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HomeMy WebLinkAboutDEQ-CFW_00067250• NORTH CAROLINA DIVISION OF AIR QUALITY Air Permit Review Permit Issue Date: November 24, 2015 Facility Data Applicant (Facility's Name): Chemours Company - Fayetteville Works Facility Address: Chemours Company - Fayetteville Works 22828 NC Highway 87 West Fayetteville, NC 28306 SIC: 2869 / Industrial Organic Chemicals NAICS: 32512 / Industrial Gas Manufacturing Facility Classification: Before: Title V After: Title V Fee Classification: Before: Title V After: Title V Facility Contact Michael Johnson Environmental Manager (910) 678-1155 22828 NC Highway 87 West Fayetteville, NC 28306+7332 Contact Data Authorized Contact Ellis McGaughy Plant Manager (910)678-1224 22828 NC Highway 87 West Fayetteville, NC 28306 Technical Contact Michael Johnson Environmental Manager (910) 678-1155 22828 NC Highway 87 West Fayetteville, NC 28306+7332 Region: Fayetteville Regional Office County: Bladen NC Facility ID: 0900009 Inspector's Name: Gregory Reeves Date of Last Inspection: 03/10/2015 Compliance Code: 3 / Compliance - Permit Applicability (this application only) SIP: NSPS: NESHAP: PSD: PSD Avoidance: NC Toxics: 112(r): Other: Application Data Application Number: 0900009.1513 Date Received: 11/20/2015 Application Type: Admin. Amendment Application Schedule: TV -Administrative Existing Permit Data Existing Permit Number: 03735/T40 Existing Permit Issue Date: 07/09/2015 Existing Permit Expiration Date: 01/31/2020 11 Total Actual emissions in TONS/YEAR: H CY S02 NOX vOC CO PM10 Total HAP Largest HAP 2014 1.95 76.26 332.17 38.10 8.60 33.58 19.57 [Methanol (methyl alcohol)] 2013 0.2100 80.13 312.90 30.45 9.47 33.71 19.93 [Methanol (methyl alcohol)] 2012 1.23 63.76 260.86 29.24 7.95 28.44 18.70 [Methanol (methyl alcohol)] 2011 2.74 73.06 271.17 31.42 11.31 29.39 17.51 [Methanol (methyl alcohol)] 2010 2.04 43.89 296.10 13.12 9.25 37.52 17.49 [Methanol (methyl alcohol)] Review Engineer: Heather Sands Review Engineer's Signature: Date: November 24, 2015 akavu�A ��AA S Comments / Recommendations: Issue 03735/T41 Permit Issue Date: November 24, 2015 Permit Expiration Date: January 31, 2020 DEQ-CFW 00067250 �► '� • Page 2 I. Purpose of Application The Chemours Company - Fayetteville Works facility (Chemours) is located in Bladen County, North Carolina. Application No. 0900009.1513, received on November 18, 2015, is an application for an administrative amendment. Chemours is requesting that equipment be removed from their permit that is owned by the DuPont Company — Fayetteville Works (DuPont) and being operated under Air Permit No. 10458R00 (issued to DuPont with an effective date of September 15, 2015). This includes the following: • Polyvinyl Fluoride Process 1 (ID No. FS-B); and • Polyvinyl Fluoride Process 2 (ID No. FS-C). Furthermore, on November 23, 2015, Chemours amended their permit application by requesting, via email, that DAQ remove equipment owned and operated by Kuraray America, Inc. (Kuraray) from the permit and insignificant activities table. This equipment is permitted under Air Permit No. 10396R00, issued to Kuraray America, Inc. on August 26, 2014, and includes the following: • Butacite® process (ID Nos. BS-A, BS-B1.1 through BS-131.4, BS-B2.1 through BS-132.4, BS-C, BS- E1 through BS-E4, BS-F, and BS-G); and • SentryGlas® process (ID No. SGS-A). In their November 23' amendment, Chemours also requested removal of the following insignificant activities: ` • Polyvinyl Fluoride Process No. 1 house vacuum system (ID No. I-01A) and Polyvinyl Fluoride Process No. 2 house vacuum system (ID No. I-02A), which are owned and operated by DuPont; and • Plasticizer storage tank (ID No. I-11), which is owned by Kuraray. II. Facility Description Chemours Company- Fayetteville Works is a chemical manufacturing facility that employs approximately 500 employees and 250 full-time contractors on a 24 hr, 7 day per week basis. The facility consists of two individual manufacturing plants (Nafion Process and Polymer Processing Aid Process), a boiler house and a waste treatment operation. The facility also has two permanent boilers onsite, one permanent boiler which is permitted but not yet constructed, and one permitted temporary boiler. III. Permit Modifications/Changes The table below outlines the proposed changes to the current permit (Permit No. 03735T39) for this ownership change: Page(s) Section Description of Change(s) Cover letter --- Modified to reflect current permit number, issue, effective and expiration dates. Attachment Insignificant Removed the following insignificant activities: Activities Table - Polyvinyl Fluoride Process No. 1 house vacuum system (ID No. I- OTA) and Polyvinyl Fluoride Process No. 2 house vacuum system (ID No. I-02A) now owned and operated by DuPont Company — Fayetteville; and -Plasticizer storage tank (ID No. I-11), now owned and operated by Kuraray America, Inc. DEQ-CFW 00067251 C Page 3 Page(s) Section Description of Change(s) All Headers Amended permit revision number. All All Changed the department name from Department of Environment and Natural Resources to Department of Environmental Quality 4 Section 1 Removed the following from the permitted emission units table: - Butacite® process (ID Nos. BS-A, BS-B1.1 through BS-B1.4, BS- B2.1 through BS-B2.4, BS-C, BS-El through BS-E4, BS-F, and BS- G) - SentryGlas® process (ID No. SGS-A) - PVF Process (ID Nos. FS-B and FS-C) 12-15 Section 2.1 B Removed and reserved Section 2.1 B — The Butacite® process ((ID Nos. BS-A, BS-B1.1 through BS-B1.4, BS-B2.1 through BS-B2.4, BS-C, BS-El through BS-E4, BS-F, and BS-G) is no longer owned and operated by Chemours. These units are permitted under Permit No. 10396R00, issued to Kuraray America, Inc, on August 26, 2014. 34 Section 2.1 G Deleted Section 2.1 G — The SentryGlas® process (ID No. SGS-A) is no longer owned and operated by Chemours. This process is permitted under Permit No. 10396R00, issued to Kuraray America, Inc, on Au st 26, 2014. 33 — 37 Section 2.1 H Deleted Section 2.1 H - The Polyvinyl Fluoride Process 1 (ID No. FS-B) and Polyvinyl Fluoride Process 2 (ID No. FS-C) are no longer owned and operated by Chemours. This process is permitted under Permit No. 10458R00, issued to DuPont Company — Fayetteville Works on September 15, 2015. 49,53 Section 3 Corrected Region 4 Address IV. Facility Compliance Status This facility was last inspected on March 10, 2015 by Mr. Gregory Reeves of the FRO. According to Mr. Reeves' report, the facility appeared to be in compliance with air permit 03735T39 issued February 2, 2015. V. Conclusions, Comments and Recommendations The issuance of Air Quality Permit No. 03735T41 to Chemours Company — Fayetteville Works is recommended. DEQ-CFW 00067252