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HomeMy WebLinkAboutNC0089621_EAA_20181130Dewberry Engineering Analysis Alternatives NPDES Discharge Permit to Cedar Creek Novozymes, North America, Inc. November 30, 2018 SUBMITTED BY: Dewberry 2610 Wycliff Road Suite 410 Raleigh, NC 27607 PREPARED FOR: Novozymes North America, Inc. SUBMITTED TO: NCDEQ TABLE OF CONTENTS TABLE OF CONTENTS..................................................................................................1 LISTOF TABLES........................................................................................................... 2 APPENDICES................................................................................................................. 3 LISTOF ACRONYMS.....................................................................................................4 1. INTRODUCTION...................................................................................................... 5 2. CONTACT INFORMATION......................................................................................7 3. INDUSTRIAL PROCESS DESCRIPTION................................................................8 3.1 Facility Description....................................................................................................................8 3.2 Existing Wastewater Treatment Discharge Permits................................................................9 3.3 Future Flow Projections.......................................................................................................... io 4. EAA STEP 1: DETERMINE ALLOWABLE DISCHARGE LOCATION .................12 4.1 Proposed Discharge Location.................................................................................................. 12 4.2 Water Quality Factors.............................................................................................................. 12 4.3 Speculative Limits....................................................................................................................13 4.4 Determination..........................................................................................................................14 5. EAA STEP 2: PROVIDE POPULATION AND FLOW PROJECTIONS................15 6. EAA STEP 3: EVALUATE TECHNOLOGICALLY FEASIBLE ALTERNATIVES 16 6.1 Alternative A: Connection to an Existing Wastewater Treatment System ..........................16 6.2 Alternative B: Land Application.............................................................................................16 6.3 Alternative C: Onsite Reuse....................................................................................................16 6.4 Alternative D: Direct Discharge to a Surface Water..............................................................16 6.5 Alternative E.1: Direct Discharge to Cedar Creek with Existing Land Application and Discharge to the Franklin County WWTP.............................................................................. 17 6.6 Alternative E.2: Additional Indirect Discharge to a POTW with Existing Land Application and Discharge to the Franklin County WWTP ..........................18 6.7 Alternative E.3: Onsite Reuse with Existing Land Application and Discharge to Franklin County WWTP.................................................................................... 21 6.8 Alternative E.4: Additional Land Application with Existing Land Application and Discharge to Franklin County WWTP................................. 21 �•� Dewberry¢ Novozymes North America, Inc. I Engineering Alternatives Analysis 11 .•:• :,1 7. WWTP UPGRADES AND EXPANSION................................................................ 22 7.1 Primary Clarification...............................................................................................................22 7.2 Bioreactors...............................................................................................................................22 7.3 Aeration and Mixing Equipment............................................................................................23 7.4 Secondary Clarification............................................................................................................23 7.5 Dissolved Air Flotation(DAF).................................................................................................23 7.6 Ultra -Filtration (UF)/Reverse Osmosis (RO) System...........................................................23 8. EAA STEP 4: EVALUATE THE ECONOMIC FEASIBILITY OF ALTERNATIVES.............................................................................................. 25 8.1 Capital Costs.............................................................................................................................25 8.1.1 Alternative E.1 Capital Costs...................................................................................................25 8.1.2 Alternative E.2 Capital Costs...................................................................................................25 8.2 Annual Reoccurring Costs.......................................................................................................26 8.2.1 Alternative E.1 Annual Reoccurring Costs..............................................................................26 8.2.2 Alternative E.2 Annual Reoccurring Costs.............................................................................26 8.3 Comparison of PVCA............................................................................................................... 27 9. SUMMARY OF ALTERNATIVES...........................................................................28 10. LOCAL GOVERNMENT REVIEW FORM..............................................................30 11. CERTIFICATION STATEMENT.............................................................................31 LIST OF TABLES Table 3.1 Industrial User Pretreatment Permit Limits Table 3.3 Current Average vs. Future Estimated Average Daily Flows Table 3.4 WWTP Upgrade and Expansion Schedule Table 4.1 Direct (NPDES) and Indirect (IUP) Discharge NPDES Speculative Permit Limits Table 6.1 Novozymes' Influent Wastewater Characteristics Table 8.1 PVCA Comparison of Alternative E.1 and E.2 �Irali Novozymes North America, Inc. I Engineering Alternatives Analysis 12 1;:1 Dewberry APPENDICES Appendix A Wastewater Irrigation System Permit (Permit # WQ00028o6) Appendix B Industrial User Pretreatment Permit (Permit # 0112) Appendix C Division Approved Corrective Action Plan Appendix D Engineering Alternatives Analysis (EAA) Guidance Document Appendix E Novozymes Water Balance Appendix F Proposed Cedar Creek Discharge Location and Alignment Appendix G USGS 7Q10 Determination Correspondence Appendix H US Fish and Wildlife Service Endangered Species List Appendix I Block Flow Diagram Appendix J Town of Louisburg — Flow Limitation Letter Appendix K 2018 Franklin County Headworks Analysis (9/26/18) Appendix L Preliminary Specification Table Appendix M Cost Tables for Alternatives E.1 and E.2 Appendix N Vendor Quotes YDewberry Novozymes North America, Inc. I Engineering Alternatives Analysis 13 LIST OF ACRONYMS ADF Average daily flow rate BAT Best Available Technology BFD Block flow diagram BOD Biological oxygen demand CEAM Center for Exposure Assessment Modeling COD Chemical oxygen demand C.F.R Code of Federal Regulations DAF Dissolved air floatation DO Dissolved oxygen EAA Engineering alternatives analysis EPA Environmental Protection Agency gpd gallons per day gpm gallons per minute HWA Headworks Analysis IUP Industrial user permit lb/d pound per day lb/wk pounds per week MGD Million gallons per day mg/L milligrams per liter MLVSS Mixed liquor volatile suspended solids NCDEQ North Carolina Department of Environmental Quality NH3-N Ammonia measured as nitrogen NPDES National Pollution Discharge Elimination System NSW Nutrient sensitive waters POTW Publicly owned treatment works PVCA Present value cost analysis RAS Return activated sludge RO Reverse osmosis s.u. standard units (pH) SND Simultaneous nitrification and denitrification TDS total dissolved solids TP total phosphorus TSS total suspended solids TKN total Kjeldahl nitrogen TN total nitrogen USGS United States Geological Survey WAS Waste activated sludge WWTP Wastewater Treatment Plant Dewberry Novozymes North America, Inc. I Engineering Alternatives Analysis 14 1. INTRODUCTION Novozymes North America, Inc. (Novozymes) has applied for a National Pollutant Discharge Elimination System (NPDES) permit for direct discharge of wastewater from its manufacturing facility located in Franklinton, North Carolina. Novozymes is seeking a NPDES discharge to Cedar Creek, a tributary to the Tar River located in Tar - Pamlico River Basin. Novozymes desires to have a NPDES permit with permit limits for three flow tiers based on 1.o, 1.5, and 2.0 MGD average daily flow rates. Currently, Novozymes discharges all process wastewater from the facility by one of two methods: (i) land application on agricultural fields pursuant to Non -Discharge Permit (WQ00028o6) (Appendix A), and (2) indirect discharge to the Franklin County Wastewater Treatment Plant (WWTP) pursuant to Industrial User Pretreatment (IUP) Permit 0112 (Appendix B). Novozymes applied for the NPDES permit to comply with the provisions of the Corrective Action Plan for the North Carolina Department of Environmental Quality (NCDEQ) Division of Water Quality (Division) Incident Number 86545 that was conditionally approved by the Division Director on January 31, 2017 (Appendix C). Per the requirements of the approved Corrective Action Plan, Novozymes must reduce land application rates of treated wastewater from 30 inches/yr to 8.5 inches per year and also must recover and treat approximately go,000 gpd of groundwater. The Division's approval of the Corrective Action Plan requires Novozymes to obtain the NPDES permit to satisfy these requirements (Appendix C). Additionally, the NPDES permit will allow Novozymes to establish a fully conjunctive wastewater system and increase operational flexibility by giving it three methods for disposing of wastewater: (1) land application on nearby farm fields, (2) discharge to the Franklin County WWTP, and (3) direct discharge to surface water. Last, Novozymes would like to expand the facility, increase production capacity, and add manufacturing jobs in a rural community. Expansion of the facility will require significant additional discharge capacity that would be provided by the NPDES permit. To apply for a NPDES individual permit, new direct dischargers are required by the NCDEQ Division of Water Resources (Division) to conduct an Engineering Alternatives Analysis (EAA) in accordance with 15A NCAC 02H.0105(c)(2)'. Per the Division's Engineering Alternatives Analysis (EAA) Guidance Document (rev April 2014) provided as Appendix D, applicants are to follow these steps in preparation of the EAA: • Step 1: Determine if a Proposed Discharge Will be Allowed • Step 2: Provide Reasonable Projections for Population and Flow • Step 3: Evaluate Technologically Feasible Alternatives • Step 4: Evaluate Economic Feasibility of Alternatives For Step 1, non -municipal applicants must make their own determination as to whether the proposed discharge will be allowed by the Division. For Step 2, an applicant is required to present flow projections. Novozymes is a non - municipal applicant and flow projections are developed based on production predictions, not on population projections as flow is independent of local population growth. Dewberry Novozymes North America, Inc. I Engineering Alternatives Analysis 15 For Step 3, an applicant is required to evaluate the technological feasibility of the following alternatives: • Alternative A: Connection to an existing wastewater treatment system • Alternative B: Land application • Alternative C: Wastewater reuse • Alternative D: Direct discharge to surface water • Alternative E: Combinations of the above For Step 4, for each technologically feasible alternative identified in Step 3, the new discharger must develop conceptual designs and perform a Present Value Cost Analysis (PVCA). The PVCA should include capital costs associated with land/easement acquisition, equipment, design, construction, and startup, and recurring costs associated with operation and maintenance, equipment replacement, personnel costs, user/connection fees, utility costs, permit and compliance fees, residual disposal costs, and laboratory costs. The PVCA should be performed assuming a 20-year planning period at the current Environmental Protection Agency (EPA) discount rate. The steps outlined above were followed in evaluating the direct discharge of Novozymes' treated wastewater to the proposed location on Cedar Creek. The results of the EAA evaluation are presented herein. 0.1 Dewberry Novozymes North America, Inc. I Engineering Alternatives Analysis 16 2. CONTACT INFORMATION The following EAA was prepared by Dewberry Engineers, Inc. (Dewberry) on behalf of Novozymes. Applicant: Novozymes North America, Inc. Mailing Address PO Box 576 Franklinton, NC 27525 Facility Address 77 Perry Chapel Church Road Fran1dinton, NC 27525 Contact Person Angela Walsh, PE Phone Number (919) 494-7056 EAA Preparer: Dewberry Engineers Inc. Mailing Address 2610 Wycliff Road, Suite 410 Raleigh, NC 27607 Contact Person: Katie Jones, PE Phone Number: (919) 424-3723 •"' Dewberry Novozymes North America, Inc. I Engineering Alternatives Analysis 17 . � 3. INDUSTRIAL PROCESS DESCRIPTION 3.1 Facility Description At Novozymes, industrial enzymes are produced using a process called submerged fermentation. This involves growing carefully selected microorganisms (bacteria and fungi) in closed vessels containing a rich broth of nutrients. As the microorganisms break down the nutrients, they produce the desired enzymes. The fermentation process requires nutrients based on renewable raw materials like corn starch, sugars, and soy grits. The first step in harvesting enzymes from fermentation medium is to remove insoluble products, primarily microbial cells. This is normally done by centrifugation or microfiltration steps. As most industrial enzymes are extracellular — secreted by cells into the external environment — they remain in the fermented broth after the biomass has been removed. The spent biomass can be recycled as a fertilizer on local farms, as is done under a residuals disposal permit at Novozymes' Franklinton site. Enzymes in the remaining broth are then concentrated by evaporation, membrane filtration or crystallization depending on their intended application. Certain applications require solid enzyme products, so the crude enzyme is processed into granules for convenient dust -free use. The wastewater discharge at Novozymes consists of discharge from the fermentation and recovery production processes and from site utilities such as cooling tower and boiler blowdown. From the facility, the waste streams are characterized into two groups: permeate (e.g. filtrate produced from the membrane filtration step) and non -permeate (e.g. all other waste streams). Both the permeate and non -permeate waste streams are treated onsite at the Franklinton facility at Novozymes' WWTP. Permeate represents filtrate from the production ultrafiltration recovery processes. As this is the filtrate from an ultrafilter, the solids in this waste stream are low. Non -permeate waste streams include fermentation waste and process wastewaters other than filtrate. Both waste streams are treated in the same wastewater unit processes except that permeate bypasses the primary clarifier as the solids concentration in this waste stream is low. Novozymes currently treats process wastewater through the following unit operations: primary clarification, anaerobic system, biological nutrient removal, and secondary clarification. The secondary clarifier overflow discharges to two effluent storage lagoons. From the lagoons, wastewater can either be land applied or undergoes tertiary treatment via dissolved air flotation (DAF) for phosphorus removal before discharge to Franklin County WWTP (Figure 1). Based on Novozymes' SIC Code 2869, the facility's industrial discharge is regulated under the Organic Chemicals, Plastics, and Synthetic Fibers (OCPSF) effluent limits for Subcategory G Bulk Organic Chemicals (40 CFR 414.70). However, Novozymes' manufacturing process is a fermentation process, and 40 CFR 414.11(e) states the provisions of 40 CFR 414 do not apply to discharges from the manufacture of organic chemical compounds solely by fermentation processes. It should be noted that even if the provisions of 40 CFR 414 did apply to the Novozymes facility, BAT limits are not established in 40 CFR 414 Subcategory G for nitrogen. Dewberry Novozymes North America, Inc. I Engineering Alternatives Analysis 18 Anaerobic Svstem i i Primary ' Anaerobic Clarifier Reactor i Pre i Ackliflcation i T02 Tank Aerobic i ---------------------- I Tot I Anoxic/ Aerobic ISludge Return 'I nternal Nitrate Recycl L_ , Anoxic Aerobic ' Lagoon , ' '-- - Used as needed - --- - - - - -- Figure 1. Current Wastewater Treatment Configuration Effluent Storage To Land Secondary Application Clarifier Dissolved Air Flotation \4_ To Franklin County 3.2 Existing Wastewater Treatment Discharge Permits As noted above, Novozymes currently discharges treated wastewater via two discharge permits: (1) land application through Non -Discharge Permit (WQ00028o6), and (2) indirect discharge to the Franklin County WWTP pursuant to Industrial User Pretreatment (IUP) Permit o112. IUP Permit 0112 was issued by Franklin County, effective November 9, 2018 and establishes effluent parameters with numerical limits as described in the table below. Novozymes also holds Non -Discharge Permit (WQ00028o6) as reissued by the Division with an effective date of June 8, 2017 for land application of 30" per year of treated wastewater. As described above, Novozymes' Corrective Action Plan for DWR Incident Number 86545 was approved by the Division and requires Novozymes to reduce its land application rate from 30 in/yr to 8.5 in/yr following receipt of a NPDES permit and after the construction and commissioning of an expanded and upgraded WWTP onsite. Dewberry, Novozymes North America, Inc. I Engineering Alternatives Analysis 19 Table 3.1.Current Industrial User Pretreatment Permit Limits — Novozymes IU Permit #0112 I Parameter Flow M IUP Permit Limit MGD 0.525 Biochemical Oxygen Demand (BOD) m /L 100 Total Suspended Solids (TSS) m /L 150 Ammonia-N NHs m /L 10.0 Total Nitrogen (TNI) Ibs/month 1,825 Total Phosphorus TP Ibs/month 295 Potassium Ibs/ month 65,956 Sodium Ibs/month 50,608 Temperature °C 40.0 H S.U. 6 - 10 Turbidity NTU 15 Antimony m /I 1.0 Cadmium m /I 0.008 Chromium m /I 0.020 Copper m /I 0.05 Cyanide m /I 0.010 Lead m /I 0.0125 Nickel m /I 0.0313 Zinc m /I 0.390 3.3 Future Flow Projections Novozymes intends to expand production at its facility over the next 5 years. With the addition of expanded production capacity, Novozymes projects a total wastewater flow of approximately 2.06 MGD in 2023. This projected flow includes 2.o MGD process wastewater and o.06 domestic wastewater. The projected wastewater flow was determined by performing a water balance of the existing production facility using average daily flows recorded for 2015, and increasing water use based on future production increases. The water balance is attached as Appendix E. According to the water balance, historical flow data, and subsequent to receiving a NPDES permit, Novozymes anticipates to reduce discharges to land application fields and to the Franklin County WWTP. The reduction in land application rate is the result of the CAP that reduces the irrigation rates for wastewater discharge. The planned reduction in the indirect discharge rate is based on a number of factors, including operational challenges at the Franklin County WWTP in receiving Novozymes' treated wastewater. The table below summarizes 2017 average wastewater discharge rates and future projected average rates from the water balance. Flows presented are average daily flows (ADF). It should be noted that Novozymes will maintain the current permit with Franklin County without requesting a reduction in discharge capacity. This will allow Novozymes flexibility in its discharge options and will allow Novozymes to increase discharge to the Franklin County WWTP should the County need additional influent flow for their own operational efficiency. Dewberry Novozymes North America, Inc. I Engineering Alternatives Analysis 110 Table 3.3. Current Average vs. Future Estimated Average Daily Flows In conjunction with the desired production increases, Novozymes plans to expand and upgrade its onsite WWTP in phases over the next 5 years according to the schedule below. Novozymes desires to have a NPDES permit with permit limits for three flow tiers based on i.o,1.5, and 2.o MGD average daily flow rates. The planned expansion and upgrade of the WWTP is discussed in detail in Section 7 below and includes upgrading the WWTP facility to a simultaneous nitrification and denitrification (SND) process for biological nitrogen removal. SND continuous flow activated treatment facilities operate at lower DO concentrations (0.50t0.2 mg/l on average), and are able to achieve nitrification and denitrification in the same bioreactor tank. Recent studies have presented data demonstrating over go% COD removal, and at increased carbon to nitrogen (C/N) ratios, nitrogen removal efficiencies higher than 98% SNDii. Phosphorus removal shall be achieved through chemical precipitation in the primary clarifiers and dissolved air floatation (DAF) units. The upgrade and expansion to treat the ultimate 2.0 MGD NPDES discharge shall include new primary and secondary clarifiers; new SND bioreactors, aeration equipment, controls; additional dissolved air floatation (DAFs) units; and new pumping equipment and appurtenances. Existing unit processes shall be retrofitted and incorporated into the proposed SND process, i.e.; the anaerobic reactor shall continue treating the permeate side stream, and existing moving bed biological reactor (MBBR) tanks shall be converted into post aeration and anoxic polishing tanks. The expansion shall also include installing and operating an ultra -filtration and reverse osmosis (RO) unit processes to reduce the concentration of total dissolved solids (TDS), principally potassium, in treated wastewater to be discharged. Table 3.4. WWTP Upgrade and Expansion Schedule Wastewater Treatment System Upgrade and Expansion Design to 1.5 MGD Anticipated Completion Date Q2 2019 Effluent Pump Station and Force Main Design Q2 2019 Wastewater Treatment System Upgrade and Expansion to 1.5 MGD Construction Q4 2019 Construction of Effluent Pump Station and Pump Station to Proposed Outfall Location Q4 2019 Wastewater Treatment System Startup of 1.5 MGD Expansion Q4 2020 Wastewater Treatment System Upgrade and Expansion to 2.0 MGD 2023 Dewberry Novozymes North America, Inc. I Engineering Alternatives Analysis 111 4. EAA STEP 1: DETERMINE ALLOWABLE DISCHARGE LOCATION Step 1 of the EAA is to determine if the proposed wastewater discharge is allowable. This section identifies the proposed discharge location, potential speculative limits, and Novozymes determination of an allowable discharge. A project description and contact information is presented in Sections 2 and 3. 4.1 Proposed Discharge Location Novozymes proposes to discharge treated effluent to Cedar Creek at a location ~1.3 km downstream of the existing Franklin County WWTP discharge location. The coordinates to the proposed discharge location are 36.07372 and (-) 78.39861. Cedar Creek is a tributary to the Tar River, which is part of the Tar -Pamlico River Basin. Per North Carolina General Statue 15A NCAC 2B .0223, the Tar -Pamlico River Basin has been classified as nutrient sensitive waters (NSW). Cedar Creek is classified as a Class C, NSW. Cedar Creek is not identified as an impaired water stream per NCDEQ's Final 2016 Category 5 Assessments — 303(d) List. A map identifying the proposed discharge location is presented in Appendix F. 4.2 Water Quality Factors Since Cedar Creek is a NSW located in the Tar -Pamlico River Basin, North Carolina Administrative Code Section 15A NCAC 02B.0229 provides that new industrial wastewater discharges with permitted flows greater than 0.05 million gallons per day (MGD) must perform a Best Available Technology (BAT) analysis to determine nutrient offset payments for total phosphorus (TP) and total nitrogen (TN). A BAT analysis was prepared and submitted concurrently with this report to develop TP and TN speculative permit limits. To evaluate the impact of the proposed Novozymes direct discharge, a water quality modeling study was performed and the modeling report, titled QUAL2K Cedar Creek Model (October 2018), was submitted to DWR on October 26, 2018. The surface water quality model selected was QUAL2K, a model developed by EPA Center for Exposure Assessment Modeling (CEAM) in conjunction with Tufts University. The QUAL2K model has been used extensively for simulating stream water quality and is widely used for modeling dissolved oxygen profiles. Based on the QUAL2K modeling results, the 2.0 MGD proposed discharge by Novozymes into Cedar Creek at the proposed outfall location is predicted to result in daily average DO concentrations above the daily average water quality standard of 5 mg/l and instantaneous maximum standard of 4 mg/l for Cedar Creek. The modeling scenarios included calibrating a model to field conditions, then adjusting the field calibrated model to the USGS reported 7Q10 low flow condition at summer time conditions, i.e.; the 9olh percentile stream temperature and monthly mean maximum normal ambient air temperature. The model was prepared in accordance with modeling protocol as agreed upon with DWR. Cedar Creek is not a zero -flow stream. The 7Q10 low flow yield and discharge for Cedar Creek were provided by the United States Geological Survey (USGS) for the proposed discharge location. See Appendix G for USGS correspondence. According to the USGS, a low flow determination was possible based on transfer of low -flow characteristics from nearby partial -record and continuous -record sites within or near the basin. USGS identified three (3) nearby USGS partial record sites and one (1) continuous -record stream gauge in the vicinity of the proposed Novozymes discharge point. Among the 4 sites, one of the partial -record sites (Station ID 02081770, drainage area 11.9 sq.mi) and the continuous -record stream gauge (Station ID 0208i800, drainage area 47.8 sq.mi) located ftDewberry Novozymes North America, Inc. I Engineering Alternatives Analysis 112 upstream and downstream, respectively, of the proposed Novozymes discharge were used by USGS to determine the following the low -flow discharge yields in Cedar Creek: • Annual median 7Q10 low -flow yields of 0.07 cubic foot per second per square mile (cfsm) • Annual median 30Q2 low -flow yield of 0.32 cfsm • Average median annual discharge yields of 1.03 cfsm A basin delineation performed using the online USGS Stream Stats application for North Carolina for the proposed Novozymes discharge location provides an estimated drainage area of 33.6 acres for the proposed Novozymes discharge location. Application of the above low flow discharge yields to the 33.6-acre drainage area results in the following estimated low -flow discharges: • Annual 7Q10 discharge of 2.4 cubic feet per second (cfs) • Annual 30Q2 discharge of io.8 cfs • Average annual discharge of 34.6 cfs Regarding endangered species, a review of the US Fish and Wildlife Service website (Appendix H) revealed three endangered species that are believed to be present in Franklin County. These are the Tar River Spinymussel, Dwarf Wedgemussel, and Michaux's Sumac. Based on comments related to potential impacts of potassium in Novozymes' discharge on indigenous freshwater mussels, Novozymes prepared and submitted to DWR a detailed study entitled Potassium Aquatic Life Values Study Report (Ramboll Group 2018) that evaluated acute and chronic aquatic life values for potassium. Based on the Ramboll Group report, Novozymes anticipates a numerical limit for potassium that is protective of indigenous freshwater mussels and proposes the use of reverse osmosis (RO) to reduce potassium to such protective levels. 4.3 Speculative Limits Speculative limits were determined for indirect and direct discharges based on the following factors: • In -stream water quality standards; • Existing industrial user permits; 15A NCAC 02B .0229; • BAT Analysis; and • DWR Meetings and Guidance from 2016 through 2018. Speculative TN and TP limits for the direct discharge (NPDES) option were developed in the BAT analysis submitted concurrently with this report. For the indirect discharge option, Franklin County is required to continue to meet stringent effluent TN and TP discharge limits, and its capacity to accept additional TN and TP loads from Novozymes is speculative. Therefore, existing TN and TP IUP limits are assumed to be equal to future TN and TP IUP limits. As noted above, Novozymes anticipates a potassium numerical limit to be determined by the Division for the direct discharge (NPDES) option. For the indirect discharge (IUP) option, Alternative E.2, it is assumed that the potassium limit shall remain equal to the Novozymes existing IUP discharge limit. Also as noted above, Novozymes proposes the use of reverse osmosis (RO) to reduce potassium to protective levels for both the NPDES and IUP options. Dewberry Novozymes North America, Inc. I Engineering Alternatives Analysis 113 The NPDES speculative limits for ammonia (NH3) and dissolved oxygen (DO) are based on the in -stream water quality standards and are assumed to be i.o mg/l and greater than 5.0 mg/l, respectively for the direct discharge (NPDES) option. For the indirect discharge (IUP) option, it is assumed that the NH3 limit will remain the same as the existing IUP permit. Speculative limits are listed below and represent monthly averages unless otherwise noted. Table 4.1. Direct (NPDES) and Indirect (IUP) Discharge NPDES Speculative Permit Limits NPDES Parameter Units Alternative E.1 Alternative E.2 Flow MGD 2.0 2.0 Biochemical Oxygen Demand (BOD) m /L 5.0 100 Total Suspended Solids (TSS) m /L 30 150 Ammonia-N(NH3)m /L 1.0 10 Total Nitrogen TN m /I 8.8 1,8251bs/month Total Phosphorus JP) Mg/1 1.0 295 Ibs/month Potassium Ibs/ month TBDM 65,956 H S.U. 6-9 6-9 Dissolved Oxygen m /I >_ 5 NA(2) WTBD, to be determined by the Division (2) NA, not applicable 4.4 Determination Novozymes is a non -municipal applicant; therefore, a determination as to whether the discharge would be allowed must be developed by the applicant. As discussed in Sections 4.1 through 4.3 above, the proposed discharge location at Cedar Creek is appropriate based on the water quality modeling requested by DWR, stream flow data and water quality information are satisfactory, and potassium aquatic life studies together with the proposed use of RO wastewater treatment mitigate concerns regarding indigenous freshwater mussels. Accordingly, the proposed direct discharge to Cedar Creek should be allowed. n' Dewberry Novozymes North America, Inc. I Engineering Alternatives Analysis 114 . 5. EAA STEP 2: PROVIDE POPULATION AND FLOW PROJECTIONS Development of population projections required for Step 2 apply to municipal facilities to account for flow and load increases due to population changes. Novozymes is an industrial facility and projected flow is independent of population changes, and dependent on facility production. Based on future production projections in combination with the required reduction in land application rates and the recovery and treatment of groundwater, as presented in Section 3, Novozymes requires the ability to discharge 2 million gallons per day (MGD) through a NPDES discharge permit. 'Dewberry, Novozymes North America, Inc. I Engineering Alternatives Analysis 115 . 6. EAA STEP 3: EVALUATE TECHNOLOGICALLY FEASIBLE ALTERNATIVES Four combination alternatives were evaluated to assess their technological feasibility. Single fate discharge alternatives were not evaluated for the reasons discussed below. All four combination discharge alternatives incorporate the existing land application and existing discharge to the Franklin County WWTP. The four combination alternatives evaluated were: i. Direct discharge to Cedar Creek in combination with existing land application and existing indirect discharge to Franklin County WWTP 2. Additional indirect discharge to Franklin County WWTP in combination with existing land application and existing indirect discharge to Franklin County WWTP 3. Onsite reuse in combination with existing land application and existing indirect discharge to Franklin County WWTP 4. Additional land application in combination with existing land application and existing indirect discharge to Franklin County WWTP 6.1 Alternative A: Connection to an Existing Wastewater Treatment System Connection to an existing wastewater treatment system as a single discharge alternative was not evaluated because Novozymes will maintain its existing non -discharge permit for land application of treated wastewater. Therefore, connection to an existing wastewater treatment system was evaluated in combination with the existing land application system. This combination alternative is presented as Alternative E.2 below. 6.2 Alternative B: Land Application Similarly, land application as a single discharge alternative was not evaluated. Novozymes will maintain its existing IUP for discharge to the Franklin County WWTP; therefore, expansion of the existing land application system was evaluated in combination with the existing discharge to Franklin County WWTP. This combination alternative is presented as Alterative E.4 below. 6.3 Alternative C: Onsite Reuse Onsite reuse as a single discharge alternative was not evaluated. Novozymes will maintain its existing land application permit for non -discharge and its existing IUP for discharge to the Franklin County WWTP; therefore, onsite reuse was evaluated in combination with the existing discharge rates. This combination alternative is presented as Alternative E.3 below. 6.4 Alternative D: Direct Discharge to a Surface Water Direct discharge to a surface water as a single discharge alternative was not evaluated. As noted above, Novozymes will maintain the existing land application system and existing discharge to the Franklin County WWTP; therefore, direct discharge to a surface water was evaluated in combination with the existing discharge fates. This combination alternative is presented as Alternative E.1 below. Dewberry Novozymes North America, Inc. I Engineering Alternatives Analysis 116 6.5 Alternative E.1: Direct Discharge to Cedar Creek with Existing Land Application and Discharge to the Franklin County WWTP This alternative includes discharging treated wastewater to Cedar Creek, Novozymes' existing land application fields, and to the Franklin County WWTP at the future flow rates identified in Table 3.3. To provide maximum flexibility for production increases and meet discharge reductions for land application, Novozymes requires a primary discharge method that can singularly provide 2.0 MGD process wastewater discharge capacity. Therefore, this alternative includes direct discharge of Novozymes projected 2.0 MGD process waste stream in combination with existing land application and indirect discharge to Franklin County. As described below, a conjunctive wastewater treatment system consisting of (i) land application, (ii) discharge to the Franklin County WWTP, and (iii) direct discharge to Cedar Creek is technologically feasible. A surface water discharge would need to meet the more stringent, speculative NPDES limits presented in Table 4.1. To meet such limits, Novozymes plans to upgrade and expand its existing onsite WWTP. The preliminary influent basis of design for Novozymes' proposed WWTP expansion and upgrades was developed based on historical influent data collected at the existing Novozymes WWTP, as documented in the BAT analysis report submitted concurrently with this EAA report. As indicated in the BAT report, future production activities are anticipated to be similar to historical activities as it relates to influent characteristics, so historical data is expected to be representative of future influent process wastewater. Table 6.1 Novozymes' Future Influent Wastewater Characteristics Chemical Ox gen Demand COD Design Concentrations 5,389 COD, mass limits in lbs/day 89,900 Ammonia-N 63 Total K'ehldahl Nitrogen TKN 197 Nitrate-N 29 Total Nitrogen TN 208 Total Phosphorus TP 90 Sulfate 118 To meet speculative limits presented in Section 3, a simultaneous nitrification and denitrification (SND), aerobic conventional activated sludge process is proposed. Per the BAT analysis submitted concurrently with this report, treatability testing and biological modeling was performed to determine the technological feasibility of the proposed SND activated sludge process. Per treatability testing, the technically achievable effluent total nitrogen concentration for the proposed SND process was 8.8 mg/l; this includes a 1.o mg/1 total nitrogen removal credit via the proposed RO unit process. The results of biological process modeling indicate that proposed SND process will produce secondary effluent with NH3 and NO3+ concentrations of less than 1 mg/l, each. Therefore, Alternative E.1 is deemed technologically feasible. A block flow diagram of the anticipated upgraded WWTP configuration is provided in Appendix I. Dewberry Novozymes North America, Inc. I Engineering Alternatives Analysis 117 To meet the speculative NPDES limits, the following unit process upgrades are required: • Primary Clarification upgrade and expansion • New Biological Reactors o Reactor Tanks o New blowers, mixers and diffused aeration equipment Secondary Clarification upgrade and expansion Chemical Phosphorus System upgrade and expansion New Reverse Osmosis System o Ultrafiltration Step o Reverse Osmosis Step o Evaporators for waste stream Electrical and Mechanical Process Building Appurtenances o Pumping o Electrical o Piping o Instrumentation o Civil Site Work In addition to the equipment listed above, a new effluent pump station, discharge pipeline, and cascade aeration at the outfall will be required. The proposed force main alignment is located on Novozymes' property and land acquisition is not required; only NC Department of Transportation (DOT) utility easements are required. The proposed route for the discharge pipeline is presented in Appendix F. The Novozymes WWTP upgrades, including operation of an RO unit, as described above are deemed technologically feasible, and as a result Alternative E.1 is technologically feasible overall. A PVCA has been performed for this alternative. 6.6 Alternative E.2: Additional Indirect Discharge to a POTW with Existing Land Application and Discharge to the Franklin County WWTP This alternative includes discharging treated effluent to Novozymes' existing land application fields, and increasing indirect discharge to a publically owned treatment works (POTW) at the future flow rates identified in Table 3.3. To accommodate the projected production increases and to meet discharge reductions for land application, Novozymes requires a primary discharge method that can singularly accept the total required 2.0 MGD process wastewater. Therefore, POTWs are evaluated on the ability to accept a total of 2.o MGD of Novozymes discharge. Two POTWs are located within the general vicinity of the Novozymes facility: Town of Louisburg WWTP and Franklin County WWTP. Discharge to the Town of Louisburg was considered, but was determined to be infeasible due to flow limitations at the Town of Louisburg's WWTP. The Town of Louisburg's WWTP is designed and permitted to treat and discharge 1.37 MGD of wastewater. Novozymes is seeking capacity to discharge 2.0 MGD of wastewater. Therefore, the Louisburg WWTP does not have the design or permitted capacity to treat and discharge 2.0 MGD from Novozymes. Furthermore, the Louisburg facility does not have the permit capacity to comingle the treated Novozymes wastewater Dewberry Novozymes North America, Inc. I Engineering Alternatives Analysis 118 with the Louisburg WWTP effluent and discharge in a single outfall under the auspices of the Louisburg NPDES permit. A letter from the Town of Louisburg stating the flow limitations described above is provided in Attachment I. The Franklin County WWTP is designed to treat 3 MGD. The Franklin County WWTP NPDES permit NCoo69311 contains tiered discharge limits for 2.0 MGD and 3 MGD, and Franklin County is currently discharging under the 2.0 MGD permit limits. Novozymes is currently permitted to discharge an average daily flow of 0.525 MGD to the Franklin County WWTP under the auspices of the existing IUP 0112. Per the Franklin County POTW Headworks Analysis (HWA) dated 9/26/18 (Appendix K), the Franklin County WWTP has o.82 MGD in flow maximum allowable industrial load (MAIL) remaining at the tiered permitted flow of 2.0 MGD. At the tiered permitted flow of 3 MGD, the Franklin County WWTP has 1.82 MGD MAIL capacity remaining. Therefore, the Franklin County WWTP ostensibly has sufficient flow capacity to accept 2.0 MGD Novozymes process wastewater discharge when the 1.82 MGD MAIL remaining is combined with the 0.525 MGD already permitted and allocated to Novozymes. If Novozymes were to be permitted to discharge 2.0 MGD to the Franklin County WWTP, 88.5% of the HWA capacity is utilized at the tiered 3 MGD permitted flow. This accounts for the 0.35 MGD permitted flow to other Significant Industrial Users (SIUs) and 0.3 MGD of uncontrollable flow (Franklin County HWA 9/26/18). Per i5A NCAC 02T.o118, prior to exceeding 8o% of the permitted hydraulic capacity, a facility must submit an engineering evaluation of future wastewater treatment needs and provide expansion plans if required"'. In addition, prior to exceeding go% of the permitted hydraulic capacity a facility must obtain all permits needed for expansion and have submitted final plans and specifications for expansion. Pursuing this alternative would require Franklin County to submit an engineering evaluation of future wastewater treatment needs. Conventionally, at 88.5% HWA capacity consumption and prior to exceeding go% of the HWA capacity, Franklin County shall obtain all permits needed for the expansion of the wastewater treatment, utilization, or disposal system and, if construction is needed, submit final plans and specifications for expansion to provide Novozymes capacity while maintaining the County's obligation for future community growth. Typical costs to upgrade a municipal treatment plant to meet TN concentrations between 3 and 8 mg/l are typically less than $25/ gallon, with operational costs frequently less than $0.25 per gpd per year'°. Assuming a capital cost of $12 to $25 per gallon treated, to upgrade and expand Franklin County's WWTP, an additional $24 to $50 million capital costs and $500,00o annual operating costs are required for a 2.0 MGD capacity increase. The capital and long term operation and maintenance costs for a 2.0 MGD municipal WWTP expansion compared to Alternative E.1 is an unnecessary cost burden to existing residential and commercial users, i.e. local tax payers, which can be avoided if pursuing Alternative E.1. Franklin County's potential costs for the design, permitting and future expansion of the Franklin County WWTP are not included in the PVCA for this alternative. Increasing Novozymes' process wastewater discharge to the Franklin County WWTP from 0.525 MGD to 2.0 MGD would require Novozymes to upgrade its onsite WWTP. Per the Headworks Analysis (dated 9/26/1.8), increasing Novozymes permitted discharge to 2.0 MGD at the Franklin County WWTP permitted flow of 3 MGD at Novozymes' current IUP limits results in over allocation of ammonia, cadmium, cyanide, lead, and zinc on the HWA. Further, it is anticipated that IUP permitted potassium mass limits will not increase with an increased flow request, therefore potassium removal via reverse osmosis unit is necessary. To produce reverse osmosis quality effluent, Novozymes must produce secondary treated effluent to ensure the reverse osmosis step is efficient and can meet anticipated ftDewberry Novozymes North America, Inc. I Engineering Alternatives Analysis 119 potassium limits. Therefore, the same SND, aerobic conventional activated sludge process identified for Alternative E.1 is proposed. Refer to Appendix I for a preliminary BFD of the proposed process. Discharge of Novozymes' RO treated effluent to the Franklin County WWTP is deemed to be unnecessary, due to the high -quality effluent which does not require further treatment. In this alternative, the high -quality RO effluent from Novozymes will cause significant dilution to the incoming commercial, other industrial, and domestic wastewater streams as Novozymes will account for over 60% of the incoming flow. Such dilution may cause operational issues at the Franklin County WWTP resulting in ineffective treatment and permit exceedances. Furthermore, the Novozymes discharge will unnecessarily consume hydraulic capacity within the Franklin County WWTP which could instead be used to support residential, commercial, and industrial growth in the area. In the recent past, Franklin County has periodically limited Novozymes discharge below the current IUP permitted discharge rate of 525,000 gpd due to operational challenges which intermittently occur at the Franklin County WWTP. If the proposed high quality treated effluent will result in operational challenges, it is anticipated that Franklin County will limit Novozymes' indirect discharge to below future IUP permitted limits. For this option, the following unit process upgrades are required: Primary Clarification upgrade and expansion New Biological Reactors o Reactor Tanks o New blowers, mixers and diffused aeration equipment • Secondary Clarification upgrade and expansion • Chemical Phosphorus System upgrade and expansion New Reverse Osmosis System o Ultrafiltration Step o Reverse Osmosis Step o Evaporators for waste stream Electrical and Mechanical Process Building Appurtenances o Pumping o Electrical o Piping o Instrumentation o Civil Site Work In addition to the equipment listed above, upgrades are required to the existing effluent pump station and discharge pipeline to convey the proposed 2.0 MGD to Franklin County's collection system. Based on the above discussion, Franklin County shall apply for and receive a modified or new NPDES permit including final plans and specifications for expansion and specific engineering and design information. This process would require extensive planning, engineering, permitting and funding by Franklin County to meet the regulatory prerequisites to allocate wastewater capacity above the 8o% and go% thresholds. Such an alternative would require the commitment and agreement of Franklin County and would be years in the process. Thus, while Alternative E.2 may be technically "technologically feasible", it is simply not realistic from a practical standpoint. Further, sending tertiary treated effluent to Franklin County is deemed unnecessary, consumes hydraulic capacity that may be Dewberry Novozymes North America, Inc. I Engineering Alternatives Analysis 120 otherwise allocated, and may result in operational issues, which would limit the amount Novozymes can discharge to below future IUP permitted limits. Thus, Alternative E.2 is not a dependable option. Nevertheless, for comparison purposes, a PVCA for this alternative was conducted and included below. The PVCA includes the necessary upgrade and expansion to Novozymes Facility to meet the anticipated future IUP limits. It should be noted that the PVCA does not include costs associated with upgrading and expanding Franklin County's WWTP facility or collection system infrastructure. 6.7 Alternative E.3: Onsite Reuse with Existing Land Application and Discharge to Franklin County WWTP This alternative includes onsite reuse in combination with the existing indirect discharge and land application. Novozymes Franklinton facility is an Orthodox Union (OU) certified, Chometz-Free facility. Novozymes currently reuses recovered groundwater as non -contact cooling tower makeup water. Novozymes is projected to supply the cooling towers with i00% reuse groundwater within the next 3 years. However, Novozymes' OU certifying body does not allow reuse water elsewhere within the production process. As such, whole effluent reuse is not deemed feasible. 6.8 Alternative EA: Additional Land Application with Existing Land Application and Discharge to Franklin County WWTP This alternative would involve expansion of the existing land application system with continued existing indirect discharge to the Franklin County WWTP. Based on the Corrective Action Plan approved by DWR in January 2017, Novozymes is required to reduce current irrigation rates. The need for additional discharge capacity is in part due to the requirement by DWR to reduce irrigation rates on the existing land application fields. The addition of new land application fields is not consistent with the goal of reduced irrigation; therefore, this option is not deemed technologically feasible. •"' Dewberry Novozymes North America, Inc. I Engineering Alternatives Analysis 121 . 7. WWTP UPGRADES AND EXPANSION Two alternatives were identified as technologically feasible for further consideration: Alternative E.i. Direct Discharge to Cedar Creek with Existing Land Application and Indirect Discharge to the Franklin County WWTP and Alternative E.2. Additional Indirect Discharge to a POTW with Existing Land Application and Discharge to the Franklin County WWTP. As discussed in Section 6, Novozymes is required to upgrade their onsite WWTP to support either option. Within this section, sizing criteria for major unit process upgrades are discussed. For the purpose of this analysis, it is assumed that the existing anaerobic system shall be utilized as a side stream process to aid in COD removal prior to the SND process. It is anticipated that the anaerobic process can treat 0.50 MGD and remove 24,000 lb/day of COD. Treated effluent from the anaerobic reactor will mix with the influent wastewater prior to the proposed SND treatment process. The influent wastewater characteristics to the proposed SND, aerobic activated sludge process shall be equal to those presented in Table 6.1 with the exception of COD and ammonia. For COD, the basis of design concentration to the SND process will be 3,950 mg/l, which is 1,439 mg/l less than the raw influent COD concentration shown in Table 6.1. This reduction is provided by the side -stream anaerobic treatment process. For ammonia, it is anticipated that the concentration will increase across the anaerobic system, as organic nitrogen undergoes ammonification. However, the TKN is expected to remain the same as shown in Table 6.1., as ammonification simply shifts the speciation of TKN from organic nitrogen to the more readily available ammonia compound. Refer to the block flow diagram attached as Appendix I. Major equipment to be installed is summarized in the attached preliminary equipment specification table in Appendix L. 7.1 Primary Clarification A new primary clarifier is required due to the increased hydraulic and solids loading to the treatment process. The primary clarifier shall reduce solids present in the influent wastewater. The primary clarification unit process step shall also include capacity for phosphorus removal through chemical precipitation, such as the addition of ferric chloride. Using October 201.6- October 2o18 flow data, the historical average flow to the primary clarifiers was 0.76 MGD, resulting in an overflow rate of 790 gal/ft2/d for the existing clarifier. This historical overflow rate of 790 gal/ft2/d is nearly within the recommended loading rate of 800-1,200 gal/d/ft2 for primary clarifiers (Metcalf & Eddy, pg S98). This loading rate has provided sufficient settling of solids for the Novozymes facility in the past, and the same overflow rate was used to size the new primary clarifier. 7.2 Bioreactors Three (3), above ground, bolted stainless steel bioreactor tanks shall be provided for the proposed SND, aerobic activated sludge system. Bioreactor tanks were sized based on a 0.5 food to microorganism (F:M) ratio, mixed liquor volatile suspended solids (MLVSS) concentration of 4,000 mg/l and an influent COD concentration identified in Table 6.1. The required bioreactor tank configuration for the conventional aeration treatment technology was provided to vendors for pricing. Dewberry Novozymes North America, Inc. I Engineering Alternatives Analysis 122 7.3 Aeration and Mixing Equipment Bioreactor tanks will be equipped with fine bubble diffuser aeration grids and surface mixers. Air supply will be provided by centrifugal blowers for the required design air flow and pressure. Mixing shall be provided by fixed or floating direct drive mixers. Required design air flow rates and pressures were provided to vendors for pricing on blowers and aeration grids. Tank size and TSS concentrations were provided to vendors for pricing on surface floating or fixed mixers. 7.4 Secondary Clarification A new concrete secondary clarifier is required to treat the higher future flow rate conditions and separate solids from the treated effluent. The return activated sludge (RAS) and waste activated sludge (WAS) pump station will also require modifications and upgrades. The new RAS pumps will provide 150% of influent flow return, while the WAS pumps will be sized to maintain the desired MLVSS concentration. Both pumps will be self -priming pumps. The proposed secondary clarifier is sized based on the historical solids loading rate. Historically, the existing secondary clarifier operated at a solids loading rate of 0.51 pounds per day per square foot (gal/hr/ft2). The historical solids loading rate was calculated based on an existing clarifier diameter of 87 ft and an average historical clarifier influent flow rate of 0.73 MGD. The historical solids loading rate is below the recommended loading rate of 1.0-1.5 lb/hr/ft2 for secondary clarifiers (Metcalf & Eddy, pg 687). Using the projected flow of 2.0 MGD, the secondary clarifier was sized to maintain the historical solids loading rate. 7.5 Dissolved Air Flotation (DAF) Chemical precipitation is currently employed onsite for phosphorus removal and additional treatment capacity is required for the flow increase. Novozymes currently utilizes a ioo ft2 DAF with ferric chloride and lime addition for phosphorus removal. Historically, the DAF has been operated at an average surface loading rate of 2.9 gpm/ft2. This surface loading rate is calculated based on the 2014-2015 average effluent flow rate to Franklin County of 0.423 MGD. The historical surface loading rate is within the recommended range of 0.2 — 4.0 gpm/ft2 for dissolved air flotation (Metcalf & Eddy, pg 423). Two additional DAFs at 250 ft2 each are proposed. The surface loading rate for the new DAFs and the existing DAF at 2.0 MGD will be 2.3 gpm/ft2, which is below the historical surface loading rate and within the recommended range. In addition, Novozymes will have the ability to vary the ferric addition rate as needed to achieve phosphorus removal. Flow to the DAFs will be controlled to prevent over loading. 7.6 Reverse Osmosis (RO) System Reverse osmosis is included to reduce the concentration of potassium in the Novozymes' discharge. An ultra - filtration process is included as a pretreatment step to eliminate fine particulates that may damage the RO membranes or cause fouling. Both unit processes are sized to treat the projected 2.0 MGD process wastewater low. An evaporator is included to reduce the volume of reject brine solution and achieve a consistency that can be disposed of at an approved facility. Flow to the OF/RO and evaporator will be fully automated. It is also anticipated that the RO system will provide, on average, i.o mg/l total nitrogen removal. Since the effluent potassium limit for the proposed NPDES discharge alternative E.1 remains to be determined by the Division, the RO system was preliminary sized using the speculative IUP mass limit for the indirect discharge to the Dewberry Novozymes North America, Inc. I Engineering Alternatives Analysis 123 Franklin County WWTP, Alternative E.2. The preliminary RO design for Alternative E.2 requires that 74% of the projected 2.0 MGD process wastewater flow undergo RO treatment with the remaining flow bypassing treatment. This results in a blended effluent that meets the speculative IUP mass limit. For Alternative E.1, it is anticipated that i00% of the projected 2.o MGD process wastewater flow undergo RO treatment, with no bypassing. Costs for the RO system for Alternative E.2 were requested from vendors. Costs for Alternative E. i were scaled accordingly from received vendor quotes for Alternative E.2 RO reject material will be sent to an evaporator, with bottoms disposed of at an approved facility. Novozymes is currently seeking environmentally advantageous disposal options for evaporator bottoms, but has yet to identify concrete reuse options at this time. For the purpose of this report, it is anticipated that evaporator bottoms will be landfilled. The PVCA includes transporting and tipping costs associated with landfill disposal. Evaporator costs were determined based on a go% distillate recovery and 50,000 gallon per day capacity modular units. Alternative E.1 requires 4 modular units, and Alternative E.2 requires 3 modular units. *.'Dewberry, Novozymes North America, Inc. I Engineering Alternatives Analysis 124 8. EAA STEP 4: EVALUATE THE ECONOMIC FEASIBILITY OF ALTERNATIVES A PVCA was prepared for Alternatives E.1 and E.2. The remaining alternatives are not deemed technologically feasible. The PVCA was performed assuming a 20-year planning period at the current Environmental Protection Agency (EPA) discount rate of 2.2%v. Vendor quotes obtained for the capital equipment described below are presented in Appendix N. 8.1 Capital Costs The capital costs associated with the required upgrades identified in Section 6 for alternatives E.1 and E.2 are presented in Tables A.1 and A.2 of Appendix M. Capital costs were estimated using vendor supplied budgetary quotes for the process equipment identified in the preliminary Specification Table attached as Appendix L. Additionally, unit costs for installed items such as concrete were estimated from recent construction data, as well as allowances for equipment installation, electrical, piping, civil site work, and were determined as a percentage of equipment costs. The total capital costs for Alternative E.i and E.2 are summarized below. The main difference in capital costs between alternatives is the RO and evaporator costs. 8.1.1 Alternative E.1 Capital Costs The capital costs to construct a 2.0 MGD WWTP with a direct NPDES discharge to Cedar Creek is approximately $79.6 million. This includes maintaining the existing indirect discharge to Franklin County and the reduced land application discharge. Costs also include the effluent pump station and force main to Cedar Creek. It is anticipated that the effluent force main shall be installed on existing Novozymes property or within existing easements. Therefore land acquisition or easement costs are not included, with the exception of a new NCDOT utility permit/easement to cross NC Highway 56. 8.1.2 Alternative E.2 Capital Costs The capital costs to provide a 2.0 MGD indirect discharge to Franklin County is approximately $65.8 million. This includes maintaining the reduced land application discharge. It is anticipated that the effluent force main upgrades shall occur on existing Novozymes property or within existing easements. Therefore, land acquisition or easement costs are not included. To meet speculative IUP potassium limits, a reverse osmosis process step is necessary, which requires Novozymes to produce secondary treated effluent to ensure the reverse osmosis process is efficient and can meet anticipated potassium limits. Therefore, the same SND, aerobic conventional activated sludge process identified for Alternative E.1 is proposed. ItDewberry® Novozymes North America, Inc. I Engineering Alternatives Analysis 125 8.2 Annual Reoccurring Costs. The following reoccurring cost categories have been included in the PVCA analysis: 1. Sewer use fees to Franklin County 2. Operation and maintenance 3. Laboratory analytical 4. Labor 5. Chemical costs (carbon addition for denitrification, chemical for phosphorus removal, anti-scalant for RO) 6. Utility costs 7. Residuals disposal costs 8. Tar -Pamlico Basin nutrient offset fees 9. NPDES permit fee The annual reoccurring costs for alternatives E.1 and E.2 are summarized below. The main differences in reoccurring costs are the Franklin County sewer use fee at $7.70 per gallon, and bottoms disposal costs at $70 per ton. 8.2.1 Alternative E.1 Annual Reoccurring Costs The annual reoccurring costs for Alternative E.1 are $11.6 million. This includes the nutrient offset fee per NC Administrative Code 15A NCAC 02B .0229 for new discharges to the Tar Pamlico River basin. Per i5A NCAC 02B.0229 Part c, the calculated nutrient offset fee for 2.0 MGD discharge is $865,332 per permit cycle. Assuming a 5-yr permit cycle, the annual nutrient offset fee is $178,000 per year. This corresponds to a total of $2.90 per lb of combined TN and TP removed. These costs also include a sewer use fee to Franklin County in the amount of $7.70 per one thousand gallons discharged to Franklin County's WWTP and the evaporator bottoms disposal costs at $70 per ton. Based on the minimum 0.13 MGD indirect wastewater discharge rate to Franklin County per the agreement between Novozymes and Franklin County, the annual sewer use fee is $365,000. Based on a go% RO recovery and go% distillate recovery, it is estimated that the evaporation process will create 30,440 tons per year of bottoms material to dispose of. This results in an annual cost of $2.13 million. 8.2.2 Alternative E.2 Annual Reoccurring Costs. The annual reoccurring costs for Alternative E.i are $15.3 million. This includes the sewer use fee to Franklin County in the amount of $7.70 per gallon discharged to Franklin County's WWTP, and the evaporator bottoms disposal costs at $70 per ton. Based on the proposed 2.0 MGD indirect discharge rate to Franklin County, the annual sewer use fee is $5.6 million. Based on a 90% RO recovery and 90% distillate recovery, it is estimated that the evaporation process will create 22,830 tons per year of bottoms material to dispose of. This results in an annual cost of $1.6o million. Lab costs are also reduced as NPDES compliance sampling is not required. ftDewberry Novozymes North America, Inc. I Engineering Alternatives Analysis 126 8.3 Comparison of PVCA A detailed comparison of the present value cost analysis for Alternatives E.1 and E.2 is presented below. Detailed costs estimates are attached as Tables A.i and A.2. attached in Appendix M. Table 8.1. PVCA Comparison of Alternative EA and E.2 Capital Costs Equipment Installation and Construction CedarDirect Discharge to $51,654,000 Indirect Discharge to $42,692,000 40% Contingency $20,662,000 $7,232,000 $17,077,000 $5,977,000 Engineering Total Required Capital Costs $79,548,000 $65,746,000 Reoccurring Costs O&M, including chemicals, labor and maintenance $1,781,000 $1,572,000 Laboratory Costs $42,000 $10,000 Residuals Disposal Costs $5,681,000 $5,148,000 Sewer Use Fees $365,000 $5,621,000 Tar -Pamlico Nutrient Off Set Fees $173,000 $0 Utility Costs $3,578,000 $2,917,000 Total Annual Reoccurring Costs Present Value Cost Analysis (PVCA) $11, 620,000 iii $15,268,000 $310,648,000 The PVCA indicates that Alternative E.2, with PVC of approximately $311 million, is not a reasonably cost effective option compared to Alternative E.1, with PVC of approximately $266 million. At a PVC of $266 million, Alternative E.1. costs are estimated to be ~15% lower than Alternative E.2. This conclusion is even clearer if Franklin County's additional costs to upgrade and expand its WWTP (as would be required under Alternative E.2) were considered. As noted above, such costs could be in the range of an additional $24 to $50 million in capital costs and $500,000 in annual increased operational costs. �" Novozymes North America, Inc. I Engineering Alternatives Analysis 1 27 Dewberry 9. SUMMARY OF ALTERNATIVES The primary purpose for seeking a NPDES discharge option is to establish a conjunctive WWTP system in accordance with the Corrective Action Plan approved by the Division and to allow expansion of Novozymes' manufacturing facility, which would increase manufacturing jobs in a rural community. Since the CAP identifies a conjunctive wastewater system, and requires the decrease in land application be offset by a direct discharge, four (4) alternatives were evaluated: Alternative E.i Direct Discharge to Cedar Creek with Existing Land Application and Indirect Discharge to Franklin County's WWTP Alternative E.2 Additional Indirect Discharge to Franklin County's WWTP with Existing Land Application and Indirect Discharge to Franklin County's WWTP Alternative E.3 Onsite Reuse with Existing Land Application and Discharge to Franklin County WWTP Alternative E.4 Additional Land Application with Existing Land Application and Discharge to Franklin County WWTP Of the four (4) alternatives evaluated, Alternatives E.i and E.2 were deemed technologically feasible, and Alternatives E.3 and E.4 were deemed technologically infeasible. Novozymes Franklinton facility is an OU certified, Chometz-Free facility. Novozymes currently reuses recovered groundwater as non -contact cooling tower makeup water. Novozymes is projected to supply the cooling towers with i00% reuse groundwater within the next 3 years. However, Novozymes' OU certifying body does not allow reuse water elsewhere within the production process. As such, whole effluent reuse is not deemed feasible. Furthermore, the addition of new land application fields is not consistent with the goal of reduced irrigation per the approved CAP. Although Alternative E.2 may be considered technologically feasible, sending tertiary treated, reverse osmosis quality wastewater that meets speculative direct discharge limits (Section 4.3) for further treatment is significantly less efficient, and more costly than Alternative E.1 without any appreciable additional environmental benefit. According to the HWA, pursuing Alternative E.2 will result in Franklin County's WWTP using nearly go% of its permitted hydraulic capacity. Conventionally, at 88.5% HWA capacity consumption and prior to exceeding go% of the HWA capacity, Franklin County shall obtain all permits needed for the expansion of the wastewater treatment, utilization, or disposal system and, if construction is needed, submit final plans and specifications for expansion to provide Novozymes capacity while maintaining the County's obligation for future community growth. Typical costs to upgrade a municipal treatment plant to meet TN concentrations between 3 and 8 mg/1 are typically less than $25/ gallon, with operational costs frequently less than $0.25 per gpd per year. Assuming a capital cost of $12 to $25 per gallon treated to upgrade and expand Franklin County's WWTP, an additional $24 to $50 million capital costs and $500,000 annual operating costs are required for a 2.0 MGD capacity increase. The capital and long term operation and maintenance costs for a 2.0 MGD municipal expansion compared to Alternative E.1, is an unnecessary cost burden to existing residential and commercial users, i.e.; local tax payers, which can be avoided if selecting E.1. Note such costs were not included in the performed PVCA. Furthermore, Franklin County already limits Novozymes discharge to the Franklin County WWTP for operational reasons, and this alternative would require extensive planning, engineering, permitting, and funding by the County to meet the regulatory prerequisites to allocate wastewater capacity above the 8o% and go% thresholds. Such process would require the commitment and agreement of Franklin County and would be years in the process. Thus, while Dewberry Novozymes North America, Inc. I Engineering Alternatives Analysis 128 Alternative E.2 may be technically "technologically feasible", it is simply not realistic from a practical standpoint. Therefore, Alternative E.i, a direct NPDES discharge to Cedar Creek in combination with the existing indirect discharge to Franklin County and the reduced land application discharge is deemed the most technologically feasible alternative. A detailed comparison of the present value cost analysis for Alternatives E.i and E.2 indicates Alternative E.1, direct discharge to the Cedar Creek in combination with existing land application and indirect discharge to the Franklin County's WWTP, is the more cost effective alternative. At a present value cost of $266 million, Alternative E.1. costs are estimated to be ~15% lower than Alternative E.2. In comparison, Alternative E.2 is not reasonably cost effective. Additionally, Alternative E.2 would provide no appreciable additional environmental benefit. Both Alternatives involve installation and use of the RO system described above and would result in RO-quality effluent that would meet the direct discharge speculative limits listed in Table 4.1 that are protective of the receiving stream. In conclusion, the most technologically and economically feasible alternative is Alternative E.i. Although Alternative E.1 requires a new NPDES discharge permit, Alternative E.i will produce a high -quality effluent compared to other approved municipal and industrial NPDES discharges, and allows for continued use of the Novozymes existing land application fields and existing indirect discharge to Franklin County. 0.1 Dewberr y Novozymes North America, Inc. I Engineering Alternatives Analysis 129 10.LOCAL GOVERNMENT REVIEW FORM The Local Government Review Form is required for non -municipal domestic wastewater treatment facilities. The Novozymes discharge will be for industrial process wastewater discharge only and will not contain domestic wastewater. Domestic wastewater generated at the Novozymes facility is discharged to the Franklin County WWTP for treatment; therefore, this form is not required. Dewberry, Novozymes North America, Inc. I Engineering Alternatives Analysis 130 11. CERTIFICATION STATEMENT This EAA and report was prepared by Dewberry. Dewberry is licensed to practice engineering (#F-0929) in North Carolina. I, Katie L. Jones, a North Carolina Licensed Engineer for Dewberry, do certify that the information contained in this report is correct and accurate to the best of my knowledge. Katie L. Jones, PE (#034450) Associate Dewberry Engineers Inc. i North Carolina Division of Water Resources, North Carolina Administrative Code, Title 15A, Subchapter 02H, "Procedures for Permits: Approvals" ii Rodrigo F. Bueno, Roque P. Piveli, Fabio Campos & Pedro A. Sobrinho (2018) Simultaneous nitrification and denitrification in the activated sludge systems of continuous flow, Environmental Technology, 39:20, 2641-2652, DOI: io.io8o/oQCiQ3330.2oi7.i363820 iii North Carolina Division of Water Resources, North Carolina Administrative Code, Title 15A, Subchapter 02T, "Waste Not Discharged to Surface Waters" i° US Environmental Protection Agency (2015). A Compilation of Cost Data Associated with the Impacts and Control of Nutrient Pollution. USEPA 82o-F-12-o96 Office of Management and Budget, 2o18 Discount Rates for OMB Circular No. A-94, February 8, 2018 1.1 Dewberry Novozymes North America, Inc. I Engineering Alternatives Analysis 131 Appendix A: Wastewater Irrigation System Permit (Permit #WQ0002806) www.dewberry.com Water Resources ENVIRONMENTAL QUALITY June 8, 2017 FRED REIKOWSKY - SENIOR DIRECTOR OF PRODUCTION NOVOZYMES NORTH AMERICA, INC. 77 PERRY CHAPEL CHURCH ROAD FRANKLINTON, NORTH CAROLINA 27525 Dear Mr. Reikowsky: ROY COOPER Governor MICHAEL S. REGAN Secretary S. JAY ZIMMERMAN Director Subject: Permit No. WQ0002806 Novozymes Franklin County Facility Wastewater Irrigation System Franklin County In accordance with your permit minor modification request received May 3, 2017, we are forwarding herewith Permit No. WQ0002806 dated June 8, 2017, to Novozymes North America, Inc. for the continued operation of the subject wastewater treatment and irrigation facilities. The modifications to the subject permit are as follows: 1. Addition of two new Schedule Conditions because of the Corrective Action Plan conditionally approved by the Division on January 31, 2017. The new Schedule Conditions are Conditions 1.3 and I.4. 2. Modifications in Attachment B to (1) Fields EJ9 and GF 1 have reductions of yearly maximum irrigation rate to 0 in/yr; and (2) Field GF4 has a reduction of wetted acreage from 33.1 to 31.1 acres. This permit shall be effective from the date of issuance until May 31, 2020, shall void Permit No. WQ0002806 issued dune 25, 2015, and shall be subject to the conditions and limitations as specified therein. Please pay particular attention to the monitoring requirements listed in Attachments A, B and C for they may differ from the previous permit issuance. Failure to establish an adequate system for collecting and maintaining the required operational information shall result in future compliance problems. Please note the following permit conditions are new since the last permit issuance dated June 25, 2015- ➢ Condition I.3. —Twenty-one (21) new wells to be added. ➢ Condition I.4. — Overall capacity reduction from 30 in/yr to 8.5 in/yr. ➢ Attachment B — Fields EJ9 and GF4 have loading rates reduced from 30 in/yr to 0 in/yr; and the net wetted area of Field GF4 is reduced from 33.1 acres to 31.1 acres. ­' 'Nothing Compares_,. State of North Carolina I Environmental Quality j Water Resources I Water Quality Permitting I Non -Discharge Permitting 1617 Mail Service Center I Raleigh, North Carolina 27699-1617 919-807-6332 Mr. Fred Reikowsky June 8, 2017 Page 2 of 2 If any parts, requirements or limitations contained in this permit are unacceptable, the Permittee has the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request shall be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings at 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless such demands are made, this permit shall be final and binding. If you need additional information concerning this permit, please contact Troy Doby at (919) 807- 6336 or troy.dobygncdenr.gov. Sincerely, S. Jay Zimmerman, P.G., Director Division of Water Resources cc: Franklin County Health Department (Electronic Copy) Raleigh Regional Office, Water Quality Regional Operations Section (Electronic Copy) Digital Permit Archive (Electronic Copy) Central Files NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENTAL QUALITY RALEIGH WASTEWATER IRRIGATION SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules and Regulations PERMISSION IS HEREBY GRANTED TO Novozymes North America, Inc. Franklin County FOR THE operation of an extended aeration wastewater treatment facility with nutrient removal capability, discharging to the Franklin County POTW as permitted by the County and to an average 700,000 gallon per day (GPD) wastewater irrigation facility consisting of the: continued operation of a collection system consisting of: approximately 1,335 linear feet (LF) of 8-inch gravity sewer; approximately 1,600 LF of 4-inch gravity sewer; approximately 705 LF of 3-inch force main; approximately 9 LF of 3-inch wastewater collection piping to allow the collection of food preparation wastewater a 112,800 gallon primary clarifier; and all associated piping, valves, controls, and appurtenances; the continued operation of: a 2,100 gallon concrete wet well and approximately 900 LF of 8-inch force main and conversion of one existing 300 gallons per minute (GPM) pump to transfer primary clarifier effluent to the concrete weir box receiving a mixture of high -strength wastewater and recycled activated sludge and serving basins TO and T02; and all associated piping, valves, controls, and appurtenances; the continued operation of: an influent flow meter and sampler for Lagoon No.1, the existing 4.7 million gallon (MG) aeration basin, and operation of the Biolac diffused aeration system in Lagoon No.1 which is supplied air by three 200 horsepower (hp) blowers an approximate 185,000 gallon anoxic zone; a floating baffle curtain to physically separate the anoxic and aerobic zones, which shall be installed at the Permittee's discretion; an aerobic zone with a relocated 1,920 gallon per minute (GPM) pump for internal recirculation, and a motorized weir gate; and all associated piping, valves, controls, and appurtenances; the continued operation of an anaerobic treatment system consisting of a 400,000 gallon covered pre - acidification tank (PAT) which is supplied by two 700 GPM feed pumps and a 3,500 GPM centrifugal jet mix pump; a 24,000 gallon covered recirculation tank (RT tank) with two 900 GPM centrifugal feed pumps and 1,100 GPM recirculation/mixing pumps; a 208,000 gallon covered internal recirculation anaerobic reactor (IC Reactor) with three heat exchangers; a bulk lime 6,350 gallon storage and metering tank for pH and alkalinity adjustment for process control in the PAT, IC/RT and T02. The anaerobic treatment system may be used at the discretion of the Permittee to replace or reduce the treatment load on Lagoon No. 1; and all associated piping, valves, controls, and appurtenances; the WQ0002806 Version 3.1 Shell Version 151201 Page I of 12 continued operation of. a 564,000 gallon secondary clarifier and associated pumps (A pit:. return sludge pumps, B pit: waste sludge pumps, and C pit: effluent pumps) with approximately 600 LF of 8-inch force main; and all associated piping, valves, controls, and appurtenances; the continued operation of. a 250,000 gallon aerated basin (T02) with coarse bubble diffusers, served by three existing 200 hp centrifugal blowers; a 240,000 gallon aeration basin (TO1) with a diffused aeration system; foam suppression systems for TO 1 and T02 served by a submersible pump and associated nozzles; a recycle pump station with centrifugal recycle pumps; and all associated piping, valves, controls, and appurtenances; the continued operation of: a 6 MG storage lagoon (Lagoon No. 2); a 36 MG storage lagoon (Lagoon No. 3) and associated pumps; a flow meter for waste storage; transfer of evaporator condensate from the plant facilities directly to the wastewater storage Lagoon No. 2 without pretreatment in the aeration basin; and all associated piping, valves, controls, and appurtenances; the continued operation of: approximately 10,800 LF of 8-inch diameter force main to supply treated effluent from Lagoon No. 3 to a phosphorus removal system prior to discharge to the Franklin County POTW; a 25 hp submersible pump located in the wet well at Lagoon No. 3; and approval for occasional bypass or overflow from the phosphorous removal system into existing Lagoon No. 2; the transfer of groundwater from a remediation system for use as cooling tower make-up and process water prior to being treated in the existing wastewater treatment facility; and all associated piping, valves, controls, and appurtenances; and the continued operation of a wastewater irrigation system consisting of: 906.3 acres of spray irrigation fields served by a 700 GPM irrigation pump; a 1,500 GPM irrigation pump; an 800 GPM pump; a center pivot irrigation system; a reel type irrigation system with portable spray guns; approximately 1,320 LF of 6-inch diameter force main; approximately 1,900 LF of 8-inch force main with hydrant connections; approximately 1,375 LF of 12-inch irrigation piping with hydrant connections; approximately 15,500 LF of 8-inch irrigation piping with hydrant connections; approximately 1,220 LF of 6-inch irrigation piping with hydrant connections; 1,400 LF of 6-inch irrigation line, 3,800 LF of 8-inch irrigation line and twelve 6-inch hydrants serving the R.J. Journigan property and portions of the E.H. Journigan Farm; 5,400 LF of 6-inch irrigation line with 10 hydrants serving the Charles Goswick property; a center pivot serving Fields W7 and W9 and a Model 8000 Valley Center Pivot system with a Nelson 100 end -gun providing 670 LF of wetted area and 250 GPM to irrigation Farm 3, Field G2, and 2,600 LF of 6-inch irrigation piping and seven 6-inch hydrants serving Novo Farm #2; two center pivot irrigation systems consisting of a Model 8000 Valley Center Pivot system with a Nelson 100 end -gun providing 1,194 LF of wetted area and 450 GPM, 950 LF of 6-inch irrigation piping, 10 LF of 8-inch irrigation piping, and five 6-inch hydrants serving Novo Farm #3:, 2,000 LF of 6-inch irrigation piping, 4,200 LF of 8-inch irrigation line with 19 hydrants and three areas to be irrigated by reel type sprinkler equipment serving the Novo Farm #4; temporary, above -ground piping from the Novo Farm #2, Novo Farm 44, and the E.H. Journigan Farm piping systems serving the William E. Pearce Farm; the remaining acreage of these listed fields will be handled by portable irrigation equipment from existing irrigation piping; and all associated piping, valves, controls, and appurtenances; to serve the Novozymes North America, Inc. Franklin County Facility, with no discharge of wastes to surface waters, pursuant to the application received May 3, 2017, and in conformity with the project plans, specifications, and other supporting data subsequently filed and approved by the Department of .Environmental Quality and considered a part of this permit. This permit shall be effective from the date of issuance until May 31, 2020, shall void Permit No. WQ0002806 issued June 25, 2015, and shall be subject to the following specified conditions and limitations: WQ0002806 Version 3.1 Shell Version 151201 Page 2 of 12 I. SCHEDULES Upon completion of construction and prior to operation of this permitted facility, a certification (attached) shall be submitted from a licensed North Carolina Professional Engineer certifying that the permitted facility has been installed in accordance with this permit, Division approved plans and specifications, and other supporting documentation, including the location of all monitoring wells as applicable. If this project is to be completed in phases and partially certified, the Permittee shall retain the responsibility to track further construction approved under the same permit, and shall provide a final certificate of completion once the entire project has been completed. Mail the Certification to the Division of Water Resources, Water Quality Permitting Section, 1617 Mail Service Center, Raleigh, NC 27699-1617. [15A NCAC 02T .0116(a)] 2. The Raleigh Regional Office, telephone number (919) 791-4200, shall be notified at least 48 hours in advance (excluding weekends and holidays) of operation of the installed facilities such that an in -place inspection can be made. Notification to the regional supervisor shall be made from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. [15A NCAC 02T ,0108(b)(2)] 3. Per the Corrective Action Plan conditionally approved by the Division on January 31, 2017, the Permittee shall submit a request for modification to include twenty-one (21) new compliance monitoring wells upon completion of installation and commissioning. (Anticipated completion in September 2017). [15A NCAC 02T .0108(b)(2)] 4. Per the Corrective Action Plan conditionally approved by the Division on January 31, 2017, the Permittee shall submit a request for modification for the overall capacity reduction of the facility from 30 in/yr to 8.5 in/yr upon receipt of a direct discharge permit and construction and commissioning of the upgraded process wastewater treatment facility. (Anticipated completion at the end of Quarter 1, 2019). [15A NCAC 02T .0108(b)(2)] 5. No later than six months prior to the expiration of this permit, the Permittee shall request renewal of this permit on official Division forms. Upon receipt of the request, the Division will review the adequacy of the facilities described therein, and if warranted, will renew the permit for such period of time and under such conditions and limitations as it may deem appropriate. Please note Rule 15A NCAC 02T .0105(d) requires an updated site map to be submitted with the permit renewal application. [15A NCAC 02T .0105(d), 02T .0106, 02T ,0109, 02T .0115(c)] II. PERFORMANCE STANDARDS The subject non -discharge facilities shall be effectively maintained and operated at all times so there is no discharge to surface waters, nor any contravention of groundwater or surface water standards. In the event the facilities fail to perform satisfactorily, including the creation of nuisance conditions due to improper operation and maintenance, or failure of the irrigation areas to adequately assimilate the effluent, the Permittee shall take immediate corrective actions including Division required actions, such as the construction of additional or replacement wastewater treatment or irrigation facilities. [G.S. 143- 215.1, 143-213.3(a)] 2. This permit shall not relieve the Permittee of their responsibility for damages to groundwater or surface water resulting from the operation of this facility. [ 15A NCAC 02B .0200, 02L .0100] 3. All wells constructed for purposes of groundwater monitoring shall be constructed in accordance with 15A NCAC 02C .0108 (Standards of Construction for Wells Other than Water Supply), and any other jurisdictional laws and regulations pertaining to well construction. [15A NCAC 02C .0108] WQ0002806 Version 3.1 Shell Version 151201 Page 3 of 12 4. The wastewater collection facilities shall be properly maintained and operated at all times. The Permittee shall maintain compliance with an individual system -wide collection system permit for the operation and maintenance of these facilities in accordance with 15A NCAC 02T .0400. If an individual permit is not required, the following performance criteria shall be met: a. The sewer system shall be effectively maintained and operated at all times to prevent discharge to land or surface waters, and any contravention of groundwater or surface water standards. b. A map of the sewer system shall be developed and actively maintained. c. An operation and maintenance plan shall be developed, implemented and maintained. d. Pump stations not connected to a telemetry system shall be inspected every day (i.e., 3 65 days per year). Pump stations connected to a telemetry system shall be inspected at least once per week. e. High -priority sewers shall be inspected at least once every six months. f. A general observation of the entire sewer system shall be conducted at least once per year. g. Overflows and bypasses shall be reported to the Raleigh Regional Office in accordance with 15A NCAC 02B .0506(a), and public notice shall be provided as required per North Carolina General Statute § 143 -215.1 C. h. A grease control program shall be developed, implemented and maintained. i. Right-of-ways and easements shall be maintained. Inspection and maintenance records for Conditions IIA.a. through IIA.i. shall be maintained for a period of at least three years, except for Conditions IL4.b. and 11.4.c., which shall be maintained for the life of the system. [15A NCAC 02T .0403] 5. Effluent quality shall not exceed the limitations specified in Attachment A. [15A NCAC 02T .0108(b)(1), 02T .0505(b)] 6. Application rates, whether hydraulic, nutrient or other pollutant, shall not exceed those specified in Attachment B. [15A NCAC 02T .0505(c), 02T .0505(n)] 7. This disposal system was individually permitted prior to December 30, 1983; therefore, the compliance boundary is established at either 500 feet from the effluent disposal area, or at the property boundary, whichever is closest to the effluent disposal area. An exceedance of groundwater standards at or beyond the compliance boundary is subject to remediation action according to 15A NCAC 02L .0106(d)(2) as well as enforcement actions in accordance with North Carolina General Statute 143-215.6A through 143-215.6C. [15A NCAC 02L .0107] 8. In accordance with I SA NCAC 02L .0108, the review boundary is established midway between the compliance boundary and the effluent disposal area. Any exceedance of groundwater standards at the review boundary shall require action in accordance with 15A NCAC 02L .0106. [15A NCAC 02L .0106, 02L .0108] 9. The Permittee shall apply for a permit modification to establish a new compliance boundary prior to any sale or transfer of property affecting a compliance boundary. [ I5A NCAC 02L .0107(c)] 10. In accordance with 15A NCAC 02L .0107(d), no wells, excluding Division approved monitoring wells, shall be constructed within the compliance boundary except as provided for in 15A NCAC 02L .0107(g). [15A NCAC 02L .0107] WQ0002806 Version 3.1 Shell Version 151201 Page 4 of 12 11. Except as provided for in 15A NCAC 02L .0107(g), the Permittee shall ensure any landowner who is not the Permittee and owns land within the compliance boundary shall execute and file with the Franklin County Register of Deeds an easement running with the land containing the following items: a. A notice of the permit and number or other description as allowed in 15A NCAC 02L .0107(f)(1); b. Prohibits construction and operation of water supply wells within the compliance boundary; and c. Reserves the right of the Permittee or the State to enter the property within the compliance boundary for purposes related to the permit. The Director may terminate the easement when its purpose has been fulfilled or is no longer needed. [15A NCAC 02L .0107(f)] 12. The facilities permitted herein shall be constructed according to the following setbacks: a. The setbacks for irrigation sites permitted under 15A NCAC 02H .0200 shall be as follows (all distances in feet): i. Any habitable residence or place of public assembly under separate ownership: 400 1 ii. Surface waters: 100 iii. Any well with exception of monitoring wells: 100 iv. Any property line: 1502 v. Public right of way. 50 i Per pre-existing waivers, setbacks to habitable residences or places of public assembly under separate ownership have been reduced for the following: Site Setback Approval Pearce Farm 200 feet to Field PF3 July 1, 1997 Goswick Farm 200 feet to Field GF1 November 17, 1995 2 Per pre-existing waivers, setbacks to property lines have been reduced for the following: Site Setback Approval Pearce Farm 50 feet to Field PF3 July 1, 1997 Goswick Farm 50 feet to Fields GF I, GF2, GF3 & GF4 November 17, 1995 Novozymes Farm 4 50 feet to Fields S2, S3 and S4 July 1, 1997 [ 15A NCAC 02H .02190)] b. The setbacks for storage and treatment units permitted under 15A NCAC 02H .0200 shall be as follows (all distances in feet): i. Any well with exception of monitoring wells: ii. Any property line: [I 5A NCAC 0214 .02190)] 100 50 WQ0002806 Version 3.1 Shell Version 151201 Page 5 of 12 c. The setbacks for the 250,000 gallon aerated flow equalization unit permitted under 15A NCAC 02T .0500 shall be as follows (all distances in feet): i. Any habitable residence or place of public assembly under separate ownership: 100 ii. Any private or public water supply source: 100 iii. Surface waters: 50 iv. Any well with exception of monitoring wells: 100 v. Any property line: 50 [I 5A NCAC 02T. 0506(b)] HL OPERATION AND MAINTENANCE REQUIREMENTS 1. The facilities shall be properly maintained and operated at all times. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastewater resulting from the operation of this facility. The Permittee shall maintain an Operation and Maintenance Plan, which at a minimum shall include operational functions, maintenance schedules, safety measures and a spill response plan. [15A NCAC 02T .0507] 2. Upon the Water Pollution Control System Operators Certification Commission's (WPCSOCC) classification of the subject non -discharge facilities, in accordance with 15A NCAC 08G .0200 the Permittee shall designate and employ a certified operator in responsible charge (ORC) and one or more certified operator(s) as back-up ORC(s). The ORC or their back-up shall visit the facilities in accordance with 15A NCAC 08G .0200, and shall comply with all other conditions specified in the previously cited rules. [ 15A NCAC 02T .0117] A suitable year round vegetative cover shall be maintained at all times, such that crop health is optimized, allows for even distribution of effluent and allows inspection of the irrigation system, [15A NCAC 02T .0108(b)(1)] 4. Adequate measures shall be taken to prevent effluent ponding in or runoff from the irrigation sites listed in Attachment B. [15A NCAC 02T .0108(b)(1)] 5. Irrigation shall not be performed during inclement weather or when the ground is in a condition that will cause ponding or runoff. [15A NCAC 02T .0108(b)(1)] 6. All irrigation equipment shall be tested and calibrated at least once per permit cycle. Calibration records shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. [15A NCAC 02T .0108(b)(1)] 7. Only effluent from Novozymes Franklin County Facility shall be irrigated on the sites listed in Attachment B. [G.S. 143-215.1] 8. No automobiles or machinery shall be allowed on the irrigation sites except during equipment installation or while maintenance is being performed. [15A NCAC 02T .0108(b)(1)] J. Public access to the irrigation sites and wastewater treatment facilities shall be prohibited. [ 15A NCAC 02T .0505(q)] 10. The residuals generated from the wastewater treatment facilities shall be disposed or utilized in accordance with 15A NCAC 02T .I100. The Permittee shall maintain a residual management plan pursuant to 15A NCAC 02T .0508. [ 15A NCAC 02T .0508, 02T .1100] 11. Diversion or bypassing of untreated or partially treated wastewater from the treatment facilities is prohibited. [15A NCAC 02T .05050)] WQ0002806 Version 3.1 Shell Version 151201 Page 6 of 12 12. Freeboard in the Lagoon Nos. 1, 2 and 3 shall not be less than one foot at any time. [15A NCAC 02T .0505(d)] 13. Gauges to monitor waste levels in Lagoon Nos. 1, 2 and 3 shall be provided. This gauge shall have readily visible permanent markings, at inch or tenth of a foot increments, indicating the following elevations: maximum liquid level at the top of the temporary liquid storage volume; minimum liquid level at the bottom of the temporary liquid storage volume; and the lowest point on top of the dam. [15A NCAC 02T .0108(b)(1)] 14. A protective vegetative cover shall be established and maintained on all earthen embankments (i.e., outside toe of embankment to maximum allowable temporary storage elevation on the inside of the embankment), berms, pipe runs, erosion control areas, and surface water diversions. Trees, shrubs, and other woody vegetation shall not be allowed to grow on the earthen dikes or embankments. Earthen embankment areas shall be kept mowed or otherwise controlled and accessible. [15A NCAC 02T .0108(b)(1)] 15. Wastewater irrigation fields with rock outcrops within the wetted area shall be properly buffered to avoid irrigation on these rock outcrops. [15A NCAC 02T .0108(b)(1)] 16. If animal waste is applied to any of the wastewater irrigation fields, adequate protection shall be taken to insure the animal waste is not washed off the site and the irrigation rate shall be reduced to an appropriate level to ensure that agronomic rates are not exceeded for that field. [15A NCAC 02T .0108(b)(1)] 17. Irrigation areas not under the Permittee's ownership (i.e., the 287.6 acres owned by R.J. Journigan, Charles Goswick, E.H. Joumigan and William E. Pearce) shall not be used to provide additional wastewater treatment and disposal capacity, and shall only be used to provide better operation of the wastewater treatment and disposal system. [15A NCAC 02T .0108(b)(1)] 18. All water supply wells adjacent to the treatment or disposal areas shall be properly buffered or permanently abandoned in accordance with 15A NCAC 02C .0113. If any of these water supply wells are to be converted into monitoring wells in lieu of being abandoned, the wells must comply with the 15A NCAC 02C monitoring well requirements and be properly constructed to prevent the vertical migration of any groundwater contaminants that maybe released. [15A NCAC 02T .0108(b)(1)] IV. MONITORING AND REPORTING REQUIREMENTS 1. Any Division required monitoring (including groundwater, plant tissue, soil and surface water analyses) necessary to ensure groundwater and surface water protection shall be established, and an acceptable sampling reporting schedule shall be followed. [15A NCAC 02T .0108(c)] 2. A Division certified laboratory shall conduct all laboratory analyses for the required effluent, groundwater or surface water parameters. [15A NCAC 02H .0800] 3. Flow through the treatment facility shall be continuously monitored, and daily flow values shall be reported on Form NDMR. The Permittee shall install and maintain an appropriate flow measurement device to ensure the accuracy and reliability of flow measurement consistent with accepted engineering and scientific practices. Selected flow measurement devices shall be capable of measuring flows with a maximum deviation of less than ten percent from true flow; accurately calibrated at a minimum of once per year; and maintained to ensure the accuracy of measurements is consistent with the selected device's accepted capability. The Permittee shall maintain records of flow measurement device calibration on file for a period of at least five years. At a minimum, documentation shall include: a. Date of flow measurement device calibration, b. Name of person performing calibration, and c. Percent from true flow. WQ0002806 Version 3.1 Shell Version 151201 Page 7 of 12 [I5A NCAC 02T .0105(k)] 4. The Permittee shall monitor the effluent from the subject facilities at the frequencies and locations for the parameters specified in Attachment A. [15A NCAC 02T .0108(c)] 5. The Permittee shall maintain adequate records tracking the amount of effluent irrigated. At a minimum, these records shall include the following information for each irrigation site listed in Attachment B: a. Date of irrigation; b. Volume of effluent irrigated; c. Site irrigated; d. Length of time site is irrigated; e. Continuous weekly, monthly, and year-to-date hydraulic (inches/acre) loadings; f. Continuous monthly and year-to-date loadings for any non -hydraulic parameter specifically limited in Attachment B; g. Weather conditions; and h. Maintenance of cover crops. [ 15A NCAC 02T .0108(c)] 6. Freeboard (i.e., waste level to the lowest embankment elevation) in Lagoon Nos, 1, 2, and 3 shall be measured to the nearest inch or tenth of a foot, and recorded weekly. Weekly freeboard records shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. [15A NCAC 02T .0108(c)] Three copies of all monitoring data (as specified in Conditions IV.3. and IVA.) on Form NDMR for each PPI and three copies of all operation and disposal records (as specified in Conditions IV.5. and IV.6.) on Form NDAR-1 for every site in Attachment B shall be submitted on or before the last day of the following month. If no activities occurred during the monitoring month, monitoring reports are still required documenting the absence of the activity. All information shall be submitted to the following address: Division of Water Resources Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 [I5A NCAC 02T .0105(1)] A record shall be maintained of all residuals removed from this facility. This record shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, this record shall include: a. Name of the residuals hauler; b. Non -Discharge permit number authorizing the residuals disposal, or a letter from a municipality agreeing to accept the residuals; c. Date the residuals were hauled; and d. Volume of residuals removed. [I5A NCAC 02T .0108(b)(1)] 9. A maintenance log shall be maintained at this facility. This log shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division. upon request. At a minimum, this log shall include: a. Date of calibration of flow measurement device; b. Visuai observations of the plant and plant site; and c. Record of preventative maintenance (e.g., changing of equipment, adjustments, testing, inspections and cleanings, etc.). [I SA NCAC 02T .0108(b)(1)] WQ0002806 Version 3.1 Shell Version 151201 Page 8 of 12 10. Monitoring wells shall be sampled at the frequencies and for the parameters specified in Attachment C. All mapping, well construction forms, well abandonment forms and monitoring data shall refer to the permit number and the well nomenclature as provided in Attachment C. [15A NCAC 02T .0105(m)] 11. Two copies of the monitoring well sampling and analysis results shall be submitted on a Compliance Monitoring Form (GW-59), along with attached copies of laboratory analyses, on or before the last working day of the month following the sampling month. The Compliance Monitoring Form (GW-59) shall include this permit number, the appropriate well identification number, and one GW-59a certification form shall be submitted with each set of sampling results. All information shall be submitted to the following address: Division of Water Resources Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 [15A NCAC 02T .0105(m)] 12. An annual representative soils analysis (i.e., Standard Soil Fertility Analysis) shall be conducted on each irrigation site listed in Attachment B. These results shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, the Standard Soil Fertility Analysis shall include the following parameters: Acidity Exchangeable Sodium Percentage Phosphorus Base Saturation (by calculation) Magnesium Potassium Calcium Manganese Sodium Cation Exchange Capacity Percent Humic Matter Zinc Copper pH [15A NCAC 02T .0108(c)] 13. Noncompliance Notification: The Permittee shall report by telephone to the Raleigh Regional Office, telephone number (919) 791- 4200, as soon as possible, but in no case more than 24 hours, or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a, Treatment of wastes abnormal in quantity or characteristic, including the known passage of a hazardous substance. b. Any process unit failure (e.g., mechanical, electrical, etc.), due to known or unknown reasons, rendering the facility incapable of adequate wastewater treatment. c. Any facility failure resulting in a by-pass directly to receiving surface waters. d. Any time self -monitoring indicates the facility has gone out of compliance with its permit limitations. e. Ponding in or runoff from the irrigation sites. Any emergency requiring immediate reporting (c.g., discharges to surface waters, imminent failure of a storage structure, etc.) outside normal business hours shall be reported to the Division's Emergency Response personnel at telephone number (800) 662-7956, (800) 858-0368, or (919) 733-3300. Persons reporting such occurrences by telephone shall also file a written report in letter form within five days following first knowledge of the occurrence. This report shall outline the actions taken or proposed to betaken to ensure the problem does not recur. [15A NCAC 02T .0105(l), 02T .0108(b)(1)] WQ0002806 Version 3.1 Shell Version 151201 Page 9 of 12 V. INSPECTIONS 1. The Fermittee shall provide adequate inspection and maintenance to ensure proper operation of the wastewater treatment and irrigation facilities. [15A NCAC 02T .0108(b)] 2. The Permittee or their designee shall inspect the wastewater treatment and irrigation facilities to prevent malfunctions, facility deterioration and operator errors resulting in discharges, which may cause the release of wastes to the environment, a threat to human health or a public nuisance. The Permittee shall maintain an inspection log that includes, at a minimum, the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken. The Permittee shall maintain this inspection log for a period of five years from the date of the inspection, and this log shall be made available to the Division upon request. [15A NCAC 02T .0108(b)] 3. Any duly authorized Division representative may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the wastewater treatment and irrigation facilities permitted herein at any reasonable time for determining compliance with this permit; may inspect or copy any records required to be maintained under the terms and conditions of this permit, and may collect groundwater, surface water or leachate samples. [G.S. 143-21,5.3(a)(2)] . GENERAL CONDITIONS 1. Failure to comply with the conditions and limitations contained herein may subject the Permittee to an enforcement action by the Division in accordance with North Carolina General Statutes. 143-215.6A to 143-215.6C. [G.S. 143-215.6A to 143-215.6C] 2. This permit shall become voidable if the permitted facilities are not constructed in accordance with the conditions of this permit, the Division approved plans and specifications, and other supporting documentation. [ 15A NCAC 02T .0110] 3. This permit is effective only with respect to the nature and volume of wastes described in the permit application, Division approved plans and specifications, and other supporting documentation. No variances to applicable rules governing the construction or operation of the permitted facilities are granted, unless specifically requested and approved in this permit pursuant to 15A NCAC 02T .0105(n). [G. S. 143-21.5.1 ] 4. The issuance of this permit does not exempt the Permittee from complying with any and all statutes, rules, regulations, or ordinances, which may be imposed by other jurisdictional government agencies (e.g., local, state, and federal). Of particular concern to the Division are applicable river buffer rules in 15A NCAC 02B .0200; erosion and sedimentation control requirements in 15A NCAC Chapter 4 and under General Permit NCG010000; any requirements pertaining to wetlands under 15A NCAC 02B .0200 and 02H .0500; and documentation of compliance with Article 21 Part 6 of Chapter 143 of the General Statutes. [15A NCAC 02T .0105(c)(6)] In the event the permitted facilities change ownership or the Permittee changes their name, a formal permit modification request shall be submitted to the Division. This request shall be made on official Division forms, and shall include appropriate property ownership documentation and other supporting documentation as necessary. The Permittee of record shall remain fully responsible for maintaining and operating the facilities permitted herein until a permit is issued to the new owner. [ 15A NCAC 02T .0104] 6. The Permittee shall retain a set of Division approved plans and specifications for the life of the facilities permitted herein. [15ANCAC 02T .0108(b)(1)] 7. The Permittee shall maintain this permit until all permitted facilities herein are properly closed or permitted under another permit issued by the appropriate permitting authority. [15A NCAC 02T .01050)] WQ0002806 Version 3.1 Shell Version 151201 Page 10 of 12 8. This permit is subject to revocation or unilateral modification upon 60-day notice from the Division Directo, in whole or part for the requirements listed in 15A NCAC 02T .0110. [ 15A NCAC 02T .0110] 9. Unless the Division Director grants a variance, expansion of the permitted facilities contained herein shall not be granted if the Permittee exemplifies any of the criteria in 15A NCAC 02T .0120(b). [15A NCAC 02T .01.20] 10. The Permittee shall pay the annual fee within 30 days after being billed by the Division. Failure to pay the annual fee accordingly shall be cause for the Division to revoke this permit. [15A NCAC 02T .0105(e)(3)] Permit issued this the 8' day of June 2017 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION Jay Zimmerman, P.G., Director Division of Water Resources By Authority of the Environmental Management Commission Permit Number WQ0002806 WQ0002806 Version 3.1 Shell Version 151201 Page 1 I of 12 Permit No. WQ0002806 Wastewater Irrigation System Novozymes North America, Inc. June 8, 2017 Novozymes Franklin County Facility Franklin County ENGINEERING CERTIFICA 1rION ❑ Partial ❑ Final In accordance with 15A NCAC 02T .0116, I, as a duly registered Professional Engineer in the State of North Carolina, having the Permittee's authorization to ❑ periodically ❑ weekly ❑ fully observe the construction of the permitted facility, hereby state to the best of my abilities that due care and diligence was used in the observation of the construction, such that the facility was built within substantial compliance and intent of this permit, the Division -approved plans and specifications, and other supporting documentation. ❑ Any variation to this permit, the Division -approved plans and specifications, and other supporting documentation has been documented in the attached as -built drawings, and shall serve as the Permittee's minor modification request to amend the permit accordingly, Provide a brief narrative description of any variations: THE COMPLETED ENGINEERING CERTIFICATION, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHALL BE SENT TO THE FOLLOWING ADDRESS; NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF WATER RESOURCES WATER QUALITY PERMITTING SECTION NON -DISCHARGE PERMITTING UNIT By U.S. Postal Service: 1617 MAIL SERVICE CENTER By Courier/Special Delivery: 512 N. SALISBURY ST. RALEIGH, NORTH CAROLINA 27699-1617 RALEIGH, NORTH CAROLINA 27604 WQ0002806 Version 3.1 Shell Version 151201 Page 12 of 12 ATTACHMENT A — LIMITATIONS AND MONITORUNG RE, QUIEREP4ENTS PPI 091 -- qNWTP Effluent Permit Nu bey. Q4)002806 Version: 3.1 EFFLUENT C ARACTERISTtCS EFFLUENT LIMITS MONITORING REQUIREMENTS PCS Cade Parameter Description of Measure Measure Monthly Average Monthly nthly Geometric Mean DailMinimum y 1�<aaly l axirnAja i Measi.9rem. ent frequency S4 ;'nple Type 00310 BOD, 5-Day (20 °C) mg/L 2 x Month Grab 00916 Calcium, Total (as Ca) mg/L 3 x Year t —a Grab 50060 Chloride (as Cl) mg/L 3 x Year Grab m 50050 Flow, in Conduit or thru Treatment Plant GPD 700,0002 _ Continuous Recorder 00610 Nitrogen, Ammonia Total (as N) mg/L 3 x Year Grab 00625 Nitrogen, Kjeidahl, Total (as N) mg/L� 2 x Month Grab 00620 Nitrogen, Nitrate Total (as N) mg/L 2 x Month Grab 00600 Nitrogen, Total (as N) mg/L 2 x Month Grab 00400 pH su 5 x Week Grab 00665 Phosphorus, Total (as P) mg/1, �— 2 x Month Grab 00931 Sodium Adsorption Ratio ratio 3 x Year Calculated 00929 Sodium, Total (as Na) mg/L 3 x Year Grab 70300 Solids, Total Dissolved —180 °C mg/L 3 x Year Grab L 3 x Year sampling shall be conducted in March, July and November. 2. This flow value does not include the amount discharged to the Franklin County POTW. WQ0002806 Vcrsio€t 3.1 Attachment A Pago 1 of 1 ATTACHMENT B - APPROVED LAND APPLICATION SITES AND LIMITATIONS Novozymes North America, Inc. - Novozymes Y2-anidSn Ccuuty Facility Permit Number. WQ0002806 Version: 3,1 IRRIGATION AREA, INFORMATION APPLICATION LIMITATIONS Field ®weer County Latitude Longitude - -- Net Acreage Dominant -Soil Series Parameter - -- Hourly Rate Yearly Max 30 Units inches EJ 1 Journigan, E H Franklin 36-0844180 78.3845640 12.1 01284 - Non -Discharge Application Rate EJ2 Journigan, E H Franklin 36.07902" 78-3844690 T6 01284 - Non -Discharge Application Rate 30 inches EJ3 Journigan, E H Franklin 36.0765040 78.38437V 4.3 01284 - Non -Discharge Application Rate 30 inches EM Journigan, E H ,Franklin 36.0754660 78.3855630 4.3 01284--Non-Discharge Application Rate 30 inches EJ5 Journigan, E H Franklin 36-07293GO 78.384636" 8.8 01284-Non-Discharge Application Rate 30 inches EJ6 Journigan, E H Franklin 36.0797120 78.3831380 7.7 01284-Non-Discharge Application Rate 30 inches EJ7 Journigan, E H Franklin 36-0800000 78.381260 17 01284-Non-Discharge Application Rate 30 inches EJ8 Journigan, E H Franklin 36.0759080 78.3819500 33.6 01284 - Non -Discharge Application Rate 30 inches E19 Journigan, E H Franklin 36,072796" 78.3968340 6.6 01284 - Non -Discharge Application Rate 0 inches G1 Novozymes North America, Inc. Franklin 36.0838560 78.4007500 55.3 01284 - Non -Discharge Application Rate 30 inches G2 Novozymes North America, Inc. Franklin 36,0791160 78.4011780 40 01284 -Non-Discharge Application Rate 30 inches G4A Novozymes North America, Inc. Franklin 36.0840530 78.3897460 31.5 01284 - Non -Discharge Application Rate 30 inches G4B Novozymes North America, Inc. Franklin 36,0798460 78.389555" 36.9 01284 -Non-Discharge Application Rate 30 inches G4C Novozymes North America, Inc. Franklin 36-075620 78.3893890 26.6 - 01284 -Non-Discharge Application Rate 30 inches G5 Novozymes North America, Inc. Franklin 36.0862230 78.3898170 5.3 01284 - Non -Discharge Application Rate 30 inches G6A Novozymes North America, Inc. Franklin 36.0879130 78.389841" 7.5 01284 - Non -Discharge Application Rate 30 inches G613 Novozymes North America, Inc. Franklin 36.0881250 78.3911480 7.5 01284 - Non -Discharge Application Rate 30 inches G7 Novozymes North America, Inc. Franklin 36-0787510 78.3988490 7.9 01284 - Non -Discharge Application Rate 30 inches GFI Goswick, Charles Franklin 36.0630550 78.3912670 9A 01284 - Non -Discharge Application Rate 0 inches GF2 Goswick, Charles Franklin 36.0664560 78.3938340 20,9 01284 - Non -Discharge Application Rate 30 inches GF3 Goswick, Charles Franklin 36.06757° 78.39219V 15A 01284 - Non -Discharge Application Rate 30 inches GF4 Goswick, Charles Franklin 36.0709130 78-3946660 31.1 01284 -Non-Discharge Application Rate .30 inches J1 Joiarnigan, IZJ Franklin 36.0846480 78.3870120 12,9 01284-Non-Discharge Application Rate 30 inches J2 Journigan, RJ Franklin 36.0798080 78.3871070 28.8 1 01284-Non-Discharge Application Rate 30 inches WQ0002806 Version 3.1 Attachwent 13 Page 1 0F3 Field J3 Owner Journigan, RJ County Franklin ;latitude 36.0749670 Longitude g 78,3871550 Net Acreage 12.7 Dominant Soil Series Parameter 01284 - Non -Discharge Application Rate Hourly Rate Yearl y Max 30 Units inches NI Novozymes North America, Inc. Franklin 36.1048620 78.4062940 71.6 01284-Non-Discharge Application Rate 30 inches PF i Pearce, William E Franklin 36.0945210 78.396484° 4.2 01284 - Non -Discharge Application Rate 30 inches PF2 Pearce, William E Franklin 36.0927150 78.3961390 13.3 01284-Non-Discharge Application Rate 30 inches PF3 Pearce, William E Franklin 36.094924° 78.3934530 11.6 01284 - Non -Discharge Application Rate 30 inches PF4 Pearce, William E Franklin 36.093080 78.3932160 11.2 01284-Non-Discharge Application Rate 30 inches PF5 Pearce, William E Franklin 36.0845140 78.3835180 5.9 01284 -- Non -Discharge Application Rate 30 inches PF6 Pearce, William E Franklin 36.081306" 78.3811180 6.2 01284 -Non-Discharge Application Rate 30 inches S1 Novozymes North America, Inc. Franklin 36.0965180 78.396923" 20.9 01284-Non-Discharge Application Rate 30 inches S2 Novozymes North America, Inc. Franklin 36.0969020 78.393620 I4.6 01284 - Non -Discharge Application Rate 30 inches S3 Novozymes North America, Inc. Franklin 36,0996680 78.388700° 26.5 01284 --- Non -Discharge Application Rate 30 inches S4 Novozymes North America, Inc. Franklin 36.0999940 78.3955930 13.7 01284 - Non -Discharge Application Rate 30 inches T2 Novozymes North America, Inc. Franklin 36.1032010 78.4113W 6 01284 -Non-Discharge Application Rate 30 inches VFI Novozymes North America, Inc. Franklin 36.098995° 78.4153910 46.9 01284-Non-Discharge Application Rate 30 inches VF2 Novozymes North America, Inc. Franklin 36.101050 78.4196930 48 01284 - Non -Discharge Application Rate 30 inches VF3 Novozymes North America, Inc. Franklin 36,1065420 78.4181480 16.6 01284 - Non -Discharge Application Rate 30 inches VF4 Novozymes North America, Inc. Franklin 36.1071180 78.4205250 7.5 01284 - Non -Discharge Application Rate 30 inches VF5 Novozymes North America, Inc. Franklin 36.1077710 78.4137750 5.5 01284 - Non -Discharge Application Rate 30 inches W 1 Novozymes North America, Inc. Franklin 36.0953850 78.4046240 8.7 01284 - Non -Discharge Application Rate 30 inches W2 Novozymes North America, Inc. Franklin 36.0952690 78.4028180 5.9 01284 -Non-Discharge Application Rate 30 inches W3 Novozymes North America, Inc. Franklin 36.0949430 78.3992530 7.4 01284 - Non -Discharge Application Rate 30 inches W4 Novozymes North America, Inc. Franklin 36.0931380 78.4002990 16 01284 - Non -Discharge Application Rate 30 inches W5 Novozymes North America, Inc. Franklin 36.093810 78.4055750 5.3 01284 -Non-Discharge Application Rate 30 inches W6 Novozymes North America, Inc. Franklin 36.0949810 78.408261° 10.5 01284 -Non-Discharge Application Rate 30 inches W7 Novozymes North America, Inc. Franklin 36.0967680 78.4079040 9.6 01284 -Non-Discharge Application Rate 30 inches W8 Novozymes North America, Inc. Franklin 36,0974010 78.403151° 4.1 01284 -Non-Discharge Application Rate 30 inches W9 Novozymes North America, Inc. Franklin 36.0985150 78.4049810 38.8 01284 - Nan -Discharge Application Rate 30 inches W10 Novozymes North America, Inc. Franklin 36.0973820 78.39932V 16.1 01284 -Non-Discharge Application Rate 30 inches Q0002806 Version 3.1 Attachment D Page 2 ol'3 Totals 904.30 WQ0002806 Vorsion 3.1 A tachment B Pagc 3 of M � -. ATTACHMENT C — GROUNDWATER 140 ZTORING AND LIMITATIONS i Onitoring wells; MW-1, W-2, IWW-3, 11 '-11, MW-12, MW-13, M -14, W-15, NM-M, l VV-17, MW--18, V-19, W-y24, I�ft -2�, I-22,1�'� d 23, iQ W-24. and MW-25 GROUNDWATER CHARACTERISTICS ERISTICS GROUNDWATER STANDARDS Daily Maximum � — _ MONITORING REQUIREMENTS - Frequency Measurement Sample Type Footnotes PCS Code Parameter Description 00680 Carbon, Tot Organic (TOC) mgfL l 3 x Year Grab 1,4 00940 Chloride (as Cl) 250 mg11, 3 x Year Grab 1 01055 Manganese, Total (as Mn) 0.05 mg/L 3 x Year Grab l 00610 Nitrogen, Ammonia Total (as N) 1.5 mg/L 3 x Year Grab � � 1 00620 Nitrogen, Nitrate Total (as N) 10 mg/L 3 x Year Grab 1 00400 pH 6.5-8.5 su 3 x Year Grab 1,2 00665 Phosphorus, Total (as P) mg/L 3 x Year Grab 1 70300 Solids, Total Dissolved — 180 °C 500 mg/L 3 x Year Grab 1 00945 Sulfate, Total (as SO4) 250 mg/L 3 x Year Grab 1 82546 Water level, distance from measuring point ft 3 x Year —E--- Calculated 1, 2, 3 -- 3 x Year monitoring shall be conducted in March, July & November; annual monitoring shall be conducted every November. 2. The measurement of water levels shall be made prior to purging the wells. The depth to water in each well shall be measured from the surveyed point on the top of the casing. The measurement of pH shall be made after purging and prior to sampling for the remaining parameters. 3. The measuring points (top of well casing) of all monitoring wells shall be surveyed to provide the relative elevation of the measuring point for Each monitoring well. The measuring points (top of casing) of all monitoring wells shall be surveyed relative to a common datum. 4. If TOC concentrations greater than 10 mgfL are detected in any downgradient monitoring well, additional sampling and analysis must be conducted to identify the individual constituents comprising this TOC concentration. If the TOC concentration as measured in the background monitor well exceeds 10 mg/L, this concentration will be taken to represent the naturally occurring TOC concentration. Any exceedances of this naturally occurring TOC concentration in the downgradient wells shall be subject to the additional sampling and analysis as described above. 5. Monitoring wells shall be reported consistent with the nomenclature and location information provided in this attachment. 6. A Corrective Action Plan was conditionally accepted by the Division on January 31, 2017, See Condition 1.3. WQ0002806 Version 3.1 Attachinent C Page 1 of l Farm 3 Field G7 14 4 �L F arm 3 Field G6B Farm 3 Field G6A R. Journigan #� ` Field A Farm 3 E. Journigan Field G field EA • Pearce Farm Field PF5 Pearce Farm Field PF6 irn n Field EJ5 E. JOnrno Field EJ3 �w -. w�.;1✓�,av, fix] � tUU:, l L'utitil"utiv. ;J:.uu�: L-�� L^.f�J.r:,UsLc. Farm eld`W8 Farm 2 Field Field W1 a 2 Farm 2 el W6 Field W r arce field PF1' Farm 2 r- Field W5 Pearce Farm - Farm 2 Field PF4 Field , Pearce Farm` i F S�l%����il,X.y.: --, A L4 ry�..i..0 • ! V:-�S U4,4ti^r :�. Farm 6 Field VF3 6 VF4 Farm 6 Field VF2'., Farm 6 Field VF5 Farm Field Farm 6 Field VF1 UoLtw, usurh Us�-- Gzu= xkg, ZW t6p, ai'=- as Lbw cowitunb/ t i i i i s t it t t i tit +�� % ♦ i e � 1 i y 1 � % � r # i Coyht:4Esr rE Tom eoEye, i-cubed;.Us,' tma isstopo andtd16'� Appendix B: Industrial User Pretreatment Permit (Permit #0112) www.dewberry.com Franklin County Public Utilities Control Authority and/or Municipality PERMIT Industrial User Pretreatment Permit (IUP) To Discharge Wastewater Linder the Industrial Pretreatment Program 0112 lUP Number N/A 40 CFR Categorytif Applicable) In compliance with the provisions of North Carolina General Statute 143-215.1, any applicable federal categorical pretreatment regulations, all other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Control Authority and/or Municipality Sewer Use Ordinance. The following Industry hereafter referred to by name or as the permittee: Induslry name, permitlee- Novoz mes NA, Inc. (NZNA) Facility Located at Street Address 77 Perry Chapel Church Road - P. O. Box 575 City Franklinton Stale, Zip North Carolina 27525 is hereby authorized to discharge wastewater from the facility located at the above listed address into the sanitary sewer collection system and the wastewater treatment facility of the Control Authoritv and/or Municipality also known as the POTW listed below: IVP Control Aulhority and/or Mumcipality WWTP name: Franklin County Public Utilities NPOES Number: NCO069311 VAVTP Address: 1099 Lane Store Road city, State, Zip Franklinton, NC 27525 in accordance with effluent limitations, monitoring requirements, and all other conditions set forth in Parts I, II, and III of this Industrial User Pretreatment Permit (IUP). Effective date, this permit and the authorization to discharge shall become effective at midnight on this date: 11/9/2015 Expiration [fate, this permit and the authorization to discharge shall expire at midnight on this date: 9/22/2023 Sig Lure Date signed Chris ❑ohe Director Public Utilities Industrial User Pretreatment Permit JUP) PART I Specific Conditions IUP, PART I, OUTLINE: A.} IUP Basic Information B.) 1UP Modification History C.) Authorization Staternent D7) Description of Discharges E.) Schematic and Monitoring. Locations F.) Effluent LirniB & Monitoring Requirements C:} Definitions and Limit. Page(s) Notes A It IP Rncir...Inl=nrmatinn- Reeerving Control Authority & WWTP nanie : POTW NPDES #:. Franklin. County Public Utilities &, Frankliri Cotiwy ww,rP NCO0693 t 1 [UP Nanie ; I.UP Number : NovozymeS.NA, Inc. 0.t 12 I U P EfNet ive date : Pipe Num6ixs. Jist all regulated pipes- i I1912D:18 OD 1 1UP Expiration slate : [UP 40 CFR H.(if applicable), or NIA: 9/22/2023 NIA B. IUP History: 2 Industrial User Pretreatment Permit JUP) PART I Speeffic Uonditions. Renewal or Effective Date. Modification Description of changes over previous IUP 11191261:8 ReriewaE . . Tncreasednitri geii'"d. pl ospfiorgi s; limits •:: C€angetl.tn uriiforin:atxior.al'irnits Updated `5cl a natics flow::diagrairi :;and,treatinent processes.. o match �urrenf::setiip e.:: Added speciaT:cgndtiolz 24.f6r sltiiige: narlageni... plan. $1912U15: Modified mass limits for total nitrogen discharge. to the Pt7TW. • Changed phosphorous from a concentration based lirnit to a mass based limit ■ Added penalty clause. giving the PO.TW director.authority to mvokeor curtail permission to.discharge in the event Iimits are. violated. • Modified definitions page • Streatxilined :references to PDTW and the. S.UU throughout permit • Reduce ammonia iimit.from 40 MyL to seasonal limits. 121231201.4 Modified Winter: Weekly average 29.4 mgIL,.Monthly average 10.0 mgll. Summer: Weekly average 15..0 mgIL,.Manthly :average Sd ma1L. • Change ammonia FREQUENCY.to Weekly ■ Remove.testing requirement for acrolein, acrylonitrile, 2,4 dinitrnphenol and 2..methyl 4.,.6 dinitrophe.nol. • FLOW limit increase from 0.400 to 0.525 GPD. 8/08/2014 Modified 6 Sodium limit iiierease from 20,294 lbs. nerriionth to 50,608 lbs, per month ■ Copper limit increase from .0'03. mgll to 0.05 mglt R. Potassium limit stays at 65,956 tbs. per month 311712�14 Monthly average limit on.Potassi ui; 65,956 lbs pec month = 650rh-/I.at Modified 400000. PD. • Monthly average limit on Sodium...20,?94lbs, per month = 200 mgll at 4.001060 GPI7. • Seasonal .Iimit from. October 31 toAprii 1 for Turbidity monitor Weekly with Monthly average limit:cif t5 NTU's. 3 Industrial User Pretreatment Permit (IUP) PART I Specific Conditions 912212013 Renewal Removed Turbidity, Chlorine. and Daily Maximum l imits. Increased Copper to 0.03 mgll.. Changed frequency of Temperature to Quarterly, TSS and Alkaliniity. to Monthly. Now parameters-..acrolein and acrylonitrile at 200..ug/L, 2,4 dinitrophenol and 2 methyl.4,6 dinitrophenol. at 500 ugll, , .and antimony at i mg1L as per NPDFS Permit NC.00693.1 1 Part: III Other.RequiremenLs Section C. a. Typographically error:oa.limits pages corrected 11/14/201.1 Modified Incremental FLOW increase: 0.325 MGD starting. l V11201:2 increase to 0.400 MGD starting f2111201.2. Reduce CD (cadmium) limit from 0.01:2 to 0.008 mg11... Reduce. CU (copper) limit from 0.045 to U.030 .ing/l. Reduce ZN (zinc) limit from 0.480 to 0.4 mol Reduce monitoring frequency to..quartedy for the Following parameters: AG (silver), CN. (cyanide), 13OD5, NH3 (ammonia); CL (chlorine), and AL (aluminum). 11/112012 Modified Replace limit for AG, and CL with MONITOR ❑ItiiLY: 61271201.1 Modified Incremental FLOW increase: 0.200 MGD starting 2115/?012.increase to 0.25 MGD starting. 71112..01..2..Increase Copper (Cu) daily limit to 0..045. mgll, ntonthly average 0.036.. mg1l. Increase Line (`Ln) daily. limit to 0.48 moll, rhonthly avcrage.0.38 mg/l. 51.912011. Modified Chlorine. should be listed as a grab not composite and Chlorine limit change to.2.0 mglL 1.015109 Modified Total Phosphorus limit Monthly Average of 1:5 mgli.. DECREASING to 10..mg/L beginning, 1.1/9/201 1 then DECREASING to .5 mg1L beginning, 1.11912011 Daily Max. 18 1 1216 respectively: Frequency -Weekly by IUP • FLOW _ daily maximum at .10.4 gpm • Alkalinity •- Monitor Only Frequency Weekly by ILII' Expiration Date.- from 1213 !/20 t 1 .to 9122120 13 09/22/08 Mod iFied .: Lim its page relax parameters zinc, clipper, `lead, nickel, silver, chlorine. and TSS;.also changed sampling to "twice a month," Part III Special Condition .2 Changed to `'meter shall have.. appropriate. preventive maintenance performed.at least every 12.months ." Permit Issued C.. Authorisation Statement:. 1..)' The. Permittee is hereby authorized to discharge wastewater in accordance. with the effluent limitations, monitoring requirements; and .all other conditions set forth in this Industrial User Pretreatment Permit (IUP) into the sewer collection system and wastewater. treatment. facility of the POTW. 2.) The. Permittee is. hereby authorized to continue operation of and discharge: wastewater from the following; treatment or pretreatment facilities. These facilities. must correspond to the treatment units listed nn both. the application and inspection Forms. 4 List all'rreatment /mils: Pretreatment Industrial User Pretreatment Permit JUP) PART I. .Specific. Conditions IU Treatment Units .6. aerati n tank; anaerobic up .ffow.;reactor; al centrifu ation Sediri er titian via primary. g yp11 Pro tectork';ard 17AF;for flocculation -wit 3.,) The Permittee is hereby authorized to,. if required by the. POTW and after receiving Authorization to Construct (A. to C) from the POTW, construct and operate additional pretreatment units as: needed to meet final. effluent limitations. D_) Description of IUP Discharges) .from all regulated pipes: Pipe # 00 1 ; Description. of Discharge: >1?racers<:water`firvrrr; aqu a tiiire was"ati es'enz Tries residuals offs ecification is < Men :sent 1 anctay'elarFe -- er:a: 1 -I'd- "'€ orri>secoricia'' 'clazrfi re ;:.:;: g p ;samplPprnt at F13IV) tleri'dscYiar ed is Pi e�0.- , Sv- s :.x iy fettled out, removed, treater/. and Stored": See map on page 6 for specific locations. E.) Schematic and Monitoring Locations: The facility schernatic and description of monitoring location(s) given on Following pages must show enough. detail such that someone unfamiliar with the facility could readily find and identify the monitoring. location(s) and connection to the. sewer. It must. include. and identify all. regulated pipes. Representative sampling for Pipe 40 1 may be taken from 2 sample points. Sample point A and/or sample point B as shown on PART I Specific Conditions- Plant Site Layout Plan (page, 6). 5 Industrial User Pretreatment Permit (IUP) PART I Specific Conditions "i- m Inclustrial User Pretreatment Permit PART Specific Conditions w ] \ � « \ � | � / -- m�.�t / . \ at7jq : . %, 7 Industrial. User Pretreatment Permit OUP). .PART I Specific Conditions Wl Industrial User Pretreatment Permit JUP) PART I Specific Conditions azi~- "�;,^ mow• _ _ _ w� 3 Nn[ ..........."." . _� '$fir �"ir jj • .� ..n.- 'Fa �'�'rt^•�q'' 'art r:� . is - 4 a- O viz" 5`i� � !y'-• A' Y.. >• s'' :�:s': Esc;:,.:;-:.�:" ' 3 SzLr•. >:f +x: -=Cr'� E'- ' !=C r+f'x„':� J?"; '' . • 'c tir -v' It ' k:C $. .. _ fir` :k � a;�+• �'�?5;;�-;;.., 'ss::';,;>.>.:. l r4" • -vt r , a3F , Ff' E. S ti�•r �+�.' 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"l.N Y§` .�'�1. �^"i':C:'. •.,x i ;1.,'. �f�'i 'tiy;y.:� Lr,.=7.;F.y: iD �.`.ifi%"'�w;l' _ - 7 6 �a UC7UU'C]UUC'3UC7CJUUULiC:JUU`C7:UU ..•-�'„�CJUU:7C7C7 rJ7 U y aJ-1 i� �: �i n n n � � n. :n n n *n n rn r � n n :n :n :n :n -✓r :r. n cn a E E.E E E E E ,E E E E E..E E E. E. E E E. E E E E E E �, ------y-- ------ C 7 G ❑ ... ❑ �� -o �333 �30 av� aa� CY i to E .E E E `:E E E E E E E E. E E E E E E .E LDS CI] rn a vi r L '41) 7 Nfn N G 00 J rJ -GV. r� C �O C C] v .in o I I 2 -2 O �.: v cz F r74 .. x �. c r�sal QQUUUC}U�.jrrsrnr.�N (10 ry (n .vn. +n t� oo ❑� o — c� r �. �n 'r Industrial User Pretreatment Permit (IUP) PART I Specific Conditions G. Definitions and Limit Pages notes.: ln:addition to the definitions in the Franklin County Sewer Use Ordinance .(SUO), the following definitions. and requirements apply: !. Permit issuing authority means Franklin County Public Utilities 2. Division or DWR means the Division of Water Resources,.part of the Department. of Environment and Natural. Resources. 3. EMC means the North Carolina Environmental Management Commission. 4_ POTW (Publicly Owned 'Treatment Works).means Franklin County Public utilities 5. Act: of "the Act" the Federal Water Pollution Control Act, also. known as the Clean Water Act,. as amended 33 USC 1251, et seq. 6. Continuous, for the purpose of flow monitoring, is a measure of discharge (low from the facility which occurs without interruption throughout the operating hours of the facility. Flow shall be monitored continually except for the infrequent tunes when there may be no flow or for infrequent maintenance activities on the flow device. 7. Grab sample for the monitoring requirements of this 1tJP, is defined nu single "dip and take" sample collected at a representative point in the. discharge stream. S. A composite sample, for monitoring requirements. of this.IUP; is defined as a series of grab. samples collected at equal. time intervals during. the entire discharge .period on the sampling. day (24 hours +1= 2 hours). The time interval shall be at teast.every 15 minutes, approximately 100 ails. of gample and greater than 50 .samples per day. The sampling day shall be a typical production and discharge day.. 9. Daily Monitoring Frequency as specified in this lUP shall mean each day of discharge. 10. 116 months Monitoring Frequency as. specified in this IV is defined as sampling to be conducted during the irtonths of March and September. I L Quarterly Monitoring frequency as specified in. this IUP is defined as.sampling to be conducted quarterly as one 24-hour composite sampling period during the months ofJanuary, April, July and October. 11 Industrial User Pretreatment Permit (IUP) PART I Specific Conditions 12. Monthly Monitoring Frequency as specified in this IUP is defined as samplinla to be conducted mondily as one 24-hour composite samplin- period during all twelve calendar months. 13: Weekly monitoring as specified in this l UP. is d6fitiod a§ .samplii g; to lie conducted t Least once a week (defined as Sunday to Saturday} as nne' Z4 Hour composite sarpliug`period: 1-4. An instantarieous, measurement as specified in. this I UP is defined as a single reading, observation, or measurement. 12 Industrial User Pretreatment Permit QUP) PART II General Conditions Outline. of PART I.I, 1. Representative Sampling 1.6: 2. Reporting 17. 3. Test Procedures 18. 4. Additional Monitoring: by .1.9. Perrnittee 5. Duty to comply 20. 6. Duty. to Mitigate 21. 7. Facilities Operation, Bypass. 22. 8. Removed substances 23. 9. Upset Conditions 2.4. 10. Right of Entry 25. 1. l .. Availability of Records.: 26. 12. Duty to provide information 27. 13. Signatory Requirements 28. 14. Toxic. Pollutants. 29. 15: Civil acid Criminal Liability 3.0. Representative SampIing Federal and/or State Laws. Penalties Need to Halt or Reduce Transferability Property .Riglits Severability Modification, Revocation, Termination. Reapplication Dilution Prohibition Reports of Changed Conditions Construction of pretreatment facilities. Reopener Categorical Reopener General Prohibitive Standards Reports of Potential Problems Samples and measurements taken as required. herein shalt be representative of the volume and. nature of'the monitored discharge. .Ali samples shall be taken at the rnonita.ring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by any other waste stream., body of water; 'or substance. Monitoring points shall not be changed without notification to and approval by, the permit issuing authority. 2. Reporting a.) Monitoring results obtained by the pertuittee shall be reported on forms specified by the PDTw; postmarked no later than. the twentieth (20). day of the month followh.ig the month in which the samples were taken. if no discharge occurs during a. reporting period (herein defined as each calendar month) in which a sampling event was to have occurred,, a form with.the .phrase "no discharge" shall be submitted. Copies of these and all other reports required herein shall. be submitted to the POTW and shall be sent to the following address:. .Pretreatment Coordinator Franklin County Public Utilities 1.63:0 US l l.wy I. Youngsvi[le, NC 27.596 13 Industrial User Pretreatment Permit PART II General Conditions b.) if the sampling performed by the permittee indicates a violation, the permitteeshall notify. the .purW within 24.ho.urs of Ybecoming aware of the violation. The .n pe ittee shall alsorepeat. the sampling and analysis. and submit the results of the repeat analysis to the POTW within 30 days after becoming aware of the violation.. 3. Test Procedures Test. procedures for the analysis of pollutants shall be performed in accordance with the techniques prescribed in 40 CFR part 136 and amendments thereto unless specified otherwise in the monitoring conditions of thispermit. 4. Additional. Monitoring by Permittee lithe permittee monitors any pollutant at the location(s) designated herein more frequently than. required by this. permit, using approved analytical methods as specified above, the results of such monitoring shall be. submitted to the POTW. The POTW may require more .frequent monitoring. or the monitoring of other pollutants not. required in this peririit by written notification. 5. Duty to.Comply The permittee must comply with all conditions of this permit. Any permit noncompliarree constitutes. a violation of the SUO and is grounds for possible enforcement action. b. Duty to Mitigate - Prevention of Adverse Impact The pennittee shall take all reasonable steps to minimize or prevent any discharge in violation of this pen -nit which has a reasonable likelihood of adversely affecting human health, the POTW; the waters receiving the POTW's discharge, or the environment. 7. Facilities Operation, Bypass The permittee shall at all times maintain in good working orderand operate as. eft:iciently as possible, all control .facilities or systems installed or used. by the permittee to achieve compliance with the terms and conditions of this permit. Bypass of treatment facilities is: prohibited except when approved in advance by the POTW. Bypass. approval . shall be-. given only when such. bypass is in compliance with 40 CF'R 403.17. S. Removed. Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in a manner such as. to prevent any pollutants from such materials from entering the sewer system. The permittee is responsible for assuring -its compliance with any requirements regarding the generation, treatment, storage, and/or disposal of "I lazardous waste" as defined under the Federal Resource.Conservation .and Recovery Act_. 9. Upset Conditions 14 Industrial User Pretreatment Permit (IUP) PART II General Conditions An `'upset" means an. exceptional incident in which there is an unintentional and temporary noncompliance with the categorical pretreatment standards because of factors beyond the reasonable control of the penninee. An upset does not include noncompliance to the extent caused by operational error, improperly designed or inadequate treatment facilities, lack of preventative maintenance, or careless or improper operations. An upset may constitute an affirmative defense for action brought for [he..noncomp]iance. The permittee has the burden of proof to provide. evidence and demonstrate that none of the factors specifically listed above were respons1We For the. noncompliance: I0. Right of Entry The permittee shall allow the staff of the State of North Carolina Division ,of Water Resources, the Regional Administrator of -the Environmental Protection Agency,. the Staff ofthe POTW, and/or their authorized representatives, upon the presentation of -credentials: I. To enter upon the. permittee's premises where a real or potential discharge is located or in which records are required to be. kept under the. terms and conditions of this permit; and Z. At reasonable .tiines to have access to and copy mcords.rcqu 1 red to be kept. Linder the terms and conditions of this permit;. to inspect any monitoring equipment. or monitoring. method required in this permit; and to sample any discharge of pollutants. 1 L Availability of Records and Reports The permittee shall retain records of all monitoring. information, including all calibration and maintenance records as well as copies of reports and information used to complete. the. application for this permit for at least three years. All records that pertain to matters that are subject to any type of enforcement action small be retained and preserved by the permittee until.alI enforcement activities have concluded and all periods of limitation with respect to any and all. appeals have expired. Except For data determined to be confidential under the SU-0, all reports. prepared in accordancewith terms of this permit shall. be available for public inspection at the Control Authority and/or Municipality. As required by the. SUO; effluent data shall. not be: considered confidential. l Z. Duty to Provide infonnation. The permittee shall furnish to the Director of Public VWorks or his/her designees, within. a reasonable time.; any information. which the Director, his/her designs; or the .Division of 15 fnd.ustrial User Pretreatment Permit PART 11. General Conditions Water Resources may request to determine whether cause exists for modifying; revoking and reissuing, or terminating this. permit or to determine compliance with this permit. The permittee shall also furnish, upon request,. copies of records required to be kept by this permit. 13.. Signatory Requirements. All reports or: information submitted pursuant to the requirements of this permit must be signed and certified by the Authorized Representative as defined under the:SUU. if tile. designation of an Authorized Representative is no longer, accurate because a different. individual or position has responsibility for the overall operation of the facility, or ov.eral.l responsibility for environmental matters for the company; a new authorization satisfying the requirements of this section must be submitted. to the POTW Director prior to or together.with any reports to be signed by an authorized representative. 14. Toxic Pollutants If a toxic. effluent standard or prohibition (ineluding any schedule of compliance specified. in such effluent standard or prohibition)is established under Section.307(a) of the Federal. Clean Water Act. for a toxic. pollutant which is present in. the discharge and such standard 'ar prohibition is more stringent than any limitation for such pollutant in this permit, this permit may be revised or modified in accordance with the toxic. effluent standard or prohibition and the perm.ittee so. natifwd. 15. Civil and Criminal Liability Nothing in this permit shall be construed to relieve the perrnittee from civil or criminal. penalties for noncompliance. 16. Federal and/or State Laws Nothing in this .permit shall be construed to preclude the institution of any legal action or relieve the perinittee from any responsibilities, Iiabilitfes, or penalties. established pursuant to any applicable federal and/or state law or regulation. 1.7. Penalties The SUQ County provides that any person who violates a permit condition. is subject to a civil penalty not to exceed $25,000 dollars per day of such violation. In addition, The PU`l'1N Director may for go.od.cauw revoke wastewater discharge permit or permission to discharge for any of the following reasons: (1) Failure to accurately report the wastewater constituents and characteristics of the discharge; (2) Failure to report significant. changes in operations, or wastewater constituents and characteristics (3) Refusal of reasonable access to the user's premises for the purpose of inspection or monitoring; or, (4) Violation of conditions. of the permit or permission to discharge, conditions of the SUO, or any applicable state and federal regulations: 16 Industrial User Pretreatment Permit QUP) PART II General Conditions Noncompliarit industrial users will be notified of the proposed termination of their wastewater permit and will be offered an opportunity to demonstrate why the proposed action should not be taken. it is the responsibility of the holder of this permit to deliver pretreated wastewater within the effluent limits prescribed in this permit. The POTW is not required to. accept any wastewater which. contains effluent.Iimits in excess of such limits prescribed in.this permit. Upon notice to the perm iCho lder, the POTW has the right and option to curtail .acceptance of sewer flow from the permit holder whenever there has been a violation. of 'the effluent limits of this permit, including delivery of sewer flow.by the permit holder that causes or contributes to the POTW 'violating or potentially violating the. loading jimits imposed. on the POTW for its.discharge at itsapproved location. Any curtailment shall be for a duration and in a volume or amount, in the.sole discretion of the POTW, deemed sufficient for it to remain incompliance with any laws imposed. on it or with agreements to which it is a party. Should the POTW exercise its right and option to 'Impose curtailment on the holder of this permit, the POTW may thereafter gradually or all at once resurne acceptance. of flow provided. the permit holder hassatisfied the Pam that the holder is.able to discharge within the effluent limits prescribed herein. Under state law, (NCCS 143-215.6B), under certain circumstances it is a crime to violate terms, conditions; or requirements of pretreatmen(perrnits. It is a crime to knowingly make. any False statement, representation, or certification in any record or either document submitted or required. to be maintained under this peen -it, including monitoring reports or reports of compliance or noncompliance. These crimes are enforced at the prosecutorial discretion of the: local District Attorney. 18. Need to Halt or Reduce not a Defense It shall not be a defense for a.perm ittee. in: an. enforcement action that it would have been. necessary to halt or reduce the permitted activity to maintain compliance with the: conditions:ol: the perirrit. 1:9. Transferability This permit. shall not be reassigned or transferred or sold to a new owner, new user, different premises, or a new or changed operationwithout approval of the POTW. 20. Property Rights This permit does not convey any property rights in either real or personal property,or any exclusive privileges; nor does. it authorize any "injury to .private property or any invasion of personal. rights, nor any infringement of Federal, State or local laws or regulations. 21. Severability The. provisions of this permit are severable and, if any provision of this permit or the application of any provision of this permit to any circumstance is held invalid, the application of such provision to other. c ircurnstances and the remainder of this permit shall not be affected thereby. 17 Industrial User Pretreatment Permit (][UP). PART It General Conditions 22. Permit Modification, Revocation, Termination This permit may be modified, revoked and reissued or terminated with cause in accordance to the requirements of the SUO and North Carolina. General Statute or implementing regulations.. 23. Re -Application for Permit Renewal The permittee is responsible for. filing an application for reiSsuance of this permit at. least 180. days prior to its expiration date. 24. Dilution Prohibition 'rho permittee shall not increase the use of potable or process water:or in any other way :attempt to dilute the discharge as a partial or complete subslitute for adequate treatrrient to achieve compliance with the limitations contained in this permit: 25. Reports of Changed Conditions. The permittee shall give notice to the POTW of any planned .significant changes to the permittee's operations or system which rilight alter the nature, quality; or volume of its wastewater at least 19O days before the change. The permittee shall not begin the changes until receiving. written. approval from the Control Authority and/or Municipality. Also see Part II, 30. below for additional reporting requirements for spil1/slug.1ssues. 25. Reports of Changed Conditions Continued Significant changes may include butare.not limited to (a) increases or decreases to production; (b) increases in discharge of previously reported pollutants; (c) discharge of pollutants not previously reported to: the. Control Authority and/or Municipality; (d) new or changed product lines; (e) new or changed manufacturing processes and/or chemicals; or (f) new or changed customers. 26. Construction No construction o..f pretreatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the POTW and written approval and an Authorization to Construct (A to C) have been issued. 2T Reopener The permit shall be modified or, alternatively, revoked and reissued to comply with any .applicable effluent standard or limitation for the control of any pollutant shown to. contribute to toxicity of the. WWTP effluent or any pollutant that is otherwise limited by l8 Industrial User Pretreatment Permit JUP) PART II General Conditions thePOTW discharge permit. The permit as modified or reissued under this paragraph may also :contain any other requirements of state or federal pretreatment regulations then applicable.. 28. Categorical. Reopener This permit shall be inodified, or alternativety, revoked and reissued, to comply with any applicable effluent. standard or limitation issued or approved. under Sections 302(b)(2)(C) and. (1)), 304(b)(2), and 347(a)(2) of the Clean Water Act, if the effluent standard or limitation so issued or approved: l.) contains different conditions or is otherwise more stringent than any effluent limitation. in this permit; or 2.) controls any pollutant not limited €n this permit. The permit as modified or reissued under this paragraphshall also contain any other requirements. of the Act then applicable: 29. General Prohibitive Standards. The permitteeshall comply with the .general prohibitive discharge. standards. in 40 CFR. 4015 (a) and (b) of the Federal pretreatment regulations. 30. Potential Pt:obletns The permitteeshall provide protection from accidental and slug discharges or prohibited. materials and other. substances regulated by this permit. The permittee shall. also notify the POTW immediately of any changes at its facility affecting the potential for spills and. other accidental discharge, discharge of a non -routine, episodic. nature, anon -customary batch discharge, or a sling load as defined in the. S[JO. Additionally, the permittee.' shall notify by telephone the POTW immediately of all discharges that could cause problems to the POTW, including any slag loadings as defined in the SUO. If the permittee experiences such a discharge, they shall inform the POTW immediately upon the first awareness of the commencement of the discharge_ Notification shall include location of the discharge, type of waste, concentration and voluine if known and corrective actions taken by the. permittee, A written tolls}w-up. report thereof shall be Filed by the pennittee within five (5} days, unless waived by the POTW. 19 Industrial User Pretreatment Permit JUP) Part III 5necial Conditions 1. Slug/Spill control Measures The permittee shall provide protection from accidental and slug discharges of prohibited materials and other substances regulated by this.perm.it. the plan shall include, but is not limited to: - description of discharge practices, including non- routine batch discharges, description of. stored chemicals, procedures for. immediately notifying the POTW of slug discharges. that would cause a violation of 40 CFR 403.5 (b), with procedures. for follow up notification within 5. days, .and if necessary, procedures, and if necessary, procedures to prevent adverse impact from accidental spills, including. inspection and maintenance of storage areas, handling and transfer of materials; loading and unloading operations, control of plant. site run --off: worker training building of containment 'structure or equipment , measures for containing toxic organic. pollutants (including solvents), and for measures and equipment for emergency response.. In addition. to the requirements in .Part. 11, 30, the. Permittee shall maintain,. update and: submit current revisions and versions of the Novozyrnes Safety:document named "Spill On -Site" to the PQTW. The periilittee shall provide updates to Franklin County as required by Part 11, 30, of this 1UP. Modifications to tfie measures shall be approved by Franklin County prior to. installationlirriplementati6n. If a measure fails, the Control Authority shall be notified within 24 hours. 2 5Iudge TVlanagement P°an 3. Flow Measurement Requirements The permittee shall maintain appropriate discharge flow measurement devices and methods consistent with approved scientific practices to ensure the accuracy and reliability of measurements of the volume of monitored discharges. Devices installed shall be a continuous recording flow meter capable of measuring flows with a maximum deviation of less than 10% from true discharge rates throughout the range. of expected discharge volumes. The devices shall be. installed, calibrated, and maintained to ensure::accuracy. At the time of issuance of the permit; this method consists of MAGNETIC FLOW METER. The meter shall have appropriate preventative. maintenance performed at least every twelve (12) months. Modifications to the flow teetering. equipment shall be approved by the. 20 Industrial User Pretreatment Permit JUP) Part III at Conditions P01'W prior to installation. If a required flow measurement. device fails., Elie Control Authority shall be notified within 24 hours. 4. Certified Laboratory Analysis Pollutant. analysis. shall be: performed by a North Carolina Division of Water Resources Certified Laboratory that is certified in the. analysis of the pollutant in. wastewater. 5. Laboratory Fees and Administrative: Charges /surcharges The permittee shall be billed for all. Laboratory fees associated with Franklin County's C.Qmpliance monitoring of the permittee. The permittee will be bitted a monthly Administrative fee of $100.00. The. permittee will be surcharged for any overage of allowable limits per the. S.UO. 6. Certified Operator Pursuant to Chapter 90A-44 of north Carolina General Statutes, and upon classification of the facility by the Certification Commission, the permittee shall employ a certified waste water pretreatment plant operator in resporisibility charge: (ORC) :of the wastewater treatment facilities. Such operator must hold a. certification of the type and grade equivalent to, or greater that the. classification assigned to. the wastewater treatment. .Facilities by the Certification Commission.. The.. permittee must also employ.a certified backup.. operator. of the. appropriate type and grade to comply with the conditions of Title 15A, Chapter 8A .020. The ORC of the facility must visit. the wastewater facility as, required; must properly manage and document daily operation arid. maintenance of the facility; and must comply with all other conditions of Title 15A, Chapter .8A .0200. The permittee, shall submit a letter designating the operator in responsible charge to the Certification Commission or their des i6riee within thirty days after facility classification. 7. Attachment from NPI9FS NCO06931.1. Part III -- Other [requirements, Section. C "Municipal Control of Pollutants from Industrial Users.," 20 Industrial User Pretreatment Perm.it(JUP) Part III 5 ecp ial Conditions 20 Industrial User Pretreatment Permit JUP} Part III Special Conditions NPDES permit` Standard Conditions. Page 15 of 1.8 Section H. Pufiliciv Ua.ned Treatment Works (POTW ] All POMs must provide adequate notice to the Nreclor of the foIIowing [4.0 CFR i22A2(b)]: 1. Any new introduction ofpolluiants into th:e POTW front an indircct:discharger, regardless ofthe means of transport, which would be. subject`ta section 361 or 3D6orCWA if it were directly.discharging those pdIIntattts; and 2, .any substantial change in the volume or character aFpoliutants'heing introduced by an. ind ircmd isch arger as: influent to that: POTW at the time of issuance pf the pennit. 3. For pttrposes.of this paragraph, adequate notice sha11 include information on (I') the quality and quantity of'effluent. introduced into the POTW, and (2) any anticipated impact. thAt.may result. rrom the change of the quantity or qua lity.of effluent to be. discharged hom.thc POTW. Section C. Municipal Control of Pollutants from„ Industrial Users; Effiucn[ limitations are list ed'in Pali 16fthis. permit: Other pollutants attributable to inputsfrom industrial Users discharging to the POTW may be present in the Permittee's discharge. At such time as sufficient nfotmat[on becomes available:to: establish limitations for such po.11utan[s,.this permit may be revised. to specify eftluenl limitations for any a a]l.of such other pollutants in accordance with best practicable technology or water quality standards. 2: Prohibited Discharges a. The .Permittee shall*velop and enforce. their Pretreaunenl.Progranh to implement rite prohibition against the introduction ❑fpollutaws or discharges into the waste treatment system orwaaste collectia4system. which . cause at- cant ribute to Pass Tbsaugh:dr.Interference as defined. in I. A:NCAC 02H .0900'and 40 C FR 463. [40 CF.R 4o3.5(a)(1.)) h, The Penn ittee.shit II develop and enfaree their Pretreatment Program to implement the. prohibitions against the introduction ofthe following wastes in the waste treatmenI or waste co11ec[ion. syste.tn [40 CFR.403,5(b)]: 0 ) PoIIutartta which..create a fire or explosion hazard in die POTW, including; but rat iiniifed. to, wastestreams with a..closed cup Ra_shpaint orlass than: [40 degrees Fahrenheit or 60 degrees Centigrade. using the test meihodsspecified.in 40 CFR 261? 1; (2) Pollutants. which cause rarrosive strucrural damage to the POTW,.bul in no case discharges'With pH lower than 5.6, un]ess.the works isspec i€icaily designed to accommodate such discharges; (3) Solid or, viscous poi€utams in amounts which cause obstruction to the flow in: the PO.TW resulting in Interference;. (4) Any pollutant, inrludbig oxygen demanding pollutants (BOD, etc.) released. in a Discharge at a flow rate and/or pollutant concentration which will cause Interference with the POTW; (5) Heat in amounts which.wi11 i6..ibit binilogica€ activity in.the POTW resulting is Interfereace, but in na case heat in such quantities that the temperature at the PdTW Treatment Plant exceeds 400C (1040F) unless the. Division, upon request of the POTW, approves alternate temperattire Iitihits-, (6) Petroleum oil, non -biodegradable cutting oil, or prcducts,;ofmineral oil origin in amounts that will cause Interference or Pass Through; (7). Po110tants which. resuIt in the .prescnce of [oxic. gases, .vapors;.or fumes within the POTW in a quantity that may cause atute.worker health and safety problems;. or (8) Any trucked. or hauled pollutants, except at discharge points designated by Ihe.POM c. The Perm itte..e•AaIf investigate the.source of a discharges into the POTW, including slug loads and other unusual discharges, which.have the potential to adver3ely impact: the Prtmittee's:Pretreatment Program and/or. the operation of the POTW, The Pe. rmittee shaft report sue h.discharges into the POTW'to the Director or the appropriate, Region 1 Office. Any information shall be provided orally within 24 hours from the time the Perntittee became aware of the circumstances. A written .submission shall also be provided within.5 days of the time the.Perniinee becomes Version 10/310011 2[] Industrial l User Pretreatment Permit JUP) Part IIY Special Conditions NPOES. Permit Standard Conditions Page 16 of I S. aware of the cimunmstancea. The written submission shall contain a descriptioil .of the discharge; Ole investigation into possible sources; the period o f t h e discharge, including exact dates and cities; if the discharge has. notecased. the anticipated time it is expected 16 caniinue; and steps taken or planned to:red ticc, cliniinate,.and prevent reoccurrencc or.the noncompliance, 3. With regard to the effluent requirements Iisted in Part I of this perniit, it may be necessary for the Perm ittee to supplement the requirements of the Federal Pretreatment Standards (40 CFR. Pan 403) to ensure•compliance by the Permittee.with all applicable effluent limitations. SucIt actions by the Perin ittee may be necessary regarding so rite. or all of the industries discharging. to the mttnicipa1.systern 4.. The Permitfee .sha1) require. any Ind ustr'ial User ([U.) discharging to the P.O.TW .to meet Federal Pretreatment Standards developed.under Section 307(bj of the Act as attended (which includes categorical standards and. speciFw IocaI limits, best management practices and narratiVe requirements)..prior to accepting wastewater from any Significant lrtdustrial User (SiU), the Penh ittee shall either develop and submit to the Divisiona new Pretreatment Program or, as necessary; a,moditication ofan existing l'retir"tment Program, for approvai as required under section D below as well as 15A NCAC 02IL0907(a) and (b). [40 CFR 122.44(j)(2)] S. This permit shall be. modified; or alternatively, revoked and reissued, to. incorporate or modify an approved POTW Pretreatment Program or to. include a cont pliance.schedule for the development of a POTW Pretreatment Program as required under Section 402 (b)(8) of ilia CWA and implementing regulations.or by the requirements of the approved State pretreatment progrant:.:as appropriate Section D.. Pretreatment Prop -rams Under authority. of sections 307 (b) and (c) and 402{b)(8) of the CWA and implementing regulations 40 CFR 403, North Carolina 0cneraI Statute 1437215.3(.14) and. implementing regulations. 15A NCAC 0 2 H ,0900,.and in accordaEice. with: the approved pretreatment pro gram,.a1i pro visions. and rcguIaIions.conWned and referenced in the pretreatment program. suhm itta I are an enforceable part of.this permit. (40 CFR I22A40)(2)] The Perm ittee: shal I operate its approved pretreatment program in ac.ccrdance with Section 402(b)(8)..ofthe.CWA, 40. CFR403,15A NCAC 02H .0900, and the legal authorities; policies,.procedures. and financial provisions contained in its pretreatment program submission and Division approved modifications thereof.. Such operation shad include but not limited to the implementation of the following conditions and requkemenis. Terms not defined in. Part I or Part IV of this permit are as defined in 15A NCAC 0 2 H .0903 and%40 CFR 403:3. 1. Saw& Use Ordinance (SUO) The Permittee.shall maintain.adequate legal.authorito implement its approved pretreatment program: [ISA NCAC 02H .090ty 3(b)(32), 0905 and .0906(b)(l); 40 CFR 403.8(f)(1) and 4.03.9(b)(1) and (2)]. 2. Industrial Waste Survey (1WS) The Permittee shall implement an I.WS consisting 0fthe survey of users of the POTW collection system or treamtent plant, as required by 40 CM 403.8(f)(2)(i-lii) and 15A NCAC 02H .[i905 ]also 40 CFR l?2.44(j)(1)], including identification of all lad ustria1.Users that may haire:an impact on the POTW and the character and amount. 6f06lhnants contributed io.the POTW by these industrial. Users'and identification of.those. Ind ustrial Users meeting the definition of SR7. Where. the Perm ittee accepts waslewater front one or more satellite Pl:1TWs, the IWS for the Permitlee shall address: all sate IIile POTW services areas, unless the pretreatment program hi those. satellite service areas isadIninistered lit+a separate Perin ilice with an approved Here atment:Prograin, The. Parm iaee shall sobin il a. summary. of its I W S activities to the Division:at least once every rive years; and as required by the Division. The IWS submission shall include a sunmtary.of any investigations conducted under paragraph C 2 c.. of this. Pail. [ I SA NCAC 02H .0903 (b)(1 3), ,0905 and .0906(h)(2); 40 CFR 403.8(fl(2) and 403.9] 3, Moniorine PIan The Permitlee shall implement a Division -approved Monitoring Plan for.the collection of facility specific data to be used ill a w=e ator treatment•platil 14eadv<orks Analysis (HWA).for the development of.speciric pretreatment. Local limits. Effluentdata from the Plan shall be reported on the DMRs (as. required by Parts 11.D and iI.E.5.).. [l.5A. NCAC 02H ,0903(h)(l6), .0906.(b)(3)and .0905.] End of Permit Version 43112011 20 Appendix C: Division Approved Corrective Action Plan Letter www.dewberry.com Water Resources ENVIRONMENTAL QUALITY January 31, 2017 CERTIFIED MAIL RETURN RECEIPT REQUESTED Steve Stadehnan, PhD Groundwater Manager/Specialist Novozymes North America, Inc. 77 Perry Chapel Church Road PO Box 576 Franklinton, NC 27525-0576 RE: Conditional Corrective Action Plan (CAP) Final Approval Novozymes North America, Inc. (NZNA) Permit No. W00002806 and WQ0003487 77 Perry Chapel Church Road Franklinton, NC Franklin County Dear Dr. Stadelman: ROY COOPER Governor MICHAEL S. REGAN Secretary S. JAY ZIMMERMAN Director On July 16, 2015, the Raleigh Regional Office, Water Quality Regional Operations Section received your proposed Corrective Action Plan (CAP) for the above -referenced site. Review and conditional approval for this CAP was delayed in anticipation of legislation (HB 765), which contains provisions to allow for monitored natural attenuation of groundwater at certain permitted facilities. As described in Title 15A North Carolina Administrative Code, Subchapter 2L, Classifications and Water Quality Standards Applicable to the Groundwaters of North Carolina (15A NCAC 2L), the Division's final approval of a CAP is contingent upon consideration of public input received following notification in accordance with 15A NCAC 2L .0114. Certified mail receipts were provided, showing proof of notification to the property owners and occupants potentially affected by the approval of the proposed CAP submitted pursuant to 15A NCAC 2L .0106(1), "using natural attenuation processes." Based upon a review of the information submitted in the CAP and after considering any public comments and the Raleigh Regional Office recommendations, I am hereby granting conditional approval to implement the CAP. The Division's decision is based on the information submitted in the proposed CAP and supporting documents, and is contingent upon the following conditions: 1. The NZNA-recommended approach is for selected area active remediation via groundwater extraction associated with Farms 1 and 2 and monitored natural attenuation State of North Carolina I Environmental Quality I Water Resources 512 N. Salisbury Street 11611 Mail Service Center I Raleigh NC 27699-1611 919.707,9000 (MNA) of the impacted groundwater found in association with Farms 3 and the Smith, Pickrel, and Alston properties and adjoining NZNA properties. The details of the CAP Phase I and Phase 1I are found in Sections 6.3-7.2 of the CAP on pages 36-44. a. Focused ground water extraction includes the continued extraction of groundwater via six (6) existing groundwater recovery wells located north of Farm 1, six (6) proposed recovery wells on the east side of Farm 2, and eight (8) proposed groundwater recovery wells on the north side of Farm 2. Further details on this are available in the CAP Section 7.1.1.2 on page 40. b. As discussed in Section 6.1.1, natural attenuation of impacted groundwater at points beyond the compliance boundary will require a reduction in irrigation rates primarily to reduce total dissolved solids (TDS) loading. Reduced irrigation rates require an off -setting increase in direct discharge of treated wastewater. 2. The Monitoring Plan is discussed in Section 8.0, beginning on page 45 of the CAP. Tables 21 and 22 summarize the monitoring wells to be included in the groundwater monitoring program by farm. a. On Fart 1, Farm 2, and the Smith/Pickrel/Alston/NZNA Properties, all of the trend monitoring wells and the background monitoring wells will be sampled for Nitrate - Nitrogen and TDS annually. All of the new and existing compliance monitoring wells will be sampled for Nitrate -Nitrogen and TDS semi-annually in the fast year, and annually after the first year. b. On the Joumigan and Goswick Farms where MNA is proposed as the remedial strategy, NZNA proposes to monitor groundwater for 5 years, examine data collected, and report the findings to DWR. The existing and new trend and background monitoring wells on these properties will be sampled for Nitrate -Nitrogen and TDS three times per year. c. New monitoring wells will be installed on the following properties, as mapped in Figures 2, 3, 4A, 4B, and 5: i. Farm 1: 9 new monitoring wells ii. Farm 2: 6 new monitoring wells iii. Farm 3: 4 new monitoring wells iv. Smith, Pickrel, Alston, and NZNA Properties: 2 new monitoring wells v. Journigan Property: 3 new monitoring wells vi. Goswick Property: 1 new monitoring well d. Known or potential water supply wells in the NZNA vicinity are included in Table 12, and Figures 7 and 8. NZNA proposes to conduct monitoring upgradient of the Bowers, Burt, McNeil, and Goswick water supply wells as outlined in the CAP Section 8.1. DWR may recommend including the sampling of these water supply wells if any of the upgradient monitoring wells show increases in nitrates or TDS over two or more sampling events. The surface water assessment plan is outlined in Section 6.2 of the CAP. A surface water monitoring plan will be prepared and issued upon completion of pilot testing and the selection of the final remedial options. This CAP Phase 3 includes the development of full- scale design, costs, and permitting of the corrective actions. Approval of this CAP is conditional upon receipt of an NPDES permit to allow for the treatment and disposal of contaminated groundwater, which is required to comply with conditions of 15A NCAC 02L .0106(e), and .0106(l)(1). State of North Carolina I Environmental Quality I `Hater Resources 512 N. Salisbury Street 11611 Mail Service Center I Raleigh, NC 27699-1611 919.7079000 4. Approval of this CAP is conditional upon successful demonstration that NZNA can demonstrate compliance with 15A NCAC .0106(l)(6) upon completion of the surface water assessment plan outlined in Section 6.2 of the CAP. Upon receipt of additional information by our office, you may be required to perform additional monitoring, conduct additional site assessment activities, assess the performance of the ongoing corrective action, and/or evaluate the technological and economic feasibility of implementing a new technology at the subject site. If NZNA cannot meet any of the conditions described in Conditions 1 — 4 above, a new Corrective Action Plan may be required to meet the requirements of 15A NCAC 02L .0106. You are required by 15A NCAC 2L .0114(c) to notify all interested parties, as specified in paragraph (b) of that rule, that approval of the CAP was granted by the Director. Notification is required by certified mail and must be made within 30 days of receipt of the Director's decision. The above referenced restrictions have been determined to be applicable to the site and NZNA is hereby approved in conjunction with the CAP. A survey plat delineating the areas of contamination at the site and containing the information required in § 143B - 279.10. A report detailing the findings of the monitoring effort must be submitted to this office on or before the last day of March, July, and November of each calendar year. Failure to adhere to the requirements of the CAP and this approval letter may be considered to be a violation of the rules, subject to possible enforcement action by the Division. If you have any questions, please call Laura Robertson of the Raleigh Regional Office at 919-791- 4200. Sincerely, l . Jay erman, P.G., Director Division of Water Resources cc: Franklin County Health Department WQROS Central Files Water Quality Permitting, Non -Discharge Unit RRO files Edmund Henriques, S&ME, Inc. 8646 W. Market St. Ste. 105, Greensboro, NC 2740 State of North Carolina I Environmental Quality I Water Resources 512 N. Salisbury Street 11611 Mail Service Center I Raleigh, NC 27699-1611 919.707.9000 Appendix D: Engineering Alternatives Analysis (EAA) Guidance Document www.dewberry.com Engineering Alternatives Analysis (EAA) Guidance Document North Carolina Division of Water Resources NOTE: The N.C. Division of Water Resources (DWR) will not accept an NPDES application for a new or expanding wastewater treatment plant discharge unless all the required application requirements are submitted. A complete NPDES application will include the following items: NPDES Application Form (in triplicate) Application Fee Engineering Alternatives Analysis (in triplicate) Local Government Review Form (non -municipals only) Failure to submit all of the required information will result in return of the incomplete package. If you have any questions about these requirements, contact the NPDES Unit staff. Contact names, application forms, applicable fees, and guidance documents are available on the NPDES website at http://portal.ncdenr.org/web/wq/swp/ps/npdes. Completed applications should be mailed to: NCDENR/DWR/NPDES Complex Permitting Unit,1617 Mail Service Center, Raleigh, NC 27699-1617. Background The NPDES permit program was enacted in 1972 as part of the Clean Water Act. The original goal of the program was to eliminate all point source discharges to surface waters by 1985. Although this goal was not achieved, the NPDES program continues to strive toward it. In that light, an Engineering Alternatives Analysis (EAA) is required with any NPDES application for a new or expanding wastewater treatment plant discharge, in accordance with 15A NCAC 2H.0105(c)(2). In order for an NPDES application to be approved, the EAA must provide complete justification for a direct discharge to surface water alternative, and demonstrate that direct discharge is the most environmentally sound alternative selected from all reasonably cost-effective options [per 15A NCAC 2H.0105(c) (2)]. The purpose of this EAA Guidance Document is to provide guidance to the regulated community for the evaluation of wastewater disposal alternatives. The impetus behind this comprehensive guidance was based on the following: 1) a majority of new NPDES applications were being returned as incomplete due to inadequate EAA submissions; and 2) a few recent court cases resulted in unfavorable rulings for the NPDES discharger due in part to inadequate EAAs. DWR most frequently returns EAAs as incomplete due to inadequate flow justification, inadequate alternatives evaluations, and/or lack of documentation/references used to design and cost alternatives. Please note that this guidance document is designed primarily for domestic wastewater discharges. For other proposed discharges such as water treatment plant discharges from ion exchange and reverse osmosis units, some alternative disposal options may not be technologically feasible. Within this guidance document, we have attempted to point out where such technological limitations may exist. You are urged to review NPDES permitting guidance documents on the NPDES website, which discuss some of the limited disposal options for some discharges. Please note that if a proposed municipal expansion is subject to SEPA Environmental Assessment (EA)/Environmental Impact Statement (EIS) requirements, the EAA requirements should be incorporated into the SEPA document. In addition, the NPDES Unit cannot accept an application for a new/expanding NPDES discharge until departmental review of the SEPA document is complete and a Finding of No Significant Impact (FONSI) has been submitted to the State Clearinghouse for circulation. The following step-by-step outline should be used for the preparation of all EAA submissions. If an EAA submission lacks any of these basic elements, the NPDES application will be returned as incomplete. EAA Guidance Document Revision: April 2014 Page 1 of 8 STEP 1. Determine if the proposed discharge will be allowed Before beginning any engineering evaluation of alternatives, you must first determine if the proposed wastewater discharge will be allowed. Otherwise, time and money may be spent needlessly for an EAA preparation that will ultimately be rejected on the basis of existing water quality restrictions. There are several potential restrictions to a wastewater discharge to surface waters, including: ■ Zero flow stream restrictions [15A NCAC 2B.0206(d)(2)] apply to oxygen -consuming waste in zero -flow streams. In order to determine streamflow at the proposed discharge location, contact the U.S. Geological Survey at 919-571-4000. ■ Receiving stream classification restrictions [e.g., ORW, WS, SA, NSW, and HQ class waters have various discharge restrictions or require stricter treatment standards]. Stream classifications are available on the the DWR Classification and Standards/Rule Review Branch website: (http://portal.ncdenr.org/web/wq/ps/csu), while wastewater discharge restrictions for various stream classifications are presented in state regulations [ 15A NCAC 2B.0200]. ■ Basinwide Water Quality Plans. These basin -specific plans list NPDES permitting strategies that may limit wastewater discharges to particular streams within the basin due to lack of stream assimilative capacity, etc. Basin plans are available on the DWR website, or you may contact the DWR Basinwide Planning Branch (http://portal.ncdenr.org/web/wq/ps/bpu).. ■ Impaired waters and TMDLs. Certain waterbodies listed as impaired on the 303(d) list and/or subject to impending TMDLs may have wastewater discharge restrictions. The list of 303(d) impaired waters is located on the DWR website, or you may contact the DWR Modeling and Assessment Branch (http: / /portal.ncdenr.Org/web/wq/ps/mtu). ■ Presence of Endangered Species. If endangered species are present in the proposed discharge location, there may be wastewater discharge restrictions. Endangered species information may be included in the Basinwide Water Quality Plan, or you may contact the U.S. Fish and Wildlife Service (919-856-4520), N.C. Wildlife Resources Commission (919-733-3633), or the N.C. Natural Heritage Program (919-733- 7701). Municipal applicants. As a public service, the NPDES Unit will evaluate whether a proposed municipal discharge is considered allowable. The municipality needs to initiate this review by submitting a letter request for Speculative Effluent Limits to the NPDES Unit. You must obtain streamflow estimates for the proposed discharge location to ensure that the receiving stream is not subject to zero flow restrictions. Low flow data (specifically, drainage area, summer and winter 7Q10, average flow and 30Q2 flow statistics) can be obtained for a nominal fee from the U.S. Geological Survey in Raleigh at 919-571-4000. The low flow data must be submitted with the speculative limits request letter. If the proposed discharge appears to be allowable, the NPDES Unit will prepare speculative effluent limits for a maximum of 2 flows and 2 discharge locations using water quality models. The municipality can then use the speculative limits to prepare preliminary engineering design and cost estimates for the direct discharge alternative within the EAA. In limited instances where complex water quality models are necessary to develop speculative limits and determine potential water quality impacts, some municipalities have undertaken the modeling effort (with DWR review) in order to expedite this portion of the NPDES permit review process. Non -municipal applicants. Due to staff constraints, the NPDES Unit cannot prepare speculative limits for non -municipal applicants. Thus, it is your responsibility to make your own determination as to whether the proposed discharge might be allowed by the Division, by evaluating the water quality factors listed above. It is highly recommended that you discuss the proposed discharge with the applicable DWR Regional Office and/or NPDES Unit staff, who may be able to provide input on the likelihood of a new/expanding discharge. As a first step, you must obtain streamflow estimates for the proposed discharge location to ensure that the receiving stream is not subject to zero flow restrictions. Low flow data (specifically, drainage area, the summer and winter 7Q10, average flow and 30Q2 flow statistics) can be obtained for a nominal fee from the U.S. Geological Survey in Raleigh at 919-571-4000. The low flow data must be submitted with the EAA, and will be used by the permit writer to develop permit limits. You must also verify that the proposed action EAA Guidance Document Revision: April 2014 Page 2of8 (i.e., construction of a wastewater treatment plant and its appurtenances) is consistent with local zoning and/or subdivision ordinances. You will need to request the local government(s) to complete a Local Government Review Form (Attachment A), and include the signed and notarized form with your NPDES application package. All al2plicants. If you conclude that the proposed discharge will pass the "allowable discharge" criteria, then begin the EAA preparation by summarizing the following general information about the proposed project: ■ Provide a description of the proposed project. If the project will be constructed in phases, provide a schedule for constructing each additional phase, and provide the projected flow per phase (see STEP 2). ■ Applicant name, mailing address, phone number, contact person ■ Facility name, address, county, phone number, contact person ■ EAA preparer's name, mailing address, phone number, contact person STEP 2. Provide reasonable projections for population and flow Residential Population Projections. Facilities requesting an NPDES discharge permit for new or expanding domestic wastewater discharges must document the population to be served within the service area over a 20-year planning period. The NC State Demographics unit provides population data for each county and municipality and can be accessed on the Internet at http://www.demog.state.nc.us. If 20-year population projections for specific areas are not available, a linear extrapolation of population trends from the past decade should be used. Any deviation from a linear projection method must be clearly justified. If population projections include future annexations, include a proposed annexation schedule as well as any annexation requirements that must be met. Municipal Flow Projections. Justification of flow as well as a demonstration of need shall be provided. Mere speculation is not sufficient. Flow projections should represent average anticipated flows, since permit flow limits are based on monthly averages. Peaking factors used to design various components of the wastewater collection system (e.g., collector sewers, interceptor sewers, pumping stations) should not be used in the justification of the average anticipated flow. For municipal wastewater dischargers, flow must be justified using the Clean Water Loan Program (CWLP) Guidance for Preaparing Engineering Reports available on the Internet at http://portal.ncdenr.org/web/wi/cleanwater/er. Exceptions to these flow criteria may be approved on a case -by -case basis provided adequate justification is supplied. ■ Current Flow- Provide current flows including residential, commercial, industrial, and infiltration/inflow (I/I) based on actual flow data or water billing records. Current residential flow and current commercial flow may be based on water billing records minus a 10% consumptive loss. Current industrial flow may be based on dual metering to determine consumptive losses. ■ Future Residential Flow- Provide 20-year residential flows based on projected residential growth. Multiply the projected growth in residential population by 70 gallons per day per capita. ■ Future Commercial Flow- Provide 20-year commercial flows based on projected residential growth. Multiply the projected growth in residential population by 15 gallons per day per capita. ■ Future Industrial Flow- Provide flow for future documented industrial flow. A nominal allowance for future unplanned industrial expansions may be considered by the Division, provided the basis is clearly justified and current land -use plans and local zoning allow for such industrial growth. Non -Municipal Flow Projections. Flow may be justified in accordance with 15A NCAC 2H .0219(1) for various activities (e.g., new subdivisions, new schools, various commercial activities). For other proposed discharges (e.g., groundwater remediation, water treatment plant filter backwash, industrial facilities), the flow projections will be based on engineering design considerations and/or production projections rather than population projections. EAA Guidance Document Revision: April 2014 Page 3of8 STEP 3. Evaluate technologically feasible alternatives Since a goal of the Clean Water Act is to minimize or eliminate point source discharges to surface waters, any proposal for a new or expanding wastewater discharge must include evaluation of wastewater disposal alternatives in addition to direct discharge. Particularly for dischargers of domestic wastewater, this evaluation should investigate the feasibility of the following wastewater disposal alternatives: ■ Connection to an existing wastewater treatment plant (public or private) ■ Land application alternatives, such as individual/community onsite subsurface systems, drip irrigation, spray irrigation ■ Wastewater reuse ■ Surface water discharge through the NPDES program ■ Combinations of the above In order for the applicant to eliminate a wastewater disposal alternative, you must either show that the alternative is technologically infeasible, or that it would be cost prohibitive to implement relative to a direct discharge alternative. Please note that for some alternatives, it might be easier to prove an alternative is not viable based on high cost rather than technological feasibility. For example, for a large municipal expansion that would require several hundred acres for a land application alternative, it might be easier to simply assume that the required acreage could be purchased and calculate the present value costs (including current market land costs) for this option, rather than evaluating whether land application is technologically infeasible due to lack of available land and/or poor soil conditions. For those alternatives identified as technologically feasible, you must develop and compare costs, based on a preliminary level design effort (see STEP 4). The Division recognizes that wastewater disposal alternatives may be limited for some non -domestic wastewater scenarios, and a full alternatives evaluation may not be warranted. If there is some question as to whether an alternative may be eliminated, contact the NPDES Unit staff. Some scenarios that might not require a full alternatives evaluation include: Water Treatment Plant Discharges. Discharges from water treatment plants (WTPs) that utilize a membrane technology (e.g., reverse osmosis, nanofiltradon) or ion exchange system tend to generate highly concentrated wastestreams. These wastestreams are not amenable to land application and do not have to be evaluated for this alternative. However, since these wastestreams can also have a toxic impact on a receiving freshwater system, proposed new discharges from these WTPs to freshwaters will not be considered for an NPDES permit unless you can demonstrate that the environmental impacts would be minimal based on dilution modeling. You should investigate whether the wastewater can be piped to a stream with sufficient dilution, or whether a local WWTP might accommodate this discharge. Please note that discharges from WTPs that utilize greensand filtration or conventional technology produce a wastestream that is not saline, therefore no disposal alternatives can be automatically ruled out as infeasible for these other WTPs. Refer to the NPDES website for permitting strategies for reverse osmosis, ion exchange, greensand filtration, and conventional WTPs. Groundwater Remediation System Discharges. You will need to evaluate whether WWTP connection, land application, infiltration galleries, in -situ groundwater remediation wells, or closed -loop groundwater remediation wells are viable disposal alternatives. While land application might be a feasible alternative in rural areas, it would not be a feasible alternative in downtown Charlotte, where there is no land available for wastewater application. In this instance, you may simply state that land application is infeasible based on land constraints within the city. You will also need to evaluate connection to an existing WWTP (in accordance with Alternative A), since there are some municipalities that have accepted this wastestream in the past. If the municipality will not accept the wastestream, the connection alternative is also considered EAA Guidance Document Revision: April 2014 Page 4of8 technologically infeasible. Please note that in -situ and closed -loop groundwater remediation wells are permittable well types and further guidance is available through the Aquifer Protection Section. Aside from these exceptions, you should proceed with the alternatives evaluation in accordance with the following requirements. If you have any questions about these requirements, contact the NPDES Unit staff. Alternative A. Connection to an Existing Wastewater Treatment System. You must evaluate the feasibility of connecting to an existing wastewater treatment system served by a municipality or other entity holding a valid NPDES or Non -Discharge Permit. All connection options should include an evaluation of a gravity line and/or force main with pump station(s). 1. Existing Sewerage System: (a) Identify whether there are existing sewer lines within a five -mile radius, or consider a greater radius if cost effective for the project size. (b) Provide a preliminary indication of flow acceptance from existing municipal or private WWTPs under consideration for connection. If a municipal or private WWTP cannot accept the wastewater, include a letter documenting such and consider this alternative technologically infeasible. (c) If an existing sewerage system will accept the wastewater, evaluate the piping/pumps/resources necessary to connect to the existing wastewater treatment plant. Attach a topographic map or a site drawing showing the physical route of this alternative. Conduct a Present Value Cost Analysis per STEP 4. 2. Planned Sewerage System: Determine if a regional sewerage system within a five mile radius is projected to be available within the next five years to receive waste from the project site. If applicable, determine availability date and flow acceptance projection from appropriate authority. Alternative B. Land Application. Land application disposal alternatives include individual/community onsite subsurface systems, drip irrigation, and spray irrigation. 1. Provide an estimate of the best case hydraulic loading rate based on County Soil Surveys or from a soil evaluation performed by a soil scientist. Include calculations showing the hydraulic loading rate and the total area of land needed for the land disposal system, including buffers. 2. Assess the availability of land. If insufficient land is available onsite, assume that the necessary land can be purchased and estimate the land purchase cost based on local real estate prices. Alternatively, provide documentation to demonstrate that insufficient land is available for sale in the project area (include letters from adjacent property owners indicating no interest in selling property). 3. Provide a description of the wastewater treatment system and the non -discharge application system. Include a site plan showing the proposed layout, the application area, any existing structures, proposed structures, and other uses within the site. 4. Explain the proposed reuse plan if reclaimed water will be used by a third party. 5. Conduct a Present Value Cost Analysis per STEP 4. For the reclaimed water system include the potential revenue generated by selling the water. 6. Provide all calculations, documentation and maps as necessary to support assumptions and conclusions. 7. Note: The design of land application systems must meet the treatment and design requirements specified in 15A NCAC 2T .05 or 15A NCAC 18A.1900. 8. Note: Proposed discharges from groundwater remediation systems must evaluate the potential for an infiltration gallery treatment alternative. Alternative C. Wastewater Reuse. You must evaluate reusing all or a portion of the wastewater generated. Some municipalities are currently reusing wastewater within the confines of their WWTP property for irrigation, toilet flushing, backwashing, etc., while other municipalities have established progressive reuse programs for residential irrigation. Reuse applications might include golf course irrigation, crop irrigation (e.g., hardwood or pine plantation, grasses), athletic field irrigation, landscape uses, and commercial/industrial uses. Some of these reuse applications will be evaluated under Alternative B, Land Application. The design of reclaimed water systems must meet the treatment and design requirements specified in 15A NCAC 2U. EAA Guidance Document Revision: April 2014 Page 5of8 Alternative D. Direct Discharge to Surface Waters. 1. No new or expanding (additional) discharge of oxygen -consuming waste will be allowed to surface waters of North Carolina if both the summer 7Q10 and 30Q2 streamflows are estimated to be zero, in accordance with 15A NCAC 2B.0206(d). Private applicants must contact the USGS in Raleigh at 919- 571-4000 and obtain (generally for a nominal fee), the receiving streamflow data (s7Q10, 30Q2, annual average streamflow) at the proposed discharge location. This information must be included in the EAA, and will be used to develop permit limits. 2. All direct discharge systems of oxygen -consuming wastes should be evaluated both with tertiary filtration [BODS= 5 mg/l, NH3-N= 1 mg/1] and without, and assuming a weekly sampling regime. 3. Provide a description of the proposed wastewater treatment facilities, including a schematic diagram of the major components and a site plan of the treatment facility with outfall line(s). 4. Provide documentation of the availability of required land and/or easement agreements. 5. Conduct a Present Value Cost Analysis per STEP 4. 6. Note: All direct discharge treatment systems must comply with Reliability Requirements specified in 15A NCAC 2H.0124. Alternative E. Combination of Alternatives. You should evaluate the possibility of a combination of wastewater alternatives that would minimize or eliminate a direct discharge alternative. For example, consider whether the facility can operate a land application system during the dry season when streamflows are at their lowest and provide less dilution, and operate an NPDES discharge system during the wet season when soils may not be as amenable to land application and the receiving stream provides its greatest dilution. STEP 4. Evaluate economic feasibility of alternatives To provide valid cost comparisons among all technologically feasible wastewater alternatives identified in STEP 3, a 20- year Present Value of Costs Analysis (PVCA) must be performed. A preliminary design level effort is considered appropriate for comparing feasible options and their associated costs. For the PVCA cost comparison, all future expenditures are converted to a present value cost at the beginning of the 20-year planning period. A discount rate is used in the analysis and represents the time value of money (the ability of money to earn interest). Present value is also referred to as "present discounted value" or "present worth". The PVCA should include all monetary costs associated with construction, startup and annual operation and maintenance of a facility. All unit cost information must be provided, and costs must be referenced. Costs can be referenced in paragraph format by summarizing the sources utilized (e.g., vendor quotes, realtor land quotes, past bids, Means Construction Index, etc). Vender quotes received for treatment units or other components, as well as realtor land quotes, shall be included as well. For each treatment alternative identified as technologically feasible, costs should include, but not be limited to, the following: Capital Costs ■ Land acquisition costs ■ Equipment costs ■ Labor costs ■ Installation costs ■ Design costs Recurring Costs ■ Operation and maintenance costs (with replacement costs) EAA Guidance Document Revision: April 2014 Page 6 of 8 ■ Laboratory costs assuming a weekly monitoring regime for discharge systems and a monthly regime for non -discharge systems ■ Operator and support staff costs ■ Residual disposal costs ■ Connection fees and subsequent user fees ■ Permit and compliance fees ■ Utility costs (power, water, etc.) Lost 01212ortuni1y Costs PVCA Calculation Method. The following standard formula for computing the present value must be used in all cost estimates made under this evaluation: Where: PV= C +Y Ct ° t-1 (1 + r)t PV = Present value of costs. Co = Costs incurred in the present year. Ct = Costs incurred in time t. t = Time period after the present year (The present year is t = 0) n = Ending year of the life of the facility. r = Current EPA discount rate. EPA adjusts this rate annually on October 1, and it can be accessed from the Internet at http:/www.nccgl.net/fap/cwsrf/201gui.html. If recurring costs are the same in years 1 through 20, then Ct=C and the formula reduces to: PV = C + (1+r)"—1 ° r(1 + r)" As an example, assuming capital costs (Co) of $2 million, annual recurring costs (C) of $40,000, and a discount rate (r) of 5.625%, the 20-year (n=20) present value of costs would equal: PV= capital costs + recurring costs X PV= $2,000,000 + $40,000 X PV= $2,000,000 + $471,428 PV= $2,471,428 [(1+0.05625)20 —1] / [0.05625(1+0.05625)20] [1.98/0.168] PVCA Summary Table. The EAA must include a Summary Cost Table, which summarizes present worth costs developed for all technologically feasible wastewater alternatives. The summary should include a breakdown of capital costs and recurring costs. In some situations, the Division may require the applicant to refine cost estimates for some alternatives, or possibly collect actual soil data to better characterize the land application alternative. Ultimately, the final determination on cost effectiveness is made by the Division with consideration of monetary costs as well as potential environmental impacts. EAA Guidance Document Revision: April 2014 Page 7 of 8 Attachment A. Local Government Review Form General Statute Overview: North Carolina General Statute 143-215.1 (c)(6) allows input from local governments in the issuance of NPDES Permits for non -municipal domestic wastewater treatment facilities. Specifically, the Environmental Management Commission (EMC) may not act on an application for a new non -municipal domestic wastewater discharge facility until it has received a written statement from each city and county government having jurisdiction over any part of the lands on which the proposed facility and its appurtenances are to be located. The written statement shall document whether the city or county has a zoning or subdivision ordinance in effect and (if such an ordinance is in effect) whether the proposed facility is consistent with the ordinance. The EMC shall not approve a permit application for any facility which a city or county has determined to be inconsistent with zoning or subdivision ordinances unless the approval of such application is determined to have statewide significance and is in the best interest of the State. Instructions to the Applicant: Prior to submitting an application for a NPDES Permit for a proposed facility, the applicant shall request that both the nearby city and county government complete this form. The applicant must: ■ Submit a copy of the permit application (with a written request for this form to be completed) to the clerk of the city and the county by certified mail, return receipt requested. ■ If either (or both) local government(s) fail(s) to mail the completed form, as evidenced by the postmark on the certified mail card(s), within 15 days after receiving and signing for the certified mail, the applicant may submit the application to the NPDES Unit. ■ As evidence to the Commission that the local government(s) failed to respond within 15 days, the applicant shall submit a copy of the certified mail card along with a notarized letter stating that the local government(s) failed to respond within the 15-day period. Instructions to the Local Government: The nearby city and/or county government which may have or has jurisdiction over any part of the land on which the proposed facility or its appurtenances are to be located is required to complete and return this form to the applicant within 15 days of receipt. The form must be signed and notarized. Name of local government (City/County) Does the city/county have jurisdiction over any part of the land on which the proposed facility and its appurtenances are to be located? Yes [ ] No [ ] If no, please sign this form, have it notarized, and return it to the applicant. Does the city/county have in effect a zoning or subdivision ordinance? Yes [ ] No [ ] If there is a zoning or subdivision ordinance in effect, is the plan for the proposed facility consistent with the ordinance? Yes [ No [ Date State of , County of Signature (City Manager/County Manager) On this day of , , personally appeared before me, the said name to me known and known to me to be the person described in and who executed the foregoing document and he (or she) acknowledged that he (or she) executed the same and being duly sworn by me, made oath that the statements in the foregoing document are true. My Commission expires .(Signature of Notary Notary Public (Official Seal) EAA Guidance Document Revision: April 2014 Page 8of8 Appendix E: Balance www.dewberry.com Novozymes Water Table 1. Internal Process Streams Stream Stream ID Average Flow (GPD)* Future Estimated Avg. Flow (GPD) 1 City Water for Production 1,086,000 2,685,000 2 City Water to Fermentation 320,000 667,000 3 City Water to Recovery/Granulation 520,000 1,522,000 4 Cool i ng Tower Ma keu p 208,800 348,000 5 Boiler Makeup 71,000 149,000 6 City Water for Domestic Use 35,000 59,000 7 Condensate Return 33,000 69,000 8 Steam to Process 95,000 198,000 9 Boiler Blowdown to PWW 9,500 20,000 10 Cooling Tower Evaporative Losses 176,000 365,000 11 Cool ingTower Blowdown to PWW 35,000 73,000 12 Groundwater to Cool i ng Tower 1,200 91,000 14 Fermentation Process Wastewater 244,000 509,000 15 Recovery/Granulation PWW 460,000 960,000 18 Water to Product 195,000 411,000 20 Residuals Dewateringto PWW 0 438,000 To Irrigation To Proposed Outfall 001 Table 2. Effluent Discharge Streams Stream Strea m ID Avearge Flow (GPD)* Future Estimated Avg. Flow (GPD) 13 Domestic Waste to POTW 35,000 0 - 60,000 16 PWW Effluentto Irrigation 257,000 0-265,000 17 PWW Effluent toPOTW 460,000 130,000 - 525,000 19 Proposed OutfaI1 001, maximum* 0 2,000,000 *Water balance streams 1- 18 represent 2015 conditions. Future production increases, reduced land application rates, and groundwater recovery and treatment are expected to increase wastewater discharge rates to 2,000,000 gpd at proposed outfall 001 (stream 19). 11/30/2018 Appendix F: Proposed Cedar Creek Discharge Location and Alignment www.dewberry.com INS Dewberr Dewberry Engineers Inc. DATE I TITLE ALTERNATIVE E.1 11/12/18 CEDAR CREEK DISCHARG SHEET NO. E.1 2610 WYCLIFF ROAD SUITE 410 RALEIGH, NC 27607 PHONE: 919.881.9939 FAX: 919.881.9923 EAA REPORT 50107104 NOVOZYMES NA. INC Appendix G: USGS 7Q10 Determination Correspondence www.dewberry.com ANWA {Angela Walsh) From: Weaver, John <jcweaver@usgs.gov> Sent: Wednesday, August 22, 201812:29 PM To: ANWA (Angela Walsh) Cc: Steve Tedder; John C Weaver Subject: Response from USGS concerning...Re: [EXTERNAL] Flow determination request Ms. Walsh, In response to your inquiry about the low -flow characteristics (7Q10, 30Q2, average annual discharge) for (1) Cedar Creek upstream from Secondary Road 1114 (Peach Orchard Road) and for (2) Tar River downstream from U.S. Highway 401 at Louisburg in central Franklin County, the following information is provided: For streams in Franklin County, low -flow characteristics published by the USGS are provided in the following reports: (1) The first is a statewide report completed in the early 1990's. It is USGS Water -Supply Paper 2403, "Low -flow characteristics of streams in North Carolina" (Giese and Mason, 1993). An online version of the report is available at http:i/nubs.uses.govhvsi) 2403;report.pol: The report provides the low -flow characteristics (based on data through 1988) via regional relations and at -site values for sites with drainage basins between 1 and 400 sgmi and not considered or known to be affected by regulation and/or diversions. (2) The second is a statewide report published in March 2015. It is USGS Scientific Investigations Report 2015-5001, "Low -flow characteristics and flow -duration statistics for selected USGS continuous -record streamgaging stations in North Carolina through 2012" (Weaver, 2015). The report is available online at htip:ilR bs.usas.eov/sir/2015/5001 /. The report provides updated low -flow characteristics and flow -duration statistics for 266 active (as of 2012 water year) and discontinued streamgages across the state where a minimum of 10 climatic years discharge records were available for flow analyses. Cedar Creek A check of the low -flow files here at the USGS South Atlantic Water Science Center (Raleigh office) does not indicate a previous low -flow determination for the specific point of interest, as identified by the fat/long coordinates (36.073863,-78.397628) provided in your email dated August 15, 2018. However, low -flow characteristics have been estimated at nearby locations within the Cedar Creek basin based on transfer of low -flow characteristics from nearby partial -record and continuous -record sites within or near the basin. No USGS discharge records are known to exist for the point of interest In the absence of site -specific discharge records sufficient for a low -flow analysis, estimates of low -flow characteristics at ungaged locations are determined by assessing a range in the low -flow yields (expressed as flow per square mile drainage area, or cfsm) at nearby sites where such estimates have previously been determined. A basin delineation completed using the online USGS StreamStats application for North Carolina (httl2://water.ogs.gov/osw/strt;ilmstats,lnortb carolinahtml) indicates the drainage area for the point of interest (36.07379,-78.39761 NAD83) is 33.6 sgmi. Inspection of the above two reports indicates the presence of four (4) selected nearby USGS partial -record sites (3) and continuous -record streamgages (1) in general vicinity of the point of interest where low -flow characteristics were published Among the 4 sites, one of the partial -record sites (station id 02081770, drainage area 11.9 sgmi) and the continuous -record streamgage (station id 02081800, drainage area 47.8 sgmi) are located upstream and downstream, respectively, of the point of interest on Cedar Creek. Among these 2 sites, the low -flow discharge yields for the indicated flow statistics are as follows: Annual 7Q10 low -flow yields => from 0.07 to 0.08 cfsm (average and median about 0.07 cfsm) Annual 30Q2 low -flow yields => from 0.3 to 0.34 cfsm (average and median 0.32 cfsm) Average annual discharge yields => from l to 1.05 cfsm (average and median about 1.03 cfsm) Application of the above yield ranges to the drainage area (33.6 sgmi) for the point of interest results in the following estimated low -flow discharges Annual 7Q 10 discharges => from about 2.4 to 2.7 cfs (average and median about 2.4 cfs) Annual 30Q2 discharges => from 10.1 to 11.4 cfs (average and median about 10.8 cfs) Average annual discharge =_> from 33.6 to 35.3 cfs (average and median about 34.6 cfs) Tar River A check of the low -flow files here at the USGS South Atlantic Water Science Center (Raleigh office) indicates a previous low -flow determination for the location almost identical to the specific point of interest, as identified by the lat/long coordinates (36.086493, - 78.292017) provided in your email dated August 15, 2018. Completed in January 1986, the low -flow characteristics were estimated for this location (station id 02081757) below Fox Creek based on transfer of low -flow characteristics from nearby continuous -record streamgages on the Tar River. No USGS discharge records are known to exist for the point of interest. In the absence of site -specific discharge records sufficient for a low -flow analysis, estimates of low -flow characteristics at ungaged locations are determined by assessing a range in the low -flow yields (expressed as flow per square mile drainage area, or cfsm) at nearby sites where such estimates have previously been determined. A basin delineation completed using the online USGS StreamStats application for North Carolina (hits'«ater.uscs.gov/osw/streamstats/north carolina.html) indicates the drainage area for the point of interest (36.08649,-78.29200 NAD83) is 446 sgmi. There is a USGS continuous -record streamgage USGS Sta. 02081747 Tar River at U.S. 401 at Louisburg (drainage area 427 sgmi) located about 0.5 mile upstream from the point of interest. This streamgage has continuous records of discharge (for all ranges of discharge) since October 1972. The most recent low -flow statistics published for this streamgage are available in the second above -referenced report (Weaver, 2015). The low -flow yields for the 7Q1O and 30Q2 low -flow discharges (Table 3 on page 20 of this report, based on period of record during the 1974-2011 climatic years) are as follows: Annual 7Q10 = 0.0156 cfsm Annual 30Q2 = 0.0821 cfsm Average annual discharge yield = 1.05 cfsm Note: The climatic year is the standard annual period used in low -flow analyses for continuous -record streamgages and is from April 1 through March 31, designated by the year in which the period begins. For example, the 2011 climatic year is from April 1, 2011, through March 31, 2012. Application of the above yields to the drainage area (446 sgmi) for the point of interest results in the following estimated discharges: Annual 7Q 10 = 7.0 cfs Annual 30Q2 = 36.6 cfs Average annual discharge yield = 468 cfs Please note the estimated flows are provided in units of cubic feet per second (cfs). Please note: The IQIO low -flow discharges for the points of interest also were requested in your email dated August 15, 2018. The 1Q10 discharge is not among the low -flow statistics available within the standard scope of USGS responses to low -flow requests. There is currently no cast -recovery fees applied to USGS responses to low -flow requests received by this office at this time. Additional analyses and turnaround time would be required for the determination of 1 Q I O low -flow characteristics, but would be limited to continuous -record streamgages with sufficient period of record for low -flow analyses. If you still require the IQ 10 discharge for the streamgage on the Tar River at Louisburg. please let me know and we will proceed from there, as appropriate. Please understand the information provided in this message is based on a preliminary assessment and considered provisional, subject to revision pending further analyses. Hope this information is helpful. Thank you. Curtis Weaver J. Curtis Weaver, Hydrologist, PE Email. ieweayec@usas.aoy USGS South Atlantic Water Science Center Online: httosJlwww.usus.ogylcenterslsa-water North Carolina - South Carolina - Georgia 3916 Sunset Ridge Road Raleigh, NC 27607 Phone: (919) 571-4043 // Fax: (919) 571-4041 On Wed, Aug 15. 2018 at 1:48 PM. ANWA (Angela Walsh) <ANWArd%novozvmes.com> wrote: Mr. Weaver, I hope this email finds you well. Steve Tedder provided me with your contact information and 1 was hoping you might be able to help with some flow determinations. I am looking for 7Q10 and 1Q10 determinations for two stream locations (approximate GPS coordinates for areas of interest are below). Please let me know if there's anything else I need to provide that would help with my request. Cedar Creek: 36.073863,-78.397628 Tar River: 36.086493,-78.292017 4 Best regards, Angela Walsh, PE Mgr -Environmental & Utilities Operations Novozymes North America Inc. PO BOX 576 77 Peras Chapel Church Road NC 27525 Franklinton United States Phone: +1 9194947056 Mobile: +1 9192803579 E-mail: anwa@novoomes.com Noroa-mes North America, Inc. (reg. no.I3-?639630J. Registeredaddres, CTC orpororon Sysieni, i r._i __-'d v;u'�'a ;ri— This e-mail imchrding mry attaelunents.; is for the mreuded addressee(s) only and may contaili confidential and or proprietary iirformanon protected hp lase You are hereby notified that any tntardlrorized reading, di.sciasure, copying or desirihution ofilus e-mail or use ofinfonnaunn here it? is strnth• prohibited. lfyou are not at: uuended recipient you should delere this a -nail anmethately. Thank wv Appendix H: US Fish and Wildlife Service Endangered Species List www.dewberry.com 11/9/2018 Species By County Report ter, U.S. Fish & Wildlife Service ECOS ECOS / Species Reports / Species By County Report Species By County Report The following report contains Species that are known to or are believed to occur in this county. Species with range unrefined past the state level are now excluded from this report. If you are looking for the Section 7 range (for Section 7 Consultations), please visit the IPaC application. County: Franklin, North Carolina + CSv Need to contact a FWS field office about a species? Follow this link to find your local FWS Office. Recovery Recovery Lead Recovery Plan Action Plan Group Name Population Status Office Plan Status Stage Amphibians Neuse River Wherever Under Raleigh waterdog found Review Ecological (Necturus Services lewisi) Field Office Clams Tar River Wherever Endangered Raleigh Tar River Implementation Final spinymussel found Ecological Spinymussel Progress Revision (Elliptic Services 1 steinstansana) Field Office Clams Dwarf Wherever Endangered New York Dwarf Implementation Final wedgemussel found Ecological Wedge Progress (Alasmidonta Services Mussel heterodon) Field Office Clams Yellow lance Wherever Threatened Raleigh Recovery (Elliptic found Ecological Outline for lanceolata) Services Yellow Field Lance Office (Elliptio lanceolata) Clams Atlantic pigtoe Wherever Proposed Assistant (Fusconaia found Threatened Regional masoni) Director - Ecological Services Recovery Outline efforts in progress, but no implementation information yet to display. https://ecos.fws.gov/ecpO/reports/species-by-cu rrent-range-county?fips=37069 1/2 11 /9/2018 Species By County Report Group Fishes Name Carolina madtom (Noturus furiosus) Lead Recovery Population Status Office Plan Wherever Under Raleigh found Review Ecological Flowering Michaux's Wherever Plants sumac (Rhus found michauxii) Services Field Office Endangered Raleigh Michaux's Ecological Sumac Services Field Office Recovery Plan Action Status Recovery Plan Stage Implementation Final Progress https://ecos.fws.gov/ecp0/reports/species-by-current-range-county?fips=37069 2/2 Appendix I: Block Flow Diagrams www.dewberry.com Non - Permeate Primary Clarifier Primary Clarifier O Permeate O Pre Anaerobic Acidification Reactor Primary Tank PAT Transfer Clarifier Pump Pump Pump Station P-617 Sludge to Offsite Disposal Industrial Process Wastewater Influent Basis of Design Parameter (Permeate + Non - Permeate) Flow 2 MGD Ib/d mg/L Biochemical Oxygen Demand 9,082 544 Chemical Oxygen Demand 89,889 5,389 Ammonia-N 1,045 63 Total Kjeldahl Nitrogen 3,283 197 Nitrate-N 485 29 Total Nitrogen 3,463 208 Total Phosphorus 1,503 90 Sulfate 1,963 118 Potassium 8,470 508 Primary Clarifier and Phosphorus Removal Future Non -Permeate Flow 1 1.74 MGD New Primary Clarifier Diameter 1 46 ft New Carbon Addition Existing Aerobic I Secondary Reactor I Clarifier Existing New Aerobic and Aerobic Anoxic Reactors Reactor (TO1 /T02) i New r New Secondary Aerobic Clarifier Reactor Ile -7' O — Aeration System O n . Return Activated Sludge RAS Pump Station Biological Treatment Upgrade Existing Lagoons Existing Land Application Chemical Feed Existing Lagoon Phosphorus Pump FIRemoval System Chemical Feed Phosphorus I Removal — OSystem 0 / Sludge to Offsite Disposal WAS Pump Station Existing T01/T02 Rea ctor Vol ume 1 480,000 gallontotal Reactor Type I Swing Diffused Air System Biological Upgrade New Aerobic Reactor - Total Volume 4.0 MG Quantity 3 Volume per Reactor 1.3 MG Reactor Type Aerobic Fine Bubble Diffusion Secondary Clarifier ExistingClarifier Diameter 87 ft New Clarifier Diameter 115 Ift Tertiary Phosphorus Removal Existing Phosphorus Treatment Existing System Operating Capacity 1 0.5 MGD New Phosphorus Treatment Flow Capacity 2 MGD Quantity 2 Surface Area 250 ftZ Discharge to Franklin County POTW (0.5 MGD) - - - O - - - Discharge to Cedar Creek Ultrafiltration IRO Skstem 07 OF System I System i RO System Effluent — Effluent Pump — — — — Pump Pump Station Exhaust to Atmosphere r L - -1 Evaporator 10 - - - - - J Evaporator Bottoms to Offsite Disposal Legend Pump Station Sludge/UF Reject to Offsite Disposal — — — New Equipment Existing Equipment ` 6 Ultrafiltration, Reverse Osmosis, and Evaporator Flow Capacity 2 MGD Reverse Osmosis Permeate Recovery TBD Ultrafiltration TBD Evaporator Capacity TBD Effluent Limits Parameter Effluent Basis of Design Flow 2 MGD Biochemical Oxygen Demand 5 mg/L Ammonia-N 1 mg/L Total Nitrogen 8.8 mg/L Total Phosphorus 1 mg/L Total Suspended Solids 30 mg/L Notes: 1. Final configuration for miscellaneous pump stations, including, return activated sludge, waste activated sludge, effluent pumps, and phosphorus treatment feed pumps to be determined during detailed design. Non - Permeate Existing Primary Clarifier New Primary Clarifier O Permeate O Pre- Anaerobic Acidification Reactor Primary Tank PAT Transfer Clarifier Pump Pump Pump Station Sludge to Offsite Disposal Industrial Process Wastewater Influent Basis of Design Parameter (Permeate + Non - Permeate) Flow 2 MGD Ib/d mg/L Biochemical Oxygen Demand 9,082 544 Chemical Oxygen Demand 89,889 5,389 Ammonia-N 1,045 63 Total Kjeldahl Nitrogen 3,283 197 Nitrate-N 485 29 Total Nitrogen 3,463 208 Total Phosphorus 1,503 90 Sulfate 1,963 118 Potassium 8,470 508 Primary Clarifier and Phosphorus Removal Future Non -Permeate Flow 1 1.74 MGD New Primary Clarifier Diameter 1 46 ft New Carbon Addition Existing Aerobic I Secondary Reactor I Clarifier Existing New Aerobic and Aerobic Anoxic Reactors Reactor TO /T02 — — J i New r New Secondary Aerobic Clarifier Reactor Ile -�J O Aeration System O n . Return Activated Sludge RAS Pump Station Biological Treatment Upgrade Existing Lagoons Existing Land Application Chemical Feed Existing Lagoon Phosphorus Pump Removal System Chemical Feed New Phosphorus O Removal I System 0 / Sludge to Offsite Disposal WAS Pump Station Existing T01/T02 Rea ctor Vol ume 1 480,000 gallontotal Reactor Type I Swing Diffused Air System Biological Upgrade New Aerobic Reactor - Total Volume 4.0 MG Quantity 3 Volume per Reactor 1.3 MG Reactor Type Aerobic Fine Bubble Diffusion Secondary Clarifier ExistingClarifier Diameter 87 ft New Clarifier Diameter 115 Ift Tertiary Phosphorus Removal Existing Phosphorus Treatment Existing System Operating Capacity 1 0.5 MGD New Phosphorus Treatment Flow Capacity 2 MGD Quantity 2 Surface Area 250 ftZ Discharge to ---� O---� Franklin County POTW Ultrafiltration System n RO kstem 07 OF RO Effluent System — — — — I System — — Pump Pump Pump Ststaion Exhaust to Atmosphere r — — —1 1 Evaporator 10 — — — — — - J Evaporator Bottoms To Offsite Disposal Legend Pump Station Sludge/UF Reject to Offsite Disposal — — — New Equipment Existing Equipment ` 6 Ultrafiltration, Reverse Osmosis, and Evaporator Flow Capacity 2 MGD Reverse Osmosis Permeate Recovery TBD Ultrafiltration TBD Evaporator Capacity TBD Effluent Limits Parameter Effluent Basis of Design Flow 2 MGD Potassium 65,956 1 b/month Sodium 50,608 1 b/month Biochemical Oxygen Demand 100 mg/I Total Suspended Solids 150 mg/I Ammonia -Nitrogen 10 mg/I Total Phosphorus 295lb/month Total Nitrogen 1,8251b/month Notes: 1. Final configuration for miscellaneous pump stations, including, return activated sludge, waste activated sludge, effluent pumps, and phosphorus treatment feed pumps to be determined during detailed design. Appendix J: Town of Louisburg — Flow Limitation Letter www.dewberry.com �/ou�s o� 1�oui�Gwry Office of the Mayor 110 W. Nash St. Louisburg, N.C. 27549 (919) 496-3406 (919) 496-6319 Fax September 24, 2016 Ms. Leigh -Ann Dudley, PE, Project Manager Dewberry 2610 Wycliff Road, Suite 410 Raleigh, N. C. 27607 Dear Ms. Dudley: s" tq Afo4iA ea. The Louisburg Tar River Water Reclamation Facility is permitted to treat and discharge 1.37 MGD of wastewater. The Novozymes North America Facility is seeking capacity to discharge 2 MGD of wastewater. The Louisburg facility does not have the design or permitted capacity to treat and discharge 2 MGD from Novozymes. Furthermore, the Louisburg facility does not have the permit capacity to comingle the treated Novozymes wastewater with Louisburg effluent and discharge in the single outfall under the auspices of the Louisburg NPDES permit. Therefore, Louisburg is not able to consider either scenario further. Sincerely, Karl T. Pernell Mayor KTP/cp Appendix K: 2018 Franklin County Headworks Analysis (9/26/18) www.dewberry.com 25 Workbook Name: Franklin Co HWA AT 2015 - 2016 BK• Worksheet Name: HWA Page 1 o � Printed 11/28/2018, 11:08AM AM A I B C D E I F G H I J K 1 Headworks Analysis Spreadsheet Spreadsheet Instructions: POTW Name: Franklin Count 1) Applicable Values should be entered in the Heavy Bordered Blue cells. The rest of worksheet is Date: 11/13/2015 protected, password is "2". POTW NPDES # => NCO069311 2) Additional pollutants can be added in cells A34 to A42. Note all Pollutant names are linked from POTW Sludge Permit # => W00000838 here to other pages in HWA worksheet and also to AT worksheet (i.e., automatically entered into other pages in HWA worksheet and also AT worksheet from HWA worksheet). POTW NPDES Permitted Flow(MGD)= 3.0 -used in AT only 3) Formulas are discussed in the Comprehensive Guidance HWA Chapter. 4) HWA, AT and HASL worksheets are linked. MAHLs, Basis, and Uncontrollable load are POTW Average Flow(MGD)= 0.834 <=used in HWA calculations automatically entered into AT from this worksheet. Uncontrollable Flow(MGD)= 0.303 5) If red tab notes are not visible, they can be turned on in the "Tools" menu under "options", in the 7Q10 Stream Flow(MGD)= 1.03 "view" tab click the "comment indicator only" button. Stream Classification = C Class of Sludge generated (A, or B) B Sludge to Digester Flow(MGD)= Through calc. for different POTW use Design Sludge to Disposal Flow(MGD)= 0.0019 flows Criteria %Solids to Disposal= 1.06 Design Values Average Flow Permitted Flow Loading Sludge Site Area(acres)= 180.48 WWTF Influent BOD (mg/1) 250 110.3 30.7 x Sludge Site Life(yrs)= 100 WWTF Influent TSS (mg/1) 250 1325.3 368.6 x Age of Sludge Site(yrs)= 15 WWTF Influent NH3 (mg/l) 22 21.6 6.0 x WWTF Influent Total N(mg 1) 35 30.0 8.4 Pass -Through Loading Calculations WWTF Influent Total P (mg/1) 5.8 1.6 2 3 4 5 7 8 9 10 11 13 14 15 16 17 19 d18 20 21 23 Pollutant NPDES LIMIT (mg/1) Plant Removal Rate (%) Removal rate Source NPDES Loading (lbs/day) Stream Standard (mg/1) Stream Standard Source Standard Loading (lbs/day) Design Criteria Loading (lbs/day) Pass-Thru Loading (lbs/day) Minimum Pass-Thru Basis 24 BOD 8.0 92.75 Site Specific 767 6,255 6,255 Design 25 TSS 30.0 97.74 Site Specific 9,222 6,255 6,255 Design 26 Ammonia 1.0 95.38 Site Specific 151 1 550 550 Design 27 Arsenic 45.00 Default Literature 0.05 C- WQS-C 1.4135 1.4135 Stream Sid 28 Cadmium 67.00 Default Literature 0.002 C- W S-C 0.0942 0.0942 Stream Std 29 Chromium 82.00 Default Literature 0.05 C- WQS-C 4.3191 4.3191 Stream Sid 30 Copper 76.85 Site Specific Action Level 31 Cyanide 69.00 Default Literature 0.005 C- WQS-C 0.2508 0.2508 Stream Sid 32 Lead 61.00 Default Literature 0.025 C- W S-C 0.9967 0.9967 Stream Std 33 IMercury 98.20 Default Literature 0.000012 NC- WQS-C 0.01037 0.01037 Stream Sid 34 Molybdenum 16.86 Site Specific 35 Nickel 42.00 Default Literature 0.088 C- WQS-C 2.3591 2.3591 Stream Sid 36 Selenium 50.00 Default Literature 0.005 C- W S-C 0.1555 0.1555 Stream Std 37 Silver 75.00 Default Literature Action Level 38 Zinc 65.74 Site Specific Action Level 39 Total Nitrogen (It 42784 43.90 Site Specific 208.9420 875.7 208.942 NPDES 40 Total Plies. lbs. 7732 47.88 Site Specific 40.6438 40.644 NPDES 41 Oil & Grease 41.00 Site Specific 42 d 43 e 44 f 45 46 h 14711 Modeled after: Chapter 5-HWA Guidance, Appendix 5-A Revision Date: February 2008 Workbook Name: Franklin Co HWA AT 2015 - 2016 BK• Worksheet Name: HWA Page Printed � Printed 11/28/2018, 11:08 AM A B C D E F G H I J K 49 Average Influent NH3 (mg/1) 15.942 Average Anaerobic Digester NH3 (mg/1 /A Inhibition Loading Calculations only enter when have ANAEROBIC digester 50 51 52 Pollutant Primary Removal Rate (%) Primary Removal Rate Source A.S./Nit,/T.F. Inhibition Concentration (mg/1) A.S./Nit,/T.F. Inhibition Concentration Source A.S./Nit,/T.F. Inhibition Loading (lbs/day) Digestor Inhibition Concentration (mg/1) Digestor Inhibition Cone. Source Digestor Inhibition Loading (lbs/day) Minimum Inhibition Loading (lbs/day) Minimum Inhibition Loading Source 53 BOD 54 TSS 55 Ammonia 480 EPA Lit A.S. 3340.1042 1 3 340. 10 AS/Nit/TF inhibition 56 Arsenic 0.1 EPA Lit A.S. 0.6959 0.6959 AS/Nit/TF inhibition 57 Cadmium 1 EPA Lit A.S. 6.9586 6.9586 AS/Nit/TF inhibition 58 Chromium 0.394 EPA Lit Nit 2.7417 2.7417 AS/Nit/TF inhibition 59 Copper 0.48 EPA Lit Nit 3.3401 3.3401 AS/Nit/TF inhibition 60 Cyanide 0.1 EPA Lit A.S. 0.6959 0.6959 AS/Nit/TF inhibition 61 Lead 0.5 EPA Lit Nit 3.4793 3.4793 AS/Nit/TF inhibition 62 Mercury 0.1 EPA Lit A.S. 0.69591 0.6959 AS/Nit/TF inhibition 63 Molybdenum 64 Nickel 0.25 EPA Lit Nit 1.7396 1.7396 AS/Nit/TF inhibition 65 Selenium 66 Silver 0.25 EPA Lit A.S. 1.7396 1.7396 AS/Nit/TF inhibition 67 IZinc 1.0 EPA Lit Nit 6.9586 6.9586 AS/Nit/TF inhibition 68 Total Nitrogen 69 Total Phos. (lbs.) 70 Oil & Grease 71 d 72 e 73 f 74 g 75 Ih 7611 Modeled after: Chapter 5-HWA Guidance, Appendix 5-A Revision Date: February 2008 Workbook Name: Franklin Co HWA AT 2015 - 2016 BK• Worksheet Name: HWA Page Printed � Printed 11/28/2018, 11:08 AM A B C D E F G H I J K 77 Sludge Loading Calculations 78 79 Pollutant Sludge Ceiling Concentration Limit (mg/kg) Sludge Ceiling Load (Ibs/day) Sludge Ceiling Load - HASL Cale. - (lbs/day) Cumulative Sludge Rate Limit (lbs/(acre*fife)) Cumulative Sludge Loading (lbs/day) Class A Limits Monthly Average Rate Limit (mg/kg) Class A Limits Monthly Avg. Loading (lbs/day) Class A Limits Mon. Avg. Load. - HASL Cale. - (lbs/day) Minimum Sludge Loading (lbs/day) Minimum Sludge Loading Sorce 80 BOD 81 TSS 82 Ammonia 83 Arsenic 75 0.0280 36 0.3953 41 0.0280 Sludge Ceiling 84 Cadmium 85 0.0213 1.0377 34 0.2508 39 1.0377 Sludge Ceiling HASL 85 Chromium 86 Copper 4300 0.9399 13.6357 1338 8.6040 1500 13.6357 Sludge Ceiling HASL 87 Cyanide 88 Lead 840 0.2313 267 2.1629 300 0.2313 Sludge Ceilin 89 Mercury 57 0.0097 15 0.0755 17 0.0097 Sludge Ceiling 90 Molybdenum 75 0.0747 11.1113 N/A 11.1113 Sludge Ceiling HASL 91 Nickel 420 0.1680 1.9872 374 4.4003 420 1.9872 Sludge Ceiling HASL 92 Selenium 100 0.0336 89 0.8796 100 0.0336 Sludge Ceilin 93 Silver 94 Zinc 7500 1.9162 16.0834 2498 18.7760 2800 16.0834 Sludge Ceiling HASL 95 Total Nitro en 96 Total Phos. lbs. 97 Oil & Grease 98 d 99 e 100 f 101 102 h 10311 104 Modeled after: Chapter 5-HWA Guidance, Appendix 5-A Revision Date: February 2008 Workbook Name: Franklin Co HWA AT 2015 - 2016 BK• Worksheet Name: HWA Page � Printed 11/28/2018, 11:081:08 AM4 of AM A I B I C I D E F G H I J K 105 Maximum Allowable Headworks Loading Calculations Minimum Sludge Loading Sorce Sludge Ceiling Slud a Ceilin HASL Slud a CeilinR HASL Sludge Ceiling Sludge Ceiling Slud e Ceilin HASL Slud e Ceilm HASL Slud a Ceilin Slud e CeilinR HASL 106 Minimum Pass Through Loading (Ibs/day) Pass Through Source Minimum Inhibition Loading (Ibs/day) Minimum Inhibition Loading Source Minimum Sludge Loading (Ibs/day) Allowable Headworks Loading (Ibs/day) Maximum Allowable Headworks Loading Source 107 BOD 6255.0 Design 6255.0 Design 108 TSS 6255.0 Design 6255.0 Design 109 Ammonia 550.4 Design 3340.1042 AS/Nit/TT inhibiti4 550.4 Design 110 Arsenic 1.4135 Stream Std 0.6959 AS/Nit/TF inhibiti4 0.0280 0.0280 Sludge Ceiling 111 Cadmium 0.0942 Stream Std 6.9586 AS/Nit/TT inhibiti4 1.0377 0.0942 Stream Std 112 Chromium 4.3191 Stream Std 2.7417 AS/Nit/TF inhibiti4 2.7417 AS/Nit/TF inhibition 113 Copper 3.3401 AS/Nit/TT inhibiti4 13.6357 3.3401 AS/Nit/TT inhibition 114 Cyanide 0.2508 Stream Std 0.6959 AS/Nit/TF inhibiti4 0.2508 Stream Std 115 Lead 0.9967 Stream Std 3.4793 AS/Nit/TT inhibiti4 0.2313 0.2313 Sludge Ceilin 116.Mercury 0.01037 Stream Std 0.6959 AS/Nit/TF inhibiti4 0.0097 0.00975 Sludge Ceiling 117 Molybdenum 11.1113 11.1113 Sludge Ceiling HASL 118 Nickel 2.3591 Stream Std 1.7396 AS/Nit/TF inhibiti4 1.9872 1.7396 AS/Nit/TF inhibition 119 Selenium 0.1555 Stream Std 0.0336 0.0336 Sludge Ceiling 120 Silver 1.7396 AS/Nit/TF inhibitii 1.7396 AS/Nit/TF inhibition 121 Zinc 6.9586 AS/Nit/TT inhibiti 16.0834 6.9586 AS/Nit/TT inhibition 122 Total Nitrogen (It 208.9 NPDES 208.9420 NPDES 123 Total Phos. lbs. 40.6 NPDES 40.6438 NPDES 124 Oil & Grease 125 d 126 e 127 f 128 129 h 1301 131 Modeled after: Chapter 5-HWA Guidance, Appendix 5-A Revision Date: February 2008 Workbook Name: Franklin Co HWA AT 2015 - 2016 BK• Worksheet Name: HWA Page Printed � Printed 11/28/2018, 11:08 AM A B C D E F G H I J K 132 133 Maximum Allowable Industrial Loadings Calculations Design vs. Pass- Thru Warning 134 Pollutant Maximum Allowable Headworks Loading (Ibs/day) MARL Basis Check to Use HASL Calcs (x) Uncontrollable Concentration (mg/1) Uncontrollable Source Uncontrollable Load (Ibs/day) Maximum Allowable Industrial Load (Ibs/day) 135 BOD 6255.0000 Design 153.165 mass balance 386.9480 5868.0520 136 TSS 6255.0000 Design 494.394 mass balance 1249.0071 5005.9929 137 Ammonia 550.4400 Design 38.222 mass balance 96.5627 453.8773 138 Arsenic 0.0280 Sludge Ceiling 0.003 literature 0.0076 0.0204 139 Cadmium 0.0942 Stream Std x 0.003 literature 0.0076 0.0867 140 Chromium 2.7417 AS/Nit/TF inhibiti N/A 0.05 literature 0.1263 2.6154 141 Copper 3.3401 AS/Nit/TF inhibiti x 0.140056919 mass balance 0.3538 2.9863 142 Cyanide 0.25081 Stream Std N/A 0.041 literature 0.1036 0.1472 143 Lead 0.2313 Sludge Ceiling 0.011831482 mass balance 0.0299 0.2014 144 Mercury 0.00975 Sludge Ceiling 0.0003 literature 0.00076 0.00899 145 Molybdenum 11.1113 Sludge Ceiling H x 0.041822554 mass balance 0.1057 11.0057 146 Nickel 1.7396 AS/Nit/TF inhibiti x 0.021 literature 0.0531 1.6866 147 Selenium 0.0336 Sludge Ceiling 0.005923077 POTW Inf 0.0150 0.0186 148 Silver 1.7396 AS/Nit/TF inhibiti N/A 0.005535335 mass balance 0.0140 1.7257 149 Zinc 6.9586 AS/Nit/TF inhibiti x 0.175 literature 0.4421 6.5164 150 Total Nitrogen (lb 208.9420 NPDES 40 Metcalf & Edd 101.0536 107.8883 151 Total Plies. (lbs.) 40.6438 NPDES 8.79 mass balance 22.2065 18.4373 152 Oil & Grease 153 d 154 e 155 f 156 g 157 h 1581 Modeled after: Chapter 5-HWA Guidance, Appendix 5-A Revision Date: February 2008 POND= NPDESik 1UP Count 1 2 3 4 5 6 7 8 9 10 Workbook Name: Franklin Co HWA AT 2015 - 2016 BK, Worksheet Name: AT Printed: 11/28/2018, 11:08 AM Page 6 of 225 Allocation Table Headworks last approved: 03/18/16 Allocation Table updated: 09/26/18 Permits last modified: 10/20/161 Franklin County NCO069311 Spreadsheet Instructions: 1) Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected, password is "2". 2) Formulas are discussed in the Comprehensive Guidance, Chapter 6, Section C. 3) HWA and AT worksheets in this workbook are linked. Pollutant Names, MAHLs, Basis, and Uncontrollable load in this AT worksheet are automatically entered from the HWA spreadsheet. This includes pollutant names in columns AT through BK. Industry INDUSTRY NAMES Permit (pieaselist alphanficly) number Type Renewal Modification Date Pipe of Effective Effective Permit number Industry Date Date Expires FLOW Permit Limits BOD Permit Limits TSS Permit Limits MGDgal/day Cone. Load mg/1 lbs/da Cone. Load mg/1 lbs/da Novozymes 0112 0001 2869 09/22/13 8/8/14, 12/23/1 09/22/18 2.0000 2,000,000 100.00 1668.00 150.00 2502.00 Southern Litho late 0103 0002 433 12/19/14 /2/16, 10/14/1 12/31/19 0.2000 200,000 monitor 258.00 430.34 Southern Litho late 0103 0003 433 12/19/14 /2/16, 10/14/1 12/31/19 0.1500 150,000 monitor 258.00 322.76 Column Totals => 2.3500 2,350,000 1668 3255 Basis=> MAHL from HWA (lbs/day) => NPDES Permitted Flow=> Uncontrollable Loading (lbs/day) => Total Allowable for Industry (MAIL) (lbs/day) => Total Permitted to Industry (lbs/day) => MAIL left (lbs/day) => Percent Allow. Ind. (MAIL) still available (%) => Percent MAHL still available (%) => 5 Percent MAHL Obs/dav) => NPDES Design Design 6255 6255 0.3029 387 1249 2.6971 5868 5006 2.3500 1668 3255 0.3471 4200 1751 12.9 % 71.6 % 35.0 % 11.6 % 67.1 % 28.0 % 0.1500 313 313 HWA.AT Revised: November 2005 POND= NPDESik 1UP Count 1 2 3 4 5 6 7 8 9 10 Workbook Name: Franklin Co HWA AT 2015 - 2016 BK, Worksheet Name: AT Allocation Table I Printed: 11/28/2018, 11:08 AM Page 7 of 225 Headworks last approved: Allocation Table updated: Permits last modified: 03/18/16 Pipe number 09/26/18 10/20/16 Franklin County NCO069311 Industry INDUSTRY NAMES Permit (p1eese list elph°betiay) number Ammonia Permit Limits Arsenic Permit Limits Cadmium Permit Limits Chromium Permit Limits Copper Permit Limits Cyanide Permit Limits Conc. Load mg/1 lbs/da Conc. Load mg/1 lbs/da Conn, Load mg/1 lbs/da Conn, Load mg/1 lbs/da Conn, Load mg/1 lbs/da Conn, Load mg/1 lbs/da Novozymes 0112 0001 29.40 490.39 monitor 0.0080 0.1334 0.0200 0.3336 0.0500 0.8340 0.0100 0.1668 Southern Litho late 0103 0002 monitor monitor 0.0100 0.0167 0.0500 0.0834 0.2000 0.3336 0.0100 0.0167 Southern Litho late 0103 0003 monitor monitor 0.0100 0.0125 0.0500 0.0626 0.2000 0.2502 0.0100 0.0125 Column Totals => 490 0.0000 0.1626 0.4796 1.4178 1 0.1960 Basis=> MAHL from HWA (lbs/day) => Uncontrollable Loading (lbs/day) => Total Allowable for Industry (MAIL) (lbs/day) => Total Permitted to Industry (lbs/day) => MAIL left (lbs/day) => Percent Allow. Ind. (MAIL) still available (%) _> Percent MAHL still available (%) => 5 Percent MAHL Obs/dav) => Design 550.44 96.56 453.88 490.39 -36.51 8.0 % -6 66 % 27.52 Sludge Ceiling Stream Std 0.0942 0.0076 0.0867 0.1626 -0.0760 87.7 -80.6 % 0.0047 0.0280 0.0076 0.0204 0.0000 0.0204 100.0 % 72.9 % 0.0014 HWA.AT Revised: November 2005 AS/NIt/TF inhibition AS/NIt/TF inhibition 3.3401 0.3538 2.9863 1.4178 1.5685 52.5% 47.0% 0.1670 Stream Std 2.7417 0.2508 0.1263 0.1036 2.6154 0.1472 0.4796 0.1960 2.1358 -0.0488 % 33.1%% E -19.5% 0.1371 0.0125 POND= NPDESik 1UP Count 1 2 3 4 5 6 7 8 9 10 Workbook Name: Franklin Co HWA AT 2015 - 2016 BK, Worksheet Name: AT Allocation Table I Printed: 11/28/2018, 11:08 AM Page 8 of 225 Headworks last approved: Allocation Table updated: Permits last modified: 03/18/16 Pipe number 09/26/18 10/20/16 Franklin County NCO069311 Industry INDUSTRY NAMES Permit (p1eese list elph°betiay) number Lead Permit Limits Mercury Permit Limits Molybdenum Permit Limits Nickel Permit Limits Selenium Permit Limits Silver Permit Limits Conc. Load mg/1 lbs/da Conc. Load mg/1 lbs/da Conc. Load mg/1 lbs/da Conn, Load mg/1 lbs/da Conc. Load mg/1 lbs/da Conn, Load mg/1 lbs/da Novozymes 0112 0001 0.0125 0.2085 Monitor Monitor 0.0313 0.5221 Monitor monitor Southern Litho late 0103 0002 0.0100 0.0167 Monitor 0.2000 0.3336 Monitor 0.0100 0.0167 Southern Litho late 0103 0003 0.0100 0.0125 Monitor 0.2000 0.2502 Monitor 0.0100 0.0125 Column Totals => 0.2377 0.000000 0.0000 1.1059 0.0000 0.0292 sludge Sludge Sludge Ceiling AS/Nlt/TF Sludge AS/NiUTF Basis=> Ceiling Ceiling HASL inhibition Ceiling inhibition MAHL from HWA (lbs/day) => 0.2313 0.009750 11.1113 1.7396 0.0336 1.7396 Uncontrollable Loading (lbs/day) => 0.0299 0.000758 0.1057 0.0531 0.0150 0.0140 Total Allowable for Industry (MAIL) (lbs/day) => 0.2014 0.008992 11.0057 1.6866 0.0186 1.7257 Total Permitted to Industry (lbs/day) => 0.2377 0.000000 0.0000 1.1059 0.0000 0.0292 MAIL left (lbs/day) => -0.0363 0.008992 11.0057 0.5807 0.0186 1.6965 Percent Allow. Ind. (MAIL) still available (%) _> 18.0 % 100.0 % 100.000 98.3 Percent MAHL still available (%) => 15.7 % kO 92.2 % 99.0 % MO.O870 MOOO 97.5 % 5 Percent MAHL Obs/dav) => .0116 0.000487 0.5556 0.0870 HWA.AT Revised: November 2005 POND= NPDESik 1UP Count 1 2 3 4 5 6 7 8 9 10 Workbook Name: Franklin Co HWA AT 2015 - 2016 BK, Worksheet Name: AT Printed: 11/28/2018, 11:08 AM Page 9 of 225 Allocation Table Headworks last approved: Allocation Table updated: Permits last modified: 03/18/16 Pipe number 09/26/18 10/20/16 Franklin County NCO069311 Industry INDUSTRY NAMES Permit (please list alphabeNay) number Zinc Permit Limits Total Nitrogen (lbs.) Permit Limits Total Phos. (lbs.) Permit Limits Oil & Grease Permit Limits Aluminum Permit Limits Conn, Load mg/1 lbs/day Conn, Load mg/1 lbs/day Conn, Load mg/1 lbs/day Conc. Load mg/1 lbs/day Conn, Load mg/1 lbs/day Novozymes 0112 0001 0.3900 6.5052 60.00 9.69 Monitor Southern Litho late 0103 0002 0.2000 0.3336 23.73 4.62 Monitor Southern Litho late 0103 0003 0.2000 0.2502 Monitor Column Totals => 7.089 1 83.73 14.31 0.0000 0.0000 AS/NIt/TF Basis=> inhibition MAHL from HWA (lbs/day) => 6.9586 Uncontrollable Loading (lbs/day) => 0.4421 Total Allowable for Industry (MAIL) (lbs/day) => 6.5164 Total Permitted to Industry (lbs/day) => 7.0890 MAIL left (lbs/day) =>-0.5726 Percent MAHL still available (%) => Percent Allow. Ind. (MAIL) still available (%) => 00.34719 5 Percent MAHL (lbs/day) => NPDES NPDES 208.9420 40.64 101.0536 22.21 107.89 18.44 83.73 14.31 0.0000 24.16 4.13 22.4 % 11.6 % 10.45 2.0322 HWA.AT Revised: November 2005 POND= NPDESik 1UP Count 1 2 3 4 5 6 7 8 9 10 Workbook Name: Franklin Co HWA AT 2015 - 2016 BK, Worksheet Name: AT Printed: 11/28/2018, 11:08 AM Page 10 of 225 Allocation Table Headworks last approved: Allocation Table updated: Permits last modified: 03/18/16 Pipe number 09/26/18 10/20/16 Franklin County NCO069311 Industry INDUSTRY NAMES Permit (please list alphabeeay) number TTO Permit Limits Potassium Permit Limits Sodium Permit Limits Conductivity Permit Limits Acrolein Permit Limits Acrylonitrile Permit Limits Conc. Load mg/1 lbs/da Conn, Load mg/1 lbs/da Conc. Load mg/1 lbs/da Conc. Load mg/1 lbs/da Conc. Load mg/1 lbs/da Conn, Load mg/1 lbs/da Novozymes 0112 0001 2198.50 1686.90 Monitor Southern Litho late 0103 0002 2.1300 3.5528 Monitor Southern Litho late 0103 0003 2.1300 2.6646 Monitor Column Totals => 6.2175 1 2198.50001 1####### 1 0.0000 0.0000 0.0000 Basis=> MAHL from HWA (lbs/day) => Uncontrollable Loading (lbs/day) => Total Allowable for Industry (MAIL) (lbs/day) => Total Permitted to Industry (lbs/day) => MAIL left (lbs/day) => Percent Allow. Ind. (MAIL) still available (%) => Percent MAHL still available (%) => 5 Percent MAHL Obs/dav) => 6.2175 2198.5000 ####### 0.0000 0.000f ####### R M q R ####### HWA.AT Revised: November 2005 POND= NPDESik 1UP Count 1 2 3 4 5 6 7 8 9 10 Workbook Name: Franklin Co HWA AT 2015 - 2016 BK, Worksheet Name: AT Printed: 11/28/2018, 11:08 AM Page 11 of 225 Allocation Table Headworks last approved: Allocation Table updated: Permits last modified: 03/18/16 Pipe number 09/26/18 10/20/16 Franklin County NCO069311 Industry INDUSTRY NAMES Permit (pieaselist atynanetiay) number Antimony Permit Limits 2,4 dinitrophenol Permit Limits 2 methA 4,6 dinitrophenol Permit Limits Conc. Load mg/1 lbs/da Conn, Load mg/1 lbs/da Conn, Load mg/1 lbs/da Novozymes 0112 0001 1.0000 16.6800 Southern Litho late 0103 0002 Southern Litho late 0103 0003 Column Totals => 16.6800 0.0000 0.0000 Basis=> MAHL from HWA (lbs/day) => Uncontrollable Loading (lbs/day) => Total Allowable for Industry (MAIL) (lbs/day) => Total Permitted to Industry (lbs/day) => MAIL left (lbs/day) => Percent Allow. Ind. (MAIL) still available (%) => Percent MAHL still available (%) => 5 Percent MAHL Obs/dav) => 16.6800 0.0000 0.0000 ####### ####### ####### ####### ####### ####### HWA.AT Revised: November 2005 Appendix L: Preliminary Specification Table www.dewberry.com 110. Dewberry DATE: 10/10/2018 Preliminary Equipment Specification Table Alternative E.1, 2.0 MGD Discharge to Cedar Creek WWTP Upgrade and Expansion Novozymes North America, Inc. EQUIPMENT ITEM 77! DESCRIPTION 1. BIOREACTOR Quantity: 3 Size: 1.33 MG each, 107' DIA, 20' SWD Bolted 304 SS Provide minimum of 2' freeboard Materials of Construction: Notes: Provide access stairs and platform. No cover. Volume listed is required process volume. qq. 2. PRIMARY CLARIFIER Quantity: I Jim" 1 Size: 47' DIA, 15' SWD Materials of Construction: 304 Stainless Steel Mechanism in Concrete Tank Notes: Provide minimum of 2' freeboard Provide pier mounted H-type conventional scraper blade, energy dissipating inlet, effluent launders, density current baffles, and scum skimmer. 3. BIOREACTOR DIFFUSED AERATIONEQUIPMENT Quantity: 1 per tank, 3 total Type: Fine Bubble Diffusion Grid Size: 12,275 scfm/tank 2.0% SOTE per ft SWD. Diffuser Density: Provide 15% with 10% installed Notes: Design AOR - 3,350 Ib/hr 4. BIOREACTOR BLOWERS Quantity: 3 duty/1 standby Type- Centrifugal or Turbo Size: 12,275 scfm at 11 PSI, Notes: Site Elevation: 360 ft MSL Inlet Air Temperature: 105°F I Relative Humidity: 80% Preliminary Equipment Specification Table Rev.0.0 '*-*"Dewberry IF DATE: 10/10/2018 Quantity: 1 Size: 115' DIA, 15 SWD, 170 al/ftz/d (SOR), 10 Ib/ftz/d SLR Materials of Construction: Epoxy Coated Steel Mechanism in Concrete Tank Notes: Provide pier mounted H-type conventional scraper blade, energy dissipating inlet, effluent launders, density current baffles, and scum skimmer. Quantity: 1 2 Duty / 1 Standby Size: Max — 2,084 GPM at 31 FT TDH Design — 1,390 GPM at 28 FT TDH Min. - 700 GPM at 26 FT a : Sized 50-150% of Desi n Flow Quantitv: 1 1 Dutv/1 Standbv Size: 1 111 GPM at 36 FT TDH Quantity: 2 duty Size: 1,400 GPM 250 saft per unit Quantitv: Size: TDS: Permeate Recoverv: Notes: 1 duty/1 st 1400 GPM 2,000 mg/L (average) 90% with reiect recvcle loop System shall include ultrafiltration step, RO Feed Pumps, RO filtration, chemical feed systems, appurtenances and Evaporator sized for 10% reject stream and 90% distillate antit : 1 duty/1 standby Size: 1400 GPM at 28 FT TDH Size: 1 duty/1 standby 1400 GPM at 28 FT TDH Assumes 25 FT static head Preliminary Equipment Specification Table Rev.0.0 Dewberry Quantity: 1 1 duty/1 standby Size: 1400 GPM at 56 FT TDH Notes: Assumes 15,000 Linear Feet Assumes 45 FT static head DATE: 10/10/2018 1. Multiple (dual at a minimum) components such as pumps, chemical feed systems, and aeration equipment are provided where necessary. 2. Pumping total dynamic head assumes 1,000 L.F. of force main, 25 FT static head, and design velocities between 2-5 fps. Unless otherwise noted. 3. Diffused Aeration Equipment assumes design operating level of 0.5 mg/I dissolved oxygen (DO), with maximum design of 2.0 mg/I DO. Preliminary Equipment Specification Table Rev.0.0 Appendix M: Cost Tables for Alternatives E.1 and E.2 www.dewberry.com Table A.I. Alternative E.1 Capital and Recurring Costs Direct NPDES Discharge Option Engineering Alternative Analysis Novozymes North America - Franklinton, NC CAPITAL COSTS: Item Description Unit City Unit Cost Est Cost Capital Equipment Costs 1 Blower, 600 HP, 10000 scfm LS 4 $ 161,000 $ 644,000 2 Mixers EA 3 $ 26,000 $ 78,000 3 Fine Bubble Aeartion Systems LS 1 $ 895,000 $ 895,000 4 Waste Sludge Pumps, 3 HP each, 1 duty, 1 standyby EA 2 $ 12,000 $ 24,000 5 Return Sludge Pumps, 25 HP each, 2 duty, 1 standby EA 3 $ 32,000 $ 96,000 6 Primary Clarifier Pumps, 20 HP each, 1 duty, 1 standby EA 2 $ 24,000 $ 48,000 7 PAT Effluent Pumps, 20 HP each, 1 duty, 1 standby EA 2 $ 24,000 $ 48,000 8 Anaerobic Reactor Effluent Pumps, 20 HP each, 1 duty, 1 standby EA 2 $ 24,000 $ 48,000 9 DAF Influent Pumps, 1 duty, 1 standby EA 2 $ 15,000 $ 30,000 10 Primary Clarifier Internals EA 1 $ 230,000 $ 230,000 11 Secondary Clarifer Internals EA 1 $ 413,000 $ 413,000 12 Phosphorus removal Dissolved Air Flotation and Chemical Feed System LS 2 $ 257,000 $ 514,000 13 Ultrafilter LS 1 $ 1,881,000 $ 1,881,000 14 Reverse Osmosis Skid LS 1 $ 3,491,000 $ 3,491,000 15 Evaporator LS 4 $ 2,750,000 $ 11,000,000 16 Effluent Pump Station, 50 HP each, 1 duty, 1 standby EA 2 $ 25,000 $ 50,000 17 Auxiliary Power Source, Backup Generator LS 1 $ 925,000 $ 925,000 Capital Equipment Subtotal $ 20,415,000 Installed Equipment Costs 18 46' primary clarifier concrete tank LS 1 $ 280,000 $ 280,000 19 115' secondary clarifier, concrete tank LS 1 $ 1,020,000 $ 1,020,000 20 Biological Reactor Tanks, above ground, 304 bolted SS with foundation EA 3 $ 820,000 $ 2,460,000 21 Building - phosphorus removal system, OF/RO SQ 2,000 $ 250 $ 500,000 22 Miscellaneous Concrete CY 300 $ 2,000 $ 600,000 23 Cedar Creek Alignment LF 13,500 $ 80 $ 1,080,000 Installed Equipment Subtotal $ 5,940,000 CAPITAL EQUIPMENT SUBTOTAL $ 20,415,000 Equipment Installation Cost (%of Capital): 30% $ 6,125,000 Sub -Total $ 26,540,000 Civil Site Improvements (%of Capital) 10% $ 2,041,500 Electrical Equipment, Controls, and Instrumentation (%of Capital) 20% $ 4,083,000 Electrical Installation(% of Capital) 15% $ 3,062,000 Piping Allowance (%ofCapital) 10% $ 2,041,500 FOB Allowance (%of Capital): 4% $ 817,000 Sub -Total $ 38,585,000 Installed Equipment Subtotal $ 5,940,000 Sub -Total $ 44,525,000 Overhead and Profit 15% $ 6,679,000 Contractor General Conditions: MONTH 18 $ 25,000 $ 450,000 Sub -Total: $ 51,654,000 Contingency: 40% $ 20,662,000 Sub -Total: $ 72,316,000 Engineering Design Fees: 10% $ 7,232,000 Sub -Total: $ 79,548,000 TOTAL ESTIMATED PROJECT COST: $ 79,548,000 Notes: 1. Cost opinion is based on concept design assumptions shown and stated in Figure 1 Block Flow Diagrams. 2. Assumes that an existing power source may be utilized without new primary transformer and power can be distributed to local control panels. 3. Assumes flat, clear site; no significant grading, clearing and grubbing required. 4. Assumes no rock excavation, deep foundations, or dewatering. 5. Assumes 2,000 PSF soil bearing capacity so allowances assume conventional concrete foundations. 6. Assumes exising SCADA has capacity to accommodate 1/0 from new instrumentation. 7. Listed tank volumes are process volumes and costs account for freeboard 8. Assumes primary feed is located within 100 ft of electrical room 9. Assumes primary transformer provided by utility 10. Assumes no impact to wetlands 11. Assumes Novozymes will handle construction phase of WWTP upgrades 12. Costs presented in table are rounded to the nearest thousand. OPERATING COST ESTIMATES: Operation and Maintenance Costs O&M Costs (5% of Capital Equipment Subtotal) $1,021,000 Lab Costs Lab Fees $42,000 Chemical Costs Acetic Acid Needed' 17 gpd Unit Cost $2.42 $/gal Acetic Acid Annual Acetic Acid Cost $15,000 Phosphorus Chemical Unit Costz $0.60 $/1,000 gallon treated Phosphorus Removal Chemical Costs $438,000 OF/RO Chemical Feed Costs3 $101,000 per year Total Chemical Costs $554,000 Utility Costs Mixers, Pumps, Blowers, Phosphorus Removal System, OF/R04 15,405,700 kW-hr Unit Cost $0.07 $/kW-hr Natural Gas 6.03E+08 CF/yr Quantity 625,294 MBTU/yr Unit Cost $4.20 $/1000 CF Evaporator Utility Costs $2,533,000 Total Utility Costs $3,578,000 Residual Disposal Costs Chemical Phosphorus Sludge Generations 253 cubic meters/day Biological Waste Activated Sludge Generation 530 cubic meters/day Sludge Disposal Unit Cost' $12.43 $/cubic meter Evaporator Bottoms Generations 30,440 ton/yr Evaporator Bottoms Landfill Unit Cost' $35.00 /ton Evaporator Bottoms Haul Unit Cost' $35.00 /ton Total Disposal Costs $5,681,000 Labor Additional Full -Time Employee 3 employees Labor Rate $33.00 /hr Annual Additional Labor Costs $206,000 Sewer Use Fees Franklin County Hydraulic Surcharge $7.70 /1,000 gallons Discharge to Franklin County' 130,000 gpd Annual Sewer Use Fee $365,000 Nutrient Offset Fee Flow 2.00 MGD Total Nitrogen 8.8 mg/I Total Phosphorus 1 mg/I TN BMPc 29.00 $/kg Nutrient Offset Fee10 $865,000 per 5 yr permit cycle Offset Fee $173,000 peryear VAnnual nnual Recurrin Costs Total $11,620,000 Notes: 1. Required 84% acetic acid volume calculated based on polishing 10 mg/I of nitrate -nitrogen. 2. Phosphorus chemical unit cost estimated from historical NZNA chemical cost data. 3. OF/RO chemical costs are based on previous experience. 4. Electrical costs are calculated based on demand of future electrical equipment. 5. Phosphorus sludge generation rate estimated from historical NZNA sludge data. 6. Biological waste activated sludge generation rate estimated from historical NZNA sludge data. 7. Sludge disposal unit cost based on historical NZNA sludge disposal cost data. 8. Evaporator bottoms disposal costs are based on previous experience. 9. Value represent the minimum flow Novozymes projects to send to Franklin County. 10. Nutrient offset fee calculated per the requirements in 15A NCAC 02B.0229(c) and 15A NCAC 02B.0237. 11. All costs are rounded to the nearest thousand. 11/29/2018 41P Dewberry Table A.2. Alternative E.2 Capital and Recurring Costs Indirect Discharge Option Engineering Alternative Analysis Novozymes North America - Franklinton, NC CAPITAL COSTS: Item Description Unit -0ty Unit Cost Est Cost Capital Equipment Costs 1 Blower, 600 HP, 10000 scfm LS 4 $ 161,000 $ 644,000 2 Mixers EA 3 $ 26,000 $ 78,000 3 Fine Bubble Aeardon Systems LS 1 $ 895,000 $ 895,000 4 Waste Sludge Pumps, 3 HP each, 1 duty, 1 standyby EA 2 $ 12,000 $ 24,000 5 Return Sludge Pumps, 25 HP each, 2 duty, 1 standby EA 3 $ 32,000 $ 96,000 6 Primary Clarifier Pumps, 20 HP each, 1 duty, 1 standby EA 2 $ 24,000 $ 48,000 7 PAT Effluent Pumps, 20 HP each, 1 duty, 1 standby EA 2 $ 24,000 $ 48,000 8 Anaerobic Reactor Effluent Pumps, 20 HP each, 1 duty, 1 standby EA 2 $ 24,000 $ 48,000 9 DAF Influent Pumps, 1 duty, 1 standby EA 2 $ 15,000 $ 30,000 10 Primary Clarifier Internals EA 1 $ 230,000 $ 230,000 11 Secondary Clarifer Internals EA 1 $ 413,000 $ 413,000 12 Phosphorus removal Dissolved Air Flotation and Chemical Feed System LS 2 $ 257,000 $ 514,000 13 Ultrafilter LS 1 $ 1,881,000 $ 1,881,000 14 Reverse Osmosis Skid LS 1 $ 2,584,000 $ 2,584,000 15 Evaporator LS 3 $ 2,750,000 $ 8,250,000 16 Effluent Pump Station, 50 HP each, 1 duty, 1 standby EA 2 $ 25,000 $ 50,000 17 Auxiliary Power Source, Backup Generator LS 1 $ 925,000 $ 925,000 Capital Equipment Subtotal $ 16,758,000 Installed Equipment Cost 18 46' primary clarifier concrete tank LS 1 $ 280,000 $ 280,000 19 115' secondary clarifier, concrete tank LS 1 $ 1,020,000 $ 1,020,000 20 Biological Reactor Tanks, above ground, 304 bolted 55 with foundation EA 3 $ 820,000 $ 2,460,000 21 Building - phosphorus removal system, OF/RO SQ 2,000 $ 250 $ 500,000 22 Miscellaneous Concrete CY 300 $ 2,000 $ 600,000 23 Effluent Pipe Alignment to Franklin County Collection System LF 2,500 $ 80 $ 200,000 Installed Equipment Subtotal $ 5,060,000 CAPITAL EQUIPMENT SUBTOTAL $ 16,758,000 Equipment Installation Cost (% of Capital): 30% $ 5,027,000 Sub -Total $ 21,785,000 Civil Site Improvements (% of Project) 10% $ 1,675,800 Electrical Equipment, Controls, and Instrumentation (% of Project) 20% $ 3,351,600 Electrical Installation (%of Capital) 15% $ 2,514,000 Piping Allowance (%of Capital): 10% $ 1,675,800 FOB Allowance (% of Capital): 4% $ 670,000 Sub -Total $ 31,672,200 Installed Equipment Subtotal $ 5,060,000 Sub -Total $ 36,732,200 Overhead and Profit 15% $ 5,510,000 Contractor General Conditions: MONTH 18 $ 25,000 $ 450,000 Sub -Total: $ 42,692,200 Contingency: 40% $ 17,077,000 Sub -Total: $ 59,769,000 Engineering Design Fees: 10% $ 5,977,000 Sub -Total: $ 65,746,000 TOTAL ESTIMATED PROJECT COST: $ 65,746,000 Notes: 1. Cost opinion is based on concept design assumptions shown and stated in Figure 1 Block Flow Diagrams. 2. Assumes that an existing power source may be utilized without new primary transformer and power can be distributed to local control panels. 3. Assumes flat, clear site; no significant grading, clearing and grubbing required. 4. Assumes no rock excavation, deep foundations, or dewatering. 5. Assumes 2,000 PSF soil bearing capacity so allowances assume conventional concrete foundations. 6. Assumes exising SCADA has capacity to accommodate 1/0 from new instrumentation. 7. Listed tank volumes are process volumes and costs account for freeboard 8. Assumes primary feed is located within 100 ft of electrical room 9. Assumes primary transformer provided by utility 10. Assumes no impact to wetlands 11. Assumes Novozymes will handle construction phase of W WTP upgrades 12. Costs presented in table are rounded to the nearest thousand. OPERATING COST ESTIMATES: Operation and Maintenance Costs O&M Costs (5% of Capital Equipment Subtotal) $838,000 Lab Costs Lab Fees $10,000 Chemical Costs Acetic Acid Needed' 17 gpd Unit Cost $2.42 $/gal Acetic Acid Annual Acetic Acid Cost $15,016 Phosphorus Chemical Unit Costz $0.60 $/1,000 gallon treated Phosphorus Removal Chemical Costs $438,000 OF/RO Chemical Feed Costs' $75,000 per year Total Chemical Costs $528,000 Utility Costs Mixers, Pumps, Blowers, Phosphorus Removal System, OF/RO' 14,983,652 kW-hr Unit Cost $0.07 $/kW-hr Natural Gas 4.53E+08 CF/yr Quantity 469,412 MBTU/yr Unit Cost $4.20 $/1000 CF Evaporator Utility Costs $1,901,000 Total Utility Costs $2,917,000 Residual Disposal Cost Chemical Phosphorus Sludge Generations 253 cubic meters/day Biological Waste Activated Sludge Generation 530 cubic meters/day Sludge Disposal Unit Cost' $12.43 $/cubic meter Evaporator Bottoms Generation' 22,830 ton/yr Evaporator Bottoms Landfill Unit Cost$ $35.00 /ton Evaporator Bottoms Haul Unit Cost' $35.00 /ton Total Disposal Costs $5,148,000 Labor or Additional Full -Time Employee 3 employees Labor Rate $33.00 /hr Annual Additional Labor Costs $206,000 Sewer Use Fees Franklin County Hydraulic Surcharge $7.70 /1,000 gallons Discharge to Franklin County 2.00 MGD Annual Sewer Use Fee $5,621,000 Annual Recurring Casts Total $15,268,000 Notes: 1. Required 84% acetic acid volume calculated based on polishing 10 mg/I of nitrate -nitrogen. 2. Phosphorus chemical unit cost estimated from historical NZNA chemical cost data. 3. OF/RO chemical costs are based on previous experience. 4. Electrical costs are calculated based on demand of future electrical equipment. 5. Phosphorus sludge generation rate estimated from historical NZNA sludge data. 6. Biological waste activated sludge generation rate estimated from historical NZNA sludge data. 7. Sludge disposal unit cost based on historical NZNA sludge disposal cost data. 8. Evaporator bottoms disposal costs are based on previous experience. 9. All costs are rounded to the nearest thousand. 11/29/2018 tit Dewberry Appendix N: Vendor Quotes www.dewberry.com Appendix N Contents: 1. Blowers 2. Mixers 3. Fine Bubble Aeration System 4. Pumps 5. Primary and Secondary Clarifier Equipment 6. Dissolved Air Flotation 7. Ultrafilter/Reverse Osmosis 8. Evaporator 9. Bioreactor Tanks .:1 Dewberry° Novozymes North America, Inc. I Engineering Alternatives Analysis I APP M 1. Blowers .:1 Dewberry° Novozymes North America, Inc. I Engineering Alternatives Analysis I APP M s 23 Corporate Circle East Syracuse, NY 13057 Date: 11/8/18 To: Heyward Inc. Attn: Jim Cooper Phone No: (704) 583-2305 Email: ic000erCalhevward.net No. Pages: 1 Subject: Dewberry — bio Pharma Project Dear Jim, From: Patti Waring Phone No. (315)451-5410 Fax No: (315) 451-5950 Email: pattiw@continentalblower.com CC: I have reviewed your revised application and am pleased to offer the following budget proposal. For this lower flow, I would go with this selection as it is more efficient at the new design condition. The blower model remains the same but with a different impeller mix and smaller motor. Have included a standard accessory and blower protection package. Job Conditions: 10,000 SUM Air Flow per Blower 11.0 PSIG Discharge Pressure 360' Elevation 105OF Inlet Temperature 80% RH Equipment List: 4 — Model 600.04 Multistage Centrifugal Blower 4 — Base Assembly with Baseplate, Coupling, Coupling Guard & Base Pads 4 — 650 HP 3/60/460-volt 3,550-rpm TEFC Motor 4 — 24" Inlet Filter Silencer, Panel Style 4 — 24" Inlet Butterfly Valve, Wafer, Manually Operated 4 — 24" Inlet Expansion Joint 4 — 20" Discharge Check Valve, Wafer 4 — 20" Discharge Expansion Joint 4 — Surge/Overload/Vibration Protection Panel, NEMA 12 Budget price for the above equipment is $642,000.00 FOB Syracuse, NY. Freight to the jobsite, start-up service and training are not included in this price. Due to the size of the project, payment terms will need to be discussed prior to order placement. Drawings can be supplied in 3 to 4 weeks from receipt of an order. Estimated shipping time is 22 to 26 weeks from release for fabrication. Please let me know if you have any questions or require any additional information. Regards, PattvW art vq, Continental Blower LLC - Blower / Exhauster Selection - design data Customer Dewberry Project -No bio Pharma Project Application Date 22-10-2018 Notes Heyward Air blower 600A.04 - 590.8 HP - 3570 RPM Impeller 3x9202 + 1x9201 Drive arrang. direct drive, 2-poles motor 60 Hz Suggested motor 650.0 HP Prepared by PLW Printed 13 November 2018 14:59 ---- PERFORMANCE CURVE ---- 600A.04. 3x9202 + 1x9201 3570 RPM 3570 RPM 591 600 523 550 a = o` 0 500 3 0 n 450 d 0 400 350 4000 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000 16000 17000 13 .N :-to 9 n 0 6 m 6 5 rn 4 0 N 3 CO 2 1 0 4000 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000 16000 17000 Flow rate - scfm (Std: 14.696 psia, 68°F, 36% RH) =DESIGN POINT Dsgn : AIR: t1 = 105.0 °F pBar = 14.496 psia RH / inlet = 80 % AIM : AIR: H = 105.0 `F pBar = 14.496 psia RH / inlet = 80 % CURVE DEWBERRY-BIO PHARMA-REV1A - WINSELECT 6.65-59e ©8. October 2018 - CONTINENTAL INDUE11/13/2018 14:59 -- page 1 of 5 -- Continental Blower LLC - Blower / Exhauster Selection - design data Customer Dewberry Project -No bio Pharma Project Application Date 22-10-2018 Notes Heyward Air blower 600A.04 - 590.8 HP - 3570 RPM Impeller 3x9202 + 1 x9201 Drive arrang. direct drive, 2-poles motor 60 Hz Suggested motor 650.0 HP Prepared by PLW Printed 13 November 2018 15'.01 ---- OPERATING CONDITIONS --- Operation : Air blower Barometric pressure 360 It asl --> 14.496 psia Gauge pressure / inlet 14.496 PSIA -> 0.000 psig Variable losses / inlet 0 inchH2O --> 0,000 psig Gauge pressure / outlet 11 PSIG --> 11.000 psig Variable losses / outlet 0 inchH2O --> 0.000 psig Design temperature / inlet 105 F --> 105.0 °F Relative Humidity / inlet 80 % --> 80 % Design flow rate 10000 scfm --> 11455.2 icfm ---- THERMODYNAMICAL DATA ---- PI = 14.496 psi a p2 = 25.532 psi a p2/pl = 1.7613 It = 105.0 °F t2 = 233.0 °F Ri = 293.7533 J/(kg K) Q1 = 11455.2 icfm Q2 = 7978.5 cfm Pad = 444.9 HP rhot = 0,0681b/ft3 rho2 = 0.09721b/ft3 PGas = 581.9 HP kappal = L3939 Clot = 1039.56 J/(kg K) MW = 6.761b/Ibmol mTotal = 775.8 lb/min mAir = 745.7 lb/min mWV = 30.0 lb/min Vol.%Total = 100.0 lb/min Vol.%Air = 93.9 % Vol .% WV = 6.1 % ---DESIGN POINT -UNTHROTTLED ---- Flow rate (QO) : 10000.0 scfm Gauge pressure Pressure 11.04 psig Driver (PDr) / Machine (P) shaft power: 590.8 HP Adiabatic efficiency (eta ad) 76.5 % Polytropic efficiency (eta poly) 78.3 % Blower mech. efficiency 98.5 % Transmission mech. efficiency 100.0 % (Std: 14.696 psia, 68°F, 36% RH) (deviation : + 0.3 %) (at 105.0 °F, 80 % rel. humidity) I ---- SURGE / DESIGN POINT DATA --- I Q1 icfm QO scfm Q2 cfm Pressure psi P PDr HP HP eta ad % eta pot % t2 °F SP DP 5198.9 11455.2 4538.49 1 10000.00 3677.76 7978.50 12.34 11.04 365.70 365.70 590.79 590.79 61.42 76.52 6454 78.29 1 279,a 1 233.0 turn down pressure rise DP-->SP power rise SP-->DP 6256.3 icfm (54.6 %) (for Of) 1.3 psig (11.8 %) 61.5 % REPORT DEWBERRY-BIO PHARMA-REV1A - WINSELECT6.65-59e ©8.October2018- CONTINENTALINDUn 1n3/201a 15:01 -- page 1 of 4 -- BEContinental Blower LLC - Blower / Exhauster Selection - design data ---- MACHINE SPECIFICATIONS ---- model 600A.04 impellers 3x9202 + 1x9201 drive arrangement direct drive, 2-poles motor 60 Hz REPORT DEWBERRY-BIO PHARMA-REV1A - WINSELECT 6.65-59e ©8. October 2018 - CONTINENTAL INDU:11n312018 15:01 --page 2 of 4-- Continental Blower LLC - Blower / Exhauster Selection - alternate 1 ---- OPERATING CONDITIONS-ALT1 --- Operation : Air blower Barometric pressure 360 It asl --> 14.496 psia Gauge pressure / inlet 14.496 PSIA --> 0,000 psig Variable losses / inlet 0 inch H2O --> 0.000 + 0.476 psig (throttled) Gauge pressure/outlet 11 PSIG --> 11.000 prig Variable losses / outlet 0 inchH2O --> 0.000 psig Design temperature / inlet 105 F --> 105.0 °F Relative Humidity / inlet 80 % --> 80 % Design flow rate 8000 scfm --> 9164.1 icfm --- THERMODYNAMICAL DATA -ALT1 ---- pl = 14.020 psi a p2 = 25.497 psi a p2/pi = 1.8187 t1 = 105.0 °F t2 = 246.9 °F Ri = 293.7533 J/(kg K) Q1 = 9475.6 icfm Q2 = 6514.7 cfm Pad = 377.8 HP mot = 0.065 Ib/ft3 rho2 = 0.0952 Ib/ft3 PGas = 515.6 HP kappal = 1.3939 Cpt = 1039.56 J/(kg K) MW = 6.761b/lbmol mTotal = 620.1 lb/min mAir = 595.3 lb/min mWV = 24.8 lb/min Vol%Total = 100.0 lb/min Vol.%Air = 93.9% Vol.%WV = 6.1% ---DESIGN POINT - ALT1 -THROTTLED ---- Flow rate (QO) : 8000.0 scfm Gauge pressure Pressure 11.00 psig Driver (PDr) / Machine (P) shaft power: 523.5 HP Adiabatic efficiency (eta ad) 73.3 % Polytropic efficiency (eta poly) 75.4 % Blower mech. efficiency 98.5 % Transmission mech. efficiency 100.0 % (Std: 14,696 psis, 68°F, 36% RH) 0.0%) (at 105.0 °F, 80 % rel. humidity) I --- SURGE I DESIGN POINT DATA - ALT1 ---- Q1 QO 02 Pressure P PDr eta ad eta pol t2 icfm scfm cfm psig HP HP % ! % °F SP 5198.9 4493.58 3676.69 12.07 362,00 362.00 61.43 64.55 i - 279.7 :- `246.9 DP 9475.E 8000.00 6514.72 11.00 523.50 523.50 73.27 75.39 turn down a 4276.7 icfm (45.1 %) (for Q1) pressure rise DP-->SP 1.1 psig (9.8 %) power rise SP --- >DP 44.6 % ---- MACHINE SPECIFICATIONS - ALT1 ---- model 600A.04 impellers 3x9202 + 1 x9201 drive arrangement direct drive, 2-poles motor 60 Hz REPORT DEWBERRY-BIO PHARMA-REVIA - WINSELECT 6.65-59e ©8. October 2018 - CONTINENTALIN 15:01 --page 3of 4-- TECHNICAL DATA Number of stage : 1 thru 6 Inlet connection : 24" (612 mm) flange, matches 125# ANSI Outlet connection: 20" (511 mm) flange, matches 125# ANSI or 18" (460 mm) flange, matches 125# ANSI Operating speed:3550 rpm in direct drive (601-1z) Lubrication : Oil type with constant level Impeller diameter: From 34" (864 mm) to 36" (915 mm) Impeller tip speed : 443 fps (135 m/sec) Drive : Direct drive or gear box Vibration tolerance : 1.25 mils peak -to -peak (4.5 mm /s) Balance piston : From 3 to 6 stages with pipes connection Shaft end : 3" 3/4 (95 mm), 'inlet end drive standard MATERIALS OF CONSTRUCTION Heads, Sections, Bearing housings : Cast iron ASTM A-48 Class 35B Tie rods : 7/8" (22 mm) diameter cold drawn steel A60 Joint sealing compound : RTV IS502 Silicone Seals (air) : Two graphit rings each end Seals (gas) : Four carbon rings each end with inert gas injection Bearings: Ball bearings 6320 C3 PER AFBMA BI 0 STANDARD Shaft: AISI 1038 Carbon steel or equivalent Impellers : Fabricated aluminium ASTM 6061 Baffle rings : Stainless steel Motor pedestal : Structural steel. Base pads: Anchor bolts Noise level : In compliance with OSHA standards when machine is fully, piped (certified tests available). BLOWER SIZE „A„ "B" "C" WEIGHT LES KG ROTORWK2 (Ib. W) 60001 26.77 (680) 126.0 (3200) 144.0 (3658) 8600 3900 76.03 60002 36.85 (936) 138.0 (3505) 156.0 (3962) 10580 4800 128.55 60003 46.93 (1192) 162.0 (4115) 180.0 (4572) 12780 5800 181.07 60004 57.00 (1448) 162.0 (4115) 180.0 (4572) 14770 6700 233.59 60005 67.08 (1704) 186.0 (4724) 204.0 (5182) 16970 7700 286.11 60006 �77.16 (1960) 186.0 (4724) 204.0 (5182) 18950 8600 338.11 DIMENSIONS ARE IN INCHES AND (MM) ACTUAL DIMENSIONS MAY VARY SLIGHTLY TO SUIT APPLICATION "600" SERIES ! AIR & GAS IITiIITIITi'--` ■� �- lil IIIIiIL'—� C I��IIIIIIII��I�� �� �■■.■�-�illllllll�'Dll�'j� .. 1 t � ��� IIII IIII II s;1 _ ■ �= III Illlfll. =� ■"-_..� `III'lllIIIIIIII11I� ��`1►,� " II1111111P11 1• I •1 26 24 22 OF a Eff IL 20 n 9IMF W 18 II MODEL 600 all w a 16 W = I � 14 OLL a = 12 c z v � o II in 10 0 g m c 6 I 5000 10 000 15 000 20 000 25 000 30 000 INLET FLOW IN SCFM ®Values, dimensions and reference in this brochure are approximate and intended as a guide only, not for construction and are subject to change without notice. CONTINENTAL BLOWER LLC . CONTINENTAL BLOWER LLC . CONTINENTAL BLOWER LLC . CONTINENTAL BLOWER LLC . 2. Mixers .:1 Dewberry° Novozymes North America, Inc. I Engineering Alternatives Analysis I APP M AQUA -AEROBIC SYSTEMS, INC. A Molawgw Cw pa-y TO: Franklinton Biopharma Project Franklinton, NC USA ATN: CC: Heyward Incorporated,Jim Cooper If billing and/or shipping address is different, please advise. PROPOSAL DATE: November 8, 2018 Proposal # 51268 Qty Description Unit Price Total Price We are pleased to quote, for acceptance within (30) days of this date, prices and terms on equipment listed below. Equipment readiness is expected to be (8-10) weeks* after receipt of purchase order with mutually acceptable terms and conditions, subject to credit approval. *Notes: Aqua -Aerobic Systems' proposal is based upon supply of equipment models as noted. Actual shipment is dependent on equipment availability at the time of receipt of order. Note: Aqua Aerobic Systems, Inc. will be closed November 22-23 & December 24 - January 1. - Equipment will be furnished by Aqua -Aerobic Systems, Inc. with civil work and installation by the purchaser. 3 40 HP Model SS Endura® Series AquaDDM® Mixer. Motor base $25,585.81 $76,757.43 and intake volute assemblies will be of 304 stainless steel. Float is 14 gauge 304 stainless steel skin, filled with closed cell polyurethane foam. Propeller is cast stainless steel. Motor will be premium efficient, TEFC, 460 volt, 3 phase, 60 hertz, 900 RPM with 1.15 service factor and Class F nonhygroscopic insulation. Motor shaft is one-piece 17-4 PH stainless steel. WARNING: The AquaDDM® Mixer has a high velocity downflow discharge directly below the unit. This flow pattern may, in some instances, cause damage to basin bottoms, creating leaking potential. In earthen or lined basins, Aqua Aerobic Systems recommends the use of a concrete pad on the basin bottom directly below the mixer. If concrete is known to be nonresistant to the waste, other materials should be investigated. If basin contains toxic wastes, user is advised to obtain engineering advice as to basin design and construction necessary to prevent possible erosion and leakage. Aqua Aerobic Systems assumes no liability or responsibility for any damage to basin bottoms or walls, or for any injuries or damages resulting therefrom. COMMERCIAL NOTES: - Freight charges are NOT included in this proposal. Freight charges will be prepaid with actual charges to be added to invoice. - Startup supervision is NOT included. - Payable net 30 days from date of shipment subject to credit review; no retainage allowed. - Unless specifically stated herein, no taxes were included in Aqua -Aerobic Systems' price. State and/or local taxes will be charged unless we receive a valid resale/exemption certificate. 6306 N. Alpine Rd. Loves Park, IL 61 1 11-7655 p 815.654.2501 f 815.654.2508 www.aqua-aerobic.com Copyright 2018, Aqua -Aerobic Systems, Inc Printed: November 8, 2018 Page 1 of 5 AO_UA-AEROBIC Proposal Date: November 8, 2018 Proposal # 51268 �&. SYSTEMS, INC. AMat 1.Cwmy y SCOPE / EQUIPMENT NOTES: - Only the aerator and/or mixer unit is provided. Electrical and mooring accessories, control panels, junction boxes, anchors and eyebolts are not included in Aqua's scope of supply and shall be supplied by others. Pricing is provided below for reference. - Based on the current instability in stainless steel pricing, Aqua -Aerobic Systems, Inc. reserves the right to re-evaluate the pricing quoted prior to order acceptance. - Aqua -Aerobic Systems' offer is based upon the supply of Aqua -Aerobic Systems' standard equipment as described within this proposal, including the warranty as included within Terms and Conditions of Aqua -Aerobic Systems, Inc., and Aqua -Aerobic Systems' standard factory test(s) prior to shipment. Aqua -Aerobic Systems' scope of supply does not include any process or performance guarantees or warranties or process or performance testing unless specifically detailed within this proposal. - TRADEMARKS: Aqua -Aerobic, Aqua -Jet, Aqua -Jet II, AquaDDM, ThermoFlo, Endura Series, OxyMix, Fold -a -Float, Aqua MixAir, AquaCAM-D, AquaSBR, Aqua MSBR, AquaPASS, Aqua BioMax, AquaEnsure, Aqua EnduraTube, Aqua EnduraDisc, Aqua CB-24, AquaDisk, AquaDiamond, AquaDrum, Aqua MiniDisk, Aqua MegaDisk, AquaPrime, OptiFiber, OptiFiber PES-13, OptiFiber PA2-13, OptiFiber ACR-13, OptiFiber PES-14, OptiFiber PF-14, Trust the Tag, AquaABF, Turbilite, AquaMB Process, Aqua -Aerobic MBR, Aqua UltraFiltration, Aqua MultiBore, Aqua MultiBore Series C, Aqua ElectrOzone, SpareCare, IntelliPro, Aqua Financing Solutions, and the Aqua -Aerobic logo are registered trademarks or pending trademarks of Aqua -Aerobic Systems, Inc. All other products and services mentioned are trademarks of their respective owners. Nereda@ is a registered U.S. trademark of Royal HaskoningDHV. SHIPPING NOTES: To expedite your order, please provide the shipping instructions below: Earliest acceptable equipment on site date: Ship to address (including zip code): Driver to provide 24 or 48 or Jobsite contact name: @ telephone number: HOURS pre -delivery notice to: Deliveries are accepted on the following days of the week: Monday Tuesday Wednesday Thursday Friday Saturday Sunday Acceptable hours of delivery AM to PM Special instructions to relay to the carrier and/or the driver: 6306 N. Alpine Rd. Loves Park, IL 61 1 11-7655 p 815.654.2501 f 815.654.2508 www.aqua-aerobic.com Copyright 2018, Aqua -Aerobic Systems, Inc Printed: November 8, 2018 Page 2 of 5 AQ_UA-AEROBIC Proposal Date: November 8, 2018 Proposal # 51268 V. SYSTEMS, INC. AMB18 1.Cwmy y Pricing Summary Equipment and/or Accessories: Total Job Price: $76,757.43 $76,757.43 Material and/or services not specifically listed in this proposal are not included in the quoted TOTAL JOB PRICE and are to be supplied by others. Goods quoted above will be sold subject to the terms and conditions of sale set forth on the face hereof and the following pages entitled "Terms and Conditions of Aqua -Aerobic Systems, Inc. (A MetaWater Company)": Any different or additional terms are hereby objected to. Available Options 1 Feet, 7 X 19 X 1/4" high flex 304 stainless steel mooring cable. $1.10 $1.10 1 Cable clip(s) 1/4" U-bolt. $4.09 $4.09 1 3/16" - 1/4" 316 stainless steel wire rope thimble. $4.05 $4.05 1 Feet, #4 AWG flexible service cable for 460 V, 40 HP operation. $13.18 $13.18 Cable has three power conductors and an insulated ground conductor assembled together with a nonhygroscopic filler materia in a hard usage outer jacket. 1 1" - 1-1/4", 2 eye, wire mesh strain relief cord grip assembly. $45.15 $45.15 1 3/4" spiral wrap abrasion protection for power supply cable. $43.39 $43.39 1 5" x 9" plastic electrical/mooring cable float complete with 2 nylon $14.83 $14.83 ties. 6306 N. Alpine Rd. Loves Park, IL 61 1 11-7655 p 815.654.2501 f 815.654.2508 www.aqua-aerobic.com Copyright 2018, Aqua -Aerobic Systems, Inc Printed: November 8, 2018 Page 3 of 5 AO_UA-AEROBIC Proposal Date: November 8, 2018 Proposal # 51268 SYSTEMS, INC. V. AMeWa WC-W.W TERMS AND CONDITIONS OF AQUA -AEROBIC SYSTEMS, INC. (A Metawater Company) Page 1 of 2 This offer and all of the goods and sales of Aqua -Aerobic Systems, Inc. are subject only to the following terms and conditions. The acceptance of any order resulting from this proposal is based on the express condition that the Buyer agrees to all the terms and conditions herein contained. Any terms and conditions in any order, which are in addition to or inconsistent with the following, shall not be binding upon Aqua -Aerobic Systems, Inc. This proposal and any contract resulting therefrom, shall be governed by and construed in accordance with the laws of the State of Illinois, without regard to conflicts of laws principles. PAYMENT Unless specifically stated otherwise, quoted terms are Net 30Days from shipping date. Past -due charges are 1.5%per month andwill apply only on any past -due balance. Aqua -Aerobic Systems, Inc. does not allow retainage of any invoice amount, unless authorized in writing by an authorized representative of our Loves Park, Illinois office. DURATION OF QUOTATION This proposal of Aqua -Aerobic Systems, Inc. shall in no event be effective more than 30 days from date thereof, unless specifically stated otherwise, and is subj ect to change at any time prior to acceptance. SHIPMENT Shipping dates are not a guarantee of a particular day of shipment and are approximate, being based upon present production information, and are subject to change per the production schedules existing at time of receipt of purchase order. Aqua -Aerobic Systems, Inc. shall not be responsible for any delay in shipment for causes beyond its control including, but not limited to, war, riots, strikes, labor trouble causing interruption of work, fires, other casualties, transportation delays, modification of order, any act of governmental authorities or acts of God Quoted shipment dates in this proposal are approximate dates goods will be shipped and, unless agreed to in writing by Aqua -Aerobic Systems, Inc., Buyer may not postpone or delay the dates of shipment of goods from our plant or from our supplier's plants beyond the dates set forth in this proposal. III10W/\U17RM'All 01111V All prices and all shipments of goods are F.O.B. Aqua -Aerobic Systems, Inc.'s plant at Loves Park, Illinois unless specifically stated otherwise Delivery of the goods sold hereunder to the carrier shall be deemed delivery to the Buyer, and upon such delivery, title to such goods and risk of loss or damage shall be upon Buyer. TAXES Prices quoted do not include any taxes, customs duties, or import fees. Buyer shall pay any and all use, sales, privilege or other tax or customs duties or import fees levied by any governmental authority with respect to the sale or transportation of any goods covered hereby. IfAqua-Aerobic Systems, Inc is required by any taxing authority to collect or to pay any such tax, duty or fee, the Buyer shall be separately billed at such time for the amounts Aqua -Aerobic Systems, Inc isrequiredto pay. INSURANCE Unless the goods are sold on a CIF basis, the Buyer shall provide marine insurance for all risks, including war and general coverage. SECURITY If at any time the financial responsibility of the Buyer becomes unsatisfactory to Aqua -Aerobic Systems, Inc., or Aqua -Aerobic Systems, Inc. otherwise deems itself insecure as to receipt of full payment of the purchase price from Buyer hereunder, Aqua -Aerobic Systems, Inc. reserves the right to require payment in advance or security or guarantee satisfactory to Aqua -Aerobic Systems, Inc. of payment in full of the purchase price. LIMITATION OF ACTION No action shall be brought against Aqua -Aerobic Systems, Inc. for any breach of its contract of sale more than two years after the accrual of the cause of action thereof, and, in no event, unless the Buyer shall first have given written notice to Aqua -Aerobic Systems, Inc., of any claim of breach of contract within 30 days after the discovery thereof. CANCELLATION CLAUSE No acceptance of this proposal, bypurchase order or otherwise, maybe modified except by written consent of Aqua -Aerobic Systems, Inc. nor may it be cancelled except by prior payment to Aqua -Aerobic Systems, Inc. the following sums as liquidated damages therefore: 1) If cancellation isprior to commencement of production and prior to the assumptionof any obligations by Aqua -Aerobic Systems, Inc. for any materials or component parts, a sum equal to 15% of the total purchase price; 2) If cancellation is after the commencement of production or after the assumption of any obligations by Aqua -Aerobic Systems, Inc. for any materials or component parts, a sum equal to the total of the direct, out-of-pocket expenses incurred to the date of cancellation for labor, machine time, materials and any charges made to us by suppliers for cancellation, plus 30% of the total purchase price. All charges and expenses shall be as determined by Aqua -Aerobic Systems, Inc. In the event any items are used by Aqua -Aerobic Systems, Inc. to fill a subsequent order, then upon receipt of payment for such order, Aqua -Aerobic Systems, Inc. shall pay the Buyer a sum equal to the direct out-of- pocket expenses previously charged and received from Buyer. PROPRIETARY INFORMATION This proposal, including all descriptive data, drawings, material, information andknow-how disclosed by Aqua -Aerobic Systems, Inc. to Buyer in relation hereto is confidential information intended solely for the confidential use of Buyer, shall remain the property of Aqua -Aerobic Systems, Inc. and shall not be disclosed or otherwise used to the disadvantage or detriment of Aqua -Aerobic Systems, Inc. in any manner. 6306 N. Alpine Rd. Loves Park, IL 61 1 11-7655 p 815.654.2501 f 815.654.2508 www.aqua-aerobic.com Copyright 2018, Aqua -Aerobic Systems, Inc Printed: November 8, 2018 Page 4 of 5 AO_UA-AEROBIC Proposal Date: November 8, 2018 Proposal # 51268 SYSTEMS, INC. V. AMeWa WC-W.W TERMS AND CONDITIONS OF AQUA -AEROBIC SYSTEMS, INC. (AMetawater Company) Paget of QUALIFIED ACCEPTANCE AND INDEMNITY In the event the acceptance of thisproposal by Buyer either is contingent upon or subject to the approval by any third party such as, butnot limited to, a consulting engineer, with respect to goods, parts, materials, descriptive data, drawings, calculations, or anyother matter, thenupon such approval by any thirdparty, Aqua -Aerobic Systems, Inc. shall have no liability to Buyer or to any third party so long as the goods sold and delivered by Aqua - Aerobic Systems, Inc. conform to this proposal. In the event any such third party requires modifications in the proposal prior to the approval thereof, Aqua -Aerobic Systems, Inc. may at its sole option and without liability to anyparty elect to cancel this proposal or return the purchase order to Buyer. In the event Aqua -Aerobic Systems, Inc. elects to modify this proposal to conform to the requirements for approval by any thirdparty, Aqua -Aerobic Systems, Inc. in such event shall have no liability to Buyer or to any third party so long as the goods sold and deliveredby Aqua -Aerobic Systems, Inc, conform to this proposal as modified. Buyer agree s to indemnify and save harmless Aqua -Aerobic Systems, Inc. from and against all costs and expenses and liability of any kind whatsoever arising out of or in connection with claims by third parties so long as the goods soldhereunder conform to the requirements of this proposal as approved by any third party. WARRANTY; LIMITATION OF LIABILITY; AND DISCLAIMER In return forpurchase and fullpayment forAqua-Aerobic Systems, Inc. goods, we warrant newgoods providedbyus to be free from defects in materials and workmanship under normal conditions and use for a period of one year from the date the goods are put into service, or eighteen months from date of shipment (whichever first occurs). If the goods include an "Endura Series" motor, the complete Endura Series unit shall be warranted by Aqua -Aerobic to be free from defects in materials and workmanship under normal conditions and use for three years from the date the product is put into service or 42 months from the date of shipment (whichever occurs first). OUR OBLIGATION UNDER THIS WARRANTY IS EXPRESSLY AND EXCLUSIVELY LIMITED to replacing or repairing (at our factory at Loves Park, Illinois) any part or parts returned to our factory with transportation charges prepaid, and which our examination shall show to have been defective. Prior to return of any goods or its parts to our factory, Buyer shall notify Aqua -Aerobic Systems, Inc. of claimed defect, and Aqua - Aerobic Systems, Inc. shall have the privilege of examining the goods at Buyer's place of business at or where the goods have otherwise been placed in service. In the event this examination discloses no defect, Buyer shall have no authority to return the goods or parts to our factory for the further examination or repair. All goods or parts shall be returned to Buyer, F.O.B. Loves Park, Illinois. This warranty shall not apply to any goods or part which has been repaired or altered outside our factory, or applied, operated or installed contrary to our instruction, or subjected to mmisusq chemical attack/degradation, negligence or accident. This warranty and any warranty and guaranty of process or performance shall no longer be applicable or valid if anyproduct, including any software program, supplied by Aqua -Aerobic Systems, Inc., is modified or altered without the written approval of Aqua -Aerobic Systems, Inc Our warranty on accessories and component parts not manufactured by us is expressly limited to that of the manufacturer thereof THE FOREGOING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, AND OF ALL OTHER LIABILITIES AND OBLIGATIONS ON OUR PART, INCLUDING ANY LIABILITY FOR NEGLIGENCE, STRICT LIABILITY, OR OTHERWISE; AND ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS EXPRESSLY DISCLAIMED; AND WE EXPRESSLY DENY THE RIGHT OF ANY OTHERPERSON TO INCUR OR ASSUME FOR US ANY OTHERLIABILITY IN CONNECTION WITH THE SALE OF ANY GOODS PROVIDED BY US. THERE ARE NO WARRANTIES OR GUARANTEES OF PERFORMANCE UNLESS SPECIFICALLY STATED OTHERWISE. UNDER NO CIRCUMSTANCES, INCLUDING ANY CLAIM OF NEGLIGENCE, STRICT LIABILITY, OR OTHERWISE, SHALL AQUA -AEROBIC SYSTEMS, INC. BE LIABLE FORANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, COSTS OF CONNECTING, DISCONNECTING, OR ANY LOSS OR DAMAGE RESULTING FROM A DEFECT IN THE GOODS. LIMIT OF LIABILITY: AQUA -AEROBIC SYSTEMS, INC.'S TOTAL LIABILITY UNDER THE ABOVE WARRANTY IS LIMITED TO THE REPAIR OR REPLACEMENT OF ANY DEFECTIVE PART. THE REMEDIES SET FORTH HEREIN ARE EXCLUSIVE, AND OUR LIABILITY WITH RESPECT TO ANY CONTRACT OR SALE, OR ANYTHING DONE IN CONNECTION THEREWITH, WHETHER IN CONTRACT, IN TORT, UNDER ANY WARRANTY, OR OTHERWISE, SHALL NOT, IN ANY CASE, EXCEED THE PRICE OF THE GOODS UPON WHICH SUCH LIABILITY IS BASED. Final acceptance of this proposal must be given to Aqua -Aerobic Systems, Inc. at their office in Loves Park, Illinois. Please acknowledge acceptance by signing the proposal and returning it to Aqua -Aerobic Systems, Inc. Accepted by: By: Date: Offer Respectfully Submitted, Michaela Villarreal. Rotatina Products Sales Assistant Aciva-Aerobic Svstems. Inc. 6306 N. Alpine Rd. Loves Park, IL 61 1 11-7655 p 815.654.2501 f 815.654.2508 www.aqua-aerobic.com Copyright 2018, Aqua -Aerobic Systems, Inc Printed: November 8, 2018 Page 5 of 5 3. Fine Bubble Aeration System .:1 Dewberry° Novozymes North America, Inc. I Engineering Alternatives Analysis I APP M Lawrence, Jordan From: Jim Cooper <JCooper@heyward.net> Sent: Thursday, November 08, 2018 12:15 PM To: Poulios, Michael; Lawrence, Jordan Subject: Franklinton, NC - Dewberry Biopharma project - SSI Aeration Biological treatment basin (Q-102518 [A]) Attachments: Dewberry Biopharma project- (Heyward Incorporated )_Q-102518 [A].docx This message originated from outside your organization Michael and Jordan: Attached is the revised layout and relevant information on Fine bubble Aeration System for Dewberry Biopharma project based on the lower air flow rate given yesterday (10,000 scfm per basin). This is for the biological basin as we have sent earlier the coarse bubble diffused air recommendation for the EQ, digester and reaeration tanks. The costing and layout is based on each of the three (3) tanks being 107' diameter X 20' tall. TOTAL LUMP SUM Budgetary Price: FOB jobsite including site service is $ 895,000.00. The service is 3T/6D. Don't know if that is enough for installation and training and commissioning. Just depends on the schedule and your requirements. SSI Aeration kept the same number of diffusers in this revised proposal even with the reduced total air requirement. In the prior or original proposal SSI Aeration used maximum air capacity of diffusers r, now its came down to comfortable range for the diffuser. If you have any questions and / or need clarification we would be glad to assist further. Sincerely, Jim Cooper Heyward Incorporated 704-583-2305 - office 704-591-1270 - cell jcooper@heyward.net i� I :11 [• 551 Budget Proposal eration Pe. rform;a6rhwcM,.,, roe h +Innovation Fine Bubble Diffusers alscType -. Reliability 9wIt: In Advanced Membrane Materials PTFE V— Complete Aeration Systems *" C6eslgned fbrYcu �,#,L Fins BubbleI}iffusers Tube Type Telemetryystems Deal Time Camera Mon Itoring Retrievable Systems Easyto Maintain r OEM Rgoacement Mernbranes RetrofltExisting Systems jTo:Dewberry Revision -A Attention: Jordan Lawrence, EI Date: 251"October, 2018 1 m: SSI Aeration, Inc. Dewberry Biopharma Project(Heyward Incorporated) PROPOSAL AERATION EQUIPMENT Revision 'A': Updated with latest airflows provided in email dated on 8th November, 2018 Sir, In response to your email and based on the information, SSI as an ISO-9001 certified corporation is pleased to submit this proposal quotation for the design, manufacture & supply of Aeration Equipment Including all pre-engineered and pre -fabricated 304SS Drop pipe + piping within the tank, all diffusers and accessories required to connect diffusers to pipe, as well 304SS support stands, pipe joints and continuous purge for each grid. (Standard limit of supply from t6" above water level and Isolation valves are not included in SSI Scope of supply). A. Design Information: Parameter PerBioreactor Tank Airflow (SCFM) 10,000 Airflow/Diffuser(SCFM) 2.24 Diffusers (Pcs) 4,464 B. SCOPE OF SUPPLY: Fine Bubble Diffuser Equipment with AFD270-EFine bubble diffusers with EPDM membranes for Three (3) Bioreactor Tanks. Each Bioreactor Tank is 107'(Dia) x 20' (SWD) consists of Four (4) grids andSupplied with Aeration Equipment as follow: C 012" 304SS SCH.10 04" PVC SDR.32.5 Headers -E Fine R Droppipe + Cooling 012" PVC SCH.40 Manifold c/w factory drilled holes for field bububblebble diffusers I Pipe ±70' mounting of Saddles & diffusers D SS 304SS SS 304SS 304SS PVC Coupling Supports Length Coupling Supports Length Supports Couplings Active Blank # 1 4 11 20' 1 3 1,400' 255 85 1,116 256 #2 4 11 25' 2 5 1,350' 260 88 1,116 238 #3 4 11 20' 1 3 1,400' 255 85 1,116 256 #4 4 11 25' 2 5 1,350' 260 88 1,116 238 Number of AFD270-E Diffusers per Bioreactor tank 4,464 988 Pag. 2SSI Aeration Proposal prepared RFQ101618 (Heyward Incorporated) on 25t' October, 2018 F. TOTAL LUMP SUM PRICE (for all listed above)..............................................................$ (To be pro vided by Jim Cooper of Heyward Incorporated our local rep Email: jcooper@heyward. net) COMMERCIAL BASIS OF OFFER 1. Delivery Program: • Approval Submittals and 0 & M Manuals; 1-2 weeks after receipt of P.0 and all information necessary to prepare submittals. • Ready to ship: after receipt of approved submittals 6-8 weeksfor Bioreactor#1 10-12 weeksfor Bioreactor#2 14-16 weeksfor Bioreactor#3 2. Payment Terms: • For Municipal/Govt projects 95% net 30 days after shipment and balance 5% at the time of startup or 75 days after shipment whichever comes earlier. • For private and overseas jobs: 30% with PO , 30% with approve submittal and balance 40% net 30 days afer shipment (subject to credit approval) 3. Quotation Validity:Valid from date of proposal for a period of 45days. 4. Exclusions: • All local taxes import custom duties, brokerage etc. • Freight cost CIF jobsite unless otherwise noted • Offloading upon delivery to site • Site services for installation inspection and start up assistance. • Field assembly if any, installation, site work and relevant field tests. • Any localized bank charges and L/C charges are to be paid by the customer or by agreement. • Field tests • Factory Oxygen transfer efficiency (OTE) test • Blowers, Isolation valves and air main piping • Any items and services not itemized within the above scope of supply. 5. SSI Quality Assurance: SSI is an IS09001 certified company. 6. Warranty: Products manufactured by Seller are warranted to be free from defects in materials or workmanship for 18 months from date of shipment or 12 months from the date of start-up, whichever comes first. SSI's responsibility is limited to the cost of the defective parts, and specifically excludes damages because of maintenance activities, excessive airflow, foreign debris in the airstream, or excessive exposure to heat or other elements. Fouling because of bio film or chemical precipitation or solvent exposure do not constitute defects. Unless fieldwork has been contracted to SSI, labour is excluded from warranty coverage. We thank you for the inquiry with the opportunity to quote on the Aeration equipment of this project and look forward to work with you in the very near future. Pag. 4SSI Aeration Proposal prepared RFQ101618 (Heyward Incorporated) on 25' October, 2018 We would be pleased to assist you further if you have any questions or need clarification on this proposal. Yours truly, SSI Aeration., INC Kiran Banala, (Ext .308) Manager — Engineering kiran@ssiaeration.com Cc: Jim Cooper of Heyward Incorporated our local rep Email: jcooper@heyward.net, Phone: 704-591-1270 Pag. 5SSI Aeration Proposal prepared RFQ101618 (Heyward Incorporated) on 25' October, 2018 • • SSI Aeration SMART IDEAS FOR WATER What Makes the SSI 9" Disc Diffuser Systems a Worldwide Choice? The SSI g" Disc Diffuser System combines engineering excellence, superior component quality, and a technically advanced product design. Proven highly durable and efficient in thousands of municipal and industrial installations around the world, this advanced system has reliability built into every stage of performance. Grommet Connection 1055" [268mm] POD Connection 10.55'[3fiBmmi So'e+�- MemMane Retainer nut Bullet Wedge -Ofx Base --> Disc Diffuser 10.55"(269mm1 Mem6ranR r � r \stainer Nut 314" N n Disc B ass Pag. 6SSI Aeration Proposal prepared RFQ101618 (Heyward Incorporated) on 25t' October, 2018 Unique System Strengths Complete product line -creating the system that fits your needs SSI manufactures disc diffusers and coarse bubbled iffusers, and we mount these products on a wide range of piping materials including PVC, CPVC, PP and Stainless Steel. We have the ability to attach diffusers to pipe using saddles, grommets, or pre -assembled PODS. We can provide retrievable systems or fixed grids, and systems in kit form or mostly factory assembled. We try to understand and anticipate your needs, and fit our recommendations to your situation. Piping system integrity- thicker wall pipe and double anchors for fewer breakages Our piping is 38%thicker and has double rod support stands as standard -two anchors for each support location means twice the resistance to hydraulic and thermal loads. Most often supports fail due totem perature and water velocity. SSI locates two anchors where support is needed most, helpingto increase product longevity. Comprehensive design service and after sales support SSI provides full design services, including biological and mixing calculations, process simu- lations and hydraulic studies. We maintain a full drafting departmentwith 3D and animation capabilities and we can assist with specifications and CAD drawings. Ourservice and installation crew can hold your hand during the early stages of the project and ourworldwide multilingual staff is dedicated to your complete satisfaction. nteNgent Upgrade Options Patented PTFE membranes prolong efficiency and reduce whole -life costs SSI's patented PTFE membrane barrier properties not only reduce plasticizer extraction, shrinking, and membrane hardening but also limit dynamic changes that can result from swell, such as creep. Compared with uncoated products that are more susceptible to increases in DWP due to more aggressive fouling and changes in physical properties and weight, the PTFE coated mem- brane improves consistency of DWP (Headloss) values overthe product life. This directly impacts long-term powercosts and the ability of the system to distribute air uniformly across the tank floor. SSI Telemetry -the inside story solves maintenance problems At the click of a mouse, you will know the DWP of yourd iffuser membranes, airflow rate to those monitored diffusers, and airtemperature in the submerged piping system. You cansensevibra- tion, pipe roll over, and water in the grid.Automatic moisture purging and automatic acid dosing systems are available. Through multiple cameras, you can see both inside the grids, and surface bubble patterns. Wet probes are also available for DO and WW temperature. Tracking all this data on a user-friendly online dashboard facilitates communication between consultant and client, manufacturer and rep. This smart technology lets you locate problem areas and allocate resources more efficiently. SSI Telemetry is your preventive maintenance hub in the heart of the plant. Airflowsm3/hr 0 1.5 3.5 5.0 7.0 8.5 10.0 3 + 9.5 N O 2s 8.0 2 6.5 2 1.5 5.0 N Q a 1 3.0 0 LU 0.5 1.5 w 0 00 0 1 2 3 4 5 6 7 O N Airflow - SUM SSI Aeration Stamford Scientific International, Inc. Grommet Connection Simple to install on site, compact to ship and move. Affordably priced and time tested over 15 years worldwide. Airflow sm3/hr 0 1.5 3.5 5.0 7.0 8.5 10.0 12.0 14.5 l7 30 750 (D N 25 625 N 20 500 15 375 V) O 10 250 00 am)nz 5 125 N = 2 0 im 0 0 1 2 3 4 5 6 7 8 Airflow - SCFM www.stamfordscientific.com Pag. 7SSI Aeration Proposal prepared RFQ101618 (Heyward Incorporated) on 25' October, 2018 T E C H N I C A L D A T A S H E E T I IL 1:� &`1 1 Quick Connect NPT Saddles mount on nominal US 4" or metric 114.3mm OD pipe. They allow retrofit of 12" to 9" discs without changing the piping system. Quick Connect NPT Saddles are made of polypropylene, and install into a 5/8" (16mm) hole. GROMMETS Grommets are available for round AV plastic or square stainless steel pipes in US or Metric dimensions. Installation is simple. Multiple sizes are available based on pipe wall thickness. Grommets install into a 1-1/4" (32mm) chamfered hole. CHECK VALVES SSI fine and coarse bubble diffusers are available with optional check valves. These are not required for proper operation since most diffusers are self -checking, but they may give peace of mind to the designer or operator. dm� �J Tube Dif wr check valves • M • SSI Aeration SMART IDEAS FOR WATER 1 EXPANSION JOINT OPTIONS ,j Expansion Joints are available in three types: y Flexible PVC with SS Shell, RikBoltedS, i ' and Anti -rotation, TelescopinPVC. The flexible expansion joints are recommended for disc installations and the Rigid positive locking type for BodtedS4 tube diffuser projects.Flexibl Slotted band joints with stainless steel shear PVCwo shell rings are suitable for disc -type fine bubble and cap -type coarse bubble lateral plastic piping systems, in conjunction with SSI's fixed and guide support stand system to manage thermal expansion and contraction. Positive locking bolted stain- less steel couplings are suitable for drop pipes, stainless joints, and for all tube diffuser piping systems to restrict header pipe rotation. And -rotation, Telescoping PVC Coarse Band (M Disc showing check valve installation SSI's Sliding p Expansion Joint is an anti - rotational telescopic union which absorbs pipe expansion and contraction to up to 15' (38mm). 4 TUCKER DRIVE POUGHKEEPSIE, NEW YORK 12603 USA SSI AERATION, INC. +1-845-454-8171 TEL www.ssiaeration.com + 1 -845-454-8094 FAX EMAIL: info@ssiaeration.com Pag. 8SSI Aeration Proposal prepared RFQ101618 (Heyward Incorporated) on 25" October, 2018 T E C H N I C A L D A I '%. S H E E T MOISTURE SYSTEM An airlift type purge system is used in all SSl fine bubble aeration systems to remove condensate from the piping system. Purging entrained water helps tip ensure even air distribution I to all diffusers in a grid. f A ball valve is supplied with the system and is opened manually. Continuous urge s stems are available for retrievable - type aeration systems, or w ere it is not possible to fasten a purge line to a tank wall. SUPPORTNU STANDS Support Stands N—I are available in 3045S, 316SS or in ABS plastic. SSI's standard is 304SS with drop -in anchor bolts. In our aeration piping systems, support stands fulfill the dual role of anchoring pipes to the floor and controlling thermal expansion and contraction. Special support stands for uneven tank floors, for installing into concrete ballast forms, and for tanks with significant channel velocity (with lateral supports) are also available. ABS support stands are Primarily used with disc diffusers and plastic pipe, where a low capital cost is the primary objective. ABSp1a5k-PP0rt1Wnd • a aa•••• •• • SSI Aeration SMART IDEAS FOR WATER ACID DOSING SYSTEM In -situ Acid Dosing Systems are available to control calcareous deposits in the perforations which will reduce membrane backpiessure. PRESSURE MONITORING SYSTEM Throughout the life of an aeration system, oxygen transfe efficiency may decline somewhat when diffusers become fouled, but headloss can increase dramatically whicl in turn increases energy costs. A pressure monitoring system the operator to better determine the optimal cleaning frequency of the membranes- The fouling rate can vary by aeration zone, hence it is recommended to install at least one system in each zone. TELEAMETRY S i STEAM Adding a Telemetry System to your aeration system will allow you to remotely monitor factors inside your tank from any PC, tablet or mobile device. Telemetry can be installed in new systems or retrofitted through an end cap into existing systems. Telemetry sensors are available to monitor variables in your system such as temperature, vibration, humidity, water detection, DO, and other environmental factors. 4 TUCKER DRIVE POUGHKEEPSIE, NEw YORK 12603 USA S51 AERATION, INC. +1-845-454-8171 TEL www.3siceration.com + 1 -845-454-8094 FAX EMAIL: info@ssiaeration.com Pag. 9SSI Aeration Proposal prepared RFQ101618 (Heyward Incorporated) on 25' October, 2018 4. Pumps a) WAS Pumps b) RAS Pumps c) Primary Clarifier Pumps d) DAF Lagoon Pumps e) Effluent Pumps .:1 Dewberry° Novozymes North America, Inc. I Engineering Alternatives Analysis I APP M P: 336.665.0250 Tom' CA1 VA F: 336.665.0303 1115 Pleasant Ridge Rd. MACHINERY COMPANY Greensboro, NC 27409 SERVING INDUSTRY SINCE 1978 Project Name: WAS Pumps Date: 11/12/2018 Quote Number: NWE102818 Invitation to Bid No.: Quoter: Nathan Edens Package Name: WAS a -Mail: nedens6a�tencarva.com CONDITIONS OF SERVICE Pumpage: WAS Temperature ff): 68 Flow (gpm): 111 NPSHa (ft): not specified TDH (ft): 36 Solids: not specified S.G.: 1 Viscosity (SSU): not specified Type: Self Priming End Suction Centrifugal Pump Speed (RPM): 1750 Make: Gorman -Rupp Motor Speed (RPM): 1800 Model: T2 Motor Power (HP): 3 Letter Code: T2A60S-B/F Motor Voltage: 460 Size: 2" Motor Phase: 3 Construction: Cast Iron with Ductile Iron Impeller Motor Frequency (Hz): 60 Connections: Flanged Motor Frame Size: 182T Mounting: Vertically Driven V-Belt Motor Enclosure: S.D. M&C PE EQUIPMENT SPECIFICATIONS To view a PDF of the equipment including drawings and curves, please double click the icon: PRICING AND AVAILABILITY Unit Cost: $11,792 Shipping: Best way-PPA. Unless otherwise specified. Quantity: 2 Freight on Board: Shipping Point Total Price: $23,584 Payment Terms: Net 30 Lead Time: 5-6 weeks Note: Price does not include tax or freight. Quotation is valid for 30 days. Comments: Package includes pump, motor, base/guard, belts/sheaves, casing heater, air release valve, gauge kit, and 316SS check valve. Pumps can be fitted with Austempered Ductile Iron Impellers for a $1,487 adder P: 336.665.0250 Tom' CA1 VA F: 336.665.0303 1115 Pleasant Ridge Rd. MACHINERY COMPANY Greensboro, NC 27409 SERVING INDUSTRY SINCE 1978 Project Name: RAS Pumps Date: 11/12/2018 Quote Number: NWE102318 Invitation to Bid No.: Quoter: Nathan Edens Package Name: RAS Sump Pumps a -Mail: nedens6a�tencarva.com CONDITIONS OF SERVICE Pumpage: RAS Temperature ff): 68 Flow (gpm): 2084 NPSHa (ft): not specified TDH (ft): 31 Solids: not specified S.G.: 1 Viscosity (SSU): not specified Type: Self Priming End Suction Centrifugal Pump Speed (RPM): 850 Make: Gorman -Rupp Motor Speed (RPM): 1800 Model: T10 Motor Power (HP): 25 Letter Code: T10A60S-B/FM Motor Voltage: 460 Size: 10 Motor Phase: 3 Construction: Cast Iron w/ Ductile Iron Impeller Motor Frequency (Hz): 60 Connections: Flanged Motor Frame Size: 284T Mounting: Vertically Driven V-Belt Motor Enclosure: S.D. M&C PE EQUIPMENT SPECIFICATIONS To view a PDF of the equipment including drawings and curves, please double click the icon: PRICING AND AVAILABILITY Unit Cost: $31,591 Shipping: Best way-PPA. Unless otherwise specified. Quantity: 3 Freight on Board: Shipping Point Total Price: $94,773 Payment Terms: Net 30 Lead Time: 5-6 weeks Note: Price does not include tax or freight. Lead time is subject to change based on shop work load. Quotation is valid for 30 days. Comments: Package includes pump, motor, base/guard, belts/sheaves, casing heater, air release valve, gauge kit, and 316SS check valve. Pumps can be fitted with Austempered Ductile Iron Impellers for a $3,679 adder P: 336.665.0250 Tom' CA1 VA F: 336.665.0303 1115 Pleasant Ridge Rd. MACHINERY COMPANY Greensboro, NC 27409 SERVING INDUSTRY SINCE 1978 Project Name: Primary Clarifier Pumps Date: 11/12/2018 Quote Number: NWE102318 Invitation to Bid No.: Quoter: Nathan Edens Package Name: Primary Clarifier Pumps a -Mail: nedens6a�tencarva.com CONDITIONS OF SERVICE Pumpage: Primary Clarifier Influent Temperature ff): 68 Flow (gpm): 1210 NPSHa (ft): not specified TDH (ft): 30 Solids: not specified S.G.: 1 Viscosity (SSU): not specified Type: Self Priming End Suction Centrifugal Pump Speed (RPM): 850 Make: Gorman -Rupp Motor Speed (RPM): 1800 Model: T8 Motor Power (HP): 20 Letter Code: T8A60S-B /F Motor Voltage: 460 Size: 8" Motor Phase: 3 Construction: Cast Iron w/ Ductile Iron Impeller Motor Frequency (Hz): 60 Connections: Flanged Motor Frame Size: 256T Mounting: Vertically Driven V-Belt Motor Enclosure: S.D. M&C PE EQUIPMENT SPECIFICATIONS To view a PDF of the equipment including drawings and curves, please double click the icon: 0 PRICING AND AVAILABILITY Unit Cost: $23,644 Shipping: Best way-PPA. Unless otherwise specified. Quantity: 2 Freight on Board: Shipping Point Total Price: $47,288 Payment Terms: Net 30 Lead Time: 5-6 weeks Note: Price does not include tax or freight. Lead time is subject to change based on shop work load. Quotation is valid for 30 days. Comments: Package includes pump, motor, base/guard, belts/sheaves, casing heater, air release valve, gauge kit, and discharge check valve. Pumps can be fitted with Austempered Ductile Iron Impellers for a $1,918 adder P: 336.665.0250 Tom' CA1 VA F: 336.665.0303 1115 Pleasant Ridge Rd. MACHINERY COMPANY Greensboro, NC 27409 SERVING INDUSTRY SINCE 1978 Project Name: Effluent Pumps Date: 11/12/2018 Quote Number: NWE102318 Invitation to Bid No.: Quoter: Nathan Edens Package Name: Effluent Pumps a -Mail: nedens6a�tencarva.com CONDITIONS OF SERVICE Pumpage: Effluent Temperature (°F): 68 Flow (gpm): 1400 NPSHa (ft): not specified TDH (ft): 66 Solids: not specified S.G.: 1 Viscosity (SSU): not specified Type: Self Priming End Suction Centrifugal Pump Speed (RPM): 1200 Make: Gorman -Rupp Motor Speed (RPM): 1800 Model: T8 Motor Power (HP): 50 Letter Code: T8A60S-B /F Motor Voltage: 460 Size: 8" Motor Phase: 3 Construction: Cast Iron w/ Ductile Iron Impeller Motor Frequency (Hz): 60 Connections: Flanged Motor Frame Size: 326T Mounting: Vertically Driven V-Belt Motor Enclosure: S.D. M&C PE EQUIPMENT SPECIFICATIONS To view a PDF of the equipment including drawings and curves, please double click the icon: 0 PRICING AND AVAILABILITY Unit Cost: $25,081 Shipping: Best way-PPA. Unless otherwise specified. Quantity: 2 Freight on Board: Shipping Point Total Price: $50,162 Payment Terms: Net 30 Lead Time: 5-6 weeks Note: Price does not include tax or freight. Lead time is subject to change based on shop work load. Quotation is valid for 30 days. Comments: Package includes pump, motor, base/guard, belts/sheaves, casing heater, air release valve, gauge kit, and discharge check valve. Pumps can be fitted with Austempered Ductile Iron Impellers for a $1,918 adder xylem Let's Solve Water QUOTATION Quote Number: 9001-181023-057 Date: October 26, 2018 Terms: ExWorks Factory Job: DEWBERRY-102618-WKNE DAF Lagoon Pump We are pleased to quote you for the following equipment, subject to Xylem approval and acceptance of Xylem terms and conditions of sale. Quantities are not guaranteed and should be verified, with any prices adjusted, prior to placing an order. Due to recent volatile pricing from our suppliers, Xylem reserves the right to change the price at any point up to submittal approval and release to fabrication. Every attempt will be made to honor pricing for 30 days from date of quote. Item # Qty Description Net Price USD 1 1 VIT - Short Set Lineshaft Turbine Pumps 14,839 Wet pit/Open Sump Lineshaft Turbine: Open Lineshaft, VIT-DITM 10LHC, 1 Stage 1.1 1 Bowl Assembly 10LHC, 1 Stage(s), Manufacturer's Standard 1.2 1 Column Assembly 8" x 1.1875" Threaded W/L Column 1.3 1 Head Assembly 8" x 16.50" DI W/L Head, 150 # Flange 1.4 1 Motor US, VHS 15.00 Hp 0 RPM H015B2A1 GD-WVRU-OOOAOB000, Steady Bushing: Yes, Motor Coupling: NRR Total Item Net Price USD 14,839 Additional Freight (not included in item Net Price) USD Total Quotation Net Price USD 14,839 SUBMITTAL GOULDS Quote ID: 9001-181023-057:0:1 QTY: 1 WATER TECHNOLOGY VIT-DITM 10LHC, 1 Stage a xylem brand PERFORMANCE ON DESIGN CURVE AT 1760 R - Shut Off Design [2] Run Out [5] Flow (USGPM) 0.0 1400.0 11 0.0 Best Efficiency 80.50 % at 1458.0 USgpm TDH-Bowl (ft) 49.2 28.0 0.0 Design Flow % BEP 96.02 % TDH-Disch Flange (ft) 43.4 20.3 - ' Pump Efficiency 74.31 % Bowl Efficiency (%) - 80.20 - Overall Efficiency 69.10 % Power (Hp) - 12.3 - I%ax Power (NOL) 14.0 Hp at 159.0 USgpm NPSHr (ft) [1] 15.9 - Max Power (NOL) at Max Trim 15.1 Hp at 200.0 USgpm NPSH Margin (ft) [1] - 30.7 - Specified NPSH Ratio 1.1 Hydraulic Thrust(lb) 688.8 392.0 0.0 Thrust Load Power Loss 0.06285 Hp Thrust (lb) 806.6 499.4 0.0 Total Flow Derate Factor 1.00 Pressure -Bowl (psi) 21.3 12.1 - Total Head Derate Factor 1.00 Pressure-Disch Flange (psi) 18.8 8.8 Total Efficiency Derate Factor 1.00 Min Submergence (Inch) [3] - 43.68 Actual Submergence 177.00 in Friction Loss (ft) [4] - 1.94 - Shaft Friction Power Loss 0.00 Hp Lineshaft Elongation (Inch) 0.00448 0.00255 - Min Flow (MCSF) 364.0 USgpm Column Elongation (Inch) 0.00000 0.00000 kWh per 1000 gal 0.12723 Lateral (Inch) 0.13448 0.13255 - Impeller Running Clearance 0.13 in [1] at 1st impeller eye [2] rated values [3] from bottom of pump [4] from bowl to disch flange [5] based on user entered TDH OPERATING CONDITIONS Specified Flow 1400.00 USgpm Specified TDH 28.00 ft Rated Speed 1760 RPM Atmospheric Pressure 15 psi TPL 19.75 ft Pumping Level 5.00 ft NPSHa at 1st Impeller 46.6 ft NPSHa at Grade 33.9 ft MATERIALS & DIMENSIONS Bowl Data Bowl Material Bowl Material Derate Factor Impeller Material Additional Stage Impeller Material Impeller Matl Derate Factor Bowl Shaft Material Impeller Attachment Taper Lock Material Discharge Bowl Material Suction Type Suction Material Bowl Bolting Material Sand Collar Pipe Plug Suction Bearing Discharge Bowl Bearing Intermediate Bowl Bearing Strainer Type Strainer Material Cast Iron with Glass Enamel 1.00 Bronze Aluminum Bronze 1.00 416SS Taper Lock 416SS Cast Iron Bell Cast Iron Carbon Steel 304SS Iron Bronze Bronze Bronze Clip -On Bell Type Strainer Galvanized Steel FLUID CHARACTERISTICS Fluid Water Service DAF Influent Pumps Fluid Temperature 68.0 °F Specific Gravity 1.0000 Viscosity 1.0017 cP Vapor Pressure 0.3393 psi Density 621bs/ft' Bowl Data Tube Adapter Bearing Not Included Material Impeller Trim 5.69 in Max Impeller Trim 5.88 in Thrust K-Factor 14.0 Lb/Ft Bowl Pressure Limit 300 psi Available Lateral 0.50 in Bowl Assembly Length (BL) 27.88 in Disch Bowl Length OLS (01) 4.00 in Disch Bowl Length ELS (1-2) 7.63 in Bowl Shaft Diameter 1 11/16" [42.9 mm] Impeller Balance Manufacturer's Standard Impeller Design Enclosed Bowl Wear Ring Not Included Impeller Wear Ring Not Included Suction Pipe Diameter No Suction Pipe Bowl Diameter (D) 10.63 in Bowl Length (1-3) 8.75 in Bowl Flange Diameter (A) 6.25 in Bowl Flange Thickness (E) 6.75 in Strainer Length (SL) 2.75 in DO NOT USE FOR CONSTRUCTION UNLESS CERTIFIED Certified By Project DEWBERRY-102318-WKNE Tag PO Number Serial Number GOULDS WATER TECHNOLOGY a xylem brand Floor Clearance (X) 6.50 in Min Column Diameter 8 in Max Column Diameter 10 in Max Bowl Shaft Diameter 1.69 in Bowl Column Data coiumn type Column Diameter Lineshaft Diameter Column Pipe Material Lineshaft Material Lineshaft Bearing Material Lineshaft Coupling Type Lineshaft Coupling Material Column Loss Column Shaft Sleeve Column Bearing Retainer Column Bearing Options Column Retainer Design Column Specials Head Data Head Type Discharge Flange Rating Disch Flange Pressure Limit Head Design Discharge Head Material Headshaft Material Headshaft Coupling Type Headshaft Coupling Material Headshaft Diameter (BX) Discharge Head Size Discharge Head BD Sealing Method Stuffing Box Material Tension Plate Seal Provided By Head Specials Motor Data Driver Type Motor Manufacturer Selected Motor Power Voltage Phase / Frequency Enclosure Motor Efficiency Motor Frame Motor Diameter (BD) Motor Diameter (BX) Thrust Level Thrust Capacity Inverter Duty Threaded 8" [203mm] 1 3/16 in [30.2 mm] Carbon Steel 416SS Rubber (dog bone) Threaded 416SS 1.03 ft Not Included 304SS Not Included Separate Type DI (Ductile Iron Head) 150 # 250 psi One Piece Head Ductile Iron 416SS Threaded 416SS 1.19 in 8" [203mm] 16.5" [419mm] Packing Cast iron Not Included Customer Vertical Hollow Shaft Motor US 15.00 Hp 230/460 3PH/60Hz WPI 93.00 % 254TPA 16.50 in 1.19 in 100 % 3300 I bs Yes SUBMITTAL Quote ID: 9001-181023-057:0:1 QTY: 1 VIT-DITM 1OLHC, 1 Stage Bowl Shaft Length 30.75 in Bowl Shaft Power Limit 384.41 Hp Column Data Maximum Bearing Spacing Max Column Section Length Number of Bearings Column Length (COL) Column Wall Thickness Column Load Lubrication Method Lineshaft Length Head Sleeve Lineshaft Power Limit Head Data Seal Mounted By Stuffing Box / Seal Hsg Bolt Stuffing Box / Seal Hsg Brg Steel Sub Base Head Loss 150# Disch Companion Fig 300 # Suct Convenience Fig Column Hanger Flange Head Sleeve Head Bolting Split Gland Motor Stand Air Vacuum Valves Motor Data Steady Bushing Motor Coupling Insulation Class Service Factor Motor Provided By Motor Mounted By Mfg Catalog Number Motor Part Number Driver Size Criteria 10 ft (3 m) Spacing 120 in 2 209.12 in 0.32 in 75.9 Ib Water (Open Lineshaft) 209.12 in Not Included 127 Hp Customer 316SS Bronze Carbon Steel 0.91 ft Not Included No suction flange Not Included Not Included Carbon steel 316SS Not included Not Included Yes NRR F 1.15 Xylem Customer H015V2BLE-C H015B2A1 GD-WVRU- 000AOB000 Max power on design curve (NOL) DO NOT USE FOR CONSTRUCTION UNLESS CERTIFIED Certified By Project DEWBERRY-102318-WKNE Tag PO Number Serial Number GOULDS WATER TECHNOLOGY a xylem brand Coating Data Goulds Water Technology Bowl OD Standard Blue Enamel Column ID Not Included Goulds Water Technology Column OD Standard Blue Enamel Column Bearing Retainer Not Included Can ID Not Included Testing Data Miscellaneous Specials Weight Data Total Bowl Weight 208 Ibs Unit Bowl Weight 195 Ibs Strainer Weight 13 Ibs Total Column Weight 594 Ibs Unit Column Weight 33 Ibs INFO, WARNING & ERROR MESSAGES Invalid ilis invalid SUBMITTAL Quote ID: 9001-181023-057:0:1 QTY: 1 VIT-DITM 101-1-IC, 1 Stage Coating Data Head ID Not Included Head OD Goulds Water Technology Standard Blue Enamel Enclosing Tube OD Not Included Steel Sub Base Not Included Weight Data Head Weight 260 Ibs Motor Weight 265 Ibs Total Weight 1327 Ibs Total Rotating Weight 94 Ibs Our offer does not include specific review and incorporation of any Statutory or Regulatory Requirements and the offer is limited to the requirements of the design specifications. Should any Statutory or Regulatory requirements need to be reviewed and incorporated then the Customer is responsible to identify those and provide copies for review and revision of our offer. Our quotation is offered in accordance with our comments and exceptions identified in our proposal and governed by our standard terms and conditions of sale — Xylem Americas attached hereafter. For units requiring performance test, all performance tests will be conducted per ANSIIHI 14.6 standards unless otherwise noted in the selection software submittal documents. Test results meeting with grade 213 tolerances for pumps with a rated shaft power of 134HP or less and grade 1 B for greater than 134HP will be considered passing. Customer is responsible for verifying that the recommendations made and the materials selected are satisfactory for the Customer's intended environment and Customer's use of the selected pump. Customer is responsible for determining the suitability of Xylem recommendations for all operating conditions within Customer's and/or End User's control. Xylem disclaims all warranties, express or implied warranties, including, but not limited to, warranties of merchantability and fitness for a particular purpose and all express warranties other than the limited express warranty set forth in the attached standard terms and conditions of sale — Xylem Americas attached hereafter. Xylem does not guarantee any pump intake configuration. The hydraulic and structural adequacies of these structures are the sole responsibility of the Customer or his representatives. Further, Xylem accepts no liability arising out of unsatisfactory pump intake field operating conditions. The Customer or his representatives are referred to the Hydraulic Institute Standards for recommendations on pump intake design. To optimize the hydraulic design of a field pump intake configuration, the Customer should strongly consider performing a detailed scale model pump intake study. However, the adequacies of these recommendations are the sole responsibility of the Customer. DO NOT USE FOR CONSTRUCTION UNLESS CERTIFIED Certified By Project DEWBERRY-102318-WKNE Tag PO Number Serial Number GOULDS u TECHNOLOGY a xylem brand DIA FOUR PLCS SP ON "H" BC DISC HEAD F-e..A sL "r• DIA FOUR PLCS FF X 7 Irv mz . SOUL PLATE OUTLINE DRAWING Quote ID: 9001-181023-057:0:1 QTY: 1 VIT-DITM 10LHC, 1 Stage DIMENSIONS PUMP DATA G [Mounting Flange Dia] 21.00 in Column Diameter 8" [203mm] Flange Hole 0.75 in Lineshaft Diameter 1m/] 6 in [30.2 Dia]ounting K [Mounting Hole Places] 8 Specified Flow 1400.00 USgpm H [Mounting Flange Bolt 18.75 in Specified TDH 28.00 ft Circle] Pumping Level 5.00 ft AG [Motor Height] 26.75 in Motor Manufacturer US CD [Motor Coupling Height] 23.38 in Driver Vertical Hollow Type Shaft Motor XC [Top Hdshft to top VHS 3.25 in Selected Motor Power 15.00 Hp Motor] Phase / Frequency 3 PH / 60 Hz BD [Motor Base Dia] 16.50 in Voltage 230/460 BD Head [Discharge Head 16.50 in Base Dia] HH [Head Height] 21.00 in WEIGHTS AD [Mounting Flange 0.88 in Total Bowl Weight 208 Ibs Thickness] Unit Bowl Weight 195 Ibs DID [Disch Flange Stickout] 11.00 in Strainer Weight 13 Ibs DH [Disch Flange Height] 9.00 in Total Column Weight 594 Ibs Column Length (COL) 209.12 in Unit Column Weight 33 Ibs COL [Column Diameter] 8.00 in Head Weight 260 Ibs TPL [Total Pump Length] 237.00 in Motor Weight 265 Ibs MIN SUB [Minimum Submergence] 43.68 in Total Weight 1327 Ibs MAX [Max Assembly OD] 9.50 in Total Rotating Weight 94 Ibs BL [Bowl Assembly 27.88 in Length] V [Sub Base Thickness] 0.75 in W [Sub Base Overall Size] 22.00 in X [Center Line of Holes] 19.00 in Y [Mounting Holes Base 0.88 in NOTES Plate Dia] 1 Total Pump Length ± 1.0 inch. Z [Base Plate Opening or 15.25 in 2 Tolerance on all dimensions is .12 or± .12 Can ID] inch per 5 ft, whichever is greater. SL [Suction Length] 2.75 in 3 All dimensions shown are in inches unless otherwise specified. 4 Drawing not to scale. 5 /" NPT - Gauge Conn (plugged) 6 Driver may be rotated at 900 intervals about vertical centerline for details refer to driver dimension drawing. 7 Refer to product IOM for impeller setting requirements. 8 This assembly has been designed so that its natural frequency responses avoid the specific operating speeds by an adequate safety margin. The design has assumed the foundation to be rigid. DO NOT USE FOR CONSTRUCTION UNLESS CERTIFIED Certified By Project DEWBERRY-102318-WKNE Tag PO Number GOULDS WATER TECHNOLOGY a xylem brand 60 CROSS SECTION DRAWING Quote ID: 9001-181023-057:0:1 QTY: 1 VIT-DITM 10LHC, 1 Stage BILL OF MATERIALS ITEM PART NAME CODE MATERIAL ASTM# Head Assembly 608 Headshaft 2227 SST 416 A582 S41600 600 Head -Discharge 1018 Ductile Iron 65-45-12 A536 602 Sub Base 3201 Carbon Steel Gr D A36M 604 Nut —Adjusting 2242 Carbon Steel 1018 A108 605 Motor Stand NA NA NA 617 Bearing -Housing 1618 Bronze Bismuth B584 Modified 618 Gland -Split 1203 SST 316 A744M 621 O-Ring 5302 Nitrile Buna N D4322 622 Slinger 5121 Rubber Epdm D3568 625 Tension Plate N/A Not Included N/A 637 Hanger Flange N/A Not Included N/A 648 Headshaft Sleeve N/A N/A N/A 608 Headshaft Coupling 2265 SST 416 A582M 730 Key -Motor Gib 2242 Carbon Steel 1018 A108 757 Screw -Gland Adj 2229 SST 316 AL A276 760 Head Bolting 2298 Steel Bolting Gr 8 J429 Column Assembly 642 Column Pipe 6501 Black Pipe Sch 40 A 53 645 Column - Coupling 9645 Carbon Steel Fab A53 646 Lineshaft 2227 SST 416 A582 S41600 649 Lineshaft-Coupling 2265 SST 416 A582M 652 Retainer -Bearing 1205 SST 304 A744M 656 Lineshaft Bearing 5121 Rubber Epdm D3568 Bowl Assembly 660 Shaft - Bowl 2227 SST 416 A582 S41600 661 Discharge Bowl 1003 Cast Iron C130 A48 CLASS 30B 664 Bearing - Discharge Bowl 1618 Bronze Bismuth B584 Modified 668 Bearing Tube Adapt N/A Not Included N/A 670 Bowl - Intermediate 6911 Cast Iron CI30 Enamel A48 672 Bearing - Intermediate Bowl 1618 Bronze Bismuth B584 Modified 673 Impeller 1398 Silicon Bronze C87610 B584 673 Impeller 1126 Bronze, Ni Al C95800 B148 677 Taper Lock -Impeller 2217 SST 416 A582M 680 Wear Ring -Bowl N/A Not Included N/A 681 Wear Ring - Impeller NA Not Included NA 688 Suction 1003 Cast Iron C130 A48 CLASS 30B 690 Bearing - Suction 1109 Bronze C90300 "G" Mod B584 692 Sandcollar 1205 SST 304 A744M 698 Strainer 6952 Carbon Steel Galy A123M 747 Pipe Plug 1046 Malleable Iron A197 760 Capscrew-Hex 2298 Steel Boltinq Gr 8 J429 DO NOT USE FOR CONSTRUCTION UNLESS CERTIFIED Certified By Project DEWBERRY-102318-WKNE Tag PO Number Serial Number GOULDS WATER TECHNOLOGY a xylem brand 50 40 'v y 30 2 20 10 20 C 2 10 N a z 0 16 a r s m 0 0 a US gpm CURVE DATA PERFORMANCE CURVE Quote ID: 9001-181023-057:0:1 QTY: 1 VIT-DITM 101-1-IC, 1 Stage Specified Flow 1400.00 USgpm Shut Off TDH (Bowl) 49.2 ft Specified NPSH Ratio 1.1 Specified TDH 28.00 ft Shut Off TDH (Disch Flange) 43.5 ft NPSH Margin at Design 30.7 ft Atmospheric Pressure 15 psi Shut Off Pressure (Bowl) 21.3 psi Min Submergence at Design 43.68 in TPL 19.75 ft Shut Off Pressure (Disch Flange) 18.8 psi Actual Submergence 177.00 in Pumping Level 5.00 ft Bowl Efficiency at Design 80.20 % Shaft Friction Power Loss 0.00 Hp NPSHa at Grade 33.9 ft Best Efficiency 80.50 % Thrust Load Power Loss 0.06285 Hp NPSHa at list Impeller 46.6 ft BEP Flow 1458.0 USgpm Hydraulic Thrust at Design 392.0 lb Fluid Water Design Flow % BEP 96.02 % Thrust at Design 499.4 lb Service DAF Influent Pumps Pump Efficiency 74.31 % Hydraulic Thrust at Shut Off 688.8 lb Fluid Temperature 68.0 °F Motor Efficiency 93.00 % Thrust at Shut Off 806.6 lb Specific Gravity 1.0000 Overall Efficiency 69.10 % Bowl Material Cast Iron with Glass Viscosity 1.0017 cP Friction Loss at Design 1.94 ft Enamel Vapor Pressure 0.3393 psi Power at Design 12.3 Hp Bowl Material Derate Factor 1.00 Density 62 Ibs/ft' NOL Power 14.0 Hp Impeller Material Bronze Design Flow 1400.0 USgpm Max Power (NOL) Flow 159.0 USgpm Impeller Matl Derate Factor 1.00 Min Flow (MCSF) 364.0 USgpm Max Power (NOL) at Max Trim 15.1 Hp Total Flow Derate Factor 1.00 Design TDH (Bowl) 28.0 ft Max Power (NOL) Flow at Max 200.0 USgpm Total Head Derate Factor 1.00 Design TDH (Disch Flange) 20.3 ft Trim Total Efficiency Derate Factor 1.00 Design Pressure (Bowl) 12.1 psi Recommended Power 15.00 Hp Curve ID E6410LAPC1 Design Pressure (Disch Flange) 8.8 psi kWh per 1000 gal 0.12723 NPSHr at Design 15.9 ft DO NOT USE FOR CONSTRUCTION UNLESS CERTIFIED Certified By Project DEWBERRY-102318-WKNE Tag PO Number 5. Primary and Secondary Clarifier Equipment a) Clarifier Mechanism and Internals b) Clarifier Baffles and Effluent Weir/Launder Systems .:1 Dewberry° Novozymes North America, Inc. I Engineering Alternatives Analysis I APP M �) evoQUA WATER TECHNOLOGIES Preliminary Proposal Bio-Pharma Plant NC Please direct questions regarding this budget quote to: Jim Cooper Heyward Incorporated Office 704-583-2305 Mobile 704-591-1270 Email jcooper@heyward.net Version: 1 Date: Click here to enter a date. Prepared By: 2607 N. Grandview Blvd., Suite 130, Waukesha, W 1 53188 +1 (262) 547-0141 (phone) +1 (262) 547-4120 (fax) www.evoqua.com SUMMARY: We are pleased to present Evoqua's Envirex proposal for Two (2) Conventional Scraper Mechanisms. One to be installed in a 47' X 15 swd Primary Clarifier in 304ss and One to be installed in a 115' x 15 swd Secondary Clarifier in painted carbon steel. EQUIPMENT DESCRIPTION PRICE One (1) 47' X 15 swd Primary Clarifier in 304ss $152,569 One (1) 115' X 15 swd Secondary Clarifier in painted carbon $184,759 Total $337,328 Equipment for each Clarifier will consist of the following: oo Beam type access bridge with aluminum walkway, aluminum handrail oo Drive mechanism with micro -switch overload device and shear pin. oo Center drive cage oo FEDWA influent energy dissipating baffles oo Center column oo Influent flocculation well with supports oo Two (2) truss type scraper arms with plow blades and squeegees oo One (1) skimmer assembly oo Scum trough oo Counterweights oo Associated anchor bolts and attachment bolts CONTROLS Electrical controls consist of the two (2) micro -switches (one N.O. and one N.C.) in the drive mechanism overload device housing for high torque alarm and motor shut -down. WEIRS AND BAFFLES Effluent weirs and baffles are not included. SPARE PARTS No spare parts are included. No special tools are required for the installation or maintenance of this equipment. MATERIALS OF CONSTRUCTION oo Submerged material: painted carbon (Secondary) and 304ss (Primary) oo Non -submerged material: painted carbon (Secondary) and 304ss (Primary) oo Handrail: aluminum oo Walkway and platform flooring: aluminum SURFACE PROTECTION For Secondary Clarifier: Submerged and Non -submerged components will be prepared by blasting to SSPC-SP10 and prime painted with one (1) shop coat of Tnemec N140-1211 Pota- Pox Plus polyamidiamine epoxy OR Sherwin-Williams Dura-Plate 235NSF Red Oxide multi- purpose epoxy to 4-6 mills DFT. Finish coats are to be applied in the field by the Contractor. For Primary Clarifier: Submerged components will be fabricated from Type 304L stainless steel and brush passivated per ASTM-A380. Ferrous chain: One (1) coat of slush oil. Shafting and exposed machined surfaces: Solvent wiping, followed by one (1) coat of Evoqua's standard shop preservative. Wood, nonferrous materials, stainless steel and galvanized surfaces: Unpainted. Drive unit and controls: Evoqua's standard. Touch-up and all additional coats shall be furnished and applied by others at the site. Prices are based on paints and surface preparations as outline in this quotation. In the event an alternative paint system is selected, purchaser's order must advise of its selection. Evoqua will, at its sole discretion, either adjust its price as necessary to comply or ship the material unpainted if compliance is not possible due to price considerations, application problems, or environmental controls. Evoqua does not guarantee primer's compatibility with purchaser's coating system unless approved by the coating system manufacturer. Primers will only protect for a minimal amount of time, usually thirty (30) days. Specific information should be obtained from coating system manufacturer. EXCLUDED ITEMS (including but not limited to): 0o Scum spray system 00 Pumps 0o Misc. access bridges, walkways, stairs, etc. 0o Controls or control equipment 0o Unloading of equipment and storage 0o Concrete work of any sort, grout, mastic, sealing compounds, shims 0o Lubricants 0o Pipe supports 0o Conduit or wiring in the field 0o Cable trays, fittings, and supports 0o Instrumentation 0o Motor control centers 0o Variable frequency drives 0o Weirs and baffles 0o Density Current baffles Lawrence, Jordan From: Jim Cooper <JCooper@heyward.net> Sent: Wednesday, November 07, 2018 12:39 PM To: Poulios, Michael; Lawrence, Jordan Subject: FW: Franklinton, NC Bio Pharma project - Dewberry Engineers - Nefco lauder troughs and weirs & baffles Attachments: WDCB 36 & UNDER 2018 (NEW VENT).dwg; WDCB 36 & UNDER 2018 (NEW VENT).pdf; NEFCO LAUNDER COVER SPECIFICATION 2018.docx; NEFCO LAUNDER COVER SPECIFICATION 2018.pdf, NEFCO-LCS-2017-small.pdf, weir scum-baffle_spec.doc; Wall Mounted Cover FULL SET.pdf This message originated from outside your organization Michael and Jordan: This is the Nefco scope of supply for fiberglass launder troughs, weirs and baffles, density current baffles and launder covers for the 47' diameter tank and the 115' diameter tanks for Novozymes in Franklinton. Detailed equipment scope is as follows: FRP Reinforced Launder Troughs for One (1) 47' Dia. Clarifier Tank The set includes twelve (12) isophthalic polyester FRP square -bottom effluent trough sections, each trough section has nominal dimensions of 18" wide x 18" deep x 11'-11" long (avg.). Each trough section is supported by two (2) 304 stainless -steel trough support brackets. The trough sections are provided with spacer rods @ 30" o.c. to reinforce the side -walls, as well as a 2" stiffening inner wall flange for added rigidity. Additional reinforcement is provided by a 24- ounce layer of woven roving throughout and encapsulated reinforcement along the length of the trough when necessary. The trough laminate is corrosion resistant and contains additives to suppress UV. All holes and openings are drilled and sealed. The set includes neoprene gasket, and all the required 304 stainless steel fasteners for a complete installation. FRP color is green. Price is $49,550.00. FRP Weir & Scum Baffle Panels for One (1) 47' Dia. Clarifier Tank The set includes 12 isophthalic polyester FRP weir panels 1/4" x 9" x 11'-6", 12 FRP scum baffle panels 1/4" x 12" x 11'- 1", 5" dia. FRP weir washers, FRP weir and scum baffle splice plates, 3/8" FRP angled scum baffle brackets, neoprene gasket, and all of the required 304 stainless steel anchors and fasteners for a complete installation. FRP color is green. Price is $8,510.00. FRP Density Current Baffle for One (1) 47' Dia. Clarifier Tank The Density Current Baffle set will consist of 20 baffle modules that combine the baffle panel, baffle bracket, vents and mounting and stiffening flanges in an integrally molded unit. Each baffle module is 1/4" thick x 28" wide x 8' long and mounts directly to the tank wall. Each baffle panels extends about 24" into the tank. The integral bracket holds the baffle at a 30' angle from the horizontal, which has been proven the most effective in diverting rising solids back into the main volume of the tank. Mounting holes are factory drilled and sealed. The baffle is delivered with all of the 304 stainless steel fasteners required for a complete installation. FRP color is black. Price is $19,540.00. 4. FRP Wall -Mount Launder Cover for One (1) 47' Dia. Clarifier Tank The Launder Cover set consists of 13 three-piece cover modules, each made up of one (1) Mounting Section and two (2) Cover Sections. The Mounting Section is fastened to tank's concrete wall and serves as the fixed base for the hinged Cover Sections. The Cover Section is connected to the Mounting Section by a continuous stainless steel hinge. The Cover Sections arch over the 18" wide effluent launder trough and weir, and rest on two stainless steel support brackets fastened to the inner weir wall. Overall, the Cover extends from the outer tank wall over the launder and weir to a point just outside the scum baffle. The covers open away from the operator and toward the center of the tank to allow for ease of inspection and maintenance. The Cover hinge points are strategically located to ensure maximum visibility of the launder and weir when the Cover panel is opened. Each Cover panel is equipped with a stainless steel handle mechanism to open and close the Cover Section. A restraint cable is included to control the range of motion. The Cover set is delivered with all of the required 304 stainless steel fasteners and anchors for a complete installation. FRP color is white. Price is $25,550.00. FRP Reinforced Launder Troughs for One (1) 115' Dia. Clarifier Tank The set includes thirty (30) isophthalic polyester FRP square -bottom effluent trough sections, each trough section has nominal dimensions of 30" wide x 30" deep x 11'-10" long (avg.). Each trough section is supported by two (2) 304 stainless -steel trough support brackets. The trough sections are provided with spacer rods @ 24" o.c. to reinforce the side -walls, as well as a 2" stiffening inner wall flange for added rigidity. Additional reinforcement is provided by a 24- ounce layer of woven roving throughout and encapsulated reinforcement along the length of the trough when necessary. The trough laminate is corrosion resistant and contains additives to suppress UV. All holes and openings are drilled and sealed. The set includes neoprene gasket, and all the required 304 stainless steel fasteners for a complete installation. FRP color is green. Price is $166,200.00. FRP Weir & Scum Baffle Panels for One (1) 115' Dia. Clarifier Tank The set includes 30 isophthalic polyester FRP weir panels 1/4" x 9" x 11'-6", 30 FRP scum baffle panels 1/4" x 12" x 11'- 4", 5" dia. FRP weir washers, FRP weir and scum baffle splice plates, 3/8" FRP angled scum baffle brackets, neoprene gasket, and all of the required 304 stainless steel anchors and fasteners for a complete installation. FRP color is green. Price is $18,640.00. FRP Densitv Current Baffle for One (1) 115' Dia. Clarifier Tank The Density Current Baffle set will consist of 47 baffle modules that combine the baffle panel, baffle bracket, vents and mounting and stiffening flanges in an integrally molded unit. Each baffle module is 1/4" thick x 50" wide x 8' long and mounts directly to the tank wall. Each baffle panels extends about 44" into the tank. The integral bracket holds the baffle at a 30' angle from the horizontal, which has been proven the most effective in diverting rising solids back into the main volume of the tank. Mounting holes are factory drilled and sealed. The baffle is delivered with all of the 304 stainless steel fasteners required for a complete installation. FRP color is black. Price is $43,140.00. FRP Wall -Mount Launder Cover for One (1) 115' Dia. Clarifier Tank The Launder Cover set consists of 31 three-piece cover modules, each made up of one (1) Mounting Section and two (2) Cover Sections. The Mounting Section is fastened to tank's concrete wall and serves as the fixed base for the hinged Cover Sections. The Cover Section is connected to the Mounting Section by a continuous stainless steel hinge. The Cover Sections arch over the 30" wide effluent launder trough and weir, and rest on two stainless steel support brackets fastened to the inner weir wall. Overall, the Cover extends from the outer tank wall over the launder and weir to a point just outside the scum baffle. The covers open away from the operator and toward the center of the tank to allow for ease of inspection and maintenance. The Cover hinge points are strategically located to ensure maximum visibility of the launder and weir when the Cover panel is opened. Each Cover panel is equipped with a stainless steel handle mechanism to open and close the Cover Section. A restraint cable is included to control the range of motion. The Cover set is delivered with all of the required 304 stainless steel fasteners and anchors for a complete installation. FRP color is white. Price is $60,435.00. Exclusions: Caulk, sealants, assembly, installation and field services are not included. Delivery: Submittals provided 5-10 weeks ARWO. Materials 12-16 weeks ADA. The price for this material is FOB jobsite, and includes freight to the above referenced location. Price does not include installation or any applicable fees or taxes. Payment terms are 100% thirty (30) days from date of invoice. Price is valid for delivery on or before March 30, 2019. Please let us know if you have any questions on our proposal. Sincerely, Jim Cooper Heyward Incorporated 704-583-2305 - office 704-591-1270 - cell jcooper@heyward.net 6. Dissolved Air Flotation .:1 Dewberry° Novozymes North America, Inc. I Engineering Alternatives Analysis I APP M FRC1, AJWC Environmental Brand Trusted Wastewater olutionsTM DAF System Proposal 7 i Project: Biopharma Project Franklinton, NC Proposal Number: 18011004RS Date: October 24, 2018 JWC Environmental Inc. PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com FR4&, Trusted Wastewater Solutions — A JWC Enwonrner-W Brand Proposal Number: 18011004RS Date: October 24, 2018 Proposal for: Proposal Presented by: Jordan Lawrence Adriaan van der Beek Graduate Engineer President FRC Dewberry JWC Environmental Inc. 2610 Wycliff Rd, Suite 410 PO Box 3147 Raleigh, Cumming, NC 27607 GA 30028 (919) 636-6351 Project: Biopharma Project Proprietary & Confidential Information The document contains proprietary and confidential information that is the property of JWC Environmental Inc. This document is released to the receiving party on the understanding that the receiving party: • Acknowledges and accepts the proprietary and confidential nature of the information contained herein, • Agrees that it will not directly, or indirectly, disclose the information contained herein to a 3rd party, and; • Agrees to limit the exposure of the information contained herein to as few people as possible and only to those personnel and subcontractors who have a need to know'. If these conditions are not acceptable to the receiving party, all copies of the document are to be immediately returned to JWC Environmental Inc. JWC Environmental Inc. PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 2 of 19 FR4&, Trusted Wastewater Solutions — A JWC Enwonrner-W Brand Proposal Number: 18011004RS Date: October 24, 2018 Dear Jordan, Please find enclosed the technical and commercial details of the DAF unit for the plant in Franklinton, NC. The quoted unit have hydraulic surface loading rate of < 1 gpm/sgft and solids loading rate < 2 1/2 Ib/sqft/hr. the quoted FRC units have >> 250 sqft of separation area and we recommend the consequential < 1 gpm/sqft for performance reasons and reduced chemical consumption. Please contact us if you have any questions, comments or concerns regarding our proposal or attached documents. We look forward to working with you in the near future! Respectfully, Adriaan van der Beek President FRC JWC Environmental Inc. PO Box 3147 Cumming, GA 30028 Office: (770) 534-3681 Cell: (678) 983-6422 adriaan@fresystems.com JWC Environmental Inc. PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 3 of 19 FR4&, Trusted Wastewater Solutions — A 1WC Enwonrner-W Brand Proposal Number: 18011004RS Date: October 24, 2018 Content 1. System Information 2. Process Overview 3. Technical Details 4. Commercial Details 5. Items not included in scope of supply 6. Delivery and Payment terms 7. Terms and Conditions 8. Equipment Renderings Enclosures a) Process & Instrumentation Diagram (P&ID) b) Dimensional Drawings JWC Environmental Inc. PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 4 of 19 FR(t, Trusted Wastewater Solutions" A 1WC En�ironmer-W Brand Proposal Number: 18011004RS Date: October 24, 2018 1. System Information 1.1 Design Information The design of the proposed wastewater treatment system is based on information provided by client and FRC site visit. Client should inform FRC if the system information does not reflect the actual situation. Parameter Flow rate [gpm] Dsign 700 BOD [mg/L] - TSS [mg/L] 250 FOG [mg/L] - pH - 1.2 General Information Available at WWTP Power Supply Quantity 460 V/60 Hz/3 phase Control Voltage 120 VAC Air Supply Supplied by customer @ 100 psi City Water For Commissioning/Start-up JWC Environmental Inc. PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 5 of 19 FR4&. Trusted Wastewater Solutions - A 1WC Enwonrner-W Brand Proposal Number: 18011004RS Date: October 24, 2018 1.3 Technical Information Utility Power Installed (PCL-60) ELCOnsumption 1 HP - Skimmer Drive 15 HP - Recycle Pump 0.33 HP - Auger Drive Approx. Weight of DAF (Empty) 10,500 lbs. Approx. Weight of DAF (Full) 47,964 lbs. Approx. Weight of Flocculator (Empty) 1,410 lbs. Approx. Weight of Flocculator (Full) 4,975 lbs. Air usage by DAF Process Approx. 1 cfm @ 100 psi, dry filtered Coagulant TBD Neutralizer TBD Flocculant TBD JWC Environmental Inc. PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 6 of 19 FR4&, Trusted Wastewater Solutions — A 1WC Enwonrner-W Brand Proposal Number: 18011004RS Date: October 24, 2018 2. Process Overview DAF systems function on the chemical/physical separation process as explained below: 1. Raw wastewater is pumped at a constant rate from a lift station or flow equalization basin (FEB) into the inlet side of the flocculator. 2. A coagulant is dosed into the pipe flocculator just prior to an in -line static mixer that provides the necessary mixing action inside the pipe. The result is the separation of the solids from the water to form "micro flocs" which generally have a positive (+) charge. Iiifluent� compressed air 1 Sludge -Effluent 3. A flocculant is dosed into the pipe just prior to a second static mixer. The flocculant is a polymer with an opposite charge that attracts the positively charged micro flocs, and agglomerates the micro flocs into larger "macro flocs" in order to achieve a size suitable for separation in the flotation cell. 4. Immediately after flocculant dosing, the flocculated wastewater is injected with a side stream of "whitewater", which is recirculated clarified water from the DAF. This whitewater is super -saturated with dissolved air and which forms bubbles that aid in solids separation. JWC Environmental Inc. PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 7 of 19 FR4&, Trusted Wastewater Solutions — A 1WC Enwonrner-W Brand Proposal Number: 18011004RS Date: October 24, 2018 5. Water then flows into the DAF unit via a distribution manifold to evenly spread the flow across the entire width of the system. As the water passes through the manifold, it is again hit with a stream of air saturated water. As the super saturated dissolved air is released into the flotation vessel at atmospheric pressure, the air comes out of solution and forms 30-50 micron sized bubbles. These small bubbles attach to the solid particles and give them buoyancy to float to the surface of the tank. 6. The solids rise to the surface and accumulate in a floating sludge blanket. This floating layer is removed from the unit with a dewatering/skimming device. The sludge/water interface is within a static de -watering grid that allows the float sludge to partially de -water before it is sliced off the top by skimming blades. The thickness of the floating layer may be adjusted by raising or lowering the tank water level. This is accomplished by adjusting the height of the outlet weirs. This simple adjustment allows an operator to obtain the optimum level of float dewatering prior to removal from the DAF Unit. 7. Heavy solids sink to a "V" bottom where they are concentrated until they are discharged by a drain valve that is periodically opened using a timer and an automatic, pneumatically controlled valve. The valve is opened for a short duration and the head of the water in the DAF tank flushes any collected settled solids from the drain. The DAF system continues to run throughout this automatic process. 8. Finally, water flows out of the flotation cell via effluent channels and spills over adjustable weirs along the sides of the DAF. Water is then discharged from a common effluent flange. JWC Environmental Inc. PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 8 of 19 FR4&, Trusted Wastewater Solutions — A 1WC Enwonrner-W Brand Proposal Number: 18011004RS Date: October 24, 2018 3.Technical Details Technical summary of equipment supply for wastewater treatment plant: 3.1 Flow Measurement ■ Tag ID FT2001 ■ Type Mag Meter ■ Brand Endress+Hauser ■ Model Promag 10W series ■ Size 6" • Quantity : Two (2); One (1) per DAF 3.2 Flow Control Valve ■ Tag ID V2150 ■ Type Butterfly with Pneumatic Positioner ■ Brand Keystone with Westlock K10 Positioner ■ Size 6" ■ Quantity : Two (2); One (1) per DAF 3.3 Neutralizer dosing pump ■ Tag ID P5041 ■ Make Grundfos ■ Model DDA 30 Series ■ Capacity : 0-8 gph ■ Power 120 VAC ■ Including : 4-20 mA cable ■ Quantity : Two (2); One (1) per DAF 3.4 Coagulant dosing pump ■ Tag ID P5061 ■ Make Grundfos ■ Model DDA 200 Series ■ Capacity : 0-52.8 gph ■ Power 120 VAC ■ Including : 4-20 mA cable ■ Quantity : Two (2); One (1) per DAF JWC Environmental Inc. PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 9 of 19 FR4&, Trusted Wastewater Solutions — A 1WC Enwonrner-W Brand Proposal Number: 18011004RS Date: October 24, 2018 3.5 Automatic liquid polymer dosing module ■ Tag ID PMA5081 ■ Make : Acrison or equal ■ Model : 580 series ■ Pump Style Diaphragm • Water Capacity : 480 gph ■ Pump Capacity 1.5 gph (neat polymer) • Water Supply Pressure : 25-100 psi • Water Supply In/Out : 1/2" FTP ■ Power Supply 115 VAC / 1 Phase / 60 Hz, 15 Amp ■ Including Control Panel in NEMA 4X Enclosure • Quantity : Two (2); One (1) per DAF 3.6 FRC Model F-8 Flocculator System ■ Tag ID PF3001 ■ Design Flow : 700 gpm ■ Materials of construction o Support Stainless Steel 304 o Reactor HDPE o Mixing HDPE ■ Three (3) dosing points for o Coagulant o Neutralizer o Polymer ■ Including per dosing point o Check valve o Ball valve o Dosing lance ■ Four (4) sample ports • Quantity : Two (2); One (1) per DAF 3.7 pH level transmitter with probe ■ Tag ID : AIT3001 ■ Manufacturer Endress+Hauser JWC Environmental Inc. PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 10 of 19 FR4&, Trusted Wastewater Solutions — A 1WC Enwonrner-W Brand Proposal Number: 18011004RS Date: October 24, 2018 ■ Transmitter model Liquiline M CM-442 series ■ Probe model CPD91D series ■ Manufacturer E & H ■ Measuring Range : 0-14 pH • Output : 4-20 mA • Quantity : Two (2); One (1) per DAF 3.8 FRC DAF system, model PCL-60 ■ Tag ID DAF6001 ■ Design flow : 700 gpm ■ Materials SS 304 ■ Quantity : Two (2) Rotating top -skimmer ■ Skimmer drive o Tag ID SC6005 o Manufacturer SEW Euro Drive o Model SA67 o Power 1 HP o Motor TEFC o Voltage 460V/60Hz/3phase o Quantity Two (2); One (1) per DAF ■ Skimmer blades SS304 + FRP ■ Chain Polyacetal ■ Sprockets NYLON White water aeration system including: ■ Recycle pump o Tag ID P6001A/13 o Manufacturer/Model MP Pumps/Chem Flo o Type End Suction Centrifugal o Recycle flow 130 gpm @ 205 ft o Casing Materials 316 Stainless Steel o Impeller 316 Stainless Steel o Mechanical Seal Silicon -Tungsten Hard -Face JWC Environmental Inc. PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 11 of 19 FR4&, Trusted Wastewater Solutions - A 1WC Enwonrner-W Brand o Motor o Power o Voltage o Location o Quantity standby; One (1) per DAF ■ Air Dissolving Tube ■ Manifold ■ Bleed off valves ■ Pressure meters ■ White water hosing ■ Isolation and aeration valves Sand drain valve: ■ Tag ID ■ Type ■ Brand ■ Size ■ Model ■ Disc ■ Quantity Bottom drain valve: ■ Tag ID ■ Type ■ Brand ■ Size ■ Model ■ Disc • Quantity Bottom Auger ■ Material ■ Type ■ Auger drive Proposal Number: 18011004RS Date: October 24, 2018 Closed Coupled TEFC 15 HP 460V/60Hz/3phase Installed on DAF skid Two (2); One (1) per DAF + two (2) optional SS304 SS304 V6103 Butterfly, double actuating Keystone 4" 222 - Cast iron lugged style body SS304 Two (2); One (1) per DAF V6104 Butterfly, double actuating Keystone 8„ 222 - Cast iron lugged style body SS304 Two (2); One (1) per DAF Stainless Steel 304 Shaftless Screw JWC Environmental Inc. PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 12 of 19 FR4&, Trusted Wastewater Solutions — A 1WC Enwonrner-W Brand Proposal Number: 18011004RS Date: October 24, 2018 o Tag ID AU 6006 o Manufacturer SEW Euro Drive o Model SA 57 o Installed Power 0.33 HP o Motor TEFC o Voltage 460 V/60Hz/3phase o Quantity Two (2); One (1) per DAF Plate pack system ■ Materials of construction FRP ■ Free area : 65 sq.ft ■ Effective area 1,034 sq.ft ■ Installed area : 2,068 sq.ft Pneumatic control panel including ■ Pressure Regulator/Filter ■ Air Rotameter ■ Air Check Valve ■ Pressure Switches for: o Compressed Air o Recycle Pump ■ Solenoids for: o Inlet Solids Drain o Bottom Solids Drain o Air supply to DAF Float Chamber (Sludge Collection) 3.9 Engineering and Documents: ■ Equipment dimension drawings as o Top -view o Side view o Influent/Effluent sides ■ Process & Instrumentation Diagram (PID) ■ Two (2) copies of Operation & Maintenance Manuals ■ Electrical control narrative document JWC Environmental Inc. PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 13 of 19 FR4&, Trusted Wastewater Solutions - A 1WC Enwonrner-W Brand Proposal Number: 18011004RS Date: October 24, 2018 ■ Drawings and instructions for installation Optional 3.10 E-Panel for Caontrol of FRC-Supplied Equipment ■ NEMA 4x, 304SS Enclosure ■ PLC (Allen Bradley - CompactLogix) ■ HMI (Allen Bradley - 10" PanelView) ■ Not including motor contactors • Quantity : One (1) 3.11 Two (2) Standby Recycle Pumps, each pre -installed to a DAF (P600113) 3.12 E-Shaped DAF Access Catwalk ■ Frame SS304 ■ Grating FRP ■ Access to two sides and one end each of both DAFs, with stairs • Quantity : One (1) 3.13 Services ■ Supervision of Installation ■ Commissioning and start-up of system ■ Training of the Operators by FRC engineer o System operations o Operational procedures o Process Maintenance o Equipment maintenance JWC Environmental Inc. PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 14 of 19 FR4&. Trusted Wastewater Solutions — A 1WC Enwonrner-W Brand Proposal Number: 18011004RS Date: October 24, 2018 4.Commercial Details IN y Item # Description - Total FRC PCL-60 DAF Systems: Flow Control Loop + Chemical Dosing + F-8 Flocculator + pH 2 3.1-3.9 Instrumentation + PCL-60 DAF with $ 213,660 Whitewater Aeration System + Engineering and Documentation as mentioned above in scope, FRC Ex -works (as per 2015 INCO terms) - Extra Transport DAP jobsite Billed at cost Total FRC $ Optional Single Control Panel (NEMA 4x) with Allen 1 3.10 $ 32,560 Bradley Components, FRC Ex -works Pre -installed standby recycle pumps, one on 2 3.11 each DAF, with E-panel extensions, FRC Ex- $ 9,460 works E-shaped catwalk for access to both DAFS with 1 3.12 $ 43,670 stairs, 304SS with FRP grating, FRC Ex -works $950/day (per 8- Supervision of Installation, Commissioning, hours) +per - 3.13 Start-up and Training of the Operators by FRC diem* + travel engineer expenses * Per diem rate based on those established by the US GSA: htto://www.gsa.gov/portal/category/100120 JWC Environmental Inc. PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 15 of 19 FR4&, Trusted Wastewater Solutions — A 1WC Enwonrner-W Brand Proposal Number: 18011004RS Date: October 24, 2018 5.Items not included in scope of supply ■ Any civil work, anchor bolts or concrete work ■ Any site preparation, building and/or structures to house equipment, landscaping or painting ■ Any installation, labor or material ■ Any hoisting or lifting work during unloading and during installation ■ Any chemicals or chemical storage totes ■ Any air supply to system ■ Any influent or effluent piping, valves, fittings or supports ■ Any process water piping, valves, fittings or supports, calibration columns etc. for dosing equipment ■ Any pump alignment ■ Any sludge handling system • Any solids transfer piping, valves ■ Any electrical work, including cables and connections between control panel and equipment ■ Any local disconnects required at motor locations for equipment ■ Any heat tracing or insulation of pipes or equipment ■ Any water for hydrostatic testing ■ Any insurance at place of installation ■ Any applicable state, federal or local taxes ■ All other items unless specifically mentioned in this proposal JWC Environmental Inc. PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 16 of 19 FR4&, Trusted Wastewater Solutions — A 1WC Enwonrner-W Brand Proposal Number: 18011004RS Date: October 24, 2018 6. Delivery and Payment terms 6.1 Payment Terms ■ 40% with the PO ■ 50% with the delivery of the equipment ■ 10% after start-up or 3 months after delivery whichever comes first 6.2 Equipment Delivery To be agreed upon. Our goal is to meet your project timing, please do not hesitate to contact us if you have specific delivery or timing requirements so we can verify whether expedited delivery is feasible or not. Please use following guideline: ■ Engineering Submittal : 2 weeks • Manufacturing 10-14 weeks from submittal approval • FAT 2 days ■ Packing & Delivery : 2 days 6.3 Delivery Terms The system is quoted Ex -works FRC. Transport DAP to jobsite will be billed at cost. 6.4 Validity 30 days from date of proposal. JWC Environmental Inc. PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 17 of 19 FR4&, Trusted Wastewater Solutions — A JWC Enwonrner-W Brand Proposal Number: 18011004RS Date: October 24, 2018 7.Terms and Conditions 7.1 TAXES Except for the amount, if any, of tax stated in a JWC Environmental Inc. proposal, the prices set forth therein are exclusive of any amount for federal, state, local, excise, sales, use, property, in -country, import, VAT or similar taxes or duties. Such prices also exclude permit, license, customs and similar fees levied upon shipment of JWC Environmental Inc. 7.2 Warranty Products manufactured, construed or assembled by FRC, are warrantied for a period of (12) months from date of start-up or (18) months from date of shipment from manufacturer, whichever occurs first, against manufacturing defects and workmanship which develop in the service for which they are designed, provided the products are installed and used in accordance with any applicable instructions or limitations issued by FRC. 7.3 Limitation of Warranty Components used by FRC, but manufactured by others, are warrantied only to the extent of that manufacturer's warranty. This limited warranty shall not apply if the product has been altered or repaired by others. FRC will make no allowances or credit for such repairs or alterations unless authorized in writing by FRC. No statement, representation, agreement. or understanding, oral or written, made by any agent, distributor, representative, or employee of FRC, which is not contained in the Warranty will be binding upon the Company unless made in writing and executed by an officer of FRC. 7.4 Governing Law It is understood and agreed that these Terms and Conditions of Sale shall be interpreted under and pursuant to the laws of the State of Georgia; you agree that any action at law or suit which is related to any contract of sale brought against us shall be filed in a federal or state court located in the State of Georgia. JWC Environmental Inc. PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 18 of 19 FR4&, Trusted Wastewater Solutions - A 1WC EmAronmenlal Brand Proposal Number: 18011004RS Date: October 24, 2018 8. Equipment Renderings Snrn.n �! I lnjcclion Porls Flocculator Rendering* PCL DAF Rendering* * For Illustration purpose only JWC Environmental Inc. anirpl ion Pori 110 mple Fort PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 19 of 19 ID TY SPECIFICATIONS A 2 8"0 INLET OUTLET ANSI FLANGE B 5 1 2 HOSE BARB SAMPLE D 4 1" HOSE BARB INJECTOR F 2 1" PVC PLUG PH BYPASS G 6 1 /2" AERATION VALVES a a r 44 [1118] :. 7/8 [22] 2 [51] 01 NOTES: 1. ALL DIMENSIONS IN INCHES [MM] 2. ALL VALVES TO BE FIELD INSTALLED. 122 1/4 [3105] 49 [1245] v >r Q 124 [3150] D D D I � 194 [4928] A a P.F rrrnl UNIT WEIGHT EMPTY: 1410 Lbs. [640 kgs] FULL: 4975 Lbs. [2257 kgs] IRA 1 /d r307 R1 FOOT DETAIL L FLOCCULATOR — 8" X 6" HDPE (F8/6L-2-2M)LMN P JWC ENVIR❑NMENTAL, LLC Confidential NoRz,�"'°trs °ar° Na.,LEatc s�a,e CLIENTS NAME Da— LE 8/z3/Zola P.O. B ❑ X 3147 This drawing Is the exclusive property JWC CLIENTS LOCATION / PROJECT NAME c Environmental LLC. Its acceptance constiti Chcktutes nn Chcccd: LW 4/19/2013 CUMMING, GE❑RGIA 30028 agreement that It shall be treated as strictly Project No.: NUMB. PHONE: C 7 7 0) 5 3 4- 3 6 81 confidential. Its use Is restricted to those authorized In Drawing No. REV No. C FAX: (770) 783-8632 writing by JWC Environmental LLC and shall be Q 1 F8—L returned upon request. Information contained on or I `� I I A AJWC Environmental Brand EMAIL info@FRCS stems,com derived from this drawing is not to be communicated, y disclosed, used or copied without prior authorization. i 9 [229] 1 1/4 [32]4—i—I 1 1/4 [32] J— I N e I T4. DETAIL A I 1010 [254] II 1 1/4 [32] I I 1 1/4 [32] DETAIL B n'1. 1 /d Ifl.'ii91 N / / 1 [25] \ / g I I I I �\ NT2.X 13/160 / \ FOOT DETAIL i ALL DIMENSIONS IN INCHES [MM] 171 3/4 [4362] 100 [2540] 59 1/2 [17 I o I iv m I I m JWU LNVII<UNMLN I AL , LLU Confi nfial P.O. BOX 3147 GUMMING GE❑RGIA 30028Ehisdrawing isthe cEtliliwJoEbrtOofIWCEnvironmental L`C. Cfls acceEtance constitCtes an agreement that it shall @ treated as PHONE: (770) 534-3681 strictloconfidential. its Etc is restricted to those aEthoriEbd in willing m6VC Environmental LLC and shall Eb retEined Ulan rest. i FAX: (770) 783-8632 aformation contained on or derived from this drawing is not to:b A )WC EnvleonmEMAIL: info@FRCsysteMs,com"'n""EdisclosedEll;ed°rcoiled with°131ti°raElh°ri®tim. ¢ RECIRCULATION PUMPS UNIT WEIGHTS: Empty Top: 3400 lbs. [1542 kgs] Empty Bottom: 7200 lbs. [3288 kgs] Empty Total: 10600 lbs. [4808 kgs] Full: 48070 lbs. [21805 kgs] SETTING EQUIPMENT: USING A BUBBLE LEVEL THE UNIT SHOULD BE LEVELED TO (within 1/4" Level) FRONT TO REAR, AND TO (within 1/8" Level) SIDE TO SIDE 170 1 /P.. rARA1I PCL 60 - RIGHT HAND FLOAT DISCHARGE A x 1K1.5x1LF-82RV M3 ST (15 HP) DURCO MARK 3 INFLUENT a I I I x SAND c 10" DIA X 74" TUBE EFFLUENT D SETTLED SOLIDS E I I I I X Name Da' RevisionsCLIENTS NAME Drawn: LE 11/30 CLIENTS LOCATION / PROJECT NAME Cheiked: LW II/13 Project No.: NUMB. GENERAL Drawing No. oA❑OR 9 FR(t, Trusted Wastewater Solutions- A JWC Environmental Brand Proposal Number: 18011004RS Date: October 24, 2018 Project : Biopharma Project Design Calculations PCL-60 Features Imperial Metric Recycle Flow (OR) 130 gpm 2.9.104 L/h Free area 65 ft2 6 m2 Effective separation area 1,034 ft2 96 m2 Assumed Solids Loading Rate for 100% Solids Loading Rate Average DAF Solids Loading Rate TSS (42,000 9h) (2.1 10-3 Lb ) SLR Ave Ave — gal = 1.35 lb AUe = Free Area 65 f t2 ft2 • h Hydraulic Surface Loading Rate Average Hydraulic Surface Loading Rate OAve + OR 700 gpm + 130 gpm gpm HSLRA1e = Effective Area 1,034 ft2 = 0.803 ft2 100% JWC Environmental Inc. PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 1 of 2 FR(t, Trusted Wastewater Solutions- A JWC Environmental Brand Proposal Number: 18011004RS Date: October 24, 2018 Project : Biopharma Project Air to Solids Ratio Table 1: Water solubility of gasses at selected temperatures and pressures' 23 1 6.77.10-4 1 1.32.10-3 I 1.48.10-3 I 7.58.10-2 1 1.43.10-4 31 1 6.08.10-4 1 1.16.10-3 I 1.64.10-3 1 8.60.10-2 1 1.28.10-4 38 5.65.10-4 1.06.10-3 1.77.10-3 9.42.10-2 1.18.10-4 Sx : = solubility of species x; H. : = Henry's Law constant of species x Sources: IUPAC-NIST Solubility Reference Database; 1. Phys. Chem. Ref. Data, Vol 12, No. 2, 1983 Air -to -Solids Ratio: 23 °C Air Air Solubility • OR (1.43 10-4 kg I (2.9 104 hr) k \/ L l = 0.106 Solids TSS (PAvg (2.5 • 10-4 9 I • (1.59 • 105 hrl Air -to -Solids Ratio: 31 °C Air Air Solubility �a (1.28 • 10-4 k9) • (2.9 • 104 L Solids TSS • -Pavg 4 ky (2.5 10- L) (1.59 5 L ll = 0.0951 10 hrl Air -to -Solids Ratio: 38 °C Air Air Solubility �a (1.18 • 10-4 k9) • (2.9 • 104 L Solids TSS • -Pavg 4 kg (2.5 10- ) (1.59 L ll = 0.0877 105hrl L JWC Environmental Inc. PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 2 of 2 H G F E D C B A 30'-5" 4 4 11'-14" Q Q PF23001 PF13001 F8 MCE F8 I CO N DAF26001 DAF16001 PCL-60 PCL-60 SIN 3 w z Z z Q W Cn J lWi W Z z ¢ W J LWi W w z C 3 2 L O SIN EFFLUENT in I Mo I o + • SIN I �1-0 • (0 I DRAIN (+ • • • O FRONT VIEW DAF SI E VEIW NOTES: JWC ENVIRONMENTAL LLC P.O. BOX 3147 CUMMING, GEORGIA 30028 PHONE (770) 534-3681 No. REVISION BY DATE Dewberry - Two PCL-60 Units - NJ Name Date Scale 3/8" = 1' Drawn AG 23/10/2018 0 Design checked Size Project No. 18011004RS FAX: (770)) 783-8632 1 D 2 Drawing No. Revision 1. ALL DIMENSIONS ARE IN INCHES EMAIL: info@FRCsystems.com 2. PRELIMINARY DRAWING,CHANGES RESERVED © GENERAL ARRANGEMENT 18011004 LAYOUT Q CONFIDENTIALM 3 A JWC Environmental Brand " a H G FI E D C B A INSTRUMENT IDENTIFICATION PRIMARY LOCATION AUXILIARY LOCATION LETTERS NORMALLY ACCESSIBLE TO FIELD MOUNTED NORMALLY ACCESSIBLE TO OPERATOR OPERATOR Discrete Instruments x x xxx x xxx xxx Shared Display, Shared Control x xxx x x -x xxx Programmable Logic Control INSTRUMENT IDENTIFICATION LETTERS LETTERS PROCESSOR INITIATING VARIABLE MODIFIER READOUT OR PASSIVE FUNCTION OUTPUT FUNCTION MODIFIER A Analysis Alarm C Conductive Control Close,Closed D Density Differential E Voltage Emergency Primary Element F Flow Rate Ratio G Gauge H Hand(Manual) High I Indicate L Level Low N Turbidity Middle/Intermediate O User's Choice Orifice Open P Pressure(or Vacuum) S Speed or Frequency Safety Sw itch Stop T Temperature Transrnitter V Viscosty Valve or Damper Y Status Relay or Compute Z Position Drive or Actuate LIM NUMBERS 6534- 4"- PVC \ \ Line Material Nominal Pipe Size Line Designation LINE MATERIAL ABBREVIATIONS By Client CL SS Stainless Steel CS Carbon Steel PVC Polyvinyl Chloride CPVC Chlorinated Polyvinyl Chloride A JWC Environmental Brand INSTRUMENT IDENTIFICATION LETTERS Flow Rate Indicate Transmitter FIT 20 P&ID Tag No. Minor Process Pipe or FRC Skid Boundary Major P rocess Pipe Pneu matic Signal — — — — — — — Process By Customer/Existing — — — — — — — Electrical Signal — • — • — • — • — Optional or Packaged Boundary — — — — — — — Heat Trace Flexible Pipe JWC Environmental Inc. PO Box 3147 Cumming GA, 30028 Phone: (770) 534-3681 Fax: (770) 783-8632 www.fresystems.com EQUI PM ENT & VALVE ABBREVIATIONS T TankorSump RS Rotary Screen P Pump PMA Polymer Make Up (Automatic) MIX Mixer PF Pipe Flocculator DAF Dissolved Air Rotation Unit CMP Compressor BW Blower SC Skimmer Drive AU Auger Drive SP Saturation Pipe CLF Clarifier BP Belt Press Filter FP Filter Press V Valve SV Solenoid Valve VALVES SYSMBOLS -0o- Butterfly Valve CheckValve Ball Valve Gate Valve Angle Valve Three Way Valve Four Way Valve Needle Valve I Acturated Valve Pressure Control Valve Pressure Relief Valve ACTUATOR SYSMBOLS 4 Solenoid 4 Pneumatic 4 Electric Primary Element Symbols FI Ro to meter ❑Electromagnetic IFlowmeter I Level Probe __000 Parshall Flume ABBREVIATIONS & LETTER SYSMBOLS MNPT Male Nominal Pipe Thread FNPT Female Nominal Pipe Thread POTW Public Owned Treatment Works VFD Variable Frequency drive CONFIDENTIAL REV. This drawing istheexclusive property ofJWC Environmental Inc.. Its acceptance constitutes an agreement that it shall be treated as strictly confidential. Its use is restricted to those authorized in writing byJWC Environmental Inc. and shall be returned upon request. Information contained on orderived from thisdravving is not to be communicated, disclosed, used or copied without prior authorization. DESCRIPTION ELECTRICAL EQUIPMENT SYMBOLS In- Line Pump (GeneralSymbol) Centrifugal Pump Chemical Feed Pump Air Operation Diaphragm (ADD) Pump OGearPump (RotaryLobe Pump) O Electric Diaphragm Pump Progressive Cavity (PC) Pump Submersible Pump Centrifugal Compressor OO Screw Compressor Blower Injector Fan Blades Submersible Mixer M Surface Aerator DATE I BY I NOTES: ® Auger/Screen Conveyor or Motorized Chamber Skimmer Drive Motor MISCELLANEOUS SYSMBOLS II �il Bag Strainer Filter/Regulator YDrainage to Sewer Electrical Motor 4 Y Strainer I Open Vent Flame Arrester Reducer DEnd Cap Flange Water Surface Interface From Interface To End Cap PROCESS & INSTRUMENTATION DIAGRAM LEGEND SCALE DRAWN BY DWG NO REV N/A P&I D — LEGEND SIZE 11 X 17 SHEET SERVICEWATER- @ 180 GPH POLYMER CUSTOMER SUPPLY UPS -- -- -PI-- a08 V PI- PMA5081 POLYMER MAKEUP SKID0-1.5 GPH NEATPOLYMER0-480 GPH WATER MOTORIZED CHAMBER HS L 06 ---5503=1"--1 I I I I I I I I I V5104 -- —————— - 5502-W' ———— — — — — —— ----- COAGULANT 5505-Y" I I CUSTOMER SUPPLY V5103 P5061 I I I I COAGULANTDOSING PUMP 0-53 GPH HIS L I I 04 V5102 5501-%" I 5504-'/=" I NEUTRALIZER -------- I CUSTOMER SUPPLY I V5101 P5041 I I NEUTRALIZER DOaINC PUMP I 0-8 GPH FIT L 00 1 V5116 1 V5118 1 FEi6x8" HC 00 15 V5117 V5119 V3102 8" INFLUENT - - - - - - - - - - - - - - - - -- M �- vzlso COMPRESSED AIR I Q SCFM @ 100 PSIG BY CUSTOMER i PNEUMATIC PANEL V7101 1 3/8" MNPT V5120 5121 V3103 1 �y pH V3107 PF3001 FLOCCULATOR SKID F-8 SV7011 - - - - - I - - - - - - - - - - - - - - - - - - - - - - - - 6515-12" I DAF SKID PCL-60 I HS L L ES EMERGENCY I 600 1 600 STOP CS 6005 I SKIMMER DRIVE V6111 I 1 HP 460V/3PH/6OHz AERATION LINES I 12, i (6 TOTAL) V6102A-F - - - - - - - - - - V6112 BLEEDLINE V6113 DAF6001 PCL-60 —Y lo' V6109A-L V611OA-L 1 V3104 6534-8" 8" 3--------------- DAF SLUDGE 8" z 4„ 0 AU6006 AUGER DRIVE V6103 8" 0.33 HP 460V/3PH/60Hz V6104 I --- L---------- - - - - -- - 6509-8"----- DAFSEDIMENT DRAIN 48" PI 600 HS L V6102 V6108 001 V6106A SP6001 4 V6105A SP6001 V6107 SATURATIONPIPE V6114 6'2" x 12" DIA. P6001A V6106B P6001B (OPTIONAL) P6001A/B RECYCLE PUMPS 130 GPM @ 205 FT 15 HP 460V/3PH/6OHz V6105B PRELIMINARY F11C © A JWC Environmental Brand JWC Environmental Inc. PO Box 3147 Cumming GA,30028 Phone: (770) 534-3681 Fax: (770) 783-8632 www.fresystems.com CONFIDENTIAL This drawing is thee xclusive property of JWC Environmental Inc. Its acceptance constitutes an agreement that it shall be treated as strictly confidential. Its use is restricted to those authorized in writi ng by JWC Environmental Inc. and shall be returned upon request. Information contained on or derived from this drawing is not to be communicated, disclosed, used or copied without prior authorization. REV. DESCRIPTION DATE BY NOTES: Equipment in blocks is skidded by FRC. -Dashed Piping Is Supplied By Others. -Skids may require some field assembly. DEWBERRY ENGINEERS PROCESS & INSTRUMENTATION DIAGRAM SCALE N/A DRAWN BY PK DWG NO 18011004R5 REV 0 SIZE ANSI B 10/24/2018 SHEET 1 OF 1 7. Ultrafilter/Reverse Osmosis a) Cloth Filter / Ultra Filtration Process b) Reverse Osmosis Process .:1 Dewberry° Novozymes North America, Inc. I Engineering Alternatives Analysis I APP M Lawrence, Jordan From: Jim Cooper <JCooper@heyward.net> Sent: Friday, October 26, 2018 4:57 PM To: Poulios, Michael; Lawrence, Jordan Subject: Novozymes NA INC, NC Biopharma Project Franklinton, NC - Aqua Aerobics #104226G Attachments: 2018-10-26 153954 Preliminary MB Report.pdf, 2018-10-26 Preliminary AquaPrime Design 153936.pdf Importance: High This message originated from outside your organization Mike and Jordan: From Aqua Aerobics Please find attached two (2) preliminary design reports (Design #153954 and Design #153936) for the Biopharma project in Franklinton, NC. Please note, we are continuing to work on the reverse osmosis and evaporator designs and will follow up when completed. Due to the quick turnaround requested, and the lack of information available, we made the following assumptions: - Both designs include a 2 MGD average flow and a 3 MGD peak flow. - The AquaPrime cloth media filter utilized a max loading of 8 lbs. TSS/Day/ft2. - We assumed the influent conditions to the cloth media filter in design #153954, along with typical loading removals to obtain the influent parameters listed in the UltraFiltration design summary. Desian #153954 -- Cloth Filter and OF Train Desian In design #153954 we have designed the one (1) 8-Disk AquaDisk@ Cloth Media Filter followed by three (3) UltraFiltration@ Trains consisting of fifty-two (52) membrane modules per train to process an average flow of 2 MGD and a maximum flow of 3 MGD. Please note the following design considerations: - We have included the cloth media filter to reduce the loadings to the UltraFiltration membranes to increase the flux, thus reducing the number of required modules. - Redundancy was not considered in either mechanical equipment design. - Outdoor provisions, such as stainless steel control panel enclosures, HMI sunshield and an A/C unit have been included in the cloth media filter design. Preliminary pricing, including freight to the jobsite and our standard start-up supervision services, is as follows: - Cloth Media Filter: $314,800 - UltraFiltration Membranes: $1,566,540 Desian #153936 - AauaPrime@ Desian Based on the flows received, and the assumed influent loadings to the system, two (2) 8-disk AquaPrime@ Cloth Media Filters, Model 108, in concrete configuration, are recommended to handle the design criteria in the referenced report, for a primary effluent application. As the above design option for tertiary application, because of the short time around request and not sufficient information available, this design is subject to change as the design criteria becomes available. Redundancy has been included in this recommendation. Preliminary budget price for the equipment in this design, which includes freight to the jobsite and our standard start-up supervision services, is $1,132,000. Please review the attachments and let us know if you have questions or if additional information is required. Sincerely, Jim Cooper Heyward Incorporated 704-583-2305 - office 704-591-1270 - cell jcooper@heyward.net AQUA -AEROBIC SYSTEMS, INC. A Metawater Company Process Design Report NOVOZYMES NA INC NC Design# 153954 Option: Preliminary CMF / OF Treatment Train Design AquaMB Process® Multiple Barrier Membrane System October 26, 2018 Designed By: Jakob Nowicki 6306 N. Alpine Rd Loves Park, IL 61111 (815) 654-2501 www.aaua-aerobic.com © 2018 Aqua -Aerobic Systems, Inc Design Notes Process/Site - Pre cloth media filtration treatment includes phosphorous removal system. Filtration - The cloth media filter recommendation and anticipated effluent quality are based upon influent water quality conditions as shown under "Design Parameters" of this Process Design Report - The anticipated filtered effluent quality is based on the filter influent conditions as shown under "Design Parameters" of this Process Design Report. In addition, the filter influent should be free of algae and other solids that are not filterable through a nominal 5 micron pore size media. Provisions to treat algae and condition the solids to be filterable are the responsibility of others. For this application, pile filter cloth is recommended. Redundancy has not been considered in the cloth media filter design. Membrane Chemicals required for process and/or cleaning and their containers are not included. Spare parts are not included. Interconnecting wiring and piping are not included unless specifically called out within this design. Influent to the membrane system must contain no substance that is incompatible with the membrane, epoxy potting, SS/PVC piping, or EPDM gaskets/seals, including silicones, solvents, or free oil. Influent to the membranes must contain no more than 3 mg/I of fats, oils, or grease (FOG). Acid and chlorine pump sizing is based on an influent alkalinity of 500 mg/I as CaCO3, conductivity of 1000 uS/cm, & hardness of 100 mg/I as CaCO3 and assumes there are no additional contaminants that will affect the pH. CIP system piping is not included for OF system The design of the OF backwash pump(s) assumes the backwash drain flow empties into an open drain near the OF train(s) System is designed to handle the maximum flow with all OF trains online. The coagulant and CEB chemical feed systems are included for the OF system. The OF feed and backwash pumps will be VFD-controlled. Equipment The control panel does not include motor starters or VFDs, which should be provided in a separate MCC (by others). Equipment selection is based upon Aqua Aerobic Systems' standard materials of construction and electrical components - Aqua -Aerobic Systems, Inc. is familiar with various "Buy American" Acts (i.e. AIS, ARRA, Federal FAR 52.225, EXIM Bank, USAid, PA Steel Products Act, etc.). As the project develops Aqua -Aerobic Systems can work with you to ensure full compliance of our goods with various Buy American provisions if they are applicable/required for the project. When applicable, please provide us with the specifics of the project's "Buy American" provisions. - A dual -compressor air supply system has been included for all Aqua -Aerobic MBR equipment requiring process air (e.g. pneumatic valves). - This product is being sold as a domestic project. However, if circumstances arise where this item would be exported, this product is classified as ECCN 213352 under US export compliance laws/regulations. This product would require an export license from the Department of Commerce Bureau of Industry and Security (BIS) to all countries listed in CB Column 2 on the BIS country chart, if the goods are exported from the United States. See http://www.bis.doc.gov website for details and additional information for compliance with the laws/regulations. 10/26/2018 2:19:22PM Aqua -Aerobic Systems, Inc CONFIDENTIAL Page 2 of 8 NOVOZYMES NA INC NC / Design#: 153954 AquaDISK Tertiary Filtration - Design Summary DESIGN INFLUENT CONDITIONS Pre -Filter Treatment: Phosphorus Removal System Avg. Design Flow = 2 MGD = 1388.89 gpm = 7571 m'/day Max Design Flow = 3 MGD = 2083.3 gpm = 11356 m'/day Effluent DESIGN PARAMETERS Influent mg/I Required <= mg/I Anticipated Avg. Total Suspended Solids: TSSa 20 TSSa 10 TSSa Max. Total Suspended Solids: TSSm 25 - Phosphorus: Total P 10 Total P 4 Total P *Turbidity: NTU 4 NTU *Note: Tubidity represented in Nephelometric Turbidity Units (NTU's) in lieu of mg/I. AquaDISK FILTER RECOMMENDATION Qty Of Filter Units Recommended = 1 Number Of Disks Per Unit = 8 Total Number Of Disks Recommended = 8 Total Filter Area Provided = 430.4 ft2 = (39.99 m2) Filter Model Recommended = AquaDisk Package: Model ADFSP-54 x 8E-PC Filter Media Cloth Type = OptiFiber PES-14 AquaDISK FILTER CALCULATIONS Filter Type: Vertically Mounted Cloth Media Disks featuring automatically operated vacuum backwash . Tank shall include a rounded bottom and solids removal system. Average Flow Conditions: Average Hydraulic Loading = Avg. Design Flow (gpm) / Recommended Filter Area (ft2) = 1388.9 / 430.4 ft2 = 3.23 gpm/ft2 (7.89 m/hr) at Avg. Flow Maximum Flow Conditions: Maximum Hydraulic Loading Solids Loading: Solids Loading Rate = Max. Design Flow (gpm) / Recommended Filter Area (ft2) = 2083.3 / 430.4 ft2 = 4.84 gpm/ft2 (11.83 m/hr) at Max. Flow = (Ibs TSS/day at max flow and max TSS loading) / Recommended Filter Area (ft2) = 625.5 Ibs/day / 430.4 ft2 = 1.45 lbs. TSS /day/ft2 (7.09 kg. TSS/day/m2) <= mg/I 10 4 4 10/26/2018 2:19:22PM Aqua -Aerobic Systems, Inc CONFIDENTIAL Page 5 of 8 NOVOZYMES NA INC NC / Design#: 153954 Aqua UltraFiltrationTM System Design Summary DESIGN INFLUENT CONDITIONS Pre-UF Treatment: Aqua Cloth Media Filtration Avg. Design Flow: = 2.000 MGD = 7,571 m3/day Max. Design Flow: = 3.000 MGD = 11,357 m'/day INFLUENT PARAMETERS Dissolved Organic Carbon: Turbidity (NTU): Suspended Solids: SITE CONDITIONS Ambient Air Temperature: Influent Waste Temperature MEMBRANE PROCESS VARIABLES: Number of Parallel Membrane Trains: No. Membrane Modules per Train: Active Membrane Area per Module: Total Membrane Area Provided: Maximum Membrane Flux: Recovery: Est. Membrane Average Power Consumption: Est. Membrane Average Chemical Consumption: Effluent Influent mg/I Required <_ mg/I Anticipated <_ mg/I DOC 20 Turb. 4 Turb. 1 Turb. <0.1 TSS 10 TSS 2 TSS <2 Maximum 82 F 27.8 C 68 F 20 C Minimum 25 F -3.9 C 50F 10C 3 52 861 ft2 134,347 ft2 26.9 Gallons/ft2/day (GFD) 83.2 % 122.7 kWh/day Design 82 F 27.8 C 50F 10C = 80 m2 = 12480 m2 = 45.6 Liters/m2/hour (LMH) 3.458 gallons/day 50.0% NaOH 4.095 gallons/day 32.0% HCI 0.291 gallons/day 12.5% NaOCI 169.9 gallons/day 48.5% Alum Elevation 594 ft 181 m SYSTEM DIMENSIONS: Length Width (Depth) Height Feed Tank: = 8.5 ft diameter = 2.6 m = 6000 gallons = 15.7 ft = 4.8 m Membrane Assembly (ea): = 14.1 ft = 4.3 m = 4.7 ft = 1.4 m = 8.69 ft = 2.6 m Feed Skid (ea):' = 10.1 ft = 3.1 m = 8.7 ft = 2.6 m = 9.4 ft = 2.9 m Backwash Tank: = 8.5 ft diameter = 2.6 m = 4500 gallons = 11.9 ft = 3.6 m Chemical Feed System (ea):z = 4.33 ft = 1.3 m = 1.6 ft = 0.5 m = 4 ft = 1.2 m Main Control Panel: = 4 ft = 1.2 m = 1.0 ft = 0.3 m = 5 ft = 1.5 m CIP Tank: = 5.33 ft diameter = 1.6 m = 1000 gallons = 6.75 ft = 2.1 m Notes: 'Each feed skid is typically mounted to its membrane assembly. 2Each chemical feed system can be mounted to a wall/frame and contains equipment for pumping two separate chemicals (tanks/containers by others). Aqua -Aerobic Systems, Inc. CONFIDENTIAL Page 4 of 8 Equipment Summary Air Compressor 1 Valve Actuation Compressed Air System(s) will be provided as follows: - (2) compressor pumps rated for 1.0 hp each pump with a 80-gallon receiver tank, air dryer, alternating control panel, and wide range pressure switches. (1) Coalescing, oil removing filter (1) Set of 4 machine vibration isolators (1) Adjustable pressure regulator Cloth Media Filters AquaDisk Tanks/Basins 1 AquaDisk Model # ADFSP-54x8E-PC Package Filter Painted Steel Tank(s) consisting of: 8 Disk painted steel tank(s). 3" ball valve(s). AquaDisk Centertube Assemblies 1 Centertube(s) consisting of: 304 stainless steel centertube weldment(s). Centertube driven sprocket(s). Dual wheel assembly(ies). Rider wheel bracket assembly(ies). Effluent seal plate. Centertube bearing kit(s). Effluent centertube lip seal(s). Pile cloth media and non -corrosive support frame assemblies. Disk segment 304 stainless steel support rods. Neoprene media sealing gaskets. 1 Cloth set(s) will have the following feature: - Cloth will be OptiFiber PES-14. AquaDisk Drive Assemblies 1 Drive System(s) consisting of: Gearbox with motor. Drive spocket(s). Drive chain(s) with pins. Stationary drive bracket weldment(s). Adjustable drive bracket weldment(s). Chain guard weldment(s). Warning label(s). AquaDisk Backwash/Sludge Assemblies 1 Backwash System(s) consisting of: Backwash shoe assemblies. Backwash shoe support weldment(s)- 1 1/2" flexible hose. Stainless steel backwash shoe springs. Hose clamps. 1 Backwash/Solids Waste Pump(s) consisting of: - Backwash/waste pump(s). 10/26/2018 2:19:22PM Aqua -Aerobic Systems, Inc CONFIDENTIAL Page 5 of 8 NOVOZYMES NA INC NC / Design#: 153954 Stainless steel anchors. 0 to 15 psi pressure gauge(s). 0 to 30 inches mercury vacuum gauge(s). Throttling gate valve(s). 3" ball valve(s). AquaDisk Instrumentation 1 Pressure Transmitter(s) consisting of: - Level transmitter(s). 1 Float Switch(es) consisting of: - Float switch(es). 1 Vacuum Transmitter(s) consisting of: - Vacuum transmitter(s). AquaDisk Valves 1 Set(s) of Backwash Valves consisting of: - 2" full port, three piece, stainless steel body ball valve(s), grooved end connections with single phase electric actuator(s). Valve / actuator combination shall be TCI / RCI (RCI, a division of Rotork), Nibco, or equal. 2" flexible hose. Victaulic coupler(s). 1 Solids Waste Valve(s) consisting of: - 2" full port, three piece, stainless steel body ball valve(s), grooved end connections with single phase electric actuator(s). Valve / actuator combination shall be TCI / RCI (RCI, a division of Rotork), Nibco, or equal. 2" flexible hose. Victaulic coupler(s). AquaDisk Controls w/Starters 1 Conduit Installation(s) consisting of: - PVC conduit and fittings. 1 Control Panel(s) consisting of: Nema 4X 304 stainless steel enclosure(s). Control panel sun shield. Air conditioner(s). Circuit breaker with handle. Transformer(s). Fuses and fuse blocks. Line filter(s). GFI convenience outlet(s). Control relay(s). Selector switch(es). Indicating pilot light(s). MicroLogix 1400 PLC(s). Ethernet switch(es). Power supply(ies). Operator interface(s)- Operator interface sun shield(s). Motor starter(s)- Terminal blocks. UL label(s). Membrane Rfi—k nnc 156 Membrane Module(s) with T-Rack(s), each consisting of: 10/26/2018 2:19:22PM Aqua -Aerobic Systems, Inc CONFIDENTIAL Page 6 of 8 NOVOZYMES NA INC NC / Design#: 153954 80 square meter PES membrane modules encased in PVC housing. T-Rack 3.0 mounting assembly(ies) 3 Membrane Feed Skid(s) consisting of: Painted steel feed skid frame(s). Piping within the membrane skid, required for interconnection of skid mounted membrane system components. Piping will be schedule 80 PVC, socket welded or threaded. Air piping will be stainless steel tubing and schedule 10 stainless steel piping. 10 inch pneumatically operated wafer style butterfly valve(s). Pressure transmitter(s). 1/4" Solenoid valve(s). 8" magnetic flow -meter and converter(s). Air filter(s). 6" Expansion joint(s). 4 inch gasket kit(s) 3 Strainer(s) will be provided as follows: - 6 inch manual Y-strainer with NSF -approved epoxy lining and 60 mesh 304 stainless steel screen. 1 Control Panel(s) consisting of: NEMA 12 panel enclosure suitable for indoor installation and constructed of painted steel. Fuses and fuse blocks. GFI convenience outlet(s)- Control relay(s). Selector switch(es). Indicating pilot light(s). Ethernet switch(es). Hubbell Cat 6 Ethernet Cable. Power supply(ies). Terminal blocks. Compactlogix Processor. Compactflash. End cap(s). Power supply(s). Input card(s) Relay output(s). Analog input(s). Analog output(s). Panelview plus 6 1250 operator interface(s). UL label(s). Enter Misc Description 3 Electrical Junction Box(es) will be provided as follows: NEMA 4X stainless steel enclosure(s)- Terminal blocks. 1 CIP System(s) will be provided as follows: 1000 gallon capacity heavy duty polyethelene holding tank. Mixer(s). Float switch(es). 316 stainless steel float switch mounting bracket(s)- Gorman-Rupp pump model 14A22-13 with base and direct drive 7.5 HP, TEFC, 3 ph. motor. 4" butterfly valve(s) with lever operator as manufacturer by Nibco or equal. 4 inch diameter Nibco F-918-B check valve(s) with cast iron body with bronze disk. Immersion heater(s) 25KW. Local control station(s) with on/off switches, on indicating lights, in a Nema 4X enclosure. Polyethylene tank(s). 1/2 HP Mixer(s). Centrifugal pump with 7.5 HP, 3 ph. motor. 4" manual butterfly valve(s). 10/26/2018 2:19:22PM Aqua -Aerobic Systems, Inc CONFIDENTIAL Page 7 of 8 NOVOZYMES NA INC NC / Design#: 153954 Membrane Accessories 1 OF Feed Tank(s) consisting of: Polyethylene tank(s). 1/2 HP Mixer(s). Pressure transducer(s). 3" PVC flange with coupling. 1/2" PVC pipe. Float switch(es). Float switch mounting bracket(s). 1 Backwash Tank(s) consisting of: Polyethylene tank(s). Pressure transducer(s). 3" PVC flange with coupling. 1/2" PVC pipe. Transfer Pumps/Valves (Membranes) 3 Membrane Feed Pump Installation(s) consisting of: Centrifugal pump with 20 HP, 3 ph. motor. 6" manual butterfly valve(s). 1 Membrane Backwash Skid(s) consisting of: 10" magnetic flow -meter and converter(s). Centrifugal pump with 75 HP, 3 ph. motor. 10 inch pneumatically operated wafer style butterfly valve(s). Air filter(s). Chemical Feed Systems 2 Chemical Feed System for acid, caustic, chlorine, and coagulant, each system consisting of the following: PVC backing panel(s). Calibration columns. Chemical feed pumps. Pressure relief valves. GFI outlet(s). Ball valves. 316 stainless steel shelf weldments. Polypropylene utility trays. 6 Chemical Flow Control Valve(s) consisting of: - 1/2" Electric PVC ball valve(s). 10/26/2018 2:19:22PM Aqua -Aerobic Systems, Inc CONFIDENTIAL Page 8 of 8 NOVOZYMES NA INC NC / Design#: 153954 Lawrence, Jordan From: Jim Cooper <JCooper@heyward.net> Sent: Tuesday, November 27, 2018 2:23 PM To: Lawrence, Jordan; Poulios, Michael Subject: Novozymes NA INC, NC Biopharma Project Franklinton, NC - Aqua Aerobics RO Proposal #104226G Attachments: 2018-11-05 Preliminary RO Design 154051.pdf This message originated from outside your organization Michael and Jordan: Provided from Aqua Aerobic System, preliminary pricing for the RO System detailed in the attached Design 154051 to include freight to the jobsite and standard start-up supervision services is $2,583,576.00. Please review the attached information and let us know if you have any questions. Sincerely, Jim Cooper Heyward Incorporated 704-583-2305 - office 704-591-1270 - cell jcooper@heyward.net AQUA -AEROBIC SYSTEMS, INC. A Metawater Company Process Design Report NOVOZYMES NA INC NC Design# 154051 Reverse Osmosis (RO) System November 05, 2018 Designed By: David Holland 6306 N. Alpine Rd Loves Park, IL 61111 (815) 654-2501 www.aaua-aerobic.com © 2018 Aqua -Aerobic Systems, Inc Design Notes Membrane Chemicals required for process and/or cleaning and their containers are not included. Spare parts are not included. Interconnecting wiring and piping are not included unless specifically called out within this design. Influent to the RO system must contain no substance that is incompatible with the RO element materials, SS/PVC piping, or gaskets/seals, including oxidants, solvents, or free oil. Influent to the RO must contain no more than 0.1 mg/I of fats, oils, or grease (FOG). The RO will share the CIP system included with the OF system. The design of the RO system assumes the backwash drain flow empties into an open drain near the RO trains. System is designed to produce the maximum flow with all RO trains online and a portion of the influnet bypassing the RO trains. - The RO booster and high-pressure pumps will be VFD-controlled. Equipment The control panel does not include motor starters or VFDs, which should be provided in a separate MCC (by others). Equipment selection is based upon Aqua Aerobic Systems' standard materials of construction and electrical components - Aqua -Aerobic Systems, Inc. is familiar with various "Buy American" Acts (i.e. AIS, ARRA, Federal FAR 52.225, EXIM Bank, USAid, PA Steel Products Act, etc.). As the project develops Aqua -Aerobic Systems can work with you to ensure full compliance of our goods with various Buy American provisions if they are applicable/required for the project. When applicable, please provide us with the specifics of the project's "Buy American" provisions. - This product is being sold as a domestic project. However, if circumstances arise where this item would be exported, this product is classified as ECCN 213352 under US export compliance laws/regulations. This product would require an export license from the Department of Commerce Bureau of Industry and Security (BIS) to all countries listed in CB Column 2 on the BIS country chart, if the goods are exported from the United States. See http://www.bis.doc.gov website for details and additional information for compliance with the laws/regulations. 11/06/2018 8:03:03AM Aqua -Aerobic Systems, Inc CONFIDENTIAL Page 2 of 4 NOVOZYMES NA INC NC / Design#: 154051 Single -Pass RO Design Summary Novozymes, NC (ID #104226G) AASI Design Number 154051 RO SKID DESIGN Skid Quantity Membrane Skid Size First Stage Housing Qty: Second Stage Housing Qty: Third Stage Housing Qty: Membranes per Housing: Total Membrane Quantity: =3 = 23'(L) x 9.4'(W) x 9.5'(H) = 19 =9 =5 =6 = 594 MEMBRANE PROCESS VARIABLES: 1 Active Area per Membrane: = 400 ft2 per membrane (37.2 m2) Total Membrane Area Provided: = 237,600 ft2 total (22,073 m2) Maximum Daily RO Feed Flow (all trains in service): = 1977 gpm Maximum Daily RO Permeate Flow (all trains in service) = 1740 gpm Maximum Daily RO Concentrate Flow (all trains in servic = 237 gpm Maximum Daily RO Recycle Flow (all trains in service): = 32 gpm RO System Recovery (all trains in service): = 88 % Maximum Daily RO Bypass Flow (all trains in service): = 360 gpm Maximum Daily System Effluent Flow (all trains in service = 2100 gpm RO System Recovery (all trains in service): = 90 % Average System Power at 300C (two trains in service): = 3291 kwh/day at 2 MGD (1400 gpm) average daily effluent flov Parameter System Influent Expected Blended Effluent pH 7 6.5 Water temp (°C) 30 30 Sodium (mg/1) 395 96 (47,848 Ibs/mo) Potassium (mg/1) 508 132 (65,818 Ibs/mo) Ammonium (mg/1) 0.62 0.2 (69 Ibs/mo as N) Sulfate (mg/1) 118 23 Cl (mg/1) 955 240 Nitrate (mg/1) 17.7 11.2 (1,264 Ibs/mo as N) Phosphate (mg/1) 9.2 1.8 (289 Ibs/mo as P) SDI (%/min): <2 - Turbidity (NTU) <0.1 - TDS (mg/1) 2004 503 'Flows and recoveries are with new membranes. After 5 years, total system recovery will drop to 87% to maintain effluent flow. 2Amounts listed are at the average daily flow of 2 MGD. Aqua -Aerobic Systems, Inc. CONFIDENTIAL Printed on: 11/5/2018 at 9:47 AM Page 3 of 4 Equipment Summary 1 RO Booster Pump System consisting of the following: (2) Centrifugal pumps with 30 HP, 3 ph. motors. 4" magnetic flow -meter and converter for RO bypass line. 4-inch electric butterfly valve for RO bypass line. Actuator will be upgraded from open/close service to modulating service. 3 Reverse Osmosis (RO) Trains, each consisting of: - (33) Pressure vessels arranged in a 19 x 9 x 5 3-stage array, FRP construction, 450 psi rating, each capable of holding (6) RO elements. (1) Painted steel equipment frame. (8) Stainless steel multi -cartridge pre -filter housings, each designed to accept (7) standard 40" long filter cartridges. (56) 1 micron nominal polypropylene filter cartridges. (1) Feed pump horizontal end suction, centrifugal pump, as manufactured by Tonkaflo or equal. Pump will be coupled to a 100 HP, 460 volt, 3 phase, 60 cycle, premium efficient, inverter duty TEFC motor. (1) Lot of stainless steel high pressure piping, Sch. 80 PVC low pressure piping, and EPDM or NBR gaskets. (2) Flow meters, for permeate & concentrate. Permeate conductivity monitor. (8) Pressure indicators, for Pre & Post Cartridge Filter, RO Feed , Pump Outlet, Interstage (x2), Concentrate, & Permeate. (3) Pressure switches, for Feed, Permeate, Concentrate. Control panel with Allen-Bradley (A-B) CompactLogix PLC and A-B PanelView Plus 700 monitor. (2) 6-inch electric butterfly valves for permeate flush. (198) Hydranautics LFC3-LD low -fouling spiral -wound polyamide RO elements, each 8-inch diameter x 40 inches long. 1 Duplex Chemical Feed System for antiscalant and bisulfite, consisting of the following: PVC backing panel. (2) Calibration columns. (2) Chemical feed pumps. (2) Pressure relief valves. GFI outlet. Ball valves. (2) 316 stainless steel shelf weldments. (2) Polypropylene utility trays. 11/06/2018 8:03:03AM Aqua -Aerobic Systems, Inc CONFIDENTIAL Page 4 of 4 NOVOZYMES NA INC NC / Design#: 154051 8. Evaporator .:1 Dewberry° Novozymes North America, Inc. I Engineering Alternatives Analysis I APP M (j) VEOIIA 3 July 2017 Dewberry 2610 Wycliff RD, Suite 410 Raleigh, NC 27607 To: Jordan Lawrence - iawrence@Dewberry.com c/o Finn Nielsen — VAND Solutions. Subject: Evaled System for Novo Nordisk in Clayton North Carolina Dear Jordan, Thank you for the opportunity to provide you with our preliminary proposal for two EVALED mechanical vapor recompression evaporators for your customer Novo Nordisk, located in Clayton, North Carolina. Veolia Water Technology specializes in technological solutions and provides the complete range of water and wastewater treatment services including equipment supply, design, build, maintain and upgrade. A customer focused culture combined with a portfolio of more than 350 proprietary technologies makes Veolia a preferred partner for all water and wastewater related projects. Completely computer -based for continuous function without operator, EVALED° evaporators allow high concentration ratios, good separation levels as well as recycling and a decrease in volumes to be disposed. The different EVALED models are: • EVALED° PC - Heat pump vacuum evaporators • EVALED° AC - Hot/cold water vacuum evaporators • EVALED° RV - Mechanical Vapor Recompression evaporators This document is confidential and contains proprietary information. It is not to be disclosed to a third party without the written consent of Veolia Water Technologies. Veolia Water Technologies 6981 N. Park Drive, Suite 600 Pennsauken, NJ 08109 USA tel. +1 856-438-1776 • fax +1 856-438-1799 www.veoliawatertech.com [A� Veolia EVALED® Mechanical Vapor Recompression (MVR) forced circulation evaporators The new EVALED RV F series evolves from the MVR range, itself the pinnacle of technological excellence within every industry using water in its process. Designed to notably reduce the volume of wastewater and its disposal costs, and to stringently comply with the discharge limits imposed by the numerous environmental regulations worldwide, EVALED evaporators have now moved on to their next level of excellence: RV F is the answer to the future challenges facing mankind. The technical solutions applied, backed by experimental analyses, permit a further improvement in performance and energy savings: • the innovative demister offers excellent distillate quality levels; • the new compressor has been repositioned and offers an improved transmission; a stainless steel version is also available; • an even more efficient thermal exchange recovers energy both from the concentrate and the distillate. Close attention to customer needs, matured from the know-how accumulated from thousands of installations worldwide, ensures a focused approach as regards the user's daily needs: • improved accessibility to all main components; • user manual available in tablet format for a more intuitive and easier access to information; • a new heat exchanger automatic chemical cleaning kit allows this activity to be scheduled during the night, the weekend or any other moment, and with minimum manpower's employment; • improved unit monitoring and remote control; • a reduced footprint and the ability to install the unit outdoors. EVALED's development was focused on further environmental awareness, driving the innovation process towards an even greater respect for the ambient: • further reductions in energy consumption and COZ emissions; • a new soundproof housing offering notable noise reductions; • completely drainable unit through the specific discharge sleeves, avoiding the risk of leakages which could potentially be noxious for the environment. RV F represents the new EVALED challenge, offering the User an even more focused solution featuring real added value in every field. Confidential Proposal Number-xx_1101016 Date 07/03/2017 Page 2of7 [A� EVALED Process Description The liquid to be treated is preheated in the heat exchanger E03 by the concentrate (if the optional system V is installed) and in E02 by the discharging distillate. Then it enters the boiling chamber D01 (where the vacuum conditions of 70 kPa and 90°C are maintained). Pump G02 works continuously recirculating the liquid to be treated in order to keep clean the heat exchanger E02 and feeding the boiler through opening of valve VP01. The concentrate is recirculated through the primary heat exchanger E01 (tube side). In the heat exchanger E01, the liquid receives from the condensing vapor the heat to boil; once heated, the concentrate is sent back to the boiling chamber. As a result of the vacuum, a part of the liquid immediately boils (flash evaporation). The produced vapor passes through the drops separator (1-104) in order to eliminate suspended liquid drops and improve the quality of the distillate. The blower compresses the vapor and sends it to the heat exchanger E01 (shell side) where it releases the latent heat to the process liquid. The condensed vapor is collected in the tank D02 and then it is discharged after a heat exchange in E02. The sensor CE01 measures the conductivity of the distillate: high conductivity means high entrainment of liquid in the boiling chamber and the machine shows an alarm to the operator. VrM r.:D ' s Wd F 25 DIM The temperature and the flow of the distillate are continuously measured. The concentrate is discharged automatically through the valve VPOS. The flow of the discharged concentrate is continuously measured. Confidential Proposal Number-xx_1101016 Date 07/03/2017 Page 3of7 [A� The density meter DT01 (if the optional system I is installed) allows to discharge the concentrate once it reaches a density value set by the user. The produced vapor in the boiling chamber is sucked into the positive displacement blower K01 that, by means of the compression, raises the temperature; then, the vapor passes through the shell of the exchanger E01 where it condenses and releases the latent heat to the recirculated liquid of the boiling chamber. Fans K02 and K05 allow to keep controlled the temperature of the oil in the blower in order to extend its service life in case of operation in thermally hard conditions. Thermal recovery is realised through the exchangers E03 (if the optional system V is installed) and E02. The liquid to be treated crosses both of them and warms up before entering the boiling chamber. Temperature sensor TE08 measures the temperature of the liquid to be treated entering the boiler after the recovery exchangers. The concentrate passes through the tube and shell heat exchanger E03 and cools down, before its discharging, as a consequence of the heat exchange with the liquid to be treated. Valve VP03 (if the optional system V is installed) allows the flow of the liquid to be treated through exchanger E03. The distillate enters the heat exchanger E02 and cools down, before its discharging, as a consequence of the heat exchange with the liquid to be treated. Temperature sensor TE07 measures the temperature of the distillate exiting the machine. Confidential Proposal Number-xx_1101016 Date 07/03/2017 Page 4of7 [A� Design Basis The design basis is provided in the Equipment Request, June 2017 and is as follows: Main Parameters units Characteristics Average flow rate gpd 48,000 TDS mg/I 2,000 Expected Performance Summary Considering the TDS in the influent, the expected distillation yield should be 90%. A bench laboratory boil off test can be completed in the Veolia New Jersey lab to confirm the expected performance of the Evaled unit with respect to syrup and distillate quality and quantity. Confidential Proposal Number-xx_1101016 Date 07/03/2017 Page 5of7 [A� Preliminary Scope of Work Veolia will supply the following system components and services as described in this section. • Two Evaled units TC120000, mechanical vapor recompression evaporators with forced circulation and external shell and tube heat exchanger. Each are made of special materials in contact with the liquid (evaporation chamber and heat exchanger in Super duplex stainless steel). Each unit also includes centrifugal pump with fluxed mechanical seal, a positive displacement blower, an automatic, continuous 24/24h 7/7 days PLC. • Engineering Scope. Veolia will provide an engineering package associated with our work scope. • 10 continuous days of supervision during the installation and start-up. Clarifications and Assumptions Scope of work by owner: All work not described above, including but limited to: 1. Installation work including civil design, earth work, foundations, building, mechanical and electrical installation. 2. All permits. 3. All utilities (water, air, and natural gas or other as required), and influent wastewater and effluent wastewater tie-in's to supplied system. 4. Consumables for operation (chemicals, or first fill of lubricants). 5. Storage tank. Clarifications and assumptions: 1. Equipment is supplied per Veolia's standard specifications. 2. Supply documentation will be prepared per Veolia's standards. 3. Stamping of drawings by a Professional Engineer is not included. 4. Process hazard review (PHA) is excluded. Confidential Proposal Number-xx_1101016 Date 07/03/2017 Page 6of7 [A� Pricing The budget price associated with the Veolia work scope as described above is $2,750,000 USD. In order to confirm the distillate & syrup quality, a bench lab testing can be provided - $2,500 USD per test per sample. Material delivery will be 28 weeks after receipt of shop approval drawings. Delivery DAT Port of Boston (Incoterms 2010). Taxes, bonds and letters of credit, and Liquidated Damages have been excluded. This non -binding estimate of probable cost is presented for project planning and evaluation purposes only and is not a firm offer. Veolia Standard Terms and Conditions Apply. Thank you for the opportunity to present our budget proposal which we shall be pleased to formalize at your request. We shall call in the next few days to follow up. Kind regards, Chris Harvey Director, Business Development VEOLIA WATER TECHNOLOGIES Cell: +1-610-597-5157 Fax: +1-856-438-1799 6981 N. Park Drive, Suite 600, Pennsauken, NJ 08109. USA. chris.harvev@veolia.com www.veoliawaterstna.com Resourcing the world G E LF Confidential Proposal Number-xx_1101016 Date 07/03/2017 Page 7of7 9. Bioreactor Tanks .:1 Dewberry° Novozymes North America, Inc. I Engineering Alternatives Analysis I APP M LIQUID TECH TANK SYSTEMS, INC. Send To: Jim Cooper Company: Heyward Subject: Dewberry Bio Pharma/Franklinton, NC Date: October 19, 2018 Bid #: 1842 We are pleased to offer the following proposal for your review. Liquid Tech Tank Systems, Inc. will provide all tank materials for the prices listed on the following pages. Aqua -Spec Builders, Inc. will provide all the installation for the prices listed on their bid contained in a separate document. If you have any questions or concerns, please feel free to contact us and we will be more than happy to help you. If you are interested in purchasing, please complete both order forms, provide two separate purchase orders accordingly, and return to the appropriate office. BB/ss Web Site: www.liquidtechtanks.com E-mail: bbltts comcast.net LIQUID TECH TANK SYSTEMS, INC. BID SHEET Liquid Tech Tank Systems, Inc. 125 Old Orchard Road (Accounts Payable/Receivable) 53 South York Road (Physical/Shipping) Dillsburg, PA 17019 Send To Heyward Attention Jim Cooper Subject Dewberry Bio Pharma/Franklinton, NC Total pages: 2 Phone (717) 796-7056 Fax (717) 796-7058 From Brian Badger Date October 19, 2018 Bid #: 1842 LTTS MODEL 107-22 1,379,769 gallons $627,750 each • Sizes are nominal w/2' freeboard PRICE INCLUDES • Submittal information, delivery to job site • Complete tank package, 304 bolted stainless steel tank shell, shell manway, galvanized hardware, stainless steel bolts, galvanized stairs and landing • Concrete foundation (which may be ground -formed) and monolithically poured concrete floor (performed by sub -contracted installation crew) DOES NOT INCLUDE • Leveling tank site to sub -grade (10" - 11" below finished tank floor level), below grade rock excavation, obtaining 2,000 psf soil bearing capacity (soil analysis of prepared site shall be the responsibility of others) • Licenses, permits, bid bonds, performance and payment bonds, sales/and or use taxes • If the project is exempt, the Buyer must provide LTTS with a tax -exemption certificate upon ordering or applicable taxes will be added. • Provisions for any piping to tank, valves, mixers, lighting, wiring, control systems, and other auxiliary equipment are supplied and installed by others • Concrete testing, insulation, and heaters are the responsibility of others • Representative mark-up • Items not expressly stated above on this bid are not included. PAYMENT TERMS • 50% due within 7 days of receipt of purchase order • 50% due prior to shipment • No Retainage Applicable BB/ss Web Site: www.liquidtechtanks.com E-mail: bbltts(cDcomcast. net LTTS Bid Sheet CONDITIONS • WARRANTY: Seller warrants its product against defects in workmanship and material for a period of one (1) year from the date of installation or delivery (but not to exceed 15 months from date of delivery of the product to the site upon which it is to be erected). Buyer must provide written notice of any claim under this warranty within 30 days after they become aware of the defect and must provide access to the product for Seller's investigation. a. This warranty only applies to the original purchaser and only to equipment manufactured by the Seller. It does not apply to components used in conjunction with the Seller's product that was not manufactured by the Seller. Seller will have sole discretion to approve warranty coverage. The warranty also does not apply to the erection or installation of Seller's products, which are not factory -trained installers. b. Any replacement part or accessory provided in accordance with this warranty will carry a warranty for the balance of the period of warranty applicable to the part it replaces. The Seller will supply the replacement part F.O.B. the Seller's factory, or the Seller, at its option will repair or allow credit for such part. The Seller does not cover corrosion rust through in applications that are not within the guidelines of 304/316 Stainless Steel Corrosion Limits, or if there is evidence of abuse, due to periods of high concentrations of highly corrosive chemicals. c. Seller shall not be liable for any person or persons working on or around the tank, or any other persons gaining access to the tank, after installation is complete. • AFFILIATES: Buyer and Seller further agree that Seller's Affiliates may perform work for Buyer. In such event, the references to Seller in this Agreement shall mean Seller and such Affiliate of Seller. The Affiliate and Buyer shall be deemed to ratify, and agree to be bound by the terms and conditions of this Agreement with respect to its subject matter. • STAGING: Adequate area for material staging adjacent to foundation is required. Typical 100' laydown area is requested with 360' clear access provided. • ADDITIONAL WORK: No extra labor, materials, or parts will be furnished under this Agreement, unless it has been ordered by Buyer's change order, and the prices and terms of sales are approved by Seller. Seller may at its option subcontract labor, material, and parts required by this Agreement without Buyer's consent. Unless otherwise agreed to, Seller shall not be responsible for unpacking, storage, field assembly of goods, or construction of foundations. Furthermore, Seller shall not be responsible for the installation, attachment, or connection of piping, conveying, and ventilating equipment or other attachment of accessories or components not sold hereunder. • THEFT: Buyer is required to provide protection to prevent theft of material from job site. • CANCELLATION: Buyer's cancellation of any order is required to be in writing, and Buyer is subject to pay a cancellation fee equal to 25% of the total purchase price plus all non -recoverable costs and expenses. • FAILURE: In the event the Buyer fails to abide by the terms and conditions of the Agreement, requiring LTTS to collect on amounts due, purchaser agrees to pay all interest, all attorney fees and costs incurred by LTTS as a result. • INDEMNIFICATION: LTTS will be responsible for their negligence only. SCHEDULE • Submittals: 2-3 weeks after order placement • Manufacture: 8-10 weeks after receipt of approval (pending current workload) • Erection by dedicated sub -contractor: 2-4 weeks depending on tank size and weather conditions If this schedule is not satisfactory, every effort will be made to meet your requirements. Aluminum domes can significantly change the schedule. If one is required, please ask for an update. * PRICE VALID FOR 15 DAYS FROM ABOVE DATE * TO PLACE AN ORDER, FILL OUT THE REQUIRED INFORMATION, SIGN & RETURN The undersigned is authorized to purchase products on behalf of the company they represent. Printed Name Title Purchase Order Number BB/ss Signature Date Requested Delivery Date Web Site: www.liquidtechtanks.com E-mail: bbltts(cDcomcast. net AQUA -SPEC BUILDERS, INC. BID SHEET' AQUA SPEC BUILDERS, INC. PO BOX 567 LITfTZ, PA 17543 SEND TO H EYWARD ATTENTION ,AIM COOPER SUBJECT DEWBERRY BIO PHARMA/FRANKLINTON, NC TOTAL PAGES: 2 LTTS MODEL 107-22 PHONE (717) 663.8976 FAX (71.7) 626-4585 FROM IVAN REIFF DATE OCTOBER 19, 2018 BID #: 1842 $192,500 EACH PRICE INCLUDES • COMPLETE ERECTION OF LIQUID TECH TANK INCLUDING FOOTER EXCAVATION, FOUNDATION INSTALLATION, AND MONOLITHICALLY POURED CONCRETE FLOOR, STAIRS AND LANDING, EQUIPMENT RENTAL IF REQUIRED, TRAVEL EXPENSES DOES NOT INCLUDE • LEVELING TANK SITE TO SUB -GRADE 0 0" - 1 1 " BELOW FINISHED TANK FLOOR LEVEL), BELOW GRADE ROCK EXCAVATION, OBTAINING 2,000 PSF SOIL BEARING CAPACITY (SOIL ANALYSIS OF PREPARED SITE SHALL BE THE RESPONSIBILITY OF OTHERS) • SUPPLYING ELECTRICITY (1 1 0/220) FOR ERECTION ADJACENT TO SITE • DUE TO THE TIME FRAME OF ERECTION, DELAYS DUE TO INSTALLATION OF PIPING, AND/OR THE AVAILABILITY OF WATER AT THE SITE; WE CANNOT HYDROSTATICALLY TEST THE TANK. WE WILL HOWEVER RETURN TO CORRECT ANY LEAKS SHOULD THEY OCCUR. IF REQUIRED, DISINFECTION IS TO BE HANDLED BY OTHERS. • PREVAILING WAGES, SANITARY FACILITIES, TRASH DUMPSTER • ITEMS NOT EXPRESSLY STATED ABOVE ON THIS BID ARE NOT INCLUDED. ADDERS: DEDUCTS: PAYMENT TERMS • 50% DUE WITHIN 7 DAYS OF RECEIPT OF PURCHASE ORDER. • 40% DUE IMMEDIATELY UPON COMPLETION OF EACH TANK IF MORE THAN ONE TANK IS PURCHASED. • 1 0% RETAINAGE DUE UPON SATISFACTORY LEAK TEST, START-UP, OR WITHIN 60 DAYS FROM COMPLETION (WHICHEVER COMES FIRST) IR/ss Web Site: www.liquidtechtanks.com E-mail: ireiff00@mail.ptd.net AQUA -SPEC BUILDERS, INC. BID SHEET CONDITIONS • INSTALLATION: PRICE IS QUOTED ON SUMMER WEATHER CONDITIONS. INCREASED COSTS MAY APPLY DURING WINTER WEATHER CONDITIONS. A. INSTALLATION PRICING IS BASED ON FREE AND CLEAR ACCESS ALL AROUND THE FOUNDATION WITH NO OVERHEAD OBSTRUCTIONS. B. LEVEL AND COMPACTED TERRAIN TO AND AROUND WORK AREA IS REQUIRED. C. OUR BID IS BASED ON OPEN WORK HOURS, UTILIZING ALL DAYLIGHT HOURS, 7 DAYS/WEEK. CONTINUOUS INSTALLATION IS REQUIRED, ELIMINATING THE NEED FOR LOST TIME. D. FOUNDATION CENTERLINES WILL BE ESTABLISHED BY OTHERS PRIOR TO INSTALLATION CREW ARRIVING AT JOB SITE. E. ONSITE SAFETY ORIENTATION UP TO ONE HOUR HAS BEEN INCLUDED IN PRICING. IF ADDITIONAL SAFETY ORIENTATION OR CLASSES ARE REQUIRED, ADDITIONAL CHARGES MAY BE APPLICABLE. IN THE EVENT THE PURCHASER FAILS TO ABIDE BY THE TERMS AND CONDITIONS OF THE CONTRACT, REQUIRING ASB TO COLLECT ON AMOUNTS DUE, PURCHASER AGREES TO PAY ALL INTEREST, ALL ATTORNEY FEES AND COSTS INCURRED BY ASB AS A RESULT. *,PRICE VALID FOR 15 DA YS FROM ABOVE DATE TO PLACE AN ORDER, FILL OUT THE REQUIRED INFORMATION, SIGN & RETURN The undersigned is authorized to purchase products on behalf of the company they represent. Printed Name Title Purchase Order Number Signature Date Requested Delivery Date NOTE. Typically Aqua -Spec Builders, Inc. will do the installation of the Liquid Tech tank. However, due to scheduling conflicts other factory trained installation contractors may be required. The other contractors will be required to abide by all conditions set forth in this bid. IR/ss Web Site: www.liquidtechtanks.com E-mail: ireiff00@mail.ptd.net