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HomeMy WebLinkAboutNC0003298_Renewal Application_20181105Water Resources ENVIRONMENTAL QUALITY PAT MCCRORY Gnvemnr DONALD R. VAN DER VAART S" remp, S. JAY ZIMMERMAN Dlreemr June 7, 2016 Floyd Whitmire, Mill Manager International Paper Company 865 John L. Riegel Road Riegelwood, NC 28456 Subject: Acknowledgement of Permit Renewal Application No. NC0003298 Riegelwood Mill Columbus County Dear Permittee: The Water Quality Permitting Section received your permit renewal application on June 6, 2016. A member of the NPDES Unit will review your application. Per G.S. 150B-3 your current permit does not expire until permit decision on the application is made. Continuation of the current permit is contingent on timely and sufficient application for renewal of the current permit. Please respond in a timely manner to requests for additional information necessary to complete the permit application. If you have any additional questions concerning renewal of the subject permit, please contact Sergei Chemikov at 919-807-6386 or Sergei.Chemikov@ncdenr.gov. Sincerely, W re vv Tkedf Prd. Wren Thedford Wastewater Branch cc: Central Files NPDES Wilmington Regional Office Smm of Nath Carotin I Fnvuwmewl Qua*I WNW Resomcea 1617 Mall SQvim Carter I Raleigh, Nath Cantina 27699-1617 919-8076300 ., INTERNATIONAL(& PAPER RIEGELWOOD MILL 865 JOHN L. RIEGEL ROAD RIEGELWOOD, NC 28456 PHONE 910-362-4900 June 1, 2016 Mr. Wren Thedford NC DEQ Division of Water Resources — NPDES Unit North Carolina Department of Water ResourcesRECE IVEDINCDE'Djua 1617 Mail Service Center JUN 0 6 2016 Raleigh, North Carolina 27699-1617 Water mittiQ Stion Perngec Dear Mr. Thedford: International Paper (IP) operates a wastewater treatment facility at its Riegelwood, North Carolina mill under NPDES Permit NC0003298. As part of this permit, we are required to submit a permit renewal application 180 days prior to the permit expiration date of November 30, 2016 (i.e., by June 3, 2016). This submittal constitutes our formal permit renewal application and consists of the following parts: • Attachment A: Application Forms 1 and 2C • Attachment B: Figures • Attachment C: Sludge Management Plan Narrative Each item will include one original and two copies. We are currently planning to conduct repeat sampling for bromide due to a higher result compared to 2011. These results will be submitted under separate cover once we receive the results. As part of the renewal process, International Paper also requests that several permit conditions be revised as follows: • It is our understanding that the provisions of bleach plant and effluent monitoring for Cluster Rule compliance were only required for one five-year permit term, per 40 CFR 5:/Groups/Envlronmentol/Wostewoter/NPDES PermiW016 AMkadonl NPDES Permit Renewal Cover Letter 053016.doc ., 430.02(6)(1). The five-year term for our NPDES permit has ended, and we request that the monitoring requirements for the following constituents be reduced after this date: o Flows from Outfalls 004 and 005 (Bleach Plants 1, 2, and 3) be reduced to quarterly to reflect current sampling for chloroform, chlorinated phenolics and dioxins; and o Adsorbable organic halides (AOX) in Outfall 001 (effluent) reduced to weekly from daily. Currently, our NPDES permit includes a BOD monthly average limit of 10,000 lbs/day in the winter (Nov. 10 - May 310) and a monthly average limit of 5,0001bs/day in the summer ( June 18, - Oct 310). IP -Riegelwood is requesting the continuation of the existing summer period variance that has been granted in our previous permits, although NCDEQ has not formally requested any additional information related to this summer variance. We look forward to working with you during this permit renewal process. Should you have any questions on this submittal, please contact me at (910) 362-3309. Sincerely, Gary onow EHS&S Manager Cc: Kim Fail, P.E., International Paper Emily Gelder, International Paper S:/Groups/EnWmmentol/WoshwaterINPMS PennWO16 ApplkabonI NMES Penni[ Renewal Cover Letter 053016 doc SP ATTACHMENT A APPLICATION FORMS /NPMPemMj"APPkw %NPMftm*R&W"CowrWWOS301&doc A or" in the unshaded areas mniv. Form Approved. OMB No. 2040-0086, FORM U.S. ENVIRONMENTAL PROTECTION AGENCY I. EPA I.D. NUMBER 1 I&EPAGENERAL INFORMATION a*ecConsolidated Pemdls Program F NCD057457376 p GENERAL (Read the "General lnurucamr" beforesraringJ rs GENERAL INSTRUCTIONS LABEL ITEMS It a Ixeprueed label hes been gmided, ams k in els ca sign ed space. Revlew the idommean carefully: If arty of it 1. EPA I.D. NUMBER is incurred, ansa through it and enter the correct data in the appropriate filen arae below. Alan, d any of the preprinted one Is absent (the area In the lea or the label space fists the III. FACILITY NAME PLEASE PLACE LABEL IN THIS SPACE Inyumation that should appear), please pmulda It in the proper 1114n area(s) below. If the label Is Complete and oared, you V. FACILITY MAILING need not complete Oems 1. Ill, V, end VI (roup WS which ADDRESS mull be compbred rapsrdbss). Complete all nems 9 W label hes been proMdad. Rd" to the instructions for detailed Item son for ere IapN audwrizaeom oder which this VI. FACILITY LOCATION aescnpt ns IL POLLUTANT CHARACTERISTICS INSTRUCTIONS: Complete A through J to determine whether you need to submit any permit application forms to the EPA. If you answer yea' W any questions, you must submit this form and the supplemental forth listed in the parenthesis following the question. Mark'X' in the box in the third column H the supplemental form is attached. If you an yver'nc to each question, you need not submit any of these forms. You may answer *no' it your acb%* is excluded hole permit requiremsnts; see Section C of the Instructions. See also, Section D of the instructions for definitions of bold-hced terml we x Nwx x vee NiO ATTR® res NO ATTAC ® SPECIFIC QUESTIONS SPECIFIC QUESTIONS A. Is this facility a publicly owned treatment works which B. Does or will this facility (e/ther existing or proposed) results In a discharge to water of the U.S.? (FORM 2A) X include a concentrated animal feeding operation or X aquatic animal production facility which results in a �+ discharge to waters of the U.S.? (FORM 2B) C. Is this a facility which currently results in discharges to waters of the U.S. other than those described in A w th D. Is this a proposed facility (other than those described in A X above? (FORM 2C) m as a the U.S.? (FORM 21)) x a ry E. Does or will this facility beat store, or dispose of F. Do you or will you inject at this feciity, Industrial or hazardous wastes? (FORM 3) X municipal effluent below the lowermost shatum X containing, within one quarter mile of the wall bore, underground sources of drinking water? (FORM 4) as as s w m G. Do you or will you inject at this facdiy any produced water H. Do you or will you inject at this facility fluids for special or other fluids which are brought W the surface in processes such as mining of sulfur by the Fmsch process, connection with conventional rill or naWml gas production. X solution mining of minerals, in situ combustion of fossil X inject fluids used for enhanced recovery of dl or natural fuel, or recoaery of geothermal energy? (FORM 4) gas, or inject fluids for storage of liquid hydrocarbons? (FORM 4) » as I. Is this facility a proposed stationary source which is one J. Is this facility a proposed stationary source which is of the 28 industrial categories listed in the instructions and�/ X V X NOT one of the 28 industrial categories listed in the X which will potentially emit 100 tons per year of any air instructions and which will potentially emit 250 tons per pollutant regulated under the Clean Air Act and may affect year of any air pollutant regulated under the Clean Air Act < w or be located in an attainment area? (FORM 5) and may affect or be located in an attainment area? (FORM 5) III. NAME OF FACILITY 1 SKIP International Paper - al A BY N. FACILITY CONTACT A NAME 8 TITLE (Irub f m. 6 title) B. PHONE tared code E 2 Morrow, Gary ( H& anager) ( 1) 3 2-3 I) e ria s, V. FACILTY MAILING ADDRESS A- STREET OR P.O. BOX C 3 8151 Jolhni L I Riegel R is M Y B. CITY OR TOWN C. STATE D. ZIP CODE 4 Riege woo w n C 1124496 m VI. FACILITY LOCATION A. STREET, ROUTE NO. OR OTHER SPECIFIC IDENTIFIER c 5 a 5 John Riegel R ne its r B. COUNTY NAME Columbus b so C. CITY OR TOWN D. STATE E. ZIP CODE F. COUNTY CODE thrown) 6 R e e w o C 2 4 6 s a m a EPA Form 3510-1 (8-90) CONTINUE ON REVERSE _, CONTINUED FROM THE FRONT VII. SIC CODES In ordsrOf Wool A FIRST B. SECOND (+Pec'IfY) Pulp (specfyy) J7261'1' b b w C. THIRD D. FOURTH (speci/y) (+neem) y 0 M IY VIII. OPERATOR INFORMATION A. NAME B.Is the name listed in Item VIII -A also the owner? e International Paper 0 YES O NO 16 w C. STATUS OF OPERATOR (Enter the apprWriuseletterinlo theonnrkr Gar: if"Other" 6) D. PHONE (ores rode h,,a) F=FEDERAL M= PUBLIC(otherdwnfedeml or.etak) S=STATE p (ipech) (910) 362-4602 0= OTHER (a/xc/fy) P =PRIVATE b E. STREET OR P.O. BOX 8 5 John L. iegel Rd a F. CITY OR TOWN G. STATE I H. ZIP CODE X INDIAN LAND Is the facility located on Indian lands? B Riegelwood NC 28456 ❑ YES 9 NO a .1- 414, - ar X. EXISTING ENVIRONMENTAL PERMITS A NPDES rlo 3u D. PSD dir8hniselamrom Pro dSoumxea g N 1±Z 7Water NC0003298 g p 03138T41 r n k B. UIC fMde M/n' diono Flu/da E. OTHER a r N A N S O 101 (speeJy) st.tar g U g ,.I,. I a b b ha n n re C. RCRA Nmardoua Wastes E. OTHER (+pee/fy) L� Appllce[1on 9 R NCD057457376 B WQ0015180 s w b n » XI. MAP Adech to this application a topographic map of the area extending to at least one mile beyond property boundaries. The map must shave the outline of the facility, Ne locallon of each W Its existing and proposed intake and discharge structures, each of its hazardous waste treatment, storage, or disposal facilities, and each well where it Injects fluids underground. Include all springs, Owns, and other surface water bodies in the map area. See instructions for precise requirements. XII. NATURE OF BUSINESS lipmvide a briefdescr! ort Manufacturing of bleached market pulp. XIII. CERTIFICATION (sea instructions) I certify, under penalty of law that I have personally examined and am familiar with the information submitted in this application and all attachments and that, based on my inquiry of those persons immediately responsible for obtaining the information contained in the application, I believe that the information /s bue, accurate, and complele. I am aware that theta ane significant penalties farsubmillag false information, including the possibifty of fine and impisonment. A. NAME 8 OFFICIAL TITLE (type print) B. SIGNATURE C. DATE SIGNED Floyd Whitmire Mill Manager) COMMENTS FOR OFFICIAL USE ONLY c C b EPA Form 3510-1 (8.90) L] le EPA I.D. NUMBER (copyfrem tum I ofruna 1) Form Approved. NCD057457376 OMB No. 2040-0088. Please print or type in the unshaded areas only. Approval edea 3-31-98. FORM 2C NPDES U.S. ENVIRONMENTAL PROTECTION AGENCY APPLICATION FOR PERMIT TO DISCHARGE WASTEWATER &EPA EXISTING MANUFACTURING, COMMERCIAL, MINING AND SILVICULTURE OPERATIONS Consolidated Permits Program I. OUTFALL LOCATION For each ourtall, list the latitude and longitude of its location to the nearest 15 seconds and the name of the receiving water. A. OUTFALL NUMBER B. LATITUDE C. LONGITUDE (fur) 1. DEG. 2. MIN. 3. SEC. 1. DEG. 2. MIN. 3. SEC, D. RECEIVING WATER (rmme) 001 34.00 21.00 165.00 78.00 14.00 155.00 Cape Fear River II. FLOWS, SOURCES OF POLLUTION, AND TREATMENT TECHNOLOGIES A. Attach a line drawing showing the water flow through the facility. Indicate sources of intake water, operations Contributing wastewater to the effluent, and treatment units labeled to correspond to the more detailed descriptions in Item B. Construct a water balance on the line drawing by showing average flows between intakes, operations, treatment units, and outings. If a water balance cannot be determined (e.g., forcerfain mining aclivilies), provide a pictorial description of the nature and amount of any sources of water and any collection or treatment measures. B. For each outfall, provide a description of: (1) AN operations Contrbuting wastewater to the effluent including Process wastewater, sanitary wastewater, cooling water, and storm water runoff; (2) The average flow Contributed by each operation; and (3) The treatment received by the wastewater. Continue on additional sheets If necessary. 1. OUT- 2. OPERATION(S) CONTRIBUTING FLOW 3. TREATMENT FALL NO. (list) b. AVERAGE FLOW b. UST CODES FROM a. OPERATION (list) (include units) a. DESCRIPTION TABLE 2C-1 001 Pulp Mill Liwor Cycle ] R MGD 1 M1 Mar Screen T N4 Recovery 0.6 (E) MUD 111 Clarifier 1-U 115 Recovery 0.4 (E) arm 112 Bar So... 1-T KaWr Digester 0.7 MOD M2 Clarifier 1-u Oxygen Dellgnification 0.6 Mao ASB - We. Bay ]-B Screen Ram 0.7 MD settling PoM - Than Pond 1-u a Meaner 0.4 xcro ASB - South Be, re No. 20 Pulp Dryer ICaroiin, King) ASB Norte again 0.9 MCA ]_a No. 18 Pulp Dryer 7.4 MG) Settling POM - North Beam 1-U site Stormwater 0.5 (E) MGD Scree Preanea 5-R 5-U Lirc Kiln 0.8 (E) M. Sludge PoMe 5-P 5-p No. 2 G 5 Poeer Boilers 1.0 (RI MDD Mod Ann patl 1-U Sluiced Mood Aah Dfshchamge 1.0 hCo CaueticirLg 0.e (E) MOD NOltrachee 0.04 MOD L -area, Miller Bldg. No. 2 a ] SVP 1.5 (e) Mar, l fill Call 1 Leachate 0.1 (E) MOD Landfill Cell 2 Leachate 0.1 (B) MCA Bleach Plante 11.] (S) NGD OFFICIAL USE ONLY (effluent guidelines sub -categories) EPA Form 3510-2C(8-90) PAGE 1 of 4 CONTINUE ON REVERSE • CONTINUED FROM THE FRONT C. Except for storm runoff, leaks, or spills, are any of the discharges described in Mems II -A ar B imemnibem or seasonal? ❑ YES (comp/,,, dwfallawerg,able) ® NO (go to Seca n lin 3. FREQUENCY 4. FLOW It DAYS PER B. TOTAL VOLUME 2 OPERATION(a) WEEK b. MONTHS s. FLOW RATE (m ,4 (+p swish xnia) 1. LONGTERM 2. MAXIMUM 1. LONG TERM 2. MAXIMUM C. DURATION I. OUTFALL CONTRIBUTING FLOW (.rpxify PER YEAR NUMBER pix) (1111)wme,) (+m,ammA) AVERAGE DAILY AVERAGE DAILY pn dayt) III. PRODUCTION A. Does an eMuent guideline limitation promulgated by EPA under Section 304 of the Clean Water Act apply to your facility? 0 YES (romplele Ire. W -B) ❑ NO (ga m Sec,ron IV) B. Are the limitations in the applicable effluent guideline expressed in terms of production (or other measure of operation)? © YES (romplele Bem Ill -C) ❑ NO (go m Sermon 1k) C. If you answered "yes' to Item III -B, list the quantity which represents an actual measurement of your level of production, expressed in the terms and units used in the applicable effluent guideline, and indicate the affected outfalls. 1. AVERAGE DAILY PRODUCTION 2. AFFECTED OUTFALLS (iia, ouJull numbers) a. QUANTITY PER DAY b. UNITS OF MEASURE c. OPERATION, PRODUCT, MATERIAL, ETC. AP -h) See Attached sol Production Table IV. IMPROVEMENTS A. Are you now required by any Federal. State or local authority to meet any implementation schedule for the construction, upgrading or operations of wastewater treatment equipment or practices or any other environmental programs which may affect the discharges described in this application? This includes, but is not limited W, permit rnrMiaons, administrative or enforcement orders, enforcement compliance schedule letters, stipulations, court orders, and grant or loan condNons. ❑ YES (complete rhe following table) ® NO (8o m Bem IV -B) 1. IDENTIFICATION OF CONDITION, 2. AFFECTED OUTFALLS 4. FINAL COMPLIANCE DATE AGREEMENT, ETC. 3. BRIEF DESCRIPTION OF PROJECT e. NO. b. SOURCE OF DISCHARGE a. REQUIRED b. PROJECTED B. OPTIONAL: You may attach additional sheets describing any additional water pollution control programa (or other environmental projects which may al/ed your discharges) you now he" underway or which you plan. Indicate whether each program Is now underway or planned, and Indicate your actual or panned schedules for construction. ❑ MARK W IF DESCRIPTION OF ADDITIONAL CONTROL PROGRAMS IS ATTACHED EPA Form 3510-2C (9-90) PAGE 2 of 4 CONTINUE ON PAGE 3 Ll EPA Forth 3510-2C (9-90) PAGE 3 of 4 CONTINUE ON REVERSE CONTINUED FROM THE FRONT VII. BIOLOGICAL TOXICITY TESTING DATA Do you have any knowledge or reason to believe that any biological test for acute or chronic toxicity has been made on any of your discharges or on a receiving water in natation to your discharge within the last 3 years? ��II © YES (dmn fy the Isar(,) mufdeacribe dMlr pum.. below) LJ NO (go a Secllon V/ll) Per current NPOES permit, the effluent is sampled for chronic toxicity (Ceriodaphnia) P/F at 8% in January, April, July and October of each year. VIII. CONTRACT ANALYSIS INFORMATION Were any of the analyses reported in Item V performed by a contract laboratory or consulting fine? ® YES (11,1 1& rm w. a&frsn, a,d re/ep/mne cumber of, mmf po/hrunm mmlyud by ❑ NO (go ro Section LX) each such labommry orfirm below) A. NAME B.ADDRESS C. TELEPHONE D. POLLUTANTS ANALYZED (arm code h no.) (fist) Environmental Chemists 6602 Windmill Nay , Wilmington, NC 910-392-0223 Ammonia, Total P, Total N. Nitrate/Nitrite, Fecal Coliform, Chlorine, Sulfite ALS Environmental 9143 Philips Highway Suite 200 904-739-2277 All 2C Analysis, Dioxin Jacksonville, PL 32256 Environmental Testing Solutions 351 Depot St., Asheville, NC 28801 828-350-9364 Chronic Toxicity IX. CERTIFICATION i certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel property gather and evaluate the information submitted.. Based on my inquiry of the person or persons who manage the system or those persons directly responsible forgathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. 1 am aware that there are significant penalties forsubmlMing false information, including the possibility of fine and imprisonment for knowing violations. A. NAME d OFFICIAL TITLE (typeorprim) B. PHONE NO. (arra reds no.) 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NC0003298 - International Paper Company latitude (Outfhil 000: 34' 21' Hr Latitude (Outfall 002): 3d• 21' 51" Loni itude (Outfall 001): 78. 17 10" hneitude (Outfoll 002): 78. 12' 70" USGS Quad: Acme, N.C. Stream Claea: CSwamp, PNA-HQW Remotion Stream: Cope Pear River Suh-nnaim 03.00-17 Facility l.00at10II Riegelwood Mill Columbus County 2 §ko�( § §/ m�dP, ff\$ • \\/7/ > /a << \ a« G//\ # R \ 2 m > /a 40 a« 2 # ! / » \ i . 40 Ad / » \ i . w CAPE )R1, ■ 1 V E R , , |n0 � V | , , !z � P�f F 0 .;; ) \§ /Hi` -®OW _ f- - - M� °- q $■ § q� t} -- :;� \ ) 0� % 0 } ! , ! � 2 � « § � | , - K | , , !z A 01 -®OW _ f- - - M� °- / 2 13 of ® -- Iola|§ � /� ■� q!| - ®- . >&�s � 04- an 9 -- :;� \ ) 0� % 0 } ! , ! � 2 � « § � | , - C ATTACHMENT C SLUDGE MANAGEMENT PLAN NARRATIVE Sludge from the two primary clarifiers may be routed to either (1) sludge presses for mechanical dewatering or (2) one of three sludge dewatering ponds for settling (Ponds A, B, or Q. Dewatered sludge from the sludge presses is routed to the power boilers for use as fuel. Primary sludge removed from the sludge ponds is typically landfilled in IP-Riegelwood's on- site landfill. The mill also has the option to land apply primary clarifier solids, per Land Application Permit WQ0015180 and its land management application plan (Wood Ash, Green Liquor Dregs, Slaker Grits, and Primary Clarifier Solids Soil Additive Program, International Paper, Riegelwood, NC, February 1998). However, E' -Riegelwood has not performed any land application during this permit term and has instead elected to manage the primary clarifier sludge in its on-site landfill or as boiler fuel. Effluent from the New Bay flows into a small settling pond of approximately 8 acres via a spillway, identified by the mill as the Theodorakis Settling Pond. Secondary sludge from the New Bay and the Theodorakis settling pond is dredged periodically and placed in any of the sludge dewatering ponds (Ponds A, B, C,1, 2, or 3). After removal from the sludge dewatering pond(s), secondary sludge is placed in IP-Riegelwood's on-site landfill. The mill does not maintain a formal sludge management plan for its on-site sludge management activities. 44 /. // A, Floy Whitmire, Mill Manager Date S:/Groups/Environmental/Wastewater/NPDES PermiV2016 ApplkationjWDES Permit Renewal Cover Letter 053016.doc