WQ0007378_Final Permit_19971209

State of North Carolina
Department of Environment, Health and Natural Resources
Division of Environmental Management
512 North Salisbury Street • Raleigh, North Carolina 27604
James 13. Hunt, Jr., Governor
April 8, 1993
Mr. Ken Parrish, Director of Engineering
Dan River, Incorporated
Post Office Box 917
Danville, Virginia 24543
Dear Mr. Parrish:
Jonathan B. Howes, Secretary
Subject: Permit No. WQ0007378
Dan River, Incorporated
Water Treatment Plant
Land Application of Alum
Wastewater Residuals
Caswell County
In accordance with your application received December 28, 1992, we are forwarding herewith
Permit No. WQ0007378 dated April 8, 1993, to Dan River, Incorporated for the operation of an alum
wastewater residuals land application program.
This permit shall be effective from the date of issuance until March 31, 1998, and shall be subject
to the conditions and limitations as specified therein. Please pay particular attention to the monitoring
requirements in this permit. Failure to establish an adequate system for collecting and maintaining the
required operational information will result in future compliance problems.
If any parts, requirements, or limitations contained in this permit are unacceptable to you, you have
the right to request an adjudicatory hearing upon written request within 30 days following receipt of this
permit. This request must be in the form of a written petition, conforming to Chapter 150B of North
Carolina General Statutes, and filed with the Office of Administrative Hearings, P.O. Drawer 27447,
Raleigh, NC 27611-7447. Unless such demands are made this permit shall be final and binding.
Regional Offices
Asheville Fayetteville Mooresville Raleigh Washington Wilmington Winston-Salem
704/251-6208 919/486-1541 704/663-1699 919/571-4700 919/946-6481 919/395-3900 919/896-7007
,.. Pollution Prevention Pays
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone [phone]
An Equal Opportunity Affirmative Action Employer

If you need additional information concerning this matter, please contact Mr. John Seymour at 919/
733-5083.
_D
CC' Caswell County Health Department
S&ME, Incorporated
Winston-Salem Regional Office, Water Quality Section
Winston-Salem Regional Office, Groundwater Section
Jack Floyd, Groundwater Section Central Office
Training and Certification
Facilities Assessment Unit

NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES
RALEIGH
SLUDGE LAND APPLICATION PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as
amended, and other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
Dan River, Incorporated
Caswell County
FOR THE
operation of an alum sludge land application program consisting of the application of approximately 1,000
dry tons per year of alum sludge from the Dan River, Incorporated's water treatment facility to
approximately 178 acres of land in Caswell County with no discharge of wastes to the surface waters,
pursuant to the application received December 28, 1992, and in conformity with the project plan,
specifications, and other supporting data subsequently filed and approved by the Department of
Environment, Health and Natural Resources and considered a part of this permit
This permit shall be effective from the date of issuance until March 31, 1998, and shall be subject
to the following specified conditions and limitations:
I. PERFORMANCE STANDARDS
The Winston-Salem Regional Office, telephone number 919/ 896-7007 and the appropriate
local governmental official (county manager/city manager) shall be notified at least twenty-
four (24) hours prior to the initial application of the alum sludge so that an inspection can
be made of the application sites and application method. Such notification to the regional
supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on
Monday through Friday, excluding State Holidays. Also the Caswell County Manager's
office must be notified prior to the initial application so that they will be aware that the
operation has commenced.
2. This permit shall become voidable if the soils fail to adequately absorb the wastes and may
be rescinded unless the sites are maintained and operated in a manner which will protect
the assigned water quality standards of the surface waters and ground waters.
3. The land application program shall be effectively maintained and operated as a non -
discharge system to prevent the discharge of any wastes resulting from the operation of this
program.
4. The issuance of this permit shall not relieve the Permittee of the responsibility for damages
to surface or groundwaters resulting from the operation of this facility.

5. In the event that the land application program is not operated satisfactorily, including the
creation of nuisance conditions, the Permittee shall cease applying sludge to the sites and
take any immediate corrective actions, including the construction of additional or
replacement wastewater treatment or disposal facilities.
6. No crops for direct human consumption shall be raised on these sites for a period of 18
months following sludge application.
7. Maximum slope for sludge application shall be 10% for surface application and 18% for
subsurface applications.
8. The following buffer zones shall be maintained:
a) 400 feet from residences or places of public assembly under separate ownership for
surface application method; however, the buffer zone requirement may be reduced
to a minimum of 100 feet upon written consent of the owner and the appropriate
DEM regional office,
b) 200 feet from residences or places of public assembly under separate ownership for
injection method; however, the buffer zone requirement may be reduced to a
minimum of 100 feet upon written consent of the owner and the appropriate DEM
regional office,
c) 100 feet from "SA and SB" classed waters and public surface water supplies for
both methods,
d) 50 feet from "WS" classified waters and other streams, creeks, lakes, rivers, and
surface water drainage ways for injection method,
e) 100 feet from "WS" classified waters and other streams, creeks, lakes, rivers and
surface water drainage ways for surface application method,
f) 50 feet from property lines for both methods; however, this requirement may be
reduced upon written concurrence from the adjoining property owner and the
appropriate DEM regional office,
g) 50 feet from public right of ways for surface application methods,
h) 25 feet from public right of ways for subsurface disposal methods,
i) 10 feet from upslope interceptor drains and surface water diversions for both
methods,
j) 25 feet from downslope interceptor drains, surface water diversions, groundwater
drainage systems and surface drainage ditches for both methods.
9. A copy of this permit shall be kept at the land application site when sludge is being applied
during the life of this permit. A spill prevention and control plan shall be kept in all sludge
transport and application vehicles.
10. Specific sludge application area boundaries shall be clearly marked on each site prior to and
during sludge application.
11. No sludge at any time shall be stored at any application site.
H. OPERATION AND MAINTENANCE REQUIREMENTS
1. The facilities and disposal sites shall be properly maintained and operated at all times.
2. A suitable vegetative cover as listed in condition H 3., shall be maintained in accordance
with the crop management plan approved by this Division.
2

3. The application rates shall not exceed the following for the specified crops:
PAN 1
Alfalfa
250
Blue Grass
220
Coastal Bermuda Grass
350
Corn (Silage & Grain)
200
Cotton
100
Fescue
250
Forest (Hardwood & Softwood)
75
Small Grain (Wheat, barley, milo, oats)
100
Sorghum
120
Soybeans
150
Sudex (Hay)
160
Sudex (Silage)
200
Timothy, Orchard, & Rye Grass
200
4. No sludges other than the following are hereby approved for land application in accordance
with this permit:
Permit Estimated
Dan River, Inc. Pittsylvania, Va. N/A
Water Treatment
Plant
5. The lifetime heavy metal loadings shall not exceed the following for the corresponding
Cation Exchange Capacities (CEC):
Life im a in 1 r
Para=t
QEC < 5
CEC 5 - 15
Lead
500
1000
Zinc
250
500
Copper
125
250
Nickel
125
250
Cadmium
4.5
9
6. Upon classification of the facility by the Certification Commission, the Permittee shall
employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of
the wastewater treatment facilities. The operator must hold a certificate of the type and
grade at least equivalent to or greater than the classification assigned to the wastewater
treatment facilities by the Certification Commission. The Permittee must also employ a
certified back-up operator of the appropriate type and grade to comply with the conditions
of Title 15A, Chapter 8A, .0202. The ORC of the facility must visit each Class I facility at
least weekly and each Class II, III, and IV facility at least daily, excluding weekends and
holidays, and must properly manage and document daily operation and maintenance of the
facility and must comply with all other conditions of Title 15A, Chapter 8A, .0202.
7. Adequate procedures shall be provided to prevent surface runoff from carrying any
disposed or stored sludge material into any surface waters.
8. Animals shall not be grazed on sludge applied land within a 30-day period following the
sludge application. Application sites that are to be used for grazing shall have fencing that
will be used to prevent access after each application.
9. Surface applied sludge will be plowed or disced within twenty-four (24) hours after
application on lands with no cover crop established.
3

10. For areas that are prone to flooding or within the 100-year flood elevation, sludge may be
applied only during periods of dry weather. The sludge must be incorporated into the soil
within twenty-four (24) hours of application.
11. Appropriate measures must be taken to control public access to the land application sites
during active site use and for the 12-month period following the last sludge application
event. Such controls may include the posting of signs indicating the activities being
conducted at each site.
12. Adequate provisions shall be taken to prevent wind erosion and surface runoff from
conveying pollutants from the sludge application area onto the adjacent property or into the
surface waters.
13. Sludge shall not be applied in inclement weather or until 24 hours following a rainfall event
of 1/2-inch or greater in 24 hours. Any emergency sludge disposal measures must first be
approved by the Division of Environmental Management.
14. The site shall be adequately limed to a soil pH of at least 6.5 prior to sludge application.
Sludge may be applied to sites with a pH of less than 6.5 provided a sufficient amount of
lime is also applied to achieve a final pH of the lime, sludge and soil mixture of at least 6.5.
UUMUMI 12 ' 0131 191M 110101" 1 kakli _, 0191
1. Any monitoring (including groundwater, surface water, sludge, soil, or plant tissue
analyses) deemed necessary by the Division of Environmental Management to insure
protection of the environment will be established and an acceptable sampling and reporting
schedule shall be followed. if monitoring data indicates minimal or no concern to the
Division, reduction of monitoring requirements may be pursued after two annual reporting
periods.
2. Proper records shall be maintained by the Permittee tracking all disposal activities. These
records shall include, but are not necessarily limited to the following information:
a) source of sludge
b) date of sludge application
c) location of sludge application (site, field, or zone #)
d) method of application
e) weather conditions
f) soil conditions
g) type of crop or crop to be grown on field
h) volume of sludge applied in gallons/acre and dry tons/acre
i) annual and cumulative totals of dry tons/acre of sludge, annual and cumulative
pounds/acre of each heavy metal (which shall include, but not be limited to lead,
nickel, cadmium, aluminum, copper and zinc), annual pounds/acre of plant
available nitrogen (PAN), and annual pounds/acre of phosphorus applied to each
field.
in
W

3. A representative annual soils analysis (Standard Soil Fertility Analysis) shall be conducted
of each site receiving sludge in the respective calendar year and the results maintained on
file by the Permittee for a minimum of five years. The Standard Soil Fertility Analysis
shall include, but is not necessarily limited to, the following parameters:
% Base Saturation
Magnesium
Phosphorus
Potassium
Leadl
Zinc
PH
Aluminum
Manganese
Cation Exchange Capacity
Sodium
Nickell
Cadmiuml
Copper
Calcium
Soils analysis for these parameters shall be conducted once prior to permit renewal on
soils from each site which has received sludge during the permit cycle.
4. A quarterly sludge analysis and annual Toxicity Characteristics Leaching Procedure
(TCLP) analysis shall be conducted by the Permittee and the results maintained on file by
the Permittee for a minimum of five years. If land application occurs at a frequency less
than quarterly, sludge analysis will be required for each instance of land application.
The sludge analysis shall include but is not necessarily limited to the following parameters:
total solids
Magnesium
Chlorides
Sulfate
Phosphorus
Potassium
Lead
Zinc
Copper
Nickel
Cadmium
Chromium
Sodium
Calcium
Total Nitrogen
Ammonia Nitrogen
Nitrate/Nitrite Nitrogen
pH
Aluminum
Plant Available Nitrogen (by calculation)
The TCLP analysis shall include the following parameters:
Arsenic
Barium
Benzene
Cadmium
Carbon tetrachloride
Chlordane
Chlorobenzene
Chloroform
Chromium
o-Cresol
m-Cresol
p-Cresol
Cresol
2,4-D
1,4-Dichlorobenzene
1,2-Dichloroethane
1,1-Dichloroethylene
2,4-Dinitrotoluene
Endrin
Heptachlor (and its hydroxide)
Hexachlorobenzene
Hexachloro-1,3-butadiene
Hexachloroethane
Lead
Lindane
Mercury
Methoxychlor
Methyl ethyl ketone
Nitrobenzene
Pentachlorophenol
Pyridine
Selenium
Silver
Tetrachloroethylene
Toxaphene
Trichloroethylene
2,4,5-Trichlorophenol
2,4,6-Trichlorophenol
2,4,5-TP (Silvex)
Vinyl chloride
5

5. Three copies of all monitoring and reporting requirements as specified in conditions III 1,
III 2, III 3, and III 4 shall be submitted annually on or before March I of the following
year to the following address:
NC Division of Environmental Management
Water Quality Section
Facility Assessment Unit
PO Box 29535
Raleigh, NC 27626-0535
6. Noncompliance Notification:
The Permittee shall report by telephone to the Winston-Salem Regional Office, telephone
number 919/ 896-7007 as soon as possible, but in no case more than 24 hours or on the
next working day following the occurrence or first knowledge of the occurrence of any of
the following:
a. Any occurrence with the land application program which results in the land
application of significant amounts of wastes which are abnormal in quantity or
characteristic.
b. Any failure of the land application program resulting in a release of sludge material
to receiving waters.
c . Any time that self -monitoring information indicates that the facility has gone out of
compliance with the conditions and limitations of this permit or the parameters on
which the system was designed.
d. Any process unit failure, due to known or unknown reasons, that render the facility
incapable of adequate sludge treatment.
e. Any spillage or discharge from a vehicle or piping system transporting sludge to the
application site.
Persons reporting such occurrences by telephone shall also file a written report in letter
form within 15 days following first knowledge of the occurrence. This report must outline
the actions taken or proposed to be taken to ensure that the problem does not recur.
1. The Compliance Boundary the disposal system is specified by regulations in 15 NCAC
2L, Classifications and Water Quality Standards applicable to the groundwater of North
Carolina. An exceedance of Groundwater Quality Standards beyond the Compliance
Boundary is subject to penalty provisions applicable under General Statute 143-215.6(1)a.
For facilities permitted on or after December 30, 1983, the Compliance Boundary is
established at the lesser of 250 feet from the perimeter of the land application sites, or 50
feet within the property boundary.
Any sale or transfer of property which may affect the location of the Compliance Boundary
shall be reported immediately to the Division Director. The permittee shall not transfer land
within an established compliance boundary unless the permittee has satisfied all the
requirements of 15A NCAC 2L .107 (e and f).
z

The REVIEW BOUNDARY for the disposal system is specified by regulations in 15A
NCAC 2L, Groundwater Classifications and Standards. A REVIEW BOUNDARY is
established around disposal systems midway between the Compliance Boundary and the
perimeter of the waste disposal area. When the concentration of any substance equals or
exceeds the maximum allowable concentration of that substance at the REVIEW
BOUNDARY, as determined by monitoring, the permittee shall either (i) demonstrate,
through predictive calculations or modeling, that natural site conditions, facility design and
operational controls will prevent a violation of standards at the Compliance Boundary; or,
(ii) submit a plan for the alteration of existing site conditions, facility design or operational
controls that will prevent a violation of standards at the Compliance Boundary, and
implement that plan upon its approval by the Director.
2. Any groundwater quality monitoring as deemed necessary by the Division of
Environmental Management shall be provided.
1' LINI-axftv 11KI
1. The Permittee or his designee shall inspect the sludge storage, transport, and disposal
facilities to prevent malfunctions and deterioration, operator errors and discharges which
may cause or lead to the release of wastes to the environment, a threat to human health, or a
nuisance. The Permittee shall keep an inspection log or summary including at least the date
and time of inspection, observations made, and any maintenance, repairs, or corrective
actions taken by the Permittee. This log of inspections shall be maintained by the Permittee
for a period of three years from the date of the inspection and shall be made available upon
request by the Division of Environmental Management or other permitting authority.
2. Any duly authorized officer, employee, or representative of the Division of Environmental
Management may, upon presentation of credentials, enter and inspect any property,
premises or place on or related to the disposal site and facility at any reasonable time for the
purpose of determining compliance with this permit; may inspect or copy any records that
must be kept under the terms and conditions of this permit; or may obtain samples of
groundwater, surface water, or leachate.
VI.!GENERAL CONDITIONS
1. This permit shall become voidable unless the land application activities are carried out in
accordance with the conditions of this permit and in the manner approved by this Division.
2. This permit is effective only with respect to the nature and volume of wastes described in
the application and other supporting data.
3. This pen -nit is not transferable. In the event there is a desire for the facilities to change
ownership or a name change of the Permittee, a formal permit request must be submitted to
the Division of Environmental Management accompanied by an application fee,
documentation from the parties involved, and other supporting materials as may be
appropriate. The approval of this request will be considered on its merits and may or may
not be approved.
4. This permit shall become voidable unless the agreements between the Permittee and the
landowners/lessees are in full force and effect.
7

5. The following are approved sites for sludge application (see attached map(s));
Site No.
Owner1Lessee
Application Areal acres
JRB-1
James R. Blackwell
12.1
JRB-2
James R. Blackwell
9.1
JB-1
James Y. Blackwell
20.2
JB-2
James Y. Blackwell
10.0
JB-3a
James Y. Blackwell
35.5
JB-4
James Y. Blackwell
9.75
TB-1
Bernard Farms
5.7
TB-2
Bernard Farms
4.0
LB-1
Bernard Farms
5.8
LB-2
Bernard Farms
8.0
WB-1b
Bernard Farms
8.4
WB-2
Bernard Farms
6.0
WB-3
Bernard Farms
3.8
GB -lb
George Brandon
14.9
GB-2
George Brandon
4.10
BC-1
Bill Compton
8.3
BC-2
Bill Compton
2.3
BC-3
Bill Compton
5.4
DS-lC David Simms 4,6
Total 177.95
t - Application Area excludes buffer areas.
a - An area of 1.0 acre west of the pond and a 100 ft. strip around the grass drainageway
are restricted from any sludge application.
b -This area requires an additional well buffer of 100 feet.
c - No application of sludge is allowed below the power pole just above the floodplain.
6. Failure to abide by the conditions and limitations contained in this permit may subject the
Permittee to an enforcement action by the Division of Environmental Management in
accordance with North Carolina General Statute 143-215.6A to 143-215.6C.
7. The annual administering and compliance fee must be paid by the Permittee within thirty
(30) days after being billed by the Division. Failure to pay the fee accordingly may cause
the Division to initiate action to revoke this permit as specified by 15 NCAC 2H .0205
(c)(4).
8. The issuance of this permit does not preclude the Permittee from complying with any and
all statutes, rules, regulations, or ordinances which may be imposed by other government
agencies (local, state, and federal) which have jurisdiction.
9. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its
extension. Upon receipt of the request, the Commission will review the adequacy of the
facilities described therein, and if warranted, will extend the permit for such period of time
and under such conditions and limitations as it may deem appropriate.
10. This permit may be modified, or revoked and reissued to incorporate any conditions,
limitations and monitoring requirements the Division of Environmental Management deems
necessary in order to adequately protect the environment and public health.
8

11. Appropriate measures shall be taken to minimize the potentially phytotoxic effects that alum
sludges can have on the cover crop.
Permit issued this the 8th day of April, 1993
CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
A. Preston Howard , PE., =�to�Division of Enviro tal Mant9agement
By Authority of the Envir tal Comrrdssion
Permit No. WQ0007378
0

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1L"�l�'M.uwt Y3?�=s":f'�^H AlF�'tss
ROJECT
JAMES BLACKWELL JR. FARM
154C
II
S C ALE: 1"= 2 mi.
JOB W: 1584-92-094
El G. h0 : T oearion _Mat

JAMES BLACKWELL JR. FARM
FIELD DATA SHEET
FIELD NO.
ASCS, Ac
22.80
NET Ac
SOIL SERIES
CEC me 1100
(g)
CROPS
JB-1
20.20
Cecil 2-8%
10.1
Fescue
JB-2
20.20
10.00
Cecil 2-8%
4.1
Small Grain, Corn
JB-3
36.80
35.50
Cecil 2-8%
Appling 2-8%
7.5
Fescue,
Coastal Bermuda
JB-4
10.60
9.75
Cecil 2-8%
3.0
Small Grain, Corn
TOTALS
90.40
75.45
1%
0 J E C T
JAf,l',F—S BLACKWELL JR. FARMI
Ur �r:
SCALE* N/A
JOB NO: 1584-92-094
FIG. NO: 'Field Data
154C

JOB NO.
ItS&ME SHEET NO.
f
DATE
JOB NAME ` - - COMPUTED BY'SCALE
SUBJECT �L �£MAP CHECKED BY�1�=
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0- JAMES R. BLACKWELL FARM
RO J-ECT
JAMES R. BLACKWELL FARM
154C
F
S C ALE:
JOB NO:
F 1 G. No Location Map

JAMES R. BLACKWELL FARM
FIELD DATA SHEET
FOLD NO.
ASCS Ac NET Ac
SOIL SERIES
CEC me
/100
CROPS
! JRB-1
14.70
i 12.10
Cecil 2-8%
6.5
Fescue
i JRB-2 !
12.20
i 9,10
Cecil 2-8%
4.9
Fescue
TOTALS
26.90
i 21.20
,OJECT
I R. BLACKW LL FArlY0EIG.
,. >1a3•SiL`�_.-..]:_ ��-.tf�Y�Fi^".-..T`..^:r __a �,...C'.^_4_
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JOB NO:
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JOB NO
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BFR► -ARD FARMS _
154C

BERNARD FARMS
FIELD DATA SHEET
FIELD NO.
ASCS Ac NET Ac
SOIL SERIES
CEC me 100
CROPS
TS-1
6.90
5.70
Cecil 2-8%
5.4
Fescue
TB-2
5.20
4.00
Hiwassee 2-8%
3.5
Fescue
LB-1
11.00
5.80
Hiwassee 2-8%
7.2
Fescue
LB-2
11.60
8.00
Congaree 0-2%
Hiwassee 2-8%
Wilkes 15-45%
8.4
Fescue
WB-1
11.60
8.40
Hiwassee 2-8%
5.5
Fescue
WB-2
26.50
6.00
Hiwassee 2-8%
Wilkes 4--15%
7.1
Fescue
W13-3
6.30
3.80
Pacoiet 8-115%
6.0
Fescue
TOTALS
79.10
41.70
) J E C T
BERNARD FARMS
SCALE: __ N/A
JOS NO: —1584-92-094
F1I;, NO: Field Data
154C

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IFvFfCIZXFN40
aY

ROJECT
BILL COIMPTON FARM
+J 10 roxroM
' 1W
z
0
5 C ALE:
FIG. NO: LOL;c .tion Mat_
154 C

BILL COMPTON FARM
FIELD DATA SHEET
FIELD NO.
ASCS Ac
NET Ac
SOIL SERIES
CEC (meg/100g)
CROPS
BC-1
11.20
8.30
Wilkes 4-15%
5.7
Fescue
BC-2
5.40
2.30
Wilkes 4-15%
4.9
Fescue
BC-3
8.00
5.40
Wilkes 4-15%
5.2
Fescue
TOTALS
24.60
16.00
,OJECT
BILL COMWTON FARM
77
-xJ litl-
S C ALE: N/A
J 0 B NO: 1584-92-094
F1G. NO: Field Data Sh
154C

s
DATE
iB NAME 2 (DsmiI (Ij r— ' COMPUTED BY�I
SUBJECT ,—.,GrLL ^" •—" � - CHECKED BY
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(we-L I$ we&-r of H�JSt)
I
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No. to
Is
lossis. oI
'so KY
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us
0
DAVID SIMMS FARM
Orl
-371
'12t k
'ANCETVIL E
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"lo 311 1 Otte
IP13
'j $a
CASWELL N GAME LEN
LAND
62
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t t-7YI
ON
z
Is
ROJECT
DAVID SIMIMS FARM
154C
S C ALE: I"= 2 mi.
J 0 B N•o: 1584-92-094
FIG. NO: Location Ma]2

1540

JOB NO.
S&ME SHEET NO.
L- DATE
J09 NAME �! COMPUTED BY
SUBJECT ic�rgofFte CHECKED BY A e
wat- is wg:s'f IIF afpUSOE
c c 1Gs kA- 12D l
LA
AV -GAS P-XqLy PE;Ar,rL--p 5nrtS '•
Jam' 5 verAcE" v4zra Bu Frie A-taac,
6wt,"(1y C. 4E- COY wacre ' h'e:r

RATING SCALE FOR CLASSIFICATION OF FACILITIES
ITEM
(1)
(2)
(3 )
Name of Plant: Pam Rrdr�, _) UAD, 1/Uo174r- �Y at tvrtN � /yy �'
Owner or Contact Person: Mk, /Vew Porlrs-A
Mailing Address: _Liliv; lle Ua. _24-5-0
s r
County: t`a Vile It _ Telephone:
NPDES Permit No. NC00 Nondisc. Per. No_ IN •oc o 7S 7rr'
IssueDate:�gi_; f L' /S-o Expiration Date: _1 arrt l .2/, /17fy
Existing Facility New Facility l/_
Rated By: 126 Date: c/c�,/-73
Reviewed (Train. & Cert.) Reg. Office
Reviewed (Train. & Cert.) Central Office
ORC Grade_
Plant Class: (circle fine) C II
POINTS
Industrial Pretreatment Units and/or
Industrial Pretreatment Program
(see definition No. 33)
4
DESIGN FLOW OF PLANT IN GPD
(not applicable to non -contaminated cooling waters, sludge
handling facilities for water purification plants, totally
closed cycle systems (def. No. 11), and facilities
consisting only of Item (4) (d) or Items (4) (d) and (11) (d))
0 20,000..........................
1
20,001 50.000..........................
2
50,001 — 100,000..........................
3
100,001 250,000..........................
4
250,001 -• 500.000..........................
5
500.001--1,000,000..........................
B
1,000,001 -- 2,000,000 ........................
10
2,000,001 (and up) - rate 1 point additional for each
200,000 gpd capacity up to a
maximum of 30
Design Flow (gpd) :
PRELIMINARY UNITS (see definition no. 32)
(a) Bar Screens............. ................... 1
or
(b) Mechanical Screens, Static Screens or
ComminutingDevices ........................ 2
(c) Grit Removal ............................... 1
or
(d) Mechanical or Aerated Grit Removal ........... 2
(e) Flow Measuring Device ....................... 1
or
(f) Instrumented Flow Measurement .............. 2
(g) Preaeration................................ 2
(h) Influent Flow -Equalization ................... 2
(i) Grease or Oil Separators - Gravity .......... 2
Mechanical .......... 3
Dissolved Air Flotation. B
0) Prechlorination ..................:.......... 1 5
(4) PRIMARY TREATMENT UNITS
(a) Septic Tank (see definition no. 43) ............. .
(b) Imhoff Tank ..................................
(c) Primary Clarifiers .... ..... .. ........ .
(d) SetiGng Ponds or Settling Tanks for Inorganic
Non -toxic Materials (sludge handling facilities
for water purification plants, sand, gravel,
stone, and other mining operations except
recreational activities such as gem or gold
............ .
2
5
5
2
III IV Total Points__
(5) SECONDARY TREATMENT UNITS
(a) Carbonaceous Stage
(i)Aeration - High Purity Oxygen System .....
20
Diffused Air System ...........
10
Mechanical Air System (fixed,
floating or rotor) ..............
8
Separate Sludge Reaeration .....
3
(ii) Trickling Filter
High Rate ...................
7
Standard Rate ...............
5
Packed Tower ...............
5
(iii) Biological Aerated Filter or Aerated
Biological Filter ......................
10
(iv) Aerated Lagoons ..................... .
10
(v) Rotating Biological Contactors .......... 10
(vi) Sand Filters.
intermittent biological .... .
recirculating biological .... .
(vii) Slabilizatiorl Lagoons ...................
(viii)Clarifier ..............................
(ix) Single stage system for combined
carbonaceous removal of BOD and
nitrogenous removal by nitrification
(see def. No. 12) (Points for this item
have to be in addition to items (5) (a)
() through (5) (a) (viri) .................
(x) Nutrient additions to enhance BOD
removal ...............................
(xi) Biological Culture (`Super Bugs-) addition
to enhance organic compound removal .....
(b) Nitrogenous Stage
(i) Aeration - High Purity Oxygen System .... .
Diffused Air System ...........
Mechanical Air System (fixed,
floating, or rotor) ...... ......
Separate Sludge Reaeration .... -
(ii) Trickling Filler -
High Rate ..............
Standard Rate ............
Packed Tower............
(iii) Biological Aerated Filter or Aerated
Biological Fitter .........................
(M Rotating Biological Contactors ............
(v) Sand Filter -
intermittent biological ....... .
recirculating biological ........
(v0 Clarifier ................................
2
3
5
5
f3
5
5
20
10
8
3
7
5
5
10
10
2
3
5

ar
(S) TERTIARY OR ADVANCED TREATMENT UNIT
(10) 4CHEMICAL ADDITION SYSTEM (S) (See definition No. 9)
fa) Activated Carbons Beds -
' 5
(not applicable to chemical additions rated as item
without carbon regeneration .... . .............
(3) 0), (5) (a) (xi), (6) (a), (6) (b), (7) (b), (7) (e},
with carbon regeneration .................... is
(9) (a). (9) (b), or (9) (c) 5 points each: List:
jb) Powde-red or Granular Activated Carbon Feed -
5
Without carbon regeneration ................. 5
5
with carbon regeneration ..... ............. 15
5
{c) Air Stripping ........................ .. 5
.... . 5
(d) Denitrification Process (separate process) ..... 10
(e} Eleclrocrialyes-............................ 5
(11) MISCF-Li_ANEOUS UNITS
(� Foam Separation ............................. 5
(a) Holding Ponds, Holding Tanks or Settling Ponds
(g) Ion Exchange ................................ 5
for Organic or Toxic Materials including wastes
(h) Land Application of Treated Effluent
from mining operations containing nitrogen and/or
(see definition no. 22b) (not applicable for
phosphorous compounds in amounts significantly
sand. gravel, stone and other similar mining
greater than is common for domestic wastewater .... ..... 4
operations)
(b) Effluent Flow Equalization (not applicable to storage
0 on agriculturally managed sites (See del.
basins which are inherent in land application systems). 2
No. 4) ..... ........................ . .. . 10
(c) Stage Discharge (not applicable to storage basins
(ii) by high rate infiltralion on non -agriculturally
inherent in land application systems ....................................... 5
managed sites (includes rotary distributors
(d) Pumps. _ .........w ..W _ .... _. _ . . „._ 3
and similar fixed nozzle systems) ........... 4
e Stand -By Power 5u 1 _.-.._. .... 3
(III) by subsurface disposal (includes low pressure
(1) Thermal Pollution Control Device:..._ ....................................... 3
pipe systems and gravity systems except at
plants consisting of septic tank and nitrifica-
tion lines only) ............................. 4
TOTAL POINTS
(i) Microscreens.................................. 5
_0
{j) Phosphorus Removal by Biological Processes
CLASSIFICATION
(See det. No. 26) ............................ 20
(k) Polishing Ponds - withoul aeration ....... 2
Class i . - ._.. „„ .._.___ _ „ .. 5 - 25 Points
with aeration .......... 5
C 26- 50 Points
(1) Post Aeration - cascade ... _ .. .. 0
Class 1lI.. „.„._ - _ _ .. 51- 65 Points
diffused or mechanical ... 5
Class fV... ..........„.... _ _ _ _ 66- Up Points
(m) Reverse Osmosis ............................... 5
Sand or Mixed -Media Fillers - low rate ........... 2
Facilities having a rating of one through four points, inclusive,
high rate .......... 5
do not require a certified operator. Classification of all other
io) Treatment processes for removal of metal or
facilities requires a comparable grade operator in responsible
cyanide ........... ................ ....... 15
charge.
(p) Treatment processes for removal of toxic
materials other than metal or cyanide ......... 15
Facilities having an activated sludge process will be assigned
a minimum classification of Class It.
I SLUDGE TREATMENT
Facilities having treatment processes for the removal of metal
(a} Sludge Digestion Tank - Heated ...............
10 or cyanide will be assigned a minimum classification of Class Il.
Aerobic ...............
5
Unheated .............
3 Facilities having treatment processes for the biological removal
5
(b) Sludge Stabilization (chemical or thermal) .......
of phosphorus will be assigned a minimum classification of Class
(c) Sludge Drying Beds - Gravity .................
2 fll.
Vacuum Assisted .......
5
(d) Sludge Elutrialion .............................
5 In -plant processes and related conlrol equipment which are an
(a) Sludge Conditioner (chemical or thermal) ........
5 integral part of industrial production shall not be considered waste
(1) Sludge Thickener (gravity) ......................
5 treatment. Likewise, discharges of wastewater from residences
(g) Dissolved Air Flotation Unit
having a design flow of 1,000 gpd or less, shall not be subject to
(not applicable to a unit rates as (3) o .........
6 rating.
(h) Sludge Gas Utilization (including gas storage) ....
2
(i) Sludge Holding Tank - Aerated ................
5 ADDITIONALrQMMFNT'S.
Non -aerated ............
2
@ Sludge Incinerator - (not including activated
carbon regeneration) .....
10
(k) Vacuum Filler, Centrifuge or Filler Press or other
similar dewalering devices ....................
10
(8) SLUDGE DISPOSAL (including incinerated ash)
(a) Lagoons ........................................
2
(b) Land Application (surface and subsurface)
(see definition 22a)
-where the facility holds the land app. permit . .
-by contracting to a land application operator who
holds the land application permit ................
2
-land application of sludge by a contractor who does
not hold the permit for the wastewater treatment
facility where the sludge -is generated .........
10
(c) Landfilled (burial) ..................... I .......
5
(9) DISINFECTION
(a) Chlorination.............................
5
(b) Dechlorinalion ........................
5
(c) Ozone ..............................
5
(d) Radiation ..........................
5