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HomeMy WebLinkAboutDEQ-CFW_00082586Mr. Michael E. Johnson Environmental Manager E.I. DuPont de Nemours & Company 22828 NC Hwy 87 W Fqyetteville. North CaroliTia 2-MAQ-71- Michael F. Easley Governor William G. Ross, Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E., Director Division of Water Quality 99390111 Subject: NPDES Permit Issuance Permit No. NC1003573 Fayetteville Works Bladen County Division personnel have reviewed and approved your application for renewal of ths subject permit.. Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated May 9, 1994 (or as subsequently amended). =17— 771=7-our arait permit are included in the final permit: • Sampling frequency for conductivity was corrected to Weekly. • The waiver for instrearn sampling that was inadvertently omitted in the draft permit is included in the footnotes for Outfall 002. • Monthly monitoring for PFOA was added to outfall 002 to gather effluent and instream. data for this parameter. If any parts, measurement frequencies or sampling requirements contained in th thl permit are unacceptable to you, you have the right to an adjudicatory hearing upo written request within thirty (30) days following receipt of this letter. This reque must be in the form of a written petition, conforming to Chapter 150B of the No Carolina General Statutes, and filed with the Office of Administrative Hearings (67 1 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. T Division may require modification or revocation and reissuance of the permit. T, permit does not affect the legal requirements to obtain other permits which may I required by the Division of Water Quality or permits required by the Division of Resources, the Coastal Area Management Act or any other Federal or Loc governmental permit that may be required. North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-5083 Internet: h2o.enr.state,nc.us 512 N. Salisbury St, Raleigh, NC 27604 FAX (919) 733-0719 ne NOorthCaro ina Customer Service 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper DEQ-CFW-00082586 If you have any questions concerning this permit, please contact Teresa Rodriguez at telephone number (919) 733-5083, extension 553. Sincerely, All, Alan W. Klimek, P.E. Cc: NMES'Filp-5 Fayetteville Regional Office - Surface Water Protection Aquatic Toxicology Unit EPA Region 4 DEQ-CFW-00082587 I STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY W212 TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215. 1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, is hereby authorized to discharge wastewater and stormwater from a facility located at DuPont - Fayetteville Works 22828 NC Highway 87 Duart Township Bladen County to receiving waters designated as the Cape Fear River in the Cape Fear River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts 1, 11, 111, and IV hereof. The permit shall become effective July 1, 2007. This permit and the authorization to discharge shall expire at midnight on October 31, 2011. g - =I- -Ezm�, 11 K'. Alan W. Klimek, P.E., Dir or Division of Water Quality By Authority of the Environmental Management Commission DEQ-CFW-00082588 129MMHU�� All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked, and as of this issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. E.I. DuPont de Nemours & Co., Ing is hereby authorized to: Continue to operate existing wastewater treatment facilities consisting of- • equalization; • neutralization; • aerated pre -digester tank; • nutrient feed system; • aeration tank; • dual clarifiers; • effluent flow measurement; • tertiary filters • DAF unit; • rotary filter for sludge thickening; • sludge filter press; and • steam heated sludge dryers. 2. Discharge treated process wastewater from Butacite, Nafion, Teflon® PMDF, and PVF, process stormwater, sanitary wastewater, and co -neutralized regenerate from said treated facilities through internal outfall 001; 3. Discharge stormwater, non -contact cooling water, boiler blowdown and condensate, and treated wastewater effluent from 001, through outfall 002 at the location specified on the attached map into the Cape Fear River, a class C water in the Cape Fear River Basin. DEQ-CFW-00082589 DEQ-CFW 00082590 Beginning on the effective date of this permit and lasting through the expiration date, the Permittee is authorized to discharge from OutfaH 001. Such discharges shall be limited and monitored by the Permittee as specified below: PARAMETER EFFLUENT LIMITATIONS MONITORING REQUIREMENTS - Monthly - AyerOge Daily Maximum Measurement Frequena Sample Tvpe 'Sample Location Flow (MGD) 2.0 Continuous Recording Effluent BOD5,200 C 191.3 lbs/day 508.2 lbs/day 3/Week Composite Effluent Total Suspended Solids 317.8 lbs/day 1030 lbs/day 3/Week Composite Effluent Temperature Weekly Grab Effluent OR & Grease Monthly Grab Effluent Chronic Toxicity See Note 1 Quarterly Composite See Note I pH Between 6.0 and 9.0 Standard UnitsI 3/Week Grab Effluent I 4U UFX 414 Subpart I I See Condition A. (2) 1 Wro"M 1. Chronic Toxicity (Ceriodaphnia) P/F @ 3.3% February, May, August, November; see condition A. (4) of this permit. The compliance monitoring point for chronic toxicity shall be downstream of the confluence of outfall 001 and 002. THERE SHALL BE NO DISCHARGE OF FLOATING SOLIDS OR VISIBLE FOAM IN OTHER THAN TRACE AMOUNTS. DEQ-CFW-00082591 L: Permit NCO003573 A. (2) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS - SUBPART I Beginning on the effective date of this permit and lasting through the expiration date, the Pen-nittee shall comply with the limitations and monitoring frequencies established below at outfaH 001: PARAMETER EFFLUENT LIMITATIONS MONITORING REQUIREMENTS Monthly Average' Daily m4ximOmi Measurement Fre uen Sample Type �'�8amoje: Location Acenaphthene 0,174 0.465 See Note 2 Grab Effluent Acenaphthylene 0.174 0.465 See Note 2 Grab Effluent Acrylonitrile 0.757 1.909 See Note 2 Grab Effluent Anthracene 0.174 0.465 See Note 2 Grab Effluent Benzene 0.292 1.073 See Note 2 Grab Effluent Benzo(a)anthracene 0.174 0.465 See Note 2 Grab Effluent 3,4-Benzofluotanthene 0.181 0.481 See Note 2 Grab Effluent Benzo(k)fluoranthene 0.174 0.465 See Note 2 Grab Effluent Benzo(a)pyrene 0.181 0.481 See Note 2 Grab Effluent Bis(2-ethylhexyl) phthalate 0.813 2.201 See Note 2 Grab Effluent Carbon Tetrachloride 0,142 0.300 See Note 2 Grab Effluent Chlorobenzene 0.118 0.221 See Note 2 Grab Effluent Chloroethane 0.821 2.114 See Note 2 Grab Effluent Chloroform 0.166 0.363 See Note 2 Grab Effluent -2-Chlorophenol 0.245 0.773 See Note 2 Grab Effluent Chrysene 0.174 0.465 See Note 2 Grab Effluent Di-n-butyl phthalate 0.213 0.450 See Note 2 Grab Effluent i 1,2-DicWorobenzene 0.608 1.286 See Note 2 Grab Effluent 1T13-Dichlorobenzene 0,245 0.347 See Note 2 Grab Effluent 1,4-DicWorobenzene 0.118 0.221 See Note 2 Grab Effluent a -1,1-Dichloroethane 0.174 0.465 See Note 2 Grab Effluent i,1,2-Dichloroethane 0.536 1.665 See Note 2 Grab Effluent 1 -1,1 -Dichloroethylene 0.126 0.197 See Note 2 Grab Effluent ,-4,2-trans-Dichloroethylene 0.166 0.426 See Note 2 Grab Effluent �2,4-Dichlorophenol 0.308 0.884 See Note 2 Grab Effluent .1,2-Dicbloropropane 1.207 1,815 See Note 2 Grab Effluent '4,3-Dichloropropylene 4� 0.229 0.347 See Note 2 Grab Effluent Diethyl phthalate 0.639 1.602 See Note 2 Grab Effluent 2,4-Dimethylphenol 0.142 0.284 See Note 2 Grab Effluent Dimethyl phthalate 0.150 0,371 See Note 2 Grab Effluent 4,6-Dinitro-o-cresol 0.615 2.185 See Note 2 Grab Effluent .2,4-Dinittophenol 0.560 0.970 See Note 2 Grab Effluent 4-Dinitrotoluene 0.892 2249 See Note 2 Grab Effluent 6-Dinitrotoluene 2.012 5.057 See Note 2 ------------------------------------ - ---------------- Grab Effluent L Ethylbenzene 0.252 0,852 See Note 2 Grab Effluent DEQ-CFW-00082592 L;n "77 M7 U Beginning on the effective date of this permit and lasting through the expiration date, the Permittee shall comply with the limitations and monitoring frequencies established below at outfaH 001: EFFLUENT LIMITATIONS MONITORINGREQUIREMENTSPARAMETER Monthly -'Avera el Daily Maximuml - :Measureme'nt- Freuen Sample' Jype Sample, -16cation Fluoranthene 0.197 0.536 See Note 2 Grab Effluent Fluorene 0,174 0.465 See Note 2 Grab Effluent Hexachlorobenzene 0.5 µg/L Annually' Grab Effluent Hexachlotobutadiene 0.158 0.387 See Note 2 Grab Effluent Hexachloroethane 0.166 0.426 See Note 2 Grab Effluent Methyl Chloride 0.679 1.499 See Note 2 Grab Effluent Methylene Chloride 0.316 0.702 See Note 2 Grab Effluent Naphthalene 0.174 0.465 See Note 2 Grab Effluent Nitrobenzene 0.213 0.536 See Note 2 Grab Effluent -2-Nitrophenol 0,323 0.544 See Note 2 Grab Effluent 14-Nitrophenol 0.568 0.978 See Note 2 Grab Effluent Phenanthrene 0.174 0.465 See Note 2 Grab Effluent Phenol 0.118 0.205 See Note 2 Grab Effluent Pyrene 0,197 0.529 See Note 2 Grab Effluent Tetrachloroethylene 0,174 0.442 See Note 2 Grab Effluent Toluene 0.205 0.631 See Note 2 Grab Effluent *2,4-Trichlorobenzene 0.536 1.105 See Note 2 Grab Effluent r4,1,1 -Trichloroethane 0.166 0.426 See Note 2 Grab Effluent -1,1,2-Ttichloroethane 0.166 0,426 See Note 2 Grab Effluent Trichloroethylene 0.166 0,426 See Note 2 Grab Effluent Vinyl Chloride 0.821 2.114 See Note 2 Grab Effluent Notes: 1. All units are lbs/day unless otherwise noted. 2. Monitoring for the specified parameters has been waived based on a demonstration made by the Permittee in accordance with 40 CFR 122.44(a)(2)(i). This waiver is good only for the term of the permit: Please note that any exceedence of the effluent limitations found herein shall be considered a permit violation subject to appropriate enforcement action. 3. The most sensitive analytical method available shall be employed for determining the presence of hexachlorobenzene in the effluent. DEQ-CFW-00082593 I A. (3) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Beginning on the effective date of this permit and lasting through the expiration date, the Permittee is authorized to discharge from outfall 002 (boiler blowdown, once -through cooling water, and treated wastewater from outfall 001) Such discharges shall be limited and monitored by the Perniittee as specified below: EFFLUENT LIMITATIONS -...,;MONITORING REQUIREMENTS �- PARAMETER ----- - -------- Monthl W. Daily Maximum as"urement Sample Sample _16 Average _Frq�ueM Type cafloh Flow (MGD) Continuous Recording Effluent Effluent, Temperature, ®C See Note 2 Dafly3 Grab Upstream, Downstream BOD5,20'C Quarterly Composite Effluent COD Quarterly Composite Effluent Effluent, Fluoride4 79171bs/day Weekly Grab Upstream, Downstream Dissolved Oxygen Weekly Grab Upstream, Downstream PFOA5 Monthly Grab Effluent Total Phosphorus Monthly Composite Effluent Total Nitrogen (NO2+NO3+TKN) Monthly Composite Effluent Conductivity Weekly Grab Upstream, Downstream pH Between 6.0 and 9.0 Standard Units 3/Week Grab Effluent —1 1. Upstream shall be at the Permittee's river pump station; downstream shall be at the boat ramp approximately 4500 feet downstream at Prospect Hall Landing. As a participant in the Cape Fear River Basin Association, the instrearn monitoring requirements as stated above are waived. Should your membership in the agreement be terminated, you shall notify the Division immediately and the instream monitoring requirements specified in your pen -nit shall be reinstated. 2. The temperature of the effluent shall be such as not to cause an increase in the temperature of the receiving stream of more than 2.8°C and in no case cause the ambient water temperature to exceed 32°C. 3. Daily shall be defined as every day except Saturdays, Sundays, and legal holidays. Instream temperature sampling shall be conducted weekly. 4. The samples for fluoride shall be taken downstream of the 001 discharge, unless or until, all neutralized Nafion area streams are discharged entirely into the cooling water outfall, 002. Instream fluoride monitoring shall be conducted monthly and shall coincide with effluent monitoring. 5. PFOA (Perfluorooctanoic acid) - The Cape Fear River water intake may be sampled for PFOA on a monthly basis and reported as an upstream parameter in DWQ Form - MR-3. THERE SHALL BE NO DISCHARGE OF FLOATING SOLIDS OR VISIBLE FOAM IN OTHER THAN TRACE AMOUNTS. * DEQ-CFW-00082594 The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 3.3%. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase It Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of February, May, August, and November. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase 11 Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP313 for the pass/fall results and THP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent- to the following address: Attention: Environmental Sciences Section North Carolina Division of Water. Quality 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration /response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number; county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Section at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to Include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. DEQ-CFW-00082595 This permit shall be modified, or revoked and reissued to incorporate additional toxicity limitations and monitoring requirements in the event toxicity testing or other studies conducted on the effluent or receiving stream indicate that detrimental effects may be expected in the receiving stream as a result of this discharge. The permittee shall not use any biocide except those approved in conjunction with the permit application. The permittee shall notify the Director in writing not later than ninety (90) days prior to instituting use of any additional biocide used in cooling systems which may be toxic to aquatic life other than those previously reported to the Division of Water Quality. Such notification shall include completion of Biocide Worksheet Form 101 and a map locating the discharge point and receiving stream. DEQ-CFW-00082596 DEQ-CFW 00082597