Loading...
The URL can be used to link to this page
Your browser does not support the video tag.
Home
My WebLink
About
DEQ-CFW_00066730
REVIEW, -OF TITLE V ANNUAL COMPLIANCE CERTIFICATION FOR 2014 FACILITY NAME / ID: V \ ®"� `� (a Circle Y or N or fill in blanks below. ✓ l . Are all NOVs, NODS and other deviations accounted for in the certification? (check IBEAM Report: Violations: Summary of Violations for a Facility"&-N 10 Uwt•4t1,#s S ✓ 2. Do reported sources and conditions match those in the pe . ? <Y N ✓3. Are all listed deviations clear? (See Robert if questions} N No n AZ7�,v S 4. Is Certification sheet signed by the authorized/responsible g(ficial?o N ✓ 5. Is Compliance Summary Report complete and accurate? (V N 6. I Compliance Summary Report for General Conditions complete and accurate? Y N 7. s Deviation Summary Report (if deviat' ns) complete and accurate? (for Deviation Reports, check paper file.) Y> 1rAfFU4A 8Le ✓ 8. Is compliance with the ACC requirements indicated?o N REMEMBER — Compliance determination here refers to the ACC submitting requirements (late, not submitted, incomplete, etc). Talk to me before you code somebody in violation. 9. Enter into IBEAM Actions/Reporting as any other report (date reviewed, compliance status, comments). Completed on 0 Z b!eq- (date). v/ 10. Initial and date the top of the ACC. 11. Give this sheet and ACC to Robert. Date: O & 20 12. When returned, file in a "Reports" or an "ACC" folder in facility file. Finished Review : Approved by Robert COMMENTS: Gtuf- (initials) M (initials) Date: _P?, 10 v1v— Date: 16 t ` DEQ-CFW 00066730 02R16/2015+= Page I of I Summary of Violations Violator: Chemours Company - Fayetteville Works Facility ID: 0900009 Letter Date(s): 10/27/2009 Violation(s): County: Bladen Letter Type: FYI/Facilities Case #: Date Assessed: Amount Assessed: Case Closed: Total Amount Paid: $0.00 Letter Date(s): 01/06/2009 Violation(s): NC General Statutes NCGS 143-215.108 Control of sources of air pollution; permits required. County: Bladen Letter Type: NOV/NRE Case #: 2009-049 Date Assessed: 04/30/2009 Amount Assessed: $3,285.00 Case Closed: 05/14/2009 Total Amount Paid: $3,285.00 Letter Date(s): 11/30/2007 Violation(s): Permit Condition(s) Part II, Section 2; submit complete app within 1 months County: Bladen Letter Type: NOV Case #: Date Assessed: Amount Assessed: Case Closed: Total Amount Paid: $0.00 Letter Date(s): 08/13/2007 Violation(s): County: Bladen Letter Type: FYI/Facilities Case #: Date Assessed: Amount Assessed: Case Closed: Total Amount Paid: $0.00 DEQ-CFW 00066731 0 Ton oeq oUPONTR DuPont Fluoroproducts CERTIFIED MAIL No. 7002 0860 0006 9104 9631 Return Receipt Requested Mr. Steven F. Vozzo NCDENR Division of Air Quality 225 Green Street Suite 714 Fayetteville, NC 28301-5043 DENR-1-A1,1EL I EVILLE REGIONAL OFFICE DV.1a1tv14— DuPont Fluoroproducts 22828 NC Highway87 W Fayetteville, NC 28306-7332 February 12, 2015 CERTIFIED MAIL No. 7002 0860 0006 9105 0002 Return Receipt Requested U.S. EPA Region 4 Air and EPCRA Enforcement Section Mail Code: 4APT-AEEB 61 Forsyth Street S.W. Atlanta, GA 30303 SUBJECT: 2014 Title V Air Permit — Annual Compliance Certification Title V Permit Number 03 537T3 8 Facility ID: 0900009 Ui Dear Sirs: Attached is the DuPont Company — Fayetteville Works' Title V Air Permit Annual Compliance Certification report for calendar year 2014. The required photocopy of this report is enclosed in the NCDENR Division of Air Quality mailing. If you should have any questions, please call me at 910-678-1155. Attachment / Enclosure Michael E. Johnson, PE Environmental Manager f r40 !i c1-14: E. I. du Pont de Nemours and Company FL-4 Rev. 312000 DEQ-CFW 00066732 North Carolina Department of Environment and Natural Resources Division of Air Quality Title V Annual Compliance Certification Forms Facility Name: DuPont Company — Fayetteville Works Facility Address: 22828 NC Highway 87 W Fayetteville NC 28306-7332 Facility Location: 22828 NC Highway 87 W Quart Township Bladen County, NC Facility ID Number: 0900009 Title V Permit Number: 03 73 5T3 8 Start of Reporting Period: January 1 2014 End of Reporting Period: December 31 2014 Compliance Statement (Check only one of the following options) X During the reporting period specified above, this facility was in compliance with all terms and conditions identified in the above referenced Title V Operating Permit. As such, there were no deviations, excess emissions events, or other reportable incidents including those attributable to equipment malfunctions, breakdown, or upset conditions (please fill out the Compliance Summary Report). During the reporting period specified above, this facility was in compliance with ALL terms and conditions identified in the above referenced Title V Operating Permit, EXCEPT for the deviations identified in the Deviation Summary Report (please fill out both the Compliance Summary Report and Deviation Summary Report). Does the above compliance statement differ from what is indicated on your most recent Title V Report (i.e. last Semi -Annual Monitoring Report, Annual Emissions Inventory, etc)? ❑ Yes © No Are you submitting this Annual Compliance Certification form to also fulfill a Title V Semi -Annual Monitoring reporting requirement? ❑ Yes N No Certification By Responsible Official Based on information and belief formed after reasonable inquiry, the undersigned certifies under penalty of law (federal rule 40 CFR 70.5(d)) that all information and statements provided in this form (including any attachments) are true, accurate, and complete. >4LI I�C_V February 12, 2015 (Signature of Reppo ible Offici (Date) Name: Ellis H. McGaup-hy (Type or Print) Number of Attached Pages (not including Instructions Page) 52 DEQ-CFW 00066733 Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 1 of 51 Terms and Conditions Was Emission Source or Deviation Records Maintained Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) Emissions of particulate matter from the combustion of fuel oil that Natural gas/ PS -A and are discharged from the affected boilers (ID Nos. PS -A and PS-B) AP-42 No. 2 fuel oil- PS-B 2.1(A)(1)(a) V into the atmosphere shall not exceed 0.2667 pounds per million Btu No NA NA emission fired boiler heat input. factors 15A NCAC 2D .0503 Emissions of particulate matter from the combustion of fuel oil that Natural gas/ are discharged from the affected boiler (ID No. PS-C) into the Boiler PS-C No. 2 fuel oil- PS-C 2.1(A)(1)(b) r atmosphere shall not exceed 0.2268 pounds per million Btu heat No NA NA has not been fired boiler input. constructed 15A NCAC 2D .0503 Natural gas/ PS -A and If emissions testing is required, the testing shall be performed in Emissions testing is not No. 2 fuel oil- PS B 2.1(A)(1)(c) �' accordance General Condition JJ. No NA NA required d for fired boiler [15ANCAC 2Q .0508(f)] these sources Only natural Natural gas/ PS -A and ' No monitoring/recordkeeping/reporting is required for particulate gas or No. 2 No. 2 fuel oil- PS-B 2.1(A)(1)(d) emissions from the firing of natural gas or fuel oil in these sources. No NA NA fuel oil was fired boiler [I5A NCAC 2Q .0508(f)] burned in 2014 0.5% Sulfur Natural gas/ PS -A and Emissions of sulfur dioxide from the affected boilers (ID Nos. PS -A No. 2 fuel oil No. 2 fuel oil- PS-B 2.1(A)(2)(a) ✓ and PS-B) shall not exceed 2.3 pounds per million Btu heat input. No Yes NA equates to fired boiler [15A NCAC 2D .0516] 0.5 lb. S02 per million BTU. Natural gas/ PS -A If emissions testing is required, the testing shall be performed in Emissions No. 2 fuel oil- and PS-B 2.1(A)(2)(b) accordance with General Condition JJ found in Section 3. No NA NA testing is not fired boiler [15A NCAC 2D. 0508(f)] required for these sources Only natural Natural gas/ PS -A and No monitoring/recordkeeping is required for sulfur dioxide gas or No. 2 No. 2 fuel oil- PS-B 2.1(A)(2)(c) emissions from natural gas or fuel oil burned in these sources. No NA NA fuel oil was fired boiler 15A NCAC 2 .0508 [ Q (fl] burned in 2014 Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 2 of 51 Terms and Conditions Was Emission Source or Deviation RecordsDeviation Maintained a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) Visible emissions from the boiler (ID No. PS -A) shall not be more than 40 percent opacity when averaged over a six -minute period. Natural gas/ However, six -minute averaging periods may exceed 40 percent not No deviations No. 2 fuel oil- PS -A 2.1(A)(3)(a) more than once in any hour and not more than four times in any 24- No NA NA noted fired boiler hour period. In no event shall the six -minute average exceed 90 percent opacity. 15A NCAC 2D .0521 Visible emissions from the boiler (ID No. PS-B) shall not be more than 20 percent opacity when averaged over a six -minute period. Natural gas/ " However, six -minute averaging periods may exceed 20 percent not No deviations No. 2 fuel oil- PS-B 2.1(A)(3)(b) more than once in any hour and not more than four times in any 24- No NA NA fired boiler hour period. In no event shall the six -minute average exceed 87 noted percent opacity. 15A NCAC 2D .0521 Natural gas/ PS -A and If emissions testing is required, the testing shall be performed in Emissions testing is not No. 2 fuel oil- PS-B 2.1(A)(3)(c)" accordance with 15ANCAC 2D .2601 and General Condition JJ. No NA NA fired boiler [15A NCAC 2Q .0508(f)] required for these sources Only natural Natural gas/ PS -A and No monitoring/recordkeeping/reporting is required for visible gas or No. 2 No. 2 fuel oil- PS-B 2 I(A)(3)(d) emissions from the firing of natural gas or fuel oil in these sources. No NA NA fuel oil was fired boiler [15A NCAC 2Q .0508(f)] burned in 2014 The Permittee shall comply with all applicable provisions, including the notification, testing, recordkeeping, and monitoring requirements Natural gas/ contained in Environmental Management Commission Standard 15A Boiler PS-C No. 2 fuel oil- PS-C 2.1(A)(4)(a) V NCAC 02D .0524, "New Source Performance Standards" (NSPS) as No NA NA has not been fired boiler promulgated in 40 CFR 60, Subpart Dc, including Subpart A, constructed "General Provisions." 15A NCAC 02D .0524 Natural gas/ The maximum sulfur content of any fuel oil received and fired in the Boiler PS-C No. 2 fuel oil- PS-C 2.1(A)(4)(b) 41 affected boiler shall not exceed 0.5 percent by weight. No NA NA has not been fired boiler [15A NCAC 2D .0524] I constructed Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 3 of 51 Terms and Conditions Was Emission Source or Deviation Records Maintained Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) Natural gas/ Visible emissions from the affected boiler shall not be more than 20 Boiler PS-C No. 2 fuel oil- PS-C 2.1(A)(4)(c) Percent opacity when averaged over a six -minute period, except for No NA NA has not been fired boiler one six -minute period per hour of not more than 27 percent opacity. constructed [15A NCAC 2D .05241 Within 60 days after achieving the maximum firing rate at the affected boiler but not later than 180 days after initial startup, the Natural gas/ Permittee shall conduct a Method 9 test (6-minute average of 24 Boiler PS-C No. 2 fuel oil- PS-C 2.1(A)(4)(d) observations) to determine the opacity of stack emissions in No NA NA has not been fired boiler accordance with 40 CFR 60.45c(a)(8) and 40 CFR 60.8. All testing constructed notifications and reports shall be submitted in accordance with General Condition JJ of this permit. 15A NCAC 2Q .0508 Natural gas/ The Permittee shall retain a record of the quantity of natural gas and Boiler PS-C No. 2 fuel oil- PS-C 2.1(A)(4)(e)✓/ fuel oil fired at the affected boiler each calendar month. No NA NA has not been fired boiler 15A NCAC 2Q .0508 constructed The Permittee shall retain a copy of the fuel supplier certification for any fuel oil fired at the affected boiler. The fuel supplier certification shall include the following information: Natural gas/ i. The name of the oil supplier; Boiler PS-C No. 2 fuel oil- PS-C 2. l (A)(4)(f) I The sulfur content of the oil (in % by weight); and, No NA NA has not been fired boiler iii. A statement from the oil supplier that the oil complies with the constructed specification under the definition of distillate oil in 40 CFR 60.41 c. 15A NCAC 2Q .0508(f) Natural as/ g The Permittee shall submit a construction notification of the date Boiler PS-C No. 2 fuel oil- PS-C 2.1(A)(4)(g) construction of the affected boiler is commenced, postmarked no No NA NA has not been fired boiler later than 30 days after such date. constructed 15A NCAC 2Q .0508(f) The Permittee shall submit an initial notification to the Regional Supervisor within 15 days of actual startup of the affected boiler. Natural gas/ The notification shall include: Boiler PS-C No. 2 fuel oil- PS-C 2.1(A)(4)(h) i. The actual date of initial startup; and, No NA NA has not been fired boiler ii. 40cfr60.48c(a)(1)The design heat input capacity of the boiler constructed and identification of fuels to be combusted in the boiler. 15A NCAC 2Q .0508( Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 4 of 51 Terms and Conditions Was Emission Source or Deviation Records Maintained Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) The Permittee shall submit a semiannual summary report, acceptable to the Regional Air Quality Supervisor, of the sulfur content of the distillate fuel oil fired, by January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. The summary report shall include Natural gas/ the following information: Boiler PS-C No. 2 fuel oil- PS-C 2.1(A)(4)(i)' i. Puel supplier certification(s) for distillate fuel oil, as provided No NA NA has not been fired boiler in Section 2.1.A.4.e. of this permit; constructed ii. A certified statement signed by the owner or operator that the records of fuel supplier certification(s) submitted represents all of the fuel fired at the affected boiler during the semiannual period; and, iii. All instances of deviations from the requirements of this permit must be clearly identified. 115ANCAC 2Q .0508(f)] In order to avoid applicability of 15A NCAC 2D .0530(g) for major Natural gas/ sources and major modifications, the affected boiler shall discharge Monthly PSD No. 2 fuel oil- PS-B 2.1(A)(5)(a) into the atmosphere less than 40 tons of Nitrogen Oxide per No Yes NA avoidance fired boiler consecutive 12-month period. reports 15A NCAC 2Q .0317 In order to avoid applicability of 15A NCAC 2D .0530(g) for major Natural gas/ sources and major modifications, the affected boiler shall discharge Monthly PSD No. 2 fuel oil- PS-B 2. 1 (A)(5)(a),/into the atmosphere less than 40 tons of Sulfur Dioxide per No Yes NA avoidance fired boiler consecutive 12-month period. reports 15A NCAC 2Q .0317 Natural gas/ If emissions testing is required, the Permittee shall perform such Emissions No. 2 fuel oil- PS-B 2.1(A)(5)(b) testing in accordance with General Condition JJ. No NA NA testing is not fired boiler [15A NCAC 2Q .0508(f)] required for these sources Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 5 of 51 Terms and Conditions Was Emission Source or Deviation Records ne Maintaid Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) The Permittee shall keep monthly records of fuel usage in a logbook (written or in electronic format), as follows: i. The total quantity (in mmscf) of natural gas fired at the affected Fuel Natural gas/ boiler; ii. The total quantity (in 1,000 gal) of fuel oil fired at the affected consumption No. 2 fuel oil- PS-B 2.1(A)(5)(c) boiler; and, No Yes NA and sulfur fired boiler iii. The fuel oil supplier certification for any fuel oil fired at the content records affected boiler, including the sulfur content of the fuel oil (in percent by weight). 15A NCAC 2Q .0508(f) The Permittee shall calculate monthly and 12-month rolling NOx emissions from the affected boiler within 30 days after the end of each calendar month. Calculations shall be recorded in a logbook Natural gas/ (written or electronic format), according to a specified formula. Monthly PSD No. 2 fuel oil- PS-B 2.1(A)(5)(d) i. Calculate NOx emissions from the previous calendar month No Yes NA avoidance fired boiler using a specified equation. reports ii. Sum the NOx emissions from the affected boiler for the previous 12-month period to determine the 12-month rolling emission total. 15A NCAC 2D .0530 The Permittee shall calculate monthly and 12-month rolling S02 emissions from the affected boiler within 30 days after the end of each calendar month. Calculations shall be recorded in a logbook Natural gas/ (written or electronic format), according to a specified formula. Monthly PSD No. 2 fuel oil- PS-B 2.1(A)(5)(e) i. Calculate S02 emissions from the previous calendar month No Yes NA avoidance fired boiler using a specified equation. reports ii. Sum the S02 emissions from the affected boiler for the previous 12-month period to determine the 12-month rolling emission total. [15A NCAC 2D .0530] Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 6 of 51 Terms and Conditions Was Emission Source or Deviation Records Maintained Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) The Permittee shall submit a semi-annual summary report, acceptable to the Regional Air Quality Supervisor, of monitoring and recordkeeping activities postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December, and July 30 of each calendar year for the preceding Semi-annual Natural gas/ six-month period between January and June. The report shall reports to NC No. 2 fuel oil- PS-B 2.1(A)(5)(f) contain the following: i. The monthly NOx and S02 emissions from the affected boiler No Yes NA Division of fired boiler for the previous 17 calendar months; Air Quality ii. The 12-month rolling NOx and S02 emissions for each 12- FRO month period ending during the reporting period; and, iii. All instances of deviations from the requirements of this permit must be clearly identified. 15A NCAC 2D .0530 The initial compliance date for the emission limitations and associated monitoring, recordkeeping, and reporting requirements No excess listed below is December 12, 2013. These conditions need not be emissions Natural gas/ PS -A included on the annual compliance certification until after the initial were noted during No. 2 fuel oil- PS-B 2.1(A)(6)(a) compliance date. These limits apply except for periods of startup, No NA NA fired boiler PS-C shutdown, and malfunction. The Permittee shall follow the periods of procedures in 15A NCAC 2D .0535 for any excess emissions that startup, occur during periods of startup, shutdown, or malfunction. shutdown, or 15A NCAC 2D .1109 malfunction Natural gas/ PS If emissions testing is required, the Permittee shall perform such Emissions No. 2 fuel oil- -A PS-B 2.1(A)(6)(b) testing in accordance with General Condition JJ No NA NA testing is not fired boiler PS-C [15ANCAC 2Q .0508(f)] required for this source Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 7 of 51 Terms and Conditions Was Emission Source or Deviation Records ne Maintaid Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) The Permittee shall perform an annual boiler inspection and maintenance as recommended by the manufacturer, or as a Annual boiler minimum, the inspection and maintenance requirement shall include inspections the following: and tune-ups i. Inspect the burner, and clean or replace any components of the of boilers Natural gas/ PS -A burner as necessary; PS -A and No. 2 fuel oil- PS-B 2.1(A)(6)(c) ii. Inspect the flame pattern and make any adjustments to the No Yes NA PS-B were fired boiler PS C burner necessary to optimize the flame pattern; and, completed on iii. Inspect the system controlling the air -to -fuel ratio and ensure 10-24-2014 that it is correctly calibrated and functioning properly. and The Permittee shall conduct at least one tune-up per calendar year to 03-27-2014 demonstrate compliance with this requirement. respectively. 15ANCAC 2Q .0508( The results of The results of any required annual burner inspection and any requiredannual maintenance shall be maintained in a logbook (written or electronic burner Natural gas/ format) on -site and made available to an authorized representative inspections and tune-ups No. 2 fuel oil- PS-`�' 2.1(A)(6)(d)o/ upon request. The logbook shall record the following: No Yes NA are fired boiler PS-B i. The date of each recorded action; maintained as PS-C ii. The results of each inspection; and, .pdf files on iii. The results of any maintenance performed on the boilers. the site'scomputer [15A NCAC 2Q .0508(f)] server Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 8 of 51 Terms and Conditions Was Emission Source or Deviation Records Maintained Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) Semiannual Summary Report. The Permittee shall submit a summary report by January 30 of each calendar year for the preceding six-month period between July and December, and July 30 of each calendar year for the preceding six-month period between January and June. The first summary report shall be required on January 30, 2014. The report shall include the following: Semi-annual Natural as/ g i. Company name and address; reports to NC No. 2 fuel oil- PS -A 2.`' 1(A)(6)(e) ii. Statement by a responsible official with that official's name, No Yes NA Division of fired boiler PS-B title, and signature, certifying the truth, accuracy, and Air Quality PS-C completeness of the content of the report; iii. Date of report and beginning and ending dates of the reporting FRO period; iv. A summary of the results of the annual performance tests; v. Signed statement indicating that no new types of fuel were fired in the affected sources. [15A NCAC 2Q .0508(f)] Butacite® Emissions of particulate matter from the affected source shall not AP-42 flake dryer BS-C 2.1(13)(1)(a) f exceed an allowable emission rate. No NA NA emission [15A NCAC 2D .0515] factors Butacite® If emissions testing is required, the testing shall be performed in Emissions flake dryer BS-C 2.1(B)(1)(b) accordance with General Condition JJ. No NA NA testing is not required for [15A NCAC 2Q .0508(f)] this source Particulate matter emissions from the Butacite® flake dryer shall be controlled by the bagfilter (ID No. BCD-C2) and cyclone separator (ID No. BCD -CI). To assure compliance, the Permittee shall perform inspections and maintenance as recommended by the Butacite® manufacturer. As a minimum, the inspection and maintenance Butacite® flake dryer BS-C 2.1(13)(1)(c) requirement shall include the following: No Yes NA SAP i. A monthly visual inspection of the system ductwork and material records collection unit for leaks; and ii. An annual internal inspection of the bagfilter's structural integrity. [15A NCAC 2Q .0508( ] Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 9 of 51 Terms and Conditions Was Emission Source or Deviation Records Maintained Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) The results of inspection and maintenance shall be maintained in a logbook (written or electronic format) on -site and made available to an authorized representative upon request. The logbook shall record the following: Butacite® Butacite® BS-C 2.1(B)(1)(d) i. The date and time of each recorded action; No Yes NA SAP flake dryer ii. The results of each inspection; records iii. The results of any maintenance performed on the bagfilters; and iv. Any variance from manufacturer's recommendations, if any, and corrections made. 15A NCAC 2D .0515] Butacite® BS-C 2.1(B)(1)(e) The Permittee shall submit the results of any maintenance performed the bagfilters 30 days by the DAQ. No NA NA Maintenance results were flake dryer on within of a written request not requested [15A NCAC 2Q .0508(f)] in 2014 The Permittee shall submit a summary report of monitoring and recordkeeping activities postmarked on or before January 30 of each Semi-annual Butacite® calendar year for the preceding six-month period between July and reports to NC flake dryer BS-C 2.1(13)(1)(f) December and July 30 of each calendar year for the preceding six- No Yes NA Division of month period between January and June. All instances of deviations Air Quality from the requirements of this permit must be clearly identified. FRO 15A NCAC 2Q .0508(f) Visible emissions from the affected source shall not be more than 20 percent opacity when averaged over a six -minute period. However, Monthly Butacite® BS-C 2.1(B)(2)(a)✓ six-minute averaging periods may exceed 20 percent not more than No Yes NA visible flake dryer once in any hour and not more than four times in any 24-hour period. emissions In no event shall the six -minute average exceed 87 percent opacity. logbook 15A NCAC 2D .0521 If emissions testing is required, the testing shall be performed in Emissions Butacite® BS-C 2.1(13)(2)(b) accordance with 15A NCAC 2D .2601 and General Condition JJ. No NA NA testing is not required for flake dryer [15ANCAC 2Q .0508(f)] this source Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 10 of 51 Terms and Conditions Was Emission Source or Deviation RecordsDeviation Maintained a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) To assure compliance, once a month the Permittee shall observe the emission point of the affected source for any visible emissions above normal. The monthly observation must be made for each month of the calendar year period to ensure compliance with this requirement. If visible emissions from this source are observed to be above normal, the Permittee shall either: Monthly Butacite® i. Take appropriate action to correct the above -normal emissions visible flake dryer BS-C 2.1(B)(2)(c)/ as soon as practicable and within the monitoring period and No Yes NA emissions record the action taken as provided in the recordkeeping logbook requirements below, or ii. Demonstrate that the percent opacity from the emission points of the emission source in accordance with 15A NCAC 2D .2610 (Method 9) for 12 minutes is below the limit given in Section 2.1 B.2.a. above. 15A NCAC 2Q .0508(f) The results of the monitoring shall be maintained in a logbook (written or electronic format) on -site and made available to an authorized representative upon request. The logbook shall record the following: Monthly Butacite® i. The date and time of each recorded action; visible flaked dryer ry BS-C 2.1(B)(2)(d) ii. The results of each observation and/or test noting those sources No Yes NA with emissions that were observed to be in noncompliance along with any corrective actions taken to reduce visible logbooks emissions; and iii. The results of any corrective actions performed. 15A NCAC 2Q .0508(f) The Permittee shall submit a summary report of the observations postmarked on or before January 30 of each calendar year for the Semi-annual Butacite® BS-C 2.1(B)(2)(e)/ / preceding six-month period between July and December and July 30 for reports to NC flake dryer of each calendar year the preceding six-month period between No Yes NA Division of January and June. All instances of deviations from the requirements Air Quality of this permit must be clearly identified. FRO 15A NCAC 2Q .0508 Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 11 of 51 Terms and Conditions Was Emission Source or Deviation RecordsDeviation Maintained a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) Butacite® PVA Unloading BS-F System and Storage Silos The Permittee shall comply with all applicable provisions, including Butacite® the notification, testing, recordkeeping, and monitoring requirements Semiannual PVA BS-G contained in Environmental Management Commission Standard 15A Compliance Dissolving 2.1(B)(4)(a) NCAC 2D .I 111, "Maximum Achievable Control Technology" as No Yes NA Report System promulgated in 40 CFR 63, Subpart FFFF, including Subpart A, per Butacite® "General Provisions". 40 CFR Flake Reactor BS-B [15A NCAC 2Q .0508(f)] 63.2520(e) System Butacite® BS-C Flake Dryer Butacite® PVA Unloading BS-F For each affected MPCU with a Group 2 Process Vent, the Permittee System and shall retain the following records: Storage Silos i. A record of the day each batch was completed; Butacite® I A record of whether each batch operated was considered a Butacite® PVA BS-G standard batch; Monthly Dissolving 2.1(B)(4)(b) iii. The estimated uncontrolled and controlled emissions for each No Yes NA Batch System batch that is considered to be a non-standard batch; and, Records Butacite® iv. Records of the daily 365-day rolling summations of emissions, and Flake Reactor BS-B or alternative records that correlate to the emissions (e.g., Emissions System number of batches), calculated no less frequently than monthly. Estimations Butacite® [15A NCAC 2Q .0508(f)] Flake Dryer BS-C Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 12 of 51 Terms and Conditions Was Emission Source or Deviation Records Maintained Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) Butacite® PVA Unloading BS-F System and For each affected Group 2 wastewater stream, the Permittee shall Storage Silos retain the following records: Butacite® i. MPCU identification and description; PVA ii. Stream identification code; Butacite® Dissolving BS-G 2.1(B)(4)(c) ✓ iii. Concentration of compounds listed in Table 8 and Table 9 of 40 No Yes NA Group 2 System CFR 63, Subpart FFFF (in ppmw), including documentation of Wastewater Records Butaciteg the methodology used to determine concentration; and, Flake Reactor BS-B iv. Stream flow rate (in L/min). System [15A NCAC 2Q .0508(f)] Butacite® BS-C Flake Dryer Nafion® Emission membrane NS-I 2.1(C)(1)(a) ^� Emissions of articulate matter from the affected source shall not No NA NA source NS-I coating exceed an allowable emission rate. [15A NCAC 2D .0515] has no visible process emissions Nafion® Emissions membrane 2.1(C)(1)(b) If emissions testing is required, the testing shall be performed in No NA NA testing is not coatingNS-I accordance with General Condition JJ. 15A NCAC 2 .0508 ( Q (f)] required for process is source The Permittee shall maintain production records such that the Nafiong process rates "P" in tons per hour, as specified by the formulas membrane NS-1 2.1(C)(1)(c) contained above (or the formulas contained in 15A NCAC 2D .0515) No Yes NA Nafion® Production coating can be derived, and shall make these records available to a DAQ process authorized representative upon request. Records 15A NCAC 2Q .0508( Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 13 of 51 Terms and Conditions Was Emission Source or Deviation Records Maintained Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) The Permittee shall submit a summary report of monitoring and Nafion® recordkeeping activities postmarked on or before January 30 of each Semi-annual membrane calendar year for the preceding six-month period between July and reports to NC coating NS-I 2.1(C)(1)(d) December and July 30 of each calendar year for the preceding six- No Yes NA Division of month period between January and June. All instances of deviations Air Quality process from the requirements of this permit must be clearly identified. FRO 15A NCAC 2Q .0508(f) Visible emissions from the affected source shall not be more than 20 Nafion® percent opacity when averaged over a six -minute period. However, Emission membrane NS-I 2.1(C)(2)(a) ✓ six-minute averaging periods may exceed 20 percent not more than No NA NA source NS-I coating once in any hour and not more than four times in any 24-hour period. has no visible process In no event shall the six -minute average exceed 87 percent opacity. emissions 15A NCAC 2D .0521 Nafion® membrane If emissions testing is required, the testing shall be performed in Emissions testing is not coating NS-I 2.1(C)(2)(b) accordance with 15A NCAC 2D .2601 and General Condition JJ. No NA NA required for process [15A NCAC 2Q .0508(f)] is source Nafion® membrane No monitoring/recordkeeping/ reporting is required for visible coating NS-I 2.1(C)(2)(c) emissions from this source. No NA NA NA [15A NCAC 2Q .0508(f)] process In order to avoid applicability of this regulation, the Vinyl Ethers Monthly PSD Vinyl Ethers NS-B 2.1(C)(4)(a) North process shall discharge into the atmosphere less than 68.9 tons No NA NA avoidance North process of VOCs per consecutive 12-month period. 15A NCAC 2Q .0317 reports Vinyl Ethers If emissions testing is required, the Permittee shall perform such Emissions testing is not North process NS-B 2.1(C)(4)(b) testing in accordance with General Condition JJ. No NA NA required for [15A NCAC 2Q .0508(f)] this source Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 14 of 51 Emission Source or Terms and Conditions Deviation Records Maintained Was Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) To demonstrate compliance with the limit provided in Section 2.1 CA.a., within 30 days of the end of each calendar month the Permittee shall create and retain production records and estimate associated VOC emissions for the previous calendar month, as follows: i. Using measured vent flow rates and assumed compositions, determine the process vent mass flow rates of non-acid fluoride VOC (Q nF) and acid fluoride VOC (QAF) during the previous calendar month (in lb/month). ii. Considering the 99.6% efficiency of the baffle -plate scrubber (ID No. NCD-Hdrl) to control acid fluoride VOC, calculate the VOC emissions (Ev) from the process vents during the previous calendar month (in lb/month) using a specified equation. Vinyl Ethers iii. Record the total solvents used (M) in the affected facility during Monthly PSD North process NS-B 2.1(C)(4)(c)✓ the previous calendar month (in lb/month). No Yes NA avoidance iv. Record the total solvent waste generation (W) for the affected reports facility during the previous calendar month (in lb/month). v. Calculate the solvent VOC emissions (ES) from the affected facility during the previous calendar month (in lb/month) using a specified equation. vi. Determine the VOC emissions from maintenance emissions (EM) during the previous calendar month. vii. Calculate the VOC emissions from fugitive emissions (EF) using accepted practices during the previous calendar month. viii. Record VOC emissions from any accidental releases (EA) during the previous calendar month. ix. Calculate the total process VOC emissions (E) using a specified equation. Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 15 of 51 Terms and Conditions Was Emission Source or Deviation Records Maintained Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) x. Calculate the 12-month rolling VOC emissions from the affected facility by summing the monthly VOC emissions (E), as calculated in ix. above, for the previous consecutive 12- Monthly PSD Vinyl Ethers NS-B 2.1(C)(4)(c)✓`� months. No Yes NA avoidance North process Required records shall be maintained in a logbook (written or reports electronic format) on -site and made available to an authorized representative upon request. [15A NCAC 2Q .0508(f)] The Permittee shall submit a semi-annual summary report, acceptable to the Regional Air Quality Supervisor, of monitoring and recordkeeping activities postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December, and July 30 of each calendar year for the preceding Semi-annual six-month period between January and June. The report shall reports to NC Vinyl Ethers NS-B 2.1(C)(4)(d) contain the following: No Yes NA Division of North process i. The monthly VOC emissions from the affected facility for the Air Quality previous 17 calendar months; FRO ii. The 12-month rolling VOC emissions for each 12-month period ending during the reporting period; and, iii. All instances of deviations from the requirements of this permit must be clearly identified. 15A NCAC 2Q .0508(f) In order to avoid applicability of this regulation, the resins process Resins NS-G 2.1 C 5 a / ()()() shall discharge into the atmosphere less than 40 tons of VOCs per No Yes NA Monthly PSD avoidance process consecutive 12-month period. 15A NCAC 2Q.03171reports Resins NS-G 2.1(C)(5)(b) If emissions testing is required, the Permittee shall perform such testing in General Condition Emissions testing is not accordance with JJ. No NA NA process [15A NCAC 2Q .0508(f)] required for this source Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 16 of 51 Emission Source or Terms and Conditions Deviation Records Maintained Was Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) To demonstrate compliance with the limit provided in Section 2.1 C.5.a., within 30 days of the end of each calendar month the Permittee shall create and retain production records and estimate associated VOC emissions for the previous calendar month, as follows: i. Record the total raw materials fed (M) to the affected facility during the previous calendar month (in kg/month); I Record the total transformed materials collected (P) for the affected facility during the previous calendar month (in kg/month); iii. Record the total untransformed materials collected (W) for the affected facility during the previous calendar month (in Monthly PSD Resins process NS-G 2.1(C)(5)(c) kg/month). iv. Determine the VOC emissions from the filling of storage tanks No Yes NA avoidance (S) for the affected facility during the previous calendar month. reports V. Calculate the VOC emissions (E) from the affected facility during the previous calendar month (in lb/month) using a specific equation. vi. Calculate the 12-month rolling VOC emissions from the affected facility by summing the monthly VOC emissions (E), as calculated in iv. above, for the previous consecutive 12- months. Required records shall be maintained in a logbook (written or electronic format) on -site and made available to an authorized representative upon request. . 15A NCAC 2Q .0508 Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 17 of 51 Terms and Conditions Was Emission Source or Deviation Records Maintained Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) The Permittee shall submit a semi-annual summary report, acceptable to the Regional Air Quality Supervisor, of monitoring and recordkeeping activities postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December, and July 30 of each calendar year for the preceding six- Semi-annual month period between January and June. The report shall contain reports to NC Resins NS-G 2.1(C)(5)(d) the following: No Yes NA Division of process i. The monthly VOC emissions from the affected facility for the Air Quality previous 17 calendar months; ii. The 12-month rolling VOC emissions for each 12-month period FRO ending during the reporting period; and, iii. All instances of deviations from the requirements of this permit must be clearly identified. 15A NCAC 2Q .0508(f) HFPO In order to avoid applicability of this regulation, the HFPO process Monthly PSD NS-A 2.1(C)(6)(a)✓ shall discharge into the atmosphere less than 85.3 tons of VOCs per No Yes NA avoidance process consecutive 12-month period. 15A NCAC 2Q .03171 reports HFPO If emissions testing is required, the Permittee shall perform such Emissions NS-A 2.1(C)(6)(b) testing in accordance with General Condition JJ No NA NA testing is not process [15ANCAC 2Q .0508(f)] required for this source Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 18 of 51 Emission Source or Terms and Conditions Deviation Records Maintained Was Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (YeslNo) To demonstrate compliance with the limit provided in Section 2.1 C.6.a., within 30 days of the end of each calendar month the Permittee shall create and retain production records and estimate associated VOC emissions for the previous calendar month, as follows: i. Record the total raw material HFP consumed (MnFr) in the affected facility during the previous calendar month; ii. Record the average vent flow rate and composition from the AF column (QAc) and Stripper columns (Qsc) during the previous calendar month; iii. Using a combination of ratios of vent rates (QAc and Qsc) to HFP consumption (MFUP) from the process flowsheet and actual vent data, determine the process VOC emissions (EP) from the AF column (EAc), stripper column (Esc), solvent recycle tank (EsRT), and routine decontamination of HFP unloading system (EDc) through the baffle -plate scrubber. Monthly PSD HFPO NS-A 2.1(C)(6)(c)✓ iv. Calculate the VOC emissions through the baffle -plate scrubber No Yes NA avoidance process from maintenance activity (EM) based on vessel volumes and reports vapor density for each occurrence of this activity during the previous calendar month. v. Calculate the VOC emissions from fugitive emissions (EF) using accepted practices during the previous calendar month. vi. Record VOC emissions from any accidental releases (EA) during the previous calendar month. vii. Calculate the VOC emissions (E) from the affected facility during the previous calendar month (in lb/month) using a specified equation. viii. Calculate the 12-month rolling VOC emissions from the affected facility by summing the monthly VOC emissions (E), as calculated in vii., for the previous consecutive 12-months. Required records shall be maintained in a logbook (written or electronic format) on -site and made available to an authorized representative upon request. 15A NCAC 2Q .0317 Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 19 of 51 Terms and Conditions Was Emission Source or Deviation Records Maintained Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) The Permittee shall submit a semi-annual summary report, acceptable to the Regional Air Quality Supervisor, of monitoring and recordkeeping activities postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December, and July 30 of each calendar year for the preceding six- Semi-annual month period between January and June. The report shall contain reports to NC HFPO NS-A 2.1(C)(6)(d) the following: No Yes NA Division of process i. The monthly VOC emissions from the affected facility for the Air Quality previous 17 calendar months; FRO ii. The 12-month rolling VOC emissions for each 12-month period ending during the reporting period; and, iii. All instances of deviations from the requirements of this permit must be clearly identified. 15A NCAC 2Q .0508(f) HFPO Product In order to avoid applicability of this regulation, the HFPO Product Container Container Decontamination Process shall discharge into the Monthly PSD Decontami- NS-N 2.1(C)(7)(a)/ atmosphere less than 40.0 tons of VOCs per consecutive 12-month No Yes NA avoidance nation period. reports Process [15A NCAC 2Q .03171 To demonstrate compliance with the limit provided in Section 2.1 C.6.a., each calendar month the Permittee shall create and retain records and estimate associated VOC emissions, as follows: i. Create a record of each container received at the facility HFPO including the date the container was decontaminated; and, the Product total mass of VOC released from the container (in lbs). Container ii. Calculate the VOC emissions from the process during the Monthly PSD Decontami- NS-N 2.1(C)(7)(b) previous calendar month (in lb/month) by summing the quantity No Yes NA avoidance nation of VOC released from each container decontaminated during reports Process the previous calendar month. iii. Calculate the VOC emissions from the process during the previous consecutive 12-month period (in tons/ 12-months) by summing the quantity of VOC released for the previous twelve (12) calendar months. 15A NCAC 2Q .0508(f) Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 20 of 51 Terms and Conditions Was Emission Source or Deviation Records Maintained Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) The Permittee shall submit a semi-annual summary report, acceptable to the Regional Air Quality Supervisor, of monitoring and recordkeeping activities postmarked on or before January 30 of each calendar year for the preceding six-month period between July and HFPO December, and July 30 of each calendar year for the preceding six- Semi-annual Product month period between January and June. The report shall contain Container the following: reports to NC Decontami- NS-N 2.1(C)(7)(c) i. The monthly VOC emissions from the affected facility for the No Yes NA Division of nation previous 17 calendar months; Air Quality Process ii. The 12-month rolling VOC emissions for each 12-month period FRO ending during the reporting period; and, iii. All instances of deviations from the requirements of this permit must be clearly identified. 15A NCAC 2D .0508(f) The Permittee shall comply with all applicable provisions, including the notification, testing, recordkeeping, and monitoring requirements Nafion® NS-A contained in Environmental Management Commission Standard 15A Semi-annual processes through 2.1(C)(8)(a)' NCAC 2D .1111, "Maximum Achievable Control Technology" as No Yes NA Compliance NS-L promulgated in 40 CFR 63, Subpart FFFF, including Subpart A, Report "General Provisions". 15A NCAC 2D .1111 Nafion® NS-A Opening a safety device, as defined in §63.2550, is allowed at any processes through 2.1(C)(8)(b) time conditions require it to avoid unsafe conditions. No NA NA NA NS-L 15A NCAC 2D .1111] Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 21 of 51 Emission Source or Terms and Conditions Deviation Records Maintained Was Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes ! No ! compliance Compliance No.(s) Number NA) issue? Status (Yes/No) All equipment affected by these leak requirements shall be identified. Identification of the equipment does not require physical tagging of the equipment. For example, the equipment may be identified on a plant site plan, in log entries, by designation of process unit or affected facility boundaries by some form of weatherproof identification, or by other appropriate methods. The following additional equipment identification requirements also apply: i. Connectors need not be individually identified if all affected connectors in a designated area or length of pipe are identified as a group, and the number of connectors subject is indicated. ii. Identify pressure relief devices equipped with upstream rupture Physical disks, as described in 40 CFR 63.1030(e); and, tagging in Nafion® NS-A through 2.1(C)(8)(c) iii. The identity, either by list, location (area or group), or other No Yes NA field and processes NS-L method, of equipment in regulated material service less than identification 300 hour per calendar year. on P&I iv. Identify unsafe -to -monitor equipment, meeting the criteria drawings provided in 40 CFR 63.1022(c)(1), an explanation why the equipment is unsafe -to -monitor, and record the planned schedule for monitoring this equipment. v. Identify difficult -to -monitor equipment, meeting the criteria provided in 40 CFR 63.1022(c)(2) , an explanation why the equipment is difficult -to -monitor, and record the planned schedule for monitoring this equipment. vi. Identify unsafe -to -repair equipment, meeting the criteria provided in 40 CFR 63.1022(d)(1) , an explanation why the equipment is unsafe -to -repair. 15A NCAC 2D .1111 Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 22 of 51 Terms and Conditions Was Emission Source or Deviation Records Maintained Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes(No) (Yes ( No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) If the facility includes equipment designated as: i. Unsafe -to -monitor, create and implement a written plan that requires monitoring of the equipment as frequently as practical during safe -to -monitor times, but not more frequently than the periodic monitoring schedule otherwise applicable, and repair procedures that are consistent with the requirements of this Nafion® NS-A permit. Site -specific through 2.1(C)(8)(d)/ No Yes NA Procedure processes NS L ii. Difficult -to -monitor, create and implement a written plan that NG-18 requires monitoring of the equipment at least once per calendar year and repair procedures that are consistent with the requirements of this permit. The Permittee shall retain required written plans on -site, and make them available to NC DAQ for review upon request.. 15A NCAC 2D .11 III Nafion® NS-A The instrument reading that defines a leaking valve is 500 ppm or processes through 2.1(C)(8)(e) greater. No NA NA NA NS-L 15A NCAC 2D . 11111 Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 23 of 51 Terms and Conditions Was Emission Source or Deviation Records Maintained Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) Instrument inspection. The Permittee shall monitor valves for leaks using the instrument monitoring methods described in 40 CFR 63.1023(b)-(c) at the frequency specified below: i. If at least the greater of 2 valves or 2% of the valves in a process unit leak, as calculated according to 40 CFR 63.1025(c), monitor each valve once per month. ii. At process units with less than the greater of 2 leaking valves or 2% leaking valves, monitor each valve once each calendar quarter, except as provided in iii., iv., or, v. below. NS-A iii. At process units with less than 1 percent leaking valves, the Nafion® through 2.1(C)(8)(f) ✓ Permittee may elect to monitor each valve once every two No Yes NA Reports from processes NS-L quarters. Team Inc. iv. At process units with less than 0.5 percent leaking valves, the Permittee may elect to monitor each valve once every four quarters. v. At process units with less than 0.25 percent leaking valves, the Permittee may elect to monitor each valve once every 2 years. The Permittee may choose to subdivide the valves in the applicable process units or groups of process units and apply the provisions above to each subgroup. If the Permittee elects to subdivide the valves, it shall comply with the provisions of 40 CFR 63.1025(b)(4). 15A NCAC 2D .1111 The percentage of leaking valves, used to determine the required Nafion® NS-A through 2.1(C)(8)(g)-/ monitoring frequency above, shall be calculated according to the No Yes NA Reports from processes NS-L procedures in 40 CFR 63.1025(c). Team Inc 15A NCAC 2D .1111 Nafion® NS-A The Permittee shall create and retain a record of the monitoring Schedule through 2. 1 (C)(8)(h)/ schedule for each process unit. No Yes NA with Contract processes NS-L 15A NCAC 2D .1111 Services Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 24 of 51 Terms and Conditions Was Emission Source or Deviation Records Maintained Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) If a leak is identified: i. It shall be repaired as provided in the repair provisions of this section. ii. After a leak has been repaired, the valve shall be monitored at least once within the first 3 months after its repair. This requirement is in addition to the monitoring required to satisfy the definition of repaired and first attempt at repair. The required periodic monitoring may be used if it satisfies the timing requirement of this condition. If a leak is detected by Nafion® NS-A through 2.1(C)(8)(i) this follow-up monitoring, follow the provisions below to No Yes NA Reports from processes NS-L determine whether that valve must be counted as a leaking Team Inc valve: (A) If the periodic monitoring was used to satisfy the follow-up monitoring requirement, then the valve shall be counted as a leaking valve. (B) If other monitoring is used satisfy the follow-up monitoring requirements, then the valve shall be counted as a leaking valve unless it is repaired and shown by periodic monitoring not to be leaking. 15A NCAC 2D . 1111 Unsafe -to -monitor valves. Any valve that is designated unsafe-to- Nafion® NS-A monitor is exempt from the monitoring and repair requirements this through 2.1(C)(8)0)" section and the Permittee shall monitor the valve according to the No Yes NA Reports from processes NS-L written plan. Team Inc 15A NCAC 2D .1111 Difficult -to -monitor valves. Any valve that is designated as difficult- Nafion® NS-A to -monitor is exempt from the monitoring requirements of this Site -specific processes through 2.1(C)(8)(k) section and the Permittee shall monitor the valve according to the No NA NA Procedure NS-L written plan. NG-18 15A NCAC 2D .1111 Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 25 of 51 Terms and Conditions Was Emission Source or Deviation Records Maintained Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) The instrument reading that defines a leaking pump is 1,000 ppm or Nafion® NS-A through 2.1(C)(8)(I)✓ greater, Repair is not required unless an instrument reading of 2,000 No Yes NA Reports from processes NS-L ppm or greater is detected.. Team Inc [15A NCAC 2D. I 111 Visual inspection. Each pump shall be checked by visual inspection each calendar week for indications of liquids dripping from the pump seal. The visual inspection shall be consistent with the methods described in 40 CFR 63.1023(d). Document that the inspection was conducted and the date of the inspection. If are NatiNS-A on® indications of liquids dripping from the pump seal at the time of the Log -sheets in through 2.1(C)(8)(m)" weekly inspection, follow either of the following procedures: No Yes NA Environ- processes roc NS-L i. Conduct instrument monitoring of the pump using specified mental files methods. If the instrument reading indicates a leak, it shall be repaired as provided in the repair provisions of this section unless the reading is less than 2,000 ppm; ii. Eliminate the visual indications of liquids dripping. The Permittee shall document each visual pump inspection. 15A NCAC 2D .I 111 Instrument inspection. The Permittee shall monitor affected pumps Nafion® NS-A once per calendar month using the instrument monitoring methods Reports from through 2.1(C)(8)(n) described in 40 CFR 63.1023(b)-(c). Leaks shall be repaired as No Yes NA processes NS-L provided in the repair provisions of this section. Team Inc 15A NCAC 213.11111 Unsafe -to -monitor Dumps. Any pump that is designated as unsafe-to- Nafion® NS-A monitor is exempt from the inspection requirements provided above, Site -specific through 2.1(C)(8)(o) and shall monitor and inspect the pump in accordance with the No NA NA Procedure processes NS-L written plan. NG-18 15A NCAC 2D .1111 Nafion® NS-A dough 2.1(C)(8)(p) The instrument reading that defines a leaking connector is 500 ppm Reports from processes NS-L or greater. 15A NCAC 2D .1111 No Yes NA Team Inc Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 26 of 51 Terms and Conditions Was Emission Source or Deviation Records Maintained Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) Instrument inspection. The Permittee shall monitor connectors for leaks using the instrument monitoring methods described in 40 CFR 63.1023(b)-(c). The required frequency of monitoring is based on the monitoring results from the previous leak inspection, as provided below: i. If the percent leaking connectors in the process unit was greater than or equal to 0.5 percent, then monitor within 12 months (I year). ii. If the percent leaking connectors in the process unit was greater than or equal to 0.25 percent but less than 0.5 percent, then monitor within 4 years. The Permittee may satisfy this requirement by monitoring at least 40 percent of the connectors within 2 years of the start of the monitoring period, provided all Nafiong NS-A connectors have been monitored by the end of the 4 year Reports from through 2.1(C)(8)(q)� monitoring period. No Yes NA processes proces p NS-L iii. If the percent leaking connectors in the process unit was less Team Inc than 0.25 percent, monitor at least 50 percent of the connectors within 4 years of the start of the monitoring period and, based on the results of this inspection: (A) If the percent leaking connectors detected is greater than or equal to 0.35 percent of the monitored connectors, monitor all remaining connectors as soon as practical, but within the next 6 months. At the conclusion of monitoring, the new monitoring frequency shall be determined based on the percent leaking connectors of the total monitored connectors. (B) If the percent leaking connectors is less than 0.35 percent of the monitored connectors, monitor all connectors that have not yet been monitored within 8 years of the start of the monitoring period. 15A NCAC 2D . 1111 NS-A Create and retain a record of the monitoring schedule and the start Nafion® through 2.1(C)(8)(r) / date and end date of each monitoring period under this section for No Yes NA Reports from processes NS-L each affected process unit. Team Inc 15A NCAC 2D . 1111 Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 27 of 51 Terms and Conditions Was Emission Source or Deviation Records Maintained Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) If a leak is identified: i. It shall be repaired as provided in the repair provisions of this Nafion® NS-A through 2.1(C)(8)(s)✓ section. No Yes NA Reports from processes NS-L ii. After a leak has been repaired, re -monitor the connector once Team Inc within 90 days after repair to confirm that it is not leaking. 15A NCAC 2D .1111 Unsafe -to -monitor connectors. Any connector that is designated as Nafiong NS-A unsafe -to -monitor is exempt from the monitoring and repair Reports from proces processes p through 2.1(C)(8)(t)� requirements this section and the Permittee shall monitor the No Yes NA Team Inc NS-L connector according to the written plan. 15A NCAC 2D .1111 Nafion® NS-A through 2.1(C)(8)(u) � The instrument reading that defines a leaking agitator is 10,000 ppm or No Yes NA Reports from processes greater. Team Inc NS-L 15A NCAC 2D .1111 Visual inspection. Each agitator shall be checked by visual inspection each calendar week for indications of liquids dripping from the agitator seal. The visual inspection shall be consistent with the methods described in 40 CFR 63.1023(d). Document that the inspection was conducted and the date of the inspection. If are indications of liquids dripping from the agitator seal at the time of Log -sheets in NafiNS-A through 2.1(C)(8)(v) ,� the weekly inspection, follow either of the following procedures: y P g P No Yes NA Environ- processes processes NS-L i. Conduct instrument monitoring of the pump usingthe methods mental files described in 40 CFR 63.1023(b)-(c). If the instrument reading indicates a leak (10,000 ppm), it shall be repaired as provided in the repair provisions of this section; or ii. Eliminate the visual indications of liquids dripping. The Permittee shall document each visual agitator inspection.. 15A NCAC 2D .1111 Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 28 of 51 Terms and Conditions Was Emission Source or Deviation RecordsDeviation Maintained a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) Instrument inspection. The Permittee shall monitor affected agitator Nafion® NS-A once per calendar month using the instrument monitoring methods Reports from processes through g 2.1 ( C 8 w ✓ )( )( ) described in 40 CFR 63.1023 b - c . Leaks shall be repaired as () () p No Yes NA Team Inc NS-L provided in the repair provisions of this section. [15A NCAC 2D .1111 The instrument reading that defines a leaking pressure relief valve is 500 ppm or greater. This standard does not apply during pressure releases as provided below. After each pressure release, the pressure Nafion® NS-A through 2.1(C)(8)(x) relief device shall be returned to a condition indicated by an No Yes NA Reports from processes NS-L instrument reading of less than 500 parts per million, as soon as Team Inc practical, but no later than 5 calendar days after each pressure release. 15A NCAC 2D . 1111 Instrument inspection. The pressure relief device shall be monitored no later than five calendar days after the pressure release to confirm the condition indicated by an instrument reading of less than 500 Nafion® NS-A through 2.1(C)(8)(y) parts per million above background using the instrument monitoring No Yes NA Reports from processes NS-L i- . Record the dates and methodsdescribedn 40 CFR 63.1023O (c) Team Inc results of the monitoring including the background level measured and the maximum instrument reading measured. [15A NCAC 2D .I 111 When a leak is detected using either sensory or instrument Nafion® NS-A throughmonitoring 2.1(C)(8)(z) methods, a weatherproof and readily visible No Yes NA Reports from processes NS-L identification shall be attached to the leaking equipment. Team Inc 15A NCAC 2D .I 111 Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 29 of 51 Terms and Conditions Was Emission Source or Deviation Records Maintained Deviation a Method(s) of Source Control Pen -nit Perm Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) Leak identifications that are placed on leaking equipment may be removed as follows: i. Leak identification on a valve in gas/vapor or light liquid service may be removed after it has been re -monitored as required in this section, and no leak has been detected during Nafion® NS-A that monitoring. Reports from through 2.1(C)(8)(aa) / ii. Leak identification on a connector in gas/vapor or light liquid No Yes NA Team Inc processes NS-L service may be removed after it has been re -monitored as required in this section and no leak has been detected during that monitoring. Leak identification on other equipment may be removed after it is repaired. 15A NCAC 2D .1111 The Permittee shall repair each leak detected as soon as practical, but not later than 15 calendar days after it is detected, except where "Delay of Repair" or "Unsafe to Repair" provisions apply. A first attempt at repair shall be made no later than 5 calendar days after the leak is detected. Nafion® NS-A i. First attempt at repair for pumps includes, but is not limited to, Reports from processes through 2.1(C)(8)(bb) tightening the packing gland nuts and/or ensuring that the seal No Yes NA Team Inc NS-L flush is operating at design pressure and temperature. ii. First attempt at repair for valves includes, but is not limited to, tightening the bonnet bolts, and/or replacing the bonnet bolts, and/or tightening the packing gland nuts, and/or injecting lubricant into the lubricated packing. 15A NCAC 2D .1111 Delay of repair. Delay of repair is allowed for any of the conditions listed in this paragraph. The Permittee shall maintain a record of the No delay of Nafion® NS-A through 2. 1 (C)(8)(cc) ' facts that explain any delay of repairs and, where appropriate, why No NA NA repair situations processes NS-L the repair was technically infeasible without a process unit shutdown. occurred in 15A NCAC 213.1111 2014 Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 30 of 51 Terms and Conditions Was Emission Source or Deviation Records Maintaid ne Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) Unsafe -to -repair connectors. Any connector that is identified as Nafion® NS-A through 2.1(C)(8)(dd� unsafe -to -repair is exempt from the leak repair requirements of this No NA NA Site -specific Procedure processes NS-L permit. NG-18 15A NCAC 2D .1111 For each leak detected, the following information shall be recorded and maintained: i. The date of first attempt to repair the leak. ii. The date of successful repair of the leak. iii. Maximum instrument reading measured by Method 21 of 40 CFR 60, Appendix A at the time the leak is successfully repaired or determined to be non -repairable. iv. "Repair delayed" and the reason for the delay if a leak is not NS-A repaired within 15 calendar days after discovery of the leak as Nafion® processes rough 2. 1 (C)(8)(ee) J specified below: (A) The Permittee may develop a written procedure that identifies No Yes NA Reports from Team Inc NS-L the conditions that justify a delay of repair. In such cases, reasons for delay of repair may be documented by citing the relevant sections of the written procedure. (B) If delay of repair was caused by depletion of stocked parts, there must be documentation that the spare parts were sufficiently stocked on -site before depletion and the reason for depletion. Dates of process unit or affected facility shutdowns that occur while the equipment is unrepaired. 15A NCAC 2D . 1111 Permit03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 31 of 51 Terms and Conditions Was Emission Source or Deviation Records Maintained Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) Create and retain the following general records: i. General and specific equipment identification if the equipment All is not physically tagged and the Permittee is electing to identify equipment is the affected equipment through written documentation such as a physically Nafion® NS-A through 2.1(C)(8)(ff)f log or other designation; No Yes NA tagged; processes NS-L ii. Written plans for any equipment that is designated as unsafe- or Site -specific difficult -to -monitor; and, Procedure iii. A record of the identity and justification of any equipment that NG-18 is the is designated as unsafe -to -repair. written plan [15A NCAC 2D .I 111 Prepare and implement a monitoring plan that documents the procedures that will be used to detect leaks of process fluids into cooling water. The plan shall require monitoring of one or more surrogate indicators (e.g., pH, conductivity, etc.) or monitoring of one or more process parameters or other conditions that indicate a leak. The plan shall include the following: i. A description of the parameter or condition to be monitored and Site -specific an explanation of how the selected parameter or condition will Procedure reliably indicate the presence of a leak; NG-18 Nafion® thrNS-A 2.1(C)(8)(gg)� ii. The parameter level(s) or conditions(s) that shall constitute a No Yes NA processesOu NS-L leak. This shall be documented b data or calculations showing y g Analytical that the selected levels or conditions will reliably identify leaks. reports from The monitoring must be sufficiently sensitive to determine the Compuchem range of parameter levels or conditions when the system is not Laboratory leaking. When the selected parameter level or condition is outside that range, a leak is indicated; iii. The monitoring frequency which shall be no less frequent than monthly for the first 6 months and quarterly thereafter to detect leaks; Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 32 of 51 Terms and Conditions Was Emission Source or Deviation Records Maintained Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) iv. The records that will be maintained to document compliance with the requirements of this section. If a substantial leak is identified by methods other than those described in the monitoring plan and the method(s) specified in the Nafion® NS-A through 2.1(C)(8)(gg) plan could not detect the leak, revise the plan and document the basis No Yes NA Site -specific Procedure processes NS-L for the changes no later than 180 days after discovery of the leak. NG-18 Maintain a copy of the monitoring plan on -site. If the monitoring plan is superseded, retain the most recent superseded plan at least until 5 years from the date of its creation. 15A NCAC 2D .1111 If a leak is detected in any heat exchanger system, it shall be repaired as soon as practical but not later than 45 calendar days after the Electronic Permittee receives results of monitoring tests indicating a leak, Log Book on NS-A unless the Permittee demonstrates that the results are due to a DuPont FW Nafion® through 2.l(Q8)(hh)1 condition other than a leak. Once the leak has been repaired, the No Yes NA Intranet processes NS-L owner or operator shall confirm that the beat exchange system has No leaks been repaired within 7 calendar days of the repair or startup, occurred in whichever is later. 2014 15A NCAC 2D .1111 Delay of repair of heat exchange systems is allowed if the equipment NS-A is isolated from the process. Delay of repair is also allowed if repair No delay of Nafion® dough 2. 1 (C)(8)(ii) is technically infeasible without a shutdown and any one of the No NA NA repairs processes NS-L conditions listed in 40 CFR 63.104(e)(1)-(2) is met. occurred in 15A NCAC 2D. 1111 2014 Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 33 of 51 Terms and Conditions Was Emission Source or Deviation Records Maintained Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) For each affected heat exchanger system, the Permittee shall retain the following records: i. Monitoring data indicating a leak, the date when the leak was detected, and if demonstrated not to be a leak, the basis for that determination; Nafion® NS-A through 2.1(C)(8)(jj) I Records of any leaks detected by procedures other than those No NA NA leaks occurred in processes NS-L provided in the written plan, including the date the leak was discovered; 2014 iii. The dates of efforts to repair leaks; and, iv. The method or procedure used to confirm repair of a leak and the date repair was confirmed. 15A NCAC 2D .1111 Create and retain the following records on each affected MCPU. i. A description of the process and the type of process equipment used; I An identification of related process vents (including associated emissions episodes), wastewater points of determination (PODS), and storage tanks; iii. The applicable control requirements pursuant to 40 CFR 63, Subpart FFFF, including the level of required control, and for Nafion® NS-A vents, the level of control for each vent; Notification processes through 2.1(C)(8)(kk) iv. The control device or treatment process used, as applicable, No Yes NA o Compliance NS-L including a description of operating and/or testing conditions Status Report for any associated control device; v. The process vents, wastewater POD, transfer racks, and storage tanks (including those from other processes) that are simultaneously routed to the control device or treatment process; vi. The applicable monitoring requirements of this subpart and any parametric level that assures compliance for all emissions routed to the control device or treatmentprocess; Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 34 of 51 Terms and Conditions Was Emission Source or Deviation Records Maintained Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) NS-A vii. Calculations and engineering analyses required to demonstrate Notification Nafion® processes through 2.1(C)(8)(kk) compliance. No Yes NA of Compliance NS-L [15A NCAC 2D .1111] Status Report Nafion® NS-A Create and retain a record of each time a safety device is opened to Safety through 2.1(C)(8)(11) avoid unsafe conditions. No Yes NA Incident processes NS-L [15A NCAC 2D .I 111] Reports For each affected Group 2 wastewater stream, the Permittee shall retain the following records: i. MPCU identification and description; NS-A ii. Stream identification code; Notification Nafion® processes through 2.1(C)(8)(mm)` iii. Concentration of compounds listed in Table 8 and Table 9 of 40 No Yes NA Compliance NS-L CFR 63, Subpart FFFF (in ppmw), including documentation of Status Report the methodology used to determine concentration; and, iv. Stream flow rate (in L/min). 15A NCAC 2D .1111 No Croup 2 If a Group 2 emission point becomes a Group 1 emission point, the emission Permittee must be in compliance with the Group 1 requirements points Nafion® NS-A through 2. 1 (C)(8)(nn)' beginning on the date the switch occurs. An initial compliance No NA NA became processes NS-L demonstration as specified in 40 CFR 63, Subpart FFFF must be Group 1 conducted within 150 days after the switch occurs. emission [15ANCAC 2D .I I11] points in 2014 Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 35 of 51 The Permittee shall submit a semi-annual compliance report, acceptable to the Regional Air Quality Supervisor, of monitoring and recordkeeping activities postmarked on or before February 28 of each calendar year for the preceding six-month period between July and December, and August 31 of each calendar year for the preceding six-month period between January and June. The report shall contain the following: i. Company name and address; ii. Statement by a responsible official with that official's name, title, and signature, certifying the accuracy of the content of the report; iii. Date of report and beginning and ending dates of the reporting period; iv. If there are no deviations from any emission limit, operating limit or work practice standard specified in this subpart, include a statement that there were no deviations from the emission limits, operating limits, or work practice standards during the Nafion® NS-A through 2.1(C)(8)(oo) reporting period; No Yes NA Semi-annual Compliance processes NS-L v. For each deviation from an emission limit, operating limit, and Report work practice standard, include the following information: (A) The total operating time of the affected source during the reporting period; and, (B) Information on the number, duration, and cause of deviations (including unknown cause, if applicable), as applicable, and the corrective action taken. vi. Identify each new operating scenario which has been operated since the time period covered by the last compliance report and has not been submitted in the previous compliance report. For the purposes of this paragraph, a revised operating scenario for an existing process is considered to be a new operating scenario; Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 36 of 51 Emission Source or Terms and Conditions Deviation Records Maintained Was Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) vii. For the equipment listed below, report in a summary format by equipment type, the number of components for which leaks were detected and for valves, pumps and connectors show the percent leakers, and the total number of components monitored. Also include the number of leaking components that were not repaired as required, and for valves and connectors, identify the number of components that are determined to be non -repairable as described in 40 CFR 63.1025(c)(3). (A) Valves in gas and vapor service and in light liquid service; (B) Pumps in light liquid service; (C) Connectors in gas and vapor service and in light liquid service; and, (D) Agitators in gas and vapor service and in light liquid service. viii. Where any delay of repair for leaks is utilized, report that delay Nafion® NS-A of repair has occurred and report the number of instances of Semi-annual through 2. 1 (C)(8)(oo) delay of repair. No Yes NA Compliance processes NS-L ix. For pressure relief devices, report the results of all leak Report monitoring to show compliance conducted within the semiannual reporting period. x. Report, if applicable, the initiation of a monthly leak monitoring program for valves. xi. For each affected heat exchanger system for which the Permittee invokes the delay of repair, include the following information: (A) the presence of the leak and the date that the leak was detected (B) whether or not the leak has been repaired (C) the reason(s) for delay of repair (D) If the leak is repaired, the owner or operator shall report the date the leak was successfully repaired. (E) If the leak remains unrepaired, the expected date of repair. 15A NCAC 2D .1111 Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 37 of 51 Terms and Conditions Was Emission Source or Deviation Records Maintained Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) Natural Gas/No. 2 Emissions of particulate matter discharged into the atmosphere from AP-42 fuel oil -fired PS -Temp 2.1(F)(1)(a) the combustion of No. 2 fuel oil in the temporary boiler shall not No NA NA emission temporary exceed 0.2426 pounds per million Btu heat input. factors boiler [15A NCAC 2D .0503] Natural Emissions Gas/No. 2 If emissions testing is required, the testing shall be performed in testing is not fuel oil -fired PS -Temp 2.1(F)(1)(b) accordance General Condition JJ. No NA NA temporary [15A NCAC 2Q .0508(f)] required for boiler this source Natural Gas/No. 2 No monitoring/recordkeeping/reporting is required for particulate fuel oil -fired PS -Temp 2.1(17)(1)(c) emissions from the firing of fuel oil in this source for this regulation. No NA NA NA temporary 115A NCAC 2Q .0508(f)] boiler Natural Emissions of sulfur dioxide from the temporary boiler shall not 0.5% Sulfur Gas/No. 2 exceed 2.3 pounds per million Btu heat input. Sulfur dioxide formed No. 2 fuel oil fuel oil -fired PS -Temp 2.1(F)(2)(a) ✓ by the combustion of sulfur in fuels, wastes, ores, and other No Yes NA equates to temporary substances shall be included when determining compliance with this 0.5 lb. S02 boiler standard. per [15ANCAC2D.05241 million BTU Natural Gas/No. 2 If emissions testing is required, the testing shall be performed in Emissions testing is not fuel oil -fired PS -Temp 2.1(1`)(2)(b)'/ accordance with General Condition JJ found in Section 3. No NA NA temporary [15A NCAC 2Q .0508(f)] required for boiler this source Natural Gas/No. 2 No monitoring/recordkeeping is required for sulfur dioxide fuel oil -fired PS -Temp 2.1(F)(2)(c) emissions from the firing of natural gas or fuel oil in this source. No NA NA NA temporary [15A NCAC 2Q .0508(f)] boiler Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 38 of 51 Terms and Conditions Was Emission Source or Deviation Records Maintained Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) Visible emissions from the temporary boiler shall not be more than Natural 20 percent opacity when averaged over a six -minute period. Gas/No. 2 However, six -minute averaging periods may exceed 20 percent not No deviations fuel oil -fired PS -Temp 2.1(F)(3)(a) •f more than once in any hour and not more than four times in any 24- No NA NA noted temporary hour period. In no event shall the six -minute average exceed 87 boiler percent opacity. 15A NCAC 2D .0524 Natural Emissions Gas/No. 2 If emissions testing is required, the testing shall be performed in testing is not fuel oil -fired PS -Temp 2.1(17)(3)(b) accordance with General Condition JJ. No Yes NA required for temporary [15A NCAC 2Q .0508(f)] this source boiler Natural Gas/No. 2 No monitoring/recordkeeping/reporting is required for visible fuel oil -fired PS -Temp 2.1(17)(3)(c) emissions from the firing of natural gas or fuel oil in this source. No NA NA NA temporary [15A NCAC 2D .0524] boiler In order to avoid the applicability of 15A NCAC 2D .0524, the Natural temporary boiler shall combust natural gas or distillate oil with a Gas/No. 2 potential sulfur dioxide emission rate no greater than 0.060 The boiler fuel oil -fired PS -Temp 2.1(F)(4)(a)/ Ib/MMBtu, be capable of being moved from one location to another, No Yes NA was not temporary and remain onsite for no longer than 180 consecutive days as defined onsite in boiler in 40 CFR 60.41c. 2014 15A NCAC 2Q .0317 Natural Gas/No. 2 The Permittee shall notify the Regional Office in writing within ten The boiler fuel oil -fired PS -Temp 2.1(F)(4)(b) days of exceeding the 180 day period. No Yes NA was not temporary [15A NCAC 2D .0317] onsite in boiler 2014 Natural In order to avoid applicability of 15A NCAC 2D .0530(g) for major Gas/No. 2 sources and major modifications, the temporary boiler shall Monthly PSD fuel oil -fired PS -Temp 2.1(F)(5)(a)/ discharge into the atmosphere less 40 tons of sulfur dioxide per No Yes NA avoidance temporary consecutive twelve-month period. reports boiler 15A NCAC 2Q.03171 Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 39 of 51 Terms and Conditions Was Emission Source or Deviation Records Maintained Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes I No 1 compliance Compliance No.(s) Number NA) issue? Status (Yes/No) Natural Emissions Gas/No. 2 If emissions testing is required, the testing shall be performed in testing is not fuel oil -fired PS -Temp 2.1(F)(5)(b)/ accordance with General Condition JJ. No NA NA required for temporary [15A NCAC 2Q .0508(f)] this source boiler The Permittee shall keep monthly records of fuel usage in a logbook Natural (written or in electronic format), as follows: Fuel Gas/No. 2 i. The total quantity (in 1,000 gal) of No. 2 fuel oil fired at the consumption fuel oil -fired PS -Temp � 2.1(F)(5)(c) boiler; and, No Yes NA records and temporary ii. The fuel oil supplier certification for any fuel oil fired at the sulfur content boiler boiler, including the sulfur content of the oil (in percent by records weight). 15A NCAC 2Q .0508(f) The Permittee shall calculate monthly and 12-month rolling S02 emissions from the temporary boiler within 30 days after the end of Natural each calendar month. Calculations shall be recorded in a logbook Gas/No. 2 (written or electronic format), according to specified formulas: Monthly PSD fuel oil -fired PS -Temp 2.1(17)(5)(d)✓ i. Calculate S02 emissions from the previous calendar month No Yes NA avoidance temporary using a specified equation. reports boiler ii. Sum the S02 emissions from the boiler for the previous 12- month period to determine the 12-month rolling emission total. 15A NCAC 2Q .0317 The Permittee shall submit a semi-annual summary report, acceptable to the Regional Air Quality Supervisor, of monitoring and recordkeeping activities postmarked on or before January 30 of each calendar year for the preceding six-month period between July and Natural December, and July 30 of each calendar year for the preceding six- Semi-annual Gas/No. 2 month period between January and June. The report shall contain reports to NC fuel oil -fired PS-Temp2.1 5 e ✓ �)( )() the following: No Yes NA is of temporary i. The monthly S02 emissions from the boiler for the previous 17 Air Quality boiler months; ii. The total S02 emissions from the boiler for each 12-month FRO period ending during the six month reporting period; and, iii. All instances of deviations from the requirements of this permit must be clearly identified. 15A NCAC 2 .0508( Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 40 of 51 Terms and Conditions Was Emission Source or Deviation Records Maintained Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No I compliance Compliance No.(s) Number NA) issue? Status (Yes/No) Natural Gas/No. 2 In order to avoid the applicability of 15A NCAC 2D .1109 and 15A The boiler fuel oil -fired PS -Temp 2.1(F)(6)(a)' NCAC 2D .1111, the temporary boiler shall not remain on site for No Yes NA was not more than 180 consecutive days. onsite in temporary boiler [I5A NCAC 2Q .0317] 2014 Natural Gas/No. 2 If any of these boilers remains on site for longer than 180 The boiler fuel oil -fired PS -Temp 2.1(F)(6)(b) consecutive days, the Permittee shall notify the Regional Office in No Yes NA was not temporary writing within ten days of exceeding the 180 day period. onsite in boiler [I5A NCAC 2Q .0317] 2014 Visible emissions from this source shall not be more than 20 percent Emission ntryGlas opacity when averaged over a six -minute period. However, six- source SGS-A 2.1(G)(1)(a}� minute averaging periods may exceed 20 percent not more than once No NA NA SGS-A has urfingManufac- turfing t in any hour and not more than four times in any 24-hour period. In no visible no event shall the six -minute average exceed 87 percent opacity. 15A NCAC 2D .052 1 emissions SentryGlas If emissions testing is required, the testing shall be performed in Emissions Manufac- SGS-A 2.l(G)(1)(b) accordance with 15A NCAC 2D .2601and General Condition JJ. No NA NA testing is not turing [15A NCAC 2D .2601] required for this source SentryGlas No monitoring/recordkeeping/ reporting is required for visible Manufac- SGS-A 2.1(G)(1)(c) / emissions from this source. No NA NA NA turin 15A NCAC 2Q .0508( Polyvinyl Fluoride Emissions of particulate matter from the Product Collection Systems Polymer F and at the polyvinyl fluoride manufacturing facilities (Vent Nos. FEP-B4 AP-42 Manufac- 2 1(H)(1)(a) ✓ & FEP-C4) shall not exceed an allowable emission rate as calculated No NA NA turin g F S -C by a specified equation. calculation Facilities No. [I5A NCAC 2D .0515] 1&2 Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 41 of 51 Terms and Conditions Was Emission Source or Deviation Records Maintained Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) Polyvinyl Fluoride Polymer Emissions Manufac- FS-B and 2.1(H)(1)(b) If emissions testing is required, the testing shall be performed in No NA NA testing is not FS-C accordance with General Condition JJ. [15A NCAC 2Q .0508(f)] required for tuning this source Facilities No. 1&2 Polyvinyl Fluoride The Permittee shall maintain production records such that the Polymer process rates "P" in tons per hour, as specified by the formulas FS-B and contained above (or the formulas contained in 15A NCAC 2D .0515) PVF Manufac- FS-C 2.1(H)(1)(c) can be derived, and shall make these records available to a DAQ No Yes NA Production Records turing Facilities No. authorized representative upon request. 1&2 [15A NCAC 2Q .0508(f)] Polyvinyl The Permittee shall submit a summary report of monitoring and Fluoride recordkeeping activities postmarked on or before January 30 of each Semi-annual Polymer FS-B and calendar year for the preceding six-month period between July and reports to NC Manufac- FS-C 2.1(H)(1)(d)" December and July 30 of each calendar year for the preceding six- No Yes NA Division of turing month period between January and June. All instances of deviations Air Quality Facilities No. from the requirements of this permit must be clearly identified. FRO 1 & 2 15A NCAC 2Q .0508(f) Polyvinyl Visible emissions from the Product Collection Systems at the Fluoride polyvinyl fluoride manufacturing facilities (Vent Nos. FEP-B4 & Polymer FS-B and. FEP-C4) shall not be more than 20 percent opacity when averaged Monthly Manufac- 2.1(H)(2)(a) over a six -minute period. However, six -minute averaging periods No Yes NA visual turing FS-C may exceed 20 percent not more than once in any hour and not more observations Facilities No. than four times in any 24-hour period. In no event shall the six- 1 & 2 minute average exceed 87 percent opacity. [15A NCAC 2D .0521] Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 42 of 51 Terms and Conditions Was Emission Source or Deviation Records Maintained Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) Polyvinyl Fluoride Polymer FS-B and If emissions testing is required, the testing shall be performed in Emissions testing is not Manufac- 2.1(H)(2)(b) accordance with 15ANCAC 2D .2601 and General Condition JJ. No NA NA required for taring FS-C [15A NCAC 2Q .0508(f)] this source Facilities No. 1&2 To assure compliance, once a month the Permittee shall observe the emission point of the affected source for any visible emissions above Polyvinyl normal. The monthly observation must be made for each month of Fluoride the calendar year period to ensure compliance with this requirement. Polymer If visible emissions from this source are observed to be above Monthly Manufac- FS-B and 2.1(H)(2)(c) normal, the Permittee shall either: No Yes NA visual FS-C i. Take appropriate action to correct the above -normal emissions observation turing as soon as practicable and within the monitoring period, or record Facilities No. ii. Demonstrate that the percent opacity from the emission points 1 & 2 of the emission source is below the limit given in Section 2.1 H.2.a. above. 15A NCAC 2Q .0508(f) The results of the monitoring shall be maintained in a log (written or Polyvinyl electronic format) on -site and made available to an authorized Fluoride representative upon request. The log shall record the following: Polymer i. The date and time of each recorded action; Monthly Manufac- FS-B and 2.1(H)(2)(d) ii. The results of each observation and/or test noting those sources No Yes NA visual FS-C with emissions that were observed to be in noncompliance observation tunng along with any corrective actions taken to reduce visible record Facilities No. emissions; and 1 & 2 iii. The results of any corrective actions performed. [15A NCAC 2Q .0508(f) Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 43 of 51 Terms and Conditions Was Emission Source or Deviation Records Maintained Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) Polyvinyl The Permittee shall submit a summary report of the observations Fluoride postmarked on or before January 30 of each calendar year for the Semi-annual Polymer FS-B and preceding six-month period between July and December and July 30 reports to NC Manufac- 2.1(H)(2)(e) ,/ of each calendar year for the preceding six-month period between No Yes NA Division of turing FS-C January and June. All instances of deviations from the requirements Air Quality Facilities No. of this permit must be clearly identified. FRO 1 & 2 [15A NCAC 2Q .0508(f)] Polyvinyl Fluoride In order to avoid applicability of this regulation, the Polyvinyl Polymer FS-B and Fluoride (PVF) Manufacturing Facility No. 1 and No. 2 shall Monthly PSD Manufac- 2.1(H)(4)(a) discharge into the atmosphere less than 40 tons of VOCs per No Yes NA Avoidance turing FS-C consecutive 12-month period. Report Facilities No. [15A NCAC 2Q .0317] 1&2 Polyvinyl Fluoride Polymer FS-B and If emissions testing is required, the Permittee shall perform such Emissions testing is not Manufac- 2.1(H)(4)(b) testing in accordance with General Condition JJ. No NA NA turing FS-C [15A NCAC 2Q .0508(f)] required for this source Facilities No. 1&2 Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 44 of 51 Emission Source or Terms and Conditions Deviation Records Maintained Was Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No I compliance Compliance No.(s) Number NA) issue? Status (Yes/No) To demonstrate compliance with the limit provided in Section 2.1 HA.a., within 30 days of the end of each calendar month the Permittee shall create and retain production records and estimate associated VOC emissions for the previous calendar month, as follows: i. Record the vent flow rates from the Analytical Equipment (QFEP-Bl and QFEP-Cl) at the two affected facilities (Vent Nos. FEP-B 1 and FEP-C 1 respectively) during the previous calendar month (in lb/month); ii. Calculate the VOC emissions (EFEP-BCl) from the Analytical Equipment at two affected facilities during the previous calendar month (in lb/month) using the following equation. iii. Record the vent flow rates from the Analytical Equipment Polyvinyl (QFEP-Bl and QFEP-Cl) at the two affected facilities (Vent Nos. FEP-B1 and FEP-C1 respectively) during the previous calendar Fluoride month (in lb/month); Polymer Manufac- FS-B and 2.1(H)(4)(c)� iv. Calculate the VOC emissions (EFEP-Bci) from the Analytical Equipment two facilities during the No Yes NA Monthly PSD Avoidance at affected previous turing FS-C calendar month (in lb/month) using a specified equation; Report Facilities No. v. Record the vent flow rates from the Maintenance Headers 1 & 2 (QFEP-B2 and QFEP-C2) at the two affected facilities (Vent Nos. FEP-B2 and FEP-C2 respectively) during the previous calendar month (in lb/month); vi. Calculate the VOC emissions (EFEP.m2) from the Maintenance Header at two affected facilities during the previous calendar month (in lb/month) using a specified equation; vii. At least once each hour, record the pressure (PFEP_B3 and PFEP_ 0) in the Low Pressure Slurry Separators at the two affected facilities (Vent Nos. FEP-133 and FEP-C3 respectively) during the previous calendar month (in psig); viii. At least once each hour, record the vinyl fluoride flow rates (QFEP-Ba and QFEP-C3) to the PVF Reactors at the two affected facilities (Vent Nos. FEP-133 and FEP-C3 respectively) during the previous calendar month (in lb/hour); Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 45 of 51 Terms and Conditions Was Emission Source or Deviation RecordsDeviation Maintained a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) ix. Using an emissions model based on vapor pressure equilibrium data and vinyl fluoride flow rates to the PVF Reactors, determine the hourly VOC emissions (EFEP-B3 and EFEP_0) from the Flash Tank vents at the two affected facilities (Vent Nos. FEP-B3 and FEP-C3 respectively) during the previous calendar month (in lb/hour); x. Calculate the sum of the hourly VOC emissions (EFEP_sc3) from Polyvinyl the Flash Tanks at the two affected facilities during the previous calendar month (in lb/month) using a specified equation; Fluoride xi. Calculate the VOC emissions (E) from the two affected Polymer F and facilities during the previous calendar month (in lb/month) Monthly PSD Manufac- 2.1(H)(4)(c) using a specified equation; No Yes NA Avoidance turin g FS-C xii. Calculate the 12-month rolling VOC emissions from the two Report Facilities No. affected facilities by summing the monthly VOC emissions (E), 1 & 2 as calculated in x. above, for the previous consecutive 12- months. The first required monthly compliance demonstration, as described in i. through x. above, shall be required during the calendar month ollowin the initial start-up of Polyvinyl Fluoride Process No. 2 (ID No. FS-C). Required records shall be maintained in a log (written or electronic format) on -site and made available to an authorized representative upon request. 15A NCAC 2Q .0508(f) The Permittee shall submit a semi-annual summary report, acceptable to the Regional Air Quality Supervisor, of monitoring and Polyvinyl recordkeeping activities postmarked on or before January 30 of each Fluoride calendar year for the preceding six-month period between July and Semi-annual Polymer December, and July 30 of each calendar year for the preceding six- reports to NC Manufac- FS-B and 2.1( H)()() 4 d month period between January and June. The report shall contain No Yes NADivision of turin g FS-C the following:: Au n Facilities No. i. The monthly VOC emissions from two affected polyvinyl FRO 1 & 2 fluoride manufacturing operations for the previous 17 calendar months; Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 46 of 51 Terms and Conditions Was Emission Source or Deviation Records Maintained Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(S) Number NA) issue? Status (Yes/No) Polyvinyl Fluoride ii. The 12-month rolling VOC emissions for each 12-month period Semi-annual Polymer FS-B and ending during the reporting period; and, reports to NC Manufac- FS-C 2.l (H)(4)(d)/ iii. All instances of deviations from the requirements of this permit No Yes NA Division of turing must be clearly identified. Air Quality Facilities No. [15A NCAC 2Q .0508(f)] FRO 1&2 Natural gas ! No. 2 / No. 6 fuel oil -fired PS -A In order to avoid applicability of this regulation, the affected boilers Monthly PSD boilers PS-B 2.2(A)(1)(a) shall discharge into the atmosphere less than 702.5 tons of S02 per No Yes NA Avoidance and natural consecutive 12-month period. gas / No. 2 PS-C [15A NCAC 2Q .0317] Report fuel oil -fired PS -Temp boiler Natural gas / No. 2 / No. 6 fuel oil -fired boilers PS -A If emissions testing is required, the Permittee shall perform such Emissions PS-B 2.2(A)(1)(b) testing in accordance with General Condition JJ. No NA NA testing is not and natural as / natural g 2 PS-C [15A NCAC 2Q .0508(f)] required for these sources fuel oil -fired PS -Temp boiler The Permittee shall keep monthly records of fuel usage in a logbook Natural gas / (written or in electronic format), as follows: No. 2 / No. 6 i. The total quantity (in mmscf) of natural gas fired at the affected Fuel fuel oil -fired PS -A boilers; Consumption boilers PS-B / 2.2(A)(1)(c) ii. The total quantity (in 1,000 gal) of fuel oil fired at the affected No Yes NA Records and Certificates and natural boilers; and, gas / No. 2 PS-C iii. The fuel oil supplier certification for any fuel oil fired at the of Analysis fuel oil -fired PS -Temp affected boilers, including the sulfur content of the oil (in from Oil boiler percent by weight). Supplier [15A NCAC 2Q .0508(f)] Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 47 of 51 _ Terms and Conditions Was Emission Source or Deviation Records Maintained Deviation a Method(s) of Source Control Perm Pen -nit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) The Permittee shall calculate monthly and 12-month rolling S02 Natural gas / emissions from the affected boilers within 30 days after the end of No. 2 / No. 6 each calendar month. Calculations shall be recorded in a log fuel oil -fired PS -A, (written or electronic format), according to the following formulas: Monthly PSD boilers PS-B, 2.2(A)(1)(d) i. Calculate S02 emissions from the previous calendar month No Yes NA Avoidance and natural and using a specified equation. Report gas / No. 2 PS -Temp ii. Sum the S02 emissions from the affected boilers for the fuel oil -fired previous 12-month period to determine the 12-month rolling boiler emission total. 15A NCAC 2Q .0317 The Permittee shall submit a semi-annual summary report of monitoring and recordkeeping activities postmarked on or before January 30 of each calendar year for the preceding six-month period Natural gas / between July and December, and July 30 of each calendar year for No. 2 / No. 6 the preceding six-month period between January and June. The Semi-annual fuel oil -fired PS -A, report shall contain the following: reports to NC boilers PS-B, 2 2(A)(1)(e) i. The monthly S02 emissions from the two affected boilers for No Yes NA Division of and natural and the previous 17 calendar months; Air uali Q �' gas / No. 2 fuel oil -fired PS -Temp ii. The 12-month rolling SO2 emissions for each 12-month period FRO boiler ending during the reporting period; and, iii. All instances of deviations from the requirements of this permit must be clearly identified. 15A NCAC 2Q .0508 40 CFR Part 68 "Accidental Release Prevention Requirements: Risk Management Programs Under The Clean Air Act, Section I I2(r)" - Review of The Permittee shall comply with all applicable requirements in current All sources All 2.2(B)(4) '� accordance with 40 CFR Part 68 including submitting a Risk No Yes NA Risk Management plan to EPA pursuant to 40 CFR Part 68.150 prior to Management June 21, 1999 or as specified in 40 CFR Part 68.10. Plan 40 CFR Part 68 Permit03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 48 of 51 „ Terms and Conditions Was Emission Source or Deviation Records Maintained Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) Visible emissions from the affected source (ID No. RICE-03) shall Interim not be more than 20 percent opacity when averaged over a six - Stationary Permit Terms minute period. However, six -minute averaging periods may exceed No deviations Emergency RICE-03 and 20 percent not more than once in any hour and not more than four No NA NA noted Generator Conditions times in any 24-hour period. In no event shall the six -minute average exceed 87 percent opacity 15A NCAC 2D .0521 Stationary Interim Permit Terms If emissions testing is required, the testing shall be performed in Emissions testing is not Emergency RICE-03 and ✓` accordance with 15A NCAC 2D .2601 and General Condition ANo NA NA required for Generator Conditions [15A NCAC 2Q .0508(f)] these sources Stationary Interim Permit Terms No monitoring/recordkeeping/ reporting is required for visible Emergency RICE-03 and emissions from this source. No NA NA NA Generator Conditions [15A NCAC 2Q .0508(f)] 15 ppm Stationary Interim Emissions of sulfur dioxide from the combustion of diesel fuel in the sulfur NR diesel fuel Emergency RICE-03 Permit Terms affected RICE (ID No. RICE-03) shall not exceed 2.3 pounds per No Yes NA equates to Generator and r million Btu heat input. 0.002 lb. S02 Conditions [15A NCAC 2D .0516] per million BTU. Stationary Interim Permit Terms If emissions testing is required, the testing shall be performed in Emissions testing is not Emergency RICE-03 / accordance with General Condition JJ found in Section 3. No NA NA Generator and Conditions [I5A NCAC 2D . 0508(f)] required for this source Stationary InterimNo Permit Termsand monitoring/recordkeeping is required for sulfur dioxide Emergency RICE-03 ,� emissions from the combustion of diesel fuel in this source. No NA NA NA Generator Conditions [15A NCAC 2Q .0508(f)] Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 49 of 51 Terms and Conditions Was Emission Source or Deviation RecordsDeviation Maintained a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) The Permittee shall comply with all applicable provisions, including Interim the notification, testing, recordkeeping, and monitoring requirements Stationary Permit Terms contained in Environmental Management Commission Standard 15A Emergency RICE-03 and /' NCAC 2D .I I11, "Maximum Achievable Control Technology" as No NA NA NA Generator Conditions promulgated in 40 CFR 63, Subpart ZZZZ, including Subpart A, "General Provisions". 15A NCAC 2D . 1111 The non - Stationary Interim Permit Terms The affected RICE may be operated for maintenance checks and resettable hour meter Emergency RICE-03 and f readiness testing for a maximum of 100 hours per calendar year. No Yes NA reading was Generator Conditions [40 CFR 63.6640(f)(2)] 4.3 hours on 01-30-2015 Interim Visual Stationary Permit Terms To demonstrate compliance with the operating hours' limitation, the verification Emergency RICE-03 and affected RICE must be equipped with a non-resettable hour meter. No Yes NA of non - Generator Conditions [40 CFR 63.6625(d)] resettable hour meter Stationary InterimThere Permit Terms is no time limit on the use of an emergency stationary RICE in Emergency RICE-03 and / emergency situations. No NA NA NA Generator Conditions [40 CFR 63.6640(f)(1)] Stationary Interim Permit Terms The Permittee shall change oil and filter every 500 hours of RICE was on site for less Emergency RICE-03 � operation or annually, whichever comes first. No NA NA Generator and Conditions [Table 2c to 40 CFR 63 Subpart ZZZZ] than 1 year during 2014 Stationary Interim The Permittee shall inspect the air cleaner every 1,000 hours of RICE was on Emergency RICE-03 Permit Terms / operation or annually, whichever comes first, and replace as No NA NA site for less Generator and necessary. than I year Conditions Table 2c to 40 CFR 63 Subpart ZZZZ during 2014 Stationary Interim The Permittee shall inspect all hoses and belts every 500 hours of RICE was on Emergency RICE-03 Permit Terms operation or annually, whichever comes first, and replace as No NA NA site for less Generator and % necessary. than 1 year Conditions Table 2c to 40 CFR 63 Subpart ZZZZj during 2014 Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Page 50 of 51 Z . Terms and Conditions Was Emission Source or Deviation Records Maintained Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) The Permittee must comply with the following work practice: i. Operating and maintaining the affected RICE according to the Interim manufacturer's emission -related operation and maintenance RICE was on Stationary Permit Terms instructions; or site for less Emergency RICE-03 and ii. Develop and follow a site -specific maintenance plan which must No NA NA than 1 Generator Conditions provide to the extent practicable for the maintenance and year during 2014 operation of the engine in a manner consistent with good air pollution control practice for minimizing emissions. 40 CFR 63.6625 e The non - Stationary Interim Permit Terms The hours recorded by the non-resettable hour meter that must be resettable hour meter Emergency RICE-03 installed on the affected RICE shall be recorded at least annually. No Yes NA Generator and Conditions [ 15A NCAC 2Q .0508(f) ] reading was 4.3 hours on 01-30-2015 A log shall record the following: Stationary Interim i. The date of each recorded inspection or maintenance performed Maintenance Emergency RICE-ICE Permit Terms " on the affected RICE; No Yes NA SAP Generator and ii. The results of each inspection; and, Reocords Conditions iii. The results of any maintenance performed on the affected RICE 15A NCAC 2Q .0508 For the affected RICE, the Permittee shall comply with all applicable Review of Interim provisions, including the notification, testing, recordkeeping, and 40 CFR 60 Stationary Permit Terms monitoring requirements contained in Environmental Management Subpart IIII Emergency RICE-03 and ✓ Commission Standard 15A NCAC 02D .0524, "New Source No Yes NA and Generator Conditions Performance Standards" (NSPS) as promulgated in 40 CFR 60, applicable Subpart IIII, including Subpart A, "General Provisions." Subpart A 15A NCAC 2D.05241 requirements Interim Combined emissions of nonmethane hydrocarbon (NMI Q and Stationary Permit Terms oxides of nitrogen (NOx) from the combustion of diesel fuel that are John Deere Emergency RICE-03 and / discharged from the affected RICE into the atmosphere shall not No Yes NA Tier 3 Generator Conditions exceed 4.0 g/kW-hr. certification [ Table I of 40 CFR 89.112(a) Permit 03735T38 Page 51 of 51 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT For Calendar Year 2014 Terms and Conditions Was Emission Source or Deviation Records Maintained Deviation a Method(s) of Source Control Permit Condition ? ? non- Determining Comments Description Device ID Condition Summary (Yes/No) (Yes / No / compliance Compliance No.(s) Number NA) issue? Status (Yes/No) Stationary Interim Emissions of carbon monoxide (CO) from the combustion of diesel John Deere Emergency RICE-03 Permit Terms fuel that are discharged from the affected RICE into the atmosphere No Yes NA Tier 3 Generator and ,/ shall not exceed 3.5 g/kW-hr. certification Conditions [ Table 1 of 40 CFR 89.112(a) ] Stationary Interim Emissions of particulate matter (PM) from the combustion of diesel John Deere Emergency RICE-03 Permit Terms fuel that are discharged from the affected RICE into the atmosphere No Yes NA Tier 3 Generator and ✓ shall not exceed 0.20 g/kW-hr. certification Conditions Table 1 of 40 CFR 89.112(a) Stationary Interim Constant -speed emergency engines with a maximum engine power Emergency RICE-03 Permit Terms greater than or equal to 37 kW (50 HP) are exempt from the smoke No NA NA NA Generator and / emissions standard of the Part 60 Subpart IIII NSPS. Conditions 40 CFR 89.113(c)(3) Stationary InterimIf Permit Termsand emissions testing is required, the testing shall be performed in Emergency RICE-03 ✓ accordance with General Condition JJ found in Section 3. No NA NA NA Generator Conditions [ 15A NCAC 2Q .0508(f) ] Stationary Interim The RICE manufacturer's Tier 3 certification shall be maintained John Deere Tier 3 Emergency RICE-03 Permit Terms (written or electronic format) on -site and made available to an No Yes NA certification Generator and / authorized representative upon request. is maintained Conditions [ 15A NCAC 2Q .0508(f) ] on -site Stationary InterimNo Permit Terms monitoring/reporting is required for combustion of diesel fuel in Emergency RICE-03 and / this source. No NA NA NA Generator Conditions [ 15A NCAC 2Q .0508(f) ] Permit 03735T38 TITLE V AIR PERMIT COMPLIANCE SUMMARY REPORT FOR GENERAL CONDITIONS For Calendar Year 2014 Terms and Conditions Deviations? Records Maintained? (Yes/No/NA) Was Deviation a non - compliance issue.? (Yes / No) Method(s) of Determining Compliance Status Comments Permit Condition Number Condition Summary(Yes/No) 3.A v General Provisions No Yes NA Records review 3.13 r" Permit available at facility No Yes NA Records review 3.13 Submissions of reports to regional office No Yes NA Records review 3.G Permit modifications and applications No Yes NA Records review 31A, 3.I.B Reporting requirements for excess emissions and permit deviations No Yes NA Records review 3.K ✓ Permit renewal every five year No Yes NA Records review 3.M ✓ Duty to submit any information requested by director No NA NA NA 3.N ,/ Duty to supplement No NA NA NA 3.0 ✓ Retention of records No Yes NA Records review 3.P ✓ Annual compliance certification No Yes NA Records review 3.Q / Certification by responsible official No Yes NA Records review 3.T Insignificant activities records available at facility No Yes NA Records review 3.V ,/ Inspection and entry No Yes NA DAQ inspection 3. W ✓ Annual fee payment No Yes NA Records review 3.X ;/ Annual emission inventory requirement No Yes NA Records review 3.Z f Construction and operation permits No Yes NA Records review 3.CC ✓ Refrigerant requirements No Yes NA Records review 3.DD / Prevention of accidental releases — Section 112(r) No Yes NA Records review 3.EE ✓ Prevention of accidental releases — Section 112(r)(1) No NA NA NA 3.JJ Emission testing and reporting requirements No NA NA NA 3.LL VIReporting requirements for non -operating equipment No NA NA NA 3.NN I Specific permit modifications No Yes NA Records review