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HomeMy WebLinkAboutDEQ-CFW_00065968r I TO: SHANNON VOGEL Protocol Transmittal Form - from Region to SSCB Facility Name: DuPont Company - Fayetteville Works Tracking No.: 2013-127ST Permit No.: 03735 Revision No.: T37 County: Bladen Protocol Received in Region: 06/28/2013 Protocol Sent to SSCB: 07/16/2013 Proposed Test Date: 08/13/2013 Assigned Inspector: Gregory Reeves Comments. 7/16/2013 Facility ID: 0900009 Region: FRO DEQ-CFW 00065968 A NCDENR PROTOCOL SUBMITTAL FORM (Rev. 2010a) DMSTON OF AIR QUALITY PAGE 1 OF 2 Purpose: The goals of the Protocol Submittal Form are to initiate communication between representatives of the permitted facility, the testing consultants, and the DAQ as well as to identify and resolve any specific testing concerns prior to testing. Instructions: Use Guidance Document to fill out this form. Submit all forms and additional information to the DAQ Regional Supervisor at least 45 days prior to testing. Complete one form for each sampling location. If this form does not supply sufficient space to completely answer all questions or if additional relevant information is necessary, attach additional documentation and/or information to the original form. Questions and/or comments should be directed to the appropriate Regional Supervisor. This form and its Guidance Document are available from the DAQ website (http://daq.state.nc.us/enVsourcetest/) Specify Appropriate Regional Office: (check one) ❑ Asheville ® Fayetteville ❑ Mooresville ❑ Raleigh ❑ Washington ❑ Wilmington ❑ Winston-Salem Facility Name: Dupont Fayetteville Works Testing Company: Entec Services, Inc. Facility ID No: 0900009 Facility Contact Person / mailing address & email: Testing Company Contact Person / mailing address & email: Ms. Dianne Fields Mr. Keith Poole DuPont Inc. Entec Services, Inc. 22828 NC Hwy 87 West 301 Brookdale Street Fayetteville, NC 28306 Kannapolis, NC 28083 Email Address: dianne.l.fields@dupont.com Email Address: kpoole@entecservices.com Phone:910-678-1384 Fax:910-678-1261 Phone:704-933-0244 Fax: Mobile No.: I Mobile No.: 704-796-7308 Air Permit Number & Revision: 03537T37 Permitted Source Name and ID No.: HFPO Process (ID No. NS-A); Vinyl Ethers North Process (ID No. NS-B); RSU Process (ID No. NS-D); Liquid Waste Stabilization (ID No. NS-E); MMF Process (ID No. NS-F) Permitted Maximum Process Rate: Maximum Normal Operation Process Rate: Target Process Rate for Testing: ID No. NSA 85.3 TPY VOC 350 kg/hr 350 kg/hrT"'N� ,_ , r, ID No. NS-B: 68.9 TPY VOC liCCE� v ED ID No. NS-D: not applicable ID No. NS-E: not applicable JUN 2 8 2013 ID No. NS-F: not applicable 1.1) What is the s ecific purpose for the proposed testing? (permit condition, NSPS, NESHAP, etc, seer ^widance doc)' �rt t,t test 10 to determine the destruction efficiency of this wet scrulY+.R—FAYEfTEVI�L requires an emissions every years Is this an initial performance test? ❑ Yes or ®No 1.2) List all state and federal regulations that apply to the proposed testing (see guidance doc): 40 CFR 98.124(g)(2)(i) 1.3) Will the test results be used for other regulatory purposes (e.g.,=ission inventories, permit application, etc.) beyond that stated above? ® Yes or ❑ No If yes, explain. Emitted quantities of acid fluoride compounds, reported as hydrogen fluoride on the annual emissions inventory, are based on the control efficiency of this wet scrubber. 1.4) How will production/process & control device data be documented during testing (list specific control equipment, process parameters, instrumentation that will be used, frequency of data collection, collected by computer/manually, etc.)? TEST WILL NOT BE ACCEPTED WITHOUT APPROPRIATE PRODUCTION/PROCESS & CONTROL DEVICE OPERATION DATA. Data will be collected using computer historian IP21 and/or DCS backup historian on documented on frequency of every 5 minutes. The following process tags will be used in IP21 to document production/process & control device data: VE-N: 22766FC production flow; RSU: R05115FC production flow; HFPO H01361FG production flow; Division WGS recirculation flow W03360FC and/or W36100FC; Division WGS inlet flow W03375FG; Division WGS outlet flow W0337617G. DEQ-CFW 00065969 1.5) Provide a brief description of the source (including control equipment) and attach source or process flow diagram from source through stack exit: Nafion® BFPO process, Vinyl Ethers North process, RSU process, MMf process, and liquid waste stabiliation, all controlled by a baffle -plate scrubber (control device ID No. NCD-Hdrl). 1.6) Provide a brief description of the sampling location, attach schematic of sampling location, and indicate whether concurrent testing will be conducted at other sampling locations (Approval of protocol without this data will not exempt you from Method 1 criteria): The sample locations are the inlet to the WGS immediately downstream of inlet flow 3375FG and the exhuast of the WGS immediately downstream of outlet flow 3376FG. DEQ-CFW 00065970 PROTOCOL SUBMITTAL FORM (Rev. 2010a) NCDENR DY RTON OF AIR OTTALITY PAGE 2 OF 2 2.1) Provide the following information for each test parameter. Comments Target Proposed Number of Test Run # of Sampling Pollutant Test Method Test Runs Duration Points Inlet and outlet Testing Very High HF Modified 26** 3 60 min N/A Concentration on Inlet. 2.2) Will all testing be conducted in strict accordance with the applicable test methods? If answer is no, attach ❑ Yes ®No complete documentation of all modifications and/or deviations to the applicable test methods. 2.3) Does the proposed sampling location meet the minimum EPA Method 1 criteria for acceptable measurement sites? ®Yes ❑ No Attach supporting documentation. 2.4) Has cyclonic flow been documented at this source (EPA Method 1 Section 11.4)? ❑ Yes ® No ABSENCE OF CYCLONIC FLOW MUST BE VERIFIED DURING CURRENT TESTING. 2.5) Will the oxygen concentration be determined by ❑ EPA Method 3 via Orsat or ❑ strict EPA Method 3A (specify) ❑ Yes ® No If answer is no, see Question 2.2 above. (Fyrites are NOT allowed per 15A NCAC 2D .2606) 2.6) Do any of the proposed test methods require analysis of EPA audit samples? If yes, notify Regional Office ® Yes ❑ No a minimum of 45 days prior to testing to allow for audit sample preparation and shipment. 2.7) Has all testing equipment been calibrated within the past year? If answer is no, explain. ® Yes ❑ No 2.8a) Have all calibration gases been certified by EPA Protocol 1 procedures? (Answer only as applicable) ❑ Yes ❑ No 2.8b) Is a dilution system (via EPA Method 205) proposed? (Answer only as applicable) ❑ Yes ❑ No 2.8c) Attach a summary of expected calibration gas concentrations for all proposed instrumental test methods. 2.9) What is proposed test schedule? DAO Regional Supervisor must be notified a minimum of 15 days prior to the actual test dates) THIS FORM DOES NOT CONSTITUTE 15 DAY REGIONAL OFFICE NOTIFICATION Tuesday August 13, 2013 Additional Comments: Flows will be determined by instailea flow meters. **Method 26 modified to inlet large teflon impingers due to high concentrations exspected. Signatures: Representatives from the permitted facility and the contracted testing company must provide signatures below certifying that the information provided on this form and any attached information is accurate and complete. Dlgltally signed by W. Keith Poole W. Keith Poole Inc.=T. hnlcPoole, o=Entec Services, `Inc, ou=Technical Writer, emaR-/ c DS i43/ / s—�✓ Date: 2001133.OG�261 57.04!001 Permitted Facility Representative Date Testing Company Representative Date W. Keith Poole i � v E' " ED Name: Dianne Fields Name: Title: Nafion/Fluoromonomers Manufacturing Title: Carolinas Operations° ger8 Zo13 Technical Sr Engineer REGIONAL OFFICE Company: DuPont Inc. Company: Com an Entec Servjg' 1n[AYETTEVILLE DEQ-CFW 00065971 From R, proces HFPO Knock out pot 0 C"7 M TO VENT STACK