DEQ-CFW_00065425

t +
0 •
Kuraray
Fayetteville, NC
Brine -cooled Condenser
(ID No. BCD -A)
NON-DESTRUCTIVE EXAMINATION REPORT
FUNCTIONAL LOCATION: BA Storage Tank
EQUIP DESC.: External Brine Condener
EQUIP #200-14-4/22088161
ACUREN S.C. NO.: 451064
P.O. NO.:
INSPECTION DATE: 3126114
Inspection Performed By
ACUREN
3201 Wellington Ct.
Suite 111
Raleigh, NC 27615
Tel. [phone]
r
YETTEV;iLEREGIC;vk:,
DEQ-CFW 00065425

t
ACUREN •
Suite Wellington Cl. —t- V�—AA
AC U R E N Raleigh, NC 27615
0 VISUAL EXAMINATION REPORT
sc# 451064
CUSTOMERICONTACT
Kuraray
LOCATION/ADDRESS
Fayetteville, NC
UNIT/SYSTEM
FLAKE
P.O.
EQUIPMENT NUMBER &
BA Storage Tank - External Brine Condener (200-14-4/22088161)
ITEM DESCRIPTION
1.0 REFERENCES: API-510
INSPECTOR: Greg Fluharty API 510 # 32898
2.0 GENERAL INFORMATION:
INTERNAL INSPECTION:
3.0 INSULATION:
IS THE VESSEL INSULATED?
WHAT TYPE OF INSULATION?
FOAM GLASS
OTHER:
YES
ASBESTOS
CONDITION OF INSULATION: N/A
4.0 COATING:
IS THE VESSEL COATED?
IF YES, WHAT TYPE OF COATING?
YESI
EXTERNAL INSPECTION:��
NO�X
DATE: 3/26/14
N/A
KAYLOO FIBERGLASS
PAINTEPDXYC�
OTHER: Carbon Steel Flat Heads Are Coated
TAR
N/A
CONDITION OF COATING: The coating is exhibiting spot failure leading to external surface corrosion,
no pitting was noted. The heads should be cleaned, prepped and recoated to mitigate corrosion.
DEQ-CFW 00065426

•ACUREN • VISUAL EXAMINATION REPORT
Pt'- 3201 S t Wellington Ct.
AC U R E N Raleigh, NC 27615
sc# 451064
CUSTOMER/CONTACT Kuraray
LOCATION/ADDRESS Fayetteville, NC
UNIT/SYSTEM FLAKE P.O.
EQUIPMENT NUMBER & BA Storage Tank - External Brine Condener (200-14-4122088161)
ITEM DESCRIPTION
5.0 SHELL PLATE & HEADS:
GENERAL CONDITION OF SHELL PLATE: The stainless steel shell plate has a thick coating of ice over all
surfaces. The areas that were exposed to take thickness readings showed no signs of corrosion or
deterioration.
EXTERNAL SURFACES: As noted above
INTERNAL SURFACES: NIA External inspection only.
IS PRODUCT LEVEL EVIDENT? YES NO� N/A�
IF YES, WHAT IS THE DISTANCE FROM THE BOTTOM OF THE VESSEL? FT. IN.
GENERAL CONDITION OF SHELL PLATE IN THIS AREA IF DIFFERENT FROM ABOVE:
N/A
6.0 WELDS:
GENERAL CONDITION OF CIRCUMFERENTIAL AND LONGITUDINAL WELD SEAMS:
The visible weld seams on the heads showed no signs of deterioration. The welds have a full profile with
no visible defects noted.
DEQ-CFW 00065427

• • ACUREN VISUAL EXAMINATION REPORT
3201 Wellington Ct.
AC U R E N Raleigh, NC 27615
sc# 451064
CUSTOMER/CONTACT Kuraray
LOCATION/ADDRESS Fayetteville, NC
UNIT/SYSTEM FLAKE P.O.
EQUIPMENT NUMBER & BA Storage Tank - External Brine Condener (200-14-4/22088161)
ITEM DESCRIPTION
7.0 NOZZLE PENETRATIONS:
GENERAL CONDITION OF NOZZLE PENETRATIONS (REFERENCE NOZZLE NUMBER & SIZE):
The nozzle penetration welds appear to be full with an appropriate profle. No visible defects were noted
during the inspection.
8.0 EXTERNAL ATTACHMENTS:
DOES THE VESSEL HAVE EXTERNAL ATTACHMENT(S)? YES NO N/A
IF YES, WHAT IS THE GENERAL CONDITION OF THE EXTERNAL ATTACHMENT(S)?
The external attachment points for the support lugs were in good condition with only surface corrosion noted.
The attachment welds to the shell appear to be full and have an appropriate profile. No visible defects were
noted during the inspection.
9.0 INTERNAL ATTACHMENTS:
DOES THE VESSEL HAVE INTERNAL ATTACHMENT(S)? YES NO O N/A
IF YES, WHAT IS THE GENERAL CONDITION OF THE INTERNAL ATTACHMENT(S)?
N/A - External Inspection Orly
10.0 INSPECTION OMISSION:
LIST AREAS OF THE WRITTEN SCOPE OF WORK WHICH WERE NOT PERFORMED AND REASONS.
DEQ-CFW 00065428

/// • ACUREN VISUAL EXAMINATION REPORT
Suite Wellington Ct.
AC U R E N Raleigh, NC 27615
sc# 451064
CUSTOMERICONTACT Kuraray
LOCATION/ADDRESS Fayetteville, NC
UNIT/SYSTEM FLAKE P.O.
EQUIPMENT NUMBER & BA Storage Tank - External Brine Condener (200-14-4122088161)
ITEM DESCRIPTION
11.0 NON-DESTRUCTIVE EXAMINATION METHODS:
WERE NDE METHODS OTHER THAN VISUAL UTILIZED? YES NO
IF YES, LIST REASONS AND LOCATION(S) WHERE OTHER NDE METHODS WERE PERFORMED?
UT thickness readings were taken at 8" below the top head on the shell and 2" in from the outer edge
of the top .and bottom heads
12.0 FOUNDATION / SUPPORT STRUCTURE CONDITION:
LIST THE GENERAL CONDITION OF THE FOUNDATION AND SUPPORT STRUCTURES FOR THIS VESSEL.
The vessel is supported by two carbon steel lugs bolted to ange iron legs that are supported by the roof
platform structure. The supports and structure have minor surface corrosion noted due to coating failure.
13.0 ADDITIONAL COMMENTS / OBSERVATIONS:
There was no manufacturers data plate. on the vessel. A new data plate should be installed and a rubbing of
the plate placed in the vessel records.
The vessel construction Drawing W-292 was used to provide data for heads and shell nominals.
Manufacturer is American Heat Reclaiming Corp.
Capacity 7.5 gal
Customer's Representative
Greg Fluharty API 510 # 32898
Name, Signature, and Level of ACUREN Examiner Assistant
DEQ-CFW 00065429

3201 Wellington, CT• •
Suite 111 Date: 3/26/14
Raleigh, NC 27615
AC U R E N Tel: [phone] Page 1 of 1
ULTRASONIC EXAMINATION REPORT
Customer:
Kuraray
Location/Address:
Fayetteville, NC
SC #:
451064
Unit/System:
PO #:
0
FLAKE
Item Description:
BA Storage Tank - External Brine Condener(200-144/22088161)
Material:
Size:
Quantity:
Thickness:
Surface Condition:
CIS & S/S
18.6" D x 28" H
i 1
I Varies
Smooth
Procedure:
Acceptance Standard:
Item Temperature:
UT-2A Rev. 2
1 Per Client
Stage Of ❑ INITIAL FINAL Comment:
Surface Preparation:
Manufacture: ❑ IN PROCESS ❑ REPAIR Maintenance Inspectior
wire brush
0 LONGITUDINAL ❑ OTHER
Type Of Exam:
Couplant:
❑ SHEAR WAVE
Thickness
Ultragel
Instrument MFG-Model-SIN:
Transducer:
Olympus
❑ SINGLE Frequency: 5 MHz
Size: .375"
38 DL +
Wedge Angle: N/A
Meas. Angle: 00
100068909
t❑ DUAL MFG, S/N: Olympus/722113
Delay: N/A
Calibration Block:
Type:
Material:
MFG.:
Serial Number:
0 FLAT El CURVED
Step .01" to 0.5"
C/S & S/S
3E
C-11-2511 S-14-328
Comments: Include: Accept/Reject
SKETCH/PHOTO
Ultrasonic thickness readings were taken on the above noted condenser. See
the attached spreadsheet for readings.
Sensitivity Calibration Times: Initial: 9:30
Level Interm: Final: 10:00
Consumables: Couplant/Gal. Tube: ❑ High Temp Wire Wheel:
Date: Customer Contact: Per Diem: Report #: Unit #: No. on Job:
3/26/2015 Ron Hillburn ❑ Yes[] Nol f--- 1
Travel if Applicable: Airlines ❑ Hours: Total
Hours: Miles Total: Vehicle ❑ Worked to AM and to PM Hours:
Gregory Fluharty Lvl IIA
Signature of Customer's Representative certifies time and material correct Name, Signature, and Level of Acuren Inspection Examiner Assistant
DEQ-CFW 00065430

3201 Wellington CP ULTRANNIC EXAMINATION REPORT
Suite I I I Page 1 of 2
Raleigh, NC 27615
qC U R E N Tel:[phone]
SC#451064
CUSTOMER/CONTACT Kuraray
LOCATION/ADDRESS
Fayetteville, NC
UNIT/SYSTEM
FLAKE
P.O.
EQUIPMENT NUMBER &
BA Storage Tank - External Brine Condener (200-14-4/22088161)
ITEM DESCRIPTION
SHELL ELEV.
TOP TO BOT.
North
0°
East
90°
South
180,
West
270'
8"
.128"
.131"
.127"
.126"
Top Head
1.258"
1.253"
1.259"
1.249"
Bottom Head
1.251"
1.248"
1.261"
1.253"
Customers Representative
Gregory Fluharty Lvl IIA
Name, Signature, and Level of ACUREN Examiner Assistant
DEQ-CFW 00065431

Inspection:
External UT Thickness Data
Inspectors:
Fluharty
Current Insp. Date:
March 26, 2015
Previous Insp Date:
February 12, 1970
Date Built:
February 12, 1970
Years in Service:
45
Years between Insp:
45
0.000 = Tmin or Lower
0.000 = Nominal Thickness or above
International Paper
UT Thickness Data Report
Equipment# 200-12-4
Flake- BA Storage Tank Brine Condenser
NOTES: No previous inspection data v
provided. The nominal thickness was tal
from the construction drawing. The T-min v
calculated for the shell based on
information on the construction drawing. "
CIS head was assumed to have a built
corrosion allowance of 0.625".
Designation
Shell
Location
8"
Circumferential Test Point
Tmin
0.094
T-Flag
1 0.094
Nominal
Thickness
0.125
revious
Low UT per
Row
0.125
Current Low
UT per Row
0.126
Current
Average UT
per Row
0.12B
RCA
0.032
STCR
-0.00002
LTCR
-0.00002
Worst CR
(LT/ST)
-0.00002
RL
-1440.0
0°
0.128
90°
0.131
180'
0.127
270°
0.126
Top Head
2"
1.258
1.253
1.259
1.249
1.188
1 1.188
1.250
1.188
1.249
1.255
0.061
-0.00136
0.00002
0.00002
2745.0
Bottom Head
2"
1.251
1.248
1.261
1.253
1.188
1.188
1.250
1 1.188
1.248
1.253
0.060
-0.00133
0.00004
0.00004
1350.0
r�
I
0