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HomeMy WebLinkAboutDEQ-CFW_00086131• • rlJ TFE Purification Process Air Emissions Inventory Non -Point Source Emission Determination A. TFE Tetrafluoroethylene Each mole of TFE/HCI distillate contains 1 mole of TFE and 2.1 moles of HCI, which calculates to: 0.566 Wt fraction TFE 0.434 Wt fraction HCL Example of monthly calculation (by mass balance): 1. TFE Inventory Change: Beginning Inventory 12791 kg TFE/HCl TFE/HCI Distillate Shipment: 11948 kg TFE/HCI Ending Inventory 7039 kg TFE/HCI 17700 kg TFE/HCI x 0.566 kg TFE _ 1 kg TFE/HCI 2. TFE Usage: TFE to Polymerization 8542.09 kg TFE TFE to Precursors 0 kg TFE TFE to Semi -Works 336.3557471 kg TFE 8878.445747 kg TFE 3. TFE Emission TFE Inventory Change 10018 kg TFE TFE Usage 8878.445747 kg TFE 1140 kg TFE ne, fhw x Ve k, 10018 kg TFE Month TFE/HCI Ending Inventory TFE/HCI Shipments TFE to Polymerization TFE to Precursors TFE to Semi- Works TFE Inventory Change(kg) TFE Usage (k TFE Emission k(lb) TFE Emission Jan-08 12791 22218.76 6802.3 0 0 8917 6802 2114 4652 Feb-08 7039 11948.28 8542.09 0 336.35575 10018 8878 1140 2508 Mar-08 15165 24252.68 7810.1 0 1 9128 7811 1317 2897 A r-08 0 0 7188.05 665 0 1 8583 7853 730 1 1607 4812 35185 5542.9 9094 0 17191 14637 2554 5619 1802 11567.92 5985.04 1028 0 8251 7013 1238 2724 15436 23644.32 4928 0 0 5666 4928 738 1623 17559 34603.88 9372.2 7457 92 18384 16921 1463 3219 FDec-08 19918 11831.24 3177.37 1433 9 5361 4619 742 1632 5754 0 7478 0 0 8017 7478 539 1185 13482 12735.68 2674 0 0 2834 2674 160 353 13482 0 0 0 0 0 0 0 0 TFE Emissions = 28018 lb TFE 0 m p C� n I 0 0 0 00 CAS No. 116-14-3 Non -Point Source Emissions Page 1 of 3 RECEIVED � �a FAYEMW W404CE W • • • TFE Purification Process Air Emissions Inventory B. Hydrogen Chloride (HCI) Each mole of TFE/HCI distillate contains 1 mole of TFE and 2.1 moles of HCI, which calculates to: 0.566 Wt fraction TFE 0.434 Wt fraction HCL 0.767 kg HCl for is generated for each kg of TFE used. 1 kg TFE x 0.434 kg HU _ 0.767 kg HCl 0,566 kg TFE 1 kg TFE Example of monthly calculation (by mass balance): 1. HCI Inventory Change: Beginning Inventory 12791 kg TFE/HCI TFE/HCI Distillate Shipment: 11948 kg TFE/HCI Ending Inventory 7039 kg TFE/HCI 17700 kg TFE/HCI x 0.434 kg HCl = 1 kgTFEIHCI 2. HCI generated from TFE usage: TFE to Polymerization 8542.09 kg TFE TFE to Precursors 0 kg TFE TFE to Semi -Works 336.3557471 kg TFE 8878.445747 kg TFE x 0.767 kg HCI = 1 kg TFE 3. Before -Controlled HCI Emission HCI Inventory Change 7682 kg HCl HCI Usage 6810 kq HCl 872 kg HCl 0 M p C� n I 0 0 0 w rn w N 7682 kg HCI 6810 kg HCI CAS No. 76-470-10 Non -Point Source Emissions Page 2 of 3 0 0 0 TFE Purification Process Air Emissions Inventory Non -Point Source Emissions Page 3 of 3 Monthly & Yearly Calcuation Associated TFE/HCI TFE to Associated HCI Associated HCl HCI HCI Ending TFE/HCI TFE to TFE to Semi- produced by HCI produced produced by Inventory Generation HCI to HCL Water - Month Inventory Shipments Polymerization Precursors Works Polymerization b Precursors Semi -Works Chan e k K Scrubber Discharge Dec-07 6326 n/a n/a n/a nla Jan-08 12791 22218.76 6802.3 0 0 5217 0 0 6837 5217 1620 Feb-08 7039 11948.28 8542.09 0 336.35575 6552 0 258 7682 6810 872 Mar-08 15165 24252.68 7810.1 0 1 5990 0 1 6999 5991 1008 A r-08 0 0 7188.05 665 0 5513 510 0 6582 6023 558 Ma -08 4812 35185 5542.9 9094 0 4251 6975 0 13182 11227 1955 Jun-08 1802 11567.92 5985.04 1028 0 4591 788 0 6327 5379 948 Jul-08 15436 23644.32 4928 0 0 3780 0 0 4344 3780 565 Au -08 17559 34603.88 9372.2 7457 92 7188 5720 71 14097 1 12979 1 1118 Se -08 19918 11831.24 3177.37 1433 9 2437 1099 7 4111 3543 568 Oct-08 5754 0 7478 0 0 5736 0 0 6147 5736 412 Nov-08 13482 12735.68 2674 0 0 2051 0 0 2173 2051 122 Dec-08 13482 0 0 0 0 0 0 0 0 0 0 4. After -Controlled HCl Emission HCI is vented to the Waste Gas Scrubber (NCD-Hdr-1) utilizing 99.6 % efficiency. 21,486 lb HCL before control Waste Gas Scrubber x (100% - 99.6%) Scrubber control efficiency 85.9 lb HCl after control 0 m p C� n I 0 0 0 w rn w w 5211 6806 5987 6021 11219 5375 3778 12974 3541 5734 2050 0 Before -Controlled HCI Emission = 9746 kg HCl 68696 kg HCL 21486 lb HCl 151447 lb HCL