NC0089621_Application_20181130

Please print or type in the unshaded areas only.
Form Approved. OMB No. 2040-0086.
FORM
U.S. ENVIRONMENTAL PROTECTION AGENCY
I. EPA I.D. NUMBER
S
A C
110000346849
1
\-EPA GENERAL INFORMATION
F
Consolidated Permits Program
p
L
GENERAL
(Read the "General Instructions" before starting.)
,
z ,a ,a 1s
LABEL ITEMS
GENERAL INSTRUCTIONS
If a preprinted label has been provided, affix it in the
designated space. Review the information carefully; if any of it
I. EPA I.D. NUMBER
is incorrect, cross through it and enter the correct data in the
appropriate fill-in area below. Also, if any of the preprinted data
is absent (the area to the left of the label space lists the
III. FACILITY NAME PLEASE PLACE LABEL IN THIS SPACE information that should appear), please provide it in the proper
fill-in area(s) below. If the label is complete and correct, you
V. FACILITY MAILING
need not complete Items I, III, V, and VI (except VI-B which
ADDRESS
must be completed regardless). Complete all items if no label
has been provided. Refer to the instructions for detailed item
VI. FACILITY LOCATION
descriptions and for the legal authorizations under which this
data is collected.
II. POLLUTANT CHARACTERISTICS
INSTRUCTIONS: Complete A through J to determine whether you need to submit any permit application forms to the EPA. If you answer "yes" to any questions, you must
submit this form and the supplemental form listed in the parenthesis following the question. Mark "X" in the box in the third column if the supplemental form is attached. If
you answer "no" to each question, you need not submit any of these forms. You may answer "no" if your activity is excluded from permit requirements; see Section C of the
instructions. See also, Section D of the instructions for definitions of bold-faced terms.
Mark "X"
Mark "X"
YES
NO
FORM
ATTACHED
YES
No
FORM
ATTACHED
SPECIFIC QUESTIONS
SPECIFIC QUESTIONS
A. Is this facility a publicly owned treatment works which
B. Does or will this facility (either existing or proposed)
results in a discharge to waters of the U.S.? (FORM 2A)
X
include a concentrated animal feeding operation or
X
aquatic animal production facility which results in a
16
17
18
19
20
21
discharge to waters of the U.S.? (FORM 2B)
C. Is this a facility which currently results in discharges to
waters of the U.S. other than those described in A or B
�/
X
D. Is this a proposed facility (other than those described in A
or B above) which will result in a discharge to waters of
X
X
above? (FORM 2C)
the U.S.? (FORM 2D)
zz
2a
z4
zs
26
27
E. Does or will this facility treat, store, or dispose of
F. Do you or will you inject at this facility industrial or
hazardous wastes? (FORM 3)
X
municipal effluent below the lowermost stratum
X
containing, within one quarter mile of the well bore,
underground sources of drinking water? (FORM 4)
28
29
30
31
32
33
G. Do you or will you inject at this facility any produced water
H. Do you or will you inject at this facility fluids for special
or other fluids which are brought to the surface in
processes such as mining of sulfur by the Frasch process,
connection with conventional oil or natural gas production,
X
solution mining of minerals, in situ combustion of fossil
X
inject fluids used for enhanced recovery of oil or natural
fuel, or recovery of geothermal energy? (FORM 4)
gas, or inject fluids for storage of liquid hydrocarbons?
(FORM 4)
34
35
36
37
1 39
39
I. Is this facility a proposed stationary source which is one
J. Is this facility a proposed stationary source which is
of the 28 industrial categories listed in the instructions and
�/
X
NOT one of the 28 industrial categories listed in the
X
which will potentially emit 100 tons per year of any air
instructions and which will potentially emit 250 tons per
pollutant regulated under the Clean Air Act and may affect
year of any air pollutant regulated under the Clean Air Act
40
41
42
43
44
45
or be located in an attainment area? (FORM 5)
and may affect or be located in an attainment area?
(FORM 5)
III. NAME OF FACILITY
c
1 SKIP Novozymes North America, Inc
15
i6 - 29
30
69
IV. FACILITY CONTACT
A. NAME & TITLE (last, first, & title)
B. PHONE (area code & no.)
J2c
Walsh, Angela, Mgr- Environmenta & Utilities Operations ( 1 ) 4 4-3 0
is
16
45 46 48 49 51 1 52- 55
V. FACILTY MAILING ADDRESS
A. STREET OR P.O. BOX
c
3 JPO Box 56
s 16
45
B. CITY OR TOWN
C. STATE D. ZIP CODE
Jc
4 Frank inton
15 16
C 2 5 5
40 41 42 47 51
VI. FACILITY LOCATION
A. STREET, ROUTE NO. OR OTHER SPECIFIC IDENTIFIER
J5C 7 Perrys C apel Church Road
5 16
45
B. COUNTY NAME
Franklin
46
70
C. CITY OR TOWN
D. STATE
I E. ZIP CODE
F. COUNTY CODE (if known)
c
6
Frank inton
C
2 5 5 1
5
15
16
40
41 42
47 51
52 -54
EPA Form 3510-1 (8-90) CONTINUE ON REVERSE

CONTINUED FROM THE FRONT
Vii. sib cobE5 4-di it, in order of ' rff
A. FIRST B. SECOND
c CP fY) si
s eii
7' 28i]'� industrial prgani�c Chemicals G 7 (Pec.�y)
15 ' 16 '19 75 16 19
C. THIRD D. FOURTH
� {spec%fYJ c (Sp�Cf
7 7
ss 16 19 15 16 f9
VIII. OPERATOR INFORMATIQN
c
A- NAME B.Is the name llsted in Item
VIII-A also. the:ownerl
s Novo.zymes North. America Inc. YES Q NO
f5. 56 55 66
C, STATUS OF OPERATOR (rnler rile appropriate letter into rite anwer bar if " 01her, "sjieciffy.} D. PHONE (area code r(no)
E = FEDERAL (specify)
S=STATE M-PUBLIC(urherrhanfirlcralorsrmeJ �] A �91g] 494-3.00fl
qT
P = PRIMATE O = OTHER (5pegry).
`� 15 '1B 19 21 26
E', STREET OR P.p, BOX
77:Perrys Chapel. C urch Roa'
F. CITY OR TOWN G. STATE H- —ZIP CODE Ix, INDIAN LAND
c
B Fxanlcl triton Is.the facility located on Indian lands?
NC 27525 ❑ YES. ONO
15 1e 40 51 42 47 - 51
X. EXISTING ENVIRONMENTAL PERMITS
A. NPDE5 Dlydla e3la.Su ure iYarer D. PSD Air r3missionsfromF sed.5urrrceS
c r c r
s N NCG5bons 9 P
151 18 1 17 15 3Q 151 16 1 17 1 1a
B. UIC Chide •ronji d lnlecrr vo-laid. E. OTHER s ec'f s
c r C 'T I E
w o j 0 2 a o s [y cri y)
9 V 9 Wastowater Srrigat oli System. Permit:
16 i? 1fl 3v715 16 1 17 lie
C. RCIRA Haiardaus IYasres E_ OTHER s ecr •
{S�ecefyj
9 R 9. 1UP40 1 1 2 Snduatrial.User Pretreatment Permit
i5 1 16 1
7 18 3a75 16 17 18
XI- MAP
Attach to this application a topographic map'of the. area extending to at least one mile beyond property boundaries. The map must: show the outline of the. Facility, the.
location of each of Its existing and proposed intake..and discharge structures, each of its hazardous waste treatment, storage, or disposal. facilities, and each well where it
injects fluids: unde.rground. Include all springs, rivers, and other surface water bodies in the map area. See instructions for precise requirements.
XII. NATURE OF BUSINESS (provide a bnefdesori ion
.At Nov.ozymes, industrial enzymes are produced using a process called submerged ferineritatiori This involves
growing carefully se3ected.mczaoganissns (bacteria and fungi} inclosed vessels containing a rich broth of
nutrients. As the microorganisms. break dawn the nutrients, they produce t'hedesired. enzymes, .The 'fermentat an
process requires nutrients based on.renewable'raw 'materials. li.'ke corn starch, sugars, and soy .grits, The first
step. in harvesting enzyme s:from the 'fermentation medium is. to remove insoluble produ..cts, prmarzly microbial
cell§.. This is normally done by centrifugation or micrv£iltrat:ion steps. As.:most industrial enzymes. are
extracellul'ar ---'secreted. by cells into the .external environment - they remain in the fermented broth after the
biomass. has been 'removed. The. biomass :can be recycled .as a fertilizer vn 'local farms; as. is done under .a
residuals disppsa] permit at.NoVozymes' Pranklinton site. The enzymes in the rernainizig"broth. are Chen
concentrated by.evaporation', membrane filtration or crystallization depending on .their iTntended application,
Certain applications requalre solid enzyme products, so the crude enzyme is preceesed into a granulate for
convenient dust -free use.
XIII. CERTIFICATION {see iRsfrucflons}
1.certify under penally of law that 1 have personally exam)Red and am familiar with the information submitted in. this application and all attachments and that,. based on my
inquiry of thosai persons immediately. responsible for obtaining the information contained in the application, 1.believe that the information.fs true, accurate; and compiefe. l
Am aware thatih ere are'sr"gnificanf penaltfas:for submitting false. information, including the possibfidy of fine. and imprisonment.
A. NAME &•OFFlit IAL TITLE (type orprint) B.. SIGNATURE C. DATE SIGNED
Adam Monroe, President
COMMENTS FOR OFFICIAL USE ONLY
C
C
15 1B
EPA Farm 35.10=1 (8-90)

Form Approved. OMB No. 2040-0086. Approval expires 8-31-98.
Please print or type in the unshaded areas only
EPA I.D. NUMBER (copy from Item 1 of Form 1)
110000346849
Form
2D \-iEPA New Sources and New Dischargers
NPDES Application for Permit to Discharge Process Wastewater
I. Outfall Location
For each outfall, list the latitude and longitude of its location to the nearest 15 seconds and the name of the receiving water.
Outfall Number
(list)
Latitude
Longitude
Receiving Water (name)
Deg.
Min.
Sec.
Deg.
Min.
Sec.
001
36
4
26
78
23
53
Cedar Creek
II. Discharge Date (When do you expect to begin discharging?)
01/01/2019
III. Flows, Sources of Pollution, and Treatment Technologies
A. For each outfall, provide a description of: (1) All operations contributing wastewater to the effluent, including process wastewater, sanitary
wastewater, cooling water, and storm water runoff; (2) The average flow contributed by each operation; and (3) The treatment received by the
wastewater. Continue on additional sheets if necessary.
Outfall
Number
1. Operations Contributing Flow
(List)
2. Average Flow
(Include Units)
3. Treatment
(Description or List codes from Table 2D-1)
001
Process wastewater
672,500 gallons per day
1-U, 3-C, 3-A, 3-D, 2-C, 1-H, 1-V,
3-F, 4-A
001
Boiler Blowdown
9,500 gallons per day
1-U, 3-C, 3-A, 3-D, 2-C, 1-H, 1-V,
3-F, 4-A
001
Cooling Tower Blowdown
35,000 gallons per day
1-U, 3-C, 3-A, 3-D, 2-C, 1-H, 1-V,
3-F, 4-A
N/A
WW Treatment Residuals
127,000 gallons per day
5-D, 5-P, 5-E
EPA Form 3510-2D (Rev. 8-90) PAGE 1 of 5

B. Attach a line drawing showing the water flow through the facility. Indicate sources of intake water, operations contributing wastewater to the
effluent, and treatment units labeled to correspond to the more detailed descriptions in Item III -A. Construct a water balance on the line drawing
by showing average flows between intakes, operations, treatment units, and outfalls. If a water balance cannot be determined (e.g., for certain
mining activities), provide a pictorial description of the nature and amount of any sources of water and any collection or treatment measures.
C. Except for storm runoff, leaks, or spills, will any of the discharges described in Items III -A be intermittent or seasonal?
❑ YES (complete the following table) ✓❑ NO (go to Section IV)
1. Frequency
2. Flow
Outfall
Number
a. Days
Per Week
b. Months
Per Year
a. Maximum Daily
Flow Rate
b. Maximum
Total Volume
c. Duration
(specify average)
(specify average)
(in mgd)
(specify with units)
(in days)
IV. Production
If there is an applicable production -based effluent
guideline or NSPS,
for each outfall list
the estimated level
of production (projection
of actual
production level, not design), expressed in the terms
and units used
in the applicable effluent
guideline or
NSPS, for each of the
first 3 years of
operation. If production is likely to vary, you may
also submit alternative
estimates (attach
a separate sheet).
Year
A. Quantity Per Day
B. Units Of Measure
c. Operation, Product, Material, etc. (specify)
Not applicable
EPA Form 3510-21D (Rev. 8-90) Page 2 of 5 CONTINUE ON NEXT PAGE

CONTINUED FROM THE FRONT EPA I.D. NUMBER (copy from Item 1 of Form 1) Outfall Number
110000346849 001
V. Effluent Characteristics
A and B: These items require you to report estimated amounts (both concentration and mass) of the pollutants to be discharged from each of your
outfalls. Each part of this item addresses a different set of pollutants and should be completed in accordance with the specific instructions for that
part. Data for each outfall should be on a separate page. Attach additional sheets of paper if necessary.
General Instructions (See table 2D-2 for Pollutants)
Each part of this item requests you to provide an estimated daily maximum and average for certain pollutants and the source of information. Data
for all pollutants in Group A, for all outfalls, must be submitted unless waived by the permitting authority. For all outfalls, data for pollutants in Group
B should be reported only for pollutants which you believe will be present or are limited directly by an effluent limitations guideline or NSPS or
indirectly through limitations on an indicator pollutant.
1. Pollutant
2. Maximum Daily
Value
(include units)
3. Average Daily
Value
(include units)
4. Source (see instructions)
Flow
2 MGD
2 MGD
4 (Request Tier Pemit at 1, 1.5 and 2 MGD)
Biochemical Oxygen Demand
5 mg/1
83 lb/day
4
Chemical Oxygen Demand
20 mg/1
334 lb/day
4
Total Organic Carbon
10 mg/1
167 lb/day
4
Total Suspended Solids
5 mg/1
83 lb/day
4
Ammonia -Nitrogen
1 mg/l
17 lb/day
4
Temperature (winter)
24.5 deg C
12.8 deg C
4
Temperature (summer)
31.8 deg C
25.8 deg C
4
pH
8.8 s.u.
7.5 s.u.
4
Total phosphorus
1 mg/l
17 lb/day
1, BAT Analysis
Total Nitrogen
8.8 mg/l
147 lb/day
1, BAT Analysis
EPA Form 3510-2D (Rev. 8-90) Page 3 of 5 CONTINUE ON REVERSE

CONTINUED FROM THE FRONT
EPA I.D. NUMBER (copy from Item 1 of Form 1)
110000346849
C. Use the space below to list any of the pollutants listed in Table 2D-3 of the instructions which you know or have reason to believe will be
discharged from any outfall. For every pollutant you list, briefly describe the reasons you believe it will be present.
1. Pollutant
2. Reason for Discharge
VI. Engineering Report on Wastewater Treatment
A. If there is any technical evaluation concerning
your wastewater treatment, including engineering reports or pilot plant studies, check the
appropriate box below.
❑✓ Report Available
❑ No Report
B. Provide the name and location of any existing plant(s) which, to the best of your knowledge resembles this production facility with respect to
production processes, wastewater constituents, or wastewater treatments.
Name
Location
Novozymes Blair, Inc.
600 S. lst Street, Blair Nebraska 68008
EPA Form 3510-21D (Rev. 8-90) Page 4 of 5 CONTINUE ON NEXT PAGE

EPA I.D. NUMBER (copy from Item: i ofForm 1)
1100-00346849
VII. Other. I nforrhation
Use the space below to expand upon any of the above questions or to bring'to the attention of Ahe reviewer any other information'.you feel should be
considered in. establishing permit limitations for the proposed facility. Attach additional sheets. if.necessary.
Novo zyzmes,desires to have a.NPDBS.permit with permit:limits.for three f low. t i ers. based on 1.0j
1.5, and 2.0 MGD average daily flow rates. This request isreferenced in Section V Rorm 2.D of this
application.
The proposed discharge is.at Cedar Creek in .the Tar -Pamlico River Basin. North Carolina
Adzhin str.ative Code Section I A NCAC 02B.0229.provides that new industrial wastewater discharges
with permitted flows greater than. 0.05 million gallons -per day .(MGD) in the Tar -Pamlico basin must
perform a Best:Available Technology Economically Achievable. (BAT) analysis to determine nutrient
offset payments for total:phosphorus: {Tp} and total. nitrogen ( } The BAT analysis also provides
....basis.for set.ting:permit .limits for TP and.TN. The Best Available Technology Analysis. Report
dated November 30, 2018 is included with this permit application. This .is the report referenced
in Section V.and.V1 'of. Form 2D of this application.
Vill. CERTIFICATION
t certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with.a system
designed to assure that qualified personnel.properly gather and evaluatq the rnfarination.submitted. Based on my Inquiry of the person or parsons
who manage the system, or those persons directly responsible for galhering the information, the informatiari submitted is, to the Best of MYknowledge and.belief, true, accurate, and complete. I.am aware that there are significant penalties for submitting talse information, including the
possibility of fine and imprisonment for knowing violations.
A. Name and Official Title (typeeorprint)
Adam Monroe, President
C. Signature
Phone No.
CII Lt9 H-- 304©
]ate Signed
166jao1
EPA Form:3510-2D (Rev. 8-90) PAGE 5 of 5

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ITEM XI
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Novozymes Permitting Application
Adapted by Dewberry
Dewberry
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Legal Parcel Boundary
ITEM XI „ Ir, Flow Direction Arrow
FIGURE 2 - USGS QUAD MAP TOPO
- 4 Drinking Water Well
■ Hazardous Waste Storage �D
Novozymes Permitting Application g
May 26, 2016��
I ,
Adapted by Dewberry Engineers, LLC
in = 6,000 feet
('�°����0 6 000 12 000'
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FRANKLINTON, NC

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Produced by the United States Geological Survey _
North American Datum of 1983 (NAD83) f
World Geodetic System of 1984 (WGS84). Projection and
1 000-meter grid: Universal Transverse Mercator, Zone 17S n,\ r ;g O 0��
10 000-foot ticks: North Carolina Coordinate System of 1983
This map is not a legal document. Boundaries may be
generalized for this map scale. Private lands within government
reservations may not be shown. Obtain permission before
entering private lands.
Imagery .NAIP, June 2014
g ry................................................. b �� o _ 9. 22 i
Roads ................................ U.S. Census Bureau, 2015 - 2016 i(2 l��l 0 166 MILS GN
Names.......................................................... GNIS, 2016 \ e -,c A ec+. �, 1 30'
Hydrography ....................National Hydrography Dataset, 2014✓'i " I `� l 27 MILS
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Boundaries
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Inventory - (]�(t — DECLINATION AT CENTER OF SHEET
e
DATE
TITLE
SHEET NO.
GO DewberryDISCHARGE
LOCATION MAP
Dewberry Engineerslnc.
11/30/18
USGS TOPO MAP
FIG. 3
PROJ. NO.
PROJECT
2610 WYCLIFF ROAD
SUITE RALEIG , NC 27607
EPA FORM 1 ITEM XI
1
PHONE:
PHONE: [phone]
E 9.881923
NCBE
NCBLS # F-0929
50107104
NOVOZYMES N.A., INC

Novozymes Water Balance
Table 1. Internal Process Streams
Stream
Stream ID
Average Flow
(GPD)*
Future Estimated
Avg. Flow (GPD)
1
City Water for Production
1,086,000
2,685,000
2
City Water to Fermentation
320,000
667,000
3
City Water to Recovery/Granulation
520,000
1,522,000
4
Cool i ng Tower Ma keu p
208,800
348,000
5
Boiler Makeup
71,000
149,000
6
City Water for Domestic Use
35,000
59,000
7
Condensate Return
33,000
69,000
8
Steam to Process
95,000
198,000
9
Boiler Blowdown to PWW
9,500
20,000
10
Cooling Tower Evaporative Losses
176,000
365,000
11
Cool ingTower Blowdown to PWW
35,000
73,000
12
Groundwater to Cool i ng Tower
1,200
91,000
14
Fermentation Process Wastewater
244,000
509,000
15
Recovery/Granulation PWW
460,000
960,000
18
Water to Product
195,000
411,000
20
Residuals Dewateringto PWW
0
438,000
To Irrigation
To Proposed Outfall 001
Table 2. Effluent Discharge Streams
Stream
Strea m ID
Avearge Flow
(GPD)*
Future Estimated
Avg. Flow (GPD)
13
Domestic Waste to POTW
35,000
0 - 60,000
16
PWW Effluentto Irrigation
257,000
0-265,000
17
PWW Effluent toPOTW
460,000
130,000 - 525,000
19
Proposed OutfaI1 001, maximum*
0
2,000,000
*Water balance streams 1- 18 represent 2015 conditions. Future production increases, reduced land application rates, and groundwater
recovery and treatment are expected to increase wastewater discharge rates to 2,000,000 gpd at proposed outfall 001 (stream 19).
11/30/2018