DEQ-CFW_00073246

NORTH CAROLINA DIVISION OF
AIR QUALITY
Air Permit Review
Permit Issue Date: 10/02/2014
Facility Data
Applicant (Facility's Name): DuPont Company - Fayetteville Works
Facility Address:
DuPont Company - Fayetteville Works
22828 NC Highway 87 West
Fayetteville, NC 28306
SIC: 3081 / Unsupported Plastics Film And Sheet
NAICS: 326113 / Unlaminated Plastics Film and Sheet (except Packaging)
Manufacturing
Facility Classification: Before: Title V After: Title V
Fee Classification: Before: Title V After: Title V
Contact Data
Facility Contact
Authorized Contact
Technical Contact
Michael Johnson
Ellis McGaughy
Michael Johnson
Environmental Manager
Plant Manager
Environmental Manager
[phone]
[phone]
[phone]
22828 NC Highway 87
22828 NC Highway 87
22828 NC Highway 87
West
West
West
Fayetteville, NC
Fayetteville, NC 28306
Fayetteville, NC
28306+7332
28306+7332
Total Actual emissions in TONS/YEAR:
Region: Fayetteville Regional Office
County: Bladen
NC Facility ID: 0900009
Inspector's Name: Gregory Reeves
Date of Last Inspection: 02/17/2014
Compliance Code: 3 / Compliance -
Permit Applicability (this application only)
SIP:
NSPS:
NESHAP:
PSD:
PSD Avoidance:
NC Toxics:
112(r):
Other:
P&O REVIEW
MODIFICATION
ADD EMERG GENERATOR
Application Data
Application Number: 0900009.1413
Date Received: 09/16/2014
Application Type: Modification
Application Schedule: TV -Minor
Existing Permit Data
Existing Permit Number: 03735/T38
Existing Permit Issue Date: 12/16/2013
Existing Permit Expiration Date: 01/31/2015
CY
S02
NOX
vOC
CO
PM10
Total HAP
Largest HAP
2013
0.2100
80.13
312.90
30.45
9.47
33.71
19.93
[Methanol (methyl alcohol)]
2012
1.23
63.76
260.86
29.24
7.95
28.44
18.70
[Methanol (methyl alcohol)]
2011
2.74
73.06
271.17
31.42
11.31
29.39
17.51
[Methanol (methyl alcohol)]
2010
2.04
43.89
296.10
13.12
9.25
37.52
17.49
[Methanol (methyl alcohol)]
2009
0.9800
37.00
225.44
11.54
7.20
23.40
15.19
[Methanol (methyl alcohol)]
Review Engineer: Heather Sands Comments / Recommendations:
Regional Office Engineer: Gregory Reeves
Regional Office Engineer's Signature: Date: P&O Review Date: 10/02/2014
DEQ-CFW 00073246

DuPont Company — Fayetteville Works
Permit T39 P&O Review .14B
10/02/2014
Page 2 of 3
1. Purpose of Application:
DuPont Company — Fayetteville Works is a chemical manufacturing facility located in
Fayetteville, Bladen County. The facility produces specialty fluorocarbon materials. The facility
has requested a modification of their air permit to add a new 147 KW diesel -fired emergency
generator.
The facility is classified as Title V due to emissions of VOC and HAP exceeding the Title V
permitting thresholds. The facility is Title III HAP Major. The facility is an existing PSD Major
Source for VOC, with actual VOC emissions exceeding 250 tons per year during calendar year
2013.
The application did not contain any confidential information.
The facility contact for the permit application is Mike Johnson, Environmental Manager (910-
678-1155).
2. Facility and Application Chronology:
09/16/14 FRO received a copy of the permit application. The permit application was also
submitted directly to RCO, including a check in the amount of $904 for the applicable
permit processing fees.
3. Changes in Equipment:
There are no recent 502(b)(10) modifications to be incorporated into this permit action.
The facility is proposing to purchase and install a new 147 KW diesel -fired emergency generator.
No other modifications are requested.
4. NSPS, NESHAP, PSD, Attainment Status,112(r), and Greenhouse Gases (GHG):
• NSPS — The new emergency engine will be subject to NSPS Subpart IIII "Compression
Ignition Internal Combustion Engines."
• NESHAP —The new emergency engine will be subject to NESHAP Subpart ZZZZ
"Stationary Reciprocating Internal Combustion Engines."
• PSD — The facility has emissions of VOC that exceed the PSD permitting threshold. The
facility is included in the 28 source categories subject to 100 ton per year PSD thresholds for
criteria pollutant emissions.
• Attainment Status — Bladen County is in attainment for ozone and PM2.5
• 112(r) - The facility stores Tetrafludroethylene, Oleum, Vinyl Fluoride, and Sulfur Trioxide
in four different chemical processes in amounts that exceed the threshold quantities.
Therefore, the facility is required to maintain a written Risk Management Plan (RMP). The
latest update to the facility's RMP was submitted to EPA on 02/01/2011.
DEQ-CFW 00073247

DuPont Company — Fayetteville Works
Permit T39 P&O Review .14B
10/02/2014
Page 3 of 3
• Greenhouse Gases (GHG) — According to the most recent facility -submitted emission
inventory for 2013, the facility's actual GHG emissions, in CO2 equivalent (COze) is 112,315
metric tons (123,806 short tons), which exceeds the 100,000 short tons PSD permitting
threshold.
5. Facility Compliance Status:
02/17/14 The most recent facility inspection was performed by Greg Reeves. The facility was found
to be in apparent compliance.
05/27/10 The facility was inspected four (4) times by Tien Nguyen, Maureen Matroni-Rakes, and
through Greg Reeves. The facility was found to be in apparent compliance during each of these
06/20/13 inspections.
01/23/12 Greg Reeves performed a full CAA Section 112(r) inspection. The facility was found to be
in apparent compliance.
04/29/09 Enforcement for operating without a permit. Civil Penalty of $3,285 was assessed and
paid.
01/06/09 NOV/NRE Issued for operating without a permit. Several sources subject to permit
requirements were being operated without a permit. Subsequent Enforcement action
resulted on 04/29/09. This resulted from the facility self -reporting the violation by
submission of a permit application for the unpermitted sources.
6. Conclusions, Comments, and Recommendations:
If DuPont Company — Fayetteville Works submits any revisions to this application, including any
significant response to additional information requests, FRO requests a contemporaneous copy for
additional review.
FRO requests the opportunity to review the draft permit and permit review prior to issuance of the
permit. Additionally, as part of this review process, FRO requests copies of all correspondence
regarding this application, including a -mails and meeting notes.
FRO recommends a review of the GHG emissions from the facility for possible inclusion of GHG
requirements (if any) in the permit.
Review Engineer:
Permit Coordinator:
DAQ Supervisor:
\GWR
cc: FRO Files
Date:
Date:
Date:
DEQ-CFW 00073248