of Article 21B of Chapter 143, General Statutes of North Carolina as amended, and Title 15A North Carolina Administrative Codes (15A NCAC), Subchapters 2D and 2Q, and other applicable Laws. Pursuant to Title 15A NCAC, Subchapter 2Q, the Permittee shall not construct, operate, or modify any emission source(s) or air pollution control device(s) without having first submitted a complete Air Quality Permit Application to the permitting authority and received an Air Quality Permit, except as provided in this permit. Permittee: Facility ID: Facility Site Location: City, County, State, Zip: Mailing Address: City, State, Zip: Application Number: Complete Application Date: Renewal Application Due Date: Primary SIC Code: Division of Air Quality, Regional Office Address: this the 31st day of E.I. du Pont de Nemours & Co., LLC DBA, DuPont Company — Fayetteville Works 0900009 22828 NC Highway 87 W Duart Township, Bladen County, NC, 28306-7332 22828 NC Highway 87 W Fayetteville, NC, 28306-7332 0900009.04E December 15, 2004 April 30, 2008 2821, 3081, 3083 Fayetteville Regional Office 225 Green Street, Suite 714 Fayetteville, NC 28301 Laura S. utler, P.E., Chief, Air Permits Section By Authority of the Environmental Management Commission DEQ-CFW 00087051 PART I - AIR QUALITY TITLE V OPERATION PERMIT SECTION 1: PERMITTED EMISSION SOURCE (S) AND ASSOCIATED AIR POLLUTION CONTROL DEVICE (S) AND APPURTENANCES SECTION 2: SPECIFIC LIMITATIONS AND CONDITIONS 2.1- Emission Source(s) Specific Limitations and Conditions (Including specific requirements, testing, monitoring, recordkeeping, and reporting requirements) 2.2- Multiple Emission Source(s) Specific Limitations and Conditions (Including specific requirements, testing, monitoring, recordkeeping, and reporting requirements) SECTION 3: GENERAL PERMIT CONDITIONS ATTACHMENT List of Acronyms PART II - AIR QUALITY CONSTRUCTION PERMIT SECTION 1: PERMITTED EMISSION SOURCE(S) AND ASSOCIATED AIR POLLUTION CONTROL DEVICES) AND APPURTENANCES SECTION 2: SPECIFIC LIMITATIONS AND CONDITIONS SECTION 3: GENERAL PERMIT CONDITIONS DEQ-CFW 00087052 e Permit 03735T27 Page 3 PART I AIR QUALITY TITLE V OPERATION PERMIT The Division of Air Quality (DAQ), the United States Environmental Protection Agency (EPA), and citizens as defined under the Federal Clean Air Act have the authority to enforce the terms, conditions, and limitations contained in Part I of this permit unless otherwise specified. Under Title 15A NCAC 2Q, the operation of emission source(s) and associated air pollution control device(s) and appurtenances listed in Part I of this permit is based on plans, specifications, operating parameters, and other information as submitted in the Air Quality Permit Application. SECTION 1- PERMITTED EMISSION SOURCE (S) AND ASSOCIATED AIR POLLUTION CONTROL DEVICE (S) AND APPURTENANCES „A —;ntaA air nnlhitinn rnntrnl devices. -1 he foltowing Ea CUIIL'4IIlb tl Alilllllliu V VA (ill G1111111LY a atuw.v.. vvw.v w . .w .--- -•------------------ - - Emission Emission Source Description Control Control Device Description Source Device ID No. ID No. PS-1 No.2/No. 6 fuel oil -fired boiler (139.4 N/A N/A million Btu per hour maximum heat inout) PS-2 No. 2/No. 6 fuel oil -fired boiler (88.4 N/A N/A million Btu per hour maximum heat inout) PS -Temp` No. 2 fuel oil -fired boiler (greater than N/A N/A 30.0 and less than 100.0 million Btu er hour maximum heat input) BS-A Butyraldehyde storage tank BCD -A Brine -cooled condenser BS-B 1 Butacite® flake reactors (4 units) BCD-B 1 Packed -bed column scrubber with mist eliminator (8 gallons per minute water injection rate averaged over a 3-hour eriod BS-B2 Butacite® flake reactors (4 units) BCD-B2 Packed -bed column scrubber with mist eliminator (8 gallons per minute water injection rate averaged over a 3-hour eriod BS-C Butacite® flake dryer BCD-Cl Cyclone separator BCD-C2 Fabric filter (6,858 square feet of filter area BS-D Polyvinyl butyral sheeting rotogravure BCD-D1 Multi -stage horizontal spray scrubber printing operation (6 gallons per minute of water flow to each nozzle, averaged over a 3-hour period) DEQ-CFW 00087053 Permit 03735T27 pgoa d Emission Emission Source Description Control Control Device Description Source Device ID No. ID No. NS-A Hexfluoropropylene epoxide process NCD-Hdrl Baffle -plate scrubber (7,000 (BFPO) kilogram/hour liquid injection rate averaged over a 3-hour period) NCD-Hdr2 Baffle -plate scrubber (7,000 kilogram/hour liquid injection rate averaged over a 3-hour riod NS-B Vinyl Ethers North process NCD-Hdrl Baffle -plate scrubber (7,000 kilogram/hour liquid injection rate averaged over a 3-hour period) NCD-Hdr2 Baffle -plate scrubber (7,000 kilogram/hour liquid injection rate averaged over a 3-hour eriod NS-C Vinyl Ethers South process NCD-Hdrl Baffle -plate scrubber (7,000 kilogram/hour liquid injection rate averaged over a 3-hour period) NCD-Hdr2 Baffle -plate scrubber (7,000 kilogram/hour liquid injection rate averap,ed over a 3-hour eriod NS-D RSU Process NCD-Hdrl Baffle -plate scrubber (7,000 kilogram/hour liquid injection rate averaged over a 3-hour period) NCD-Hdr2 Baffle -plate scrubber (7,000 kilogram/hour liquid injection rate averaged over a 3-hour eriod NS-E Liquid waste stabilization NCD-Hdrl Baffle -plate scrubber (7,000 kilogram/hour liquid injection rate averaged over a 3-hour period) NCD-Hdr2 Baffle -plate scrubber (7,000 kilogram/hour liquid injection rate averaged over a 3-hour eriod NS=F MMF process NCD-Hdrl Baffle -plate scrubber (7,000 kilogram/hour liquid injection rate averaged over a 3-hour period) NCD-Hdr2 Baffle -plate scrubber (7,000 kilogram/hour liquid injection rate averaged over a 3-hourperiod) NS-G Resins process NCD-G Venturi vacuum jet caustic scrubber minimum vacuum of -80 kPa auge NS-H Nafion® membrane process N/A N/A NS-I Nafion® membrane coating N/A N/A NS-J Nafion® semiworks N/A N/A NS-K E-2 Process N/A N/A DEQ-CFW 00087054 c Permit 03735T27 Emission Emission Source Description Control Control Device Description Source Device ID No. ID No. NS-L TFE/HCl separation unit NCD-Hdrl Baffle -plate scrubber (7,000 kilogram/hour liquid injection rate averaged over a 3-hour period) NCD-Hdr2 Baffle -plate scrubber (7,000 kilogram/hour liquid injection rate averaged over a 3-hour i3eriod SW-1 Polymerization operation N/A N/A SW-2 Laboratory hood N/A N/A FS-A Fluoroproducts polymer FCD-Al Wet scrubber (3 gallons per minute manufacturing development facility FCD-A2 water injection rate averaged over a 3- hour period) Fabric filter (125 square feet of filter area AS -A APFO manufacturing facility ACD-Al Wet scrubber (30 gallons per minute ACD-A2 water injection rate averaged over a 3- hour period) Condenser WTS-A Wastewater treatment area consisting WTCD-1 Impingement -type wet scrubber with WTS-B of an extended aeration biological mist eliminator (29 gallons per minute WTS-C wastewater treatment facility and two dilute potassium hydroxide injection indirect steam -heated rotary sludge rate) dryers SGS-A** SentryGlas® Plus Manufacturing N/A NIA *These emission sources (ID No. PS -Temp) are permitted under Part H Construction Permit as a 501(c)(2) change per NCAC 2Q .0523. The permit shield described in General Condition R does not apply. **These emission sources (ID No. SGS-A) are permitted under Part H Construction Permit as a Minor change per NCAC 2Q .0515. The permit shield described in General Condition R does not apply. DEQ-CFW 00087055 Permit 03735T27 Page 6 SECTION 2 - SPECIFIC LIMITATIONS AND CONDITIONS 2.1- Emission Source(s) and Control Devices(s) Specific Limitations and Conditions The emission source(s) and associated air pollution control device(s) and appurtenances listed below are subject to the following specific terms, conditions, and limitations, including the testing, monitoring, recordkeeping, and reporting requirements as specified herein: A. No. 2/No. 6 fuel oil -fired boiler (ID No. PS-1, 139.4 million Btu per hour maximum heat input) and No. 2/No. 6 fuel oil -fired boiler (ID No. PS-2, 88.4 million Btu per hour maximum heat input) The following table provides a summary of limits and standards for the emission source(s) described above: Regulated Limits/Standards Applicable Regulation Pollutant particulate matter 0.2667 pounds particulate per million Btu heat input, 15A NCAC 2D .0503 each. sulfur dioxide 2.3 pounds S02 per million Btu heat input, each 15A NCAC 2D .0516 visible emissions 40% visible opacity emissions (PS-1). 15A NCAC 2D .0521(c) 20% visible ovacity emissions (PS-2). 15A NCAC 2D .0521 d PM, PM10, NO2, Particulate matter <25 tons per year. 15A NCAC 2Q .0317 and S02 Particulate matter under 10 micron < 15 tons per year. (PSD avoidance) Nitrogen oxide < 40 tons per year. Sulfur dioxide < 40 tons per year. oiler PS-2 only) 1. 15A NCAC 2D .0503: PARTICULATES FROM FUEL BURNING INDIRECT HEAT EXCHANGERS a. Emissions of particulate matter from the combustion of No. 2/No. 6 fuel oil, that are discharged from this source into the atmosphere shall not exceed 0.2667 pounds per million Btu heat input. [15A NCAC 2D .0503(a)] Testing [15A NCAC 2D .0501(c)(3)] b. If emissions testing is required, the testing shall be performed in accordance General Condition JJ. If the results of this test are above the limit given in Section 2.1 A. 1. a. above, the Permittee shall be deemed in noncompliance with 15A NCAC 2D .0503. C. No monitoring/recordkeeping/reporting is required for particulate emissions from the firing of No. 2 or No. 6 fuel oil in these sources. DEQ-CFW 00087056 ,Permit Q3735T27 Page 7 2. 15A NCAC 2D .0516: SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES a. Emissions of sulfur dioxide from these sources shall not exceed 2.3 pounds per million Btu heat input. Sulfur dioxide formed by the combustion of sulfur in fuels, wastes, ores, and other substances shall be included when determining compliance with this standard. [15A NCAC 2D .0516] T c in [15A NCAC 2D .0501(c)(4) ] b. If emissions testing is required, the testing shall be performed in accordance with 15A NCAC 2D .0501(c)(4) and General Condition JJ found in Section 3. If the results of this test are above the limit given in Section 2.1 B. 1. a. above, the Permittee shall be deemed in noncompliance with 15A NCAC 2D .0516. Monitoring/Reenrdkeepim [15A NCAC 2Q .0508(f) and 15A NCAC 2D .0501(c)(4)(A)] C. No monitoring/recordkeeping is required for sulfur dioxide emissions from No. 2 fuel oil burned in these sources. d. The maximum sulfur content of any No. 6 fuel oil received and burned in the boiler shall not exceed 2.1 percent by weight. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0516 if the sulfur content of the fuel oil exceeds this limit. e. To assure compliance, the Permittee shall monitor the sulfur content of the No. 6 fuel oil by using fuel oil supplier certification per shipment received. The results of the fuel oil supplier certifications shall be recorded in a logbook (written or electronic format) on a quarterly basis and include the following information: i. the name of the fuel oil supplier; ii. the maximum sulfur content of the fuel oil received during the quarter; iii. the method used to determine the maximum sulfur content of the fuel oil; and iv. a certified statement signed by the responsible official that the records of fuel oil supplier certification submitted represent all of the No. 6 fuel oil fired during the period. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0516 if the sulfur content of the oil is not monitored and recorded. Reporting [15A NCAC 2Q .0508(f)] f. The Permittee shall submit a summary report of the fuel oil supplier certifications postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. 3. 15A NCAC 2D .0521: CONTROL OF VISIBLE EMISSIONS a. Visible emissions from the boiler (ID No. PS-1) shall not be more than 40 percent opacity when averaged over a six -minute period. However, six -minute averaging periods may exceed 40 percent not more than once in any hour and not more than four times in any 24-hour period. In no event shall the six -minute average exceed 90 percent opacity. [15A NCAC 2D .0521 (c)] b. Visible emissions from the boiler (ID No. PS-2) shall not be more than 20 percent opacity when averaged over a six -minute period. However, six -minute averaging periods may exceed 20 percent not more than once in any hour and not more than four times in any 24-hour period. In no event shall the six -minute average exceed 87 percent opacity. [15A NCAC 2D .0521(d)] DEQ-CFW 00087057 Permit 03735T27 Page 8 Testing [15A NCAC 2D .0501(c)(8)] C. If emissions testing is required, the testing shall be performed in accordance with 15A NCAC 2D .0501(c)(8) and General Condition JJ. If the results of this test are above the limit given in Section 2.1 A. 3. a. or 2.1 A. 3. b above, the Permittee shall be deemed in noncompliance with 15A NCAC 2D .0521. Mon_ [15A NCAC 2Q .0508(f)] d. To assure compliance when burning No. 6 fuel oil, once a day the Permittee shall observe the emission points of this source for any visible emissions above normal. The daily observation must be made for each day of the calendar year period to ensure compliance with this requirement. The Permittee shall be allowed three (3) days of absent observations per semi-annual period. If the emission sources is not operating, a record of this fact along with the corresponding date and time shall substitute for the daily observation. The Permittee shall establish "normal" for the source in the first 30 days following the effective date of the permit. If visible emissions from this source are observed to be above normal, the Permittee shall either: (a) be deemed to be in noncompliance with 15A NCAC 2D .0521 or (b) demonstrate that the percent opacity from the emission points of the emission source in accordance with 15A NCAC 2D .0501(c)(8) is below the limit given in Section 2.1 A.3. a. and Section 2.1.A.3.b above. If the demonstration in (b) above cannot be made, the Permittee shall be deemed to be in noncompliance with 15A NCAC 2D .0521. Recordkeeping [15A NCAC 2Q .0508(f)] e. The results of the monitoring shall be maintained in a logbook (written or electronic format) on -site and made available to an authorized representative upon request. The logbook shall record the following: i. the date and time of each recorded action; ii. the results of each observation and/or test noting those sources with emissions that were observed to be in noncompliance along with any corrective actions taken to reduce visible emissions; and iii. the results of any corrective actions performed. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0521 if these records are not maintained. MonitoringMecordkeepingLEe og rting [15A NCAC 2Q .0508(f)] No monitoring/recordkeeping/reporting is required for visible emissions from the firing of No. 2 fuel oil in these sources. Reporting [15A NCAC 2Q .0508(f)] g. The Permittee shall submit a summary report of the observations postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. DEQ-CFW 00087058 i Permit 03735T27 Page 9 4. 15A NCAC 2Q. 0317: AVOIDANCE CONDITIONS for 15A NCAC 2D. 0530: PREVENTION OF SIGNIFICANT DETERIORATION In order to avoid applicability of 15A NCAC 2D .0530 (g) for major sources and major modifications, boilers (ID No. PS-2 only) shall discharge into the atmosphere less than the following, per consecutive 12-month period. [ 15A NCAC 2D .0530] Pollutant Tons per Year Limit Particulate Matter 25 Particulate Matter under 10 microns 15 Nitrogen Oxide 40 Sulfur Dioxide 40 Testing [15A NCAC 2Q .0501(c)(4)] b. If emissions testing is required, the Permittee shall perform such testing in accordance with General Condition JJ. If the results of this test are above the limit given in Section 2.1 A. 4. a., the Permittee shall be deemed in noncompliance with 15A NCAC 2D .0530. MonitoringMCcordkeepi_g [15A NCAC 2Q .0508 (f)] C. The Permittee shall keep monthly accounting records of the amount of fuel used and the sulfur content, including certification of the fuel, in a logbook (written or in electronic format). The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0530 if the sulfur content of the fuel is not monitored. Re o in [ 15A NCAC 2Q .0508(f)] d. The Permittee shall submit a summary report, acceptable to the Regional Air Quality Supervisor, of monitoring and recordkeeping activities postmarked on or before January 30 of each calendar year for the preceding three-month period between October and December, April 30 of each calendar year for the preceding three-month period between January and March, July 30 of each calendar year for the preceding three-month period between April and June, and October 30 for the calendar year for the preceding three- month period between July and September. The report shall contain the following: i. The monthly particulate matter, particulate matter below 10 microns, nitrogen oxide, and sulfur dioxide emissions for the previous 14 months. The emissions must be calculated for each of the 12- month periods over the previous 14 months; ii. The monthly quantities of No. 2/No. 6 fuel oil consumed for the previous 14 months; and iii. The average sulfur content for the fuel oil. iv. All instances of deviations from the requirements of this permit must be clearly identified. DEQ-CFW 00087059 Permit 03735T27 Page 10 B. Butacite® Process Area consisiting of one butyraldehyde storage tank (ID No. BS-A) controlled by a brine cooled condenser (ID No. BCD -A), four Butacite® flake reactors (ID No. BS-Bl) controlled by a packed -bed scrubber (ID No. BCD-B1), four Butacite® flake reactors (ID No. BS-B2) controlled by a packed -bed scrubber (ID No. BCD-B2), one Butacite® flake dryer (ID No. BS-C) controlled by a cyclone (ID No. BCD-Cl) and fabric filter (ID No. BCD-C2) and a polyvinyl butyral sheeting rotogravure printing operation (ID No. BS-D) controlled by one multi -stage horizontal spray scrubber (ID No. BCD -DI). The following table provides a summary of limits and standards for the emission source(s) described above: Regulated Limits/Standards Applicable Regulation Pollutant particulate matter for process rates less than 30 tons per hour - 15A NCAC 2D .0515 E = 4.10 P"' where E is the allowable emission rate in pounds per hour, and P is the process weight rate in tons per hour ID No. BS-C only) visible emissions 20% visible opacity emissions (ID No. BS-C only) 15A NCAC 2D .0521 odors odorous emissions must be controlled; State- 15A NCAC 2D .1806 enforceable only organic HAP National Emission Standards for Hazardous Air 15A NCAC 2D .1111 Pollutants ID No. BS-D only) 40 CFR 63 Subpart KK 15A NCAC 2D .0515: PARTICULATES FROM MISCELLANEOUS INDUSTRIAL PROCESSES a. Emissions of particulate matter from the source ID No. BS-C shall not exceed an allowable emission rate as calculated by the following equation: [15A NCAC 2D .0515(a)] E = 4.10 x P 0'67 WhereE = allowable emission rate in pounds per hour P = process weight in tons per hour Liquid and gaseous fuels and combustion air are not considered as part of the process weight. Testing [15A NCAC 2D .0501 (c)(3)] b. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ. If the results of this test are above the limit given in Section 2.1 B. 1. a. above, the Permittee shall be deemed in noncompliance with 15A NCAC 2D .0515. MonitoringMecordkee inn [15A NCAC 2Q .0508(f)] C. The Permittee shall maintain production records which specify the types of materials and finishes processed and shall make these records available to a DAQ authorized representative upon request. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0515 if the production records are not maintained or the types of materials and finishes are not monitored. DEQ-CFW 00087060 rPermit 03735T27 Page 11 oni oringlRecordkeeeping [ 15A NCAC 2Q .0508(f)] d. Particulate matter emissions from the Butacite® flaker dryer (ID No. BS-C) shall be controlled by the bagfilter (ID No. BCD-C2) and cyclone separator (ID No. BCD -CI). To assure compliance, the Permittee shall perform inspections and maintenance as recommended by the manufacturer. In addition to the manufacturer's inspection and maintenance recommendations, or if there is no manufacturer's inspection and maintenance recommendations, as a minimum, the inspection and maintenance requirement shall include the following: i. a monthly visual inspection of the system ductwork and material collection unit for leaks; and ii. an annual internal inspection of the bagfilter's structural integrity. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0515 if the ductwork and bagfilters are not inspected and maintained. e. The results of inspection and maintenance shall be maintained in a logbook (written or electronic format) on -site and made available to an authorized representative upon request. The logbook shall record the following: i. the date and time of each recorded action; ii. the results of each inspection; iii. the results of any maintenance performed on the bagfilters; and iv. any variance from manufacturer's recommendations, if any, and corrections made. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0515 if these records are not maintained. Reporting [15A NCAC 2Q .0508(f)] f. The Permittee shall submit the results of any maintenance performed on the bagfilters within 30 days of a written request by the DAQ. g. The Permittee shall submit a summary report of monitoring and recordkeeping activities postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. 2. 15A NCAC 2D .0521: CONTROL OF VISIBLE EMISSIONS a. Visible emissions from these sources (ID No. BS-C) shall not be more than 20 percent opacity when averaged over a six -minute period. However, six -minute averaging periods may exceed 20 percent not more than once in any hour and not more than four times in any 24-hour period. In no event shall the six - minute average exceed 87 percent opacity. [15A NCAC 2D .0521 (d)] T c in [15A NCAC 2D .0501(c)(8)] b. If emissions testing is required, the testing shall be performed in accordance with 15A NCAC 2D .0501(c)(8) and General Condition JJ. If the results of this test are above the limit given in Section 2.1 B. 2. a. above, the Permittee shall be deemed in noncompliance with 15A NCAC 2D .0521. Monitory [15A NCAC 2Q .0508(f)] C. To assure compliance, once a month the Permittee shall observe the emission points of these sources for any visible emissions above normal. The Permittee shall establish "normal" for the source in the first 30 days following the effective date of permit. If visible emissions from this source are observed to be above normal, the Permittee shall either: (a) be deemed to be in noncompliance with 15A NCAC 2D .0521 or (b) demonstrate that the percent opacity from the emission points of the emission source in accordance with 15A NCAC 2D .0501(c)(8) is below the limit given in Section 2.1 B.2. a. above. If the demonstration in (b) above cannot be made, the Permittee shall be deemed to be in noncompliance with 15A NCAC 2D .0521. DEQ-CFW 00087061 Permit 03735T27 Page 12 Recordkee in [15A NCAC 2Q .0508(f)] d. The results of the monitoring shall be maintained in a logbook (written or electronic format) on -site and made available to an authorized representative upon request. The logbook shall record the following: i. the date and time of each recorded action; ii. the results of each observation and/or test noting those sources with emissions that were observed to be in noncompliance along with any corrective actions taken to reduce visible emissions; and iii. the results of any corrective actions performed. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0521 if these records are not maintained. Reporting [15A NCAC 2Q .0508(f)] e. The Permittee shall submit a summary report of the observations postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. 3. 15A NCAC 2D .1806: CONTROL AND PROHIBITION OF ODOROUS EMISSIONS [State enforceable only] a. The Permittee shall not operate the above listed equipment without implementing management practices or installing and operating odor control equipment sufficient to prevent odorous emissions from the facility from causing or contributing to objectionable odors beyond the facility's boundary. b. CONDENSER REQUIREMENTS - Odorous emissions from the butyraldehyde storage tank (ID No. BS-A) shall be controlled by a condenser (ID No. BCD -A). To comply with the provisions of this Permit and ensure that maximum control efficiency is maintained, the Permittee shall perform periodic inspections and maintenance as recommended by the manufacturer. The results of the inspections and maintenance shall be recorded in a logbook (either written or electronic) C. SCRUBBER REQUIREMENTS - Gaseous emissions from the Butacite® flake reactor line (ID No. BS-B 1) shall be controlled by packed column scrubber (ID No. BCD-BI). Gaseous emissions from the Butacite® flake reactor line (ID No. BS-B2) shall be controlled by packed column scrubber (ID No. BCD- B2). d. INSPECTION AND MAINTANENCE REQUIREMENTS - To comply with the provisions of this Permit and ensure that maximum control efficiency is maintained, the Permittee shall perform periodic inspections and maintenance as recommended by the manufacturer. As a minimum, the inspection and maintenance program shall include inspection of spray nozzles, packing material, chemical feed system (if so equipped), and the cleaning/calibration of all associated instrumentation. e. MONITORING REQUIREMENTS - The Permittee shall ensure the proper performance of the Flake Reactor Line's packed column scrubbers (ID Nos. BCD-B 1 and BCD-B2) by monitoring the following operational parameters: i. Liquid flow rate (minimum of 8 gallons per minute averaged over a 3-hour period), and ii. Differential pressure across the scrubber (maximum of 30 inches of water pressure averaged over a 3-hour period), with a high differential pressure alarm. DEQ-CFW 00087062 ,Permit 03735T27 Page 13 RECORDKEEPING REQUIREMENTS - The Permittee shall record the results of inspections in a scrubber log book (written or electronic records) which shall be kept on site and made available to Division of Air Quality personnel upon request. Any variance from the manufacturer's recommendations or the permit monitoring requirements, or the failure of the air pollution control equipment to operate in a normal and usual manner, shall be investigated with corrections made and dates of action recorded in the log book. The inspection and maintenance activities, as well as required monitoring for scrubbing liquid flow rates, and scrubber pressure drops, if appropriate, shall be recorded. For the polyvinyl butyral (Butacite) sheeting rotogravure printing operation (ID No. BS-D), the Permittee shall comply with all applicable provisions, including the notification, testing, and monitoring requirements contained in Environmental Management Commission Standard 15A NCAC 2D .1111 as promulgated in 40 CFR 63, Subpart KK, including SubpartA "General Provisions" except as follows: "Oxidizer" referenced in 40 CFR Part 63.820 through 63.831 shall refer to scrubber (ID No. BCD -DI) and shall require the operation and maintenance of devices to monitor water flow rate and air flow rate (used in dispersion of water in the scrubber) for the scrubber (ID No. BCD -DI) in lieu of a temperature monitoring device for an oxidizer. a. Control Requirements: i. Emissions from the polyvinyl butyral sheeting rotogravure printing operation shall be controlled using a permanent total enclosure for the process area and a multi -stage horizontal spray scrubber (ID No. BCD-D1) that achieves an overall organic HAP control efficiency of at least 95 percent. b. Monitoring Requirements: The Permittee shall ensure the proper performance of the scrubber (ID No. BCD-D1) by monitoring the following operational parameters: L Water flow rate to each nozzle (minimum of 6 gallons per minute, averaged over a three-hour period). ii. Air flow rate to each nozzle (minimum of 63 standard cubic feet per minute, averaged over a three- hour period). iii. General area exhaust fan exit velocity (minimum of 3,950 feet per minute, averaged over a three- hour period). C. Record Keeping and Reporting Requirements: The Permittee shall comply with all applicable record keeping and reporting requirements specified in 40 CFR Parts 63.829 and 63.830, and in 40 CFR Part 63 Subpart A - General Provisions, including the following reporting requirements: i. As specified in 40 CFR Part 63.6(e)(3)(iv), if an action taken by the Permittee during a startup, shutdown, or malfunction (including an action taken to correct a malfunction) is not consistent with the procedures specified in the affected source's startup, shutdown, and malfunction plan, the Permittee shall record the actions taken for that event and shall report such actions within 2 working days after commencing actions inconsistent with the plan, followed by a letter within 7 working days after the end of the event, in accordance with 40 CFR Part 63.10(d)(5). ii. The Permittee shall submit to the Regional Supervisor, DAQ, a semi-annual summary report as specified in 40 CFR Part 63.830, by January 30 of each calendar year for the preceding six-month period between July and December, and by July 30 of each calendar year for the preceding six- month period between January and June. DEQ-CFW 00087063 Permit 03735T27 Page 14 iii. If the actions taken by the Permittee during start-up, shutdown, or malfunction (SSM) are not completely consistent with the procedures specified in the SSM plan, then the Permittee shall submit an SSM report, as specified in 40 CFR Part 63.830, to the Regional Supervisor, DAQ. However, separate SSM reports are not required if the information is included in the semi-annual summary report specified above in DA.c.i. C. Nafion® Process Area consisting of one hexfluoropropylene epoxide process (ID No. NS- A) controlled by one baffle -plate scrubber (ID Nos. NCD-Hdrl or NCD-Hdr2), two vinyl ethers processes (ID Nos. NS-B and NS-C) controlled by two baffle -plate scrubbers (ID Nos. NCD-Hdr1 and/or NCD-Hdr2), one RSU process (ID No. NS-D) controlled by one baffle -plate scrubber (ID Nos. NCD-Hdrl or NCD-Hdr2), one liquid waste stabilization process (ID No. NS-E) controlled by one baffle -plate scrubber (ID Nos. NCD-Hdrl or NCD-Hdr2), one XBW process (ID No. NS-F) controlled by one baffle -plate scrubber (ID Nos. NCD-Hdrl or NCD-Hdr2), one resins fluorination process (ID No. NS-G) controlled by, a venturi vacuum jet scrubber (ID No. NCD-G), one resins process (ID No. NS-G), one Nafion membrane process (ID No. NS-H), one Nafion membrane coating process (ID No. NS-I), three Nafion semiworks processes (ID Nos. SW-1, SW-2, and NS- J), one E-2 Process (ID No. NS-K), and one TFE/HCl separation unit (ID No. NS-L) controlled by one baffle -plate scrubber (ID Nos. NCD-Hdrl or NCD-Hdr2). The following table provides a summary of limits and standards for the emission sources described above: Regulated Limits/Standards Applicable Regulation Pollutant particulate matter for process rates less than 30 tons per hour - 15A NCAC 213.0515 E = 4.10 P0.67 where E is the allowable emission rate in pounds per hour, and P is the process weight rate in tons per hour ID No. NS-I only) visible emissions 20% visible opacity emissions (ID No. NS-I only) 15A NCAC 2D .0521 odors odorous emissions must be controlled; [State- 15A NCAC 2D .1806 enforceable onlyl toxic air Permit limits for toxic air pollutants shall not be 15A NCAC 2D .1100 pollutants exceeded. See Section 2.2.A and B. [State enforceable onlyl volatile organic VOC emissions < 68.9 tons per consequtive 12-month 15A NCAC 2Q .0317 compounds period (ID No. NS-B only) (PSD avoidance) VOC emissions < 40 tons per consequtive 12-month period ID No. NS-G only) DEQ-CFW 00087064 Permit 03735T27 Page 15 1. 15A NCAC 2D .0515: PARTICULATES FROM MISCELLANEOUS INDUSTRIAL PROCESSES a. Emissions of particulate matter from the source ID No. NS-I shall not exceed an allowable emission rate as calculated by the following equation: [ 15A NCAC 2D .0515(a)] E = 4.10 x P 0.67 WhereE = allowable emission rate in pounds per hour P = process weight in tons per hour Liquid and gaseous fuels and combustion air are not considered as part of the process weight. Testing [15A NCAC 2D .0501 (c)(3)] b. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ. If the results of this test are above the limit given in Section 2.1 C. 1. a. above, the Permittee shall be deemed in noncompliance with 15A NCAC 2D .0515. Moni on g/Recordkeepin [15A NCAC 2Q .0508(f)] The Permittee shall maintain production records which specify the types of materials and finishes processed and shall make these records available to a DAQ authorized representative upon request. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0515 if the production records are not maintained or the types of materials and finishes are not monitored. d. The Permittee shall submit a summary report of monitoring and recordkeeping activities postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. 2. 15A NCAC 2D .0521: CONTROL OF VISIBLE EMISSIONS a. Visible emissions from these sources (ID No. NS-I) shall not be more than 20 percent opacity when averaged over a six -minute period. However, six -minute averaging periods may exceed 20 percent not more than once in any hour and not more than four times in any 24-hour period. In no event shall the six - minute average exceed 87 percent opacity. [15A NCAC 2D .0521 (d)] Testing [15A NCAC 2D .0501(c)(8)] b. If emissions testing is required, the testing shall be performed in accordance with 15A NCAC 2D .0501(c)(8) and General Condition JJ. If the results of this test are above the limit given in Section 2.1 C. 2. a. above, the Permittee shall be deemed in noncompliance with 15A NCAC 2D .0521. Monitoring [15A NCAC 2Q .0508(f)] C. No monitoring/recordkeepingtreporting is required for visible emissions from this source. 3. 15A NCAC 2D .1806: CONTROL AND PROHIBITION OF ODOROUS EMISSIONS [State enforceable only] a. The Permittee shall not operate the above listed equipment without implementing management practices or installing and operating odor control equipment sufficient to prevent odorous emissions from the facility from causing or contributing to objectionable odors beyond the facility's boundary. DEQ-CFW 00087065 Permit 03735T27 Page 16 4. 15A NCAC 2Q. 0317: AVOIDANCE CONDITIONS 15.A NCAC 2D. 0530: PREVENTION OF SIGNIFICANT DETERIORATION a. In order to avoid applicability of this regulation, the Vinyl Ethers North process (ID No. NS-B) shall discharge into the atmosphere less than 68.9 tons of VOCs per consecutive 12-month period. [15A NCAC 2D .0530] Mon6torinaecordkeepi=[15A NCAC 2Q .0508 (f)] b. Calculations of VOC emissions per month shall be made within 30 days of the end of each month. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0530 if the amounts of VOC containing materials or the VOC emissions are not monitored and recorded. C. The total amount of VOC emissions shall be recorded monthly in a logbook (written or electronic format). The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0530 if the VOC emissions exceed this limit. Reporting [15A NCAC 2Q .0508(f)] d. The Permittee shall submit a summary report of monitoring and recordkeeping activities within 30 days after each calendar year quarter, due and postmarked on or before January 30 of each calendar year for the preceding three-month period between October and December, April 30 of each calendar year for the preceding three-month period between January and March, July 30 of each calendar year for the preceding three-month period between April and June, and October 30 for the calendar year for the preceding three- month period between July and September. The report shall contain the following: i. The monthly VOC emissions for the previous 14 months. The emissions shall be calculated for each of the 12-month periods over the previous 14 months. e. Monitoring Requirements for the Nafion Baffle Plate -Type Tower Scrubbers: (ID Nos. NCD-Hdr-1 and NCD-Hdr-2) The Permittee shall ensure the proper performance of the scrubbers by monitoring the following operational parameters: Injection liquid flow rate (minimum of 7,000 kilograms per hour, averaged over a three-hour period). f. Record Keeping Requirements: The Permittee shall record the results of inspections in a scrubber log book (written or electronic records) which shall be kept on site and made available to Division of Air Quality personnel upon request. Any variance from the manufacturer's recommendations or the permit monitoring requirements, or the failure of the air pollution control equipment to operate in a normal and usual manner, shall be investigated with corrections made and dates of action recorded in the log book. The inspection and maintenance activities, as well as required monitoring for scrubbing liquid flow rates, and scrubber pressure drops, if appropriate, shall be recorded. 5. 15A NCAC 2Q. 0317: AVOIDANCE CONDITIONS 15A NCAC 2D. 0530: PREVENTION OF SIGNIFICANT DETERIORATION a. In order to avoid applicability of this regulation, the resins process (ID No. NS-G) shall discharge into the atmosphere less than 40 tons of VOCs per consecutive 12-month period. [15A NCAC 2D .0530] DEQ-CFW 00087066 Permit 03735T27 Page 17 MonitoringjRecordkee in [ 15A NCAC 2Q .0508 (f)l b. Calculations of VOC emissions per month shall be made within 30 days of the end of each month. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0530 if the amounts of VOC containing materials or the VOC emissions are not monitored and recorded. C. The total amount of VOC emissions shall be recorded monthly in a logbook (written or electronic format). The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0530 if the VOC emissions exceed this limit. Reporting [ 15A NCAC 2Q .0508(f)] d. The Permittee shall submit a summary report of monitoring and recordkeeping activities within 30 days after each calendar year quarter, due and postmarked on or before January 30 of each calendar year for the preceding three-month period between October and December, April 30 of each calendar year for the preceding three-month period between January and March, July 30 of each calendar year for the preceding three-month period between April and June, and October 30 for the calendar year for the preceding three- month period between July and September. The report shall contain the following: i. The monthly VOC emissions for the previous 14 months. The emissions shall be calculated for each of the 12-month periods over the previous 14 months. 6. 15A NCAC 2D .1111 MAXIMUM ACHIEVABLE CONTROL TECHNOLOGY - For the above listed production processes, the Permittee shall comply with all applicable provisions, including the notification, testing, and monitoring requirements contained in Environmental Management Commission Standard 15A NCAC 2D .1111 as promulgated in 40 CFR 63, Subpart FFFF, including Subpart A "General Provisions." D. Fluoroproducts polymer manufacturing development facility (ID No. FS-A) controlled by a wet scrubber (11) No. FCD-Al) and fabric filter (ID No. FCD-A2) —A of-4-4c fnr the Pmiecinn cnnrcefcl rlacrnhed ahnve- 1llc luliuwlli wum •vvauw u ouuuucu v• •.••••w ..••.-.+•»••---•.-� _„_ ..._ __�______ __�__ _ _______ - Regulated Limits/Standards Applicable Regulation Pollutant particulate matter for process rates less than 30 tons per hour - 15A NCAC 2D .0515 E = 4.10 P°'67 where E is the allowable emission rate in pounds per hour, and P is the Drocess weight rate in tons Rer hour visible emissions 20% visible opacity emissions 15A NCAC 2D .0521 odors odorous emissions must be controlled; State- 15A NCAC 2D .1806 enforceable only volatile organic VOC emissions < 40 tons per consequtive 12-month 15A NCAC 2Q .0317 compounds period ID No. FS-A only) PSD avoidance DEQ-CFW 00087067 Permit 03735T27 Page 18 1. 15A NCAC 2D .0515: PARTICULATES FROM MISCELLANEOUS INDUSTRIAL PROCESSES Emissions of particulate matter from the source ID No. FS-A shall not exceed an allowable emission rate as calculated by the following equation: [15A NCAC 2D .0515(a)] E = 4.10 x P 0.67 WhereE = allowable emission rate in pounds per hour P = process weight in tons per hour Liquid and gaseous fuels and combustion air are not considered as part of the process weight. Testing [15A NCAC 2D .0501 (c)(3)] b. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ. If the results of this test are above the limit given in Section 2.1 D. 1. a. above, the Permittee shall be deemed in noncompliance with 15A NCAC 2D .0515. Monitoring/Recordkeeping [15A NCAC 2Q .0508(f)] C. The Permittee shall maintain production records which specify the types of materials and finishes processed and shall make these records available to a DAQ authorized representative upon request. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0515 if the production records are not maintained or the types of materials and finishes are not monitored. Moni on gMecordkeepng [15A NCAC 2Q .0508(f)] d. Particulate matter emissions from the Fluoroproducts polymer manufacturing facility (ID No. FS-A) shall be controlled by the bagfilter (ID No. FCD-A2). To assure compliance, the Permittee shall perform inspections and maintenance as recommended by the manufacturer. In addition to the manufacturer's inspection and maintenance recommendations, or if there is no manufacturer's inspection and maintenance recommendations, as a minimum, the inspection and maintenance requirement shall include the following: i. a monthly visual inspection of the system ductwork and material collection unit for leaks; and ii. an annual internal inspection of the bagfilter's structural integrity. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0515 if the ductwork and bagfilters are not inspected and maintained. The results of inspection and maintenance shall be maintained in a logbook (written or electronic format) on -site and made available to an authorized representative upon request. The logbook shall record the following: i. the date and time of each recorded action; ii. the results of each inspection; iii. the results of any maintenance performed on the bagfilters; and iv. any variance from manufacturer's recommendations, if any, and corrections made. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0515 if these records are not maintained. Reporting [15A NCAC 2Q .0508(f)) The Permittee shall submit the results of any maintenance performed on the bagfilters within 30 days of a written request by the DAQ. The Permittee shall submit a summary report of monitoring and recordkeeping activities postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. DEQ-CFW 00087068 Permit 03735T27 Page 19 2. 15A NCAC 2D .0521: CONTROL OF VISIBLE EMISSIONS a. Visible emissions from these sources (ID Nos. FS-A) shall not be more than 20 percent opacity when averaged over a six -minute period. However, six -minute averaging periods may exceed 20 percent not more than once in any hour and not more than four times in any 24-hour period. In no event shall the six - minute average exceed 87 percent opacity. [15A NCAC 2D .0521 (d)] Testing [15A NCAC 2D .0501(c)(8)] b. If emissions testing is required, the testing shall be performed in accordance with 15A NCAC 2D .0501(c)(8) and General Condition JJ. If the results of this test are above the limit given in Section 2.1 E. 1. a. above, the Permittee shall be deemed in noncompliance with 15A NCAC 2D .0521. MonitorinaecordkeepingMeortin [15A NCAC 2Q .0508(f)] No monitoring/recordkeeping/reporting is required for visible emissions from this source. 3. 15A NCAC 2D .1806: CONTROL AND PROHIBITION OF ODOROUS EMISSIONS [State enforceable only] a. The Permittee shall not operate the above listed equipment without implementing management practices or installing and operating odor control equipment sufficient to prevent odorous emissions from the facility from causing or contributing to objectionable odors beyond the facility's boundary. 4. 15A NCAC 2Q. 0317: AVOIDANCE CONDITIONS 15A NCAC 2D. 0530: PREVENTION OF SIGNIFICANT DETERIORATION a. In order to avoid applicability of this regulation, the fluoroproducts polymer manufacturing development facility (ID No. FS-A) shall discharge into the atmosphere less than 40 tons of VOCs per consecutive 12- month period. [15A NCAC 2D .0530] MonitoringBecordkeening, 15A NCAC 2Q .0508 (f)] b. Calculations of VOC emissions per month shall be made within 30 days of the end of each month. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0530 if the amounts of VOC containing materials or the VOC emissions are not monitored and recorded.. C. The total amount of VOC emissions shall be recorded monthly in a logbook (written or electronic format). The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0530 if the VOC emissions exceed this limit. Reporting [15A NCAC 2Q .0508(f)] d. The Permittee shall submit a summary report of monitoring and recordkeeping activities within 30 days after each calendar year quarter, due and postmarked on or before January 30 of each calendar year for the preceding three-month period between October and December, April 30 of each calendar year for the preceding three-month period between January and March, July 30 of each calendar year for the preceding three-month period between April and June, and October 30 for the calendar year for the preceding three- month period between July and September. The report shall contain the following: i. The monthly VOC emissions for the previous 14 months. The emissions shall be calculated for each of the 12-month periods over the previous 14 months. DEQ-CFW 00087069 Permit 03735T27 Page 20 E. APFO manufacturing facility (ID No. AS -A) controlled by a wet scrubber (ID No. ACD- A1) and a condenser (ID No. ACD-A2). mt.e c tt ...,:,. , tahto .,r.,. M.. a as mmary of dimitc and standards fnr the emissinn snurcek) described above: Regulated Limits/Standards Applicable Regulation Pollutant odors odorous emissions must be controlled; State- 15A NCAC 2D .1806 enforceable only toxic air Permit limits for toxic air pollutants shall not be 15A NCAC 2D .1100 pollutants exceeded. See Section 2.2.A and B. [State enforceable onlyl 1. 15A NCAC 2D .1806: CONTROL AND PROHIBITION OF ODOROUS EMISSIONS [State enforceable only] a. The Permittee shall not operate the above listed equipment without implementing management practices or installing and operating odor control equipment sufficient to prevent odorous emissions from the facility from causing or contributing to objectionable odors beyond the facility's boundary. 2. 15A NCAC 2D .1100: CONTROL OF TOXIC AIR POLLUTANTS [State enforceable only] a. SCRUBBER REQUIREMENTS - Gaseous and mist emissions from the APFO process area shall be controlled by a wet scrubber (ID No. ACD-Al). The Permittee shall ensure the proper performance of the scrubber by monitoring the following operational parameters: i. Liquid flow rate through the packed bed section (minimum of 30 gallons per minute averaged over a 3-hour period), and ii. Differential pressure across the packed bed section of the scrubber (maximum of 12 inches of water pressure averaged over a 3-hour period), with a high differential pressure alarm. b. RECORD KEEPING REQUIREMENTS - The Permittee shall record the results of inspections in a scrubber log book (written or electronic records) which shall be kept on site and made available to Division of Air Quality personnel upon request. Any variance from the manufacturer's recommendations or the permit monitoring requirements, or the failure of the air pollution control equipment to operate in a normal and usual manner, shall be investigated with corrections made and dates of action recorded in the log book. The inspection and maintenance activities, as well as required monitoring for scrubbing liquid flow rates, and scrubber pressure drops, if appropriate, shall be recorded. DEQ-CFW 00087070 Permit 03735T27 Page 21 F. Wastewater Treatment Area consisting of an extended aeration biological wastewater treatment facility (ID No. WTS-A), and two indirect steam -heated rotary sludge dryers (ID Nos. WTS-B and WTS-C) controlled by a wet scrubber with mist eliminator (ID No. WTCD-1). .,FNm;rc nnA aMnAnrilc fnr rhi% emicsinn mirnnk) described ahnve: 111G lVllV Wlu luUaa. ay.auvu u uuaa ua.w v......a...------------- ------ - - Regulated Limits/Standards Applicable Regulation Pollutant odors odorous emissions must be controlled; State- 15A NCAC 2D .1806 enforceable only 1. 15A NCAC 2D .1806: CONTROL AND PROHIBITION OF ODOROUS EMISSIONS [State enforceable only] a. The Permittee shall not operate the above listed equipment without implementing management practices or installing and operating odor control equipment sufficient to prevent odorous emissions from the facility from causing or contributing to objectionable odors beyond the facility's boundary. b. SCRUBBER REQUIREMENTS - Odorous emissions from the wastewater treatment sludge dryers (ID Nos. WTS-B and WTS-C) shall be controlled by an impingement -type scrubber with caustic injection (ID No. WTCD-1). C. INSPECTION AND MAINTANENCE REQUIREMENTS - To comply with the provisions of this Permit and ensure that maximum control efficiency is maintained, the Permittee shall perform periodic inspections and maintenance as recommended by the manufacturer. As a minimum, the inspection and maintenance program shall include inspection of spray nozzles, packing material, chemical feed system (if so equipped), and the cleaning/calibration of all associated instrumentation. d. RECORDKEEPING REQUIREMENTS - The Permittee shall record the results of inspections in a scrubber log book (written or electronic records) which shall be kept on site and made available to Division of Air Quality personnel upon request. Any variance from the manufacturer's recommendations or the permit monitoring requirements, or the failure of the air pollution control equipment to operate in a normal and usual manner, shall be investigated with corrections made and dates of action recorded in the log book. The inspection and maintenance activities, as well as required monitoring for scrubbing liquid flow rates, and scrubber pressure drops, if appropriate, shall be recorded. DEQ-CFW 00087071 Permit 03735T27 Page 22 G. Temporary Boiler (ID No. PS -Temp) — No. 2 fuel oil -fired (greater than 30.0 and less than 100.0 million Btu per hour maximum heat input), Uncontrolled The followinR table provides a summary of limits and standards for the emission sources described above: Regulated Limits/Standards Applicable Regulations Pollutant Particulate To be determined by the specific heat input rating added to 15A NCAC 2D .0503(c) Matter the total facility 2D .0503-subject heat input in million Btu per hour and the equation: E = 1.090(Q) -.1111 Where E = allowable emission rate in pounds per million Btu Q = Facility total 21) .0503-subject maximum heat input in million Btu per hour Sulfur Dioxide 0.5 percent sulfur content fuel 15A NCAC 2D .0524 NSPS 40 CFR 60 Subpart Dc Visible 20 percent opacity 15A NCAC 2D .0524 Emissions NSPS 40 CFR 60 Subpart Dc Sulfur Dioxide Less than 40 tons per consecutive twelve month period. 15A NCAC 2Q .0317 (15A NCAC 2D .0530 Avoidance 1. 15A NCAC 2D .0503: PARTICULATES FROM FUEL BURNING INDIRECT HEAT EXCHANGERS a. Emissions of particulate matter from the combustion of fuel oil that are discharged from this source into the atmosphere shall not exceed the allowable limit pursuant to 15A NCAC 2D .0503. The actual emission limit shall be determined by the specific heat input rating added to the total facility 2D .0503-subject heat input in million Btu per hour and the equation: E =1.090 assa Where E = allowable emission rate in pounds per million Btu Q = Facility total 2D .0503-subject maximum heat input in million Btu per hour Testing [15A NCAC 2D .0501(c)(3)] b. If emissions testing is required, the testing shall be performed in accordance General Condition JJ. If the results of this test are above the limit given in Section 2.1 G. 1. a. above, the Permittee shall be deemed in noncompliance with 15A NCAC 2D .0503. Monitoring/RecordkeepingMe on rting [15A NCAC 2Q .0508(f)] C. No monitoring/recordkeeping/reporting is required for particulate emissions from the firing of No. 2 fuel oil in this source for this regulation. 2. 15A NCAC 2D .0524: NSPS 40 CFR PART 60 SUBPART Dc a. The Permittee shall comply with all applicable provisions, including the notification, testing, recordkeeping, and monitoring requirements contained in Environmental Management Commission Standard 15A NCAC 2D .0524 "New Source Performance Standards (NSPS) as promulgated in 40 CFR Part 60 Subpart Dc, including Subpart A "General Provisions."[15A NCAC 2D .0524] DEQ-CFW 00087072 Permit03735T27 Page 23 Ern sion Limitations [ 15A NCAC 2D .0524] b. The maximum sulfur content of any fuel oil received and burned in the boiler shall not exceed 0.5 percent by weight. C. Visible emissions shall not exceed 20 percent opacity (6 minute average) except for one six minute period per hour but not more than 27 percent opacity when firing fuel oil. Monitoring/Recordkeening [ 15A NCAC 2Q .0508(f)] d. Sulfur dioxide emissions shall be monitored as follows: i. Distillate nil - Fuel supplier certification shall be used to demonstrate compliance as described under 40 CFR § 60.46c(e). The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0524 if sulfur dioxide emissions are not monitored as described above. Recce ordkeeping [15A NCAC 2Q .0508(f)] e. In addition to any other recordkeeping required by 40 CFR § 60.48c or recordkeeping requirements of the EPA, the Permittee shall record and maintain records of the amounts of each fuel fired during each month. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0524 if these records are not maintained. Reporting [15A NCAC 2Q .0508(f)] f. In addition to any other reporting required by 40 CFR § 60.48c or notification requirements to the EPA, the Permittee is required to NOTIFY the DAQ in ,writing of the following: i. a summary report , acceptable to the Regional Air Quality Supervisor, of the sulfur content of the distillate fuel oil fired, by January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June as follows: (A) Distillate Oil - Fuel supplier certification shall include the following information: (1) the name of the oil supplier; (2) a statement from the oil supplier that the oil complies with the specification under the definition of distillate oil in 40 CFR § 60.41c; and (3) a certified statement signed by the owner or operator of an affected facility that the records of fuel supplier certification submitted represents all of the fuel fired during the semi annual period. 3. 15A NCAC 2Q. 0317: AVOIDANCE CONDITIONS for 15A NCAC 2D. 0530: PREVENTION OF SIGNIFICANT DETERIORATION a. In order to avoid applicability of 15A NCAC 21) .0530 (g) for major sources and major modifications, the temporary boiler (ID No. PS -Temp) shall discharge into the atmosphere less 40 tons of sulfur dioxide per consecutive twelve month period: Testing [15A NCAC 2D .0501(c)(8)] b. If emissions testing is required, the testing shall be performed in accordance with 15A General Condition JJ. If the results of this test are above the limits given in Section 2.1 G. 3. a. (ID No. PS -Temp) above, the Permittee shall be deemed in noncompliance with 15A NCAC 2D .0530. DEQ-CFW 00087073 Permit 03735T27 Page 24 Monitoring/ Recordkegdug [15A NCAC 2Q .0508(f)] C. To ensure compliance, the Permittee shall maintain records as follows i. the Permittee shall record and maintain records of the amounts (in gallons) of No. 2 fuel oil burned in the boiler (ID No. PS -Temp) during each month and; The record of the amounts of fuel (in gallons) burned during each month shall be made available to an authorized representative of DAQ upon request. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0530 if the amounts of fuel burned during each month are not recorded. Reporting [15A NCAC 2Q .0508(f)] d. The Permittee shall submit a summary report, acceptable to the Regional Air Quality Supervisor, of monitoring and recordkeeping activities within 30 days after each calendar year quarter, due and postmarked on or before January 30 of each calendar year for the preceding three-month period between October and December, April 30 of each calendar year for the preceding three-month period between January and March, July 30 of each calendar year for the preceding three-month period between April and June, and October 30 of each calendar year for the preceding three-month period between July and September. The report shall contain the following: i. the monthly quantities of fuel oil burned in the boiler (ID No. PS -Temp) for the previous 14 months. The total quantities burned must be calculated for each of the 12-month periods over the previous 14 months; and ii. All instances of deviations from the requirements of this permit must be clearly identified. H. SentryGlas® Plus Manufacturing (ID No. SGS-A) The followin¢ table nrovides a summary of limits and standards for the emission source(s) described above: Regulated Limits/Standards Applicable Regulation Pollutant visible emissions 20% visible opacity emissions 15A NCAC 2D .0521 odors odorous emissions must be controlled; State- 15A NCAC 2D. 1806 enforceable only 1. 15A NCAC 2D .0521: CONTROL OF VISIBLE EMISSIONS a. Visible emissions from this source (113 No. SGS-A) shall not be more than 20 percent opacity when averaged over a six -minute period. However, six -minute averaging periods may exceed 20 percent not more than once in any hour and not more than four times in any 24-hour period. In no event shall the six - minute average exceed 87 percent opacity. [15A NCAC 2D .0521 (d)] Terming [15A NCAC 2D .0501(c)(8)] b. If emissions testing is required, the testing shall be performed in accordance with 15A NCAC 2D .0501(c)(8) and General Condition JJ. If the results of this test are above the limit given in Section 2.1 H. 1. a. above, the Permittee shall be deemed in noncompliance with 15A NCAC 2D .0521. Monitoring/Becordkeepingffiepo in [15A NCAC 2Q .0508(f)] C. No monitoring/recordkeeping/reporting is required for visible emissions from this source. 2. 15A NCAC 2D .1806: CONTROL AND PROHIBITION OF ODOROUS EMISSIONS [State enforceable only] a. The Permittee shall not operate the above listed equipment without implementing management practices or installing and operating odor control equipment sufficient to prevent odorous emissions from the facility from causing or contributing to objectionable odors beyond the facility's boundary. DEQ-CFW 00087074 Permit 03735T27 Page 25 SECTION 2 - SPECIFIC LIMITATIONS AND CONDITIONS A. TOXIC AIR POLLUTANT EMISSIONS LIMITATION AND REQUIREMENT [State enforceable only] - Pursuant to 15A NCAC 21) .1100 and in accordance with the approved application for an air toxic compliance demonstration, the following permit limit shall not be exceeded: Emission Source Toxic Air Pollutant Emission Limit Facility -wide Acetaldehyde 394.621b/hr Acetic Acid 54.081b/hr Acrolein 1.17 lb/hr Acrylonitrile 240.06 lb/hr Ammonia 39.46 lb/hr Ammonium Chromate 0.54 lb/day Ammonium Dichromate 0.54 lb/day Aniline 14.62 lb/hr Arsenic and Inorganic Arsenic Compounds 0.37 lb/yr Aziridine 5.26 lb/day Benzene 192.051b/yr Benzidine and Salts 0.02 lb/yr Benzo(a)pyrene 52.81 lb/yr Benzyle Chloride 7.31 lb/yr Beryllium 6.561b/yr Beryllium Chloride 6.56 lb/yr Beryllium Fluoride 6.56 lb/yr Beryllium Nitrate 6.561b/yr Bis-Chloromethyl Ether 0.59 lb/yr Bromine 2.921b/hr 1,3-Butadiene 272.07 lb/yr Cadmium 8.8 lb/yr Cadmium Acetate 8.81b/yr Cadmium Bromide 8.8 lb/yr DEQ-CFW 00087075 Permit 03735T27 pAaP 2Cl Emission Source Toxic Air Pollutant Emission Limit Facility -wide Calcium Chromate 0.13 lb/yr Carbon Disulfide 163.11 lb/day Carbon Tetrachloride 10,723 lb/yr Chlorine 13.151b/hr 32.881b/da Chlorobenzene 1,929.23 lb/day Chloroform 6,882 lb/yr Chloroprene 51.15 lb/hr 385.85 lb/day Chromic Acid 0.54 lb/day Chromium (VI) 0.13 lb/yr Cresol 32.15 lb/hr p-Dichlorobenzene 964.62 lb/hr Dichlorodifluoromethane 217,476.921b/day Dichlorofluoromethane 438.46 lb/day Di(2-ethylhexyle)phthalate 26.31 lb/day Dimethyl Sulfate 2.63 lb/day 1,4-Dioxane 491.081b/day Epichlorohydrin 132,8321b/yr Ethyl Acetate 2,046.15 lb/hr Ethylenediamine 36.541b/hr 263.08 lb/day Ethylene Dibromide 640.2 lb/yr Ethylene Dichloride 6,081 lb/yr Ethylene Glycol Monoethyl Ether 27.771b/hr 105.23 lb/day Ethylene Oxide 43.21 lb/yr Ethyl Mercaptan 1.46 lb/hr Fluorides 3.65 lb/hr 14.03 lb/day Formaldehyde 2.19 lb/hr Hexachlorocyclopentadiene 0.15 ib/hr 0.53 lb/day DEQ-CFW 00087076 Permit 03735T27 rage c i Emission Source Toxic Air Pollutant Emission Limit Facility -wide Hexachlorodibenzo-p-dioxin 0.12lb/yr n-Hexane 964.62 lb/day Hexane Isomers 5,261.54 lb/hr Hydazine 0.53 lb/day Hydrogen Chloride 10.23 lb/hr Hydrogen Cyanide 16.08 lb/hr 122.77 lb/day Hydrogen Sulfide 30.69 lb/hr Maleic Anhydride 1.46 lb/hr 10.52 lb/day Manganese & Compounds 27.18 lb/day Manganese Cyclopentadienyl Tricarbonyl 0.531b/day Manganese Tetroxide 5.44 lb/day Mercury, Alkyl 0.05 lb/day Mercury, Aryl & Inorganic 0.53 lb/hr Mercury, vapor 0.53 lb/hr Methyl Chloroform 3,580.77 lb/hr 10 523.08 lb/day Methylene Chloride 24.85 Ib/hr 38,409 lb/vr Methyl Ethyl Ketone 1,293.46 lb/hr 3 244.621b/da Methyl Isobutyl Ketone 438.46 lb/hr 2,244.92 lb/day Methyl Mercaptan 0.73 lb/hr Nickel Carbonyl 0.53 lb/day Nickel Metal 5.261b/day Nickel, Soluble Compounds as Nickel 5.261b/day Nickel Subsulfide 3.361b/yr Nitric Acid 14.62 lb/hr Nitrobenzene 7.31 lb/hr 52.62 lb/day n-Ni trosodimethlamine 80.02 Ib/yr Pentachlorophenol 0.37 lb/hr 2.63 lb/day DEQ-CFW 00087077 Permit 03735T27 13. - 7 52 Emission Source Toxic Air Pollutant Emission Limit Facility -wide Perchloroethylene 304,073lb/yr Phenol 13.88 lb/hr Phosgene 2.191b/day Phosphine 1.90 lb/hr Polycholinated Biphenyls 132.83 lb/yr Potassium Chromate 0.54 lb/day Potassium Dichromate 0.54 lb/day Sodium Chromate 0.541b/day Sodium Dichromate 0.54 lb/day Strontium Chromate 0.13 lb/yr Styrene 154.921b/hr Sulfuric Acid 1.461b/hr 10.52 lb/day Tetrachlorodibenzo-p-dioxin 0.0048 lb/yr 1,1,1,2-Tetrachloro-2,2-Difluoroethane 45,6001b/day 1,1,2,2; Tetrachloro-1,2-Difluoroethane 45,600lb/day 1,1,1,2-Tetrachloroethane 10,082 lb/yr Toluene 818.461b/hr 4 121.541b/da Toluene-2,4-diisocyanate 0.221b/hr 0.44 lb/day Trichloroethylene 94,423 lb/yr Trichlorofluoromethane 491,076.92 lb/day 1,1,2-Trichloro-1,2,2-Trifluoroethane 13,8851b/hr Vinyl Chloride 608.1 lb/yr Vinylidene Chloride 105.23 lb/day Xylene 9501b/hr 2 367.691b/da Zinc Chromate 0.13 lb/yr DEQ-CFW 00087078 Permit 03735T27 Page 29 1. Record Keeping Requirements: For compliance purposes, the Permittee shall maintain the following records: a. The Permittee shall maintain records of production rates, throughput, material usage, periods of excess emissions, failure of air pollution control equipment to operate in a normal and usual manner, and other process operational information, that allows for evaluation for compliance with the toxic air pollutant limits. These records shall be retained for a minimum of three years from the date of recording, and access to these records shall be provided to the Division of Air Quality staff upon request. 2. Reporting Requirements: For compliance purposes, within thirty (30) days after each calendar year quarter the following shall be reported to the Regional Supervisor, Division of Air Quality: a. Any and all exceedences of applicable toxic air pollutant emission limits during the previous calendar year quarter. b. The maximum pounds per 1-hour emission rate at any time during the previous calendar year quarter for all applicable toxic air pollutants which have a listed pounds per hour emission rate. C. The maximum pounds per 24-hour emission rate at any time during the previous calendar year quarter for all applicable toxic air pollutants that have a listed pounds per day emission rate. d. The yearly emission rate for the 12-month period ending with the previous calendar year quarter for all applicable toxic air pollutants which have a listed pounds per year emission rate. B. TOXIC AIR POLLUTANT EMISSIONS LIMITATION AND REQUIREMENT - Pursuant to 15A NCAC 2D .l 100 and in accordance with the approved application for an air toxic compliance demonstration, the following permit limit shall not be exceeded: c_Y._-- `- •-h - _......:.t.... - -'r 1;—;Pt —1 eP—A—Aa fnr the Pmiceinn ennrrefsl deccrihe above: 1 ne following Mug LujivvLuca Emission Source a auuu..a. I Toxic Air Pollutant - Emission Limit High dispersion Hydrogen Fluoride 7.28 lb/hr stacks (ID Nos. 52.45 lb/day NEP-Hdr-1, NEP- Hdr-2, AEP-Al, and FEP-Al All other sources Hydrogen Fluoride 2.7 lb/hr 19.41b/da 1. Record Keeping Requirements: For compliance purposes, the Permittee shall maintain the following records: a. The Permittee shall maintain records of production rates, throughput, material usage, periods of excess emissions, failure of air pollution control equipment to operate in a normal and usual manner, and other process operational information, that allows for evaluation for compliance with the toxic air pollutant limits. These records shall be retained for a minimum of three years from the date of recording, and access to these records shall be provided to the Division of Air Quality staff upon request. DEQ-CFW 00087079 Permit 03735T27 Page 30 2. Reporting Requirements: For compliance purposes, within thirty (30) days after each calendar year quarter the following shall be reported to the Regional Supervisor, Division of Air Quality: Any and all exceedences of applicable toxic air pollutant emission limits during the previous calendar year quarter. b. The maximum pounds per 1-hour emission rate at any time during the previous calendar year quarter for all applicable toxic air pollutants which have a listed pounds per hour emission rate. The maximum pounds per 24-hour emission rate at any time during the previous calendar year quarter for all applicable toxic air pollutants which have a listed pounds per day emission rate. 3. Monitoring Requirements for the Nafion Baffle Plate -Type Tower Scrubbers: (ID Nos. NCD-Hdr-1 and NCD-Hdr-2) The Permittee shall ensure the proper performance of the scrubbers by monitoring the following operational parameters: a. Injection liquid flow rate (minimum of 7,000 kilograms per hour, averaged over a three-hour period). 4. Record Keeping Requirements: The Permittee shall record the results of inspections in a scrubber log book (written or electronic records) which shall be kept on site and made available to Division of Air Quality personnel upon request. Any variance from the manufacturer's recommendations or the permit monitoring requirements, or the failure of the air pollution control equipment to operate in a normal and usual manner, shall be investigated with corrections made and dates of action recorded in the log book. The inspection and maintenance activities, as well as required monitoring for scrubbing liquid flow rates, and scrubber pressure drops, if appropriate, shall be recorded. C. 40 CFR Part 68 "ACCIDENTAL RELEASE PREVENTION REQUIREMENTS: RISK MANAGEMENT PROGRAMS UNDER THE CLEAN AIR ACT, SECTION 112(r)" - The Permittee shall comply with all applicable requirements in accodance with 40 CFR Part 68 including submitting a Risk Management plan to EPA pursuant to 40 CFR Part 68.150 prior to June 21, 1999 or as specified in 40 CFR Part 68.10. DEQ-CFW 00087080 Permit 03735T27 Page 31 SECTION 3 - GENERAL CONDITIONS This section describes terms and conditions applicable to this Title V facility. All references to the "permit" in this section apply only to Part I of the permit. A. General Provisions [NCGS 143-215 and 15A NCAC 2Q .0508(aa)] 1. Terms not otherwise defined in this permit shall have the meaning assigned to such terms as defined in 15A NCAC 2D and 2Q. 2. The terms, conditions, requirements, limitations, and restrictions set forth in this permit are binding and enforceable pursuant to NCGS 143-215.114A and 143-215.114B, including assessment of civil and/or criminal penalties. Any unauthorized deviation from the conditions of this permit may constitute grounds for revocation and/or enforcement action by the DAQ. 3. This permit is not a waiver of or approval of any other Department permits that may be required for other aspects of the facility which are not addressed in this permit. 4. This permit does not relieve the Permittee from liability for harm or injury to human health or welfare, animal or plant life, or property caused by the construction or operation of this permitted facility, or from penalties therefore, nor does it allow the Permittee to cause pollution in contravention of state laws or rules, unless specifically authorized by an order from the North Carolina Environmental Management Commission. 5. Except as identified as state -only requirements in this permit, all terms and conditions contained herein shall be enforceable by the DAQ, the EPA, and citizens of the United States as defined in the Federal Clean Air Act. 6. Any stationary source of air pollution shall not be operated, maintained, or modified without the appropriate and valid permits issued by the DAQ, unless the source is exempted by rule. The DAQ may issue a permit only after it receives reasonable assurance that the installation will not cause air pollution in violation of any of the applicable requirements. A permitted installation may only be operated, maintained, constructed, expanded, or modified in a manner that is consistent with the terms of this permit. B. Permit Availah Uly [15A NCAC 2Q .0507(k) and .0508(aa)] The Permittee shall have available at the facility a copy of this permit and shall retain for the duration of the permit term one complete copy of the -application and- any information submitted -in support of the -application package. -The permit - - and application shall be made available to an authorized representative of Department of Environment and Natural Resources upon request. C. Severahility Clause [15A NCAC 2Q .0508(i)] In the event of an administrative challenge to a final and binding permit in which a condition is held to be invalid, the provisions in this permit are severable so that all requirements contained in the permit, except those held to be invalid, shall remain valid and must be complied with. D. Suhmissions [15A NCAC 2Q .0507(c)] Except as otherwise specified herein, two copies of all documents, reports, test data, monitoring data, notifications, request for renewal, and any other information required by this permit shall be submitted to the appropriate Regional Office. Refer to the Regional Office address on the cover page of this permit. For continuous emissions monitoring systems (CEMS) reports, continuous opacity monitoring systems (COMS) reports, quality assurance (QA)/quality control (QC) reports, acid rain CEM certification reports, and NOx budget CEM certification reports, one copy shall be sent to the appropriate Regional Office and one copy shall be sent to: Supervisor, Stationary Source Compliance North Carolina Division of Air Quality 1641 Mail Service Center Raleigh, NC 27699-1641 DEQ-CFW 00087081 Permit 03735T27 Page 32 E. Dutyto Comply (15A NCAC 2Q .05080)] The Permittee shall comply with all terms, conditions, requirements, limitations and restrictions set forth in this permit. Noncompliance with any permit condition except conditions identified as state -only requirements constitutes a violation of the Federal Clean Air Act. Noncompliance with any permit condition is grounds for enforcement action, for permit termination, revocation and reissuance, or modification, or for denial of a permit renewal application. F. Circumvention - STATE ENFORCEABLE ONLY The facility shall be properly operated and maintained at all times in a manner that will effect an overall reduction in air pollution. Unless otherwise specified by this permit, no emission source may be operated without the concurrent operation of its associated air pollution control device(s) and appurtenances. G. Permit Modifications 1. Administrative Permit Amendments [15A NCAC 2Q .0514] The Permittee shall submit an application for an administrative permit amendment in accordance with 15A NCAC 2Q .0514. 2. Transfer of Ownership or Operation [15A NCAC 2Q..0524] The Permittee shall submit an application for an ownership change in accordance with 15A NCAC 2Q .0524. 3. Minor Permit Modifications [ 15A NCAC 2Q .0515] The Permittee shall submit an application for a minor permit modification in accordance with 15A NCAC 2Q .0515. 4. Significant Permit Modifications [15A NCAC 2Q .0516] The Permittee shall submit an application for a significant permit modification in accordance with 15A NCAC 2Q .0516. 5. Reopening for Cause [ 15A NCAC 2Q .0517] The Permittee shall submit an application for reopening for cause in accordance with 15A NCAC 2Q .0517. H. Changes Not Requiring Permit Modifications 1. Section 502(b)(10) Changes [15A NCAC 2Q .0523(a)] a. "Section 502(b)(10) changes" means changes that contravene an express permit term or condition. Such _ changes do_ not include changes that. would _violate applicable requirements_ or contravene federally_ enforceable permit terms and conditions that are monitoring (including test methods), recordkeeping, reporting, or compliance certification requirements. b. The Permittee may make Section 502(b)(10) changes without having the permit revised if: i. the changes are not a modification under Title I of the Federal Clean Air Act; ii. the changes do not cause the allowable emissions under the permit to be exceeded; iii. the Permittee notifies the Director and EPA with written notification at least seven days before the change is made; and iv. the Permittee shall attach the notice to the relevant permit. c. The written notification shall include: i. a description of the change; ii. the date on which the change will occur; iii. any change in emissions; and iv. any permit term or condition that is no longer applicable as a result of the change. d. Section 502(b)(10) changes shall be made in the permit the next time that the permit is revised or renewed, whichever comes first. 2. Off Permit Changes [15A NCAC 2Q .0523(b)] The Permittee may make changes in the operation or emissions without revising the permit if: a. the change affects only insignificant activities and the activities remain insignificant after the change; or b. the change is not covered under any applicable requirement. DEQ-CFW 00087082 Permit 03735T27 Page 33 3. Emissions Trading [15A NCAC 2Q .0523(c)] To the extent that emissions trading is allowed under 15A NCAC 2D, including subsequently adopted maximum achievable control technology standards, emissions trading shall be allowed without permit revision pursuant to 15A NCAC 2Q .0523(c). I.A. Reporting Requirements for Fxcem Fmissions and Permit Deviations [15A NCAC 2D .0535(f) and 2Q .0508(f)(3)] "Fxc es Fmissionc'.' - means an emission rate that exceeds any applicable emission limitation or standard allowed by any rule in Sections .0500, .0900, .1200, or .1400 of Subchapter 2D; or by a permit condition; or that exceeds an emission limit established in a permit issued under 15A NCAC 2Q .0700. (Note: Definitions of excess emissions under 2D. I 110 and 2D. Ill I shall apply where defined by rule.) "Deviations" - any action or condition not in accordance with the terms and conditions of this permit including those attributable to upset conditions, but not including excess emissions as defined above. Fxc cc Emissions 1. If a source is required to report excess emissions under NSPS (15A NCAC 2D .0524), NESHAPS (15A NCAC 2D .1110 or .1111), or the operating permit provides for periodic (e.g., quarterly) reporting of excess emissions, reporting shall be performed as prescribed therein. 2. If the source is not subject to NSPS (15A NCAC 2D .0524), NESHAPS (15A NCAC 2D .1110 or .1111), or these rules do NOT define "excess emissions," the Permittee shall report excess emissions in accordance with 15A NCAC 2D .0535 as follows: a. Pursuant to 15A NCAC 2D .0535, if excess emissions last for more than four hours resulting from a malfunction, a breakdown of process or control equipment, or any other abnormal condition, the owner or operator shall: i. notify the Regional Supervisor or Director of any such occurrence by 9:00 a.m. Eastern Time of the Division's next business day of becoming aware of the occurrence and provide: . name and location of the facility; . nature and cause of the malfunction or breakdown; . time when the malfunction or breakdown is first observed; .-expected duration; and. _ . estimated rate of emissions; ii. notify the Regional Supervisor or Director immediately when corrected measures have been accomplished; and iii. submit, if requested, to the Regional Supervisor or Director within 15 days after the request a written report as described in 15A NCAC 2D .0535(t)(3). Other Notification R nnir m .nts 3. Pursuant to 15A NCAC 2Q .0508(f)(3), the Permittee shall report deviations or excess emissions lasting for less than or equal to four hours from permit requirements (terms and conditions) as follows: a. Notify the Regional Supervisor or Director of all other deviations from permit requirements not covered under 15A NCAC 2D .0535 on the next business day after becoming aware of the deviation. A written report shall be submitted within two business days to the Regional Supervisor and shall include the probable cause of such deviation and any corrective actions or preventative actions taken. All reports of deviations from permit requirements shall be certified by a responsible official. I.B. Other Regtioremnnts tinder 15A NCAC 2D .0535 The Permittee shall comply with all other applicable requirements contained in 15A NCAC 2D .0535, including 15A NCAC 2D..0535(c) as follows: 1. Any excess emissions that do not occur during start-up and shut -down shall be considered a violation of the appropriate rule unless the owner or operator of the sources demonstrates to the Director, that the excess emissions are a result of a malfunction. The Director shall consider, along with any other pertinent information, the criteria contained in 15A NCAC 2D .0535(c)(1) through (7). 2. Note that 15A NCAC 2D .0535(g) is state -enforceable only. DEQ-CFW 00087083 Permit 03735T27 Page 34 J. Emergency Provisions [40 CFR 70.6 (g)] The Permittee shall be subject to the following provisions with respect to emergencies: 1. An emergency means any situation arising from sudden and reasonably unforeseeable events beyond the control of the facility, including acts of God, which situation requires immediate corrective action to restore normal operation, and that causes the facility to exceed a technology -based emission limitation under the permit, due to unavoidable increases in emissions attributable to the emergency. An emergency shall not include noncompliance to the extent caused by improperly designed equipment, lack of preventive maintenance, careless or improper operation, or operator error. 2. An emergency constitutes an affirmative defense to an action brought for noncompliance with such technology - based emission limitations if the conditions specified in 3. below are met. 3. The affirmative defense of emergency shall be demonstrated through properly signed contemporaneous operating logs or other relevant evidence that include information as follows: a. an emergency occurred and the Permittee can identify the cause(s) of the emergency; b. the permitted facility was at the time being properly operated; c. during the period of the emergency the Permittee took all reasonable steps to minimize levels of emissions that exceeded the standards or other requirements in the permit; and d. the Permittee submitted notice of the emergency to the DAQ within two working days of the time when emission limitations were exceeded due to the emergency. This notice must contain a description of the emergency, steps taken to mitigate emissions, and corrective actions taken. 4. In any enforcement proceeding, the Permittee seeking to establish the occurrence of an emergency has the burden of proof. 5. This provision is in addition to any emergency or upset provision contained in any applicable requirement specified elsewhere herein. K. - Permit Renewal [15A NCAC 2Q .0513(b)] This permit is issued for a fixed term of five years for facilities subject to Title IV requirements and for a term not to exceed five years in the case of all other facilities. This permit shall expire at the end of its term. Permit expiration terminates the facility's right to operate unless a complete renewal application is submitted at least nine months before the date of permit expiration. If the Permittee or applicant has complied with 15A NCAC 2Q .0512(b)(1), this permit shall not expire until the renewal permit has been issued or denied. All terms and conditions of this permit shall remain in effect until the renewal permit has been issued or denied. L. Need to Halt or Reduce Activity Not a Defense [15A NCAC 2Q.0508(k)] It shall not be a defense for a Permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the conditions of this permit. M. Duty to Provide information (,cnhmittal of information) [15A NCAC 2Q.0508(n)] 1. The Permittee shall furnish to the DAQ, in a timely manner, any reasonable information that the Director may request in writing to determine whether cause exists for modifying, revoking and reissuing, or terminating the permit or to determine compliance with the permit. 2. The Permittee shall furnish the DAQ copies of records required to be kept by the permit when such copies are requested by the Director. For information claimed to be confidential, the Permittee may furnish such records directly to the EPA upon request along with a claim of confidentiality. N. Nily to Su I m .n (15A NCAC 2Q .0507(f)] The Permittee, upon becoming aware that any relevant facts were omitted or incorrect information was submitted in the permit application, shall promptly submit such supplementary facts or corrected information to the DAQ. The Permittee shall also provide additional information as necessary to address any requirement that becomes applicable to the facility after the date a complete permit application was submitted but prior to the release of the draft permit. DEQ-CFW 00087084 Permit 03735T27 Page 35 p, Retention of Records [15A NCAC 2Q .0508(f)] ` The Permittee shall retain records of all required monitoring data and supporting information for a period of at least five years from the date of the monitoring sample, measurement, report, or application. Supporting information includes all calibration and maintenance records and all original strip -chart recordings for continuous monitoring information, and copies of all reports required by the permit. These records shall be maintained in a form suitable and readily available for expeditious inspection and review. Any records required by the conditions of this permit shall be kept on site and made available to DAQ personnel for inspection upon request. P. Compliance C rtifi ation [15A NCAC 2Q .0508(t)] The Pennittee shall submit to the DAQ and the EPA (Air and EPCRA Enforcement Branch, EPA, Region 4, 61 Forsyth Street, Atlanta, GA 30303) postmarked on or before January 30 a compliance certification (for the preceeding calendar year) by a responsible official with all federally -enforceable terms and conditions in the permit, including emissions limitations, standards, or work practices. The compliance certification shall comply with additional requirements as may be specified under Sections 114(a)(3) or 504(b) of the Federal Clean Air Act. The compliance certification shall specify: 1. the identification of each term or condition of the permit that is the basis of the certification; 2. the compliance status; 3. whether compliance was continuous or intermittent; and 4. the method(s) used for determining the compliance status of the source, currently and over the reporting period. Q. Certification by RMonsihle Official [15A NCAC 2Q .0520] A responsible official shall certify the truth, accuracy, and completeness of any application form, report, or compliance certification required by this permit. All certifications shall state that based on information and belief formed after reasonable inquiry, the statements and information in the document are true, accurate, and complete. R. Permit Shield for Applicable Requirements ments [15A NCAC 2Q .0512] 1. Compliance with the terms and conditions of this permit shall be deemed compliance with applicable requirements, where such applicable requirements are included and specifically identified in the permit as of the date of permit issuance. 2. . A permit shield shall not alter or affect: _ a. the power of the Commission, Secretary of the Department, or Governor under NCGS 143-215.3(a)(12), or EPA under Section 303 of the Federal Clean Air Act; b. the liability of an owner or operator of a facility for any violation of applicable requirements prior to the effective date of the permit or at the time of permit issuance; c. the applicable requirements under Title IV; or d. the ability of the Director or the EPA under Section 114 of the Federal Clean Air Act to obtain information to determine compliance of the facility with its permit. 3. A permit shield does not apply to any change made at a facility that does not require a permit or permit revision made under 15A NCAC 2Q .0523. 4. A permit shield does not extend to minor permit modifications made under 15A NCAC 2Q .0515. S. Tprmination, Modification and R vo ation of the Permit [15A NCAC 2Q .0519] The Director may terminate, modify, or revoke and reissue this permit if: 1. the information contained in the application or presented in support thereof is determined to be incorrect; 2. the conditions under which the permit or permit renewal was granted have changed; 3. violations of conditions contained in the permit have occurred; 4. the EPA requests that the permit be revoked under 40 CFR, 70.7(g) or 70.8(d); or 5. the Director finds that termination, modification, or revocation and reissuance of the permit is necessary to carry out the purpose of NCGS Chapter 143, Article 21B. DEQ-CFW 00087085 Permit 03735T27 Page 36 T. Insigilificant Activities [15A NCAC 2Q .0503] Because an emission source or activity is insignificant does not mean that the emission source or activity is exempted from any applicable requirement or that the owner or operator of the source is exempted from demonstrating compliance with any applicable requirement. The Permittee shall have available at the facility at all times and made available to an authorized representative upon request, documentation, including calculations, if necessary, to demonstrate that an emission source or activity is insignificant. U. Prnperty Rights [15A NCAC 2Q .0508(m)] This permit does not convey any property rights in either real or personal property or any exclusive privileges. V. inspection and RnIa [15A NCAC 2Q .0508(r) and NCGS 143-215.3(a)(2)] I. Upon presentation of credentials and other documents as may be required by law, the Permittee shall allow the DAQ, or an authorized representative, to perform the following: a. enter the Permittee's premises where the permitted facility is located or emissions -related activity is conducted, or where records are kept under the conditions of the permit; b. have access to and copy, at reasonable times, any records that are required to be kept under the conditions of the permit; c. inspect at reasonable times and using reasonable safety practices any source, equipment (including monitoring and air pollution control equipment), practices, or operations regulated or required under the permit; and d. sample or monitor substances or parameters, using reasonable safety practices, for the purpose of assuring compliance with the permit or applicable requirements at reasonable times. Nothing in this condition shall limit the ability of the EPA to inspect or enter the premises of the Permittee under Section 114 or other provisions of the Federal Clean Air Act. 2. No person shall refuse entry or access to any authorized representative of the DAQ who requests entry for purposes of inspection, and who presents appropriate credentials, nor shall any person obstruct, hamper, or interfere with any such authorized representative while in the process of carrying out his official duties. Refusal of entry or access may constitute grounds for permit revocation and assessment of civil penalties. W. Annual Fee Payment [15A NCAC 2Q .0508(o)] L . The, Permittee shall pay all fees in accordance with 15A NCAC 2Q .0200._ 2. Payment of fees may be by check or money order made payable to the N.C. Department of Environment and Natural Resources. Annual permit fee payments shall refer to the permit number. 3. If, within 30 days after being billed, the Permittee fails to pay an annual fee, the Director may initiate action to terminate the permit under 15A NCAC 2Q .0519. X. Ann ial RmiWon inventory Requirements [15A NCAC 2Q .0207] The Permittee shall report by June 30 of each year the actual emissions of each air pollutant listed in 15A NCAC 2Q .0207(a) from each emission source within the facility during the previous calendar year. The report shall be in or on such form as may be established by the Director. The accuracy of the report shall be certified by a responsible official of the facility. Y. Confidential information [15A NCAC 2Q .0107 and 2Q. 0508(n)] Whenever the Permittee submits information under a claim of confidentiality pursuant to 15A NCAC 2Q .0107, the Permittee may also submit a copy of all such information and claim directly to the EPA upon request. All requests for confidentiality must be in accordance with 15A NCAC 2Q .0107. Z. Construction and nneration Permits [15A NCAC 2Q .0100 and .0300] A construction and operating permit shall be obtained by the Permittee for any proposed new or modified facility or emission source which is not exempted from having a permit prior to the beginning of construction or modification, in accordance with all applicable provisions of 15A NCAC 2Q .0100 and .0300. DEQ-CFW 00087086 Permit 03735T27 Page 37 AA. St^ndnrd Application Form and Required Information [15A NCAC 2Q .0505 and .0507] The Permittee shall submit applications and required information in accordance with the provisions of 15A NCAC 2Q .0505 and .0507. BB. Financial Responciholity and Compliance History [15A NCAC 2Q .0507(d)(3)] The DAQ may require an applicant to submit a statement of financial qualifications and/or a statement of substantial compliance history. CC. Reffigprant Requirements (Stratospheric Ozone and Climate Protection) [15A NCAC 2Q .0501(e)] 1. If the Permittee has appliances or refrigeration equipment, including air conditioning equipment, which use Class I or H ozone -depleting substances such as chlorofluorocarbons and hydrochlorofluorocarbons listed as refrigerants in 40 CFR Part 82 Subpart A Appendices A and B, the Permittee shall service, repair, and maintain such equipment according to the work practices, personnel certification requirements, and certified recycling and recovery equipment specified in 40 CFR Part 82 Subpart F. 2. The Permittee shall not knowingly vent or otherwise release any Class I or H substance into the environment during the repair, servicing, maintenance, or disposal of any such device except as provided in 40 CFR Part 82 Subpart F. 3. The Permittee shall comply with all reporting and recordkeeping requirements of 40 CFR, 82.166. Reports shall be submitted to the EPA or its designee as required. DD. Prevention of Accidental Releases - Section 112(r) [15A NCAC 2Q .0508(g)] If the Permittee is required to develop and register a Risk Management Plan with EPA pursuant to Section 112(r) of the Clean Air Act, then the Permittee is required to register this plan in accordance with 40 CFR Part 68. EE. Prevention of Accidental Releases General Duty Clause - Section 112(r)(1) - FEDERALLY -ENFORCEABLE ONLY Although a risk management plan may not be required, if the Permittee produces, processes, handles, or stores any amount of a listed- hazardous substance, the Permittee has a general duty to take such steps as are necessary to prevent the accidental release of such substance and to minimize the consequences of any release. FF. Title IV Allowances [15A NCAC 2Q .0508(h)] This permit does not limit the number of Title IV allowances held by the Permittee, but the Pennittee may not use allowances as a defense to noncompliance with any other applicable requirement. The Permittee's emissions may not exceed any allowances that the facility lawfully holds under Title IV of the Federal Clean Air Act. GG. Air Pollution Ernergen" Episode [15A NCAC 2D .0300] Should the Director of the DAQ declare an Air Pollution Emergency Episode, the Permittee will be required to operate in accordance with the Permittee's previously approved Emission Reduction Plan or, in the absence of an approved plan, with the appropriate requirements specified in 15A NCAC 2D .0300. HH. Registration of Air Pollution Sources [15A NCAC 2D .0200] The Director of the DAQ may require the Permittee to register a source of air pollution. If the Permittee is required to register a source of air pollution, this registration and required information will be in accordance with 15A NCAC 2D .0202(b). DEQ-CFW 00087087 Permit 03735T27 Page 38 H. Ambient Air Quality Standards [15A NCAC 2D .0501(e)] In addition to any control or manner of operation necessary to meet emission standards specified in this permit, any source of air pollution shall be operated with such control or in such manner that the source shall not cause the ambient air quality standards in 15A NCAC 2D .0400 to be exceeded at any point beyond the premises on which the source is located. When controls more stringent than named in the applicable emission standards in this permit are required to prevent violation of the ambient air quality standards or are required to create an offset, the permit shall contain a condition requiring these controls. JJ. General Emissions Testing and Reporting Requirements [15A NCAC 2Q .0508(aa)] If emissions testing is required by this permit or the DAQ or if the Permittee submits emissions testing to the DAQ in support of a permit application, the Permittee shall perform such testing in accordance with the appropriate EPA reference method(s) as approved by the DAQ and follow the procedures outlined below. The Permittee must request in writing and receive approval from the DAQ for an alternate test method or procedure. 1. The Permittee shall submit a completed Protocol Submittal Form to the DAQ Regional Supervisor at least 45 days prior to the scheduled test date. A copy of the Protocol Submittal Form may be obtained from the Regional Supervisor. 2. The Permittee shall notify the Regional Supervisor of the specific test dates at least 15 days prior to testing in order to afford the DAQ the opportunity to have an observer on -site during the sampling program. 3. During all sampling periods, the Permittee shall operate the emission source(s) under maximum normal operating conditions or alternative operating conditions as deemed appropriate by the Regional Supervisor or his delegate. 4. The Permittee shall submit two copies of the test report to the DAQ. The test report shall contain at a minimum the following information: a. a certification of the test results by sampling team leader and facility representative; b. a summary of emissions results and text detailing the objectives of the testing program, the applicable state and federal regulations, and conclusions about the testing and compliance status of the emission source(s); c. a detailed description of the tested emission source(s) and sampling location(s) process flow diagrams, engineering drawings, and sampling location schematics should be included as necessary; d. all field, analytical, and calibration data necessary to verify that the testing was performed as specified in the applicable test methods; e. example calculations for at least one test run using equations in the applicable test methods and all test results including intermediate parameter calculations; and f. documentation of facility operating conditions during all testing periods and an explanation relating these operating conditions to maximum normal operation. If necessary, provide historical process data to verify maximum normal operation. 5. The testing requirement(s) shall be considered satisfied only upon written approval of the test results by the DAQ. 6. The DAQ will review emission test results with respect exclusively to the specified testing objectives as proposed by the Permittee and approved by the DAQ. The use of the test results beyond the stated objectives remains subject to the approval of the DAQ. DEQ-CFW 00087088 Permit @3735T27 Page 39 KK. Reopening for Ca11Ce [ 15A NCAC 2Q .0517] 1. A permit shall be reopened and revised under the following circumstances: a. additional applicable requirements become applicable to a facility with remaining permit term of three or more years; b. additional requirements (including excess emission requirements) become applicable to a source covered by Title IV; c. the Director or EPA finds that the permit contains a material mistake or that inaccurate statements were made in establishing the emissions standards or other terms or conditions of the permit; or d. the Director or EPA determines that the permit must be revised or revoked to assure compliance with the applicable requirements. 2. Any permit reopening shall be completed or a revised permit issued within 18 months after the applicable requirement is promulgated. No reopening is required if the effective date of the requirement is after the expiration of the permit term unless the term of the permit was extended pursuant to 15A NCAC 2Q .0513(c). 3. Except for the state -enforceable only portion of the permit, the procedures set out in 15A NCAC 2Q .0507, .0521, or .0522 shall be followed to reissue the permit. If the State -enforceable only portion of the permit is reopened, the procedures in 15A NCAC 2Q .0300 shall be followed. The proceedings shall affect only those parts of the permit for which cause to reopen exists. 4. The Director shall notify the Permittee at least 60 days in advance of the date that the permit is to be reopened, except in cases of imminent threat to public health or safety the notification period may be less than 60 days. 5. Within 90 days, or 180 days if the EPA extends the response period, after receiving notification from the EPA that a permit needs to be terminated, modified, or revoked and reissued, the Director shall send to the EPA a proposed determination of termination, modificatidn, or revocation and reissuance, as appropriate. LL. Reporting Requirements for Non -Operating Equipment [15A NCAC 2Q .0508(f)] The Permittee shall maintain a record of operation for permitted equipment noting whenever the equipment is taken from and placed into operation. During operation the monitoring recordkeeping and reporting requirements as prescribed by the permit shall be implemented within the monitoring period. DEQ-CFW 00087089 Permit 03735T27 Page 40 List of Acronyms AOS Alternate Operating Scenario BACT Best Available Control Technology Btu British thermal unit CEM Continuous Emission Monitor CFR Code of Federal Regulations CAA Clean Air Act DAQ Division of Air Quality DENR Department of Environment and Natural Resources EMC Environmental Management Commission EPA Environmental Protection Agency FR Federal Register GACT Generally Available Control Technology HAP Hazardous Air Pollutant MACT Maximum Achievable Control Technology NCAC North Carolina Administrative Code NCGS North Carolina General Statutes NESHAPS National Emission Standards for Hazardous Air Pollutants NOx Nitrogen Oxides NSPS New Source Performance Standard OAH Office of Administrative Hearings PM Particulate Matter PM10 Particulate Matter with Nominal Aerodynamic Diameter of 10 Micrometers or Less POS Primary Operating Scenario PSD Prevention of Significant Deterioration SIC Standard Industrial Classification SIP State Implementation Plan SOa Sulfur Dioxide tpy Tons Per Year VOC Volatile Organic Compound DEQ-CFW 00087090 Permit 03735T27 Page 41 PART II AIR QUALITY CONSTRUCTION PERMIT The Permittee is hereby authorized to construct air emission source(s) and associated air pollution control device(s) and appurtenances listed in Section 1, Part II of this permit, in accordance with the completed air quality permit application 0900009A5.A received November 12, 1996, 0900009.04B received February 19, 2004, and 0900009.04E received December 15, 2004, including all plans, specifications, previous applications, and other supporting data, all of which are filed with the IIAQ and are incorporated in Part II of this Air Quality Permit. SECTION 1: PERMITTED EMISSION SOURCE(S) AND ASSOCIATED AIR POLLUTION CONTROL DEVICE(S) AND APPURTENANCES The following table contains a summary of all permitted emission sources and associated air pollution control devices and a urLenunces Emission Emission Source Description Control Control Device Description Source Device ID No. ID No. BS-B2 1 Butacite® flake reactor BCD-2 Packed -bed scrubber PS -Temp No. 2 fuel oil -fired boiler (greater than NA NA 30.0 and less than 100.0 million Btu er hour maximum heat input) SGS-A SentryGlas® Plus Manufacturing N/A N/A SECTION 2: SPECIFIC LIMITATIONS AND CONDITIONS The air emission source(s) and associated air pollution control device(s)and appurtenances listed in Section 1 are subject to the following specific terms, conditions, and limitations, including the monitoring, recordkeeping, and reporting requirements as specified herein: For ID No. BS-B2, any air emission sources or control devices authorized to construct in Section 1 must be constructed and maintained in accordance with the provisions contained herein and operated in accordance with provisions contained in Part I of this permit. The Permittee shall comply with applicable Environmental Management Commission Regulations, including Title 15A NCAC, Subchapter 2D .0515, .0521, .1806, and .1111. 2. For ID No. PS -Temp, any air emission sources or control devices authorized to construct in Section 1 must be constructed and maintained in accordance with the provisions contained herein and operated in accordance with provisions contained in Part I of this permit. The Permittee shall comply with applicable Environmental Management Commission Regulations, including Title 15A NCAC, Subchapter 2D .0503, .0524 (NSPS Subpart Dc), and 2Q .0317 (PSD avoidance). 3. For ID No. SGS-A, any air emission sources or control devices authorized to construct in Section 1 must be constructed and maintained in accordance with the provisions contained herein and operated in accordance with provisions contained in Part I of this permit. The Permittee shall comply with applicable Environmental Management Commission Regulations, including Title 15A NCAC, Subchapter 2D .0521 and .1806. DEQ-CFW 00087091 Permit 03735T27 Page 42 4. NOTTFiCATiON RFOiliRF,MF.NT (1D Nos. RS-R2 and PS -Temp) - In accordance with 15A NCAC 2Q .0523(a)(1)(C), the Permittee shall notify the EPA (Air and EPCRA Enforcement Branch, EPA, Region 4, 61 Forsyth Street, Atlanta, GA 30303) in writing at least seven days before the change is made. The written notification shall include: a. a description of the change at the facility; b. the date on which the change will occur; C. any change in emissions; and d. any permit term or condition that is no longer applicable as a result of the change. Within 15 days after the proposed operational date is not met, the Permittee shall notify in writing the Regional Supervisor of the new proposed operational date. Any existing equipment being replaced is permitted to operate in compliance until the replacement is operational. 5. NOTiFiCATiON RF.OIliRF.MF.NT - This permit may be revoked unless the emission source(s) and associated air pollution control device(s) listed in Section 1 are constructed in accordance with the approved plans, specifications, and other supporting data. Within 15 days after start up of the new or modified facilities, the Permittee shall provide written notice of the start up to the Regional Supervisor, DAQ. 6. APPLICATiON RFQIJIRF,MF,NT - Pursuant to 15A NCAC 2Q .0501(c)(2) and 2Q .0504 the permittee is required to submit a complete Title V application for a significant modification for the operation of the following emissions source (PS -Temp) within twelve (12) months of commencing operation of the No. 2 fuel oil- fired boiler. SECTION 3: GENERAL CONDITIONS: This section describes terms and conditions applicable to the construction of the air emission source(s) and associated air pollution control device(s) listed in Section 1. Unless otherwise specified herein all references to the "permit" in this section apply only to Part II of the permit. A. nnerating Conditions All operating conditions for the air emission source(s) and associated air pollution control device(s) listed in Section 1 are under Part I of this permit. =. M -1 1. This permit is nontransferable by the Permittee. Future owners and operators must obtain a new Air Quality Permit from the DAQ. 2. This issuance of this permit in no way absolves the Permittee of liability for any potential civil penalties which may be assessed for violations of state law which have occurred prior to the issuance date of this permit. 3. A violation of any term or condition of Part II of this permit shall subject the Permittee to enforcement pursuant to NCGS 143-215.114A, 143-215.114B, and 143-215.114C, including assessment of civil and/or criminal penalties. C. Spbmiecions (reports, test data, monitoring data, notifications, and regnests for renewal) Except as otherwise specified herein, two copies of all documents, reports, test data, monitoring data, notifications, request for renewal, and any other information required by this permit shall be submitted to the appropriate Regional Office. Refer to the Regional Office address on the cover page of this permit. DEQ-CFW 00087092 J Permit 03735T27 Page 43 D. Part ii Renewal Request The Permittee shall request renewal of the emission source(s) and associated air pollution control device(s) listed in Section 1 at the same time as specified in Part I, Section 3 - General Condition K of this permit. E. Annual Fee Payment The Permittee shall pay all fees in accordance with 15A NCAC 2Q .0200 and in conjunction with Part I, Section 3 - General Condition W of this Air Quality Permit. F. Reporting Requirements Any of the following that would result in new or increased emissions from the emission source(s) listed in Section 1 must be reported to the Regional Supervisor, DAQ: 1. changes in the information submitted in the application; 2. changes that modify or processes; or 3. changes in the quantity or quality of materials processed. If appropriate, modifications to the permit may then be made by the DAQ to reflect any necessary changes in the permit conditions. In no case are any new or increased emissions allowed that will cause a violation of the emission limitations specified herein. The Director may terminate, modify, or revoke and reissue this permit if: 1. the information contained in the application or presented in support thereof is determined to be incorrect; 2. the conditions under which the permit or permit renewal was granted have changed; 3. violations of conditions contained in the permit have occurred; or 4. the Director finds that termination, modification, or revocation and reissuance of the permit is necessary to carry out the purpose of NCGS Chapter 143, Article 21B. H. Inspection and F,ntry Upon presentation of credentials and other documents as may be required by law, the Permittee shall allow the DAQ, or an authorized representative, to perform the following: 1. enter the Permittee's premises where the permitted facility is located or emissions -related activity is conducted, or where records are kept under the conditions of the permit; 2. have access to and copy, at reasonable times, any records that are required to be kept under the conditions of the permit; 3. inspect at reasonable times and using reasonable safety practices any source, (including monitoring and air pollution control ), practices, or operations regulated or required under the permit; and 4. sample or monitor substances or parameters, using reasonable safety practices, for the purpose of assuring compliance with the permit or applicable requirements at reasonable times. Circumvention - STATE ENFORCEABLE ONLY The facility shall be properly operated and maintained at all times in a manner that will effect an overall reduction in air pollution. Unless otherwise specified by this permit, no emission source may be operated without the concurrent operation of its associated air pollution control device(s) and appurtenances. DEQ-CFW 00087093