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HomeMy WebLinkAboutDEQ-CFW_00065238FA Clay F PR 27 1989 { ENV. MANAGEMENT FAYETTEVILLE REG. OFFICE State of North 'Carolina Department of Natural Resources and Community Development Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27611 James G. Martin, Governor William W. Cobey, Jr., Secretary V. H. r L' ED . T_ p,Ao,,4 A8"-I�1 gwlle Works -P.O. n rT4r Z Dear my, L/I R. Paul Wilms Director Subject: NPDES Permit Application NPDES Permit No. NC00 . -7 e enla Cou ty This is to acknowledge receipt of the following documents on A41:1 94,/9B ,j Application Form, T— - Engineering Proposal (for proposed control facilities), Request for permit renewal, Application Processing Fee of $ 4100,E , ,/ Other �.,es+ 1o,r a m.l t71o[i;7 �co�i [A1 The items checked below are needed before review can begin: Application form (Copy enclosed), Engineering Proposal See Attachment), Application Processing Fee of $ , Other If the application is not made complete within thirty 30 days, it. will be returned to you and may be resubmitted when complete. This application has been assigned to 4u1a 140vrj,g (919/733-5083) of our Permits Unit for review. You will be advised of any comments recommendations, questions or other information necessary for the review of the application. I am, by copy of this letter, requesting that .our Regional Office Supervisor prepare a staff report and recommendations regarding this discharge. If you have any questions regarding this application, please contact the review person listed above. 'eNceXely, ur Mouberry, P.E. Supervisor, Permits and Engineering cc: a ;�nAI Orf;fe- Pollution Prevention Pays P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer DEQ-CFW 00065238 Z-544 REV. 12-79 aUPONT ESTABLISHED 1802 E. I. DU PONT DE NEMOURS & COMPANY INCORPORATED P. O. DRAWER Z FAYETTEVILLE, N. C. 28302 POLYMER PRODUCTS DEPARTMENT April 7, 1989 Dear Mick, Enclosed is an almost complete copy of the NPDES Permit renewal application, for your local use, which was sent to Raleigh in triplicate. The only items missing from your copy are the actual production figures on Table III. By removing this actual production documentation, which I feel is required at the Central Office but not at the Regional Office, you are given meaningful information for any application review locally without requiring you to deal with the complication of handling a CONFIDENTIAL page. Tom Olcott APR 10 1989 "2 , ENV. MANAC EMENT FAYETTEVILLE REG. c rFIa BETTER THINGS FOR BETTER LIVING DEQ-CFW 00065239 z-__a FEV. 12-79 ✓ i � 1 1 i rS7A?L:5H"c0'302 E. I. DU PONT DE NEMOURS & COMPANY INCORPORATED P. O. DRAWER Z FAYETTEVILLE, N. C. 28302 POLYMER PRODUCTS DEPARTMENT Mr. R. Paul Wilms, Director Division of Environmental Management N.C. Department of Natural Resources and Community Development P.O. Box 27687 Raleigh, NC 27611-7687 SUBJECT: NPDES PERMIT NO. NC0003573 Dear Mr. Wilms: BCC: T.D. Gill, Jr. - FW* J.E. Hagle - FW* C.A. Palmiotto/ J.M. Stallings - D12026 R.A. Reich L13WO4 File: F-1-3-3 *Cover letter only April 7, 1989 With this cover letter, E.I. du Pont de Nemours and Co., Inc. submits (3) copies of an application for early renewal of NPDES permit NC0003573 for the Fayetteville Works facility in Bladen County. A $400 check for the application fee is also enclosed. The major reason this application is submitted ahead of the required renewal date is to declare a manufacturing expansion which ultimately requires relief from the existing best professional judgement (BPJ) permit restriction generated many years ago for suspended residue. Fayetteville Works currently discharges treated industrial and domestic wastewaters, non -contact cooling wastewaters, and stormwater runoff to the Cape Fear River. We understand that the site industrial process wastewater treatment system discharge (designated Discharge 001) will be regulated under 40 CFR Part 414, "Organic Chemicals and Plastics and Synthetic Fibers Category Effluent Limitations Guidelines". In order to develop permit limitations based on these OCPSF guidelines, the permit writer must have information which is not fully available from the Form 2C permit application. In the interest of expediting the permitting process we have appended the additional information necessary for permit limitations development (see Attachment II). One component of this information is a confidential list of production rates. These have been appended separately (Attachment III). We request that your department afford this confidential exhibit the proper handling and safeguards. All Group I and Group II stormwater discharges from the manufacturing area and auxiliary plant areas discharge through the existing 002 outfall with the exception of one corner of an employee vehicle parking lot, external to any manufacturing facilities. This plant's stormwater status declaration was submitted to Mr. Mouberry on BETTER THINGS FOR BETTER LIVING DEQ-CFW 00065240 r Mr. R. Paul Wilms, Director -2- April 7, 1989 Division of Environmental Management June 17, 1985. Mr. Mouberry informed us at the time that this declaration would be filed until the stormwater permitting program was clearly defined by EPA and he would inform us if more information was needed when that definition occurs. Expansion of the Butacite* Area manufacturing facilities requires this submission. However, the low overall environmental impact of this expansion can be characterized by the following: 1. These expansion facilities do not generate hazardous waste or result in generation of hazardous waste elsewhere. 2. Even at full capacity these expansion facilities will not generate detectable VOC or particulate process emissions (detectability limit = 0.5 ton/yr). See Air Permit 3735R5. 3. No constituents of any potential non -routine emissions from these facilities are currently included in N.C. Air Toxics regulatory proposals. 4. Over 2 million dollars have been invested within the past three years to expand the activated sludge wastewater treatment facilities to treat aqueous wastewater from the expanded Butacite* process streams and pollution control devices with high efficiency. Fayetteville Works has an active program toward minimizing the generation of both hazardous and non -hazardous wastes and reclaiming/recycling formerly incinerated wastes. We will be glad to discuss in detail if you desire further information. If you have any questions concerning the enclosed application or appended information, please contact me at (919) 483-4681 Ext. 155. Also, I will be glad to meet with your permitting personnel in Raleigh at your convenience. *Du Pont Registered Trademark TWO:mm (8.23) Attachments (3) CC: M.J. Noland, Regional Supervisor Very truly yours, / Thomas W. Olcott Environmental Control Coordinator DEQ-CFW 00065241 Please print or type In the unshaded areas only (fill—in areas are spaced for elite type. i.e.. 12characrerslnchl C...—A ­­r1••o Al., 190-Dn•74 FORM U.S. ENVIRONMENTAL PROTECTION AGENCY 1. EPA I.D. NUMBER✓ ' GENERAL INFORMATION .. Consolidated Permits 00EMBA GENERAL "General Program F N C D O 4 7 3 6 8 6 4 2 (Read the instructions" before starting.) GENERAL INSTRUCTIONS 1. EPA 1\ .NUMBER NCD047.368642 If a preprinted label has been provided, affix lIt in the designated space. Review the inform- ation carefully; if any of it is incorrect, txass Ilt. FAC LITY NAME Du Pont — Fayetteville Works through it and enter the correct data in Via P.O. Drawer Z fill—in area below, Also, if any of Y. AGILITY Fa etteville, _NC 28302 MAILING ADDRESS 1 - - - - - — _ j1ppropriate e preprinted data is absent (the erect to e1v �� eft of the lobe! t?he —_ _-_ -- _ -.-- space lse the ulfit that should apPasrl, Please provide it in L'+e in proper fill—in steals) below. If the label is .y \ Iomplete and correct, you need not complete jltems 1, Ill, V. and VI (except V/•d n+hieh State Highway 87 South FACILITY (rust be completed regardless). Complete ail VI. LOCATION Fayetteville, NC rtems if no label has been provided. Rater to instructions for -detailed item desexip- 4the ions and for the legal authorizations under )which this data is collected. If. POLLUTANT CHARACTERISTICS INSTRUCTIONS: Complete A through J to determine whether you need to submit any permit application forms to the EPA. If you answer "yes" to any questions, you must submit this form and the supplemental form listed in the parenthesis following the question. Mark "X" in the box in the third column if the supplemental form is attached. If you answer "no" to each question, you need not submit any of these farms. You may answer "no" if your activity is excluded from permit requirements; see Section C of the instructions. See also, Section 0 of the instructions for definitions of bold—faced tsrtnL SPECIFIC QUESTIONS MAMW - M ' •{/ MO �o•� ATTAC�CD v[f "c FORM A TTACM< SPECIFIC QUESTIONS A. Is this facility a publicly owned treatment works B. Does or will this facility (either existing or proposed) which results in a dischargetowaters of the U.S.? X include a concentrated animal feeding operation or (FORM 2A) aquatic animal production facility which results in a X discharge to waters of the U.S.? (FORM 2B) X X � X sI C. Is this a facility which currently results in discharges to waters of the U.S. other than those described in . Is this a proposed facility other than those described A or B above? FORM 2C) in A or B above) which will result in a discharge to s „ waters of the U.S.? (FORM 2D) E. Does or will this facility treat, store, or dispose of SEE F. Do you or will you inject at this facility industrial or hazardous wastes? (FORM 3) X NOTE municipal effluent below the lowermost stratum con- taining, within one quarter mile of the well bore, X underground sources of drinking water? (FORM 4) „ �r 13 G. o you or willyou Inject at t is acl Ity any produced water or other fluids which are brought to the surface H. Do you or will you inject at this facility fluids for spe. in connection with conventional oil or natural gas pro- X cial processes such as mining of sulfur by the Frasch X duction, inject fluids used for enhanced recovery of process, solution mining of minerals, in situ combus- oil or natural gas, or inject fluids for storage of liquid tion of fossil fuel, or recovery of geothermal energy? h drocarbons? (FORM 4) (FORM 4) 74 li 76 s t Isth facility a propose e 28 industrial categories ovary source w Ic Isgories listed in the in- one of the J. Is this facility a propose ta attonary source which is NOT one of the 28 industrial categories listed in the structions and which will potentially emit 100 tons per year of any air pollutant regulated under the - X instructions and which will potentially emit 250 tons X Clean Air Act and may affect or be located in an per year any air pollutant regulated under the Clean Air Actn y affect or be located in an ettairunertt attainment area? (FORM 5) erea? (FORM 5► .s .+ .: �m III. -NAME OF FACILITY ' S KIP F AYE T T E I V LI LI E] W 0 I - E9 l0 +FACILITY R K S I IV. CONTACT - A. NAME Q TITLE (last, first, & title) c a. PHONE (area code & no.) 919 483 4-681� 2TWOLCOTT ENVIRON"`CO.ORDINATOR V. FACILITY MAILING ADDRESS .+ .. +� A. STREET OR P.O. BOX c 3P0 DRAWER Z If It B. CITY ORTOWNC.STATE c D. ZIP CODE 4 F A Y E T T. E V. I L L E N C 2 8 30 2 VI. FACILITY LOCATION A. STREET, ROUTE NO. OR OTHER SPECIFIC IDENTIFIER 5 S T A T E HIGHWAY 8 7 S OUT H 6. COUNTY NAME B L A D E N A, ,. e F. COUNTY C5ZT TOWN D.STATE E. ZI�92- EE 6 D U A R T N C 2 8 PA EForm 3510-1 (&Rnl CONTINUE OY REVERSE DEQ-CFW 00065242 UN 11 UEO FROM THE FRONT VI1. SIC CODES (4•digit, in order of priorityl` A. FIRST tB. SECOND 7 2 8 2"I(Specify; 7 3 0 7 9 (specify) Plastics Material & Syn Resins O. THIRD tri Misc. Plastics Products - - "- - - - - - 0. FOURTH 7 2 8 6 9 (sPecijy) (specify) Industrial Organic Chem., NEC 7 Vill. OPERATOR INFORMaTloru _ c - - - A. NAME - - ---- IS VW name liatae in Item VIII,Aaim Vie g E I D U P 0 N T DF. N E M 0 U R S & C O oars /. ,. IM YES C NO - - C. STATUS OF OPERATOR (Enter the appropriate }ester into the answer Yf/x; }j"Other '; specffy.) D. PHONE (area code & no.) = F DERAL M = P BLI (other than federal or state) (specify) C S STATE O =OTHER P = PRIVATE (Specify)14 P A 3 0 2 7 7 4 21 8 416 E. STREET OR P.O. BOX 1 0 0 7 M A R K E T S T R E E T so F. CITY OR TOWN O.STAT14 H. Zip CODE IX. INDIAN LAND c g W I L M I N G T 0 N D E 1 9 g 9 8 Is the facility located on Indian lands? to Is C7 YES LX] NO 52 N . - - X. EXISTING ENVIRONMENTAL PERMITS - fl q H !t A. NPDes (Discharges to Surface Water) D. PSO (Air Emissions from Proposed Sources) C T 1 NC0003573 T 9 N 9 P N O N E s. Unde '0 ( +ground Injection ojFluidsJ E. OTHER ER (specify) C T •1 9 U N O N E ��= S E E A T T A C H. E D (Spe`Air Permit If ,• 17 If 17A ,. C. RCRA (Hazardous Wastes) E. OTHER (Specify) c T , 3 R NCD04 7 3.68 642 g T SEE ATTACHED (specifi'J XI. MAP `- ]f Dredgimz Permit Attach to this application a topographic map of the area extending to at least one mile beyond property bounderies. The map must show. the outline of the facility, the location of each of its existing and proposed intake and discharge structures, each of its hazardous waste treatment, storage, or disposal facilities, and each well where it injects fluids underground. Include all springs, rivers and other surface water bodies in the map area. See instructions for precise requirements. XII. NATURE OF BUSINESS (provide a brief description _m _ Manufacture of resins,plastic products and intermediates: 1. —Polyvinyl butyral resin and Butacite® sheeting 2. Dymetrol® nylon strapping 3. Tape products 4. Modified EPDM rubber 5. Per£luorinated intermediates and resins 6. Nafion® membrane XI11. CERTIFICATION (see instructions) �. -. 't 1 certify under penalty of law that / have personally examined and am familiar with the information submitted in this application and all attachments and that, based on my inquiry of those persons immediately responsib/a for obtaining the information contained in al f application, l believe that the information is true, accurate and complete. / am aware that them are significant pens/ties for submitting false information, including the possibility of fine and imprisonment A. NAME & OFFICIAL TITLE (type or print) B. SIGNATURE T.D. Gill, Jr. • C. DATE SIGNED Works Manager C5;. Aj. . COMMENTS FOR OFFICIAL USE ONLY 1. Form 3510.1 I6-sol REVERSF DEQ-CFW-00065243 FORM 1 ATTACHMENT 1 NPDES PERMIT APPLICATION E. I. DU PONT DE NEMOURS & CO. (INC.) FAYETTEVILLE WORKS (EPA I.D. NUMBER MCD047368642) FORM I ITEM II-E: Form 3 was previously submitted in 1987 for a RCRA Permit modification concerning interim storage facilities (prior to off plant disposal). The wastewater treatment facilities are not RCRA regulated and are not used for hazardous waste treatment. A copy of Form 3 from that submission is attached to the end of this application. FORM I ITEM X-E: OTHER ENVIRONMENTAL PERMITS North Carolina - Air Emissions 3735R5 All Fayetteville Works Emissions Canal Dredging SAWC080-N-009-000002 DEQ-CFW 00065244 tt Farli 'evi l l e tS rA de5 y' f FAYETTEVILLE WORKS ., 1 FRCS ` vary Swans t;reek G "•iarvin Ch Crays Creek Sch!'' •� : I ?55 Swans Qrwk Ch o� v 'p� �j, �I t 1. a .�•, �l J.PORrL,} �, _ � . �sysa \� � �•\ , t ..1 %%d p is , �� �'P I Chapel Ciova CM_ -• `f: , ^•i I..:7+ '�, ,.�. /�_�/ ~., .•.�� .r�; ± I _ �. / �;'�' ,ri cam.• . ' "�• 1 BM •'`-•C:�a .. t e iI , > /-.tJO.. t . y /�• .P. - / c y t lease. - ROADS —_ RELOCATION ,t ' : _hi c- y t\ II ,�`� Mt M�nan �• f��;' , �. di:.\!'','+ r • --• ::`Cem e .�� `yy�lNa._;.•-- Cr • . 1 . �1 _ �ee �I �l �• L --e•,l \ �t .-.f� 16.' 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( `,n •Cem 1 �', �r� •l^' 1 i,T`�, - I, _ � � I`.f7 �'.' , \,•� �. a-�\,. ,�.-�'-�� OUNDARY� L_ ,I �'_ APPROXIMATE B ` • �/� __. 1 p -'mot Tx - :� �' j• .>; -�- P V aa��• �'�"C. f�11 ,'' �X) .`ram., cck S�\1t� ^/ �Qt .i' / ;`•. _-'` '` �e�• J, �t39 ! y■It� :'�� !� 'I_L�lr. Cam-- '-f ' ' �'., � \`�" �1d1_ _ '�i( `�' ij (r q � 0 " "r '- i� _ •r)-,i ' -t-! t. ��- I �_• �' _ti �. _ '. 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OECUNATtON. 1959 ,.-Ws•.,.J ` v •'` i • .7\- • 1 ..; _ �• VP Atw �. : �i•n�.:` [ l SCAL E 1 62500 i yTi • • +'� :' .1 � •' � - ,\ A'• )0)0 0 WfA &^m •nn 17•tf. 1;t») 1b'ow 71w) 1[ET F_L7i]_33-7'=_1=_3_L=--'i-�-.l_1=� 7_1=�`r-L_1� :C_=7 •t ' �•.F- l 5 S 1 7 l • 5 uILrETI Ry `\,a CONTOUR INTERVAL 10 FEET • E;•,:�� `� F •:t •• p DATUM is MEAN SEA LE''EL 1 1 r [a :: L � I• (Co p;ed from USGS rrn&p)5t•. Pa1A Is N C j Map 49,S3= Series Y71fz) DEQ-CFW 00065245 I "r 1111:.�1 UI iVPP in the unshao,,ii.,I•.is om, i Ncnn471ARF)49 - I .............. . FORM U.ti ENVIRC`NMI IVTAL FIf CITECTION A(-[ J( . APPLICATION FOR PERMIT TO DISCHARGE WASTEWATER ®�P& EXISTING MANUFACTURING, COMMERCIAL, MINING AND SILVICULTJRAL OPERATIONS NPDES COM0/iddto(I PCrfttits Pro[lrign 1. OUTFALL LOCATIONJill I For each outfall, list the latitude and IUn(Iltud(! of I!$ if)CatlO rl Io Lf1Enea1CSI 15 $!'COnd$ and the! rl i)ll le of the If`CelVlnll Waft'+. A. UTFALL B. LATfTt7C)E C NUMBER . LONGITUDE — — (list) •. n•M1. :, u. w. -.,,. ,, r>I-t,. r,. I,.,. ,r [). I7 EC r. IV I N G (V Al 111? — 001— N 34_ 50 00 W 78 50 00 Combines with Outfall 002 -t--50 --;- - - - _ _ -- -- --- 002 N 34 00 W 78 50 00 Unnamed stream to Cape Fear River 003 N 34 ! 50 ! 10 s W 78 50 j 00 IOutfall 002 11. FLOWS, SOURCES OF POLLUTION, AND TREATMENT TECHNOLOGIES A. Attach a line diawinti showing the Witter flow throucih the facility. Inclicale sources of iroake Walin, U{iel a2lUnS f;Ull it lbU Un(i +aszrN a;•I to ;tw rt!lueni and treatment units labeled to Conesponrl it, the more detailed descriptions rn Item B. Construct a water Wlance on file line drawmn to !a.t�r:,1 rage .Ive flows between intakes, operations, treatment units, and outfalls. If a water balence cannot he determined (e.g., for c•rrram [nfnif:,t aC[:. •tied, p! blur a pictorial description of the nature and amount of any sources of water and any collection or treatment measures. B. For each outfafl, provide a description of: (1) All operations contributing wastewater to Ule effluent, including proc's wa$tewa:er, suna::ry w.r,:awau•r, coulirg water, and storm water runoff; (2) The average flow contributed by each operation; and (3) The treatment received by if..: w—mit•waler. Continue on additional sheets if necessary. 1. OUT- FALLN 2. OPERATION(S) CONTRIBUTING FLOW -- 3, TREATMENT (list) n. OPERATION (lis(I t). AVERAGE FLOW tin ('iudr units) '- LIST COOLS f f?C N •l. DESCHIPTION TABLE 'C t 001 Processed & Pad Runoff: - 560,000 GPD 1. Retention tank ! X X 1. Polyvinyl butyral resin 175,000 gal.__ and sheeting — --Capacity: (ButaciteU) — 2. Extrusion of nylon (Dymetrol®) 2. Equalization Tank ! 3 ! E 3. Extrusion of tape products] (EPS tape) Capacity: 250,000 gal. 4. Extrusion of rubber graft (TRX) Retention Time: 10 hr 5. Hexafluoropropylene epoxid (HFPO) 3. Activated sludge 3 A 6. Perfluorinated intermediates (VE's & FPX) —fi a. Aeration basin 7. Perfluorinated resins (XR and CR) Capacity: 1,500,000 gal]. 8. Perfluorinated sheeting (Nafion® Retention Time: 60 hr. _-- b. Clarifiers (Two in parallel) (1) Capacity: 120,000 gal. Retention Time: 11 r. (2) Capacity: 168,000 gal. Retention Time: 11 hr. 4. Discharge to surface water 4 A -5. Sludge Handling a. Aerobic Digestion 5 A Capacity: 720,000 gal. b. Gravitv Thickening 5 L c.- Pressure Filtration 5 R d. Landfill (Off -Plant) 5 Q (Potential Future On- (5) (P) >FFIctAL usE oNLr IrllluenrRurdrinlr�auh•eoleAr+rirel PAr_>: 1 t Lands read i,N _ DEQ-CFW 00065246 f'll•nsr print or type In the unshaded arr.ls only. M , ,i;,•n•e.r/ /•.rrurs 12 31 h5 r'UNh'I U.S. ENVIRONME. NTAL PROI ECTION AC.LNCY APPLICATION FOR PERMIT TO DISCHARGE WASTEWATER L C aS�EPA EXISTING MANUFACTURING, COMMERCIAL, MINING AND SILV CULTURAL OPERATIONS NPDES Consolidated Permits Proarartt 1. OUTFALL LOCATION For each outfall, list the latitude and longitude of Its location to the nearest 15 seconds and the name of the recelvino water. A. UUTFALL li.t/ B, LATITUDE C. LONGITUDE: D. RECEIVING WATER (1107)r) I. ova. — • j I � I --- - ---•�, _.�..,,v.... v• . v��V IV Y, nlvV I I�LM I IYIC IY I 1 Ca.rl1YVLVUICJ -•- -- • A. Attach a line drawing showing the water fiuw through the facility, htchcate sources of intake water, uperations contributing wastewater to the effluent, and treatment units labeled to correspond to the more detailed descriptions i I Item B. Construct a water balance on the line drawing by showing average flows between intakes, operations, treatment units, and outfails. If a water balance cannot he determined fe.g., for certain mininar activaiesi, provide a pictorial description of the nature and amount of any sources of water and any collection or treatment measures. B. For each outfall, provide a description of: (1) All operations contributing wastewater to the effluent, Including prow-,s wastewater, sanitary wastewater, cooling water, and storm water runoff; (2) The average flow contributed by each operation; and (3) The treatment received by the wastewater. Continue on additional sheets if necessary. 1. OUT- 2. OPERATION(S) CONTRIBUTING FLOW - 3. TREATMENT FALLN (list) a. OPERATION (list) U. AVERAGE FLOW b. LIST CODES IF ROM (irtcludl- unrlal a. DESCRIPTION TABLE 2C-1 001 Sanitary Wastewater 20,000 -GPD (Combined with process See Pg la wastewater) - 001 Demineralizer Regeneration 30,000 GPD Co -neutralized and then 2 K combined with process wastewater See Ip_g la .. 001 Acidic and alkaline wastes 50,000 GPD Pretreatment provided: Streams 2 K from Nafion® Area shown co -neutralized before as Items 5, 6, 7 & 8 above combination with other process < 1,000 GPD wastes. Neutralization I i i K 002 Perfluorinated sheeting - 2 ( neutralized nitric acid Capacity: (pipeline) 4 A 002 Boiler blowdown & condensate 120,000 GPD None 4 A 002 Demineralizer Regeneration 30,000 GPD Neutralization (batch) 2 K (alternate) Capacity: 100,000 gal. Retention Time: 34 hr. 4 A 002 Non -Contact 11,270,000 GPD None Cooling Water, (Filtered Water & River Water-) ►FICIAL USE ONLY (efflue•,II jewds'llnl•A sub-rOteRem.vs) PArF. lh (C..nni-inttarl on Pnop jr) 4 1 A DEQ-CFW 00065247 I'l—Se wi4t or ivpe in the unshaded iv. is ortiv. /�;;••r�.r+••.par•. l i 31 h.S FORM ® U.S. ENV IRONMLNT AL PROTECTION A(.LN(-Y ®�®��/� APPLICATION FOR PERMIT TO DISCHARGE WASTEWATER EXISTING MANUFACTURING, COMMERCIAL, MINING AND SILVICULTURAL OPERATIONS NPDES Consolidates! Permits Pronram 1. OUTFALL LOCATION For each outfall, list the latitude and lonottude of Its location to the nearest 15 seconds and the name of the receivma water_ A. OU FALL NUMBER B. LA7ITUDE C. LONGITUDE D. RECEIVING WATER (t)alrtr) 1 1 i I I I - FN If. f-LOWS, SOURCES OF POLLUTION, AND TREATMENT TECHNOLOGIES A. Attach a line drawing showing the water flow through the facility. Indso of Intake water, operations contnbutiny stiastewoter to the effluent, and treatment units labeled to correspond to the more detailed descriptions in ftem B. Construct a water balance on the line drawing by showmg average flows between intakes, operations, treatment units, and outfalls. If a water balance cannot he determined fe.y., for certain mining activiticsi, provide a pictorial description of the nature and amount of any sources of water and any collection or treatment measures. B. For each outiall, provide a description of: (1) All operations contributing wastewater to the eiiluent, including pion,,s wastewaier, sanitary wastewater, cooling water, and storm water runoff; (2) The average flow contributed by each operation; and (3) The treatment received Uy the wastewater. Continue - on additional sheets if necessary, I. OUT- 2. OPERATION(S) CONTRIBUTING FLOW 3. TREATMENT FALLNO b. AVERAGE FLUKY (list) a. OPERATION (tirl) b. LIST CODES r ROM /include utut..'i a. DESCRIPTION TABLE 2C-I 002 Storm Water 500,000 GPD None 4 A (average) Basis: 45 in. annual rainfall None Filter Plant - Clarifier 30,000 GPD Lagoon 5 FT Blowdown and Filter Backwash 003 1 Lagoon overflow < 1,000 GPD Overflow to cooling water 4 ditch 002 A O►FICIAL. USE ONLY (efflur•tir Ru tluh•ca DEQ-CFW 00065248 rt71�T'INIlFr1•�-rtnnn TWI: FRnnIT C. Except for storm runoff, leaks, or spills, are any of the discharges described in Items 11-A or B intermittent or seasonal? !X YES (Complete the following table) L 1 NO (gU (o Section 111) 3.FREQUENCY 4.FLOW 1. OUTFALL 2. OPERATION(S) a. DAYS b. MONTHS e. FLOW RATE �b. (in ??)Rd) TO VOLUME (specify with unit$i S DVR- NUMBER CONTRIBUTING FLOW PER WEEK PER YEAR ATION (tlst) ((t.t't) (specify ($pecify 1. LONG TERM 2. MAxIMUM 1. LONG TERM 2. MA% UM r (m c•a>ft average) average) AVERAGE DAILY AVERAGE DAILY 003 Filter sludge lagoon overflo - Very infrequl nt flo . Difficult to quantify. I III. PRODUCTION A. Does an effluent guideline limitation promulgated by EPA under Section 304 of the Clean Water Act apply to your facility? YES (complete Item Ill-B) L NO (to to Section Ili) B. Are the limitations in the applicable effluent guideline expressed in terms of production (or other measure of operation)? ,YES (Complete Item III-C) [ENO (go to Section IV) C. If you answered "yes'* to Item I11-8, list the quantity which represents an actual measurement of your level of production, expressed In the terms and units used in the applicable effluent guideline, and indicate the affected outfalls. 1. AVERAGE DAILY PRODUCTION 2.AFFECTED a. QUANTITY PER DAY b. UNITS OF MEASURE C. OPERATION, PRODUCT. MATERIAL, ETC. (specify) OUTFALLS (list outfall numbers) IV. IMPROVEMENTS A. 'Are you now required by any Federal, State or iocaI authority to meet any implementation schedule for the construction, upgrading or operation of waste- water treatment equipment or practices or any other Environmental programs which may affect the discharges described in this application? This Includes. but is not limited to, permit conditions, administrative or enforcement orders, enforcement compliance schedule letters, stipulations, court orders, and grant or loan conditions. E)YES (complete the following table) CK,No (go to Item IV•B) t. IDENTIFICATION OF CONDITION, 2. AFFECTED OUTFACES 4. FINAL COM N £ DATE AGREEMENT. ETC. 3. BRIEF DESCRIPTION OF PROJECT tl. NO. b. EOu RCE or DISCHARGE GUIR - I I. <C.ro I j'I I I I I B. OPI IONAL: You may attach additional sheets describing any additional water pollution control programs (or other environmental projects which may affect Your discharges) you now have underway or which you plan. If,dicate whether each program Is now underway or piannro, told Indicate 1 our actual or Planned schedules for construc11or1. LXMARK "X•' IF DESCRIPTION OF ADDITIONAL CONTROL PROGRAMS IS ATTACHED EPA Form 351(1-7r IRPv P-RS;1 PACC 2 OF 4 CONTINUE ON PAGE 3 DEQ-CFW 00065249 EPA LD. NUMBER (Copy from ip•rn ! o%!non 1) fwm Appnwed. CONTINUED FROM PAGE 2 NCD047368642 OMB No. 2000-0059 Approval expires 12-31-85 V. INTAKE AND EFFLUENT ICHARACTERISTICS A, B, & C: See instructions before proceeding — Complete one set of tables for each outfall — Annotate the outfall number in the space provided. NOTE: Tables V-A, V-B, and V-C are included on separate sheets numbered V-1 through V-9. D. Use the space below to list any of the pollutants listed in Table 2c-3 of the instructions, which you know or have reason to believe is discharged or may b discharged from any outfall. For every pollutant you list, briefly describe the reasons you believe it to be present and report any analytical data in you possession. I.POLLUTANT 2. SOURCE i.POLLUTANT 2. SOURCE Vanadium Trace amounts inIfuel oil burned in boiler. Could get into outfall from area washdown Asbestos Insulation of steam lines. In building wallboard. V1. POTENTIAL DISCHARGES NOT COVERED BY ANALYSIS Is any pollutant listed in Item V-C a substance or a component of a substance which you byproduct? (,NYES (list all such pollutants below) 1. Antimony (small amounts of catalyst) 2. Methylene chloride 3. Toluene 4. PCB's (trace amounts in transformers) use or manufacture as an intermediate or final product or ❑NO (go to !rem VI-B) 5. Octylphenol (contributor to total phenol) 6. 1,2 Dichloroethane (small amount of catalyst) See Note 3 on Attachment 1 There are a number of pollutants listed in Item V-C which are used in the plant laboratories. EPA Form 3510-2C (Rev. 2-Rfi1 PAGE 3 OF d n�u�)utlF nN RFVFRt DEQ-CFW 00065250 Doi©u have any knowledge or reason to believe that any b:oIoglcal test for acute or c ai:•Ftc rextci•y has tbe%-n maou on any of your CIS: heroes or o^ a receiving water in relation to your discharge within the last 3 years? �yj Yes ridh nlify the fea ifs; ane( dc.c••-dw (heir pn riroxe., 1'. I'm i No (Co to Section 1,111) Routine test by State of North Carolina II.CONTRACT ANALYSIS INFORMATION >t' Were any of the analyses reported in Item V performeu by a contract laboratory or consulting firm? ,X YES (ltsI the name• address• and telephorle number of, and poliutan is 'NO IC(, to Scctton 111 analy'zen oy, rach sucil iaboratory or firm below) A. NAME B. ADDRESS LEI'11 UNE --Tll- LU�ANTS ANAL1 ZED Conoco Analytical Services Conoco Inc. 405-442-4478 ;All pollutants P.O. Box 1267 lanalyzed for in Ponca City, OK 74603 ;part V-C I I Law & Company 1711 Castle Street 919-762-7082 ;BOD, TOC, TSS and Wilmington, NC 28402 :all pollutants I j analyzed for in ;part V-B CERTIFICATION / certify under penalty of la w that this document andall attachments wereprepared undermy direction or supervision in accordance with a system designed to assure that qualified personnel properlygather and evaluate the information submitted. Based on my inquiry of the person orpersons who manage the system or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and befiel, true, accurate, and corn ottete. am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. A. NAMC & OFFICIAL TITLE IIWW rrr pe'Inle n f'N ONE NO T.D. Gill, Jr. 919-483-4681 Works Manager C. S14NA ru RE C-,�- 0, /-,;e� U IIATE SIL.NED EPA Fp tm 3510.2C (Rev. 2.85) PAGE 3 OF a DEQ-CFW 00065251 ~ 7 PLEASE PRINT OR TYPE IN THE UNSHADED AREAS ONLY. You may report some or all of EPA I.D. NUMBER (copy from Item I Of Form I) t';is information on separate sheets (use the same format) instead of completing these pages. I Form Approved NCD047368642 ' OMB No.200()-0059 SSE INSTRUCTIONS. j ,,,,___.-_,_,-_,___ ,., it.INTAKE AND EFFLUENT CHARACTERISTICS (continued from page 3 of Form 2-C) OUT FALL NO 001 PART A - You must provide•the-resu►,fs of at least one•analysis for every pollutant in this table. Complete one table for each outfall. See instructions for additional details. 2. EFFLUENT 3. UNITS 4. INTAKE (optional I.:)POLLUTANT (specify It bank) a: MAXIMUM pA1LV VALUE • MAXI M a QUQ(lQble Y VALUE C. A t QVat a P a. LONG TERM ' d. NO OFa.CONCEN AN a NO. OF ANALYSES .. ill •' CONCENTRATIONCONCENTRATION '. . (i) Mwef • ( l�l MASS' ' CONCENTRATION MASS -AVEPAr.EVALUE TRATION bMASS CONCENTRA TION ICIMAff is, Siorh^rnical " °R"''®nd 38 186 22 106 10 44 51 mg/l lb exop) +aov) b. Chemical Okygen Demand 140 408 50 174 33 144 244 mg/1 lb ((.ADD) , v Total organic 50 193 - - - - 1 Mg/1 lb Ctaibon ('TUC) d!. 71rOtal Suspended f.Olids 36 176 26 125 16 70 51 m 1 g/ lb (T.") p; Ammonia (as N) 2.7 12 1.2 5 0.6 3 48 mg/l lb f!°" VALUE 744,000 VALUE 604,000 VALUE 523,000 -- 362 gal/day - VALUE t g.,Temp9ratV re VALUE VALUE VALUE VALUE il�inr/•r1 17 14 12 121 'C h. Temperature VALVE VALUE VALUE VALUE 'Rummer) 29 MINIMUM MAXIMUM 28 24 241 °C MINIMUM MAXIMUM 7.4 8.3 - - 51 STANDARD UNITS PART B - Mark "X" in column 2-a for each pollutant you know or have reason to believe is present. Mark "X" in column 2-b for each pollutant you believe to be absent. If you mark column 2a for any pollutant which is limited either directly, or indirectly but expressly, in an effluent limitations guideline, you must provide the results of at least one analysis for that pollutant. For other pollutants for which you mark column 2a, you must provide quantitative data or an explanation of their presence in your discharge. Complete one table for each outfall. Seethe instructions for additional details and requirements. 1. POLLIJT- 2. MARK 'X• 3. EFFLUENT 4. UNITS 5. INTAKE (optional) 1 ANT AND CAS N. :,. ur- 1,. Rc.- tvr I.IEvr. a. MAXIMUM DAILY VALVE — b. MAXIM M 3p pq Y, VALUE i�aUai(abl¢ C.LONG T�pM (t/aUailab�c/ yv r� VALUE riNO.O e. LONG AVERAGE TERM VALUE_ 9 NO. (i(avnllab►t•) Rnr Ad- sc •+r sr.Nr ANAL- a. t-ONCEN- -RATION b. MASS ANAL. 1 It CONCENTRATION I=) MASS r CONCENTRATION I=I MASS CONC CNT)RAr10N (�) MASS 1 CONCENTRATION 121 MASS 1 '- YSES YSES I } - e, Bromide l i24959 67.9) I X b. Chlorine, Total Residual c. color � I i X X — 35 N/A — — — -- ---- — 1 APHA N A / j 1 3100 N/A 950 N/A 630 N/A 6 c/100ml N/A I d, Fecal Cohform X I ;�`t`luorlde (76saa ass) .X I. " 180 615 135 484 - - 2 mg/1 lb I ': -I ' �-- ---- - --...- --- - - -- . ..—. _...—_ �i'N I trate— - - -- - -- - ---' Nltrlts (be N) X 47.5 195 47.5 195 19.0 83 12 mg/1 lb l EPA Forth zblU•a.0 (Rev. 2-85) N/A= Not Applicable FALL v-1 CONTINUE ON REVERSE ' ITEM V-B CONTINUED FRnM FRnNT 3.POLLUT- ANT AND 2. MARK'X- 3. EFFLUENT 4. UNITS i S. INTAKE /optional) CAS NO. a, •E• b.rc- I-F a.If.DE ,.AF. Aa_ b. MAXE M 3 AY VALUE C,L N TjZM Y�G. VA VE d. NO OF a. MAXIMUM DAILY VALVE pp j1 rDl /I r auoi?able r aoara e L 7� NO.OE bL (//aaniln 6le) _ SF•.T SENT _.—.. a,CONCEN- 7R ATION b. MASS AVERAGE VALUE ANAL • ' , CONCENTRATION (:) MASS YSE$ a' CONCE NTq ATION (=) MASS 1 CONC E NTA ATION ( I:) MASS CONCENTRATION I:I MASS YSES g. Nitrogen, Total NOrganic (qs) X 14.1 58 14.1 58 7.1 29 12 mg/1 lb h, Oil and Q►eass —g ND 1 mg / 1 , lb I, Fhosphorut (asP), Total X 6.8 30 6.8 30 4.4 19 12 mg/1 lb (7723-14-0) jl:Aadioactivity. r - t1) Alpha, X Total ,,. .. (2) Beta, X Total (3)�'Aed lu m, X Total (4) Radium I X 226, Total k: Sulfate NS SO4) g I 762 2,936 1 mg/1 lb (14808-79.8) _ I. Sulf [do - lw X - - fn. Sulfite I (a SOg) • X I (1426545-3) I n.Ourfactants X 2.77 10.7 1 mg/1 lb 9, Aluminum, — •fcttEll (�429•sa5) X 1.1 4 1 mg/1 lb 9.', a► um, T4ta) X t7440.39-3). q. oron, — 7 Otsl' X i 7440-42.8 ) Mali, - bts l X t2440.48.4) t, lion, Total yi39 ss s) I x 0.17 0.7 1 mg/1 lb ------ - agnKlum foal X N/A X, 17.434.9E-4) _ i .#Aolybdenum, utal ' ' X ?439-9s3-7 ) anganase, 74�3s=9a-5) X N/A X OW TIn, Toth X Q440.31.5) X Titanium, X (1440 34.8) 1 on I V•Z%- Inay. L-ti7) vm"M V -c CONTINUE ON PAGE V -3 EPA I.D. NUMBER (copy front Ifcnt I o/DER CONTINUED FROM PAGE 3 OF FORM 2-C Form Approved OMB No. 2000-0059 AOProvalerplres t2.3t•B5 PART C - If you area primary industry and this outfall contains process wastewater, refer to Table 2c-2 in the instructions to determine which of the GC/MS fractions you must test for. Mark "X" in column 2-a for all such GUMS fractions that apply to your industry and for ALL toxic metals, cyanides, and total phenols. If you are not required to mark column 2-a (secondary industries, nonprocess wastewater outfalls, and rlonrequired GUMS fractions), mark ­X­ In column 2-b for each pollutant you know or have reason to believe is present. Mark ­X­ in column 2-c for each pollutant you believe is absent. If you mark column 2a for anypollutant, you must provide the results of at least one analysis for that pollutant. If you mark column 2b for any pollutant, you must provide the results of at least one analysis for that pollutant if you know or have reason to believe it will be discharged in concentrations of 10 ppb or greater. If you mark column 2b for acrolein, acrylonitrile, 2,4 dinitrophenol,, or 2-methyl•4, 6 dinitrophenol, you must provide the results of at least one analysis for each of these pollutants which you know or have reason to believe that you discharge in concentrations of 100 ppb or greater. Otherwise, for pollutants for which you mark column 2b, you must either submit at least one analysis or briefly describe the reasons the pollutant is expected to be discharged. Note that there are 7 pages to this part; please review each carefully- Cmmnlptp nno t.hlp /.0 7 ­­1 1— ___i_ NCD047368642 001 - v--• -- ----- --.. _... (.POLLUTANT 2. MARK � ., .... .. w.. ....,..,,,a ,.,, a-t-la, uctallb a11V requ!remems. AND CAS 3. EFFLUENT .NUMBER aTEsr (x ec• Gad= a, MAXIMUM bA1LY VALUE b. MAXIM M 3pp S/A, VALUE C.LONG T�j�M q, .VALUE N. I.IEvs I.ItvE 1 aVaila a d NO.OF 4. UNITS 5. INTAKE (optional) a. LONG /I(aValla blP. AE- vAE-. Ae-. ANAL- '(11f al'a/fahleJ Ar_Q SENT SENT (2) MASS (t) _ CONCENTRATION COPICENTRATION (2) MASS (2) MASS. YSES a. CONCEN- b. MASS TRATtON TERM AVERAGE VALUE b. NO _ ANAL- (0 CONr..FNT)RATION AETALS, CYAN_I_DE_, AND TOTAL PHENOLS - ATIONN I2) MASS YSES IPA. Antimony, j r.#tat (.7440.36 0) X ND 5 mg/1 lb 4'.A:rsenic, To*.OI a4�40-38.2i X ND '.' 7 5 mg/l lb i Beryllium, X rotbl; 7440-41.71 ...- ND 5 mg/1 lb IM:.Cadmium, 6itat (7440.4.7-r) X 4--- ND`11. . 5 mg/1 lb ---- - 44, Chromium, atal (7440,473) X 0.050 0.2 0.032 0.1 0.026 0.1 5 mg/1 lb N440- 0-8)per, Total two-so-8) 0.023 0.1 0.020 0.1 0.013 0.05 5 mg/1 lb . _X 7t . -92-1) 4.92 X 0. 208 1.0 0.172 0.6 0.111 0.4 5 mg / 1 lb M. Mercury, Total 7439.97.6) X 0.001 0.0056 1 mg/1 lb 14, Nickel, Tot,,,' X mg/1 lb 7440.02-0f - 0.0212 0.10 0.0132 0.06 0.0086 0.03 5 OM. Selenium, otal.(7782-49.2) ND -X 5 mg/1 lb tM: Silver. Total 7440.22-4) - X 0.017 0.08 - 5 mg/1 lb 2M. Thallium, 'Otal (7440-28.01 ND EE_tff_ _ _X 5 mg/1 lb 3M. Zinc, Totai 744066-6) X 0.12 0.6 0.11 0.5 0.075 0.3 5 - -j� mg/1 lb 4M..Cyanide, I X -- - ptal (57-12 5)- 5 mg/l lb J F6M:1'heNols, X 0.072 0.4 1 mg / 1 lb ]TOXIN :hWrodibenzo-f'- X 3ioxIn (1764 01 6)� .PA Form 3510-2C (Rev. 2-85). ESCRI (Not Required) ND= Not Detectable (See Notes) PAGEV-3 CONTINUE ON REVERSE I.POLLUTANT AND CAS 2. MARK'X' '• � 3. EFFLUENT 4. UNITS S. INTAKE (optional) . NUMBER a.Te:RT b. aa- Sae' INc love ul[va a. MAXIMUM DAILY VALUE • mAxim M 8pp p/IY VALUE C.LONG T f7 M /��((t VALUE 1 aVot(a61e /auatlablC�� d. NO.OF a. LONG TERM (iJavoilahlr) _ Ou1R• lCNT icw1 a. CONCEN- 7 TRATION b- MASS ALUE b.NO.o 111 CONC[N- (tl MASS YSES III G0.cc.TRI�TION (1) MA{{ CONC aNTA11{ION (_) "A Ms. — (I) Ill �IAas ANAL- YSES - CPNC CNTRATION DC/MS FRACTION VOLATILE COMPOUNDS TRA TION V:'Acrole�n- T 107.02.8) X ND ug/1 lb 'V. Acrylonitrilp I X ND 107.13-11 ; 5 ug/1 lb ND v.; B9nzene 1 X 71.43.2) I ----- -.._...— _ — 5 ---- ug/ 1 -- lb V.BIt(chh(chi�rn--._i_... ug/1 lb - lethyl) Ether 342-88.1) X — -- V. Bromoforr I X ND 75,25.2> 5 ug/1 lb V. Carbon —I 'etrachloride X 5e-23.5) I ND 5 ug / 1 lb V. ChlorobenzAna! X 108.90-7) --J__. — 5 ug/1 lb Y. Chloror,i— i rornomethane X 124.48-1) —..--- -- — 5 ug/1 lb I V. Chloroeth,- 15-00-3) ; X ND 5 ug/1 lb _ OV.2-Chloro t,-- — titylvinyl Ethe, i X --- — 110-75-8) _ -}I-- ND 5 ug/1 lb 1V. Chloroform X ND 57-66.3) 5 ug/1 lb 2V.'Dichloro -- - -.— f'omomethane 4 X 75-27.4) ND 5 ug/1 lb 3V-. Dichloro- -- -- r— Ifluoromethane ls'a1 B) X ug/1 lb 4V, 1,1-Dichloro- X, ND -- - - ,hyne(75.34.3) 5 u /1 g lb 9V. 1,2-Dichloro X ---- --- - -- --- — -- - :hone (107-06.2) .5 ug / 1 lb �.-- - _ -- 6Vy /,1-Dichloro, 75 36-a1 Lhylene (75. X S ug/1 lb X ND r6pane(7887.5,, ! 5 ug/1 lb IV,.1,3-Dichloro --' - ropo.one(642-71-C) j X ND 5 ug/1 lb 6thylberrpnr' X ND 100 4]•4) 5 ug/1 lb 4v..'ImeihVi X ND nimidr(74s39) 5 ug/1 lb IV,ito Methyl X 1lbride (74 $7 ?; j ND 5 ug/1 lb :b Fnrm 351t1.9t" rDe.. -2 Oel PALL V-a CONTINUE ON PAGE V qn+HNr, iJw,u•'; Approval r.pn,u 12 •.31 Bb • It. PA 1. Eh,NUM UI: rr ,,,.n, It, , I . , ,1 I. , r 1 1.. ,I, „4 U1 1• N'rIN0F0 F-ROM PAGF VA NCD047368642 j 001 POLLUT-ANl' z. MAVIK'X; 3. EFFLUENT 4. UNITS S. INTAKE (oprional) AND CAS NUM[3E F? 4nsr (i/aro17„hh lu�w '� b. wc• L nv[ ►w [- t[NT G wc- u[v[ w• CNT - 8. MAXIMUM (�) DAILY VALUE (I) MASS b. MAXIM M 3pQ I aVailab(Pf (r) ppqqV VALUE (<) MAS! CLUNG T�tN /�y�t VALUE (1/ aVallgblt•�• — (') (J) MAST — I. NO.OF ANAL. USES a. CONCEN TRATION b. MASS e LONG r A TERM b NO.O. ANAL' VSEti (1) CONC.N (I) MA[• TAATION _L� ;/MS FRAC1'ION� -VOLATILE COMPOUNDS CONLLNTIIATIr,N (continued) 8 CONC wNTRATION GO,. rl NrllArlO,� 5 5 5 —_—_,- ug/ 1 ug/1 ug/1 lb lb lb I , V. Methylf-, loride (75 09 2) X 0.03 - - - - II I I V. for.o 3.34e51anr_ � X ND V. Tetrachloro )ylene (127-1`s 4), X ND ND I V. Toluene 38.88-3) X ' I 5 I ug/1 lb ND I ! V. 1,2-Trans- ch1oroethy1(-.::. i X SB 60-5) 1 I ug/1 lb V. 1,1,1-Tri- loroeihene X l I` 5 �� ug/1 lb 1-55-6) V.1,1,2-T,ri•- loroethane 9•00.5) X ND _....._.. _._._I ! } 5 I ug/1 lb I r ' %V: Trlr-hloro tiVlene (79-01," ': X ND 1 5 ug/1 lb !V. Trichloro 1 tbromethane 5.69-41 --- , X --+ I — 28 0.1 15 0.07 .. _. 9 I .04 0 ... _ .. 5 ug/1 �. _.. ---- lb ! V. vinyl-- ,loride 175.01 :' I X ND 5 ug/1 lb ./MS FRAMON - ACID COMPOUNDS \' 2-Chlorm,h, ,' E X ND — I 5 I ug/1 lb i I 1, 2,4-Dichinro ;Ono),(120-83 2) I X ND I I i i I 5 i ug/1 lb - `-�- ---- - -i---------.1------ --- - --- -- i 5 ! ug/1 lb 12.4 pimothyl 2, +.l (105.67.5;, I X ND I 1'. 4.6•Dinitro Ci viol (534.52-1) ; X � ND / ; I ; 5 ug 1 lb i --—' - 1.2,4-Dinitro ! X NDI i . 5 ug/1 I lb ,enol (51.28.5' � — S:'2•Nitro{ihernol R 75-51 X ND 5 ! ug/1 lb '. 4-Nit,ophen,J' 00 02 7) ; X I ND I 5 ug / 1 ! lb I Q. P-Chloro•M rr:ol (59-50.7i •; X I ND I 5 j ug/1 i lb .�.a.M--1,..��--�.- PeMacfiloro X ( 74 0.3 5 ug/1 ! 1b I ! I I ! I 1.8.95-2) X ND -- -- ! i I i 5 ug/ 1 I lb .. — —� 1 IA.-2,4,6s T.rl ?H 6 2y not X ND 5 ug/1 f lb I CONTINUE ON REVER. CUr.Tlh�Uf_D FROM THE .FRONT ■YLI {. t. V 1 H17 1 Z. MARK AND CAS NUMBER e. ra sr Wit• wi rw r� '.((/aualWblrf ouro- sent hCJMS FRA(:: L.)N -• B,ASEMEUTRAL •X• G ..• �Iwia r...r a. MAXIMUM (i) cOnC[giww^ow COMPOUNDS ND UAiLV VALUE (�1 n■ra.. 3. t�U d• MAY.1- M (1.l aual�_UfC�•__ (11 Concvrat w�, tiara ---- EFFLLJFNY 3 r VALU P_ c.LC7NG TI h9 Q(�/�� ,_ _� _ - _ _ (:( "�nis r�! --_ ....._--- —}- --- - - ^---^--'�—'-■■'� yy� VALUE 1 (rl M1FM f NU.OF �`• ANAL- YSES �• UtJiT57 e.l"8N(:FN�� THl►TIC IQ Arwrra♦■��,yw�q�yry*A S, INTAKf: (IfiSfinggiJ w LONC, TERM h. MASS dY LfiAG ,_Y.A t.vt i i,) c�tic�s- I.I ..... j lb —T lb , lb R ANhr. rsts i - ---- 18. Acenapht:,r.nu ; X ---- 15 t -- -- I 5 j 5 ug/1 ug/1 ug/1 r-=--- (�08-P6.8) XND �B. Anthraces.. (120.12 7) i X 4B. Benzhdind c�2 e7•s1 ! X - ND ND —�-- 7m 1V 1J � _ --- (I - -.. I --- ---- - - "--- I 15 I ------ I' 5 5 i u � ug/- u /1 ug/1 lb - lb ' lb lb i I - 13B. Benzo (a!-----1_.--�—g�1 p.nthracone X (sfi 55-3) I ' GB. 13en7o (a) PyrOna (GO 21 -32.X 78.- fiuoranthene X ;.os-432) ,.rylene i X A91.2.2) -- - - - t?tut+renthene X �o,•os st 4--_ , -- - -_ _ ND --- - --- ND ---i- -- — --- --- -- _--------- -- _- i i 5 5 ----�- u 1 g/ ug/1 - i- --- I lb lb I _.-._.._..,.--- ;.-Chia 10).Bi.t.- X� __ -------- t- -..._..----- ----- - _ -..-- 5 — u 1 g/ ------I lb TIT CV!yl tr �; X - --ND.—. ND -- I* 5 ug/1 lb I t xii. Bts i2 .:hlrral:,, i oraay%i Ether (iQ2 t.. X --- ND _ -- --- 5 - ug / 1 --- —�—y- r� 1_t.>. Eis (<n F.,P (a-yi) Pl,thr.larc '' X� 799 4 502 2 I 343 1 5 u /1 g lb lb l - 14W 4-Br __ phenvl Phenv: j Erhor (101-55 t` X�- .15B. Sutyl Ber.r • Phthalata (85-6t' X I -- -- 166. 2 (t lord.-- neFhthalene fl1 58.71 X - - -- -ND - ND -� -_ - j ----- — - -- - ._. -- — j i I I -- — -- 5 5 + I 5 ug/1 — ug/1 ug / 1 lb l - lb lb - 178. Ethc� (7onniz-:�; I X -- --- -- --._ ND j 5 u g - - �-- lb - - 18B. Chrysene f218 01-9) X Ahthracene ND I ND ND I -- j -- 1 - F ------ -�- I } ----.- ---- 5_ 5 ug/1... u g/ 1 - - I lb j 1 Fo8�1513-71,z'oicnior� _._X 6Anftane (95 50•!' i X ! ti1ns {5.ii•')3• : q X 1 .,., ... .:.. ; ,nv. PACE V-6 CON'TINUE ON PAr=E I I -A 1.1.). r4UM"' " 1. "" I'."" I(' rn r " , 1 �), 1, 'IIJ r ) At.l Pik.) PA It u 1 rn, n+r., CONTINUEO FROM PAGE V•6 I NCD047368642 I 001 0,,,,HNn)) ,!,! .• ',+„ o} I. AONL) CANT 2. MARK 'x' 3. EFFLUENT 4. UNITS 5. INTAKE („ptinnall _ XIMUM DAILY VALUff . MAXIM M D pAY VALUE C,LONG,T�JiM /��[�t VALUE ,,0.OF NUMBER lTf.•T b w[- G •c-t�,,A aVa(labPI a LONG TERMb. NO.()' n �'�•Kwi[���[aValleblG) fit arailahle) o"I' st [[Nr10 (_) Mw[s OI ANAL• N"Ntn wt)oN coNc[NTwwnoN (}) n'wss I�) (}) rAAs[ YSES f.l>,ICt NTH wTIt)N a. CONCEN b. MASS TRATION AVE) A E L-G ANAL 1,1 CONGf N I}I MA•1 YSES GC/MS FRACTION •- BASEMEUTRAL COMPOUNDS (continued) TMA TJOZ 22B. 1,4•Dichloro• - ---- benzene (106.46 71 X ND 5 ug/1 lb 23B. 3,3'-Dir.hloro -- benzidine (91-94-1) X ND 5 `-ug/1 lb --- --- -- -- - - ... -- 24B. Diethyl 1 phthalate 184-66.2) X 47 0.2 - - - - 5 ug/1 lb :R68. Dimethyl -- -- Phthalate (131.11.3) X ND 5 1 ug/1 lb B. Di-N-Bute. -"-- Phthelate X (84.74-2)ND i-- j 5 ug/l lb - - 278. 2,4-Dmitrr>, toluene (121-te;� X ND D -- 5 ug/1 lb r X toluene (60,.-20.2): ND --- ------.._.. 5 u 1 lb 298.Di-N-Oct:, _ 5 ug/1 lb i Phthalate - X_ 398.1,2-DipnonV1 , 12 -- 0.04 --- - - - - - hydrazine (as :1:') X i 1 benzene) (122-6> 71 ND ug/1 lb F luoranthw-, aw06- 440)X j - - - 5 ug/1 lb _ ND -.._...� 328. Fluorens ------ -- ----- '5 (86•73_7) X ND ug/1 lb M, Hezacnlorob.erzenei - --- — --- ---- trlaad,t X ND 5 ug/1 lb 1 24$. Hexs ---+ ug/1 lb chlorobutadiene s07-68.3) X ND 5 758. Hexachloro - -- - lb cyclopentadiene 177-47-4► X — ND ---- ---- -- --- - -- -- --- 5 ug/1 368. Hexachloro• 1--- Vthane (67.72-1t X ND I 5 ug/1 lb 378.Indano - ---- (1,2,3-ca) Pyrene (193-39.5) — X---- ND 5 ug/1 lb 389. isophorone — _ -- - 17$•69-1) X ND -- 5 ug/1 lb 398. Naphthatcne -------- - _ 191-20.31 X ND 5 u 1 lb 400 Nitrobenzene' — (88.95-3) XND5 ug/1 lb �''411,18. N-Nitro- --- — - - -- m dimethylamina (A2-76.9) • X 9 7 — 0.4 - - - - 5 ug / 1 lb 26,.N-Nltrosodi,.. ' — -- ---- ------ --- --- --..... — N-propyl*mine 821.64-7) X . —Lj NDk 5 ug/1 1b rn rorm 3510ZC (Rev. 2-85) PAGE V-7 CONTINUE ON REVER :O?JTINUED FROM THE FRONT t.' POLL UTAAND CASNT 2. MAR lxf; „ .,;- fi NUMF3ER 0.frar b. •r C.a- 'e. MAXIMUM DAILY VALUE • we ra.v�y arty[ IJ QL•e/iO i�1r' w[• •wa-. w[- • ) urw- a7wr a[ws' I'I u cower w♦wwnow (aI r+wa• ' L`jjL_ 3. MAXIM M (i OPni I'1 EFF LUEN T 30 Wje VALUE .� _�— — i (�( wwss c.LONG T�f2M _ LI/OUQII[IOIPf - (') --_ A�(�7 �i VALUE r1, NV OF — ANAL I�l nrwss YSES 4. UNITS* J,. CONCEN. b. MASS TRATION 5. INTAKE (oplirrrrul) `----�--- A L:>Nt; TERM �[,--Fw_li ACjE VAslf�-- t-- Ir,..w.rnww Ih NO OF ANAL- GC/IUIS FRACTION - BASE/NEUTRAL,COMPOUNDS (continued) -4 - - --- CONClwrww rl ,w _ rower wrww surw� — 1+1 ..war YSES 3?•if: N-Nitro mine fodiphenylax � fio•30-61 5 ug/1 lb X ND �9�-Ot-el - t ---- I I 5 i ug/l lb 158; Pyrene 129-00-0) X ND 5 ug/1 lb , .16B. 1,2,4 - -1rf• 1 - --- --- ------- ---- - ..._.. :hiorobenzene X ta'a82.1) ND _ , 1 5 ug/l ; lb "C/MS FRACTION -_ PESTICIDES ;i'. Aldrin X 309.00 21 -- -- -- 1 ug/1 lb ------ ND I I 319 84-61 X .IP. Q.BHC---t----�. ND I -- I 1 I U/ l lb X ! 1 ` ND I , lb 7 P14C a9S't X i------ ---, I T � �91 •. ND 1 ug/ 1 1 lb i r, f -F71ic 379 fi5-E31 X ' i 1 ug/1 lb ._ _.—ND- 57.74.9I x I ND 1 ug/1 lb - sa a^ 31 X ND I 1 ug/l lb -- �2 -s 9) X ND I 1 r2 54 Al X , 1 g/1 lb ! 1- ND --- — -- -- - -- - X ! ND ! ug/1 lb _ 11P Q Encfos r •. --- - —_... - -_ -- - 1 _... � . .__--.-----.•.- ,775 29.7f i X ND 1 ug/l lb t�1529.7) X ' ND 1 ug/1 lb i i :ullete t X -1031•07.8f 1 ND -t u l i lb g 14P. Endrin X I #I .. _: .. .. ;72.208) i ND I ug/1 lb I 4ldehyde x t7r21 s3 4) ND I 1 ug) lb j6i -- e-dae)tac1t!o• x •ralar��� ND I 1 ug/1 I lb I i r F-A Form 35 1U-[t. (Nev. z-ti5) PAGE V-8 CONTINUE ON PAGE V-3 C.ON7INUCD FROM PAGE V-8 I NCD047368642 0l.1li /io .'ir,fl 0,1,9 Approval expires 12.31 85 1. POLLUTANT 2. MA0K 'X' 3. EFFLUENT CAS 4. UNIT $ S. INTAKE (optional/ AT—T h r!• G tee• .MAXI M Sp Q�Y VALUE C.LONG TE/iM AN(RG. VALUE NUMBER e: MAXIMUM DA14Y VALU! (( I l (l bl 1 d. NO.OF 1Nc 1!V! UA". aUa aJlC t aua a e • LONGTERM / r h NO.c kANI) ANAL- •w¢- w�• •SNT :SENT I'I "fit) MASS L' ('I - (t) MASS 111 II) MA54 YSES s CONCEN- TRATION b. MASS(_) (II CONCr.N- Tw AT1oN ews5___CONCCNTwAT10N[ON[lNTqAT10N IS FRAt,T' I — PESTICIDES (conitnued) 17P. Heptachlor Epoxide (102467-3) X ND 1 ug/1 lb 18P. PCB-1242 (53469.21-9) X ND 1 ug/1 lb 19P. PCB•1254 X _-- -- -- (11097-69.1) ND ----- 1 ug/1 lb 20P. PCB-1221 (11104-28.2) X ND -- 1 ug/1 lb 21P. PCB•1237. ( Ill 41.16-5) X ND ---- 1 ug/1 lb 22P.PCB-1248 (12672.29.6) X ND ] ug/1 lb 23P. PCB-1260-- (rlossa2.5) . X ND 1 ug/1 lb 'l4P, PCB-1016� --- (12674.11-2) X ND _ ,_-- -- --- — ---- ug/1 lb YSP. Toxaphene -- — ($001-35.2) X ND 1 ug/1 lb tt-A rorm Jbiv- ,%; (Kov. 4-tf4) '� ••+� 361q-aC (Rev. 2-85� - y ..��'M.�.7i'rp'M�L''�{�5.+.S,y, r?.fr:v�H++I•i�.1. . EPA LD. NUMBER (copy from item l of Furrn l)� PLEASE PRINT OR TYPE IN THE UNSHADED AREAS ONLY. You may report some or all of I Form Approved this information on separate sheets (use the same format) instead of completing these pages. NCD047368642 OMB No. 2000 0059 SEE INSTRUCTIONS. A pproval expires 12•31-ti5 V. INTAKE AND EFFLUENT CHARACTERISTICS !continued from page 3 of Form 2-C) )UTF LL NO 002 PART A - You must provide.the-resu),4s of at least one analysis for every pollutant in this table. Complete one table for each outfall. See instructions for additional details. 777 2. EFFLUENT 3, UNITS 4. INTAKE (op Nona! t: POLLUTANT ' (specify tf blank) a. MAXIMUM DAILYVALUfi MAXI M 3g p/&Y VALUE - ava(labte e.L A 1 avat a e U a. LONG TERM d, NO. OF ANALYSES 4 NO. OF ANALYSES III (i) MASS .' hJ CONCENTRATION (a) MASS' III CONCENTRATION (2) MASS a,CONCEN-AVERAGE ONCEN b• MASS 11) (_) MASS 4e Bloch^micad CONCENTRATION Oxygen Demand eXOD1 1 96 1 96 1 73 4 mg/1 lb b. _Chemical Oicygen Demand 30 2 049 30 2,049 26 1,908 4 mg/1 lb �r::Total Organic1.1 c�tnol+ {Toe0C) ND - mg/1 lb 11":`dtal Suspended Surd• lTss) 10 917 10, 917 10 917 1 mg / 1 lb P:'Ammonia (as N) 0.85 78 0.85 78 0.85 78 1 mg/1 lb f'ii°" VALUE 12,000,000 VALUE 11,960,000 VALUE 9,080,000 366 gal/day - VALUE VALUE ALUE VALUE VALUE VALUE _ iivinh,r) 24 17 13 122 'C h. Tetnperature VALUE VALUE VALUE_T_ VALUE lrtarnnler) 34 32 25 244 °C MINIMUM MAXIMUM MINIMUM MAXIMUM °H . 6.2 9.0 - - 366 STANDARD UNITS PART S - Mark ­X" in column 2-a for each pollutant you know or have reason to believe is present. Mark "X" in column 2-b for each pollutant you believe to be absent. If you mark column 2a for any pollutant which is limited either directly, or indirectly but expressly, in an effluent limitations guideline, you must provide the results of at least one analysis for that pollutant. For other pollutants for which mark you column 2a, you must provide quantitative data or an explanation of their presence in your discharge. Complete one table for each outfall. Seethe instructions for additional details and requirements. I. POLLUT- ANT AND 2. MARK 'X' 3. EFFLUENT 4- UNITS 5. INTAKE (optional CAS NO. , or �IFv.- U, wE- I.IEVE a, MAXIMUM DAILY VALUE -- b. MAXIM{1M 3p gjA VALUE C.LONG T jZM A�(RG IJavaiiat)le �IAV AFI VALUE riNO.O, a. LONG TERM AVERAGE VALUE fit Osatln bte) awec- sr •+r Ae• se�.Nr II 1 t=) ANAL- a. t,.ONCEN• - 4ATION b. MASS NO. OF ANAL- II CONCENTRATION ] MASS ( I I CONCENTRATION 12) MASS " - MASS CONCENTRATION CONCENTRATION (:) MASS YSES YSES a. Bromide (24959 67.9.) 1 1. I X — � 3 b. Chlorine, i + total Residual I X 0.43 39 - - _ - 1 mg/1 lb c. Color ( X 1 i _ -'--- - X d;•Fecal --- �011form ! X � — I X ';'Fluorlde X I ,(46984-48 .t+J - 7.4 -- 506 5.35 423 3.0 - 228 52 mg/1 lb See Note I %i'Nltrate— '— - NJtrlta (os N) X I ern rori" _•o Iv•/..i, Inev. t-aa) r,. v-I CONTINUE ON REVERSE ND= Below detection limit ITEM V•B CONTINUED FROM FRONT I.POLLUT- 2. MARK'X' 3. EFFLUENT 4, UNITS r 5. INTAKE /optional) ANT AND CAS NO. a. •c• ILVI:r b.ac• 1lr�eo a, MAXIMUM DAILY VALUE b. MAXI M 3pQ p�Y VALUE ."Olio P c. N T �[R VALUE aam a e p` d, NO.OF L TE 71 ONG RM AVERAGE VALUE NO.OI (l/aynilnblr) rA. s.•.i A.- svNT ANAL- e.CONCEN• TRATION b. MASS . ANAL- 1 CONC[NTA ATION Itl MAST (_) MAS4 I2) _ } CONCENTRATION CONCENITAATION MASS Y$ES LONG CNTR ATION (r1 MAR• YSES g. Nitrogen, Total Organic fat NI hi Oil and Grease X 1. B 137 - - _ _ 1 mg/1 I lb 1.0 76 1 l- Phosphorus (as P), Tot3I X _ (7723-14.0) X I.,Aadioactivity t (1) Alpha, Total X (2•) Bets, Total 1.. X i3)�'Rsd{um, Total X (4) Radium I 226, Total. X It. Sulfate ('it SO4) X (14808-79-8) — X I. Sulf Ids (w 20 X M. Sulfite (a So3) X i (14265-45-3) I1 �urfactsnts X a's A, u-^�minurn -- X foal , X (7429-90-5) P. Barium, total X Q44.39-3 0). -- : "on, lOtal X • t, Olt, -- - ? ota I X (7440.48.4) k,lion, Total + fy439 ass) X apneslum, Total X ff, , 9-99-5•4) _ .._ X I, Molybdenum, iOYal ,' X 7438-9s3.7) — V. anpanese, X (7439•96-5) It X VO Pr in, Total 1 X 1.7440.31.51 X. Titanium, total ' X (1440-32-6) H .„ 1 "TT, dt)lu-zu lHev. 2-t35) PAGI:.'V-Z CONTINUE ON PAGE V - 3 EPA I.D. NUMBER (Copy m I of Form I)IOUTFALL NUMBER CONTINUED FROM PAGE 3 OF FO Form Approved. OMB No. 2000-0059 - Approvalexpires 12-31.85 PART C - If you are a primary industry and this outfall contains process wastewater, refer to Table 2c-2 in the instructions to determine which of the GC/MS fractions you must test for. Mark "X" in column 2-a for all such GUMS fractions that apply to your industry and for ALL toxic metals, cyanides, and total phenols. If you are not required to mark column 2-a (secondary industries, nonprocess wastewater outfalls, and nonrequired GC/MS fractions), mark "X" in column 2-b for each pollutant you know or have reason to believe is present. Mark ­X" in column 2-c for each pollutant you believe is absent. If you mark column 2a for anypollutant, you must provide the results of at least one you for that pollutant. If you mark column 2b for any pollutant, you must provide the results of at least one analysis for that pollutant if you know or have reason to believe it will be discharged in concentrations of 10 ppb or greater. If you mark column 2b for acrolein, acrylonitrile, 2,4 dinitrophenoR, or 2-methyl-4, 6 dinitrophenol, you must provide the results of at least one analysis for each of these pollutants which you know or have reason to believe that you discharge in concentrations of 100 ppbor greater. Otherwise, for pollutants for which you mark column 2b, you must either submit at least one analysis or briefly describe the reasons the pollutant is expected to be discharged. Note that there are 7 pages to this part; please review each carefully. ComDlete one tablA roll 7 narrpel I— o F%,,,,rl a 0- NCD047368642 002 t. AOLLUT AND CASS 2. M3. EFFLUENT - -�--. .- ���.. �....�,•. moo Nlou �C,lvlls for additional aetaus and requirements. ARK 'X' 4. UNITS 5. INTAKE (optiorlall NUMBER a. aST ■c• C ■11= b, MAXIMUM DAILY VALUE b. MAXIM M 3o p11Y VALUE C.LONG T RM AV� VALUE IE .!a■1 auahabte / l b d NO.OF a. LONG TERM Ac- Ae-. 1 °V°1° C a. CONCEN- AVERAGE VALUE b.N0.0 at'aliai)lCI' QENT se ni 11) ANAL- _ b. MASS CONC [NTA ATION (�) MAEi C01-ICEN'TR ATION (_) MASS (�) (t) MA36 Y.jEs TRATION (1) coNCEN• ANAL Co- F.NTAATION TFATION (r) MASS YSES v}ETALS, CYAN_I_OE, ANO TOTAL PHENOLS -�- t RA. Antimony, r rptel (.7440.36 0) X ND 1 ?W Arsenic, Total ' 7440-38.2) X ND. 1 • 1 3Ail: Beryllium, rot^.bl, 7440-41.71 X ND 1 3. .Cadmium, ' TAtel (7440.47-i) i X ND 5M 7Chromium, Total (7440.47.3) X ND 1 6f t Copper. Total (?440-50•t1) _ X ND 1 7U.1ead, Total (7439 92-1) X 0.062 4.4 1 mg/1 3M. Mercury, Tot.! 7439.97.6) X Del}, Nickel, Total 7440.02-0) _ _ X 0.002 0.14 1 mg/1 ,OM. $e!enium, '-otal•(7782 49 2) X ND 1 IiW Silver, Total 7440.23.4) - X ND 1 2M. Thallium, 'otal (74.40-28.01 X ND 1 3M. Zinc, Total 744066-6) -- — X 0.014 1.0 1 mg/1 4M.. Cyanide, "6tal (57-12.5) X ND _ 1 ITiM Phenols, X GOtlll. "' DIOXIN t3,7,a•Tetra7DESCRIBE RESULTS :6kSrodibenio-P- )ioxin (1764 01 6) X .PA Form 3510-2C (Rev. 2-85), a PAGE V-3 CONTINUE ON REVERSE .PA Form 3510-2C (Rev. 2-85), a PAGE V-3 CONTINUE ON REVERSE ,.POLLUTANT AND CAS 2. MARK'Jt' 3. EFFLUENT 4. UNITS S. INTAKE (options!) NUMBER an sT INr. bee' IIVa[ 4 •to lltlVal a• MAXIMUM DAILY VALUE Ml.XIM M 80 DAY VALUE alle Q e C.LONG T fiM AVR . VALUE ! tl 6l •^'• OOft e e ! NO OF t• e. LONG TERM b. NO.O (t(OUoffshl!') w �.- OIIIR• •wa'• sr NT• Aw•. s., ANAL' YSES ATRATION r h. MASS ANAL I I ) Iai MA{/ (Il (a) Mwsi I (a) Mwat/ _ (liwwrl CONCl NTwwT10N CONC<NTRATION coNc V..NTN ATION oc" Ia) Mwas YSES C/MS FRACTION - VOLATILE COMPOUNDS 16 Aerole;n- 107.02 8) X ND 1 V. Acrylonitriis I X 2 107-13.1) j V..Benzene , r1•X 43.2) ND 2 1(• Bit (Chlnrn ethyl) Ethpr X _ ia2$8-1) - V. BfOm OiOnn --� - -- - - -. --- '5•25-2) X ND 2 V."Csrbon strachloride X ND I 2 ;6-23-5) i V. Chlorobenzera ! 08.90-7) -� -- X ND 2 J. Chlorodi 'omomerhane X ND 2 24-48-1) I. -•� J. Chlorosth,K• — 5-oo-s) X ND 2 t - -- -- - — 3V. 2-Chloro -- hylvinyl Ether I X ND 2 .10.75.6) W. Chloroform '7-66-3) X ND 2 y -- 2V.'Dichloro -'— — 'omomsthanc X ND 2 ! '_6-27.4) . W. Dichloro• --- — fluoromethane X _ 'S-71.8) tV, 1,1•Dichloro• --- --- -- -- hitne X ND 2 3V, 1,2-Dichkuo �- --- -�---- -- ------ - hane (107-06-2! iV. 1,1-Dichiora X ND 2 h0ena (75.35-4) X ND 2 TV. 1,2•Dichlo. c bpane (78 87.5 X ND 2 W.1.3-Dichlorn I gpyiena (642.75 £.) I X ND 2 iV, Ethylber.r�:�r:' 0tsal.a) X ND 2 ,�r/;.�MOthyl rsjmido (74-83-9) X ND 2 _T ��i,.MOLhY.1 X — I)Iorida (7487 ?i I ND 2 A corm 3510.2E (Rev. 2-85) PAGE V-4 CONTINUE ON PAGE V FPA I.D. NUMFJE i (c'.. lc r:�m i I;rl i •�; ln�"i rig'.; t� c. 1. 1. raiir.t Ul i. /p•,,. ;; . IF- NCDO/+73�8. 42 002 ! pn,y va 7,pir'.s 12 7NTINl1FD FROM PAGE V•4 Arrpr,rv;rl er';vr• s 17 31 65 POLLUTANTtRK -X; 3. EFFLUENT 4. UNITS ' S. INTAKE (optional) AND CAS I.leve a. MAXIMUM DAILY VALUE b. MAXIM M 30 VAY VALUE ,I 1 OUala P) C.LONG T M l4V� VALUE jj7 bbd. (1/a�'ailn C NO.OF a. CONCEN- b. MASS a LONG f Ave TETIM b. Np.O;NUMf1ER (I) (zl Mwss NTH A TION (1 CONCeNTRATIONRTNC/MS (t)le Ass (1) — (:)rAwss (,CONCEN•O)MAC■ T •c„r ANAL- YSES TRATION ANAL- YSES FRACl-IOPJ— VOLATILE COMPOUNDS (continued) 2V. Methylau hiorlde (75.092) ' X 44 3.1 44 3.1 25 1.8 2 ug/l 2 ug/l lb lb ,loroethane X ND X ND 4V. Tetrachlolo ;)lylene (127.1ts 4)' I 2 ug/1 lb 5V. Toluene ; 108-88-3) X ND 2 ug/1 lb I 8V. 1,2-Trans— iehloroethyle.:+. f' X ND 2 ug/1 lb I t..,--------.—' .. — —"----I------}------ ---- X 7V. 1,1,1-Tri- Moro®'thane 2 ug/l lb /1-55.6) 3V. 1,1,2-Tri-• hloroethane ? 79-00-5) 9V. Trichloro thylene (79.01,z, X ND N11 } 2 I ug/1 2 ug/l lb lb --T I X _. ..._._.i...- h-brometh Ane 75.69-4) 1 I 2 ug / 1 lb X ND 'IV, V inyi :l'lloride 175•01 •'.1 I X ND I ug/l j lb IC/MS FRACTION - ACID COMPOUNDS A: 2-Chloror•hl ' 9S•57.8) I'A, X ND I I — 1 II ug/l lb 2,4•DichiOro n©no' (120-83 2) I X ND 1 ug/l lb :6.'2.4 Dimothyl — —� -- — � hnnol (tns-s7..il X ND I 1 I u /1 lb ' �--g ---t ,4,6•Dinttro-Ci :resol (534-52.11 X ND I I l ug/1 I lb 4. ' #A,2,4-Dinitro--- laanol (57-28.5? I X ND I ! i 1 ! ug/l lb ;A..'2•Nltroljhen,,l X ND i l , ug / l lb �. ; I 1 ug / 1 ! lb VA. 4-Nitrophenor 100 b2 7) ; X ND iq.'P-C,'hloro•M" � •asol 159-50.7 f ` X ND I I 1 i ug / 1 i lb 9J47pehtachloro-' a1 (07-8651 I l X ND I I I � lug/l � lb 1�A..Ohenol 4tog-95.2t j X ND l ug/ l� � ., I IA: 2,4,6-TH cl:lorpphenol X i l ug/l I lb I 'A8 06.2)..._ CON7 lNuF ON REVF,h FROM T W' .FRONT 4.i1J04 i,•pC11.l.UTAilT 2, `ANV CAS " 1YUM9Et7 IN9 ',11�000Itght(: oulw' 1 ,iMS FRAt:"sD.PJ — BASE/NEUTRAL MARK us v.! [!Nt 'x'. ury! f[NT X �aw.i.Y�twNYYwn+ MAXIMUM —�, CONC[NITRwT1UN COMPOUNDS ND DAILY VALUE - .MiwrlNel+taxi'qi.Jw�uMsw�,w4Jlwn»w�.wwwwi4Cwr+�.11wMMiw.rl�w�Ja'wllwl'i 3. P. MAY.I�UM 3 I'i'Qtlgl�ghl")_ C ONLt NTH /.f10N EFFLUENT _, UAV VALUE C.LONG Tr�7M y (1(t1Ugt -• 1 ) "• -•-- ('I — — IJ (:[NTN•YIU/1 pr VALUE gYjfCJ' T ItI-- l (Il. NO.Q1 YSAS- 1 4• ti'4i THATICh /'�Llbliwlw�ll�QLYwl�lp/!w[9�[� T S, INTAKE: — Y. LONG_ I b. MA55 i+}af nNCw h• I (u;:rinngl/ TERM -i- 1i1 MA[[ i -- h. NO Yl.i'.+ 183.32.r�) 26.Acennr;h:.1+'.,a� (i08-96 8) X ND - '26. Anthrarerz i (920.12 7) ! X ND -- 1 (§2-87-5) 1 X X X X — ND NDI —' — 1 i - — Anthracone QZ. JB. BenZO (q) Pyrone (50-32-2t 7B.3,4•eanr0 fluotarrthene ;205-99 2) 98, Senzo (''hii Per y lene 181-242) 46. 3anzo (k1 riluocenthene X X ND - I — — -- -- 1 — -- -----�� ------ -—�----•— — - --- __. � ' — (; 08 $ I 2d i 00.- M7ethana• + ND I 1 ealr�xy; ethyl, 1:t1wr i t111•aa •:) t-- X X ND — 1 _.1-- —�-- 7roJYfi (:�Sh6r (l02 F,.^+-y// Phthalan: X. ND 1 (1174Br : X X ND NDWg: I _ I ----.._.._ — ---- — -- 1 1 I phenvlPheny: j Ether (101-55 :'Ji 156. Butyl Bona..: l Phthalatn (85-6P''h 16R.2-Chiorc-nui hthaleneD X X ND tN -- ND ND — - I ----� I ----- I I I I —.—--_---- --_.._._— ?----- -- — 1 —._ ..------ -----t.. -- _-- I+ --- — --- _ - — 178.4•Chloro- phenyl Phenyl I Ether 16E3. Chrysene �218-01-9) ibanrp 1. 8. D� 1;.,h Anthracene I 153-70-3) I X X I ND ! i ; 1 I i I 208. 1,2 Dichlor:) 66nze-e (95 50-?' ! 1 B: 1,3-D it h io n)x I ND , 1. �•^;c, r ay. 2-f S! PACE V-6 CON'TINUE ON FATE NUM ul.1 (1,'rl)•; ,",r. ,i,:11 1 r, l t,)-'!) ), '!)U I ALL. API UM Ur.. It /"'f')C,), I—,... CONTINUED FROM PAGE V-6 + NCD047368642 I 002 oma lla 1 bA■ ■ "UvA ?"+�:+ j I Approval exprres 12.31 -85 I IT T AND CAS 3. EFFLUENT 4, UN17$ 5. INTAKE (trprinrral) NUMEIER dr■:sr b. ■e• G wc- e. MAXIMUM DAILY VALUE •MAXI M 3D pAY VALUE C.LONG T� RM /A���(r�Rt .VALUE • INc u■.ve uevr aVa a e d. No.OF a. (+j available .' (i/at�aiJahlrl piiw• siiir iier ICI ANAL- ( I m-2 CONCl (TI MASS 11) a. CONCEN b, MASS TRATION AVEI AN ETE L b, NQ.r� ANAL NTRATION Cp NC[N,TRA PION (t) MASS YSES C ONCCNTN ATION GC/MS FRACTION — BASE/NEUTRAL COMPOUNDS (continued - (,) co.cl N- Ill MA{s Y§Ei TRATION 22B. 1,4-Dichloro- - --'_ benzene (106 416 7 X ND - -- __.._._._.__....__._.._.. _-.- -- 1 236.'Dir.hloro - -- - --•• _ benzidine X ND (91.94-1) ---------- __ _____ 249. Diethyl -'---- Phthalate X ND 1 84-66-2) --- :11$e. Dimethyl -' -- Phtholate (131.11.3) X ND ) — 68. DI•N Bute.,... I._.— 'Phtholate ------- -----�-..__ .... _.. .. ..--------- ----- - -- i -- (64-74-2) X ND1 276.2,4-Ditrrr wfuene (121-letn [rND RBB. 2,6-Dinib 1 toluene (60C-20-2): X - ND -- 264.'Di•N-Oct•. - . . -- - --- ---- - I --- -- -- - (117olat -84 0) 378.1,2•DiphonVl-- X hydrazine (ax .'i. o I X _ benzene) (122-EG 7S 318.Fh:orant'rlerA� -- I f -- - (206-44.0) ND - --- - - ----- 1— } -- --- VS. Fluorcne (86.73-7) X ND 1 I -- ...-1 336• Ilexacnlotatlerzene'I -- ------- 1 -_.___ It1R•74 tt I X ND 1 --� — rhbrobutadiena ND M7-68.3) ! 1 358, Hexachloro - -'--- --_ ---- ...- -- -- —'- ---- Cyclopentodiene I X ND 1 -- (77.47-4) ----- 386. Hex achloro- *thene (67.72-11 X ND I 1 M2,3-ca) Pyrene X ND- 1193.39-5) 1 389.Isophorone 078-59.1) X ND 1 1913. Naphthafcne ---- - (9i-20 3) I. X ND 1 40g: Nttrobenzone' ---- - — — — - X ND 1 .mod(methylamina X ND .162.75.9) . 1 N-propylsmine X ND 1 a21.64-7) F PA i'nrm antn_or to .., o pit r PAGE V-7 CONTINUE ON REVER .O?JTINUED FROM THE FRONT !. POLLUTANT ,,.AND CAS 2. MAR :XF: 3. EFFS_LJEN f 'e. a. UNITS 5. INTAKE (opti,nlol) • NUME3ER Gf►aT we b. ••, Iavl, c:ic- u•v[ MAXIMUM DAILY,:VALUE MAXIM M /I all 3� UqX VALUE ,Jhll�— 0.LONG Tf2M /1/UUOf[a AYR VALUE blP� d. NU Or ----r— N LONG TERM Ih NO OF 1r,eVOlid t)1f, '.(.� ) ' w[- VUIw• I. NNT H•- uNT'. ANAL ' 11 y�/f: V�iE$ a. CONCEN b. MASS TRATION RASE VA IjYC _ i y11aa „wTl ANAL- Y$E$ ., I') f-I- s COnG1 NTw nTIVN ('I _ G-VnCk NTH/�TI ,N (r)ra fa r. — -- r'I,NGr NrH wTi„N GC/MS FRACTION BASE/NEUTRAL,COMPOUNDS --. ---- - - (continued) 40r1lphehylan'iine• x, ND 1 �HA'•30 G) . 14:1 Pher!rrlf) r.rl" »»•01 el ! X ND 1 1 X 129-00-0, I 68, 1,2,4 - T 1 + .hlorobenzenr.• I X ND I 1 I l I A^o-82.1) ! I I 3C/MS FRACI ION -- PESTICIDESell 309 00 2) i X ,P. Q-BHC ! i - - - — --- — 319.84.61 X ! 11'. Q BHC- 31Sr X �t - t j e H C --..._.— -- ------ ----- -- - -- ---- -- ! - ---. —. X I • ; i 319 f;5-IIi X I i ;7.74 9) X — 50 24 3) I X I � ! I G. r 729) I X I I 1 tz 54 R) X I IP. Q-E nrlo ,',r,•: I ... I .._ .._ ., 1 _.. .:. _.._,.._—�--- ._.. 115 29 7) i I X I 2P. F ndp••:'La, 115-29.71 X I I I I i j 1 -- �uHate I X I 1031.07-81 72 20 8) X I ! �Jdehyde 7 421-9 3 4) i -- rA rurm jo IU.[t-, Irtev. C-t1b1 PAGE. V-8 CONTINUE ON PAGE V•3 CONTINUED FROM PAGE V-8 I NCD047368642 i 002 OVc 1.,, �+ 1 i Approval expires 12-31.85 LLU IA"I 2. MARK •x• -, - ".' -'. 3. EFFLUENT AND CAS 4. UNIT S. INTAKE (optional) f� R NUMBER a'.6 b rc• 4 ■[- Q;. MAXIMUM DAILY,VALUE MAXI M a Qf�Y VALUE C.LONG T�Fd mld,(leG. VALUE � NO. Inc Icv[ Neva dbdilpule // -i v61 11 a, LONG T£Aht — b•NO.r (if aoailahl•, wa- ►wa- A■- ,_, ANAL- oulw• senT :ee wT (') _) gAtf' (T)- _ eoacc NTw ATIon 1z) wnss 11) (Z) Mw51 YSES CONG [nTNll TIOh CoNC[NTw 117"P"H'eptachlor a. CONCEN• b. MASS TRATION r ANC'+ n- li) 11Tw ATION GC/MS FRAt:TION - PESTICIDES `(continued) AiloN "^as YSES Epoxide X 41024.6 7.3 ) 18P. PCB-1242 (63469-21-9) X OP. PCB•1254 — --- (11097-69-1) X ---- 20P. PCB-1221 — — (11104-28.2) X ) ZIP. PC8.1232— (11141-16.5) X 22P. PC6-1248 —' (12672.29-6) X — _ — --- -- — 23P. PCB-1260 - 0109"2.5) X 24P.'PC8-1016 - ---- - (12674.1 1'-2) -- X - - — ---- ----- -------- YSP. Toxzphene •- - ($Q0135-2) X �..-. 1 v 11 ..v Iv-ct. Inov. r-O-j •^� 3510.2C (Rev. 2-$6) TY Q W LA- W tZ <X U 0 0 6 n 0 0 0 cn N v O I I.Y�.I M/r�W M O�RLM�.I I t.11 URI• SOW BOYS ARE ESTIMATED TO MVE XTAIQ: W asew a TOTALS. CURRENT SCHEMATIC WATER FLOW E.I. DU PONT DE NEMOURS & CO. FAYETTEVILLE WORKS PAGE 1 OF 2 sm VATER cn W Z J O O IJ- TO n LIED1MYDI bw popP CURRENT SCHEMATIC WATER FLOW E.I. DU PONT DE NEMOURS & CO. FAYETTEVILLE WORKS PAGE 2 OF 2 0 m p C� m TO 810-7iEATlENi --- - r 1) a ATTACHMENT I APPLICATION FOR PERMIT TO DISCHARGE WASTEWATER E. I. DU PONT DE NEMOURS & CO. (INC.) FAYETTEVILLE WORKS 1. Form 2C: Item II Part A - Water Flow Diagram The intake and effluent water are based on actual average flows reported in the monthly monitoring report. Flows within the plant are estimated and are calculated so as to balance with the intake and effluent flows. 2. Form 2C: Item IV Part B - Water Pollution Control Programs A. A larger aeration tank with forced air blowers was installed in 4th Quarter 1988. The new unit, having a liquid capacity of 1.5 million gallons, replaced an existing 0.720 million gallon basin (Application No. AC0003573). B. The existing aeration basin was converted to use as an aerobic sludge digester. Together with the installation of dewatering equipment this provides for off -site landfilling and potential future land spreading of sludge on site, replacing the practice of lagooning. C. Studies are being made to divert low-BOD Nafion® wastes directly to outfall 001. Since these wastes contain almost all the fluorides and fluorinated organic salts it would be possible to landspread the biotreatment plant sludges, as described above. 3. Form 2C: Item VI - Pollutants Listed All substances listed in Item VI are "used" on the site as "auxiliary" chemicals. Under routine operations, only octylphenol, a very minor additive, could be a constituent of wastewater. The remainder do not come into contact with waste streams. 4. Form 2C: Outfall 002 Item V-B-le - Fluoride Refer to the existing discharge permitfor the fluoride sampling location. All samples reported in this application were taken downstream of the 001 discharge. The proposed discharge of neutralized Nafion@ wastes into the cooling water outfall 002 has not been implemented during the period of this sampling. In other words, all wastes containing fluoride were discharging from 001 and thus are reflected in the samples taken in the combined outfall downstream of the 001 discharge. 5. Form 2C: Item V Part A, B. & C "NOT DETECTED" (ND) means that the pollutant so referenced was not present in a quantity greater than the detectability limit. DEQ-CFW 00065272 6. 7. Materials checked as "Believed Absent" are not belived to be present in quantities equal to or greater than the limit of detectability. Form 2C: Item V Outfall 001, Part C Outfall 001 is subject to the Organic Chemicals Plastics and Synthetics Fibers guidelines (OCPSF). The chemicals listed under these guidelines have therefore been checked as "Testing Required". Other substances are identified as either "Believed Present" or "Believed Absent". Form 2C: Item V Part C Most of the values obtained in this group were below detection limits. In a few cases, for a give pollutant, slightly positive values were reported, as well as some values below detection limits. To perform the averaging required, the procedure used for the "below detection limits" values was to assume one-half the detection limit number. For example, the average of the five analyzes for Chromium in Outfall 001, (in mg/1) was computed as follows: DATE REPORTED CALCULATED 3/15/88 0.029 0.029 3/29/88 0.034 0.034 4/12/88 0.050 0.050 4/26/88 <0.015 0.0075 5/10/88 <0.015 0.0075 Average 0.026 In a few cases, this averaging method led to peculiar results, such as when one or two out of five values were slightly above reported levels which resulted in an average below the detectability limit. In'these cases no averages are shown, just the daily maximums. DEQ-CFW 00065273 ATTACHMENT II INFORMATION FOR APPLYING INDUSTRY EFFLUENT LIMITATIONS GUIDELINES TO PERMIT CONDITIONS FOR E. I. DU PONT FAYETTEVILLE WORKS Background The Du Pont Fayetteville Works is a multiproduct plant which conducts the following operations: • Manufacture of polyvinyl butyral resin ("flake") which is converted into Butacite® sheeting • Extrusion of various plastics into strapping and tape products. • Extrusion and grafting of elastomers ("TRX"). • Manufacture of a variety of fluorocarbons and fluorocarbon resins and sheeting products (Nafion®). Wastewater resulting from these operations, together with associated laboratory and sanitary waste, are sent to an "end -of -pipe" biotreatment system, an activiated sludge process, consisting of aeration and clarification. Production in Various Subcategories The Fayetteville Works production described above falls into different subcategories under the industry guidelines. Confidential Attachment III provides detailed production information, both current and for planned and authorized expansions. Based on confidential Attachment III, production is divided as follows into the applicable subcategories: SUB CATEGORY % OF TOTAL PRODUCTION Current Future • Specialty Organic Chemicals (SIC 2869) 0.2 0.3 (40 CFR 414 Subpart H) • Thermoplastic Resins (SIC 2821) 94.5 96.6 (40 CFR 414 Subpart D) • Plastics Molding and Forming (SIC 3079) 5.3 3.1 (40 CFR 463 Subpart A) 100.0 100.0 DEQ-CFW 00065274 Attachment II page 2 On December 17, 1984, EPA promulgated its effluent guidelines for Plastics Molding and Forming (PMF). Also, on November 5, 1987, EPA promulgated its effluent guidelines for the Organic Chemicals and Plastics and Synthetic Fibers (OCPSF) Category (40 CFR 414). These guidelines are to be applied to regulate the discharge from the Fayetteville Works industrial wastewater treatment system. The PMF and OCPSF guidelines provide concentration values which represent Best Practicable Control Technology (BPT) for the conventional pollutants, BOD5 and TSS, and Best Available Control Technology (BAT) for 63 priority pollutants. The concentration values must be multiplied by the appropriate flow values to determine the daily maximum and monthly average limits which apply to a discharge. Table II-1 lists the BPT effluent limitations guidelines concentrations for the applicable subcategories of production at Fayetteville Works. Table II-2 lists the BAT concentrations for priority pollutants. Several issues are encountered in developing permit conditions in this manner: • In multi -product plants effluent guidelines values must be weighted according to production in various subcategories. • Actual discharge flows should be used in the calculation rather than a long-term average value. These flows should be adjusted for reasonably expected increases due to planned and authorized expansions of production facilities. • Appropriate monitoring frequencies should be selected depending on concern for the presence or levels of pollutants in the discharge. This exhibit is meant to provide the information necessary for the permit writer to develop the appropriate guidelines -based permit conditions for Discharge 001, the industrial wastewater treatment plant effluent for Fayetteville Works. Effluent Guideline Subcategory As shown in the table above, 95% or more of Fayetteville Works production belongs in the Thermoplastic.Resins Category. Therefore, it is recommended that only the thermoplastic resins guidelines be used in developing effluent limitations. Flow Basis For Developing Limitations The concentration -based OCPSF guidelines were developed by EPA by first determining the long-term average concentrations of regulated constituents in the wastewaters from its model plants and then applying a variablility factor to that long-term data to reflect the variability in the pollutant concentrations above the long-term average.. DEQ-CFW 00065275 Attachment II Page 3 Permit writers are directed to use a "reasonable estimate of process wastewater flows and the concentration limits to develop mass limitations for the NPDES permit" (52 Federal Register 42566). The development of the OCPSF guidelines did not address variabiliity of flow nor do the concentration guidelines implicitly incorporate flow variability. There is certainly no direct relationship between constituent concentration and wastewater flow. An increase in the concentration of a constituent does not necessarily reflect an increase in flow, or vice versa. The most appropriate flows to use in the calculation of mass limits are the daily maximum flow for daily maximum limits and the maximum monthly average flow for monthly average limits. The best guidance for such a selection is 40 CFR 122.45(b)(2)(i), which states that "The time period of the measure of production shall correspond to the time period of the calculated permit limitations". That is, for production -based guidelines EPA directs that monthly average production is to be used for monthly average limits and daily maximum production for daily maximum limits. By analogy, for concentration -based limits, the monthly and daily flows should be used as described above. Over a one-year period from July 1987 through June 1988 the Fayetteville Works treated effluent discharge (001) recorded a maximum monthly average flow value of 0.604 million gallons per day (MM gpd) and a maximum daily flow of 0.744 MM gpd. Using the attached schematic water flow diagram for the expanded plant, it is estimated that the average flow value will increase to 0.950 MM gpd. The maximum daily flow will be 1.170 MM gpd using the current variability. Calculation of Limitations Table II-3 shows the calculation procedure recommended for developing pollutant permit limitation for Discharge 001 at Fayetteville Works. As noted in previous permit discussions and correspondence, Du Pont does not see the need to limit the flow at Discharge 001 since the conventional pollutants are limited on a weight basis. If the State of North Carolina feels a need to also regulate flow, then Du Pont recommends a daily average limit of 2.0 MM gpd. As shown in Table III-6 this figure is based upon recommended engineering standards as well as experience with the existing plant. It should be noted that discharges of five metals and cyanide are regulated by the OCPSF guidelines. However, EPA directed that limitations for these pollutants are to be "determined by multiplying the concentrations listed ... for these pollutants times the flow from metal -bearing waste streams..." Note that there are no specific sources of metals from production areas at Fayetteville Works. The discharge data listed in Application 2c for Outfall 001 and Discharge 002 indicate trace quantities of a number of metals. These low levels are derived primar%y from corrosion of tanks, pipes and equipment. OCPSF guidelines should not be applied for these metals, unless the entire wastewater stream in considered the source. Monitoring Frequency The OCPSF guidelines set no specific requirements for monitoring of regulated pollutants. Du Pont believes that the monitoring frequencies set forth in the permit, which is currently in effect, are appropriate for all currently regulated parameters at all outfalls. These include BOD5, TSS, flow, DEQ-CFW 00065276 Attachment II Page 4 fluoride, total nitrogen, total phosphorus, and pH at Discharge 001. The parameters which will be added to the permit for Discharge 001 as a result of the OCPSF guidelines are priority pollutants. (Note: The fluoride monitoring location has been changed from 002 to 001 because of the proposed routing of Nafion® low BOD5 wastes. See the flow diagram attached for "Future" Plant.) Only small amounts of the priority pollutants are handled at Fayetteville Works. Sampling indicated only non -detectable amounts or traces in the effluent. In light of this demonstrated excellent performance it is ~ apparent that there should be no concern with respect to the discharge of organic priority pollutants from the Fayetteville site. Further, the site has demonstrated consistently low, or non -detectable, discharges of regulated heavy metals and cyanide. For these reasons, Du Pont recommends that the priority pollutants regulated under the OCPSF guidelines be monitored once annually at Discharge 001. Recommended Permit Conditions I. Discharge 001 Table II-4 and II-5 present a summary of the recommended NPDES permit conditions for Discharge 001. Table II-4 lists the BODS and TSS limitations calculated as described above, but replaces the daily maximum limitations with the existing limits (increased in proportion to expected production) to avoid "backsliding". The pH limitations continue as in the present permit. All monitoring frequencies remain the same as in the existing permit. Table II-5 lists the priority pollutant limitations calculated as described above. All monitoring frequencies are set at once per year. II. Discharge 002 Limits at Discharge 002 should continue as in the existing permit except for fluoride which should be in Discharge 001. III. Discharge 003 Limits at Discharge 003 should continue as in the existing permit. This is not a process outfall and is not regulated by OCPSF guidelines. DEQ-CFW 00065277 TABLE II-1 BPT EFFLUENT LIMITATIONS GUIDELINES (Note: All values expressed in mg/1) Effluent Characteristics Daily Maximum Monthly Average Organic Chemicals, Plastics and Synthetic Fibers Subpart D - Thermoplastic Resins BOD5 64 24 TSS 130 40 pH (a) (a) Subpart H - Specialty Organic Chemicals BOD5 120 45 TSS 183 57 pH (a) (a) Plastics Molding and Forming Subpart A - Contact Cooling & Heatin BOD5 26 Oil and Grease 29 TSS 19 pH (a) --------------------------- (a) Within the range 6.0 to 9.0 DEQ-CFW 00065278 TABLE II-2 BAT EFFLUENT LIMITATIONS GUIDELINES FOR THE ORGANIC CHEMICALS, PLASTICS AND SYNTHETIC FIBERS (OCPSF) INDUSTRY (40 CFR PART 414 SUBPART I: END -OF -PIPE BIOLOGICAL TREATMENT) (Note: All values expressed in Ug/1) Effluent Characteristics Daily Maximum Monthly Average Acenaphthene 59 22 Acrylonitrile 242 96 Benzene 136 37 Carbon Tetrachloride 38 18 Chlorobenzene 28 15 1,2,4-Trichlorobenzene 140 68 Hexachlorobenzene 28 15 1,2-Dichloroethane 211 68 1,1,1-Trichloroethane 54 21 Hexachloroethane 54 21 1,1-Dichloroethane 59. 22 1,1,2-Trichloroethane 54 21 Chloroethane 268 104 Chloroform 46 21 2-Chlorophenol 98 31 1,2-Dichlorobenzene 163 77 1,3-Dichlorobenzene 44 31 1,4-Dichlorobenzene 28, 15 1,1-Dichloroethylene 25 16 1,2-Trans-dichloroethylene 54 21 2,4-Dichlorophenol 112 .39 1,2-Dichloropropane 230 153 1,2-Dichloropropylene 44 29 2,4-Dimethylphenol 36 18 2,4-Dinitrotoluene 285 113 2,6-Dinitrotoluene 641 255 Ethylbenzene 108 32 Fluoranthene 68 25 Bis(2-Chloroisopropyl) Ether 757 301 Methylene Chloride 89 40 Methyl Chloride 190 86 Hexachlorobutadiene 49 20 Naphthalene 59 22 DEQ-CFW 00065279 Attachment II-2 Page 2 Effluent Characteristics Daily Maximum Monthly Average Nitrobenzene 68 27 2-Nitrophenol 69 41 4-Nitrophenol 124 72 2,4-Dinitrophenol 123 71 4,6-Dinitro-o-cresol 277 78 Phenol 26 15 Bis(2-ethylhexyl) Phthalate 279 103 Di-n-butyl Phthalate 57 27 Diethyl Phthalate 203 81 Dimethyl Phthalate 47 19 Benzo(a)anthracene 59 22 Benzo(a)pyrene 61 23 3,4-Benzofluoranthene 61 23 Benzo(k)fluoranthene 59 22 Chrysene 59 22 Acenaphthylene 59 22 Anthracene 59 22 Fluorene 59 22 Phenanthrene 59 22 Pyrene 67 25 Tetrachloroethylene 56 22 Toluene 80 26 Trichloroethylene 54 21 Vinyl Chloride 268 104 Total Chromium 2,770 1,110 Total Copper 3,380 1,450 Total Cyanide 1,200 420 Total Lead 690 320 Total Nickel 3,980 1,690 Total Zinc 2,610 1,050 DEQ-CFW 00065280 TABLE II-3 ' CALCULATION PROCEDURE FOR PERMIT LIMITATIONS (All limitations expressed in lb/day) Conventional Pollutants Pollutant Limit = OCPSF Guideline Subpart D x Flow x 8.34 BOD5 Maximum Daily = 64 x 1.170 x 8.34 = 624 However, to avoid "backsliding", the limit should no be greater than the current limit, increased in proportion to the planned production increase or: Maximum Daily = 359 x 1.589 = 570 Monthly Average = 24 x 0.950 x 8.34 = 190 TSS Maximum Daily = 130 x 1.170 x 8.34 = 1269 However, to avoid "backsliding", the limit should not be greater than the current limit, increased in proportion to the planned production increase, or: Maximum Daily = 350 x 1.589 = 556 Monthly Average = 40 x 0.950 x 8.34 = 317 Prioritv Pollutants Pollutant Limit = OCPSF Guideline Subpart I x Flow x 8.34 For example; Acenaphthene: Maximum Daily = 59 x 1.170 x 8.34/1000 = 0.58 Monthly Average = 22 x 0.950 x 8.34/1000 = 0.17 For remainder of pollutants, see Table II-5 DEQ-CFW 00065281 TABLE II-4 PROPOSED PERMIT CONDITIONS FOR CONVENTIONAL AND NON -CONVENTIONAL POLLUTANT PARAMETERS AT DISCHARGE 001 (Note: All limitations expressed in lbs/day, except as noted) Daily Monthly Monitoring Effluent Characteristics Maximum Average Frequency BOD5 570 190 2/month TSS Fluoride Flow, MM gpd 556 317 7663 (b) -- 7663 (b) PH (a) (a) pH within the range 6.0 - 9.0 (b) No change from current permit 2.0 2/month weekly continuous daily DEQ-CFW 00065282 TABLE II-5 PROPOSED PERMIT CONDITIONS FOR PRIORITY POLLUTANT PARAMETERS AT DISCHARGE 001 (Note: All limitations expressed in lbs/day) Daily Effluent Characteristics Maximum Acenaphthene 0.58 Acrylonitrile 2.37 Benzene 1.33 Carbon Tetrachloride 0.37 Chlorobenzene 0.27 1,2,4-Trichlorobenzene 1.37 Hexachlorobenzene 0.27 1,2-Dichloroethane 2.07 1,1,1-Trichloroethane 0.53 Hexachloroethane 0.53 1,1-Dichloroethane 0.58 1,1,2-Trichloroethane 0.53 Chloroethane 2.63 Chloroform 0.45 2-Chlorophenol 0.96 1,2-Dichlorobenzene 1.60 1,3-Dichlorobenzene 0.43 1,4-Dichlorobenzene 0.27 1,1-Dichloroethylene 0.25 1,2-Trans-dichloroethylene 0.53 2,4-Dichlorophenol 1.10 1,2-Dichloropropane 2.25 1,2-Dichloropropylene 0.43 2,4-Dimethylphenol 0.35 2,4-Dinitrotoluene 2.79 2,6-Dinitrotoluene 6.28 Ethylbenzene 1.06 Fluoranthene 0.67 Bis(2-Chloroisopropyl) Ether 7.42 Methylene Chloride 0.87 Methyl Chloride 1.86 Hexachlorobutadiene 0.48 Naphthalene 0.58 Monthly Monitoring Average Frequency 0.17 1/yr 0.76 1/yr 0.29 1/yr 0.14 1/yr 0.12 1/yr 0.54 1/yr 0.12 1/yr 0.54 1/yr 0.17 1/yr 0.17 1/yr 0.17 1/yr 0.17 1/yr 0.82 1/yr 0.17 1/yr 0.24 -1/yr 0.61 1/yr 0.24 1/yr 0.12 1/yr 0.13 1/yr 0.17 1/yr 0.31 1/yr 1.21 1/yr 0.23 1/yr 0.14 1/yr 0.89 1/yr 2.01 1/yr 0.25 1/yr 0.20 1/yr 2.38 1/yr 0.32 1/yr 0.68 1/yr 0.16 1/yr 0.17 1/yr DEQ-CFW 00065283 Table II-5 Page 2 Daily Monthly Monitoring Effluent Characteristics Maximum Average Frequency Nitrobenzene 0.67 0.21 1/yr 2-Nitrophenol 0.68 0.32 1/yr 4-Nitrophenol 1.22 0.57 1/yr 2,4-Dinitrophenol 1.21 0.56 1/yr 4,6-Dinitro-o-cresol 2.71 0.62 1/yr Phenol 0.25 0.12 1/wk Bis(2-ethylhexy-1) Phthalate 2.73 0.81 1/mo Di-n-butyl Phthalate 0.56 0.21 1/yr Diethyl Phthalate 2.00 0.64 1/yr Dimethyl Phthalate 0.46 0.15 1/yr Benzo(a)anthrancene 0.58 0.17 1/yr Benzo(a)pyrene 0.60 0.18 1/yr 3,4-Benzofluoranthene 0.60 0.18 1/yr Benzo(k)fluoranthene 0.58 0.17 1/yr Chrysene 0.58 0.17 1/yr Acenaphthylene 0.58 0.17 1/yr Anthrancene 0.58 0.17 1/yr Fluorene 0.58 0.17 1/yr Phenanthrene 0.58 0.17 1/yr Pyrene 0.67 0.20 1/yr Tetrachloroethylene 0.55 0.17 1/yr Toluene 0.78 0.21 1/yr Trichloroethylene 0.53 0.17 1/yr Vinyl Chloride 2.63 0.82 1/yr Total Chromium NL NL 1/yr Total Copper NL NL 1/yr Total Cyanide NL NL 1/yr Total Lead NL NL 1/yr Total Nickel NL NL 1/yr Total Zinc NL NL 1/yr Note: Since there are no process sources of chromium, copper, cyanide, lead, nickel or zinc, the OCPSF guidelines limitations do not apply. DEQ-CFW 00065284 TABLE II-6 BASIS FOR RECOMMENDED FLOW LIMITATION FAYETTEVILLE WORKS DISCHARGE 001 Equipment Specifications Aeration Tank Volume - 1.5 million gallons Clariflier Effective Surface Area - 3,964 square feet (Two units combined) Estimated Capacity Aeration Detention, hr. Clarifier Overflow, gpd/ft2 * Current permit FLOW MGD 1.1* 2.0 33 18 277 505 RECOMMENDED DESIGN 6.0 - 7.5 ** 500 *** ** From GLUMRB Standard - Great Lakes - Upper Mississippi River Board of State Sanitary Engineers, Recommended Standards for Sewage Works, 1971 *** GLUMRB recommends 700 gpd/ft2 but for industrial sludge, 500 gpd/ft2 is more reasonable. Note: For additional information on the projected capacity of the Fayetteville Works wastewater treatment facilities, see the letter of T. W. Olcott to Babette McKemie, March 21, 1988. DEQ-CFW 00065285 TABLE III DU PONT FAYETTEVILLE WORKS CRITERIA FOR ESTABLISHING EFFLUENT GUIDELINES APPLICABLE PRODUCTION INDUSTRY CURRENT FUTURE PROJECT GUIDELINE MM lb % MM lb % 1. Butacite® Sheeting Thermoplastic 84.0 69.4 Resins 2. Polyvinyl Butyral Thermoplastic 0.0 12.9 Resins (Not otherwise Resins converted into sheeting, Item 1. above) 3. Strapping and Tape Plastics Molding 5.3 3.1 and Forming 4. TRX Elastomers Thermoplastic 10.4 14.2 Resins 5. Nafion® Fluoropolymers Thermoplastic 0.1 0.1 (Membrane) Resins 6. Fluorocarbons (Not Specialty Organic 0.2 0.3 otherwise converted Chemicals 100.0 100.0 Notes: C �aic6rt' * Current production is 12 month period July 1987 through June 1988 Future production is forecast 12 month period January through December 1991 DEQ-CFW 00065286 C .."ease print or type in Ica: unsnadea areas only ; f.')1—in areas are snacrd for elite rvoe, i.e., 12 characters/inch). Form Anproved OMB PJo. 15&S80004 FORM a� U.S. ENVIRONMENTAL PROTECTION AGENCY I. EPA I.D. NUMBER HAZARDOUS WASTE PERMIT APPLICATION 5 Ty Consolidated Permits Program F N I C I DT 0 1417131618161412 RCRA (This information is required under Section 3005 of RCRA.) FOR OFFICIAL USE OtiLY 7 PPLICATION GATE RECEIVED[ COMMENTS 4PPROVED (vr..mn._.+_-davl 11. FIRST OR REVISED APPLICATION Place an "X" in the appropriate box in A or B below (mark one box only) to indicate whether this is the first application you are submitting for your facility or a revised application. If this is your first application and you already know your facility's EPA I.D. Number, or if this is a revised application, enter your facility's EPA I.D. Number in Item I above. Ittb I APPLICATION (place an "X" below and provide the appropriate date) re 1. EXISTING FACILITY (See instructions for definition of "existing" facility. 71 Complete item below.) FOR EXISTING FACILITIES, PROVIDE THE DATE (yr.. Mo., & day) OPERATION BEGAN OR THE DATE CONSTRUCTION COMMENCED ( use the boxes to the left) rJGLJ tirrLlLA -IIUN (place an "X'"below and 1. FACILITY HAS INTERIM STATUS III. PROCESSES — CODES AND DESIGN CAPACITIES G2.NEW FACILITY (Complete item below.) FOR NEW FACILITIES PROVIDE THE DATE YR. MO. OAY (yr., mo.. & day) OPER; TION BEGAN OR 15 ' EXPECTED TO BEGIN Pfl2. FACILITY HAS A RCRA PERMIT A. PROCESS CODE — Enter the code from the list of process codes below that best describes each process to be used at the facility. Ten lines are provided for entering codes. If more lines are needed, enter the code(s) in the space provided. If a process will be used that is not included in the list of codes below, then describe the process (including its design capacity) in the space provided on the form (item l//-C). B. PROCESS DESIGN CAPACITY — For each code entered in column A enter the capacity of the process. 1. AMOUNT — Enter the amount. 2. UNIT OF MEASURE —For each amount entered in column 8(1), enter the code from the list of unit measure codes below that describes the unit of measure used. Only the units of measure that are listed below should be used. PROCESS PRO- CESS CODE APPROPRIATE UNITS OF MEASURE FOR PROCESS DESIGN APACITY Storage: CONTAINER (barrel, drum, etc.) S01 GALLONS OR LITERS TANK S02 GALLONS OR LITERS WASTE PILE S03 CUBIC YARDS OR CUBIC METERS SURFACE IMPOUNDMENT SO4 GALLONS OR LITERS _Disposal INJECTION WELL 079 GALLONS.OR LITERS LANDFILL 080 ACRE-FEET (the volume that would cover one acre to a depth of one foot) OR HECTARE -METER LAND APPLICATION D8I ACRES OR HECTARES OCEAN DISPOSAL D82 GALLONS PER DAY OR LITERS PER DAY SURFACE IMPOUNDMENT 083 GALLONS OR LITERS PRO- APPROPRIATE UNITS OF CESS MEASURE FOR PROCESS PROCESS .ODE D SISN CAPACITY Treatment: TANK Tot GALLONS PER DAY OR SURFACE IMPOUNDMENT INCINERATOR OTHER (Use forphysical, chemical, thermal or biological treatment processes not occurring in tanhs, surface impoundments or incinen ators. Describe the processes in the space provided; Item III.C.) LITERS PER DAY T02 GALLONS PER DAY OR LITERS PER DAY T03 TONS PER HOUR OR METRIC TONS PER HOUR: GALLONS PER HOUR OR LITERS PER HOUR T04 GALLONS PER DAY OR LITERS PER DAY UNIT OF UNIT OFUNIT OF MEASURE MEASURE MEASURE UNIT OF MEASURE CODE UNIT OF MEASURE CODE UNIT OF MEASURE CODE GALLONS.. . . . . . . . . . . . . . . . . . G LITERS PER DAY. . • . . . . . , V ACRE-FEET. . _ - - LITERS A . . . . . . . . . . . . . . L TONS PER HOUR . • • , D HECTARE -METER . - p CUBIC YARDS . . . . . . . . . . . . . . . Y METRIC TONS PER HOUR. W ACRES. CUBIC METERS . . . . . . . . . . . . . . C GALLONS PER HOUR E HECTARES . . . . . . . . . - B G GALLONS PER DAY U LITERS PER HOUR . . . . . . . H ' EXAMPLE FOR COMPLETING ITEM III (shown in line numbers X-1 and X-2 below): A facility has two storage tanks, one tank can hold 200 gallons and the other can hold 400 gallons. The facility also has an incinerator that can burn up to 20 gallons per hour. 5 C DUP T'A C I � A. PRO- B. PROCESS DESIGN CAPACITY � PRO- B. PROCESS DESIGN CAPACITY 2. UNIT 2• UNIT _ "a W CESS CODE FOR OFFICIAL W M CESS FOR ` 2 Z ^D (from list 1. AMOUNT (specify) OF MEA- SURE USE ONLY W 2 Z> CODE (from list 1. AMOUNT OF MEA- SURE OFFICIAL USE �Z above) : (enter code) _JZ above) code[ ONLY 1 S 02 I 600 C 32 5 Is ,B 19 27 2a 29 e I Si 0; 1 i 24,200 I I G 7 S 0 2; 5,740 G� 8 ' 3 Tj , 01 1 130 j U- 9 14 t 10 7 SPA s: . •103 u :9 - 17 7 z+ 'S 1e Ul PAGE I OF 5 CONTINUE ON REVERS DEQ-CFW 00065287 Continued from the front. Ill. PROCESSES (continued) a u-. v C. SPACE FOR ADDITIONAL PROCESS CODES OR FOR DESCRIBING OTHER PRO INCLUDE DESIGN CAPACITY. - ES (code ""T041 ). FOR EACH PROCESS ENTERED HERE C Fir. DESCRIPTION OF HAZARDOUS WASTES au`�'" yIM tgo 1011 ME A. EPA HALAr`if. em mrtseratrtizfYltl{YI rOUS WASTE Nwi73ER Enter the tour Mart nu-noer from 4U CFR, Subpart U for eacn hstea hazardous waste you will hana.e. It you handle hazardous wastes which are not listed in 40 CFR, Subpart D, enter the four —digit number(s) from 40 CFR, Subpart C that describes the characteris- tics and/or the toxic contaminants of those hazardous wastes. S. ESTIMATED ANNUAL QUANTITY — For each listed waste entered in column A estimate the quantity of that waste that will be handled on an annual basis. For each characteristic or toxic contaminant entered in column A estimate the total annual quantity, of all the non —listed waste(s) that will be handled which possess that characteristic or contaminant. C. UNIT OF MEASURE — For each quantity entered in column B enter the unit of measure code. Units of measure which must be used and the appropriate codes are: 'PIQ1_!SH UNITnF t A4 tR CnnF METRIC UNIT OF MFASU1RE nnF C POUNDS ........................... P KILOGRAMS. K TONS ................ .T ....... METRIC TONS . . . . . . . . . . . . . . . . . . . . . . M I f facility records use any other unit of measure for quantity, the units of measure must be converted into one of the required units of measure taking into account the appropriate density or specific gravity of the waste. 13. PROCESSES 1. PI?OCESS CODES: "or listed hazardous waste: For each listed hazardous waste entered in column A select the codes) from the list of process codes contained in Item I I I to indicate now the waste will be stored, treated, and/or disposed of at the facility. For non—listedhazardous wastes: For each characteristic or toxic contaminant entered in column A. select the code($) from the list of process codes contained in Item III to indicate all the processes that will be used to store, treat, and/or dispose of all the non —listed nazardous was that characteristic or toxic contaminant. tes that possess ?dote: Four spaces are provided for entering process codes. If more are needed: (1) Enter the first three as described above: (2) Enter "000" in the extreme right box of Item I V-D(1); and (3) Enter in the space provided on page 4, the line number and the additional code(s). 2. PROCESS DESCRIPTION: If a code is not listed for a process that will be used, describe the process in the space provided on the form. %40TE: HAZARDOUS WASTES DESCRIBED BY MORE THAN ONE EPA HAZARDOUS WASTE NUMBER — Hazardous wastes that can be described by more than one EPA Hazardous Waste Number shall be described on the form as follows: 1. Select one of the EPA Hazardous Waste Numbers and enter it in column A. On the same line complete columns B,C, and D by estimating the total annual quantity of the waste and describing all the processes to be used to treat, store, and/or dispose of the waste. 2. In column A of the next line enter the other EPA Hazardous Waste Number that can be used to describe the waste. In column D(2) on that line enter "included with above" and make no other entries on that line. 3. Repeat step 2 for each other EPA Hazardous Waste Number that can be used to describe the hazardous waste. EXAMPLE FOR COMPLETING ITEM IV (shown in line numbers X-1, X-2, X-3, and X-4 below) — A facility will treat and dispose of an estimated 900 pounds =er Year of chrome shavings from leather tanning and finishing operation. In addition, the facility will treat and dispose of three non —listed wastes. Two wastes are corrosive only and there will be an estimated 200 pounds per year of each waste. The other waste is corrosive and ignitable and there will be an estimated ^0 pounds per vear of that waste. Treatment will be in an incinerator and disposal will be in a landfill. A. d -4A-ZARD.1 _=p INASTEN01 J II fen ter cndc•) ! 01 1-ii i rD�QI01 X-31D 00 i X-4 DI O 10121 I C. U N 1 T I MEA 0. ESTIMATED ANNUAL. IOSURF- QUANT(TY OF WASTE 1 (•.rltrr 1. PROCESS CODES roae) (enter) 90O 1 IPI IT031Ds0 400 1P IT 0 30 8 0 :00 P ;T_0 3 D 3 0 D. PROCESSES 2. PROCr_SS DESCRIPTION (if a cede is not entered in n(1)) Q included ivith abore PA Form..:il' 0.3 u',-o0) PAGE 2 OF 5 CONTINUE ON PAGE 3 DEQ-CFW 00065288 LI -'Gntinued from page 2.- 1110TE: Photocopy this page before completing if you have more than 26 wastes to list. Form Approved OMB No. 158-SB0004 !EPA I.D. NUMBER Irater i,)?n 1) FOR OFFICIAL USE ONLY N 'C ID 10 :4 7-3 6 :8:6 ;;4 !2 DUP 121 DUP V. DESCRIPTION OF HAZARDOUS,NASTES (contirtied) A EPA C. L;,.4 1 T D. PROCESSES W 13. ESTIMATED ANNUAL HAi ARD WR E rVASTC NO! QUANT!TY OF ' I. PROCESS CODES 2. PROCESS DESCRIPTION 0 :entr Z (enter) (if a code is not entered in LIM) Ion ter code) coele) 1 1 D 0 !0 110,000 P :s 0 i's 0 2 F;0;0 :!31 51000 :P is 0 1 1 3 D,0.0:2 25,000 T S 0 1 4 D'O O "3: 200,000 P S 0 1 S 0 2 !T 0 1 5 F'0.0!2' 145,000 i P S 0 1 2S 0 21 6 D'0'0 T: 5,000 i IF, J IS 0 1 7 ID 1 0'00 6 Included with above 's ID 0 07 Included with above 9 DO018. I IIncluded with above A L2 13 14 116 { I i i , 17 { { f { { 13 i � � � l i i I .. 19 -4 -16 f 1% 1 27 =,',k rorm —j1U-j (u-w) CONTINUE ON REVERS. PAGE: 3 OF 5 DEQ-CFW-00065289 ontlnueo from tn? front. W. DESCRIPTION OF HAZARDOUS WASTES (continued) , - „ E. USE THIS SPACE TO LIST ADDITIONAL PROCESS CODES FROM ITEM t)(1) ON P I EPA I.D. NO. tenter frOM Pane 1/ NC`DI.0;47'3,6 186�426 :.\CALFrY DIt k VI. G .I existing utilities must include in the space orovioed on page 5 a scale drawing of the facility (see instructions ror more derail). .iI_'eHOT0GI(APH1 :-tr__a_ t x All existing facilities must include photographs (aerial orground—level) that clearly delineate all existing structures; existing storage, :reatment and disposal areas; and sites of future storage, treatment or disposal areas (see instructions for more detail). -'Ii. FAC.IJTY GEOGRAPHIC LOCATIONS - r s - LATITUDE (dej!rees, nlinutes, &''seconds) p I LONGITUDE (degrees, minutes• t seconds.; I 3j45`0,7 8�5'0';0 OW' �0{PJ1 :`III. FACILITY OWNER A. It the facility owner is also the facility operator as listed in Section Vlll on Form 1, "General Information", place an "X" in the box to the left and skip to Section IX below. S. If the facility owner is not the facility operator as listed in Section VIII on Form 1, complete the following items: 1. NAME OF FACILITY'S LEGAL OWNER 2. PHONE NO. (area code & no.) -,5. ;z ;s 3. STREET OR P.O. BOX 4. CITY OR TOWN 5.ST.I ZIP CODE a 771, ' i 1 U1VNER C'iiRT!!'IC.�"rION "..77 } certify under penalty of law that/ have personally examined and am familiar with the information submitted in this and all attached locuments, and tnat based on my inquiry of those individuals immediately responsible for obtaining the information, l helieve that the submitted information is true, accurate, and complete. / am aware that there are significant penalties for submitting false information, including the possibi/ity of fine and imprisonment A. NAME (111-1 nr 1vPe) B. SIGNATURE C. i . ATE SIGNED Gerald T. Rosenlund, Fay. Wks. Mgr.l DI Polymer �� 1 3-�o-tiS7 Products Department I. i S^ l certtry under penalty of law that l have personally examined and am familiar with the information submitted in this and all attached aocuments_ and that based nn niv inn(iiry of thncp individtiale immorlintphl rocnnnclh L, for n(.* :r,:. ..(.,.: t___._.:__ c submitted information is true, accurate, and complete. l am awarethat there are significant penalties for submitting false information, including the possibility of fine and imprisonment. .. o.e •r.•nn ur n'ne/ 15. SIGNATURE C. DATE SIGNED Gerald T. Rosenlund Fayetteville Works Manager ,7 /L 3 -to - e 7 pA form 510-.3 !u t,U) PAGE 4 OF 5 CONTINUE ON PAGE 5 DEQ-CFW 00065290 Continued from page 4. Form Approvrd 0AlB No. 158•S80004 FIGU R Z i i f LUMBERTON i LAKES a RECREATION �J C RAILROADS WOODS 0 FARMING j� i N � 5; ITF ROUNnARIE L WOODS © FARMING NAc1000 DRVH 11 .STORAGE_ g5•K/o5' Jr DYMETROL SEltvl� NAc,o„ WA 1 ✓..� 1 F�vet.eKc3y, IP'AF,o �+r4 jjYDRocK¢6ur ,s....r�rr.. 11Rcan R) TAwK1(i) 1 = Bl7TACI�E j� 11 WASTE TREATMENT t 1 ALI B/DPON0 _Nqv-QLQq a CONSTRUCTICN - LCC:K • I no. 3 < WOODS a FARMING. L l w ta cil _ x U TO ELIZABETHTOWN 1 l000' Zoeo boon itOeo scAc-E —Fr. _ l EPA Form 3510-3 (6.80) PAGE 5 OF 5 DEQ-CFW 00065291 0 0 FUTURE SCHEMATIC WATER FLOW E.I. DU PONT DE NEMOURS & CO. FAYETTEVILLE WORKS PAGE 2 OF 2 70 B10—TREMMENT .W __�, ja cc uj } cr- Q L1J Li LiJ cl- tL L.) 0 0 ESTDMTED,AVERWLEVELS AT CAPACRIf IdTH EIPMOED FACAJTE& FUTURE SCHEMATIC WATER FLOW E.I. DU PONT DE NEMOURS & CO. FAYETTEVILLE WORKS PAGE 1 OF 2 STOM W RR C_.) F— cm cm Lu Z J O O 3 Permit No. NC0003573 STATE OF NORTH CAROLINA DEPARTMENT OF NATURAL RESOURCES AND COMMUNITY DEVELOPMENT DIVISION OF ENVIRONMENTAL MANAGEMENT P E R M I TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143--215.1, other lawful standards and regulations promulgated and adopted by the North Carolina. Environmental_ Management Commission, and the Federal Water_ Pollution Control Act, as amended, E. I. DuPont de Nemours & Company, Inc. is hereby authorized to discharge wastewater from a. facility located at N. C. Highway 87 Duart Bladen County to receiving waters designated as the Cape Fear_ River in the Cape Fear_ River. Basin in accordance with effluent limitations, monitorIng requirements, and other conditions set forth in Parts I, II, and III hereof. This permit shall_ become effective This permit and the authorization to discharge shall. expire at: midnight on Signed this day bT.„T NJ JXA R. Paul. Wilms, Director_ Division of Environmental. Management By Authority of the Environmental. Management: Commission DEQ-CFW 00065294 Permit No. NG0003573 SUPPLEMENT TO PERMIT COVER SIIEET E. I. DuPont de Nemours & Company, Inc. is hereby authorized to: 1. Continue to operate the existing 1.1 MGD wastewater treatment facility (001) consisting of neutralization, equalization, a nutrient feed system, a sludge aeration basin, an aeration tank, clarification, disinfection facilities, and sludge filter press; a once through cooling water system (002) which will receive the "Nafion Area" wastewater and; continue to discharge lagoon overflow (003) from a facility located on. N. C. Highway 87 in Duart, ' Bladen County (See Part III of this Permit), and 2. Discharge from said treatment works at the location specified on the attached map into the Cape Fear River which is classified Class "C" waters in the Cape Fear River Basin. DEQ-CFW 00065295 A. (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Final NPDES No. NC0003573 0 r' 6 n 0 0 0 rn o, N v During the period beginning on the effective date of the Permit and lasting until expiration the Permittee is authorized to discharge from outfall(s) serial number(s) 001. Such discharges shall be limited and monitored by the Permittee as specified below: Effluent Characteristics Discharge Limitations Monitoring Requirements Lbs da Other Units (Specify) Measurement Sample *Sample Monthly Avg. Daily Max._ Monthly Avg. Daily Max. Frequency Type Location Flow 1.1 MGD Continuous Recording I or E BOD, 5Day, 20 degrees C 190.0 570.0 2/Month Composite E Total Suspended Residue 317.0 556.0 2/Month Composite E Acute Toxicity* Quarterly Composite E Fluoride Monthly Composite E Total Phosphorus Monthly Composite E Total Nitrogen (NO2 + NO3 + TKN) Monthly Composite E Temperature Weekly Grab E Acenaphthene 0.17 0.58 Monthy Grab E Acrylonitrile 0.7.6 2.37 Monthly Grab E Benzene 0.29 1.33 Monthly Grab E Carbon Tetrachloride 0.14 0.37 Monthly Grab E Chlorobenzene 0.12 0.27 Monthly Grab E 1,2,4-Trichorobenzene 0.54 1.37 Monthly Grab E Hexachlorobenzene 0.12 0.27 Monthly Grab E 1,2-Dichloroethane 0.54 2.07 Monthly Grab E 1,1,1-Trichloroethane 0.17 0.53 Monthly Grab E Hexachloroethane 0.17 0.53 Monthly Grab E 1,1-Dichloroethane 0.17 0.58 Monthly Grab E 1,1,2,-Trichloroethane 0.17 0.53 Monthly Grab E Chloroethane 0.82 2.63 Monthly Grab E Chloroform 0.17 0.45 Monthly Grab E 2-Chlorophenol 0.24 0.96 Monthly Grab E 1,2-Dichlorobenzene 0.61 1.60 Monthly Grab E 1,3 Dichlorobenzene 0.24 0.43 Monthly Grab E 1,4-Dichlorobenzene 0.12 0.27 Monthly Grab E 1,1-Dichlorethylene 0.13 0.25 Monthly Grab E 1,2-Trans-dichloroethylene 0.17 0.53 Monthly Grab E 2,4-Dichlorophenol 0.31 1.10 Monthly Grab E 1,2-Dichloropropane 1.21 2.25 Monthly Grab E 1,2-Dichloropropylene 0.23 0.43 Monthly Grab E 2,4-Dimethylphenol 0.14 0.35 Monthly Grab E ' Continued. . . 1 Effluent Characteristics Lbs da Monthly Avg. Daily Max. 2,4-Dinitrotoluene 2,6-Dinitrotoluene Ethylbenzene Fluoranthene Bis(2-Chloroisopropyl) Ether Methylene Chloride Methyl Chloride Hexachlorobutadiene Naphthalene Nitrobenzene 2-Nitrophenol 4-Nitrophenol 2,4-Dinitrophenol 4,6-Dinitro-o-cresol Phenol Bis (2-ethylhexyl) Phthalate Di-n-butyl Phthalate Diethyl Phthalate Dimethyl Phthalate Benzo (a) anthrancene Benzo (a) pyrene 3,4-Benzofluoranthene Benzo (k) fluoranthene Chrysene Acenaphthylene Anthrancene Fluorene Phenanthrene Pyrene Tetrachloroethylene Toluene Trichloroethylene Vinyl Chloride Discharge Limitations Other Units (Specify) Monthly Avg. Daily Max. Monitoring Requirements Measurement Sample *Sample Frequency Type Location 0.89 2.79 Monthly Grab E 2.01 6.28 Monthly Grab E 0.25 1.06 Monthly Grab E 0.20 0.67 Monthly Grab E 2.38 7.42 Monthly Grab E 0.32 0.87 Monthly Grab E 0.68 1.86 Monthly Grab E 0.16 0.48 Monthly Grab E 0.17 0.58 Monthly Grab E 0.21 0.67 Monthly Grab E 0.32 0.68 Monthly Grab E 0.57 1.22 Monthly Grab E 0.56 1.21 Monthly Grab E 0.62 2.71 Monthly Grab E 0.12 0.25 Monthly Grab E 0.81 2.73 Monthly Grab E 0.21 0.56 Monthly Grab E 0.64 2.00 Monthly Grab E 0.15 0.46 Monthly Grab E 0.17 0.58 Monthly Grab E 0.18 0.60 Monthly Grab E 0.18 0.60 Monthly Grab E 0.17 0.58 Monthly Grab E 0.17 0.58 Monthly Grab E 0.17 0.58 Monthly Grab E 0.17 0.58 Monthly Grab E 0.17 0.58 Monthly Grab E 0.17 0.58 Monthly Grab E 0.20 0.67 Monthly Grab E 0.17 0.55 Monthly Grab E 0.21 0.78 Monthly Grab E 0.17 0.53 Monthly Grab E 0.82 2.63 Monthly Grab E Continued. . Sample locations: E - Effluent, I - Influent 11 Acute Toxicity (Fathead Minnow 24 hr) No Significant Mortality at 90%; May, August, November, and February; See Part III, Condition H. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored weekly at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. M3 0 m fJ _ C� n I 0 0 0 rn o, N 0 r' 6 n C) C)0 0 rn w 0 0 A_ (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FinalNPDES No. NC0003573 During the period beginning on the effective date of the permit and lasting until expiration the Permittee is authorized to discharge front outfall(s) serial number(s) 002 (Cooling water and Nafion Wastewater). Such discharges shall be limited and monitored by the Permittee as specified below: Effluent Characteristics liischax-ge. Limitations Monitoring Requirements Lbs da Other Units (gip cify) Measurement Sample *Sample Monthly Avg. Daily Max. Monthly Avg. Daily Max. Frequency, Type Location Flow Continuous Recording T or E Temperature -� Daily Grab E BOD, Day, 20 degree C Quarterly Composite E COD Quarterly Composite E Fluoride ysy 3476 (7663) 3476 (7663) Weekly Composite THERE SHALL BE NO CHROMIUM, ZINC, OR. COPPER ADDED TO THE COOLING WATER. Sample locations: E - Effluent, U - Upstream, D - Downstream y The temperature of the effluent shall be such as not to cause an increase in the temperature of the receiving stream of more than 2.8 degrees C and in no case cause the ambient water temperature to exceed 32 degrees C. Daily means every day a discharge occurs except for Saturdays. Sundays, and legal holidays. y^` The sample for fluoride must be taken downstream of the 001 discharge, unless or until, all neutralized Nafion Area streams are discharged entirely into the cooling water outfall 002. The permittee shall obtain authorization from the Division_ of Environmental Management prior to utilizing anv biocide in the cooling water (See Part IIT of this Permit). The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored daily.at the effluent by grab sample. There shall be no discharge of floating solids or visible foam. in other than trace amounts. 0 r' 6 n 0 0 0 rn o, w 0 A. (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Final NPDES No. NC0003573 During the period beginning on the effective date of the permit and lasting until until expiration, the Permittee is authorized to discharge from outfall(s) serial number(s) 003-Back Wash Water. Such discharges shall be limited and monitored by the Permittee as specified below: Effluent Characteristics Discharge Limitations Monitoring Requirements Lbs da Other Units (Specify) Measurement Sample *Sample Monthly Avg. Daily Max. Monthly Avg. Daily Max. Frequency Type Location Flow Weekly Instantaneous E Total Suspended Solids 30.0 mg/1 45.0 mg/1 2/Month Grab E Settleable Solids 0.1 ml/l 0.2 ml/l Weekly Grab E Turbidity yy Weekly Grab U, D M3 0 `Sample locations: E - Effluent, I - Influent D-Downstream *The discharge shall to cause the turbidity of the receiving water to exceed 50 NTU. If the turbidity exceeds these levels due to natural background conditions, the discharge level cannot cause any increase in the turbidity in the receiving water. All samples collected should be of a representative discharge. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored weekly at the effluent by grab samples. There shall be no discharge of floating solids or visible foam in other than trace amounts. Part III Permit No. NC0003573 F. Toxicity Reopener This permit shall be modified, or revoked and reissued, to incorporate toxicity limitations and monitoring .requirements in the event toxicity testing or other studies conducted on the effluent or receiving stream indicate that detrimental effects may be expected in the receiving stream as a result of this discharge. G. The permittee shall_ not use any biocides except those approved in conjunction with the permit application. The permittee shall notify the Director in writing not later than ninety (90) days prior to instituting use of any additional biocide used in cooling systems which may be toxic to aquatic life other than those previously reported to the Division of Environmental Management. Such notification shall include completion of Biocide Worksheet Form 101 and a. map locating the discharge point and receiving stream. H. Acute Toxicity Testing Requirement The permittee shall conduct acute toxicity tests on a _quarterly basis using protocols defined in the North Carolina. Procedure Document entitled "Pass/Fail. Methodology For Determining Acute Toxicity In A Single Effluent Concentration". The monitoring shall be performed as a Fathead Minnow (Pimephales promelas) 24 hour static test, using effluent collected as a 24 hour composite. The effluent concentration. at which there may be at no 'time significant acute mortality in any two consecutive toxicity tests is 90% (defined as treatment two in the North Carolina procedure document). Effluent samples for self -monitoring purposes must be obtained during .representative effluent discharge below all waste treatment. The first test will. be performed after thirty days from issuance of this permit during the months of May, August, November and February. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGE6C. Additionally, DEM Form AT-2 (original) is to be sent to the following address: Technical. Services Branch North Carolina Division of Environmental Management PO Box 27687 Raleigh, North Carolina 27611-7687 Test data shall_ be complete and accurate and include all supporting chemical/physical measurements performed in association with -the toxicity tests, as well as all dose/response data. Total. residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. DEQ-CFW 00065302 Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from either these monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re -opened end modified to include alternate monitoring requirements or limits. Note: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting (within 30 days of initial monitoring event). Failure to submit suitable test results will constitute non-compliance with monitoring requirements. DEQ-CFW 00065303 Request No.: 5247 -----------------.__._-----_--.-- WASTEi-001) ALLOCATION APPROVFiL FORM - - - - -- -- - - ------ - Facility Name: NPDES No.. Type of Waste: Status: Receiving Stream- Classif ication: Subbasin: County: Regiunol Office: Requestor: Date of Request: Quad: E . I. DUPONT DE NC000:3573 97% INDUSTRIAL, MODIFICATION CAPE: FEAR RIVER C 0:30b 1 b BLADEN FAYETTEVILLE LULA HARRIS 4/27/99 H23SW NEMOURS & COMPANY 3% DOMESTIC Drainage area: Summer 7Q 1 O : Winter 7Q10: Average f low: 30G2- s q fn i 791 cfs 1028 cfs cfs rfs ----------- RECOMMENDED EFFLUENT LIMITS ----------- Mo. Avg. Daily Max. � Wastef 1 ow (mgd) : 2.00 2.00 MAY 9 1989 BOD5 (lb/day): 190 570 Settleable Solids (# /d) : '31 7 556 ENV. MANAGEMENT PH ~-.-C? FAYETTEVILLE REG. OFFICE Also applicable are the parameters listed in 40 CFR Part 414.91, Federal Guidelines for production of Organic Chemicals and Plastics and Svnethic Fiber (OCPSF) (See Attached) Toxicity Testing Rey.: Acute/Fathead Minnow 24 hr.-No Sig. (port./Qrtrly (See Attached) - --- - - ---- - MONITORING -------------- _ _ ---- - -- -- ----- - Upstream (Y/N) : IN Location: Downstream (Y/N): N Location: COMMENTS THIS PERMIT APPLICATION IS FOR AN INCREASE OF PRODUCTION. RECOMMEND EFFLUENT 11ONITORING OF TP AND TN. A REOPENER CLAUSE SHOULD BE PLACED I1\1 THE PER111IT TO Al -LOW FOR LIMITS TO BE PLACED ON TOXICANTS SHO LD THE FACILITY FAIL ITS WHOLE -EFFLUENT TOXICITY TEST. (,e-c.v., 'e4(Lr&,,,- �`�ir�-��vorrcQC ----------------------_------_---- - ---- ---- ------ Recommended by: -/�-� J Date: Reviewed by �ech Support Supervisor: _- _ - _-- -- _ __-_-- Date: ` Regional Supervisor: _ _.-_----_-•_-- _ Date: -__C Permits & Engineering: ___ Date: RETURN TO TECHNICAL SERVICES BY: ------ JUNV 0 6_1989 DEQ-CFW 00065304 41 ql Daily Monthly / Effluent Characteristics Maximum ��bf(1` 1 Average Acenaphthene 0.58 0.17 Acrylonitrile 2.37 0.76 Benzene 1.33 0.29 Carbon Tetrachloride 0.37 0.14 Chloro benzene 0.27 0.12 1,2,4-Trichlorobenzene 1.37 0.54 Hexachlorobenzene 0.27 0.12 1,2-Dichloroethane 2.07 0.54 1,1,1-Trichloroethane 0.53 0.17 Hexachloroethane 0.53 0.17 1,1-Dichloroethane 0.58 0.17 1,1,2-Trichloroethane 0.53 0.1.7 Chloroethane 2.63 0.82 Chloroform 0.45 0.17 2-Chlorophenol 0.96 0.24 1,2-Dichlorobenzene 1.60 0.61 1,3-Dichlorobenzene 0.43 0.24 1,4-Dichlorobenzene 0.27 0.12 1,1-Dichloroethylene 0.25 0.13 1,2-Trans-dichloroethylene 0.53 0.17 2,4-Dichlorophenol 1.10 0.31 1,2-Dichloropropane 2.25 1.21 1,2-Dichloropropylene 0.43 0.23 2,4-Dimethylphenol 0.35 0.14 2,4-Dinitrotoluene 2.79 0.89 2,6-Dinitrotoluene 6.28 2.01 Ethylbenzene 1.06 0.25 Fluoranthene 0.67 0.20 Bis(2-Chloroisopropyl) Ether 7.42 2.38 Methylene Chloride 0.87 0.32 Methyl Chloride 1.86 0.68 Hexachlorobutadiene 0.48 0.16 Naphthalene 0.58 0.17 DEQ-CFW 00065305 Daily ��b Monthly Effluent Characteristics Maximum Average (� Nitrobenzene 0.67 0.21 2-Nitrophenol 0.68 0.32 4-Nitrophenol 1.22 0.57 2,4-Dinitrophenol 1.21 0.56 4,6-Dinitro-o-cresol 2.71 0.62 Phenol 0.25 0.12 Bis(2-ethylhexyl) Phthalate 2.73 0.81 Di-n-butyl Phthalate 0.56 0.21 Diethyl Phthalate 2.00 0.64 Dimethyl Phthalate- 0.46 0.15 Benzo(a)anthrancene 0.58 0.17 Benzo(a)pyrene 0.60 0.18 3,4-Benzofluoranthene 0.60 0.18 Benzo(k)fluoranthene 0.58 0.17 Chrysene 0.58 0.17 Acenaphthylene 0.58 0.17 Anthrancene 0.58 0.17 Fluorene 0.58 0.17 Phenanthrene 0.58 0.17 Pyrene 0.67 0.20 Tetrachloroethylene 0.55 0.17 Toluene 0.78 0.21 Trichloroethylene 0.53 0.17 Vinyl Chloride 2.63 0.82 Total Chromium NL NL Total Copper NL NL Total Cyanide NL NL Total Lead, NL NL Total Nickel NL NL Total Zinc NL NL t/ote: Since there are no process sources of chromium, copper, cyanide, lead, nickel or zinc, the OCPSF guidelines limitations do not apply. J/':� ! . DEQ-CFW 00065306 i Facility Name t T I�•a�n'�' de Kemour s I- Comp,,^W Permit # gC000 3 S 73 ACUTE TOXICITY TESTING REQUIREMENT (QRTRLY) Fathead Minnow 24 hr - No Significant Mortality The permittee shall conduct acute toxicity tests on a quarterly basis using protocols defined in the North Carolina Procedure Document entitled "Pass/Fail Methodology For Determining Acute Toxicity In A Single Effluent Concentration". The monitoring shall be performed as a Fathead Minnow (Pimephales promelas) 24 hour static test, using effluent collected as a 24 hour composite. The effluent concentration at which there may be at no time significant acute mortality in any two consecutive toxicity tests is 90% (defined as treatment two in the North Carolina procedure document). Effluent samples for self -monitoring purposes must be obtained during representative effluent discharge below all waste treatment. The first test will be performed after thirty days from issuance of this permit during the months of day , AiAl doer, rc h All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGE6C. Additionally, DEM Fomi AT-2 (original) is to be sent to the following address: Attention: Technical Services Branch North Carolina Division of Environmental ',\!lanagement P.O. Box 27687 Raleigh, N.C. 27611 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from either these monitoring requirements or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. 7Q10 791 cfs Permitted Flow x, o MGD IWC% 0.14 Basin & Sub -Basin o306 16 Receiving Stream Zx o r-e&r tver County -1 to,,6 n Recommended by: 4�j -/). scnA Date sl3/ a:I **Acute Toxicity(Fathead Minnow 24hr) No Significant Mortality at 90%, Mau . AkA . Alo✓, kb , See Part 3 , Condition Cam. DEQ-CFW 00065307 NPDES WASTE LOAD ALLOCATION PERMIT NO.: NCOO p 3.593 FACILITY NAME: E,dKpon� de �e"notc�S -� �oa�pvnr� Facility Status: leOPOtiiF� (circle one) Permit Status( RMw MOOFIt'.A i7DlE PHEW - (circle owe) MaJor ✓ minors_ Pipe No: 00 1 Design .Capacity (MGD): /nCrD Domestic (S of Flow): 31..—_ Industrial (X of Flow): 7 Comments: RECEIVING STREAM: adQ �eQr %vtr Class: e' Sub -Basin: 0 3 —O (o --1 i Reference USGS Quad: 5('`J (please attach) County: 81ad n Regional Office: As © Me . Ra We W1 WS Requested By: .Dates' Prepared By: Reviewed By: ate. Modeler Date Rec. s �' -S"Dk1 zZ S g 5Z �k Drainage Area (m?) gib Avg. Streamflow (cfs): A I_t_\ -iq I \lrz-&-_ 9A1 n i-*.% irn R onne oxicity Limits: �� B imits: 1 kinN oae) Acut / Chronic Ac"4e/F,+6 j Nvinow 49Z4 koKc RIo S)q, �Norf�Qc�+ t1 I stream Monitoring: Parameters N Upstream Location A4 9Y 9 Downstream d Location MXMAUEMEN ENV. FAYETTEVILLE PEG. Offla j Effluent CharacteristicsHalc Igo �hr A`1 , SODS ( I 190 570 Se�}leab So 31 55G SU61 acamLt _r lisp-e�q0 CFP,--Pax+ vl , 9l 6tAjjrjj3 ]'OC c8 4 U441 O! O SLA:C- C Mi and 465 a ol 1 S10411tt OGPSF i r Xe � } one t 1L � �- i Comments: reo ner c�auta s�toull b� rl4«! :A f 0 0 0 0 0 W 0 't.i(-1v • 'Tips of Product Produced t '. `Lbe/Day Produced Effluent Guideline Reference Request No.: 5247 --------------------- WASTELOAD ALLOCATION APPROVAL FORM ----------------- - - Facility Name: NPDES No.: Type of Waste: Status: Receiving Stream: --Classification: Subbasin: County: Regional Office: Requestor: Date of Request: Quad: E.I. DUPONT DE NC0003573 97% INDUSTRIAL, MODIFICATION CAPE FEAR RIVER C 030616 BLADEN FAYETTEVILLE LULA HARRIS 4/27/89 H23SW NEMOURS & COMPANY 3'% DOMESTIC Drainage area: Summer 7Q10: Winter 7Q10: Average flow: 30Q2-. sq m i 791 cfs 1028 cfs cfs cfs -------------------- RECOMMENDED EFFLUENT LIMITS --------- gAV Mo. Avg. Daily Max. Wasteflow - (mgd): 2.00 2.00 M9 19&4 BOD5 (lb/day) 190 570 Settleable Solids ( # / d) : 317 556 ENV. MANAGEMENT pH ( su) : 6-9 FAYETTEVILLE REG. OFFICE Also applicable are the parameters listed in 40 CFR Part 414.91, Federal Guidelines for production of Organic Chemicals and Plastics and Syneth is Fiber ( OCPSF ) =Se-w=.At.tac e_d ) Toxicity Testing Req.: Acute/Fathead Minnow 24 hr.-No Sig. Mort./Qrtrly (See Attached) 's ----- MONITORING------------------------� Upstream (Y/N): N Location: Downstream (Y/N): N Location: M [A i 1 1989 K fl ii : L - COMMENTS THIS PERMIT APPLICATION IS FOR AN INCREASE OF PRODUCTION. RECOMMEND EFFLUENT MONITORING OF TP AND TN. A REOPENER CLAUSE SHOULD BE PLACED IN THE PERMIT TO ALLOW FOR LIMITS TO BE PLACED ON TOXICANTS SHOqLD THE FACILITY FAIL ITS WHOLE -EFFLUENT TOXICITY TEST. kEc.o- -A,,,e( 'e4(Lrt.f _q-1r- +(V0(1Lde, Recommended by:-��=h---=d------------- Date: Reviewed by �ech Support Supervisor: _ _ Date: Regional Supervisor: _ Date: Permits & Engineering: Date: RETURN TO TECHNICAL SERVICES BY: JUN 4 6 1989 DEQ-CFW 00065310 7U fa,;� 414, V 4h,�Q� z Effluent Characteristics Daily Maximum s(/ J Monthly,,-) Average Acenaphthene 0.58 0.17 Acrylonitrile 2.37 0.76 Benzene 1.33 0.29 Carbon Tetrachloride 0.37 0.14 Chlorobenzene 0.27 0.12 1,.2,4-Trichlorobenzene 1.37 0.54 Hexachlorobenzene 0.27 0.12 1,2-Dichloroethane 2.07 0.54 1,1,1-Trichloroethane 0.53 0.17 Hexachloroethane 0.53 0.17 1,1-Dichloroethane 0.58 0.17 1,1,2-Trichloroethane 0.53 0.17 Chloroethane 2.63 0.82 Chloroform 0.45 0.17 2-Chlorophenol 0.96 0.24 1,2-bichlorobenzene 1.60 0.61 1,3-Dichlorobenzene 0.43 0.24 1,4-Dichlorobenzene 0.27 0.12 1,1-Dichloroethylene 0.25 0.13 1,2-Trans-dichloroethylene 0.53 0.17 2,4-Dichlorophenol 1.10 0.31 1,2-Dichloropropane 2.25 1.21 1,2-Dichloropropylene 0.43 0.23 2,4-Dimethylphenol 0.35 0.14 2,4-Dinitrotoluene 2.79 0.89 2,6-Dinitrotoluene 6.28 2.01 Ethylbenzene 1.06 0.25 Fluoranthene 0.67 0.20 Bis(2-Chloroisopropyl) Ether 7.42 2.38 Methylene Chloride 0.87 0.32 Methyl Chloride 1.86 0 6£i Hexachlorobutadiene 0.48 0.16 Naphthalene 0.58 0.17 DEQ-CFW 00065311 pppp Daily Effluent Characteristics Maximum MonthlyAverage Nitrobenzene 0.67 0.21 2-Nitrophenol 0.68 0.32 4-Nitrophenol 1.22 0.57 2,4-Dinitrophenol 1.21 0.56 4,6-Dinitro-o-cresol 2.71 0.62 Phenol 0.25 0.12 Bis(2-ethylhexyl) Phthalate 2.73 0.81 Di-n-butyl Phthalate 0.56 0.21 Diethyl Phthalate 2.00 0.64 Dimethyl Phthalate- 0.46 0.15 Benzo(a)anthrancene 0.58 0.17 Benzo(a)pyrene 0.60 0.18 3,4-Benzofluoranthene 0.60 0.18 Benzo(k)fluoranthene 0.58 0.17 Chrysene 0.58 0.17 Acenaphthylene 0.58 0.17 Anthrancene 0.58 0.17 Fluorene 0.58 0.17 Phenanthrene ;:- 0.58 0.17 Pyrene 0.67 0.20 Tetrachloroethylene 0.55 0.17 Toluene 0.78 0.21 Trichloroethylene 0.53 0.17 Vinyl Chloride 2.63 0.82 Total Chromium NL NL Total Copper NL NL Total Cyanide NL NL Total Lead, NL NL Total Nickel NL NL Total Zinc NL NL �/ote: Since there are no process sources of chromium, copper, cyanide, lead, nickel or zinc, the OCPSF guidelines limitations do not apply. DEQ-CFW 00065312 Facility Name dn'1' At NCWtAr 5 C M n Permit # ACOoo 3 5 73 ACUTE TOXICITY TESTING REQUIREMENT (QRTRLY) Fathead Minnow 24 hr - No Significant Mortality The permittee shall conduct acute toxicity tests on a Cuarter basis using protocols defined in the North Carolina Procedure Document entitled "Pass/Fail Methodology For Determining Acute Toxicity In A Single Effluent Concentration". The monitoring shall be performed as a Fathead Minnow Pime hales promelas) 24 hour static test, using effluent collected as a 24 hour composite. The effluent concentration at which there may be at no time significant acute mortality in any two consecutive toxicity tests is 90% (defined as treatment two in the North Carolina procedure document). Effluent samples for self -monitoring purposes must be obtained during representative effluent discharge below all waste treatment. The first test will be performed after thirty days from issuance of this permit during the months of 14og r4l10 tjoy. 6 All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGE6C. Additionally, DEM Form AT-2 (original) is to be sent to the following address: Attention: Technical Services Branch North Carolina Division of Environmental Management P.O. Box 27687 Raleigh, N.C. 27611 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from either these monitoring requirements or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. 7Q10 741 cfs Permitted Flow a, o MGD Recommended by: IWC% __ o, N Basin & Sub -Basin o306 16 - , Receiving Stream �< < I% as ye� �'� S,_ County 1�31a,ie Date S a y **Acute Toxicity(Fathead Minnow 24hr) No Significant Mortality at 90%, IN y Aj4 , Alai , See Part 3 , Condition C. DEQ-CFW 00065313 fis�v OCT 25 1989 AGEMENT MAN Office �yETT.EVILLE R�- State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27611 James G. Martin, Governor William W. Cobey, Jr., Secretary October 20, 1989 Mr. Thomas W. Olcott E.I. Dupont De Nemours & Company P. O. Drawer Z Fayetteville, N.C. 28302 R. Paul Wilms Director Subject: NPDES Permit No. NC0003573 E. I. Dupont De Nemours & Co. Bladen County Dear Mr. Olcott: The Division of Environmental Management has reviewed your comments on the subject permit and has made the following changes to it. The design flow of 1.1 MGD has been replaced by 2.0 MGD on the permit supplement page and the effluent limitations page for outfall 001. The title "Sewage Disposal" and the discharge location have been correctly placed on the accompanying map. The acute toxicity requirement has been changed from a fathead minnow 24 hour sampling requirement at 90% to a daphnid 48 hour requirement with a 39% LC50 criterion. The fluoride monitoring requirement on outfall 001 has been deleted since this parameter is limited for outfall 002. The Division has agreed to lessen the monitoring frequency for the parameters from the "Organic Chemicals and Plastics and Synthetic Fibers Category - Subpart I" from monthly to quarterly for those parameters that were not detectable in your effluent analysis. The parameters from the abovementioned federal guideline that were detectable in the effluent at the subject facility are methylene chloride, bis (2-ethylhexyl) phthalate, and diethyl phthalate. Therefore, the monitoring frequency for these three parameters will remain monthly. "Monthly average" values should be reported in addition to "daily maximum" values even in cases wherein the monitoring frequency is less often than monthly. If, for example a parameter is monitored quarterly, that parameter's quarterly value will be considered as it's monthly average, as well as, the daily maximum. A boilerplate has been included with this draft permit as you requested. If no additional comments have been received from you by November 6, 1989, the Division will go back to notice as required by the guidelines with the intent to issue the subject permit on January 1, 1990. Pollution Prevention Pays P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer DEQ-CFW 00065314 If you have any additional questions, please contact Mr. Dale Overcash at (919) 733-5083, S1ncerely, / R. Paul Wilms cc: Fayetteville Regional Office Permit File .A DEQ-CFW 00065315 r Z-544 REV. 12-79 aUPONT ESTABLISHED 1802 E. I. DU PONT DE NEMOURS & COMPANY INCORPORATED P. O. DRAWER Z FAYETTEVILLE, N. C. 28302 POLYMER PRODUCTS DEPARTMENT Mr. R. Paul Wilms, Director Division of Environmental Management N.C. Department of Environment, Health and Natural Resources P.O. Box 27687 Raleigh, NC 27611-7687 Attention: Lula Harris Subject: NPDES Permit No. NC0003573 Dear Mr. Wilms: CC: M.J. Noland -Fayetteville Regional Supervisor November 20, 1989 �0 ti NOV ' " 9 ENV. M1ANAGEMENW FAYETTEVILLE, 44y This letter formally responds to the second draft NPDES permit no. NC0003573 issued 10/20/89 (received 10/27/89) and also documents discussion and followup resulting from a preliminary.meeting with Lula Harris, Dale Overcash and Mike Scoville on 11/03/89 at the Archdale Building. 1. Duration of Permit No duration of the permit was shown on the draft. At the meeting, Mr. Overcash stated it would be a five year permit. 2. Location of Discharge Although the discharge location map is not technically in error, it can be misleading. The waste streams are blended 3/4 mile "up outfall" from the river discharge point - at the wastewater treatment facility in the center of the property. This is shown on the attached sketch and has a bearing on our recommendation concerning aquatic toxicity. 3. Aquatic Toxicity Testing Although favorable reduction of the LC50 has been made since the first draft, we still submit for your consideration that the combined discharge, rather than 001 discharge, is the more appropriate testing location for the following reasons: a. No aquatic exposure to 001 "regulatory outfall" alone occurs on the site. See attached sketch. Exposure of aquatic life will only occur exit the wood lined ditch, which is the combination of all plant treated process, wastewater, non -contact cooling waters and stormwater runoff. BETTER THINGS FOR BETTER LIVING DEQ-CFW 00065316 Pg. 2 b. The high ionic salt content of 001 wastewater (4000 to 7000 micromhos) has a natural acute toxicity for.higher forms of aquatic life - based on ionic strength rather than any fundamental toxic chemical nature. This ionic toxicity is eliminated by the cooling water dilution and is an insignificant addition to naturally occurring salt concentrations in the river. The salts in wastewater are predominantly sodium and potassium sulfates, chloride, - fluoride and bicarbonates. Our programs, aimed at reducing wastewater flow, -could make this an even greater concern - i.e. higher salt concentrations in 001 with the same mass quantity and, therefore, insignificantly changed concentrations in the combined outfall. We realize that much of the concern discussed above is theoretically compensated for in the protocol of the LC50 test. However, theory does not always apply in the real world and we think evaluating toxicity on the actual stream of concern when available, rather than an interpolation of a synthesized stream, is a more straightforward and appropriate method of testing. The last point in (b) above is not compensated for in protocol In discussing this point on 11/03/89, the need for a minimum flow requirement and the question concerning our capability to discharge at 001 in the absence of an 002 discharge arose. In answer, we occasionally operate with an 002 discharge without 001 but it is inconceiveable to operate in the reverse fashion. Without cooling water, our manufacturing processes cannot be operated. Regardless, we are capable of specifying either a cooling water flow of 7MM-gallons/day as a minimum permit compliance parameter or preferably a correspondingly appropriate 002/001 flow ratio (such as 6). With respect to -the toxicity statements in the draft permit, Part III H indicates 90% for LC50 rather than the 39% shown for the Effluent Limitations and Monitoring Requirements for 001. On 11/03/89, Mr. Overcash agreed this was an oversight and the 90% for H should have read 39%. Also, since toxicity testing is already specified, no need for Part III F Toxicity Reopener appears to exist. 4. Effluent Limitations - Priority Pollutants Analysis We appreciate the move for relief on monitoring from the original draft but suggest that the resulting analytical load reduction is not as significant as one might think. More importantly, we still feel strongly that the water quality and compliance needs can be suitably assured on the basis of the annual frequency -required by EPA for all priority pollutants listed in light of the near total absence of these chemicals in our processes and our laboratories. Mr. Overcash requested at the meeting that I expand on this point in my formal response. The following summarizes our reasoning for this recommendation. a. Of the 54 pollutants shown for quarterly analysis, 48 are neither used as process chemicals nor even inventoried or DEQ-CFW 00065317 Pg. 3 used as laboratory chemicals anywhere on the site. The nature of the chemicals are also such that few if any could be conceived to be generated via byproduct reactions within our process. This qualitative conclusion is supported by the five separate analyses reported on the 2C submission which confirmed, over a three month period, non -detectable levels for these 48 chemicals. Of the other six which are present on the site, four are small inventory (<l quart), non -routinely used laboratory chemicals with use rates below a gallon/year (<3ppb equivalent in the outfall). The absence of these four was also confirmed by the five sets of analysis. The two remaining chemicals are secondary use process chemicals which do not contact wastewater in our processes or contact other chemicals/materials which subsequently contact wastewaters. For confirmation, both these chemicals (toluene and 1, 2 dichloroethane) were not detected in any of the five analytical surveys. b. You propose three chemicals for monthly analysis. Two, diethyl phthalate and bis (2-ethyl hexyl) phthalate, are in the "ubiquitous plasticizer" category, particularly the latter. According to analytical laboratory personnel I have talked with, such plasticizers tend to show up chronically in the ppb range of many analyses, generally attributable to sample contamination from plasticized materials such as tubing, rubber gloves, etc. involved in the sampling and analytical protocol. Because of the erratic nature of the contamination, it is hard to accurately and consistently compensate for such contamination in blanking procedures. It is also possible to have some general contamination of water sources but we do not feel this is a very likely cause unless you have knowledge we do not on the contamination of the Cape Fear River. Diethyl phthalate is not used either as a process chemical or a laboratory chemical on our site. Only once did this show up in our five analyses and this was a questionable one, only 10% above the limit of detectability for that run. (This detectability limit was seven times higher than normal because of inadvertent overdilution in the contract laboratory. I now wish I had disregarded that questionable set of data.) The second plasticizer, bis (2-ethyl hexyl) phthalate, is not a process chemical and is only used as a very minor laboratory chemical (0.1 lb/week) with an inventory of 1 quart and use rate of less than 1 gallon/year. This would convert to an expected level no greater than 2ppb (below the limit of detectability) from that source. It is significant that every inlet river water sample analyzed for information during the same three month_ period also showed measurable quantities of the plasticizer (94, 9, 58, 239, 410 ppb versus 001 analysis DEQ-CFW 00065318 Pg. 4 of 81, <8, 204, 799, 630ppb). The two are not directly related (i.e. one capable of serving as a blank for the other) because of variable time delays, dilutions . treatments, etc. but it does indicate the particularly ubiquitous nature of this contaminant, whatever the origin, at levels which far exceeds our capability of generating as a significant wastewater contaminant from site sources. (Again, the 799ppb came from that same base neutral analysis mentioned above with the potential for multiplying errors or analytically introduced contaminants seven fold.) It is hard to believe that the river could be contaminated to that level and we feel it is more likely phantom analytical contamination. However the analytical presence in the inlet water samples supports our contention that our discharge is not the origin of the contamination. In light of the discussion in the previous paragraph, the proposed discharge limitation for bis (2-ethyl hexyl) phthalate creates a basic problem which we did not adequately recognize earlier. Our data on the inlet river water shows three of the five analysis as weU as the average of the five analysis on inlet river water to be above the monthly average you propose though we have no known source of anything but inconsequential quantities. Therefore, with our current data base we have essentially little hope of meeting the proposed limitation because of inexplicable conditions over which we have no control at this time. We would suggest that monitoring of this parameter is valid but a discharge limitation, in the absence of a potential for processes on this plant to add significantly to an existing high background concentration (though it probably is phantom background), is not. We recognize a problem exists and want to work with you in discussing and resolving this confusion. None of the other proposed limits suffer from this problem though we obviously would prefer applying the daily maximum rather than monthly average quantities to infrequent analysis as a general rule - particularly in light of the inherent vulnerability for analytical error in the low ppb range on complex field wastewater samples. The remaining contaminant is methylene chloride, which is also somewhat notorious for its ubiquitous appearance in analyses. Methylene chloride is not a process chemical but a service brine in a closed loop circulating low temperature refrigeration system. It, therefore, is not a normal constituent of wastewater. Contaminated material is drummed out for recovery infrequently, not discharged to wastewater. Of the five analysis, only two were found above the detectability limit of 5ppb and these were only detected at 7 and 8ppb. C. The three monthly analysis you propose on non -process wastewater chemicals require two of the three organic priority pollutant protocols - the Volatile Organic Fraction (Methylene Chloride) and the Base/Neutral DEQ-CFW 00065319 Pg. 5 Fraction (the two phthalates). Only the acid extractable fraction is exempted from the original proposal._ Therefore; even though the relief from monthly analysis on all constituents appears to be extensive, in actuality the sampling and analytical setup for all but eight chemicals on the original monthly analysis list must still be run monthly though only three numbers are reported monthly. This will only reduce the analytical cost by 30%. (Typical costs for analyses are: Base/ Neutral-$625, Volatiles-$275 and Acid Extractable-$320.) 3. Summar I thank you for the consideration you have shown us in our negotiations. We are committed to meeting the regulatory requirements under the Clean Water Act and are attempting by these comments to both Mead off future environmentally inconsequential but potentially time consuming compliance controversies ahead of time and 2)provide the necessary compliance data to characterize and control our discharge in as efficient and economical a manner as possible. With the lengthy discussion and additional data presented on these permitting matters, we feel we have built a technically sound basis for annual analysis on all priority pollutants on the basis of knowledge of our processes and plant chemical inventories. We suggest that if you disagree with our position, quarterly testing on all monthly parameters with a reopener for evaluating after one year could be considered as a compromise position although we think the three months worth of data presented in 2C in conjunction with the expanded discussion in this response has already served the purpose of confirming the lack of significant potential for priority pollutant additions to our discharges. In addition, we feel we have built a reasonable case for altered toxicity testing. Thank you again for your consideration. I realize this was a complicated letter and therefore stand ready to discuss additional details with your personnel in the Archdale Building at their convenience. TWO/akd Sincerely, :� J 4V Thomas W. Olcott Environmental Coordinator (919)678-1155 0 DEQ-CFW 00065320 DEQ-CFW 00065321 ZZC99000 M=10-034 -4404 n(/ ''M Aa 'i '6 a V Z-544 REV. 12-79 aUPONT ESTABLISHED 1802 E. I. DU PONT DE NEMOURS & COMPANY INCORPORATED P. O. DRAWER Z FAYETTEV►LLE, N. C. 28302 POLYMER PRODUCTS DEPARTMENT Mr. Don Safrit Permits and Engineering Branch Water Quality Section Division of Environmental Management N.C. Dept. of Environment, Health and Natural Resources P.O. Box 27687 Raleigh, N.C. 27611-7687 Dear Mr. Safrit: CC: M.J. Noland, DEHNR Regional Supervisor, Fayetteville October 25, 1989 )\J MANAGEMENT > r*A--y $ EV ILLE REQ OFFICE Enclosed are two sets of a design package for the planned waste sludge handling facility associated with the activated sludge wastewater treatment plant at Fayetteville Works of E. I. du Pont de Nemours and Co., Inc. in Bladen County. Biopond sludge was previously lagooned on site. Last year we committed to discontinue the lagooning of newly generated sludge by the end of January 1989 which then required contracted sludge handling and/or test operations with experimental equipment to prepare sludge for off -site landfilling at approved secure landfills. We have successfully done the latter in the interim and have developed a design for permanent sludge handling using a series of commercial waste operations which are detailed in this package. We have abandoned a proposed project for on -site landspreading because of concern for future groundwater quality problems. In summary, these facilities consist of three major commercially available sludge handling unit operations connected in series - floatation thickening, filteration, and sludge drying. This sequential treatment generates a suitably concentrated, landfillable sludge. The equipment will be centrally located in one building and all filtrates and water streams discharge back to the headwaters of the waste treatment plant. This facility does not affect our existing outfalls and we are requesting no changes in any current or requested discharge parameters as a result of these facilities on NPDES Permit NC0003573. (Note: at this time, this permit is currently in the "draft status for comment" stage for early renewal because of a manufacturing plant expansion.) BETTER THINGS FOR BETTER LIVING DEQ-CFW 00065323 ."... t' Each attached package consists of: 1. a summary description of the facilities 2. a flowsheet indicating quantitative design and operational data for the facilities and showing the interrelation with existing waste treatment facilities 3. vendors descriptive and design information Please note that the maximum flow rates shown are the design throughput rates for the vendor equipment and are a factor of 2 to 6 times higher than any forecasted sludge generation rates. If you have questions or need additional information, please call me at (919)678-1155 or John Hagle at (919)678-1280. Sincerely, Thomas W. Olcott Enivronmental Coordinator DEQ-CFW 00065324 DUPONT FAYETTEVILLE WORKS Waste Treatment Facilities The existing waste water treatment facility employs activated sludge treatment to handle the organic load from the sites, production units; Nafion@, Dymetrol@ and Butacite@. The overall treatment system is shown on the attached drawing. During the removal of the biodegradable organic load, excess sludge is generated. This excess sludge was previously fed to on -site lagoons for disposal. This lagooning was discontinued in January, 1989, and temporary facilities have been used since then to compact the sludge and send it to an approved off -site landfill for disposal. In order to establish permanent sludge handling facilities, we are proposing new facilities that will thicken, dewater and partially dry the sludge prior to shipment to an approved off -site landfill. These permanent sludge handling facilities will be centrally located in an existing enclosed ventilated building, and will utilize commerically available equipment connected in series to achieve the operations outlined below. All generated waste water from the sludge facilities will be returned to the inlet of the waste water treatment facilities for reprocessing. o Thickening Excess waste sludge is taken from the waste treatment clarifiers recycle stream and fed to a Dissolved Air Floatation Thickener (DAF), where the solids are concentrated a nominal 3 % from 0.5 %. The DAF effluent is pumped to the Digester, where it is held until it is pumped to sludge dewatering. The Digester is an existing concrete lined basin that was previously used as the biological treatment aeration prior to 1989. o Dewatering to basin The thickened sludge is mixed with a commercial coagulant aid, and is then pumped to a Pre -Thickener, followed by a Screw Press where the solids are concentrated to a nominal 8 %. The dewatering system filtrate is returned to the waste treatment equalization tank. A standard belt conveyor is used to transport the dewatered sludge to an intermediate 2200 gallon sludge holdup vessel, and then conveyed to the the drying system. o Drying Sludge drying is accomplished by using a steam heated dryer to boil off about 70% of the water in the waste sludge. A blower is used to pull water vapor from the dryer to the direct water spray type scrubber. The scrubber collected water DEQ-CFW 00065325 2 effluent is returned to the waste treatment equalization tank. The dry sludge, nominal 26 % solids, is conveyed to the landfill container. o Landfill When a landfill container is full, about 22,000 lbs., it is then shipped to the an approved landfill, which is currently the -GSX landfill in Pinewood, South Carolina. DEQ-CFW 00065326