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HomeMy WebLinkAboutDEQ-CFW_00003007DEQ-CFW 00003007 Cam- Kuraray Co., Ltd Masaaki Ito Representative Director and President June 24, 1926 89 billion yen (as of December 31, 2016) 8,590 (consolidated, as of December 31, 2016) 485.2 billion yen (consolidated, fiscal year ended December 2016) U.S.A., Germany, Belgium, China, Singapore Net sales 6 (Billion yen) 550 521.7 500 485.0 485.2 450 400 0 2014` 2015 2016 (FY) (Jan - (Jan.- (Jan. Dec. 2014) Dec 2015) Dec.2016) (Billion yen) 70 67.8 66.1 114 60 51.4 50 0 - 2014' 2015 2016 (FY) (Jan. - (Jan. - (Jan. - Dec. 2014) Dec, 2015) Dec. 2016) Net sales by business segment in FY2016 Others Vinyl acetate Trading I y Fibers and textiles — tt v . i Functional materials Isoprene Net sales by region in FY2016 NIL Eun e.;� ran From fiscal 2014, the fiscal year-end has changed from March 31 to December 31. The consolidated accounting period for fiscal 2014 is the nine months from April to December 2014 in Japan and the twelve months from January to December 2014 overseas. Figures for fiscal 2014 in this corporate sketch reflect the 12 months from January to December for Kuraray Co., Ltd. and its consolidated subsidiaries in Japan and overseas. In this report, italicized product names are trademarks of the Kuraray Group. Amounts are rounded to the nearest hundred million. DEQ-CFW 00003008 J�\SED STgrF s, w ads poi �q< PROSEG ENVIRONMENTAL PROTECTION AGENCY Karrie-jo Robinson -Shell, P.E., R.N. Environmental Engineer Water Protection Division Sam Nunn Federal Center Telephone: (404) 562-9308 61 Forsyth Street Fax: (404) 562-9224 Atlanta, GA 30303 E-mail: shell.karriejo@epa.gov C0 Printed witli soy irik on loo % pastcmisunu^r 100% recycled, PCF paper Donald C.Stockhausen Plant Manager OUpON f DuPont Electronics & Communications ® 22654 NC Hwy 87 W Fayetteville, NC 28306 "8-126&Office110..?/ (970) 374-9214 Cell 0 Donald.C.Stockhausen@dupont.com _ 1 prt L. TolentinoMaoager Global Technology Tedlar0 Manufacturing i 1 P0,1� DuPont Electronics &Communications aO Fayetteville Works Plant 22828 NC Hvvy 87 West Fayetteville, NC 28306-7332 (910)678-1485 Office art.l.tolentinOOdupont.com -_.y world of interlayers E. Ross Crews Jr Plant Manager Kuraray America, Inc. Trosifol 2282 NC Hwy 87 West Fayetteville, NC 28306 Phone: 910.433.7117 Cell: 910.674.5596 E-mail: ross.crews@kuraray.com www.trosifol.com DEQ-CFW 00003009 DEQ-CFW 00003010 EM 1926 • Kurashiki Kenshoku Co. Ltd. established 1928 • Production of rayon filament started at Kurashiki Plant (production ceased in 2001) 1949 • Company name changed to Kurashiki Rayon Co., Ltd. 1950 • KURALON (PVA fiber) commercialized: Production of PVA started at Toyama Plant Production of KURALON started at Okayama Plant 1958 • PVA commercialized: Production of PVA for market sales started 1962 • Production of PVA film started at Saijo Plant 1963 • Concluded a contract to export the PVA/PVA fiber production plant to China 1964 • Polyester commercialized: Production of polyester staple fiber started at Tamashima Plant • Hook and loop fasteners commercialized • CLARINO (man-made leather) commercialized: Production of CLARINO started at Kurashiki Plant 1969 • Production of polyester filament started at Saijo Plant 1970 • Company name changed to current Kuraray Co., Ltd. 1972 • EVAL (EVOH resin) commercialized: Production of EVAL resin started at Okayama Plant • Non -woven fabrics commercialized: Production of KURAFLEX (dry -laid nonwoven fabric) started at Okayama Plant • Isoprene chemicals commercialized: Production of polyisoprene rubber started at Kashima Plant 1978 • Dental materials commercialized: Sales of CLEARFIL (dental materials) started 1989 • Merged with Kyowa Gas Chemical Co., Ltd., a methacrylic resin manufacturer 1990 • Production of VECTRAN (high -strength polyarylate fiber) started at Saijo Plant • SEPTON (thermoplastic elastomer) commercialized: Production of SEPTON started at Kashima Plant • Production of GENESTAR (heat -resistant polyamide resin) started at Saijo Plant • Acquired PVA and PVB business of Clariant AG • Acquired PVB film business of HT Troplast AG • Production of KURARITY (acrylic thermoplastic elastomer) started at Niigata Plant Acquired MonoSol, LLC, which is engaged in the industrial PVA film business • Acquired glass laminating solutions/vinyls business of E. I. du Pont de Nemours and Company ("DuPont') 2015 • Acquired Plantic Technologies Limited, which is engaged in the bio-based barrier film business KURARAY GROUP CORPORATE SKETCH DEQ-CFW 00003011 E. Our commitment to creativity has generated a long line of products. We benefit society by "achieving what no one else can." We at Kuraray have used our unique technical strengths to create products that the world had never seen before. We were the first company in the world to commercialize KURALON (PVA fiber), the first synthetic fiber produced using made -in -Japan technology. Other businesses we have created include PVA resin, which is a raw material of KURALON; PVA film, which is essential for LCDs; EVAL (EVOH resin), which features excellent gas barrier properties; and a lineup of the world's only synthetic isoprene chemical products. We have also launched a wide range of products that have become an integral part of people's lives, such as CLARINO (man-made leather), which recreates the structure of natural leather, and MAGIC TAPE (hook -and -loop fastener). The worldwide number -one businesses` that we have created using our unique technologies account for more than half of the Kuraray Group's total sales. 2000 2005 2010 2016 (FY) (Apr.2000- (Apr.2005- (Apr.2010- (Jan. - Dec. 2016) Mar.2001) Mar.2006) Mar.2011) ` Businesses that have the world's top market share, or are the only ones in their category worldwide (in-house survey) Vie r ,#+ et al, Inc PV re1�l�ed S,r:�;,ir��s� KURARAY POVAL/ELVA PVA resin was industrialized as a raw material for the synthetic fiber KURALON. It has a number of characteristics: it is water soluble, emulsifiable, resistant to oil and chemicals, and easy to form into film. It is used in a wide range of applications such as paper processing agents, adhesives, and as a stabilizer for the polymerization of vinyl chloride resins. MOWJTAL (PVB resin) TROSIFOL (PVB and ionoplast glass interlayers) With its excellent adhesive and film -forming properties, the main areas of application of MOWITAL includes interlayers for safety glass, paints, lacquers, varnishes, printing inks, temporary binder for ceramics, and adhesives. TROSIFOL offers innovative solutions for laminated safety glass for the architectural, automotive and photovoltaic industries. Structural and functional TROSIFOL PVB and ionoplast interlayers enable safety, security, sound insulation, UV control, decorative and UltraClear glazing - and more. lonoplast interlayers are five times stronger and up to 100 times stiffer than conventional laminating materials. SEPTON (thermoplastic elastomer) SEPTON is a styrenic thermoplastic elastomer that has excellent moldability and superior recyclability. Its areas of application are expanding in a wide range of fields with the need for higher performance in automobiles, home appliances, and household products. Isoprene chemicals We apply our unique synthesizing technologies to produce a cleaner MMB that is highly safe and easy to handle, as well as diols, aroma chemical and cosmetic ingredients, pharmaceutical and agrichemical intermediates, and more. One -of -a -kind products derived from synthetic isoprene (MMB, MPD, etc.) 03 KURARAY GROUP CORPORATE SKETCH DEQ-CFW 00003012 PVA film II ®Functional Used in a wide variety of applications such as polarizingBusiness film, which is vital to LCD displays such as large flat -panel TVs and tablets, as well as individual i1 packaging films for detergents, agrochemicals, and Methacrylic resin other applications. ' The number one PVA film in the world for optical applications and for Taking advantage Of features SUCK as single -use packets for detergents ,„, _.,...�. transparency, weather resistance, gloss, and abrasion resistance, methacrylic resin is ce.. widely used in parts for automobiles and home electrical appliances, and more. It has recently gained a large share of the market for LCD light -guide plates and other optical components. .......... ........ ........... - ........ .........,..................................... EVAL (EVOH resin) EVAL provides excellent barrier properties against the permeation of gases, superior to those of any other plastics. It is used widely in food packaging materials to block out oxygen and preserve the flavor and quality of foods. It is also adopted in automotive plastic fuel tanks, as it provides a highly effective barrier against fuel vapor permeation. It is being used increasingly in a wide variety of applications, such as vacuum insulation panels for large refrigerators, in order to improve energy efficiency. PLANTIC (Bio-based barrier material) A bio-based barrier material developed through industry -academia collaborative research in Australia. Since the commercialization of PLANTIC film in 200V its use as an environmentally friendly material has been rising among major retailers and food manufacturers in Australia, Europe and North America. " Kuraray acquired Plantic Technologies Limited in 2015. Kuraray liquid rubber A low molecular weight liquid rubber made from such materials as isoprene and butadiene. Its use is spreading, mainly in such applications as processing aids for automobile tires, high-performance adhesives and sealants. _..__ __..... ...... ....... ................... ....... ............. _.... .- ........... GENESTAR (heat -resistant polyamide resin) GENESTAR is a new heat -resistant polyamide resin created by our proprietary technologies. It is used in electronic parts of mobile phones, computers, and the like, and its application is growing in backlights for LED liquid -crystal TV panels and in the automotive field as well. ' The world's only industrialized PAST resin KURAR/TY (acrylic thermoplastic elastomer) A unique material offering transparency, elasticity and more. We were the first in the world to succeed in commercializing this material, using proprietary Kuraray technologies. The market rollout in the field of adhesion and molding materials utilizing these characteristics is very promising. F CL.ARiNO (man-made leather) CLARINO is a man-made leather that combines our in-depth knowledge of the fine-grained structure of natural leather with high functionality. It is used for school bags and other kinds of bags, shoes, balls, gloves, clothing, interior accessories, and more. a^t • Dental materials Kuraray Noritake Dental Inc. applies polymer -chemistry -based technology and ceramic technology to develop a variety of dental materials that make it possible to restore teeth to a near -natural state. These dental materials have a very good reputation not only in Japan but throughout the world. ;t KURARAY COAL (activated carbon) KURARAY COAL is an activated carbon for which market demand is growing. It is used for evaporated gasoline adsorbents, water treatment technology, capacitor electrode materials and other environmental and energy applications. We are able to meet diversifying needs • through the use of adjustable pore sizes and a variety of other functions. 1;� See the Products section on the Kuraray website for details. http.//www.kuraray.com/products/ KURARAY GROUP CORPORATE SKETCH DEQ-CFW 00003013 Flhc-rs and Urtilpm Bimginpsc KURALON & KURALON K-IT (PVA fiber) KURALON is a synthetic fiber based. on polyvinyl alcohol (PVA) with several unique properties, including high tenacity, low elongation at break, and hydrophilicity. It is widely used in various industrial fields for applications that include as a substitute for asbestos in cement reinforcement and as a separator for alkaline manganese batteries. KURALON K-H is another PVA fiber made by new production technologies. Water-soluble fibers with different dissolving temperatures and high -tenacity fibers can be obtained. KURAFLEX & FELIBENDY (nonwoven fabrics) KURAFLEX is dry -laid nonwoven fabric .. with excellent absorbency, air permeability,' and flexibility. It is used for various kinds of applications such as wipes, s masks and first aid adhesive bandages.` FELIBENDY is a new type of nonwoven fabric made using steam jet technology. It is used for medical bandages, shoji (translucent covering for sliding paper doors), tatami mats and sound insulation panels. Functidnal Materials, New Businesses, ,, and Others VECSTAR (liquid crystalline polymer film) A liquid crystalline polymer film developed using Kuraray's proprietary film forming technology. The film has excellent high -frequency properties for electronic devices. Now its main use is for high-speed signal transmission flexible printed circuit boards, but its application is being expanded to multilayer printed circuit boards. MICROFADE (ballast water management system) A system that uses a filter and active substances for processing the ballast water of ships and boats in order to protect marine life. This system can be } applied to all manner of boats, has less power consumption and has superior performance stability for all areas in the ocean. Micro -patterned film VECTRAN (high -strength polyaryl VECTRAN fiber has about 7 times the tensile strength of steel by weight and provides excellent abrasion, flex fatigue and chemical resistance, among other physical properties. It is used in a range of applications including aerospace, composites, electronic components, ropes, and sports goods. MAGIC TAPE (hook and loop fastener j MAGIC TAPE fastens firmly with only a r, light press. It is used in a wide range of fields, from clothing, shoes, bags, and medical products to automotive parts and other industrial materials. Polyester Applying proprietary polymers and state-of-the-art technology, we have been actively developing distinctive polyester fibers. Our fibers are used in clothing, industrial materials, nonwovens and other fields. ZECRUS (wastewater treatment system) Using PVA-gel beads, Kuraray's proprietary high -rate wastewater treatment process allows for efficient operation in a compact system. Unlike conventional activated sludge, this unique system yields almost no excess organic sludge, resulting in reduced operational costs. Kuraray's high-performance membrane modules are used for water treatment in the industrial, water supply and medical fields. The modules can be used for filtration in a wide range of applications including production of ultrapure, drinking and sterile water, and their filtration efficiency helps to conserve space.a ) '' c; ■ ELPLASIA (three-dimensional cell culture tools) Micro -spaces on the surface of the base plate allow cells to spontaneously form a three-dimensional structure. A light -shaping film made using metal stampers developed with Kuraray's proprietary precision molding technology to stamp intricate micropatterns in UV -curable resin on the surface of clear plastic film. When the film is placed in front of an LED, it refracts, reflects, scatters or diffracts the light, depending on the micropattern used. As a result, a variety of effects can be achieved. 05 KURARAY GROUP CORPORATE SKETCH DEQ-CFW 00003014 Creative Technology Development —R&D in the Kuraray Group The Kuraray Group has built a unique and advanced structure of technologies based on polymer, synthetic chemistry and carbon material chemistry, with technologies and expertise related to product formation and processing at its base. We bring together the Group's knowledge and people and closely collaborate with external organizations to go beyond the materials field in offering the highly original products that the market demands. Synthesis Research Laboratory VA -related Polymers Research Laboratory Analytical Technology and Solutions Laboratory Battery Materials Research Laboratory Polymer Materials Research Laboratory Polymer Processing Research Laboratory Film and Sheet Project Team Advanced Optical Materials Group _® ® R&D departments of each business division/affiliate company Intellectual Vi Prol ty Today we face a number of global -scale challenges, including global warming, finite natural resources, shortages of food and water, and environmental pollution. At the Kuraray Group, we are committed to becoming a "specialty chemical company with a global presence" and offering effective solutions to these challenges through our unique technologies. ■ Technology Development Center Chemical Process Technology Development Group Plastics and Compounds Technology Development Group Department "� Technology and I Maintenance Group „.,. Technology and Engineering Group Maintenance ■ Management Department L!��� Production technology management department ® in each company Production technology development in each ® business division Building a Global Network Overseas share of consolidated net sales In 1986, we began local production of EVAL at a joint venture in the United States. Since then, we have expanded our local production and sales around the world in order to respond to a growing global market. As a result of activities such as our acquisition of DuPont's glass laminating solutions/vinyls business in 2014, our network outside Japan has grown to 76 locations in 27 countries and regions. We are leveraging our creative technologies to expand our businesses internationally, under a policy of producing in the optimal location and marketing in the FY2000 optimal location. We have also built our own global sales network, and overseas sales now account for 63% of our net sales. *■• Kuraray America, Inc. (U.S.A./6 Accelerating Our Global Strategy domestic plants) ■ MonoSol, LLC (U.S.A.) The Kuraray Group strives for sustained growth by leveraging technical • Kuraray South America (erazip innovation to accelerate the development of new products and 0 Kuraray Mexico S. de. R.L..L. d de C.V. (Mexico) applications and by expanding into growth markets and fields. s Kuraray Argentina S.R.L. (Argentina) Kuraray Chile S.p.A (Chile) Kuraray Colombia S.A.S (Colombia) Major overseas subsidiaries *■ Kuraray Europe GmbH (Germany/2 domestic plants) ■ EVAL Europe N.V. (Belgium) ■ MonoSol, LLC (UK) ■ 000 TROSIFOL (Russia) • ■ Kuraray Europe Moravia s.r.o. (Czech • ■ Republic) i■�■ ■ • • Kuraray Europe Nordic Ad Oy (Finland) e ■ ■ ■ Y r• • Kuraray Europe France S.A.R.L. • .,. • • • • (France) • Kuraray Europe Italia S.r.l. (Italy) •• • 0 Kuraray Dental Benelux B.V. (The •-'� Netherlands) Research and ■ Development Division "j Market and �L E&E Materialsi^ Business Department 'ylfy Business Development Ta Department 0ht ) Functional Products Fe, elopment Department x Molding Component Business Department FY2016 Asia and an 0 • Kuraray China Co., Ltd. (China) • Kuraray (Shanghai) Co., Ltd. (China) ■ Kuraray Magictape (Shanghai) Co., Ltd. (China) ■ Kuraray Methacrylate (Zhang Jia Gang) Co., Ltd. (China) ■ Kuraray Chemical (Ningxia) Environmental Industry Co., Ltd. (China) ■ Hexin Kuraray Micro Fiber Leather (Jlaxing) Co., Ltd, (China) ■ Jlaxing Suede Micro Fiber Co., Ltd. (China) • Kuraray Trading (Shanghai) Co., Ltd. (China) • Kuraray Hong Kong Co., Ltd. (China) • Kuraray Hexin Environmental Technology (Jlaxing) Co., Ltd. (China) *■ Kuraray Asia Pacific Pte. Ltd. (Singapore/l domestic plant) ■ Kuraray Korea Ltd. (South Korea) Kuraray India Private Limited (India) Kuraray (Thailand) Co., Ltd. (Thailand) KURARAY TRADING VIETNAM CO., LTD, (Vietnam) • Kuraray Malaysia SDN BHD (Malaysia) • Kuraray Kimyasal Urunler Sanayi Limited $irketi (Turkey) • Kuraray Middle East FZE (United Arab Emirates) IN Plantic Technologies Limited (Australia) * Overseas subsidiaries with regional management/functions • ° ■ Overseas subsidiaries with manufacturing functions • Overseas subsidiaries with sales and marketing functions KURARAY GROUP CORPORATE SKETCH 06 DEQ-CFW 00003015 I rhX z 1 r'-; Un'f ray ,,o. =/ e, L or k KdwaQ to Kq WE MGMU t ,aprx Kummy South America i.B+F'- (SW--�. d�y Av t C,Mff 1626 % hri%r t ?, a