DEQ-CFW_00065783

Facility Name: DuPont - Fayetteville Works
EPA ID: 1000 0002 8178 RMP ID: 1000014292
Section 1. Registration Information
1.1 Source Identification:
a. Facility Name: DuPont - Fayetteville Works
b. Parent Company #1 Name: E.I. DuPont de Nemours & Company, Inc.
c. Parent Company #2 Name:
1.2 EPA Facility Identifier: 1000 0002 8178
1.3 Other EPA Systems Facility ID: NCD047368642
1.4 Dun and Bradstreet Numbers (DUNS):
a. Facility DUNS: 363650193
b. Parent Company #1 DUNS: 1315704
c. Parent Company #2 DUNS: 0
1.5 Facility Location Address:
a. Street 1: 22828 NC Highway 87 W
b. Street 2:
C. City: Fayetteville d. State: INC e. Zip: 28306 - 7332
f. County: BLADEN
Facility Latitude and Longitude:
g. Lat. (decimal degs.): 34.845000 h. Long. (decimal degs.):-078.811667
i. Lat/Long Method: 14 Interpolation - Digital map source (TIGER)
j. Lat/Long Description: PC Process Unit Area Centroid
k. Horizontal accuracy measure (m): 100
I. Horizontal reference datum code: 002
I. Source map scale number:
1.6 Owner or Operator:
a. Name: E.I. DuPont de Nemours & Company, I
b. Phone: [phone]
Mailing address:
c. Street 1: 22828 NC Highway 87 W d. Street 2:
e. City: Fayetteville f. State: NC g. Zip: 28306 - 7332
1.7 Name and title of person or position responsible for part 68 (RMP) implementation:
a. Name of person:
b. Title of person or position: -- - Site Manager — -
c. Email• �.
1.8 Emergency contact:
a. Name: Joel C. Blake
b. Title: Safety and Security Resource
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DEQ-CFW 00065783

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Facility Name: DuPont - Fayetteville Works
EPA ID: 1000 0002 8178
c. Phone: [phone]
d. 24-hour phone: [phone]
e. Ext. or PIN:
f. Email: [e-mail]
1.9 Other points of contact:
a. Facility or Parent Company E-Mail Address:
b. Facility Public Contact Phone:
c. Facility or Parent Company WWW Homepage Address:
1.10 LEPC: Cumberland and Bladen County L
1.11 Number of full time employees on site: 450
1.12 Covered by:
a. OSHA PSM: Yes
b. EPCRA 302: Yes
c. CAA Title V: Yes Air operating permit ID:
1.13 OSHA Star or Merit Ranking: No
1.14 Last Safety Inspection (by an External Agency) Date:
1.15 Last Safety Inspection Performed by an External Agency:
1.16 Will this RMP involve predictive filing?: No
1.19 RMP Preparer Infomration
a. Name:
b. Telephone:
c. Street 1:
d. Street 2:
e. City:
f. State: g. ZIP: -
1/18/2012 12:03:44 PM
RMP ID: 1000014292
www.dupont.com
03735
09/13/2010
State environmental agency
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DEQ-CFW 00065784

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Facility Name: DuPont - Fayetteville Works
EPA ID: 1000 0002 8178 RMP ID: 1000014292
Reporting Center and RMP*Maintain Fields
Submission Method: RMP*eSubmit
Submission Type: Re -submission
Submission Reason: R06
Receipt Date: 02/01/2011
Certification Received: Yes
Postmark Date: 02/01/2011
CBI Substantiation Letter: No
Completeness Check Date: 02/01/2011
CBI Unsanitized Version: No
Error Report Date:
Electronic Waiver Present: No
De-registration/Closed Date:
Attachments Received: No
De-registration/Closed Effective Date:
Graphic File Received: No
Anniversary Date: 02/01/2016
RMP Complete: Yes
CBI Flag: No
Facility Registration System Data
Latitude: 34.831670 Longitude:-078.823330
Method: INTERPOLATION -MAP
Description: FACILITY CENTROID
Section 1.17 Process(es)
a. Process ID: 1000017869 Program Level 1 TFE Process
b. NAICS Code
32519 Other Basic Organic Chemical Manufacturing
c. Process Chemicals
c.1 Process Chemical (ID / Name) c.2 CAS Nr
1000021192 Tetrafluoroethylene [Ethene, tetrafluoro-) 116-14-3
a. Process ID: 1000017870 Program Level 3 APFO Manufacturing
b. NAICS Code
32519 Other Basic Organic Chemical Manufacturing
c. Process Chemicals
c.1 Process Chemical (ID / Name) c.2 CAS Nr
1000021194 Oleum (Fuming Sulfuric acid) [Sulfuric acid, mixture with sulfur trioxide]
50,000
a. Process ID: 1000017871 Program Level 1 Polyvinyl Fluoride Manufa
b. NAICS Code
1/18/2012 12:03:44 PM
c.3 Qty (lbs.)
22,000
c.3 Qty (tbs.)
8014-95-7
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DEQ-CFW 00065785

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Facility Name: DuPont - Fayetteville Works
EPA ID: 1000 0002 8178
32619 Other Plastics Product Manufacturing
c. Process Chemicals
c.1 Process Chemical (ID / Name)
1000021196 Vinyl fluoride [Ethene, fluoro-]
a. Process ID: 1000024005 Program Level 3 Nafion Manufacturing
b. NAICS Code
32519 Other Basic Organic Chemical Manufacturing
c. Process Chemicals
c.1 Process Chemical (ID / Name)
1000028489 Sulfur trioxide
RMP ID: 1000014292
c.2 CAS Nr,
75-02-5
c.2 CAS Nr
7446-11-9
c.3 Qty (lbs.)
130,000
c.3 Qty (lbs.)
33,000
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DEQ-CFW 00065786

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Facility Name: DuPont - Fayetteville Works
EPA ID: 1000 0002 8178
RMP ID: 1000014292
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Facility Name: DuPont - Fayetteville Works
EPA ID: 1000 0002 8178
RMP ID: 1000014292
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DEQ-CFW 00065788

Facility Name: DuPont -Fayetteville Works
EPA ID: 1000 0002 8178 RMP ID: 1000014292
Section 2. Toxics: Worst Case
Toxics: Worst Case ID: 1000014169
2.1 a. Chemical Name: Oleum (Fuming Sulfuric acid) [Sulfuric acid, mixture with
b. Percent Weight of Chemical (if in a mixture): 30.0
'2.2 Physical State: Liquid
2.3 Model used: EPA's RMP*Comp(TM)
2.4 Scenario: Liquid spill & vaporization
2.5 Quantity released: 50,000 Ibs
2.6 Release rate: 50.0 Ibs/min
2.7 Release duration: 60.0 mins
2.8 Wind speed: 1.5 m/sec
2.9 Atmospheric Stability Class: F
2.10 Topography: Rural
2.11 Distance to Endpoint: 3.00 mi
2.12 Estimated Residential population within distance to endpoint: 1,500
2.13 Public receptors within distance to endpoint:
a. Schools: No d. Prisons/Correction facilities: No
b. Residences: Yes e. Recreation areas: Yes
c. Hospitals: No f. Major commercial, office or, industrial areas: No
g. Other (Specify):
2.14 Environmental receptors within distance to endpoint:
a. National or state parks, forests, or monuments: No
b. Officially designated wildlife sanctuaries, preserves, or refuges: No
c. Federal wilderness areas: No
d. Other (Specify):
2.15 Passive mitigation considered:
a. Dikes: No d. Drains: No
b. Enclosures: Yes e. Sumps: Yes
c. Berms: No f. Other (Specify):
2.16 Graphic File Name:
Section 3. Toxics: Alternative Release
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DEQ-CFW 00065789

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Facility Name: DuPont - Fayetteville Works
EPA ID: 1000 0002 8178
RMP ID: 1000014292
Toxics: Alternative Release 1000015642
3.1 a. Chemical Name: Oleum (Fuming Sulfuric acid) [Sulfuric acid, mixture with
b. Percent Weight of Chemical (if in a mixture): 100.0
3.2 Physical State: Liquid
3.3 Model: EPA's RMP`Comp(TM)
3.4 Scenario: Transfer hose failure
3.5 Quantity released: 40,000 Ibs
3.6 Release rate: 1390.0 Ibs/min
3.7 Release duration: 29.0 mins
3.8 Wind speed: 3.0 m/sec
3.9 Atmospheric Stability Class: D
3.10 Topography: Rural
3.11 Distance to Endpoint: 1.20 mi
3.12 Estimated Residential population within distance to endpoint: 140
3.13 Public receptors within distance to endpoint:
a. Schools: No d. Prisons/Correction facilities:
b. Residences: Yes e. Recreation areas:
c. Hospitals: No f. Major commercial, office, or industrial areas:
g. Other (Specify):
3.14 Environmental receptors within distance to endpoint:
a. National or state parks, forests, or monuments: No
b. Officially designated wildlife sanctuaries, preserves, or refuges: No
c. Federal wilderness areas: No
d. Other (Specify):
3.15 Passive mitigation considered:
a. Dikes: No d. Drains: No
b. Enclosures: Yes e. Sumps: Yes
c. Berms: No
f. Other (Specify):
3.16 Active mitigation considered:
a. Sprinkler systems:
No
f. Flares:
b. Deluge system:
e. Excess flow valve:
No
No
0
No
No
Yes
No
g. Scrubbers: No
h. Emergency shutdown systems: Yes
i. Other (Specify): A foam application system is available on site and
emergency response personnel are trained in its
use. The emergency response team is staffed 24
hrs/day, 365 days per year.
No
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DEQ-CFW 00065790

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Facility Name: DuPont - Fayetteville Works
EPA ID: 1000 0002 8178
RMP ID: 1000014292
3.17 Graphic File Name:
Toxics: Alternative Release 1000021505
3.1 a. Chemical Name: Sulfur trioxide
b. Percent Weight of Chemical (if in a mixture): 100.0
3.2 Physical State: Liquid
3.3 Model: EPA's RMP'Comp(TM)
3.4 Scenario: Transfer hose failure
3.5 Quantity released: 22,000 Ibs
3.6 Release rate: 180.0 Ibs/min
3.7 Release duration: 120.0 mins
3.8 Wind speed: 3.0 m/sec
3.9 Atmospheric Stability Class: D
3.10 Topography: Rural
3.11 Distance to Endpoint: 1.60 mi
3.12 Estimated Residential population within distance to endpoint: 170
3.13 Public receptors within distance to endpoint:
a. Schools: No d. Prisons/Correction facilities:
b. Residences: Yes e. Recreation areas:
c. Hospitals: No f. Major commercial, office, or industrial areas:
g. Other (Specify):
3.14 Environmental receptors within distance to endpoint:
a. National or state parks, forests, or monuments: No
b. Officially designated wildlife sanctuaries, preserves, or refuges: No
c. Federal wilderness areas: No
d. Other (Specify):
3.15 Passive mitigation considered:
a. Dikes: No d. Drains: No
b. Enclosures: No e. Sumps: Yes
c. Berms: No f. Other (Specify):
3.16 Active mitigation considered:
a. Sprinkler systems: No
b. Deluge system: No
c. Water curtain: No
No
d. Neutralization:
e. Excess flow valve:
No
No
Yes
No
f. Flares:
No
g. Scrubbers:
No
h. Emergency shutdown systems: Yes
i. Other (Specify):
A trained Emergency Response Team is staffed
24 hrs/day, 365 days/year. Response equipment
includes a foam application system.
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DEQ-CFW 00065791

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Facility Name: DuPont - Fayetteville Works
EPA ID: 1000 0002 8178
3.17 Graphic File Name:
Section 4. Flammables: Worst Case
Flammables: Worst Case ID: 1000009636
4.1 Chemical Name: Vinyl fluoride [Ethene, fluoro-]
4.2 Model used: EPA's RMP*Comp(TM)
4.3 Scenario: Vapor Cloud Explosion
4.4 Quantity released: 130,000 Ibs
4.5 Endpoint used: 1 PSI
4.6 Distance to Endpoint: 0.30 mi
RMP ID: 1000014292
4.7 Estimated Residential population within distance to endpoint: 0
4.8 Public receptors within distance to endpoint:
a. Schools: No d. Prisons/Correction facilities: No
b. Residences: No e. Recreation areas: No
c. Hospitals: No f. Major commercial, office, or industrial areas: Nd
g. Other (Specify):
4.9 Environmental receptors within distance to endpoint:
a. National or state parks, forests, or monuments: No
b. Officially designated wildlife sanctuaries, preserves, or refuges: No
c. Federal wilderness areas: No
d. Other (Specify):
4.10 Passive mitigation considered:
a. Blast walls: No
b. Other (Specify):
4.11 Graphic File Name:
Flammables: Worst Case ID: 1000013989
4.1 Chemical Name: Tetrafluoroethylene [Ethene, tetrafluoro-]
4.2 Model used: EPA's RMP*Comp(TM)
4.3 Scenario: Vapor Cloud Explosion
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DEQ-CFW 00065792

Facility Name: DuPont -Fayetteville Works
EPA ID: 1000 0002 8178 RMP ID: 1000014292
4.4 Quantity released: 22,000 Ibs
4.5 Endpoint used: 1 PSI
4.6 Distance to Endpoint: 0.10 mi
4.7 Estimated Residential population within distance to endpoint: 0
4.8 Public receptors within distance to endpoint:
a. Schools: No d. Prisons/Correction facilities: No
b. Residences: No e. Recreation areas: No
c. Hospitals: No f. Major commercial, office, or industrial areas: No
g. Other (Specify):
4.9 Environmental receptors within distance to endpoint:
a. National or state parks, forests, or monuments: No
b. Officially designated wildlife sanctuaries, preserves, or refuges: No
c. Federal wilderness areas: No
d. Other (Specify):
4.10 Passive mitigation considered:
a. Blast walls: No
b. Other (Specify): TFE is stored as a non-flammable mixture of TFE/CO2 in tube
trailers. TFE is scrubbed to remove teh CO2 as needed.
Bulk quantities of pure TFE are not stored.
4.11 Graphic File Name:
Section 5. Flammables: Alternative Release --- No Data To
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Facility Name: DuPont - Fayetteville Works
EPA ID: 1000 0002 8178
RMP ID: 1000014292
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DEQ-CFW 00065794

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Facility Name: DuPont - Fayetteville Works
EPA ID: 1000 0002 8178
RMP ID: 1000014292
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DEQ-CFW 00065795

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Facility Name: DuPont - Fayetteville Works
EPA ID: 1000 0002 8178
RMP ID: 1000014292
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DEQ-CFW 00065796

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Facility Name: DuPont - Fayetteville Works
EPA ID: 1000 0002 8178 RMP ID: 1000014292
Section 6. Accident History --- No Data To Report
Section 7. Prevention Program 3
Process ID: 1000017870 APFO Manufacturing
Prevention Program ID: 1000014707
Prevention Program Description:
This prevention program includes Oleum and Oleum storage.
7.1 NAICS Code 32519
7.2 Chemicals Chemical Name
Oleum (Fuming Sulfuric acid) [Sulfuric acid, mixture with sulfur trioxide]
7.3 Date on which the safety information was last reviewed or revised: 07/29/2010
7.4 Process Hazard Analysis (PHA):
a. Date of last PHA or PHA update: 12/19/2007
b. The technique used:
What If: Yes Failure Mode and Effects Analysis: No
Checklist: No Fault Tree Analysis: No
What If/Checklist: Yes HAZOP: No
Other (Specify):
c. Expected or actual date of completion of all changes from last PHA or PHA update:
d. Major hazards identified:
Toxic release: Yes Contamination:
Fire: No Equipment failure:
Explosion: No Loss of cooling, heating, electricity, instrument air:
Runaway reaction: No Earthquake:
Polymerization: No Floods (flood plain):
Overpressurization: No Tornado:
Corrosion: Yes Hurricanes:
Overfilling: Yes Other (Specify):
e. Process controls in use:
Vents: Yes Emergency air supply: Yes
Relief valves: Yes Emergency power: No
Check valves: Yes Backup pump: No
Scrubbers: Yes Grounding equipment: Yes
Flares: No Inhibitor addition: No
1/18/2012 12:03:45 PM
09/14/2009
No
Yes
Yes
No
No
No
No
Page 15 of 23
DEQ-CFW 00065797

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Facility Name: DuPont - Fayetteville Works
EPA ID: 1000 0002 8178
Manual shutoffs:
Yes
Automatic shutoffs:
Yes
Interlocks:
Yes
Alarms and procedures:
Yes
Keyed bypass:
No
Other (Specify):
f. Mitigation systems in use:
Sprinkler system:
No
Dikes:
Yes
Fire walls:
No
Blast walls:
No
Deluge system:
No
g. Monitoring/detection systems in use:
Process area detectors: Yes
Perimeter monitors: No
h. Changes since last PHA or PHA update:
Reduction in chemical inventory:
Increase in chemical inventory:
Change process parameters:
Installation of process controls:
Installation of process detection systems:
Rupture disks:
Excess flow device:
Quench system:
Purge system:
None:
RMP ID: 1000014292
Yes
No
No
No
No
Water curtain: No
Enclosure: Yes
Neutralization: Yes
None: No
Other (Specify): Air from the enclosure is vented
throught a scrubber. When unloading a
tanker, operators are on the scene with a
foam cannon available at the site Fire
Station.
None: No
Other (Specify): Employees are present at all times when
a tanker being unloaded. The area is
staffed 24 hrs/day, 365 days/yr and leak
patrols are routinely made.
No Installation of perimeter monitoring systems: No
No Installation of mitigation systems: No
No None recommended: No
No None: Yes
No Other (Specify):
7.5 Date of most recent review or revision of operating procedures:
7.6 Training:
a. The date of the most recent review or revision of training programs:
b. The type of training provided:
Classroom: Yes On the job: Yes Other (Specify):
c. The type of competency testing used:
Written test: Yes Observation: Yes
Oral test: Yes Demonstration: Yes
1/18/2012 12:03:45 PM
03/16/2010
05/19/2010
Page 16 of 23
DEQ-CFW 00065798

Facility Name: DuPont- Fayetteville Works
EPA ID: 1000 0002 8178 RMP ID: 1000014292
Other (Specify):
7.7 Maintenance:
a. The date of the most recent review or revision of maintenance procedures:
b. The date of the most recent equipment inspection or test:
c. Equipment most recently inspected or tested : Relief Valve
7.8 Management of change:
a. The date of the most recent change that triggered management of
change procedures:
b. The date of the most recent review or revision of management of
change procedures:
7.9 The date of the most recent pre -startup review:
7.10 Compliance audits:
a. The date of the most recent compliance audit:
b. Expected date of completion of all changes resulting from the compliance audit:
7.11 Incident investigation:
a. The date of the most recent incident investigation (if any):
b. Expected or actual date of completion of all changes resulting from the investigation:
7.12 The date of the most recent review or revision of employee participation plans:
7.13 The date of the most recent review or revision of hot work permit procedures:
7.14 The date of the most recent review or revision of contractor safety procedures:
7.15 The date of the most recent evaluation of contractor safety performance:
Process ID: 1000024005 Nafion Manufacturing
Prevention Program ID: 1000020617
Prevention Program Description:
This prevention program applies to SO3 and SO3 Storage.
7.1 NAICS Code 32519
7.2 Chemicals Chemical Name
Sulfur trioxide
7.3 Date on which the safety information was last reviewed or revised: 05/19/2010
7.4 Process Hazard Analysis (PHA):
a. Date of last PHA or PHA update: 11/09/2007
b. The technique used:
What If: Yes Failure Mode and Effects Analysis: No
Checklist: No Fault Tree Analysis: No
1/18/2012 12:03:45 PM
11/10/2010
12/28/2010
07/07/2010
07/12/2010
12/06/2010
08/20/2010
12/30/2011
03/22/2010
01/21/2010
09/15/2009
06/03/2009
Page 17 of 23
DEQ-CFW 00065799

Facility Name: DuPont - Fayetteville Works
EPA ID: 1000 0002 8178
RMP ID: 1000014292
What If/Checklist: No
HAZOP:
No
Other (Specify):
c. Expected or actual date of completion
of all changes from last PHA or PHA update: 11/30/2011
d. Major hazards identified:
Toxic release: Yes
Contamination: No
Fire: No
Equipment failure: Yes
Explosion: No
Loss of cooling, heating, electricity, instrument air: Yes
Runaway reaction: No
Earthquake: No
Polymerization: No
Floods (flood plain): No
Overpressurization: No
Tornado: No
Corrosion: Yes
Hurricanes: No
Overfilling: No
Other (Specify):
e. Process controls in use:
Vents:
No
Emergency air supply: No
Relief valves:
Yes
Emergency power: No
Check valves:
Yes
Backup pump: No
Scrubbers:
Yes
Grounding equipment: No
Flares:
No
Inhibitor addition: No
Manual shutoffs:
Yes
Rupture disks: Yes
Automatic shutoffs:
Yes
Excess flow device: No
Interlocks:
Yes
Quench system: No
Alarms and procedures:
Yes
Purge system: No
Keyed bypass:
No
None: No
Other (Specify):
f. Mitigation systems in use:
Sprinkler system: No
Water curtain: No
Dikes: No
Enclosure: Yes
Fire walls: No
Neutralization: No
Blast walls: No
None: No
Deluge system: No
Other (Specify): There is a containment basin adjacent to
the tank and the site Emergency
Response Team maintains foam for
mitigation of a release. The ERT is
staffed 24 hrs/day, 365 days/year.
g. Monitoring/detection systems in use:
Process area detectors: No None: No
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DEQ-CFW 00065800

Facility Name: DuPont - Fayetteville Works
EPA ID: 1000 0002 8178 RMP ID: 1000014292
Perimeter monitors: Yes Other (Specify): Employees are present at all times while
a tanker is being unoaded. The area is
staffed 24 hrs/day, 365 days/year and
leak patrols are routinely made.
h. Changes since last PHA or PHA update:
Reduction in chemical inventory:
Increase in chemical inventory:
Change process parameters:
Installation of process controls:
Installation of process detection systems:
No Installation of perimeter monitoring systems: No
No Installation of mitigation systems: No
Yes None recommended: No
No None: No
No Other (Specify): Interlocks upgraded
7.5 Date of most recent review or revision of operating procedures: 07/21/2010
7.6 Training:
a. The date of the most recent review or revision of training programs: 04/26/2010
b. The type of training provided:
Classroom: Yes On the job: Yes Other (Specify): Computer Based Training
c. The type of competency testing used:
Written test: Yes Observation: Yes
Oral test: Yes Demonstration: Yes
Other (Specify):
7.7 Maintenance:
a. The date of the most recent review or revision of maintenance procedures: 02/18/2010
b. The date of the most recent equipment inspection or test: 10/29/2010
c. Equipment most recently inspected or tested : Inspection of reactor
7.8 Management of change:
a. The date of the most recent change that triggered management of 12/06/2010
change procedures:
b. The date of the most recent review or revision of management of 07/12/2010
change procedures:
7.9 The date of the most recent pre -startup review: 12/23/2010
7.10 Compliance audits:
a. The date of the most recent compliance audit: 11/28/2008
b. Expected date of completion of all changes resulting from the compliance audit: 03/31/2011
7.11 Incident investigation:
a. The date of the most recent incident investigation (if any):
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DEQ-CFW 00065801

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Facility Name: DuPont - Fayetteville Works
EPA ID: 1000 0002 8178 RMP ID: 1000014292
b. Expected or actual date of completion of all changes resulting from the investigation:
7.12 The date of the most recent review or revision of employee participation plans:
7.13 The date of the most recent review or revision of hot work permit procedures:
7.14 The date of the most recent review or revision of contractor safety procedures:
7.15 The date of the most recent evaluation of contractor safety performance:
Section 8. Prevention Program 2 --- No Data To Report
Section 9. Emergency Response
9.1 Written Emergency Response (ER) Plan:
a. Is facility included in written community emergency response plan? Yes
b. Does facility have its own written emergency response plan? Yes
9.2 Does facility's ER plan include specific actions to be taken in response
to accidental releases of regulated substance(s)? Yes
9.3 Does facility's ER plan include procedures for informing the public and
local agencies responding to accidental releases? Yes
9.4 Does facility's ER plan include information on emergency heath care?
Yes
9.5 Date of most recent review or update of facility's ER plan: 10/03/2010
9.6 Date of most recent ER training for facility's employees: 12/16/2010
9.7 Local agency with which facility's ER plan or response activities are coordinated:
a. Name of agency: Cumberland County LEPC
b. Telephone number: [phone]
9.8 Subject to:
a. OSHA Regulations at 29 CFR 1910.38:
b. OSHA Regulations at 29 CFR 1910.120:
c. Clean Water Act Regulations at 40 CFR 112:
d. RCRA Regulations at 40 CFR 264, 265, and 279.52:
e. OPA-90 Regulations at 40 CFR 112, 33 CFR 154, 49 CFR 194, or 30 CFR 254:
f. State EPCRA Rules/Law:
g. Other (Specify):
1/18/2012 12:03:46 PM
Yes
Yes
Yes
Yes
Yes
Yes
03/22/2010
01/21/2010
09/15/2009
06/03/2009
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DEQ-CFW 00065802

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Facility Name: DuPont - Fayetteville Works
EPA ID: 1000 0002 8178 RMP ID: 1000014292
Executive Summary
ACCIDENT RELEASE PREVENTION AND EMERGENCY RESPONSE POLICIES
At the DuPont Fayetteville Works, we are committed to operating and maintaining our processes in a safe and
responsible manner. We use a combination of accident release prevention programs and emergency response planning
programs to help insure the safety of our employees, the public and the environment. We adhere to the DuPont
Corporate
philosophy of the goal is zero. This means that we constantly strive for zero process safety incidents, zero
environmental
incidents and zero injuries. Our site safety, operating and emergency response procedures are available to all site
employees thorough hard copies and/or electronic copies on computers throughout the plant.
FACILITY DESCRIPTION
The DuPont Fayetteville Works consists of approximately 2200 acres located on the Bladen - Cumberland county line,
adjacent to N.C. highway 87, approximately 15 miles southeast of Fayetteville, N.C. Approximately 400 acres are
currently used for manufacturing, with the remainder set -aside for future manufacturing needs.
The Nafion and APFO processes at Fayetteville are Prevention Program 3 processes due to regulated toxic chemicals
with off -site impact potential. The Nafion process produces chemical intermediates using, S _ ur Trioxide.
APFO is a processing aid used in a polymer manufacturing process. APFO is produced afPPA and shipped to other
manufacturing sites. The regulated substance Oleum is used in this process. r"
The TFE and Polyvinyl Fluoride processes are Prevention Program 1 processes since the regulated chemicals are
flammables with no off -site impact. TFE is used to produces a membrane used in fuel cells and the Chloralkali industry.
In the production of those products, the regulated substance Tetrafluoroethylene is used.
Polyvinyl Fluoride is the polymer used in TEDLAR. It is a film product with multiple applications. The polymer is
produced at Fayetteville Works and shipped to other DuPont sites fo
r final processing. The regulated substance Vinyl Fluoride is used in the Polyvinyl Fluoride manufacturing process.
ACCIDENT RELEASE PREVENTION PROGRAM
The DuPont Fayetteville Works is in compliance with the requirements of 29 CFR 1910.119 and 40 CFR Part 68. Our
Process Safety Management system includes a documented process technology system detailing the hazards of the
materials, equipment design basis and the process design basis. Periodic Process Hazards Analyses are conducted to
review the entire process to insure safe operation and compliance with design guidelines. Materials of construction are
strictly controlled to insure the mechanical integrity of the systems. Extensive operating and safety instrumentation
include alarms, interlocks and gas detectors that allow the operators to continuously monitor and control the process
conditions. Process safety critical equipment and instruments are identified and routinely tested or inspected to insure
proper operation and mechanical integrity. A work order and permit system is used to control maintenance work.
Maintenance and operations personnel are trained and qualified via a rigorous training program. Operating and
maintenance procedures are documented and available to personnel either via hard copy or electronic copies on
computers located throughout the operating areas.
FIVE YEAR ACCIDENT HISTORY
There have been no on site injuries and no off site injuries, evacuations, sheltering in place, property damage or
environmental damage due the accidental release of RMP regulated substances from the DuPont Fayetteville Works in
the past 5 years.
EMERGENCY RESPONSE PROGRAM
The site has an emergency response team staffed 24 hrs/day, 365 days/year that is trained to respond to fire, medical or
hazmat emergencies. Our emergency response program provides planning and training to effectively protect our
employees, the public and the environment during emergency situations. The emergency response procedures
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Facility Name: DuPont - Fayetteville Works
EPA ID: 1000 0002 8178
to
RMP ID: 1000014292
are in place and updated periodically. All employees are trained for their role in an emergency situation. The plant
conducts emergency response drills, with critiques held after the drills and actual events. The plant is actively involved
with the Cumberland County LEPC.
IMPROVING SAFETY
We constantly strive to evaluate and improve the safety of our processes. Every person on the site has a responsibility
improve the safety of our operations. As part of our Process Hazards Analysis process, teams consisting of operators,
mechanics, technical engineers and management thoroughly examine and evaluate our manufacturing operations on a
periodic frequency to identify risk reduction opportunities. Audits, both first party and second party, are conducted using
site based personnel and non -site personnel to evaluate compliance with safety, environmental, occupational health and
process safety management requirements and regulations. Findings are documented and tracked to closure.
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